ILLINOIS
REGISTER
1
09
POLLUTION
CONTROL
BOARD
NOTICE
OF
PROPOSED
AMENDMENTS
1)
Heading
of
the
Part:
Organic
Material
Emission
Standards
and
Limitations
for the
Chicago
Area
2)
Code
Citation:
35 Iii.
Adm.
Code
218
RC&VED
3)
Section
Numbers:
Proposed
Action:
CLERK’S
OFFICE
218.106
Amended
NOV
172009
218.204
Amended
218
205
Amended
STATE
OF
ILUNOIS
218.207
Amended
Pollution
Control
Board
218.210
Amended
218.211
Amended
218.212
Amended
218.218
New
4)
Statutory
Authority:
Implementing
Section
10
and authorized
by Sections
27, 28 and
28.5
of
the
Environmental
Protection
Act [415
ILCS
5/10,
27,
28
and
28.5]
5)
A
Complete
Description
of
the
Subjects
and
Issues
Involved:
The
proposed
rulemaking
is intended
to satisfy
Illinois’
obligation
to
submit
a State
Implementation
Plan
addressing
requirements
under
Sections
172 and
182
of
the federal
Clean Air
Act,
42
USC
7401
et
seq.,
for
sources
of
volatile
organic
material
(VOM)
emissions
in
areas designated
as
nonattainment with
respect
to the ozone
National
Ambient
Air
Quality
Standard.
The
United
States
Environmental
Protection
Agency
(USEPA)
issued
Control
Techniques
Guidelines
(CTG5)
for the
following
Group
III Consumer
and Commercial
Product
Categories:
Paper,
Film,
and Foil
Coatings,
Metal
Furniture
Coatings,
and
Large
Appliance
Coatings.
In
the
CTGs,
the USEPA
recommended
control
measures
that it
believes
constitute
reasonably
available
control
technology
for
those
product
categories.
The
Illinois
EPA
proposes
amending
Parts
218 to
implement
such
recommendations
for
the
Chicago
nonattainment
area.
Generally,
the proposal
amends
VOM
content
limitations
and
exclusions,
requires
that metal
furniture
and large
appliance
coating
lines
comply
with
application
method
limitations,
and requires
that
subject
coating
lines
implement
specified
work
practices
for cleaning
materials
andlor
cleaning-related
activities.
6)
Published
studies
or reports,
and
sources
of
underlying
data,
used
to compose
this
rnlemaking
The
regulatory
proposal
included
the Illinois
EPA’s
Technical
Support
Document,
which
relied
on
several
sources.
Copies
of the
documents
the
Illinois
EPA
relied
upon
are
available
for
review
with the
Pollution
Control
Board
and
are listed
below:
ILLINOIS
REGISTER
2
09
POLLUTION CONTROL
BOARD
NOTICE
OF
PROPOSED
AMENDMENTS
Control
Techniques
Guidelines for
Paper, Film, and Foil
Coatings, United
States
Environmental
Protection
Agency,
Office of Air Quality
Planning
and Standards,
Research
Triangle Park, NC,
September
2007.
Control
Techniques Guidelines
for Metal Furniture
Coatings, United
States
Environmental
Protection
Agency,
Office of Air Quality
Planning
and Standards,
Research
Triangle Park, NC,
September
2007.
Control
Techniques Guidelines
for
Large Appliance
Coatings, United
States
Environmental
Protection
Agency,
Office of Air Quality
Planning
and Standards,
Research
Triangle Park, NC,
September
2007.
7)
Will
these proposed
amendments replace
any emergency
rulemaking currently
in effect?
No
8)
Does
this rulemaking
contain an
automatic repeal
date? No
9)
Do these proposed
amendments
contain incorporations
by
reference?
No
10)
Are there any
other
proposed
amendments
pending on this
Part? No
11)
Statement of Statewide
Policy
Objectives:
This proposed
rule does
not
create
or
enlarge
a State mandate,
as
defined in Section 3(b)
of the
State
Mandates Act.
[30
ILCS 805/3(b)
(2006)].
12)
Time, Place, and
Manner
in which interested
persons may
comment
on
this
proposed
rulemaking: Interested
persons may request
copies of the Board’s
opinion
and
order
by
calling the Clerk’s
office
at 312-814-3620, or
may download
copies from
the
Board’s
Web
site at www.ipcb.state.il.us.
The Board
will accept written
public
comment
on this
proposal for 45
days after
the date of publication
in the Illinois
Register. Comments
should
reference
Docket
Rb-b and be
addressed to:
Clerk’s
Office
Illinois Pollution Control
Board
100 W. Randolph
St., Suite
11-500
Chicago, IL 60601
312/814-3620
ILLINOIS
REGISTER
3
09
POLLUTION
CONTROL BOARD
NOTICE
OF PROPOSED
AMENDMENTS
The Board has
scheduled
hearings
according
to the
deadlines
and for the purposes
established
by Section
28.5. Each
hearing will continue
from
day-to-day until business
is
completed:
First
hearing:
Wednesday,
December
9,
2009
10:00 AM
James
R. Thompson Center
100 W. Randolph
St.
Pollution Control
Board Conference
Room
11-512
Chicago,
Illinois
Second hearing:
Wednesday,
January 6, 2010
(if necessary)
10:00 AM
Michael
A. Bilandic Building
160
N.
LaSalle
Street
Room N-505
Chicago,
Illinois
Third
hearing:
Wednesday,
January
20, 2010
(if
necessary)
10:00 AM
Michael
A. Bilandic
Building
160 N.
LaSalle
Street
Room N-SOS
Chicago, Illinois
A
November 5,
2009 hearing
officer
order contains
additional details concerning
participation in the
rulemaking.
For more
information
contact
Hearing
Officer Tim
Fox
at
312-814-6085 or email
at
foxt@ipcb.state.il.us.
13)
Initial
Regulatory Flexibility
Analysis:
A)
Types of
small
businesses,
small
municipalities
and not for profit
corporations
affected: this
rulemaking will impact
any small
business, small
municipality,
and
not for
profit
corporation
that
falls within
one of the Group
III Product Categories
and
meets the
applicability
thresholds specified
in the proposal.
B)
Reporting,
bookkeeping
or
other procedures
required
for compliance: the
proposed rulemaking
requires that
the
owner
or operator
of a
subject
source
perform emissions
monitoring,
submit
certifications,
complete
required tests,
and
maintain
records
and
make
reports
as required.
ILLINOIS
REGISTER
4
09
POLLUTION
CONTROL BOARD
NOTICE OF PROPOSED
AMENDMENTS
C)
Types of
Professional skills
necessary
for compliance: no
professional skills
beyond those
currently
required by the existing
state and
federal air
pollution
control regulations
applicable to affected
sources will
be required.
14)
Regulatory Agenda
on
which this rulemaking
was
summarized:
July 2009
The full text of the
Proposed Amendments
begins on
the next
page:
TITLE 35:
ENVIRONMENTAL
PROTECTION
SUBTITLE
B:
AIR POLLUTION
CHAPTER I:
POLLUTION CONTROL
BOARD
SUBCHAPTER C:
EMISSIONS STANDARDS
AND
LIMITATIONS
FOR
STATIONARY
SOURCES
PART 218
ORGANIC MATERIAL
EMISSION STANDARDS
AND
LIMITATIONS FOR
THE CHICAGO AREA
IUtCo.(d
SUBPART A:
GENERAL PROVISIONS
Introduction
Savings
Clause
Abbreviations
and Conversion
Factors
Applicability
Definitions
Test
Methods
and Procedures
Compliance
Dates
Operation
of Afterburners
Exemptions, Variations,
and Alternative Means
of Control
or
SUBPART
B:
ORGANIC EMISSIONS
FROM STORAGE
AND LOADING
OPERATIONS
Applicability
for VOL
Control Requirements
for
Storage Containers
of VOL
Storage Containers
of VPL
Loading Operations
Petroleum
Liquid
Storage Tanks
External
Floating Roofs
Compliance
Dates
Compliance
Plan
(Repealed)
Testing
VOL
Operations
Monitoring
VOL
Operations
Recordkeeping
and
Reporting
for VOL Operations
SUBPART C:
ORGANIC
EMISSIONS FROM
MISCELLANEOUS
EQUIPMENT
Separation
Operations
Pumps and
Compressors
Vapor Blowdown
Safety Relief
Valves
SUBPART
E:
SOLVENT
CLEANING
NOV
17
2009
Section
218.100
218.101
218 . 102
218.103
218.104
218.105
218 .106
218.107
218.108
Compliance
218.109
218
. 110
218.111
218.112
218.113
218.114
Determinations
Vapor Pressure
of Volatile
Organic
Vapor Pressure
of Organic
Material
Vapor Pressure
of Volatile
Organic
Incorporations
by Reference
Monitoring
for
Negligibly-Reactive
Compliance
with
Permit
Conditions
Liquids
or
Solvent
Material
Compounds
Section
218.119
218.120
218.121
218 .
122
218
.123
218.124
218.125
218.126
218.127
218.128
218.129
Section
218.141
218 .142
218.143
218.144
Section
218.181
Solvent
Cleaning
in General
218.182
Cold Cleaning
218.183
Open
Top Vapor
Degreasing
218.184
Conveyorized
Degreasing
218.185
Compliance
Schedule
(Repealed)
218.186
Test Methods
SUBPART
F:
COATING
OPERATIONS
Section
218.204
Emission
Limitations
218.205
Daily-weighted
Average
Limitations
218.206
Solids
Basis
Calculation
218.207
Alternative
Emission
Limitations
218.208
Exemptions
from
Emission
Limitations
218.209
Exemption
from
General
Rule
on Use
of Organic
Material
218.210
Compliance
Schedule
218.211
Recordkeeping
and Reporting
218.212
Cross-Line
Averaging
to
Establish
Compliance
for
Coating
Lines
218.213
Recordkeeping
and
Reporting
for
Cross-Line
Averaging
Participating
Coating
Lines
218.214
Changing
Compliance
Methods
218.215
wood
Furniture
Coating
Averaging
Approach
218.216
wood
Furniture
Coating
Add-On
Control
Use
218.217
wood
Furniture
Coating
Work
Practice
Standards
218.218
Work Practice
Standards
for
Paper
Coatings,
Metal
Furniture
Coatings,
and
Large Appliance
Coatings
SUBPART
G:
USE
OF
ORGANIC
MATERIAL
Section
218.301
Use
of Organic
Material
218.302
Alternative
Standard
218.303
Fuel
Combustion
Emission
Units
218.304
Operations
with Compliance
Program
SUBPART
H:
PRINTING
AND
PUBLISHING
Section
218.401
Flexographic
and
Rotogravure
Printing
218.402
Applicability
218.403
Compliance
Schedule
218.404
Recordkeeping
and Reporting
218.405
Lithographic
Printing:
Applicability
218.406
Provisions
Applying
to
Heatset
Web
Offset
Lithographic
Printing
Prior to
March
15,
1996
218.407
Emission
Limitations
and Control
Requirements
for
Lithographic
Printing
Lines
On and
After March
15,
1996
218.408
Compliance
Schedule
for
Lithographic
Printing
On and
After
March
15,
1996
218.409
Testing
for
Lithographic
Printing
On and After
March
15,
1996
218.410
Monitoring
Requirements
for
Lithographic
Printing
218.411
Recordkeeping
and Reporting
for
Lithographic
Printing
SUBPART
Q:
SYNTHETIC
ORGANIC
CHEMICAL
AND
POLYMER
MANUFACTURING
PLANT
t
Section
218.421
General Requirements
218.422
Inspection Program Plan
for Leaks
218.423
Inspection Program for Leaks
218.424
Repairing Leaks
218.425
Recordkeeping for Leaks
218.426
Report for Leaks
218.427
Alternative Program
for Leaks
218.428
Open-Ended Valves
218.429
Standards for
Control Devices
218.430
Compliance
Date (Repealed)
218.431
Applicability
218.432
Control Requirements
218.433
Performance and Testing Requirements
218.434
Monitoring Requirements
218.435
Recordkeeping and Reporting
Requirements
218.436
Compliance Date
SUBPART R:
PETROLEUM REFINING
AND
RELATED INDUSTRIES; ASPHALT MATERIALS
Section
218.441
Petroleum Refinery Waste Gas Disposal
218.442
Vacuum Producing
Systems
218.443
Wastewater (Oil/Water)
Separator
218.444
Process Unit Turnarounds
218.445
Leaks: General Requirements
218.446
Monitoring Program Plan for Leaks
218.447
Monitoring Program for Leaks
218.448
Recordkeeping for Leaks
218.449
Reporting for Leaks
218.450
Alternative Program for Leaks
218.451
Sealing Device Requirements
218.452
Compliance Schedule for Leaks
218.453
Compliance Dates (Repealed)
SUBPART 5:
RUBBER AND MISCELLANEOUS PLASTIC
PRODUCTS
Section
218.461
Manufacture of Pneumatic Rubber Tires
218.462
Green Tire Spraying Operations
218.463
Alternative
Emission Reduction Systems
218.464
Emission Testing
218.465
Compliance Dates (Repealed)
218.466
Compliance Plan (Repealed)
SUBPART T:
PHARMACEUTICAL MANUFACTURING
Section
218.480
Applicability
218.481
Control of Reactors, Distillation Units,
Crystallizers, Centrifuges
and
Vacuum
Dryers
218.482
Control of Air Dryers,
Production Equipment Exhaust
Systems and
Filters
218.483
218.484
Material Storage and Transfer
In-Process Tanks
Leaks
Other
Emission Units
Testing
Monitoring
for Air Pollution
Control Equipment
Recordkeeping
for Air Pollution
Control Equipment
SUBPART V:
BATCH OPERATIONS AND AIR OXIDATION PROCESSES
Applicability for Batch
Operations
Control Requirements for
Batch Operations
Determination
of Uncontrolled
Total Annual Mass Emissions
and
Flow Rate Values
for Batch
Operations
Performance and
Testing
Requirements for Batch Operations
Monitoring
Requirements
for Batch Operations
Reporting and Recordkeeping
for Batch Operations
Compliance Date
Emission Limitations for Air
Oxidation Processes
Definitions (Repealed)
Savings
Clause
Compliance
Determination of Applicability
Emission Limitations for Air
Oxidation Processes
Testing and Monitoring
Compliance Date (Repealed)
SUBPART W:
AGRICULTURE
Section
218.541
Pesticide
Exception
SUBPART X:
CONSTRUCTION
Section
218.561
Architectural Coatings
218.562
Paving Operations
218.563
Cutback Asphalt
SUBPART Y:
GASOLINE DISTRIBUTION
- Storage Tank Filling
Operations
- Motor
Vehicle
Fueling Operations
SUBPART Z:
DRY CLEANERS
Perchloroethylene Dry Cleaners
Applicability (Repealed)
Leaks (Repealed)
Compliance Dates
(Repealed)
Compliance Plan
(Repealed)
Exception
to Compliance Plan (Repealed)
218.485
218.486
218.487
218.488
218.489
Section
218.500
218.501
218.502
Ave rage
218 .503
218.504
218.505
218
.506
218.520
218.521
218.522
218
.523
218 .524
218 .525
218.526
218.527
Section
218 .581
218.582
218.583
218 .584
218 .585
218.586
Bulk Gasoline Plants
Bulk Gasoline Terminals
Gasoline Dispensing Operations
Gasoline
Delivery
Vessels
Gasoline Volatility
Standards
Gasoline Dispensing Operations
Section
218 . 601
218
. 602
218.603
218.604
218.605
218 .606
(Repealed)
Section
218.620
218.621
218 .623
218.624
218.625
218.626
218.628
218.630
218.636
218.637
Standards for Petroleum
Solvent Dry Cleaners
Operating Practices for Petroleum Solvent Dry
Cleaners
Program for Inspection and Repair
of Leaks
Testing and Monitoring
Applicability for Petroleum Solvent
Dry Cleaners
Compliance Dates (Repealed)
Compliance
Plan (Repealed)
Applicability
Exemption
for Waterbase Material and Heatset Off
set
Ink
Permit Conditions
(Repealed)
Open Top Mills, Tanks, Vats
or
Vessels
Grinding Mills
Storage Tanks
Leaks
Clean
Up
Compliance Schedule
Recordkeeping
and Reporting
Applicability
Control Requirements
Compliance Schedule
Testing
Recordkeeping and Reporting for Exempt Emission Units
Recordkeeping and Reporting for Subject Emission Units
Applicability
Control Requirements
Testing
Recordkeeping and Reporting for Exempt Emission Units
Recordkeeping and Reporting for Subject Emission Units
Applicability (Repealed)
Control Requirements (Repealed)
Testing (Repealed)
Monitoring (Repealed)
Recordkeeping and Reporting (Repealed)
Compliance Date (Repealed)
218
.607
218.608
218.609
218 . 610
218 .611
218.612
218.613
SUBPART AR:
PAINT AND INK MANUFACTURING
SUBPART BB:
POLYSTYRENE PLANTS
Section
218.640
218.642
218 . 644
Applicability
Emissions Limitation
at
Polystyrene
Plants
Emissions Testing
SUBPART CC:
POLYESTER RESIN PRODUCT
MANUFACTURING PROCESS
Section
218.660
218.666
218 . 667
218 . 668
218.670
218.672
SUBPART
DD:
AEROSOL
CAN
FILLING
Section
218.680
218.686
218.688
218.690
218.692
SUBPART FF:
BAKERY OVENS
(REPEALED)
Section
218.720
218
.722
218.726
218.727
218.728
218.729
218.730
Certification
(Repealed)
SUBPART
GG:
MARINE
TERMINALS
Section
218
.760
Applicability
218.762
Control Requirements
218.764
Compliance
Certification
218.766
Leaks
218.768
Testing and
Monitoring
218.770
Recordkeeping
and Reporting
SUBPART
NH:
MOTOR
VEHICLE REFINISHING
Section
218.780
Emission Limitations
218.782
Alternative Control
Requirements
218.784
Equipment
Specifications
218.786
Surface
Preparation
Materials
218.787
Work Practices
218.788
Testing
218.789
Monitoring and
Recordkeeping
for Control
Devices
218.790
General
Recordkeeping
and Reporting
(Repealed)
218.791
Compliance
Date
218.792
Registration
218.875
Applicability
of Subpart
BE
(Renumbered)
218.877
Emissions Limitation
at Polystyrene
Plants
(Renumbered)
218.879
Compliance
Date (Repealed)
218.881
Compliance
Plan (Repealed)
218.883
Special Requirements
for
Compliance Plan
(Repealed)
218.886
Emissions Testing
(Renumbered)
SUBPART
PP:
MISCELLANEOUS
FABRICATED
PRODUCT
MANUFACTURING
PROCESSES
Section
218.920
Applicability
218.923
Permit Conditions
(Repealed)
218.926
Control Requirements
218.927
Compliance Schedule
218.928
Testing
218.929
Cementable
and
Dress or
Performance
Shoe Leather
SUBPART
QQ:
MISCELLANEOUS
FORMULATION
MANUFACTURING
PROCESSES
Section
218.940
Applicability
218.943
Permit
Conditions (Repealed)
218.946
Control Requirements
218.947
Compliance
Schedule
218.948
Testing
SUBPART
RR:
MISCELLANEOUS
ORGANIC CHEMICAL
MANUFACTURING
PROCESSES
Section
218 .960
Applicability
218.963
Permit Conditions
(Repealed)
218.966
Control Requirements
218.967
Compliance
Schedule
218.968
Testing
SUBPART
TT:
OTHER
EMISSION UNITS
Section
218.980
Applicability
218.983
Permit
Conditions
(Repealed)
218.986
Control
Requirements
218.987
Compliance
Schedule
218.988
Testing
SUBPART
UU:
RECORDKEEPING ND
REPORTING
Section
218.990
Exempt
Emission
Units
218.991
Subject Emission
Units
218.APPENDIX
A--
List
of Chemicals
Defining Synthetic
Organic Chemical
and
Polymer
Manufacturing
218.APPENDIX
B-i-
VOM
Measurement Techniques
for Capture
Efficiency
(Repealed)
2l8.APPENDIX
C--
Reference
Methods and
Procedures
218.APPENDIX
D--
Coefficients
for the Total Resource
Effectiveness
Index
(TRE)
Equation
218.APPENDIX
E--
List of Affected
Marine Terminals
2l8.APPENDIX
G--
TRE
Index Measurements
for
SOCMI
Reactors
and
Distillation
Units
218.APPENDIX
H÷
Baseline VOM
Content Limitations
for
Subpart
F, Section
218.212
Cross-Line
Averaging
AUTHORITY:
Implementing
Section 10 and
authorized
by
Sections 27,
28, and
28.5
of
the
Environmental
Protection
Act
[415
ILCS 5/10,
27,
and
28.51
SOURCE:
Adopted
at R91-7
at
15
Ill.
Reg.
12231, effective August
16, 1991;
amended in
R91-24
at 16 Ill. Reg. 13564,
effective
August
24,
1992;
amended
in
R9l-28 and
R9l-30 at 16
Ill. Reg. 13864,
effective August
24, 1992;
amended
in
R93-9
at
17 Ill. Reg. 16636,
effective September
27, 1993; amended
in
R93-14
at
18
Iii. Reg.
a--—l945,
effective
January 24, 1994;
amended in R94-12
at 18
Ill.
Reg.
14973,
effective
September
21, 1994; amended
in
R94-15 at 18 Ill.
Reg.
16392,
effective
October
25,
1994;
amended in R94-l6
at 18 Ill. Reg. 16950,
effective
November
15, 1994;
amended
in
R94-21, R94-31 and
R94-32 at 19 Ill.
Reg. 6848,
effective
May 9, 1995;
amended in
R94-33 at
19 Ill.
Reg. 7359,
effective
May
22,
1995; amended in
R96-13
at 20
Ill.
Reg. 14428, effective
October
17,
1996; amended
in R97-24 at
21 Ill. Reg. 7708,
effective
June 9,
1997;
amended
in R97-31
at 22 Ill. Reg. 3556,
effective February
2,
1998;
amended in
R98-16
at
22 Iii.
Reg. 14282, effective
July 16, 1998;
amended
in
R02-20 at
27 Ill. Reg
7283, effective
April
8,
2003;
amended in R04-12/20
at
30
Ill.
Reg. 9684,
effective
May 15, 2006;
amended in R06-21
at 31 Ill. Reg.
7086,
effective
April
30,
2007;
amended in
RG--G.a at
Ill.
Reg. 14874.
effective
Auaust
26.
2008 amended
in RiO-iD
at
34 Ill.
Rep.
, effective
SUBPART
A:
GENERAL
PROVISIONS
Section
218.106
Compliance Dates
a)
Except as
otherwise
provided
in this
Section or
as otherwise
provided
in
a
specific
Subpart of
this Part, compliance
with
the
requirements
of all
rules
is
required by
July
1, 1991,
or September
1,
1991, for
all
sources located in
Cook,
DuPage,
Kane,
Lake,
McHenry,
or
Will
Counties,
consistent with
the appropriate
provisions
of Section
218.103
of this Subpart.
b)
Except
as otherwise
provided
in this Section or
as
otherwise
provided
in
a
specific
Subpart
of this Part,
compliance
with the
requirements
of
this Part
is
required
by
November
15, 1993, for
all
sources
located
in Aux Sable
Township
or
Goose Lake
Township
in Grundy County,
or in
Oswego Township
in Kendall
County.
c)
All
emission units
which
meet the applicability
requirements
of Sections
218.402(a) (2),
218.611(b),
218.620(b),
218.660(a),
218.680(a), 218.920(b),
218.940(b),
218.960(b)
or
218.980(b)
of this Part,
including emission
units
at
sources
which
are excluded
from the
applicability criteria
of Sections
218.402(a)
(1),
218.611(a),
218.620(a), 218.920(a),
218.940(a),
218.960(a),
or
218.980(a)
of
this
Part
by
virtue
of permit
conditions or other
enforceable
means,
must
comply
with the
requirements of
Subparts H,
Z, AA,
CC, DD, PP,
QQ,
RE or TT
of
this
Part, respectively,
by
March
15,
1995. Any owner
or
operator
of an
emission unit
which has already
met the
applicability
requirements
of
Sections
218.402(a) (1), 218.611(a),
218.620(a),
218.920(a),
218.940(a),
218.960(a)
218.980(a)
of
this Part on
or by the
effective
date
of this
subsection
is required to comply
with
all
compliance
dates or schedules
found
in
Sections
218.106(a)
or
218.106(b),
as applicable.
d)
Any
owner or operator
of
a
source
with
an
emission
unit
subject
to the
requirements
of Section
218.204(m)
(2)
or
(m) (3)
of
this Part
shall comply
with
those
requirements
by March 25,
1995.
e)
Any
owner or
operator of a source
subject
to
the
requirements of
Section
218.204(c)
(2),
218.204(g)
(2),
or
218.204(h)
(2)
of this
Part
shall comply with
the
applicable
requirements in cuch
Scction(c)the
applicable subsections,
as
well as all
applicable
requirements
in
Sections
218.205
through
218.214 and
218.218, by
May 1, 2011.
(Source:
Amended
at
34 Ill. Reg.
effective_____________
SUBPART
F:
COATING OPERATIONS
Section
218.204
Emission Limitations
Except as
provided in
Sections 218.205,
218.207,
218.208, 218.212,
218.215
and
218.216
of this Subpart,
no owner
or operator of
a
coating
line shall
apply
at
any time any
coating in
which the VOM content
exceeds the
following emission
limitations
for the specified
coating. Except
as
otherwise
provided in
SectionoSection
218.204(c),
218.204(g),
218.204(h),
and
218.204(1),
compliance
with the
emission
limitations marked
with
an asterisk
in this Section
is
required on
and after
March 15, 1996,
and
compliance
with emission limitations
not marked
with an asterisk
is required
until
March
15,
1996. The following
emission
limitations are
expressed in units
of VOM per volume
of
coating
(minus
water
and any
compounds which
are specifically
exempted from the
definition
of
VOM)
as
applied
at each coating
applicator, except
where noted. Compounds
which
are
specifically
exempted
from the
definition of VOM
should be treated
as water
for
the
purpose
of calculating
the
“less
water part
of the
coating composition.
Compliance
with
this Subpart must
be
demonstrated
through the
applicable coating
analysis test
methods and procedures specified in Section
218.105(a)
of this
Part
and
the
recordkeeping and reporting requirements specified in Section
218.211(c) of
this Subpart except where noted.
(Note:
The equation presented
in
Section 218.206 of this Part shall be used to calculate emission limitations
for
determining compliance by add-on controls, credits for transfer
efficiency,
emissions
trades
and cross-line averaging.) The emission
limitations are
as
follows:
a)Automobile
or Light-Duty Truck Coatingkg/llb/gall) Prime
coato.l4(l.2)0.14*(l.2)*2)Primer
surface
coatl.81(15.1)1.81*(l5.l)*(Note:
The
primer surface coat
limitation is in units of kg
(lbs)
of VOM per 1 (gal) of
coating solids deposited.
Compliance with the limitation shall be based on the
daily-weighted
average from an entire primer surfacer operation. Compliance
shall
be
demonstrated in accordance
with the
topcoat
protocol referenced in
Section
218.105(b)
and the recordkeeping and reporting
requirements specified
in
Section
218.211(f)
. Testing to demonstrate compliance shall be
performed in
accordance
with the topcoat protocol and a detailed testing
proposal approved
by
the Agency and
USEPA specifying the method of demonstrating
compliance with
the
protocol.
Section 218.205 does not apply to the primer surfacer
1imitation.)kg3)Toocoatko/l1b/ga13)Topcoat1.8l(l5.1)1.8l(15.l)1.8l(15.1),.(Not
e: The topcoat
limitation is in units of kg
(lbs)
of
VOM per 1 (gal) of
coating
solids
deposited. Compliance with the
limitation shall
be based
on the daily-
weighted average from an entire topcoat
operation. Compliance shall be
demonstrated in accordance
with
the topcoat
protocol referenced in Section
218.105(b)
of this
Part and the recordkeeping and reporting requirements
specified in
Section
218.211(f).
Testing to demonstrate compliance shall be
performed in
accordance with the topcoat protocol and a detailed
testing
proposal
approved by the Agency and USEPA
specifying
the
method of demonstrating
compliance
with the protocol. Section
218.205
of
this Part
does
not apply
to
the topcoat
limitation.)kg/llb,’gal
4)Final repair
coatcoatk/l1b/ca10.58(4.8)0.58*
(4.8)*
b)Can
Coatingkg/llb/gall)Sheet basecoat
and
basecoato.34
(2.8)0.26*
(2
.2)*B)Overvarnisho.34
(2 .8)0.34 (2.8)
*2)Exterior
basecoat
and
overvarnisho.34(2.8)0.25*(2.l)*3)Interior
body
spray
ea-Aa)Two
pieceo.51(4.2)0.44*(3.7)*B)Three
pieceo.Sl(4.2)0.51*(4.2)*4)Exterior
end
coato.51(4.2)0.51*(4.2)*5)Side
seam spray
coato.66(5.5)0.66*(5.5)*6)End
sealing
compound coatO
.44
(3 .7)
0.44*
(3 .7)
*
kg/l
lb/gal
c)
Paper
Coating
0.35
(2.9)
0.28k
(2.3)
1)
Prior
to
May 1, 2011:
kg/
Ibflh/gal
0.28
(2.3)
2)
On and after May 1,
2011:
kg VOM/kaka_VOM/kg—kg
VOM/kg
)lb VOM/lb)
(lb VOM,’lb)
solids applicd
aooliedA)
Pressure
sensitive
tape and
label surface
coatings
0.20
(0.067)
B)
All other paper coatings
0.40
(0.08)
(Note:
The paper
coating limitation shall not apply
to
any owner
or
operator
of any paper coating
line on which flexographic or rotogravure printing
is
performed if
the paper coating line complies with the emissions limitations
in
Section
218.401 of this Part. In addition, screen printing on paper is not
regulated as
paper coating, but is regulated under Subpart TT of
this Part.
On
and
after May 1, 2011, the paper
coating limitation shall also not apply
to
coating
performed on or in-line
with
any
digital printing press, or
to
size
presses
and on-machine coaters
on papermaking machines applying sizing or water
based
clays.)
I
kg,’l1b,’gald)Coi1
CoatingCoatink/1lb/a10.3l
(2.6)0.20*(l.7)*e)Fabric
Coatingo.35
(2.9)0.28*(2.3)*f)Vinyl
Coatingo.45
(3.8)0.28*(2.3)*g)Metal
Furniture Coating
1)
Prior to May 1, 2011:
kg/I
lb/gal
Alib/cralA)
Air dried
0.34
(2.8)
B)
Baked
0.28
(2.3)
2)
on and after May 1, 2011:
kg/I kg,’l lkcr/l
(lb/aal) (lb/gal)
(lb,’gal)
solids applicd
AaooliedA)
General, One-Component 0.275
0.40
(3.3)
B)
Air Dried
(4.5)ii)
Baked
(3.3)C)
Extreme High
0.55
0.3400.55
(2.8)
0.61
0.3600.61(3.0)
Pcrformancc
i)
Performancei)Air
Dried
(6.7)ii)
Baked
0.3CC
0.Cl
(5.l)E)
Heat RecictantiResistanti)
Air Dried
0.80
0.4200.80(3.5)
(6.7)ii)
Baked
0.3600.61(3.0)
(5.1)
F)
Metallic
0.80
0.4200.80(3.5)
(6.7)
Coatings
0.420
0.80
0.4200.80(3.5)
Solar
Abcorbcnt
i) Absorbenti)Air
Dried
0.30
0.4200.80(3.5)
(6.7)ii)
Baked
0.61
0.3600.61(3.0)
(5.1)
(Note:
On and after May 1, 2011, these limitations shall not apply to
stencil coatings, safety-indicating coatings, solid-film lubricants, electric-
insulating and thermal-conducting coatings, touch-up and repair coatings, or
coating applications utilizing hand-held aerosol
cans.)
3)
On and after May 1,
2011,
an
owner
or operator of a coating line subject
to
the limitations in this
subsection (g) of thic Section shall
apply all
coatings
using one or more of the following application methods:
A)
Electrostatic spray;
B)
High volume low pressure
(HVLP)
spray;
C)
Flow coating. For the purposes of this subsection (g), flow coating means
a
non-atomized technique of applying coating to a substrate with a fluid nozzle
with no air supplied to the nozzle;
D)
Roll coating;
E)
Dip coating, including electrodeposition. For purposes of this subsection
(g),
electrodeposition means a water-borne dip coating process in which opposite
electrical
charges are applied to the substrate and the coating. The
coating is
attracted to
the substrate
due to
the electrochemical potential difference
that
is
created; or
F)
Another
coating application method capable
of
achieving
a transfer
efficiency equal to
or better than that achieved
by
T-{VLP spraying,
if such
method is
approved in writing
by
the Agency.
0.2750.40
(2.3)
ComponcntiComoonenti)
0.3400.55(2.8)
0.2750.40(2.3)
Dried
0.340
0.360
0 .55
General, Multi
0.3W
0.275
0.40
iocc
i)
Glossi)Air
(4.5)ii)
Baked
(5.l)D)
Extreme
0.420
0.80
0.4200.80(3.5)
0.3600.61(3.0)
0.420
0.360
0.61
0.420
G)
Pretreatment
(6.7)H)
0.420
0.360
4-
Air dricd
0.36
a-)-
Baked
0. 34
0.36
(3.0)
(2.8)
(3.0)
0.28k
(2.3)
h)Large Appliance Coating
1)
Prior to May 1, 2011:
kg/i
Air dricd
DriedO.34
(2.8)
B)
Baked
0.28
(2.3)
2)
On and after May 1, 2011:
kg/i
kg/l k/lk/l
(lb/cal) (lb/gal) (lb,’gal)
solids applicd
—Aij)
General, One—
Component 0.275
0.40
0.2750.40(2.3)
(3.3)B)
General, Multi-ComponcntiComoonenti)
AirDried
0.340
0.55
0.3400.55(2.8)
(4.5)ii)
Baked
0.275
0.40
0.2750.40(2.3)
(3.3)C)
Extreme High Gloss
i)
Glossi)Air
Dried
0.340
0.55
0.3400.55(2.8)
(4.5)ii)
Baked
0.360
0.61
0.3600 .61(3.0)
(5. l)D)
Extreme Pcrformancc
i)
Performancei)Air
Dried
0.420
0.80
0.4200.80(3.5)
(6.7)ii)
Baked
0.360
0.61
0.3600.61(3.0)
(5.l)E)
Heat RczistantiResistanti)
Air Dried
0.420
0.80
0.4200.80(3.5)
(6.7)ii)
Baked
0.360
0.61
0.3600.61(3.0)
(5.1)
F)
Metallic
0.420
0.80
0.4200.80(3.5)
(6.7)
G)
Pretreatment
Coatings
0.420
0.80
0.4200.80(3.5)
(6.7)H)
Solar ±sorbcnt
i)
Absorbenti)Air
Dried
0.420
0.80
0.4200.80(3.5)
(6.7)
ii)
Baked
0.360
0.61
0.3600.61(3.0)
(5.1)
--
Air dricd
0.34
(2.8)
0.34k
(2.8)
-)-
Bakcd
0.34
(2.8)
0.28k
(2.3)*
(N0tcBOARD NOTE:
These
limitations shall not apply
to
the
use
of quick-drying
lacquers
for repair of scratches and nicks that occur during assembly, provided
that the
volume of coating does not exceed 0.95 1
(1
quart) in any one rolling
eight-hour period. On and after May 1, 2011, these limitations shall also not
apply to stencil coatings,
safety-indicating coatings,
solid-film lubricants,
electric-insulating
and thermal-conducting coatings, touch-up and repair
coatings, or
coating applications utilizing hand-held aerosol
cans.)
3)
On and
after May 1, 2011, an owner or operator of
a
coating line
subject
to
the limitations
in
this
subsection
(h)
of thic Scction shall
apply
all
coatings using one or
more
of
the following application methods:
A)
Electrostatic spray;
B)
High volume low pressure
(HVLP)
spray;
C)
Flow coating. For the purposes of this subsection
(h),
flow coating means
a
non-atomized
technique of applying coating
to a
substrate with
a
fluid nozzle
with no air
supplied
to
the nozzle;
D)
Roll coating;
E)
Brush coating;
F)
Dip
coating, including eiectrodeposition. For purposes of this subsection
(h),
electrodeposition means a water-borne dip coating process in which opposite
electrical charges
are
applied to the substrate and the coating. The coating is
4
attracted
to the substrate
due
to the electrochemical
potential
difference that
is created;
or
G)
Another
coating application
method
capable of achieving
a transfer
efficiency
equal
to
or
better
than that achieved
by
HVLP spraying,
if such
method is
approved
in writing
by the Agency.
kg,’llb,’galii)Magnet
Wire
co3tingcoatincka/llb/palo.20(l.7)0.20*(l.7)*j)Misce1laneous
Metal Parts
and
Products
Coatingl)Clear
coatingo.52(4.3)0.52*(4.3)*2)Extreme
performance
coatingAcoatinaA)Air
driedo.42(3.5)0.42*(3.5)*B)Bakedo.42(3.5)0.40*(3.3)*3)Steel
pail and
drum
interior coatingo.52(4.3)0
.52*
(4.3)
*4)A11
other
Air
Driedo.42(3.5)0.40*(3.3)*B)Bakedo.36(3.0)0.34*(2.8)*5)Marine
engine
eea4ngAcn)
Air
DriedO
.42(3.5)0.42*
(3.5)
*B)BpkcdiBpkedi)
Primer/Topcoato
.42(3.5)0.42*
(3.5)
*jj)
Cor
rosion
resistant
basecoato.42(3.5)0.28*(2.3)*C)Clear
Coatingo.52(4.3)0.52*(4.3)*6)Metallic
Driedo.42(3.5)0.42*(3.5)*B)Bakedo.36(3.0)0.36(3.0)*
7)
Definitions
A)
For purposes
of subsection
218.204(j)
(5)
of this
Section, the
following
terms
are
defined:
i)
TiCorrosion
resistant
basecoat” means,
for purposes
of
subsection
218.204(j)
(5) (B) (ii)
of this Section,
a
water-borne epoxy
coating
applied via an
electrodeposition
process
to
a
metal surface
prior
to
spray
coating,
for the
purpose
of
enhancing corrosion
resistance.
ii)
“Electrodeposition
process”
means,
for
purposes
of
subsection
218.204(j)
(5)
of this
Section,
a
water-borne
dip
coating process
in which
opposite
electrical charges
are
applied to the substrate
and the coating.
The
coating
is attracted
to the substrate
due to the electrochemical
potential
difference
that
is created.
iii)
TiMarine
engine
coating”
means, for purposes
of
subsection
218.204(j)
(5)
of
this Section,
any
extreme performance
protective,
decorative or functional
coating
applied to
an engine that is
used
to propel
watercraft.
B)
For
purposes of subsection
218.204(j)
(6)
of this Section,
“metallic
coating” means
a coating which
contains more than
1/4
lb/gal of
metal
particles,
as
applied.
k)Heavy
Off-Highway
Vehicle
Products Coatingkg/llb/gall)Extreme
performance
prime
coato.42(3.5)0.42*(3.5)*2)Extreme
performance
topcoat
(air
dried)0.42
(3.5)0.42*(3.S)*3)Final
repair coat
(air
dried)0.42(3.5)0.42*(3.5)*4)
All
other
coatings
are
subject
to the emission
limitations for
miscellaneous
metal
parts and
products
coatings in
subsection
(j)
above.
1)
Wood
Furniture
Coatingl)Limitations
before
March
15,
1998:kg/llb/galAaalA)Clear
topcoato.67(5.6)B)Opaque
staino.56(4.7)C)Pigmented
coato.60(5.0)D)Repair
coato.67(5.6)E)Sealero.67(5.6)F)Semi-transparent
stain0.79(6.6)G)
Wash
coato.73(6.l)
(Note:
Prior
to
March
15, 1998, an owner
or
operator
of
a wood
furniture coating
operation subject
to
this Section
shall
apply all
coatings,
with the exception
of
no more
than
37.8 1
(10
gal) of
coating per
day used for
touch-up and
repair operations,
using
one
or more of
the
following
application
systems:
airless spray application
system,
air-
assisted
airless
spray
application system,
electrostatic
spray application
system,
electrostatic bell or disc spray
application system, heated airless
spray application system, roller
coating, brush or wipe coating application
system, dip coating application
system or high volume low pressure (HVLP)
application system.)
2)
On and after March
15, 1998, wood furniture sealers and
topcoats must
comply with one of the limitations
specified in
subsections
(1) (2) (A)
through
CE),
below:
kg
VOM/
kg
solidslb VOM/
lb
solidsA)Topcoato.8(0.8)B)Sealers
and topcoats with the following
limits:i)Sealer
other than acid-cured alkyd
amino vinyl sealerl.9(l.9)ii)Topcoat
other than
acid-cured alkyd amino conversion varnish
topcoatl.8(l.8)iii)Acid-
cured alkyd amino vinyl
sealer2.3(2.3)iv)Acid-cured
alkyd amino
conversion
varnish topcoat2
.0(2.0)
C)
Meet the provisions of
Section 218.215 of this Subpart for
use of an
averaging approach;
D)
Achieve
a
reduction in emissions
equivalent
to
the requirements
of
subsection
(1) (2) (A)
or (B) of
this Section, as calculated
using Section 218.216
of this
Subpart; or
E)
Use a combination of the methods specified
in subsections
(1) (2) (A)
through
CD)
of this Section.
3)
Other wood furniture coating
limitations on and after March 15,
1998:
kg/llb/galA)Opaque stainO
.56(4.7)B)Non-topcoat pigmented
coatO .60(5.0)C)Repair
coato.67(5.6)D)Semi-transparent
staino.79(6.6)E)Wash coato.73(6.l)
4)
Other wood furniture coating requirements
on and after March 15, 1998:
A)
No source subject to the limitations of
subsection
(1) (2)
or
(3)
of this
Section and
utilizing
one or more wood furniture coating spray
booths shall
use
strippable spray booth coatings containing
more than 0.8 kg VOM/kg solids
(0.8
lb VOM/lb
solids),
as applied.
B)
Any source subject to the limitations of subsection
(1) (2)
or
(3)
of this
Section shall
comply with the requirements
of Section 218.217
of this Subpart.
C)
Any source subject to the limitations of subsection
(1)
(2)
(A)
or
(B)
of
this Section and utilizing one or more continuous coaters
shall, for each
continuous coater, use an initial coating which complies with
the limitations of
subsection
(1) (2) (A)
or
(B)
of this Section. The viscosity
of the coating in
each reservoir shall always be greater than or
equal to the viscosity of
the
initial coating in the reservoir. The owner
or operator shall:
i)
Monitor the viscosity of the
coating in the reservoir with
a
viscosity
meter
or
by
testing the viscosity of
the initial coating and retesting
the
coating in
the reservoir each time solvent
is added;
ii)
Collect and record the reservoir viscosity
and the amount and weight
of
VOM
per weight of solids of coating and solvent
each time coating or solvent
is
added; and
iii)
Maintain these
records at the source for
a
period
of
three
years.
m)Existing
Diesel-Electric
Locomotive Coating
Lines in Cook
Countykg/llb/gall)Extreme
performance prime
coato.42(3.5)0.42*(3.5)*2)Extreme
performance
top-coat
(air
dried)0.42(3.5)0.42*(3.5)*3)Final
repair
coat
(air
dried)0.42
(3.5)0.42*
(3
.5)*4)Hightemperature
aluminum
coatingo.72(6.0)0.72*(6.0)*5)All
other
coatingso.36(3.0)0.36*(3.0)*
n)
Plastic Parts
Coating: Automotive/Transportationkg/llb/gall)
Intcriorc
A)BkcdiInteriorsA)Bakedi)Color
coato.49*(4.l)*ii)Primero.46*(3.8)*B)Air
DricdiDriedi)Color
coato.38*(3.2)*ii)Primero.42*(3.5)*2)Exteriors
(flexible
and
nonflexible)A)Eakcd±Bakedi)Primer0.60*
(5.0)
*ji)prjmer
non
flexibleo.54*(4.5)*iii)Clear
coato.52*(4.3)*iv)Color
coato.55*(4.6)*B)Air
DricdiDriedi)Primero.66*(5.5)*ii)Clear
coato.54*(4.5)*iii)Color
coat
(red
&
black)0.67*(5.6)*iv)Color
coat
(others)0.61*(5.l)*3)Specialty
A)Vacuum
mctaliingmetallizina
basecoats, texture
b2cccoatcbase
coats0.66*
(5.5)
*B)]J
coatings,
reflective
argent coatings,
air bag cover
coatings,
and
soft
coatingso.7l*(5.9)*C)Gloss
reducers,
vacuum
mctalizingmetal1izin
topcoats,
and
texture
topcoatso.77*(6.4)*D)Stencil
coatings,
adhesion
primers, ink pad
coatings,
electrostatic prep
coatings, and
resist
coatingso.82*(6.8)*E)Hcad
lampHeadlamt
lens
coatingso.89*(7.4)*
o)Plastic
Parts
Coating: Business
Machinekg/llb/gall)Primero.l4*(l.2)*2)Color
coat
(non-texture
coat)0.28*
(2.3)*3)Color
coat
(texture
coat)
0.28*
(2.3)
*4)Electromagnetic
interference/radio
frequency
interference
(EMI/RFI)
shielding
coatingso.48*(4.0)*5)Specialty
ea-4ng-sA
jg.)
Soft
coato.52*
(4.3)*B)
Plating
resisto.71*(5.9)*C)Plating
sensitizero.85*(7.l)*
(Source:
Amended
at
34 Iii.
Reg.
—,
effective_____________
Section
218.205
Daily-weighted
Average Limitations
No
owner or
operator of
a
coating
line
subject to the
limitations
of Section
218.204
of
this Subpart and
complying
by
means of this Section
shall operate
the
subject
coating
line unless the
owner or
operator
has
demonstrated
compliance
with
subsection
(a),
(b) , (C), (d)
, (e) , (f)
,
(g)
, (h)
,
or—(i)
,
or
Ci)
of this
Section
(depending upon
the category of
coating)
through
the applicable
coating
analysis
test methods and
procedures
specified in
Section 218.105(a)
of
this
Part
and the
recordkeeping and
reporting
requirements
specified
in Section
218.211(d)
of this
Subpart:
a)
No
owner
or operator
of a
coating line subject
to only one of
the
limitations
from
among
Section 218.204
(a)
(1), (a) (4), (c)
, Cd), (e) , (f)
,—e
(i),
or,
prior to May
1, 2011,
Cc)
of this
Subpart shall
apply coatings
on any
such
coating
line, during
any day, whose daily-weighted
average
VOM content
exceeds
the
emission limitation
to which the coatings
are subject.
b)
No
owner or
operator of a miscellaneous
metal parts
and products
coating
line subject
to the
limitations
of Section
218.204(j) of
this Subpart shall
apply
coatings
to
miscellaneous
metal
parts
or products on the
subject coating
line
unless
the requirements
in
subsection
(b) (1)
or
(b)
(2)
of
this Section are
met.
1)
For
each
coating
line
which
applies multiple
coatings, all
of which
are
subject
to
the same numerical
emission
limitation
within
Section 218.204(j)
during
the
same day (e.g.,
all coatings
used on the
line are
subject to
0.42
kg/l
-j3.5
lbs/gal-), the daily-weighted
average
VOM
content
shall
not exceed
the coating
VOM
content limit corresponding
to the
category of coating
used,
or
2)
For
each
coating
line which applies
coatings subject
to more than one
numerical
emission
limitation
in Section 218.204(j)
of this
Subpart, during
the
same
day, the owner or operator shall have
a site-specific proposal approved
by
the
Agency and approved by the USEPA
as a SIP revision. To receive approval,
the
requirements of USEPA’s Emissions Trading Policy
Statement
(and
related
policy) 51 Fed. Reg. 43814
(December
4,
1986),
must
be satisfied.
c)
No owner or operator of a can coating line subject
to
the limitations
of
Section
218.204(b)
of this Subpart shall operate the subject coating line using
a
coating with a VOM content in excess of the limitations specified in Section
218.204(b) of this Subpart unless all of the following requirements
are
met:
1)
An
alternative daily emission
limitation shall be determined for the can
coating operation, i.e. for
all
of the can coating lines at the source,
according
to
subsection
(c) (2)
of this Section. Actual daily emissions shall
never exceed the alternative daily emission limitation and shall
be
calculated
by use of the
following equation.
where:
Ed = Actual VOM emissions for the day in units of kg/day (lbs/day) ;i =
Subscript denoting a specific coating applied;n =
Total number of coatings
applied in the can
coating operation, i.e. all
can coating lines at
the
source;Vi
= Volume of each coating applied for the
day
in units of 1/day
(gal/day) of
coating
(minus
water and any compounds which are specifically
exempted from the definition of
VOM)
;Ci = The VOM content of each coating as
applied in units of kg VOM/l
(lbs
VOM/gal)
of coating
(minus
water and any
compounds which are specifically exempted
from
the definition of
VOM)
2)
The
alternative
daily emission
limitation
(Ad)
shall be determined for the
can coating operation, i.e. for all of the can coating lines at the source, on a
daily
basis as follows:
where:
Ad = The
VOM emissions allowed for the day in units of kg/day (lbs/day) ;i =
Subscript
denoting a specific coating applied;n =
Total number of surface
coatings
applied in the can coating operation;Ci =
The VOM content of each
surface coating as
applied in units of kg VOM/l
(lbs
VOM/gal) of coating (minus
water and any
compounds which are specifically exempted from the definition
of
VOM)
;Di
=
The density of VOM in each coating applied. For the purposes of
calculating Ad, the density is 0.882 kg
VOM/l
VOM
(7.36
lbs VOM/gal VOM);Vi =
Volume of each surface coating
applied for the
day in units of 1 (gal) of
coating
(minus
water
and
any compounds which are specifically
exempted
from
the
definition
of
VOM)
;Li = The VOM emission limitation for each surface coating
applied as
specified in Section
218.204(b)
of this Subpart in units of kg VOM/l
(lbs
VOM/gal) of coating
(minus
water
and any compounds which are specifically
exempted from the
definition
of
VOM)
d)
No owner or
operator
of a
heavy off-highway vehicle products coating
line
subject to the
limitations of Section
218.204(k)
of this Subpart shall apply
coatings to
heavy off-highway vehicle products on the subject coating line
unless the
requirements of subsection
(d) (1)
or
(d) (2)
of this Section are met.
1)
For
each coating line which applies multiple coatings, all of which are
subject to
the same numerical emission limitation within Section
218.204(k)
of
this Subpart,
during the same day
(e.g.,
all coatings
used
on the line are
subject to 0.42 kg/i
(3.5
lbs/gal)), the daily-weighted average VOM content
shall
not
exceed the coating VOM content limit corresponding to the category of
coating
used,
or
2)
For each coating line which applies coatings subject
to
more than one
numerical emission limitation in Section
218.204(k)
of
this Subpart,
during
the
same
day, the
owner or operator shall have
a site specific proposal
approved
by
the Agency
and
approved
by the
USEPA
as a SIP revision. To receive approval,
the requirements
of
USEPA’s Emissions Trading
Policy Statement
(and
related
policy) 51
Fed. Reg.
43814
(December
4,
1986),
must be satisfied.
e)
No owner or operator of a wood furniture coating
line subject to
the
limitations of Section
218.204(1) (1)
or
(1) (3)
of this Subpart shall apply
coatings to wood furniture on the subject coating line unless the requirements
of
subsection
Ce)
(1) or subsection
Ce)
(2)
of this Section, in addition to the
requirements specified in the note
to
Section 218.204
(1) (1)
of this Subpart, are
met.
1)
For each coating line which applies multiple coatings, all of which are
subject to the same
numerical
emission limitation within Section 218.204
Cl)
Cl)
or
(1) (3)
of this Subpart, during the same day (e.g., all coatings used on the
line are subject to 0.67 kg/i
(5.6
lbs/gal)), the daily-weighted average VOM
content shall not exceed the coating VOM content limit corresponding
to
the
category of coating used, or
2)
For each
coating line which applies
coatings subject to more than one
numerical emission
limitation
in
Section
218.204(1) (1)
or
(1) (3)
of this
Subpart, during the same day, the owner or operator shall have a site specific
proposal approved by the Agency and approved by the USEPA
as a
SIP revision.
To
receive approval, the requirements of USEPAs Emissions Trading Policy
Statement
(and
related policy) 51 Fed. Reg. 43814
(December
4,
1986),
must
be
satisfied.
f)
No owner or operator of an existing diesel-electric locomotive coating
line in Cook County, subject to the
limitations
of Section
218.204(m)
of this
Subpart shall apply
coatings
to
diesel-electric locomotives
on the subject
coating line
unless the requirements of subsection
(f) (1)
or
(f) (2)
of this
Section
are met.
1)
For each coating line
which applies
multiple coatings, all of which are
subject to the
same numerical emission limitation
within Section
218.204(m)
of
this
Subpart, during the same day
(e.g.,
all coatings
used on the line are
subject to
0.42 kg/i
(3.5
lbs/gal)), the daily-weighted average VOM
content
shall not
exceed the coating VOM content limit corresponding
to
the
category of
coating used,
or
2)
For
each coating line which applies coatings
subject to
more than
one
numerical
emission limitation in Section
218.204(m)
of this Subpart,
during the
same day,
the owner or operator shall have
a
site specific
proposal approved by
the Agency and
approved
by
the USEPA
as a
SIP revision.
To
receive
approval,
the
requirements of USEPAs Emissions Trading Policy
Statement
(and
related
policy) must be
satisfied.
g)
No
owner or operator of
a
plastic
parts coating line, subject to the
limitations of
Section 218.204(n) or
(0)
of this Subpart shall apply coatings
to
business
machine or automotive/transportation
plastic parts on the subject
coating line
unless the requirements of subsection
(g)
(1)
or (g)
(2)
of this
Section are
met:
1)
For each coating line which applies multiple coatings, all of which are
subject to the same
numerical emission
limitation within Section
218.204(n)
or
(o)
of
this
Subpart, during the same
day (e.g., all coatings used on the line
are subject
to
0.42 kg/i
(3.5
lbs/gal)),
the
daily-weighted
average VOM content
shall not exceed the coating VOM content limit corresponding
to the category of
coating used; or
2)
For
each
coating line which
applies coatings subject
to
more than one
numerical emission limitation in
Section
218.204(n)
or
(o)
of this Subpart,
during
the
same
day,
the owner or
operator shall have a site specific proposal
approved
by
the Agency and approved
by the USEPA as a SIP revision. To receive
approval, the requirements of USEPA’s
Emissions Trading Policy Statement
(and
related policy) must
be
satisfied.
h)
No owner or operator of a metal furniture coating line,
subject to the
limitations of Section 218.204(g) of this Subpart shall apply
coatings on the
subject coating line unless the requirements of subsection
(h) (1)
or
(h) (2)
of
this Section are met:
1)
For each coating line which applies multiple
coatings, all of which are
subject to
the same numerical emission limitation
within Section 218.204(g) of
this Subpart, during the same day
(e.g.,
all
coatings used on the line are
subject to
0.34 kg/i
(2.8
lbs/gal)), the daily-weighted average
VOM content
shall not exceed the coating VOM content limit corresponding
to the category of
coating used; or
2)
For each
coating line which
applies coatings subject to more than one
numerical emission limitation in Section 218.204(g)
of this Subpart, during the
same
day,
the owner or operator shall have
a
site specific
proposal approved by
the Agency and
approved
by the USEPA as a SIP revision. To receive
approval,
the requirements of
USEPA’s
Emissions Trading Policy Statement
(and
related
policy) must be
satisfied.
i)
No owner or
operator of
a large appliance coating line, subject
to
the
limitations of Section
218.204(h)
of this Subpart shall apply coatings on
the
subject coating line unless the requirements of subsection
(i) (1)
or
(i)
(2)
of
this Section are met:
1)
For each coating line which applies multiple coatings,
all of which are
subject to
the same numerical emission limitation within
Section
218.204(h)
of
this
Subpart, during the same day
(e.g.,
all coatings
used on the line are
subject to
0.34 kg/i
(2.8
lbs/gal)), the daily-weighted average
VOM content
shall
not exceed the coating VOM content limit corresponding
to the category of
coating used,
or
2)
For each coating line which applies coatings
subject to more than one
numerical emission limitation in Section
218.204(h)
of this
Subpart, during the
same day, the owner or operator shall have a site specific proposal
approved by
the Agency and
approved
by the USEPA as a SIP
revision.
To receive approval,
the requirements
of USEPA’s Emissions Trading
Policy Statement
(and
related
policy)
must
be
satisfied.
j)
On and after May 1, 2011, no owner or operator of
a
paper
coating line
subject to the
limitations
of Section
218.204(c)
of this Subpart shall
apply
coatings on
the subject coating line unless
the requirements in subsection
(j)
(1)
or
(j)
(2)
of this Section are met:
1)
For
each coating
line
applies
multiple
coatings,
all
of which
are
subject
to the
same
numerical
emission
limitation
within Section
218.204(c)
during
the same
day
(e.g.,
all
coatings
used on
the line
are subject
to
0.40
kg/kg solids
-LjO.08
kg/kg
coatings]-),
the daily-weighted
average
VOM
content
shall
not
exceed
the
coating
VOM
content
limit
corresponding
to
the
category
of
coating
used;
or
2)
For
each
coating
line
whichthat
applies
coatings
subject to
more than
one
numerical
emission
limitation
in
Section
218.204(c)
during
the same
day, the
owner
or
operator
shall
have
a site-specific
proposal
approved
by the
Agency
and
approved
by thc USEPA
as a
SIP revision.
To
receive
approval,
the requirements
of
USEPA’s
Emissions
Trading
Policy
Statement
(and related
policy),
51 Fed.
Reg.
43814
(December
4,
1986)
, must
be
satisfied.
(Source:
Amended
at
34 Ill. Reg.
—,
effective_____________
Section
218.207
Alternative
Emission
Limitations
a)
Any
owner or
operator
of a coating
line
subject
to Section
218.204
of this
Subpart
may
comply
with
this
Section,
rather than
with
Section 218.204
of
this
Subpart,
if
a
capture
system
and
control
device
are
operated
at
all
times
the
coating
line
is
in
operation
and
the owner
or
operator
demonstrates
compliance
with
subsections
Cc),
(d), Ce),
(f),
(g),
(h), (i),
(j),
e—(k),
or
(1)
of this
Section
(depending
upon
the source
category)
through
the
applicable
coating
analysis
and capture
system
and control
device
efficiency
test
methods
and
procedures
specified
in Section
218.105
of
this
Part
and the
recordkeeping
and
reporting
requirements
specified
in
Section
218.211(e)
of this
Subpart;
and the
control
device
is
equipped
with the
applicable
monitoring
equipment
specified
in
Section
218.105(d)
of this
Part and
the monitoring
equipment
is
installed,
calibrated,
operated
and maintained
according
to vendor
specifications
at all
times
the control
device
is in
use.
A
capture
system
and
control
device,
which
does
not
demonstrate
compliance
with subsection
(c),
(d),
Ce),
(f),
(g),
(h),
(i),
(j),
e(k),
or
(1)
of this
Section
may
be
used as
an alternative
to
compliance
with Section
218.204
of
this Subpart
only
if
the
alternative
is
approved
by the
Agency
and
approved
by the
USEPA
as
a SIP revision.
b)
Alternative
Add-On
Control
Methodologies
1)
The coating
line
is
equipped
with
a
capture
system
and control
device
that
provides
81 percent
reduction
in
the
overall
emissions
of VOM
from
the coating
line and
the control
device
has a
90 percent
efficiency,
or
2)
The system
used
to
control
VOM
from
the
coating
line
is demonstrated
to
have
an overall
efficiency
sufficient
to
limit
VOM
emissions
to
no
more than
what is
allowed
under
Section
218.204
of
this
Subpart.
Use
of
any
control
system
other
than an
afterburner,
carbon
adsorption,
condensation,
or
absorption
scrubber
system
can be
allowed
only if approved
by the Agency
and
approved
by
the
USEPA
as a
SIP
revision.
The
use of
transfer
efficiency
credits
can
be
allowed
only
if
approved
by
the Agency
and
approved
by the IJSEPA
as a
SIP
revision.
Baseline
transfer
efficiencies
and transfer
efficiency
test
methods
must
be
approved
by
the
Agency and
the USEPA.
Such
overall
efficiency
is
to be
determined
as
follows:
A)
Obtain
the
emission
limitation
from
the
appropriate
subsection
in Section
218.204
of this
Subpart;
B)
Calculate
“S according
to the
equation in Section
218.206
of this
Subpart;
C)
Calculate
the
overall
efficiency
required
according to Section
218.105(e)
of this Part.
For
the purposes
of calculating
this
value, according
to the
equation
in
Section
218.105(e)
(2)
of
this Part,
VCM1VOM1
is equal
to the value
of
“S’ as
determined
above in
subsection
(b) (2) (B)
of
this
Section.
c)
No
owner
or operator of
a coating
line subject to
only one of the emission
limitations
from
among Section
218.204(a) (1),
(a)
(4),
(c), (d),
Ce), (f),
er—
Ci),
or,
prior to
May 1, 2011,
Cc)
of this Subpart
and equipped
with a capture
system
and
control device
shall
operate the subject
coating line unless
the
requirements
in subsection
(b)
(1)
or
(b)
(2)
of this Section
are met.
No owner
or operator
of a coating line
subject to
Section
218.204
(a) (2)
or
218.204
(a) (3)
and equipped
with
a capture system
and
control
device
shall operate
the
coating
line
unless
the owner or
operator demonstrates
compliance
with such limitation
in accordance
with the
topcoat protocol
referenced in Section
218.105(b).
d)
No
owner or
operator of
a
miscellaneous
metal
parts
and products
coating
line
whicht
applies
one or more coatings
during
the same
day,
all
of
which
are
subject
to the same numerical
emission
limitation within
Section 218.204(j)
of this Subpart
(e.g., all coatings
used
on
the line
are subject
to
0.42
kg/i
[3.5
lbs/gall,
and
whichthat
is
equipped
with
a
capture
system and
control
device shall
operate
the subject
coating line
unless
the requirements
in
subsection
(b) (1)
or
(b) (2)
of this
Section are met.
e)
No
owner
or operator of
a heavy off-highway
vehicle
products coating
line
whichthat
applies
one or more
coatings during
the same day,
all of which are
subject
to
the
same
numerical
emission limitation
within Section
218.204(k)
of
this Subpart (e.g.,
all
coatings
used on the line
are subject to 0.42
kg/l
[3.5
lbs/gall),
and w
ehth.t
is equipped
with a capture system
and control
device
shall
operate
the
subject
coating
line
unless the requirements
in subsection
(b)
(1)
or
(b)
(2)
of this
Section are met.
f)
No owner
or operator
of an
existing diesel-electric
locomotive
coating
line
in Cook County
wheh.,h applies
one or more coatings
during the
same
day,
all
of which
are subject
to
the same
numerical
emission
limitation
within
Section
218.204(m)
of this Subpart
(e.g.,
all coatings used
on
the line are
subject to
0.42 kg/l
[3.5
lbs/gal]),
and
wh4eh.th
is
equipped with
a capture
system and
control
device
shall operate
the
subject
coating
line unless
the
requirements
in
subsection
(b)
(1)
or
(b) (2)
of this Section
are met.
g)
No
owner or operator
of
a
wood furniture
coating
line
whichthat
applies
one
or more
coatings during
the same
day, all of
which are
subject to
the same
numerical
emission
limitation
within Section
218.204(1)
of this
Subpart (e.g.,
all coatings
used
on the line are
subject
to 0.67
kg/i
[5.6
lbs/gal]),
and
whichthat
is
equipped
with
a capture
system and control
device shall operate
the
subject
coating
line
unless
the requirements
in subsection
(b) (1)
or
(b)
(2)
of
this
Section
are met. If
compliance is achieved
by
meeting
the requirements
in
subsection
(b)
(2)
of
this Section,
then the provisions
in the note
to Section
218.204(1)
of this
Subpart must
also be met.
h)
No
owner or operator
of a can coating
line whichthat
is equipped
with a
capture
system and control
device shall operate
the
subject
coating
line
unless
the
requirements
in subsection
(h)
(1)
or
(h)
(2)
of
this Section
are
met.
1)
An
alternative
daily emission
limitation
shall
be determined for
the
can
coating
operation, i.e.-
7
for
all of the
can coating
lines
at the source,
according
to Section
218.205(c)
(2)
of this
Subpart.
Actual
daily emissions
shall never
exceed the
alternative
daily
emission
limitation and
shall
be
calculated by
use
of
the
following
equation:
Ed
= ? Vi Ci
LL
1)
i= 1
where:
Ed
= Actual
VOM emissions
for the
day in
units
of
kg/day
(lbs/day);i
=
Subscript
denoting
the
specific coating
applied;n =
Total
number of surface
coatings
as
applied
in
the
can coating operation;Vi
=
Volume of each
coating
as
applied
for
the day
in units of 1/day
(gal/day) of coating
(minus
water
and
any
compounds which are
specifically exempted
from the definition
of
VOM)
;Ci
=
The VOM
content of each
coating as
applied
in units of kg
VOM/l
(lbs
VOM/gal)
of
coating
(minus
water and
any compounds
which
are
specifically
exempted
from the definition
of VOM);
andFi andFi=
Fraction,
by weight,
of
VOM
emissions
from the surface
coating,
reduced or
prevented
from being emitted
to the ambient
air. This is
the overall efficiency
of
the
capture
system and
control device.
2)
The coating
line
is
equipped
with
a
capture
system and control
device
that
provide
75 percent
reduction
in the
overall emissions
of VOM from the
coating
line
and the
control device
has
a 90 percent
efficiency.
i)
No
owner or
operator of
a plastic parts
coating
applies
one or more
coatings
during the same
day, all of
which are
subject
to the same
numerical
emission limitation
within
Section 218.204(n)
or
(o)
of
this
Subpart
(e.g.,
all
coatings used on
the line are
subject to
0.42 kg/l
-[j3.5
lbs/ga1-),
and ‘h4-eht.
is
equipped
with
a
capture system and
control device
shall
operate
the subject
coating line
unless
the
requirements in
subsection
(b) (1)
or
(b)
(2)
of
this
Section
are met.
j)
Prior
to May
1, 2011, noNo owner
or
operator
of a metal furniture
coating line
whi-eL.,
applies one or more
coatings
during
the same
day, all of
which
are
subject to the
same numerical emission
limitation
within
Section
218.204(g)
of this Subpart (e.g.,
all coatings
used
on the line
are
subject
to
0.34 kg/l
-Lj2.8
lbs/gal-]-j), and
wh4-ehL
is
equipped
with
a
capture
system and
control
device shall
operate the subject
coating
line
unless the requirements
in
subsection
(b) (1)
or
(b) (2)
of this
Section are met.
k)
Prior to
May 1, 2011, noNo
owner
or operator
of
a
large
appliance
coating
line
w-h4-e-h
applies one
or more
coatings
during
the
same day, all
of
which
are
subject
to the same numerical
emission
limitation
within
Section
218.204(h)
of
this Subpart
(e.g.,
all coatings used
on the line are
subject
to
0.34 kg/l
-Lj2.8
lbs/gal--j),
and
whi-eht
is equipped
with
a capture system
and
control
device
shall operate
the
subject
coating line
unless
the requirements
in
subsection
(b)
(1)
or
(b)
(2) of this
Section
are met.
1)
On and
after May
1, 2011, no owner
or operator
of
a paper coating
line,
metal
furniture
coating line,
or large appliance
coating line
whichthat
is
equipped
with
a capture system
and control device
shall operate
the
subject
coating
line
unless either:
1)
The capture system and
control
device provide at least 90 percent
reduction in the
overall emissions
of VOM from the coating line; or
2)
The owner or operator
complies
with the applicable limitation set forth in
Section 218.204 of
this Subpart
by utilizing a combination of low-VOM coatings
and a capture
system
and
control device.
(Source:
Amended at 34 Ill. Reg.
effective_____________
Section 218.210 Compliance Schedule
Every owner
or
operator of
a
coating
line
(of
a type included within Section
218.204 of this
Subpart) shall
comply with the requirements of Section 218.204,
218.205, 218.207 or
218.208
and Section 218.211 or Sections 218.212 and 218.213
of this Subpart in
accordance with
the appropriate compliance schedule as
specified in subsection
(a), (b), Cc), (d), (e), er—(f),
or (g)
bclow:of this
Section:
a)
No owner or
operator
of a coating line
wh4-eth,
is exempt from the
limitations of
Section 218.204
of this Subpart because of the criteria in
Section
218.208(a)
or
(b)
of this
Subpart shall operate said coating line on or
after a date
consistent with Section
218.106
of
this
Part,
unless the owner or
operator has complied with, and continues
to
comply with,
Section
218.211(b)
of
this
Subpart.
b)
No owner or operator of a coating line complying by means of Section
218.204 of this Subpart shall operate said coating line on or after a date
consistent with
Section
218.106 of this Part, unless the owner or operator has
complied with, and
continues
to comply
with,
Sections 218.204 and
218.211(c)
of
this Subpart.
c)
No
owner
or
operator of
a coating line complying by means of Section
218.205 of this
Subpart shall operate said
coating line on or after a date
consistent with
Section 218.106
of this Part, unless the owner or operator has
complied with, and continues to comply with, Sections 218.205 and
218.211(d)
of
this Subpart.
d)
No owner or operator of a coating line complying by means of Section
218.207 of this Subpart shall operate said coating line on or after
a
date
consistent with Section 218.106 of this Part, unless the owner or operator has
complied with, and continues to comply with, Sections 218.207 and 218.211(e)
of
this
Subpart.
e)
No owner or operator of a coating line subject to one or more of the
emission limitations
contained in
Section 218.204 of this Subpart on or after
March 15, 1996,
choosing
to
comply
by means
of
Section 218.204, 218.205 or
218.207 of
this Subpart, shall operate said coating
line on or after March 15,
1996,
unless the owner or operator complies with and continues
to
comply
with,
respectively, the applicable requirements in Section 218.204, or the alternative
control options in Section
218.205
or 218.207 and the requirements of Section
218.211.
f)
No
owner or operator of a coating line
subject to one or more of the
emission limitations contained in Section 218.204 of this
Subpart on or after
March
15, 1996, choosing
to
comply by means of Section 218.212
of this Subpart,
shall
operate said coating line on or after March 15,
1996,
unless
the owner or
operator complies with and continues to comply with the requirements of Sections
218.212 and 218.213 of this Subpart.
g)
No owner
or operator of
a
coating line
subject to the emission
limitations
in
Section
218.204(c) (2),
218.204(g)
(2),
or
218.204(h) (2)
of this
Subpart
shall
operate
-a-i-dth
coating
line on or after a date consistent with Section
218.106(e) of this
Part,
unless the owner or operator has complied with, and
continues
to
comply with, Section 218.204
Cc) (2),
218.204(g)
(2),
or
218.204(h) (2),
as applicable, or the alternative control options in Section
218.205 or 218.207, and all applicable requirements in Sections 218.211 and
218 .218 of this Subpart.
(Source:
Amended
at 34 Ill. Reg.
effective_____________
Section
218.211
Recordkeeping and Reporting
a)
The VOM content of each coating and the efficiency of each capture system
and control device shall be determined by the applicable test methods and
procedures specified in Section 218.105 of this Part to establish the records
required under this Section.
b)
Any owner or operator of a coating line
wh4-eht.1at.
is exempted from the
limitations of Section 218.204 of this Subpart because of Section
218.208(a)
or
(b)
of this Subpart shall comply with the following:
1)
For sources exempt under Section
218.208(a)
of this Subpart,
by
a date
consistent with Section 218.106 of this Part, the owner or operator of a coating
line or a group
of coating lines referenced in subsection
(b)
of this Section
shall certify to
the Agency that the coating line or group of coating lines is
exempt under the
provisions of Section
218.208(a)
of this
Subpart.
Such
certification shall
include:
A)
A declaration that the
coating line or group of
coating lines is
exempt
from the limitations
of Section 218.204 of this Subpart
because of
Section
218.208(a)
of
this Subpart; and
B)
Calculations
whe-htht
demonstrate that the combined VOM emissions from
the
coating lines or group of coating lines never exceed 6.8 kg
(15 lbs)
per day
before the application of capture systems and control
devices.
The following
equation shall be used to
calculate total VOM emissions:
where:
Te
= Total VOM emissions from
coating lines
each day before the application of
capture
systems and control
devices in
units of kg/day (lbs/day) ;m =
Number
of
coating lines at the source
that otherwise would
be subject to the same
subsection
of Section 218.104 of this Part
(because
they belong to the same
category, e.g.,
can coating);j =
Subscript denoting an individual coating
line;n
=
Number of different coatings as applied each day on each coating
line;i
=
Subscript denoting an individual coating;Ai =
Weight of VOM per
volume of
each coating
(minus
water and any compounds
whichthat
are specifically
exempted from
the definition of
VOM)
as applied each
day
on each coating line
in
units of kg
VOM/1
(lbs
VOM/gal); andEi
andBi=
Volume
of
each coating
(minus
water
and any
compounds
whichthat
are specifically exempted from the definition
of
VOM)
as
applied each
day
on each coating line in units of 1/day (gal/day)
The instrument or method by which the owner
or operator accurately measured or
calculated the volume of each coating
as applied on each coating line each
day
shall be described in the certification
to the Agency.
2)
For sources exempt under Section 218.208(b)
of this Subpart, by March 15,
1998, or upon initial start-up, the owner
or operator of a coating line or
a
group
of coating lines referenced in
subsection
(b)
of this Section shall
certify
to the Agency that the source is exempt under the provisions
of Section
218.208(b)
of this
Subpart.
Such certification shall include:
A)
A declaration that the
source is exempt from the limitations of Section
218.204(1)
of this Subpart
because of Section
218.208(b)
of this Subpart;
and
B)
Calculations which demonstrate
that the source meets the criteria for
exemption
because
of
Section
218.208(b)
of this Subpart.
3)
For sources exempt under
Section
218.208(a)
of this Subpart, on and
after
a
date consistent
with
Section 218.106 of this Part, the owner
or operator of a
coating line or group of coating lines referenced in this
subsection shall
collect and record all of the following information
each day for each coating
line and maintain the information at the source
for a period of three years:
A)
The name and identification number of
each coating as applied on each
coating line; and
B)
The weight of VOM per volume
and the
volume
of each coating
(minus
water
and any compounds which are specifically
exempted from the definition of VOM)
as
applied each day on each coating line.
4)
For sources exempt under Section
218.208(b)
of this
Subpart, on and after
March 15, 1998, the owner or operator of a coating line or group
of coating
lines referenced in this subsection
(b)
shall collect and record all of
the
following information for each
coating line and maintain the information
at the
source for
a
period of three years:
A)
The name and identification number of each coating
as applied on each
coating line; and
B)
The
weight
of
VOM per volume
and the volume of each coating
(minus
water
and any compounds
which
are
specifically
exempted from the definition of VOM)
as
applied on each coating
line
on a monthly basis.
5)
On and after a date consistent with Section 218.106 of
this Part, the
owner or operator of a coating line or group of
coating lines exempted from
the
limitations of Section 218.204 of this Subpart
because of Section
218.208(a)
of
this Subpart shall notify the Agency of any record
showing that total VOM
emissions
from the coating line or group
of coating lines exceed 6.8 kg
(15
lbs)
in any day
before the application of
capture systems and control devices
by
sending a copy
of such record
to the
Agency
within 30 days after the exceedance
occurs.
6)
On and after March 15, 1998, any owner or operator
of a source exempt from
the limitations of Section
218.204(1)
of this Subpart
because of Section
218.208(b)
of this Subpart shall notify
the Agency if the source
T
s
VOM
emissions
exceed
the limitations of Section 218.208(b)
of this Subpart by sending
a copy
of
calculations showing such an exceedance within
30 days after the change
occurs.
C)
Any
owner
or operator
of a coating line
subject
to the
limitations
of
Section 218.204 of
this
Subpart
other than Section
218.204(a) (2)
or
(a)
(3)
of
this
Subpart
and complying
by
means
of Section 218.204
of this
Subpart shall
comply
with
the following:
1)
By
a date
consistent
with Section
218.106 of
this Part,
or
upon
initial
ztartupstart-uD
of
a
new
coating
line,
or upon changing
the method
of compliance
from
an existing
subject coating
line
from
Section
218.205,
Section 218.207,
Section
218.215,
or
Section 218.216
of this Subpart
to Section
218.204 of this
Subpart;
the owner or
operator of
a subject coating
line
shall certify
to the
Agency
that
the coating line
will
be
in compliance with
Section 218.204
of this
Subpart
on
and after a date
consistent
with Section 218.106
of this Part,
or on
and
after
the
initial ctrtupstart-uo
date.
&uehT
certification
shall
include:
A)
The
name and identification
number
of each
coating
as applied
on each
coating
line;
B)
The
weight of
VOM per volume
of each coating
(minus water
and any
compounds
which are specifically
exempted from the
definition of
VOM)
as applied
each
day on
each coating
line;
a-nd
C)
On
and
after
March 15, 1998,
for
coating
lines
subject
to the limitations
of
Section
218.204(1)
(2) (A)
or
(B)
of
this Subpart,
the
weight
of VOM per weight
of solids
in each coating
as applied each
day on
each
coating
line;-
0)
For
coating
lines subject
to the limitations
of Section 218.204
Cc) (2)
of
this Subpart,
the weight
of VOM
per weight of solids
(or
the weight
of VOM
per
weight
of
coatings,
as
applicable)
in each coating
as
applied each
day
on
each
coating
line;
and
E)
For coating
lines
subject
to the limitations
of
Section 218.204(g)
(2)
or
218.204(h)
(2)
of
this Subpart, the
application mcthod(s)methods
used to apply
coatings on
the subject
coating line
and
the weight
of
VOM per volume
of each
coating
(or
the weight
of VOM per volume
of solids
in
each
coating,
as
applicable)
as applied each
day on
each coating line.
2)
On
and
after
a date consistent
with
Section
218.106
of
this Part, or on
and after the
initial
start-up
date, the owner
or operator of a
subject coating
line shall
collect and
record all of the
following information
each
day for
each
coating
line
and maintain
the information
at the
source for
a period of
three
years:
A)
The
name and identification
number
of each coating
as applied on
each
coating
line;
B)
The
weight
of VOM
per
volume
of
each
coating
(minus
water
and any
compounds
which
are specifically
exempted
from the definition
of
VOM)
as applied
each
day
on
each
coating line;
C)
On and
after March
15, 1998, for
coating lines
subject to the
limitations
of
Section
218.204(1) (2) (A)
or
(B)
of
this Subpart, the
weight
of VOM
per weight
of solids
in
each coating as
applied
each
day on each coating
line and certified
product
data
sheets
for each coating;
a-nd
0)
On and
after March
15, 1998,
for wood furniture
coating spray
booths
subject to
the limitations
of
Section
218.204(1)
(4) (A)
of this Subpart,
the
weight
of
VOM
per
weight
of solids
in each
strippable
spray booth
coating
as
applied
each
day on
each spray booth
and certified
product data
sheets
for
each
coating;-
E)
For coating
lines
subject to the
limitations of Section
218.204(c) (2)
of
this Subpart,
the weight
of VOM per weight
of solids
(or
the
weight of VOM per
weight of coatings,
as applicable)
in each coating
as
applied each
day on each
coating line,
and certified
product
data sheets for
each coating;
and
F)
For
coating
lines
subject to the
limitations of Section
218.204(g)
(2)
or
218.204(h) (2)
of this Subpart,
the
weight
of VOM per
volume
of each
coating
(or
the
weight of VOM
per volume of
solids in each
coating, as applicable)
as
applied each
day on each
coating line,
and certified
product
data
sheets
for
each
coating.
3)
On and
after
a date consistent
with Section
218.106 of this Part,
the
owner
or
operator of
a subject coating
line shall notify
the
Agency in
the
following
instances:
A)
Any record
showing
violation
of Section
218.204
of this
Subpart
shall be
reported
by
sending a
copy
of
such
record to the
Agency
within
30 days
following
the
occurrence
of the violation.
B)
At
least 30 calendar
days before changing
the method of
compliance from
Section
218.204
of this Subpart
to
Section 218.205
or
Section 218.207
of this
Subpart,
the
owner
or operator shall
comply with
all
requirements of
subsection
(d) (1)
or
(e)
(1)
of
this Section below,
respectively.
Upon changing the
method
of
compliance
from Section
218.204
of this Subpart
to
Section
218.205
of this
Subpart
or
Section 218.207
of
this
Subpart, the owner
or
operator shall
comply
with
all requirements
of subsection
Cd)
or
(e)
of this Section,
respectively.
d)
Any owner
or
operator of
a coating line
subject to
the limitations
of
Section
218.204 of this
Subpart and
complying by
means
of
Section 218.205
of
this
Subpart
shall comply
with the following:
1)
By
a
date
consistent
with
Section 218.106 of
this
Part,
or upon
initial
start-up
of
a new coating
line, or upon changing
the
method
of compliance
for an
existing
subject
coating line
from Section 218.204
or
Section 218.207
of this
Subpart
to
Section
218.205 of this
Subpart; the owner
or operator of
the subject
coating
line shall
certify to the Agency
that the coating
line will be
in
compliance
with Section 218.205
of this
Subpart on and
after
a date consistent
with
Section
218.106
of
this
Part,
or on and
after the
initial
start-up date.
SuchTh
certification
shall
include:
A)
The name
and identification
number
of each coating
line which will
comply
by means of
Section 218.205
of this Subpart.
B)
The
name
and identification
number of
each coating
as applied
on each
coating
line.
C)
The
weight of VOM
per volume and
the
volume
of
each
coating
(minus
water
and
any
compounds which are
specifically
exempted
from the definition
of
VOM)
as
applied
each
day on each coating
line.
D)
On and
after
March 15, 1998, for
coating
lines
subject
to
the
limitations
of
Section
218.204 (1)
(2) CA)
or
(B)
of this
Subpart, the
weight of VOM per
weight
of
solids
in
each
coating
as
applied
each
day on each coating
line.
E)
For coating lines
subject to the limitations of Section 218.204
Cc) (2)
of
this Subpart, the weight of VOM per weight
of solids
(or
the weight of VOM
per
weight of coatings, as applicable) in
each coating as applied each
day
on
each
coating line.
F)
For
coating
lines
subject to the limitations of Section 218.204(g) (2)
or
218.204(h)
(2) of this Subpart,
the weight of VOM per volume of each coating
(or
the weight of VOM per volume of
solids in each coating, as applicable) as
applied each
day
on each coating line.
GEE)
The instrument or method
by which the owner or operator will accurately
measure or calculate the volume of
each coating as applied each
day
on each
coating
line.
The method by which the owner or operator will
create and maintain records
each day as required in subsection
(d)
(2)
of this Section.
GI)
An example of the format in which
the records required in subsection
Cd)
(2) of
this
Section will
be kept.
2)
On and after a
date
consistent with
Section 218.106 of this Part, or on
and after the initial start-up
date,
the owner
or operator of a subject coating
line shall collect and record all of the following
information each day for each
coating line and maintain the information
at
the source
for a period of three
years:
A)
The name and identification number
of each coating as applied on each
coating line.
B)
The weight of
VOM
per
volume
and the volume of each coating
(minus
water
and any compounds
which
are specifically exempted from the definition
of
VOM)
as
applied each day
on each
coating line.
C)
On and after
March
15,
1998,
for coating lines subject
to
the limitations
of Section
218.204(1)
(2)
(A)
or (B)
of this Subpart, the weight of VOM per
weight
of solids in each
coating
as applied each day on each coating line.
0)
For coating lines subject to the limitations of Section 218.204(c)
(2)
of
this
Subpart, the weight of VOM per weight of solids
(or
the
weight of VOM per
weight
of coatings, as applicable) in each coating
as applied each day on each
coating
line.
E)
For
coating lines
subject to
the
limitations of Section 218.204(g)
(2)
or
218.204(h)
(2) of this Subpart, the weight
of VOM per volume of each coating
(or
the weight
of VOM per volume of solids in
each coating, as applicable)
as
applied
each
day
on each coating line.
)
The
daily-weighted average
VOM content of all coatings
as applied on each
coating line as
defined
in
Section 218.104
of this Part.
3)
On
and after a date consistent with
Section 218.106 of this Part, the
owner or operator of a subject coating line shall notify
the Agency in the
following
instances:
A)
Any record showing
violation
of Section 218.205 of this
Subpart
shall
be
reported
by
sending a copy of such record
to the Agency
within
30 days following
the
occurrence of the violation.
B)
At least 30
calendar days before
changing the method of compliance with
this Subpart from
Section 218.205
of this Subpart to Section 218.204 or Section
218.207 of this Subpart,
the owner
or operator shall comply with all
requirements of subsection
(c) (1)
or
(e) (1)
of this Section, respectively.
Upon
changing the method of compliance with this subpart from Section 218.205
to
Section 218.204 or Section 218.207 of this
Subpart, the
owner
or
operator
shall
comply with all requirements of subsection
Cc)
or
(e)
of this Section,
respectively.
e)
Any owner or operator of a coating line
subject to the
limitations
of
Section 218.207 of this Subpart and complying
by
means of Section 218.207(c),
Cd) , (e) , (f)
, (g)
, or—(h)
, or
(1)
of this Subpart shall comply with the
following:
1)
By a date
consistent with
Section 218.106 of this Part, or upon initial
ctartupstart-uo
of
a
new coating line,
or upon changing the method of compliance
for
an
existing coating line from Section 218.204
or
Section
218.205 of this
Subpart
to
Section 218.207 of this Subpart, the owner or operator of the
subject
coating line shall perform all tests and submit
to
the Agency the results of
all
tests and calculations necessary to demonstrate that the subject coating line
will be in compliance with Section 218.207 of this Subpart on and after a
date
consistent with Section 218.106 of this Part, or on and after the initial
startupstart-uo
date.
2)
On and after a date consistent with Section 218.106 of this Part,
or on
and
after the initial
ctartupstart-uo
date,
the owner
or operator of a subject
coating line
shall collect and record
all of the
following
information each day
for each coating
line and maintain
the information at the source for a period
of
three years:
A)
The weight of VOM per volume of coating solids as applied each day on
each
coating line, if complying pursuant to Section
218.207(b) (2)
of this Subpart.
B)
Control device monitoring
data.
C)
A log of operating time for the capture system, control device, monitoring
equipment and the associated coating line.
D)
A
maintenance log for the capture system, control device
and monitoring
equipment
detailing all routine and non-routine maintenance
performed including
dates
and duration of any outages.
3)
On and after a date consistent with Section 218.106 of this Part,
the
owner or operator of a subject coating line shall notify the Agency in
the
following instances:
A)
Any
record showing violation of Section 218.207 of this Subpart
shall be
reported by
sending a copy of such record
to
the Agency within
30 days following
the
occurrence of the violation.
B)
At
least
30
calendar
days
before changing
the method of compliance with
this
Subpart from Section 218.207 of this
Subpart to Section 218.204 or Section
218.205
of this Subpart, the owner or operator shall
comply with all
requirements of subsection
(c) (1)
or
Cd) (1)
of this Section, respectively. Upon
changing the method of compliance with this subpart from Section 218.207 of this
Subpart
to
Section 218.204 or Section 218.205 of this Subpart, the owner or
operator shall comply with all requirements of subsection
(c)
or
(d)
of this
Section, respectively.
f)
Any owner or operator of a primer surfacer operation or topcoat operation
subject to the
limitations
of Section 218.204
Ca) (2)
or
(a) (3)
of this Subpart
shall comply
with the following:
1)
By
a date
consistent with Section 218.106 of this Part, or upon initial
startupstart-uo
of a new coating operation, the owner or operator of a subject
coating operation shall certify to the Agency that the operation will be in
compliance with
Section
218.204 of this Subpart on and after a date consistent
with Section 218.106 of this Part, or on and after the initial
ztartupstart-uo
date.
SuchTh
certification shall include:
A)
The name and identification number of each coating operation which will
comply by
means of Section 218.204
(a) (2)
and
Ca) (3)
of this Subpart and the name
and
identification number of each coating line in each coating operation.
B)
The name
and identification number of
each coating as applied
on
each
coating line in the
coating operation.
C)
The weight of VOM per volume of each coating
(minus
water and any
compounds which are specifically exempted from the definition of
VOM)
as applied
each
day
on each coating line.
ID)
The transfer efficiency and control efficiency measured for each coating
line.
E)
Test
reports, including raw data and calculations documenting the testing
performed to measure transfer efficiency and control efficiency.
F)
The
instrument or method
by
which the owner or operator will
accurately
measure or
calculate the volume of each coating as applied each day on each
coating
line.
G)
The method by which the owner or operator will create and maintain records
each
day as
required in subsection
(f) (2)
bclow.of this
Section.
H)
An example format for presenting the records required in subsection
(f)
(2)
bclow.of this Section.
2)
On and
after
a date
consistent with Section 218.106
of this Part, or on
and
after the
initial ctartupstart-uo
date, the
owner
or operator of a subject
coating operation shall collect and
record
all of the following information each
day
for each operation and maintain the information at the source for a period
of
three years:
A)
All
information
necessary to calculate the daily-weighted average VOM
emissions from
the coating operations in
kg
(lbs)
per 1 (gal) of coating solids
deposited in
accordance with the proposal submitted, and approved
pursuant to
Section
218.204
(a) (2)
or
(a) (3)
of this Subpart including:
i)
The name and
identification
number of each coating as applied on each
coating
operation.
ii)
The weight of
VOM
per
volume
of each coating
(minus
water and any
compounds which
are specifically exempted from the definition of
VOM)
as
applied
each
day
on each coating operation.
B)
If
a
control
device(z)
ic
or
devices are
used to control VOM emissions,
control device monitoring
data; a
log
of operating time for the capture system,
control device, monitoring equipment and
the associated coating operation; and
a
maintenance log for the capture
system, control
device
and monitoring equipment,
detailing all routine
and non-routine maintenance performed including dates and
duration
of any outages.
3)
On and after a date consistent with Section 218.106 of this
Part
or
on and
after the initial ctartupstart-uo
date,
the owner
or
operator
of a subject
coating operation shall determine and record
the daily VOM emissions in kg
(lbs)
per 1 (gal)
of
coating solids
deposited in accordance with the proposal
submitted and
approved
pursuant to Section 218.204
(a) (2)
or
(a) (3)
of this
Subpart within 10 days from the end of the month and maintain this information
at the source for a period of three years.
4)
On and after
a date
consistent with
Section 218.106 of this Part, the
owner or operator of a subject coating operation
shall notify the Agency in the
following instances:
A)
Any record
showing
a
violation
of Section 218.204
(a) (2)
or
(a) (3)
of this
Subpart shall
be
reported
by
sending
a copy of such record to the Agency within
15
days
from the end of the month in which
the
violation
occurred.
B)
The owner or operator shall notify the Agency
of any change to the
operation
at least 30 days before the change is
a-f-ee-e4tçt.
The Agency
shall determine whether or not compliance
testing is required. If the Agency
determines that compliance testing is required,
then the owner or operator shall
submit
a
testing proposal
to
the Agency within
30 days and test within 30 days
of the
approval of the proposal
by
the Agency and
USEPA.
g)
On and
after
a date
consistent with
Section
218.106(e)
of this Part, or on
and after the initial startup date,
whichever
is later, the owner or operator
of
a
coating line subject to the
requirements
of Section 218.218 of this Subpart
shall comply with the
following:
1)
By May 1, 2011, or upon initial startup, whichever is later, submit
a
certification to the Agency that includes a description of the practices
and
procedures that the source will follow to ensure compliance with the applicable
requirements in Section
218.218 of
this Subpart;
2)
Notify the Agency of any violation of Section
218.218 of this Subpart by
providing
a
description of the violation and copies of records
documenting
&uehg
violation to the Agency within 30 days following the
occurrence of the
violation; and
3)
Maintain
at
the source all records
required by this subsection (g)
for a
minimum of three years from the
date
the document
was created and make
&uehthose
records available to the Agency upon request.
(Source:
Amended
at
34 Ill. Reg.
effective_____________
Section
218.212 Cross-Line Averaging
to
Establish
Compliance for Coating Lines
a)
On and
after March 15,
1996,
any
owner or operator
of
a
coating line
subject
to
the
limitations
set
forth
in
Section
218.204 of
this Subpart,
except
coating lines
subject
to the
limitations
in Section
218.204(c)
(2),
(g)
(2),
or
(h)
(2)
of
this Subpart,
and with
coating
lines
in operation
prior to January
1,
1991
(“pre-existing
coating
lines”),
may,
for
pre-existing coating
lines only,
elect
to
comply
with
the requirements
of this Section,
rather
than
complying
with the
applicable emission
limitations
set forth in
Section 218.204,
if
an
operational
change of the type
described
below has been
made after January
1,
1991,
to
one or
more pre-existing
coating
lines
at
the source.
An operational
change
occurs when
a pre-existing
coating line
is replaced with
a
line
using
lower
VOM coating
for
the same purpose
as the replaced
line
(“replacement
lineTT)
.
A
source
electing
to rely on
this Section
to
demonstrate
compliance
with the
requirements
of this
Subpart shall
operate
pursuant
to federally
enforceable
permit conditions
approved
by
the Agency
and TJSEPA.
b)
An
owner
or operator of
pre-existing
coating lines
subject
to
a VOM
content
limitation in
Section 218.204
of this
Subpart
and
electing
to rely
on
this
Section to
demonstrate
compliance
with
this
Subpart
must
establish,
by
use
of the
equations
in
subsection
(d)
of this
Section,
that
the
calculated
actual
daily VOM
emissions
from
all participating
coating
lines,
as defined below,
are
less than the
calculated
daily
allowable
VOM emissions
from
the same group
of
coating lines.
For
any pre-existing
coating
line to be
aggregated
for the
purposes
of
Section
218.212, 218.213,
or 218.214
of this Subpart
(“participating
coating
lines”),
the
source must
establish that:
1)
All
coatings
applied
on the participating
coating
line shall,
at all
times, have
a
VOM
content
less than or equal
to the
applicable
VOM
content
limitation
for such
coating
listed in Appendix
H of
this Part;
and
2)
On
the date
the source elects
to
rely
on
this
Section
to
demonstrate
compliance
with
this
Subpart, all coatings
applied
on
the
participating
coating
line
are
not
already
in compliance
with the
VOM content limitation
for
such
coating effective
on or
after
March 15, 1996;
or the
participating
coating
line
is a replacement
line,
as
defined
in subsection
(a)
of this Section
with
an
operational
change occurring
on or after
January 1, 1991.
c)
Notwithstanding
subsection
(a)
of this
Section,
any owner
or operator
of a
coating
line
subject
to the limitations
set
forth
in
Section 218.204
of this
Subpart
and
electing
to
rely
on
this Section
to
demonstrate
compliance with
this
Subpart,
may
also
include
as a
participating
coating line, until
December
31,
1999, only,
any replacement
line that
satisfies
all of the following
conditions:
1)
The
replacement line
is operated
as a powder
coating
line;
2)
The
replacement
line was added
after
July 1, 1988; and
3)
The
owner or operator
also includes
as a participating
coating
line
one
or
more
coating
lines that satisfy
the
criteria of
a
replacement
line,
as described
in
subsection
(a)
of this Section.
d)
To demonstrate
compliance with
this Section,
a
source shall
establish
the
following:
1)
An
alternative
daily emission
limitation
shall be
determined for
all
participating
coating
lines
at the source
according to subsection
Cd) (2)
of this
Section.
All participating
coating lines shall
be
factored in
each
day to
demonstrate
compliance.
Provided
compliance
is
established
pursuant
to the
requirements
in
this
subsection,
nothing
in this Section
requires
daily
operation
of
each
participating
line.
Actual
daily
emissions
from all
participating
coating
lines
(Ed)
shall never
exceed
the
alternative
daily
emission
limitation
(Ad)
and shall
be
calculated
by use
of the
following
equation:
i=l
where:
Ed = Actual
daily
VOM emissions
from participating
coating
lines in
units of
kg/day (lbs/day);
i =
Subscript
denoting
a specific
coating
applied;
n =
Total
number
of coatings
applied
by
all participating
coating
lines
at
the
source;
Vi =
Volume
of each
coating
applied
for
the day
in
units of
1/day
(gal/day)
of
coating
-(minus
water
and
any
compounds
which
are
specifically
exempted
from the
definition
of VOM);
and
Ci andCi=
The
VOM content
of
each
coating
as applied
in
units
of kg VON/i
(lbs
VOM/gal)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from the
definition
of
VON).
2)
The
alternative
daily emission
limitation
(Ad)
shall
be
determined
for all
participating
coating
lines
at the source
on
a daily basis
as
follows:
Ad
= Al
+ Ap
where
Ad
ALandA
Ap
are defined
in subsections
(2)
(A)
and
(2)
(B)
of this
Section.
A)
The
portion
of
the alternative
daily
emissions
limitation
for
coating
operations
at a
source
using non-powder
coating
(Al)
shall
be
determined
for all
such participating
non-powder
coating
lines
on a daily
basis as
follows:
Al
S
Vi
(Di
Ci)
il
Li
(Di
Li)
where:
Al =
The VOM
emissions
allowed
for
the
day
in units
of
kg/day
(lbs/day);
i =
Subscript
denoting
a
specific
coating
applied;
n
=
Total
number of
coatings
applied
in the
participating
coating
lines;
Ci
=
The
VON
content
of each
coating
as applied
in
units
of kg VOM/l
(lbs
VOM/gal)
of coating
(minus
water
and any compounds
which
are
specifically
exempted
from
the definition
of VOM);
Di
= The density
of
VOM
in each
coating
applied.
For
the purposes
of
calculating
Al,
the
density
is 0.882
kg
VOM/l
VOM
(7.36
lbs
VOM/gal
VON);
Vi
=
Volume
of each
coating
applied
for the
day in
units
of 1
(gal)
of coating
(minus
water
and any
compounds
which
are specifically
exempted
from the
definition
of
VON);
nad
Li andLi=
The
VOM emission
limitation
for each
coating
applied,
as specified
in
Section
218.204
of this
Subpart,
in units
of kg VOM/l
(lbs
VOM/gal)
of
coating
(minus
water
and
any
compounds
which
are specifically
exempted
from
the definition
of VOM).
B)
The portion
of the
alternative
daily
emission
limitation
for
coating
operations
at a
source using
powdered
coating
(Ap)
shall
be
determined
for
all
such participating
powder
coating lines
at the source
on a daily basis
as
follows:
rn
Apa
Vj Lj
Dj Kh
(Dj
Lj)
where:
Ap
= The VOM emissions
allowed for
the day in
units of kg/day
(lbs/day); h =
Subscript
denoting a
specific powder
coating line;
j
=
Subscript
denoting
a
specific
powder coating applied;
m
=
Total number
of participating
powder
coating lines;
n =
Total
number of
powder
coatings
applied in the
participating
coating lines; Di
=
The assumed
density of VOM
in liquid
coating, 0.882 kg
VOM/l VOM
(7.36
lbs VOM/gal
VOM);
Vj =
Volume
of each
powder
coating
consumed
for the
day in units of 1
(gal) of coating;
and Lj =
The VOM
emission
limitation
for each
coating applied,
as specified in
Section
218.204 of
this Subpart,
in
units of kg VOM/l
(lbs
VOM/gal) of
coating
(minus
water
and any
compounds
which
are
specifically exempted
from the definition
of
VOM);
and :
andK=
A
constant
for each individual
coating line representing
the ratio of
the
volume
of coating
solids
consumed on the
liquid coating
system
which has been
replaced
to the volume
of
powder
coating
consumed
on the
replacement
line
to
accomplish the
same coating
job.
This value
shall be
determined
by
the source
based on
tests conducted
and
records
maintained
pursuant
to
the
requirements
of Section 218.213
of
this Subpart
demonstrating
the amount
of coating
solids
consumed
as
both liquid
and powder.
Test methods
and recordkeeping
requirements
shall
be approved
by the
Agency
and USEPA and
shall be
contained
in the source’s
operating
permit
as federally
enforceable
permit
conditions, subject
to
the following
restrictions:
i)
K
cannot
exceed 0.9 for
non-recycled
powder coating
systems; or
ii)
K cannot
exceed
2.0 for
recycled powder
coating
systems.
(Source:
Amended
at
34
Ill. Reg.
—,
effective_____________
Section
218.218
Work Practice
Standards
for Paper Coatings,
Metal Furniture
Coatings,
and Large
Appliance
Coatings
a)
On and
after May
1, 2011, every owner
or operator
of a source
subject to
the
requirements
of Section
218.204(c)
of this Subpart
shall:
1)
Store all
VOM-containing
cleaning
materials
in closed
containers;
2)
Ensure
that
mixing and storage
containers
used
for VOM-containing
materials
are kept
closed at all
times except
when depositing or
removing
zuchthose
materials;
3)
Minimize
spills
of VON-containing
cleaning materials;
4)
Convey
VOM-containing
cleaning
materials
from one
location
to another
in
closed
containers
or
pipes;
and
5)
Minimize
VOM
emissions
from the cleaning
of storage,
mixing,
and conveying
equipment.
b)
On and
after May 1, 2011, every owner or operator of
a
source subject to
the
requirements of
Section 218.204(g) or 218.204(h) of
this
Subpart shall:
1)
Store all
VOM-containing coatings, thinners,
coating-related
waste
materials, cleaning
materials, and
used
shop
towels in closed
containers;
2)
Ensure that
mixing and storage containers
used
for VOM-containing
coatings,
thinners, coating-related waste materials, and cleaning materials are
kept
closed at
all times except when depositing or removing
materials;
3)
Minimize spills of VOM-containing coatings, thinners, coating-related
waste materials, and cleaning materials, and clean up spills
immediately;
4)
Convey
VOM-containing coatings, thinners, coating-related waste materials,
and cleaning
materials from one location
to
another in closed containers or
pipes; and
5)
Minimize
VOM emissions from the cleaning of storage, mixing, and conveying
equipment.
(Source:
Added
at
34 Ill. Reg.
effective_____________
ILLINOIS
REOISTE
JCAR35O21S-09l6399r01
Document comparison done by
DeltaView
on Friday,
November 13,
2009 1:36:00 PM
Input
Document I
file://l:/lnputI35-21 8-Agency(issue47).doc
Document 2
file://l:/lnputI35-21 8-JCAR(R01)(issue47).doc
Rendering
set
Standard
Insertion
Deletion
Moved from
Moved
to
Style
change
Format change
Moved cell
Paddinci
cell
—
—
-
Statistics
Count
Insertions
179
Deletions
243
Moved
from
0
Moved to
0
Style change
0
Format changed
0
Total changes
422
Split/Merged
cell
Inserted
cell
Deleted cell
,
---.
,.
A
j
:
JCAR3
502 18-091
6399r01
1
TITLE 35:
ENVIRONMENTAL
PROTECTION
2
SUBTITLE
B:
AIR
POLLUTION
3
CHAPTER
I: POLLUTION CONTROL
BOARD
4
SUBCHAPTER
c: EMISSIONS
STANDARDS AND
5
LIMITATIONS
FOR
STATIONARY
SOURCES
6
7
PART
218
8
ORGANIC
MATERIAL
EMISSION STANDARDS
AN])
9
LIMITATIONS FOR
THE
CHICAGO
AREA
10
11
SUBPART
A: GENERAL
PROVISIONS
12
13
Section
14
218.100
Introduction
15
218.101
Savings Clause
16
218.102
Abbreviations
and
Conversion Factors
17
218.103
Applicability
18
218.104
Definitions
19
218.105
Test Methods and Procedures
20
2
18.106
Compliance Dates
21
218.107
Operation
of Afterburners
22
2 18.108
Exemptions, Variations,
and
Alternative Means
of
Control or
Compliance
23
Determinations
24
218.109
Vapor
Pressure of Volatile
Organic Liquids
25
2
18.110
Vapor
Pressure of Organic
Material
or
Solvent
26
2 18.111
Vapor
Pressure of Volatile
Organic Material
27
218.112
Incorporations
by Reference
28
218.113
Monitoring
for
Negligibly-Reactive
Compounds
29
2 18.114
Compliance
with Permit
Conditions
30
31
SUBPART B: ORGANIC
EMISSIONS
FROM STORAGE
32
AND
LOADING OPERATIONS
33
34
Section
35
218.119
Applicability
for VOL
36
2
18.120
Control
Requirements
for Storage Containers
of VOL
37
218.121
Storage
Containers of VPL
38
218.122
Loading Operations
39
218.123
Petroleum
Liquid
Storage Tanks
40
218.124
External Floating
Roofs
41
218.125
Compliance Dates
42
218.126
Compliance
Plan (Repealed)
43
2
18.127
Testing
VOL Operations
JCAR350218-0916399r01
44
218.128
Monitoring
VOL Operations
45
2 18.129
Recordkeeping
and
Reporting for VOL
Operations
46
47
SUBPART
C: ORGANIC
EMISSIONS
FROM MISCELLANEOUS
EQUIPMENT
48
49
Section
50
2 18.141
Separation Operations
51
218.142
Pumps and
Compressors
52
218.143
Vapor Blowdown
53
218.144
Safety Relief
Valves
54
55
SUBPART E:
SOLVENT CLEANING
56
57
Section
58
218.18 1
Solvent Cleaning
in General
59
218.182
Cold
Cleaning
60
218.183
Open Top Vapor
Degreasing
61
218.184
Conveyorized
Degreasing
62
218.185
Compliance Schedule
(Repealed)
63
218.186
Test Methods
64
65
SUBPART
F: COATING OPERATIONS
66
67
Section
68
218.204
Emission Limitations
69
218.205
Daily-Weighted
Average
Limitations
70
218.206
Solids Basis Calculation
71
2
18.207
Alternative Emission
Limitations
72
2 18.208
Exemptions from Emission
Limitations
73
2 18.209
Exemption from
General Rule on Use
of Organic Material
74
218.210
Compliance Schedule
75
218.211
Recordkeeping
and
Reporting
76
218.212
Cross-Line Averaging
to Establish Compliance
for
Coating Lines
77
2
18.213
Recordkeeping
and Reporting
for Cross-Line
Averaging Participating
Coating
78
Lines
79
2
18.214
Changing
Compliance
Methods
80
218.215
Wood Furniture Coating
Averaging
Approach
81
218.216
Wood Furniture
Coating Add-On Control
Use
82
218.217
Wood Furniture
Coating Work Practice
Standards
83
218.218
Work
Practice
Standards
for
Paper Coatings, Metal
Furniture
Coatings,
and Large
84
Appliance
Coatings
85
86
SUBPART G:
USE OF
ORGANIC
MATERIAL
JCAR350218-091 6399r01
87
88
Section
89
2 18.301
Use
of
Organic
Material
90
218.302
Alternative
Standard
91
218.303
Fuel
Combustion
Emission
Units
92
218.304
Operations
with
Compliance
Program
93
94
SUBPART
H:
PRINTING
AND
PUBLISHING
95
96
Section
97
2
18.401
Flexographic and Rotogravure
Printing
98
218.402
Applicability
99
218.403
Compliance
Schedule
100
218.404
Recordkeeping and
Reporting
101
218.405
Lithographic
Printing:
Applicability
102
2
18.406
Provisions
Applying
to Heatset
Web
Offset
Lithographic
Printing
Prior
to March
103
15, 1996
104
2
18.407
Emission
Limitations
and Control
Requirements
for
Lithographic
Printing
Lines
105
On
and
After
March
15, 1996
106
218.408
Compliance
Schedule
for
Lithographic
Printing
On
and After
March
15,
1996
107
218.409
Testing
for
Lithographic
Printing
On and
After March
15,
1996
108
218.410
Monitoring Requirements
for Lithographic
Printing
109
2
18.411
Recordkeeping
and
Reporting
for Lithographic
Printing
110
111
SUBPART
Q: SYNTHETIC
ORGANIC
CHEMICAL
112
AND
POLYMER
MANUFACTIJRING
PLANT
113
114
Section
115
218.421
General
Requirements
116
218.422
Inspection
Program
Plan
for
Leaks
117
218.423
Inspection
Program
for
Leaks
118
218.424
Repairing
Leaks
119
2 18.425
Recordkeeping
for
Leaks
120
218.426
Report
for Leaks
121
2 18.427
Alternative
Program
for
Leaks
122
218.428
Open-Ended
Valves
123
2
18.429
Standards
for
Control
Devices
124
218.430
Compliance
Date
(Repealed)
125
218.43
1
Applicability
126
218.432
Control
Requirements
127
218.433
Performance and Testing
Requirements
128
218.434
Monitoring Requirements
129
218.435
Recordkeeping and
Reporting
Requirements
JCAR35O21 8-0916399r01
130
218.436
Compliance Date
131
132
SUBPART R: PETROLEUM REFINING
AND
133
RELATED
INDUSTRIES; ASPHALT
MATERIALS
134
135
Section
136
218.441
Petroleum Refinery
Waste Gas Disposal
137
218.442
Vacuum Producing Systems
138
218.443
Wastewater
(Oil/Water) Separator
139
2 18.444
Process Unit Turnarounds
140
2
18.445
Leaks: General Requirements
141
218.446
Monitoring Program Plan
for Leaks
142
218.447
Monitoring
Program for Leaks
143
218.448
Recordkeeping for Leaks
144
2 18.449
Reporting for Leaks
145
2 18.450
Alternative Program for Leaks
146
218.45 1
Sealing Device Requirements
147
218.452
Compliance Schedule for Leaks
148
2 18.453
Compliance Dates
(Repealed)
149
150
SUBPART S: RUBBER AND
MISCELLANEOUS PLASTIC
PRODUCTS
151
152
Section
153
218.461
Manufacture of Pneumatic
Rubber Tires
154
218.462
Green Tire Spraying Operations
155
218.463
Alternative Emission Reduction Systems
156
218.464
Emission Testing
157
218.465
Compliance Dates (Repealed)
158
2
18.466
Compliance Plan (Repealed)
159
160
SUBPART T:
PHARMACEUTICAL
MAMJFACTURING
161
162
Section
163
218.480
Applicability
164
218.481
Control of Reactors, Distillation
Units, Crystallizers, Centrifuges
and Vacuum
165
Dryers
166
218.482
Control of Air Dryers,
Production Equipment Exhaust
Systems and Filters
167
2
18.483
Material Storage and Transfer
168
2
18.484
In-Process Tanks
169
218.485
Leaks
170
218.486
Other Emission
Units
171
218.487
Testing
172
2 18.488
Monitoring for Air Pollution
Control Equipment
JCAR35O21
8-0916399r01
173
218.489
Recordkeeping
for
Air
Pollution
Control
Equipment
174
175
SUBPART
V:
BATCH
OPERATIONS
AND
AIR
OXIDATION
PROCESSES
176
177
Section
178
218.500
Applicability
for
Batch
Operations
179
2 18.501
Control
Requirements
for Batch
Operations
180
2
18.502
Determination
of Uncontrolled
Total
Annual
Mass
Emissions
and
Average
Flow
181
Rate
Values
for
Batch
Operations
182
218.503
Performance
and Testing
Requirements
for
Batch
Operations
183
218.504
Monitoring
Requirements
for
Batch
Operations
184
218.505
Reporting
and
Recordkeeping for
Batch
Operations
185
218.506
Compliance
Date
186
2
18.520
Emission
Limitations
for Air
Oxidation
Processes
187
218.521
Definitions
(Repealed)
188
218.522
Savings
Clause
189
218.523
Compliance
190
2 18.524
Determination of Applicability
191
218.525
Emission
Limitations
for Air
Oxidation
Processes
192
218.526
Testing
and
Monitoring
193
2
18.527
Compliance
Date
(Repealed)
194
195
SUBPART
W:
AGRICULTURE
196
197
Section
198
218.541
Pesticide
Exception
199
200
SUBPART
X:
CONSTRUCTION
201
202
Section
203
218.561
Architectural Coatings
204
218.562
Paving
Operations
205
218.563
Cutback
Asphalt
206
207
SUBPART
Y: GASOLINE DISTRIBUTION
208
209
Section
210
218.581
Bulk Gasoline
Plants
211
218.582
Bulk
Gasoline
Terminals
212
218.583
Gasoline
Dispensing
Operations
— Storage
Tank Filling
Operations
213
218.584
Gasoline
Delivery
Vessels
214
218.585
Gasoline
Volatility
Standards
215
2 18.586
Gasoline
Dispensing
Operations
—
Motor
Vehicle
Fueling
Operations
JCAR350218-0916399r01
216
217
SUBPART Z:
DRY CLEANERS
218
219
Section
220
218.601
Perchioroethylene Dry
Cleaners
(Repealed)
221
218.602
Applicability (Repealed)
222
218.603
Leaks (Repealed)
223
2 18.604
Compliance Dates (Repealed)
224
2
18.605
Compliance Plan (Repealed)
225
2 18.606
Exception to Compliance Plan (Repealed)
226
218.607
Standards for Petroleum Solvent
Dry Cleaners
227
218.608
Operating Practices for Petroleum Solvent Dry Cleaners
228
2 18.609
Program for Inspection and Repair of Leaks
229
2 18.610
Testing and
Monitoring
230
2 18.611
Applicability for Petroleum Solvent Dry Cleaners
231
218.612
Compliance Dates (Repealed)
232
218.6 13
Compliance Plan (Repealed)
233
234
SUBPART AA: PAINT AND INK MANUFACTURING
235
236
Section
237
218.620
Applicability
238
218.621
Exemption for Waterbase Material and
Heatset:Offset
Ink
239
218.623
Permit Conditions (Repealed)
240
2 18.624
Open=Top
Mills, Tanks,
Vats or Vessels
241
218.625
Grinding Mills
242
218.626
Storage Tanks
243
218.628
Leaks
244
218.630
Clean
Up
245
218.636
Compliance Schedule
246
2 18.637
Recordkeeping
and Reporting
247
248
SUBPART BB:
POLYSTYRENE PLANTS
249
250
Section
251
218.640
Applicability
252
2
18.642
Emissions Limitation at Polystyrene Plants
253
218.644
Emissions
Testing
254
255
SUBPART
CC: POLYESTER RESIN PRODUCT
MANUFACTURING PROCESS
256
257
Section
258
218.660
Applicability
JCAR350218-0916399r01
259
2
18.666
Control
Requirements
260
218.667
Compliance Schedule
261
218.668
Testing
262
2
18.670
Recordkeeping
and
Reporting
for
Exempt Emission Units
263
2 18.672
Recordkeeping
and Reporting for
Subject Emission
Units
264
265
SUBPART DD:
AEROSOL CAN FILLING
266
267
Section
268
218.680
Applicability
269
218.686
Control
Requirements
270
218.688
Testing
271
218.690
Recordkeeping
and Reporting
for Exempt Emission
Units
272
2 18.692
Recordkeeping
and Reporting for
Subject Emission
Units
273
274
SUBPART
FF: BAKERY
OVENS (REPEALED)
275
276
Section
277
218.720
Applicability
(Repealed)
278
2 18.722
Control
Requirements
(Repealed)
279
218.726
Testing
(Repealed)
280
218.727
Monitoring
(Repealed)
281
2 18.728
Recordkeeping
and Reporting
(Repealed)
282
2 18.729
Compliance Date
(Repealed)
283
218.730
Certification
(Repealed)
284
285
SUBPART GG: MARINE
TERMINALS
286
287
Section
288
218.760
Applicability
289
218.762
Control
Requirements
290
218.764
Compliance Certification
291
218.766
Leaks
292
2 18.768
Testing and
Monitoring
293
2 18.770
Recordkeeping and
Reporting
294
295
SUBPART
HH:
MOTOR
VEHICLE REFINISHING
296
297
Section
298
2 18.780
Emission
Limitations
299
218.782
Alternative
Control
Requirements
300
218.784
Equipment
Specifications
301
218.786
Surface
Preparation Materials
JCAR350218-0916399r01
302
218.787
Work Practices
303
218.788
Testing
304
218.789
Monitoring
and Recordkeeping
for Control Devices
305
2
18.790
General Recordkeeping
and
Reporting (Repealed)
306
218.791
Compliance
Date
307
218.792
Registration
308
218.875
Applicability
of Subpart
BB (Renumbered)
309
2
18.877
Emissions
Limitation
at Polystyrene Plants
(Renumbered)
310
218.879
Compliance
Date (Repealed)
311
218.881
Compliance
Plan
(Repealed)
312
218.883
Special
Requirements for
Compliance
Plan
(Repealed)
313
218.886
Emissions
Testing
(Renumbered)
314
315
SUBPART
PP:
MISCELLANEOUS
FABRICATED
PRODUCT
316
MANTJFACTIJR1NG
PROCESSES
317
318
Section
319
218.920
Applicability
320
218.923
Permit Conditions
(Repealed)
321
2 18.926
Control
Requirements
322
218.927
Compliance
Schedule
323
218.928
Testing
324
218.929
Cementable
and
Dress or Performance
Shoe
Leather
325
326
SUBPART
QQ:
MISCELLANEOUS
FORMULATION
327
MANUFACTURING
PROCESSES
328
329
Section
330
218.940
Applicability
331
218.943
Permit Conditions
(Repealed)
332
2 18.946
Control Requirements
333
218.947
Compliance
Schedule
334
218.948
Testing
335
336
SUBPART RR:
MISCELLANEOUS
ORGANIC
CHEMICAL
337
MANUFACTURING
PROCESSES
338
339
Section
340
218.960
Applicability
341
218.963
Permit
Conditions (Repealed)
342
2 18.966
Control
Requirements
343
218.967
Compliance
Schedule
344
218.968
Testing
JCAR35O21
8-0916399r01
345
346
SUBPART
TT:
OTHER
EMISSION
UNITS
347
348
Section
349
218.980
Applicability
350
218.983
Permit Conditions
(Repealed)
351
218.986
Control
Requirements
352
218.987
Compliance
Schedule
353
218.988
Testing
354
355
SUBPART
UU:
RECORDKEEPING
AND
REPORTING
356
357
Section
358
218.990
Exempt
Emission
Units
359
2 18.991
Subject
Emission
Units
360
361
218.APPENDIX
A
List
of Chemicals
Defining
Synthetic
Organic
Chemical
and Polymer
362
Manufacturing
363
218.APPENDIX
B
VOM
Measurement
Techniques
for Capture
Efficiency
(Repealed)
364
21
8.APPENIMX
C
Reference
Methods
and
Procedures
365
21
8.APPENDJX
D
Coefficients
for the
Total Resource
Effectiveness
Index
(TRE)
Equation
366
218.APPENDIX
E
List of Affected
Marine
Terminals
367
218.APPENDIX
G
TRE Index
Measurements
for
SOCMI
Reactors
and Distillation
Units
368
218.APPENDIX
H
Baseline
VOM Content
Limitations
for Subpart
F, Section
218.212
369
Cross-Line
Averaging
370
371
AUTHORITY:
Implementing
Section
10 and authorized
by
Sections
27, 28,
and 28.5
of
the
372
Environmental
Protection
Act
[415 ILCS
5/10, 27,
28, and
28.5].
373
374
SOURCE:
Adopted
at
R91-7 at
15 Ill.
Reg. 12231,
effective
August 16,
1991; amended
in
R91-
375
24 at 16
Iii. Reg. 13564,
effective
August
24, 1992;
amended
in R91-28
and
R91-30
at 16
Ill.
376
Reg.
13864,
effective
August 24,
1992;
amended
in
R93-9
at 17 Ill. Reg.
16636,
effective
377
September
27, 1993;
amended
in
R93-14
at 18 Iii.
Reg. 1945,
effective January
24,
1994;
378
amended
in R94-12
at
18 Ill. Reg.
14973,
effective September
21,
1994;
amended
in R94-15
at
379
18 Ill. Reg.
16392,
effective
October
25,
1994; amended
in R94-16
at 18
Ill.
Reg. 16950,
380
effective
November
15,
1994; amended
in
R94-21, R94-31
and R94-32
at 19
Ill.
Reg. 6848,
381
effective
May
9,
1995;
amended
in R94-33
at 19
Ill.
Reg. 7359,
effective
May
22,
1995;
382
amended
in R96-13
at 20
Ill. Reg.
14428,
effective
October
17, 1996;
amended in
R97-24
at 21
383
Ill.
Reg. 7708,
effective
June
9,
1997; amended
in R97-31
at 22 Ill. Reg.
3556,
effective
384
February
2,
1998;
amended
in R98-16
at 22
Ill. Reg.
14282,
effective
July 16,
1998; amended
in
385
R02-20
at 27
Ill. Reg. 7283,
effective
April
8,
2003; amended
in R04-12/20
at 30 Ill.
Reg.
9684,
386
effective
May
15, 2006;
amended
in R06-21
at
31111. Reg.
7086,
effective
April
30,
2007;
JCAR35021
8-0916399r01
387
amended
in R08-8
at
32
Iii. Reg.
14874,
effective
August 26,
2008; amended
in RiO-lU
at 34
Ill.
388
Reg.
effective
389
390
SUBPART
A: GENERAL
PROVISIONS
391
392
Section
218.106
Compliance
Dates
393
394
a)
Except
as otherwise
provided
in
this
Section
or as
otherwise provided
in
a specific
395
Subpart of
this Part,
compliance
with the requirements
of
all rules
is required
by
396
July 1,
1991,
or September
1,
1991, for
all sources
located in
Cook, DuPage,
397
Kane,
Lake,
McHenry,
or
Will
Counties, consistent
with
the appropriate
398
provisions
of Section
218.103
of
this
Subpart.
399
400
b)
Except
as otherwise
provided
in
this
Section
or as
otherwise
provided
in
a specific
401
Subpart of
this Part,
compliance
with the requirements
of this Part
is required
by
402
November
15, 1993, for
all sources
located in
Aux
Sable
Township
or
Goose
403
Lake Township
in Grundy
County,
or in Oswego
Township
in Kendall
County.
404
405
c)
All emission
units which
meet
the applicability
requirements
of
Sections
406
21
8.402(a)(2),
218.611(b),
218.620(b),
218.660(a),
218.680(a),
218.920(b),
407
218.940(b),
218.960(b)
or
218.980(b)
of this
Part,
including
emission
units
at
408
sources
which are
excluded from
the applicability
criteria
of Sections
409
21 8.402(a)(1),
218.611(a),
218.620(a),
218.920(a),
218.940(a),
218.960(a),
or
410
2 18.980(a)
of
this Part by
virtue
of
permit conditions
or
other
enforceable
means,
411
must
comply with
the requirements
of
Subparts
H, Z, AA,
CC,
DD,
PP,
QQ,
RR
412
or TT
of this Part,
respectively,
by March
15, 1995.
Any
owner or operator
of an
413
emission
unit which
has
already
met
the applicability
requirements
of Sections
414
218.402(a)(1),
218.611(a),
218.620(a),
218.920(a),
218.940(a),
218.960(a)
415
2
18.980(a)
of
this Part
on or by
the
effective
date of this
subsection
is required
to
416
comply
with all
compliance
dates or
schedules
found
in
Sections
218.106(a)
or
417
218.106(b),
as applicable.
418
419
d)
Any
owner
or operator
of a
source with
an
emission
unit
subject
to
the
420
requirements
of
Section 218.204(m)(2)
or (m)(3)
of this Part
shall comply
with
421
those
requirements
by
March 25,
1995.
422
423
Any
owner
or operator
of a
source
subject
to
the
requirements
of Section
424
218.204(c)(2),
218.204(g)(2),
or
218.204(h)(2)
of this
Part
shall
comply with
the
425
applicable
requirements
in the applicable
subsections,
as
well as all
applicable
426
requirements
in Sections
218.205
through
218.214 and
218.218,
by May
1, 2011.
427
428
(Source:
Amended
at
34
Ill. Reg.
, effective
429
JCAR35021
8-0916399r01
430
SUBPART
F: COATING
OPERATIONS
431
432
Section
218.204
Emission
Limitations
433
434
Except
as provided
in
Sections 218.205,
218.207,
218.208,
218.212,
218.215
and 218.216
of
435
this Subpart,
no owner
or operator
of a
coating
line shall
apply
at any time
any coating
in which
436
the
VOM
content
exceeds
the
following
emission limitations
for the
specified coating.
Except
as
437
otherwise
provided
in
Section 218.204(c),
218.204(g),
218.204(h),
and
Section 218.204(1),
438
compliance
with the
emission
limitations
marked with
an
asterisk in
this Section
is required
on
439
and
after
March
15, 1996,
and compliance
with emission
limitations
not
marked
with an
asterisk
440
is required
until March
15, 1996.
The
following
emission
limitations
are expressed
in units
of
441
VOM
per volume
of
coating
(minus water
and any
compounds
which
are
specifically
exempted
442
from the
definition
of VOM)
as applied
at each coating
applicator,
except
where
noted.
443
Compounds
which are
specifically
exempted
from the
definition
of VOM
should
be treated
as
444
water
for
the purpose
of
calculating
the
“less water”
part of the
coating
composition.
445
Compliance
with this
Subpart must
be demonstrated
through
the applicable
coating
analysis
test
446
methods
and
procedures
specified
in Section
2 18.105(a)
of this
Part
and
the recordkeeping
and
447
reporting
requirements
specified
in Section
218.2 11(c)
of this
Subpart
except where
noted.
448
(Note:
The equation
presented
in Section
2 18.206
of this Part
shall
be
used
to calculate
emission
449
limitations
for
determining
compliance
by
add-on
controls,
credits for
transfer efficiency,
450
emissions
trades and
cross-line
averaging.)
The
emission
limitations
are as follows:
451
a)
Automobile
or Light-Duty
Truck
Coating
kg/i
lb/gal
1)
Prime
coat
0.14
(1.2)
0.14*
(1.2)*
2)
Primer surface
coat
1.81
(15.1)
1.81*
(15.1)*
(Note:
The primer
surface
coat
limitation
is in units
of kg (lbs)
of VOM
per
1
(gal)
of coating
solids deposited.
Compliance
with
the
limitation
shall
be based
on the daily-weighted
average
from an
entire primer
surfacer
operation.
Compliance
shall be demonstrated
in
accordance
with
the
topcoat protocol
referenced
in Section
218.105(b)
and the
recordkeeping
and reporting
requirements
specified
in
Section
218.211(f).
Testing
to demonstrate
compliance
shall
be performed
in accordance
with
the topcoat
protocol
and
a detailed
testing
proposal
approved
by
the
Agency
and USEPA
specifying
the
method
of
demonstrating
compliance
with
the
protocol.
Section 2
18.205
does not apply
to the
primer surfacer
limitation.)
3)
Topcoat
kg/i
lb/gal
JCAR350218-0916399r01
1.81
(15.1)
1.81*
(15.1)*
(Note: The topcoat limitation
is in units of kg (lbs)
of
VOM
per 1 (gal) of
coating solids deposited.
Compliance with the limitation shall
be based on
the daily-weighted average from an entire topcoat
operation. Compliance
shall
be demonstrated in accordance with the topcoat
protocol referenced
in Section 218.105(b)
of this Part and the recordkeeping and reporting
requirements specified in Section 218.211(f). Testing
to demonstrate
compliance shall
be performed in accordance with the topcoat
protocol
and a detailed testing proposal approved
by
the
Agency and USEPA
specifying the method
of demonstrating compliance with the protocol.
Section 2 18.205
of this Part does not apply to the
topcoat limitation.)
4)
Final repair coat
kg/l
lb/gal
0.58
(4.8)
0.58*
(4.8)*
452
b)
Can Coating
kg/l
lb/gal
1)
Sheet basecoat and overvarnish
A)
Sheet basecoat
0.34
(2.8)
0.26*
(2.2)*
B)
Overvarnish
0.34
(2.8)
0.34
(2.8)*
2)
Exterior basecoat and overvamish
0.34
(2.8)
0.25*
(2.1)*
3)
Interior body spray coat
A)
Two
piece
0.51
(4.2)
0.44*
(3.7)*
B)
Three piece
0.51
(4.2)
0.5
1*
(4.2)*
4)
Exterior end
coat
0.51
(4.2)
0.51*
(4.2)*
5)
Side seam spraycoat
0.66
(5.5)
0.66*
(5.5)*
JCAR35O21 8-0916399r01
6)
End sealing compound
coat
0.44
(3.7)
0.44*
(37)*
453
c)
Paper Coating
kg/i
lb/gal
0.35
0.28*
(2.3)*
fl
Priorto May
1,
2011:
lb/gal
0.28
OnandafterMayl,2011:
kg VOM/kg kg VOM/kg
(lb VOM/lb) (lb VOM/ib)
solids
coatings
applied
applied
Pressure sensitive
tape and
label surface coatings
0.20
(0.067)
)
All other paper
coatings
0.40
(0.08)
(Note: The
paper
coating limitation shall not
apply to any owner or operator
of
any paper coating line
on which flexographic or rotogravure
printing is performed
if the paper coating line
complies
with
the emissions limitations in
Section
2
18.401
of this Part. In addition, screen printing
on paper is not regulated
as paper
coating, but is regulated
under Subpart TT of this Part. On
and after May 1, 2011,
the paper coating limitation shall also not
apply to coating performed on or
in-line
with any digital printing press,
or to size presses and on-machine
coaters on
papermaking machines applying sizing or water-based
clays.)
454
d)
Coil
Coating
kg/l
lb/gal
0.31
(2.6)
0.20*
(1.7)*
e)
Fabric Coating
0.35
(2.9)
0.28*
(2.3)*
f)
Vinyl Coating
0.45
(3.8)
0.28*
(2.3)*
g)
Metal Furniture Coating
19
Iz.
IC
H
I-
-t
‘
‘>.
>
I
CD
lCD
lCD
I
CD
lCD.
]
I)
Iz
I
i
‘
I-t
I-t
I
1-<
CD
I
,
lCD
I
11
lCD
I
I-t•
CD
t
CD
I_
t
.
lCD
I
IC
I
—
CD
lCD
CD
CD
IE
I
l
C
I
I
g)
IC
Ic’
H
IC
I
I
lCD
lCD
I
I
‘-
I-
IC
I
C
l9
Ii’J
I
Ioo
l4—
C
C
C
C
iC
IC
C
‘
‘
‘
I.
l4
I
IC
I
IQofQ
t_
I)
JCAR350218-0916399r01
D
Metallic
0.420
0.80
(3.5)
c7)
)
Pretreatment
Coatings
0.420
0.80
(6.7)
ifi
Solar
Absorbent
)
Air Dried
0.420
0.80
jj
Baked
0.360
c6l
LQ)
ll
Air
dried
O36
(3O
034*
(2.8)*
2.
Baked
O36
0.28*
(2.3)*
455
(Note:
On and
after
May 1,
2011,
these
limitations
shall
not
apply
to
stencil
coatings,
safety-indicating
coatings,
solid-film
lubricants,
electric-insulating
and
thermal-conducting
coatings,
touch-up
and
repair
coatings,
or coating
applications
utilizing
hand-held
aerosol
cans.)
456
457
On
and after
May 1,
2011,
an owner
or operator
of a coating
line
subject
458
to the
limitations
in this
subsection
(g) shall
apply
all
coatings
using
one
459
or more
of
the
following
application
methods:
460
461
)
Electrostatic
spray;
462
463
J
High
volume
low
pressure
(HVLP)
spray;
464
465
)
Flow
coating.
For the
purposes
of
this subsection
(g),
flow
coating
466
means
a non-atomized
technique
of
applying
coating
to
a
substrate
467
with
a fluid
nozzle
with no
air supplied
to
the nozzle;
468
469
j
Roll
coating;
470
471
)
Dip
coating,
including
electrodeposition.
For
purposes
of this
472
subsection
(g),
electrodeposition
means
a water-borne
dip
coating
473
process
in
which
opposite
electrical
charges
are
applied
to
the
4444
C)
CD
0
0
1
0
C
CD
CD
C)
I
{I
{Irj
I:
{
lCD
I<
H
I>
l
>
I
I
i
I-
I
lCD
CD
V
lCD
I
I
lCD
l
lCD
IQI-
I
C)
(n
lCD
19
{I9
1D19
fI9
t
l
t
!
t
1
Ic
IC
IC
Ic
c
IC
IC
1-’
IC
j
9
IC
IC
-
I
IPHo
0
CD
-
)
—.
-
CD
-
CD
-
CD
CD
CD
C)
C
0
0
CD
ri
C)
CD
CD
z.
rQ
CD
CD
C)
CD
0
CD
—.
—
r+
CD
0
CD
C)
.C)
CD
CD
0
_.
CD
g
0
C)
0
_
CD
—.
C)
.
-
CD
CD
—
;
jI
çz
CDZ
CD
c-
0-
•C)
.
c;;.
C)
rM
d
_
CD
z_
n
-
r
-
C)
I
JCAR350218-0916399r01
(3.5)
j) Baked
0.360
0.61
tQ)
Metallic
0.420
0.80
Pretreatment
Coatings
0.420
0.80
(6.7)
Solar
Absorbent
)
Air Dried
0.420
0.80
(6.7)
jj)
Baked
0.360
051
LQ
481
482
BOARD
NOTE:
These
limitationsThe
limitation
shall
not
apply
to the
use
of
483
quick-drying
lacquers
for repair
of
scratches
and
nicks
that
occur
during
484
assembly,
provided
that
the
volume
of coating
does
not exceed
0.95
1 (1
quart)
in
485
any
one
rolling
eight-hour
period.
On and
after May
1,
2011,
these
limitations
486
shall
also not
apply
to
stencil
coatings,
safety-indicating
coatings,
solid-film
487
lubricants,
electric-insulating
and
theal-conducting
coatings,
touch-up
and
488
repair
coatings,
or
coating
applications
utilizing
hand-held
aerosol
cans.)
489
490
On and
after
May
1, 2011,
an
owner
or
operator
of
a coating
line
subject
491
to
the limitations
in this
subsection
(h)
shall apply
all
coatings
using
one
492
or more
of
the following
application
methods:
493
494
A1
Electrostatic
spray;
495
496
High
volume
low
pressure
(HVLP)
spray;
497
498
Flow
coating.
For
the purposes
of
this
subsection
(h),
flow
coating
499
means
a
non-atomized
technique
of applying
coating
to
a
substrate
500
with
a fluid
nozzle
with
no air supplied
to the nozzle;
501
502
)
Roll
coating;
503
504
Brush coating;
505
506
l
Dip
coating,
including
electrodeposition.
For purposes
of this
507
subsection
(h),
electrodeposition
means
a
water-borne
dip
coating
JCAR35O21
8-0916399r01
508
process
in which
opposite
electrical
charges
are applied
to the
509
substrate
and
the
coating.
The
coating
is attracted
to
the
substrate
510
due
to
the electrochemical
potential
difference
that
is
created;
or
511
512
Another
coating
application
method
capable
of achieving
a transfer
513
efficiency
equal
to or
better
than
that
achieved
by
HVLP
spraying,
514
if
such method
is
approved
in
writing
by
the Agency.
515
i)
Magnet
Wire
Coating
kg/i
lb/gal
0.20
(1.7)
0.20*
(i.7)*
j)
Miscellaneous
Metal
Parts
and
Products
Coating
1)
Clear coating
0.52
(4.3)
0.52*
(43)*
2)
Extreme
performance
coating
A)
Air
dried
0.42
(3.5)
0.42*
(3.5)*
B)
Baked
0.42
(3.5)
0.40*
(33)*
3)
Steel
pail
and
drum interior
coating
0.52
(4.3)
0.52*
(43)*
4)
All
other
coatings
A)
Air
Dried
0.42
(3.5)
0.40*
(33)*
B)
Baked
0.36
(3.0)
0.34*
(2.8)*
5)
Marine
engine
coating
A)
Air
Dried
0.42
(3.5)
0.42*
(35)*
B)
Baked
i)
Primer/Topcoat
0.42
(3.5)
JCAR3
502 18-091 6399r01
0.42*
(3.5)*
ii)
Corrosion
resistant
basecoat
0.42
(3.5)
0.28*
(2.3)*
C)
Clear Coating
0.52
(4.3)
0.52*
(43)*
6)
Metallic Coating
A)
Air Dried
0.42
(3.5)
0.42*
(35)*
B)
Baked
0.36
(3.0)
0.36
(3.0)*
516
517
7)
Definitions
518
519
A)
For
purposes
of subsection 218.204(j)(5)
of
this Section,
the
520
following terms
are
defined:
521
522
i)
“Corrosion
resistant
basecoat”
means,
for
purposes
of
523
subsection
218.204(j)(5)(B)(ii)
of this Section, a
water-
524
borne epoxy
coating applied via
an electrodeposition
525
process to a metal
surface
prior
to spray coating,
for the
526
purpose
of
enhancing corrosion
resistance.
527
528
ii)
“Electrodeposition
process”
means, for purposes
of
529
subsection 218.204(j)(5)
of
this Section,
a
water-borne
dip
530
coating
process
in which
opposite electrical
charges
are
531
applied to the
substrate
and
the coating. The coating
is
532
attracted
to
the substrate due
to the
electrochemical
533
potential difference
that
is created.
534
535
iii)
“Marine engine
coating”
means,
for purposes of subsection
536
218.204(,j)(5)
of this Section,
any extreme performance
537
protective, decorative
or functional
coating applied
to
an
538
engine that
is used
to
propel watercraft.
539
540
B)
For
purposes
of subsection 218.204(j)(6)
of
this Section, “metallic
541
coating” means
a coating which
contains more
than
¼
lb/gal
of
542
metal particles,
as applied.
543
JCAR35O21
8-09 1
6399r01
k)
Heavy Off-Highway
Vehicle Products Coating
kg/i
lb/gal
1)
Extreme performance
prime
coat
0.42
(3.5)
0.42*
(35)*
2)
Extreme
performance
topcoat (air dried)
0.42
(3.5)
0.42*
(35)*
3)
Final
repair coat (air
dried)
0.42
(3.5)
0.42*
(35)*
4)
All other coatings are
subject to the emission
limitations
for
miscellaneous
metal parts
and products
coatings in subsection
(j)
above.
544
1)
Wood
Furniture
Coating
1)
Limitations
before March
15, 1998:
kg/i
lb/gal
A)
Clear topcoat
0.67
(5.6)
B)
Opaque
stain
0.56
(4.7)
C)
Pigmented
coat
0.60
(5.0)
D)
Repair
coat
0.67
(5.6)
E)
Sealer
0.67
(5.6)
F)
Semi-transparent
stain
0.79
(6.6)
G)
Wash coat
0.73
(6.1)
(Note:
Prior to
March 15, 1998,
an owner or operator
of a
wood furniture
coating
operation
subject to this Section
shall
apply all coatings,
with
the
exception
of no
more than 37.8
1(10 gal) of coating
per day
used for
touch-up
and
repair operations, using
one or more
of the following
application
systems: airless
spray application
system,
air-assisted
airless
spray
application
system,
electrostatic spray application
system,
electrostatic
bell or
disc
spray application
system, heated airless
spray
application
system, roller
coating,
brush
or wipe coating application
system,
dip coating
application system or
high volume
low pressure
(HVLP) application
system.)
545
JCAR350218-0916399r01
546
2)
On and after
March
15, 1998,
wood furniture
sealers
and topcoats
must
547
comply with
one of
the limitations
specified
in
subsections
(l)(2)(A)
548
through
(E), below:
549
kg
VOM/
lb VOM/
kg
solids
lb solids
A)
Topcoat
0.8
(0.8)
B)
Sealers
and
topcoats
with
the
following
limits:
i)
Sealer
other
than acid-cured
1.9
(1.9)
alkyd amino
vinyl sealer
ii)
Topcoat
other
than acid-
1.8
(1.8)
cured
alkyd
amino
conversion
varnish topcoat
iii)
Acid-cured
alkyd amino
2.3
(2.3)
vinyl
sealer
iv)
Acid-cured
alkyd
amino
2.0
(2.0)
conversion
varnish
topcoat
550
551
C)
Meet the
provisions
of
Section
218.215 of
this
Subpart
for use
of
552
an
averaging
approach;
553
554
D)
Achieve
a reduction
in
emissions
equivalent
to the requirements
of
555
subsection
(l)(2)(A)
or (B)
of this
Section,
as calculated
using
556
Section
218.216
of this
Subpart; or
557
558
E)
Use
a
combination
of the
methods
specified
in subsections
559
(l)(2)(A)
through
(D) of this
Section.
560
561
3)
Other wood
furniture
coating limitations
on and
after March
15, 1998:
562
kg/I
lb/gal
A)
Opaque
stain
0.56
(4.7)
B)
Non-topcoat
pigmented
coat
0.60
(5.0)
JCAR350218-0916399r01
C)
Repair coat
0.67
(5.6)
D)
Semi-transparent
stain
0.79
(6.6)
E)
Wash coat
0.73
(6.1)
563
564
4)
Other wood furniture
coating requirements on and after March
15, 1998:
565
566
A)
No source subject to the limitations of
subsection (l)(2) or (3) of
567
this Section and
utilizing one or more wood furniture coating
spray
568
booths shall use strippable spray
booth coatings containing more
569
than 0.8 kg VOMIkg
solids (0.8 lb VOM/lb solids), as applied.
570
571
B)
Any source subject to
the limitations of subsection (1)(2) or
(3) of
572
this Section shall
comply with the requirements of Section
218.217
573
of this Subpart.
574
575
C)
Any source subject to the limitations
of subsection (l)(2)(A) or
(B)
576
of this Section
and utilizing one or more continuous
coaters shall,
577
for each continuous
coater, use an initial coating which complies
578
with
the limitations of subsection (l)(2)(A)
or (B) of this Section.
579
The viscosity of the coating in each reservoir shall
always be
580
greater than or
equal to the viscosity of the initial
coating in the
581
reservoir. The owner
or operator shall:
582
583
i)
Monitor the viscosity of the coating in
the reservoir with
a
584
viscosity meter
or by testing the viscosity of the
initial
585
coating and retesting the coating in the
reservoir each time
586
solvent is added;
587
588
ii)
Collect and record
the reservoir viscosity and the
amount
589
and weight
of VOM per weight of solids
of coating and
590
solvent each time coating or
solvent is added; and
591
592
iii)
Maintain these records
at
the
source for a period of
three
593
years.
594
m)
Existing Diesel-Electric Locomotive Coating
kg/i
lb/gal
Lines in Cook County
1)
Extreme performance prime
coat
0.42
(3.5)
0.42*
(3.5)*
JCAR3 50218-091
6399r01
2)
Extreme
performance top-coat
(air dried)
0.42
(3.5)
0.42*
(35)*
3)
Final
repair coat (air dried)
0.42
(3.5)
0.42*
(35)*
4)
High-temperature aluminum
coating
0.72
(6.0)
0.72*
(6.0)*
5)
All other
coatings
0.36
(3.0)
0.36*
(3.0)*
595
n)
Plastic
Parts Coating: Automotive/Transportation
kg/i
lb/gal
1)
Interiors
A)
Baked
i)
Color coat
0.49*
(4.1)*
ii)
Primer
0.46*
(3.8)*
B)
Air Dried
i)
Color
coat
0.38*
(3.2)*
ii)
Primer
0.42*
(35)*
2)
Exteriors (flexible
and non-flexible)
A)
Baked
i)
Primer
0.60*
(50)*
ii)
Primer
non-flexible
0.54*
(45)*
iii)
Clear coat
0.52*
(4.3)*
iv)
Color coat
0.55*
(4.6)*
B)
Air Dried
i)
Primer
0.66*
(55)*
JCAR35O21 8-09 1 6399r01
ii)
Clear coat
0.54*
(45)*
iii)
Color coat
(red &
black)
0.67*
(5.6)*
iv)
Color coat (others)
0.61*
(5.1)*
3)
Specialty
A)
Vacuum metallizing
basecoats,
0.66*
(5.5)*
texture base coats
B)
Black
coatings, reflective argent
0.71*
(5.9)*
coatings, air bag cover coatings,
and soft coatings
C)
Gloss reducers, vacuum metallizing
0.77*
(6.4)*
topcoats, and texture topcoats
D)
Stencil coatings, adhesion primers,
0.82*
(6.8)*
ink pad coatings, electrostatic prep
coatings,
and resist coatings
E)
Headlamp lens coatings
0.89*
(7.4)*
596
o)
Plastic Parts
Coating:
Business Machine
kg/i
lb/gal
1)
Primer
0.14*
(1.2)*
2)
Color coat (non-texture coat)
0.28*
(2.3)*
3)
Color coat (texture
coat)
0.28*
(2.3)*
4)
Electromagnetic interference/radio
0.48*
(4.0)*
frequency interference (EMJIRFI)
shielding coatings
5)
Specialty Coatings
A)
Soft
coat
0.52*
(43)*
B)
Plating resist
0.7
1*
(5.9)*
JCAR3 50218-091 6399r01
C)
Plating sensitizer
0.85*
(7.1)*
597
598
(Source: Amended
at
34 Ill.
Reg.
effective
599
600
Section 218.205 Daily-Weighted Average Limitations
601
602
No owner or
operator of
a
coating line
subject to the limitations of Section 2 18.204 of this
603
Subpart and complying by means of this Section shall
operate the subject coating line unless the
604
owner or operator has demonstrated compliance with subsection
(a), (b), (c), (d), (e), (f),
(g),
(h)1
605
oi-(i), or
(i)
of this Section (depending upon the
category of coating) through the applicable
606
coating analysis test methods and procedures specified in Section 2 18.105(a)
of this Part and the
607
recordkeeping and reporting requirements specified
in Section 218.211(d) of this Subpart:
608
609
a)
No owner or operator of a coating line subject
to only one of the limitations from
610
among Section 218.204(a)(1),
(a)(4), e)-(d), (e), (f), of-(i), or, prior to May 1,
611
2011,
(c) of this Subpart shall apply coatings on any such
coating line, during any
612
day, whose daily-weighted average
VOM content exceeds the emission limitation
613
to which the coatings are subject.
614
615
b)
No owner or operator of a miscellaneous metal
parts and products coating line
616
subject to the limitations of Section 218.204(j) of this
Subpart shall apply coatings
617
to
miscellaneous
metal parts or products on the subject coating line unless
the
618
requirements in subsection
(b)(1) or (b)(2) of this Section are met.
619
620
1)
For each coating line which applies multiple
coatings, all of which are
621
subject
to
the
same numerical emission limitation within Section
622
218.204(j) during the same
day (e.g., all coatings used on the line are
623
subject to
0.42
kg/i f3.5 1bs/gal))f), the daily-weighted average
VOM
624
content shall not exceed the coating
VOM content limit corresponding
to
625
the category
of coating used, or
626
627
2)
For each coating
line
which
applies coatings subject to more than
one
628
numerical emission limitation in Section 218.204(j)
of this Subpart, during
629
the same day, the owner
or operator shall have a site-specific proposal
630
approved by the Agency and approved
by
the USEPA
as a SIP revision.
631
To receive approval,
the requirements of USEPA’s Emissions Trading
632
Policy Statement (and related policy) 51
Fed. Reg. 43814 (December 4,
633
1986), must be satisfied.
634
635
c)
No
owner or operator of
a can coating line subject to the limitations of
Section
636
218.204(b) of this Subpart shall operate
the subject coating line using a coating
637
with a VOM content in excess of the limitations
specified in Section 218.204(b)
638
of this Subpart unless all of the following requirements are
met:
JCAR350218-0916399r01
I
639
640
1)
An
alternative
daily
emission
limitation
shall
be
determined
for
the
can
641
coating
operation,
i.e.
for
all
of
the
can
coating
lines
at
the
source,
642
according
to
subsection
(c)(2)
of
this
Section.
Actual
daily
emissions
shall
643
never
exceed
the
alternative
daily
emission
limitation
and
shall
be
644
calculated
by
use
of
the
following
equation.
645
646
647
648
where:
649
Ed
=
Actual
VOM
emissions
for
the
day
in
units
of
kg/day
(lbs/day);
i
Subscript
denoting
a
specific
coating
applied;
n
=
Total
number
of
coatings
applied
in
the
can
coating
operation,
i.e.
all
can
coating
lines
at
the
source;
V
1
=
Volume
of
each
coating
applied
for
the
day
in
units
of
1/day
(gal/day)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM);
C
1
=
The
VOM
content
of
each
coating
as
applied
in
units
cf
kg
VOM/l
(lbs
VOM/gal)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
froozi
the
definition
of
VOM).
650
651
2)
The
alternative
daily
emission
limitation
(Ad)
shall
be
determined
for
the
652
can
coating
operation,
i.e.
for
all
of
the
can
coating
lines
at
the
source,,
on
653
a
daily
basis
as
follows:
654
655
Ad
656
657
where:
658
Ad
=
The
VOM
emissions
allowed
for
the
day
in
units
c’
f
kg/day
(lbs/day);
JCAR35O2
18-091
6399r01
=
Subscript
denoting
a
specific
coating
applied;
n
=
Total
number
of
surface
coatings
applied
in
the
can
coating
operation;
C
1
=
The
VOM
content
of
each
surface
coating
as
applied
in
units
of
kg
VOM/1
(lbs
VOM/gal)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM);
=
The
density
of
VOM
in
each
coating
applied.
For
the
purposes
of
calculating
Ad,
the
density
is
0.882
kg
VOMI1
VOM
(7.36
lbs
VOM/gal
VOM);
V
=
Volume
of
each
surface
coating
applied
for
the
day
in
units
of
1
(gal)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM);
L
1
=
The
VOM
emission
limitation
for
each
surface
coating
applied
as
specified
in
Section
2
18.204(b)
of
this
Subpart
in
units
of
kg
VOMJ1
(lbs
VOM!gal)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM).
659
660
d)
No
owner
or
operator
of
a
heavy
off-highway
vehicle
products
coating
line
661
subject
to
the
limitations
of
Section
218.204(k)
of
this
Subpart
shall
apply
662
coatings
to
heavy
off-highway
vehicle
products
on
the
subject
coating
line
unless
663
the
requirements
of
subsection
(d)(1)
or
(d)(2)
of
this
Section
are
met.
664
665
1)
For
each
coating
line
which
applies
multiple
coatings,
all
of
which
are
666
subject
to
the
same
numerical
emission
limitation
within
Section
667
218.204(k)
of
this
Subpart,
during
the
same
day
(e.g.,
all
coatings
used
on
668
the
line
are
subject
to
0.42
kg/i
(3.5
lbs/gal)),
the
daily-weighted
averge
669
VOM
content
shall
not
exceed
the
coating
VOM
content
limit
670
corresponding
to
the
category
of
coating
used,
or
671
672
2)
For
each
coating
line
which
applies
coatings
subject
to
more
than
on
673
numerical
emission
limitation
in
Section
2
18.204(k)
of
this
Subpart,
674
during
the
same
day,
the
owner
or
operator
shall
have
a
site
specific
675
proposal
approved
by
the
Agency
and
approved
by
the
USEPA
as
a.
SIP
676
revision.
To
receive
approval,
the
requirements
of
USEPA’s
Emissins
677
Trading
Policy
Statement
(and
related
policy)
51
Fed.
Reg.
43814
678
(December
4,
1986),
must
be
satisfied.
679
JCAR35O2
18-091
6399r01
680
e)
No
owner
or
operator
of
a
wood
furniture
coating
line
subject
to
the
limitations
of
681
Section
218.204(l)(1)
or
(l)(3)
of
this
Subpart
shall
apply
coatings
to
wood
682
furniture
on
the
subject
coating
line
unless
the
requirements
of
subsection
(e)(1)
683
or
subsection
(e)(2)
of
this
Section,
in
addition
to
the
requirements
specified
in
the
684
note
to
Section
218.204(l)(1)
of
this
Subpart,
are
met.
685
686
1)
For
each
coating
line
which
applies
multiple
coatings,
all
of
which
are
687
subject
to
the
same
numerical
emission
limitation
within
Section
688
218.204(l)(1)
or
(l)(3)
of
this
Subpart,
during
the
same
day
(e.g.,
all
689
coatings
used
on
the
line
are
subject
to
0.67
kg/i
(5.6
lbs/gal)),
the
daily-
690
weighted
average
VOM
content
shall
not
exceed
the
coating
VOM
content
691
limit
corresponding
to
the
category
of
coating
used,
or
692
693
2)
For
each
coating
line
which
applies
coatings
subject
to
more
than
one
694
numerical
emission
limitation
in
Section
218.204(l)(1)
or
(i)(3)
of
this
695
Subpart,
during
the
same
day,
the
owner
or
operator
shall
have
a
site
696
specific
proposal
approved
by
the
Agency
and
approved
by
the
USEPA
as
697
a
SIP
revision.
To
receive
approval,
the
requirements
of
USEPA’s
698
Emissions
Trading
Policy
Statement
(and
related
policy)
51
Fed.
Reg.
699
43814
(December
4,
1986),
must
be
satisfied.
700
701
f)
No
owner
or
operator
of
an
existing
diesel-electric
locomotive
coating
line
in
702
Cook
County,
subject
to
the
limitations
of
Section
218.204(m)
of
this
Subpart
703
shall
apply
coatings
to
diesel-electric
locomotives
on
the
subject
coating
line
704
unless
the
requirements
of
subsection
(f)(1)
or
(f)(2)
of
this
Section
are
met.
705
706
1)
For
each
coating
line
which
applies
multiple
coatings,
all
of
which
are
707
subject
to
the
same
numerical
emission
limitation
within
Section
708
2
18.204(m)
of
this
Subpart,
during
the
same
day
(e.g.,
all
coatings
used
on
709
the
line
are
subject
to
0.42
kg/i
(3.5
lbs/gal)),
the
daily-weighted
average
710
VOM
content
shall
not
exceed
the
coating
VOM
content
limit
711
corresponding
to
the
category
of
coating
used,
or
712
713
2)
For
each
coating
line
which
applies
coatings
subject
to
more
than
one
714
numerical
emission
limitation
in
Section
218.204(m)
of
this
Subpart,
715
during
the
same
day,
the
owner
or
operator
shall
have
a
site
specific
716
proposal
approved
by
the
Agency
and
approved
by
the
US
EPA
as
a
SIP
717
revision.
To
receive
approval,
the
requirements
of
USEPA’s
Emissions
718
Trading
Policy
Statement
(and
related
policy)
must
be
satisfied.
719
720
g)
No
owner
or
operator
of
a
plastic
parts
coating
line,
subject
to
the
limitations
of
721
Section
2
18.204(n)
or
(o)
of
this
Subpart
shall
apply
coatings
to
business
machine
722
or
automotive/transportation
plastic
parts
on
the
subject
coating
line
unless
the
JCAR350218-0916399r01
766
corresponding
to
the category
of coating
used, or
767
768
2)
For each coating
line which
applies coatings
subject
to more than one
769
numerical emission limitation in Section 218.204(h)
of
this Subpart,
770
during the same day, the owner or operator shall have
a
site specific
771
proposal approved by the Agency and approved by the USEPA as a SIP
772
revision. To
receive approval, the requirements
of USEPA’s Emissions
773
Trading Policy Statement (and related policy) must
be
satisfied.
774
775
j)
On
and after May 1, 2011, no owner or operator of a paper
coating
line
subject
to
776
the limitations of Section
2
18.204(c) of this Subpart shall apply coatings on the
777
subject coating line unless the requirements in subsection
(j)(1)
or (j)(2) of
this
778
Section are met:
779
780
1)
For each coating line that applies multiple coatings,
all of
which are
781
subject to the same numerical emission limitation within Section
782
2
18.204(c)
during the same day (e.g., all coatings
used
on the line
are
783
subject to
0.40
kg/kg solids
(0.08
kg/kg coatings)), the daily-weighted
784
average VOM content shall
not
exceed the coating
VOM content limit
785
corresponding to the category of coating used; or
786
787
For each
coating
line that applies coatings
subject
to more than one
788
numerical emission limitation in Section 2 18.204(c)
during the same day,
789
the owner or operator shall have
a
site-specific proposal approved
by the
790
Agency and approved by USEPA as a SIP revision. To receive approval,
791
the
requirements
of USEPA’s Emissions
Trading
Policy Statement (and
792
related
policy),
51 Fed. Reg. 43814
(December
4,
1986),
must
be satisfied.
793
794
(Source:
Amended at 34 Ill. Reg.
effective
795
796
Section
218.207 Alternative Emission Limitations
797
798
a)
Any owner or operator of a coating line subject to Section 218.204 of this
Subpart
799
may
comply with this Section, rather than with Section 2 18.204
of this Subpart, if
800
a
capture system and control device are operated at all times the coating line
is in
801
operation and
the owner or operator demonstrates
compliance with subsections
802
(c), (d),
(e),
(0’
(g),
(h), (i),
(j),
of-(k), or (1) of this Section (depending
upon the
803
source category) through the applicable coating analysis and capture system
and
804
control device
efficiency
test methods and procedures specified in Section
805
218.105
of this Part and the recordkeeping
and
reporting
requirements specified
in
806
Section
218.211(e) of this Subpart; and the control device is
equipped with the
807
applicable monitoring equipment specified in Section 218.105(d) of this
Part and
808
the monitoring equipment is installed, calibrated, operated and maintained
JCAR35O21
8-0916399r01
809
according
to vendor specifications
at all times the
control device
is in
use.
A
810
capture
system and
control device,
which does
not demonstrate
compliance
with
811
subsection
(c), (d),
(e), (f),
(g),
(h), (i),
(j)
or-(k), or
(1)
of this Section
may
be
812
used
as an
alternative
to
compliance with Section
218.204
of
this Subpart
only if
813
the
alternative
is
approved
by the Agency
and
approved
by the
USEPA as a SIP
814
revision.
815
816
b)
Alternative
Add-On
Control
Methodologies
817
818
1)
The coating
line
is equipped with
a capture system
and control device that
819
provides
81
percent reduction in
the
overall
emissions
of VOM
from
the
820
coating
line and
the
control device
has a 90 percent
efficiency, or
821
822
2)
The system
used
to control
VOM
from the coating
line is
demonstrated
to
823
have an
overall
efficiency sufficient
to limit VOM emissions
to
no more
824
than what is allowed
under Section 218.204
of this
Subpart. Use
of
any
825
control
system other
than an afterburner,
carbon adsorption,
condensation,
826
or absorption scrubber
system can
be
allowed
only
if approved
by the
827
Agency
and approved
by the USEPA
as a SIP revision.
The use
of transfer
828
efficiency
credits
can
be allowed
only if approved by
the Agency and
829
approved
by
the USEPA as
a
SIP
revision.
Baseline
transfer
efficiencies
830
and transfer
efficiency test methods
must
be
approved
by the
Agency
and
831
the
USEPA. Such overall
efficiency is to be determined
as
follows:
832
833
A)
Obtain the emission
limitation
from the appropriate
subsection in
834
Section
218.204
of this Subpart;
835
836
B)
Calculate
“5”
according
to
the equation
in Section
2
18.206
of
this
837
Subpart;
838
839
C)
Calculate the overall
efficiency
required according to
Section
840
218.105(e)
of
this Part. For the purposes
of calculating
this
value,
841
according to the equation
in Section
218.105(e)(2)
of
this Part,
842
VOM
1
is equal
to the value of
“5”
as
determined above in
843
subsection (b)(2)(B)
of this Section.
844
845
c)
No
owner or
operator of a coating
line subject
to only one of the emission
846
limitations
from among Section
218.204(a)(1),
(a)(4),
Ee-(d),
(e),
(f),
ef-(i)L
847
prior
to May 1,
2011,
(c)
of this Subpart and equipped
with
a capture
system
and
848
control device
shall operate
the subject coating
line unless
the
requirements
in
849
subsection (b)(1)
or (b)(2)
of this Section
are met. No owner
or operator of a
850
coating line
subject
to Section 218.204(a)(2)
or 218.204(a)(3)
and equipped
with
851
a
capture system
and control device shall
operate the
coating line unless
the
JCAR350218-0916399r01
852
owner or operator demonstrates compliance with such limitation
in accordance
853
with
the topcoat protocol referenced in Section 218.105(b).
854
855
d)
No owner or operator of a miscellaneous metal parts and products
coating line
856
thatwhich applies one or more coatings during the same day, all of which are
857
subject to
the
same numerical emission limitation within Section 218.204(j) of
858
this Subpart (e.g., all coatings
used
on the line are
subject to
0.42
kg/i [3.5
859
lbs/gal], and thatwhich is equipped with a capture system and control device
shall
860
operate
the subject coating line unless the requirements in subsection (b)(1) or
861
(b)(2) of this Section are met.
862
863
e)
No owner or operator of a heavy off-highway vehicle products coating
line
864
thatwhich applies one
or more coatings during the same day, all of which are
865
subject to the same numerical emission limitation within Section 218.204(k)
of
866
this Subpart (e.g., all coatings used on the line are
subject to
0.42 kg/i
[3.5
867
lbs/gal]),
and thatwhich
is equipped with a capture system and control device
868
shall operate the subject coating line unless the requirements in
subsection (b)(1)
869
or
(b)(2)
of
this
Section are met.
870
871
f)
No owner or operator of an existing diesel-electric locomotive coating line
in
872
Cook County
thatwhich
applies one or more coatings during the same day, all
of
873
which
are subject
to the same numerical emission limitation within Section
874
218.204(m) of this Subpart (e.g., all coatings used
on the line are subject to 0.42
875
kg/i [3.5 lbs/gal]), and thatwhich is equipped with a capture
system and control
876
device shall operate the subject coating line unless the requirements in
subsection
877
(b)(1)
or (b)(2) of this
Section are met.
878
879
g)
No
owner or operator
of a wood furniture coating line thatwhich applies one
or
880
more coatings during the same day, all of which are subject
to
the
same numerical
881
emission limitation within
Section
218.204(1)
of this Subpart (e.g., all coatings
882
used on the line are subject to 0.67 kg/l [5.6 lbs/gal]), and thatwhich is
equipped
883
with
a
capture system and control device shall
operate the subject coating line
884
unless the
requirements
in subsection (b)(i) or (b)(2) of this Section are met.
If
885
compliance is achieved
by
meeting the requirements
in subsection (b)(2) of this
886
Section, then the provisions in the note to Section 2 18.204(1) of this Subpart
must
887
also
be met.
888
889
h)
No owner or operator of a can coating line thatwhich is equipped with
a capture
890
system
and control device
shall operate the subject coating line unless the
891
requirements in subsection
(h)(i) or
(h)(2)
of this Section are met.
892
893
1)
An alternative daily emission limitation shall
be
determined for
the can
894
coating operation, i.e. for all of the can coating lines at the source,
JCAR350218-0916399r01
895
according
to Section 218.205(c)(2)
of this
Subpart. Actual daily
emissions
896
shall
never
exceed
the
alternative
daily emission
limitation
and
shall
be
897
calculated
by use of the following
equation:
898
899
Ed=J’C(l—J)
900
901
where:
902
Ed
Actual
VOM emissions for
the day in units
of
kg/day
(lbs/day);
i
= Subscript denoting
the specific
coating applied;
n
Total
number
of
surface coatings as
applied in
the can
coating operation;
V1 =
Volume of each coating
as applied
for the day
in
units of
llday
(gal/day)
of
coating (minus water
and any
compounds which
are specifically
exempted from the
definition of VOM);
C
1
The VOM
content of
each coating as
applied in
units
of
kg VOW1
(lbs
VOM/gal)
of coating (minus
water and
any compounds which
are specifically
exempted from the
definition
of VOM)
and
F
1
= Fraction,
by weight,
of
VOM
emissions from
the
surface
coating, reduced
or prevented from
being emitted to the
ambient
air. This
is the overall
efficiency of
the capture
system and control
device.
903
904
2)
The coating
line is
equipped with
a capture system
and control device that
905
provide
75
percent reduction
in the
overall emissions of
VOM from the
906
coating
line and the
control device has
a 90 percent
efficiency.
907
908
i)
No
owner or
operator of
a plastic parts coating
line,_thatwhich
applies one or
909
more coatings
during the
same day, all of
which are
subject
to the same
numerical
910
emission
limitation within
Section 218.204(n)
or
(o)
of this
Subpart (e.g.,
all
911
coatings used on the
line
are subject
to 0.42 kg/l ff3.5
lbs/gal)f), and thatwhich
is
912
equipped with a
capture
system and control
device
shall operate the subject
913
coating line
unless
the
requirements
in subsection
(b)(1) or (b)(2) of
this Section
914
are met.
915
JCAR350218-0916399r01
916
j)
Prior to May 1, 2011,
noNe
owner
or operator of
a
metal furniture coating line
917
thatwhich
applies one or more coatings during the same day, all of which
are
918
subject to the
same numerical emission limitation
within
Section 218.204(g)
of
919
this Subpart (e.g., all coatings used
on the
line are subject to 0.34
kg/i ff2.8
920
lbs/gal)3), and thatwhich is equipped with a capture system and control
device
921
shall
operate the subject coating line unless the requirements in subsection
(b)(1)
922
or (b)(2) of this
Section are met.
923
924
k)
Prior to May 1, 2011, noNe owner or operator of a large appliance coating line
925
thatwhich applies one or more coatings
during
the
same
day,
all of which are
926
subject to the same numerical emission limitation within Section 218.204(h)
of
927
this Subpart (e.g., all coatings used on the line are subject
to
0.34
kg/l (f2.8
928
lbs/gal}), and thatwhich
is equipped with a capture system and control device
929
shall operate the subject coating line unless the requirements in subsection
(b)( 1)
930
or (b)(2) of this Section are
met.
931
932
II
On and after May 1, 2011, no owner or operator of
a
paper coating line,
metal
933
furniture coating line, or large appliance coating line that is equipped with
a
934
capture system and control device
shall operate the subject coating line unless
935
either:
936
937
D
The
capture system and control device provide at least 90 percent
938
reduction in the overall
emissions of VOM from the coating
line:
or
939
940
The owner or operator complies with the applicable limitation
set forth in
941
Section 2 18.204
of this Subpart by utilizing a combination of low-VOM
942
coatings and a capture system and control device.
943
944
(Source:
Amended at 34 Ill. Reg.
effective
945
946
Section
218.210 Compliance Schedule
947
948
Every
owner or operator of a coating line (of a type included within Section 218.204
of this
949
Subpart) shall comply
with the requirements of Section
218.204, 218.205, 218.207 or 218.208
950
and
Section 218.211 or Sections 218.212 and 218.213 of this Subpart in accordance with
the
951
appropriate compliance
schedule
as
specified in
subsection (a), (b), (c), (d), (e)-ef
(0’
or
(g)
of
952
this Sectionbelow:
953
954
a)
No owner or operator of a coating line thatwhich is exempt from the limitations
of
955
Section
218.204
of
this
Subpart because of the criteria in Section 218.208(a)
or
956
(b)
of this Subpart shall operate said
coating line on or after a date consistent with
957
Section 218.106 of this Part, unless the owner
or operator
has
complied with, and
958
continues to comply with, Section 218.211(b) of this Subpart.
JCAR350218-0916399r01
959
960
b)
No owner
or operator of a coating line complying
by
means
of Section 218.204
of
961
this Subpart shall operate
said coating line on or after a date consistent
with
962
Section 218.106 of this Part, unless
the owner or operator has complied with,
and
963
continues
to comply with, Sections 218.204 and 218.211(c)
of this Subpart.
964
965
c)
No owner or operator of
a coating line complying by means of Section
218.205 of
966
this
Subpart shall operate said coating line
on
or after
a date consistent with
967
Section 2 18.106
of this Part, unless the owner or operator has
complied with, and
968
continues to comply with, Sections 218.205
and 218.211(d) of this Subpart.
969
970
d)
No
owner
or operator of a coating line
complying by means of Section 218.207
of
971
this Subpart shall operate said
coating line on or after a date consistent
with
972
Section 2 18.106
of this Part, unless the owner or operator
has complied with,
and
973
continues to comply with, Sections 218.207
and 218.211(e) of this Subpart.
974
975
e)
No
owner
or operator of a coating line
subject to one or more of the emission
976
limitations contained
in Section 2 18.204 of this Subpart on or
after March 15,
977
1996, choosing to comply
by
means
of Section 218.204, 218.205 or 218.207
of
978
this
Subpart, shall operate said coating line on or after
March 15, 1996, unless
the
979
owner or operator
complies with and continues to comply with,
respectively, the
980
applicable requirements in
Section 2 18.204, or the alternative control
options in
981
Section 218.205 or 218.207 and the
requirements of Section 218.211.
982
983
f)
No
owner or
operator of a coating line subject
to
one or more
of the emission
984
limitations contained in Section 218.204
of this Subpart on or after
March 15,
985
1996, choosing to comply by means of Section 218.212
of this Subpart, shall
986
operate said coating line on
or after March 15, 1996, unless the owner
or operator
987
complies with and continues to comply with the requirements
of Sections 218.212
988
and 218.213 of this Subpart.
989
990
g)
No owner or operator of a coating line
subject
to the emission limitations in
991
Section 218.204(c)(2), 218.204(g)(2),
or
218.204(h)(2)
of this
Subpart shall
992
operate that coating line on or after
a date consistent with Section 218.106(e)
of
993
this Part, unless the owner or
operator has complied with,
and continues to
994
comply with, Section 218.204(c)(2), 218.204(g)(2),
or
218.204(h)(2),
as
995
applicable, or the
alternative
control options in
Section 218.205 or 218.207,
and
996
all applicable requirements
in Sections 218.211 and 218.218
of this Subpart.
997
998
(Source: Amended at 34 Ill. Reg.
effective
999
1000
Section 218.211
Recordkeeping
and Reporting
1001
JCAR350218-0916399r01
1002
a)
The VOM content
of
each
coating and the efficiency of each capture system
and
1003
control device shall be determined
by
the applicable test methods and procedures
1004
specified in Section 218.105
of this Part to establish the records required under
1005
this Section.
1006
1007
b)
Any
owner or operator of a coating line thatwhich is exempted from the
1008
limitations of Section 218.204
of this Subpart because of Section 218.208(a)
or
1009
(b) of this Subpart shall comply with the following:
1010
1011
1)
For sources exempt under
Section
218.208(a)
of this Subpart, by a date
1012
consistent with Section 218.106 of this Part, the owner or operator
of a
1013
coating line or a group of coating lines referenced
in subsection (b) of this
1014
Section shall
certify to the Agency that the coating line or group of
coating
1015
lines is exempt under the provisions of Section 218.208(a) of this
Subpart.
1016
Such certification shall include:
1017
1018
A)
A declaration that
the coating line or group of coating lines is
1019
exempt from the limitations of Section 218.204 of this
Subpart
1020
because of Section 2 18.208(a)
of this Subpart; and
1021
1022
B)
Calculations thatwhich demonstrate that the combined
VOM
1023
emissions from the coating lines or group of coating lines never
1024
exceed
6.8
kg (15
ibs) per day before the application of capture
1025
systems and control devices. The following
equation shall be used
1026
to calculate total VOM emissions:
1027
1028
j=1 1=1
1029
1030
where:
1031
Te
Total VOM emissions from coating lines
each day before
the application
of capture systems and control devices
in
units of kg/day (lbs/day);
m
Number of coating lines
at the source that otherwise
would be subject to the same subsection of
Section
218.104
of this Part (because they belong to the
same
category,
e.g., can coating);
j
= Subscript denoting an individual coating line;
JCAR35021 8-0916399r01
n
= Number
of different coatings
as applied
each
day on
each
coating
line;
i
= Subscript
denoting
an individual coating;
A
1 =
Weight of
VOM
per
volume
of each
coating (minus water
and any compounds
thatwhich
are specifically
exempted
from
the definition
of VOM) as applied
each
day on
each
coating line
in units of kg VOM/1
(lbs VOM/gal); and
B
1
= Volume
of each coating
(minus water and any
compounds
thatwhich are
specifically exempted
from
the
definition
of VOM) as
applied each day on
each coating
line in
units of 1/day (gallday).
The instrument or
method
by which
the owner or operator
accurately
measured
or
calculated
the volume of each
coating as applied
on each
coating line
each day shall
be
described
in the
certification
to the Agency.
1032
1033
2)
For sources
exempt under
Section 218.208(b)
of this Subpart,
by
March
1034
15,
1998, or upon initial start-up,
the owner
or operator of a
coating line
or
1035
a group of
coating lines
referenced in subsection
(b) of this
Section shall
1036
certify to
the Agency
that the source is
exempt under
the
provisions
of
1037
Section 2
18.208(b) of
this
Subpart.
Such certification shall
include:
1038
1039
A)
A
declaration
that the source
is exempt
from the
limitations
of
1040
Section
218.204(1)
of
this Subpart because of
Section
218.208(b)
1041
of
this
Subpart; and
1042
1043
B)
Calculations
which demonstrate
that the
source meets the criteria
1044
for
exemption
because
of Section 218.208(b)
of this
Subpart.
1045
1046
3)
For sources
exempt
under
Section
2 18.208(a) of this
Subpart,
on and
after
1047
a
date
consistent with
Section 218.106
of this
Part,
the owner or operator
1048
of a
coating line
or group of
coating
lines referenced
in this subsection
1049
shall collect
and record
all of the following
information
each day for
each
1050
coating
line
and
maintain
the
information at the source
for a
period of
1051
three years:
1052
1053
A)
The
name
and identification
number of
each coating
as
applied
on
1054
each
coating line;
and
1055
1056
B)
The
weight
of
VOM per volume
and the
volume
of each coating
1057
(minus water
and any compounds
which
are
specifically exempted
JCAR350218-0916399r01
1058
from
the definition
of VOM)
as applied each day
on each coating
1059
line.
1060
1061
4)
For sources exempt
under Section
218.208(b) of this
Subpart, on and after
1062
March 15, 1998,
the owner or
operator of a coating
line or group of
1063
coating
lines referenced in this
subsection
(b) shall collect and
record
all
1064
of the
following
information
for each coating line
and maintain the
1065
information
at the source
for a period of three
years:
1066
1067
A)
The name and
identification number
of each coating as applied
on
1068
each coating line;
and
1069
1070
B)
The
weight
of VOM
per volume and the
volume
of
each
coating
1071
(minus water and any
compounds
which
are specifically
exempted
1072
from
the
definition
of VOM) as applied
on each coating line
on a
1073
monthly basis.
1074
1075
5)
On and
after a date consistent
with Section 218.106
of this Part,
the
owner
1076
or operator
of
a coating line
or group of coating
lines exempted from
the
1077
limitations
of Section 218.204
of this Subpart
because of Section
1078
218.208(a)
of this Subpart
shall notify the
Agency of any
record showing
1079
that total VOM emissions
from the coating
line or group
of
coating
lines
1080
exceed 6.8
kg
(15
ibs) in any day before
the application
of
capture
systems
1081
and control
devices
by sending a
copy of such record
to
the Agency within
1082
30 days
after the
exceedance occurs.
1083
1084
6)
On and
after March
15,
1998,
any owner or operator
of
a
source exempt
1085
from the
limitations
of Section 2 18.204(1)
of this
Subpart because of
1086
Section
2
18.208(b)
of this
Subpart
shall notify the
Agency if
the source’s
1087
VOM
emissions
exceed the limitations
of
Section
218.208(b)
of this
1088
Subpart
by
sending
a copy of
calculations showing
such an exceedance
1089
within 30
days
after the change occurs.
1090
1091
c)
Any owner or
operator
of a coating line subject
to the
limitations of Section
1092
218.204
of this
Subpart
other than Section 218.204(a)(2)
or
(a)(3) of this Subpart
1093
and
complying
by
means
of Section 2 18.204
of this
Subpart
shall
comply with
the
1094
following:
1095
1096
1)
By
a date
consistent with Section
2 18.106
of this Part, or upon
initial
start
1097
up
of
a
new
coating line,
or upon changing the
method of
compliance
from
1098
an existing
subject
coating
line from Section
218.205,
Section
218.207,
1099
Section2l8.215,
or Section
218.216
of
this Subpartto Section2l8.204
of
1100
this Subpart;
the owner
or operator of
a subject coating
line shall certify
to
JCAR35O21
8-0916399r01
1101
the
Agency
that the
coating
line
will be
in
compliance
with
Section
1102
218.204
of this Subpart
on and
after
a
date
consistent
with Section
1103
218.106
of
this Part,
or on
and
after the
initial start-up
date. TheSuch
1104
certification
shall include:
1105
1106
A)
The
name
and identification
number
of
each
coating
as applied
on
1107
each coating
line;
1108
1109
B)
The
weight
of VOM
per volume
of each
coating
(minus water
and
1110
any compounds
which
are
specifically
exempted
from
the
1111
definition
of VOM)
as applied
each
day on
each coating
line;-an4
1112
1113
C)
On and
after
March 15,
1998,
for coating
lines subject
to the
1114
limitations
of Section
218.204(l)(2)(A)
or (B)
of this
Subpart,
the
1115
weight of
VOM per weight
of solids in
each
coating
as applied
1116
each
day
on each
coating
line
1117
1118
For
coating
lines subject
to the
limitations
of Section
218.204(c)(2)
1119
of this Subpart,
the weight
of
VOM per
weight
of
solids (or
the
1120
weight of
VOM per
weight of
coatings,
as
applicable)
in
each
1121
coating
as applied
each
day
on each coating
line
and
1122
1123
For coating
lines
subject
to
the
limitations
of Section
21 8.204(g)(2)
1124
or 218.204(h)(2)
of this Subpart,
the
application
methods
used to
1125
apply
coatings
on
the
subject
coating
line and
the weight
of
VOM
1126
per
volume of
each coating
(or
the
weight
of
VOM per
volume
of
1127
solids
in each
coating, as
applicable)
as
applied
each day
on each
1128
coating
line.
1129
1130
2)
On and after
a date consistent
with
Section
218.106
of
this
Part,
or on
and
1131
after
the initial
start-up
date,
the
owner or
operator
of
a subject
coating
1132
line shall collect
and record
all of
the
following
information
each
day
for
1133
each
coating
line and
maintain
the information
at
the
source for
a
period
of
1134
three years:
1135
1136
A)
The
name and
identification
number
of each
coating
as
applied
on
1137
each
coating
line;
1138
1139
B)
The
weight
of VOM
per
volume
of each
coating
(minus
water
and
1140
any compounds
which
are specifically
exempted
from
the
1141
definition
of VOM)
as applied
each
day on
each coating
line;
1142
1143
C)
On and
after
March
15,
1998,
for coating
lines
subject
to the
JCAR35O21 8-0916399r01
1144
limitations of Section 218.204(l)(2)(A) or
(B) of this Subpart,
the
1145
weight of
VOM per weight of solids in each coating as applied
1146
each day on each
coating line and certified product data sheets
for
1147
each coating;-a+4
1148
1149
D)
On and after
March 15, 1998, for wood furniture coating spray
1150
booths subject to the limitations
of Section
218.204(l)(4)(A)
of this
1151
Subpart, the weight of VOM per weight of solids in each
strippable
1152
spray booth coating
as applied each day on each spray booth
and
1153
certified product data sheets for each coating;
1154
1155
For
coating lines subject to the limitations of
Section
218.204(c)(2)
1156
of this Subpart, the weight
of VOM per weight of solids
(or
the
1157
weight of
VOM per weight of coatings, as
applicable)
in
each
1158
coating as applied each day
on each
coating
line, and certified
1159
product data sheets
for each coating: and
1160
1161
For coating lines
subject
to the limitations of Section 218.204(g)(2)
1162
or
218.204(h)(2)
of this
Subpart,
the
weight
of VOM per volume
1163
of
each coating (or the weight of VOM per volume of
solids in
1164
each coating,
as
applicable)
as applied each day on each
coating
1165
line, and certified product
data sheets for each coating.
1166
1167
3)
On and after a date consistent with Section 2 18.106
of
this
Part, the owner
1168
or operator of
a subject coating line shall notify the Agency in
the
1169
following instances:
1170
1171
A)
Any record showing violation
of Section 218.204 of this
Subpart
1172
shall be reported by sending a copy of such record
to the Agency
1173
within 30 days following the
occurrence of the violation.
1174
1175
B)
At least 30 calendar days before changing
the method of
1176
compliance from Section
218.204 of this Subpart to
Section
1177
218.205 or Section 218.207 of this
Subpart, the owner or operator
1178
shall comply with all
requirements of subsection (d)(1)
or (e)(1) of
1179
this Section below, respectively.
Upon changing the method
of
1180
compliance from Section 2 18.204 of this
Subpart to Section
1181
218.205 of this
Subpart or Section 218.207 of this
Subpart, the
1182
owner or operator shall
comply with all requirements of
subsection
1183
(d) or (e) of this Section, respectively.
1184
1185
d)
Any
owner or operator
of a
coating
line subject to the limitations
of Section
1186
218.204 of this Subpart and complying
by means of Section 218.205
of this
JCAR350218-0916399r01
1187
Subpart
shall
comply
with the
following:
1188
1189
1)
By
a date
consistent
with
Section
218.106
of
this
Part,
or upon
initial
start-
1190
up of
a new
coating
line,
or
upon
changing
the
method
of
compliance
for
1191
an
existing
subject
coating
line from
Section
218.204
or Section
218.207
1192
of
this Subpart
to
Section
218.205
of this
Subpart;
the
owner
or
operator
1193
of the
subject
coating
line
shall certify
to the
Agency
that
the
coating
line
1194
will
be in
compliance
with
Section
218.205
of
this Subpart
on
and
after
a
1195
date
consistent
with
Section
218.106
of this
Part,
or
on and
after
the
initial
1196
start-up
date.
TheSuch
certification
shall
include:
1197
1198
A)
The
name
and identification
number
of
each
coating
line which
1199
will
comply
by
means
of
Section
218.205
of this
Subpart.
1200
1201
B)
The
name
and identification
number
of
each coating
as
applied
on
1202
each
coating
line.
1203
1204
C)
The
weight
of VOM
per volume
and
the
volume
of each
coating
1205
(minus
water
and
any
compounds
which
are specifically
exempted
1206
from
the
definition
of
VOM)
as
applied
each
day on
each coating
1207
line.
1208
1209
D)
On and
after March
15,
1998,
for
coating
lines
subject
to
the
1210
limitations
of
Section
218.204(l)(2)(A)
or
(B) of this
Subpart,
the
1211
weight
of
VOM
per
weight
of solids
in
each
coating
as
applied
1212
each
day
on each
coating
line.
1213
1214
)
For
coating
lines
subject
to
the limitations
of
Section
21
8.204(c)(2)
1215
of
this
Subpart,
the
weight
of VOM
per weight
of
solids
(or the
1216
weight
of VOM
per
weight
of
coatings,
as
applicable)
in
each
1217
coating
as applied
each
day
on each
coating
line.
1218
1219
)
For
coating
lines
subject
to
the
limitations
of Section
218
.204(g)(2)
1220
or
218.204(h)(2)
of this
Subpart,
the
weight
of VOM
per
volume
1221
of
each
coating
(or
the
weight
of
VOM
per
volume
of solids
in
1222
each coating,
as applicable)
as applied
each
day
on each
coating
1223
line.
1224
1225
E)
The
instrument
or
method
by which
the
owner
or operator
will
1226
accurately
measure
or
calculate
the volume
of
each
coating
as
1227
applied
each
day
on each
coating
line.
1228
1229
F)
The
method
by
which
the
owner
or
operator
will create
and
JCAR35O21 8-0916399r01
1230
maintain
records
each day
as required in
subsection
(d)(2) of this
1231
Section.
1232
1233
IG)
An
example
of the format
in which the records
required in
1234
subsection
(d)(2)
of this Section
will
be
kept.
1235
1236
2)
On
and after a date consistent
with Section 218.106
of this Part,
or on
and
1237
after the
initial start-up
date, the owner or
operator of a subject coating
1238
line
shall collect and record
all
of the
following
information
each day
for
1239
each coating
line
and
maintain the information
at the source for
a period of
1240
three
years:
1241
1242
A)
The name and identification
number
of each coating
as
applied
on
1243
each coating line.
1244
1245
B)
The
weight of VOM per
volume
and
the volume of each
coating
1246
(minus
water and
any compounds which
are specifically exempted
1247
from
the definition of
VOM) as applied
each day on
each coating
1248
line.
1249
1250
C)
On
and after March
15,
1998,
for coating lines subject
to
the
1251
limitations of
Section 21 8.204(1)(2)(A)
or (B) of
this Subpart, the
1252
weight of
VOM per weight of
solids
in each
coating as
applied
1253
each
day on each coating line.
1254
1255
])
For
coating lines subject to
the limitations
of Section
218.204(c)(2)
1256
of
this
Subpart, the weight
of VOM per weight
of solids
(or
the
1257
weight
of VOM per weight
of
coatings,
as applicable) in
each
1258
coating
as applied each
day on each coating
line.
1259
1260
)
For
coating
lines
subject
to the limitations of
Section
218.204(g)(2)
1261
or
218.204(h)(2)
of this Subpart,
the weight
of VOM
per volume
1262
of
each coating
(or
the weight
of VOM per
volume of solids in
1263
each
coating, as applicable)
as applied
each
day on each
coating
1264
line.
1265
1266
FD)
The
daily-weighted
average
VOM content of
all
coatings
as
1267
applied
on each coating
line as defined
in Section 2 18.104 of
this
1268
Part.
1269
1270
3)
On and after a date consistent
with Section
218.106
of this
Part,
the
owner
1271
or operator
of
a
subject coating line shall
notify the Agency
in
the
1272
following
instances:
JCAR35O21 8-0916399r01
1273
1274
A)
Any
record showing
violation of Section
2 18.205
of
this
Subpart
1275
shall be reported
by sending a
copy of such record
to
the Agency
1276
within
30 days
following the occurrence
of the violation.
1277
1278
B)
At
least 30 calendar
days before
changing the
method
of
1279
compliance
with this
Subpart
from Section
2 18.205 of
this
Subpart
1280
to Section
2
18.204 or Section
218.207
of this Subpart,
the owner
1281
or
operator
shall
comply
with all requirements
of
subsection (c)(1)
1282
or
(e)(l)
of this Section, respectively.
Upon
changing the method
1283
of
compliance
with
this
subpart from Section
218.205 to Section
1284
2
18.204 or
Section 218.207
of this
Subpart,
the
owner or
operator
1285
shall comply
with all
requirements of subsection
(c)
or (e) of this
1286
Section,
respectively.
1287
1288
e)
Any
owner
or
operator of a
coating
line subject
to the limitations
of
Section
1289
218.207
of this
Subpart
and complying
by
means
of Section
2 18.207(c), (d), (e),
1290
(f), (g)-ef (h), or
(1) of this
Subpart shall
comply with the following:
1291
1292
1)
By a date
consistent
with Section
2 18.106 of this
Part, or upon
initial
start-
1293
up of a
new coating
line,
or upon
changing the method
of
compliance for
1294
an
existing
coating
line from
Section 218.204 or
Section 218.205 of
this
1295
Subpart
to
Section 2 18.207 of
this
Subpart,
the owner or operator
of the
1296
subject
coating
line shall
perform all
tests
and submit to the
Agency
the
1297
results of
all tests and
calculations necessary
to demonstrate
that
the
1298
subject
coating line will
be
in
compliance
with Section 218.207
of this
1299
Subpart on
and
after
a date consistent with
Section 218.106
of
this
Part, or
1300
on and
after the initial start-up
date.
1301
1302
2)
On and
after a date consistent
with Section
218.106 of this
Part,
or on
and
1303
after the
initial
start-up
date, the owner or
operator
of a
subject
coating
1304
line
shall collect and record
all of the
following
information
each day for
1305
each coating
line and
maintain the information
at
the source
for
a
period of
1306
three
years:
1307
1308
A)
The
weight of VOM
per volume
of coating solids
as
applied
each
1309
day
on
each coating
line, if complying
pursuant
to Section
1310
218.207(b)(2)
of this Subpart.
1311
1312
B)
Control device
monitoring
data.
1313
1314
C)
A
log of
operating
time
for the capture
system, control device,
1315
monitoring
equipment
and the associated
coating line.
JCAR35O21 8-091
6399r0 1
1316
1317
D)
A
maintenance log
for the capture
system, control device
and
1318
monitoring
equipment
detailing all routine
and
non-routine
1319
maintenance performed
including dates
and
duration
of
any
1320
outages.
1321
1322
3)
On and
after a date
consistent with Section
218.106
of this Part,
the owner
1323
or
operator
of a subject
coating line
shall notify the Agency
in the
1324
following instances:
1325
1326
A)
Any record
showing violation
of Section 218.207
of
this Subpart
1327
shall be reported
by sending
a copy of such record
to
the Agency
1328
within
30
days following the occurrence
of
the violation.
1329
1330
B)
At
least
30 calendar days before
changing
the
method
of
1331
compliance with
this Subpart
from Section 2 18.207
of
this
Subpart
1332
to Section
218.204
or Section
218.205 of this
Subpart,
the owner
1333
or operator shall
comply with
all requirements of
subsection (c)(1)
1334
or
(d)(l)
of this Section, respectively.
Upon
changing
the method
1335
of
compliance
with
this subpart
from Section 2 18.207
of this
1336
Subpart
to Section 218.204
or Section 218.205
of this Subpart, the
1337
owner
or operator shall comply
with
all
requirements of subsection
1338
(c)
or
(d) of this Section,
respectively.
1339
1340
f)
Any owner
or
operator
of a primer surfacer
operation
or topcoat operation
subject
1341
to
the limitations
of Section 21 8.204(a)(2)
or
(a)(3) of this Subpart
shall
comply
1342
with the
following:
1343
1344
1)
By a date
consistent with
Section 218.106
of this
Part, or
upon
initial
start-
1345
up
of
a
new coating operation,
the owner
or operator of a subject
coating
1346
operation
shall certify
to the Agency that the
operation
will be
in
1347
compliance
with Section
218.204 of this
Subpart on and after
a date
1348
consistent
with Section 218.106
of this Part,
or on and after
the
initial
1349
start-up
date.
TheSuch
certification
shall include:
1350
1351
A)
The name and identification
number
of each coating
operation
1352
which will
comply
by means of Section
218.204(a)(2) and
(a)(3) of
1353
this
Subpart and the
name and
identification number
of
each
1354
coating line in
each coating
operation.
1355
1356
B)
The
name
and identification
number
of
each coating as applied
on
1357
each
coating
line in the
coating operation.
1358
JCAR35O21
8-0916399r01
1359
C)
The weight
of VOM
per
volume
of
each
coating
(minus
water
and
1360
any
compounds
which
are specifically
exempted
from the
1361
definition
of
VOM)
as
applied
each
day
on
each
coating
line.
1362
1363
D)
The
transfer
efficiency
and
control
efficiency
measured
for
each
1364
coating
line.
1365
1366
E)
Test
reports,
including
raw
data
and calculations
documenting
the
1367
testing
perfonned
to
measure
transfer
efficiency
and
control
1368
efficiency.
1369
1370
F)
The
instrument
or
method
by which
the
owner
or operator
will
1371
accurately
measure
or
calculate
the
volume
of
each coating
as
1372
applied
each
day
on
each
coating
line.
1373
1374
G)
The
method
by which
the owner
or
operator
will
create
and
1375
maintain
records
each
day
as required
in
subsection
(f)(2)
of this
1376
Sectionbelow.
1377
1378
H)
An
example
format
for
presenting
the records
required
in
1379
subsection
(f)(2)
of
this Sectionbelow.
1380
1381
2)
On
and after
a date
consistent
with
Section
2 18.106
of
this
Part,
or
on
and
1382
after the
initial
start-up
date,
the
owner
or operator
of a subject
coating
1383
operation
shall
collect
and
record
all
of the
following
information
each
1384
day for
each operation
and
maintain
the information
at
the
source
for
a
1385
period
of
three
years:
1386
1387
A)
All information
necessary
to
calculate
the
daily-weighted
average
1388
VOM emissions
from
the coating
operations
in kg
(lbs)
per
1
(gal)
1389
of
coating
solids
deposited
in
accordance
with
the
proposal
1390
submitted,
and
approved
pursuant
to
Section
218.204(a)(2)
or
1391
(a)(3)
of
this
Subpart
including:
1392
1393
i)
The name
and
identification
number
of each
coating
as
1394
applied
on each
coating
operation.
1395
1396
ii)
The
weight
of
VOM
per volume
of
each
coating
(minus
1397
water
and
any
compounds
which
are
specifically
exempted
1398
from
the definition
of VOM)
as
applied
each
day
on
each
1399
coating
operation.
1400
1401
B)
If a
control
device
or
devices
aredevice()
is
used to
control
VOM
JCAR35O21
8-0916399r01
1402
emissions, control
device monitoring
data;
a log
of
operating
time
1403
for
the capture system,
control
device, monitoring
equipment
and
1404
the
associated
coating operation; and
a maintenance
log
for the
1405
capture system,
control device
and monitoring equipment,
1406
detailing all routine
and
non-routine
maintenance
performed
1407
including
dates and duration
of any outages.
1408
1409
3)
On and
after a date
consistent
with Section 218.106
of this Part or on and
1410
after
the
initial
start-up date, the owner
or operator
of a subject
coating
1411
operation
shall determine and
record the daily VOM
emissions in kg (lbs)
1412
per
1 (gal)
of
coating solids deposited
in accordance
with
the
proposal
1413
submitted
and approved
pursuant
to Section 218.204(a)(2)
or
(a)(3)
of this
1414
Subpart within
10 days from the end
of
the month
and maintain
this
1415
information
at the
source for
a period of three years.
1416
1417
4)
On and
after a date
consistent with
Section 218.106
of this Part,
the
owner
1418
or operator
of a subject coating operation
shall notify the
Agency in the
1419
following
instances:
1420
1421
A)
Any
record
showing
a
violation of Section 21
8.204(a)(2) or (a)(3)
1422
of
this
Subpart shall be reported
by sending
a copy of
such record
1423
to
the Agency within
15 days
from
the end of the month
in which
1424
the
violation occurred.
1425
1426
B)
The
owner or operator
shall notify
the Agency of any
change to the
1427
operation at least
30 days before
the change is effected.
The
1428
Agency
shall
determine whether
or not compliance testing
is
1429
required. If the
Agency determines
that compliance
testing
is
1430
required,
then
the
owner
or operator
shall submit
a testing
proposal
1431
to
the Agency
within 30 days
and test within 30
days of
the
1432
approval
of
the proposal
by the
Agency and USEPA.
1433
1434
g
On
and after a date
consistent with
Section 2
18.106(e)
of this Part,
or on and after
1435
the
initial
startup date, whichever
is later, the owner
or
operator
of a
coating
line
1436
subject
to the
requirements of Section
218.218
of this Subpart shall
comply with
1437
the
following:
1438
1439
j)
By May 1,
2011, or upon
initial
startup,
whichever
is later,
submit a
1440
certification
to the
Agency that includes
a description
of the practices and
1441
procedures that
the source will follow
to ensure
compliance
with the
1442
applicable
requirements in Section
218.218 of this
Subpart;
1443
JCAR350218-0916399r01
1444
Notify
the
Agency
of
any violation
of Section 218.218
of
this
Subpart
by
1445
providing
a
description
of the
violation
and
copies
of
records
documenting
1446
the
violation
to the
Agency
within
30
days
following
the
occurrence
of
the
1447
violation
and
1448
1449
)
Maintain
at
the
source
all
records
required
by
this
subsection
(g)
for a
1450
minimum
of
three
years
from
the
date
the
document
was
created
and
make
1451
those
records
available
to
the Agency
upon
request.
1452
1453
(Source:
Amended
at
34
Ill.
Reg.
effective
1454
1455
Section
218.212 Cross-Line
Averaging
to
Establish
Compliance
for Coating
Lines
1456
1457
a)
On
and
after
March
15, 1996,
any
owner
or
operator
of
a coating
line
subject
to
1458
the
limitations
set forth
in Section 218.204
of
this
Subpart,
except
coating
lines
1459
subject
to
the
limitations
in Section
218.204(c)(2),
(g)(2),
or
(h)(2)
of
this
1460
Subpart, and
with
coating
lines
in
operation
prior
to
January
1,
1991
(pre
1461
existing
coating
lines),
may,
for
pre-existing
coating
lines
only,
elect
to
comply
1462
with
the
requirements
of
this
Section,
rather
than
complying
with
the
applicable
1463
emission limitations
set
forth
in Section
2
18.204,
if
an
operational
change
of
the
1464
type
described
below
has
been
made
after
January
1, 1991,
to
one
or
more
pre
1465
existing
coating
lines
at
the
source.
An
operational
change
occurs
when
a pre
1466
existing
coating
line
is
replaced
with
a line
using
lower
VOM
coating
for
the
1467
same
purpose
as
the
replaced
line
(“replacement
line”).
A
source
electing
to
rely
1468
on
this
Section
to
demonstrate
compliance
with
the requirements
of this
Subpart
1469
shall
operate
pursuant
to federally
enforceable permit
conditions
approved
by
the
1470
Agency
and
USEPA.
1471
1472
b)
An
owner
or
operator
of
pre-existing
coating
lines
subject
to
a
VOM
content
1473
limitation
in
Section
218.204
of this
Subpart
and
electing
to
rely
on this
Section
to
1474
demonstrate
compliance
with
this
Subpart
must
establish,
by
use of
the
equations
1475
in subsection
(d)
of
this
Section,
that
the
calculated actual
daily
VOM
emissions
1476
from
all
participating
coating
lines,
as defined
below,
are
less
than
the
calculated
1477
daily
allowable
VOM
emissions
from
the
same
group
of coating
lines.
For
any
1478
pre-existing coating
line
to
be
aggregated
for
the
purposes
of
Section
218.212,
1479
218.2
13,
or 218.214
of
this
Subpart
(“participating
coating
lines”),
the
source
1480
must
establish
that:
1481
1482
1)
All coatings
applied
on
the
participating
coating
line
shall,
at
all times,
1483
have
a VOM
content
less
than
or
equal
to
the
applicable
VOM
content
1484
limitation for
such
coating
listed
in
Appendix
H
of
this
Part;
and
1485
1486
2)
On
the
date
the
source
elects
to
rely
on
this
Section
to
demonstrate
JCAR35O21
8-0916399r01
i
= Subscript denoting
a
specific
coating applied;
n
= Total number
of
coatings applied
by all
participating
coating lines
at the source;
V, = Volume
of
each
coating applied
for the day in
units
of
1/day (gal/day)
of coating (minus
water and
any
compounds
which are specifically
exempted
from
the
definition
of VOM); and
C,
=
The
VOM content
of each coating
as applied in units of
kg VOM/l (lbs VOM/gal)
of
coating
(minus
water and
any compounds
which
are
specifically
exempted from the
definition of VOM).
1525
1526
2)
The
alternative daily
emission limitation
(Ad)
shall
be
determined
for all
1527
participating coating
lines at the source
on a daily
basis
as
follows:
1528
1529
1530
1531
where
A1
and A A
are
defined
in subsections ((2)(A)
and
)(2)(B)
of
1532
this
Section.
1533
1534
A)
The
portion
of the
alternative daily emissions
limitation
for coating
1535
operations
at
a source using non-powder
coating (A
1)shall
be
1536
determined for all
such participating
non-powder coating
lines
on a
1537
daily
basis
as
follows:
1538
1539
A1
=V.L.1C1
i=1
1540
1541
where:
1542
A1
= The
VOM emissions
allowed for the
day in
units of
kg/day (lbs/day);
i
= Subscript
denoting a specific
coating applied;
n
= Total
number of coatings
applied in the participating
coating
lines;
JCAR350218-0916399r01
C
1
=
The VOM
content
of
each coating
as
applied
in
units
of
kg
VOM/l
(lbs
VOM/gal)
of
coating
(minus
water
and
any compounds
which
are specifically
exempted
from
the
definition
of
VOM);
D
1
=
The
density
of
VOM
in each
coating
applied.
For
the
purposes
of
calculating
A
1,
the density
is
0.882
kg
VOM/l
VOM
(7.36
lbs
VOM/gal
VOM);
V1
= Volume
of
each coating
applied
for
the
day
in
units
of 1
(gal)
of coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of VOM);
and
L
1
=
The
VOM
emission
limitation
for
each coating
applied,
as specified
in Section
218.204
of
this Subpart,
in
units
of
kg
VOM/l
(lbs
VOM/gal)
of
coating
(minus
water
and
any compounds
which
are
specifically
exempted
from
the
definition
of
VOM).
1543
1544
B)
The
portion
of
the alternative
daily
emission
limitation
for
coating
1545
operations
at
a source
using powdered
coating
(An)
shall
be
1546
determined
for
all
such
participating
powder
coating
lines
at
the
1547
source
on a
daily basis
as
follows:
1548
V.L.D.K
1549
,,,
,
(i
—
L
1)
1550
1551
where:
1552
A
= The
VOM
emissions
allowed
for
the
day in
units
of
kg/day
(lbs/day);
h
= Subscript
denoting
a specific
powder
coating
line;
j
= Subscript
denoting
a
specific
powder
coating
applied;
m =
Total
number
of participating
powder
coating
lines;
n
=
Total
number
of powder
coatings
applied
in the
participating
coating
lines;
= The
assumed
density
of
VOM
in
liquid
coating,
0.882
kg
VOM/l
VOM
(7.36
lbs VOM/gal
VOM);
JCAR350218-0916399r01
1568
Minimize spills of VOM-containing cleaning materials;
1569
1570
4)
Convey VOM-containing cleaning materials from
one location to another
1571
in
closed containers or pipes; and
1572
1573
)
Minimize VOM emissions from
the cleaning of storage, mixing, and
1574
conveying equipment.
1575
1576
j)
On and after
May
1, 2011, every owner or
operator of a source subject to
the
1577
requirements of Section
218.204(g)
or
218.204(h)
of this Subpart
shall:
1578
1579
Store all VOM-containing coatings, thinners, coating-related waste
1580
materials, cleaning materials, and
used shop towels in closed containers;
1581
1582
)
Ensure that mixing and storage containers
used
for
VOM-containing
1583
coatings, thinners,
coating-related waste materials, and cleaning materials
1584
are kept closed at all times except when depositing or removing
those
1585
materials;
1586
1587
Minimize
spills of VOM-containing coatings, thinners, coating-related
1588
waste materials,
and cleaning materials, and clean up spills
immediately:
1589
1590
4)
Convey
VOM-containing
coatings, thinners,
coating-related waste
1591
materials, and cleaning materials from one location
to
another
in closed
1592
containers or
pipes: and
1593
1594
Minimize VOM emissions from the cleaning of storage, mixing,
and
1595
conveying equipment.
1596
1597
(Source: Added at 34 Ill. Reg.
effective
ILLLNOIS
REGISTER
1
09
POLLUTION
CONTROL
BOARD
NOTICE
OF PROPOSED
AMENDMENTS
1)
Heading
of
the
Part: Organic
Material
Emission
Standards
and
Limitations
for the
Metro
East Area
2)
Code
Citation:
35 Ill.
Adm.
Code
219
3)
Section
Numbers:
Proposed
Action:
219.106
Amended
NOl,
219.204
Amended
219.205
Amended
219.207
Amended
‘°‘Q
[L’o
0
219.210
Amended
219.211
Amended
219.212
Amended
219.218
New
4)
Statutory Authority:
Implementing
Section
10 and
authorized
by
Sections
27, 28
and
28.5 of the
Environmental
Protection
Act
[415 ILCS
5/10,
27, 28, and
28.5]
5)
A Complete
Description
of
the Subjects
and Issues
Involved:
The
proposed
rulemaking
intends
to satisfj
Illinois’ obligation
to
submit
a State Implementation
Plan
addressing
requirements
under
Sections
172 and
182 of the
federal
Clean Air
Act,
42
USC
7401
et
seq.,
for
sources of
volatile
organic
material (VOM)
emissions
in
areas
designated
as
nonattainment
with
respect
to the
ozone
National
Ambient
Air Quality
Standard.
The
United
States
Environmental
Protection
Agency
(USEPA)
issued
Control
Techniques
Guidelines
(CTG5)
for the
following
Group
III
Consumer
and Commercial
Product
Categories:
Paper,
Film,
and Foil Coatings,
Metal
Furniture
Coatings,
and
Large
Appliance
Coatings.
In the
CTGs,
the USEPA
recommended
control
measures
that
it
believes
constitute
reasonably
available
control
technology
for
the
product
categories.
The
Illinois
EPA proposes
amending
Part 219 to
implement
such
recommendations
for
the
Metro
East nonattainment
area.
Generally,
the proposal
amends
VOM
content
limitations
and exclusions,
requires
that
metal furniture
and large
appliance
coating
lines
comply
with application
method
limitations,
and
requires
that subject
coating
lines
implement
specified
work
practices
for
cleaning
materials
and/or
cleaning-related
activities.
6)
Published
studies
or reports,
and
sources
of underlying
data,
used
to compose
this
rulemaking:
The regulatory
proposal
included
the
Illinois EPA’s
Technical
Support
Document,
which
relied
on several
sources.
Copies
of the
documents
the Illinois
EPA
relied upon
are available
for
review with
the Pollution
Control
Board
and are listed
below:
ILLINOIS
REGISTER
2
09
POLLUTION
CONTROL
BOARD
NOTICE
OF
PROPOSED
AMENDMENTS
Control
Techniques
Guidelines
for
Paper, Film,
and
Foil Coatings,
United
States
Environmental
Protection
Agency,
Office
of Air Quality
Planning
and Standards,
Research
Triangle
Park, NC,
September
2007.
Control
Techniques
Guidelines
for Metal
Furniture
Coatings,
United States
Environmental
Protection
Agency,
Office
of Air
Quality
Planning
and
Standards,
Research
Triangle
Park,
NC,
September
2007.
Control
Techniques
Guidelines
for
Large Appliance
Coatings,
United
States
Environmental
Protection
Agency,
Office
of Air Quality
Planning
and Standards,
Research
Triangle
Park,
NC,
September
2007.
7)
Will
this
rulemaking
replace
any
emergency
rulemaking
currently
in effect?
No
8)
Does
this
rulemaking
contain
an
automatic
repeal
date? No
9)
Does this
rulemaking
contain
incorporations
by
reference?
No
10)
Are there any
other
proposed
amendments
pending on
this Part?
No
11)
Statement
of
Statewide
Policy Objectives:
This proposed
rulemaking
does not
create
or
enlarge
a
State mandate,
as defined
in Section
3(b) of
the State
Mandates
Act. [30
ILCS
805/3(b)
(2006)]
12)
Time,
Place,
and Manner
in which
interested
persons may
comment
on this
proposed
rulemaking:
Interested
persons
may request
copies
of the Board’s
opinion
and order
by
calling
the Clerks
office
at 312/814-3620,
or
may download
copies
from the
Board’s
Web
site at
www.ipcb.state.il.us.
The
Board
will
accept written
public
comment
on this
proposal
for
45 days after
the date
of publication
in the
Illinois Register.
Comments
should refer
to
Docket Rb-b
and be
addressed
to:
Clerk’s
Office
Illinois
Pollution
Control
Board
100W.
Randolph
St.,
Suite 11-500
Chicago,
IL 60601
312/814-3620
The Board
has
scheduled
hearings
according
to the deadlines
and
for
the purposes
established
by
Section 28.5.
Each
hearing
will
continue
from
day-to-day
until
business
is
I
S
ILLINOIS
REGISTER
3
09
POLLUTION
CONTROL BOARD
NOTICE
OF PROPOSED
AMENDMENTS
completed:
First
hearing:
Wednesday,
December
9,
2009
10:00 AM
James R. Thompson
Center
100 W.
Randolph
St.
Pollution Control
Board
Conference
Room
11-512
Chicago,
Illinois
Second hearing:
Wednesday,
January 6, 2010
(if
necessary)
10:00 AM
Michael A. Bilandic
Building
160 N.
LaSalle
Street
Room N-505
Chicago, Illinois
Third hearing:
Wednesday, January
20, 2010
(if necessary)
10:00 AM
Michael
A. Bilandic Building
160 N.
LaSalle
Street
Room
N-505
Chicago, Illinois
A
November 5, 2009
hearing
officer order
contains additional
details concerning
participation
in the rulemaking.
For
more
information
contact Hearing
Officer
Tim
Fox
at
312/814-6085
or email
at
foxt@ipcb.state.il.us.
13)
Initial Regulatory
Flexibility Analysis:
A)
Types
of
small
businesses,
small municipalities
and
not for
profit
corporations
affected: This rulemaking
will
impact
any small
business, small municipality,
and
not-for-profit corporation
that falls
within one
of
the Group
III Product
Categories
and
meets
the applicability
thresholds
specified in
the
proposal.
B)
Reporting,
bookkeeping
or other
procedures required
for compliance:
The
proposed rulemaking
requires
that
the owner
or operator
of a subject source
perform emissions
monitoring,
submit
certifications, complete
required
tests,
and
maintain
records and make reports
as required.
C)
Types
of
Professional
skills necessary
for compliance:
No professional
skills
—
a
ILL1]N4OIS
REGISTER
4
09
POLLUTION
CONTROL BOARD
NOTICE
OF PROPOSED AMENDMENTS
beyond those currently required
by the existing State and federal air pollution
control regulations applicable
to affected sources will
be required.
14)
Regulatory Agenda on which this rulemaking
was summarized: July 2009
The full text of the Proposed Amendments
begins on the next page:
TITLE
35:
ENVIRONMENTAL PROTECTION
SUBTITLE
B:
AIR
POLLUTION
CHAPTER
I:
POLLUTION
CONTROL
BOARD
SUBCHAPTER
C:
EMISSIONS STANDARDS
AND LIMITATIONS
FOR
STATIONARY SOURCES
PART 219
ORGANIC
MATERIAL
EMISSION STANDARDS
AND
LIMITATIONS
FOR THE
METRO
EAST AREA
SUBPART A:
GENERAL PROVISIONS
Introduction
Savings
Clause
Abbreviations and
Conversion
Factors
Applicability
Definitions
Test Methods
and Procedures
Compliance Dates
Operation of Afterburners
Exemptions,
Variations,
and Alternative
Means of Control
or
Determinations
Vapor Pressure
of Volatile
Organic
Vapor Pressure
of Organic Material
Vapor Pressure of
Volatile Organic
Incorporations
by
Reference
Monitoring
for Negligibly-Reactive
Compounds
SUBPART B:
ORGANIC EMISSIONS
FROM STORAGE
AND
LOADING OPERATIONS
Section
Applicability
for VOL
Control Requirements
for Storage
Containers
of VOL
Storage Containers
of VPL
Loading Operations
Petroleum
Liquid
Storage
Tanks
External Floating
Roofs
Compliance Dates
Compliance
Plan (Repealed)
Testing
VOL
Operations
Monitoring VOL
Operations
Recordkeeping
and Reporting for
VOL Operations
SUBPART C:
ORGANIC EMISSIONS
FROM MISCELLANEOUS
EQUIPMENT
Separation
Operations
Pumps
and Compressors
Vapor Blowdown
Safety
Relief
Valves
SUBPART
E:
SOLVENT
CLEANING
Solvent Cleaning
in
General
Cold Cleaning
kOk
1%
Section
219.100
219.101
219.102
219.103
219.104
219.105
219.106
219.107
219.108
Compliance
219.109
219.110
219.111
219.112
219.113
Liquids
or Solvent
Material
219.119
219.120
219.121
219.122
219.123
219.124
219.125
219.126
219
. 127
219 . 128
219.129
Section
219.141
219.142
219.
143
219.
144
Section
219.181
219.182
.1
219.183
Open
Top Vapor Degreasing
219.184
Conveyorized Degreasing
219.185
Compliance Schedule (Repealed)
219.186
Test
Methods
SUBPART
F:
COATING OPERATIONS
Section
219.204
Emission Limitations
219.205
Daily-weighted Average Limitations
219.206
Solids Basis Calculation
219.207
Alternative Emission Limitations
219.208
Exemptions
From Emission Limitations
219.209
Exemption
From General Rule on
Use
of Organic Material
219.210
Compliance
Schedule
219.211
Recordkeeping and
Reporting
219.212
Cross-Line
Averaging
to
Establish Compliance for Coating Lines
219.213
Recordkeeping and Reporting for Cross-Line
Averaging Participating
Coating
Lines
219.214
Changing Compliance Methods
219.215
Wood Furniture Coating Averaging Approach
219.216
Wood Furniture Coating Add-On Control Use
219.217
Wood
Furniture Coating Work Practice Standards
219.218
Work
Practice Standards for Paper Coatings, Metal Furniture
Coatings,
and Large
Appliance Coatings
SUBPART G:
USE OF
ORGANIC MATERIAL
Section
219.301
Use
of Organic Material
219.302
Alternative
Standard
219.303
Fuel
Combustion Emission Units
219.304
Operations with Compliance Program
SUBPART
H:
PRINTING AND PUBLISHING
Section
219.401
Flexographic
and Rotogravure Printing
219.402
Applicability
219.403
Compliance
Schedule
219.404
Recordkeeping and Reporting
219.405
Lithographic Printing: Applicability
219.406
Provisions Applying to Heatset Web Offset Lithographic
Printing
Prior to
March 15, 1996
219.407
Emission Limitations and Control Requirements for Lithographic
Printing Lines
On and After March 15, 1996
219.408
Compliance Schedule for Lithographic Printing On and After March 15,
1996
219.409
Testing for Lithographic Printing On and After March 15, 1996
219.410
Monitoring Requirements for Lithographic Printing
219.411
Recordkeeping and Reporting for Lithographic Printing
SUBPART
Q:
SYNTHETIC ORGANIC
CHEMICAL AND
POLYMER MANUFACTURING
PLANT
Section
219.421
General Requirements
219.422
Inspection
Program Plan for Leaks
219.423
Inspection
Program for Leaks
219.424
Repairing
Leaks
219.425
Recordkeeping
for Leaks
219.426
Report
for Leaks
219.427
Alternative Program for Leaks
219.428
Open-Ended
Valves
219.429
Standards
for Control Devices
219.430
Compliance
Date (Repealed)
219.431
Applicability
219.432
Control
Requirements
219.433
Performance and Testing Requirements
219.434
Monitoring Requirements
219.435
Recordkeeping
and Reporting Requirements
219.436
Compliance Date
SUBPART
R:
PETROLEUM
REFINING AND
RELATED INDUSTRIES;
ASPHALT MATERIALS
Section
219.441
Petroleum Refinery Waste Gas Disposal
219.442
Vacuum Producing
Systems
219.443
Wastewater
(Oil/Water) Separator
219.444
Process
Unit Turnarounds
219.445
Leaks:
General Requirements
219.446
Monitoring Program Plan for Leaks
219.447
Monitoring Program for Leaks
219.448
Recordkeeping for Leaks
219.449
Reporting for Leaks
219.450
Alternative Program for Leaks
219.451
Sealing Device Requirements
219.452
Compliance Schedule for Leaks
219.453
Compliance
Dates (Repealed)
SUBPART 5:
RUBBER AND
MISCELLANEOUS PLASTIC PRODUCTS
Section
219.461
Manufacture of Pneumatic Rubber Tires
219.462
Green Tire
Spraying Operations
219.463
Alternative Emission Reduction Systems
219.464
Emission
Testing
219.465
Compliance Dates (Repealed)
219.466
Compliance Plan (Repealed)
SUBPART
T:
PHARMACEUTICAL
MANUFACTURING
Section
219.480
Applicability
219.481
Control of Reactors, Distillation
Units, Crystallizers, Centrifuges
and Vacuum
Dryers
219.482
Control of Air Dryers,
Production Equipment Exhaust Systems and
Filters
219.483
Material Storage and
Transfer
219.484
In-Process Tanks
219.485
Leaks
219.486
Other
Emission Units
219.487
Testing
219.488
Monitoring for Air Pollution Control Equipment
219.489
Recordkeeping for Air Pollution Control Equipment
SUBPART V:
BATCH
OPERATIONS AND AIR OXIDATION PROCESSES
Section
219.500
Applicability for Batch Operations
219.501
Control Requirements for Batch Operations
219.502
Determination of Uncontrolled Total Annual Mass Emissions
and Actual
Weighted Average Flow
Rate Values
for Batch Operations
219.503
Performance
and Testing Requirements for Batch Operations
219.504
Monitoring Requirements for Batch Operations
219.505
Reporting and Recordkeeping for Batch Operations
219.506
Compliance Date
219.520
Emission Limitations for Air Oxidation Processes
219.521
Definitions
(Repealed)
219.522
Savings Clause
219.523
Compliance
219.524
Determination of Applicability
219.525
Emission Limitations for Air Oxidation Processes
(Renumbered)
219.526
Testing and Monitoring
219.527
Compliance
Date (Repealed)
SUBPART W:
AGRICULTURE
Section
219.541
Pesticide Exception
SUBPART X:
CONSTRUCTION
Section
219.561
Architectural Coatings
219.562
Paving Operations
219.563
Cutback Asphalt
SUBPART Y:
GASOLINE DISTRIBUTION
Section
219.581
Bulk Gasoline Plants
219.582
Bulk Gasoline
Terminals
219.583
Gasoline
Dispensing Operations - Storage Tank Filling Operations
219.584
Gasoline Delivery Vessels
219.585
Gasoline Volatility Standards
219.586
Gasoline
Dispensing Operations - Motor Vehicle Fueling Operations
(Repealed)
SUBPART Z:
DRY
CLEANERS
Section
219.601
Perchioroethylene
Dry Cleaners (Repealed)
219.602
Exemptions (Repealed)
219.603
Leaks (Repealed)
219.604
Compliance Dates (Repealed)
219.605
Compliance Plan (Repealed)
219.606
Exception to
Compliance Plan
(Repealed)
219.607
Standards for
Petroleum Solvent Dry Cleaners
219.608
Operating Practices for Petroleum Solvent Dry Cleaners
219.609
Program
for Inspection
and Repair
of Leaks
219.610
Testing
and
Monitoring
219.611
Exemption
for Petroleum
Solvent
Dry
Cleaners
219.612
Compliance
Dates (Repealed)
219.613
Compliance
Plan
(Repealed)
SUBPART
AA:
PAINT
AND
INK MANUFACTURING
Section
219.620
Applicability
219.621
Exemption
for Waterbase
Material
and
Heatset-Offset
Ink
219.623
Permit
Conditions
219.624
Open-Top
Mills,
Tanks,
Vats
or
Vessels
219.625
Grinding
Mills
219.626
Storage
Tanks
219.628
Leaks
219.630
Clean
Up
219.636
Compliance
Schedule
219.637
Recordkeeping
and Reporting
SUBPART
BB:
POLYSTYRENE
PLANTS
Section
219.640
Applicability
219.642
Emissions
Limitation
at Polystyrene
Plants
219.644
Emissions
Testing
SUBPART
FF:
BAKERY
OVENS
Section
219.720
Applicability
(Repealed)
219.722
Control
Requirements
(Repealed)
219.726
Testing
(Repealed)
219.727
Monitoring
(Repealed)
219.728
Recordkeepirig
and
Reporting
(Repealed)
219.729
Compliance
Date
(Repealed)
219.730
Certification (Repealed)
SUBPART
GO:
MARINE
TERMINALS
Section
219.760
Applicability
219.762
Control
Requirements
219.764
Compliance
Certification
219.766
Leaks
219.768
Testing
and
Monitoring
219.770
Recordkeeping
and Reporting
SUBPART
HH:
MOTOR
VEHICLE
REFINISHING
Section
219.780
Emission
Limitations
219.782
Alternative
Control
Requirements
219.784
Equipment
Specifications
219.786
Surface
Preparation
Materials
219.787
Work
Practices
219.788
Testing
219.789
Monitoring and Recordkeep±ng for
Control Devices
219.790
General Recordkeeping and Reporting
(Repealed)
219.791
Compliance Date
219.792
Registration
219.875
Applicability of Subpart BE
(Renumbered)
219.877
Emissions Limitation
at
Polystyrene
Plants (Renumbered)
219.879
Compliance Date
(Repealed)
219.881
Compliance Plan (Repealed)
219.883
Special Requirements for Compliance
Plan (Repealed)
219.886
Emissions Testing
(Renumbered)
SUBPART PP:
MISCELLANEOUS FABRICATED PRODUCT
MANUFACTURING PROCESSES
Section
219.920
Applicability
219.923
Permit Conditions
219.926
Control Requirements
219.927
Compliance Schedule
219.928
Testing
SUBPART QQ:
MISCELLANEOUS FORMULATION
MANUFACTURING PROCESSES
Section
219.940
Applicability
219.943
Permit Conditions
219.946
Control Requirements
219.947
Compliance Schedule
219.948
Testing
SUBPART RR:
MISCELLANEOUS ORGANIC CHEMICAL
MANUFACTURING PROCESSES
Section
219.960
Applicability
219.963
Permit Conditions
219.966
Control Requirements
219.967
Compliance Schedule
219.968
Testing
SUBPART TT:
OTHER EMISSION
UNITS
Section
219.980
Applicability
219.983
Permit Conditions
219.986
Control Requirements
219.987
Compliance
Schedule
219.988
Testing
SUBPART
tJEJ:
RECORDICEEPING AND REPORTING
Section
219.990
Exempt Emission Units
219.991
Subject Emission Units
219.APPENDIX
A-i-
List of
Chemicals
Defining Synthetic Organic Chemical and
Polymer
Manufacturing
219.APPENDIX B--
VOM Measurement Techniques for Capture Efficiency (Repealed)
2l9.APPENDIX C--
Reference Methods and Procedures
219.APPENDIX D--
Coefficients for the
Total
Resource Effectiveness Index
(TRE)
Equation
2l9.APPENDIX E--
List
of Affected Marine Terminals
219.APPENDIX G--
TRE Index Measurements for SOCMI Reactors and
Distillation
Units
2l9.APPENDIX
H--
Baseline VOM Content Limitations for Subpart F, Section
219.212
Cross-Line Averaging
AUTHORITY:
Implementing Section 10 and authorized by Sections
27, 28 and 28.5
of the
Environmental
Protection
Act
[415
ILCS 5/10, 27,
-8--- and
28.5]
SOURCE: Adopted
in R91-8 at 15 Ill. Reg. 12491, effective August 16, 1991;
amended in
R9l-24 at 16 Ill. Reg. 13597, effective August 24, 1992; amended in
R9l-30 at 16
Ill. Reg. 13883, effective August 24, 1992; emergency
amendment in
R93-12 at
17 Ill. Reg. 8295, effective May 24, 1993, for a
maximum of 150
days-
7
-.
amended in
R93-9 at 17 Ill. Reg. 16918, effective
September 27, 1993 and October
21, 1993;
amended in R93-28 at 18 Ill. Reg.
4242, effective March
3,
1994;
amended
in R94-12 at
18 Ill. Reg. 14987, effective September 21, 1994; amended
in
R94-15 at 18 Ill.
Reg. 16415, effective October 25, 1994; amended in R94-16
at 18
Ill. Reg. 16980,
effective November
15,
1994; emergency amendment in R95-
10 at
19 Ill. Reg. 3059,
effective February 28, 1995, for
a
maximum of 150 days;
amended
in R94-21,
R94-31
and
R94-32
at
19 Ill. Reg.
6958,
effective May
9,
1995;
amended in R94-33 at 19 Ill. Reg. 7385,
effective May 22, 1995; amended in
R96-2 at
20 Ill. Reg. 3848,
effective February 15, 1996; amended in R96-13
at
20
Ill. Reg.
14462,
effective
October 28, 1996;
amended in R97-24
at
21 Ill. Reg.
7721,
effective June 9, 1997; amended in
R97-3l
at
22 Ill. Reg. 3517, effective
February 2, 1998; amended in R04-l2/20 at 30
Ill. Reg. 9799, effective May 15,
2006;
amended in R06-2l at 31 Ill. Reg.
7110, effective April
30,
2007; amended
in Rb-b at
34 Ill. Reg.
, effective
SUBPART
A:
GENERAL PROVISIONS
Section 219.106
Compliance Dates
a)
Except as
provided in subsection
(b)
below, compliance with the
requirements
of this Part is required by May 15, 1992, consistent with the
provisions
of Section 219.103 of this Part.
b)
As this
Part is amended from time to time, compliance dates included in
the specific
Subparts supersede the requirements of this Section except as
limited by
Section
219.101(b)
of this Subpart.
c)
Any
owner or operator of a source subject to the requirements of Section
219.204(c)
(2),
219.204(g)
(2),
or
219.204(h) (2)
of this Part shall
comply
with
the
applicable requirements in zuch
Scction(z)the
anolicable subsections,
as
well as all
applicable requirements in Sections 219.205 through 219.214 and
219.218, by
May 1, 2011.
(Source:
Amended
at
34 Ill. Reg.
, effective_____________
SUBPART F:
COATING OPERATIONS
Section
219.204
Emission Limitations
Except as
provided
in
Sections 219.205,
219.207, 219.208,
219.212,
219.215
and
219.216
of this Subpart,
no owner or
operator of a coating
line
shall
apply at
any
time
any coating
in
which the
VOM content exceeds
the
following
emission
limitations
for the specified
coating. Except
as
otherwise
provided
in
ScctioncSection
219.204(c),
219.204(g), 219.204(h),
and
219.204(1),
compliance
with
the emission
limitations
marked
with
an
asterisk
in this Section
is
required on and
after March
15, 1996,
and compliance
with emission
limitations
not marked
with an asterisk
is
required until
March 15, 1996.
The following
emission
limitations
are expressed in units
of VOM per
volume of coating
(minus
water and
any compounds
which are specifically
exempted
from the
definition
of
VOM)
as
applied
at
each
coating
applicator, except
where
noted.
Compounds
which
are
specifically
exempted
from
the definition
of
VOM should
be
treated
as
water
for the
purpose of
calculating
the
T!less waterT
part of
the coating composition.
Compliance
with this
Subpart must be demonstrated
through the applicable
coating
analysis
test
methods
and
procedures
specified in
Section
219.105(a)
of
this
Part
and the
recordkeeping
and reporting
requirements
specified
in Section
219.211(c)
of this Subpart except
where noted.
(Note:
The equation
presented
in Section
219.206 of this
Part shall be used
to calculate
emission limitations
for
determining compliance
by
add-on controls,
credits for
transfer
efficiency,
emissions
trades and
cross-line averaging.)
The emission
limitations
are as
follows:
a)Automobile or
Light-Duty
Truck
Coatingkg/llb/gall)
Prime
coato.l4(l.2)0.l4*(l.2)*2)Primer
surface
coatl.81(l5.l)1.81*(l5.l)*
(Note:
The primer
surface
coat
limitation
is in units
of kg
(lbs)
of
VOM per
1
(gal)
of coating
solids
deposited.
Compliance with
the limitation
shall
be
based
on the
daily-weighted
average
from an entire
primer surface
operation.
Compliance
shall
be
demonstrated
in
accordance
with the topcoat
protocol
referenced
in
Section
219.105(b) and the
recordkeeping and
reporting
requirements
specified
in Section
219.211(f)
. Testing
to
demonstrate
compliance
shall
be
performed
in accordance
with the topcoat
protocol
and a detailed
testing
proposal
approved
by
the Agency and
USEPA specifying
the method
of
demonstrating
compliance
with
the protocol.
Section
219.205 does not
apply
to
the
primer
surface
limitation.)
kg3)Topcoatk/11b/gal3)Topccpt1.81(l5.1)l.8l*(15.1)*
(Note:
The topcoat
limitation
is in
units of kg
(lbs)
of VOM per
1 (gal)
of
coating
solids deposited.
Compliance
with the
limitation shall
be based
on the
daily-weighted
average from
an entire
topcoat
operation. Compliance
shall
be
demonstrated
in
accordance
with
the topcoat
protocol referenced
in Section
219.105(b)
of this Part
and
the recordkeeping
and reporting
requirements
specified
in Section
219.211(f).
Testing
to
demonstrate
compliance
shall
be
performed
in accordance
with
the topcoat
protocol
and
a
detailed
testing
proposal
approved
by the Agency
and USEPA
specifying the method
of demonstrating
compliance
with the protocol.
Section 219.205
of this
Part
does not
apply to
the topcoat
limitation.)
kg/llb/gal4)Final
repair
cptcoptg/1lb/alO.58(4.8)0.58*(4.8)*
b)Can
Coatingkg/llb/gall)Sheet
basecoat
and
Sheet
basecoatO
.34(2.8)0.26*
(2.2)
*B)Qvervarnisho
34
(2.8)0.34(2.8)*2)Exterior
basecoat
and
overvarnisho.34(2.8)0.25*(2.l)*3)Interior
body spray
eea-?a)Two
pieceo.5l(4.2)0.44*(3.7)*B)Three
pieceo.51(4.2)0.51*(4.2)*4)Exterior
end
coato.5l(4.2)0.5l*(4.2)*5)Side
seam
spray
coato.66(5.5)0.66*(5.5)*6)End
sealing
compound
coato.44(3.7)0.44*(3.7)*
kg/l
lb,’gal
c)
Paper
Coating
0.35
(2.9)
0.
23
(2.3)
+
1)
Prior to May 1,
2011:
kg/f
4bflb/gal
0.28
(2.3)
2)
On and
after May
1,
2011:
kg VOM/koke_VOM/kg—4(
VOM/k
j(lb
VOM/lb)
(lb VOM,’lb)
solids
applied
aooliedA)
Pressure
sensitive
tape and
label surface
coatings
0.20
(0.067)
B)
All other paper
coatings
0.40
(0.08)
(Note:
The paper
coating
limitation shall
not apply to
any
owner
or
operator
of
any
paper coating
line on
which flexographic
or rotogravure
printing
is
performed
if the
paper
coating line
complies with
the emissions limitations
in
Section
219.401
of
this
Part.
In addition, screen
printing on
paper is not
regulated as
paper coating,
but
is regulated
under Subpart
TT of this Part.
On
and after May
1,
2011,
the paper coating
limitation shall
also not apply
to
coating
performed
on or in-line with
any
digital printing
press, or to
size
presses
and
on-machine
coaters
on papermaking
machines
applying sizing
or
water-
based
clays.)
DriedO
.34
(2.3)
2)
(lb/cal) (lb/gal)
Aaool
iedA)
.2750.40(2.3)
ComponcntiComoonenti)
0.3400.55(2.8)
(2.3)
0.3600.61(3.0)
Dried
0.340
0.360
LLL £UL
L[L1LLZ
0.4200.80
(3 .5)
0.3600.61(3.0)
0.420
0.61
0.420
G)
Pretreatment
(6.7)H)
0.420
0.360
Baked
Extreme
High
0.55
0.40
4-)--—Glossi)Air
(4.5)ii)
Baked
Extreme
0.30
0 .61
Air
Dried
a-)-
Air dricd
0.36
(3.0)
0.34k
(2.8)
a-)-
Bakcd
0.36
0.23
(2.3)
(Note:
On and after
May 1, 2011, these
limitations
shall not apply
to
stencil
coatings,
safety-indicating
coatings, solid-film
lubricants, electric-
insulating and
thermal-conducting
coatings, touch-up
and
repair
coatings,
or
coating applications
utilizing
hand-held aerosol
cans.)
3)
On and
after
May 1, 2011,
an owner
or operator of
a
coating line
subject
to
the
limitations
in this
subsection
(g)
of this
Ccction shall
apply
all
coatings using
one or more
of the
following
application methods:
kg/llb/galdd)Coil
CoatingCoatinckc/llb/calo.3l
(2.6)0.20*(l.7)*
e)
Fabric
CoatingO .35
(2.9)0.28*
(2.3)
*
f)Vinyl
Coatingo.45
(3.8)0.28*(2.3)*
g)Metal
Furniture
Coating
1)
Prior
to May 1, 2011:
kg/
Baked
Air
dried
0.28
kg/
kg,’l
lka/l
0
.275
0.40
(2.8)
B)
On
and
after May
1, 2011:
(lb/sal)
solids
applied
General,
One Component
0.275
(3.3)
B)
General, Multi-
Air
Dried
0.340
(4.5)
ii)
(3--35J.)C)
0.55
0.3400.55(2.8)
0.61
0.3600.61(3.0)
(5.l)D)
i)
PerformanceiLAir
Dried
0.420
(6.7)ii)
Baked
0.360
(5.l)E)
Heat
RecictantiResistanti)
0.80
0.4200.80(3.5)
(6.7)ii)
Baked
03600.6l(3.0)
(5.1)
F)
Metallic
0.3
0.4200.80(3.5)
(6.7)
Coatings
0.420
0.30
Solar Abcorbcnt
0.30
0.4200.80(3.5)
0.Cl
0.3600.61(3.0)
(5.1)
0.4200.80(3.5)
i)
Absorbenti)Air
Dried
(6.7)ii)
Baked
(3.0)
A)
Electrostatic
spray;
B)
High volume
low pressure (HVLP)
spray;
C)
Flow coating.
For the
purposes
of this
subsection (g), flow
coating
means
a
non-atomized
technique of applying coating to a substrate
with
a
fluid nozzle
with no air supplied to
the nozzle;
D)
Roll
coating;
E)
Dip coating,
including
electrodeposition. For purposes of this subsection
(g),
electrodeposition
means
a
water-borne
dip
coating process in which opposite
electrical
charges are
applied
to
the substrate and the coating. The coating is
attracted to
the substrate
due
to
the electrochemical potential difference that
is created;
or
F)
Another
coating application method capable of
achieving
a
transfer
efficiency
equal to or better than that achieved by
HVLP spraying, if such
method is
approved in writing by the Agency.
h)Large Appliance
Coating
1)
Prior to May 1,
2011:
kg/
/-g-al------—-A11hL)
Air dricd
Dried0.34
(2.8)
B)
Baked
0.28
(2.3)
2)
On and after May 1, 2011:
kg/i
kg,’l
ka/lka/l
(lb/aal)
(lb/gal)
(lb/gal)
solids applied
—All)
General, One Component 0.275
0.40
0.2750.40(2.3)
(3. 3)B)
General,
Multi-ComponentiComoonenti)
AirDried
0.340
0.55
0.3400.55(2.8)
(4.5)ii)
Baked
0.275
0.40
0.2750.40(2.3)
(3.3)C)
Extreme High Cloc
i)
Glossi)Air
Dried
0.340
0.55
0.3400.55(2.8)
(4.5)ii)
Baked
0.360
0.61
0.3600.61(3.0)
(5. 1)D)
Extreme Performance
i)
Performancei)Air Dried
0.420
0.80
0.4200.80(3.5)
(6.7)ii)
Baked
0.3CC
0.61
0.3600.61(3.0)
(5.l)E)
Heat
RczictantiResistanti)
Air Dried
0.420
0.80
0.4200.80(3.5)
(6.7)ii)
Baked
0.360
0.61
0.3600.61(3.0)
(5.1)
F)
Metallic
0.420
0.80
0.4200.80(3.5)
(6.7)
G)
Pretreatment
Coatings
0.420
0.80
0.4200.80(3.5)
(6.7)H)
Solar
Absorbent
i)
Absorbenti)Air
Dried
0.420
0.80
0.4200.80(3.5)
(6.7)
ii)Baked
0.360
0.61
03600.61(3.0)
(5.1)
i-)-
Air dricd
0.34
(2.8)
0.34k
(2.8)
4-
Baked
0.34
(2.8)
0.28k
(2.3)
(Note: These
limitations shall not apply to the use
of quick-drying lacquers
for
repair of
scratches and nicks that occur during assembly,
provided
that the
volume of coating does
not exceed 0.95
U
(1
quart) in any one
rolling eight
hour
period. On
and after May
1,
2011, these limitations shall also not apply
to
stencil coatings,
safety-indicating coatings, solid-film lubricants,
electric-insulating and
thermal-conducting coatings, touch-up and repair
coatings,
or
coating applications utilizing hand-held aerosol
cans.)
3)
On and
after May 1, 2011, an owner or
operator of
a
coating line subject
to
the limitations
in this subsection
(h)
of this Scction shall apply all
coatings using
one or more of the following
application methods:
A)
Electrostatic
spray;
B)
High volume low
pressure
(HVLP)
spray;
C)
Flow
coating. For the
purposes of this subsection
(h),
flow coating means
a non-atomized technique of applying
coating to a substrate with a fluid nozzle
with no air supplied to the nozzle;
D)
Roll coating;
E)
Brush coating;
F)
Dip coating, including electrodeposition.
For purposes of this
subsection
(h),
electrodeposition means
a
water-borne
dip coating process in which
opposite
electrical charges are applied
to the substrate and the coating.
The coating is
attracted to
the substrate
due to the electrochemical
potential difference that
is created; or
G)
Another coating application method
capable of achieving a transfer
efficiency equal to or better than that achieved
by HVLP spraying, if such
method is
approved
in writing by the Agency.
kg/llb/galij)Magnet
Wire
CoatingCoatinaka/llb/aalO.20(l.7)0.20*(l.7)*
j)Miscellaneous Metal Parts
and Products Coatingl)Clear
coatingo.52(4.3)0.52*(4.3)*2)Extreme
performance
eea--i-ngAin)Air
driedo.42(3.5)0.42*(3.5)*B)Bakedo.42(3.5)0.40*(3.3)*3)Steel
pail and drum
interior
coatingo.52(4.3)0.52*(4.3)*4)All
other
eea-4-scatjn)Air
Driedo.42(3.5)0.40*(3.3)*B)Bakedo.36(3.0)0.34*(2.8)*5)Metallic
Driedo.42(3.5)0.42*(3.5)*B)Bakedc.36(3.0)O.36(3.0)*6)
For purposes
of subsection 219.204(j)
(5)
of this Section,
metallic coatingT
means a
coating which contains more
than 1/4 lb/gal of metal particles,
as
applied.
k)Heavy Off-Highway Vehicle Products
Coatingkg/llb/gall)Extreme performance
prime
coato.42(3.5)0.42*(3.5)*2)Extreme
performance topcoat
(air
dried)0.42
(3.5)0.42*(3.5)*3)Final
repair
coat
(air
dried)0.42(3.5)0.42*(3.5)*4)
All
other coatings
are
subject to the emission limitations for miscellaneous
metal
parts and products coatings in subsection
(j)
above.
1)
Wood
Furniture
Coatingl)Limitations before March
15,
1998:kg/llb/arAg)Clear
topcoato.67(5.E)B)Opaque
staino.56(4.7)C)
Pigmented
coato.60(5.0)D)Repair
coato.67(5.6)E)Sealero.67(5.6)F)Semi-transparent
staino.79(6.6)G)Wash coato.73(6.l)
(Note: Prior to March 15, 1998, an owner
or operator of
a
wood furniture
coating operation subject to this Section shall
apply all coatings, with
the
exception of no
more
than 37.8 1
(10
gal) of
coating per day used for touch-up
and repair
operations,
using one or more of the following
application systems:
airless
spray application system,
air-assisted airless spray
application system,
electrostatic spray application
system, electrostatic bell or
disc
spray
application system, heated airless spray
application system, roller coating,
brush or wipe
coating
application system, dip
coating application system or
high
volume
low pressure (HVLP)
application system.)
2)
On and
after
March 15, 1998, wood
furniture
sealers
and
topcoats
must
comply with
one of the
limitations
specified in subsections
(1) (2)
(A)
through
CE),
below:
kg VOM/kg
solidslb
VOM/lb
solidsA)Topcoato.8(0.8)B)Sealers
and
topcoats
with
the
following
limits:i)
Sealer
other
than acid-cured
alkyd amino
vinyl
sealerl.9(l.9)ii)Topcoat
other than
acid-cured alkyd
amino conversion
varnish
topcoatl.8(l.8)iii)Acid-cured
alkyd
amino vinyl
sealer2.3(2.3)iv)Acid-cured
alkyd
amino
conversion
varnish
topcoat2.0
(2.0)
C)
Meet
the provisions
of Section 219.215
of
this
Subpart
for use of an
averaging approach;
D)
Achieve
a
reduction
in emissions
equivalent
to
the requirements
of
Section
219.204(1)
(2)
(A) or
(B)
of this
Subpart, as calculated
using
Section 219.216
of
this
Subpart;
or
E)
Use a
combination
of the methods
specified
in
Section 219.204
(1)
(2) (A)
through
CD)
of this
Subpart.
3)
Other
wood furniture
coating limitations
on and
after
March 15,
1998:kg/llb/galA)Opaque
staino.56(4.7)B)Non-topcoat
pigmented
coato.60(5.
0)C)Repair
coato.67(5.6)D)Semi-transparent
staino.79(6.6)E)Wash
coat0.73
(6.1)
4)
Other wood furniture
coating requirements
on and after
March 15,
1998:
A)
No
source subject
to the limitations
of subsection
(1)
(2)
or
(3)
of
this
Section
and
utilizing
one
or more wood furniture
coating
spray booths
shall
use
strippable
spray booth coatings
containing more
than 0.8 kg
VOM/kg
solids
(0.8
lb VOM/ib
solids),
as applied.
B)
Any source
subject
to the limitations
of subsection
(1)
(2)
or
(3)
of
this
Section
shall
comply with
the requirements
of Section
219.217
of this Subpart.
C)
Any
source subject
to
the
limitations
of
subsection
(1) (2) (A)
or (B)
of
this
Section
and
utilizing
one
or more continuous
coaters,
shall for each
continuous
coater,
use
an initial
coating which
complies
with the
limitations of
subsection
(1) (2)
CA)
or
(B)
of this
Section. The
viscosity
of the coating
in
each
reservoir
shall always
be
greater than
or equal
to the viscosity
of
the
initial
coating
in the reservoir.
The owner or operator
shall:
i)
Monitor the
viscosity
of the coating
in the reservoir
with
a
viscosity
meter
or by
testing
the viscosity
of the initial
coating and retesting
the
coating in
the
reservoir
each time
solvent
is
added;
ii)
Collect
and record
the reservoir viscosity
and the amount
and weight of
VOM
per
weight
of
solids
of
coating and solvent
each
time coating or solvent
is
added; and
iii)
Maintain
these records
at
the
source
for a
period of three
years.
m)
Plastic
Parts
Coating:
Automotive/Transportationkg/llb/gall)
Intoriors
A)BnkcdilnteriorsA)Bakedi)Color
coato.49*(4.l)*ii)Primero.46*(3.8)*B)Air
DriediDriedi)Color
coato.38*(3.2)*ii)Primero.42*(3.5)*2)Exteriors
(flexible
and
nonf1exib1e)A)BakcdiBakedi)Primer0.60*(5. 0)*ji)
Primer
non
flexibleo.54*(4.5)*iii)Clear
coato.52*(4.3)*iv)Color
coato.55*(4.6)*B)Air
DriediDriedi)Primero.66*(5.5)*ii)Clear coato.54*(4.5)*iii)Color
coat
(red
&
black)0.67*(5.6)*iv)Color
coat
mea-14-s4ngmetallizina basecoats, texture
basecoatsc.66*(5.5)*B)Black
coatings,
reflective argent
coatings, air bag cover coatings, and soft
coatingso.71*(5.9)*C)Gloss
reducers, vacuum mctalizingmetallizin
topcoats, and
texture
topcoatso.77*
(6.4)*D)
Stencil
coatings, adhesion primers,
ink
pad
coatings, electrostatic prep
coatings,
and resist
coatingso.82*(6.8)*E)Head
lamp
lens
coatingso.89*(7.4)*
n)Plast±c Parts Coating:
Business
Machinekg/llb/gall)Primero.14* (l.2)*2)Color
coat
(non-texture
coat)0.28* (2.3)*3)Color
coat
(texture
coat)
0.28*
(2.3)
*4)Electromagnetic
interference/radio frequency interference
(EMI/RFI)
shielding
coatingso.48* (4.0)*5)Specialty
ea--ag-sQatina)
Soft
coato.52*(4.3)*B)Plating
resisto.71*
(5.9)*C)
Plating
sensitizero.85*(7.1)*
(Source:
Amended at 34 Ill. Reg.
—,
effective_____________
Section 219.205
Daily-Weighted Average
Limitations
No owner or
operator of
a
coating line
subject to
the limitations of Section
219.204 of this
Subpart and complying
by
means of this Section shall operate
the
subject
coating line
unless the owner or operator has demonstrated compliance
with subsection
(a), (b), (c), (d), (e), (f),
(g),
e—(h),
or
(i)
of this
Section (depending upon the category of coating) through the
applicable
coating
analysis test
methods and procedures specified in Section
219.105(a)
of
this
Part and the
recordkeeping and reporting requirements specified in Section
219.211(d)
of this Subpart:
a)
No owner
or operator of a coating line subject to only one of the
limitations
from
among Section 219.204
(a) (1),
(a)
(4), (c) , (d) , Ce), (f)
,
Ci),
or , prior to May 1, 2011,
Cc)
of
this Subpart shall apply coatings
on any
such
coating line, during any day,
whose daily-weighted average VOM content
exceeds
the emission
limitation
to
which the coatings are
subject.
b)
No owner
or operator of a miscellaneous metal parts and products coating
line subject to
the limitations of Section 219.204(j) of this Subpart shall
apply
coatings to miscellaneous metal parts or products
on
the subject coating
line
unless the requirements
in
subsection
(b)
(1)
or
(b) (2)
of this Section
are
met.
1)
For
each coating line
whehth
applies
multiple coatings, all of which
are
subject to the same
numerical emission limitation within Section 219.204(j)
of
this Subpart
during the same day
(e.g.,
all coatings used on the line
are
subject
to 0.42
kg/l
(3.5
lbs/gal), the daily-weighted average VOM content shall
not
exceed the
coating VOM content limit corresponding to the category of
coating used, or
2)
For each
coating
line
whi-ehth
applies coatings
subject to
more than
one
numerical
emission limitation in Section 219.204(j)
of this
Subpart,
during
the
same day,
the owner or operator shall
have
a site-specific proposal approved by
the Agency
and approved by the USEPA as a SIP
revision.
To
receive approval,
the
requirements of USEPAs Emissions Trading Policy
Statement (and related
policy)
51 Fed. Reg. 43814
(December
4,
1986),
must be satisfied.
c)
No
owner or operator of a can coating line subject to the
limitations
of
Section
219.204(b)
of this
Subpart
shall operate the subject coating
line
using
a
coating with a
VOM
content
in excess of
the
limitations specified in
Section
219.204(b)
of
this Subpart unless all of the following requirements are met:
1)
An alternative
daily emission limitation for the can coating
operation,
i.e. for all of the
can coating lines
at
the source, shall be
determined
according to
subsection
Cc) (2)
of this Section. Actual daily emissions
shall
never
exceed the
alternative daily emission limitation and shall be
calculated
by use of the
following equation.
where:
Ed = Actual VOM
emissions for the
day
in units of kg/day (lbs/day);i =
Subscript denoting a
specific coating applied;n =
Total number
of coatings
applied in the can
coating operation, i.e. all can coating lines at the
source;Vi = Volume of
each
coating
applied for the
day
in units of 1/day
(gal/day)
of coating
(minus
water and any
compounds which are specifically
exempted
from the definition of
VOM)
;Ci = The
VOM content of each coating as
applied in
units of kg VOM/l
(lbs
VOM/gal) of
coating (minus water and any
compounds which
are specifically exempted from the definition of
VOM)
2)
The
alternative daily emission limitation
(Ad)
shall be
determined for
the
can
coating operation,
i.e. for all of the can coating lines at the
source,
on a
daily
basis as
follows:
where:
Ad = The
VOM emissions
allowed for the
day
in units of kg/day (lbs/day);i =
Subscript denoting a
specific coating applied;n =
Total
number of surface
coatings applied
in the can coating operation;Ci =
The
VOM content of each
surface coating as
applied in units of kg VOM/l
(lbs
VOM/gal) of coating
(minus
water and any
compounds which are specifically
exempted from the definition of
VOM)
;Di
=
The density of VOM in each
coating applied. For the purposes of
calculating
Ad, the density is 0.882 kg
VOM/l VOM
(7.36
lbs VOM/gal VOM);Vi =
Volume of
each surface coating applied for
the
day
in units of 1 (gal) of
coating
(minus water and any compounds
which are specifically exempted from the
definition of
VOM)
;Li = The VOM emission
limitation for each surface coating
applied as
specified in Section
219.204(b)
of
this Subpart in units of kg VOM/l
(lbs
VOM/gal) of
coating
(minus
water and any compounds
which are specifically
exempted from the
definition of
VOM)
d)
No
owner or
operator of
a
heavy off-highway vehicle products
coating
line
subject to
the limitations
of Section
219.204(k)
of this Subpart shall apply
coatings to
heavy
off-highway vehicle products on the subject coating line
unless the
requirements of
subsection
Cd) (1)
or
(d) (2)
of this Section are met.
1)
For
each coating line
wh4-ehh
applies multiple coatings, all of
which
are
subject to the same
numerical emission limitation within Section
219.204(k)
of
this Subpart,
during the same day
(e.g.,
all coatings used on
the line are
subject
to
0.42 kg/l
(3.5
lbs/gal), the
daily-weighted average VOM content shall
not
exceed
the coating VOM content limit
corresponding
to
the category of
coating used,
or
2)
For each
coating line
whichthat
applies coatings subject to
more than one
numerical
emission limitation in Section
219.204(k) of this Subpart, during the
same day,
the owner or operator shall
have
a
site specific proposal approved by
the
Agency
and approved by the
USEPA
as a
SIP revision. To receive approval,
the
requirements of USEPAs
Emissions Trading Policy Statement
(and
related
policy)
51 Fed. Reg. 43814
(December 4,
1986),
must be satisfied.
e)
No owner or operator of a wood
furniture coating
line subject
to the
limitations
of
Section
219.204(1) (1)
or
(1) (3)
of this Subpart
shall apply
coatings to wood
furniture on the subject coating line unless
the requirements
of subsection
(e) (1)
or
(e) (2)
of this Section, in addition to
the requirements
specified in the
note to Section
219.204(1) (1)
of this Subpart, are met.
1)
For each coating
line
w44ehth
applies multiple coatings, all of
which
are
subject to
the
same
numerical
emission limitation within Section
219.204(1)
(1)
or
(1) (3)
of this Subpart, during the
same
day (e.g.,
all coatings
used on the line
are subject to 0.67 kg/i
(5.6
lbs/gal), the
daily-weighted
average VOM content
shall not exceed the coating VOM content
limit corresponding
to the category
of coating
used,
or
2)
For each coating line
whichthat
applies coatings subject to
more than one
numerical emission limitation in
Section 219.204(1)
(1)
or
(1) (3)
of this
Subpart, during the same day,
the owner or operator shall have a site specific
proposal approved by
the Agency and approved
by
the USEPA as a SIP
revision.
To
receive approval,
the requirements of USEPAs Emissions Trading
Policy
Statement
(and
related
policy) 51 Fed. Reg. 43814
(December
4,
1986),
must
be
satisfied.
f)
No
owner or operator of a
plastic parts coating line subject to the
limitations of Section
219.204(m)
or
(n)
of this Subpart shall apply coatings to
business
machine or
automotive/transportation plastic parts on the subject
coating
line unless the
requirements of subsection
(f) (1)
or
(f) (2)
of this
Section
are met.
1)
For
each coating line
whichthat applies multiple coatings, all of which
are subject to
the same numerical emission
limitation within Section
219.204(m)
or
(n)
of this
Subpart, during the same day (e.g., all
coatings
used
on the line
are subject to
0.42 kg/i
(3.5
lbs/gal), the daily-weighted
average VOM content
shall not exceed the
coating VOM content limit corresponding to
the
category of
coating used, or
2)
For each coating line
wh4-eh.th
applies coatings subject to more
than
one
numerical emission
limitation in Section
219.204(m)
or
(n)
of this
Subpart,
during the same day,
the owner or operator shall have a site
specific proposal
approved by the
Agency and USEPA as a SIP
revision.
To
receive approval, the
requirements
of USEPA’s Emissions Trading
Policy Statement
(and
related policy)
must be
satisfied.
g)
No
owner or
operator of
a
metal furniture coating line subject to the
limitations of
Section 219.204(g) of this Subpart shall apply
coatings on
the
subject coating
line unless the requirements of
subsection (g) (1) or (g)
(2)
of
this
Section are met:
1)
For
each coating line
Wh4r-Oh.th
applies multiple coatings, all of which
are subject to
the same
numerical emission limitation within Section 219.204(g)
of this
Subpart, during the same day (e.g., all
coatings
used
on the line are
subject to
0.34 kg/i
(2.8
lbs/gal)),
the
daily-weighted average VOM content
shall not
exceed the coating
VOM content limit corresponding
to
the category of
coating used,
or
2)
For
each coating line
whichthat
applies
coatings
subject to
more than one
numerical
emission limitation in Section
219.204(g) of this Subpart, during the
same day,
the owner or operator
shall have
a site
specific proposal approved
by
the Agency
and USEPA as a SIP
revision. To receive approval, the requirements
of
USEPA
Ts
Emissions
Trading Policy Statement
(and
related policy) must be
satisfied.
h)
No owner or
operator of a large appliance coating line subject to
the
limitations of
Section
219.204(h)
of this Subpart shall apply
coatings on the
subject coating
line unless the requirements of subsection
(h) (1)
or
(h) (2)
of
this Section are
met.
1)
For
each coating line
whichthat applies multiple coatings, all of which
are subject to
the same
numerical emission limitation within Section
219.204(h)
of this Subpart,
during the same
day (e.g.,
all coatings used on
the line are
subject to
0.34
kg/l
(2.8
lbs/gal)), the daily-weighted
average VOM content
shall not exceed
the coating VOM content limit
corresponding to the category of
coating used, or
2)
For each
coating line
whichthat
applies
coatings subject to more than one
numerical
emission limitation in Section
219.204(h)
of this Subpart, during the
same day, the
owner or operator shall
have
a site
specific proposal approved
by
the Agency and
USEPA as a SIP
revision.
To
receive approval, the requirements
of USEPA
Ts
Emissions Trading Policy Statement
(and
related policy) must be
satisfied.
i)
On
and after May 1,
2011, no owner or operator of a paper coating
line
subject to
the limitations of Section
219.204(c)
of this Subpart shall apply
coatings on
the subject coating line unless
the requirements in subsection
(i)
(1)
or
(i)
(2) of this Section are met:
1)
For
each coating line
whichthat applies multiple coatings, all of
which
are subject to
the same
numerical emission limitation within Section
219.204(c)
during
the same day (e.g.,
all coatings
used
on the line are subject to 0.40
kg/kg
solids -[j0.08 kg/kg
coatings-j), the daily-weighted
average VOM content
shall
not exceed the
coating VOM content limit corresponding to
the category
of
coating used; or
2)
For
each coating line
w4ieh.th
applies coatings subject to more
than
one
numerical emission
limitation in Section
219.204(c)
during
the
same day, the
owner or
operator shall have a site-specific
proposal approved by the Agency and
approved
by—e
USEPA as a SIP
revision.
To
receive approval, the requirements
of
USEPAs
Emissions Trading Policy Statement
(and
related policy), 51 Fed. Reg.
43814
(December
4,
1986),
must be satisfied.
(Source:
Amended at 34 Ill. Reg.
effective_____________
Section
219.207
Alternative Emission Limitations
a)
Any
owner or
operator of
a
coating line subject to Section
219.204 of
this
Subpart
may comply
with this Section, rather than with
Section 219.204 of
this
Subpart,
if a capture
system and control device are operated at
all times
the
coating
line is in
operation and the owner or operator
demonstrates compliance
with
subsection
(c) , (d)
, (e) , (f)
, (g)
, (h) , (i)
, o*—(j) , or
(k)
of this
Section
(depending upon
the source category) through the
applicable coating
analysis
and capture
system
and
control device efficiency test
methods and
procedures specified in
Section 219.105 of this Part and
the recordkeeping
and
reporting
requirements specified in Section
219.211(e)
of this Subpart; and
the
control
device is equipped with the applicable
monitoring equipment specified in
Section
219.105(d)
of this Part
and
the
monitoring equipment is installed,
calibrated,
operated and
maintained according to vendor specifications at all
times the
control device
is in use. A
capture system
and control device,
which
does
not
demonstrate
compliance
with
subsection
Cc),
(d)
, (e),
(f),
(g),
(h),
Ci),
Cj),
or
(k)
of this Section
may
be used
as an
alternative
to compliance
with
Section
219.204
of
this
Subpart
only
if the
alternative
is
approved
by
the
Agency
and
approved by
the USEPA
as a SIP
revision.
b)
Alternative
Add-On Control
Methodologies
1)
The
coating
line is
equipped
with
a capture
system
and control device
that
provides
81
percent
reduction
in the overall
emissions of
VOM from
the coating
line and
the control
device
has a
90
percent efficiency,
or
2)
The
system
used to control
VOM
from
the coating
line
is
demonstrated
to
have an
overall efficiency
sufficient
to limit
VOM emissions to
no more
than
what is allowed
under
Section
219.204
of
this
Subpart.
Use of any
control
system
other than
an
afterburner, carbon
adsorption,
condensation, or
absorption
scrubber
system can be
allowed only if
approved
by
the Agency
and approved
by
the
USEPA as
a SIP
revision.
The
use
of transfer
efficiency
credits
can
be
allowed
only
if
approved
by
the Agency
and approved
by
the USEPA
as a SIP
revision.
Baseline
transfer efficiencies
and
transfer
efficiency
test methods
must be
approved by
the Agency and
the USEPA.
Such
overall
efficiency
is to
be
determined
as follows:
A)
Obtain
the emission
limitation
from the
appropriate subsection
in
Section
219.204 of
this Subpart;
B)
Calculate
‘S’ according
to the
equation
in
Section 219.206
of
this
Subpart;
C)
Calculate
the overall
efficiency
required according
to Section
2l9.lO5Ce)
of this
Part.
For the purposes
of calculating
this value, according
to the
equation in
Section
219.105
Ce) (2)
of this Part,
VOM1 is equal to
the value
of
“S’ as
determined
above
in subsection
(b) (2) (B)
of
this Section.
c)
No
owner or
operator
of a coating
line
subject
to
only one of the
emission
limitations
from
among
Section
219.204Ca)Cl),
Ca)
(4),
Cc), Cd),
Ce), Cf), er—
Ci),
or,
prior
to
May
1, 2011,
Cc)
of this Subpart
and equipped
with
a capture
system and control
device
shall
operate the
subject
coating line unless
the
requirements
in
subsection
Cb) Cl)
or
Cb)
(2)
of this Section
are met.
No
owner
or
operator
of a coating
line subject
to
Section 219.204
Ca)
(2)
or
Ca)
C3)
of this
Part
and
equipped
with
a
capture system and
control device
shall operate
the
coating
line
unless the owner
or operator demonstrates
compliance
with
such
limitation
in accordance
with the
topcoat protocol
referenced in Section
219.105(b)
of
this Part.
d)
No
owner
or operator
of a miscellaneous
metal parts and
products coating
line
whehh
applies
one or more
coatings during
the same day,
all of which
are subject
to the same
numerical emission
limitation
within
Section
219.204(j)
of
this
Subpart (e.g., all
coatings used
on the line
are
subject to 0.42
kg/—[
3.5
1bs/gal-.),
and
whichthat
is equipped with
a
capture system
and
control
device shall
operate
the subject
coating line unless
the requirements
in
subsection
(b) (1)
or
(b)
(2)
of this
Section are met.
e)
No
owner
or operator of
a
heavy
off-highway
vehicle products
coating
line
whichthat
applies
one or more coatings
during
the same day, all
of which are
subject to
the same numerical
emission
limitation
within
Section
219.204(k)
of
this
Subpart
(e.g., all coatings
used on
the line are
subject
to 0.42
kg/i—fi
£3.5
lbs/gal-]-j),
and
w4ebtht
is
equipped
with
a
capture system
and control
device shall operate
the subject
coating line
unless
the
requirements
in
subsection
(b) (1)
or
(b) (2)
of
this Section are
met.
f)
No owner
or operator
of a wood
furniture
coating
line
wh-ehth
applies
one
or more
coatings during
the same
day,
all
of
which are
subject
to
the
same
numerical
emission
limitation
within Section
219.204(1) of
this Subpart
(e.g.,
all coatings
used on
the
line
are
subject
to 0.67
kg/l
-Lj5.6
lbs/gal-j),
and
wh4-ebtha
is equipped
with
a capture
system
and control
device shall
operate
the
subject
coating line
unless
the requirements
in
subsection
(b)
(1) or
(b) (2)
of
this Section
are met.
If compliance
is achieved
by
meeting
the requirements
in
subsection
(b) (2)
of this
Section,
then the provisions
in the
note to
Section
219.204(1)
of this Subpart must
also
be
met.
g)
No owner
or operator
of a can
coating line
and
equipped with a capture
system
and
control device
shall operate
the subject coating
line unless the
requirements
in
subsection (g)
(1)
or (g)
(2)
of this Section
are met.
1)
An alternative daily
emission limitation
for
the can
coating operation,
i.e. for
all
of
the can
coating
lines
at
the
source,
shall be
determined
according to
Section
219.205
Cc)
(2)
of this
Subpart.
Actual daily
emissions
shall never
exceed the
alternative
daily emission
limitation and shall
be
calculated by use
of the
following
equation:
?
Vi
Ci (1 Fi
i=1
where:
Ed=
Actual
VOM
emissions for the
day in units
of kg/day
(lbs/day)
;i=
Subscript
denoting
the specific coating
applied;n=
Total
number
of surface
coatings as
applied in
the can coating
operation;Vi=
Volume
of each
coating
as
applied
for
the day in units
of 1/day
(gal/day) of
coating
(minus
water
and any
compounds
which
are specifically
exempted from
the
definition of
VOM)
;Ci=
The VOM content
of
each coating
as applied in units
of kg VOM/l
(lbs
VOM/gal)
of
coating
(minus
water and
any compounds
which are specifically
exempted
from
the
definition
of
VOM)
a4F4andFi=
Fraction,
by
weight,
of VOM emissions
from
the surface
coating,
reduced or
prevented
from being
emitted
to the ambient
air.
This is the
overall
efficiency of the
capture
system
and control device.
2)
The
coating line
is equipped with
a capture
system
and control
device that
provide
75 percent reduction
in the overall
emissions
of VOM
from the
coating
line
and the
control
device
has a 90 percent efficiency.
h)
No owner
or operator
of a plastic
parts
coating
line
whi-eht
applies
one
or more
coatings
during
the
same
day, all
of which are subject
to the same
numerical
emission
limitation within
Section
219.204(m) or
(n)
of this Subpart
(e.g., all
coatings
used on the line
are subject
to
0.42 kg/l
-L.3.5
lbs/gal-j),
and
wh-i-eht
is equipped
with
a
capture system and
control
device
shall operate
the
subject
coating line
unless
the
requirements in
subsection
(b) (1)
or
(b)
(2)
of this
Section
are met.
i)
Prior
to May
1, 2011, noNo
owner or operator
of a metal
furniture
coating line
whichthat
applies
one
or more coatings
during the same
day, all
of
which
are
subject to the
same numerical
emission limitation
within Section
219.204(g)
of this Subpart
(e.g., all coatings
used
on the
line are subject
to
0.34 kg/i
-Lj2.8
lbs/gal-,), and
wh4-ehth is equipped with
a
capture
system and
controi
device
shall operate the
subject coating iine
uniess the requirements in
subsection
(b) (1)
or
(b)
(2)
of this
Section are met.
j)
Prior
to May
1, 2011, noNo owner
or operator of
a
iarge appliance
coating line
ihichthat
applies one or more
coatings during the same
day,
all
of
which are subject to the same numerical emission
limitation within Section
219.204(h)
of this Subpart (e.g., all coatings
used on the line are subject
to
0.34 kg/i
-Lj2.8
lbs/gal-]-j),
and
‘thi-ehtha.t
is equipped with
a capture system and
control device shall operate the
subject coating line unless the requirements
in
subsection
(b) (1)
or
(b) (2)
of this
Section are met.
k)
On and after May 1, 2011, no owner
or operator of a paper coating line,
metal furniture coating line, or large
appliance coating line
whi-ehthat
is
equipped with
a
capture system and
control device shall operate the subject
coating
line
unless
either:
1)
The capture system and control device provide
at
least
90
percent
reduction in the
overall
emissions of VOM from the coating line;
or
2)
The owner or operator complies with the applicable limitation
set forth
in
Section 219.204 of this Subpart by utilizing
a
combination of low-VOM
coatings
and a capture system and control device.
(Source:
Amended at 34 Ill. Reg.
, effective_____________
Section 219.210 Compliance Schedule
Every owner or operator of a coating line
(of
a type
included within
Section
219.204 of this Subpart) shall comply with the requirements of Section
219.204,
219.205,
219.207 or 219.208
and Section 219.211 or Sections 219.212 and
219.213
of
this Subpart in accordance with the
appropriate compliance schedule as
specified in subsection
(a) , (b) , (c), (d),
(e), e—(f)
, or (g)
bclow:of this
Section:
a)
No owner or operator of a coating line
w i-eth
is exempt from
the
limitations
of Section 219.204 of this
Subpart because of the criteria in
Section
219.208(a)
or
(b)
of this
Subpart shall operate said coating line
on or
after a date
consistent with Section
219.106 of this Part, unless the owner
or
operator
has complied with, and continues
to comply with, Section 219.211(b)
of
this
Subpart.
b)
No
owner or operator of
a coating line complying by means of Section
219.204 of this Subpart shall
operate
said coating line on or after
a date
consistent with Section 219.106 of this Part, unless the owner
or
operator
has
complied with, and continues to comply with, Sections 219.204 and
219.211(c)
of
this Subpart.
c)
No owner or operator of a coating line complying
by means of Section
219.205 of this Subpart shall operate said coating line on
or after a date
consistent with Section 219.106 of this Part, unless the owner or
operator has
complied with, and
continues
to comply with, Sections 219.205 and
219.211(d) of
this Subpart.
d)
No owner or operator of a coating line
complying by means of Section
219.207 of this Subpart shall operate said coating line on
or after a date
consistent
with
Section
219.106
of this Part, unless the owner
or operator has
complied with, and
continues to comply with, Sections 219.207 and
219.211(e)
of
this Subpart.
e)
No owner or
operator of
a
coating line
subject to
one or more of the
emission
limitations contained in Section 219.204 of this Subpart on or after
March 15, 1996,
choosing to comply by means of Section 219.204, 219.205 or
219.207 of this
Subpart, shall operate said coating line on or
after
March 15,
1996, unless the owner
or operator complies with
and
continues
to
comply with,
respectively, the applicable requirements in Section 219.204, or the alternative
control options in Sections 219.205 or 219.207 and the requirements of Section
219.211.
f)
No
owner
or
operator of a coating line
subject to
one or more of the
emission
limitations contained in Section 219.204 of this Subpart on or after
March 15, 1996,
choosing
to
comply
by
means of Section 219.212 of this Subpart,
shall operate said
coating line on or after March 15, 1996, unless the owner or
operator complies
with and continues
to
comply with the requirements of Sections
219.212 and 219.213
of this Subpart.
g)
No
owner or operator of a coating line subject to the emission limitations
in
Section
219.204(c) (2),
219.204(g)
(2),
or
219.204(h) (2)
of this Subpart shall
operate
Daidthat
coating line on or after a date
consistent with Section
219.106(c)
of this Part,
unless the owner
or
operator has complied with,
and
continues to comply
with, Section 219.204(c)
(2),
219.204(g)
(2),
or
219.204(h) (2),
as
applicable, or the alternative control options in Section
219.205 or
219.207, and all applicable requirements in Sections 219.211 and
219.218 of this
Subpart.
(Source:
Amended at 34 Ill. Reg.
effective_____________
Section 219.211
Recordkeeping and Reporting
a)
The VOM
content
of
each coating and the efficiency of each capture
system
and control
device shall
be
determined
by
the applicable test methods and
procedures
specified in Section 219.105 of this Part to establish the records
required under
this Section.
b)
Any owner
or operator of
a
coating line
wh-i-eIth
is exempted from the
limitations of
Section 219.204 of this Subpart because of Section
219.208(a)
or
(b)
of this Subpart shall
comply with the following:
1)
For sources exempt
from Section
219.208(a)
of this Subpart, by a
date
consistent
with Section 219.106 of this Part, the owner or operator of a coating
line or group
of coating lines referenced in subsection
(b)
of this Section
shall certify to
the Agency that the coating line or group of coating lines is
exempt
under the provisions of Section
219.208(a)
of this Subpart. Such
certification
shall include:
A)
A
declaration that
the
coating line is exempt from the limitations of
Section
219.204 of this Subpart because of Section
219.208(a)
of this Subpart;
and
B)
Calculations
whichthat
demonstrate that the combined
VOM
emissions from
the
coating line and all other coating
lines
in the same category
never
exceed
6.8 kg
(15
lbs)
per day before the
application
of capture systems and control
devices.
The following equation shall be used to calculate total VOM emissions:
where:
Te
= Total VOM
emissions from
coating lines each day before the
application
of
capture systems and
control devices
in units of kg/day (lbs/day)
;m =
Number
of coating lines at
the source
that
otherwise would
be subject to the
same
subsection of
Section 219.104
of this Part
(because
they belong to
the same
category, e.g.,
can coating);j
=
Subscript denoting an
individual coating
line;n =
Number
of different
coatings as applied each day on each
coating
line;i =
Subscript denoting
an
individual coating;Ai =
Weight of VOM
per
volume
of
each coating
(minus
water and any compounds which are specifically
exempted from the definition of
VOM)
as
applied each
day
on each coating line in
units of kg VOM/l
(lbs
VOM/gal) ;Bi =
Volume of each coating
(minus
water
and any compounds
which
are specifically exempted from the definition of
VOM)
as
applied each day on each coating line in units of 1/day (gal/day). The
instrument or method by which the owner or operator accurately measured or
calculated the volume of each coating as applied on each coating line each day
shall be described in the certification to the Agency.
2)
For sources exempt under Section
219.208(b)
of this Subpart, by
March
15,
1998, or upon initial start-up, the owner or operator of a coating
line
or a
group of coating lines referenced in subsection
(b)
of this Section
shall
certify to the Agency that the source is exempt under the
provisions of
Section
219.208(b)
of this Subpart. Such certification shall include:
A)
A
declaration that the source is exempt from the limitations of Section
219.204(1)
of this Subpart because of Section
219.208(b)
of this Subpart; and
B)
Calculations which demonstrate that the source meets the criteria of
exemption because
of
Section
219.208(b)
of this Subpart.
3)
For
sources exempt under Section
219.208(a)
of this Subpart, on and after
a
date
consistent with Section 219.106 of this Part, the owner or operator of
a
coating
line or group of lines referenced in this subsection shall collect and
record
all of the following information each day for each coating line and
maintain the information at the source for a period of three years:
A)
The name and
identification number of each coating
as
applied on
each
coating line;
and
B)
The
weight of VOM per volume and the volume of each coating
(minus
water
and any
compounds which are specifically exempted from the definition of
VOM)
as
applied
each day on each coating line.
4)
For sources exempt under Section
219.208(b)
of this Subpart, on and after
March 15,
1998, the owner or operator of a coating line or group of coating
lines
referenced in this subsection
(b)
shall collect and record all of the
following
information for each coating line and maintain the information at the
source
for
a
period of three years:
A)
The
name and identification number of each coating as applied on each
coating
line; and
B)
The
weight of VOM per volume and the volume of each coating
(minus
water
and
any
compounds which are specifically exempted from the definition of
VOM)
as
applied on
each coating line on a monthly basis.
(3
5)
On and
after a date consistent with
Section 219.106 of this
Part,
the
owner or operator of a coating line or group
of coating lines exempted from the
limitations of Section 219.204 of this Subpart
because of Section
219.208(a)
of
this Subpart shall notify the Agency of any record showing that total
VOM
emissions from the coating line or group of coating lines exceed 6.8 kg
(15
lbs)
in any day before
the
application of capture systems and control devices
by
sending a copy of
such record
to the
Agency
within 30 days after the exceedance
occurs.
6)
On and after
March
15, 1998,
any owner
or operator of a source exempt from
the limitations of
Section 219.204(1) of
this Subpart because of Section
219.208(b)
of this Subpart shall notify the Agency if the source’s VOM emissions
exceed the
limitations
of Section
219.208(b)
of this Subpart by sending a
copy
of calculations showing such an exceedance within
30 days
after the change
occurs.
c)
Any owner or operator of a coating line
subject to
the limitations
of
Section 219.204 of this Subpart other than Section 219.204
(a)
(2) and
(a) (3)
of
this
Subpart and complying
by
means of Section 219.204
of
this Subpart
shall
comply with the following:
1)
By
a date
consistent with Section 219.106
of this
Part, or upon initial
start-up
of
a
new coating line, or upon changing the method of compliance
from
an
existing subject coating line from Section 219.205, Section 219.207,
Section
219.215, or Section 219.216 of this Subpart
to
Section 219.204 of this
Subpart;
the owner or operator of a subject coating line shall certify
to
the Agency
that
the
coating line will be in compliance with Section 219.204 of this Subpart
on
and after a date consistent with Section 219.106 of this Part, or on and
after
the initial start-up
date.—S-eh
The certification shall include:
A)
The name and
identification number
of each coating as applied on each
coating line;
B)
The weight of VOM per volume of each coating
(minus
water and any
compounds which are specifically exempted from the definition of
VOM)
as applied
each
day
on each coating line; id
C)
On and after March 15, 1998, for coating lines subject to the limitations
of
Section
219.204(1) (2) (A)
or
(B)
of this Subpart, the weight of VOM per
weight
of
solids in each coating as applied each day on each coating line;-
D)
For coating lines subject to the limitations of Section 219.204(c)
(2)
of
this
Subpart, the weight of VOM per weight of solids (or the weight of VOM
per
weight of
coatings,
as
applicable) in each coating
as
applied each
day on each
coating line;
and
E)
For
coating lines
subject to
the limitations
of Section 219.204(g)
(2)
or
219.204(h)
(2)
of this Subpart, the application mcthod(z)methods
used to apply
coatings
on the subject coating line and the weight of VOM
per
volume
of each
coating
(or
the weight of VOM per volume of solids in each coating,
as
applicable) as applied each day on each coating line.
2)
On
and after a
date
consistent with
Section
219.106
of this Part, or on
and
after the initial
startupstart-u
date, the owner or operator of
a subject
coating line shall collect and record all of the following information
each day
for each coating
line
and
maintain
the information at the source for a period
of
three
years:
A)
The
name and
identification number
of each
coating as applied
on each
coating
line;
B)
The
weight
of VOM per volume
of
each
coating
(minus
water and any
compounds which
are specifically
exempted
from the definition
of
VOM)
as applied
each day on
each coating
line;
C)
On and
after March
15, 1998,
for coating
lines
subject to the
limitations
of Section
219.204(1)
(2) (A)
or
(B)
of this
Subpart,
the
weight of VOM per
weight
of solids
in
each
coating
as applied
each day on each
coating
line and
certified
product
data
sheets
for
each
coating;
and
D)
On
and
after
March
15, 1998,
for wood
furniture
coating
spray
booths
subject to
the
limitation
of Section 219.204(1)
(4) (A)
of
this
Subpart,
the
weight of
VOM per
weight of
solids in each
strippable spray
booth
coating
as
applied each
day
on
each spray
booth and certified
product data
sheets for
each
coating;-
E)
For
coating
lines subject
to the
limitations of Section
219.204(c)
(2)
of
this
Subpart,
the weight of VOM
per weight
of solids
(or
the
weight of VOM
per
weight of
coatings,
as applicable)
in
each coating
as
applied
each
day on
each
coating
line, and certified
product
data sheets for
each
coating;
and
F)
For coating
lines
subject
to the limitations
of
Section 219.204(g)
(2)
or
219.204(h)
(2)
of this
Subpart, the
weight
of
VOM
per
volume of each
coating
(or
the
weight
of VOM per volume
of solids
in each
coating,
as applicable)
as
applied
each day
on each
coating line,
and certified product
data
sheets
for
each
coating.
3)
On
and
after
a date consistent
with
Section
219.106 of
this Part, the
owner or
operator
of a subject coating
line shall
notify
the Agency
in the
following
instances:
A)
Any
record
showing violation
of
Section
219.204
of this
Subpart shall
be
reported
by
sending
a copy of such
record
to the Agency
within
30 days following
the
occurrence of
the violation.
B)
At
least 30 calendar
days before changing
the
method of
compliance
from
Section
219.204
to Section 219.205
or Section
219.207
of this
Subpart, the
owner
or
operator
shall comply
with all
requirements
of
subsection
(d)
(1)
or
(e) (1)
below,
respectively.
Upon changing
the method of compliance
from
Section
219.204
to
Section
219.205 or
Section 219.207
of this Subpart,
the owner
or
operator
shall
comply with all requirements
of subsection
(d)
or
(e)
of
this
Section,
respectively.
d)
Any
owner
or operator
of a coating line
subject
to the
limitations
of
Section
219.204
of
this Subpart
and complying
by
means of Section
219.205
of
this Subpart
shall comply
with the
following:
1)
By a
date consistent with
Section
219.106 of this
Part, or upon initial
start-up
of
a new
coating line,
or upon changing
the method
of compliance
for
an
existing subject
coating
line from
Section 219.204
or
Section 219.207
to
Section
219.205 of
this Subpart;
the owner
or operator of
the
subject coating
line
shall
certify
to
the Agency that
the coating
line will
be
in
compliance with
Section
219.205
on
and after
a
date consistent
with
Section
219.106
of this
Part, or
on
and
after
the initial
start-up
date.—-ueh
certification
shall
include:
A)
The name
and identification
number of each
coating line which
will comply
by
means of
Section 219.205
of this
Subpart.
B)
The
name
and identification
number of
each
coating as
applied
on
each
coating line.
C)
The
weight of VOM per
volume
and the volume
of
each coating
(minus
water
and
any
compounds
which are
specifically
exempted from the
definition of
VOM)
as
applied
each
day
on each coating
line.
D)
On and
after
March
15, 1998, for
coating lines
subject to
the
limitations
of Section
219.204(1)
(2)
(A)
or
(B)
of
this Subpart,
the weight
of VOM
per weight
of solids in
each
coating
as
applied
each
day on each
coating line.
E)
For coating
lines
subject to
the limitations
of
Section
219.204(c)
(2)
of
this
Subpart,
the weight of
VOM
per weight
of
solids
(or
the weight of VOM
per
weight of
coatings,
as applicable)
in each
coating as
applied
each day on
each
coating line.
F)
For coating
lines
subject to
the limitations
of
Section 219.204(g)
(2)
or
219.204(h)
(2)
of this
Subpart, the weight
of VOM
per
volume
of each coating
(or
the weight
of VOM
per volume
of solids in
each
coating,
as applicable)
as
applied each
day
on
each coating
line.
G)
The instrument
or method by which
the
owner
or
operator will
accurately
measure or
calculate
the volume of
each coating as
applied
each
day
on each
coating
line.
H)
The
method
by which the owner
or
operator
will
create and
maintain records
each day as
required
in subsection
(d)
(2)
of this
Section.
GI)
An
example
of
the format
in which the
records required
in subsection
Cd) (2)
of
this Section
will
be kept.
2)
On and
after a date
consistent with
Section 219.106
of
this
Part,
or on
and
after
the
initial
start-up
date, the owner
or
operator of
a subject coating
line shall
collect and
record
all
of the following
information each
day
for
each
coating
line
and maintain
the
information
at the source
for a period of
three
years:
A)
The
name and
identification
number of each
coating
as applied
on each
coating line.
B)
The weight
of VOM
per
volume
and
the volume of each
coating
(minus
water
and
any
compounds
which
are
specifically exempted
from the definition
of
VOM)
as
applied each
day
on
each coating
line.
C)
On and
after March
15, 1998, for
coating lines
subject to the
limitations
of
Section
219.204 (1)
(2) (A)
or
(B)
of this
Subpart,
the
weight of VOM
per weight
of
solids
in each coating
as applied each
day on each
coating
line.
D)
For coating
lines
subject
to the limitations
of
Section 219.204(c)
(2)
of
this
Subpart,
the weight
of VOM per
weight of solids
(or
the weight of
VOM
per
weight
of
coatings,
as applicable)
in each
coating
as
applied
each day on
each
coating
line.
•1
E)
For
coating
lines
subject
to the limitations
of
Section
219.204(g)
(2)
or
219.204(h)
(2) of this Subpart,
the weight of VOM
per
volume of
each coating
(or
the weight of
VOM per
volume
of
solids in each
coating,
as applicable)
as
applied each day
on
each coating line.
P)
The
daily-weighted
average
VOM
content
of
all
coatings
as applied on each
coating line
as
defined
in
Section
219.104 of
this
Part.
3)
On and
after a date
consistent
with Section 219.106
of
this Part,
the
owner
or operator
of a
subject coating
line shall notify
the Agency
in
the
following
instances:
A)
Any
record
showing
violation
of Section 219.205
of this Subpart
shall be
reported by
sending
a copy of such
record
to
the Agency
within
30 days
following
the
occurrence of the
violation.
B)
At
least
30 calendar days
before changing
the
method of compliance
with
this
Subpart from
Section 219.205
to Section
219.204
or Section 219.207
of this
Subpart, the
owner
or operator shall
comply
with
all
requirements of subsection
(c) (1)
or
(e)
(1)
of this
Section, respectively.
Upon
changing
the method
of
compliance
with this Subpart
from
Section
219.205 to
Section
219.204 or
Section
219.207
of
this Subpart, the
owner or
operator
shall
comply with
all
requirements
of
subsection
(c)
or
(e)
of this
Section,
respectively.
e)
Any
owner or operator
of a coating
line
subject
to
the limitations of
Section
219.207 and
complying
by means of
Section
219.207(c),
(d), (e), (f),
(g),
e—(h),
or
(k)
of this Subpart
shall comply
with
the following:
1)
By a
date consistent
with Section 219.106
of
this Part,
or upon initial
start-up
of
a new coating line,
or upon changing
the method of
compliance for
an
existing
coating
line from Section
219.204 or Section
219.205
to Section
219.207
of this
Subpart,
the
owner or operator
of the subject
coating
line shall
perform
all tests
and submit
to the Agency the
results of all tests
and calculations
necessary
to demonstrate
that the subject
coating line
will
be in compliance
with
Section
219.207 of this
Subpart on and after
a
date consistent
with Section
219.106
of
this
Part, or on and
after the initial
start-up date.
2)
On and
after a date
consistent with
Section 219.106
of
this
Part,
or
on
and after
the initial start-up
date, the owner
or operator
of a subject coating
line
shall
collect and record
all of the following
information
each day for
each
coating
line and
maintain the information
at
the
source for a period
of three
years:
A)
The
weight
of VOM per
volume of
coating solids
as applied
each
day
on each
coating
line,
if complying pursuant
to
Section
219.207(b)
(2)
of
this
Subpart.
B)
Control
device
monitoring data.
C)
A log
of
operating time for
the capture
system,
control device,
monitoring
equipment
and
the
associated coating
line.
D)
A
maintenance
log
for
the capture system,
control
device
and monitoring
equipment
detailing
all
routine
and non-routine
maintenance
performed
including
dates and
duration
of
any
outages.
3)
On
and after a date
consistent with Section 219.106 of this Part, the
owner
or
operator of a subject
coating
line shall
notify the Agency in the
following
instances:
A)
Any record
showing violation of Section 219.207 of this
Subpart shall
be
reported by sending a
copy of such record
to
the Agency within 30 days following
the occurrence of
the violation.
B)
At
least
30
calendar days before changing
the method of compliance with
this Subpart
from Section 219.207 to Section
219.204 or Section 219.205 of this
Subpart, the
owner or operator shall comply with all
requirements of subsection
(c) (1)
or
(d)
(1)
of this Section, respectively. Upon
changing the method of
compliance with
this Subpart Part from Section 219.207 to
Section 219.204 or
Section 219.205
of this Subpart, the owner or operator
shall comply with all
requirements of subsection
Cc)
or
Cd)
of this
Section, respectively.
f)
Any owner or
operator of
a
primer surfacer operation or topcoat operation
subject to the
limitations of Section 219.204
(a) (2)
or
(a) (3)
of this Subpart
shall comply with
the following:
1)
By a date
consistent with Section
219.106 of this Part, or upon initial
ztartupstart-uo
of a new coating
operation, the owner or operator of a subject
coating
operation shall
certify
to
the Agency that the operation will be in
compliance with Section
219.204 of this Subpart on and after a date consistent
with
Section 219.106 of this
Part,
or
on and after the initial
ztnrtupstart-uo
date.
Such
The certification shall include:
A)
The
name and identification
number of each coating operation which will
comply by
means of Section 219.204
(a) (2)
and
(a)
(3)
of this Subpart and the name
and
identification number of each coating
line in each coating operation.
B)
The name
and identification number of each
coating
as
applied on each
coating line in the
coating operation.
C)
The weight of
VOM per volume of each coating
(minus
water and any
compounds which are
specifically exempted from the definition of
VOM)
as applied
each
day
on
each coating line.
D)
The
transfer efficiency
and control efficiency measured for each coating
line.
E)
Test
reports, including raw data and calculations
documenting the
testing
performed to
measure transfer efficiency
and control efficiency.
F)
The
instrument or
method
by
which the owner or operator will accurately
measure
or calculate
the volume of each coating as applied each day on each
coating line.
G)
The method by
which the owner or operator will create
and maintain records
each
day
as
required in subsection
(f) (2)
bclow.of
this
Section.
H)
An
example
format for presenting the records required in subsection
(f) (2)
bclow.of
this
Section.
2)
On
and after a date
consistent with Section 219.106 of this Part, or on
and
after the initial start-up date,
the owner or operator of a subject coating
operation
shall collect and record
all of the following information each
day
for
each topcoat or
primer
surfacer coating operation and maintain
the information
at the source for a period of three years:
A)
All information necessary to calculate the daily-weighted average VOM
emissions from the coating operations in kg
(lbs)
per 1 (gal) of coating
solids
deposited in accordance with the proposal submitted, and
approved
pursuant to
Section 219.204
(a)
(2)
or
(a) (3)
of this Subpart including:
i)
The name and
identification number of
each
coating
as
applied on each
coating
operation.
ii)
The weight of VOM per volume of each coating
(minus
water and any
compounds which are specifically exempted from the definition of
VOM)
as
applied
each day on each coating operation.
B)
If a control
device(s)
is or
devices
are used to
control VOM emissions,
control device
monitoring
data; a log of operating time
for
the capture
system,
control device, monitoring equipment and the associated coating operation;
and
a
maintenance log for the capture system, control device and monitoring equipment,
detailing all routine and non-routine maintenance performed including dates and
duration of
any outages.
3)
On and after a date
consistent with Section 219.106 of this Part or on and
after the initial
&t-a-t’ start-uo
date,
the owner or operator of
a subject
coating operation shall determine and record the
daily VOM emissions in kg
(ibs)
per 1
(gal) of coating solids deposited in accordance with the
proposal
submitted
and approved pursuant to Section 219.204
(a) (2)
or
(a) (3)
of this
Subpart
within 10 days from the end of the
month and maintain this information
at
the source for a
period of three years.
4)
On and
after
a
date consistent with Section 219.106 of this Part, the
owner or
operator of a subject coating operation shall notify the Agency in the
following instances:
A)
Any record
showing
a
violation of Section 219.204
(a) (2)
or
(a) (3)
of this
Subpart shall be
reported
by
sending a copy of such record to the Agency within
15 days from
the end of the month in which the violation occurred.
B)
The
owner or operator shall notify the Agency of any change to the
operation at
least 30 days before the change is
a-f-feet-e4efIected.
The Agency
shall
determine whether or not compliance testing is required. If the Agency
determines that
compliance testing is required, then the owner or operator shall
submit
a
testing
proposal
to
the Agency within 30 days and test within 30
days
of
the approval
of the proposal
by
the Agency and USEPA.
g)
On
and after a date
consistent with Section
219.106(c)
of this Part,
or on
and
after the initial start-up date,
whichever is later, the owner or operator
of a
coating line subject to the
requirements of Section 219.218 of this
Subpart
shall
comply with the
following:
1)
By
May 1,
2011,
or
upon initial start-up, whichever is later, submit
a
certification to
the Agency that includes
a
description of the practices and
procedures
that the source will follow to ensure compliance with the applicable
requirements
in Section 219.218 of this Subpart;
2)
Notify the
Agency of any violation of Section 219.218 of this Subpart
by
providing a
description of the violation and copies of records documenting
&*eht
violation
to
the
Agency within 30 days following the occurrence of the
violation;
and
3)
Maintain at
the source
all
records required by this subsection (g)
for
a
minimum of three years from the
date the document was created and make
zuchthose
records available
to
the Agency
upon request.
(Source:
Amended
at 34 Ill. Reg.
, effective_____________
Section 219.212 Cross-Line Averaging to Establish Compliance for Coating Lines
a)
On and after March 15, 1996, any owner or operator
of a
coating line
subject to the limitations set forth in Section 219.204
of
this Subpart,
except
coating lines subject to the limitations in
Section
219.204(c)
(2),
(g)(2), or
(h) (2)
of this Subpart, and with coating lines
in operation prior to January 1,
1991 (“pre-existing coating
lines”),
may,
for pre-existing coating lines only,
elect to
comply with the requirements
of this Section, rather than complying
with
the
applicable emission limitations
set forth in Section 219.204, if an
operational change of the
type
described
below has been made after January 1,
1991,
to
one or more pre-existing coating lines
at the source. An operational
change occurs when a pre-existing coating line is replaced
with a line using
lower VOM coating for the same purpose
as
the replaced line (“replacement
line”)
. A source electing to rely on this Section
to
demonstrate compliance
with the requirements of this Subpart shall operate pursuant to federally
enforceable
permit conditions approved
by the Agency and USEPA.
b)
An owner or operator of pre-existing coating lines
subject to a
VOM
content limitation in Section 219.204 of this Subpart and electing
to
rely
on
this Section to demonstrate compliance with this Subpart must establish,
by use
of the equations in subsection
(d)
of this Section, that the calculated actual
daily VOM emissions
from all
participating coating lines, as defined below,
are
less than the calculated daily allowable VOM emissions from the same group
of
coating lines. For any pre-existing coating line to be aggregated for the
purposes of Section 219.212, 219.213, or 219.214 of this Subpart (“participating
coating
lines”),
the source must establish that:
1)
All coatings applied on the participating
coating line shall, at all
times,
have
a
VOM content less than or equal
to the applicable VOM content
limitation
for such coating listed in Appendix
H of this Part; and
2)
On
the date the source elects
to
rely on
this Section to demonstrate
compliance with this Subpart, all coatings applied
on the participating coating
line are not already in compliance with the VOM content limitation
for such
coating
effective
on or after March 15, 1996; or the participating coating
line
is a replacement line, as
defined
in subsection
(a)
of this Section with
an
operational
change occurring on or after
January 1, 1991.
c)
Notwithstanding subsection
(a)
of this Section,
any owner or operator of
a
coating line subject to the limitations set forth in Section 219.204 of
this
Subpart and electing to rely on this Section to demonstrate compliance with
this
Subpart, may
also include
as a
participating
coating line, until December
31,
1999, only,
any replacement line that
satisfies all of the following conditions:
1)
The
replacement line is operated
as a powder coating line;
2)
The replacement line was added
after July 1, 1988; and
3)
The owner
or operator
also includes
as a participating
coating line
one or
more
coating
lines
that satisfy
the criteria
of
a
replacement
line, as described
in subsection
(a)
of this Section.
d)
To demonstrate
compliance
with
this Section,
a
source shall establish
the
following:
1)
An alternative
daily emission
limitation
shall be
determined for all
participating
coating lines at the
source
according to subsection
Cd) (2)
of this
Section. All participating
coating
lines
shall
be
factored in
each day to
demonstrate
compliance.
Provided compliance
is established
pursuant
to the
requirements
in
this
subsection,
nothing in
this
Section requires
daily
operation of
each
participating
line. Actual
daily
emissions from
all
participating
coating
lines
(Ed)
shall never
exceed
the alternative
daily
emission
limitation
(Ad)
and shall
be calculated
by
use
of the following
equation:
i—i
where:
Ed
= Actual daily
VOM emissions
from participating
coating lines
in
units
of kg/day
(lbs/day);i
=
Subscript
denoting a specific
coating applied;n
=
Total
number
of coatings
applied
by
all participating
coating lines
at the
source;Vi
= Volume
of each coating
applied for the
day
in units
of
1/day (gal/day)
of coating
(minus
water and any compounds
which are
specifically
exempted
from the definition
of VOM);
andCi
= andci=The VOM
content
of
each
coating as applied
in units of
kg VOM/l
(lbs
VOM/gal)
of coating
(minus
water and
any
compounds which
are specifically
exempted from
the definition
of
VOM).
2)
The
alternative
daily emission
limitation
(Ad)
shall be determined
for
all
participating
coating
lines
at
the source on
a
daily
basis as follows:
Ad-=A1IAp
where Al
and
Ap
are defined in
subsections
()J2)
(A)
and
.(2)
(B)
of this
subsection.
A)
The
portion
of
the
alternative daily
emissions limitation
for
coating
operations
at a
source
using
non-powder coating
(Al)
shall be determined
for
all
such participating
non-powder
coating
lines
on a daily
basis
as
follows:
Ai
7
Vi Li
(Di
Ci)
—i.i
(fl
Ti
where:
Ai
=
The
VOM
emissions
allowed for
the day in
units
of
kg/day
(lbs/day);
iaSubscript
denoting a
specific
coating applied;
n
=
Total number
of coatings
applied
in thobv
all participating
coating
lines
at
the
source;Ci
=
The VOM
content
of
each coating
as
q
applied in units of kg
VOM/l
(lbs
VOM/gal) of coating (minus water
and
any
compounds
which
are specifically
exempted from
the
definition
of VOM);
Di
=
The density
of VOM in each
coating
applied.
For
the
purposes
of
calculating -j.
7
A.l-
the density is 0.882 kg VOM/l
VOM
(7.36
lbs
VOM/gal VOM);
Vi
=
Volume of each coating applied
for
the day in
units of
1 (gal) of
coating
(minus
water and any compounds
which are specifically exempted
from the definition of VOM);
and
Li
andLi=The
VOM emission limitation
for each
coating applied, as
specified
in Section 219.204 of
this Subpart, in
units of kg
VOM/l
(lbs
VOM/gal)
of coating
(minus
water and
any
compounds which are specifically exempted
from the
definition of VOM)
B)
The portion of the alternative
daily emission limitation for coating
operations at a source using powdered
coating (Ap) shall
be
determined for
all
such participating powder coating lines
at the source on
a
daily basis
as
follows:
Ap
7
Vj
Lj
Dj
Kh
hl
-i—i
(Dj
Lj)
where:
Ap =
The VOM emissions allowed
for the day in units of
kg/day (lbs/day);
h
=
Subscript
denoting a specific powder
coating
line;
j
=
Subscript denoting
a
specific
powder coating applied;
m
=
Total number of
participating powder coating
lines;
n
=
Total number of powder
coatings applied in the
participating
coating lines;
Dj
=
The
assumed density of VOM in liquid
coating, 0.882 kg
VOM/l VOM
(7.36
lbs VOM/gal VOM);
Vj
=
Volume of each
powder
coating consumed for the
day in
units of 1
(gal) of
coating;
Lj
=
The VOM emission limitation
for each coating
applied, as
specified
in Section 219.204 of this
Subpart, in units of
kg
VOM/l
(lbs
VOM/gal) of coating
(minus
water and any
compounds which
are
specifically exempted from the
definition of VOM); and
K
andK=A
constant for each individual
coating line representing
the ratio
of
the volume of coating solids
consumed on the
liquid
coating system
which has been replaced
to
the
volume of powder coating
consumed on the
replacement
line
to accomplish the same coating
job. This value shall
be determined by
the source
based on tests conducted and
records
maintained pursuant to the requirements of
Section
219.213 of this
Subpart
demonstrating
the amount
of coating solids
consumed as both
liquid and
powder.
Tests methods and recordkeeping
requirements shall
be
approved
by the Agency and USEPA and contained
in the
source’s
operating permit as federally enforceable permit
conditions, subject
to
the following
restrictions:i)
K cannot exceed
0.9
for
non-recycled powder
coating
systems;
oriiorii)
K cannot exceed 2.0 for
recycled powder coating
systems.
(Source:
Amended
at
34
Ill. Reg.
—,
effective_____________
Section 219.218 Work Practice Standards for Paper
Coatings, Metal Furniture
Coatings, and
Large Appliance
Coatings
a)
On and after May 1, 2011, every
owner or operator of
a source subject
to
the requirements of Section 219.204(c)
of this Subpart shall:
‘I
1)
Store all VOM-containing cleaning materials in closed
containers;
2)
Ensure that mixing and storage containers
used for VOM-containing
materials are kept closed at all times except when
depositing or removing
eehh
materials;
3)
Minimize
spills
of VOM-containing cleaning materials;
4)
Convey VOM-containing cleaning materials from one location
to another in
closed containers or pipes; and
5)
Minimize VOM emissions from
the cleaning of storage, mixing, and conveying
equipment.
b)
On and after May 1, 2011, every owner
or operator of a source subject to
the requirements of Section 219.204(g) or 219.204(h)
of this Subpart
shall:
1)
Store all VOM-containing coatings, thinners, coating-related waste
materials,
cleaning materials,
and used shop towels in closed containers;
2)
Ensure that mixing and storage containers
used for VOM-containing
coatings, thinners, coating-related waste materials, and cleaning materials
are
kept closed at all times except when depositing or removing
-ue4th
materials;
3)
Minimize spills of
VOM-containing
coatings, thinners, coating-related
waste materials, and cleaning materials, and clean
up
spills immediately;
4)
Convey VOM-containing coatings, thinners, coating-related waste materials,
and
cleaning materials from one location
to
another in closed containers
or
pipes;
and
5)
Minimize VOM emissions from the cleaning of
storage, mixing, and conveying
equipment.
(Source: Added
at
34 Ill. Reg.
—,
effective_____________
ILLINOIS
RECISTER
POLLUTION
CONTROL BOARD
NOTICE
OF PROPOSED 4E1MENT6
-.
I._
I’
Document
comparison done
by
DeltaView
on Friday,
November
13,
2009 1:48:22 PM
Input
Document 1
ile://Y:/lnput/35-2
1 9-Agency(issue47).doc
Document 2
ile:/IY:/lnputI35-21
9-JCARrO1 (iss47).doc
Rendering
set
Standard
.
Insertion
De1e-
Moved from
Moved to
Style
change
Format
change
Me-vcd
deletion
Inserted
cell
.
Deleted cell
.:
Moved
cell
...
Split/Merged
cell
Padding
cell
Statistics:
-r
.
Count
Insertions
176
Deletions
239
Moved
from
0
Moved to
0
Style
change
0
Format
changed
0
Total changes
415
JCAR35O21
9-091 6460r01
1
TITLE
35:
ENVIRONMENTAL
PROTECTION
2
SUBTITLE
B:
AIR POLLUTION
3
CHAPTER
I:
POLLUTION
CONTROL
BOARD
4
SUBCHAPTER
C:
EMISSIONS
STANDARDS
AND LIMITATIONS
5
FOR
STATIONARY
SOURCES
6
7
PART219
8
ORGANIC
MATERIAL
EMISSION
STANDARDS
AND
LIMITATIONS
9
FOR THE
METRO
EAST
AREA
10
11
SUBPART
A:
GENERAL
PROVISIONS
12
13
Section
14
219.100
Introduction
15
219.101
Savings
Clause
16
219.102
Abbreviations
and
Conversion
Factors
17
219.103
Applicability
18
219.104
Definitions
19
2
19.105
Test
Methods
and Procedures
20
219.106
Compliance
Dates
21
219.107
Operation
of Afterburners
22
219.108
Exemptions,
Variations,
and Alternative
Means
of Control
or Compliance
23
Determinations
24
219.109
Vapor
Pressure
of
Volatile
Organic
Liquids
25
219.110
Vapor
Pressure
of Organic
Material
or
Solvent
26
2 19.111
Vapor Pressure
of Volatile
Organic
Material
27
2 19.112
Incorporations
by
Reference
28
219.113
Monitoring
for Negligibly-Reactive
Compounds
29
30
SUBPART
B:
ORGANIC
EMISSIONS
FROM
STORAGE
AND
LOADING
OPERATIONS
31
32
Section
33
219.119
Applicability
for VOL
34
219.120
Control
Requirements
for Storage
Containers
of
VOL
35
219.12
1
Storage
Containers
of VPL
36
2 19.122
Loading Operations
37
2
19.123
Petroleum
Liquid
Storage
Tanks
38
219.124
External Floating
Roofs
39
219.125
Compliance
Dates
40
2 19.126
Compliance
Plan
(Repealed)
41
2 19.127
Testing
VOL
Operations
42
2
19.128
Monitoring
VOL
Operations
43
219.129
Recordkeeping
and Reporting
for
VOL Operations
JCAR3 50219-091
6460r01
44
45
SUBPART
C:
ORGANIC
EMISSIONS
FROM
MISCELLANEOUS
EQUIPMENT
46
47
Section
48
219.141
Separation
Operations
49
2 19.142
Pumps
and Compressors
50
219.143
Vapor
Blowdown
51
219.144
Safety
Relief Valves
52
53
SUBPART
E: SOLVENT
CLEANING
54
55
Section
56
219.18
1
Solvent
Cleaning
in General
57
219.182
Cold
Cleaning
58
2 19.183
Open
Top Vapor
Degreasing
59
219.184
Conveyorized
Degreasing
60
219.185
Compliance
Schedule
(Repealed)
61
219.186
Test
Methods
62
63
SUBPART
F: COATING
OPERATIONS
64
65
Section
66
2
19.204
Emission
Limitations
67
2
19.205
Daily-Weighted
Average
Limitations
68
2 19.206
Solids
Basis
Calculation
69
219.207
Alternative
Emission
Limitations
70
2 19.208
Exemptions
From
Emission
Limitations
71
219.209
Exemption
From General
Rule on Use
of
Organic
Material
72
219.210
Compliance
Schedule
73
219.211
Recordkeeping
and
Reporting
74
219.212
Cross-Line
Averaging
to Establish
Compliance
for
Coating
Lines
75
219.213
Recordkeeping
and
Reporting
for Cross-Line
Averaging
Participating
Coating
76
Lines
77
219.214
Changing
Compliance
Methods
78
219.215
Wood
Furniture
Coating Averaging
Approach
79
219.216
Wood
Furniture
Coating
Add-On Control
Use
80
219.217
Wood
Furniture
Coating Work
Practice
Standards
81
219.218
Work
Practice
Standards
for Paper
Coatings, Metal
Furniture
Coatings,
and
Large
82
Appliance
Coatings
83
84
SUBPART
G:
USE
OF ORGANIC
MATERIAL
85
86
Section
JCAR3 50219-091
6460r01
87
219.301
Use of
Organic Material
88
2 19.302
Alternative
Standard
89
219.303
Fuel Combustion
Emission
Units
90
2 19.304
Operations
with Compliance
Program
91
92
SUBPART
H: PRINTING
AND PUBLISHING
93
94
Section
95
2 19.401
Flexographic and
Rotogravure Printing
96
2
19.402
Applicability
97
2 19.403
Compliance Schedule
98
2 19.404
Recordkeeping
and Reporting
99
219.405
Lithographic Printing:
Applicability
100
2 19.406
Provisions
Applying
to Heatset Web
Offset
Lithographic Printing
Prior
to March
101
15, 1996
102
2 19.407
Emission
Limitations
and Control Requirements
for Lithographic
Printing Lines
103
On and After March
15, 1996
104
2 19.408
Compliance
Schedule
for Lithographic
Printing
On
and After
March 15, 1996
105
219.409
Testing for Lithographic
Printing
On and After
March
15, 1996
106
2
19.410
Monitoring Requirements
for Lithographic
Printing
107
219.411
Recordkeeping
and Reporting for
Lithographic Printing
108
109
SUBPART
Q: SYNTHETIC
ORGANIC
CHEMICAL AND
110
POLYMER
MANUFACTURING
PLANT
111
112
Section
113
219.421
General
Requirements
114
2 19.422
Inspection
Program Plan
for Leaks
115
2 19.423
Inspection
Program for
Leaks
116
219.424
Repairing
Leaks
117
2
19.425
Recordkeeping
for Leaks
118
219.426
Report
for Leaks
119
2
19.427
Alternative
Program
for
Leaks
120
2 19.428
Open-Ended
Valves
121
2
19.429
Standards
for
Control Devices
122
2
19.430
Compliance
Date (Repealed)
123
219.431
Applicability
124
219.432
Control
Requirements
125
2
19.433
Performance
and Testing
Requirements
126
2
19.434
Monitoring Requirements
127
219.435
Recordkeeping
and Reporting
Requirements
128
2 19.436
Compliance
Date
129
JCAR3 50219-091
6460r01
130
SUBPART
R:
PETROLEUM
REFINING
AND
131
RELATED
INDUSTRIES;
ASPHALT
MATERIALS
132
133
Section
134
219.441
Petroleum
Refinery
Waste
Gas Disposal
135
2 19.442
Vacuum
Producing
Systems
136
2 19.443
Wastewater
(Oil/Water)
Separator
137
2
19.444
Process
Unit
Turnarounds
138
219.445
Leaks: General
Requirements
139
2
19.446
Monitoring
Program Plan
for
Leaks
140
2 19.447
Monitoring
Program
for Leaks
141
2
19.448
Recordkeeping
for Leaks
142
2 19.449
Reporting
for
Leaks
143
2
19.450
Alternative
Program for
Leaks
144
219.45
1
Sealing
Device
Requirements
145
2 19.452
Compliance
Schedule
for Leaks
146
219.453
Compliance
Dates
(Repealed)
147
148
SUBPART
S:
RUBBER
AND
MISCELLANEOUS
PLASTIC
PRODUCTS
149
150
Section
151
219.461
Manufacture
of Pneumatic
Rubber
Tires
152
219.462
Green
Tire
Spraying
Operations
153
219.463
Alternative
Emission
Reduction
Systems
154
2 19.464
Emission
Testing
155
2
19.465
Compliance
Dates
(Repealed)
156
2 19.466
Compliance
Plan
(Repealed)
157
158
SUBPART
T:
PHARMACEUTICAL MANUFACTURING
159
160
Section
161
219.480
Applicability
162
219.48
1
Control
of
Reactors,
Distillation
Units,
Crystallizers,
Centrifuges
and Vacuum
163
Dryers
164
2
19.482
Control
of
Air Dryers,
Production
Equipment
Exhaust
Systems
and Filters
165
2
19.483
Material
Storage
and
Transfer
166
219.484
In-Process
Tanks
167
219.485
Leaks
168
2
19.486
Other
Emission
Units
169
219.487
Testing
170
2
19.488
Monitoring
for Air Pollution
Control
Equipment
171
2
19.489
Recordkeeping
for Air
Pollution
Control
Equipment
172
JCAR3
50219-091
6460r01
173
SUBPART V: BATCH
OPERATIONS
AND AIR
OXIDATION
PROCESSES
174
175
Section
176
2
19.500
Applicability
for Batch
Operations
177
2 19.501
Control
Requirements
for
Batch
Operations
178
2 19.502
Determination of
Uncontrolled
Total
Annual
Mass
Emissions
and
Actual
179
Weighted
Average
Flow
Rate Values
for Batch
Operations
180
219.503
Performance
and
Testing
Requirements
for Batch
Operations
181
219.504
Monitoring
Requirements
for
Batch
Operations
182
2
19.505
Reporting
and
Recordkeeping
for Batch
Operations
183
219.506
Compliance
Date
184
2 19.520
Emission
Limitations
for Air
Oxidation
Processes
185
219.521
Definitions
(Repealed)
186
219.522
Savings
Clause
187
219.523
Compliance
188
219.524
Determination of
Applicability
189
2 19.525
Emission
Limitations
for
Air Oxidation
Processes
(Renumbered)
190
2 19.526
Testing
and
Monitoring
191
2 19.527
Compliance
Date
(Repealed)
192
193
SUBPART
W:
AGRICULTURE
194
195
Section
196
2 19.541
Pesticide
Exception
197
198
SUBPART
X:
CONSTRUCTION
199
200
Section
201
219.561
Architectural
Coatings
202
2 19.562
Paving
Operations
203
219.563
Cutback
Asphalt
204
205
SUBPART
Y:
GASOLINE
DISTRIBUTION
206
207
Section
208
219.58
1
Bulk
Gasoline
Plants
209
219.582
Bulk
Gasoline
Terminals
210
219.583
Gasoline
Dispensing
Operations
—
Storage
Tank
Filling
Operations
211
2
19.584
Gasoline
Delivery
Vessels
212
2
19.585
Gasoline
Volatility
Standards
213
2
19.586
Gasoline
Dispensing
Operations
— Motor
Vehicle
Fueling
Operations
(Repealed)
214
215
SUBPART
Z:
DRY
CLEANERS
JCAR35O2
19-091 6460r01
216
217
Section
218
219.601
Perchioroethylene
Dry Cleaners (Repealed)
219
219.602
Exemptions
(Repealed)
220
219.603
Leaks (Repealed)
221
2 19.604
Compliance
Dates (Repealed)
222
2 19.605
Compliance
Plan (Repealed)
223
2 19.606
Exception
to Compliance
Plan (Repealed)
224
2
19.607
Standards
for Petroleum Solvent
Dry Cleaners
225
2 19.608
Operating
Practices
for
Petroleum Solvent
Dry Cleaners
226
2 19.609
Program
for Inspection and
Repair
of Leaks
227
2 19.610
Testing and
Monitoring
228
2
19.611
Exemption
for Petroleum Solvent
Dry
Cleaners
229
219.6 12
Compliance
Dates (Repealed)
230
219.613
Compliance
Plan (Repealed)
231
232
SUBPART
AA: PAINT
AN]) INK
MANIJTACTJJRTh4G
233
234
Section
235
219.620
Applicability
236
219.621
Exemption
for Waterbase
Material and Heatset-Offset
Ink
237
2 19.623
Permit
Conditions
238
2
19.624
Open-Top Mills, Tanks,
Vats or
Vessels
239
219.625
Grinding
Mills
240
219.626
Storage Tanks
241
219.628
Leaks
242
219.630
Clean
Up
243
219.636
Compliance Schedule
244
2
19.637
Recordkeeping and
Reporting
245
246
SUBPART
BB: POLYSTYRENE
PLANTS
247
248
Section
249
2 19.640
Applicability
250
219.642
Emissions Limitation
at Polystyrene
Plants
251
219.644
Emissions Testing
252
253
SUBPART FF:
BAKERY
OVENS
254
255
Section
256
2
19.720
Applicability
(Repealed)
257
2
19.722
Control
Requirements
(Repealed)
258
219.726
Testing
(Repealed)
JCAR35O2 19-09 1 6460r01
259
2 19.727
Monitoring
(Repealed)
260
2 19.728
Recordkeeping
and Reporting
(Repealed)
261
2
19.729
Compliance
Date (Repealed)
262
219.730
Certification (Repealed)
263
264
SUBPART GG:
MARINE TERMINALS
265
266
Section
267
219.760
Applicability
268
219.762
Control
Requirements
269
2 19.764
Compliance
Certification
270
2 19.766
Leaks
271
2
19.768
Testing and
Monitoring
272
2 19.770
Recordkeeping
and Reporting
273
274
SUBPART RH: MOTOR
VEHICLE
REFINISHING
275
276
Section
277
2 19.780
Emission Limitations
278
219.782
Alternative
Control Requirements
279
219.784
Equipment
Specifications
280
2 19.786
Surface
Preparation
Materials
281
219.787
Work
Practices
282
219.788
Testing
283
219.789
Monitoring
and
Recordkeeping
for Control Devices
284
219.790
General Recordkeeping
and Reporting
(Repealed)
285
2 19.791
Compliance Date
286
219.792
Registration
287
2 19.875
Applicability of
Subpart BB
(Renumbered)
288
219.877
Emissions Limitation
at Polystyrene
Plants (Renumbered)
289
2 19.879
Compliance
Date
(Repealed)
290
219.88
1
Compliance Plan (Repealed)
291
219.883
Special
Requirements
for Compliance
Plan (Repealed)
292
2 19.886
Emissions Testing (Renumbered)
293
294
SUBPART PP:
MISCELLANEOUS
FABRICATED
PRODUCT
295
MANUFACTURING
PROCESSES
296
297
Section
298
2
19.920
Applicability
299
2
19.923
Permit
Conditions
300
2 19.926
Control Requirements
301
219.927
Compliance
Schedule
JCAR350219-091
6460r01
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
Section
219.940
219.943
219.946
219.947
219.948
Section
219.960
219.963
219.966
219.967
219.968
Section
219.980
219.983
219.986
219.987
219.988
Section
219.990
219.991
219.928
Testing
SUBPART QQ:
MISCELLANEOUS
FORMULATION
MANUFACTURiNG
PROCESSES
Applicability
Permit Conditions
Control Requirements
Compliance
Schedule
Testing
SUBPART RR:
MISCELLANEOUS ORGANIC
CHEMICAL
MANUFACTURiNG
PROCESSES
Applicability
Permit Conditions
Control Requirements
Compliance Schedule
Testing
SUBPART TT:
OTHER EMISSION UNITS
Applicability
Permit
Conditions
Control Requirements
Compliance
Schedule
Testing
SUBPART UU:
RECORDKEEPING ANI)
REPORTING
Exempt Emission
Units
Subject Emission Units
List of
Chemicals Defining
Synthetic Organic Chemical
and Polymer
Manufacturing
VOM Measurement
Techniques for Capture
Efficiency (Repealed)
Reference Methods
and Procedures
Coefficients for the Total
Resource Effectiveness
Index (TRE) Equation
List
of Affected Marine Terminals
219.APPENDIX A
219.APPENDIX B
219.APPENDIX
C
219.APPENDIX D
219.APPENDLX
E
JCAR3
50219-091
6460r01
345
21
9.APPENDJX
G
TRE
Index
Measurements
for
SOCMI
Reactors
and
Distillation
Units
346
219.APPENDJX
H
Baseline
VOM
Content
Limitations
for Subpart
F,
Section
219.212
Cross-
347
Line
Averaging
348
349
AUTHORITY: Implementing
Section
10
and
authorized
by Sections
27,
28 and
28.5
of the
350
Environmental
Protection
Act
[415 ILCS
5/10,
27,
28
and
28.5].
351
352
SOURCE:
Adopted
in
R91-8
at
15
Ill. Reg.
12491,
effective
August
16,
1991;
amended
in R91-
353
24
at
16 Ill.
Reg.
13597,
effective
August
24,
1992;
amended
in
R91-30
at 16
Ill.
Reg.
13883,
354
effective
August
24,
1992;
emergency
amendment
in R93-12
at
17 Ill.
Reg. 8295,
effective
May
355
24,
1993,
for
a maximum
of
150 days;
amended
in
R93-9
at 17
Ill.
Reg.
16918,
effective
356
September
27,
1993
and October
21,
1993;
amended
in
R93-28
at 18 Ill.
Reg.
4242,
effective
357
March
3, 1994;
amended
in
R94-12
at 18 Ill.
Reg.
14987,
effective
September
21,
1994;
358
amended
in
R94-15
at 18 Iii.
Reg.
16415,
effective
October
25,
1994;
amended
in
R94-16
at
18
359
Ill.
Reg.
16980,
effective
November
15, 1994;
emergency
amendment
in
R95-10
at 19
Ill. Reg.
360
3059,
effective
February
28, 1995,
for
a
maximum
of 150
days;
amended
in
R94-21,
R94-31
and
361
R94-32
at
19
Ill. Reg.
6958,
effective
May
9,
1995;
amended
in
R94-33
at 19 Ill.
Reg.
7385,
362
effective
May
22,
1995;
amended
in
R96-2
at
20 Ill.
Reg.
3848,
effective
February
15,
1996;
363
amended
in
R96-13
at
20 III.
Reg.
14462,
effective
October
28, 1996;
amended
in R97-24
at 21
364
Ill. Reg.
7721,
effective
June
9, 1997;
amended
in R97-31
at 22
Iii.
Reg.
3517,
effective
365
February
2,
1998;
amended
in
R04-12/20
at 30
Ill.
Reg.
9799,
effective
May
15,
2006;
amended
366
in
R06-21
at
31111.
Reg. 7110,
effective
April
30,
2007;
amended
in R10-10
at 34
Ill.
Reg.
367
effective
368
369
SUBPART
A: GENERAL
PROVISIONS
370
371
Section
219.106
Compliance
Dates
372
373
a)
Except
as
provided
in subsection
(b)
below,
compliance
with
the requirements
of
374
this
Part
is required
by
May
15,
1992,
consistent
with
the provisions
of Section
375
219.103
of
this Part.
376
377
b)
As
this Part
is amended
from
time
to time,
compliance
dates
included
in
the
378
specific
Subparts
supersede
the
requirements
of
this
Section
except
as limited
by
379
Section
219.101(b)
of this
Subpart.
380
381
c
Any
owner
or
operator
of a
source
subject
to
the requirements
of
Section
382
219.204(c)(2),
219.204(g)(2),
or
219.204(h)(2)
of
this
Part
shall
comply
with
the
383
applicable
requirements
in
the
applicable
subsections,
as
well as
all
applicable
384
requirements
in
Sections
219.205
through
219.214
and 219.218,
by
May
1,2011.
385
386
(Source:
Amended
at
34 Ill.
Reg.
effective
387
JCAR350219-091 6460r01
388
SUBPART
F:
COATING OPERATIONS
389
390
Section 219.204
Emission Limitations
391
392
Except
as provided
in Sections 219.205,
219.207, 219.208, 219.212,
219.215
and
219.216
of this
393
Subpart, no owner
or operator of
a coating
line
shall apply
at any time any
coating in
which
the
394
VOM
content
exceeds the
following emission
limitations
for the specified
coating. Except as
395
otherwise provided
in Section
219.204(c),
219.204(g), 219.204(h),
andSection
219.204(1),
396
compliance
with the emission
limitations
marked
with
an asterisk in this Section
is required
on
397
and after March
15, 1996, and compliance
with emission
limitations not
marked
with
an asterisk
398
is
required
until March 15, 1996.
The following
emission
limitations are expressed
in
units
of
399
VOM per volume
of coating (minus
water and any compounds
which
are specifically
exempted
400
from
the
definition of VOM) as
applied
at each
coating
applicator, except
where noted.
401
Compounds
which are specifically
exempted
from the definition
of
VOM
should be
treated
as
402
water
for
the purpose
of calculating the
“less water”
part of the coating composition.
Compliance
403
with this Subpart
must be
demonstrated through
the applicable
coating analysis
test
methods
and
404
procedures
specified
in Section 219.105(a)
of this Part
and the recordkeeping
and reporting
405
requirements
specified in Section
219.211(c)
of this Subpart
except where noted.
(Note: The
406
equation
presented in Section
2 19.206
of this Part
shall
be used to calculate
emission limitations
407
for determining
compliance
by
add-on
controls, credits for
transfer efficiency,
emissions
trades
408
and cross-line
averaging.) The
emission
limitations
are as follows:
409
a)
Automobile
or
Light-Duty
Truck
Coating
kg/i
lb/gal
1)
Prime coat
0.14
(1.2)
0.14*
(1.2)*
2)
Primer surface coat
1.81
(15.1)
1.81*
(15.1)*
410
411
(Note:
The primer
surface coat limitation
is in
units of kg (lbs)
of VOM
per 1
(gal)
412
of coating
solids
deposited.
Compliance
with
the limitation shall
be
based
on the
413
daily-weighted
average from an entire
primer surface
operation. Compliance
shall
414
be demonstrated
in
accordance
with the topcoat
protocol referenced
in Section
415
219.105(b)
and
the
recordkeeping
and
reporting
requirements specified
in Section
416
219.21 1(f).
Testing to demonstrate
compliance
shall be performed
in
accordance
417
with
the topcoat
protocol and
a detailed testing
proposal approved
by the
Agency
418
and
USEPA
specifying the method
of demonstrating
compliance
with the protocol.
419
Section
2 19.205 does not
apply to the
primer
surface limitation.)
420
3)
Topcoat
kg/l
lb/gal
1.81
(15.1)
1.81*
(15.1)*
421
JCAR3502
19-091
6460r01
422
(Note:
The
topcoat
limitation
is in units
of
kg (lbs)
of
VOM
per
1 (gal) of
coating
423
solids
deposited.
Compliance with
the
limitation
shall
be
based
on
the
daily-
424
weighted
average
from
an entire
topcoat
operation.
Compliance
shall
be
425
demonstrated
in accordance
with the
topcoat
protocol
referenced
in
Section
426
219.105(b)
of this
Part and
the
recordkeeping
and
reporting
requirements
specified
427
in
Section
219.211(f).
Testing
to demonstrate
compliance
shall
be performed
in
428
accordance
with the
topcoat
protocol
and
a detailed
testing
proposal
approved
by
429
the
Agency
and USEPA
specifying
the
method
of
demonstrating
compliance
with
430
the
protocol.
Section
219.205
of
this Part
does
not apply
to the
topcoat
limitation.)
431
4)
Final
repair
coat
kg/i
lb/gal
0.58
(4.8)
0.58*
(4.8)*
432
b)
Can
Coating
kg/i
lb/gal
1)
Sheet
basecoat
and
overvarnish
A)
Sheet basecoat
0.34
(2.8)
0.26*
(2.2)*
B)
Overvarnish
0.34
(2.8)
0.34
(2.8)*
2)
Exterior
basecoat
and overvarnish
0.34
(2.8)
0.25*
(2.1)*
3)
Interior
body
spray
coat
A)
Two
piece
0.51
(4.2)
0.44*
(3.7)*
B) Three
piece
0.51
(4.2)
0.51*
(4.2)*
4)
Exterior
end
coat
0.51
(4.2)
0.5
1*
(4.2)*
5)
Side
seam
spraycoat
0.66
(5.5)
0.66*
(5.5)*
6)
End
sealing
compound
coat
0.44
(3.7)
0.44*
(3.7)*
433
c)
Paper
Coating
kg4
lb/gal
JCAR35O2
19-091 6460r01
0.28*
(2.3)*
11
PriortoMayl,2011:
lb/gal
0.28
On and
after
May 1,
2011:
kg VOM/kg
kg
VOM/kg
(lb VOM/lb)
(lb VOM/Ib)
solids
coatings
applied
applied
)
Pressure
sensitive
tape
and
0.20
(0.067)
label
surface
coatings
)
All
other paper
coatings
0.40
(0.08)
434
435
(Note: The
paper
coating limitation
shall
not
apply to any owner
or operator of any
436
paper
coating line on
which
flexographic or rotogravure
printing
is
performed
if the
437
paper coating
line complies with
the
emissions
limitations in Section
2 19.401 of
438
this
Part. In addition, screen
printing on paper is
not regulated
as paper coating, but
439
is regulated under Subpart
TT
of this Part.
On and after May 1,
2011,
the paper
440
coating
limitation shall also
not apply
to
coating performed on
or in-line with any
441
digital printing press,
or to size presses
and on-machine
coaters on papermaking
442
machines applying
sizing
or water-based
clays.)
443
d)
Coil Coating
kg/l
lb/gal
0.31
(2.6)
0.20*
(1.7)*
444
e)
Fabric Coating
0.35
(2.9)
0.28*
(2.3)*
445
f)
Vinyl Coating
0.45
(3.8)
0.28*
(2.3)*
446
g)
Metal Furniture
Coating
D
PriortoMayl,2011:
lb/gal
Air Dried
0.34
Baked
U28
On
and
after May 1,2011:
kg/i
(lb/gal)
(lb/gal)
solids applied
a
E
I
{I
I
I
I
I
I
I
I
>1
lCD
CD
I
IE
I
I
lCD
lCD
II
I
I
I
I
ID
IC)
lCD
4
k—’
CD
I
h”
lC
I
I()
Ic
I
IC
I
CD
I
I
tDIP
I9
I9
t
tk
I
t
c
Ic
Ic
Ic
Ic
Ic
ic
Ic
c
c
c
c
cc
c
cc
c
tic
ON
c
c
CD
I
{t;I
CD
lCD
IC)
-
I-
-t
I)
l
>I
I
.
I
CD
II
CD
CD
i.ID•
-
IC)
I
I-
C
1Q
C,,
JCAR35O2
19-091
6460r01
448
(Note:
On and after
May 1, 2011,
these
limitations
shall not
apply
to
stencil
449
coatings,
safety-indicating
coatings,
solid-film
lubricants,
electric-insulating
and
450
thermal-conducting
coatings,
touch-up and
repair coatings,
or coating
applications
451
utilizing
hand-held
aerosol
cans.)
452
453
On and after
May 1,
2011, an
owner or operator
of a
coating line
subject
454
to
the
limitations
in this subsection
(g)
shall apply
all coatings
using one
455
or more
of
the
following
application
methods:
456
457
)
Electrostatic
spray;
458
459
High
volume
low
pressure
(HVLP)
spray;
460
461
)
Flow
coating.
For
the purposes
of
this subsection
(g),
flow
coating
462
means a non-atomized
technique
of applying
coating
to a substrate
463
with
a fluid
nozzle with
no air supplied
to the
nozzle;
464
465
j
Roll
coating;
466
467
)
Dip
coating,
including
electrodeposition.
For
purposes
of
this
468
subsection
(g),
electrodeposition
means
a
water-borne
dip
coating
469
process
in which opposite
electrical
charges
are applied
to the
470
substrate
and
the
coating. The
coating
is
attracted
to the substrate
471
due
to the electro
chemical
potential
difference
that
is
created;
or
472
473
j)
Another
coating
application
method
capable of
achieving
a transfer
474
efficiency
equal
to or better
than that
achieved
by
HVLP
spraying,
475
if such
method
is
approved
in ting
by
the Agency.
476
h)
Large
Appliance
Coating
PriortoMayl,2011:
lb/gal
Air Dried
0.34
Baked
028
On and after
May 1,
2011:
kg/i (lb/gal)
(lb/gal)
solids
applied
General,
One Component
0.275
0.40
(2.3)
)
General,
Multi-Component
19
I
Iz
CD
lCD
lCD
-
I-
CD
I—’
I
-
I-t
I
lCD
I-..
lCD
Iz.
I
I-.t
Ii)
CD
CD
lCD
lCD
I-
C
CD
CD
CD
CD
C
I9
{l
tI9
IIp
tI9
tIp
{I9
IDIP
1
!
t
t
t
}
*
C
IC
cD
lID
I©
Ic
I©
IC
lcD
C
C
C
C
ON’9
{l9
9
9
fI9
D
jD
ON
*
ON
C
C
CD
CD
C
C
CD
JCAR3
50219-091
6460r01
Baked
O34
0.28*
(2.3)*
477
478
(Note:
These
limitationsThe
limitation
shall
not
apply
to the
use of
quick-drying
479
lacquers
for
repair
of
scratches
and
nicks that
occur
during
assembly,
provided
480
that
the volume
of
coating
does
not
exceed
0.95
1 (1
quart)
in any
one
rolling
481
eight-hour period.
On and
after
May
1,
2011,
these
limitations
shall
also
not apply
482
to
stencil
coatings,
safety-indicating coatings,
solid-film
lubricants,
electric-
483
insulating and thermal-conducting
coatings,
touch-up
and
repair
coatings,
or
484
coating
applications
utilizing
hand-held
aerosol
cans.)
485
486
On
and after
May
1, 2011,
an
owner
or operator
of a coating
line
subject
487
to
the
limitations
in this subsection
(h)
shall
apply
all
coatings
using
one
488
or
more of
the
following
application
methods:
489
490
Electrostatic
spray;
491
492
High
volume
low
pressure
(HVLP)
spray;
493
494
)
Flow
coating.
For
the
purposes
of this
subsection
(h),
flow
coating
495
means
a non-atomized
technique
of applying
coating
to a
substrate
496
with
a fluid
nozzle
with
no air
supplied
to the
nozzle;
497
498
Roll coating;
499
500
,)
Brush
coating;
501
502
)
Dip
coating,
including
electrodeposition.
For purposes
of this
503
subsection
(h),
electrodeposition
means
a water-borne
dip
coating
504
process
in which
opposite
electrical
charges
are applied
to the
505
substrate
and
the coating.
The
coating
is attracted
to the substrate
506
due to
the
electrochemical
potential
difference
that
is
created;
or
507
508
Another
coating
application
method
capable
of
achieving
a
transfer
509
efficiency
equal
to
or
better than
that
achieved
by HVLP
spraying,
510
if such
method
is approved
in
writing
by
the
Agency.
511
i)
Magnet
Wire
Coating
kg/I
lb/gal
0.20
(1.7)
0.20*
(l.7)*
512
j)
Miscellaneous
Metal
Parts
and
Products
Coating
1)
Clear
coating
0.52
(4.3)
2)
Extreme
performance
coating
A)
Air
dried
B)
Baked
3)
Steel
pail
and drum
interior coating
4)
All other coatings
A)
Air
Dried
B)
Baked
5)
Metallic Coating
A)
Air
Dried
0.42
(3.5)
0.42*
(35)*
B)
Baked
0.36
(3.0)
0.36
(3.0)*
6)
For purposes
of
subsection
219.204(j)(5)
of this
Section, “metallic
coating” means
a
coating which
contains
more
than
V
4
lb/gal
of metal
particles,
as applied.
k)
Heavy
Off-Highway
Vehicle
Products
Coating
kg/i
lb/gal
1)
Extreme
performance
prime coat
0.42
(3.5)
0.42*
(3.5)*
2)
Extreme
performance
topcoat
(air dried)
0.42
(3.5)
0.42*
(3.5)*
3)
Final
repair
coat (air
dried)
0.42
(3.5)
0.42*
(3.5)*
4)
All
other
coatings
are subject
to the
emission
limitations
for
miscellaneous
metal
parts
and products
coatings
in
subsection
(j)
above.
JCAR35O2
19-091
6460r01
0.52*
(4.3)*
0.42
0.42*
0.42
0.40*
0.52
0.52*
0.42
0.40*
0.36
0.34*
(3.5)
(3.5)*
(3.5)
(3.3)*
(4.3)
(4.3)*
(3.5)
(3.3)*
(3.0)
(2.8)*
513
514
JCAR35021
9-091
6460r01
1)
Wood
Furniture
Coating
1)
Limitations
before
March
15, 1998:
kg/i
lb/gal
A)
Clear
topcoat
0.67
(5.6)
B)
Opaque
stain
0.56
(4.7)
C)
Pigmented
coat
0.60
(5.0)
D)
Repair
coat
0.67
(5.6)
E)
Sealer
0.67
(5.6)
F)
Semi-transparent
stain
0.79
(6.6)
G)
Wash
coat
0.73
(6.1)
515
516
(Note: Prior
to
March 15,
1998,
an
owner
or
operator
of
a
wood
furniture
517
coating
operation
subject
to
this Section
shall apply
all coatings,
with
the
518
exception
of
no
more
than
37.8 1(10
gal) of coating
per
day
used for
519
touch-up
and repair
operations,
using one
or more
of the following
520
application
systems:
airless
spray application
system,
air-assisted
airless
521
spray
application
system,
electrostatic
spray application
system,
522
electrostatic
bell or disc
spray
application
system,
heated
airless spray
523
application
system,
roller
coating,
brush or
wipe
coating
application
524
system, dip
coating application
system
or high
volume
low pressure
525
(HVLP)
application
system.)
526
527
2)
On and after
March
15, 1998, wood
furniture
sealers
and topcoats
must
528
comply
with
one of
the
limitations
specified
in
subsections
(l)(2)(A)
529
through
(E),
below:
530
kg VOM/kg
lb
VOM/ib
solids
solids
A)
Topcoat
0.8
(0.8)
B)
Sealers and
topcoats
with the
following
limits:
i)
Sealer other
than
acid-cured
1.9
(1.9)
alkyd
amino
vinyl
sealer
JCAR35O21
9-09
1 6460r01
ii)
Topcoat
other
than
acid-cured
1.8
(1.8)
alkyd
amino
conversion
varnish
topcoat
iii)
Acid-cured
alkyd
amino
vinyl
2.3
(2.3)
sealer
iv)
Acid-cured
alkyd
amino
2.0
(2.0)
conversion
varnish
topcoat
531
532
C)
Meet
the provisions
of Section
219.215
of
this Subpart
for use
of
533
an
averaging
approach;
534
535
D)
Achieve
a reduction
in
emissions
equivalent
to the
requirements
of
536
Section
219.204(1)(2)(A)
or
(B) of
this
Subpart,
as
calculated
using
537
Section
219.216
of this
Subpart;
or
538
539
E)
Use a
combination
of
the methods
specified
in Section
540
219.204(l)(2)(A)
through
(D)
of this
Subpart.
541
3)
Other
wood
furniture
coating
limitations
on
and
after March
15,
1998:
kg/i
lb/gal
A)
Opaque
stain
0.56
(4.7)
B)
Non-topcoat
pigmented
coat
0.60
(5.0)
C)
Repair
coat
0.67
(5.6)
D)
Semi-transparent
stain
0.79
(6.6)
E)
Wash
coat
0.73
(6.1)
542
543
4)
Other
wood
furniture
coating
requirements
on
and
after
March
15,
1998:
544
545
A)
No
source
subject
to
the limitations
of
subsection
(l)(2)
or
(3) of
546
this
Section
and
utilizing
one or
more
wood furniture
coating
spray
547
booths
shall
use
strippable
spray
booth
coatings
containing
more
548
than
0.8 kg
VOM/kg
solids
(0.8 lb
VOMJlb
solids),
as
applied.
549
550
B)
Any source
subject
to
the limitations
of
subsection
(1)(2)
or (3)
of
551
this Section
shall
comply
with
the
requirements
of
Section
219.217
552
of
this
Subpart.
553
JCAR350219-091
6460r01
554
C)
Any source
subject
to the limitations
of
subsection
(l)(2)(A)
or
(B)
555
of this Section
and utilizing
one
or
more
continuous
coaters,
shall
556
for each
continuous
coater, use
an initial
coating
which
complies
557
with
the
limitations
of subsection
(l)(2)(A)
or (B) of this
Section.
558
The viscosity
of
the
coating
in
each reservoir
shall
always
be
559
greater
than or equal
to the
viscosity of
the initial
coating in
the
560
reservoir.
The
owner
or operator
shall:
561
562
i)
Monitor
the viscosity
of the
coating in
the reservoir
with
a
563
viscosity
meter
or by testing
the
viscosity
of the
initial
564
coating
and retesting
the coating
in
the
reservoir each
time
565
solvent
is
added;
566
567
ii)
Collect and
record the
reservoir
viscosity
and the amount
568
and weight
of VOM
per weight
of
solids of
coating
and
569
solvent each
time coating
or solvent
is added;
and
570
571
iii)
Maintain
these records
at the
source
for a
period of three
572
years.
573
m)
Plastic
Parts Coating:
Automotive/Transportation
kg/l
lb/gal
1)
Intenors
A)
Baked
i)
Color coat
0.49*
(4.1)*
ii)
Primer
0.46*
(3.8)*
B)
Air Dried
i)
Color
coat
0.3
8*
(3.2)*
ii)
Primer
0.42*
(35)*
2)
Exteriors
(flexible
and non-flexible)
A)
Baked
i)
Primer
0.60*
(5.0)*
ii)
Primer
non-flexible
0.54*
(4.5)*
iii)
Clear coat
0.52*
(43)*
JCAR3502
19-091
6460r01
iv)
Color coat
0.5
5*
(46)*
B)
Air
Dried
i)
Primer
0.66*
(55)*
ii)
Clear
coat
0.54*
(45)*
iii)
Color
coat (red
&
black)
0.67*
(56)*
iv)
Color
coat (others)
0.61*
(51)*
3)
Specialty
A)
Vacuum
metallizing
basecoats,
0.66*
(5.5)*
texture
basecoats
B)
Black
coatings,
reflective
argent
0.7
1*
(5.9)*
coatings,
air
bag cover
coatings, and
soft
coatings
C)
Gloss reducers,
vacuum metallizing
0.77*
(6.4)*
topcoats,
and
texture
topcoats
D)
Stencil
coatings,
adhesion
primers,
0.82*
(6.8)*
ink pad
coatings,
electrostatic
prep
coatings,
and resist
coatings
E)
Head lamp
lens coatings
0.89*
(7.4)*
574
n)
Plastic
Parts Coating:
Business
Machine
kg/i
lb/gal
1)
Primer
0.14*
(1.2)*
2)
Color
coat (non-texture
coat)
0.28*
(2.3)*
3)
Color
coat
(texture
coat)
0.28*
(2.3)*
4)
Electromagnetic
interference/radio
frequency
0.48*
(4.
0)*
interference
(EMJJRFI)
shielding
coatings
5)
Specialty
Coatings
A)
Soft
coat
0.52*
(43)*
B)
Plating
resist
0.71*
(5.9)*
C)
Plating
sensitizer
0.85*
(7.1)*
JCAR35O2
19-091
6460r01
575
576
(Source:
Amended at 34
Ill. Reg.
effective
577
578
Section
219.205
Daily-Weighted
Average Limitations
579
580
No
owner
or operator of a
coating
line subject
to
the limitations
of Section 2 19.204
of
this
581
Subpart
and complying by means
of this Section
shall operate the
subject
coating
line unless
the
582
owner
or operator has
demonstrated
compliance
with subsection
(a), (b), (c), (d), (e),
(f),
(g),
e
583
(h),
or
(i)
of
this
Section
(depending
upon the
category of coating)
through
the
applicable
coating
584
analysis
test methods and
procedures
specified
in
Section
2
19.105(a)
of this Part and
the
585
recordkeeping
and
reporting requirements
specified
in Section 219.211(d)
of this
Subpart:
586
587
a)
No
owner or operator
of a coating
line subject to only
one
of the
limitations
from
588
among Section
219.204(a)(l),
(a)(4),
e)-(d), (e),
(f), er-(i), or , prior
to
May
1,
589
2011,
(c)
of this
Subpart shall apply coatings
on any
such coating line, during
any
590
day,
whose daily-weighted
average
VOM content exceeds
the emission
limitation
591
to which the coatings
are subject.
592
593
b)
No
owner or operator
of a miscellaneous
metal parts
and products coating
line
594
subject to the
limitations
of Section
219.204(j)
of this Subpart shall
apply
coatings
595
to miscellaneous
metal
parts
or products on the
subject coating
line
unless
the
596
requirements
in
subsection
(b)(1) or (b)(2) of
this Section are
met.
597
598
1)
For each coating
line thatwhich applies
multiple coatings,
all
of
which are
599
subject to
the
same numerical emission
limitation
within Section
600
219.204(j)
of this
Subpart
during
the same day
(e.g., all
coatings used
on
601
the line are
subject to 0.42 kg/l (3.5
lbs/gal),
the
daily-weighted average
602
VOM
content shall
not
exceed
the coating
VOM content limit
603
corresponding
to the category of coating
used,
or
604
605
2)
For each
coating
line thatwhich applies
coatings
subject to more than
one
606
numerical
emission
limitation
in Section 2 19.204(j)
of this
Subpart,
during
607
the same day,
the
owner or operator
shall have
a site-specific proposal
608
approved
by
the
Agency and approved
by the USEPA
as a SIP
revision.
609
To receive
approval,
the requirements
of
USEPA’s
Emissions Trading
610
Policy
Statement
(and related
policy) 51 Fed. Reg.
43814 (December
4,
611
1986), must
be satisfied.
612
613
c)
No
owner
or
operator
of
a
can
coating
line subject
to the limitations
of
Section
614
2
19.204(b)
of this
Subpart shall operate
the subject
coating line
using a
coating
615
with
a
VOM
content in excess of
the limitations
specified in
Section
219.204(b)
616
of this
Subpart unless all of
the following requirements
are met:
617
JCAR3
502
19-091 6460r01
618
1)
An
alternative
daily
emission
limitation
for
the
can coating
operation,
i.e.
619
for all of
the
can
coating
lines
at the
source,
shall be
determined
according
620
to
subsection
(c)(2)
of
this Section.
Actual
daily
emissions
shall
never
621
exceed
the
alternative
daily
emission
limitation
and
shall be
calculated
by
622
use of
the
following
equation.
623
624
625
626
where:
627
Ed
=
Actual
VOM
emissions
for
the
day in
units
of
kg/day
(lbs/day);
i
=
Subscript
denoting
a
specific
coating
applied;
n
=
Total number
of
coatings
applied
in the
can
coating
operation,
i.e.
all
can
coating
lines at
the source;
VI
=
Volume
of
each
coating
applied
for the
day
in
units
of
llday
(gal/day)
of coating
(minus
water
and
any
compounds
which are
specifically
exempted
from
the
definition
of
VOM);
Cl
= The
VOM
content
of each
coating
as applied
in
units
of
kg
VOM/l
(lbs VOM/gal)
of coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM).
628
629
2)
The
alternative
daily
emission
limitation
(Ad)
shall
be
determined
for
the
630
can
coating
operation,
i.e.
for
all of
the
can
coating
lines
at the
source,
on
631
a daily
basis
as follows:
632
633
i=l
‘
(D, —L,)
634
635
where:
636
Ad
The
VOM
emissions
allowed
for
the day
in
units
of
kg/day
(lbs/day);
i
=
Subscript
denoting
a specific
coating
applied;
JCAR350219-091 6460r01
n
= Total number of
surface coatings applied in the can coating
operation;
C
1 = The VOM content
of each surface coating as applied in
units of
kg
VOM/l (lbs VOM/gal)
of coating (minus water and any
compounds
which are
specifically exempted
from the definition of VOM);
D1 = The
density of VOM in
each coating applied. For the purposes
of
calculating
Ad,
the density is 0.882kg
VOMJ1 VOM (7.36 lbs
VOM/gal VOM);
V
1 = Volume
of each surface coating
applied for the day in units
of 1
(gal) of coating
(minus water and any compounds which
are
specifically
exempted from the definition
of VOM);
L = The VOM
emission limitation for each surface
coating applied
as
specified in Section 2 19.204(b)
of this Subpart in units
of kg
VOM/l
(lbs VOM/gal) of coating
(minus water and any compounds
which are specifically
exempted from the definition
of VOM).
637
638
d)
No
owner or
operator of a heavy off-highway
vehicle products coating
line
639
subject to the limitations
of Section 2 19.204(k)
of this Subpart shall apply
640
coatings to heavy off-highway
vehicle products on the
subject coating line
unless
641
the requirements of subsection
(d)(1) or (d)(2) of this Section are
met.
642
643
1)
For each coating line
thwhich
applies multiple
coatings, all of which
are
644
subject to the same numerical emission
limitation within Section
645
2 19.204(k) of this
Subpart, during the same
day (e.g., all coatings used
on
646
the line
are subject to 0.42 kg/l
(3.5
lbs/gal),
the daily-weighted
average
647
VOM content shall not
exceed the coating VOM content
limit
648
corresponding
to the category of coating
used, or
649
650
2)
For each coating
line thatwhich applies
coatings subject to more
than one
651
numerical emission limitation
in Section 219.204(k)
of this Subpart,
652
during
the same day, the owner or
operator shall have a site
specific
653
proposal approved
by the Agency and approved
by the USEPA as
a SIP
654
revision. To receive
approval, the requirements of
USEPA’s Emissions
655
Trading Policy Statement (and
related policy) 51 Fed. Reg.
43814
656
(December 4, 1986), must
be
satisfied.
657
658
e)
No
owner or operator of
a wood furniture coating line
subject to the limitations
of
659
Section 219.204(l)(1) or (l)(3)
of this Subpart shall apply
coatings to wood
JCAR35021
9-0916460r01
660
furniture
on
the subject
coating
line unless
the
requirements
of subsection
(e)(1)
661
or
(e)(2) of
this Section,
in
addition
to the
requirements
specified
in the note
to
662
Section
219.204(l)(1)
of this Subpart,
are met.
663
664
1)
For
each coating
line
thatwhich
applies multiple
coatings,
all of
which
are
665
subject to the
same numerical
emission
limitation
within Section
666
219.204(l)(1)
or (l)(3)
of
this Subpart,
during the
same
day
(e.g., all
667
coatings
used on
the line
are
subject to
0.67
kg/i (5.6
lbs/gal),
the
daily-
668
weighted
average
VOM
content
shall
not exceed
the
coating
VOM content
669
limit corresponding
to the categoryof
coating
used,
or
670
671
2)
For each
coating
line
thwhieh
applies
coatings subject
to more
than
one
672
numerical
emission
limitation
in Section 219.204(l)(1)
or (l)(3)
of this
673
Subpart, during
the
same
day,
the owner
or
operator
shall have
a site
674
specific
proposal
approved
by
the Agency
and approved
by the
USEPA
as
675
a SIP revision.
To receive
approval,
the
requirements
of
USEPA’s
676
Emissions
Trading Policy
Statement
(and
related policy)
51 Fed.
Reg.
677
43814
(December
4, 1986),
must
be satisfied.
678
679
f)
No
owner
or operator
of
a
plastic
parts
coating
line subject
to the limitations
of
680
Section
2 19.204(m)
or (n) of
this Subpart
shall
apply coatings
to business
681
machine
or automotive/transportation
plastic parts
on
the
subject
coating line
682
unless
the requirements
of
subsection
(f)(1) or
(f)(2) of
this Section
are
met.
683
684
1)
For each
coating
line thatwhich
applies
multiple
coatings,
all of which
are
685
subject
to the
same numerical
emission
limitation
within
Section
686
219.204(m)
or
(n) of this
Subpart,
during the
same day
(e.g., all
coatings
687
used
on the line
are subject
to 0.42
kg/l
(3.5
lbs/gal),
the
daily-weighted
688
average
VOM
content
shall
not
exceed
the coating
VOM
content
limit
689
corresponding
to the category
of coating
used,
or
690
691
2)
For each
coating
line
thatwhich
applies
coatings
subject to
more
than
one
692
numerical
emission
limitation
in
Section 2 19.204(m)
or
(n) of this
693
Subpart,
during
the same
day,
the owner
or operator
shall
have
a site
694
specific
proposal
approved
by the
Agency and
USEPA
as a SIP revision.
695
To receive
approval,
the
requirements
of USEPA’s
Emissions
Trading
696
Policy
Statement
(and
related
policy)
must be
satisfied.
697
698
g)
No
owner
or operator
of a metal
furniture
coating line
subject
to the
limitations
of
699
Section
2 19.204(g)
of this Subpart
shall
apply coatings
on
the
subject
coating
line
700
unless
the
requirements
of
subsection
(g)(1) or
(g)(2) of this
Section
are
met:
701
702
1)
For each
coating line
thatwhich
applies
multiple
coatings,
all of which
are
JCAR3
50219-091
6460r0 1
703
subject
to
the same
numerical
emission limitation
within Section
704
2 19.204(g) of
this Subpart,
during the same day
(e.g., all coatings used
on
705
the line
are
subject
to 0.34 kg/i
(2.8 lbs/gal)),
the
daily-weighted
average
706
VOM content
shall not
exceed
the coating VOM
content limit
707
corresponding
to the category
of coating used,
or
708
709
2)
For each
coating line
thatwhich applies coatings
subject
to
more
than
one
710
numerical
emission limitation
in Section
219.204(g) of
this
Subpart,
711
during the same day,
the owner
or
operator
shall have a
site
specific
712
proposal
approved
by the Agency and
USEPA
as a
SIP
revision.
To
713
receive approval, the
requirements
of USEPA’s Emissions
Trading
Policy
714
Statement
(and related
policy) must be
satisfied.
715
716
h)
No
owner
or
operator of a large appliance
coating
line subject to the
limitations of
717
Section
2 19.204(h)
of this
Subpart
shall apply coatings
on
the subject
coating
line
718
unless the requirements
of subsection
(h)(1)
or
(h)(2)
of this Section
are
met.
719
720
1)
For
each
coating line thatwhich
applies
multiple coatings, all
of
which
are
721
subject to
the same
numerical
emission limitation
within
Section
722
219.204(h)
of this Subpart,
during the
same day (e.g., all coatings
used
on
723
the line are subject to
0.34 kg/l (2.8
lbs/gal)), the daily-weighted
average
724
VOM content shall
not exceed the
coating VOM content
limit
725
corresponding
to the category of coating
used,
or
726
727
2)
For
each
coating
line
thwhich
applies coatings
subject
to
more than
one
728
numerical
emission limitation
in Section 2
19.204(h) of this Subpart,
729
during
the
same
day, the
owner or operator shall
have
a site
specific
730
proposal
approved by the Agency
and USEPA
as a SIP revision.
To
731
receive
approval,
the requirements
of USEPA’s
Emissions Trading Policy
732
Statement
(and related policy)
must
be satisfied.
733
734
j)
On and after May
1, 2011,
no owner
or operator of
a paper coating line
subject to
735
the limitations
of
Section
2 19.204(c)
of this Subpart shall
apply
coatings
on
the
736
subject
coating
line unless
the requirements
in subsection
(i)(1)
or
(i)(2)
of
this
737
Section are
met:
738
739
j
For
each
coating
line
that
applies
multiple
coatings,
all of which
are
740
subject to
the same numerical
emission limitation
within Section
741
2 19.204(c)
during the same
day (e.g., all
coatings used on
the
line are
742
subject
to
0.40 kg/kg
solids
(0.08
kg/kg coatings)), the daily-weighted
743
average VOM content
shall not exceed
the
coating
VOM content
limit
744
corresponding
to the category of coating
used:
or
745
JCAR35O2
19-091 6460r01
746
)
For
each
coating
line that applies
coatings
subject
to more than
one
747
numerical
emission
limitation
in
Section
219.204(c)
during the
same
day,
748
the owner
or operator
shall have
a
site-specific
proposal
approved
by
the
749
Agency
and approved
by USEPA
as
a SIP revision.
To receive
approval,
750
the requirements
of USEPA’s
Emissions
Trading
Policy
Statement
(and
751
related
policy),
51 Fed. Reg.
43814 (December
4,
1986),
must
be satisfied.
752
753
(Source:
Amended
at 34
Ill. Reg.
effective
754
755
Section
219.207 Alternative
Emission
Limitations
756
757
a)
Any
owner
or operator
of a
coating
line
subject to Section
219.204
of this
Subpart
758
may
comply
with this
Section, rather
than
with Section
2 19.204
of this Subpart,
if
759
a
capture system
and
control
device
are operated
at
all
times
the coating
line
is in
760
operation
and the owner
or
operator
demonstrates
compliance
with
subsection
(c),
761
(d), (e),
(f),
(g),
(h), (i),
o-(j), or (k)
of this Section
(depending
upon
the source
762
category)
through the
applicable
coating
analysis
and
capture
system
and
control
763
device
efficiency
test methods
and
procedures
specified
in Section
2 19.105
of this
764
Part
and the
recordkeeping
and
reporting
requirements
specified
in
Section
765
219.211(e)
of
this Subpart;
and
the
control device
is
equipped
with
the
applicable
766
monitoring
equipment
specified
in Section
219.105(d)
of this Part
and the
767
monitoring
equipment
is installed,
calibrated,
operated
and
maintained
according
768
to
vendor
specifications
at
all times the
control device
is in
use.
A
capture
system
769
and
control
device,
which
does
not demonstrate
compliance
with
subsection
(c),
770
(d),
(e),
(f),
(g),
(h), (i),
(j),
or (k)
of this
Section
may
be
used
as an alternative
to
771
compliance
with
Section
219.204 of
this Subpart
only if
the alternative
is
772
approved
by
the
Agency
and
approved
by
the
USEPA as
a
SIP
revision.
773
774
b)
Alternative
Add-On
Control
Methodologies
775
776
1)
The coating
line is equipped
with
a
capture
system
and
control
device
that
777
provides
81 percent
reduction
in the overall
emissions
of
VOM
from
the
778
coating line
and the
control device
has
a 90
percent
efficiency,
or
779
780
2)
The system
used
to
control VOM
from the
coating line
is demonstrated
to
781
have
an
overall efficiency
sufficient
to
limit VOM
emissions
to no more
782
than
what
is allowed
under Section
2 19.204
of this
Subpart.
Use of any
783
control
system other
than
an
afterburner,
carbon adsorption,
condensation,
784
or absorption
scrubber
system
can be
allowed only
if
approved
by
the
785
Agency
and approved
by
the
USEPA
as a SIP
revision.
The
use of transfer
786
efficiency
credits
can
be
allowed
only if approved
by the Agency
and
787
approved
by the USEPA
as a
SIP
revision.
Baseline
transfer
efficiencies
788
and transfer
efficiency
test methods
must
be
approved
by the Agency
and
JCAR3502
19-091
6460r01
789
the USEPA.
Such
overall
efficiency
is
to be
determined
as follows:
790
791
A)
Obtain
the
emission
limitation
from
the
appropriate
subsection
in
792
Section
2 19.204
of this
Subpart;
793
794
B)
Calculate
“S”
according
to the
equation
in Section
219.206
of
this
795
Subpart;
796
797
C)
Calculate
the
overall
efficiency
required
according
to Section
798
219.105(e)
of
this
Part. For the
purposes
of
calculating
this
value,
799
according
to the
equation
in
Section 219.105(e)(2)
of this Part,
800
VOM
1
is
equal
to
the value of
‘IS” as
determined
above
in
801
subsection
(b)(2)(B)
of this
Section.
802
803
c)
No
owner or operator
of a coating
line
subject
to only
one
of the emission
804
limitations
from
among
Section
219.204(a)(1),
(a)(4), e)-(d),
(e),
(f)
1er-(i)
805
prior
to May 1,
2011, (c)
of this
Subpart
and equipped
with
a capture
system
and
806
control
device
shall operate
the subject
coating
line unless
the
requirements
in
807
subsection
(b)(1)
or (b)(2)
of
this Section
are met.
No
owner
or operator
of
a
808
coating
line
subject to
Section 219.204(a)(2)
or (a)(3) of
this Part and
equipped
809
with
a
capture
system
and control
device
shall
operate
the coating
line unless
the
810
owner
or operator
demonstrates
compliance
with such
limitation
in accordance
811
with
the topcoat
protocol
referenced
in Section
219.105(b)
of this
Part.
812
813
d)
No
owner
or operator
of a miscellaneous
metal parts
and products
coating
line
814
thatwh4eh
applies
one or
more
coatings
during
the same day,
all
of which
are
815
subject
to the same
numerical
emission
limitation
within Section
219.204(j)
of
816
this
Subpart (e.g.,
all coatings
used
on the line
are subject
to 0.42
kg!l
Lf3.5
817
lbs/gal)f,
and
iwhich
is equipped
with
a capture
system
and
control
device
818
shall
operate
the
subject
coating
line unless
the
requirements
in
subsection
(b)( 1)
819
or
(b)(2)
of this
Section are
met.
820
821
e)
No
owner
or operator
of
a
heavy
off-highway
vehicle
products
coating
line
822
thatwhieh
applies
one
or
more
coatings during
the
same day,
all
of which
are
823
subject
to the same
numerical
emission
limitation
within Section
2 19.204(k)
of
824
this
Subpart
(e.g.,
all
coatings
used on
the
line
are subject
to 0.42
kg!l
çf3.5
825
lbs/gal)3),
and gwhich
is
equipped with
a capture
system
and control
device
826
shall
operate the
subject
coating line
unless the
requirements
in subsection
(b)(1)
827
or
(b)(2)
of this
Section
are met.
828
829
f)
No
owner or
operator
of a wood
furniture
coating
line
thatwhich
applies
one
or
830
more
coatings
during
the same
day, all of which
are subject
to the
same
numerical
831
emission
limitation
within Section
2 19.204(1)
of this
Subpart (e.g.,
all
coatings
JCAR35O2
19-091
6460r01
832
used
on the
line are
subject to
0.67
kg/l
Lf
5.6 lbs/gal)]),
and thatwhich
is equipped
833
with
a capture
system
and
control
device shall
operate
the subject
coating
line
834
unless
the
requirements
in
subsection
(b)(1)
or (b)(2)
of
this Section
are met. If
835
compliance
is achieved
by
meeting
the
requirements
in subsection
(b)(2)
of this
836
Section,
then
the
provisions
in
the note to
Section
2 19.204(1)
of this
Subpart
must
837
also
be met.
838
839
g)
No
owner
or operator
of a can
coating
line
and
equipped
with
a capture
system
840
and
control
device
shall operate
the
subject coating
line
unless
the
requirements
in
841
subsection
(g)(1)
or (g)(2)
of
this Section
are
met.
842
843
1)
An
alternative
daily
emission limitation
for the can
coating
operation,
i.e.
844
for
all of the
can coating
lines
at the source,
shall
be
determined
according
845
to
Section
219.205(c)(2)
of this
Subpart.
Actual
daily
emissions
shall
846
never
exceed
the alternative
daily
emission
limitation
and shall
be
847
calculated
by use of
the
following
equation:
848
849
Ed=VC(1—F)
850
851
where:
852
Ed
Actual
VOM emissions
for the day
in
units
of kg/day
(lbs/day);
i
Subscript
denoting
the
specific
coating
applied;
n
= Total
number
of surface
coatings
as applied
in the
can
coating
operation;
V
1
=
Volume
of each
coating
as applied
for the day
in units
of
1/day
(gal/day)
of coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM);
C
1 = The
VOM content
of
each coating
as applied
in units
of
kg VOM/l
(lbs VOM/gal)
of
coating
(minus
water
and
any
compounds
which
are specifically
exempted
from
the definition
of
VOM)
and
F
1
= Fraction,
by weight,
of
VOM
emissions
from
the surface
coating,
reduced
or prevented
from
being
emitted
to
the
ambient
air. This
is the overall
efficiency
of
the capture
JCAR350219-091
6460r01
system
and control
device.
853
854
2)
The
coating line
is
equipped
with
a capture
system
and
control
device
that
855
provide
75 percent
reduction
in the overall
emissions
of VOM
from
the
856
coating
line and
the control
device
has
a
90
percent
efficiency.
857
858
h)
No
owner or
operator
of a
plastic
parts coating
line
thatwhi-eh
applies
one or
more
859
coatings
during
the
same day,
all
of which
are subject
to
the same
numerical
860
emission
limitation
within Section
2 19.204(m)
or (n)
of this
Subpart
(e.g.,
all
861
coatings used
on
the line are
subject
to 0.42
kg/l
ff3.5
lbs/gal)),
and thatwhich
is
862
equipped
with a capture
system
and
control
device
shall
operate the
subject
863
coating
line
unless
the
requirements
in subsection
(b)(1) or
(b)(2)
of this Section
864
are
met.
865
866
i)
Prior
to
May
1, 2011,
noNe
owner
or operator
of a
metal
furniture
coating line
867
thatwhich
applies one
or more
coatings
during
the same
day,
all of which
are
868
subject
to the
same
numerical
emission
limitation
within
Section 2
19.204(g)
of
869
this
Subpart
(e.g., all
coatings
used on
the
line are subject
to
0.34
kg!l ff2.8
870
lbs/gal)1),
and
thatwhich
is
equipped
with a
capture
system
and control
device
871
shall
operate
the subject
coating
line unless
the requirements
in subsection
(b)(1)
872
or
(b)(2)
of this Section
are met.
873
874
j)
Prior
to
May 1, 2011,
noNe
owner
or operator
of a large
appliance
coating
line
875
thatwhieh
applies
one or
more
coatings
during the
same
day,
all of which
are
876
subject
to the
same numerical
emission
limitation
within Section
2 19.204(h)
of
877
this
Subpart
(e.g., all coatings
used on
the line
are subject
to
0.34 kg!l
ff2.8
878
lbs/gals),
and
which
is
equipped
with a capture
system
and control
device
879
shall
operate
the subject
coating
line
unless the
requirements
in
subsection
(b)(1)
880
or (b)(2)
of this
Section
are met.
881
882
On and
after May
1, 2011,
no
owner
or operator
of a paper
coating line,
metal
883
furniture
coating
line, or
large
appliance
coating
line that
is
equipped
with a
884
capture
system
and control
device shall
operate
the
subject
coating line
unless
885
either:
886
887
1)
The
capture system
and
control
device
provide at
least 90 percent
888
reduction
in the
overall
emissions
of
VOM from
the
coating line;
or
889
890
The
owner or
operator complies
with
the applicable
limitation
set forth
in
891
Section
219.204
of this
Subpart by
utilizing
a combination
of low-VOM
892
coatings
and a capture
system
and control
device.
893
894
(Source:
Amended
at 34
Ill.
Reg.
effective
JCAR35O21
9-091
6460r01
895
896
Section
219.210
Compliance
Schedule
897
898
Every
owner or
operator of
a coating
line
(of
a
type
included
within
Section 219.204
of
this
899
Subpart)
shall
comply
with
the requirements
of
Section 219.204,
219.205,
219.207
or
219.208
900
and Section
219.211
or Sections
219.212
and
219.213 of
this Subpart
in
accordance
with the
901
appropriate
compliance
schedule
as
specified
in
subsection
(a),
(b),
(c),
(d),
(e)-o (f),
or
(g)
of
902
this Sectionbelow:
903
904
a)
No
owner
or operator
of a
coating
line thatwhich
is exempt
from the
limitations
of
905
Section 219.204
of this Subpart
because
of the criteria
in
Section
219.208(a)
or
906
(b) of
this
Subpart
shall operate
said coating
line
on or
after
a date consistent
with
907
Section 2
19.106 of this
Part,
unless
the
owner or
operator has
complied
with,
and
908
continues
to
comply
with, Section
219.211(b)
of
this
Subpart.
909
910
b)
No
owner or
operator
of a coating
line complying
by
means of
Section
219.204
of
911
this Subpart
shall operate
said coating
line
on
or
after a
date
consistent
with
912
Section
219.106
of this
Part,
unless the owner
or operator
has
complied with,
and
913
continues
to comply
with, Sections
219.204
and
219.211(c)
of this Subpart.
914
915
c)
No
owner
or operator
of a coating
line
complying
by
means
of Section
219.205
of
916
this
Subpart
shall operate
said
coating
line on or
after a date
consistent
with
917
Section
219.106
of this Part,
unless the
owner
or operator
has complied
with,
and
918
continues
to comply
with,
Sections
219.205 and
219.211(d)
of
this
Subpart.
919
920
d)
No
owner or operator
of
a
coating
line
complying
by
means of Section
219.207
of
921
this
Subpart
shall
operate
said coating
line on
or after
a
date consistent
with
922
Section
219.106
of this Part,
unless
the owner
or operator
has complied
with,
and
923
continues
to comply
with,
Sections
219.207
and 219.211(e)
of
this Subpart.
924
925
e)
No
owner
or operator
of
a coating
line subject
to one
or
more of
the emission
926
limitations
contained
in Section
2 19.204
of
this Subpart
on or after
March
15,
927
1996,
choosing to
comply
by
means
of Section
219.204,
219.205 or
219.207
of
928
this
Subpart,
shall
operate
said coating
line
on or after
March
15,
1996, unless
the
929
owner
or operator
complies
with and
continues
to comply
with, respectively,
the
930
applicable
requirements
in
Section 219.204,
or the
alternative
control
options
in
931
Sections
219.205
or
219.207
and
the requirements
of Section
219.211.
932
933
f)
No
owner or
operator of
a coating
line
subject
to one
or more
of the
emission
934
limitations
contained
in Section
2 19.204
of this Subpart
on or
after March
15,
935
1996,
choosing
to
comply
by
means of Section
219.212
of
this
Subpart,
shall
936
operate said
coating
line on
or after March
15,
1996,
unless
the
owner
or operator
937
complies
with and
continues
to
comply
with the
requirements
of
Sections 219.212
JCAR35O2
19-091 6460r01
938
and
219.213
of
this Subpart.
939
940
g
No
owner
or
operator
of a coating line
subject
to the
emission
limitations in
941
Section 219.204(c)(2),
219.204(g)(2),
or
219.204(h)(2)
of
this Subpart
shall
942
operate that coating
line on or after
a
date
consistent
with Section 2 19.106(c)
of
943
this Part, unless
the owner or operator
has complied with,
and continues
to
944
comply with,
Section
219.204(c)(2),
219.204(g)(2),
or 219.204(h)(2),
as
945
applicable,
or the alternative control
options in
Section 219.205
or
2
19.207, and
946
all applicable requirements
in Sections 219.211 and
219.218
of
this Subpart.
947
948
(Source:
Amended
at 34
Iii.
Reg.
effective
949
950
Section 219.211 Recordkeeping
and Reporting
951
952
a)
The VOM
content
of each coating
and the efficiency
of
each capture
system
and
953
control device
shall
be determined
by the applicable
test methods and
procedures
954
specified in Section
219.105 of this
Part to establish
the records required
under
955
this Section.
956
957
b)
Any owner
or operator of a coating
line thatwhich
is exempted
from
the
958
limitations
of Section
219.204
of this Subpart
because of Section
219.208(a) or
959
(b)
of this Subpart
shall
comply with the following:
960
961
1)
For sources exempt
from
Section
219.208(a) of this
Subpart, by
a date
962
consistent
with
Section 219.106 of
this Part, the
owner or operator of
a
963
coating
line or group
of coating
lines referenced
in subsection (b)
of this
964
Section shall
certify to the
Agency that the coating
line or group
of
coating
965
lines is
exempt
under the provisions
of
Section
219.208(a) of this
Subpart.
966
Such certification
shall include:
967
968
A)
A declaration
that the
coating line is exempt
from the
limitations
of
969
Section
2
19.204
of this
Subpart
because
of Section
219.208(a)
of
970
this
Subpart; and
971
972
B)
Calculations
thatwhich
demonstrate that
the
combined
VOM
973
emissions
from the coating
line
and
all other coating lines
in the
974
same
category never
exceed 6.8 kg (15
lbs) per day
before
the
975
application of capture
systems and
control
devices.
The
following
976
equation
shall be
used to calculate
total VOM emissions:
977
978
j=1 i=l
979
JCAR3
502
19-091
6460r0 1
980
where:
981
Te
=
Total
VOM
emissions
from
coating
lines
each
day
before
the
application
of
capture
systems
and
control
devices
in
units
of kg/day
(lbs/day);
m
=
Number
of coating
lines
at
the
source
that
otherwise
would
be
subject
to
the
same
subsection
of
Section
219.104
of
this
Part
(because they
belong
to the
same
category,
e.g.,
can
coating);
j
Subscript
denoting
an
individual
coating line;
n
=
Number
of
different
coatings
as
applied
each
day
on
each
coating
line;
i
Subscript
denoting
an
individual
coating;
A
=
Weight
of
VOM
per volume of
each
coating
(minus
water
and
any
compounds which
are
specifically
exempted
from
the
definition
of
VOM)
as
applied
each
day
on each
coating line
in
units
of
kg
VOM/l
(lbs
VOM]gal);
B
1
Volume
of
each
coating
(minus
water
and
any
compounds
which
are specifically
exempted
from
the
definition
of
VOM)
as applied
each
day
on
each
coating
line
in
units
of
1/day
(gal/day).
The
instrument
or
method
by which
the
owner
or
operator
accurately
measured
or
calculated
the
volume
of
each
coating
as
applied
on
each
coating
line
each
day
shall
be
described
in the
certification
to
the
Agency.
982
983
2)
For
sources
exempt
under
Section
2
19.208(b)
of
this
Subpart,
by
March
984
15,
1998,
or
upon
initial
start-up,
the
owner
or
operator
of
a coating
line
or
985
a
group
of coating
lines
referenced
in subsection
(b)
of
this
Section
shall
986
certify
to the
Agency
that
the source
is
exempt
under
the
provisions
of
987
Section 219.208(b)
of this
Subpart.
Such
certification
shall
include:
988
989
A)
A
declaration
that
the
source
is
exempt
from
the
limitations
of
990
Section 219.204(1)
of this
Subpart
because
of Section
219.208(b)
991
of
this
Subpart;
and
992
JCAR350219-09
1
6460r01
993
B)
Calculations
which
demonstrate that the
source meets the criteria
994
of
exemption because
of
Section
219.208(b)
of this Subpart.
995
996
3)
For sources
exempt under
Section 2 19.208(a)
of this Subpart, on
and after
997
a
date
consistent with Section
2 19.106
of
this
Part, the owner
or operator
998
of a coating line or group
of lines referenced
in
this subsection
shall
999
collect and
record
all of the following
information each
day
for each
1000
coating
line and maintain
the information
at the source
for a period of
1001
three
years:
1002
1003
A)
The name
and identification number
of
each
coating as
applied
on
1004
each coating
line; and
1005
1006
B)
The weight of
VOM per volume
and the volume
of each coating
1007
(minus water and
any compounds
which are specifically
exempted
1008
from the definition
of VOM) as applied
each day
on
each
coating
1009
line.
1010
1011
4)
For
sources exempt
under Section 2 19.208(b)
of this Subpart,
on and
after
1012
March 15,
1998, the
owner or
operator
of a coating line
or group of
1013
coating lines referenced
in this subsection
(b) shall
collect and
record
all
1014
of the
following
information for each
coating line
and maintain
the
1015
information
at the
source for
a period of three years:
1016
1017
A)
The name and identification
number
of each coating as applied
on
1018
each
coating
line;
and
1019
1020
B)
The
weight
of VOM
per volume and
the volume of each
coating
1021
(minus water and
any compounds which
are specifically
exempted
1022
from
the
definition
of VOM) as applied
on each coating
line
on a
1023
monthly basis.
1024
1025
5)
On and
after
a date consistent
with
Section
219.106 of this Part,
the owner
1026
or operator
of
a coating
line
or group of coating
lines exempted from
the
1027
limitations
of Section 219.204
of
this
Subpart
because of Section
1028
2 19.208(a)
of
this
Subpart
shall notify the Agency
of any
record showing
1029
that total
VOM emissions
from the coating
line or group
of
coating
lines
1030
exceed 6.8
kg
(15 ibs) in
any
day
before
the application of capture
systems
1031
and control devices
by sending
a
copy of such record to
the
Agency
1032
within 30
days
after
the exceedance occurs.
1033
1034
6)
On and
after March
15,
1998,
any
owner
or operator
of
a
source exempt
1035
from
the limitations
of Section 219.204(1)
of this
Subpart because of
JCAR3 502
19-091 6460r01
1036
Section
2 19.208(b)
of this Subpart
shall
notify
the
Agency
if the source’s
1037
VOM emissions
exceed
the limitations
of Section
2
19.208(b)
of this
1038
Subpart
by sending
a copy
of
calculations
showing
such
an exceedance
1039
within
30 days
after the change
occurs.
1040
1041
c)
Any
owner
or operator
of a coating
line
subject to the
limitations
of Section
1042
219.204
of this
Subpart
other than
Section
219.204(a)(2)
and (a)(3)
of
this
1043
Subpart
and
complying
by means
of Section
219.204
of this Subpart
shall
comply
1044
with
the
following:
1045
1046
1)
By
a date consistent
with
Section 219.106
of this
Part,
or upon
initial
start-
1047
up of
a new
coating line,
or
upon
changing
the method
of compliance
from
1048
an
existing subject
coating
line from
Section
2
19.205, Section
2
19.207,
1049
Section
219.215,
or Section
219.216
of this
Subpart to
Section 219.204
of
1050
this Subpart;
the owner
or operator
of a subject
coating line
shall
certify
to
1051
the
Agency
that
the
coating
line will
be in
compliance
with
Section
1052
2 19.204
of this
Subpart
on and after
a date consistent
with
Section
1053
219.106
of this
Part,
or
on
and after
the initial
start-up
date. TheSuch
1054
certification
shall
include:
1055
1056
A)
The name
and
identification
number
of each
coating as
applied
on
1057
each
coating line;
1058
1059
B)
The
weight
of VOM
per volume
of
each
coating
(minus
water
and
1060
any
compounds
which
are
specifically
exempted
from
the
1061
definition
of
VOM)
as
applied
each day
on
each
coating
line;
a4
1062
1063
C)
On and after
March 15,
1998,
for coating
lines
subject
to the
1064
limitations
of Section
219.204(1)(2)(A)
or (B)
of this
Subpart,
the
1065
weight of
VOM per weight
of solids in
each
coating
as applied
1066
each
day
on each
coating
line
1067
1068
j)
For
coating
lines
subject
to the
limitations
of Section
219.204(c)(2)
1069
of
this Subpart,
the weight
of VOM
per
weight
of solids
(or
the
1070
weight
of
VOM
per weight
of
coatings,
as
applicable)
in each
1071
coating as
applied each
day on
each coating
1ine
and
1072
1073
For coating
lines
subject
to
the limitations
of Section
219.204(g)(2)
1074
or 219.204(h)(2)
of
this
Subpart,
the
application
methods used
to
1075
apply
coatings
on
the subject
coating
line
and
the weight
of
VOM
1076
per volume
of
each coating
(or
the weight
of VOM
per
volume
of
1077
solids
in
each
coating,
as
applicable)
as
applied
each
day on each
1078
coating
line.
JCAR3
502
19-091 6460r01
1079
1080
2)
On and
after a date
consistent
with Section
219.106
of
this Part,
or on
and
1081
after
the initial
start-up
date,
the
owner
or
operator
of a subject
coating
1082
line
shall
collect
and
record
all of the
following
information
each day
for
1083
each
coating
line and maintain
the
information
at the
source
for a period
of
1084
three
years:
1085
1086
A)
The
name
and
identification
number
of each
coating
as applied
on
1087
each
coating
line;
1088
1089
B)
The
weight
of VOM per
volume of
each
coating
(minus
water and
1090
any
compounds
which are
specifically
exempted
from the
1091
definition
of
VOM)
as applied
each
day on
each coating
line;
1092
1093
C)
On
and after
March
15, 1998,
for
coating
lines subject
to the
1094
limitations
of
Section
219.204(l)(2)(A)
or (B)
of this
Subpart,
the
1095
weight
of VOM
per weight
of solids in
each coating
as applied
1096
each
day on each
coating
line and certified
product
data
sheets
for
1097
each
coating;
and
1098
1099
D)
On
and after
March 15,
1998, for
wood
furniture
coating
spray
1100
booths subject
to
the limitation
of Section
219.204(l)(4)(A)
of this
1101
Subpart,
the
weight of
VOM
per
weight
of
solids
in each
strippable
1102
spray
booth coating
as
applied each
day
on
each spray
booth
and
1103
certified
product data
sheets for
each coating;;
1104
1105
)
For
coating lines
subject
to the
limitations
of Section
219.204(c)(2)
1106
of this
Subpart, the
weight
of VOM per
weight
of
solids (or
the
1107
weight
of VOM
per
weight of
coatings,
as
applicable)
in each
1108
coating
as
applied
each day
on each coating
line,
and certified
1109
product
data
sheets
for each coating;
and
1110
1111
)
For coating
lines subject
to the
limitations
of Section
219.204(g)(2)
1112
or
219.204(h)(2)
of this
Subpart,
the weight
of VOM
per
volume
1113
of each
coating (or
the weight
of VOM
per
volume
of solids in
1114
each coating,
as
applicable)
as applied
each
day on
each coating
1115
line,
and certified
product
data sheets
for
each coating.
1116
1117
3)
On and after
a date consistent
with
Section
219.106 of
this Part, the
owner
1118
or operator
of a subject
coating
line shall
notify the
Agency
in the
1119
following
instances:
1120
JCAR35O2
19-091
6460r01
1121
A)
Any record
showing
violation
of Section
219.204
of this Subpart
1122
shall be
reported
by sending
a copy
of such
record
to the
Agency
1123
within
30 days
following
the occurrence
of the
violation.
1124
1125
B)
At least
30 calendar
days
before
changing
the method
of
1126
compliance
from Section
2 19.204
to
Section
2 19.205 or
Section
1127
2 19.207
of
this Subpart,
the owner
or
operator
shall comply
with
1128
all
requirements
of subsection
(d)(1) or
(e)(1)
below,
respectively.
1129
Upon changing
the method
of compliance
from Section
2
19.204
to
1130
Section
219.205
or Section
219.207
of this
Subpart,
the owner
or
1131
operator
shall
comply
with all requirements
of subsection
(d)
or
(e)
1132
of
this Section,
respectively.
1133
1134
d)
Any
owner
or operator
of a
coating line
subject
to the
limitations
of
Section
1135
219.204
of this
Subpart
and complying
by means
of Section
219.205
of this
1136
Subpart shall
comply
with
the
following:
1137
1138
1)
By
a date consistent
with
Section
219.106
of this Part,
or upon
initial
start-
1139
up
of a new
coating line,
or upon
changing
the method
of compliance
for
1140
an
existing
subject coating
line
from
Section 2
19.204
or
Section
2 19.207
1141
to Section 219.205
of
this Subpart;
the
owner
or
operator
of the
subject
1142
coating line
shall
certify
to the
Agency
that the coating
line
will be
in
1143
compliance
with Section
2 19.205
on
and after
a date consistent
with
1144
Section 2
19.106
of this Part,
or on and
after
the
initial start-up
date.
1145
TheSuch
certification
shall include:
1146
1147
A)
The
name
and identification
number
of each
coating
line
which
1148
will comply
by
means
of
Section 2 19.205
of this
Subpart.
1149
1150
B)
The name
and identification
number
of each coating
as
applied
on
1151
each
coating
line.
1152
1153
C)
The weight
of VOM
per volume
and the
volume of
each
coating
1154
(minus water
and any
compounds
which
are specifically
exempted
1155
from the definition
of
VOM)
as applied
each
day
on
each
coating
1156
line.
1157
1158
D)
On and
after
March
15,
1998,
for
coating
lines
subject
to the
1159
limitations
of
Section
219.204(l)(2)(A)
or
(B)
of this
Subpart,
the
1160
weight
of VOM
per weight
of solids
in each
coating as
applied
1161
each
day on
each coating
line.
1162
JCAR35O2
19-091
6460r01
1163
)
For
coating
lines subject
to
the
limitations
of
Section
219.204(c)(2)
1164
of this
Subpart,
the
weight
of VOM
per
weight
of
solids
(or
the
1165
weight
of VOM
per
weight
of coatings,
as
applicable)
in
each
1166
coating
as
applied
each
day
on each
coating
line.
1167
1168
For
coating
lines
subject
to the
limitations
of Section
219.204(g)(2)
1169
or
219.204(h)(2)
of
this
Subpart,
the
weight
of
VOM
per
volume
1170
of
each coating
(or
the weight
of
VOM
per volume
of
solids
in
1171
each
coating,
as
applicable)
as
applied
each
day
on each
coating
1172
line.
1173
1174
GE)
The
instrument
or
method
by
which
the
owner
or operator
will
1175
accurately
measure
or calculate
the
volume
of
each
coating
as
1176
applied
each
day
on
each
coating
line.
1177
1178
JLjF)
The
method
by
which
the
owner
or
operator
will
create
and
1179
maintain
records
each
day
as required
in
subsection
(d)(2)
of
this
1180
Section.
1181
1182
16)
An
example
of
the
format
in which
the
records
required
in
1183
subsection
(d)(2)
of
this
Section
will
be
kept.
1184
1185
2)
On and
after
a
date consistent
with
Section
219.106
of this
Part,
or
on and
1186
after
the
initial
start-up
date,
the owner
or
operator
of
a
subject
coating
1187
line shall
collect
and
record
all of the
following
information
each
day for
1188
each
coating
line
and
maintain
the
information
at
the source
for
a period
of
1189
three
years:
1190
1191
A)
The
name
and
identification
number
of
each
coating
as
applied
on
1192
each
coating
line.
1193
1194
B)
The
weight
of VOM
per volume
and the
volume
of each
coating
1195
(minus
water
and
any
compounds
which
are
specifically
exempted
1196
from
the
definition
of VOM)
as applied
each
day
on each
coating
1197
line.
1198
1199
C)
On
and
after
March
15,
1998,
for
coating
lines
subject
to
the
1200
limitations
of Section
219.204(l)(2)(A)
or
(B)
of
this Subpart,
the
1201
weight
of
VOM per
weight
of solids
in
each coating
as
applied
1202
each
day
on each
coating
line.
1203
1204
For
coating
lines
subject
to
the
limitations
of Section
219.204(c)(2)
1205
of
this
Subpart,
the
weight
of
VOM
per
weight
of
solids
(or
the
JCAR35O2
19-091
6460r01
1206
weight
of VOM
per
weight
of coatings,
as
applicable)
in
each
1207
coating
as applied
each
day
on each
coating
line.
1208
1209
j)
For coating
lines
subject
to the
limitations
of Section
21
9.204(g)(2)
1210
or
219.204(h)(2)
of
this
Subpart,
the
weight
of
VOM
per
volume
1211
of
each
coating
(or
the weight
of
VOM
per volume
of
solids
in
1212
each
coating,
as
applicable)
as
applied
each
day
on each
coating
1213
line.
1214
1215
FD)
The
daily-weighted
average
VOM
content
of
all coatings
as
1216
applied
on
each
coating
line as
defined
in Section
219.104
of
this
1217
Part.
1218
1219
3)
On
and after
a date
consistent
with
Section
219.106
of
this
Part,
the
owner
1220
or operator
of a subject
coating
line
shall
notify
the
Agency
in the
1221
following
instances:
1222
1223
A)
Any
record
showing
violation
of
Section
219.205
of
this
Subpart
1224
shall
be reported
by
sending
a
copy of
such
record
to
the Agency
1225
within
30
days following
the occurrence
of the
violation.
1226
1227
B)
At
least
30 calendar
days
before
changing
the
method
of
1228
compliance
with
this
Subpart
from
Section
2 19.205
to Section
1229
219.204
or Section
219.207
of
this
Subpart,
the
owner or
operator
1230
shall comply
with all
requirements
of
subsection
(c)(1)
or
(e)(1)
of
1231
this
Section,
respectively.
Upon changing
the method
of
1232
compliance
with
this
Subpart
from
Section
2
19.205
to
Section
1233
219.204
or
Section
219.207
of this
Subpart,
the
owner
or
operator
1234
shall comply
with
all
requirements
of
subsection
(c) or
(e)
of
this
1235
Section,
respectively.
1236
1237
e)
Any
owner
or operator
of
a
coating
line
subject
to
the
limitations
of Section
1238
219.207
and
complying
by means
of
Section
219.207(c),
(d),
(e), (f),
(g)-ef
(h)
1239
flç)
of this
Subpart
shall
comply
with
the following:
1240
1241
1)
By
a
date
consistent
with
Section
219.106
of this
Part, or
upon
initial
start-
1242
up of
a new coating
line,
or
upon changing
the
method
of compliance
for
1243
an existing
coating
line from
Section
219.204
or
Section
219.205
to
1244
Section
2
19.207
of
this Subpart,
the owner
or
operator
of the
subject
1245
coating
line
shall
perform
all tests
and
submit
to the
Agency
the
results
of
1246
all
tests
and
calculations
necessary
to
demonstrate
that
the
subject
coating
1247
line
will
be
in
compliance
with
Section
2
19.207
of
this Subpart
on and
JCAR3502
19-091
6460r01
1248
after
a date
consistent
with
Section
219.106 of this
Part,
or on
and after
the
1249
initial start-up
date.
1250
1251
2)
On
and
after
a date consistent
with Section 219.106
of this Part, or on
and
1252
after the
initial start-up date,
the
owner
or
operator of a subject
coating
1253
line
shall
collect
and record
all of
the
following
information
each
day for
1254
each coating
line and
maintain the information
at the
source
for
a period
of
1255
three
years:
1256
1257
A)
The
weight of
VOM per volume
of coating solids
as
applied each
1258
day
on
each coating
line, if
complying pursuant
to Section
1259
219.207(b)(2) of
this Subpart.
1260
1261
B)
Control device monitoring
data.
1262
1263
C)
A
log
of operating
time for the
capture system, control
device,
1264
monitoring
equipment
and the associated
coating line.
1265
1266
D)
A
maintenance
log for the capture
system, control device
and
1267
monitoring equipment
detailing
all routine and non-routine
1268
maintenance
performed including
dates and duration
of any
1269
outages.
1270
1271
3)
On and
after a date
consistent
with Section 219.106
of this
Part,
the owner
1272
or operator of
a subject coating line
shall notify
the Agency in the
1273
following
instances:
1274
1275
A)
Any
record
showing violation
of Section
2 19.207 of this
Subpart
1276
shall
be reported by
sending a copy of such
record
to
the Agency
1277
within 30
days following
the
occurrence
of the violation.
1278
1279
B)
At
least 30
calendar
days
before changing
the method of
1280
compliance
with this
Subpart from Section
2 19.207
to
Section
1281
2
19.204 or
Section 2
19.205
of this
Subpart, the owner or
operator
1282
shall
comply with all requirements
of subsection
(c)(1)
or (d)(1)
of
1283
this
Section,
respectively.
Upon
changing
the method of
1284
compliance
with this
Subpart Part from
Section
2
19.207
to
Section
1285
219.204
or Section 219.205
of this
Subpart, the owner or
operator
1286
shall
comply
with
all requirements
of subsection (c)
or
(d) of this
1287
Section,
respectively.
1288
JCAR350219-091
6460r0l
1289
f)
Any
owner
or
operator
of a primer
surfacer
operation
or topcoat
operation
subject
1290
to
the limitations
of Section
219.204(a)(2)
or
(a)(3)
of
this
Subpart
shall comply
1291
with
the following:
1292
1293
1)
By a date
consistent
with Section
219.106
of
this
Part, or
upon
initial
start-
1294
up of
a new
coating
operation,
the
owner
or operator
of
a subject
coating
1295
operation
shall
certify
to
the Agency
that
the
operation
will be
in
1296
compliance
with Section
219.204
of
this
Subpart
on and
after
a
date
1297
consistent
with
Section
219.106
of this
Part, or
on and
after the
initial
1298
start-up
date.
TheSuch
certification
shall
include:
1299
1300
A)
The
name and
identification
number
of
each
coating
operation
1301
which
will
comply
by
means
of
Section
219.204(a)(2)
and
(a)(3)
of
1302
this
Subpart
and
the
name
and identification
number
of
each
1303
coating
line
in each
coating
operation.
1304
1305
B)
The
name
and
identification
number
of
each
coating
as
applied
on
1306
each
coating
line
in
the coating
operation.
1307
1308
C)
The
weight
of VOM
per volume
of each
coating
(minus
water
and
1309
any
compounds
which
are
specifically
exempted
from
the
1310
definition
of VOM)
as
applied
each day
on each
coating
line.
1311
1312
D)
The
transfer
efficiency and control
efficiency
measured
for
each
1313
coating
line.
1314
1315
E)
Test
reports,
including
raw
data and
calculations
documenting
the
1316
testing
performed
to
measure
transfer
efficiency
and
control
1317
efficiency.
1318
1319
F)
The
instrument
or
method
by
which
the
owner
or
operator
will
1320
accurately
measure
or
calculate
the
volume
of each
coating
as
1321
applied
each day
on
each
coating
line.
1322
1323
G)
The method
by
which
the owner
or operator
will create
and
1324
maintain
records
each
day as
required
in subsection
(f)(2)
of this
1325
Sectionbelow.
1326
1327
H)
An
example
format
for presenting
the records
required
in
1328
subsection
(f)(2) of
this Sectionbelow.
1329
1330
2)
On
and
after
a date
consistent
with
Section
2
19.106
of this
Part,
or
on and
1331
after
the initial
start-up
date,
the
owner
or operator
of a subject
coating
JCAR35O21 9-09
1
6460r01
1332
operation
shall collect
and record
all of the
following information
each
1333
day
for each
topcoat
or primer surfacer
coating operation and
maintain
the
1334
information
at the source
for a period
of three
years:
1335
1336
A)
All information
necessary
to
calculate the daily-weighted
average
1337
VOM emissions
from
the coating operations
in kg (lbs) per 1
(gal)
1338
of coating
solids
deposited in
accordance with
the
proposal
1339
submitted,
and approved
pursuant
to Section
219.204(a)(2)
or
1340
(a)(3)
of this
Subpart
including:
1341
1342
i)
The
name
and identification number
of each coating as
1343
applied on each
coating
operation.
1344
1345
ii)
The weight of
VOM
per
volume of
each coating (minus
1346
water and any
compounds
which are specifically
exempted
1347
from
the definition
of VOM) as applied
each day on
each
1348
coating operation.
1349
1350
B)
If a control
device
or
devices
aredevice(s) is
used to control
VOM
1351
emissions,
control device
monitoring
data; a
log of operating
time
1352
for
the capture system,
control device, monitoring
equipment
and
1353
the associated
coating operation; and
a maintenance log
for the
1354
capture system, control
device
and
monitoring
equipment,
1355
detailing all routine
and
non-routine
maintenance
performed
1356
including
dates and duration
of any
outages.
1357
1358
3)
On
and
after a date
consistent with
Section
219.106 of this
Part or on and
1359
after the initial
start-up date, the owner
or operator of a
subject coating
1360
operation
shall determine
and record
the
daily VOM emissions
in kg (lbs)
1361
per 1 (gal) of coating
solids deposited
in accordance with
the proposal
1362
submitted
and approved
pursuant to
Section
219.204(a)(2)
or (a)(3) of this
1363
Subpart within 10 days
from the end
of the
month
and maintain
this
1364
information
at the
source for a period
of
three years.
1365
1366
4)
On
and
after a date
consistent with
Section
219.106 of this
Part, the owner
1367
or operator of a subject
coating operation
shall notify the
Agency in
the
1368
following
instances:
1369
1370
A)
Any
record showing a
violation
of
Section 219.204(a)(2)
or (a)(3)
1371
of this
Subpart shall
be reported
by
sending
a copy of
such record
1372
to the Agency within
15 days from
the
end of the month
in
which
1373
the violation occurred.
1374
JCAR35O2
19-09
16460r01
1375
B)
The
owner
or
operator
shall
notify
the
Agency
of
any change
to the
1376
operation
at least
30
days
before
the
change
is
effected.
The
1377
Agency
shall
determine
whether
or not
compliance
testing
is
1378
required.
If the
Agency
determines
that
compliance
testing
is
1379
required,
then
the
owner
or operator
shall
submit
a testing
proposal
1380
to the
Agency
within
30
days
and test
within
30 days
of
the
1381
approval
of the proposal
by the
Agency
and USEPA.
1382
1383
g
On
and
after
a date
consistent
with
Section
219.106(c)
of this
Part,
or on
and
after
1384
the
initial start-up
date, whichever
is
later, the
owner
or operator
of
a coating
line
1385
subject
to
the requirements
of
Section
219.218
of
this
Subpart
shall
comply
with
1386
the
following:
1387
1388
II
By
May 1,
2011,
or upon
initial
start-up,
whichever
is
later, submit
a
1389
certification
to the
Agency
that
includes
a description
of the
practices
and
1390
procedures
that
the
source
will follow
to
ensure
compliance
with
the
1391
applicable
requirements
in Section
219.218
of
this
Subpart;
1392
1393
Notify
the
Agency
of any
violation
of
Section
219.218
of this
Subpart
by
1394
providing
a description
of the
violation
and
copies
of records
documenting
1395
the
violation
to the
Agency
within
30
days
following
the
occurrence
of
the
1396
violation; and
1397
1398
)
Maintain
at
the
source
all
records
required
by
this
subsection
(g)
for
a
1399
minimum
of three
years
from
the date
the
document
was
created
and
make
1400
those
records
available
to the
Agency
upon
request.
1401
1402
(Source:
Amended
at 34
Iii. Reg.
effective
1403
1404
Section
219.212
Cross-Line
Averaging
to Establish
Compliance
for Coating
Lines
1405
1406
a)
On
and
after
March
15,
1996,
any
owner
or operator
of
a coating
line subject
to
1407
the limitations
set
forth
in Section
219.204
of this
Subpart,
except
coating
lines
1408
subject
to
the limitations
in Section
219.204(c)(2),
(g)(2),
or (h)(2)
of
this
1409
Subpart,
and with
coating
lines
in operation
prior
to
January
1,
1991
(“pre
1410
existing
coating
lines”),
may,
for
pre-existing
coating
lines
only,
elect
to
comply
1411
with the
requirements
of this
Section,
rather
than
complying
with
the
applicable
1412
emission
limitations
set forth
in Section
2
19.204,
if an
operational
change
of the
1413
type
described
below
has
been made
after
January
1,
1991,
to
one
or
more
pre
1414
existing
coating
lines
at the
source.
An
operational
change
occurs
when
a
pre
1415
existing
coating
line
is replaced
with
a line
using
lower
VOM
coating
for
the
1416
same
purpose
as the
replaced
line
(“replacement
line”).
A
source
electing
to
rely
1417
on
this Section
to
demonstrate
compliance
with
the
requirements
of this
Subpart
JCAR35O21
9-0916460r01
1418
shall
operate pursuant
to
federally
enforceable
permit
conditions
approved
by the
1419
Agency
and USEPA.
1420
1421
b)
An
owner or operator
of
pre-existing
coating
lines subject
to a
VOM
content
1422
limitation
in
Section 2
19.204
of
this
Subpart
and electing
to rely on
this
Section
to
1423
demonstrate
compliance
with
this
Subpart
must establish,
by use
of the equations
1424
in
subsection
(d) of this
Section, that
the
calculated
actual
daily
VOM emissions
1425
from
all
participating
coating lines,
as defined
below,
are
less than
the
calculated
1426
daily
allowable
VOM
emissions
from the
same group
of coating
lines. For
any
1427
pre-existing
coating
line
to
be
aggregated
for the
purposes
of Section
219.212,
1428
219.213,
or
219.214
of this Subpart
(“participating
coating lines”),
the source
1429
must
establish
that:
1430
1431
1)
All
coatings applied
on
the participating
coating
line shall,
at all
times,
1432
have
a VOM content
less
than or
equal to the
applicable
VOM content
1433
limitation
for
such coating
listed in
Appendix
H of
this Part;
and
1434
1435
2)
On the
date the
source
elects
to rely
on this
Section
to demonstrate
1436
compliance
with
this Subpart,
all
coatings applied
on
the
participating
1437
coating
line are
not already
in compliance
with the
VOM
content
1438
limitation
for
such coating
effective
on or
after
March
15, 1996;
or the
1439
participating
coating
line
is
a replacement
line, as defined
in subsection
(a)
1440
of this Section
with
an
operational
change
occurring
on or after
January
1,
1441
1991.
1442
1443
c)
Notwithstanding
subsection
(a)
of this
Section,
any owner
or operator
of
a coating
1444
line
subject to
the limitations
set
forth
in Section
219.204
of this
Subpart and
1445
electing
to rely
on this
Section to
demonstrate
compliance
with this
Subpart,
may
1446
also
include as
a participating
coating
line,
until December
31,
1999,
only,
any
1447
replacement
line
that
satisfies
all
of
the following
conditions:
1448
1449
1)
The replacement
line is
operated
as a
powder coating
line;
1450
1451
2)
The replacement
line
was added
after
July 1, 1988;
and
1452
1453
3)
The owner
or
operator
also includes
as
a participating
coating
line
one or
1454
more coating
lines
that
satisfy
the criteria
of a
replacement
line, as
1455
described
in subsection
(a)
of this Section.
1456
1457
d)
To
demonstrate
compliance
with
this
Section,
a source
shall establish
the
1458
following:
1459
1460
1)
An alternative
daily
emission limitation
shall be
determined
for all
JCAR3
502
19-091
6460r0
1
1461
participating
coating
lines
at
the
source
according
to
subsection
(d)(2)
of
1462
this
Section.
All
participating
coating
lines
shall
be factored
in
each day
1463
to demonstrate
compliance.
Provided
compliance
is
established
pursuant
1464
to the
requirements
in
this subsection,
nothing
in
this Section
requires
1465
daily operation
of each
participating
line.
Actual
daily
emissions
from
all
1466
participating
coating
lines
(Ed)
shall
never
exceed
the
alternative
daily
1467
emission
limitation
(Ad)
and
shall
be calculated by use
of the
following
1468
equation:
1469
1470
Ed=VC
1471
1472
where:
1473
Ed
=
Actual
daily
VOM
emissions
from
participating
coating
lines
in
units
of kg/day
(lbs/day);
i
Subscript
denoting
a specific
coating
applied;
n
=
Total
number
of
coatings
applied
by
all
participating
coating
lines
at the
source;
V
1
= Volume
of each
coating
applied
for the
day
in units
of
1/day
(gal/day)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from the
definition
of
VOM);
and
C,
= The
VOM
content
of each
coating
as
applied
in units
of
kg
VOM/l
(lbs VOM/gal)
of coating
(minus
water
and any
compounds
which
are
specifically
exempted
from
the definition
of
VOM).
1474
1475
2)
The
alternative
daily
emission
limitation
(Ad)
shall be
determined
for
all
1476
participating
coating
lines
at
the
source
on
a
daily
basis
as
follows:
1477
1478
Ad=Al+AP
1479
1480
where
A1 and
A are
defined
in subsections
cci)(2)(A)
and
çj(2)(B)
of this
1481
subsection.
1482
1483
A)
The
portion
of
the
alternative
daily
emissions
limitation
for
1484
coating
operations
at
a
source
using
non-powder
coating
(A
1)
shall
1485
be
determined
for
all
such participating
non-powder
coating
lines
1486
on a
daily
basis
as follows:
JCAR3
50219-091
6460r01
1487
1488
A.V.L.jCj)
(L’—L,)
1489
1490
where:
1491
A1
= The
VOM
emissions
allowed
for
the day
in units
of
kg/day
(lbs/day);
i
= Subscript
denoting
a specific
coating
applied;
n
= Total
number
of
coatings
applied
by
all participating
coating
lines
at the
source;
C1
The
VOM
content
of each
coating
as applied
in
units
of kg
VOM/l
(lbs
VOM/gal)
of coating
(minus
water
and any
compounds
which
are specifically
exempted
from
the
definition
of VOM);
D1
= The
density
of
VOM
in
each
coating
applied.
For
the
purposes
of
calculating
A
1,
the
density
is
0.882
kg VOMJl
VOM
(7.36
lbs VOM/gal
VOM);
V
1
=
Volume
of
each
coating
applied
for the
day in
units of
1
(gal)
of coating
(minus
water
and any
compounds
which
are specifically
exempted
from
the
definition
of
VOM);
and
L
1 =
The
VOM
emission
limitation
for each
coating
applied,
as
specified
in Section
219.204
of
this
Subpart,
in
units
of kg
VOM/l
(lbs
VOM/gal)
of coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM).
1492
1493
B)
The
portion
of
the
alternative
daily
emission
limitation
for coating
1494
operations
at a
source
using powdered
coating
(Ar)
shall be
1495
determined
for
all
such
participating
powder
coating
lines
at
the
1496
source
on a
daily
basis
as follows:
1497
rn
V.L.D.Kh
1498
A
‘
(
—
Lj
1499
JCAR3
502
19-091
6460r01
1500
where:
1501
A
= The
VOM
emissions
allowed
for
the day
in units
of kg/day
(lbs/day);
h
= Subscript
denoting
a specific
powder
coating
line;
j
Subscript
denoting
a
specific
powder
coating
applied;
m
= Total
number
of
participating
powder
coating
lines;
n
= Total
number
of
powder
coatings
applied
in
the participating
coating
lines;
= The
assumed
density
of VOM
in
liquid
coating,
0.882
kg
VOM/l
VOM
(7.36
lbs
VOM/gal
VOM);
V
= Volume
of each
powder
coating
consumed
for
the day
in
units
of
1 (gal)
of
coating;
=
The VOM
emission
limitation
for each
coating
applied,
as
specified
in Section
219.204
of
this
Subpart,
in
units
of kg
VOMJ1
(lbs
VOM/gal)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM);
and
K
= A constant
for
each
individual
coating
line
representing
the
ratio
of the
volume
of coating
solids
consumed
on
the
liquid
coating
system
which
has
been
replaced
to the
volume
of
powder
coating
consumed
on
the replacement
line to
accomplish
the same
coating
job.
This value
shall
be
detennined
by
the
source
based
on
tests
conducted
and
records
maintained
pursuant
to
the
requirements
of Section
219.213
of
this Subpart
demonstrating
the
amount
of
coating
solids
consumed
as
both liquid
and
powder.
Tests
methods
and
recordkeeping
requirements
shall be
approved
by
the
Agency
and USEPA
and
contained
in the
source’s
operating
permit
as
federally
enforceable
permit
conditions,
subject
to
the
following
restrictions:
i)
K
cannot
exceed
0.9 for
non-recycled
powder
coating
systems;
or
ii)
K cannot
exceed
2.0 for
recycled
powder
coating
‘.
-t
JCAR350219-09
1 6460r01
systems.
1502
1503
(Source:
Amended
at
34 Ill. Reg.
effective
1504
1505
Section
219.218
Work
Practice
Standards
for
Paper Coatings,
Metal
Furniture
Coatings,
1506
and
Large
Appliance
Coatings
1507
1508
)
On
and after
May 1, 2011,
every
owner or
operator
of a
source subject
to the
1509
requirements
of Section
219.204(c)
of this
Subpart shall:
1510
1511
Store
all VOM-containing
cleaning
materials
in closed containers;
1512
1513
Ensure
that mixing
and
storage containers
used
for
VOM-containing
1514
materials
are kept
closed
at
all times
except
when
depositing
or removing
1515
those materials;
1516
1517
)
Minimize
spills
of VOM-containing
cleaning
materials;
1518
1519
4.)
Convey
VOM-containing
cleaning
materials from
one location
to another
1520
in closed
containers
or
pipes:
and
1521
1522
)
Minimize VOM
emissions
from
the cleaning
of
storage,
mixing,
and
1523
conveying
equipment.
1524
1525
On
and
after May
1, 2011,
every owner
or
operator
of a
source
subject
to the
1526
requirements
of Section
219.204(g)
or
219.204(h)
of this
Subpart shall:
1527
1528
Store all
VOM-containing
coatings,
thinners,
coating-related
waste
1529
materials,
cleaning
materials,
and used
shop towels
in closed
containers;
1530
1531
j
Ensure that
mixing
and
storage
containers
used
for
VOM-containing
1532
coatings,
thinners,
coating-related
waste
materials,
and cleaning
materials
1533
are kept
closed
at all
times except
when
depositing
or
removing
those
1534
materials;
1535
1536
)
Minimize
spills of
VOM-containing
coatings,
thinners,
coating-related
1537
waste
materials,
and
cleaning
materials,
and clean
up
spills
immediately;
1538
1539
4)
Convey
VOM-containing
coatings, thinners,
coating-related
waste
1540
materials,
and
cleaning
materials from
one location
to another
in closed
1541
containers
or pipes; and
1542
JCAR350219-091
6460r01
1543
)
Minimize
VOM
emissions
from
the cleaning
of storage,
mixing,
and
1544
conveying
equipment.
1545
1546
(Source:
Added
at
34
Iii.
Reg.
effective
