1
     
     
    1
    ILLINOIS POLLUTION CONTROL BOARD
    2
     
    3 IN THE MATTER OF: )
    )
    4 )
    PETITION OF FORD MOTOR )
    5 COMPANY FOR AN ADJUSTED ) No. AS 05-05
    STANDARD FROM 35 ) (Adjusted Standard-Air)
    6 Ill. Adm. Code 218.586 )
    )
    7
     
    8 TRANSCRIPT OF PROCEEDINGS held in the
     
    9 above-entitled cause before Hearing Officer
     
    10 Bradley P. Halloran, called by the Illinois
     
    11 Pollution Control Board, pursuant to notice, taken
     
    12 before Julia A. Bauer, CSR, RPR, a notary public
     
    13 within and for the County of Will and State of
     
    14 Illinois, at 100 West Randolph, Room 11-512,
     
    15 Chicago, Illinois, on the 28th day of June, A.D.,
     
    16 2005, scheduled to commence at 10:00 a.m.,
     
    17 commencing at 10:03 a.m.
     
    18
     
    19
     
    20
     
    21
     
    22
     
    23
     
    24
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    2
     
     
    1 A P P E A R A N C E S:
     
    2
    ILLINOIS POLLUTION CONTROL BOARD,
    3 100 West Randolph Street
    James R. Thompson Center, Suite 11-500
    4 Chicago, Illinois 60601
    (312) 814 - 8917
    5 BY: MS. ALISA LIU
    MR. TIMOTHY FOX
    6
    Appeared on behalf of the Illinois
    7 Pollution Control Board;
     
    8
    SCHIFF & HARDIN, LLP,
    9 6600 Sears Tower
    Chicago, Illinois 60606
    10 (312) 258 - 5567
    BY: MS. KATHLEEN C. BASSI
    11 MS. KAVITA M. PATEL
     
    12 Appeared on behalf of Ford Motor Company;
     
    13
    FORD MOTOR COMPANY,
    14 Three Parklane Boulevard
    Parklane Towers West, Suite 950
    15 Dearborn, Michigan 48126
    (313) 248 - 5030
    16 BY: MR. TIMOTHY A. GREEN
     
    17 Appeared on behalf of Ford Motor Company;
     
    18
    ILLINOIS ENVIRONMENTAL PROTECTION AGENCY,
    19 1021 North Grand Avenue
    East P.O. Box 19276
    20 Springfield, Illinois 62994-9276
    (217) 782 - 5544
    21 BY: MR. CHARLES E. MATOESIAN
     
    22 Appeared on behalf of the Illinois
    Environmental Protection Agency.
    23
    ALSO PRESENT: Mr. John C. Baguzis
    24 Mr. Jerry Clark
    Mr. Darwin Burkhart
     
     
    L.A. REPORTING (312) 419-9292

     
     
    3
     
     
    1 I N D E X
     
    2
    THE WITNESS: JOHN BAGUZIS
    3
    PAGES
    4
    Examination by Ms. Bassi.................15
    5
    Examination by Ms. Patel.................26
    6
    Examination by Ms. Liu...................29
    7
    Testimony of Jerry Clark.................34
    8
     
    9
     
    10
     
    11
     
    12
     
    13
     
    14
     
    15
     
    16
     
    17
     
    18
     
    19
     
    20
     
    21
     
    22
     
    23
     
    24
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    4
     
     
    1 HEARING OFFICER: We're on the record.
     
    2 Good morning everyone. My name is Bradley
     
    3 Halloran. I'm a hearing officer with the
     
    4 Illinois Pollution Control Board. I'm also
     
    5 assigned in this case being in the matter of:
     
    6 Petition of Ford Motor Company for an
     
    7 adjusted standard from 35, Illinois
     
    8 administrative code 218.586. The Board has
     
    9 designated that as AS05-5. It's an adjusted
     
    10 standard for air.
     
    11 Today is Tuesday, June 28th, 2005,
     
    12 approximately 10:00 a.m. I note, except for
     
    13 the represents from our office, there appears
     
    14 to be no members of the public here. This
     
    15 hearing is being held pursuant to section
     
    16 104.400 subpart D of the Board's procedural
     
    17 rules regarding adjusted standards. The
     
    18 hearing will be governed in accordance with
     
    19 the Illinois Environmental Protection Act and
     
    20 the Board's procedural rules, specifically
     
    21 section 101 subpart F. I note that this
     
    22 hearing is intended to develop a record for
     
    23 review by the entire Board.
     
    24 As you may or may not know, I will
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    5
     
     
    1 not be deciding the case. It's the Board's
     
    2 position to do that. They will review the
     
    3 transcript of this proceeding and the
     
    4 remainder of the record, including the
     
    5 post-hearing briefs, and render a decision in
     
    6 this matter. My job is to ensure an orderly
     
    7 hearing and present a clear record to develop
     
    8 so that the Board can have all the necessary
     
    9 information before it when it makes its
     
    10 decision.
     
    11 You know, I want to make an
     
    12 introduction before I begin -- we go any
     
    13 farther. We have Ms. Alisa Lui from our
     
    14 technical staff with us, and she may or may
     
    15 not be asking questions today. We also have
     
    16 Timothy Fox. He's also a staff attorney with
     
    17 the Board. With that said, Ms. Bassi would
     
    18 you like to introduce yourself?
     
    19 MS. BASSI: Yes, sir. My name is
     
    20 Kathleen Bassi, B-A-S-S-I. I am with Schiff,
     
    21 Hardin and represent Ford in this matter, in
     
    22 this adjustment standard. With me today from
     
    23 my office is Kavita Patel, and from Ford
     
    24 Motor Company today, we have Tim Green and
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    6
     
     
    1 John Baguzis. Mr. Baguzis will be providing
     
    2 some testimony at the appropriate time.
     
    3 HEARING OFFICER: Could you spell
     
    4 that, please?
     
    5 THE WITNESS: B-A-G-U-Z-I-S.
     
    6 HEARING OFFICER: Thank you.
     
    7 Mr. Matoesian?
     
    8 MR. MATOESIAN: Good day. My name is
     
    9 Charles Matoesian. I am appearing for the
     
    10 Illinois Environmental Protection Agency.
     
    11 With me today is Jerry Clark, who will be
     
    12 providing brief testimony and be able to
     
    13 answer questions from the Board. Also,
     
    14 Mr. Darwin Burkhart, who is also available to
     
    15 answer questions. Thank you.
     
    16 HEARING OFFICER: Ms. Bassi, would you
     
    17 like to do an opening or some kind of
     
    18 outline?
     
    19 MS. BASSI: Yes. Thank you.
     
    20 HEARING OFFICER: You have the floor.
     
    21 Thank you.
     
    22 MS. BASSI: Thank you. Ford Motor
     
    23 Company operates a Stage II Vapor Recovery
     
    24 system at a Chicago assembly plant, which is
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    7
     
     
    1 located at 12600 South Torrence Avenue here
     
    2 in Chicago. Ford must provide fuel to new
     
    3 vehicles after it has assembled them in order
     
    4 for these vehicles to leave its assembly
     
    5 plant and be delivered to the retail
     
    6 destinations. The Stage II system at the
     
    7 Chicago assembly plant does comply with the
     
    8 requirements of 35 Illinois administrative
     
    9 code section 218.586. It is also cart
     
    10 certified, which is a prerequisite for
     
    11 compliance with section 218.586, and it
     
    12 achieves at least a 95 percent reduction in
     
    13 emission to volatile organic material or VOM
     
    14 that is captured during fueling.
     
    15 Consistent with the requirement
     
    16 section 206A6 of the Clean Air Act, all of
     
    17 the vehicles that Ford assembles at this
     
    18 particular plant are equipped with on-board
     
    19 vapor refueling technology or known as ORVR,
     
    20 and ORVR performs the same function as Stage
     
    21 II Vapor Recovery. It captures the emissions
     
    22 that are released during fueling and stores
     
    23 them in a canister, and Mr. Baguzis can talk
     
    24 about that or answer any questions about that
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    8
     
     
    1 if anyone has any questions.
     
    2 ORVR is required by the Clean Air
     
    3 Act also to capture a minimum of 95 percent
     
    4 of the emissions that are released during
     
    5 fueling; and therefore, at Ford, at the
     
    6 moment at the assembly plant, we have two
     
    7 systems that are performing the same
     
    8 functions, both of them are capturing
     
    9 emissions during fueling, and this is a
     
    10 situation that will occur increasingly across
     
    11 the country as more and more vehicles become
     
    12 equipped with ORVR. At the Ford -- excuse
     
    13 me.
     
    14 The Clean Air Act provides that
     
    15 USEPA may grant waivers to areas of the
     
    16 country as ORVR becomes widespread in the
     
    17 area. However, it's our understanding that
     
    18 USEPA has not yet defined what widespread
     
    19 means. We believe that it is appropriate,
     
    20 however, for the Board to grant an adjusted
     
    21 standard to Ford Motor Company for its
     
    22 Chicago assembly plant because all of the
     
    23 vehicles that are fueled there are ORVR
     
    24 equipped. Therefore, in this one little spot
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    9
     
     
    1 in the nonattainment area, Ford has
     
    2 accomplished the goals of the Clean Air Act,
     
    3 in that, all the vehicles are ORVR and Stage
     
    4 II Vapor Recovery is now redundant and not
     
    5 necessary. There will be no environmental
     
    6 harm that would result from the Board
     
    7 granting this adjusted standard because the
     
    8 ORVR equipped vehicles at the Ford assembly
     
    9 plant that are fueled there capture emissions
     
    10 at the same rate or a better rate than Stage
     
    11 II Vapor Recovery does.
     
    12 I would note that in the Agency's
     
    13 response to our petition for an adjusted
     
    14 standard, they noted that California has even
     
    15 performed some research that suggests that
     
    16 the efficiencies are reduced when you have
     
    17 the competing Stage II and ORVR systems
     
    18 operating at the same time. From that
     
    19 standpoint then the environment would be
     
    20 benefitted by the Board's granting this
     
    21 adjusted standard.
     
    22 I would like to elaborate for a
     
    23 minute or two on why we believe this relief
     
    24 is federally approvable, which is one of the
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    10
     
     
    1 important aspects, not only for the Board's
     
    2 decision, but also for the Agency and for
     
    3 Ford. I mean, we don't want something that's
     
    4 not federally approvable. As I said, the
     
    5 Clean Air Act provides that USEPA may grant
     
    6 waivers from Stage II Vapor Recovery in
     
    7 certain instances, and it has in fact done
     
    8 so. It has approved SIP -- a SIP is a state
     
    9 implantation plan. It has approved SIP for
     
    10 Georgia and for Florida for waivers from
     
    11 Stage II Vapor Recovery.
     
    12 The Florida -- I'm sorry. The
     
    13 Georgia case is kind of interesting because
     
    14 Georgia adopted a rule that at section
     
    15 391-3-1-.02(2)(ZZ) that it sets criteria
     
    16 apparently that Georgia can use to decide
     
    17 when it should grant a waiver from Stage II
     
    18 Vapor Recovery, and USEPA approved this rule.
     
    19 It's kind of a general rule, and EPA approved
     
    20 it and allowed the decision for granting
     
    21 waivers to be given to the state, and so then
     
    22 apparently sources in Georgia do not have to
     
    23 go through a special rule making, like
     
    24 essentially we're doing here, in order to get
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    11
     
     
    1 this relief.
     
    2 Broward County, Florida is a
     
    3 slightly different situation, and I want to
     
    4 talk about it because in some respects there
     
    5 are some parallels to Illinois. Broward
     
    6 County, Florida was a moderate nonattainment
     
    7 area for the one-hour ozone standard.
     
    8 Chicago is now a moderate nonattainment area
     
    9 for the eight-hour ozone standard, and the
     
    10 Clean Air Act provides that you don't have to
     
    11 have Stage II Vapor Recovery in moderate
     
    12 nonattainment areas. However -- and for that
     
    13 reason, USEPA approved the SIP revision for
     
    14 Florida, and said, you know, it's fine, and
     
    15 you didn't need it anyway. I don't think
     
    16 that's necessarily the case in Illinois. As
     
    17 we transition from one-hour ozone to
     
    18 eight-hour ozone, there's certain one-hour
     
    19 ozone requirements that will still remain
     
    20 applicable, and Stage II Vapor Recovery
     
    21 appears to be one of them until the -- until
     
    22 Illinois has reached the point that USEPA has
     
    23 decided, whenever it makes that decision,
     
    24 that it's no longer required.
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    12
     
     
    1 Never the less, even though it
     
    2 appears that Stage II Vapor Recovery will
     
    3 remain an applicable requirement in the
     
    4 Chicago area, Ford has met the requirements.
     
    5 You know, it is 100 percent ORVR fueled
     
    6 vehicles that are -- or vehicles that are
     
    7 fueled at the Chicago assembly plant. It
     
    8 does compare more to what USEPA has approved
     
    9 in Florida (sic) where they granted just out
     
    10 of a general relief -- did I say Florida?
     
    11 Georgia, and left it up to Georgia to
     
    12 determine when it was no longer required. In
     
    13 both cases in Florida and Georgia, they were
     
    14 given the relief in situations that are very
     
    15 similar to this one, and that is where the
     
    16 vehicles that are fueled are kind of
     
    17 controlled. They're all ORVR equipped
     
    18 vehicles.
     
    19 We request that the Board grant
     
    20 this petition for adjusted standard to Ford,
     
    21 and at the appropriate time, I would like to
     
    22 have Mr. Baguzis testify a little bit
     
    23 further. He would talk about some of the
     
    24 technical aspects that are related to our
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    13
     
     
    1 petition.
     
    2 HEARING OFFICER: Thank you,
     
    3 Ms. Bassi. Mr. Matoesian?
     
    4 MR. MATOESIAN: Yes, thank you. Good
     
    5 day everyone. As we stated in our
     
    6 recommendation, we recommend the granting of
     
    7 the suggested standard. We believe the
     
    8 particular facts of Ford, that is being
     
    9 100 percent ORVR equipped vehicles being
     
    10 assembled, and the fact that they engaged in
     
    11 a Stage II system warrant the granting of an
     
    12 adjusted standard. We want to base this
     
    13 particularly on the particular facts of Ford.
     
    14 We don't believe that this in any way
     
    15 indicates a finding of widespread for the
     
    16 Chicago area. We are -- as regards to Stage
     
    17 II. This is solely on the facts of Ford, and
     
    18 concerning the other states, such as Florida
     
    19 and Georgia, while that may have some
     
    20 persuasive value, again, we make no parallels
     
    21 throughout the situations that might be in
     
    22 Illinois.
     
    23 Once again, this is a particular
     
    24 fact of Ford that we believe warrant the
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    14
     
     
    1 grant of an adjusted standard, and at the
     
    2 appropriate time we would have Mr. Jerry
     
    3 Clark give some brief testimony to that
     
    4 affect. Thank you.
     
    5 HEARING OFFICER: Thank you,
     
    6 Mr. Matoesian. Ms. Bassi, I'm thinking we
     
    7 can probably keep Mr. Baguzis right there
     
    8 (indicating).
     
    9 MS. BASSI: Okay. Fine.
     
    10 HEARING OFFICER: Is that okay, Julia?
     
    11 COURT REPORTER: (Indicating.)
     
    12 HEARING OFFICER: If there's a
     
    13 problem, we can move him up here. If you'd
     
    14 please raise your right hand, Julia will
     
    15 swear you in.
     
    16 (Witness sworn.)
     
    17 HEARING OFFICER: Thank you. You may
     
    18 proceed.
     
    19 WHEREUPON:
     
    20 JOHN BAGUZIS
     
    21 called as a witness herein, having been first duly
     
    22 sworn, deposeth and saith as follows:
     
    23
     
    24
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    15
     
     
    1 E X A M I N A T I O N
     
    2 BY MS. BASSI:
     
    3 Q. Mr. Baguzis, would you please state
     
    4 your name for the record and spell your last name?
     
    5 A. My name is John Baguzis,
     
    6 B-A-G-U-Z-I-S.
     
    7 Q. And where are you employed?
     
    8 A. Ford Motor Company.
     
    9 Q. And what is your position with Ford?
     
    10 A. I'm an environmental control engineer.
     
    11 Q. What is the address of your
     
    12 employment, in other words, where you work?
     
    13 A. You're going to make me pull out my
     
    14 card. I don't say this that often. I'm at Three
     
    15 Park Lane Boulevard, Dearborn, Michigan 48126, Suite
     
    16 950 West.
     
    17 Q. And what is your educational
     
    18 background, please?
     
    19 A. I'm a degreed chemical engineer from
     
    20 the University of Detroit, class of 1987.
     
    21 Q. And you said your position with Ford
     
    22 is that you are an environmental control engineer.
     
    23 How long have you been in that position?
     
    24 A. Since November of 1990.
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    16
     
     
    1 Q. Okay. And would you also please
     
    2 describe your relationship with the Ford assembly
     
    3 plant here in Chicago?
     
    4 A. I was working with the assembly plant
     
    5 for a period of -- November of 1990 through March
     
    6 2005, and I've recently had some responsibilities
     
    7 that have changed in my office, which have pulled me
     
    8 out of that assignment, but my day-to-day
     
    9 responsibilities was, I'd make daily contact with
     
    10 the plant, do some investigation with the plant,
     
    11 compliance tracking, leading -- permitting
     
    12 activities and planning new regulations.
     
    13 Q. Okay.
     
    14 A. And another one of the
     
    15 responsibilities was, I was very much involved in
     
    16 the development of these rules, the tail end of them
     
    17 as well.
     
    18 Q. And does your responsibility at this
     
    19 plant include oversight or any kind of relationship
     
    20 with the operations of the Stage II system at the
     
    21 assembly plant?
     
    22 A. Yes, it does, in terms of compliance,
     
    23 absolutely.
     
    24 Q. Would you please describe how the
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    17
     
     
    1 Stage II system at the Chicago assembly plant works,
     
    2 why a switch over to ORVR occurred, and why it's
     
    3 appropriate to -- sorry, it's a long question -- and
     
    4 why it's appropriate to cease operating the Stage II
     
    5 Vapor Recovery system?
     
    6 A. Okay. The first thing you have to
     
    7 realize about the Stage II system at the Chicago
     
    8 assembly, it's not like the one mom-and-pop gas
     
    9 station. We have approximately a two to 300-yard
     
    10 run from a gasoline storage tank into the plant, and
     
    11 so the typical vapor recovery system that you have
     
    12 in place in the State of Illinois would be the
     
    13 displaced vapors, when you're fueling the vehicle,
     
    14 go back into the storage tank.
     
    15 Here, because of the distance of
     
    16 not wanting to have volatilized gasoline being hiked
     
    17 through the plant, what we do is at the dispensers
     
    18 that run on the assembly line and actually go along
     
    19 the carriage along with the vehicle, as it's moving
     
    20 along the assembly line for approximately a minute,
     
    21 minute-and-a-half, the gasoline that is pumped in to
     
    22 the tank, and this is an initial fill, any displaced
     
    23 vapors or displaced air gets pumped out -- gets
     
    24 pulled out, drawn out and up into the Stage II
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    18
     
     
    1 system and gets burned, and then we have an
     
    2 afterburn that's directly above it. Now, that is
     
    3 the way the system is designed to work as a Stage II
     
    4 system, and it worked very, very well before the
     
    5 onset of ORVR.
     
    6 When the onboard vapor recovery
     
    7 system came into place, which are carbon canisters
     
    8 that are placed inside of the vehicle, the displaced
     
    9 vapors in an ORVR system, the gasoline tank gets
     
    10 filled, and gasoline gets pulled through the carbon
     
    11 canister. The carbon canister absorbs the gasoline
     
    12 vapors, and it significantly reduces the amount of
     
    13 gasoline vapors that are offshot or come out during
     
    14 the fueling operation.
     
    15 When you have that situation
     
    16 occurring with both in place at the same time, as it
     
    17 was stated with Illinois EPA, these two systems
     
    18 begin to compete with each other, and you might lose
     
    19 efficiencies either way. Now, under the Clean Air
     
    20 Act, as Kathleen said, you're supposed to -- ORVR
     
    21 systems are at 95 percent efficient at a minimum.
     
    22 The Stage II system at Chicago assembly is
     
    23 95 percent efficient at a minimum. So they are
     
    24 equivalent and equally protecting of the
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    19
     
     
    1 environment.
     
    2 Q. Thank you. In our petition that we
     
    3 filed with the Board for this adjusted standard, we
     
    4 provided some information about the amount of
     
    5 controlled emissions that there are and the costs
     
    6 that are involved in this, but we provided it at an
     
    7 efficiency of 98 percent capture. Our request for
     
    8 adjusted standard is for efficiency of 95 percent
     
    9 capture, which is what the Clean Air Act requires,
     
    10 and is the minimum that Ford would, you know,
     
    11 achieve.
     
    12 Why -- could you explain why we
     
    13 did, first of all, 98 percent -- provided the Board
     
    14 and the Agency with the 98 percent figures, and
     
    15 then, secondly, explain what the difference would be
     
    16 if we did 95 percent, what the difference in costs
     
    17 and emissions would?
     
    18 A. Okay. The 98 percent basically was
     
    19 based on the vehicle system that is in place at
     
    20 Chicago assembly today, and that has been tested and
     
    21 approved through the USEPA methods or the carbon
     
    22 canister onboard vapor recovery. So when we
     
    23 originally did our calculations, we just looked at
     
    24 98 percent. We decided, though, after looking at
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    20
     
     
    1 the rule again, the state rule that's in place
     
    2 today, being based 95 percent, and that's there's a
     
    3 minimum requirement of 95 percent in the federal
     
    4 statute for onboard vapor recovery systems that
     
    5 let's take it back to the equivalent level because
     
    6 there is a chance for variability in future models.
     
    7 We wanted to protect for the future to make sure
     
    8 that things are appropriate.
     
    9 Q. Does this also provide you with a
     
    10 cushion of compliance?
     
    11 A. Yes, it does. It can as well, and as
     
    12 could the variability of the vehicle systems in the
     
    13 future.
     
    14 Q. Now, the cost, could you explain or
     
    15 describe what the cost would be for -- on an annual
     
    16 ton removed at 95 percent?
     
    17 A. All right. I'll take you through, and
     
    18 this 95 percent, the math is the same way either way
     
    19 you look at it.
     
    20 MS. BASSI: Could I have the -- you
     
    21 were bringing multiple copies. Mr. Halloran,
     
    22 we have some papers that we think would be
     
    23 useful for the Board to look at this
     
    24 95 percent, and I would like to offer it as
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    21
     
     
    1 our hearing exhibit.
     
    2 HEARING OFFICER: Okay.
     
    3 MS. BASSI: Do you mark those or do
     
    4 we?
     
    5 HEARING OFFICER: I Can. Well, let's
     
    6 just have the petitioner mark it. I'll just
     
    7 put Petitioner Exhibit No. 1, and I have a
     
    8 sticker here.
     
    9 MS. BASSI: And here's a copy for the
     
    10 Agency, and these are all photocopies of the
     
    11 same document.
     
    12 MR. HALLORAN: And you'll be laying a
     
    13 foundation?
     
    14 MS. BASSI: Sure.
     
    15 BY MS. BASSI:
     
    16 Q. Mr. Baguzis, would you please describe
     
    17 what we call here attachment one?
     
    18 A. Attachment one basically goes through
     
    19 and calculates on the upper half what the impacts of
     
    20 an ORVR system on a vehicle using standard, what
     
    21 they call, AP42 emission factors, which is an EPA
     
    22 document that you can use to calculate emissions for
     
    23 emission inventory.
     
    24 Q. And did you prepare this document?
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    22
     
     
    1 A. Yes, I prepared this document.
     
    2 Q. And you said that the basis for your
     
    3 calculations is AP42?
     
    4 A. Yes.
     
    5 Q. And what about the costs that are
     
    6 included with this document, where do they come
     
    7 from?
     
    8 A. That is an EPA document that has been
     
    9 used historically for assessing costs for control
     
    10 equipment.
     
    11 Q. And can you tell me the name of that
     
    12 document?
     
    13 A. Oh, that is entitled at the top Total
     
    14 Annual Cost Spreadsheet Program-Flares [1].
     
    15 Q. And it looks like it's just that you
     
    16 plug in some numbers, and it spits out something, or
     
    17 did you have to put all those numbers in?
     
    18 A. Some of those numbers were programmed
     
    19 in automatically by the EPA and -- because it's
     
    20 their program, but we had to put in cost numbers,
     
    21 the cost numbers for our equipment, as well as the
     
    22 emissions that have been reduced.
     
    23 Q. So you provided the variables, and
     
    24 then the formula produced the answers?
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    23
     
     
    1 A. That is correct.
     
    2 MS. BASSI: Is there anything more?
     
    3 HEARING OFFICER: That's fine.
     
    4 Mr. Matoesian, do you have any objection?
     
    5 MR. MATOESIAN: No, no objection.
     
    6 HEARING OFFICER: Okay. I'm going to
     
    7 accept Petitioner's Exhibit No. 1 into
     
    8 evidence. It consists of a total of four
     
    9 pages. Thank you.
     
    10 BY MS. BASSI:
     
    11 Q. Okay. Would you please now explain
     
    12 how much it would cost to remove a ton of VOM from a
     
    13 new Stage II system?
     
    14 A. Using the AP42 factors for fueling of
     
    15 a vehicle, and going through -- and taking a
     
    16 95 percent control factor for the ORVR that would
     
    17 leave -- the ORVR had a maximum capacity for max
     
    18 usage would reduce 20.54 tons of EOC a year. So
     
    19 that's what the benefit of the environment is using
     
    20 the ORVR system, and if we've not had ORVR at a
     
    21 Stage II system, that would be the same.
     
    22 The second half of the page that
     
    23 we're looking at here is using a redundant Stage II
     
    24 Vapor Recovery system, which is what -- the
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    24
     
     
    1 situation that we're looking at today. Using
     
    2 1.08 tons, which you could see above is the ORVR
     
    3 control VOM emissions, which would be what does not
     
    4 get captured by the ORVR system, and would be
     
    5 quote-unquote fugitive emissions, nowadays. You
     
    6 also have a 95 percent reduction on the Stage II
     
    7 system as is prescribed under the rule under the
     
    8 cart certification, and the controlled emissions of
     
    9 VOM after the Stage II system, would be projected
     
    10 at -- or I should say, estimated at .054 tons per
     
    11 year meaning you have 1.03 tons of VOM produced per
     
    12 year.
     
    13 Now, if you go over to the
     
    14 spreadsheet, there's a lot of busy work at the very
     
    15 top of it, which is, you know, temperature, flow
     
    16 rate and all that sort of the stuff, but I want you
     
    17 to focus on the bottom half of the first page where
     
    18 they're talking about capital costs. The cost for
     
    19 us to put in a new flare, which is the control part
     
    20 of the Stage II system where the vapors are actually
     
    21 destroyed is about $138,000, and as Kathleen said
     
    22 earlier, that is merely in its useful life. If you
     
    23 turn the page, you'll see transport piping costs and
     
    24 total equipment and taxes, all that sort of fun
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    25
     
     
    1 stuff, and we come down to a total capital
     
    2 investment of about $200,000. So that's how much it
     
    3 would cost our plant to go through and to get that
     
    4 taken care of and install a brand new system to
     
    5 control 1.03 additional tons. So using EPA's
     
    6 methodology for annualizing the cost, which would
     
    7 include the operation and the maintenance, plus
     
    8 spreading capital investment out over a ten-year
     
    9 period, we would come at cost effectiveness for
     
    10 this -- the total annualized cost, first, pardon me,
     
    11 is $81,538, which is towards the bottom of the page,
     
    12 and as I stated earlier, we would potentially
     
    13 destroy an additional 1.03 tons, and so the cost
     
    14 effectiveness just by straight math is $79,163 per
     
    15 ton reduced, which is an exorbitant sum to reduce a
     
    16 small amount of VOC.
     
    17 MS. BASSI: When the Board compares
     
    18 this with the petition, you'll see that the
     
    19 number is different because of the percentage
     
    20 rate assumed in control in the first place,
     
    21 and I believe this is maybe half -- it's
     
    22 probably about half of what we had in the
     
    23 petition. Nevertheless, it's still quite a
     
    24 lot to remove a ton of VOM.
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    26
     
     
    1 THE WITNESS: It's amazing what
     
    2 3 percent efficiency can do.
     
    3 MS. BASSI: Okay. With your
     
    4 permission now, I would like to have
     
    5 Ms. Patel provide some direct examination
     
    6 with respect to section 28.1. In the Board's
     
    7 order, initial order, there was a notice
     
    8 that -- or an order that we provide specific
     
    9 information regarding the 28.1 factors, and
     
    10 Ms. Patel will provide.
     
    11 HEARING OFFICER: Ms. Patel, you have
     
    12 the floor.
     
    13 MS. PATEL: Good morning. Thank you.
     
    14 HEARING OFFICER: Thank you.
     
    15 MS. PATEL: I'm going to address 28.1
     
    16 and ask Mr. Baguzis questions about it.
     
    17 E X A M I N A T I O N
     
    18 BY MS. PATEL:
     
    19 Q. Mr. Baguzis, addressing 281.1C1 of the
     
    20 Environmental Protection Act, could you please
     
    21 describe why the factors relating to Ford are
     
    22 substantially and significantly different from the
     
    23 factors relied upon by the Board in adopting the
     
    24 Stage II Vapor Recovery requirements?
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    27
     
     
    1 A. It was my understanding that when
     
    2 these rules were put back into place back in the
     
    3 early 1990s, and actually contemplated in the late
     
    4 1980s, there was no ORVR in existence at that time.
     
    5 I don't believe they were being contemplated at that
     
    6 time. So having the onboard vapor recovery systems
     
    7 not effective, Stage II was necessary, and as you
     
    8 can see by the calculations I presented, very
     
    9 effective. As you go -- as you move through time,
     
    10 the ORVR has been slowly phased in, and we are at
     
    11 100 percent of the Chicago assembly plant today on
     
    12 the ORVR systems. So it is -- the environment is
     
    13 substantially different today than it was when the
     
    14 rules were in place, and that we have an equivalent,
     
    15 if not better, working control device, I'll use the
     
    16 term, for controlling VOC vapors coming off of a
     
    17 refueling operation or an initial fuel operation in
     
    18 this case.
     
    19 Q. Thank you. Addressing 218.1C2, do the
     
    20 differences between fueling of vehicles of the
     
    21 Chicago assembly plant, since they're equipped with
     
    22 ORVR systems, and fueling at our sources subject to
     
    23 Stage II, justify an adjusted standard for Ford?
     
    24 A. Yes. It took me a second to register
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    28
     
     
    1 that question. Yes, basically when you have an ORVR
     
    2 system and a Stage II system, as Illinois put in
     
    3 their information that they provided, there's a
     
    4 competition between the vapors. There is a suction
     
    5 fan on the Stage II system, which is pulling at
     
    6 vapors. You have a carbon canister, which is trying
     
    7 to receive the vapors. Now, as the system -- as the
     
    8 vapors go on up into the Stage II system, there has
     
    9 to be a certain amount of the gasoline vapors that
     
    10 will trigger the flame to actually go, and if
     
    11 there's not enough flame, it's designed to operate
     
    12 and to work in a manner that it will kick on when
     
    13 there is enough vapors for it to start to burn. If
     
    14 the vapor concentration is too low, diluted or what
     
    15 have you, because the ORVR system, you could be
     
    16 passing through gasoline vapors there.
     
    17 Additionally, there's a pilot light that's running
     
    18 all the time, which is burning and spraying natural
     
    19 gas, which is a nonrenewable resource, so...
     
    20 Q. Thank you. The last question,
     
    21 addressing 28.1C3, will the use of the ORVR systems
     
    22 result in environmental or health affects
     
    23 substantially or significantly more adverse than the
     
    24 affects considered by the Board in adopting the
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    29
     
     
    1 Stage II system?
     
    2 A. No, it wouldn't because of the fact
     
    3 that it's equivalent technology. You have
     
    4 95 percent on one hand, you have 95 percent or
     
    5 better on the other hand for the ORVR system that's
     
    6 in place.
     
    7 Q. Thank you.
     
    8 MS. BASSI: Thank you. That concludes
     
    9 our testimony.
     
    10 HEARING OFFICER: Thanks. I'll let --
     
    11 Mr. Matoesian, any questions of Mr. Baguzis.
     
    12 MR. MATOESIAN: No.
     
    13 HEARING OFFICER: Ms. Liu, you have a
     
    14 question?
     
    15 E X A M I N A T I O N
     
    16 BY MS. LIU:
     
    17 Q. Good morning, Mr. Baguzis.
     
    18 A. Good morning.
     
    19 Q. I do have a couple of questions.
     
    20 A. Okay.
     
    21 Q. Some points of curiosity on the ORVR
     
    22 system. What is the expected life-span of the
     
    23 carbon canisters?
     
    24 A. I'm not an expert in that field.
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    30
     
     
    1 Leave it to the system -- the systems that are in
     
    2 place, they are brand new, being put on the vehicle.
     
    3 It's an initial fill, which means that the gasoline
     
    4 is put on the vehicle into a tank that hasn't had
     
    5 gasoline put in it before, and it fills for an about
     
    6 a minute-and-a-half, the cap is screwed back on, and
     
    7 off it goes. So the material is very clean and very
     
    8 efficient. From what I have been told the systems
     
    9 are supposed to stay with the lifetime of the
     
    10 vehicle and stay at that efficiency.
     
    11 Q. Really?
     
    12 MR. GREEN: If you let me say
     
    13 something for the record, I think title two
     
    14 of the Clean Air Act requires, I think the
     
    15 warranty on ORVR systems, I think it has to
     
    16 be either 100 or 102,000 miles for ten years,
     
    17 but we can supplement that for you.
     
    18 MS. BASSI: Would you like Mr. Green
     
    19 to be sworn in?
     
    20 MR. HALLORAN: Do you have anything
     
    21 else to say, Mr. Green?
     
    22 MR. GREEN: No, sorry.
     
    23 HEARING OFFICER: Okay. You can
     
    24 supplement the record or address that in your
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    31
     
     
    1 post hearing brief. Thank you. Ms. Liu?
     
    2 MS. BASSI: Okay.
     
    3 BY MS. LIU:
     
    4 Q. If a car exceeds the expected lifespan
     
    5 of 150,000 miles, does Ford give consideration of
     
    6 how the spec canisters will be handled --
     
    7 A. I'm not an expert in that area. That
     
    8 is something that we can supplement for you.
     
    9 Q. That would be interesting to know. It
     
    10 addresses how one pollutant goes from one form to
     
    11 another, being in the air to being now in a solid
     
    12 form in terms of carbon canisters.
     
    13 A. I understand the question.
     
    14 Q. Thank you. That's all.
     
    15 HEARING OFFICER: Mr. Fox, any
     
    16 questions?
     
    17 MR. FOX: None, thank you.
     
    18 HEARING OFFICER: Mr. Matoesian, any
     
    19 follow-up questions or redirect?
     
    20 MR. MATOESIAN: No.
     
    21 HEARING OFFICER: Ms. Patel, any
     
    22 redirect?
     
    23 MS. PATEL: No.
     
    24 HEARING OFFICER: All right. Thank
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    32
     
     
    1 you. I believe Ford has rested in its case
     
    2 in chief.
     
    3 MS. LIU: I do have one additional
     
    4 question that wasn't particular of
     
    5 Mr. Baguzis, but could I just address it --
     
    6 HEARING OFFICER: Okay. Now, we'll
     
    7 swear Mr. Green in. Just for the petitioner
     
    8 of Ford itself, or did you have a question
     
    9 for the IEPA, or you're not sure who?
     
    10 MS. LIU: The petitioner.
     
    11 HEARING OFFICER: Okay. We'll swear
     
    12 Mr. Green in, and he might be able to answer
     
    13 it.
     
    14 (Witness sworn.)
     
    15 HEARING OFFICER: Okay. Go ahead,
     
    16 Ms. Liu.
     
    17 MS. LIU: I apologize.
     
    18 HEARING OFFICER: Oh, no, no, that's
     
    19 okay.
     
    20 MS. LIU: I had a general question
     
    21 regarding your petition. You suggested some
     
    22 adjusted standard of wording, and the Agency
     
    23 has proposed an alternative. I was wondering
     
    24 if you were amenable to what the Agency had
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    33
     
     
    1 proposed?
     
    2 MS. BASSI: I did not notice that the
     
    3 Agency's proposal was different.
     
    4 MR. MATOESIAN: I think it's
     
    5 essentially the same, Page 5.
     
    6 MS. BASSI: Well, I understood that
     
    7 the Agency had proposed some conditions on
     
    8 the granting of it, but I don't see that the
     
    9 Agency proposed language.
     
    10 MS. LIU: I guess I was referring to
     
    11 the conditions as well.
     
    12 MS. BASSI: Yes, those conditions are
     
    13 acceptable.
     
    14 MS. LIU: Thank you.
     
    15 HEARING OFFICER: Anything further?
     
    16 MS. LIU: (Indicating.)
     
    17 HEARING OFFICER: Okay.
     
    18 Mr. Matoesian?
     
    19 MR. MATOESIAN: At this time Mr. Jerry
     
    20 Clark will give some testimony.
     
    21 HEARING OFFICER: Mr. Clark, will you
     
    22 please raise your right hand, and Julia will
     
    23 swear you in, please.
     
    24
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    34
     
     
    1 (Witness sworn.)
     
    2 MR. CLARK: Good morning, everyone.
     
    3 My name is Jerry Clark. I'm an environmental
     
    4 protection specialist for the Illinois EPA.
     
    5 I've been working for the Illinois EPA for
     
    6 almost 13 years. I have been responsible for
     
    7 the Stage I and Stage II Vapor Recovery
     
    8 program since 1998. The Stage II Vapor
     
    9 Recovery program is a requirement of section
     
    10 182(b)(3) of the 1990 Clean Air Act
     
    11 Amendments as well as in section 218.586 of
     
    12 the 35 Illinois administrative code.
     
    13 The objective of my testimony is
     
    14 to highlight the relevant information of the
     
    15 Stage II Vapor Recovery program and the
     
    16 issues concerning ORVR. Both Stage II system
     
    17 and ORVR devices are capable of achieving
     
    18 95 percent reduction in volatile organic
     
    19 compounds, which I will call it VOCs, or you
     
    20 can call it VOM. They're both the same
     
    21 thing. Depending on what type of vapor
     
    22 recovery system it is, they do not work well
     
    23 functioning together as a whole. VOCs
     
    24 emissions actually increase as both systems
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    35
     
     
    1 compete to capture the evaporated gasoline
     
    2 vapors during vehicle refueling. This
     
    3 competition of vapor capture leads to
     
    4 ingestion of unwanted air at the
     
    5 nozzle/vehicle fillpipe interface, which in
     
    6 turn, causes sudden growth in the tanks
     
    7 whether it's above ground or underground.
     
    8 The vapor growth alters the equilibrium
     
    9 inside the tank. When you have more air in
     
    10 it, more vapors start to grow. So it changes
     
    11 the pressure of the tank, and more vapors are
     
    12 forced to emit into the atmosphere in order
     
    13 to bring back the equilibrium.
     
    14 Ford Motor Company is in a unique
     
    15 situation. Although, it has a fully
     
    16 operational Stage II Vapor Recovery System in
     
    17 its assembly plant, it dispenses a small
     
    18 amount of gasoline in all assembled vehicles
     
    19 already equipped with ORVR. Ford is aware
     
    20 that both types of systems are independently
     
    21 capable of reducing VOC emissions by
     
    22 95 percent, but it believes the ORVR method
     
    23 alone would be best served to control the
     
    24 vapors. Ford states that it would be
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    36
     
     
    1 subjected to more costly repairs on its Stage
     
    2 II Vapor Recovery system, or have it replaced
     
    3 entirely if the Stage II system is no longer
     
    4 useful in capturing vapors.
     
    5 In conclusion, the Illinois EPA
     
    6 agrees and supports Ford's petition to seek
     
    7 an adjusted standard from the provisions of
     
    8 the section 218.586 of the Board's air
     
    9 pollution control regulations, as long as
     
    10 they comply by dispensing gasoline products
     
    11 in 100 percent of ORVR-equipped motor
     
    12 vehicles in their assembly plant.
     
    13 HEARING OFFICER: Thank you,
     
    14 Mr. Clark. Mr. Matoesian, any direct --
     
    15 follow-up questions.
     
    16 MR. MATOESIAN: No, sir.
     
    17 HEARING OFFICER: Thank you. Ms.
     
    18 Bassi?
     
    19 MS. BASSI: No, sir.
     
    20 HEARING OFFICER: Ms. Liu?
     
    21 MS. LIU: No, thank you.
     
    22 HEARING OFFICER: Mr. Fox?
     
    23 MR. FOX: No, thank you.
     
    24 HEARING OFFICER: I think that
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    37
     
     
    1 finishes off Mr. Clark. Thank you,
     
    2 Mr. Clark. Mr. Matoesian, any further
     
    3 witnesses?
     
    4 MR. MATOESIAN: No, sir.
     
    5 HEARING OFFICER: So I guess you rest
     
    6 your case in chief?
     
    7 MR. MATOESIAN: Yes, we do.
     
    8 HEARING OFFICER: Ms. Bassi, any
     
    9 rebuttal?
     
    10 MS. BASSI: No, sir.
     
    11 HEARING OFFICER: Do we want to do
     
    12 closings, or do you want to reserve that for
     
    13 the post hearing briefs?
     
    14 MS. BASSI: We can reserve it at that
     
    15 time. That's fine.
     
    16 MR. MATOESIAN: Yeah.
     
    17 HEARING OFFICER: Let's go off the
     
    18 record.
     
    19 (Whereupon, a discussion
     
    20 was had off the record.)
     
    21 HEARING OFFICER: Prior to the
     
    22 hearing, the parties were discussing when the
     
    23 transcript was due, post hearing briefs, et
     
    24 cetera. I think we figured out July 11th the
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    38
     
     
    1 transcript will be ready pursuant to the
     
    2 contract, eight business days. I set
     
    3 July 25th as public comment due date. Ford's
     
    4 post hearing brief is due on or before July
     
    5 25th, 2005. The IEPA's post hearing briefs
     
    6 is due on or before August 8th, and Ford's
     
    7 reply, if any, is due on or before August
     
    8 15th.
     
    9 Any questions or issues we need to
     
    10 discuss before we wrap this up? No? All
     
    11 right.
     
    12 I do want to thank you all for
     
    13 your professionalism and civility, and it's
     
    14 been a pleasure, and have a great trip home
     
    15 back to Dearborn, Michigan. Thank you very
     
    16 much.
     
    17 (Whereupon, there were no
     
    18 further proceedings had
     
    19 on this date.)
     
    20
     
    21
     
    22
     
    23
     
    24
     
     
     
    L.A. REPORTING (312) 419-9292

     
     
    39
     
     
    1 STATE OF ILLINOIS )
    ) SS
    2 COUNTY OF WILL )
     
    3
     
    4
     
    5 JULIA A. BAUER, being first duly
     
    6 sworn on oath says that she is a court reporter
     
    7 doing business in the City of Chicago; that she
     
    8 reported in shorthand the proceedings given at the
     
    9 taking of said hearing and that the foregoing is a
     
    10 true and correct transcript of her shorthand notes
     
    11 so taken as aforesaid and contains all the
     
    12 proceedings given at said hearing.
     
    13
     
    14
     
    15
    JULIA A. BAUER, CSR
    16 29 South LaSalle Street, Suite 850
    Chicago, Illinois 60603
    17 License No.: 084-004543
     
    18
     
    19 SUBSCRIBED AND SWORN TO
    before me this 11th day
    20 of July, A.D., 2005.
     
    21
    Notary Public
    22
     
    23
     
    24
     
     
     
    L.A. REPORTING (312) 419-9292

    Back to top