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ILLINOIS POLLUTION CONTROL BOARD
June 21, 2006
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IN THE MATTER OF
)
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)
PROPOSED NEW 35 ILL ADM. CODE) R06-25
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225 CONTROL OF EMISSIONS FROM) (Rulemaking - Air)
LARGE COMBUSTION SOURCES )
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(MERCURY)
)
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TESTIMONY OF DAVID FORTER
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and SID NELSON
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BEFORE MARIE E. TIPSORD
HEARING OFFICER
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The testimony of David Forter and Sid
Nelson, witnesses called in the rulemaking proceeding
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before the Illinois Pollution Control Board taken on
June 21, 2006, at 9:00 a.m., at the offices of the
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Environmental Protection Agency, Springfield, Illinois,
before Holly A. Schmid, Notary Public and Certified
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Shorthand Reporter, CSR No. 084-98-254587 for the State
of Illinois.
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A P P E A R A N C E S
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MEMBERS OF THE ILLINOIS POLLUTION CONTROL BOARD:
Ms. Marie E. Tipsord, Hearing Officer;
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Dr. G. Tanner Girard, Board Member;
Ms. Andrea S. Moore, Board Member;
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Mr. Anand Rao, Board Staff;
Mr. Thomas Johnson, Board Staff;
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Mr. Tim Fox, Board Staff;
Mr. Nicholas Melas, Board Staff;
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Ms. Alisa Liu, Board Staff.
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COUNSEL FOR THE ILLINOIS
ENVIRONMENTAL PROTECTION AGENCY:
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Mr. Charles Matoesian;
Ms. Gina Roccaforte;
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Mr. John Kim;
Mr. Richard Ayres;
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COUNSEL FROM SCHIFF-HARDEN
Ms. Kathleen Bassi;
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Mr. Stephen Bonebrake;
Mr. Sheldon Zabel;
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Mr. Jim Ingram, Dynegy, Inc.
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COUNSEL FROM JENNER & BLOCK
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Mr. Bill Forcade;
Ms. Katherine Rahill.
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COUNSEL FROM McGUIRE-WOODS:
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Mr. James Harrington;
Mr. David Rieser;
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COUNSEL FROM CHICAGO LEGAL CLINIC
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Mr. Keith I. Harley
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Page2
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E X H I B I T S
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IDENTIFICATION
PG.
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Exhibit 45
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Exhibit 46
33
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Exhibit 47
89
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Exhibit 48
120
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Exhibit 49
122
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Page3
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everyone. Welcome back. This is day seven I believe of
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our continuing -- eight. No. This is only Wednesday.
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Oh, yeah, it is day eight. So let's get on with it.
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I'm Maria Tipsord. With us today are
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Andrea Moore and Dr. Tanner Girard, the presiding board
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members. Also present is Alisa Liu from our technical
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unit and Tim Fox who is Andrea Moore's assistant.
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Connie Newman and Erin Conley are going to be in and out
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today. Erin is working on some other actual board
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business, believe it or not, and John Knittle will also
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be in and out because he, too, also has the other board
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business to do. I can't believe there's anything else
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going on, personally.
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We are going to continue with
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Mr. Nelson who is under oath. We will proceed with
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Kinkade Question No. 2. Before we do that, in speaking
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to Mr. Kim and the Agency, it's my understanding that
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they would like to and are hopeful that the schedule
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today will be the completion of Mr. Nelson, proceeding
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Mr. Porter and then Dr. Hausman and finishing with
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Dr. Hausman today, so that we could start with
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Dr. Staudt tomorrow. Given that, and given that I had
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already indicated that we would go late tonight, if it
Page4
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looks like we are going to finish up with Dr. Hausman as
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the day proceeds, we may even go a little later than
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seven. I'm not going to keep you here until 10, but if
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it looks like we can finish up in another half hour at
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seven o'clock, we will finish and start with Dr. Staudt
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in the morning. That being said, Mr. Forcade.
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CROSS EXAMINATION BY MR. FORCADE:
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Q. Before we go to Question 2, I have some
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follow-up questions, if I could.
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MADAM HEARING OFFICER: Follow-up
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questions to Question No. 1.
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MR. FORCADE CONTINUES:
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Q. Mr. Nelson, could you tell me what your
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degree in engineering -- what field or areas your
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engineering degree is in.
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A. Technically, on the diploma, it says
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"Mining Engineering." It's from Penn State, which is a
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coal kind of university. I was in the mineral
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processing option of that, so --
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Q. I'm sorry?
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A. Mineral processing engineering, so.
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Q. What courses in deposition modeling have
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you taken at an educational institution?
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A. I don't have courses in deposition
Page5
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modeling, but I spent four years at Harvard Kennedy
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School of Government. Much of that is a Kennedy Fellow
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of Science Technology and Public Policy where I do have
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quite a bit of experience in distilling science and
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technology in applying that to public policy issues.
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Q. Did you take any educational courses at
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Harvard in atmospheric chemistry, deposition modeling,
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or similar matters?
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A. No.
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Q. Do you have any educational courses that
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you have taken on those topics?
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A. No.
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MADAM HEARING OFFICER: Question No.
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2.
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MR. NELSON: Question No. 2: "Have
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you reviewed Dr. Staudt's testimony?" Yes, I have. "If
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so did you rely on Dr. Staudt's testimony in forming any
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opinions or testimony?" No, I did not. So B and C
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don't apply. No. 3: "Have you reviewed the TSD?" Yes,
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I have. "If so, did you rely on the TSD in forming any
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opinions or testimony?" No, I have not, so B and C,
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again, don't apply.
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MR. FORCADE CONTINUES:
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Q. Mr. Nelson, I believe you indicated that
Page6
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you have been provided a copy of the TSD at the early
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stages of your connection with the Illinois EPA relating
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to this matter. Is that correct?
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A. I got an E-mail with it included, yes.
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Q. Would it then be safe to say that you had
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no part in writing the sections of the TSD because you
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received a copy prior to being retained?
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A. That would be correct. I had nothing to
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do with writing it.
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Q. So you had no part in drafting the TSD?
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A. None at all.
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MR. NELSON: No. 4: "Have you
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reviewed the ISF report?" No, I haven't, so the rest of
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that is not applicable. Have you reviewed the
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information required by the Agency from any of site
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inspections at each of the Illinois coal power plants
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during the control configuration inspections during late
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April and early May of 2006?" I hadn't, until I got
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this question and then I asked for this data and some of
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it was provided to me. No. 6: "Did you assist in
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writing any portion of the TSD, and if so, which
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sections? No. I did not participate in that.
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CROSS EXAMINATION BY MS. BASSI:
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Q. On Question No. 5, you said you had not
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seen the control configuration inspection reports, until
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you got the question, and then you -- some of it was
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provided to you?
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A. Yeah. It came by E-mail and the file was
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too big, so I got an edited version of it with most of
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the data. A lot of the -- some of the graphics were
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very large, and they weren't included, so they couldn't
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get it to me by E-mail.
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Q. Did someone -- did someone who was sending
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it to you edit it? Is that what you're saying?
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A. Just to get the file size down. Again, it
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was photographs that were missing, and they take up a
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lot of room.
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Q. The photographs were missing?
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A. Most of the photographs.
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Q. Who did the editing?
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A. Dr. Staudt is the one who sent it to me.
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He broke it into a couple files because, like I said, it
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was a very large file.
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MR. FORCADE CONTINUES:
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Q. You said that most of the photographs were
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missing. Does that imply that you reviewed the complete
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document at a later time and made comparisons.
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A. No. The photographs were really
Page8
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unnecessary.
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Q. How did you know there were photographs
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there?
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A. By the layout. There would be some notes
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about these inspections, and then there would be a
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drawing of the configuration, and then there would be
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photographs, and like, there were one or two photographs
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in there, but you would see a couple blank pages. I
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don't think it was missing anything particularly
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important.
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MADAM HEARING OFFICER: I am going to
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shut this questioning off about what was contained in
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that because right now that's not an issue. He
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testified he didn't receive that, until after his
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testimony came in. So far there hasn't been any
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questioning to him about what that material means, and
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so what was in that material I'm not sure is relevant at
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this point because, at this point, he didn't review this
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when he got his testimony, and so far none of Kinkade's
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questions have asked him to draw conclusions from that
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information. I'm not sure we need to belabor what was
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in it.
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CROSS EXAMINATION BY MR. BONEBRAKE:
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Q. I have a related question. Yesterday in
Page9
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Exhibit No. 44 was introduced into the record, and it's
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the first page entitled "Statewide Coal-Fired Electric
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Utilities" and I think, Mr. Nelson, you discussed this
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briefly yesterday. Was this document with all these
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pages something you prepared or was it provided to you
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by somebody?
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A. It was provided to me. I had no hand in
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preparing it. I had asked for an update for my own data
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as to what the configurations of the various plants were
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and what -- there's coal data in there, what kind of
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coals they are burning.
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Q. And exhibit 44 -- you may have mentioned
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this yesterday and if so, I missed it, but when was it
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that you received Exhibit 44?
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MADAM HEARING OFFICER: He did say the
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date on the document that he received was sometime in
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March, I believe, March 3.
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MR. NELSON: My document was March 6,
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so it was after March 6.
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MADAM HEARING OFFICER: They are going
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to provide us with that actual document.
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MR. BONEBRAKE CONTINUES:
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Q. So there's two versions of this because
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the version that's been entered into the record is dated
Page10
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May 30, `06. So have you done any independent
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investigation to confirm the information that's provided
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in Exhibit 44?
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A. No, I haven't.
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Q. Did you rely upon the information of
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Exhibit 44 or the earlier version of that exhibit?
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A. In forming some of the opinions that I
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have, but not in forming my testimony. That was
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submitted earlier.
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Q. So you have some additional opinions,
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above and beyond, what's in the testimony. Is that
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correct, that you're offering today?
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A. Any information that I have gathered forms
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the opinions that I will express today. You can't help
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it. There are no real significant new information in
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there. A few more plants have switched to
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sub-bituminous coals that clarifies some of the
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configurations. There have been some updates with
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respect to some of the boiler types and things of that
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nature.
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MS. BASSI CONTINUES:
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Q. Going back, then, to "The Compliance
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Configuration Inspection Report, did that form your
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opinions?
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A. In particular, there's data in that on
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SO3, flue gas conditioning systems at numerous of the
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plants that are not in the fact sheets, so that would be
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some information that I've gathered within the last two
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weeks.
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Q. And does that inform your opinions that
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you are going to express today?
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A. Yes.
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Q. Was the copy of that report that you
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received redacted at all? Did it have parts of it that
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were blacked out?
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A. No. Nothing was blacked out, just a few
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missing photographs.
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MR. KIM: If I may, first of all, any
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documentation that Mr. Nelson looked at there might be
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one additional piece of information -- well, let me back
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up. My understanding is one of the compilation
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documents that we submitted yesterday, which is dated in
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May of `06, was not the version that Mr. Nelson looked
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at. He looked at a version that was dated two months
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later. We are in this process of tracking that down.
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I think the only distinction is the May one might have a
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little more information than the March one, but there's
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no conflicting information is my understanding. If
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there is an additional piece of information that he
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might have received from Dr. Staudt that is not that
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document, we're going to copy that, and make that
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available, as well. If that's the case, the only reason
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it hasn't been done is, frankly, we're just sort of
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drowning in paper on this, but that will be done, as
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well. I don't understand the relevance about the
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pictures and so forth. Whatever we present is going to
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have all the pictures that would ever be there, and if
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there's missing pictures that we didn't see we will take
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care of that. Having said all that, and just to inject
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a little more confusion, our intent in presenting
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Mr. Nelson and David Forter of ICAC was that they would
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be addressing sort of, in tandem, issues concerning
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technology availability and such. Mr. Forter, because
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of his organization's background, has a broader
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overview, and the questions I think, indeed, that were
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presented to him were a little more general in nature.
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Mr. Nelson has more specific questions. He has a
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greater number of questions and more specific to perhaps
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his company's products and some specific technology
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applications. I apologize, but because of some bad
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directions that Mr. Forter received, he was not here at
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exactly nine o'clock. We would have put him on at nine
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o'clock, especially since Mr. Nelson is only on Question
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2 this morning. If nobody has any objection, I would
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like to keep Mr. Nelson here at the table, so he can
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answer anything that comes up, but I would like to
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provide Mr. Forter because I'm hoping if he actually
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goes through his questions, which are shorter in length,
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but more general in nature, that might set some of the
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foundation for any questions that would be later
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answered by Mr. Nelson, and I apologize for jumping a
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little out of order, but I'm saying this now when we are
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only five or six questions into Mr. Nelson's testimony.
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If someone has a problem with that, we can continue on
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with this, but I'm just saying that I think
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Mr. Forter's questions and answers are probably a little
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more general in nature than some of the ones presented
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to Mr. Nelson.
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MADAM HEARING OFFICER: Does anybody
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have any objection?
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MR. KIM: They will both be together
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as a panel.
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MADAM HEARING OFFICER: Then let's
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bring up Mr. Forter, and we will pick up on Question 7
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for Mr. Nelson.
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MADAM HEARING OFFICER: I have been
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handed a copy of David Forter's prefiled testimony. If
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there's no objection, we'll mark that as Exhibit No. 45.
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Seeing none, it's marked as Exhibit 45, and could we
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have Mr. Forter sworn in, please.
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(Exhibit No. 45 was admitted.)
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(At which point, Mr. David Forter was
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sworn in by the court reporter.)
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MR. KIM: Mr. Forter hasn't been a
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party to any of the testimony that's happened so far, so
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he's fresh.
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MADAM HEARING OFFICER: Then I believe
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Kinkade and Prairie State had one question, as well, but
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it's similar to Question 7 of Kinkade, so if you want,
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we will start with Kinkade.
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MR. KIM: Thank you for the
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accommodation.
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MADAM HEARING OFFICER: Mr. Forter,
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what we have been having the witness do is read the
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question and then respond to it.
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MR. FORTER: I will read the question
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and then answer the question. "Did you receive any
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information from the Agency prior to forming any
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opinions, including, but not limited, to the opinions
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contained in your testimony? A, "If so, describe that
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information in detail and if so, did you rely on the
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information in forming any opinions in your testimony?
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If so, specifically, what opinions or parts of the
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testimony did you rely on the information that you
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received from the Agency." The body of the question is,
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"Did you receive any information from the Agency prior
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to forming any opinions, including, but not limited, to
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the opinions contained in your testimony?" And the
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answer is no. Question No. 2: "Have you reviewed
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Dr. Staudt's testimony? If so, did you" -- the answer
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is no. Actually, I haven't. "If so, did you rely on
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Dr. Staudt's testimony?" and the answer would be no.
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"If so, which parts?" And the answer is still no. C:
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"If so," still no.
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MADAM HEARING OFFICER: Question No.
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3.
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MR. FORTER: "Have you reviewed the
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Technical Support Document?" And the answer is yes,
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parts of it. I seen that just recently and had taken a
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look at it primarily just as it reflects back on my
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comments that were already made. "If so, to which parts
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of the testimony did you rely?" In general, again, we
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have broader questions and broader issues, and it was
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looking at general issues that were being brought up.
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MR. FORCADE CONTINUES:
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Q. Just as a follow up, did you provide any
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information to the Agency that would have formed the
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basis for information in the TSD or were you contacted
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after the TSD had been prepared?
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A. I was contacted after the TSD was
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prepared.
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MR. BONEBRAKE CONTINUED:
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Q. Based upon your review of the TSD, were
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there any assertions or statements in the TSD that you
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disagreed with?
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A. It was a general overview just before
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actually this hearing, just to kind of understand a
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little of what was in there. Nothing in particular
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jumped out at me.
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MR. FORTER: "Have you reviewed the
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ICF report attached as appendix C to the TSD?" And the
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answer is no. "Have you reviewed the information
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acquired by the Agency from any state inspections at
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each of the Illinois coal-fired power plants control
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configuration inspections during late April or early May
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of 2006?" I have seen a summary of those things. I'm
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not sure which date it was, and that was just prior to
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this hearing.
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MR. FORCADE CONTINUES:
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Q. For clarification, that would be after you
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made your prepared testimony?
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A. After my prepared testimony.
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Q. Therefore, you didn't rely on that in your
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prepared testimony?
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A. Not at all.
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MADAM HEARING OFFICER: Question No.
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6.
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MR. FORTER: "Did you assist in
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writing any portion of the Technical Support Document?"
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The answer is no. Question 7: "What is your definition
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of `commercially available'"? And there is no
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generally-accepted definition, but we assume as an
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institute, Institute of Clean Air Companies, when
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something has been offered for sale, it's been -- it's
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commercially available. Once it's been sold, it's
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definitely commercially available.
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MR. FORCADE CONTINUES:
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Q. Are you suggesting that any time a company
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who puts an advertisement out offering a product for
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sale that it's commercially available?
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A. Some qualification there, I think if there
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was a likely prospect of a market out there to buy it.
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I know of products that have been out there on the
2
market for 20, 30 years with no prospect of being sold.
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In this case, there was a regulatory environment, at
4
least, on a federal basis that makes it a likely market
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for technologies.
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Q. Would it be safe to say, then, your
7
definition of commercially available has to do simply
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with the purchase an sale of such pieces of equipment?
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A. Yes.
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Q. It has nothing to do with whether or not
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the equipment will achieve the goals identified?
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A. The goals that are achieved or what are
13
developed between the customer and the vendor, and it
14
also trying to meet a permit requirement, so there are,
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for instance, there's selective catalytic reduction
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devices out there, which will achieve maybe in a range
17
of 20 percent, so to say it's commercially available
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only at a certain achievement, would be wrong because
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that technology has been available for over 15, 20 years
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in this country.
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Q. What I'm trying to get at is, if you're
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saying, as I believe you did, that "commercially
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available" was simply the act of someone offering it and
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possibly someone purchasing it, there's no component of
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that evaluation on the achievability of that particular
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piece of equipment in your definition, is there?
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A. Every application is different, so the
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achievement will be different in different applications.
5
We know -- for sorbent injection, it has very broad
6
range of achievement on different types of coals and
7
different configurations. It's offered for sale. It's
8
actually been sold. I think whether it's commercially
9
available is a moot point at this point. One of the
10
things we have also up on our website is a list of 16
11
different sales that actually have occurred around and
12
including sorbent injections. At that point, there's
13
actually been a contract made between a customer and a
14
vendor and that product has been sold.
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Q. If a product is sold, do you subsequently
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follow it to see if it achieves the objectives
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identified?
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A. No.
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Q. So you could have a product that's
20
commercially available that did not achieve the goals of
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-- is that correct?
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A. That's correct.
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MR. FORCADE: I'm confused as to
24
whether I should repeat the questions for both witnesses
Page20
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or we have switched witnesses.
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MADAM HEARING OFFICER: We have
3
switched witnesses. We will go back to Mr. Nelson
4
because there are many more questions for Mr. Nelson, so
5
rather than treat them as a panel, I think --
6
MR. FORCADE: I'm just confused.
7
MADAM HEARING OFFICER: We'll go on
8
with Mr. Forter and go back to Mr. Nelson because there
9
are many, many more questions. I also would note that
10
this question of commercially available is the one that
11
Prairie State asked, as well, so we are covering Prairie
12
State's question at the same time.
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CROSS EXAMINATION BY MR. HARRINGTON:
14
Q. Does commercially availability convey with
15
it any concept of the volume of material or the ability
16
to meet any particular market?
17
A. The Institute deals with a wide range of
18
air pollution control devices and technologies. In
19
fact, some of those cases, they are technologies, and
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it's a way of doing something, as opposed to an actual
21
piece of hardware, or in this case, a free agent, which
22
is injected. So these technologies are commercially
23
available when they meet sort of a performance
24
specification. They do achieve something, obviously, in
Page21
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order to be able to work. It does not specify that.
2
When a customer gets in with a vendor, they will work up
3
different language in their contracts as to what they
4
will achieve with so much free agent and things like
5
that.
6
MR. HARRINGTON: Would you read back
7
the question, please.
8
(At which point, the prior question
9
was read by the court reporter.)
10
MR. HARRINGTON CONTINUES:
11
Q. By that, I'm not talking about its
12
performance, just for clarification, but for example,
13
does it say, "Yes. It's available to anybody who might
14
want it?" or could it have very limited supply and still
15
be commercially available?
16
A. Again, we are into an area where there is
17
no definition of "commercially available." My best --
18
Q. What do you mean by "commercially
19
available" in your testimony?
20
A. My best gauge is when something has been
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sold. We can backtrack that to when it was being
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offered, and in this case, we are well beyond being
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offered. We are being sold. It actually has been sold.
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Q. But that does not tell us or the Board
Page22
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whether the suppliers can supply one plant or 100
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plants. It says some has been sold to somebody, and
3
that's all we know when you say "commercial
4
availability." Just those terms. I'm not worried about
5
any particular product.
6
A. Right.
7
Q. Does it mean that it has passed any
8
Highland test to demonstrate it's effectiveness?
9
A. Typically, I know that the Department of
10
Energy and even EPA will talk about commercially
11
available, and they will show how something actually
12
goes through the initial testing, the RND phases,
13
demonstrations, which we have had more demonstrations on
14
activated carbon injection than I think anything I have
15
ever seen before, before it actually being sold, but
16
there is no -- again, there is no clear-cut definition
17
of how that actually occurs, but in this case, we have
18
clear-cut demonstration on many different
19
configurations, many different coal types.
20
MR. HARRINGTON: Would you read back
21
the question, please?
22
MADAM HEARING OFFICER: I'm sorry.
23
(At which point, the prior question
24
was read by the court reporter.)
Page23
1
MR. HARRINGTON CONTINUES:
2
Q. Just the term "commercial availability" is
3
all I'm asking, not particular product.
4
A. I will go back to the beginning.
5
Q. That's a yes or no.
6
A. The offering of a technology for sale and
7
that technology can, both, be hardware, software, human
8
ingenuity. That is the technology.
9
MR. FORCADE: I'm sorry. But we're
10
getting nonresponses to our questions. The questions
11
are really quite specific, and we can keep asking them,
12
and we can keep asking the court reporter to repeat
13
them, but if the answer doesn't relate to the question,
14
this is going to be a very long day and --
15
MR. KIM: I think the witness is
16
trying to answer the best he can. It may be that some
17
of these questions don't lead to an easy yes-or-no
18
answer. With that in mind, if we can -- I certainly
19
have no problem if maybe that point is not being made,
20
or if we can focus more on the answer then we'll
21
definitely do that because I want to cut to the chase,
22
too, but I'm just saying that maybe some of these things
23
are -- I think he's doing the best he can to answer. I
24
think it sounds like it's a fuzzy area.
Page24
1
MR. AYRES: Madam Hearing Officer, the
2
witness has said there's no definition of "commercial"
3
-- this is a term which they are asking him about which
4
doesn't have a definition. Now, all these follow-up
5
questions are trying to flush out what a definition is,
6
which the witness has already said there isn't one.
7
MADAM HEARING OFFICER: I must
8
respectfully disagree. The question -- his first
9
question was concerned the availability, the volume,
10
whether or not it could supply one plant or 100 plants,
11
and I think his answer was that the definition of
12
"commercially available" doesn't cover whether there's
13
enough product out there to cover one or 100, and the
14
second question was whether or not "commercially
15
available" also meant that there was -- that it worked,
16
in effect.
17
MR. HARRINGTON: That it had been
18
tested.
19
MADAM HEARING OFFICER: And his answer
20
was it's been tested, but that doesn't necessarily mean
21
that it is contained within the definition of
22
"commercially available."
23
MR. HARRINGTON: His definition.
24
MADAM HEARING OFFICER: His
Page25
1
definition, so I respectably disagree. I think you may
2
not be getting the answer you want to hear, but I do
3
think he is answering the questions to the best of his
4
ability about commercial availability and I'm getting
5
coffee at the break, I promise.
6
MR. HARRINGTON: If I might politely
7
say, you did a fine job of answering those questions.
8
If I heard that from the witness, we wouldn't be having
9
this discussion. Thank you.
10
MADAM HEARING OFFICER: I did not
11
incorrectly characterize your answers, did I?
12
MR. FORTER: No. You summarized them
13
very well.
14
MR. FORCADE: I was unable, when
15
Mr. Forter came on, to go back to the fundamental
16
questions of education, which I did for Mr. Nelson.
17
Could I have him inquire about his educational
18
background?
19
MADAM HEARING OFFICER: Sure.
20
MR. FORTER: I have a Bachelor's in
21
Microbiology from the University of Maryland. That is
22
my educational background.
23
MR. FORCADE CONTINUES:
24
Q. You have no engineering degree?
Page26
1
A. I have no engineering degree. I have
2
engineer course work, but no degree.
3
Q. What professional classes have you taken
4
since your undergraduate degree in microbiology that
5
would be applicable to the technology that you are
6
describing today?
7
A. I have been involved in air pollution
8
control for almost 20 years and my classes have been
9
on-the-job training both at the Metropolitan Washington
10
Council of Government. U.S. EPA, was on the transport
11
Commission with ICAC. My formal training has probably
12
been through my peer work.
13
MR. BONEBRAKE CONTINUES:
14
Q. Mr. Forter, are you currently an officer
15
with an Industry of Trade group?
16
A. I am a part of the board as executive
17
director for the Institute of Clean Air Companies.
18
Q. Can you tell me what the mission of that
19
particular institute is?
20
A. It is to develop and disseminate
21
information about the technologies for air pollution
22
control.
23
Q. And do you view yourself to be an advocate
24
for that institute?
Page27
1
A. I do.
2
Q. Is Mr. Nelson's company a member of the
3
institute?
4
A. Not at this time.
5
Q. Does the institute represent a number of
6
companies in the pollution control business?
7
A. We have 90 members.
8
Q. Is Mr. Nelson's company one of those
9
members?
10
A. No.
11
MADAM HEARING OFFICER: We are ready
12
to move on to Question No. 8? Question No. 8.
13
MR. FORTER: "What is your definition
14
of cost effectiveness?" Again, this is my definition of
15
"cost effectiveness," and it has to do with a technology
16
that is effective at reducing pollution, and then the
17
costs that's associated with that. And it varies from
18
pollutant to pollutant and from technology to
19
technology. We will find for NOx control, the cost
20
effectiveness would be very different than it is for
21
mercury. Mercury, as you know, is a hazardous air
22
pollutant, and the effectiveness of that and the
23
benefits of that are much greater because its an air
24
toxic.
Page28
1
MR. FORCADE CONTINUES: Will we be get
2
getting answers to the same questions for Mr. Nelson
3
now?
4
MADAM HEARING OFFICER: We will go
5
back to Mr. Nelson and cover these questions. You asked
6
these questions of Mr. Nelson, and we will cover those
7
when we are done with Mr. Forter. Question No. 9.
8
MR. FORTER: "What is your definition
9
of "economically feasible"? And again, its having a
10
technology that is available and then the economics of
11
it working within some marketplace, and usually, a
12
market is driven by some regulatory driver, such as a
13
federal rule or state rule, even local rules, so it's
14
being available and meeting some cost performance there.
15
MR. FORCADE CONTINUES:
16
Q. Are you then suggesting that a technology
17
required by any adopted or proposed regulation is, by
18
definition, economically feasible?
19
A. I'm sorry. Could you repeat the question?
20
Q. Are you suggesting, then, that a
21
requirement imposed by any adopted or proposed
22
regulation is, by definition, economically feasible?
23
A. Generally, when these rules and policies
24
are made, they look at the economics, and generally,
Page29
1
what is being proposed is economically feasible. They
2
go through a whole economic analysis, something that I
3
don't do, and not required to do as part of my
4
responsibilities.
5
Q. Since the particular regulation under
6
consideration here has not been adopted by any entity,
7
would it be safe to say that you have no idea whether it
8
is economically feasible?
9
A. Again, I will refer back to the fact that
10
we have -- there's been sales at -- 16 different sales
11
we have on our website that shows somebody believes it's
12
economically feasible to buy this. We have some
13
handouts on that. It's also on our website, which is
14
www.icac.dom, so the assumption here is somebody has
15
bought it for some regulatory requirement and the
16
economics are proving out themselves.
17
Q. Then would it be correct that you are not
18
incorporating any evaluation of the total cost of
19
construction in the operation of the equipment compared
20
to the amount of pollutant reduction that would be
21
achieved by that in making your definition of
22
"economically feasible"?
23
A. Well, the economic feasible -- are we
24
talking about sorbents? Are you referring to that?
Page30
1
Q. I'm just referring to the term
2
"economically feasible" which actually came from
3
Mr. Nelson's testimony, since that's where the questions
4
were directed, but the concept is that the terms
5
"commercially available" and "cost effective" and
6
"economically feasible" have been spread throughout the
7
testimony, and while there may or may not be definitions
8
to those, we are trying to find out what the individual
9
witness who uses that term means by it because it has
10
significant potential impact on the direction the Board
11
may choose to go in this proceeding, and I'm trying to
12
find out from you what you mean if you have used the
13
words "economically feasible" and what I'm hearing so
14
far is it has to do with adopted regulations, and I'm
15
trying to inquire if there's other aspects of an
16
evaluation you would use to determine if something is
17
economically feasible.
18
A. The economics in this case are overwhelmed
19
with the benefits from this. Using the information from
20
EPA, which says, for every dollar spent, you get 22
21
dollars back. For the capital costs for sorbents, we
22
are talking about somewhere less than -- around a
23
million dollars, so the economics here are such that
24
it's very feasible for achieving a reduction, but what
Page31
1
that reduction level might be is really up to the
2
regulatory body or to customers to determine what that's
3
going to be.
4
Q. In your definition of "economically
5
feasible" you make reference to an EPA report of some
6
type. Could you tell me what that report is and where
7
it is in the record?
8
A. I'm trying to -- I would have to review my
9
testimony where it referred back to an EPA document.
10
MR. AYRES: Could you point out where
11
it is in his testimony?
12
MR. FORCADE: It came from his answer
13
he just gave me.
14
MR. FORTER: EPA -- in doing their
15
Office of Research Development, within EPA, produced a
16
report that was used as a Technical Support Document to
17
CAMR, and I believe it's in proposal phase, and they
18
talked about the feasibility of the different
19
technologies and everything else. Their conclusion -- I
20
disagree with it -- was that -- the body of the document
21
is very good. The conclusion I disagree with.
22
MADAM HEARING OFFICER: Excuse me.
23
Before we go on, we have been handed a document that we
24
haven't marked as an exhibit. We need to get that taken
Page32
1
care of before we move on to any more exhibits.
2
"Commercial Mercury Control Technology Bookings" is
3
going to be marked as Exhibit 46, if there's no
4
objection. Seeing none, it's marked as Exhibit 46. And
5
then, Mr. Forcade, your next question.
6
(Exhibit 46 was admitted.)
7
MR. FORCADE CONTINUES:
8
Q. I'm trying, again, to explore this
9
economically feasible concept, and you said you relied
10
for your definition of that term upon some U.S. EPA
11
reports which you have just identified. I asked if
12
those reports have been produced into the record. You
13
also said you had not agreed with all of them, and I
14
need to explore which portions you disagree with, but
15
it's hard to do, if I haven't got the document.
16
MR. KIM: The witness can correct me
17
if I'm wrong, but I don't think he said he referred to
18
that. I think he said he was using those as his
19
examples going beyond his testimony. I just flipped
20
through his testimony quickly. I didn't see him make
21
any reference to any U.S. EPA document, other than U.S.
22
EPA mechanisms that were implemented in other U.S. EPA
23
programs, but I didn't see him make reference to another
24
document. If I'm wrong, then he can correct me.
Page33
1
MR. FORCADE CONTINUES:
2
Q. The reference to the U.S. EPA document was
3
in response to my question relating to what he
4
considered to be economically feasible.
5
A. EPA has -- the CAIR and the CAMR programs
6
have had a lot of analysis with them where EPA has gone
7
out publicly and talked about the cost benefit ratio of,
8
for every dollar spent, you get 22 dollars back in
9
response. That makes a lot of technologies economically
10
feasible within that range because we are still not even
11
tapped up to the 22-dollar-a-ton range at this point.
12
Q. Could you explain to me how, for every
13
dollar spent, you get 22 dollars back?
14
A. That's EPA's analysis. I can't talk about
15
that. It's based on direct health benefits coming
16
from -- it's actually not a ton. It's, for every dollar
17
spent, you get 22 dollars back in direct health
18
benefits.
19
Q. So you're relying upon a U.S. EPA report
20
on economic benefits, with which you disagree, and can't
21
explain the 22-dollar return on dollar investments. Is
22
that correct?
23
MADAM HEARING OFFICER: We are getting
24
way off field here. You asked him what he -- you asked
Page34
1
him economic reasonable. He gave you a definition that
2
tracks a definition that is used by the U.S. EPA in
3
adopting CAMR and now you want to question the U.S.
4
EPA's conclusions with him. They are not a part of this
5
record, and I think it's time to move on.
6
MADAM HEARING OFFICER: Mr. Zabel.
7
MR. ZABEL CONTINUES:
8
Q. Let me follow up on that, Mr. Forter. As
9
I heard your testimony, I got two different definitions
10
of "economically feasible." One is that the benefits
11
exceed the costs. Is that correct?
12
A. That's one aspect of it, yes.
13
Q. That's one aspect of your definition?
14
A. One aspect of my definition.
15
Q. And the other one I got sounded like it's
16
economically feasible if someone is compelled to do it.
17
A. If it's compelled -- I mean, the driver
18
for the purchasing is usually -- it could be a
19
compelling thing. It could also be through a voluntary
20
type program. I would not make that part of my
21
definition.
22
Q. I thought you had said if it's
23
regulatorily required.
24
A. Regulatory requirement is one mechanism
Page35
1
for driving that purchase, but it's not the only
2
mechanism for driving it.
3
Q. Is that part of your definition of
4
"economically feasible"?
5
A. It would not be -- it would be having some
6
driver. It would not necessarily be in the regulation,
7
some market driver.
8
Q. What would that be?
9
A. It could be odor control in a local
10
township. It could be someone -- a plant wanting to do
11
something for general public good. It doesn't have to
12
be a forced requirement on somebody to do that.
13
Q. So the fact that somebody does it for
14
whatever reason makes its economically feasible?
15
A. It makes it feasible because they now are
16
going to be in a purchasing agreement.
17
Q. On your table, Exhibit 46, do you know
18
Mr. Forter, how many of these -- looks like -- 16
19
projects are receiving government funding?
20
A. I don't know that. I don't know if anyone
21
is receiving government funding, so I don't know.
22
Q. You don't know whether any of them are
23
receiving government funding?
24
A. Sid is pointing out that the Press Guile
Page36
1
(phonetic) does receive government funding.
2
Q. Is that name -- which one is that?
3
A. Number 1, Unit No. 1.
4
Q. Any of the others?
5
A. No.
6
Q. No?
7
A. According to Sid Nelson, the answer is no.
8
Q. Well, we can ask Mr. Nelson that question.
9
Do you know Mr. Forter?
10
A. I do not know.
11
Q. That's what I thought your answer was,
12
Mr. Forter. Mr. Nelson can answer for himself.
13
MR. BONEBRAKE CONTINUES:
14
Q. Just a resulted question. Of the 16
15
projects on Exhibit 46, do you know which, if any, of
16
these are designed to test a particular technology?
17
A. To test a particular --
18
Q. Test the effectiveness of any particular
19
technology?
20
A. This is a list that we have compiled based
21
on vendor information, and a lot of the information for
22
this is not available, not transparent. What you see is
23
what we know. So the answer is I do not know if any of
24
these are into testing.
Page37
1
Q. So they all may be or none of them may be?
2
A. From my experience, many facilities will
3
do testing before they go into the full-scale operation.
4
MR. ZABEL CONTINUES:
5
Q. Do you mean pre-startup testing or do you
6
mean testing of the technology?
7
A. Testing of different sorbents, different
8
injection points, different ports, different flow rates.
9
They can test their system. Again, none of these power
10
plants were ever designed to do mercury control or any
11
other air pollution control, in most cases.
12
Q. So these could be experimental projects?
13
A. These are purchases that are occurring, so
14
I don't know that they are experimental. Some of these
15
projects are state-regulatory requirements, some are
16
from consent decrees, which are very publicly available
17
information. In fact, you get more information than
18
what I have on this sheet just from that, so I would
19
have to say, just from those, these are not experimental
20
at all.
21
Q. You don't think that a project done under
22
a consent decree is experimental. I think that was a
23
double negative. Could a project under a consent decree
24
be experimental?
Page38
1
A. I have seen a consent decree that talks
2
about testing out different configurations of technology
3
before they go into the full-scale project, so they
4
could do some testing, but they are aiming at a
5
long-term operation.
6
Q. Of course the consent decrees you say are
7
publicly available. Is that correct?
8
A. Via the Internet, I believe.
9
Q. Yet, we can't identify them because you
10
haven't given us the names of the projects here.
11
A. The names of the projects are usually
12
something that's only released by the customer or the
13
vendor, but the vendor needs to get permission to do
14
that.
15
Q. Not of the names on a consent decree.
16
That's a court-entered document, which is public. If
17
you know there's consent decree, you know publicly who
18
the company is.
19
A. I don't have that information here, but it
20
is publicly available, if you were to search for that.
21
MADAM HEARING OFFICER: If I may, the
22
purpose of this exhibit is to establish that these
23
companies or these units have bought the sorbent,
24
correct?
Page39
1
MR. FORTER: That's correct.
2
MADAM HEARING OFFICER: Not the
3
purpose for which the sorbent was bought?
4
MR. FORTER: No.
5
MADAM HEARING OFFICER: Or why they
6
bought the sorbent. Do you, personally, have knowledge
7
of why any of these units purchased the sorbent or what
8
they doing with the sorbent?
9
MR. FORTER: No.
10
MADAM HEARING OFFICER: Ms. Bassi.
11
MS. BASSI CONTINUES:
12
Q. Going back to your definition of
13
"commercially available," and based on your responses to
14
the various questions to No. 9 about what is
15
economically feasible and the questions to Exhibit 46,
16
do experimental projects -- do purchases for
17
experimental projects fall into your definition of
18
"commercially available"? In other words, if someone
19
purchased a product because they were doing some
20
experimentation or doing some testing to see what's
21
going to work there, does that make the product
22
commercially available?
23
A. That's a gray area. We have -- like, for
24
mercury measurement, there is a research and
Page40
1
development. There's testing, and there's also being
2
offered for sale some of that equipment. It gets into a
3
little bit of a gray area. Those vendors will go out --
4
so a lot of these technologies are continuously being
5
upgraded to improve the technology. That's the nature
6
of the engineering around air pollution control. I
7
will -- when I talk to vendors sometimes, I will talk
8
about whether or not they are selling for research only,
9
and they tend to have very small sales and we're beyond
10
research-only sales.
11
MR. HARRINGTON CONTINUES:
12
Q. Just so the record is clear, is it correct
13
you don't know whether there were any performance
14
guarantees included with any of these sales?
15
A. A performance guarantee would be
16
information held between the customer and the vendor and
17
not publicly available.
18
Q. So to your knowledge, there were no
19
performance guarantees?
20
A. My understanding is that, when there is a
21
permit in place, that the vendor is providing
22
satisfaction to meet that permit condition. You can
23
call that what you want, but that's what -- they will
24
satisfy the permit conditions.
Page41
1
Q. Meaning you don't know, and you're not
2
testifying today if someone guarantees this 50 percent
3
removal or 90 percent or 10 percent. Is that correct?
4
A. Yeah. As an association, we do not talk
5
about something that guarantees. That occurs between a
6
customer and an individual vendor because vendors will
7
use that as marketing their product.
8
MR. FORCADE CONTINUES:
9
Q. This is -- what exhibit is this, please?
10
MADAM HEARING OFFICER: 46.
11
MR. FORCADE CONTINUES:
12
Q. Looking at Exhibit 46 and directing your
13
attention to Unit No. 1, can you tell me when the
14
contract was signed?
15
A. No, I can't.
16
Q. Can you tell me when the equipment was
17
installed?
18
A. No, I cannot.
19
Q. Can you tell me how long the equipment has
20
been operated?
21
A. No, I cannot.
22
Q. Can you tell me whether the equipment has
23
succeeded in achieving, at least, 90 percent reduction
24
of mercury in all circumstances?
Page42
1
A. In this case, if it's part of the
2
demonstration, then that information will be available
3
through demonstration, but otherwise, I do not.
4
Q. So you have no information -- I'm going to
5
collectively ask then for Units 2 through 16. Would
6
your answers be the same, if you have none of that
7
information?
8
A. I have not included to that information,
9
and I do not have access to that information.
10
Q. So in essence, this is just a list of sold
11
technologies?
12
MADAM HEARING OFFICER: I believe he
13
answered that question when I asked it earlier.
14
MR. ZABEL CONTINUES:
15
Q. Just for clarity, and I understand you
16
said the gray areas, but you've used it seems to me four
17
different terms, research and development, testing,
18
sale, and now demonstration. Can you define those for
19
me, as gray as they may be?
20
A. Well, it's a continuum. In fact, you look
21
at the programs like environmental technology,
22
verification program with the EPA. It will often take
23
commercially available technologies and go through a
24
whole testing to show how that technology actually
Page43
1
performs, so it can help get into the market. As the
2
Department of Energy would call "The Valley of Death"
3
when you have something commercially available and no
4
buyers, so it is a continuum, and to try to put cut
5
points on any one of these things, I think is just -- we
6
would be here all day trying to define those cut points
7
because we would all have different opinions.
8
Q. So it is possible that RND project there
9
may be a demonstration that involves testing of a
10
sorbent or technology?
11
A. In the RND project, that's true.
12
Q. And somebody in that RND project which
13
involves testing for a demonstration of a technology
14
could have paid somebody for the material?
15
A. They could have paid for that material.
16
Q. Thank you.
17
CROSS EXAMINATION BY DR. GIRARD:
18
Q. Mr. Forter, I have a question, in fact, a
19
couple questions coming out of a sentence in your
20
testimony. Do you have your testimony there in front of
21
you?
22
A. I do.
23
Q. If you look at the first page I'm looking
24
at the second paragraph, which comes under the
Page44
1
subheading "Commercially Available Technology." I'm at
2
the first sentence, "Despite the lack of a strong
3
national mercury requirement for coal-fired utilities, a
4
number of mercury-controlled technology options are
5
commercially available while other options are still in
6
development and testing phases and their deployment can
7
benefit from regulatory certainty." First, what would
8
you consider a "strong national mercury requirement"?
9
A. A strong national mercury requirement
10
would be something that pairs the required outcome,
11
which is a health benefit issue, with the technology's
12
capabilities, and in this case, for mercury, we have a
13
wide range of different technologies everywhere, from
14
something that is sort of do nothing co-benefit kind of
15
approach all the way to very specific mercury control
16
technologies. It's a pairing of those two together. We
17
believe, as an association, that when EPA put out its
18
rule it did not fully use the control technologies that
19
are available. In fact, in many cases, it looks just at
20
the co-benefit approach, which is, if you're going to be
21
putting on an SCR, selective catalytic reduction,
22
followed by an MGA (phonetic), you are going to get a
23
certain level of control, and that's good enough because
24
that comes out of the CAIR program. In CAMR, kind of
Page45
1
just follows along, at least, in the first phase of
2
that, and it's not until later in the phase when you
3
start getting into some more mercury-specific control
4
technologies that are currently available that the
5
federal program put in place, so the definition is to
6
use the available control technologies well. I mean,
7
that's my definition.
8
Q. So basically, what you're saying is the
9
federal program, which has been proposed as a cap and
10
trade, you say is not as strong as, say, a program where
11
they come out and say everybody has to have a 90 percent
12
reduction in mercury emissions?
13
A. Those would be probably two different ends
14
of the spectrum on these kind of things. The 90 percent
15
part of my testimony is using flexibility in there, too,
16
to allow different configuration, different goals to
17
achieve different levels of control. But the -- there's
18
no mistake that we do not agree with EPA's program at
19
all. We feel that it seriously does not use the
20
technologies that are currently available.
21
Q. My second question goes to the last phrase
22
there in that sentence where you say, "Their deployment
23
can benefit from regulatory certainty," and so what do
24
you mean by that?
Page46
1
A. There are market drivers out there and
2
regulatory certainty is, obviously, one of those. It
3
provides an opportunity for competition within the
4
vendor community to improve upon the technologies that
5
they currently have for sale and to introduce other
6
technologies out there for sale, so the regulatory
7
certainty is the driver, and it allows for a free market
8
commercial innovation to occur within that market. We
9
were already seeing that as soon as even the federal
10
rule came out even being despite it being weak, we see
11
that as a driver, and it does provide lots of
12
opportunities for different vendors to come in, and we
13
have lots of different technologies that are being
14
looked at, researched, and development within different
15
companies going through demonstration along those lines.
16
Does that answer your question?
17
Q. Yes.
18
MR. ZABEL CONTINUES:
19
Q. I'm sorry. Mr. Forter, in the answer to
20
Dr. Girard's question, is it your view that there are no
21
health benefits from the CAMR rule with respect to
22
mercury?
23
A. No. The CAMR rule, as it tracks CAIR,
24
there's a tremendous amount of benefits that occur
Page47
1
there.
2
Q. For mercury?
3
A. Well, because you are using co-benefits
4
control, primarily, that produces mercury reductions in
5
the first phase.
6
Q. And therefore, those dollars do yield
7
public health benefits, do they not?
8
A. Those do. In getting back to the cost
9
issue, the question is does CAMR produce another cost on
10
top of CAIR. If you are already doing it for CAIR, then
11
the costs associated to CAMR may be zero.
12
Q. But it still yields health benefits with
13
respect to mercury?
14
A. In many of the pollutant control programs,
15
we have -- you will see cross benefits from different
16
pollutants out there.
17
Q. Is your answer yes?
18
A. The answer does CAIR produce health
19
benefits?
20
Q. For mercury control.
21
A. Yes.
22
MADAM HEARING OFFICER: Ready for
23
question 10 I believe.
24
MR. FORTER: "On page one of your
Page48
1
testimony, you state that there are a suite of options
2
available to cost effectively control mercury emissions
3
from power plants of different configurations and coal
4
types. List all the different options and explain how
5
each one works." I will just state right up front that
6
we have a lots of options on our website. There are --
7
EPA has documented lots of the different control
8
options. It would be -- would not be possible to list
9
all the different options there. There are a number of
10
different things that are even being done that Sid
11
probably knows about, but I don't, different
12
configurations of sorbents that are being looked at,
13
some amending coals that I don't know about, so there's
14
a lot out there that's going on. The purpose of my
15
statement was that there is a range anywhere from
16
co-benefits, which is your SCRfD combination, all the
17
way to your mercury-specific types of controls and
18
everything in-between. I'm assuming that a purchaser
19
will look at all the different options that are out
20
there.
21
"What are the costs associated with
22
each of those options?" Those costs vary. As I
23
mentioned, with the co-benefits control, if you assign
24
the cost back to CAIR, the costs are zero. When we get
Page49
1
into some of the mercury-specific controls, it depends
2
on what level of effectiveness you are trying to achieve
3
and someone like Sid Nelson, or any of the particular
4
vendors, would know more about what that cost might be
5
for any particular plant configuration and coal type.
6
We, as an association, do not go out there and put a
7
mark on what the cost would be for any particular
8
control.
9
MADAM HEARING OFFICER: C.
10
MR. FORTER: "Which of these options
11
have been demonstrated to obtain the level of control
12
currently called for in the IEPA's proposed mercury
13
control regulations 100 percent of the time under all
14
operating conditions of the facility of the size and the
15
type of the Kinkade facility?" I'm not familiar with
16
the Kinkade facility, so I can't -- as an association, I
17
do not go into that level in depth -- some individual
18
companies may and maybe they can give you that kind of
19
information. But some of the questions here about 100
20
percent of the time availability, coal-fired power
21
plants aren't available 100 percent of the time.
22
Turbines are not available 100 percent of the time. Or
23
power it doesn't come from any one particular source 100
24
percent of the time, so absolutes like that just don't
Page50
1
work in the real world for almost anything. "All
2
operating conditions" assumes that a lot. If I were to
3
drive a car under all operating conditions, and then try
4
to assign the responsibility back to the manufacturer is
5
just not a feasible thing to do, so there's usually --
6
when these contracts are developed, the operating
7
conditions are discussed between the customer and the
8
vendor to optimize power output and for control
9
effectiveness, and again, with the Kinkade facility, I'm
10
just not familiar with it.
11
MS. BASSI CONTINUES: May I ask a
12
question on this one first, please. This is kind of a
13
general gripe I guess. We are required to prefile
14
questions, so that the Agency's witnesses, the Agency
15
and its witnesses could be prepared to answer the
16
questions that are presented. If Mr. Forter, as an
17
example, is not familiar with the Kinkade facility, it
18
seems to me that part of the responsibility of the
19
Agency and the witness was to become familiar and to be
20
able to answer the question. And I'm sorry, maybe this
21
is my schoolteachering (sic), but I thought that was
22
part of the purpose.
23
MR. KIM: The questions I believe were
24
intended to follow up on the testimony provided by the
Page51
1
witnesses. I don't think anything in Mr. Forter's
2
testimony or in his prefiled testimony or in his
3
statements today indicates that he would have the
4
background or the reason to delve into the specificity
5
of the questions here, so in other words, just because a
6
question is asked, regardless of whether or not it goes
7
beyond what the witness has clearly provided us the
8
scope of his knowledge doesn't mean that that witness
9
also has to start honing up on information that he's
10
never looked at before just to provide an answer. he's
11
answered to the best of his ability, and if conclusions
12
want to be drawn to that as to whether this witness
13
should be taken to go to that extent as far as his
14
reach, then that's fine, but I don't see that that's --
15
I don't understand how "I don't know" or "That's not my
16
expertise" is an invalid answer.
17
MADAM HEARING OFFICER: Because I
18
agree with you. I disagree with you, Mr. Kim. He
19
should have been given the information on Kinkade to
20
answer this question. If the Agency had a problem with
21
this question -- these questions were prefiled in enough
22
advance of time that the Agency could easily -- heavens
23
knows we have seen plenty of paper in this proceeding --
24
could have filed objections in this case. I don't
Page52
1
disagree with what Ms. Bassi is saying, and I think part
2
of this is some of the frustration we talked about the
3
other day that we also you have the prefiled questions,
4
and yet, we are still reading questions and saying,
5
"Well, I can't answer that." Then you need to bring us
6
who can. It is your job, as the proponent, to support
7
your rule.
8
MR. KIM: Having said that, my
9
follow-up to Ms. Bassi's response is, however, even if
10
he had been provided with the specifics of the Kinkade
11
facility, I believe, in his answer, he just stated,
12
regardless of the facility type, it's impossible to make
13
that statement that a 100 percent guarantee could be
14
provided for anything. He gave an example of how it
15
could be. He did answer the question that you can't
16
make an absolute 100 percent guarantee for anything,
17
regardless -- even if he had all of the Kinkade
18
specifics in front of him.
19
MADAM HEARING OFFICER: But as an
20
attorney, you, yourself, know and I suspect that what
21
Mr. Forcade's follow-up is granted it doesn't operate
22
100 percent of the time, but 100 percent of the time
23
it's operating. Let's be realistic. He literally
24
answered the question, but he was asked, specifically,
Page53
1
about Kinkade and now we are in the position where
2
Kinkade has asked the question and it's my understanding
3
and I have gleaned this from this proceeding that
4
Kinkade is sort of a unique operation or has some unique
5
operations as was talked about the TTBS yesterday.
6
Kinkade's not even eligible for the TTBS because of the
7
way it runs. Do I remember that correctly?
8
MR. FORCADE: Yes.
9
MADAM HEARING OFFICER: So they are
10
trying to get at whether or not sorbents are
11
commercially available and economically feasible for
12
their facility and one of your witnesses about the
13
availability of sorbents isn't familiar with Kinkade.
14
All that being said and all that chastising going on,
15
there's not much we can do about it right now so.
16
MR. KIM: I would say this, Mr. Nelson
17
has indicated he will be able to answer that question.
18
If you want, he can answer that now, but again, I would
19
still say the question asks which of these options has
20
been demonstrated to maintain a level of control
21
currently called for in the regulations 100 percent of
22
the time, under all operating conditions, at a facility
23
of the size and type of the Kinkade facility, and I
24
believe Mr. Forter's answer is, "I'm not specific with
Page54
1
Kinkade. However, regardless of that" -- so I think his
2
answer -- I think his answer is -- and we can have it
3
read back -- he doesn't think you can guarantee 100
4
percent.
5
MADAM HEARING OFFICER: I understand
6
his answer, but like I said, you understand what the
7
next question probably is. Again, all that being said,
8
and I can only say that now I wish you had them better
9
prepared, but we can't do anything about that now. We
10
need to continue on.
11
MR. AYERS: Mr. Nelson is prepared to
12
answer the question.
13
MR. KIM: That's why he's here as a
14
panel. We, specifically, have them here.
15
MADAM HEARING OFFICER: Now I'm now
16
confused because it was my understanding that we were
17
going to go to Mr. Nelson, and I, specifically, had
18
Mr. Forcade hold the identical questions.
19
MR. KIM: That's fine. I'm just
20
saying, if the question needs to be answered right now,
21
we've always indicated that no one witness is going to
22
be able to answer every single question, and that's just
23
because of the breath of the subject matter.
24
MADAM HEARING OFFICER: We will let
Page55
1
Mr. Nelson answer this question now and we'll let Mr.
2
Forcade follow up with Mr. Forter and Mr. Nelson on this
3
question.
4
DR. GIRARD: We are going to be here a
5
couple weeks if we keep going back and forth like this.
6
If a witness doesn't know the answer, there's nothing
7
wrong with saying, "I don't know." If we say that, we
8
move on to the next question, and then we'll go to
9
Mr. Nelson. If a witness takes an "I don't know" and
10
turns it into two paragraphs, then we are going to have
11
six follow-ups.
12
MR. KIM: Yes.
13
DR. GIRARD: Don't be afraid to say,
14
"I don't know."
15
MR. KIM: I would agree with that
16
wholeheartedly.
17
MR. FORTER: I don't know.
18
MADAM HEARING OFFICER: Mr. Nelson, if
19
you would answer the question and Mr. Forcade, you can
20
address the follow ups to Mr. Nelson.
21
MR. NELSON: Specifically, what is the
22
question on Kinkade? "Which of these options has been
23
demonstrated to obtain the level of control currently
24
called for in the IEPA's proposed mercury control
Page56
1
regulations 100 percent or the time, under all operating
2
conditions of the facility of the size an type of the
3
Kinkade facility? Again, when we get to
4
demonstration -- nothing has been demonstrated 100
5
percent of the time, particularly because we don't have
6
any regulations. There currently is not -- even though
7
we have a lot of different mercury control technologies
8
out there, there isn't a single power plant in the
9
United States that is intentionally getting mercury out
10
on a day-to-day basis, so nothing is going to be claimed
11
to be 100 percent of the time. We haven't necessarily
12
ran into 100 percent of the conditions. However,
13
Kinkade is actually a configuration of type that is
14
pretty easy for mercury control. It burns, essentially,
15
100 percent PRB coal. It has SCR. Halogenated sorbents
16
have been demonstrated at many plants with very similar
17
configuration coal types to Kinkade and demonstrated
18
over 90 percent of removal, but even then, it doesn't
19
necessarily get it 100 percent of the time. It may get
20
90 percent some hours. It may get 85 percent some
21
hours, but overall you can reach a high level of
22
control, particularly in the sense that you can always
23
inject more sorbent and get more mercury out, so that
24
one particular technology has been demonstrated to be
Page57
1
very good. Particularly if it's combined with some kind
2
of flew gas scrubbing, which is a technology that's
3
commercially available. It would certainly be more
4
expensive, but certainly, the technologies are out
5
there. It's technologically doable.
6
MR. FORCADE CONTINUES:
7
Q. Could you tell me which facility in the
8
United States has had the sorbent technology utilized
9
the longest period of time for power plant mercury
10
removal?
11
A. Our particular products have been
12
demonstrated at two plants very similar to this, and we
13
can get into this in my testimony, St. Clair and Stanton
14
one. There's a competitor's product that's very similar
15
to ours that has been demonstrated at Meramec in
16
Missouri and some others that, again, are very similar.
17
Q. The question is how long --
18
A. In each of those, the Department of Energy
19
required a one-month trial.
20
Q. Are you aware of any trials or any
21
operational activities with carbon absorption that has
22
been demonstrated for a period longer than 30 days?
23
A. Yes. The Gaston plant, Gaston of Southern
24
Company had, basically, a one-year continuous trial, but
Page58
1
that plant is different than Kinkade. It burns
2
bituminous coal as a hot side ESP.
3
Q. Sticking then with then the cold side ESP
4
Kinkade type plants, would it be correct to say there
5
were three that you identified?
6
A. At least, three. There's some others I'm
7
not aware of or some others that are slightly different
8
than that plant.
9
Q. Were there any documents prepared as a
10
result of these -- I'm sorry, trial runs? Test runs?
11
What would you call them?
12
A. We call them trials, one-month trials.
13
They are full scale. The plant is supposed to operate
14
the way it usually does. It doesn't make any
15
consideration for the tests. This is the structure of
16
the Department of Energy program that each of those
17
three trials was part of.
18
Q. For each of those trials, was there any
19
document prepared that would be a report that would show
20
the configuration of the facility, the size of the
21
various pieces of equipment?
22
A. Yes.
23
Q. The type of carbon absorption, the amount
24
of removal from all the tests?
Page59
1
A. Yes. That's part of it. There's one
2
available on the Department of Energy website I know for
3
St. Clair and Meramec. Those final reports, or at
4
least, topic or reports are available. The one at
5
Stanton One is not yet available because that was done
6
last fall.
7
Q. Would it be possible for you to produce
8
those reports, so that we could review them?
9
A. Certainly.
10
Q. Am I correct now we have just the three
11
for the cold side ESP plants with sub-bituminous that
12
you know of?
13
A. There are others that include that's the
14
lowest cost of course. If you include spray dryers or
15
fabric filters, then there's few more plants. There's
16
the Holcum plant. There's ADA that had an ESP, as
17
opposed to a fabric filter, but had a spray dryer, which
18
is actually a more difficult situation called Laramy
19
River. When we get into my testimony I can go over
20
these 30 demonstrations.
21
Q. Do it later?
22
MADAM HEARING OFFICER: Yeah. Let's
23
move on with Mr. Forter.
24
MADAM HEARING OFFICER: Question No.
Page60
1
11.
2
MR. FORTER: "Again, on page one, you
3
list certain existing control insulation such as fabric
4
filters and electrostatic precipitators as achieving
5
high levels of mercury reductions. The question are
6
those high levels of mercury reductions sufficient to
7
meet the level of control currently called for in the
8
IEPA's proposed mercury control regulations 100 percent
9
of the time, under all operating conditions, at every
10
one of Illinois facilities that would be subject to
11
those regulations?" I don't know.
12
MR. HARRINGTON CONTINUES:
13
Q. In the second sentence on the last
14
paragraph on page one you list the various control
15
technologies and say, "They are currently achieving high
16
levels of control." Do you know what levels of control
17
fabric filters by themselves, without activated carbon
18
injections, achieve?
19
A. EPA -- a lot of this information came from
20
the 1999 ICCR data where EPA looked at configurations of
21
plants and what they were achieving, and that document,
22
that information that was part of the stakeholder
23
process part of the rulemaking and everything else. I
24
do not know -- I don't recall what the fabric filter was
Page61
1
getting without anything in front of it because you are
2
talking about some sort of oxidation characteristics or
3
some other things that might be effecting its capture.
4
Q. I would like to just have these questions
5
answered for the record by Mr. Forter, if I could. Is
6
the fabric filters -- you don't know. Is your answer
7
the same as to electrostatic precipitators?
8
A. I'm sorry?
9
Q. Is your answer the same, that you do not
10
know what removal of mercury would be achieved by
11
electrostatic precipitators by themselves?
12
A. Again, that's part of the EPA record?
13
Q. You don't personally know?
14
A. No.
15
MADAM HEARING OFFICER: U.S. EPA
16
record.
17
MR. HARRINGTON CONTINUES:
18
Q. For the two scrubbers is your answer the
19
same?
20
A. SO2 scrubber depends on if it also has
21
oxidation occurring in front of it, like an SCR, SO2.
22
When that occurs, then you are at 90-plus percent
23
reduction.
24
Q. Is that bituminous coal only?
Page62
1
A. The different coals will have different
2
characteristics, but that's one of the real workhorses
3
in getting co-benefits.
4
Q. But SO2 scrubbers with selected catalytic
5
reduction do not achieve 90 percent removal on mercury
6
for sub-bituminous coal, do they?
7
A. I don't know that configuration. I don't
8
know.
9
Q. You say "and others." What others does
10
that refer to? Third line of the last paragraph, last
11
two words.
12
A. Could you read the whole paragraph, the
13
whole?
14
Q. "Based on recent demonstrations, results
15
significant amount of mercury and the sentence,
16
"existing control installation, such as fabric filters,
17
electrostatic precipitators, SO2 scrubbers, selective
18
catalytic reduction, and others, are currently achieving
19
high levels of mercury reductions." And the question
20
I'm asking is -- gone through the first of those, and
21
I'm asking what "and others" is for purposes of the
22
record, so it's clear?
23
A. There are other technologies that are
24
being looked at with oxidizing catalysts put into the
Page63
1
stream. It depends on the coal and the coal
2
configuration as to what else could be used. Amended
3
silicants and so forth.
4
Q. Are those others and I assume, obviously,
5
we have already talked about activated carbon injection,
6
and I will assume that's not one of these, but is there
7
something other than those that are listed here
8
activated carbon injection that are currently achieving
9
high levels of mercury reductions?
10
A. In some of the manufacturers' testing,
11
there's been use of amended silicants. There's been
12
amended coals. Those are others that do work in this.
13
There's also a catalyst produced by a company with a
14
guaranteed oxidation rate, so that would be one of the
15
others.
16
Q. Now, they are currently achieving high
17
levels?
18
A. Depends on the configuration that they are
19
going to be in, but the answer would be, generally, yes.
20
MR. ZABEL CONTINUES:
21
Q. Just a very brief question. When you
22
refer to S02 scrubbers, are you referring to, both, wet
23
and dry?
24
A. To both. It's been the wet scrubber
Page64
1
that's been most commonly associated with the oxidizing
2
catalyst before.
3
MADAM HEARING OFFICER: 11-B.
4
MR. FORTER: "Do you know if these
5
high levels of mercury reductions are sufficient to meet
6
the level of control called for in the federal CAMR 100
7
percent of the time, under all operating conditions, at
8
every one of the Illinois facilities that will be
9
subject to these regulations?" I do not know, to meet
10
all these things. Again, a lot of qualifications in
11
there.
12
MADAM HEARING OFFICER: So C is then,
13
since you can't answer A or B, C is -- because I assume
14
that's 11-A-B-C. Then question 12.
15
MR. FORTER: "Please explain your
16
statement on page one of your testimony with the
17
implementation of mercury regulatory requirements beyond
18
incidental co-benefits level of control and number of
19
options for optimizing existing controls will be
20
implemented to provide cost effective reductions." It's
21
the basic thing we have talked about before, which is
22
when you have a market driver out there, in this case,
23
it being something a regulatory program that goes beyond
24
a market driver already established in CAIR, then you
Page65
1
create a new market, new tunnels, new innovation, and
2
obviously, vendors respond to that.
3
MR. FORCADE CONTINUES:
4
Q. Would I be correct then you are talking
5
about changes in the vendors and in the marketplace, as
6
opposed to changes that would be made at the facility,
7
itself?
8
A. The change -- what they would do is they
9
would respond to the different requirements of a
10
facility, so different coal, different configuration
11
different operating parameters. They will respond to
12
those kinds of changes. But it's primarily dealing with
13
the advancements in the technologies finding halogenated
14
activated carbon when you didn't have it before because
15
you're responding to a new opportunity, new driver.
16
MADAM HEARING OFFICER: As Dr. Girard
17
has just pointed out to me, Questions 13, 14 both deals,
18
specifically, with Kinkade generation.
19
MR. FORTER: I will make a point, just
20
from an association, we would not go on a specific plant
21
and make that kind of recommendation. You are -- it's
22
requesting some sort of engineering level analysis that
23
might occur. We would not be doing that as an
24
association. I represent 90 different member companies
Page66
1
and to get a consensus on what a Kinkade-like facility
2
might look like is probably a monumental task.
3
MADAM HEARING OFFICER: I guess my
4
point being, if the answer is "I don't know," there's
5
not much point in even reading the questions, if you
6
don't know the answers.
7
MR. FORCADE: Just reflect that he's
8
answering "I don't know" to the following questions.
9
MADAM HEARING OFFICER: 13 and 14.
10
MR. FORTER: 13 and 14 are both
11
Kinkade, yeah.
12
MR. FORCADE CONTINUES:
13
Q. Are there facilities, other facilities in
14
Illinois where you would be able to answer a question of
15
this type or is it no to all facilities in Illinois?
16
A. As an association, again, because we would
17
not go in because we -- basically, what you are looking
18
at is saying the association knows this kind of level of
19
control or everything that happens at this facility.
20
That's not going to occur. That kind of discussion
21
would occur between a customer and an individual vendor,
22
not within the association making that kind of a
23
requirement. What we can do is talk about the different
24
things from an experience list what has actually
Page67
1
occurred, what kind of sales have actually occurred,
2
what kind of demonstrations have actually occurred, but
3
we can't go into that level of analysis, so the answer
4
would be any other facility like that, same response.
5
MADAM HEARING OFFICER: Question 15.
6
MR. FORTER: What is the basis for
7
your statement `Multicontrol approaches, as well as
8
other mercury-specific technologies provide low cost,
9
innovative approaches toward mercury control`"? That is
10
based primarily on the fact that activated carbon
11
injection was looked at and it was much more cost
12
effective than some of the other co-benefits control.
13
If you were -- did not have a requirement for NOx and
14
S02, beyond acid rain or something else, putting on a
15
scrubber, that would cost you tens of millions of
16
dollars, a very expensive proposition. Putting on an
17
activated carbon injection system, which costs about a
18
million dollars, is much more cost effective to do, so
19
there are other approaches to deal with this, but it
20
really depends on your regulatory frame work how, much a
21
customer might be relying on taxes, credits, allowances,
22
things like that, to make these kinds of decisions, but
23
the other technologies are low cost because we know what
24
the cost is of combining an SCR with an FGD.
Page68
1
Q. I'm having some confusion here where we
2
continue to use the phrase "low cost," but when asked
3
about costs, we can't get answers to the question
4
because you don't know. Can you define "low cost"?
5
A. We're talking about ranges of costs here,
6
so the ranges of cost for an SCR is something about 50
7
million dollars to put in place. To put on an FGG
8
(phonetic) it's somewhere around 100 million dollars, so
9
that's usually my upper bound of that cost. Anything
10
that's going to cost less than that would be a low cost.
11
When we're down to the margins of one million dollars
12
for capital costs, I would say that's very low cost.
13
MADAM HEARING OFFICER: 15-A.
14
MR. FORTER: "What, specifically, are
15
the multipollution control approaches and other mercury
16
specific technologies to which you refer to in this
17
statement?" Again, this is a range of different
18
technologies that are out there. It difficult to
19
characterize because there are so many innovations that
20
are occurring, and I mentioned a few of those, the
21
amendments to coal that some companies are putting out
22
there that help to get mercury reductions. I mentioned
23
there's another company that actually has oxidation
24
catalyst, which puts guarantees on the catalyst, so
Page69
1
there is a whole suite of different types of controls
2
that are out there to be used. There are also amended
3
silicants, which are being used, and almost monthly you
4
will see another press announcement of somebody else who
5
has got another control for mercury.
6
MADAM HEARING OFFICER: I think we
7
have answered B and C because I think you actually had
8
the follow-up on asking him to define low cost, but go
9
ahead.
10
MR. FORCADE CONTINUES:
11
Q. The same question I posed somewhat
12
earlier. I'm not sure what page of Mr. Nelson's
13
testimony. Can you provide us any additional examples
14
of situations where carbon injection has been utilized
15
beyond those provided by Mr. Nelson, and if so, are
16
there any reports identifying the nature of the unit,
17
the types of controls, effectiveness of the controls and
18
how long the test was run.
19
A. The DOE demonstration projects are
20
probably the Bible of the controlled technologies that
21
have been used that demonstrate. At each of those
22
demonstrations, there's a cost involved in that, and
23
there's usually a report that comes out of that, so that
24
is the best documented demonstration that occurs. My
Page70
1
understanding is that some companies will also do RND,
2
some companies set up RND research facilities, and I
3
don't know what its intention is in developing documents
4
that will be put out there. My guess is that RND is
5
mostly -- the beneficiary of that is going to be
6
southern companies, not other companies.
7
Q. Again, going to the idea that if you are
8
identifying other active programs, research activities
9
that demonstrate the effectiveness over time of
10
activated carbon absorption, are there reports you can
11
submit into the record that we can look at?
12
A. The reports would be the same as the ones
13
Sid Nelson was talking about.
14
Q. So you have no reports, other than
15
those --
16
A. No. Those are the only documentation that
17
I'm aware of. Individual vendors that have been
18
involved in those programs may put out information on
19
that, but my understanding is that that's all been
20
through an agreement set up like that.
21
Q. We are going to get the information from
22
Mr. Nelson?
23
MR. KIM: Yes. We will work to get
24
that.
Page71
1
MADAM HEARING OFFICER: Question No.
2
16.
3
MR. FORTER: "Do you believe that
4
regulatory programs with flexibility have value for the
5
regulators to regulate community and the public?" I
6
have, in our comments, we actually talk about
7
flexibility, and as an association, we agree that having
8
flexibility allows for innovation within the market,
9
other controls to be used in different places. I come
10
from a background of public policy in using
11
cap-and-trade programs for NOx control, so I,
12
personally, believe, and our association believes, in
13
flexibility. What I don't believe in is putting
14
flexibility in front of caps because it's always called
15
a cap-and-trade kind of program, so what you want to do
16
is assign a certain level of reduction that you need to
17
achieve and then provide the flexibility, so the
18
companies that might need that to find innovative and
19
low cost mechanisms to achieve those caps. I could go
20
on about different types of trading things, but I'm not
21
going to, but some level of flexibility, but it is not
22
an absolute and definitely should not be in front of
23
caps.
24
MR. HARRINGTON CONTINUES:
Page72
1
Q. Do you think that some form of
2
cap-and-trade program for mercury regulation would be
3
appropriate?
4
A. The cap and trade -- flexibility does not
5
have to only be a cap-and-trade program. I believe that
6
a cap-and-trade program could be one mechanism for
7
flexibility. It's not necessarily my preferred
8
mechanism in dealing with an air toxicant.
9
Q. Have you reviewed the proposed Illinois
10
regulation?
11
A. I have.
12
Q. Do they provide the level of flexibility
13
you would normally look for?
14
A. In its proposal, it has -- there's quite a
15
bit of flexibility in the first phase, and it has a lot
16
of components. We have seen a lot of different states
17
and lots of types of flexibility. The level of use of
18
those mechanisms varies quite a bit.
19
MR. BONEBRAKE CONTINUES:
20
Q. Has your association taken a public
21
position with respect to whether it does or does not
22
endorse CAMR?
23
A. No, we have not.
24
MR. ZABEL CONTINUES:
Page73
1
Q. Maybe I didn't hear you right. Did you
2
use "level of abuse" in your answer to an earlier
3
question?
4
A. I don't recall, if I did. Maybe I
5
misspoke, "level of use" maybe.
6
Q. Use.
7
MADAM HEARING OFFICER: Question No.
8
17.
9
MR. FORTER: "Do you agree that
10
regulatory programs with flexibility are economically
11
efficient?" This is asking for a comparison I would
12
guess. We have found, from experience, that the
13
economics work better when you have some level of
14
flexibility involved. It allows the customer and the
15
vendor to find technologies that can be done at a lower
16
cost and are more effective. It's economically
17
efficient. I would say, in general, we see some
18
efficiencies that occur there. Caveating that with the
19
cap is the driving mechanism of flexibility is there for
20
those who need it to make some economic choices, and to
21
find the technologies that fit their particular
22
situation.
23
MADAM HEARING OFFICER: Question No.
24
18.
Page74
1
MR. FORTER: "Do you agree that low
2
cost, reliable electricity is essential in our economy?"
3
We have made public statements about coal. We believe
4
that coal is a mainstay in our society and will remain
5
so for many years. It's reliable. It's abundant, low
6
cost, and it can be made clean and probably our biggest
7
issue with the CAMR rule would be that it doesn't make
8
coal clean in respects to mercury reductions, so again,
9
this is not an absolute -- low cost, reliable
10
electricity should not be an absolute for our society,
11
but is one of the mechanisms, one of the things we need
12
in society.
13
MADAM HEARING OFFICER: Question No.
14
19.
15
MR. FORTER: "Do you believe that the
16
proposed mercury control regulations to be cost
17
effective, and please explain?" And I'm assuming that
18
the reference is to the IEPA rule and that -- I guess I
19
don't really know, on a larger scope, of how this
20
actually pans out. There is some flexibility in there.
21
This is a proposed rule. It really -- it will determine
22
-- when a final rule is in place, the vendors will then
23
respond, and that's where you are going to find your
24
most cost-effective solutions starting to really emerge
Page75
1
because then it will be looking at plant specific
2
configurations, coal types and issues as you start to go
3
through the engineering and architectural engineering
4
analysis for those facilities. Historically, when we
5
looked at selective catalytic reduction for NOx control,
6
not every plant that was being looked at needed to --
7
had to go through an architectural and engineering
8
analysis, and as it turns out, it was extremely cost
9
effective on NOx reductions, probably even more so on
10
the reliance on allowances these days, but really, it's
11
going to depend on what the final rule looks like, and
12
how it's going to play out, but typically, you will find
13
the cost is reduced after the rule is put in place
14
because you have the competition between technologies
15
and technology vendors.
16
CROSS EXAMINATION BY MS. BUGEL:
17
Q. I have one follow-up on some earlier
18
questions about commercial availability. Mercury
19
specific controls, not co-benefits, but mercury specific
20
controls, are they passed the RND phase."
21
A. There are mercury specific controls that
22
are out there that are passed the RND phase. I would
23
say, with any technology, any air pollution control
24
technology, there are's going to be continuing RND. We
Page76
1
have that occurring in every aspect of air pollution
2
control I can possibly think of. For instance, for
3
particulates, electrostatic precipitators, there's
4
continuing RND on electrostatic precipitators, how to
5
make them clean, how to apply them to new generation,
6
but activated carbon injection, now that it's being sold
7
-- and it's about a million dollars of capital cost for
8
the activated carbon injection systems -- I would say
9
that's passed the RND phase. Sid and others would be
10
wise to continue down the RND path to find lower cost
11
solutions.
12
Q. Do you believe some combination of
13
co-benefit technology, mercury-specific controls,
14
including ACI, is available to meet the goals of the
15
Illinois proposed rule?
16
A. Yes.
17
MADAM HEARING OFFICER: Question No.
18
20.
19
MR. HARRINGTON: Could I have that
20
read back to me?
21
(At which point, the prior question
22
was read by the court reporter.)
23
MR. HARRINGTON CONTINUES:
24
Q. For clarification, do you believe that
Page77
1
such technology is available to meet the limits in the
2
Illinois rule by the dates stated in the Illinois rule
3
or do you have an opinion on that subject?
4
A. I would say, because I'm not familiar with
5
all the facilities and how they would be configured, I
6
do not have an opinion on it.
7
MR. ZABEL CONTINUES:
8
Q. In the question that Ms. Bugel asked
9
previously co-benefit technology with ACI, in your
10
answer, what did you assume she meant by "co-benefit
11
technology."
12
MS. BUGEL: I'm sorry. I don't think
13
that was my question, if it could be read back.
14
MR. ZABEL: Surely.
15
(At which point, the prior question
16
was read by the court reporter.)
17
MR. ZABEL CONTINUES:
18
Q. In answering the question, what did you
19
assume she meant by "co-benefit technology"?
20
A. I was assuming it was some of the
21
technologies that could be used to do oxidation in the
22
systems where it's needed, that if there are an FDG
23
system, wet or dry FDG system that would be operating
24
the fabric filter and electrostatic precipitator is
Page78
1
acting, in some way, of a co-benefit approach. All
2
these technologies are integrated to deal with a number
3
of different pollutants, and obviously, mercury is a
4
pollutant de jour for this hearing, but they are
5
integrated to deal with the whole suite of different
6
pollutants.
7
Q. Is it your view that ACA alone would be
8
sufficient to do that?
9
A. To do what?
10
Q. I think her question was to meet the
11
requirements of the proposed rule, but I can have it
12
read back.
13
MR. HARRINGTON: Goals of the proposed
14
rule.
15
MR. FORTER: Yeah. Not just because
16
we do activated carbon injection is being used in
17
different configurations itself. There are two
18
different technologies here, the Toxicon I and Toxicon
19
II, and apparently, there's a Toxicon 1.5 or 3 out there
20
now, so they do not, in any case, rely just on activated
21
carbon injection.
22
MR. ZABEL CONTINUES:
23
Q. But my question is just ACI. There are
24
units in the state that have none of those other
Page79
1
technologies currently on. Is it your view that all of
2
those units with just ACI could meet the goals of the
3
proposed regulation?
4
A. The goal is 90 percent?
5
Q. Yes, sir, or .08.
6
A. I really don't know.
7
MADAM HEARING OFFICER: Question No.
8
20.
9
MR. FORTER: "In your testimony, you
10
list the creation of jobs as a benefit of the proposed
11
mercury control regulations. Who would pay for these
12
jobs?" In our industry, the payment of the jobs is --
13
it's like building something on your house. I end up
14
paying for it, but I think, in society, we end up --
15
everybody pays for these kinds of jobs. It's,
16
obviously, a benefit, and I don't look at it as a
17
negative in who pays for the jobs. Job creation is a
18
good thing in this country. These are technologies that
19
require often times, depending on the different
20
technologies, some other skilled laborers, including
21
electricians and craftsmen and stuff like that, so who
22
pays? I think if it's done through a rate-pay system.
23
If not, then the power plant, who is in business of
24
creating power costs, pays for it, but I think it's the
Page80
1
installation cost will actually pay for it.
2
MR. FORCADE CONTINUES:
3
Q. Would you anticipate any circumstance in
4
which the expenditure for the control devices and
5
operating expenses of ACI would result in a need by a
6
company to reduce employment in other areas?
7
A. I cannot foresee that, but I don't know.
8
MADAM HEARING OFFICER: Anything else
9
for Mr. Forter? Thank you very much, Mr. Forter.
10
MR. KIM: Thank you very much for
11
allowing us to put him up first.
12
MR. HARRINGTON: This is not for the
13
witness. This is a question of procedure, really two
14
questions. Number one, is it my understanding that the
15
goal is to get through the economic modeling today, and
16
then get to the technology with Dr. Staudt tomorrow?
17
MR. KIM: Working backwards from our
18
hoped end date of Friday and taking into account that
19
everyone's appetizing up to the main course of
20
Dr. Staudt, we are trying to leave as much time for him,
21
so we would be able to have, at least, two full days for
22
Dr. Staudt. That's why maybe we're being a little
23
aggressive, is our way, but we're hoping to get through
24
these three witnesses today.
Page81
1
MR. HARRINGTON: In terms of trying to
2
meet the schedule, if we can meet it -- and that's not
3
my problem. The question I raised both with the Agency
4
and with the Board is my understanding all economic
5
modeling rests on the technology testimony and
6
conclusions of Dr. Staudt. Reversing those two means
7
that, if Dr. Staudt changes conclusions as we go through
8
these plants as to what the economics are and what the
9
technology is then, the modeling testimony is going to
10
be left up in the air. If the Agency wants to proceed
11
that way, I guess that's between them and the Board, but
12
I think we should be aware of the fact that there is a
13
real danger that things will be out of whack. I don't
14
need an answer right now.
15
MR. KIM: I understand what you're
16
saying, and that certainly makes a lot of sense. To be
17
honest with you, I think a big part of our suggestion is
18
more, again, logistics. I, honestly, haven't asked
19
Dr. Staudt about his availability for next week. I
20
haven't wanted to think about it. I know Dr. Hausman is
21
not available next week and I know Dr. Hausman has
22
about, at least, on paper, about a seventh of the number
23
of questions that Dr. Staudt has, so that was, again, I
24
was just thinking more from a logistical standpoint that
Page82
1
somebody that has fewer questions and I know he's not
2
available next week, and someone who has a lot more
3
questions. That was a big part of it. What you're
4
saying makes sense, and if I knew somehow that we were
5
going to get through everybody by Friday, I would have
6
no problem with --
7
MR. ZABEL: Just to add a fact to that
8
analysis, yes, there are a great deal fewer questions
9
filed for Dr. Hausman, but that was because he was
10
relying on Dr. Staudt and it was changing so fast, and
11
we simply didn't file the questions. I have a great
12
many question for Dr. Hausman, but I didn't file them
13
because I didn't know where that was going to land.
14
MR. KIM: I'm assuming that there's
15
going to be a lot more than on paper for Dr. Hausman,
16
but I'm assuming there's a lot more for Dr. Staudt, and
17
I Dr. Staudt has some 150, 160 questions and Dr. Hausman
18
I think has 20, so that was part of tit. We will do
19
what the Board asks, and we'll accommodate and roll with
20
the punches as best we can.
21
MADAM HEARING OFFICER: We will take a
22
break and we'll come back. Before we take the break
23
though I just want to let everyone know for those of you
24
who, like me, think mercury is the be all and end all of
Page83
1
our existence right now, the board has a special board
2
meeting for 12:15 tomorrow, so the board members will
3
have to be at a video conference, so we will take a
4
break around noon tomorrow and it will be until like
5
1:30. I felt that was probably the best way to work it
6
in with these hearings, but the board does need to hold
7
a special meeting tomorrow. With that, let's take a
8
10-minute break.
9
(A 10-minute break was taken.)
10
MADAM HEARING OFFICER: Before break,
11
we were discussing and Mr. Harrington and Mr. Zabel both
12
brought up the point about the Agency's participated
13
order, and the Agency indicated would do what the board
14
preferred. As I indicated to Mr. Kim off the record
15
yesterday, I, personally, would have liked to see
16
Dr. Staudt way earlier. That was just my personal
17
preference, but in talking, we feel that Dr. Staudt will
18
have some impact on the economics, and I agree with the
19
points made by Mr. Zabel and Mr. Harrington that
20
Dr. Hausman's testimony is, if it's not technically
21
feasible, it's not economically reasonable and vice
22
versa, so I think we need to hear the technical
23
testimony next, so it would be my goal to finish with
24
Mr. Nelson before we finish for lunch and zoom through
Page84
1
these questions and get there, but I do want to take
2
this opportunity -- I do appreciate that we are all
3
working towards the goal of leaving Springfield on
4
Friday, and I appreciate that, so that would be our
5
choice. We will go with Mr. Nelson and Dr. Staudt.
6
MR. ZABEL: Just so the record is
7
clear because this has been hinted at a number of times
8
and this may help for Dr. Hausman, in a way, we have
9
always read your order of May 4 as saying that, if we
10
don't conclude Friday the proponents' case, that they
11
will continue on August 14, not next week. The order
12
specifically, said, in the unlikely event that any
13
person -- that includes the Agency -- to prefile
14
testimony for the June 12 hearing cannot testify because
15
time does not allow, that person will testify at the
16
beginning of the August 14 hearing. We have prepared,
17
both, availability of our lawyers and our experts who
18
are observing these hearings for that eventuality, but
19
not for one that goes next week.
20
MADAM HEARING OFFICER: I understand
21
that that would be an interpretation of my Hearing
22
Officer Order. However, the intent behind that when I
23
drafted it was that, if someone other than the Agency
24
prefiled testimony, I do not see any benefit, if I may,
Page85
1
of holding off, until two weeks in August, to continue
2
with the Agency when the two weeks in August is,
3
specifically, set aside for the people who don't agree
4
with the Agency's proposal, and that was the intent of
5
that hearing, and I think that was emphasized in the
6
prehearing conferences we held. Because how can you
7
possible be ready to respond to Agency testimony that
8
has not had a chance to cross-examine on in that August
9
hearing?
10
MR. ZABEL: That's exactly the issue
11
we raised in our motion to be ruled on by the Board. We
12
have forewarned the Board of that risk, and we have to
13
take it because you continue the Agency's presentation
14
into August, and have ours follow immediately after it,
15
that would be a basis we'll raise on the record as an
16
objection, and we'll continue and we will go forward
17
with that objection on the record.
18
MADAM HEARING OFFICER: I understand
19
that. As I indicated after the Board ruled that they
20
were not going to give direction at the hearing officer
21
at this time. We will discuss that as we reach Friday
22
if. Let me just tell you that my -- if we don't start
23
again on Monday, if the Agency is not done, I am
24
disinclined to wait until August to continue with the
Page86
1
Agency. That's for a variety of reasons. I do think
2
that you all deserve your day, and as far as prefiling,
3
and things like that, if, for some reason, we don't
4
finish tomorrow -- Friday, if we do not finish on
5
Friday, obviously, one of the things that we would
6
certainly discuss is even the requirement of having you
7
prefile testimony. That may be something that we do not
8
do. That you are required to prefile testimony because
9
you won't be able to get that to either the Agency or
10
the Board in any realistic fashion.
11
MR. ZABEL: Let me say, I didn't want
12
to wait until five o'clock on Friday to raise this
13
issue. I wanted to make clear what my client's position
14
is on this. We have tried to accommodate timing, and if
15
Dr. Hausman is unavailable next week and that's the
16
sequence we go in, and you believed another hearing
17
sometime between now and August were appropriate, we are
18
certainly open to that consideration. I just wanted to
19
today, Wednesday afternoon, not Friday evening, to make
20
our position clear, so you could have it under
21
consideration.
22
MR. KIM: Obviously, you just stated
23
that if we do go past Friday, one of the options you
24
would look into would be relieving them of the
Page87
1
responsibility of submitting prefiled testimony,
2
obviously, if that was going to happen, we would want to
3
take that up with some discussion, as well, because that
4
would put us at a disadvantage, and we don't control, at
5
this point, the pace of the questions.
6
MADAM HEARING OFFICER: I would
7
disagree with that. I would disagree, to some extent,
8
you do control the pace of answering the questions.
9
MR. KIM: Answering, yes, but the
10
number of questions, no.
11
MADAM HEARING OFFICER: We could
12
debate that, but we won't at this point. I think this
13
is premature. I still believe that there's a very real
14
possibility that we could be done by Friday. So with
15
that, Mr. Harrington.
16
MR. HARRINGTON: Second matter.
17
Earlier we identified Exhibit 31, the response to
18
significant public comments received in the response to
19
the revision of the December, 2001, regulatory finding
20
of emission hazards, air pollutants, basically, responds
21
to the comment document and said we would provide copies
22
for the parties and the Board, and we are doing that at
23
this time.
24
MADAM HEARING OFFICER: I believe we
Page88
1
entered as Exhibit 31 the actual Federal Register
2
Reconsideration Decision, and we will admit this as a
3
separate exhibit.
4
MADAM HEARING OFFICER: We will mark
5
this as Exhibit 47, if there's no objection. Seeing
6
none, it's marked as Exhibit 47.
7
(Exhibit No. 47 was admitted.)
8
MADAM HEARING OFFICER: I believe we
9
are ready then to continue with Mr. Nelson. Question No.
10
7 from Kinkade.
11
MR. NELSON: Question No. 7: "What is
12
your definition of `commercially available?'" I think
13
that's very simple, common sense. If you are able to
14
purchase it, it's commercially available. Are Cadillacs
15
commercially available? Yes. You are able to purchase
16
them. Does the supply of Cadillacs -- could General
17
Motors supply every person in the United States today
18
with a Cadillac? No. They could not. They don't have
19
the capacity. If there was a law that they had to, that
20
everybody could only drive Cadillacs, I'm sure, in short
21
order, they would have a production capacity for that.
22
To be commercially available, it simply has to be able
23
to be purchased, doesn't have to supply a demand that
24
doesn't currently exist. That would be --
Page89
1
MR. FORCADE CONTINUES: Would I be
2
correct, then, that commercially available does not
3
imply any statement relating to the technology of
4
achieving a 90 percent reduction?
5
A. No. Is it commercially -- is technology
6
available that has been demonstrated at many sites to be
7
able to achieve 90 percent? Is that technology
8
commercially available? Yes. At every plant, when you
9
say "commercially available" is there a standard that
10
automatically is attached to the term "commercially
11
available"? No.
12
MS. BASSI CONTINUES:
13
Q. Does "commercially available" mean that it
14
will meet the demand for, in terms of supply and demand
15
that it will meet the demand?
16
A. If the demand is there, I guarantee that
17
the supply will be there. There will be an economic
18
incentive to do so. For example, right now we can
19
supply a number of plants on a day-to-day basis from my
20
existing production facility. That's just my company.
21
There's other companies that has a larger capacity than
22
we do, but as I mentioned before, there isn't a single
23
plant in the country that, on its own volition, is
24
getting mercury out any more than it is accidently
Page90
1
today, so my plant 90 percent of the time is not
2
operating.
3
Q. I'm sorry. I don't understand. Does your
4
plant supply the hardware or just --
5
A. This is just the sorbents.
6
Q. Just the sorbents. What about the
7
hardware? And when I refer to "hardware" here I mean
8
the whole gamut of what's necessary to comply with this
9
rule. Is that hardware going to meet the demand? Is
10
the production of that hardware sufficient to meet the
11
demand?
12
A. Yes. In my testimony, I asked the
13
question that's been asked here, "Is activated carbon
14
injection technology commercially available today?" Of
15
course, it is. We have incinerators all around the
16
country for the last five to 10 years. We have these
17
exact same systems, silos, the feeders, the blowers, the
18
transporters, the injection lances. They have been
19
provided and are operating today at incinerators in this
20
country, and even longer in Europe. The carbons, the
21
activated carbon is supplied for mercury control and in
22
incinerators today. There's trucks going out, and it's
23
being used for that today. Is it commercially
24
available? Yes. Can we, if there's increased demand,
Page91
1
can we expand it? Yes. What we need is a little bit of
2
regulatory certainty. I'm not going to build --
3
already, as I mentioned, I have a plant I have invested
4
in, and it's sitting idle 90 percent of time. I'm not
5
going to expand production three years ahead of time.
6
That's just throwing money away. The delays caused by
7
regulatory uncertainty and the lawsuits against the
8
regulations that make it uncertain, and that's why we
9
delay the production capacity buildup, but if the demand
10
is there, there's an economic incentive for the supply.
11
MR. ZABEL CONTINUES: Using your
12
Cadillac analogy, Mr. Nelson, if the regulatory
13
requirement that they supply everyone in the country
14
with a Cadillac, everyone driving stayed within the law,
15
if we can, they couldn't do it tomorrow, could they?
16
A. No, they couldn't.
17
Q. There would be some time lag, would there
18
not?
19
A. Exactly, to build up the capacity to
20
create all those Cadillacs.
21
Q. I realize your plant is idle, but do you
22
know how long it would take to build up the capacity,
23
not just the sorbent, as Mr. Bassi asked, but for the
24
entire pathway it would take to comply with this rule?
Page92
1
A. The issue would be the various halogenated
2
sorbents, themselves. Right now there is tremendous
3
excess capacity in the world in activated carbon. Even
4
in this country, Calgon has production lines that they
5
have mothballed because of there isn't enough demand.
6
There's excess capacity in Germany and China, for
7
example, for base carbons. All we do, that my company
8
does, for example, is -- we don't actually produce the
9
carbons. We simply bromate them. We halogenate them,
10
which is a very simple process kind of a one-step
11
process to treat the existing product. Particularly, if
12
Illinois is going to have, instead of the whole country,
13
it might be -- I would say there would be some issues
14
with respect to timing, if the whole country was going
15
to 90 percent control within two years. If just
16
Illinois, or Illinois and a few other large states do it
17
within three years, I don't think it's an issue at all.
18
Q. Is that true, not just for halogenated
19
activated carbon, but for the hardware and the craft
20
unions and other things in Illinois that would go with
21
complying?
22
A. I'm going to speak, specifically, to
23
sorbent injection. There are competing technologies.
24
If you are talking able putting in scrubbers, you do
Page93
1
need specialized trades labor in that case. With
2
respect to -- I mean, all we are talking about is a
3
silo, as you drive around Illinois here, and you pass
4
the grain silos and things that's that. We're talking
5
about a feeder and simply a blower. This is
6
100-year-old technology, just blowing a powder through a
7
pipe. It's not real high-tech, so with respect to
8
activated carbon injection technology, there's no trade
9
labor involved. You can even install these systems
10
while the plant is currently operating. There's not
11
long lead times, necessarily. Now, if you are talking
12
about some of the other mercury control technologies,
13
like if you have to install a new fabric filter, or if
14
you have to install a scrubber or something of that
15
nature, then you can be talking a couple years lead time
16
in trade labor, and that's a more involved procedure,
17
but for sorbent injection, it really isn't an issue.
18
Q. You do need penetrations of the duct, do
19
you not?
20
A. Yeah. You can hot tap while the plant is
21
going. All you do is drill a hole in it. That's not
22
hard. It would be preferable to have a scheduled
23
outage, but it's not required.
24
Q. What kind of trade labor is needed for
Page94
1
that?
2
A. Just need -- usually, you don't have to
3
bring anybody in. When we do our installations, which
4
are temporary, because these are month-long trials, the
5
plant personnel will drill the hole, and put in a
6
fixture there for us. Then all we do is insert the
7
lance. These are under negative pressure, typically,
8
the vast majority of plants, so you poke a hole in there
9
and gas gets sucked in, air gets sucked in and not
10
coming out, so you can do it while the plant is
11
operating if you have to.
12
Q. Have all your installations been
13
temporary. Is that correct?
14
A. Our installations, yes. As I mentioned,
15
there isn't a plant currently doing it. Plants will not
16
do it of their own volition, unfortunately. They are
17
not in it to -- as long as they can spew stuff out the
18
stack, they will. At least, that's the history of
19
mercury.
20
MS. BASSI CONTINUES:
21
Q. Forgive me if I'm jumping ahead, but would
22
the installation for a permanent -- would a permanent
23
installation be different from a temporary installation?
24
A. 90 percent of it would not be. There are
Page95
1
a couple plants where you have to do a little bit more
2
than simply sorbent injection. You may want to modify
3
various pieces of equipment to improve the performance
4
or lower the costs, but in a temporary month-long test,
5
it doesn't usually justify the cost to do that.
6
MR. BONEBRAKE CONTINUES:
7
Q. I think you mentioned that there's an
8
excessive supply of carbon. Is that true?
9
A. Yes.
10
Q. Would your expectation be that, if there
11
is increased demand for carbon due to regulatory
12
developments that that excess will disappear?
13
A. There's so much that I would not, unless
14
you see in national 80 or 90 percent cap in the near
15
future, I would not expect to see it disappear quickly,
16
nor, for example, at one of the three large carbon
17
producers in this country. They have plans to increase
18
their own capacity, but again, they want to make sure
19
that there's demand out for it. It's a financial
20
decision. They don't want to have excess capacity and
21
make those investments and not have any demand to
22
support them.
23
Q. Will CAMR require, approximately, 70
24
percent reduction nationwide by 2018?
Page96
1
A. No. It says that on the books, but you
2
have to understand where CAMR came from. According to
3
the Government Accountability Office, the GAO study, and
4
this inspector general for the EPA, the origin cap the
5
2010 cap of only about a 20 percent reduction, and then
6
2018 of 69 percent, those were not bottom-up
7
regulations, but according to those internal reports,
8
government investigations, those were top-down, that the
9
EPA workers were told that -- to come up with a
10
standard, for example, of 34 tons nationwide for 2010,
11
and that number came from, again, top-down. What's been
12
call co-benefits here is kind of a misnomer. It's
13
really what is accidently. I call it accidental mercury
14
reduction. It's what mercury are we getting out with
15
zero cost without even trying in a scrubber, and
16
basically, those numbers came from, and the CAMR numbers
17
came from an analysis. It was a guess by the EPA, if we
18
install CAIR, if we install NOx control and scrubbers
19
for S02 and NOx, how much additional mercury
20
accidentally are we going to be getting out nationwide,
21
and that's where those numbers come from, according to
22
the General Accountability Office and inspector general
23
reports, so I don't anticipate. They kind of had a
24
baseline, if we do not require a power plant to go out
Page97
1
of its way and spend one dollar intentionally trying to
2
reduce mercury, what would the timetable be? So under
3
CAMR, we don't anticipate much activated carbon
4
injection because that's another reason why they went to
5
a cap and trade. There's nothing wrong with cap and
6
trade, if the cap is high, but if the cap is very low,
7
like 20 percent, you are going to put some scrubbers in.
8
They are going to be getting 90-plus percent control.
9
Then you are going to have a bunch of plants in Illinois
10
that don't have scrubbers, for example. How do we make
11
sure that they comply, and get a 20 percent reduction?
12
Well, we have to allow them to purchase the allocations,
13
the mercury reductions that are made in the east with
14
these scrubbers that are being installed, so you won't
15
necessarily have any mercury reductions within Illinois,
16
but you will have a lot in Pennsylvania where all these
17
scrubbers are going in or other places, so you needed a
18
way to transfer those mercury reductions, so that every
19
plant would meet the reductions.
20
Q. I didn't ask you about phase one reduction
21
and I didn't ask about CAIR co-benefits and I didn't ask
22
about reductions in Illinois. My question was, as of
23
2018, does U.S. EPA say in its CAMR cap will result in
24
reductions of, approximately, 70 percent nationwide?
Page98
1
A. Yes. My answer -- I thought when we read
2
the question, do you anticipate carbon sales in 2018.
3
You were talking about capacity and that sort of thing.
4
Under CAMR, we don't anticipate much mercury control,
5
specifically, for mercury, which would be carbon
6
injection.
7
MADAM HEARING OFFICER: Could we take
8
a break.
9
(Discussion was held off the record.)
10
MR. NELSON: "Will CAMR require 69
11
percent from where we are today?" I think that's the
12
way it's designed.
13
MR. BONEBRAKE CONTINUES:
14
Q. Is it true, Mr. Nelson, that, in light of
15
CAMR and various state efforts, that you expect an
16
increase in the use of carbon for mercury control in the
17
next decade or so?
18
A. I think I have already answered that. No
19
I do not, under CAMR, do not expect much sales of carbon
20
for mercury control.
21
Q. You had also mentioned I believe that, if
22
ACI is installed, that trade labor is, typically, not
23
involved, but that's not true if ACI is installed in
24
connection, either with a change to an ESP, or an
Page99
1
addition of a bag house. Is that correct?
2
A. If you had an ESP -- I think I answered
3
that -- yes. There was quite a bit of trade labor
4
involved, if you do hardware installations in
5
conjunction with ACI.
6
Q. Is it also true that, if it's necessary to
7
install ACI, to also install duct work, that the duct
8
work is, typically, done by trade labor?
9
A. I'm not aware of any demonstrations where
10
they installed duct work in a simple retrofit, but if
11
you did construct duct work, then you would need a trade
12
labor, yes.
13
MADAM HEARING OFFICER: Can we move on
14
to Question No. 8.
15
MR. NELSON: What is your definition
16
of "cost effectiveness"? I think that's a relative
17
term. It simply denotes benefits, either total benefits
18
or one type of benefits, divided by cost. Benefits
19
divided by cost would be cost effectiveness.
20
MR. FORCADE CONTINUES:
21
Q. Do you have a particular value? Eight
22
dollars per benefit, or whatever it is, that would
23
constitute something being cost effective. Describe
24
something as being cost effective.
Page100
1
A. For example, where the cap-and-trade
2
program, an allocation is going to be per ounce of
3
mercury emitted, so you have dollars per ounce of
4
mercury emitted. We frequently use dollar per pound of
5
mercury removed and the same thing divided -- times 16.
6
That varies from site to site, and it varies with the
7
degree of removal, how much mercury is in the coal, but
8
if you assume a market in allocations, the market will
9
be in cost effectiveness units, or dollars per ounce of
10
mercury removed.
11
Q. I'm saying do you have a specific value
12
where you say, "At this value or below, the technology
13
is cost effective"?
14
A. "Cost effective" again, is a relative
15
term. You have to go to what is your next -- you can
16
compare two alternatives and say which is the more cost
17
effective. You can't say one thing is cost effective
18
and another thing is not because it's all relative to
19
what the alternative is. You mentioned that this comes
20
from my testimony. If you can point that out, I can be
21
more specific as to where I used that term and what I
22
meant in that particular use.
23
MADAM HEARING OFFICER: Question No.
24
9: "What is your definition of "economically feasible"?
Page101
1
I think that depends on context. Again, it matters what
2
your next best alternative is. I would, just generally,
3
consider something economically feasible if it doesn't
4
put the entire operation at risk financially.
5
MADAM HEARING OFFICER: Question No.
6
10.
7
MR. NELSON: "Please explain your
8
statement on page two of your testimony that the cost
9
and results for sorbent injection technologies vary,
10
depending on the type of coal burned, and the existing
11
equipment at the plant. This is where you would imagine
12
that each utility is going to try and minimize the costs
13
of meeting the regulation at each individual plant, so
14
you have to do a very plant- or boiler-specific
15
analysis. That will vary, for example, between plants
16
primarily based on the coal burned and the pollution
17
equipment. For example, the coal is burned. At least,
18
with sorbent injection -- well, any technology that we
19
add to a plant to control mercury for sub-bituminous
20
coals and northern lignites, sorbent injection of
21
halogenated injection, so far, has proven to be very,
22
very cost effective, and is probably the low cost
23
technology currently at most of these plants. The
24
bituminous plants, because the flue gas, contains a lot
Page102
1
more chemicals. Bituminous coal is a more complex
2
garbage that's being burned. We tend to have to inject
3
more sorbent to get a similar removal rate. Illinois is
4
very fortunate in that the vast majority of your
5
existing fleet is burning these sub-bituminous coals.
6
With respect to the existing pollution equipment control
7
equipment at the plant, for example, if you're one of
8
the lucky plants that have fabric filters existing
9
today, you can get by with very, very little sorbent
10
because that helps the mass transfer. You don't have to
11
purchase and use as much sorbent. If you have a wet
12
scrubber, for example, you're already, or can, with a
13
little bit of modification, get very high mercury
14
removal if you have bituminous coal. If you have a
15
spray dryer, fabric filter, as on some sub-bituminous
16
coals, again, adding a very, very little bit amount of
17
halogenated sorbent can give you high removal rates, so
18
it is going to vary somewhat plant to plant as to what
19
we call native removal, or accidental removal at the
20
plant already is, and then how much sorbent if you're
21
using sorbent injection, you would have to purchase and
22
use to get a particular degree of control.
23
MR. FORCADE CONTINUES:
24
Q. I believe earlier you had mentioned that
Page103
1
it could be measured in terms of dollars spent per
2
either ounce or pound of mercury. Can you give us
3
dollar ranges that would apply to sub-bituminous plants
4
so we can put upper and lower bounds on that?
5
A. For sub-bituminous plants with just cold
6
side ESP's, which is the dominant configuration in the
7
state of Illinois, based on those 30-day, full-scale
8
runs that we and others have done in the DOE programs,
9
for 90 percent mercury removal, you're probably talking
10
in the order of $5,000 to $10,000 per pound of mercury
11
removed. If you go to 75 percent, the lower bound, you
12
could be talking anywhere from $3,000 to $5,000 per
13
pound of mercury removed and you would divide that by 16
14
to get per ounce removed. Now, at some other plants, it
15
might be significantly higher. For example, bituminous
16
plants that have high SO3, which I think we will get
17
into, you would have more sorbent requirements, and you
18
might be on the order of $20,000 to $25,000 per pound of
19
mercury removed. If you have lower mercury in the coal,
20
then, for a given amount of sorbent, you are going to
21
get less mercury out, so you would have relatively
22
higher costs, but you would have less mercury to get
23
out, so it varies from plant to plant.
24
MR. BONEBRAKE CONTINUES:
Page104
1
Q. I think you confined that answer to cold
2
side ESP units. For hot side ESP units, what's the
3
corresponding dollar amount, Mr. Nelson?
4
A. You have I believe three hot side units
5
here in Illinois, one of which is going to switch, for
6
other reasons, to a fabric filter, so we are talking
7
particularly about Will County No. 3 and Waukegan Unit
8
No. 7. We are going to do one of these DOE 30-day
9
demonstrations at Will County early next year. So far,
10
we have only demonstrated -- my company has demonstrated
11
on two hot side units, Cliff Side Unit, and the Buck
12
Station of Duke Energy. The Buck demonstration was a
13
30-day demonstration. Cliff Side was a shorter-term
14
testing. Now, those two were done with bituminous coal,
15
which I said requires more sorbent. Now, the technical
16
analysis that Dr. Staudt did assumed the Toxicon
17
arrangement for those two units where you actually build
18
a fabric filter and you can inject less sorbent, but you
19
have higher capital costs, and that's with the
20
assumption is in his cost calculations in his analysis.
21
My company believes that we're going to be able to have
22
significantly lower costs than that because we are
23
dealing with sub-bituminous coals in our demonstrations
24
here. We haven't actually shown that, yet. That still
Page105
1
remains to be seen. We will know a lot more in about
2
nine months, but I would expect -- my expectation is,
3
based on all the other demonstrations, is that we will
4
probably be, for 75 percent control at those units, for
5
example, at Buck, we got -- 70 percent control at
6
injection rate of 10 pounds per unit ACF. This was one
7
of those situations where we could have done even better
8
if we had invested a little bit in some hardware
9
modifications, but because it was only a temporary test,
10
we didn't do that, but I would estimate that we will be
11
probably in the 10 to -- say 8,000 to 10,000 per pound
12
of mercury removed. Some of it is going to depend on
13
how much mercury is in the coal on those particular
14
units, on those two units, and also, whether they are
15
going to continue to sell their fly ash. They sell fly
16
ash, a significant amount of fly ash, out of the
17
Waukegan Unit.
18
DR. GIRARD CONTINUES:
19
Q. What were the costs observed at the
20
studies that were run?
21
A. On the coal sides with bituminous coal?
22
Q. I think we are talking about the hot
23
sides.
24
A. The hot sides with bituminous coal. At 70
Page106
1
percent, 10 pounds per million ACF, the particular
2
mercury on their coal -- I am going to have to get back
3
to you on a particular calculation, but my guess is
4
$25,000 or $30,000 per pound mercury removed. But
5
again, that was bituminous hot side, which is going to
6
be more expensive than sub-bituminous.
7
MR. BONEBRAKE CONTINUES:
8
Q. The $8,000 to $15,000 per pound number
9
that you gave us, does that assume no requirement to add
10
a bag filter.
11
A. That's correct. This is just simple
12
injection of sorbents. Dr. Staudt did the costs if you
13
put in a fabric filter. You consume much, much less
14
sorbent if you have a fabric filter, but you do have the
15
capital cost of the fabric filter.
16
Q. I think you said, Mr. Nelson, that the
17
only tests studies on the hot side ESP's that your
18
company has performed, both have involved units that are
19
burning bituminous, as opposed to sub-bituminous coal?
20
A. Right.
21
MADAM HEARING OFFICER: I think we
22
have answered 10-A, as well, have we not? I think we
23
are ready for Question No. 11.
24
MR. ZABEL CONTINUES:
Page107
1
Q. I had a follow-up. I'm not sure I could
2
follow all your numbers, Mr. Nelson. Is it, on a per
3
pound or per ounce of mercury removed, less expensive at
4
a given percentage removal, I guess, the higher the
5
mercury content in the coal?
6
A. Yes, because let me explain the way
7
sorbent injection works. If you inject -- it's a
8
constant removal rate kind of technology. If we have 10
9
molecules of mercury, say it's a high mercury coal, and
10
we get 90 percent out, we get nine of them out, and
11
that's the denominator, cost for a certain amount of
12
carbon divided by how much you get out, mercury removed.
13
If you have a low mercury coal to start with, and you
14
only have five there, and you get 90 percent, you are
15
getting four and a half, so the denominator -- you get
16
less removed for a given cost. Now, if you -- let's say
17
we inject one pound or X pounds per million per cubic
18
feet of gas, and let's say we get 50 percent of the
19
mercury out. If we inject 2X, we get that 50 percent
20
with the first X and get 50 percent of the 50 percent we
21
didn't get out the first time, so you get 75 percent, 50
22
plus 25. If you inject 3X, you get 50, plus 25, plus 12
23
and a half with that third X, so there's a bit of
24
declining returns to increased sorbent, so it,
Page108
1
generally, costs a little more to get to higher removal
2
rate levels.
3
Q. So all things being equal -- and I
4
understand that all things are never equal -- I would be
5
better off burning a high mercury content coal than a
6
low mercury content coal?
7
A. In terms of cost effectiveness, yes. In
8
terms of -- however, in terms of getting 90 percent out,
9
to be honest, it's not going to matter. We will get 90
10
percent out with so many X pounds if you have high
11
mercury or low mercury, but frankly, I believe that most
12
power plants in Illinois are going to end up meeting the
13
.008 pounds of mercury per gigawatt hour standard
14
because since most are sub-bituminous, if you look at
15
what the actual mercury levels are, typically, in
16
sub-bituminous coal, that will be a slightly easier
17
standard.
18
Q. Looking at your example of the 10 and five
19
molecules, actually get 90 percent and have an entire
20
molecule of mercury left on the 10. I would have only
21
half left on the five. So I would have higher mercury
22
emissions with a higher mercury input to the control
23
device, even though I'm meeting 90 percent. Is that
24
correct?
Page109
1
A. That's true. If you are meeting 90
2
percent on both, so you have to be careful about how the
3
standard is written, and actually what the standard is,
4
definitely.
5
MADAM HEARING OFFICER: Question No.
6
11.
7
MR. NELSON: "Is the St. Clair Power
8
Plant you discussed on page three of your testimony
9
similar in operations to the coal-fired electric
10
generating utilities currently operating in Illinois?" I
11
would say yes. It's very similar to many of those
12
because it burns sub-bituminous coal primarily. They
13
mixed in, as many Illinois plants do, or at least, some
14
Illinois plants do, they mixed, on average, about 15
15
percent bituminous and 85 percent sub-bituminous burning
16
concurrently, so the coal is very similar. The
17
configuration with just a cold side ESP and no scrubber
18
is similar to the majority of plants in Illinois.
19
MR. HARRINGTON CONTINUES:
20
Q. Let me start. We touched on some of the
21
same questions, but maybe this is the appropriate place
22
to explore this a little bit.
23
MADAM HEARING OFFICER: As long as you
24
help me remember which one of these questions are.
Page110
1
MR. HARRINGTON CONTINUES:
2
Q. We will deal with the other tests, too,
3
but since this was brought up at this point, you know
4
the term "SCA"?
5
A. Certainly.
6
Q. Can you explain it?
7
A. "Specific Collection Area" is a
8
measurement, a relative measurement, of the square feet
9
of plate collection area in an electrostatic
10
precipitator to the quantity of gas flow through the
11
ESP, so it's a relative measure of the size of an ESP
12
physically.
13
Q. So the more SCA, specific collecting area,
14
the larger the ESP as a more removal you would expect it
15
to achieve. Is that correct?
16
A. In general, yes. We might want to talk
17
about this -- you have a number of questions on this
18
later.
19
Q. I can postpone these questions, until
20
then, but maybe just for the record, what's the size of
21
the SCA in the Detroit study?
22
A. St. Clair had a large electrostatic
23
precipitator. It had I believe six fields in it. Two
24
of them were not energized, were not used, so as
Page111
1
designed, if it was operating as designed, it would have
2
a selective collection area of I believe 700 square feet
3
per thousand actual cubic feet of gas flow, so the
4
number of 700 is kind of the number to remember. As I
5
mentioned, only two-thirds of it was operating during
6
the month of testing, and so it had an effective SCA of
7
about 470. Now, 470 is still relatively high. It would
8
probably be about 70th percentile is my guesstimate, if
9
you look nationwide, so it was still larger than
10
average, in terms of the physical size of the ESP.
11
Q. I will reserve my questions on the rest of
12
these and asked if that's appropriate.
13
MADAM HEARING OFFICER: That's fine.
14
DR. GIRARD CONTINUES:
15
Q. Can I just follow up real quickly. In
16
your answer to Question No. 11, when you say that the
17
St. Clair power plant is similar in operations to plants
18
in Illinois, you are just making a general statement,
19
aren't you?
20
A. Yes. There are plants that are totally
21
different.
22
Q. So you have not prepared a checklist, a
23
spreadsheet, and gone down it, and compared this plant
24
to plants in Illinois on very specific architect or
Page112
1
engineering or other features?
2
A. Actually, I have done that now. When I
3
got those configuration data, that's what I did, so I
4
can say -- like I said, this pertains to the mode or
5
there are more plants that are very similar to St. Clair
6
than any other plant. It is very similar, but there are
7
some that are totally different.
8
Q. So it's still a general statement?
9
A. Yes. It's a general statement.
10
MR. FORCADE CONTINUES:
11
Q. When you say it's similar, are you talking
12
about being configurationally similar? It has cold side
13
ESP or are you talking similar, in terms of the size of
14
the output of the facility, the square foot of the bag
15
house, or electrostatic precipitator? How are you --
16
A. From a mercury control standpoint, as I
17
mentioned, the important things are the coal that's
18
burned and the configuration of existing equipment, and
19
in those two categories, it is similar to many plants in
20
Illinois.
21
Q. I'm sorry. Perhaps my question wasn't
22
framed correctly. Do you mean it was similar in that it
23
had a cold side ESP or do you mean it was similar in
24
that the size of the cold side ESP was similar to the
Page113
1
one you were evaluating? Configurationally, they might
2
have been the same plant, but if one had a very large
3
ESP and the other a very small, would that have made a
4
difference?
5
A. Not in terms of mercury removal. I mean,
6
it makes a difference of potentially in particulate
7
control, but in terms of mercury removal, it's similar
8
in the type of coal that's burned to many plants, and
9
it's similar, in terms of existing air pollution control
10
configurations that are important for mercury.
11
Q. Would I be correct that the mercury is
12
actually removed in the particulate matter of the ESP
13
after it adheres to an activated carbon?
14
A. The sorbent is removed. The mercury is
15
actually captured, predominantly, in the duct work on
16
the way, but then you have to get the sorbent out of the
17
gas stream, and that's taken out in the particulate
18
control device.
19
Q. So if the particulate control device were
20
less effective, would you not have higher mercury
21
emissions?
22
A. No. 99.X percent of the particulate is
23
taken out in whatever device you get, so the degree --
24
there's side issue that we will get to in some of the
Page114
1
other questions with respect to the SCA of -- are there
2
balance of plan issues? But with respect to mercury
3
control, the performance of the ESP, with respect to
4
mercury control, really has no effect.
5
MADAM HEARING OFFICER: Question No.
6
12.
7
MR. NELSON: "How much do your
8
companies various control systems as described in your
9
testimony cost? Would factors weigh into the cost of
10
the systems?" There's two costs, as the testimony
11
points out. One is in the capital cost of the equipment
12
and as Mr. Forter mentioned, the cost of a sorbent
13
injection system for particulate boiler, assuming a 100
14
percent redundancy, so you, basically, have two feeders,
15
in case there's problems with one. You switch over to
16
the second one. Really, all it is is a silo with some
17
feeders, a blower, a pipe going to the duct work and
18
then some lances, which are just, basically, pipes
19
sticking into the duct blowing into the duct work.
20
That's the capital usually involved. That will vary --
21
the cost of the units that we have bid on is $350,000 to
22
half a million dollars, and then there are costs with
23
installing them and according to the plant, that might
24
be another couple hundred thousand dollars, so your cost
Page115
1
is half a million, to three quarters of a million
2
dollars per plant. And it can be a little less now on
3
smaller units, but that's pretty basic. It's also
4
depending on the plant, two to four dollars in capital
5
cost per kilowatt of power capacity, so you are talking
6
two, to four. The larger units would have the two and
7
the smaller units would have the four. Again, you are
8
just dividing by a larger or smaller denominator. Now,
9
in relative terms, a wet scrubber would maybe be $200
10
per kilowatt, so you are talking 50 to 100 times more
11
than the capital cost of activated carbon injection.
12
For, basically, the cost of one medium-sized wet
13
scrubber in Illinois, you could outfit 50 plants, 50
14
boilers. For the majority of the boilers, could be
15
supplied with activated carbon injection. Then you have
16
operating costs. Operating costs in activated carbon
17
injection if it's simple activated carbon injection into
18
an ESP, it's really just the cost of the carbon. For a
19
halogenated activated carbon today, delivered price cost
20
would be roughly a dollar a pound, so the question asks
21
for those costs.
22
MADAM HEARING OFFICER: Question No.
23
13.
24
MR. NELSON: "In your testimony on
Page116
1
page three, you state the quantity of the sorbent you
2
need to inject into a sub-bituminous plant is directly
3
proportional to the mercury removal to be achieved.
4
What factors go into determining the amount of sorbent
5
necessary?" I would like to elaborate on my "directly
6
proportional." What I meant there is, the more sorbent
7
you inject, the more mercury you remove. It's very
8
simple. Scientifically, actually the relationship is
9
inversely proportional to the amount of mercury
10
remaining in the gas. In other words, in my
11
explanation, if you double the mercury -- let me restate
12
this and state it another way. If you plot the amount
13
of mercury remaining logarithmically on the Y axis
14
versus sorbent on the X axis, you get a straight line,
15
and we see this time and time again, plant and plant
16
again, particularly for ESP's. You have a second
17
phenomenon with a fabric filter where you have time on
18
the fabric filter, so that's a little more complicated,
19
but to answer the question, "Explicitly, what factors go
20
in to determing the quantity necessary?" As I
21
mentioned, it's primarily the coal that you're burning
22
and consequently, the chemistry of the flue gas that's
23
generated and the existing pollution control equipment.
24
Do you have a fabric filter? Do you have a hot side
Page117
1
ESP? Cold side ESP? Do you have SO3 injection? Do you
2
have -- what temperature is the gas? Those kind of
3
considerations.
4
MADAM HEARING OFFICER: Question 14.
5
MR. NELSON: "Is it important to have
6
accurate data as to the mercury content of the coal
7
being fired?" Well, that depends on how you're choosing
8
to comply. For example, if you're choosing the absolute
9
standard of .008 pounds per gigawatt hour, the mercury
10
content of the coal you don't need to measure. All you
11
need to measure is how much is going out with a stack,
12
and how much gigawatts of power you generate, so you
13
don't have to meet that. If you're meeting the 90
14
percent standard and your 90 percent reduction standard,
15
and the denominator is the mercury in the coal, then,
16
yes, you have to measure the mercury in the coal. In
17
fact, to give a good handle on this, let me consider
18
Question No. 15, as well, because I do have -- I brought
19
an exhibit that I think helps understand the answers to
20
14 and 15.
21
MADAM HEARING OFFICER: Go ahead and
22
read question.
23
MR. NELSON: "If identical systems of
24
coal were submitted to five different laboratories for
Page118
1
mercury analysis, what is the largest variation of
2
analytical results that you would expect? Do you have
3
any data to support that conclusion?" My answer to that
4
is yes. There is measurement, or measurements jump
5
around with respect to mercury, or any coal analysis,
6
sulfur or anything in a coal. Usually, you have
7
variation because the issue is how do you get a
8
representative sample. How much does it jump around?
9
When the laboratories measure these, they are measuring
10
just milligrams of the sample, and you want to make sure
11
that that is the same as the bulk sample, so usually you
12
have to make a number of different measurements in order
13
to get a representative sample. I would like to enter
14
this as an exhibit. It would be easiest if they had
15
these when I explained it. I think that what the
16
questions are getting into here are kind of the accuracy
17
of mercury measurements and how does a power plant feel
18
confident that they are actually meeting a 90 percent
19
reduction requirement. What I'm passing out is for the
20
St. Clair demonstration. Over a period of 30 days,
21
every day we were -- we took coal samples and measured
22
the mercury in the coal. We also measured -- actually
23
that's not what's on here. What is on here is the
24
mercury in the fly ash, but it's a similar kind of
Page119
1
variability. You take a fly ash sample, and now you are
2
measuring how much mercury is in the fly ash. Now, the
3
fly ash contains the sorbent, which contains the mercury
4
that we capture, so it's an independent measurement of
5
how much mercury did we remove from the gas stream.
6
MADAM HEARING OFFICER: Excuse me, Mr.
7
Nelson. Before you continue, Mr. Nelson, we have "Fly
8
Ash Mercury Track CMM Mercury Closely." We will mark
9
this as Exhibit 47 if there's no objection. Seeing
10
none --
11
MR. BONEBRAKE: I think it's 48.
12
MADAM HEARING OFFICER: I did, indeed.
13
Thank you for keeping me on track. Exhibit 48. Seeing
14
none, it's marked as Exhibit 48. Go ahead.
15
(Exhibit No. 48 was admitted.)
16
MR. NELSON: The CMM in the title is
17
an abbreviation for "Continuous Mercury Monitor." This
18
is a gas phase mercury analysis. There are a number of
19
things to kind of look at here. One is, on the X axis,
20
you have 30 different days. That's what's on the X
21
axis, and on the left Y axis, is the daily average gas
22
phase mercury . Now, this is time weighted. What we
23
are measuring is, before injection, how much mercury is
24
in the flue gas. This is in nanograms and mercury per
Page120
1
normal cubic meter. The important curves are the two
2
dark blue curves near in the middle and top of the
3
graph. The ones with the diamonds is this time weighted
4
gas phase mercury, and this is an average over the
5
course of the day, so it reflects how much mercury is
6
coming in with the coal and the variation in the mercury
7
of the coal, and you can see, for example, in the first
8
couple of days it was around 9,000 nanograms per cubic
9
meter, and then about a week later it was down to six,
10
so you can see there's a lot of variation of the mercury
11
coming into the plant, and the coal, as much as about 40
12
percent lower than it was between the top and bottom.
13
You can see kind of how that varies with the coal coming
14
in daily.
15
The other kind of important one is the
16
solid the other solid blue line that has the little
17
crosses on it, and that refers to the X axis. That's
18
the mercury in the fly ash that was collected. Now,
19
there are six hoppers. We weighted them, according to
20
the relative fly ash in the hopper, so it's a daily
21
average hopper-weighted mercury that we're getting out
22
of the gas line, basically, and the amount of mercury.
23
I'm kind of proud of this particular graph. I did not
24
anticipate a measurement to be quite as consistent as it
Page121
1
turned out to be, but you can see there's a second graph
2
that we should enter into the exhibit, and this shows,
3
over the 30 days, what the average mercury removal was
4
on each of those.
5
MADAM HEARING OFFICER: We will mark
6
this as Exhibit 49, if there's no objection, and I will
7
give you all a chance to look at it first.
8
MR. NELSON: What we did in the other
9
demonstrations that DOE, for the most part, is required
10
is we injected a constant amount of sorbent, three
11
pounds of sorbent per million cubic feet of gas
12
continuously for the first 30 days, never varying. Now
13
the plant operation varied. The coal varied, and you
14
can see that the mercury removal varies. It varied here
15
between the high 80's to the high 90's at any particular
16
given time, but it averaged pretty consistently about 94
17
percent, so we are getting pretty much a constant amount
18
of removal of the level of mercury that was ending up in
19
that fly ash.
20
MADAM HEARING OFFICER: If there's no
21
objection we will mark this as Exhibit 49. Seeing none,
22
it is marked ass Exhibit 49.
23
(Exhibit No. 49 was admitted.)
24
MR. NELSON: The point I was trying to
Page122
1
make in answering Questions 14 and 15 is it turned out
2
that the mercury coming back from the lab in the samples
3
of fly ash, the solid samples tracked extremely well the
4
amount of -- because we were getting a consistent
5
fraction of the mercury out, the mercury that was in the
6
flew gas. That when there was a lot of mercury in the
7
coal, there would be a lot of mercury in the flue gas.
8
There would be a lot of mercury we were capturing in the
9
fly ash. When there was a low amount of mercury in the
10
coal, there was lower mercury levels in the flue gas,
11
and consequently, there was a lower quantity of mercury
12
in the fly ash. So it looks like, at least, at this
13
plant, the numbers were extremely consistent, and we
14
were getting very good measurement of mercury, both, in
15
the gas phase and also in the solid phases. I was very
16
gratified to see that those two top blue curves tracked
17
each other very well.
18
MR. FORCADE CONTINUES:
19
Q. Would it be safe to say that the test
20
protocol for mercury content in the exhaust gas was a
21
different test protocol than the test protocol for
22
mercury in the fly ash?
23
A. Oh, yes. They are completely different
24
instruments.
Page123
1
Q. For mercury content in the coal, would it
2
be identical to mercury content in the fly ash or is it
3
a different test protocol?
4
A. We use the same equipment. There's a
5
little bit of variation because the concentrations are
6
very different, but we use, basically, the same
7
equipment, basically, the same method, but there are
8
some differences.
9
Q. This could be one of the facilities that
10
you identified as being part of tests for which we will
11
receive subsequent report data?
12
A. Yes.
13
Q. And is there information on inlet or coal
14
mercury content in those reports?
15
A. Yes. It similarly gives how the mercury
16
varied in the coal. I'm not sure all 30 days, but
17
there's 15 or 20 days, at least, in there.
18
DR. GIRARD: Let me just clarify, so
19
we are going to get either copies or citations to the
20
DOE reports where these graphs came from.
21
MR. NELSON: Yes. I will supply them
22
to Illinois, and they can supply them.
23
MADAM HEARING OFFICER: Are we ready
24
to move on and do you want to go to Ameren or Dynegy?
Page124
1
MR. NELSON: Ameren would be fine.
2
MADAM HEARING OFFICER: That would be
3
my preference, too, since there's more discussion about
4
these tests with Ameren, so let get some of these before
5
we break for lunch.
6
MR. NELSON: "Please describe your
7
personal involvement in the development of mercury
8
control technologies, particularly the sorbents
9
discussed in your paper and your testimony." I've been
10
working on mercury for 10 years now, started with the
11
incinerator mercury. I have a patent on brominated
12
carbons for utility mercury control and have played a
13
big part in the development of the hot side version and
14
the concrete version. "What is your personal
15
involvement in the development of engineering,
16
construction and installation of pollution control
17
equipment?" I've been the project manager at many of
18
these demonstrations and have been involved in the
19
design and bidding on the equipment used to inject the
20
equipment. "Have you reviewed the Technical Support" --
21
MR. HARRINGTON CONTINUES:
22
Q. Did I understand you to say you had a
23
patent on the brominated mercury?
24
A. On one particular -- yeah, there is a
Page125
1
patent or -- our particular product is patented. The
2
particular, what we call B-PAC is patented.
3
Q. Is that different than the other products?
4
A. Yes, it is. Our competitors do not
5
violate our patent, at least I hope they don't.
6
Q. Is your product more effective than
7
others?
8
A. I think that remains to be seen. There
9
have only been a couple large scale tests where they
10
have kind of gone head to head, and a couple that we're
11
aware of we do a little bit better. Let me put an
12
asterisk. There's an All Stone technology that appears
13
to show better performance than ours on a per pound
14
basis.
15
Q. All Stone?
16
A. All Stone. It's largest utility company
17
in the world, utility equipment company.
18
Q. Is this patent owned by your company or by
19
you, personally?
20
A. The company.
21
Q. Do you own the company?
22
A. No. It's owned by shareholders. It's
23
publicly owned. There's -- each company has their own
24
technology, so there's -- it's not like there's one or
Page126
1
two patents that are particularly important, but you
2
can't do precisely what we do.
3
MR. ZABEL: I couldn't hear that
4
answer.
5
MR. NELSON: I'm saying that each
6
company has their own proprietary way of doing things.
7
MR. HARRINGTON CONTINUES:
8
Q. So for example, if a rule lists several
9
companies having technology, that's referring to
10
proprietary technology of each of these companies?
11
A. Could you repeat the question?
12
Q. Well, the proposed rule before the Board
13
that's based on injecting halogenated activated carbon
14
produced by several named companies, yours being one of
15
them. I assume you're familiar with that?
16
A. Yes.
17
Q. Now, are each of those technologies --
18
would you expect those to be patented?
19
A. Each -- I know All Stone has their patent,
20
and we have one that's been issued. Others we're
21
working on. Noret has patents. Every one tries to
22
protect their particular technology to the extent that
23
they can.
24
Q. Is the patent on the product or on the
Page127
1
process for producing the product?
2
A. The patents vary.
3
Q. In your case?
4
A. In our case, it covers the production and
5
use of our particular -- of the B-PAC product, but there
6
are many ways to skin a cat. Ours, for example, just
7
covers bromine. Halogens, there's also iodine and
8
chlorine, phlorene. There's other halogens that can be
9
used.
10
Q. Would some of the other companies listed
11
in the Illinois proposed rule be using these
12
other halogens?
13
A. I don't know about All Stone. Noret uses
14
bromine, but my understanding is they don't infringe our
15
patent.
16
MR. FORCADE CONTINUES:
17
Q. If I correctly understood you, you said
18
that you had a patent on the manufacture and use. Would
19
a facility needing to utilize your product have to get a
20
license from you?
21
A. To use our particular product, yes.
22
Q. Is that license covered in the cost that
23
you were providing to us?
24
A. As long as they buy the product from us,
Page128
1
our current business strategy does not call for
2
licensing fees.
3
MS. BASSI CONTINUES:
4
Q. I'm sorry. I believe you said that you
5
are -- you have a patent on your product, as well as the
6
use. In taking a look at the hardware, is the hardware
7
universal?
8
A. Yeah. The hardware is extremely generic.
9
Q. So regardless of which company makes the
10
halogenated ACI, it doesn't make any difference where
11
the hardware came from. Is that correct?
12
A. Correct.
13
MR. BONEBRAKE CONTINUES:
14
Q. You mentioned that currently you do not
15
charge a licensing fee. If more utilities start using
16
your product in response to regulations, would you
17
anticipate, Mr. Nelson, that your company would start
18
charging?
19
A. No. If you buy the product from us, I
20
don't need a licensing fee.
21
Q. On Question No. 3, I believe your
22
statement in response to the similar question for
23
Mr. Forcade's company was that you did not review the
24
Technical Support Document prior to your testimony, but
Page129
1
you have done so since then?
2
A. Correct.
3
MADAM HEARING OFFICER: So the
4
Question 4.
5
MR. NELSON: "Do you agree with
6
conclusions of Chapter 8 of the Technical Support
7
Document therein, particularly as to what technology is
8
required in various facilities?" Yes. I, generally,
9
agree. I do disagree. It's my belief that it will be
10
less expensive to inject hot side sorbents in those two
11
particular boilers, and that they will not require a
12
fabric filter, but that's really the only substantive
13
technical disagreement I have. There is, in fact, a
14
cheaper way. "Page three of your testimony refers to
15
the St. Clair Power Plant of Detroit Edison. Were you
16
personally involved?"
17
MADAM HEARING OFFICER: Before you
18
answer these questions, Mr. Nelson, it's my
19
understanding that this is one of the studies that --
20
papers that you plan to provide a report with.
21
MR. NELSON: Yes.
22
MADAM HEARING OFFICER: Is it going to
23
be possible for us to get that report today, like, this
24
afternoon?
Page130
1
MR. NELSON: If I had my office E-mail
2
it to you, yes.
3
MADAM HEARING OFFICER: I'm just
4
wondering if we had the report in hand how many of the
5
questions would be answered by the report, itself
6
versus -- I mean --
7
MR. NELSON: I don't think that would
8
help very much.
9
MADAM HEARING OFFICER: Let's proceed
10
with the questions, then.
11
MR. HARRINGTON: May I drop back?
12
MADAM HEARING OFFICER: You can drop
13
back to yesterday, if you want.
14
MR. HARRINGTON: Are you familiar with
15
Table 8.8 on page 161 of the Technical Support Document,
16
which I believe sets forth the conclusions as to the
17
latest technologies?
18
MR. KIM: What page was it again?
19
MR. HARRINGTON CONTINUES:
20
Q. 161.
21
A. Dealing with the fly ash?
22
Q. Sorry. I was referring to 8.9 on 162.
23
A. Yes. I have looked at that.
24
Q. When you said you agree with Dr. Staudt's
Page131
1
conclusions, do you agree with the technology set forth
2
on that page with the exception of the hot side ESP's
3
for each of the facilities in Illinois?
4
A. You could certainly use sorbent injection
5
on all those and co-benefits for those that have
6
scrubbers. I don't disagree with it. I think it's
7
reasonable.
8
Q. Do you agree that those would achieve
9
either 90 percent removal or the .008 per million
10
gigawatt hours?
11
A. Based on what I know, I would say that the
12
vast bulk of them certainly should. Individual plants
13
we would have to look at, but again, I, generally,
14
agree, yes.
15
Q. Do you know which individual plants we
16
would have to look at?
17
A. The ones that burn sub-bituminous coal I
18
think should have no problems. Some of the ones burning
19
bituminous coals you can, again, you can -- it's not
20
that will they get 90 percent or won't. It's more a
21
question of what would be the optimum technology for
22
that plant. You really have to look at the individual
23
specifics of the plant.
24
Q. So it's your testimony that all of the
Page132
1
facilities burning sub-bituminous coal in Illinois could
2
achieve 90 percent reduction of the .008 pounds per
3
million gigawatt standard solely with sorbent injection?
4
A. I believe that to be the case.
5
Q. That, in addition to the installation of
6
the sorbent injection system, there would be no
7
additional capital costs for control?
8
A. Not necessarily. There may be at
9
individual plants, which we can get into. For example,
10
when you talk about the SO3 injection systems, and there
11
may be some modifications that have to be done, but
12
again, it's a matter of degree. You can always, for
13
example, add a fabric filter. I don't know anticipate
14
that necessarily for those plants, but that's I think
15
partially addressed with the temporary technology, the
16
TTBS, that, if, in fact -- my understanding of the
17
purpose of that is, if, in fact, the utilities make a
18
good faith effort to achieve high removal and install
19
these sorbent injection systems, and if, for some reason
20
despite their best efforts, there are particular issues
21
at a plant, that's what that kind of safety valve is
22
for, so I think it's certainly with that. I'm much more
23
confident that there won't be significant costs at more
24
than maybe one or two of these plants.
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1
MS. BASSI CONTINUES:
2
Q. Does the TTBS proposal, however, in any
3
way, modify -- I believe the earlier statement was that
4
you believe the bulk of the plants listed here, with the
5
exception of the hot side ESP plants, will achieve the
6
90 percent or the 0.008 limitations with only the ACI
7
and the halogenated carbon?
8
A. Well, actually, I think the hot side may
9
be able to emit it, too, but some of the plants have
10
scrubbers, too, or having scrubbers planned for them
11
that will go in, so those I would not anticipate having
12
to install sorbent injection. For example, the Baldwin
13
plants, those, in order to meet the timetable I believe
14
their scrubbers planned for those plants, those
15
timetables I'm assuming would be moved up, so that those
16
scrubbers would be installed, and you would have the
17
accidental removal with the wet scrubber without the
18
sorbent injection, but you could also install sorbent
19
injection, until the scrubber is built, as well. Did I
20
answer your question?
21
Q. Yes, sir.
22
MR. HARRINGTON CONTINUES:
23
Q. Referring to the same table, do you agree
24
with the cost numbers that are here?
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1
A. Again, generally, I do. I think that the
2
sorbent costs -- I think that Dr. Staudt used 85 cents
3
or something like that, per pound where the cost would
4
probably be a little higher in the sorbent. It would
5
probably be -- I assumed a dollar a pound, but I mean,
6
we are cutting shades of grass here. These costs are
7
very low compared to NOx control or S02 control or
8
particulate control, so I think these numbers are pretty
9
respectable. They are not far from what I would have
10
come up, if I had done a similar exercise.
11
Q. We'll come back to some of the details of
12
is facilities later.
13
MR. ZABEL CONTINUES:
14
Q. I did want to follow up since Mr. Nelson
15
mentioned the Baldwin plant. Would it matter whether
16
the scrubber you referred to was a dry or wet scrubber?
17
A. Baldwin I believe is burning -- I assume
18
they are going to burn the same coal, instead of
19
switching, once they have a scrubber. Some plants
20
switch once they get a scrubber, so if you are talking
21
about I believe Baldwin is talking about a spray dryer
22
fabric filter combination. Is that --
23
Q. Assume that for a moment. Was that part
24
of your answer?
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1
A. In that case, by itself, a spray dryer
2
fabric filter, even with SCR, which I believe is also
3
going in there, you won't get accidently 90 percent with
4
a sub-bituminous coal. You would have to inject a very
5
small amount of sorbent, perhaps one pound per million
6
ACF, so you may have to add a small sorbent injection
7
system, but you would be injecting very, very little
8
sorbent in that case.
9
Q. And that would not be your answer if it
10
was a wet scrubber, would it?
11
A. If it was a wet scrubber, you shouldn't
12
even need sorbent injection.
13
MR. BONEBRAKE CONTINUES:
14
Q. Mr. Nelson, you mentioned now a couple of
15
times that you think the hot side units at Will County
16
and Waukegan can achieve 90 percent with ACI, as I
17
understand it, without any other hardware being
18
installed. Is that correct?
19
A. No. I think there may be some slight
20
hardware modifications that I can't talk to, for
21
proprietary reasons, on those hot sides. There might be
22
a little more hardware than simply the injections
23
system. I would also like to modify my previous comment
24
on the wet scrubber. If you are burning sub-bituminous
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1
coal, simply having a wet scrubber still isn't going to
2
get it for you. I was assuming sub-bituminous coal with
3
the scrubber case.
4
Q. Let me follow up on that. The dry
5
scrubber would be used on sub-bituminous. Is that
6
correct?
7
A. Typically, that's the way it works.
8
Q. And the average cost of a dry scrubber?
9
A. Is cheaper than the average cost of a wet
10
scrubber.
11
Q. Stipulated, Mr. Nelson.
12
A. I mentioned $200, on average. $200 per
13
kilowatt for a wet scrubber. It might be $150 for a
14
spray dry fabric filter combination.
15
Q. And use a wet scrubber on sub-bituminous
16
coal?
17
A. That's, typically, what's done.
18
Q. Once the dry scrubber is installed, and
19
you switch to high sulfur coal, it would be improbably,
20
would it not?
21
A. No. Actually, not. You can do it. You
22
can certainly do it. In fact, you get very good mercury
23
removal if you have --
24
Q. Go ahead.
Page137
1
A. But the issue is your S02 removal is
2
typically higher with a combination of wet scrubber on a
3
bituminous coal.
4
Q. And a dry scrubber on bituminous coal,
5
would that be sufficient for sulfur standards, to your
6
knowledge?
7
A. You are getting into an area that I'm not
8
an expert in, but they have done a good job in
9
increasing the performance of those, but it's still not
10
quite up to the standards of a wet scrubber.
11
Q. Would it meet the CAIR requirements?
12
A. It would meet the CAIR requirement.
13
Q. Go ahead. Would it meet BACT?
14
A. That, I do not know.
15
BONEBRAKE CONTINUES:
16
Q. Mr. Nelson, in your response to a question
17
I raised, I think you said you believe some additional
18
hardware would be required at the hot side units, but
19
you couldn't talk about it.
20
A. Hardware modifications. The hot side is a
21
little more difficult situation, so there's more to
22
consider.
23
Q. What hardware modifications do you have in
24
mind?
Page138
1
A. Again, for proprietary reasons, I can't
2
answer that.
3
Q. What proprietary considerations?
4
A. There are things that for use of our H-PAC
5
product, which is the variation of B-PAC for hot sides,
6
at some plants, you may have to make some additional
7
modifications to either equipment or procedures, but
8
again, I can't, for proprietary reasons, I can't get
9
into precisely what those are and it depends on the
10
plant. There's just a little more going on.
11
Q. Can you tell us what the range of costs
12
would be expected associated with the hardware
13
provisions that you have in mind?
14
A. That's a fair question. It would
15
certainly be less than a million dollars per plant, or
16
per boiler.
17
Q. When you talk about proprietary
18
considerations, are you referring to trade secrets,
19
Mr. Nelson?
20
A. Well, hopefully, they will be patented in
21
the future, but we're going through that and that's a
22
lengthy process. Currently, they are trade secrets.
23
Q. Are you in a patenting process right now?
24
A. Yes.
Page139
1
Q. And you had mentioned in connection with
2
some earlier discussion of the hot side ESP units, a
3
couple of studies, one at Cliff Side and another at Buck
4
that your company had done. Aside from those two
5
studies, are there other studies, Mr. Nelson, upon which
6
you rely to support your view that hot side ESP units
7
could attain the Illinois-proposed standards with the
8
installation of only ACI, and then perhaps these
9
additional hardware revisions that you just referred to?
10
A. With just ACI, those are the only two
11
plants that I'm aware of that have shown that.
12
Q. Again, those plants burn a different type
13
of coal than Will County and Waukegan, right?
14
A. They do, generally a more difficult coal.
15
MADAM HEARING OFFICER: Ready to --
16
Question No. 5 asks about the St. Clair plant of Detroit
17
Edison and No. 6 wants to know if you were, personally,
18
involved in that study.
19
MR. NELSON: Yes, I was. I was
20
project manager for that project.
21
MADAM HEARING OFFICER: And question
22
No. 7 asks about the size and I believe you've
23
previously answered that.
24
MR. NELSON: I believe I did.
Page140
1
MADAM HEARING OFFICER: With that, we
2
are ready to get into the nuts and bolts of that study,
3
and it is now -- I have 12:30, so why don't we take an
4
hour for lunch, and we will come back after lunch and
5
get into the nuts and bolts on the St. Clair study.
6
7
8
9
10
11
12
13
14
15
16
17
18
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Page141
1
STATE OF ILLINOIS)
2
COUNTY OF ST. CLAIR)SS
3
4
I, Holly A. Schmid, a Notary Public in
5
and for the County of Williamson, DO HEREBY CERTIFY that
6
pursuant to agreement between counsel there appeared
7
before me on June 21, 2006, at the office of the
8
Illinois Pollution Control Board, Springfield, Illinois,
9
Sid Nelson and David Forter, who were first duly sworn
10
by me to testify the whole truth of their knowledge
11
touching upon the matter in controversy aforesaid so far
12
as they should be examined and their examination was
13
taken by me in shorthand and afterwards transcribed upon
14
the typewriter and said testimony is herewith returned.
15
IN WITNESS WHEREOF I have hereunto set
16
my hand and affixed my Notarial Seal this 3rd day of
17
July, 2006.
18
__________________________
19
HOLLY A. SCHMID
20
Notary Public -- CSR
21
084-98-254587
22
23
24
Page142