1. BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
      2. ILLINOIS ENVIRONMENTAL
      3. Respondent.NOTICE OF FILING
      4. BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
      5. MIDWEST GENERATION, LLC,
      6.  
      7. APPEARANCE
      8. BEFORE TIlE ILLINOIS POLLUTION CONTROL BOARD
      9. MIDWEST GENERATION, LLC,
      10. ILLINOIS ENVIRONMENTAL
      11. Respondent.
      12. APPEARANCE
      13. APPEARANCE
      14. APPEARAN CE
      15. BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
      16. MIDWEST GENERATION, LLC,CRAWFORD GENERATING STATION,
      17. Petitioner,
      18. BEFORE TUE ILLINOIS POLLUTION CONTROL BOARD
      19. MIDWEST GENERATION, LLC,CRAWFORD GENERATING STATION,
      20. Petitioner,
      21. PROTECTION AGENCY,
      22. Respondent.
      23. APPEARANCE
      24. BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
      25. MIDWEST GENERATION, LLC, )CRAWFORD GENERATING STATION,
    1. ILLINOIS ENVIRONMENTAL )PROTECTION AGENCY, )
    2. APPEAL OF CAAPP PERMIT
      1. (ii) Retention and Availability of Records
      2. (I) Opacity as a Surrogate for PM
      3. (vii) Malfunction and Breakdown Provisions
      4. (ii) Observations of Excess Opacity
      5. H. Turbines
      6. (iii) Observations of Excess Opacity
      7. (iv) Fuel 502 Data
      8. 7.4.7(b)(v) such that they do not repeat the requirements of Condition 8.6,3,

ELECTRONIC FILING,
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BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
MIDWEST GENERATION, LLC,
)
CRAWFORD GENERATING
STATION,
)
)
Petitioner,
)
)
)
PCI)
____________
)
(Permit Appeal
Air)
ILLINOIS
ENVIRONMENTAL
PROTECTION AGENCY,
)
)
Respondent.
NOTICE OF FILING
To:
Pollution Control Board, Ann:
Clerk
Division of Legal Counsel
James R.
Thompson Center
Illinois Environmental
Protection Agency
100
W. Randolph
1021
North Grand Avenue, East
Suite U-500
P.O.
Box
19276
Chicago, Illinois 60601
Springfield, Illinois
62794-9276
PLEASE TAKE NOTICE that
I have today filed with the
Office of the Clerk of the
Pollution control Board the original and nine copies
of the
Appeal of CAAPP Permit
of
Midwest Generation, LLC,
Crawford
Generating
Staüon
and the Appearances of Sheldon
A. Zabel, Kathleen
C.
Bassi, Stephen
J. Bonebrake, Joshua R.
More,
and Kavita M. Patel, copies
of which are
herewith served upon
you.
Kathleen C. Bassi
Dated:
November
2, 2005
Sheldon
A. Zabel
Kathleen C.
Bassi
Stephen
J. Bonebrake
Joshua R. More
Kavita M. Patel
SCHIFF HARDIN, LLP
6600 Sears Tower
233
South Wacker Drive
Chicago, Illinois
60606
312-258-5500
Fax:
312-258-5600

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NOVEMBER
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BEFORE THE ILLINOIS POLLUTION
CONTROL BOARD
MIDWEST GENERATION, LLC,
CRAWFORD GENERATING STATION,
)
)
Petitioner,
)
v.
)
PCB
___________
(Permit Appeal
Air)
ILLINOIS ENVIRONMENTAL
PROTECTION AGENCY,
)
)
Respondent.
)
APPEARANCE
I hereby file my appearance
in this proceeding,
on behalfof Midwest Generation, LLC,
Crawford Generating Station.
Kathleen C.
Bassi
Dated:
November 2, 2005
Sheldon
A.
Zabel
Kathleen C. Bassi
Stephen
J. Bonebrake
Joshua R.
More
Kavita M.
PateI
SCHIFF IIARDIN, LLP
6600 Sears Tower
233
South Wacker Drive
Chicago, Illinois
60606
312-258-5500
Fax:
312-258-5600

ELECTRONIC FILING,
RECEIVED, CLERK’S OFFICE,
NOVEMBER 2,
2005
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BEFORE TIlE
ILLINOIS POLLUTION
CONTROL
BOARD
MIDWEST GENERATION, LLC,
CRAWFORD GENERATIN(; STATION,
)
Petitioner,
)
)
v.
)
PCI)
____________
)
(Permit Appeal
Air)
ILLINOIS ENVIRONMENTAL
PROTECTION AGENCY,
)
Respondent.
APPEARANCE
I
hereby file my appearance in this proceeding, on behalf of Midwest Generation, LLC,
Crawford Generating
Station.
Dated:
November
2, 2005
Sheldon
A.
Zabel
Kathleen C.
Bassi
Stephen
J. Bonebrake
Joshua
IC More
Kavita M. Patel
SCHIFF
HARDIN, LLP
6600 Sears Tower
233
South Wacker Drive
Chicago, Illinois
60606
312-258-5500
Fax:
312-258-5600

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NOVEMBER
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2005
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BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
MIDWEST GENERATION, LLC,
)
CRAWFORD GENERATING STATION,
)
Petitioner,
)
)
V.
)
PCI)
_______________
(Permit Appeal
Air)
ILLINOIS ENVIRONMENTAL
)
PROTECTION
AGENCY,
)
)
Respondent.
)
APPEARANCE
I
hereby file my
appearance in this proceeding, on behalf of Midwest Generation, LLC,
Crawford Generating Station.
~
)~-~
Joshua
R. More
Dated:
November
2, 2005
Sheldon
A.
Zabel
Kathleen C.
Bassi
Stephen
J. Bonebrake
Joshua R.
More
Kavita M. Patel
SCH1FF HARDIN, LLP
6600 Sears Tower
233
South Wacker Drive
Chicago, Illinois
60606
312-258-5500
Fax:
312-258-5600

ELECTRONIC
FILING,
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CLERK’S OFFICE,
NOVEMBER
2,
2005
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FCB 2006-56
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BEFORE
THE ILLINOIS POLLUTION
CONTROL BOARD
MIDWEST GENERATION, LLC,
)
CRAWFORD GENERATING
STATION,
)
)
Petitioner,
)
)
v.
)
PCB
____________
(Permit Appeal
Air)
ILLINOIS ENVIRONMENTAL
)
PROTECTION AGENCY,
)
)
Respondent.
)
APPEARAN CE
1 hereby file my
appearance in this proceeding, on
behalfof Midwest Generation, LLC,
Crawford Generating Station.
~
Kavita M. Patel
Dated:
November
2, 2005
Sheldon A. Zabel
Kathleen C. Bassi
Stephen
J. Bonebrake
Joshua R. More
Kavita M. Patel
SCHIFF HARDIN, LLP
6600 Sears Tower
233
South Waeker Drive
Chicago, Illinois
60606
312-258-5500
Fax:
312-258-5600

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NOVEMBER
2,
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BEFORE
THE ILLINOIS POLLUTION
CONTROL BOARD
MIDWEST GENERATION, LLC,
CRAWFORD GENERATING
STATION,
Petitioner,
V.
ILLINOIS ENVIRONMENTAL
PROTECTION AGENCY,
Respondent.
)
)
)
)
)
)
PCB
____________
)
(Permit Appeal
Air)
)
)
)
)
CERTIFICATE
OF SERVICE
I, the
undersigned, certi~’that I have served the attached Appeal
of CAAPP Permit of
Midwest Generation, LLC, Crawford Generating Station and
Appearances
of Sheldon A.
Zabel, Kathleen
C.
Bassi, Stephen
J. Bonebrake, Joshua R.
More, and Kavita M.
Patel,
by electric delivery upon the
following
person:
Pollution Control Board, Ann:
Clerk
James R. Thompson Center
100W. Randolph
Suite
11-500
Chicago, Illinois 60601
at
leen
C.
Bassi
Dated:
November 2, 2005
and
by electronic and first class mail upon
the following
person:
Division of Legal Counsel
Illinois
Environmental Protection Agency
1021 North Grand
Avenue, East
P.O.
Box
19276
Springfield, Illinois
62794-9276
Sheldon
A. Zabel
Kathleen
C.
l3assi
Stephen
.1.
Bonebrake
Joshua
R.
More
Kavita M. Patel
SCHIFF
I-IAROIN,
LLP
6600
Sears Tower
233 South Wacker
Drive
Chicago, Illinois
60606
312-258-5500
Fax:
312-258-5600

ELECTRONIC
FILING,
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CLERK’S OFFICE,
NOVEMBER
2,
2005
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FCB 2006-56
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BEFORE
TUE ILLINOIS
POLLUTION
CONTROL BOARD
MIDWEST
GENERATION, LLC,
CRAWFORD GENERATING STATION,
Petitioner,
V.
)
)
)
)
)
)
PCI)
)
(Permit Appeal
Air)
ILL1NOIS ENVIRONMENTAL
PROTECTION AGENCY,
Respondent.
APPEARANCE
I hereby file my appearance in
Crawford
Generating Station.
Sheldon A. Zabel
Kathleen C. Bassi
Stephen
A.
Bonebrake
Joshua R.
More
Kavita M. Pate!
SCHIFF HARDIN, LLP
6600
Sears Tower
233
South Wacker Drive
Chicago, Illinois
60606
312-258-5500
this proceeding,
on behalf of Midwest Generation, LLC,
)
)
)
)
Dated:
November
2, 2005
Fax:
312-258-5600

ELECTRONIC FILING,
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BEFORE THE ILLINOIS POLLUTION
CONTROL BOARD
MIDWEST GENERATION, LLC,
)
CRAWFORD GENERATING
STATION,
)
Petitioner,
)
)
V.
)
PCB
_______________
)
(Permit
Appeal
Air)
)
ILLINOIS ENVIRONMENTAL
)
PROTECTION AGENCY,
)
)
Respondent.
)
APPEAL OF CAAPP PERMIT
NOW COMES Petitioner, MIDWEST GENERATION, LLC, CRAWFORD
GENERATING STATION (“Petitioner,” “Crawford,” or “Midwest Generation”), pursuant to
Section 40.2 of the Illinois Environmental
Protection Act (“Act”) (415
1LCS 5/40.2) arid
35
Ill.Adm.Code
§
105.300 ci
seq.,
and requests a hearing before the Board to contest the decisions
contained in the
permit issued to Petitioner on
September 29, 2005, under the
Clean Air Act
Permit Program (“CAAPP” or “Title V”)
set forth at Section 39.5
of the Act (415
ILCS
5/39.5).
In support of its Petition, Petitioner states as follows:
I.
BACKGROUND
(35 Ill.Adm.Code
§ 105.304(a))
I.
On November
15,
1990,
Congress amended
the Clean AirAct (42 U.S.C.
§~
7401-7671q) and included in the amendments at Title V a requirement for a national operating
permit program.
The Title
V programi
was to be implemented by
states with
approved programs.
Illinois’ Title V program, the CAAPP, was fully and finally approved by the
U.S. Environmental
Protection Agency (“USEPA”) on
December 4, 2001
(66 Fed.Reg. 72946).
The Illinois

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*****pCB200656*****
Environmental Protection Agency
(“Agency”) has
had the
authority to issue CAAPP permits
since at least March 7,
1 995, when the state was granted interim approval of its CAAPP (60
FedReg.
12478).
Illinois’
Title V program is set forth at Section
39.5
of the Act, 35
Ill.Adm.Code 201.Subpart F, and 35 lll.Adm,Code
Part
270.
2.
The
Crawford Generating Station (“Crawford” or the
“Station”), Agency
1.1). No.
031 600AIN. is an electric generating station owned by Midwest Generation, IC,
and operated
by
Midwest Generation, LLC
Crawford
Generating Station.
The Crawford electrical
generating
units
(“EGUs”) went online
between
1958 and
1960.
The Crawford Generating
Station
is
located at 3501
South Pulaski Road, Chicago, Cook County, Illinois
60623-4987,
within the
Chicago ozone and
PM2.5’
nonattainment areas.
Crawford is an
intermediate load
plant and can generate approximately 580 megawalts.
Midwest Generation employs
108 people
at the
Crawford Generating
Station.
3.
Midwest Generation operates two coal-fired boilers at Crawford
that have the
capability to fire at various modes that include the combination of coal, natural gas, and/or
fuel
oil as
their principal fuels.
In addition, the boilers fire natural gas or thel
oil
as
auxiliary fuel
during startup and for flame stabilization.
Certain alternative fuels,
such as
used oils generated
on-site, may be utilized
as well.
Crawford
also operates associated coal handling, coal
processing, and ash handling activities.
In addition to
the boilers, Crawford
operates
12 distillate
oil-fired internal combustion engines to start
12 gas- and oil-fired turbines, used during peak
demand periods.
Finally, there is a 550-gallon gasoline tank located
at Crawford, to provide
fuel
for Station vehicles.
Particulate matter
less than 2.5
microns
in
aerodynamic diameter.
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4.
Crawford
is a major source subject to
Title V.
Crawford is subject to the
Emissions Reduction
Market System (ERMS) but has limited
its
emissions of volatile organic
compounds (“VOC”)
to less than
15
tons per ozone season and so is not required to hold and
surrender allotment trading units (ATUs).
The EGUs at Crawford are subject to both. of Illinois’
NOx reduction programs:
the “0.25 averaging” program at 35
fll.Adm.Code
21 7.Subparts V and
the “NOx trading program” or “NOx SIP call” at 35
Ill,Adm.C’ode 2I7.Subpart W.
Crawford is
subject
to the federal Acid Rain Program at Title IV of the
Clean Air Act and was issued a Phase
II Acid
Rain Permit on
March 18,
2005.
5.
Emissions
ofnitrogen oxides (“NOx”)
from the
EGUs are controlled
by low NOx
burners and overfire air.
Emissions of sulfur dioxide
(“SO2”) from the EGUs are controlled by
limiting the sulfur content of the
fuel used for the
boilers.
Likewise,
Crawford monitors and
limits the sulfur content of the fuel
oil used at the station
in the boilers and turbines.
Particulate
matter (“PM”) emissions from the boilers are controlled by
an electrostatic
precipitator (“ESP”).
PM emissions resulting from the milling of pyrites are controlled by
a baghouse.
Fugitive PM
emissions from various other coal and ash handling activities are controlled through baghouses,
enclosures, covers, dust suppressants,
and
water sprays, as necessary and appropriate.
Emissions
of carbon monoxide (“CO”) are limited through good combustion practices in the boilers.
VOC
emissions from the
gasoline storage tank are controlled by
the
use of a submerged loading pipe.
Additionally, bulk distributors of the gasoline stored in the tank deliver gasoline that complies
with the applicable Reid vapor pressure
and are required to comply with Stage I vapor control
mechanisms and procedures, both by rule and by contract.
6.
The Agency received the original CAAPP permit application for the Crawford
Station
on September 7,
1995, and assigned Application No. 95090076.
Petitioner substantially
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updated this application
February 26, 2003,
March 26, 2003, and August 2, 2005.
The CAAPP
permit
application was timely submitted and updated, and Petitioner requested and was granted
an application shield, pursuant to Section 39.5(5)(h) of the Act.
Petitioner has
paid fees as
set
forth at Section 39.5(18) of the
Act since submitting
the
application for a CAAPP permit for the
Crawford
Generating Station, totaling $1.6
million since
1995,
Crawford’s state operating
permits have continued in full force and effect
since submittal of the CAAPP permit application,
pursuant to Sections
9.1W) and
39.5(4)(b)
of the Act.
7.
The
Agency issued
a final draft permit
for public
review on June 4, 2003.
The
Agency subsequently held a hearing on the draft permit on August
12, 2003, in the City of
Chicago, which representatives of Midwest Generation attended and presented testimony.
Midwest Generation filed written comments with the Agency regarding the Crawford draft
permit on
September 24, 2003.2
The Agency issued a proposed permit for the
Crawford Station
on
October 6, 2003.
Although this permit was not technically open
for public comment, as it had
been sent to USEPA for its comment as required by Title V of the Clean Air Act, Midwest
Generation, nevertheless,
submitted comments
on November
19, 2003.
Subsequently, in
December 2004,
the Agency issued a draft revised proposed permit for Petitioner’s and other
interested persons’ comments.
Midwest Generation again commented.
The Agency issued a
second draft revised proposed permit in July 2005
and allowed the Petitioner and other interested
persons
10 days to
comment.
At the same time, the Agency released
its preliminary
Responsiveness Summary, which was a draft of its response to comments, and invited comment
on that document as well.
Midwest Generation submitted comments on this version of the
2
Midwest Generation has attached the appealed permit
to this Petition.
However, the draft and proposed.
permits
and other documents referred to herein
should bc
included
in
the administrative record that.t.heAgertcy.wktl
file.
Other docwi~ents
referred to
in this Petition,
such as cases or Board decisions, are easily accessible,
in
the
interestsof economy,
then,
Midwest Generation
is not attaching
such
documents to this Petition,
-4-

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permits
proposed for all six of its generating stations together and
on the preliminary
Responsiveness Summary on August 1, 2005.
The Agency
submitted the revised proposed
permit to USEPA for its 45-day reviewon August
15, 2005,
The Agency did not seek further
comment on the permit from the Petitioner or other interested persons, and Midwest Generation
has not submitted any further comments, based upon the understanding that the Agency had
every intention to issue the permit at the end of USEPA’s review period.
8.
The final permit was, indeed, issued
on September 29, 2005.~Although some of
Petitioner’s comments have been addressed in the various iterations of the permit,
it still contains
terms
and conditions that are
not acceptable to Petitioner, including conditions that are
contrary
to applicable law and conditions that
first appeared, at least
in their final
detail, in the August
2005 proposed permit and upon which Petitioner
did not have the opportunity to comment.
It is
for these reasons that Petitioner hereby appeals the permit.
This permit appeal is timely
submitted within
35 days following issuance of the permit.
Petitioner requests that the Board
review the permit, remand it
to the
Agency, and order
the Agency to correct and reissue the
permit, without timber public proceeding,
as appropriate.
II.
EFFECTIVENESS OF
PERMIT
9.
Pursuant to Section
10-65(b) of the Illinois Administrative
Procedures Act
(“APA”),
5
JLCS
100/10-65, and the holding in
Borg-Warner Corp. v
Marcy,
427 N.E.
2d 415
(Ill.App.Ct.
1981)
(“Borg-Warner”),
the CAAPP permit issued by the Agency to Midwest
Generation for the Crawford Generating Station does not become effective until after a ruling by
the Board on
the
permit appeal and,
in the event of a remand, until the Agency has issued the
See
USEPA/Region 5’s Permits
website
at
http://www.epa.gov/reuioii5~ir~its/il~ine.
htm 4
“CAAPP permit
Records” 4
“Midwest Generation EME, LLC” for the source located at 3501
South
Pulaski
Road, Chicago,
for the complete “trail” of the milestone action dates
for this
permit.
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permit consistent with the Board’s order.
Section
10-65(b) provides that “when a licensee has
made
timely and sufficient application for the renewal of a license or a new license with
reference to any activity of a continuing nature, the existing license shall continue in full
force
and effect until the final
agency decision on the application has been made unless a later date is
fixed by order of a reviewing court.”
5
ILCS
100/10-65(h).
The
Borg-Warner
court found that
with respect to an appealed environmental permit, the “final agency decision”
is the final
decision by
the Board in an appeal, not the issuance
of the permit by the Agency.
Borg-Warner,
427 N.E. 2d 415 at 422; see
also IRE,
Inc.
v.
IL Environmental Protection
Agency,
1989 WL
137356
(III.
Pollution Control Rd.
1989);
Electric Energy,
Inc.
v.
Ill.
Pollution Control Bd.,
1985
WL 21205 (Ill. Pollution Control Bd.
1985).
Therefore, pursuant to
the APA
as interpreted by
Borg-Warner,
the
entire permit is not
yet effective and the existing permits for the facility
continue in effect.
10.
The Act provides at Sections
39.5(4)(b)
and 9.1(f) of the Act that the state
operating permit continues in effect
until issuance of the CAAPP permit.
Under
Borg-Warner,
the CAAPP permit does not become effective until the Board issues
its order on
this appeal and
the Agency has reissued the permit.
Therefore, Midwest Generation currently has the necessary
permits to operate the Crawford Generating Station.
11.
In the alternative, to avoid any question as to the limitation on the scope of the
effectiveness of the permit under the APA, Midwest Generation requests that the Board exercise
its discretionary authority at 35
Ill.Adm.Code
§
105.304(b) and stay the entire permit.
Such a
stay is necessary to protect Midwest Generation’s right to appeal
and to avoid theiniposition of
conditions before
it is able
to exercise that right to appeal.
Further, compliance with the
myriad
of new monitoring, inspection, recordkeeping, and reporting conditions that
are in the
CAAPP
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permit will he extremely costly.
To comply with conditions
that are
inappropriate,
as
Midwest
Generation alleges below,
would cause irreparable harm to Midwest Generation,
including
the
imposition of these unnecessary costs and the adverse effect on Midwest Generation’s right to
adequate review on
appeal.
Midwest Generation has
no adequate remedy at law other than this
appeal to
the Board.
Midwest Generation is likely to succeed on the merits of its appeal, as the
Agency has included conditions that do not reflect “applicable
requirements,”
as defined by Title
V, and has exceeded
its authority to impose conditions
or the
conditions arc arbitrary and
capricious.
Moreover, the
Board has stayed the entirety of all the CAAPP
permits that have been
appealed.
See Bridgestone/Firestone OffRoad Tire Company
v.
JEPA,
PCB 02-31
(November
1,
200
1);
Lone Star Industries,
Inc.
v.
IEPA,
PCB 03-94 (January 9,2003); N/elsen &
Brainhridge,
L.L.C.
v.
IEPI4,
PCB 03-98 (February 6,
2003);
Saint-Gobain Containers,
Inc.
v.
JEPA,
PCB
04-
47 (November 6,
2003);
Champion Laboratories,
Inc.
v,
IEPA,
PCB
04-65
(January 8, 2004);
Noveon,
Inc.
v. IEPA,
PCB 04-102 (January 22, 2004);
Midwest Generation, LLC —Collins
Generating Station
v.
IEPA,
PCB 04-108
(January 22, 2004);
Board ofTrustees of Eastern
Illinois University
v.
IEPA,
PCB 04-110 (February
5,
2004);
Ethyl Petroleum Additives,
Inc~,
v.
1EPA,
PCB
04-113 (February
5,2004);
Oasis Industries, Inc
v.
IEPA,
PCB 04-1
16(May 6,
2004).
The Board should continue to follow this precedent.
12.
Finally, a large number of conditions included in this CAAPP permit are appealed
here.
To require some conditions of the CAAPP permit to remain in effect while the contested
conditions are covered by the old
state operating permits creates an administrative environment
that
would be, to say the least, very confusing.
Moreover, the Agency’s failure to provide a
statement of basis, discussed below, renders the entire permit defective.
Therefore, Midwest
Generation requests that the Board stay the entire permit for these reasons.
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13.
In sum, pursuant to Section
10-65(b)
of the APA and
Borg- Warner,
the entirety of
the
CAAPP
permit does not become effective until
the completion of the administrative process,
which occurs when the Board has issued its final ruling
on the appeal andthe
Agency has
acted
on any remand.
(For the sake of simplicity, hereafter the effect of the APA
will be referred to as
a “stay.”)
In the alternative, Midwest Generation requests that the Board, consistent with its
grants of stay in other CAAPP permit appeals, because of the pervasiveness of the conditions
appealed throughout the permit, to protect Midwest Generation’s right to appeal and in the
interests of administrative efficiency, stay the entire permit pursuant to
its discretionary authority
at 35
Ill.Adm.Code
§
105.304(b).
In addition, such a stay will minimize the risk of unnecessary
litigation concerning the question of a stay and expedite resolution of the underlying substantive
issues.
The state operating permits currently in effect will
continue in effect throughout the
pendency
of the appeal and remand.
Therefore, the Station will remain subject
to
the terms and
conditions of those permits.
As the CAAPP
permit cannot impose new substantive conditions
upon a permittee
(see
discussion below), emissions limitations are the same
under both permits.
The environment will
not be harmed by a stay of the CAAPP permit.
IL.
ISSUES ON APPEAL
(35
JlI.Adm.Code
§~
105.304(a)(2),
(3),
and
(4))
14.
As a preliminary
matter, the CAAPP permits
issued to the Crawford Generating
Station and 20 of the other coal-fired power plants in the
state
on
the
same date are very similar
in content.
The same language appears in virtually all of the permits, though there are subtle
variations to some conditions to reflect the elements of uniqueness that are true at the stations.
For example, not all
stations have the same types of emissions units.
Some units in the state are
subject to New Source Performance
Standards (“NSPS”), perhaps New Source Review (“NSR”)
or Prevention of Significant Deterioration (“PSD”),
or other state or federal programs, while
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others are
not.
Applicable requirements may differ
because of geographic location.
As a result,
the appeals of these permits filed with the
Board will
be
equally as
repetitious with elements of
uniqueness reflecting the stations.
Further, the issues on appeal
span the
gamut of simple
typographical errors to extremely complex questions
of law.
Petitioner’s presentation in
this
appeal is by issue
per unit type,
identifying the permit conditions giving rise to the appeal and the
conditions related to them that would be affected, should the Board grant Petitioner’s appeal.
Petitioner appeals all conditions related
to the conditions giving rise
to the appeal, however,
whether such related conditions are expressly identified or not below.
15.
The
Act does
not require apermittee to have participated in the public process;
it
merely needs to object,
after issuance, to a term or condition
in a permit in order to have standing
to appeal the permit issued to him.
See
Section
40.2(a) of the Act (the
applicant may appeal
while others need to have participated in the public process). However, Midwest
Generation, as
will be evidenced by the
administrative record, has actively participated to the extent allowed by
the Agency in the development of this permit.
In
some instances, as discussed
in further detail
below, the Agency did not provide Midwest Generation with a viable opportunity to comment,
leaving Midwest Generation with appeal as its only alternative as ameans
of rectifying
inappropriate conditions.
These issues are properly before the Board in this proceeding.
16.
Section 39.5(7)(d)(ii) of the Act grants the Agency the
authority to “gapfill.”
“Gapfilling” is the inclusion in the permit of periodic monitoring requirements, where the
underlying applicable requirement does not include them.
This language faithfully reflects 40
CFR
§
70.6(a)(iii)(B), the subject of litigation in
Appalachian Power Company
v.
EPA,
208 F.3d
1015 (D.C. Cir. 2000).
The court in
Appalachian Power
found that state authorities are
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precluded
from including provisions in permits requiring more frequent monitoring4 than is
required
in the underlying applicable requirement unless the applicable requirement contained
no
periodic testing or monitoring,
specified no frequency for testing or monitoring, or required only
a one-time test.
Appalachian Power
at
1028.
17.
The
Appalachian Power
court also noted that “Title V does not imposc
substantive new requirements” and that test methods
and the frequency at which they are
required “are surely ‘substantive’ requirements; they impose duties and obligations on those who
are regulated.”
Appalachian Power
at
1026-27.
(Quotation marks and citations in original
omitted.)
Thus, where the permitting authority, here
the Agency, becomes over-enthusiastic in
its gapfilling,
it
is imposing new substantive requirements
contrary to Title V.
18.
The Agency, indeed, has engaged in gapfilling, as
some of the Board’s underlying
regulations do not provide specifically for periodic monitoring.
C.J,
35
Ill.Adm.Code
2l2.Subpart
E.
However,
the Agency has
also engaged in over-enthusiastic gapfilling in some
instances,
as discussed in detail below.
These actions are arbitrary and capricious
and
are an
unlawful assumption of regulatory authority not granted by Section
39.5 of the
Act.
Moreover,
contrary to
Appalachian Power,
they, by their nature, unlawfully constitute the
imposition of
new substantive requirements.
Where Petitioner identifies inappropriate gapfilling
as the basis
for its objection to a term
or condition of the permit, Petitioner requests that the Board assume
this preceding discussion of gapfilling as part of that discussion of the
specific term
or condition.
19.
In
a number of instances specifically
identified and discussed below, the Agency
has failed to provide
required citations to the applicable requirement.
“Applicable requirements”
are those substantive requirements that have been promulgated or approved by USEPA pursuant
Note
that
testing may
be a type of monitoring.
See
Section
39.5(7)(d)(ii) of the Act.
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to the Clean Air Act which directly impose requirements upon a source, including those
requirements set forth
in the statute or regulations
that are
part of the
Illinois
SIP.
Section
39.5(1).
General
proceduraL-type requirements
or authorizations
are not substantive “applicable
requirements” and are not sufficient basis for a substantive term or condition in the permit.
20.
The Agency has cited generally to Sections
39.5(7)(a), (b), (e), and (t) of the Act
or to Section 4(b) of the Act, but it has not cited to the substantive
applicable requirement that
serves as the basis for the contested condition in
the permit.
Only
applicable requirements may
be included in the permit? and the Agency is required by Title V to
identify its basis for
inclusion of a permit condition (Section 39.5(7)(n)).
If the Agency cannot cite to the applicable
requirement and the condition is not proper gapfilling, the
condition cannot be included in the
permit.
The Agency has confused
general data- and information-gathering authority with
“applicable requirements.”
They are
not the same.
Section 4(b) of the
Act cannot he convened
into an applicable requirement merely because the
Agency includes it
as the basis for a
condition.
Failure to cite the
applicable requirement is grounds for the Board to remand the term
or condition
to the
Agency.
21.
Moreover, the Agency’s assertion
in the Responsiveness Summary that its general
statutory authority
serves as its authority
to include conditions necessary to “accomplish the
purposes of the Act” misstates what is actually in the Act.
Responsiveness Summary,
p.
15;
see
Section 39.5(7)(n).
Section
39.5(7)(a)
says that the permit is to contain conditions necessary to
“assure compliance with all applicable requirements.”
(Emphasis added.)
For the Agency to
assume broader authority than that granted by the Act is unlawful and arbitrary and capricious.
Appalachian Power,
208
F.3d at
1026.
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22.
Another general deficiency of the
CAAPP permitting process in Illinois
is
the
Agency’s rethsal to develop and issue a formal statement of basis for the permit’s conditions.
This statement of basis is to explain the permitting authority’s rationale for the terms and
conditions of the permit.
It is to explain why the Agency made the decision it
did, and it is to
provide the permittee the opportunity to challenge the Agency’s rationale during the permit
development process or comment period.
Title V requires the permitting authority to provide
such a statement of basis.
Section 39.5(7)(n) of the Act.
The Agency’s after-the-fact
conglomeration
of the very
short project summary produced at public notice, the permit, and the
Responsiveness Summary
are just not sufficient.
When
the permittee and the public
are
questioning
rationale in comments,
it is evident that the Agency’s view of a statement of basis
is
not sufficient.
Further, the Responsiveness
Summary is prepared after
the
fact;
it is not provided
during permit development.
Therefore, it cannot serve as
the statement
of basis.
The lack of a
viable statement
of basis, denying the permittee notice of the Agency’s decision-making
rationale and the opportunity
to comment thereon, makes the entire permit defective and is,
in
and of itself,
a basis for appeal and remand of the permit and stay of the entire permit.
A.
issuance
and Effective Dates
(Cover Page)
23.
The
Agency issued the CAAPP permit that is the subject of this appeal to
Midwest Generation/Crawford Generating
Station on
September 29, 2005, at 7:18
p.m.
The
Agency notified Midwest Generation that the permits had been issued through emails sent to
Midwest Generation.
The emails indicated that the permits were available on USEPA’s website,
where Illinois’
permits are housed.
However, that was not the case.
Midwest Generation was
not able to locate the permits
on
the
website that evening.
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24.
The
issuance date of the permits becomes important because that is also the date
that commences the computation of time for filing an appeal of the permit and for submitting
certain documents, according
to language in the permit,
to the Agency.
USEPA’s website
identifies that date
as September 29, 2005.
If that date is also the effective date, many additional
deadlines would be triggered, including the expiration date as well as the date by which certain
other documents must be submitted to the Agency.
More critical,
however, is the fact
that once
the permit becomes effective, Midwest Generation
is obliged
to comply with
it, regardless of
whether
it has any reeordkeeping systems in place, any additional control equipment that might
be necessary, new compliance requirements,
and so forth.
It took the Agency over two
years to
issue the final permit; the first draft permit was
issued June 4,2003.
Over that course of time,
thc
Agency issued numerous versions of the permit, and it has changed considerably.
Therefore,
it is unreasonable to expect Midwest Generation to have anticipated the
final permit to the degree
necessary for
it to have
been in compliance by 7:18 p.m. on
September 29, 2005.
25.
Moreover,
publication of the permit on a website is not “official” notification in
Illinois.
The company cannot be deemed to “have” the permit until the original, signed version
of the permit has been delivered.
Neither Illinois’ rules nor the Act have
been amended to reflect
electronic
delivery of permits.
Therefore, until
the permit is officially delivered to the company,
it should not be deemed effective.
Crawford’s CAAPP permit was officially delivered via the
U.S. Postal Service on October 3, 2005.
26.
Neither the Act nor the regulations specify when permits should become effective.
Prior to the advent of Title V. however, sources have not been subject to
such numerous and
detailed permit conditions and exposed to enforcement from
so many sides.
Under Title V, not
only the Agency
through the Attorney General, but also USEPA and the general public can bring
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enforcement suits for violation of the least matter
in the
permit.
Ifthe issuance date
is
the
effective date, this has the
potential for tremendous consequences to the permittee and is
extremely inequitable.
27.
If the effective date of the permit is September 29, 2005, this also would create an
obligation to perform quarterly monitoring and to
submit quarterly reports
(cf
Condition
7.1. 10-
2(a)), for the
third quarter of 2005, consisting of less than 30 hours of operation.
The
requirement to perform quarterly monitoring, recordkeeping, and reporting for a quarter that
consists of less than 30 hours of operation,
assuming the permittee would even have
compliance
systems
in place so quickly after issuance
of the permit, is overly burdensome and would not
benefit the
environment in
any
manner.
Therefore, the
requirement is arbitrary
and capricious.
28.
A more equitable and legal approach would be for
the Agency to delay the
effective date of a final permit for a period of time reasonably sufficient for sources
to implement
any new compliance systems necessary because of the terms of the permit or at least until the
time for the source to appeal the permit has expired,
so that an appeal can stay the permit until
the Board can rule.
29.
Consistent with the APA, the
effective date of the permit, contested herein, is
stayed, and Midwest Generation requests that the Board order the Agency to establish an
effective date some period oftime after the permittee has received the
permit following remand
and reissuance of the permit to allow the permittee sufficient time to implement the systems
necessary to comply with all requirements in this very complex permit.
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8.
Overall Source
Conditions
(Section 5)
(i)
Recordkeeping of and Reporting HAP Emissions
30.
The CAAPP permit issued
to the Crawford Generating Station
requires Midwest
Generation to keep records
of emissions of mercury, hydrogen chloride, and hydrogen fluoride
all
FlAPs
and to
report those emissions at Conditions 5.6.1(a)
and (b) (rccordkeeping) and
5.7.2
(reporting).
The
Agency has not provided a proper
statutory or regulatory basis for these
requirements other than the general provisions of Sections 4(b) and 395(7)(a), (b), and
(e) of the
Act.
Citations merely to the general provisions of the Act
do not create an “applicable
requirement.”
3 I.
In fact, there is no applicable requirement that allows the Agency to require this
recordkeeping and reporting
There are no regulations
that limit
emissions of I-lAPs from
the
Crawford Generating
Station.
While USEPA has
recently promulgated the Clean Air Mercury
Rule (“CAMR”) (70 Fed.Reg. 28605
(May 18,2005)), Illinois has not yet developed its
corresponding regulations.
The
Agency correctly discussed this issue relative specifically to
mercury
in the Responsiveness Summary by
pointing out that
it cannot add substantive
requirements through a CAAPP
permit or through
its oblique reference to the CAMR.
See
Responsiveness Summary
in the Administrative
Record, p. 21.
However, the Agency was
incorrect in its
discussion in the Responsiveness Summary by stating
that it can rely
upon
Section
4(b), the authority for the Agency to gather information, as a basis for requiring
recordkeeping and reporting of mercury emissions through the CAAPP permit.
The Agency has
confused its authority to gather data pursuant to
Section 4(b) and
its authority to gapfill to assure
compliance with the permit with the limitation on its authority under Title V to include
cmJ~
“applicable requirements” in a Title V permit.
See Appalachian Power.
Even by including only
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reeordkeeping and reporting of HAP emissions in the permit, the Agency has exceeded
its
authority just as
seriously as if it had included emissions limitations for HAPs in the permit,
Section 4(b) does not provide the authority
to impose this condition in a CAAPP
permit.
32.
Further, the Agency’s own regulations,
which are part of the approved program or
SIP for
its Title V program, preclude the Agency
&om requiring the reeordkeeping and reporting
of HAP emissions that
it has included at Conditions 5.6.1(a) and (b) and
5.7.2.
The Agency’s
Annual Emissions
Reporting rules,
35 lll.Adm.Code Part 254, which Condition
5,7.2
specifically
addresses,
state as
follows:
Applicable Pollutants for Annual
Emissions Reporting
Each Annual
Emissions Report shall include
applicable
information for all regulated air pollutants, as defined in Section
39.5
of the Act 415
ILCS
5/39.~1,
except
for the followiflg
pollutants:
b)
A hazardous
air pollutant
emitted
by an emission unit that
is not subject to a National Emissions Standard for
Hazardous Air Pollutants (NESHAP) or maximum
achievable control
technology (MACT).
For purposes of
this subsection
(b), emission units
that are not
required to
control or limit emissions but are
required to monitor, keep
records, or undertake other specific
activities are
considered subject
to such regulation
or requirement.
35
Ill.Adm.Code
§
254.120(b).
(Brackets in original; emphasis added.)
Power plants
are
not
subject to any NESHAPs
or
MACT standards.
See
69 Fed.Reg.
15994 (March 29, 2005)
(USEPA withdraws its
listing of coal-fired power plants under Section
112(c) of the Clean
Air
Act).
The Agency
has not cited any other
applicable requirement that provides it with the
authority to require Midwest Generationto keep
records of and report HAP emissions.
Therefore,
pursuant to the provisions of
§
254.120(b) ofthe
Agency’s regulations, the
Agency
has
no regulatory basis for requiring the reporting of HAPs emitted by coal-fired power plants.
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33.
Consistent
with the APA,
Conditions 5.6.1(a) and (b)
in tow
and Condition
5.7.2
as
it relates to reporting emissions of MAPs in the Annual Emission Report, contested
herein, are
stayed, and Midwest Generation requests that the Board order the
Agency to amend the permit
accordingly.
(ii)
Retention
and Availability of Records
34.
Conditions 5.6.2(b) and (c) switch the burden of copying records the Agency
requests from tile Agency, as stated
in Condition 5.6.2(a), to the permittee.
While Midwest
Generation generally does not object to
providing the Agency records reasonably requested
arid
is reassured by the Agency’s statement in the Responsiveness Summary that
its “on-site
inspection of records and ~itten
or verbal requests for copies of records will g~ncrallyoccur at
reasonable times and be reasonable
in nature and scope” (Responsiveness Summary, p.
18)
(emphasis added), Midwest Generation may not be able to print and provide data within the span
of an inspector’s visit where the records are electronic and include vast amounts of data.
Moreover, most of the electronic records are already available to
the Agency through its own or
(SEPA’s
databases, and where this is the ease, Midwest Generation should
not be required to
again provide the data
absent its loss for some unforeseen reason,
and certainly should not to
have to print out the information.
Further, Midwest Generation is
troubled by the qualifier
generally
that the Agency included in its statement,
It implies that the Agency may not always
choose reasonable times, nature, and scope of these requests.
35.
Consistent with the APA,
Conditions
5.6.2(b)
and (c), contested herein, arc
stayed, and Midwest Generation requests that the Board order the Agency to amend them in a
manner to correct the deficiencies outlined above.
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(iii)
Submission of Blank Record
Forms to the Agency
36.
Midwest Generation may be confused
as to what the Agency expects with respect
to Condition 5.6.2(d).
See
Condition
5.6.2(d).
Midwest Generation’s first interpretation of this
condition
was that the Agency was requiring submission of the records that are required by
Conditions 7.1.9,
7.2.9, 7.3.9,
7.4.9,
7.5.9, 76.9,
and 7.7.9.
However, upon rereading
Condition
5.6.2(d),
Midwest Generation has come to believe that through this condition,
the Agency
is
requiring Midwest Generation to submit blank copies of its records,
apparently so that the
Agency can check them
for form and type of content.
If this latter is the correct interpretation of
this condition,
the condition is i~macceptabIe,as the Agency does not have
the authority to
oversee how Midwest Generation conducts its internal methods of compliance.
There is no basis
in law for such a requirement and
it must be deleted.
37.
Each company has the right and responsibility to develop and implement internal
recordkeeping systems.
Even the most unsophisticated company has
the right to develop and
implement internal recordkeeping systems and bears the responsibility for any insufficieneics in
doing
so.
Absent a statutory
grant or the promulgation of reporting formats
through rulemaking,
the Agency has
no authority to oversee the
development of recordkeeping or reporting formats.
The Agency has the authority to require that certain information be reported but cites to no
authority, because there is none, to support this condition.
38.
Nor does the Agency provide a purpose for this condition
which serves as
an
excellent example of why a detailed statement-of-basis document should accompany
the CAAPP
permits, including the drafts,
as required by Title
V.
One can assume that the Agency’s
purpose
for this condition
is
to review records that permittees plan to keep in support of the various
recordkeeping requirements in the permit in order to assure that they are adequate.
However,
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there is no regulatory
or statutory basis
for the Agency to do this,
and it has cited none.
Moreover, if the Agency’s purpose for requiring this submission is to determine the
adequacy of
recordkeeping, then without inherent
knowledge of all
the details of any given
operation,
it
will
be difficult for the Agency to
determine the adequacy of recordkeeping for the facility through
an off-site review.
If the Agency finds records that are submitted during the prescribed
reporting
periods inadequate, the Agency has a remedy available to
it through the law.
It can enforce
against
the
company.
That is the risk that the
company bears.
39,
Further,
if the
company is concerned with the adequacy of its planned
recordkeeping, it
can ask the Agency to provide it
some counsel.
Providing such counsel
or
assistance is a statutory function of the Agency.
Even
then, however,
the Agency will qualify
its
assistance in order to attempt
to
avoid reliance on the part of the permittee should there be an
enforcement action brought.
An interpretation of this condition could be
that by providing blank
recordkeeping forms to the Agency, absent a communication
from the Agency
that they are
inadequate, enforcement against the permittec for inadequate recordkeeping is barred, so long as
the forms are filled out, because they are covered by the permit shield.
40.
Additionally, the Agency has violated Midwest Generation’s due process rights
under
the Constitution by requiring submission of these documents before Midwest Generation
had the opportunity to exercise
its right to appeal the condition,
as granted by the Act at Section
40.2 of the Act.
The Act allows permittees
35
days in which to appeal conditions of the permit
to which it objects.
The Agency’s requirement at Condition 5.6.2(d) that Midwest Generation
submit blank forms within
30 days of issuance of the permit significantly undermines Midwest
Generation’s right to appeal
and the effectiveness of that right
or forces Midwest Generation
to violate the terms and conditions of the permit to fully preserve its rights.
Although the
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condition
is stayed, because the
appeal may
not
he filed
until
35
days after issuance, there could
at least be a question as to whether Midwest Generation was in violation from the tinie the report
was
due until
the appeal
was filed.
Midwest Generation submits that the stay relates back
to the
date of issuance, but
it is improper to even
create this uncertainty.
This denies Midwest
Generation due process and so is unconstitutional, unlawful, and arbitrary and capricious.
41.
Consistent with the APA, Condition
5.6.2(d),
contested herein, is stayed, and
Midwest Generation requests that the Board order the Agency to delete
it
from the permit.
In the
alternative, Midwest Generation requests that the Board interpret this condition such that if the
Agency
fails to
communicate any inadequacies it finds in blank recordkeeping forms submitted
to it, enforcement against Midwest Generation for inadequate records
is barred, so long as
those
records were completed, as
a part
of the
permit shield.
C.
NOx
SIP Call
(Section
6.1)
42.
Condition 6.1.4(a)
says, “Beginning in 2004, by November30 of each year
While this is atrue statement,
i.e.,
the NOx trading program
in
Illinois commenced in 2004, it
is
inappropriate for the Agency to include in the permit a condition with a retroactive effect.
By
including this past date
in an enforceable permit condition, the Agency has exposed Midwest
Generation to potential enforcement under this permit for acts or
omissions that occurred prior to
the effectiveness of this permit.
It is unlawful for the Agency to require retroactive compliance
with past requirements in a new permit condition.
Lake Envtl.,
Inc.
v
The State of Illinois,
No.
98-CC-S 179,
2001
WL 34677731, at
8 (Ill.Ct.Cl. May 29, 2001)
(stating “retroactive
applications are disfavored in the law, and are not ordinarily
allowed in the absence of language
explicitly so
providing.
The authoring agency of administrative regulations is
no less subject to
these settled principles
of statutory construction than any other arm of government.”)
This
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language
should be changed to refer to the
first ozone season occurring upon effectiveness of the
permit, which,
for example, ifthe permit appeal
is resolved before September 30,
2006, would be
the
2006 ozone season.
Rather than including a specific date, Midwest Generation suggests
that
the condition merely refer to the first ozone season during which the permit is effective.
43.
For these reasons, Condition 6.1.4(a)
is stayed pursuant to the APA, and Midwest
Generation requests that the Board order the Agency to amend the language to avoid retroactive
compliance with past requirements.
D.
Boilers
(Section 7.1)
(I)
Opacity
as a Surrogate
for
PM
44~
Historically, power plants
and other types of industry have demonstrated
compliance with emissions limitations for PM through periodic stack
tests and consistent
application of good operating practices.
Prior to the development of the CAAPP permits,
opacity
was priniarily a qualitative indicator of the possible need for further investigation of operating
conditions or even for the need of new stack testing.
However, in the iterations of the permit
since the publication of the October 2003
proposed permit, the Agency has developed an
approach in which opacity serves as aquantitative surrogate for indicating exceedances of the
PM emissions limitation.
For the first time in the August 2005 proposed permit, the
Agency
required Petitioner to identify the opacity measured at the
95th
percentile confidence interval of
the measurement of compliant PM emissions during the last and other historical stack tests as
the
upper bound opacity level that triggers reporting of whether there
~
have been an exceedance
of the PM limit without regard forthe realistic potential for a PM exceedance.
These reporting
requirements are quite
onerous, particularly for the units that tested at the
lowest levels of PM
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and opacity.
The inclusion of these
conditions exceeds the scope of the Agency’s authority to
gapfill and so
are
arbitrary and capricious and must be
stricken
from
the permit.
45.
The provisions requiring the use of opacity as effectively a surrogate for PM
are
found
in Conditions 7.1 .9(c)(ii), linked to Condition 7.1.4(b), which contains the emissions
limitation for
PM; 7.1,9(c)(iii)(B),
also linked to Conditions 7.1.4(b)
and 7.l.9(c)(ii);
7.1.10-1(a),
linked to Condition 7.1.10-3(a); 7.l.l0-2(a)(i)(E),
linked to Conditions 7.l.9(c)(iii)(B)
and
7.1 .9(c)(ii); 7.1.1 0-2(d)(v) generally; 7.1.1 0-2(d)(v)(C), requiring an explanation of the presumed
number and magnitude of opacity and PM exceedances and speculation
as to the causes of the
exceedances;
7.1.
1 0-2(d)(v)(D), requiring a description of actions taken to reduce opacity and
PM exceedances and anticipated effect
on
future exceedances;
7.1.1 0-3(a)(ii), requiring follow-
up reporting within
15
days after an incident during which there may have been
a PM
exceedance based upon this upper bound of opacity; and 7.1.12(b), relying
on continuous opacity
monitoring pursuant to Condition
7.1.8(a), PM testing to determine the upper bound of opacity,
and
the recordkeeping conditions
described above
to demonstrate compliance with the PM
emissions limitation.
46.
No one
can
provide a reliable,
exact PM concentratjon level anywhere in the
United States
today outside of stack testing.
Obviously,
it is impossible to continuously test a
stack
to determine a continuous
level of PM emissions,
and it would be unreasonable
for the
Agency or
anyone else
to expect
such.
Pursuant to some of the consent decrees settling a
number of USEPA’s enforcement actions against coal-fired power generators,
some companies,
including one in Illinois,
are
testing continuous PM monitoring devices.6
None of these
6
Cf
89
of
the consent decree entered
in
US.
v.
Illinois
Power Company,
Civ.
Action No.
99-833-MJR
(S.D.
III.)
found in
the
Agency’s administrative record
of Dynegy Midwest
Generation’s
(“Dynegy”) appealsofits
permits,
filed on
or aboutthe same dayas this appeal.
See
Administrative Record,
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companies, according
to their consent decrees. is required
to rely
on these PM continuous
emissions monitoring systems (“CEMS”) to determine their current PM emissions levels.7
The
PM CEMS are not yet at a point of refinement
where they can even
be considered
credible
evidence of PM emissions
levels; at least, we
are
not aware of any case in which government or
citizens suing under
Section 304 of the Clean Air Act have relied upon PM CEMS as
the basis of
a case for
PM violations.
As a result, sources must rely upon the continuity or consistency of
conditions that occurred during a successftl
stack test to
provide reliable indications of PM
emissions levels.
47.
Historically, opacity has never been used
as a reliable,
quantitative surrogate for
PM emissions levels.
The Agency itself acknowledged that opacity
is not a reliable indicator of
PM concentrations.
See
Responsiveness Summary, pp.
15-16, 42-44.~Midwest Generation
agrees with the Agency that increasing
opacity may indicate that PM emissions
are
increasing,
but this is not always the case nor is a given opacity level an indicator of a given PM level at
any
given time, let alone at different times.
Midwest Generation’s current operating
permits require
triennial PM stack testing, to be performed within
120 days prior to expiration of the permit,
which has an expiration date three years following issuance.
This requirement comprises
periodic monitoring.
Relying on stack testing
and
operational practices is currently the best
and
most appropriate approach to assuring compliance with PM emissions limitations.
Moreover,
the
The Agency’s
requirement that
Dynegy
rely
on
uncertified
PM
CEMS
is
included
in Dynegy’s
appeals.
“Settirig
a specific
level
of opacity that
is deemed to
be
equivalent to
the
applicable
PM
emission
limit
is
not possible
on
a
variety
of levels,
.
,
.
It
would
also
be
inevitable that
such
an
action would
be
flawed
as the
operation of a boiler
may change over time and the coal
supply
will
also change, affecting the nature
and quantity
of
the
ash
loading to
the ESP.
These typeof changes cannot be
prohibited, as
they
are inherent in the routine operation
of
coal~tiredpower
plants.
However,
such
changes
could
invalidate
any
pre-established
opacity
value.”
ResponsivenessSummary,
p. 44.
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compliance method for PM emissions limitations
in the
NSPS
is only through stack testing, not
through opacity
as a surrogate for PM.
48.
Despite the Agency’s implications to the contrary in the Responsiveness
Summary
(see
Responsiveness Summary, pp. 42-44), the permit does make opacity a surrogate
for PM compliance.
When the Agency requires even
estimates of PM levels or
guesses as
to
whether there is an exceedance of PM
based upon opacity, opacity has been quantitatively tied to
PM compliance.
Further,
the opacity
level triggers reporting that the opacity/PM
surrogate level
has
been exceeded and so there
may
have been
an exceedance of the PM level regardless of any
evidence to the contrary.
For example, if the opacity/PM
surrogate level of,
say,
15
is
exceeded, this must he reported despite the fact that
all
fields
in the electrostatic precipitator
were on
and
operating,
stack testing indicated that the PM emissions
level at the
95th
percentile
confidence interval
is 0.04
lh/mmBtulhr, and the
likelihood that there was an exceedance of the
PM emissions limitation of 0.1
lb/mmBtulhr is extremely
low.
The purpose of such reporting
eludes Petitioner.
It does not assure compliance with the PM limit
and
so
inclusion of these
conditions exceeds the Agency’s
gapfilling
authority
and
is, thus, unlawful
and
arbitrary
and
capricious.
Moreover, this unnecessary reporting requirement is
a new substantive requirement,
according
to
Appalachian Power,
not allowed under Title
V.
49.
Contrary to the Agency’s assertion in the Responsiveness Summary that opacity
provides a“robust means to distinguish compliance operation of a coal-fired boiler and its ESP
from impaired operation” (Responsiveness Summary, p.
43), the robustness
is actually perverse.
Relying upon opacity as a surrogate for PM emissions levels
has
the perverse result
ofpenalizing
the best-operating units.
That
is, the units for which the stack testing resulted in very low
opacity and very low PM
emissions levels are the units
for which this additional reporting will be
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most frequently triggered.
For example,
stack testing at one of Midwest Generation’s units
measured PM emissions of 0.008
lb/mmBtu and the opacity during the test at the
95th
percentile
confidence interval was
1.
This condition in the permit would require
Midwest Generation to
submit a report for every operating hour for the
quarter, over 2,180 reports for the third quarter
of 2005, stating that the
unit
~y
have exceeded
the PM.
Clearly, this condition will result in
overly burdensome reporting that
serves no purpose.
As such, it exceeds the Agency’s authority
to gapuill,
is unlawful, and is arbitrary
and
capricious.
50.
Further,
this condition effectively creates a false low opacity limitation.
In order
to avoid the implication that there may have been
an exceedance of the PM limit, the opacity
limit becomes that level that is the upper bound at the
95th
percentile confidence interval in the
PM testing.
By including these conditions, the Agency has created a new, substantive
requirement without having complied with proper rulemaking procedures.
This is unlawful
and
beyond the scope of the Agency’s authority under Section
39.5 of the Act and Title V of the
Clean
Air Act.
It also violates the provisions of Title VII of the Act.
See Appalachian Power.
51.
These conditions
invite sources to perform stack testing under operating
conditions that
are
less than normal, /.e., to “detune” the units, to push the bounds of compliance
with the PM limit in order to avoid the umlecessary recordkeeping and reporting the conditions
require, particularly for the typically best operating units.
That
is, to identiI~’
more realistically
the operating conditions that would result in emissions closer to the PM
limit,9 Midwest
Generation would
have to perform stack tests with some elements of the ESP turned off, even
Midwest
Generation’s policy
is that the boilers
be operated
in a compliant manner.
During
stack tests,
Midwest Generation
has consistently operated
theboilers
in a normal
mode, meaning that all
pollution control
devices
are operating, the boiler
is operating
at normal and maximum
load, and so forth.
PM test results typically
are
nowhere near the
PM
limit.
PM emissions
levels during Crawford’s
last stack tests were at
0.057
lb/mmBtu
for
Unit 7 and 0.069
IbfmmBtu at Unit
8,well
in compliance
with the PM
limitation.
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though they would not
he turned off during normal operation.
‘l’esting in a manner that generates
results close to the PM limit may result in opacity that exceeds the opacity limit,
Nevertheless,
in order to
avoid the unnecessary and clearly arbitrary and capricious recordkeeping and
reporting requirements included in these conditions,
such stack testing is called
for, despite the
fact that the results of such tests will
not reflect normal operation of the boilers.
This is counter-
intuitive, and it
took Midwest Generation
quite some time to grasp that this is, at least indirectly,
what these conditions call
for.
It is so counter-intuitive as to
be the antithesis of good air
pollution control practices, yet this is what the Agency is essentially
demanding with these
conditions.
Moreover, arguably, sources could operate at these detuned levels and still he in
compliance with their permits and
the underlying regulations but emit more pollutants into
the
atmosphere than they typically do
now.
This result illustrates the
perversity of the condition.
52.
Periodic stack testing and good operational practices fill the gap.
Periodic stack
testing according to the
schedule in Condition
7.1.7(a)(iii) is sufficient to assure
compliance with
the PM limit and satisfy the periodic monitoring requirements of Section
39.5(7)(d)(ii)
of the Act
according to the
Appalachian Power
court.
In fact,
“periodic stack testing” is the Agency’s own
phrase in Condition
7.1 .7(a)(iii) and is consistent
with the findings
ofAppalachian Power.
53.
Conditions 7.1.1 0-2(d)(v)(C) and (D) in particular
are repetitious of Condition
7.1.1 0-2(d)(iv).
Both require descriptions of the same incident and prognostications as
to how
the incidents can be prevented in the
future.
One such requirement, Condition
7.1.1 0-2(d)(iv),
is
sufficient to address the Agency’s concern, although Midwest Generation also
objects to
Condition
7.1.1 0-2(d)(iv) to the extent that
it requires reporting relatedto the opacity
surrogate.
54.
As with Condition
5.6.2(d) discussed above, Condition
7.1 .9(c)(ii) denies
Midwest Generation
due process.
Condition
7.1.9(c)(ii) requires that the
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records.
.
.
that
identify the upper bound of the 95
confidence
interval (using a normal distribution and
1
minute averages) for
opacity measurements
.
.
.
,
considering an hour of operation,
within which compliance with
the
PM limit:
is assured,
with
supporting explanation
and documentation.
.
,
.
shall be submitted
to the Illinois EPA in accordance with Condition 5.6.2(d).
Obviously, if Condition 5.6.2(d)
denies Midwest Generation due process,
Condition
7. l.9(c)(ii)
does
as well for the
same reasons.
Midwest Generation was
not granted the opportunity to
appeal
the condition
before
it was required to submit to the Agency information that
Midwest
Generation believes is not useful or reliable.
Midwest Generation is particularly loathe to
provide the Agency with this information because it believes that the information will
he
misconstrued
and misused.
55.
Finally, Condition
7.1.1 0-2(d)(vi) requires Midwest Generation to submit a
glossary of “common technical terms used by the Permittee”
as part of its reporting of
opacity/PM exceedance events.
If the terms are “common,” it eludes Midwest Generation as to
why,
then, they require
definition,
Moreover, this requirement does not appear anywhere
else in
the permit.
If “common technical terms” do not require definition in other contexts in this
permit,
then surely they do
not require definition in this context.
This requirement should be
deleted from the permit.
56.
Consistent with the APA, Conditions
7.1 .9(c)(ii), 7.1 .9(c)(iii)(B), 7.1.10-1(a),
7.1.1 0-2(a)(i)(E),
7.1 .10-2(d)Qv), 7.1 .10-2(d)(v), 7.1 .1O-2(d)(v)(A),
7.1 .10-2(d)(v)(B), 7.1.10-
2(d)(v)(C),
7.1.10-2(d)(v)(D), 7.1.10-2(d)(vi), 7.1.10-3(a)(ii), and 7.1.12(b),
contested herein,
and any other related conditions that the Board finds appropriate
are
stayed,
and Midwest
Generation requests that the Board order the Agency to
delete these
conditions.
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(ii)
Reporting the Magnitude of PM Emissions
57.
Somewhat consistent with its direction
for PM, or, charitably,
arguably so, the
Agency also requires Midwest Generation to
determine and report tile magnitude of PM
emissions during startup and operation during malfunction and breakdown.
See
Conditions
7.1.9(g)(i),
7.1 .9(g)(ii)(C)(5),
7.1 .9(h)(ii)(D)(3),
and 7.1.1 0-2(d)(iv)(A)(3).
Compliance with
these
conditions is an
impossibility and, therefore,
the inclusion of these conditions
in the permit
is arbitrary and capricious.
Midwest Generation does not have a means for measuring the
magnitude of PM emissions at any time other than during stack
testing
not even using
the
opacity surrogate.
There is not a certified, credible, reliable alternative to stack testing
to
measure
PM emissions.
58.
Additionally,
Condition
7.1. l0-2(d)(iv)(A)(5) requires Midwest Generation to
identify “tjhe
means
by which the exceedance of
the PM emissions limit
was
indicated or
identified,
in addition to the level
of opacity.”
Midwest Generation believes that this means that
it
must provide information relative to any other means, besides opacity
which, as discussed
in
detail above, Midwest Generation believes is an inappropriate and inaccurate basis for
determining whether there are exceedances of the PM limit, let alone the
magnitude of any such
exceedance
that Midwest Generation relied upon
to determine there was an exceedance of the
PM limit.
Besides stack testing or perhaps total shutdown of the ESP, there are none.
59.
Consistent with the APA, Conditions
7.1 .9(g)(i),
7.1.9(g)(ii)(C)(5),
7.l.9(h)(ii)(D)(3), and 7.I.10-2(d)(iv), specifically 7.l.l0-2(d)(iv)(A)(3) and (5), contested
herein, are stayed, and Midwest Generation requests that the
Board order the Agency to delete
these conditions from
the permit.
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(iii)
PM
Testing
60.
Midwest Generation interpret.s the language in Condition 7.1.7(a)(i) to mean that
stack testing that occurs after December
31,
2003, and before March 29, 2006, satisfies the initial
testing requirement included in the permit.
However, the language is not perfectly clear and
should
be clarified.
61.
~1’he
Agency has included a requirement
in the permit at Condition
7.1 .7(b)(iii)
that Midwest Generation perform testing for PM1O
condensibles.’° First, this requirement
is
beyond the scope of the Agency’s authority to include
in a CAAPP permit, as
such testing is not
an “applicable requirement,” as
discussed in detail
below.
Second, even if the
condition were
appropriately included in the permit, which Midwest Generation does not
by any means concede,
the language of Condition
7.1.7(b)~”is not clear as to the liming of the required testing, largely
because Condition
7.1.7(a)(i)
is not clear.
62.
With respect to the inclusion of the requirement for Method 202 testing at
Condition
7.1 .7(b)(iii) at all
in a CAAPP permit, the Agency has exceeded its
authority, and the
requirement should be removed from the permit.
At the least, the requirement should he set
aside in a state-only portion of the CAAPP permit, although
Midwest Generation believes its
inclusion in any permit would be inappropriate because there is no
regulatory
requirement
that
applies
PM1O limitations to the Crawford
Generating Station,.
In response to comments on this
point, the Agency stated in the Responsiveness Summary at page
18, “The requirement for using
both Methods
5
and 202 is authorized by Section 4(b) of the Environmental Protection Act.”
°Ccndensib/e
is the
Board’s spelling
in
the regulations
and
in scientific publications,
thus
our
spelling
of it
here
despite
the
Agency’s
chosen spelling in
the
permit,
which
is
the preferred spelling in the
Webster’s dictionary.
See
35
fll,Adm.Code
§
212,108.
‘‘The asterisk
is
in thepermit.
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Midwest Generation does not question
the Agency’s authority to gather
information.
Section
4(b) of the
Act says,
The Agency shall have the duty to collect and disseminate such
information, acquire
such technical data,
and conduct such
experiments as may be required to carry out the purposes of this
Act, including ascertainment of the quantity
and nature of
discharges from any contaminant source and data on those sources,
and to operate
and arrange for the operation of devices for the
monitoring of environmental quality.
415
ILCS 5/4(b).
However, this authority does not make testing for PM 10 condensibles an
“applicable
requirement” under Title V.
As discussed above,
an “applicable requirement” is one
applicable to the
permittee pursuant to a federal regulation or a SIP.
63.
Further, simply because Method 202 is one of USEPA’s
reference methods does
not make it
an
“applicable requirement” pursuant to Title V, as
the
Agency suggests
in the
Responsiveness Summary.
The structure of the Board’s PM regulations establish the applicable
requirements for the Crawford Generating Station.
‘l’he Crawford Generating Station is subject
to the requirements of35 Il1.Adm.Code
2 12.Subpart E,
Particulate Matter
Emissions from Fuel
Combustion Emission Units.
It is not and never has
been located in a PMI 0 nonattainment
area.12
The
Board’s PM regulations are
structured such that particular PM1O requirements apply
to identified sources located in the PMIO
nonattainment areas.13
No such requirements apply
now or have ever applied to the Crawford Generating Station.
64.
The measurement method for PM, referencing only Method
5
or derivatives of
Method
5, is at 35
Ill.Adm,Code
§
212.110.
This section of the Board’s rules applies to
the
Crawford Generating Station.
The measurement method for PM10, on the other hand, is found
12
In
fact,
there
are
no
more
PMIO
nonattainment
areas
in
the state.
See
70
Fed.Reg. 5554!
and 55545
(September 22, 2005),
redesignating to attainment the Mccook
and Lake Calumet
nonattainment areas, respectively.
°
Presumahly,
these sources will
remain subject
to those requirements as part of Uhinois’
maintenance
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35
III.Adrn.Code
§
212.108, Measurement
Methods for PM-lU Emissions and Conder1siblc
PM-b
Emissions.
~l’hissection references both Methods
5 and 202, among others.
Not subject
to PMIO limitations, the Crawford Generating Station
is not subject to
§
212.108, contrary to the
Agency’s attempt to expand its applicability in the Responsiveness
Summary by
stating,
“Significantly, the use of Reference Method 202 is not limited
by geographic area or regulatory
applicability.”
Responsiveness Summary, p.
18.
This is certainly a true statement if one is
performing a test of condensibtes.
However, this statement does not expand the requirements of
§
212.110 to
include PM1O condensible testing when the
limitations applicable to
the source
pursuant to
212.Subpart E are for only PM,
~
PMIO.
Therefore, there is no
basis for the
Agency to require
in the CAAPP permit, which is
limited to including Qpjy applicable
requirements
and such monitoring,
recordkeeping, and reporting that are necessary to assure
compliance, that the Crawford Generating
Station be tested pursuant to
Method 202.
65.
‘fhe Agency even concedes
in the Responsiveness Summary that Method 202
is
not an applicable requirement:
The inclusion of this requirement in these CAAPP permits, which
relates
to fill and complete quantification of emissions,
does not
alter
the test measurements that
are applicable
for determining
g~rnpliancewith PM emissions standards and limitations, which
gç~era1lv
do not include condensable
sic
PM emissions.
In
addition, since condensable sic
PM emissions are not subject to
emission standards.
Responsiveness Summary, p.
18.
(Emphasis added.)
Further, the Agency says, “Regulatorily,
only filterablet141 PM emissions need to be measured.”
Responsiveness Summary, p.
18.
The
Agency attempts to justif5’ inclusion of the requirement for testing condensibles by stating
that
14
Le.,
non-gaseous PM; condensibles are
gaseous.
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the
data are needed to “assist in conducting assessments of the air quality impacts of power
plants, including the Illinois EPA’s development of an attainment strategy for PM2.5”
or
by
stating that “the use of Reference Method 202 is not limited
by geographic area
or regulatory
applicability.”
Responsiveness Summary, p.
18.
Under the Board’s rules, it is
limited to testing
for PM, and so, at least in Illinois, its “regulatory applicability” is, indeed,
limited.
These
attempted justifications do
not convert testing for condensibles into
an applicable requirement.
66.
While the Agency
has a duty under
Section 4(b) to gather data,
it must be done in
compliance with
Section 4(b).
Section
4(b), however, does not create
or authorize the creation of
permit conditions.
The Board’s rules serve
as the basis for permit conditions.
Therefore,
Midwest Generation does dispute that requiring such testing in the CAAPP permit is appropriate.
In fact,
it
is definitely not appropriate.
It is unlawful and exceeds the Agency’s authority.
67.
The requirement for Method 202 testing must be deleted from the permit.
Consistent with the APA,
Condition 7.!.7(b)*
and the inclusion of Method 202 in Condition
7.1 .7(b)(iii), contested herein, are stayed, and Midwest Generation
requests that
the Board order
the Agency
to
delete the
requirement for Method 202 testing
from the permit.
(iv)
Measuring
CO
Concentrations
68.
The CAAPP
pennit issued to the Crawford Generating Station requires Midwest
Generation to conduct, as a work practice, quarterly
“combustion evaluations” that consist of
“diagnostic
measurements of the concentration of CO in the flue
gas.”
See
Condition 7.1.6(a).
See also
Conditions
7.
b .9(a)(vi) (related rccordkeeping requirement), 7.1.10-1 (a)(iv) (related
reporting requirement), and 7.1.12(d) (related compliance procedure requirement).
bneluding
these
provisions in the permit is not necessary to assure compliance with the underlying
standard, is not required by
the
Board’s regulations, and, therefore, exceeds the Agency’s
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authority to gapfill.
Maintaining compliance with the CO limitation has historically been a work
practice,
thus its inclusion in the work practice condition of the permit.
Sophisticated control
systems are programmed to maintain boilers
in an optimal operating mode,
which serves to
minimize CO emissions.
One can speculate that because it
is in Crawford’s best interests to
operate its
boilers optimally and because ambient CO levels are so low,’5 compliance with the
CO
limitation has
been accomplished through combustion oplimization techniques historically at
power plants.
There is no reason to change this practice at this point
Ambient air quality is not
threatened,
and
stack testing has demonstrated that emissions of CO at the Crawford Generating
Station, at 29.2
ppm at Unit
7 and 45.8 ppm at Unit 8 during the latest stack test, are significantly
below the standard
of 200 ppm.
69.
In the case of CO, requiring the Stations to
purchase and install equipment to
monitor and record emissions of a pollutant that stack testing demonstrates
they comply with
by a comfortable margin
and for which the ambient air quality is in compliance by a huge
margin is overly burdensome and, therefore, arbitrary and capricious.
In order to comply with
the “work practice”16 of performing “diagnostic testing” that yields a concentration of CO,
Midwest Generation must purchase and install or operate
some sort of monitoring devices.
One
of the Crawford units has CO duct monitors that could be used to comply with this requirement.
The other unit at the Crawford Generating Station, however, does not have CO duct monitoring
15
The highest one-hour ambient
measure of CO
in the
state
in 2003
was in Peoria:
5.3
ppm; the highest 8-
hour ambient measure
in the state was
in Maywood:
3.5
ppm.
Illinois
Environmental Protection Agency,
IllEnois
Annual Air Qua?fey Report 2003,
Table
37,
p. 57.
The one-hour standard
is
35
ppm, and the 8-hour ambient
standard
is
9 ppm.
35
Ill.Adm.Code
§
243.I23.
Note:
The
Illinois Annual Air Quality
Report 2003
is the
latest
available
data on Illinois
EPA’s
websile at ~y~~pn.stateIl.us
-*
Air
-*
Air Quality
Information
-*
Annual Air
Quality
Report
-*
2003
Annual
Report.
The
2004
report is
not yet
available.
II
Midwest Generation questions
how
the requirement
that
the Agency
has included in Condition
7.1.6(a)
is
classified as
a
“work practice.”
To
derive
a
concentration of
CO
emissions,
Midwest Generation will
have to
engage
in
monitoring
or testing
the work practice
of
combustion optimization that
has
been
the
standard
historically.
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capability,
and neither unit has such monitoring capability
in the stack.
Therefore,
Midwest
Generation is effectively required to purchase
and install at least one monitoring device to
comply with this condition
with no environmental purpose served.
70.
Furthermore, the Agency has failed to provide
any guidance as to how to perform
diagnostic measurements of the concentration of CO in the
flue
gas.
It is Midwest Generation’s
understanding that a sample
can
be extracted
from any point
in the furnace or stack using a
probe.
This sample
can then be preconditioned (removal of water or particles,
dilution with
air)
and analyzed.
The way in which the sample
is preconditioned
and
analyzed, however, varies.
Given the lack of guidance and the variability in the way the
concentration of CO in the flue gas
can
he measured, the
data generated is not sufficient to
assure compliance with the CO limit and
is, therefore,
arbitrary and capricious.
Stack testing,
on the other hand, does yield data sufficient
to assure
compliance with the CO
limit.
71.
In addition, the permit requires
at Conditions 7.1.9(g)(i), 7.1 .9(g)(ii)(C)(5), and
7.1 .9(h)(ii)(D)(3)’7 that Midwest Generation provide estimates of the
magnitude of CO emitted
during startup and operation during
malfunction and breakdown.
The monitoring device that
Midwest Generation would utilize for the quarterly diagnostic evaluations
required by
Condition
7.1.6(a) is a portable
CO monitor.
So far
as Petitioner knows, portable CO monitors
are
not
equipped with continuous readout recordings.
Rather, they must be manually read.
What the
Agency is effectively requiring through the recordkeeping provisions of Conditions 7.1 .9(g)(i),
7.1 .9(g)(ii)(C)(5), and 7.1.9(h)(ii)(D)(3)
is that someone continually read
the portable CO
monitor during startup, which could take as
long as
26
hours, and during malfunctions
and
breakdowns, which
are
by their nature not predictable.
In the first case (startup), the requirement
Related conditions
are 7.1.10-I
(a)(iv) (reporting)
and
7.1.12(d)
(compliance
proccdurcs).
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is unreasonable and overly burdensome and perhaps dangerous in some weather conditions;
in
the second case (malfunction and breakdown), in addition to the same problems that are
applicable during startup, it
may be impossible for Midwest Generation to comply with
the
condition,
72.
The requirement to perform diagnostic measurements of the concentration of CO
in
the flue gas is arbitrary and capricious because the Agency has
failed to provide any guidance
as to how to perform the diagnostic measurements.
Midwest Generation can only speculate as to
how to
develop and implement a formula and protocol for performing diagnostic measurements
of the concentration of CO in the flue gas in the manner specified in Condition 7.1.6(a).
73.
USEPA has not required similar conditions in the permits
issued to other power
plants in Region 5.
Therefore, returning to the work practice of good combustion optimization to
maintain low levels of CO emissions
is approvable by USEPA and is appropriate for CO in the
permit issued to the Crawford Generating Station.
74.
Consistent with the APA,
Conditions 7.1.6(a), 7.1.9(a)(vi),
7.1 .9(g)(i),
7.l.9(g)(ii)(C)(5), 7.1.9(h)(ii)(D)(3), 7.1.10-l(a)(iv), and 7.1.12(d) to the extent that Condition
7.1.12(d) requires
the
quarterly diagnostic measurements and estimates of CO emissions during
startup and malfunction/breakdown, contested herein,
and any other related conditions
that the
Board finds appropriate are stayed, and Midwest Generationrequests that the Board order the
Agency to amend Condition 7.1.6(a) to reflect a requirement for work practices optimizing boiler
operation, to delete the requirement for estimating the magnitude of CO emitted during startup
and malfunction and breakdown, and to amend the corresponding recordkeeping, reporting, and
compliance procedures accordingly.
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(v)
Applicability of 35 1ll.Adm.Code 217.Subpart V
75.
The Agency has
included the
word
each
in Condition 7.1.4(1)•:’~Theaffected
boilers
are ~çh
subject to the following requirements.
.
.
.“
(Emphasis added.)
Because of the
structure and purpose of 35
1ll.Adm.Code 2l7.Subpart V,
which is the requirement that the NOx
emissions rate from certain coal-fired power plants during the ozone season average no more
than 0.25
lh/mmBtu across the state, Midwest Generation submits that the
use of the word
each
in this sentence is misplaced and confusing, given the
option available to the Crawford
Generating
Station to average emissions among affected units in infinite combinations.
76.
Consistent with the APA, Conditions 7.1.4(f) and 7.1.4(f)(i)(A) are
stayed, and
Midwest Generation requests that the Board order the
Agency
to delete the
word each from the
sentence quoted above in Condition
7.1.4(1)
and to insert the word each in Condition
7.1 .4(f)(i)(A) if the Board agrees that its inclusion
is necessary at all,
as follows:
“The emissions
of NOx from an each affected boiler
(vi)
Startup Provisions
77.
As is allowed by Illinois’ approved Title V program, CAAPP
permits provide
an affirmative
defense against enforcement actions brought against a permittee for emissions
exceeding an emissions limitation during startup.
The provisions in the Board’s rules
allowing
for operation of a CAAPP source during startup
are located
at 35
Ill.Adm.Code 20l.Subpart
I.
These provisions,
at
§
201.265 refer back to
§
201.149 with respect to the affirmative defense
available.
The rules nowhere limitthe length of time allowed for startup, and the records and
reporting required by
§
201.263, the provision that the Agency cited as
the regulatory basis for
Condition
7.1.9(g), do
not address startup at all;
it
is limited
in its scope
to records and reports
required for operation during malfunction and breakdown where there are excess emissions.
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Therefore, one must conclude that the records that the
Agency requires here are the result
of’
gapfilling and are limited to what is necessary to assure compliance with emissions
limits.
78.
Midwest Generation is already required to provide
information regarding
when
startups occur and how long they last by Condition
7.1 .9(g)(ii)(A).
Condition
7.1.9(g)(ii)(B)
requires some additional
information relative to startup.
Emissions of SO2, NOx,
and opacity
during startup are
continuously monitored by the CEMS/COMS.
Midwest
Generation has
already established that the magnitude of emissions of PM and CO cannot
be provided
(see
above).
The additional information that the Agency
requires in Condition 7.l.9(g)(ii)(C) after
a six-hour period
does nothing to
assure compliance with the emissions
limitations, which is
the purpose of the permit in the first place, and so
exceeds the Agency’s authority to gapfill.
Moreover, this “additional” information would serve
no purpose were
it to be
required even
after the 26 hours typical
for startup.
79.
Consistent with the APA, Condition
7.1.9(g)(ii)(C), contested
herein, is stayed,
and Midwest Generation requests that the
Board order the Agency to delete the condition,
consistent with the startup provisions of 35
Ill.Adm.Code
§
20 1.149 and the
inapplicability of
§
201.263.
(vii)
Malfunction and Breakdown Provisions
80.
Illinois’ approved Title V program allows the Agency to grant sources the
authority to operate during malfunction and breakdown, even though the source emits
in excess
of its limitations, upon certain showings by the permit applicant.
The authority must be
expressed in the permit, and the Agency has made such
a grant of authority to Midwest
Generation for the Crawford Generating
Station.
This grant of authority serves
only as an
affirmative defense in an enforcement action.
Generally see
Condition 7.1.3(c).
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81.
Condition
7.1.1 0-3(a)(i) requires that Midwest Generation notify the Agency
“immediately” if it operates during malfunction and breakdown and there could be
PM
exceedances.
As Midwest Generation has pointed
out above, there is currently no
proven or
certified methodology for measuring PM emissions other than through stack testing.
Therefore,
the Agency is demanding that Midwest Generation notif~’
it of the mere supposition that there
have been PM exceedances.
The Agency has provided
no regulatory basis for reporting
suppositions.
At
the very
least, Midwest Generation should be granted the opportunity
to
investigate whether operating conditions are such that support
or negate the likelihood that there
may have
been PM emissions exceedances during the malfunction and breakdown,
though
Midwest
Generation does not believe that even this is necessary,
since the Agency
lacks a
regulatory basis
for this requirement in the
first place.
Reference to reliance on opacity as
an
indicator
of PM emissions should he deleted.
The condition as written exceeds the
scope of the
Agency’s authority to
gaplill and so is unlawful, arbitrary and capricious.
82.
Also in Condition
7.1 .1 0-3(a)(i), the
Agency has
deleted the word
consecutive
as
a trigger
for reporting opacity and potential PM exceedances during an “incident”
in the final
version of the permit.
Versions prior to the July 2005 version include that word.
Its deletion
completely changes the scope
and applicability of the condition.
Please see
Midwest
Generation’s comments
on each version
of the permit
in the Agency
Record.
As the series of
comments demonstrates,
it was not until the draft revised proposed permit issued in
July 2005
that the Agency had deleted the
concept of consecutive six-minute averages of opacity from this
condition.
In the December 2004
version of the permit, the word
consecutive
had been replaced
with
in a row,
but the concept
is the same.
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83.
The Agency has provided
no explanation for this change.
As the actual
opacity
exceedance could alone comprise
the “incident,” Midwest Generation believes that
it
is more
appropriate to retain the word
consecutive
in the condition
(or add it back in to the condition).
Random, intermittent exceedanccs of the opacity
limitation do not necessarily comprise a
malfunction/breakdown “incident.”
On the other hand,
a prolonged period of opacity
exceedance does possibly indicate a malfunction/breakdown “incident.”
in the alternative,
Midwest Generation suggests that the Agency add a two-hour timeframe during which these six
or more
six-minute opacity averaging periods could occur to be consistent with the next
condition, 7.1. lO-3(a)(ii).
Likewise, a timeframe is not included in Condition
7.1.1 0-3(a)(ii),
which appears to refer to the same “incident” that is addressed
by
Condition
7.1.1 0-3(a)(i).
Midwest Generation suggests that the Agency qualify the
length of time during which the
opacity standard may have been exceeded for two or more hours to 24
hours.
84.
Consistent with the APA, Condition 7.1.lO-3(a)(i), contested herein,
is stayed,
and Midwest Generation requests that the Board order the Agency to delete
it from the permit as
it relates to PM.
Consistent with the APA,
Condition
7.1.1 0-3(a)(ii), contested herein,
and
Midwest Generation requests that the Boardorder the Agency to remove
the reference to PM
emissions and to insert a timeframe to span the six
six-minute opacity averaging periods to make
them consecutive or, in the alternative, to require that they occur within a two-hour block,
(viii)
Alternative Fuels Requirements
85.
The Agency has included at Conditions
7.1.5(a)(ii)-(iv) requirements that become
applicable when Crawford uses a fuel
other than coal as its principal fuel.
Condition
7.1 .5(a)(ii)
identifies what constitutes using an alternative fuel
as the principal
fuel and establishes emissions
limitations.
Condition
7.1,5(a)(iii) also describes the conditions under which Crawford would be
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considered
to be
using an alternative fuel
as
its principal fuel.
Condition 7.l.5(a)(iv) requires
notification to the Agency prior to Crawford’s
use of an alternative fuel
as
its principal
fuel.
86.
Inclusions of these types of requirements in Condition
7.1.5, the condition
addressing non-applicability of requirements, is organizationally misaligned under the permit
structure adopted by the Agency.
These provisions should be
included in
the proper sections of
the permit,
such
as
7.1.4
for emissions
limitations and 7.1.10 for notifications.
In the alternative,
they should be in Condition
7.1.11(c), operational
flexibility, where the Agency already has a
provision addressing alternative fuels.
As
the Agency has adopted a structure for the CAAPP
permits that is fairly consistent
not only among units in
a single permit
but also
among permits,’8
for the Agency to include specific recordkeeping requirements in the compliance section creates
a disconnect and uncertainty regarding where the permittee
is to find out what it
is supposed to
do.
87.
Additionally,
at Condition
7.1.11 (c)(ii), the Agency’s placement of the examples
of alternative fuels defines them
as hazardous wastes.
The intent and purpose of the
condition
are to ensure that these alternative
fuels are
not classified as hazardous wastes.
The last phrase
of the condition, beginning with “such
as petroleum coke, tire derived fuel...,”
should be
placed
immediately after “Alternative fuels” with punctuation
and other adjustments
to the language
as
necessary, to clarify that the examples listed arc
not hazardous wastes.
88.
For these reasons, Conditions
7.1 .5(a)(ii),
7.1.5(a)(iii), 7.1 .5(a)(iv), and
7.1.11 (c)(ii) are
stayed pursuant to the APA,
and Midwest Generation requests that
tbe Board
IS
That
is,
Condition 7.x.9
for
all
types of emissions
units
in
this
permit, from boilers
to
tanks,
addresses
recordkeeping.
Likewise,
condition
7.x.9
addresses recordkeeping
in
all
of t1~eCAAPP
permits for
EGUs.
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order
the Agency to place Conditions
7.1.5(a)(ii)-(iv)
in
more
appropriate sections of the permit
and to clarify Condition 7.1.11 (c)(ii).
(ix)
Stack
Testing Requirements
89.
Condition
7.1 .7(e) identifies detailed information that is to be included in the
stack test reports, including target levels and settings.
To the extent that these requirements are
or
can be viewed
as enforceable operational requirements or parametric monitoring conditions,
Midwest Generation contests this condition.
Operation of an electric
generating station depends
upon many variables
ambient air temperature, cooling water supply temperature, fuel supply,
equipment variations, and so
forth
such that different settings are used on a daily basis.
Stack
testing provides a snapshotof operating conditions within the scope of the
operational paradigm
set forth in the permit at Condition
7.1.7(b) that is representative of normal
or maximum
operating conditions,
but using those settings as some type of monitoring device or parametric
compliance data
wouLd be inappropriate.
90.
Consistent with the APA, Condition 7.1.7(e), contested herein, is stayed, and
Midwest Generation requests
that the Board order the Agency to delete the condition from the
permit.
(x)
Monitoring
and Reporting Pursuant to NSPS
91.
It appears from various conditions in the permit that the Agency believes that
Crawford is subject to NSPS monitoring and reporting requirements pursuant to the Acid Rain
Program.
Midwest Generation’s review of the applicable requirements under Acid Rain do not
reveal how the Agency arrived at this conclusion.
This is an example of how a statement of
basis by the Agency would have been very helpful
The Acid Rain Program requires monitoring
and reporting pursuant to 40 CFR Part 75.
Specifically, 40
CFR
§
75.21(b)
states
that
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continuous opacity monitoring shall be conducted according to procedures
set forth in state
regulations where they exist.
Recordkeeping
is addressed at
§
75.57(j) and reporting at
§
75.65.
None of this references
Part
60, NSPS.
92.
Arguably, it
is odd that a permittee would appeal a condition in a permit that
states
that regulatory provisions are not applicable.
However, consistent with Midwest
Generation’s analysis of the Acid Rain requirements, the permit, and the Board’s regulations, it
must also appeal Condition 7.1.5(b), which exempts Crawford from
the requirements of 35
IlL.Adm.Code 201.Subpart L based
upon the applicability of NSPS.
NSPS does not apply
to the
Crawford
Generating Station through the Acid Rain Program, and so this condition
is
inappropriate.
93.
Conditions 7.1.1 0-2(b)(i), 7.1.1 O-2(c)(i), and 7.1.1 0-2(d)(i) require Midwest
Generation
to submit summary information on the performance of the 502, NOx,
and opacity
continuous monitoring systems, respectively, including the information specified at 40 CFR
§
60.7(d).
Condition 7,1.10-2(d)(iii) Note refers,
also, to NSPS
§~
60.7(c) and
(d).
The
information required at
§
60.7(d) is inconsistent with the information required by
40 CFR Part
75, which are the federal reporting requirements applicable to Midwest Generation’s boilers.
Section 60.7(d) is not
an “applicable requirement,” as the boilers are
not subject to the NSPS.
For Midwest Generation to comply with these conditions would entail reprogramming or
purchasing and deploying additional software
for the computerized CEMS, effectively resulting
in the imposition of additional substantive requirements through the CAAPP permit beyond the
limitations of gapfilling.
Moreover, contrary to Condition
7.1.1 0-2(d)(iii), Midwest Generation
does not find a regulatory
link between the NSPS provisions of 40 CFR 60.7(c) and (d) and the
Acid Rain Program.
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94.
Consistent with the APA, Conditions 7.1.5(b), 7.1.1 0-2(b)(i), 7.1.1 0-2(e)(i),
7,l.10-2(d)(i),
7.1.10-2(d)(iii), and
7.1 .10-2(d)(iii) Note, contested herein, are stayed, and
Midwest Generation requests that the Board order the Agency to delete reference to 40
CFR
60.7(d).
(xi)
Opacity Compliance Pursuant
to
§
212.123(b)
95.
The Board’s regulations at 35
Ill.Adm.Code
§
212.123(b) provide that a source
may exceed the 30
opacity limitation of
§
212.123(a) for
an aggregate of eight minutes in a 60-
minute period but no more
than three times in a 24-hour period.
Additionally, no other unit at
the source located
within a 1,000-foot radius from the unit whose emissions exceed 30
may
emit at such an opacity during the same
60-minute period.
Because the opacity limit at
§
2 12.123(a) is expressed as
six-minute averages pursuant to Method 9
(see
Condition
7.l.12(a)(i)),
a source demonstrating compliance with
§
212.123(b) must reprogram
its COMS
to
record or report opacity over a different timeframe than would be required by demonstrating
compliance with
§
212.123(a) alone.
The Agency
attempts to reflect these provisions at
Condition 7.1.12(a), providing for compliance with
§
212.123(a) at Condition 7.1.12(a)(i) and
separately addressing
§
212.123(b) at Condition
7.1.1 2(a)(ii).
Additionally,
the Agency requires
Midwest Generationto provide
it with
15
days’ notice prior to changing
its procedures to
accommodate
§
212.123(b)
at Condition
7,1.12(a)(ii)(E).
These conditions raise several issues.
96.
First, Condition
7.1.1 2(a)(ii) assumes that accommodating the
“different”
compliance requirements of
§
212.123(b), as compared to
§
212.123(a), is a change in operating
practices.
In fact, it is not.
Midwest Generation has been capturing opacity data in compliance
with
§
2 12.123(b) for a number of months as ofthe issuance date of the permit.
Arguably, then,
Midwest Generation has nothing to report to
the Agency pursuant to Condition
7.1.1 2(a)(ii)(E),
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because no change
is
occurring.
However, Midwest Generation suspects that Agency assumes
that
it has not made this so-called change yet.
Midwest Generation requests clarification from
the Board that such reporting
is not required
where the permittee has already accomplished the
“change” in data capture prior to issuance
of the CAAPP permit and that no
recordkeeping and
data handling practices
must be submitted for Agency review.
97.
Second,
as with Midwest Generation’s objection to Condition
5.6.2(d), Condition
7,1. 12(a)(ii)(E) is an attempt by the Agency to insert itself into the operational practices of a
source beyond the
scope
of its authority to do so.
The Agency states that the purpose of the
IS
days’ prior notice is
so that the
Agency can review the source’s recordkeeping and data handling
procedures,
presumably to assure that they
will comply with the requirements
implied by
§
212.123(b).
As with Condition 5.6.2(d), the risk lies with the permittee.
If, during an inspection
or a review of a quarterly report, the Agency finds that Midwest Generation has not complied
with
§
212.1 23(b)’s implied
data collection requirements, then the Agency
is authorized by the
Act
to take certain actions.
Midwest Generation
is quite capable of taking the responsibility for
the data capture
and recordkeeping necessary
for compliance with
§
2 12.123(b).
98.
Moreover, while Condition 7.1.12(a)(ii)(E)
says that the Agency will review the
recordkeeping and data handling practices of the source,
it says nothing about approving them or
what the Agency plans to do
with the review.
The Agency has not explained a purpose of the
requirement in a statement of basis document or in its Responsiveness
Summary or shown how
this open-ended condition assures compliance with the applicable requirement.
Because the
Crawford Generating Station is required to operate a COMS, all
of the opacity readings captured
by the COMS are recorded and available to the Agency.
‘l’he Agency has had ample opportunity
to determine whether
Crawford has complied with
§
212.123(b).
Midwest Generation’s
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providing
15 days’
prior notice of its “change” to accommodating
§
212.123(b)
will not improve
the Agency’s ability to
determine Crawford’s compliance.
99.
Conditions 7.1.1 0-3(a)(i) and (ii) do not accommodate the applicability of
§
212.123(b).
The Board’s regulations do not limit when
§
212.123(b) may apply beyond eight
minutes per
60 minutes three times per
24
hours.
Therefore, any limitation on opacity must
consider
or accommodate the applicability of
§
212.123(b) and not assume or imply that the
only
applicable
opacity limitation is 30.
100.
Finally, inclusion of recordkeeping and notification
requirements relating to
§
212.123(b) in the compliance section
of the permit is
organizationally misaligned under the
permit structure adopted
by the
Agency.
These provisions,
to the extent that they are
appropriate
in the first place, should be included in the proper sections of the permit, such
as
7.1.9 for
recordkeeping and 7.1 .10 for reporting.
As the Agency has adopted a structure for the CAAPP
permits that is fairly consistent not only among units in a single permit but also among permits,
for the Agency to
include specific recordkeeping requirements in the compliance section creates
a disconnect and uncertainty regarding where the permittee is to find out what he or she is
supposed to do.
101.
Consistent with the APA, Condition
7.1.1 2(a)(ii), contested herein, is stayed,
and
Midwest Generation requests that the Board order the Agency to delete the condition from the
permit.
Additionally, consistent with the APA, Conditions
7.1 .1 0-3(a)(i) and (ii), contested
herein, are
stayed, and, if the Board does not order the Agency to delete these conditions
from
the permit pursuant to other requests raised
in this appeal, Midwest Generation requests that the
Board order the Agency to amend these conditions to reflect the applicability of
§
212.123(b).
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E.
Coal Handling Equipment, Coal Processing Equipment, and Fly Ash Equipment
(Sections
7.2, 7.3,
and 7.4)
(i)
Fly Ash
Handling
v.
Fly Ash Processing Operation
102,
No
processing occurs within
the fly ash
system.
It is ahandling
and storage
operation the same as coal handling and storage.
The Agency recognizes in Condition
7.4.5
that
the NSPS for Nonmetallic Mineral Processing Plants does not apply “because there is no
equipment used to crush or grind ash.”
This underscores Midwest Generation’s point that the
fly
ash handling system is not a process.
103.
Because the fly
ash operations at the
Crawford Station are not a process, they are
not subject
to
the process weight rate nile at
§
212.321(a).
Section 212.321(a)
is not an
applicable requirement under Title V, since the fly ash operation is not a process.
9
The process
weight rate rule is not a legitimate applicable requirement and so is
included in the permit
impermissibly.
Condition
7.4.4(c) and
all other references
to the process rate weight rule or
§
212.321(n),
including in Section
10 of the permit,
should be deleted.
1 04.
Since the fly ash operation is not a process, reference to it as a process is
inappropriate.
The word
process
and
its derivatives in Section
7.4 of the permit should be
changed to
operation
and
its appropriate derivatives or, in one instance, to
handled,
to ensure
that
there is no confusion as to the applicability of~212.321(a).
105.
Consistent with the
APA, the Conditions 7.4.3,
7.4.4, 7.4.6, 7.4.7, 7.4.8,
7.4.9,
7.4.10, and 7.4.11, all of which are contested herein,
are stayed,
and Midwest Generation
requests that the Board order the Agency to delete the
Conditions 7.4.4(c), 7.4.9(b)(ii), and all
‘~
Midwest
Generation
does
not
dispute
the
Agency’s
insistence
that
fly
ash
handling
is
subject
to
the
process weight rate rule because
it cannot comply;
in fact, Midwest
Generation
complies
by
an
impressivemargin.
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other references to the process weight rate rule, including
in Section
10, and add Condition
7.4.5(b) identifying
§
212.321(a) as
a requirement that
is not applicable
to
Crawford.
(ii)
Water Sprays for Coal Processing Operations
106.
Midwest Generation
employs water spraying as
another means of controlling
emissions from the coal processing operations.
These should be listed at Condition
7.3.1
as well
as Condition 7.3.2.
For these reasons, Condition 7.3.1, contested herein,
is stayed, and Midwest
Generation requests that the Board order the Agency to add water
sprays to the description of the
emissions control practices at the Crawford
Generating Station.
(iii)
Fugitive Emissions Limitations
and
Testing
107.
The Agency
has applied the opacity limitations of~212.123 to sources of fugitive
emissions at the Crawford Generating Station through Conditions 7.2.4(b), 7.3.4(b),
and 7.4.4(b),
all referring back to Condition 5.2.2(b).
Applying the opacity limitations of
§
2 12.123
to sources
of fugitive emissions
is improper and contrary to the Board’s regulatory structure covering PM
emissions.
In its response to comments to this effect,
the Agency claims that
n)othing
in the State’s air pollution control
regulations states that
the opacity limitation does not apply to fugitive emission units,
The regulations at
issue broadly apply to
‘emission units.’
Moreover,
while not applicable to these power plants, elsewhere in
the State’s air pollution control regulations, opacity limitations
are
specifically set for fugitive
particulate matter emissions at marine
terminals, roadways, parking lots and storage piles.
Responsiveness Summary,
p. 41.
108.
That the Agency had to specifically
establish fugitive
emissions limitations for
such sources is a strong indication that the regulatory structure did
not apply the opacity
limitations of
§
212.123 to fugitive sources.
Fugitive emissions are distinctly different in nature
from point source emissions, in that point source emissions
are emitted through a stack, while
fugitive emissions are not emitted thsough some discrete point.
Therefore,
fugitive
emissions are
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addressed separately in the Board’s rule
at 35 llLAdm.Code 2l2.Subpart
K.
These rules call
for
fugitive emissions
plans and specifically identify the types of sources that are to be
covered by
these
plans.
Condition
5.2.3 echoes these requirements, and Condition
5.2.4 requires the
fugitive
emissions plan.
109.
The
limitations
for fugitive emissions
arc set forth at
§
2 12.301.
It is a no-visible-
emissions standard,
as
viewed at the property line of the
source.
The measurement methods
for
opacity are
set forth
at
§
212.109, which requires application of Method 9 as
applied to
§
212.123.
It includes specific provisions for reading the opacity
of roadways and parking areas.
However,
§
212.107, the measurement
method for visible emissions,
says, “This Subpart
shall
not apply to
Section 212.301 of this
Part.”
Therefore,
with the exception of roadways
and
parking
lots, the Agency is precluded from applying Method
9 monitoring
to fugitive emissions,
Icaving no manner for monitoring opacity from fugitive
sources other than the method
set forth
in
§
212.30!,
This reinforces the discussion above regarding the structure of
Part 212
and
that
§
212.123
does not apply to sources of fugitive emissions
other than where specific exceptions to
that general nonapplicability are set forth in the regulations.
110.
As
§
212.107 specifically excludes the applicability of Method
9 to fugitive
emissions,
the requirements of Condition 7.2.7(a), 7.3.7(a), and 7.4.7(a)
are clearly inappropriate
and do
not reflect applicable requirements.
Therefore, they, along with Conditions 7.2.4(b),
7.3.4(b), and 7.4.4(b),
must be deleted
from the permit.
Except for roadways and parking lots,
§
212.123 is not an applicable requirement for fugitive emissions sources and the Agency’s
inclusion of conditions for fugitive sources based upon
§
212.123
and Method
9
is unlawful.
‘To
the extent that Condition
7.2.12(a), 7.3.12(a), and 7.4.12(a) rely
on Method
9 for demonstrations
of compliance, it, too, is unlawful.
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Ill.
The Agency also requires stack tests of the baghouses at Conditions
7.2.7(b),
7.3.7(b), and 7.4.7(b).
PM stack testing would be
conducted in accordance with
lest Method
5.
However, a part of complying with MethodS
is complying with Method
1, which establishes the
physical parameters necessary to test.
Midwest Generation cannot comply with Method
1.
The
stacks and vents for such sources as small baghouses and wetting systems
are narrow and not
structurally built to accommodate testing ports
and platforms for stack testing.
The PM
emissions for these types of emissions units are very small.
The inspections,
monitoring, and
recordkeeping requirements
are sufficient to assure
compliance.
These conditions should be
deleted from the permit.
112.
For these reasons,
consistent with the APA, Conditions 7.2.4(b),
7.2.7(a), 7.2.7(b)
7.2.12(a), 7.3.4(b),
7.3.7(a), 7.3.7(b), 7.3.12(a), 7.4.3(b), 7.4.7(a), 7.4.7(b),
and 7.4.12(a), all
contested herein, are
stayed, and Midwest Generation requests that the Board order the Agency
to delete these conditions
to the extent that they require compliance with
§
212.123
and Method
9 or stack testing and, thereby, compliance with
Methods
I
and
5.
(iv)
Temporary Fly Ash Storage “Facility”
113.
Condition 7.4.3(b)(iii) refers to a storage “facility” for temporary storage of tly
ash
should that become necessary.
The
implication of the word
facility
is a building or other
type of enclosure.
Midwest
Generation objects to the use of the wordjácility without
clarification that
it
includes temporary storage in piles on the ground.
For this reason, consistent
with the APA, Condition 7.4.3(b)(iii), contested herein, is stayed, and Midwest Generation
requests that the Board order the Agency to clarify the condition appropriately.
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(v)
Testing Requirements for Coal Handling, Coal Processing, and Fly
Ash
Handling
Operations
114.
The
final permit provides at
Condition 7.4,7(a)(ii) that Midwest Generation
conduct the opacity testing
required at Condition 7.4.7(a)(i)
for a period of at least
30 minutes
“unless
the average opacities for the first 12 minutes of observation (two six-minute averages)
are both less than
5.0
percent.”
The original draft and proposed permits (June 2003
and October
2003,
respectively) contained no testing requirement for fly
ash handling.
This testing
requirement first appeared in the draft revised
proposed permit of December 2004, and at that
time allowed for testing
to be discontinued
if the
first
12
minutes’ observations were both less
than
10.
In
the second
draft revised proposed permit (July 2005), the Agency inexplicably
reduced the threshold for discontinuation of the test to
5.
115.
The Agency provided
no
explanation for (I) treating
fly
ash handling differently
from coal handling in this regard
(see
Condition
7.2.7(a)(ii)20)
or (2)
reducing the threshold from
10
to 5.
Because the Agency has not provided
an
explanation for this change at the time that
the change was made to provide
Midwest Generation with the
opportunity, at worst, to try to
understand the Agency’s rationale or
to
comment on the change, the inclusion of this change
in
the threshold for discontinuing the opacity test is
arbitrary and capricious.
Condition 7.4.7(a)(ii)
is inextricably entwined with 7.4.7(a), and so
Midwest Generation must appeal this underlying
condition as
well.
116.
For these reasons,
Condition 7.4.7(a), which
is again contested herein,
is
stayed,
and, without conceding its appeal of these conditions
as
to
their appropriateness at at!, as stated
above, Midwest Generation requests that if the conditions must remain in the permit the Board
20
‘The
duration
of opacity
observations for
each
test shall beat least
30
minutes (five 6-minute
averages)
unless the
average
opacities
for
the first
12
minutes of observations (two
6-minute
averages)
are
both
less
thanIO.0
percent.”
(Emphasis
added.)
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order the Agency to amend Condition 7.4.7(a)(ii) to reflect the
10
threshold, rather than the
5
threshold, for discontinuation of the opacity test, although Midwest Generation specifically does
not concede that Method
9 measurements
are appropriate in the first
place..
(vi)
Inspection Requirements
for Coal Handling, Coal Processing, and Fly Ash Handling
Operations
117.
Conditions
7.2.8(a), 7.3.8(a), and 7.4.8(a) contain
inspection requirements for the
coal handling,
coal processing, and fly ash handling operations, respectively.
In each case, the
condition requires that “these
inspections shall be performed with personnel
not directly
involved in the day-to-day
operation of the affected operations
The Agency
provides no
basis for this requirement other than a discussion,
after the permit has
been issued, in the
Responsiveness Summary at page
19.
The Agency’s rationale is that the personnel performing
the inspection should be “fresh”
and “independent”
of the daily
operation, but the Agency
does not
tell us why being “fresh” and “independent”
are “appropriate” qualifications
for such
an
inspector.
The Agency rationalizes that Method 22,
i.e.,
observation for visible emissions,
applies, and so the inspector need have no particular
skill set.
The opacity requirement
for these
operations is not 0
or no
visible emissions at the point of operation, but rather at the property
line.
Therefore,
exactly what the observer is supposed to look at is not at all
clear.2’
118.
There is no basis in law or practicality for this provision.
To identify in a CAAPP
permit condition who can perform an inspection
is overstepping the Agency’s
authority and
clearly exceeds any gapftlling authority that may somehow apply to
these observations of
fugitive dust.
The requirement must be stricken from the permit.
21
The
Agency’s
requirements
in
this
condition
also
underscore
Midwest
Generation’s
appeal
of
the
conditionsapplying an
opacity limitation to fugitive
sources,
above at
Section
l11,E.(iii).
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119.
The Agency has
included in Conditions
7.2.8(b) and 7.3.8(b) that inspections of
coal handling and coal
processing operations be conducted every
15 months while the
process is
not operating.
Condition
7.4.8(h) contains a corresponding requirement for
Ily ash handling, but
on a nine-month frequency.
The Agency has not made it clear
in a statement
of basis
or even the
Responsiveness
Summary why these particular frequencies for inspections are appropriate.
Essentially, the Agency
is
creating an outage schedule, as
these processes are intricately linked
to
the operation of the boilers.
In any given area of the station, station
personnel are constantly
alert to any “abnormal” operations during the
course of the day.
Although
these are not formal
inspections, they are informal inspections and action is
taken to address
any
“abnormalities”
observed as quickly
as possible.
It is Midwest Generation’s best interest to run its operations as
efficiently and safely
as possible.
While the Agency certainly
has gapfilling authority,
the
gapfilling authority is limited to what is necessary
to ensure compliance with permit conditions.
See Appalachian Power.
It is not clear at all how these frequencies of inspections
accomplish
that end.
Rather,
it appears that these conditions
are administrative compliance traps fur work
that is done as
part of the normal
activities at the
station.
120.
Moreover, the Agency does
not provide a rationale as to why
the
frequency of fly
ash handling inspections should be greater (more frequent) than
for the other operations.
121.
As these operations must be
inspected when they are not operating,
and as they
would not operate during an outage of the boiler,
it is not necessary for the Agency
to dictate the
frequency of the
operations.
Rather, it is logical that these inspections should be
linked to boiler
outages.
Moreover, these operations are inspected on monthly or weekly bases pursuantto
Conditions 7.2.8(a), 7.3.8(a), and 7.4.8(a), and so
any
maintenance issues will be
identified long
before the
15-
or nine-month inspections.
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122.
Conditions
7.2.8(b),
7.3.8(b), and 7.4.8(b) require detailed inspections of the
coal
handling, coal processing,
and fly ash
handling operations both before and after maintenance has
been performed.
The Agency has not provided a rationale for this requirement and has
not cited
an applicable requirement for these conditions.
This level of detail in a CAAPP permit is
unnecessary and inappropriate and exceeds the Agency’s
authority to gapfill.
These
requirements
should be deleted from the permit.
123.
Condition
7.2.8(a) requires inspections of the coal handling operations on
a
monthly basis and provides “that all
affected operations that are in routine
service shall be
inspected at least once during each calendar month.”
Since the first sentence of the condition
already stales that these operations are to
be inspected on
a monthly basis, the last clause of the
condition appears superfluous.
Ilowever, until the July 2005
draft revised proposed permit, the
language in this clause was “that
all affected operations shall
be inspected at least once during
each calendar quarter.”22
The Agency has provided
no explanation as to why the frequency of
the inspections has been increased.
124.
For these reasons,
Conditions 7.2.8(a), 7.3.8(a), and 7.4.8(a), and the
corresponding recordkeeping conditions, 7.2.9(d), 7.3.9(c), and 7.4.9(c),
all of which are
contested herein, are stayed consistent with the APA, and Midwest Generation requests that the
Board order the Agency
to delete those provisions of these conditions that dictate who should
perform inspections of these operations, to delete the requirement contained in these
conditions
that Midwest Generation
inspect before and after maintenance and repair activities.
Additionally, Conditions 7.2.8(b), 7.3.8(b),
and 7.4.8(b), contested herein, are stayed
pursuant to
22
That
is,
not
all
aspects of
the
coal
handling
operations
are required to be
inspected during operation on
a
monthly basis.
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the
APA. and Midwest Generation requests that the Board order the Agency to alter the
frequency of the inspections to correspond to boiler
outages.
(vii)
Recordkecping
Requirements for Coal
Handling, Coal Processing, and Fly Ash
Handling Operations
125.
Condition 7.2.9(a)(i)(C)
requires Midwest Generation to
submit a list identifying
coal conveying equipment considered an “affected facility” for purposes ofNSPS.
Such a list
was
included
in the application, and that
should suffice.
Moreover, the
equipment in question
is
subject to the
NSPS identified
in Condition 7.2,3(a)(ii), and so has already
been identified in the
pernut
itself.
To
require Midwest Generation to create
a second list is redundant and
not
necessary to
ensure compliance with
emissions limitations.
The equipment
has been permitted
lustorically.
Moreover, the condition requires submission of this list pursuant to Condition
5.6.2(d), which is addressed earlier in this Petition.
Condition 7,2.9(a)(i)(C)
should be deleted
from the permit.
126.
Likewise,
the demonstrations confirming that
the established control measures
assure compliance with emissions lintitations, required at Conditions 7.2.9(b)(ii),
7,3.9(b)(ii).
and 7.4.9(b)(ii), have already been
provided to the Agency
in the construction and CAAPP
permit applications.
These conditions
are
unnecessarily redundant, and resubmitting the
demonstrations pursuant to Conditions 7.2,9(b)(iii), 7.3.9(b)(iii),
and 7.4.9(b)(iii) serves no
compliance purpose.
Also, Conditions 7.2.9(b)(iii), 7.3,9(b)(iii), and 7.4.9(b)(iii) rely upon
Condition 5.6.2(d), contested herein.
Conditions 7.2,9(b)(ii), 7.2.9(b)(iii),
7.3.9(b)(ii),
7.3.9(b)(iii),
7.4.9(b)(ii), and 7.4.9(b)(iii) should be deleted from the permit.
127.
Moreover,
Conditions 7.2.9(b)(iii),
7.3.9(b)(iii), and 7.4.9(b)(iii) include
reporting
requirements within the
recordkeeping requirements, contrary to
the overall structure ofthe
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permit.
Midwest
Generation has already objected to the inclusion of these conditions for other
reasons.
In any event, they should not appear
in Condition
7.x.9.
128.
Conditions 7.2.9(d)(ii)(B), 7.3.9(c)(ii)(B),
and 7.4.9(c)(ii)(B) are redundant of
7. 2.9(d)(ii)(E), 7.3.9(c)(ii)(E),
and 7.4. 9(c)(ii)(E), respectively.
Such redundancy
is not
necessary.
Conditions
7.2.9(d)(ii)(B),
7.3.9(c)(ii)(B), and 7.4.9(c)(ii)(B) should
be deleted
from
the permit.
129.
Conditions 7.2.9(e)(ii), 7.2,9(c)(vii), 7.3,9(d)Oi), 7.3,9(d)(vii), 7.4.9(d)(ii), and
7.4.9(d)(vii) require
Midwest Generation to provide the magnitude of PM emissions during an
incident where the coal handling operation continues without the use of control measures.
Midwest Generation has established that
it has no means to measure exact PM emissions from
any process on a continuing basis.
The Agency understands this.
Therefore,
it is not appropriate
for the Agency to require reporting of the magnitude of PM emissions.
130.
The Agency
uses the word
process
in
Condition 7,2.9(f)(ii) rather than
operation,23
perhaps because
use of
operation
at this point would be repetitious.
While this may
seem a very minor point, it is
a point with a distinction.
The word
process,
as the Board can see
in Section 7.4 of the permit relative to the fly ash handling operation, can be a buzzword that
implicates the applicability of the process weight rate rule.
Midwest Generation wants there to
be no possibility that anyone can construe coal handling as a process subject to
the process
weight rate rule.
Therefore, Midwest Generation has repeatedly requested that the Agency
substitute
operation
or some synonym for
process
in this context.
131.
The Agency provided
no rationale and still provides no
authority for its inclusion
of Condition 7.4.9(c)(i)(B), observations of accumulations of fly ash in the vicinity of the
23
“Records
for
each
incident
when operation
of
an
affected
process
continued
during malfunction
or
breakdown
(Emphasis added,)
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operation.
The Agency did address this condition after
the fact in the
Responsiveness Summary,
but
did not provide an acceptable rationale as to why the
provision is even there.
The Agency
says, with respect to the
accumulation of fines,
as follows;
Likewise,
the
identification of accumulations of fines in the
vicinity of a process does not require technical training.
It merely
requires that an individual be able to identify accumulations of coal
dust
or other material.
This is also
an action that could be
performed by
a member of the general public.
Moreover, this is a
reasonable requirement for
the plants for which it is being applied,
which
are
required to implement operating programs to minimize
emissions of fugitive
dust.
At such plants, accumulations of fines
can potentially contribute to emissions of fugitive dust,
as they
could become airborne in the wind.
Responsiveness
Summary, p.
19.
The heart of the mailer lies
in the next-to-last sentence:
“plants.
.
-
which are required to implement
operation programs to minimize emissions of
fugitive dust.”
This is accomplished through fugitive dust plans, required at 35
Ill.Adm,Code
§
212.309 and Condition
5.2.4.
The
elements of fugitive dust plans are set forth at
§
212.310 and
do
not include
observations of accumulations of fines.
In fact, nothing in the Board’s rules
addresses
observing the
accumulation of fines.
132.
Observing accumulations of fines is not an applicable requirement; therefore, its
inclusion in the permit violates
Title V and
Appalachian Power
by imposing a new substantive
requirement upon the permittee through the Title V permit.
Additionally,
observing
accumulations of fines cannot reasonably be
included under gapfihling, as
it is not necessary to
assure compliance with the permit.
The assurance of compliance with the fugitive dust
requirements rests within
the adequacy of the fugitive dust plan, which must be submitted to the
Agency for its review, pursuant to
§
212.309(a), and periodically updated, pursuant to
§
212.312.
If the permittee does not comply with its fugitive dust plan or the
Agency finds
that the fugitive
dust plan is
not adequate, there are procedures and remedies available to the Agency to address
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the
issue.
However, those remedies and procedures do
not
fall within
the
scope of gaptilling to
the extent that the
Agency can require
by
permit what must be included in the fugitive dust plan
beyond the specifications of the regulation.
Likewise, the Agency cannot supplement the
fugitive dust plan, the regulatory control plan, through the permit.
133.
Given that the
fly ash system results in
few emissions,
rarely breaks down, and is
a closed system, there is no apparentjustification for the trigger for additional recordkeeping
when operating
during malfunction/breakdown
being only
one hour
in Condition 7.4.9(e)(ii)(E)
compared to the two hours allowed for coal handling (Condition 7.2.9(f)(ii)(E))
and coal
processing (Condition 7.3.9(e)(ii)(E)).
The Agency has provided
no rationale for this difference.
Moreover,
in earlier versions ofthe permit, this time trigger was two hours,
See
the June 2003
draft permit and the October 2003 proposed permit.
134.
For these reasons, Conditions 7.2.9(a)(3)(C), 7.2.9(h)(ii), 7.2.9(b)(iii),
7.2.9(d)(ii)(B), 7.2.9(e)(ii),
7.29(e)(vii),
7.2.9(fJ(ii), 7.3.9(b)(ii),
7.3.9(b)(iii),
7.3.9(c)Oi)(,B),
7.3.9(c)(ii)(E),
7.3.9(d)(ii), 7.3.9(d)(vii), 7.4.9(b)Øi), 7.4.9(b)(iii), 7.4.9(c)(i)(B),
7.4.9(c)(ii)(B),
7.4.9(c)(ii)(E), 7.4.9(d)(ii), 7.4.9(d)(vii), and 7.4.9(e)(ii)(E),
all contested herein, are stayed
consistent with the APA,
and
Midwest Generation requests that the
Board order the
Agency to
delete Conditions
7.2.9(a)(i)(C),
7.2.9(b)(ii), 7.2.9(b)(iii),
7.2.9(d)(ii)(B),
9,2.9(e)Qi), 7.3.9(b)(ii),
7.3.9(b)(iii), 7.3.9(d)(ii),
7.3.9(d)(ii)(B), 7.3.9(d)(vii), 9.3.9(e)(vii), 7.4.9(b)(ii), 7.4.9(b)(iii).
7.4.9(c)(i)(B), 7.4.9(d)(ii),
7.4.9(d)(ii)(B), and 7,4.9(d)(vii); substitute the word
operation
for the
word
process
in Condition 7.2.9(f)(ii); and change one hour to two hours in Condition
7.4.9(e)(ii)(E).
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(viii)
Reporting Requirements for Coal
Handling, Coal Processing, and
Fly Ash Handling
Operations
135.
Conditions
7.2.lO(a)(ii), 7.3,lO(a)(ii), and 7.4.I0(a)(ii) require
notification to the
Agency for operation of support operations that were not in compliance with the applicable work
practices of Conditions 7.2.6(a), 7.3.6(a), and 7.4.6(a), respectively, for more than
12 hours or
four hours with respect
to ash handling regardless of whether there were
excess emissions.
Conditions 7.2.6(a), 7.3.6(a), and 7.4.6(a) identi~the measures that Midwest Generation
employs to control fugitive emissions at the Crawford
Generating Station.
Implementation of
these measures is set forth in the
fugitive dust plan required by Condition 5.2.4 and
§
212.309
hut not addressed in Conditions 7.2.6, 7.3.6, or
7.4.6.
The
Agency’s concern here in Conditions
7.2.1 0(a)(ii), 7.3.10(a)(ii), and 7.4.1 0(a)(ii) should
be with excess emissions and not with
whether control measures
are
implemented within the past
12 or four hours,
as the fugitive dust
plan does not require implementation of those control measures continuously.
There are
frequently
12- or four-hour periods when the control measures are not applied because
it is not
necessary that they be applied or
it is dangerous
to
apply them.
These conditions should be
amended to reflect notification of excess emissions and not of failure to
apply work practice
control measures within
the past
12
or four hours.
Midwest Generation notes also that the
Agency has provided
no explanation
as
to
why ash handling in Condition 7.4.10(a)(ii) has only a
four-hour window while coal handling and processing have a
12-hour window.
136.
Conditions 7.2.1 0(b)(i)(A),
7.3.1 0(b)(i)(A), and 7.4.1 0(b)(i)(A) require
reporting
when the opacity limitation may have been exceeded.
That a limitation
j~y
have been exceeded
does not rise to the level of an actual exceedance.
Midwest Generation believes
it is beyond the
scope of the Agency’s authority to require reporting of suppositions of exceedances.
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137.
Additionally, in these same conditions
(i.e.,
7.2. l0(b)(i)(A), 7.3.10(b)(i)(A)), and
7.4,10(b)(i)(A),
the Agency requires reporting
ifopacity exceeded the limit for “five or more 6-
minute averaging periods” (“four or more” for ash handling).
The next sentence in the condition
says, “(Otherwise,
-.
.
for no
more than five 6-minute averaging periods
24
The ash
handling provision says “no more than three” (Condition 7.4.1 O(b)(~(A)).The language
in
Condition 7.4.l0(b)(i)(A)
is internally consistent; however, the language in Conditions
7.2.10(b)(i)(A) and 7.3.10(b)(i)(A) is not,
The way these two conditions
are written, the
permittec cannot tell
whether five six-minute averaging periods of excess opacity readings do
or
do not require reporting.
In older versions of the permit, five
six-minute averaging periods did
not trigger reporting.
In fact, the August 2005 proposed versions of the permit is the first time
that five six-minute averages triggered reporting.
The conditions should be amended to clarify
that excess opacity reporting in Conditions 7.2.10(b)(i)(A) and 7,3.10(b)(i)(A) is triggered after
five six~minute
averaging
periods and, as discussed below, that these averaging periods should
be consecutive or occur within
some reasonable outside timeframe and not just randomly.
138.
As
is the case with other permit conditions for the fly ash handling operations, the
reporting requirements
during malfunctionlbreakdown at Condition 7.4.10(b)(i)(A) for this
support operation are
different from those
forthe coal handling and coal processing operations.
Midwest Generation must notify the
Agency immediately
for each incident in which opacity of
the fly ash operations exceeds the limitation
for four
or more six-minute averaging
periods, while
for coal handling and coal processing, such notification is required apparently
(see
discussion
above) only after five six-minute averaging periods.
See
Conditions
7.2.lO(b)(i)(A) and
24
With
no
close to the parentheses in the condition.
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7.3. I 0(b)(i)(A).
The Agency has
provided no
basis for these differences or
for why it changed
the immediate reporting requirement for ash handling from five six-minute
averaging periods,
as
in the October 2003
proposed permit,
to the
four six-minute averaging periods.
Additionally, the
Agency has deleted the time frame during which these opacity cxecedances occur in this
provision25
in all three sections
7.2.10(b)(i)(A), 7.3.l0(b)(i)(A), and 7.4.lO(b)(i)(A).
Cf.
the
Octoher 2003 proposed
permit.
~l’helack of a timcframe for these operations has
the same
problems as discussed above
regarding the boilers,
The trigger for reporting excess opacity for
all
three of these operations should be the same timeframe.
The
Agency has provided
no
justification
as to why they should
be different,
and given the complexities of the permitting
requirements
generally, having these reporting
timeframes different adds another and an
unnecessary layer of potential
violation trips for the permittee.
No environmental purpose
is
served
by having them different.
139.
The Agency requires
at Conditions
7.2.lO(b)(ii)(C), 7.3.i0(b)(ii)(C), and
7.4.l0(b)(ii)(C) that Midwest Generation aggregate the
duration of all incidents during the
preceding calendar quarter when the operations continued during malftmnctionlbreakdown with
excess emissions.
Midwest Generation is already required at Conditions 7.2.10(b)(ii)(A),
7,3.I0(b)(ii)(A),
and 7.4.10(b)(ii)(A)
to provide the
duration of each incident.
It is not at all
apparent to Midwest Generation why the Agency needs this additional particular bit of data.
The
Agency has not identified
any
applicable requirement that serves
as the basis for this provision
other than the general reporting provisions of Section
39.5 of the Act.
It is not apparent that this
25
That
is,
that
the
averaging periods are
consecutive
or occur within
some
timeframe,
such as
two hours.
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requirement serves any legitimate gapfihling purpose.
For these reasons, these conditions should
be deleted from the permit.
140.
Conditions 7.2.l0(b)(ii)(D), 7.3.10(b)(ii)(D), and 7.4A0(b)(ii)(D) require
reporting that there were no
incidents of malfunction/breakdown, and so no
excess emissions, in
the quarterly report.
The provisions in Section
7.1 .1
0~226
require reporting only if there are
excess emissions, and Condition 7.1.10-3, which addresses
malfunction/breakdown specifically,
requires only
notification and only of excess emissions,
Reporting requirements for
the support
operations during malfunction/breakdown should be limited to reporting excess emissions
and
should not
be required ifthere are no excess emissions.
141.
For these reasons,
Conditions 7.2.1 0(a)(ii),
7.2.1 0(b)(i)(A), 7.2.1 0(b)(ii)(C),
7.2.10(b)(ii)(D), 7.3. lO(a)(ii), 7.3.l0(b)(i)(A), 7.3. l0(b)(ii)(C), 7.3. l0(b)(ii)(D), 7.4,1 0(a)(ii),
7.4.I0(b)(i)(A), 7.4.10(b)(ii)(C), and 7.4.10(b)(ii)(D), all contested herein, are stayed pursuant to
the APA, and Midwest Generation requests that the Board order the Agency to qualify
that
Conditions 7.2.10(a)(ii), 7.3.lO(a)(ii), and 7.4.10(a)(ii) are limited to notification when there are
excess emissions rather than when control measures have
not been applied for
a 12-hour period
or four-hour period in the case of ash handling; to add a timeframe for opacity exceedances
occurring during operation during malfunction/breakdown for immediate reporting to the
Agency in Conditions 7.2. 10(b)(i)(A),
7.3.1 0(b)(i)(A), and
7.4.1 0(b)(i)(A); to change the number
of six-minute averaging periods to
six and to delete the requirement for reporting suppositions of
excess opacity
in Conditions 7.2. 10(b)(i)(A),
7.3.1 O(b)(i)(A), and 7.4.1 0(b)(i)(A); to delete
Conditions 7.2.1 0(b)(ii)(C),
7.3.1 0(b)(ii)(C),
7.4.1 0(b)(ii)(C).
26
Conditions
7.1. l0-2(b)(iii), (c)(iii), (d)(iii),
and
(dxiv).
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F.
Gasoline Stora2e Tank
(Section 7.5)
(i)
Gasoline
Sampling and Analysis
Requirements
142.
While
gasoline sampling standards
and methods
are included in 35
1l1,Adm.Code
§
218.585, there is not
a requirement
in that section that dispensers
or users (i.e., consumer) of
the gasoline perform
such sampling.
The sampling at gasoline stations is
typically performed by
the Department of Agriculture’s Weights and
Measures group,
and they provide the stickers that
one sees on gasoline pumps certifying that the gasoline meets standards for octane, Reid vapor
pressure (“RVP”), and so forth.
Section 218.585 requires refiners and suppliers of gasoline to
state that the
gasoline that they supply complies with RVP requirements.
Ih~i
are
the parties
who are requited to perform the
requisite sampling pursuant to the standards and methods
included in
§
2 18.585.
Midwest Generation is not a “supplier” of gasoline as the term
is
used in
§
218.585; rather, Midwest Generation is a consumer ofgasoline.
While it
is incumbent upon
Midwest Generation
to ensure that the gasoline in their storage
tanks complies with
RVP
limitations,
the proper statement
from Midwest Generation’s supplier of the gasoline’s
compliance is sufficient under
§
218.585 for compliance with this regulation.
The regulation is
not, strictly,
an “applicable requirement” for Midwest Generation, and
the Condition 7.5.7(a)
should be stricken from
the permit.
Recordkeeping requirements are sufficient to ensure
compliance with the RYP limitations that are applicable to a consumer such as Midwest
Generation, at Condition
7.5.12(b).
143.
For these reasons, consistent with the APA, Conditions 7.5.7(a) and 7.5.12(b),
contested herein, are stayed, and Midwest Generation requests that the
Board order the Agency
to delete
Condition 7.5.7(a) and to delete reference to sampling gasoline as a means of
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demonstrating compliance in Condition
7.5.12(b).
Also, note that the Agency’s citations to the
regulations are incorrect.
(ii)
Inspection
Requirements
144.
The Board’s regulations for gasoline distribution are sufficient to assure
compliance.
Therefore, the Agency’s inclusion of permit conditions speci~’inginspections of
various components of the gasoline storage tank operation
exceeds its authority to
gapfill.
These
requirements are at Condition
7.5.8(a).
Certainly, there is no regulatory
basis for requiring
any
inspections within the two-month timeframe included in Condition
7.5.8(a),
145.
Therefore, consistent with the APA,
Condition
7.5.8(a) and the corresponding
reeordkeeping condition, 7.5.9(b)(iii),
contested herein, are stayed, and Midwest Generation
requests that the Board order the Agency
to delete these conditions from the permit.
(iii)
Recordkeeping Requirements
146.
Conditions 7.5.9(b)(i) and 7.5.9(d) are redundant.
Both require records
of the
RYP of the gasoline
in the tank.
Midwest Generation requests that the Board order the Agency
to delete Condition 7.5.9(b)(i) from the permit.
As a contested condition,
Condition 7.5.9(b)(i)
is
stayed pursuant to the APA.
G.
Engines
(Section 7.6)
(I)
Observations During Startup
147,
As with Conditions
7.2.8(a), 7.3.8(a), 7.4.8(a), and 7.7.6(b)(i), the Agency has
specified in Condition 7.6.6(b)(i) which of Midwest Generation’s personnel may perform
the
task identified in the condition:
.
.
.
shall be formally observed by operating personnel for the
engine
or a member of the
Permittee’ s environmental staff.
.
.
.“
Who performs the task is not
something that the
Agency can prescribe.
The Agency
already requires that persons
who
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perform certain tests,
such as a Method 9 reading of opacity,
be certified to do
so.
The
requirement that the personnel performing an
opacity observation, as
in
Condition 7,6.6(b)(i), be
certified to do so is implicit
in the requirement that the opacity reading be “formal,” implying
that
it should be performed pursuant to Method
9.
The Agency has no basis for spelling out
which of Midwest Generation’s personnel
may perform required activities.
If Midwest
Generation chooses,
the persons performing
this observation may not be its own turbine
operator
or members of its environmental staff, yet the observations would be
valid.
148.
There is no applicable
requirement that specifies that the engine operator or the
environmental staff must be the personnel
who observe opacity and operation of the engines.
Specifically identifying
which personnel
may perform these
activities is not within the scope of
gapfilling, as
it is not necessary to ensure compliance with the permit.
Therefore, this
requirement is arbitrary and capricious and should be
stricken from the permit.
149.
For these reasons, Condition 7.6.6(b)(i), contested herein, is stayed
pursuant to the
APA, and Midwest Generation requests that
the Board order the Agency to delete the phrase
“by
operating personnel for the turbine
or a member of Permittee’s environmental staff’ from this
condition.
(ii)
Observations of Excess Opacity
150.
Condition
7.6.1 0.(a)(i)(A) requires reporting when the opacity limitation ~
have been exceeded.
That a limitation ~
have been exceeded does not rise to the level of an
actual exeeedanee.
Midwest Generation
believes it
is beyond
the scope of the Agency’s
authority to require reporting of suppositions of exceedances.
151.
Also
in Condition 7,6.1O(a)(i)(A), the Agency has deleted the word
consecutive
as
a trigger for reporting opacity and potential PM exceedances during an
“incident” in the final
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version of the permit.
Versions prior to the July 2005 version include that word.
Its deletion
completely changes the scope and applicability of the condition.
Please see
Midwest
Generation’s comments on each version of the permit in the Agency Record.
As the series of
comments demonstrates, it was not until the draft revised proposed permit issued
in July 2005
that the Agency had deleted the concept of consecutive six-minute
averages of opacity
from this
condition.
In the December 2004 version of the permit,
the word
consec’uflye
had been replaced
with
in a row,
but the concept is the same.
152.
For these reasons, Condition 7.6.I0(a)(i)(A), contested herein,
is stayed,
and
Midwest Generation requests that the Board order the Agency to delete the
concept of requiring
Midwest Generation to report mere suppositions and to add a timeframe during which excess
opacity was observed before reporting is triggered.
(iii)
Fuel SO2 Data
153.
The basis for determining compliance with the SO2 limitation provided
in
Condition 7.6.12(b)
is IJSEPA’s default emissions factors,
which are to
be used only when
better
data
is not available.
The condition should allow Midwest Generation to rely
on
such better data,
including characteristics of the fuel
determined through sampling and analysis to calculate
SO2
emissions,
as sampling and analysis will produce better
data.
154.
For these reasons,
Condition
7.6.12(b), contested herein, is stayed pursuant to the
APA, and Midwest Generation requests that the Board order the Agency to
amend the condition
to provide for the necessary flexibility for Midwest Generation to rely
on better data than default
emissions factors.
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H.
Turbines
(Section
7.7)
(i)
Observations During Startup
155.
Condition
7.7.3(b)(ii)(A), under the startup provisions, requires Midwest
Generation to observe the operation of the turbines
to confirm proper operation and to identify
any maintenance issues
to he addressed prior to the next startup.
This condition is confusing, in
the first instance, because it appears to address operation of the
turbine but is organizationally
located in a condition addressing startup.
The ambiguity
should be corrected.
156,
Assuming
the condition
is about startup, it presents a number of practical
problems,
which the Agency recognized
in the recordkeeping provisions at 7.7.9(d)(ii)(D):
“If
the startup of the turbine was
observed
(Emphasis added.)
The turbines
are usually started
by
remote operators responding to load demands.
Station operators may not know far enough in
advance of a startup of the turbines
that they are to be utilized and so cannot necessarily observe
each operation,
let alone each startup.
If the condition
is about operation, Condition
7.7.6(b)(i)
addresses the requirement the Agency appears to be trying to express.
Condition 7.7.6(b)(i)
requires
Midwest Generation to formally observe operation of the turbine at least every
six
months to ensure proper operation.
157.
Condition 7.7.3(b)(ii)(A)
is confusing and possibly redundant.
It should be
deleted
from the permit.
158.
For these reasons,
Condition 7.7.3(b)(ii)(A), contested herein, is stayed pursuant
to the APA, and Midwest Generation requests that the
Board order the Agency to delete the
condition from
the permit.
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(ii)
Observations
During Operation
159.
As with Conditions
7.2.8(a), 7.3.8(a), 7.4.8(a),
and 7.6.6(b)(i), the Agency has
specified in Condition 7.76(b)(i) which of Midwest Generation’s personnel may perform the
task identified in the condition:
“.
.
.
shall be formally observed by
operating personnel for the
turbine
or a member of the Permittee’s environmental staff
Who performs the task is not
something that the Agency can prescribe.
The
Agency already requires that persons
who
perform certain tests, such
as a Method 9 reading of opacity, be certified to do
so.
The
requirement that the personnel performing an opacity observation, as in Condition 7.7.6(b)(i), be
certified to do
so
is
implicit in the requirement that the opacity
reading be “formal,”
implying
that it should be performed pursuant to Method
9.
The Agency has no basis for spelling out
which of Midwest Generation’s personnel may perform required
activities.
If Midwest
Generation chooses, the persons performing this observation may not be its own turbine operator
or
members of its environmental
staff, yet the observations would
be valid.
160.
There is no applicable requirement that specifies that the turbine operator or the
environmental staffmust be the personnel who observe opacity and operation of the turbines.
Specifically identifying which personnel may perform these activities is not within the scope of
gapfilling, as
it is not necessary to ensure compliance with the permit.
Therefore, this
requirement
is arbitrary and capricious and should be stricken from the permit.
161.
For these reasons,
Condition 7.7.6(b)(i), contested herein,
is stayed pursuant to the
APA, and Midwest Generation requests that the Board order the Agency to delete the phrase “by
operating personnel for the turbine or a member of Permittee’s
environmental staff’ from this
condition.
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(iii)
Observations of Excess Opacity
162.
Condition
7.7. lO.(a)(i)(A) requires reporting when the opacity
limitation rn~y
have been exceeded.
That a limitation pj~yhave been exceeded does not rise to the level of an
actual exceedance.
Midwest Generation believes
it
is beyond the scope of the Agency’s
authority to require reporting of suppositions of exceedances.
163.
Also in Condition
7.7.1
0(a)(i)(A), the Agency
has deleted the word
consecutive
as
a trigger for reporting opacity
and potential PM exceedances during an “incident”
in the final
version of the
permit.
Versions prior to the July 2005
version
include that word.
Its deletion
completely
changes the
scope and applicability of the condition.
Please see
Midwest
Generation’s comments
on each version of the permit in the Agency Record.
As the series of
comments demonstrates,
it
was not until
the
draft revised proposed permit issued in July 2005
that the
Agency had deleted the concept of consecutive six-minute averages
of opacity from
this
condition.
In the December 2004 version of the
permit,
the word
consecutive
had been replaced
with
in a row,
but the
concept is the same.
164.
For these reasons, Condition 7.7.10(a)(i)(A), contested herein, is stayed, and
Midwest Generation requests that the
Board order the Agency to delete
the concept of requiring
Midwest Generation to report mere suppositions and to add a timeframe during which excess
opacity was observed before reporting is triggered.
(iv)
Fuel 502 Data
165.
The basis for determining compliance with the
SO2 limitation provided in
Condition 7.6.12(b) is USEPA’s default emissions factors, which are to be used only when better
data
is not available.
The condition
should allow Midwest Generation to rely
on such better data,
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including characteristics of the fuel determined through sampling
and analysis, as
sampling and
analysis will
provide better data for determining
SO2 emissions.
166.
For these reasons. Condition 7.6.12(b), contested herein,
is stayed pursuant to the
APA,
and Midwest Generation requests that the
Board order the Agency to amend the condition
to provide for the necessary flexibility
for Midwest Generation to rely
on better data than default
emissions
factors.
I.
Maintenance
and Repair
Logs
(Sections
7.1, 7.2,
7.3, 7.4 7,5,
7.6
7.7)
167.
The permit includes
requirements that Midwest Generation maintain maintenance
and repair logs for each of the
permitted
operations.
1-lowever, the
requirements
associated
with
these logs differ among the various operations, which adds to the complexity of the permit
unnecessarily.
Specifically, Conditions
7.1 .9(b)(i), 7.2.9(a)(ii),
7.3.9(a)(ii),
7.4.9(a)(ii),
7.6.9(a)(ii),
and 7.7.9(a)(ii) require logs for each control device
or for the permittedequipment
without regard to excess
emissions or malfunctionlbreakdown.
Conditions 7.1 .9(h)(i),
7.2.9(0(i), 7.3.9(e)(i), and 7,4.9(e)(i) require logs for components of operations related to excess
emissions during malfunction/breakdown.
Conditions 7.2.9(d)(i)(C), 7.3.9(c)(i)(C), and
7.4.9(c)(i)(C) require descriptions of recommended repairs and maintenance,
a review of
previously
recommended repair and maintenance, apparently addressing the status of the
completion of such repair or maintenance.
Conditions 7.2.9(d)(ii)(B)-(E),
7.3.9(e)(iD(B)-(E),
and 7.4.9(e)(ii)(B)-(E)
go even further to require Midwest Generation to record the observed
condition of the equipment and a summary of the
maintenance and repair that has been or will be
performed on that equipment, a description of the maintenance or repair that resulted
from the
inspection, and a summary of the
inspector’s opinion of the ability of the equipment to
effectively and reliably
control emissions.
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168.
Each section of the
permit should be
consistent on
the recordkeeping
requirements
for maintenance
and repair of emission units and their respective pollution control
equipment.
Consistency should be maintained across the permit for maintenance and repair logs
whereby records are required only if
any emission unit, operation, process or air pollution control
equipment has a malfunction and breakdown with excess emissions.
169.
Conditions 7.2.9(d)(i)(D),
7.3.9(c)(i)(D) and 7.4.9(c)(i)(D) require
“a
summary
of the observed
implementation
or status of actual control measures,
as
compared to the
established control measures.”
Midwest Generation does not understand what this means.
These
conditions are ambiguous, without clear meaning, and should be deleted from the permit.
170.
These requirements exceed the
limitations on the Agency’s authority to gapfill.
The purposes of maintaining equipment are multifold, including optimization of operation as
well
as for environmental purposes.
The scope of the Agency’s concern is
compliance with
environmental
limitations and that is the scope that should
apply to recordkeeping.
The
maintenance
logs required in this permit should be consistently limited to logs of repairs
correcting mechanical problems that caused excess emissions.
171.
For these reasons, Conditions 7.1.9(b)(i), 7.2.9(a)(ii),
7.2.9(d)(i)(C),
7.2.9(d)(i)(D), 7.2.9(d)(ii)(B)-(E),
7.3.9(a)(ii), 7.3.9(c)(i)(C), 7.3.9(c)(i)(D), 7.3.9(c)(iD(B)-(E),
7.4.9(a)(ii), 7.4.9(c)(i)(C), 7.4.9(c)(i)(D),
7.4.9(c)(ii)(B)-(E), 7.6.9(a)(ii), and 7.7.9(a)(ii),
all
contested herein,
are stayed consistent with the
APA, and Midwest Generation requests that the
Board order the Agency to delete these conditions.
J.
Testing Protocol Requirements
(Sections 7.1, 7.2, 7.3,7.4)
172.
The
permit contains testing protocol
requirements in Section 7.1, 7.2, 7.3, and 7.4
that unnecessarily repeat the requirements set forth at Condition 8.6.2.
Condition 8.6,2, a
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General Permit Condition,
provides that
specific conditions within Section 7 may supersede the
provisions of Condition 8.6.2.
Where the conditions in Section
7 do not supersede Condition
8.6.2 but merely repeat it, those conditions in Section
7 should
be deleted.
Included as
they are,
they potentially expose the permittee to allegations of violations based upon
multiple conditions,
when those conditions
are mere redundancies.
1’his
is inequitable.
It is arbitrary and capricious
and such conditions in Section
7 should
be deleted from the permit.
173.
More specifically, Conditions 7.l.7(c)(i),
7.2.7(b)(iii),
7.3.7(b)@ii),
and
7.4.7(b)(iii) repeat the requirement that test plans be
submitted to the Agency
at
least
60 days
prior to
testing.
This 60-day submittal requirement
is
part of Condition
8.6.2
as
well.
Condition
7.1.7(e),
on the other hand, properly references Condition
8.6.3
and requires additional
information in the test report without repeating Condition
8.6.3.
However,
Conditions
7.2.7(b)(v), 7.3.7(b)(v), and 7.4.7(b)(v) require information in the test report that is the same as
the information
required by
Condition
8,6.3.
To the extent that
the information
required by the
conditions in
Section
7
repeat the
requirements
of Condition
8.6.3, they should be deleted.
174.
For these reasons,
Conditions
7. 1.7(c)(1),
7.2.7(b)(iii), 7.2.7(b)(v),
7.3.7(b)(iii),
7.2.7(b)(v),
7.4.7(b)(iii),
and 7.4.7(b)(v),
contested herein, are stayed pursuant to
the APA, and
Midwest Generation requests that the
Board order the Agency to
delete Conditions 7.1 .7(c)(1),
7.2.7(b)(iii), 7.3.7(b)(iii), and 7.4.7(b)(iii) and to amend Conditions
7.2.7(b)(v), 7.3.7(b)(v), and
7.4.7(b)(v) such that they
do not repeat the requirements of Condition 8.6,3,
K.
Standard Permit Conditions
(Section
9)
175.
Midwest Generation is concerned with the scope of the term “authorized
representative” in Condition
9.3, regarding
Agency surveillance.
At
times, the Agency
or
USEPA may employ contractors who would
be their authorized representatives to perform tasks
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that could require them to enter onto
Midwest Generation’s property.
Such representatives,
whether they
are the Agency’s or USEPA’s employees or contractors, must be
subject to the
limitations imposed by
applicable Confidential Business lnformationC’CBI”) claims and by
Midwest Generation’s health and safety rules.
Midwest Generation believes that this condition
needs to make it clear that Midwest Generation’s CBI and health and safety requirements are
limitations
on surveillance,
176.
For these reasons, Condition
9.3, contested herein,
is stayed pursuant to
the APA,
and Midwest Generation requests that the Board order the Agency
to
clarif~’the limitations on
surveillance in the condition as
set forth above.
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WT-1EREFORE, for the reasons set
forth herein, Petitioner Midwest Generation requests a
hearing before the Board to
contest the decisions
contained in the
CAAPP permit
issued to
Petitioner on
September 29,
2005, for the Crawford Generating Station.
I’he permit
contested
herein is not effective pursuant to Section
10-65 of the Administrative Procedures Act
(5
ILCS
100/10-65).
In
the alternative, to avoid potential
confusion
and uncertainty described earlier and
to expedite the
review process, Petitioner requests that the Board exercise its discretionary
authority to stay the
entire permit.
Midwest Generation’s state operating permit
issued for the
Crawford Generating Station will continue in full force and effect, and the environment will
not
be harmed by this stay.
Further, Petitioner requests that the Board remand the permit to the
Agency and order ii to appropriately revise conditions contested
herein
and
any other provision
the validity or applicability of which will be affected by the deletion or change
in the provisions
challenged herein
and to reissue the CAAPP
permit.
Respectfully submitted,
MIDWEST GENERATION, LLC,
CRAWFORD
GENERATING
STATION
by:
One of Its Attorneys
Dated:
November 2, 2005
Sheldon
A.
Zabel
Kathleen C. Bassi
Stephen A.
Bonebrake
Joshua R.
More
Kavita M.
Patel
SCHIFF HARDIN,
LLP
6600
Sears Tower
233 South Wacker Drive
Chicago, Illinois
60606
312-258-5500
Fax:
312-258-5600
-73-

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