APPENDIX?C
UV?EQUIPMENT?TECHNICAL?INFORMATION
Electronic Filing - Received, Clerk's Office, October 20, 2008
TROJAN
WATER
V
CONFIDENCE
UV4000TM PLUS PROPOSAL
January 14, 2008
PETERSON & MATZ, INC.
2250 Point Boulevard
Suite 300
Elgin, IL 60123
USA
Attention:
Chuck Hansen
Reference:
Metro WRD - Northside Plant, IL
Quote No:
EAG152OE
In response to your request, we are pleased to provide the following Trojan System UV4000TMPIu5 proposal
for the Metro WRD - Northside Plant project. Since Trojan introduced the open channel approach to
disinfection in 1982, many municipalities have selected ultraviolet as the preferred method for pathogen
destruction at their facilities.
The Trojan System UV4000TMPIu5 utilizes medium pressure lamp design, which requires a significantly lower
number of lamps as well as reduced total space for installation. All of Trojan’s UV systems are modular in
design, with each design system customized in response to the effluent criteria. The lamps are oriented in a
horizontal configuration parallel to the flow and incorporate a fully automated mechanical/chemical cleaning
system
that eliminates the need for manual sleeve cleaning. In addition, the Trojan System UV4000TMPIu5
utilizes a variable output power supply so that power draw is optimized based on continuous effluent monitoring.
Please review
carefully our design criteria for peak flow rate, total suspended solids, disinfection limit, and UV
transmittance to ensure that the criteria used match actual project parameters. When detailed project design
commences, please contact our office for a review of all design parameters, including dimensions and
equipment requirements. In addition, Trojan is able to provide analytical services to quantify effluent quality and
confirm design criteria.
Trojan’s price for the attached design is $8,990,557 (in US$). This quoted price includes the equipment as
described, freight to site and start-up by qualified personnel. This quote excludes any taxes that may be
applicable. The above information is to be used for budget estimates only and is valid for 90 days from this
date.
Please do not hesitate to call me if you have any questions or would like additional information. Thank you for
the opportunity to quote the Trojan System UV4000TMPIu5 on this project.
With best regards,
Trojan Technologies Inc.
&ck2&~ Po4w.
stepLen Payler
I
Municipal Applications
End.
3020 Gore Road, London, Ontario Canada N5V 417 • Tel: (519) 457-3400 • Fax: (519) 457-3030 • www.trojanuv.com
Electronic Filing - Received, Clerk's Office, October 20, 2008
Metro WRD - Northside Plant, IL
UV4000TMPIu5 Proposal
Page 2
EAGI52OE
911112007
DESIGN CRITERIA
Current Peak Design Flow:
450 US_MGD
Future Peak Design Flow:
450 US_MGD
UV Transmission:
65 %, minimum
Total Suspended Solids:
15 mgII (Maximum; grab samples)
Max Average Particle Size:
30 microns
Disinfection Limit:
400 fecal coliform per 100 ml, based on a 1 day maximum of consecutive
daily grab samples
Design Dose:
40,000 pWs/cm2 EPA Dose
DESIGN SUMMARY
Based on the above design criteria, the Trojan System UV4000TMPIu5 proposed consists of:
Number of Channels:
5
Number of Reactors per Channel:
I
Number of Banks per Reactor:
2
Number of Modules per Bank:
7
Total Number of UV Lamps:
1680 (168 per bank)
Number of Power Distribution Centers:
10
Number of System Control Centers:
I
Type of Level Controller:
Motorized Weir Gate (By Others)
Automatic Mechanical/Chemical Cleaning:
Included
UV Module Lifting Device:
Included
EFFLUENT CHANNEL DIMENSIONS
L =
Minimum length required for flow equalization: 40.5 ft
W =
Channel width based on number of UV modules: 106 in
D =
Maximum depth required for UV Module access: 172 in
Dimensions are given for reference only. Consult Trojan Technologies for overall system detailed dimensions.
ELECTRICAL REQUIREMENTS
1.
The UV System Control Center requires an electrical service of one (1) 120 Volt1 1 phase, 2 wire (plus
ground), 16.7 Amps.
2.
Each Power Distribution Center requires an electrical service of one (1) 277/480 Volt, 3 phase, 4 wire
(plus ground), 569 kVA.
3.
Each UV Reactor has one (1) Hydraulic Systems Center and requires an electrical services of one (1)120
Volt, 1 phase, 2 wire (plus ground), 50 Amps.
NOTES
1.
UV Disinfection Equipment specification is available upon request.
2.
If there are site-specific hydraulic constraints that must be applied, please consult the manufacturer’s
representative
to ensure compatibility with the proposed system.
3.
Standard spare parts and safety equipment are included with this proposal.
4.
Electrical disconnects required as per local state code are not included in this proposal.
5.
Trojan Technologies Inc. warrants all components of the system (excluding UV lamps) against faulty
workmanship and materials for a period of 12 months from date of start-up or 18 months after shipment,
which
ever occurs first.
6.
Payment Terms: 10% after approved submittal, 80% upon delivery of equipment to site, 10% after
equipment
acceptance.
Copyright @2003 by Trojan Technologies Inc., London. Ontario, Canada. All rights reseived. No part of this quotation may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies Inc.
Electronic Filing - Received, Clerk's Office, October 20, 2008
Metro WRD - Northside Plant, IL
UV4000TMPIu5 Proposal
Page 3
EAGI52OE
911112007
OPERATING COSTS FOR TROJAN SYSTEM UV4000TMPIu5
Design Criteria
Average Flow:
333 US_MGD
Yearly Usage:
5880 hours
UV Transmission:
65%
Power Reguirements
Total Power Draw:
5376 kW
Average Power Draw:
3,182 kW
Annual
Operating Hours:
5880 hours
Cost
per kW Hour
$0.05
Annual Power Cost
$935,508
Replacement Lamp Costs
Number of lamps replaced per year:
1001
Price per lamp:
$215
Annual Lamp Replacement Cost:
$215,215
Total Annual Operation and Maintenance Costs are: $1,150,723
NOTES
1. O&M costs are based on system flow-pacing using a 4-20 mA signal from a flow meter (supplied by others).
2. O&M costs are based on the system operating at the average flow conditions.
Copyright @2003 by Trojan Technologies Inc., London, Ontario, Canada. .4!! rights reserved. No part of this quotation may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies Inc.
Electronic Filing - Received, Clerk's Office, October 20, 2008
TROJAN U
WATER C0NFIDENCE~
UV4000TM PLUS PROPOSAL
January 14, 2008
PETERSON
& MATZ, INC.
2250 Point Boulevard
Suite 300
Elgin,
IL 60123
USA
Attention:
Chuck Hansen
Reference:
Metro WRD - Calumet Plant, IL
Quote No:
EAG1534F
In response to your request, we are pleased to provide the following Trojan System UV4000TMPIuS proposal
for the
Metro WRD - Calumet Plant project. Since Trojan introduced the open channel approach to disinfection
in 1982, many municipalities have selected ultraviolet as the preferred method for pathogen destruction at their
facilities.
The
Trojan System UV4000TMPIu5 utilizes medium pressure lamp design, which requires a significantly lower
number of lamps as well as reduced total space for installation. All of Trojan’s UV systems are modular in
design, with each design system customized in response to the effluent criteria. The lamps are oriented in a
horizontal configuration parallel to the flow and incorporate a fully automated mechanical/chemical cleaning
system that
eliminates the need for manual sleeve cleaning. In addition, the Trojan System UV4000TMPIu5
utilizes a variable output power supply so that power draw is optimized based on continuous effluent monitoring.
Please
review carefully our design criteria for peak flow rate, total suspended solids, disinfection limit, and UV
transmittance to ensure that the criteria used match actual project parameters. When detailed project design
commences, please contact our office for a review of all design parameters, including dimensions and
equipment requirements. In addition, Trojan is able to provide analytical services to quantify effluent quality and
confirm design criteria.
Trojan’s price for the attached design is $8,990,557 (in US$). This quoted price includes the equipment as
described, freight to site and start-up by qualified personnel. This quote excludes any taxes that may be
applicable. The above information is to be used for budget estimates only and is valid for 90 days from this
date.
Please do not hesitate to call me if you have any questions or would like additional information. Thank you for
the
opportunity to quote the Trojan System UV4000TMPIuS on this project.
With best regards,
Trojan Techno ogies Inc.
Steptien Payler
Municipal
Applications
End.
3020 Gore Road, London, Ontario canada N5V 417 • Tel: (519) 457-3400 • Fax: (519) 457-3030 • www.trojanuv.com
Electronic Filing - Received, Clerk's Office, October 20, 2008
UV4000TMPIu5 Proposal
Current Peak Design Flow:
Future Peak Design Flow:
UV Transmission:
Total Suspended Solids:
Max
Average Particle Size:
Disinfection Limit:
Design
Dose:
Page 2
911112007
480 US_MGD
480 US_MGD
65%, minimum
15 mgIl (Maximum; grab samples)
30 microns
400 fecal coliform per 100 ml, based on a 1 day maximum of consecutive
daily grab samples
40,000
iiWs/cm2 EPA Dose
DESIGN SUMMARY
Based on the above design criteria, the Trojan
Number
of Channels:
Number of Reactors per Channel:
Number of Banks per Reactor:
Number of Modules per Bank:
Total Number of UV Lamps:
Number of Power Distribution Centers:
Number of System Control Centers:
Type of Level Controller:
Automatic Mechanical/Chemical Cleaning:
UV Module Lifting Device:
System UV4000TMPIu5 proposed consists ot
5
I
2
7
1680 (168 per bank)
10
I
Motorized Weir Gate (By Others)
Included
Included
EFFLUENT CHANNEL DIMENSIONS
L =
Minimum length required for flow equalization: 40.5 ft
W =
Channel width based on number of UV modules: 106 in
D =
Maximum depth required for UV Module access: 172 in
Dimensions
are given for reference only. Consult Trojan Technologies for overall system detailed dimensions.
ELECTRICAL REQUIREMENTS
1.
The UV System Control Center requires an electrical service of one (1)120 Volt1 1 phase, 2 wire (plus
ground), 16.7 Amps.
2.
Each Power Distribution Center requires an electrical service of one (1) 277/480 Volt, 3 phase, 4 wire
(plus ground), 569 kVA.
3.
Each UV Reactor has one (1) Hydraulic Systems Center and requires an electrical services of one (1)120
Volt 1 phase, 2 wire (plus ground), 50 Amps.
UV Disinfection Equipment specification is available upon request.
If there are site-specific hydraulic constraints that must be applied, please consult the manufacturer’s
representative
to ensure compatibility with the proposed system.
3.
Standard spare parts and safety equipment are included with this proposal.
4.
Electrical disconnects required as per local state code are not included in this proposal.
5.
Trojan Technologies Inc. warrants all components of the system (excluding UV lamps) against faulty
workmanship and materials for a period of 12 months from date of start-up or 18 months after shipment,
which ever occurs first.
6.
Payment Terms: 10% after approved submittal, 80% upon delivery of equipment to site, 10% after
equipment acceptance.
Metro WRD - Calumet Plant, IL
EAGI534F
DESIGN CRITERIA
NOTES
1.
2.
Copyright @2003 by Trojan Technologies Inc., London, Ontario, Canada. All rights reserved. No part of this quotation may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies Inc.
Electronic Filing - Received, Clerk's Office, October 20, 2008
Metro WRD - Calumet Plant, IL
UV4000TMPIu5 Proposal
Page 3
EAGI 534F
911112007
OPERATING COSTS FOR TROJAN SYSTEM UV4000TMPIu5
Design Criteria
Average Flow:
305 US_MGD
Yearly Usage:
5880 hours
UV Transmission:
65%
Power Requirements
Total Power Draw:
5376 kW
Average Power Draw:
2903.04 kW
Annual Operating Hours:
5880 hours
Cost per kW Hour:
$0.05
Annual Power Cost:
$853,493.76
Replacement Lamp Costs
Number of lamps replaced per year:
847
Price per lamp:
$215
Annual Lamp Replacement Cost:
$182, 105
Total Annual Operation and Maintenance Costs are: $1,035,598.76
NOTES
1. O&M costs are based on system flow-pacing using a 4-20 mA signal from a flow meter (supplied by others).
2. O&M costs are based on the system operating at the average flow conditions.
Copyright @2003 by Trojan Technologies. Inc., London, Ontario, Canada. All rights reserved. No part of this quotation maybe reproduced,
stared in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies Inc.
Electronic Filing - Received, Clerk's Office, October 20, 2008
WASTEWATER DISINFECTION
Electronic Filing - Received, Clerk's Office, October 20, 2008
1
Trojan Technologies Inc. is an
ISO 9001: 2000 registered company
that has set the standard for proven UV
technology and ongoing innovation for
more than 25 years. With unmatched
scientific and technical expertise, and a
global network of water treatment
specialists, representatives and technicians,
Trojan is trusted more than any other firm
as the best choice for municipal UV
solutions. Trojan has the largest UV
installation base – over 4,000 municipal
installations worldwide. InNorthAmerica
alone, almost one in five wastewater
treatment plants rely on our proven,
chemical-free disinfection solutions.
The TrojanUV4000Plus™ is one of the
reasons why. This robust, high capacity
system introduced the benefits of high
intensity, medium-pressure lamp
technology to wastewater treatment. It also
redefined sleeve cleaning technology with
Trojan’s patented, dual-action, chemical/
mechanical ActiClean™ system. With over
375 installations – including some of the
largest wastewater treatment plants in the
world – the TrojanUV4000Plus™ is
allowing engineers and operators to
incorporate chemical-free, UVdisinfection
for large flows of 10 MGD (1,578 m
3
/hr)
and greater in a minimal amount of space
– with a fraction of the number of lamps
required by low-pressure systems. The
extremely compact system can be used for
low UV transmittance applications
previously unattainable with ultraviolet
technology. It also offers the flexibility to
treat a wide range of wastewater; from
primary, secondary and blended effluents
to combined and sanitary sewer overflows
to water for reuse applications.
Proven UV Solutions for Low Quality Effluent & Large Flows
Selected for some of the world's largest & most challenging treatment applications
Electronic Filing - Received, Clerk's Office, October 20, 2008
Submerged Effluent Reactor
Providing high volume treatment effectively and reliably
2
System Control Center (SCC)
Electronic Ballast
UV Modules
Water Level Control
3
Power Distribution Center (PDC)
UV Intensity Sensor
Module Removal Mechanism (MRM)
ActiClean™ Cleaning System
Continuously monitors and controls
all UV functions and dose pacing.
It incorporates a PLC and menu-
driven, touch-screen interface for
at-a-glance confirmation of system
parameters, performance, and simple
control of all system functions. The
dose pacing program conserves
power and extends lamp life by
varying lamp intensity and controlling
bank on/off status according to flow
and water quality parameters. The
SCC features discrete outputs
and/or serial communication links
to the plant SCADA system for full
remote monitoring.
All effluent in the channel flows by gravity
through the fully submerged, open-ended
reactor, where the effluent is exposed to high
intensity UV light. The innovative, submerged
design and contoured reactor interior ensures
stringent control of the water layer around the
lamps for consistent disinfection regardless
of flow rate. Modules with UV lamps pivot into
the reactor opening at both ends.
The MRM lifts modules out of the channel to
an optimal working height for maintenance. The
device uses a reversible electric winch housed
in a weather-proof, stainless steel case. The
integrated safety hook allows multiple hook-up
points for holding modules at different positions
for maximum service convenience.
The PDC provides power to each bank of
modules and monitors data from the module
(including UV intensity signals), cleaning system
control and status, hydraulic systems, and
effluent level signals. PDCs are housed in TYPE
4X rated, stainless steel enclosures mounted
directly on the system above the channel.
High-efficiency, variable-output (30% - 100%
power) electronic ballasts regulate the power
to the UV lamps. The variable-output design
permits the plant to dose pace based on
flow rate and water quality. Ballasts (one per
lamp) are inside the modules, and housed in
weather-resistant, TYPE 6P rated enclosures.
An integrated cooling system is contained
within the ballast enclosure, eliminating the
requirement for air conditioning and allows for
the entire system to be installed outdoors.
UV lamps are mounted on stainless steel
modules that are submerged in the effluent
channel. The lamps are enclosed in quartz
sleeves, positioned horizontally and parallel to
the water flow. Modules consist of multiple lamps
and are mounted in parallel to form a bank.
Ballasts are mounted inside the modules, and all
ballast and lamp wiring runs inside the stainless
steel module frame to protect it from exposure to
UV light and effluent.
Water level in the UV channel can be controlled
using either a motorized weir gate or a fixed
weir located downstream of the reactor. Trojan’s
engineering staff will assist to design and select
the most appropriate device based on hydraulic
and site-specific considerations.
Each bank of UV modules incorporates a UV
intensity sensor that continually monitors UV
lamp output.
A chemical/mechanical cleaning system prevents
fouling of the UV lamp sleeves. Hydraulically driven
wiper collars filled with ActiClean™ gel surround
the quartz sleeves. The gel is comprised of a non-
corrosive, operator-friendly cleaning chemical that
contacts the sleeves between the collar's two
rubber wiper seals. Cleaning can be programmed
to occur at preset intervals, and takes place online
while the lamps are submerged and operating.
Electronic Filing - Received, Clerk's Office, October 20, 2008
4
Key Benefits
TrojanUV4000Plus™
Increased operator, community and environmental safety.
Uses
environmentally-friendly ultraviolet light – the safest alternative for wastewater disinfection. No
disinfection by-products are created, and no chlorine compounds must be transported, stored
or handled.
Ideal for challenging wastewater applications.
Treats a wide range of
wastewater flows, including effluents with UV transmittance as low as 15%, combined &
sanitary sewer overflows, and water for reuse applications.
Proven, regulatory-endorsed disinfection
based on actual dose delivery testing
(bioassay validation), and over 375 installations worldwide. Verified field performance data
eliminates the sizing assumptions of theoretical dose calculations.
Reduced installation costs.
Easily retrofitted into existing chlorine contact chambers,
leaving the majority of the chamber available for storage, by-pass or emergency back-up
– eliminating the expense and footprint associated with the construction of new structures.
Operator-friendly maintenance.
Features significantly fewer lamps, modules that are
electrically separate, and an integrated power winch to remove modules from the channel to a
convenient working height.
Dual-action sleeve cleaning system improves performance and reduces
labor costs.
Unsurpassed chemical/mechanical cleaning system maintains maximum
sleeve transmittance, and works online while disinfecting.
Optimized for efficient operation.
Uses a fraction of the number of lamps required
by conventional low-pressure systems, and features high efficiency, variable-output electronic
ballasts and dose pacing to minimize power consumption.
Guaranteed performance and comprehensive warranty.
Trojan systems
include a Lifetime Disinfection Performance Guarantee. Ask for details.
Electronic Filing - Received, Clerk's Office, October 20, 2008
Benefits:
•
Use of high intensity lamps and
chemical/mechanical sleeve
cleaning overcomes operational
limitations of low-pressure systems
for low quality wastewater and
large scale applications
• Capable
of
treating wastewater
effluents with UV transmittance
levels as low as 15% –
eliminating the drawbacks and
dangers of chemical disinfection
• Compact
system
designed for
treatment of large wastewater
flows of 10 MGD and greater
• Requires
only 2.5 lamps per
1 MGD of secondary effluent
• Configurable
in
multiple channels,
with single or multiple banks per
channel, for optimal sizing based
on upstream treatment processes
& effluent quality
Designed for Challenging & Large Scale Applications
System provides effective treatment of very low UVT effluent and large flows
The TrojanUV4000Plus™ has been optimized for disinfection of low quality wastewater using high intensity lamps, and vortex mixers (left) to increase
flow turbulence around the lamps. Trojan’s UV technology allowed the City of Honolulu, Hawaii to disinfect primary effluent at their Sand Island
treatment facility (right), and thereby save hundreds of millions of dollars that would have been required to build secondary treatment facilities.
5
System Specifications
TrojanUV4000Plus™ Treatment Capabilities
Disinfection Application
Capability
Primary Wastewater Effluent
Yes
Blended Wastewater Effluent
Yes
Secondary Wastewater Effluent
Yes
Fixed Film Processes
Yes
Tertiary Wastewater Effluent
Yes
Water Reuse Applications
Yes
Combined Sewer Overflows (CSO)
Yes
Sanitary Sewer Overflows (SSO)
Yes
Storm Sewer Overflows
Yes
Electronic Filing - Received, Clerk's Office, October 20, 2008
Benefits:
•
High intensity, medium-pressure
lamps produce significantly more
UV energy than low-pressure lamps
•
Reduced
number of lamps – the
TrojanUV4000Plus™ uses a
fraction of the lamps required
by conventional low-pressure
UV systems
•
Medium-pressure
lamps are
polychromatic, and produce a
broad range of wavelengths – the
majority of which are effective
against microorganisms
(see below)
•
Fewer
lamps allow the system to
be located in compact spaces,
reducing installation costs
• Minimize
number of related
components (sleeves, seals,
wipers, ballasts, etc.), reducing
O&M costs
High Intensity UV Lamps
Medium-pressure lamp technology reduces number of lamps significantly
6
The intensity and breadth of UV wavelengths delivered by medium-pressure lamps are significantly greater than low-pressure lamps. A larger portion of
the ultraviolet light that medium-pressure lamps emit is absorbed by the DNA of microorganisms, which results in effective disinfection with fewer lamps.
220
240
260
280
UV Output
Effective
Wavelengths
220
Wavelength (nm)
240
260
280
Microorganism
DNA Absorption
Curve
Microorganism
DNA Absorption
Curve
UV Output
Wavelength (nm)
Effective
Wavelength
Monochromatic UV Output
Polychromatic UV Output
Low Pressure Lamp
Medium Pressure Lamp
Comparison of Low-Pressure and Medium-Pressure Lamp Technologies
Trojan pioneered the use of high intensity, medium-pressure ultraviolet lamps for wastewater
disinfection. The technology minimizes the system footprint, and offers the capability of
treating high flow rates, and low quality effluents with UVT levels as low as 15%.
Electronic Filing - Received, Clerk's Office, October 20, 2008
Benefits:
•
PLC-based system monitors and
controls all UV functions via an
operator-friendly, touch-screen
display on the System Control
Center (SCC)
•
Menu-driven
interface simplifies
access to all system functions,
set points, and alarm reporting
for fast accurate diagnostics of
process or maintenance issues
•
Automated
dose delivery is
based on lamp age, and other
water parameters from optional
sensors, including flow rate, UV
transmittance, turbidity, etc.
•
Discrete
outputs and/or serial
communication links to the
plant SCADA system enable full
remote monitoring
User-Friendly Controls & Operation
Intuitive, touch-screen controller allows at-a-glance system monitoring and control
7
The PLC-based controller combines sophisticated system operation and reporting with an
operator-friendly, touch-screen display.
Dose Pacing Reduces O&M Costs
System accurately matches UV output to disinfection requirements
Benefits:
• High efficiency ballasts vary
output from 30 – 100% per
bank in order to match UV dose
with effluent quality and flow rate
•
UV
lamps are “dimmed” to
optimize UV dose, and banks can
be turned off during periods of
no or low flow
•
Multiple
sensor inputs allow
maximum efficiency so
disinfection requirements are
fully met using the minimum
amount of power
•
Dose
pacing increases the
operating life of UV lamps,
thereby reducing the frequency,
expense and labor required for
lamp replacement
The dose pacing system of the TrojanUV4000Plus™ uses a PLC-based controller that monitors
lamp age and water quality (e.g. flow rate, UVT, turbidity) and adjusts lamp output to ensure full
disinfection is achieved using minimal power.
Ballast
PDC
Ballast
Bank 1
Off/On – 30 to 100% Output
Bank 2
Off/On – 30 to 100% Output
PLC
Sensors
(Water Quality,
Flow Rate, etc.)
Electronic Filing - Received, Clerk's Office, October 20, 2008
Benefits:
•
Unsurpassed chemical/
mechanical cleaning system
ensures optimal sleeve
transmittance so maximum UV
energy is delivered to the effluent
•
Cleans
automatically at preset
intervals without disrupting
disinfection, thereby reducing
downtime and O&M costs of
manual cleaning
Benefits:
• High intensity, medium-pressure
lamps and unparalleled sleeve
cleaning allow maximum
disinfection in minimal space –
over 100 MGD (15,780 m
3
/hr) in
a single effluent channel
• Requires
only 1/8th to 1/15th
the amount of space of
chlorine disinfection, reducing
construction and capital
costs substantially
•
System
is designed for simplified
retrofit into existing chlorine
contact tank infrastructure,
minimizing construction costs
– and leaving the majority of
the contact tank available for
storage, by-pass or emergency
back-up
•
Electronic
ballasts are inside the
modules, eliminating the need
for large ballast panels mounted
beside the UV channel
•
All
system components can be
installed outdoors
Design Flexibility Reduces Installation Costs
Compact system minimizes footprint and allows easy retrofit into existing facilities
8
In this retrofit installation, each reactor was installed in one pass of the existing chlorine contact
basin with only minor modifications to the channels. This allows the majority of the basin to be used
for storage, by-pass or emergency back-up.
Unsurpassed Chemical/Mechanical Sleeve Cleaning
ActiClean™ dual-action cleaning system eliminates fouling and reduces maintenance costs
ActiClean™
Gel Reservoir
Teflon Bearings
Rubber Wiper Seal
The eight TrojanUV4000Plus™ reactors used to disinfect 600 MGD (94,680 m
3
/hr) at this large
wastewater treatment facility require a footprint measuring only 80’ x 120’ (24 x 36 m) – a fraction of
the space needed for chlorine disinfection.
ActiClean™ Collars –
Cross-Sectional View
Electronic Filing - Received, Clerk's Office, October 20, 2008
Printed in Canada. Copyright 2006. Trojan Technologies Inc., London, Ontario, Canada.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means
without the written permission of Trojan Technologies Inc.
MWW-004 (1006) TROW-1035
Products in this brochure may be covered by one or more of the following patents:
U.S. 5,418,370; RE 36,896; 6,342,188; 6,635,613; 6,663,318; 6,719,491; 6,984,834; 7,018,975
Can. 2,117,040; 2,239,925; 2,286,309
Other patents pending.
Operator Comments About the TrojanUV4000Plus™
“It does the job and it’s simple to operate.”
“It’s user-friendly and low maintenance.”
“We’re getting a better kill than we expected. We’ve always dealt with chlorine and sulphur dioxide, but this does
every bit as well. It doesn’t seem to need as much maintenance – there’s no dangerous chemicals, and it’s cleaner.”
System Specifications
System Characteristics
TrojanUV4000Plus™
Typical Applications
10 MGD and greater; primary, secondary, blended, and tertiary wastewater, CSO, SSO, and water reuse applications
Lamp Type
Medium-pressure, polychromatic UV output
Ballast Type
Electronic; variable-output (30 – 100%)
Input Power Per Lamp
3,200 Watts
Lamp Configuration
Horizontal, parallel to flow
Lamps Per Module
6 to 24
Modules Per Bank
2 to 7
Level Control Device Options
Fixed weir or motorized weir gate
Enclosure Ratings
Module Ballast Enclosure
TYPE 6P (IP67)
All Other Enclosures
TYPE 4, 4X or 3R (IP56, IP65 or IP14)
Ballast Cooling Method
Closed loop system; no air conditioning or forced air required
Structural Materials
Wetted parts: 316 SST; Non-wetted parts: 304 SST
Maximum Ambient Temperature
122˚ F (50˚C)
Sleeve Cleaning System
ActiClean™ Cleaning System
Dual-action; chemical/mechanical; programmable for automated cleaning at defined intervals; manual override
ActiClean™ Cleaning Gel
Non-corrosive, operator-friendly
System Control Center
Controller
Various PLC options; Ask your Trojan Representative for details
UV Intensity Monitoring
1 sensor per bank
Inputs Required / Optional
4-20 mA flow signal / 4-20 mA UVT signal
Typical Outputs Provided
Bank status, common alarms and SCADA communication
Maximum Distance from UV Channel
500 ft. (152 m)
Electrical Requirements
Power Distribution Centers
50/60 Hz, 277/480V, 3 phase, 4 wire + ground or 50/60 Hz, 230/400V, 3 phase, 4 wire + ground
Hydraulic System Center
50/60 Hz, 120V, single phase, 2 wire + ground or 50/60 Hz, 230V, single phase, 2 wire + ground
System Control Center
50/60 Hz, 120V, single phase, 2 wire + ground or 50/60 Hz, 230V, single phase, 2 wire + ground
Find out how your wastewater treatment plant can benefit from the TrojanUV4000Plus™ – call us today.
Trojan UV Technologies UK Limited (UK): +44 1905 77 11 17
Trojan Technologies Inc (The Netherlands): +31 70 391 3020
Trojan Technologies Inc (France): +33 1 6081 0516
Trojan Technologies Espana (Spain): +34 91 564 5757
Trojan Technologies Deutschland GmbH (Germany): +49 6024 634 75 80
Hach/Trojan Technologies Inc. (China): 86-10-65150290
Head Office (Canada)
3020 Gore Road
London, Ontario
Canada N5V 4T7
Telephone: (519) 457-3400
Fax: (519) 457-3030
www.trojanuv.com
Electronic Filing - Received, Clerk's Office, October 20, 2008
Electronic Filing - Received, Clerk's Office, October 20, 2008
Electronic Filing - Received, Clerk's Office, October 20, 2008
Electronic Filing - Received, Clerk's Office, October 20, 2008
Electronic Filing - Received, Clerk's Office, October 20, 2008
Electronic Filing - Received, Clerk's Office, October 20, 2008
Electronic Filing - Received, Clerk's Office, October 20, 2008
