1. BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
      2. ROCK ROAD COMPANIES, INC.,
      3. Petitioner,
      4. PCB No. 2005-54(Permit Appeal- Air)
      5. NOTICE
      6. Respondent.MOTION TO DISMISS
      7. INTRODUCTION
      8. BOARD HAS NO JURISDICTION OVER THIS APPEAL
      9. B. The Instant Permit Appeal is Untimely as Rock Road Cannot Open the Illinois
      10. EPA’s June 22, 2004, Original Permit Decision
      11. CONCLUSION
      12. BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
      13. Respondent.AFFIDAVIT OF JAMES KALLMEYER
      14. TOTAL~ $
      15. ~EPA
      16. FACTORS00
    1. FEE DETERMiNATION FOR
    2. CONSTRUCTION PERMiT
      1.  
    3. FEE DETERMINATION FOR
    4. CONSTRUCTION PERMIT
    5. APPLICATION
  1. Gas-Fired Drum-Mix Asphalt Plant
  2. 801 Beale Court, Rockford, Illinois
  3. Rock Road Companies, Inc.301 West Townline Road
  4. P.O. Box 1779Janesville, Wisconsin 53547
  5. March, 2004
      1. Air Pollutant Emission Limits
      2. Natural Gas-Fired Drum-Mix Asphalt Plant
      3. 801 Beale Court
      4. Rock Road Companies, Inc.
      5. Rockford, Illinois
      6. Rockford, ll’inois
  6. ROCK ROAD
  7. COMPANIES, INC.
      1. SMK:cmh
  8. COMPANIES, INC.
      1. CERTIFICATE OF SERVICE

v~
ILLINOIS ENVIRONMENTAL
PROTECTION AGENCY,
Respondent.
To:
Dorothy Gunn, Clerk
Illinois Pollution
Control
Board
100 West
Randolph
Suite 11-500
Chicago, Illinois
60601
Harvey M.
Sheldon
Hinshaw &
Culbertson
222
North LaSalle
Street
Chicago,
IL 60601
Brad
Halloran,
Hearing
Officer
Illinois
Pollution Control Board
100 West Randolph
Suite
11-500
Chicago,
Illinois 60601
Please take notice
that
I
have today filed with the Office of the Clerk of the
Pollution
Control Board
an original
(1) and nine (9) copies of a Motion
to
Dismiss, a copy
of which is herewith served
upon the attorney for the Petitioner,
Rock Road Companies,
Inc.
Respectfully submitted,
Date: October 18, 2004
Illinois Environmental Protection Agency
1021
North
Grand Avenue East
P.O.
Box 19276
Springfield,
IL 62794-9276
217/782-5544
ILLINOIS ENVIRONMENTAL
PROTECTION AGENCY,
4~j~
~ct4~
Sally
~rter
Assistant Counsel
Special Assistant Attorney General’
Division of Legal Counsel
BEFORE THE ILLINOIS POLLUTION CONTROL
BOARD
ROCK ROAD
COMPANIES, INC.,
Petitioner,
PCB
No. 2005-54
(Permit Appeal- Air)
REc-E~VED
CLERK’S OFFICE
Ocr
2 02004
STATE OF ILLINOIS
Pollution Control Board
)
)
)
)
)
)
)
)
)
NOTICE
‘U

BEFORE THE ILLINOIS POLLUTION
CONTROL BOARD
E
OCT2ü2004
ROCK ROAD COMPANIES,
INC.
)
OF ILLINO,5
Petitioner,
)
Ion Control Board
)
vs.
)
NO. 05-54
)
PERMIT APPEAL
ILLINOIS ENVIRONMENTAL
PROTECTION AGENCY,
)
)
Respondent.
MOTION TO DISMISS
NOW COMES the Respondent,
Illinois Environmental Protection Agency,
(“Illinois EPA” or “Agency”),
by one of
its attorneys, Sally Carter, Assistant Counsel and
Special Assistant Attorney General, and,
pursuant to Sections
101 .506 and
105.108 of
the Illinois
Pollution Control Board’s (“Board”) procedural
rules, 35
III. Adm.
Code
101.506 and
105.108, hereby respectfully moves to dismiss Rock Road
Companies, Inc~
(“Rock Road”) Petition for Review of Permit Conditions,
received by the Illinois
EPA on
September 20, 2004.
In support of this
Motion, the Illinois
EPA states as follows:
INTRODUCTION
Rock Road’s
Petition for Review of Permit Conditions (“Petition”) seeks to review
a number of conditions delineated in
a revised permit that were finalized
in an earlier
permit.
The only dissimilarity between the initial permit and the revised permit is a single
revision
made at the Petitioner’s behest concerning the time period allowed for waste oil-
firing
stack testing.
Notably, Rock Road does not request that the Board review this
condition.
,
The initiation of the Petitioner’s lawsuit cannot recast these simple facts.
T.he
Illinois
EPA reviewed and
revised
its final permitting decision,
Construction Permit Grant
-
Operating Permit Denial
-
NSPS,
dated issued June 22, 2004,
(“Original Permit” or
“June 22~Permit”), in
response to a
narrowly-defined request for revision by Rock
Road.
In an
age when complaints about non-responsive administrative agencies are far
1

too common,
Rock Road
has filed a
novel lawsuit.
Rock Road’s
Petition disregarded
the existence of the Original Permit and
the
Illinois
EPA’s complete review and
response
to
Rock
Road’s request to
revise the time period allowed for stack
testing from seven
consecutive days to
seven days, total.
Instead, Rock
Road asserted that the Illinois
EPA’s final decision is embraced within the subsequently-issued document,
Construction
Permit Grant
-
Operating Permit Denial
-
NSP Source
-
Revised, date issued August 5,
2004 (“Revised
Permit” or “August
5th
Permit”); that the Petition
is filed within thirty-five
calendar days
of the
Illinois EPA’s issuance
of the Revised Permit;
that grounds exist to
appeal a variety of permit conditions;
and that the Agency failed to accede to Rock
Road’s request to
reopen the permit’s record.
The allegations
are merit-less because
the Board
lacks jurisdiction to hear Rock Road’s claims.’
Based on the facts advanced
in
Rock Road’s
Petition
including
attached
exhibits
and the accompanying affidavit of Illinois
EPA, permitting analyst,
James
Kallmeyer,
it is
clear that Condition 5c was the only term
finalized in the Revised
Permit.
All
other
conditions
were finalized
in
the Original
Permit. While the Illinois
EPA is required
by
regulation to issue public notice of a pending permit transaction ~invoIving
major new
sources and
major modifications,
Rock Road’s request to burn
reclaimed
oil did
not
constitute a major modification.
The Illinois
EPA, having received no request(s) for a
public notice and
comment period
prior to the Agency’s issuance of the Original
Permit,
issued the permit on June 22, 2004.
Rock Road did
not submit a hearing
request during
the thirty-five day appeal period, or any time thereafter.
Instead,
Rock Road submitted
a
closely-drafted request for revision of Condition 5c concerning the time period
allowed
for stack testing from
one calendar week to a total of seven nonconsecutive calendar
days.
The Illinois EPA received
the revision request on June 29, 2004.
On August 5,
2004, the Illinois
EPA acted on the request and issued
the Revised Permit that
included
a
revised Condition 5c limiting stack testing to a total of seven days that need not
2

necessarily
be consecutive.
After the Illinois EPA revised the permit, Rock Road filed
the instant Petition on
September 16, 2004, that did
not seek an appeal of Condition 5c
but sought an appeal of Conditions 4,
7b, 9a, 10,
13 and
14.
Under these facts, it
is
clear that the Petition
does not seek an
appropriate review of revised Condition 5c,
but
inappropriately seeks to
review those conditions first designated
in the Agency’s June
22’~
Permit.
BOARD HAS NO JURISDICTION
OVER THIS APPEAL
A.
Rock
Road Cannot Open the
Illinois
EPA’s June 22, 2004, Original Permit
Decision Through the Instant Permit Appeal.
In
Reichhold Chemicals,
the Third
District Appellate Court found
that an
administrative agency lacks inherent authority to amend or change its decisions and
may
only reconsider its decisions where authorized
by statute.
Reichhold Chemicals
v.
Illinois Pollution Control Board,
204
III.
App. 3d 674, 677,
561
N.E. 2d
1343,
1345,
149
III.
Dec. 647,
649.
The Third
District continued
by stating that while the Board has
authority to
modify its decisions, “no such authority to modify or reconsider its decisions
has
been granted by statute
to the Agency, and
no such’ procedures
have been provided
by rule.”
Id.
In this instance,
Section 39(a)
of the Act and 35
III.
Adm. Code 201.167(a),
provide the Illinois
EPA authority
to revise a permit upon reapplication
by the permittee.
See,
Home
Oil Company v.
Illinois Environmental Protection Agency,
PCB 4-172 (May
6, 2004),
citing,
Reichhold Chemicals,
Inc.
v. PCB,
204
III. App.
3d 674,
561
N.E.2d
1333,
1346
(3rd
Dist.),
appeal denied,
136
III. 2d 554, 567 N.E.
2d 341
(1991).
In
accordance with this statutory authority, the
Illinois
EPA revised Condition 5c based
upon the permittee’s July 29, 2004,
narrowly-defined revision
request.
The Illinois EPA
made
no other revisions to the August
5th
Permit.
While the Illinois
EPA’s June 22~
Permit embodied the Agency’s final decision,
the Revised Permit simply reflected the scope of Rock Road’s request for revision.
3

Simply stated, the scope of the Agency’s permit revision to Condition 5c was defined by
the scope of Petitioner’s request for revision, a
call to modify the time period allowed for
stack testing.
See,
attached affidavit of James Kallmeyer detailing the requested
revision.
See also,
the June 22, 2004, and the August
5, 2004,
permitting decisions,
and
the June 29, 2004,
request for revision attached as exhibits.
All attached documents are
incorporated by reference herein.
In
fact, the Revised Permit identifies this revision on
page 8, stating
that “this permit has
been revised to change Condition 5c to
limit waste
oil-firing
to
a total of seven days, which need not necessarily be consecutive, at the
request of the applicant.”
Rock
Road
now seeks to open a number of the conditions
finalized
in the Illinois EPA’s Original
Permit through an
appeal of the
Revised Permit.
Rock Road’s efforts to
access the initial
permit based
on the subsequently revised
permit cannot evade the clear fact that the Agency’s final
decision was on June
22,
2004.
Accordingly, the instant appeal is not proper and should
be dismissed.
In the same manner, the Board
lacks jurisdiction to
review those
conditions
in
the Revised Permit that were finalized
in the Original Permit,
including Conditions 4,
7b,
9a,
10,
13 and 14.
Any review of these conditions would advocate an outcome that
is
tantamount to a reconsideration
of the original permitting
decision.
Reichhold
Chemicals,
Inc.
v.
PCB,
204
Ill.
App. 3d
674, 677-678,
561
N.E.2d
1333, 1345-1346
(3rd
Dist.),
appeal denied,
136
Ill.
2d 554,
567 N.E. 2d
341
(1991).
Condition 5c is the clear
exception due to the Petitioner’s revision request.
However, no such review of Condition
5c has been
identified in the instant proceeding.
To illustrate this point, the Board should consider a slight variation on the instant
scenario.
Assuming again, that the Petitioner requested a revision to the time period’
allowed for stack
testing from seven consecutive days to seven days, total, but that the
Illinois
EPA now takes advantage of the request to revise a number of different
conditions.
Consistent with
Reichhold,
the
Board would find
that any
such action by the
4

Illinois EPA would be beyond
its
authority. The outcome should inevitably be
the same
where the Petitioner seeks to take advantage of a revision request to
access different
conditions finalized
in
the Original
Permit.
Affording
Rock Road review of Conditions 4,
7b, 9a,
10,
13
and
14 would
provide
a disincentive to those applicants that invest time
and effort
in assuring the timely appeal
of contested permit conditions.
If the appeal
period
could be extended by a narrowly
drafted revision
request, the applicant could effectively evade the thirty-five day appeal
period
for any permit condition.
Future applicants
could tactfully employ these “revision
req uests” to attain an extension of time to file. an appeal rather than
examining the permit
closely within the prescribed time to ensure the permit was properly issued.
As
such,
any denial of the Agency’s Motion would empower future applicants to circumvent the
Board’s procedural rules.
This
is an outcome
that the Board simply cannot
countenance.
The Board has found
that it does
not possess jurisdiction when similar policy
concerns were articulated
in
Leaking
Underground Storage Tank (“LUST”) appeals.
For
instance,
the Board
held that if the appeal period could
be extended
by the applicant’s
mere resubmittal
of the same application to the Illinois EPA, the applicant could
effectively circumvent the statutory time period.
In
Keen
Oil
v.
IEPA
(May 1,
1997),PCB
97-146, the petitioner submitted a reimbursement application to the LUST Fund.
The
application was denied and
Kean
Oil failed to file an
appeal during
the thirty-five day
period
following the Agency’s decision.
Kean Oil later resubmitted the application, and
again, the Illinois EPA denied
it.
Kean
Oil subsequently filed an appeal
before the
Board.
The Agency
argued that “‘the
Illinois EPA may not alter or reconsider its final’
determination regarding applications for payment from the
UST-Fund
nor may it re-
confer jurisdiction upon the Board or the Appellate Courts where no
petition for review of
an
appealable final
determination was filed
by simply issuing a subsequent
5

determination with the same findings.”
Id.,
slip op.
at 6 (quoting
the
Illinois EPA’s Motion
to Dismiss
at p.
10).
The Board agreed
and found that to “allow Kean Oil to
resubmit an
application that the Agency had
made a final determination would
allow applicants who
do not appeal within the statutory appeal
period to circumvent the established statutory
time period
for appeal.”
Id.,
slip op.
at 7.
In
another LUST appeal,
Mick’s Garage
v. Illinois Environmental Protection
Agency,
PCB 03-126, (December 18,
2003), the petitioner sought review of the Illinois
EPA’s January 2003,
decision stating
that a $50,000 deductible applied to a reported
UST-release.
The parties agreed
that this was
a second
reporting of an initial June
1991, release that the Illinois
EPA previously determined a $50,000 deductible applied.
At that time,
the petitioner did
not appeal the decision.
Ten years later and based upon
the Illinois
EPA’s original decision, the Illinois EPA issued
a second final decision
indicating that the applicable
deductible remained $50,000.
The
Board found that it did
not possess jurisdiction to
review the Illinois
EPA’s initial deductibility determination.
While the Board found that it had jurisdiction to
review the Illinois
EPA’s January 2003,
decision,
the Board discerned that the petitioner was, in fact, seeking review of the
Illinois
EPA’s initial deductibility determination.
The Board held that it lacked jurisdiction
to conduct such a review the Illinois EPA’s initial
determination.
Nor does Section
201.168 of the Board’s Air Pollution
Regulations,
35
III. Adm.
Code 201.168, provide the Petitionerwith the authority
to file an
untimely appeal of the
June
22nd
Permit.
Section 201.168 provides
the applicant the right to
appeal any
Agency-imposed permit condition to the Board
pursuant to Section 40
of the Act.
Section 40(a)(1) requires that an appeal of the final permitting decision
be made within
thirty-five days after its service date.
As discussed above and with the exception of
Condition Sc, the Petition was filed well in
excess of thirty-five days after the Petitioner’s
receipt of the June 22’~
Permit.
6

B.
The Instant Permit Appeal
is Untimely as Rock Road
Cannot Open the Illinois
EPA’s June 22, 2004, Original Permit Decision
The Board
must
dismiss the pending
Petition on the
basis that it possesses no
jurisdiction to hear the appeal.
As set forth above, the lack of jurisdiction is based upon
the inability of the Petitioner to access the June
22nd
Permit at this late date; accordingly,
the Petitioner failed to file a sufficient and adequate Petition for review within the time
allowed by Section 40(a)(1) of the Act and
35 Ill. Adm. Code 105.206(a).
See also,
35
Ill.
Adm. Code
105.108(b).
A
review of the Board’s procedural rules
regarding the timely filing of petitions
makes clear that the present appeal should be dismissed for lack of jurisdiction.
Section
101.300(b) of the Board’s procedural
rules,
35
III. Adm. Code 101.300(b),
provides that
documents will be
considered filed when they are filed
in conformance with the
requirements found
in
Section
101.302 of the procedural rules,
35
III. Adm.
Code
101.302, and
any other filing requirements specifically set out in other parts of the
procedural
rules.
Section 40(a)(1) and 35
III. Adm.
Code 105.206(a) state that any
appeal of the Illinois
EPA’s final permitting decision must be made within thirty-five days
after the date of service of the Agency’s final decision.
The Petitioner failed
to commence this action within the appropriate time frame
as dictated
by the Act and
procedural rules.
Consequently,
Rock Road
has forfeited any
right it had
to seek a review of the permit conditions previously finalized
by the Agency.
The Original
Permit became final on June 22, 2004, and was
mailed to
the Petitioner on
that date or the next business day.
If the Petitionerwished to
contest the permit as
prescribed
by Section 40(a)(1) and 35
Ill. Adm.
Code 105.206, an
appeal should
have
been made within thirty-five days of receiptor on or about August 2,
2004,
(This
calculation assumes that service of the Original Permit to the Petitioner was on June 28,
2004.
See,
Supreme Court Rule
12 (Service by mail is deemed
complete four days after
7

mailing
for purposes of circuit court pleadings.))
However, no such appeal
was timely
filed.
Instead,
the Petitioner filed the September
16th
Petition of the Illinois
EPA’s August
5th
Permit.
This Petition did
not comply with
the Board’s procedural rules,
in
that it
specifically sought to appeal permit conditions finalized
months earlier on June 22, 2004.
On top of this,
the Petition failed to address Condition
5c, the sole revision requested
and
made to the Revised Permit.
The Board cannot accept the Petition as being
in
conformance with
its
procedural rules, since it violated 35
Ill. Adm.
Code 105.206(a).
The Board must dismiss the
appeal because the September
16th
date
is well beyond the
deadline for filing an appeal
here, and for that reason,
the Board
lacks jurisdiction to
hear this appeal.
If the
Board
allows the appeal to proceed, it has granted itself relief
from the requirements
and
prohibitions set forth
in Section 40(a)(1) and 35
III.
Adm.
Code 105.208 of the Board’s rules;
such deviation
from statutory and regulatory
standards is simply not permissible.
The Agency’s position
is entirely consistent
with Board
precedent.
As
the Board
has
noted
on
many
occasions, an
appeal
that
is not timely filed
cannot
be
heard since
the Board
lacks
jurisdiction to do so.
Solid Waste Agency of Northern
Cook
County
V.
City of Des
Plaines,
PCB
03-210
(June
5,
2003);
Dewey’s
Seivice,
Inc.
v.
Illinois EPA,
PCB
99-107
(February
4,
1999)
(Finding
appeal
untimely when
mailed
only
one
day
after the
running of the
thirty-five day
appeal
period).
Consistent therewith,
the Board
has
held that it operates
only under special
statutory jurisdiction and
thus,
it is limited by
the language conferring that jurisdiction in the Act.
Cathy Bevis,
et.
aI.
v.
Wayne County
Board,
(May
18,
1995),
PCB
95-128.
In
Bevis,
the
Fifth
District Appellate Court
upheld
the
Board’s decision,
finding that the Act did
not provide the Board discretion to waive or
otherwise
modify the
requirement that an
applicant
must
be
named as
a
respondent to
an
appeal
from
the
county
board’s
local
sitting
approval
decision.
The
Fifth
District
further
clarified,
stating,
“the
petitioner
must
comply
with
the
agency-review statutory
8

requirements
in
order for the PCB to
have
authority to
hear the case.”
Cathy Bevis,
et.
al.
v.
Illinois Pollution Control Board,
289
Ill.
App. 3d 432, 681
N.E. 2d
1096, 224
III.
Dec.
475.
In the same
token, the Act and the procedural rules do not provide the Board with
discretion
to
modify
the requirement
that
a
Petition
must
be
filed within
thirty-five
days
after
the date
of service.
35
III.
Adm.
Code
105.208
provides
the
sole
mechanism
to
extend the thirty-five day filing requirement; the applicant and
the Agency must file a joint
request for
an
extension
of time within
thirty-five days
of the date
of service.
No
such
joint
request
has
been
filed.
Nor will
a request
be
forthcoming
at this
late
date.
The
parties are required
to request an
extension within the initial thirty-five day appeal
period.
Home
Oil Company
v.
Illinois
Environmental
Protection
Agency,
PCB
4-172
(May
6,
2004).
Consequently,
the Board
does
not
possess jurisdiction
to
consider the
instant
Petition.
9

CONCLUSION
The Illinois
EPA respectfully requests that the
Board
dismiss the present
appeal.
The failure of the Petitioner to timely petition the Board for review of the June 22~
Permit
renders
the
September
16th
filing
a
nullity.
The
only
exception
to
this concerns
any
review
of
revised
Condition
5c,
however,
no
such
review
has
been
sought
by
the
Petitioner.
Under these
circumstances, there
is no
basis for the instant appeal to stand;
the requirement of a timely filed
appeal
is jurisdictional and
mandatory.
Accordingly,
the
Illinois
EPA
respectfully
requests
that
the
instant
petition
be
dismissed
due
to
the
Board’s lack of jurisdiction.
Respectfully submitted,
ILLINOIS
ENVIRONMENTAL
PROTECTION AGENCY,
Respondent
/1~L~q~
~tU
Sally C~9ter
Assistant Counsel
Special Assistant Attorney General
Division of Legal
Counsel
1021
North
Grand Avenue,
East
P.O.
Box19276
Springfield,
Illinois 62794-9276
217/782-5544
Dated:
October 18,
2004
10

BEFORE THE ILLINOIS POLLUTION
CONTROL BOARD
ROCK
ROAD COMPANIES,
INC.
,
)
)
Petitioner,
)
vs.
)
NO.05-54
)
PERMIT APPEAL
ILLINOIS ENVIRONMENTAL PROTECTION AGENCY,
)
)
Respondent.
AFFIDAVIT OF JAMES
KALLMEYER
Upon penalties as provided
by law pursuant to
Section
1-109 of the Code of Civil
Procedure, the undersigned
certifies
that the statements set forth
in
this instrument are
true and correct,
except as to
matters therein stated to be on
information and
belief and
as to such
matters the undersigned
certifies as aforesaid
that
I verily believe’the same to
be true.
1.
I,
JAMES
KALLMEYER,
am
employed
by
the
Illinois
Environmental
Protection
Agency
(“Illinois
EPA”),
as
a
permit
analyst
in
the
Permit
Section
for
the
Bureau of Air.
I
have been employed
by the
Illinois
EPA since
1998.
2.
As
part of my duties in
the Bureau of Air,
I
am responsible for responding
to requests
for permit application assistance and reviewing permit applications submitted
by the regulated
community for the construction,
installation,
or operation
of any
type
of
facility or equipment.
I
also
respond
to
written
and
verbal inquiries concerning
permit
applications.
If notice
and
an
opportunity for a
public hearing
are
required
by State
or
federal
law
or
regulation,
I
review
any
and
all
public
comments
prior
to
making
a
permitting
decision.
Upon proof
by the applicant that
the facility or equipment
will
not
cause
a
violation
of the
Illinois
Environmental
Protection
Act
(“Act”)
or the associated
regulations,
I
draft
the
appropriate
permit,
including
any
necessary
conditions
to
accomplish
the
purposes of the Act, for
issuance to the applicant.
In
the event that the
permit
is denied,
I
draft the
necessary denial letter,
detailing the reasons that the permit
1

application
was
denied.
As
needed,
I
provide
comments
and
recommendations
on
various proposed
Bureau of Air documents and actions.
In addition,
I perform
evaluation
of
construction fee
submittals
and
perform
other
general
duties,
all
in
support of
basic
permit writing responsibilities.
3.
I
hold
a
Bachelors of
Science
in
Electrical
Engineering
degree from
the
University
of
Missouri
at
Rolla.
In
addition,
I
have
taken
a
variety
of
courses
at
Lincolnland
Community
College including,
but
not limited
to,
Electronic Circuit Theory,
Numerical
Analysis,
and
C Language
Programming.
My qualifications
also
include
the
following:
I
have
personally been
involved
in
reviewing
over 800
permit
applications
of
various types.
Prior to
becoming
a
permit
analyst for the
Bureau
of Air,
I
served
as
a
Environmental
Protection
Engineer
I
in
the
Compliance
Section
for
approximately
six
ft
months.
Before
employment
with
the
Illinois
EPA,
I
held
engineering
positions
in
electronic design and manufacturing
in
the industrial sector.
4.
I
am familiar with
the Rock
Road Companies,
Inc.
(“Rock
Road”) Petition
for
Review
of
Permit
Conditions
(“Petition”), the circumstances
surrounding
the
Illinois
EPA’s
review
of
Rock
Road’s
permit
application,
the
permits
issued
and
the
permit
revision
request.
In
support
of
the
Illinois
EPA’s
Motion
to
Dismiss,
I
provide
the
following statements based upon my experience and expertise.
5.
On
March
24,
2004,
the
Illinois
EPA
received
a
permit
application
to
construct
emission
source(s)
and/or
air
pollution
control
equipment
consisting
of
a
modification
to
an
existing
drum-mix asphalt plant
with
baghouse
to
allow
the use
of
distillate fuel
oil
No.
2
and
waste
oil
in
the drum
mixer! drum
dryer.
While
the
Illinois
EPA
previously
received odor
and
particulate
matter
complaints
concerning
the facility,
the
Illinois
EPA did
not receive
any
request(s)
for
a public
notice
and
comment
period
prior to the Agency’s issuance of the permit.
2

6.
On June 22, 2004, the Illinois EPA issued the Construction Permit Grant
-
Operating
Permit
Denial
-
NSPS
Source
(“Original
Permit”) for
the
Alternate
Firing
of
Petitioner’s Asphalt Plant.
Condition 5c of the Original Permit stated as follows:
Waste oil-firing
of
the drum
mixer/ drum
dryer is allowed under this construction
permit
only for
a
period
not
to
exceed
one
calendar week,
for
the purposes of
preparing
for
and
conducting
compliance
stack
testing.
If
additional
time
is
required,
the
Illinois
EPA,
Compliance
Section
and
Field
Operations
Section
must first be
contacted to obtain approval.
Records shall be kept of the calendar
dates
and
number of
hours each
day the plant is fired
with waste oil
until
testing
is completed.
If evidence arises of odor problems,
operation with waste oil-firing
must be
stopped immediately.
(Emphasis
added).
In
the
normal
course
of
business, the
Illinois
EPA,
Bureau
of Air,
mails
permits
via
United
States
mail
to
the
applicant
on
the
date
of
issuance
or the
following business day.
The Original Permit is attached
as Exhibit A and incorporated
by
reference herein.
7.
On July 21, 2004,
I
received a phone call from Steve Kennedy, Vice
President of Rock
Road, concerning waste oil-fired, stack testing for its Rockford asphalt
plant.
During the conversation, Mr.
Kennedy requested
that the facility be allowed to
revise the time period
for stack
testing employing waste
oil-firing from one calendar
week
to
a total of seven
nonconsecutive calendar days due to weather concerns.
No
other permit conditions were discussed during the July 21, 2004,
conversation.
In an,
electronic message of the same date to
Ms.
Julie Armitage, Acting
Manager,
Compliance and
Systems Management System,
I detailed the substance of this
conversation.
The July 21, 2004,
email is attached as Exhibit
B and
incorporated by
reference herein.
8.
In
correspondence
dated,
July
23,
2004,
Mr.
Kennedy
made
the
same
revision
request
detailed
in
paragraph
7
above
to
Ms.
Armitage.
The
Illinois
EPA
received
the
July
23,
2004,
revision
request
on
July
29,
2004.
No
other
permitS
3

conditions were discussed in the correspondence dated, July 23, 2004. This document is
attached as Exhibit C and
incorporated by reference herein.
9.
In
response to the revision
request received
on
July 29, 2004, the Illinois
EPA
revised
the
Original
Permit;
the
revision
is
reflected
in
Condition
5c
of
the
Construction
Permit
Grant
-
Operating
Permit
Denial
-
NSPS
Source
-
Revised,
(“Revised
Permit”),
issued
on
August
5,
2004.
Condition
5c
of
the
Revised
Permit
stated as follows:
Waste oil-firing
of the drum mixer! drum dryer is allowed under this construction
permit
only for a
period not to exceed
a
total of seven
days,
for the
purposes
of
preparing for and conducting
compliance stack testing.
These are not required to
be
seven
consecutive
calendar days.
If additional
time
is
required,
the
Illinois
EPA,
Compliance
Section
and
Field
Operations
Section
must
first be
contacted
to
obtain
approval.
Records shall
be
kept of
the calendar dates
and
number of
hours
each
day
the
plant
is fired
with
waste
oil
until
testing
is completed.
If
evidence
arises of odor problems, operation with waste
oil-firing must
be
stoppedk
immediately.
(Emphasis added).
In addition, the revision
is further detailed
on
page 8 of the Revised
Permit,
stating
that,
“ut
should
be
noted
that
this
permit
has
been
revised
to
change
Condition
Sc to limit waste
oil-firing
to
a total of seven days, which
need not necessarily
be
consecutive,
-
at
the
request of
the
applicant.”
The
Revised
Permit
is
attached
as’
Exhibit D and incorporated by reference herein.
10.
In
addition,
I
have
reviewed
the
Illinois
EPA
files
and
determined
‘that
Rock
Road never submitted
a request to
revise
Conditions 4,
7b,
9a,
10,
13,
and
14
of
the Original Permit through the end of August 2004.
‘L
4

11.
I
attest
that
the
documents
submitted
with
this
affidavit
are
true
and
correct copies
of
the
Original
Permit,
date
issued,
June
22,
2004,
the July
21,
2004,
electronic
message to
Julie Armitage
detailing
a
phone
conversation
between
myself
and
Steve Kennedy, the
revision request
received
by the
Illinois
EPA on
July 29, 2004,
and the Revised
Permit,
date issued, August 5, 2004.
FURTHER AFFIANT SAYETH
NOT
JAMES
KALLMEYER
Subscribed
and sworn to before me
this
/
9~çJay
of October 2004.
NOTARYPUBLIC
5
“OFFICIAL SEAL”
~
Vicky Vonlanken
Notary Pubiic, State of fl~noia~
My
Commission ~
~ii2I20O8

ILLINOIS
ENVIRONMENTAL
PROTECTION
AGENCY
P.O.
Box
19506,
SPRINGFIELD,
ILLINOIS
62794-9506
RENEE CIPRIANO,
DIRECTOR
217/782-2113
CERTIFIED MAIL
7002
3150
0000
1226
6526
CONSTRUCTION
PERMIT
GRANT
-
OPERATING
PERMIT
DENIAL
-
NSPS SOURCE
PERMITTEE
-
Rock Road Companies,
Inc.
Attn:
Mr.
Steve Kennedy, Vice President
Post Office Box 1779
301 West Townline Road
Janesville, Wisconsin
53547
Application No.:
04030060
I.D. No.:
2O18O8ABG
Applicant’s Designation: BEALECOURT
Date Received: March 24,
2004
Subject: Asphalt Plant Alternate Firing
Date Issued: June 22,
2004
Location:
801 Beale Court, Rockford,
Illinois,
61109
Permit
is hereby granted to the above-designated Permittee to CONSTRUCT
emission source(s)
and/or air pollution control equipment consisting of
the
modification of the existing drum-mix asphalt plant with baghouse to allow
-
the use of
distillate fuel oil
No.
2 and waste oil in the drum mixer/drum
dryer,
as described in the above-referenced application.
This Permit
is
subject to standard conditions attached hereto and the following special
condition(s)
la.
This asphalt plant
is subject
to New Source Performance Standards
(NSPS),
40 CFR 60,
Subparts A and
I.
The Illinois EPA is administering
these standards in Illinois on behalf of the United States EPA under a
delegation agreement.
-
b.
The emissions from the asphalt plant shall not contain particulate
matter
(PM)
in excess
of 0.04 gr/dscf and shall not exhibit 20~opacity
or greater,
pursuant to the NSPS,
40 CFR
60’.92.
-
c.
At all
times the Permittee shall also maintain and operate the asphalt
plant,
including associated air pollution control equipment,
in a
manner consistent with good air pollution control practice for
minimizing emissions,
pursuant to the NSPS,
40 CFR 60.11(d).
2a.
No person shall cause or allow the emission of smoke or other
particulate matter, with an opacity greater than 30 percent,
into the
atmosphere from any emission unit other than those emission units
subject to the requirements of
35
Ill. Adm.
Code 212.122, pursuant to
35
Ill. Adm. Code~212.l23(a), except as allowed by 35
Ill. Adm. Code
2~2.l23(b) and 212.124.
b.
No person shall cause or allow any visible emissions of fugitive
particulate matter from any process,~includingany material handling or
storage activity beyond
the property line of the source except when the
wind speed is in~excessof
25 miles per hour,
pursuant
to’ 35 Ill.
Adm.
Code 212.301 and 212.314.
ROD
R.
BLAGOJEVICH,
GOVERNOR
PRtNTED
o~
RECYCLED
PAPER

¾
—~
Page
2
3.
No person shall cause or allow the emission of sulfur dioxide ,into the
atmosphere from any process emission unit to exceed 2000 ppm, pursuant.
to
35 Ill.
Adm. Code 214.301.
4.
Use of Organic Material.
Pursuant to 35
Ill. Adm. Code 215.301, no
personal shall cause or allow the discharge of more than 8.0 lbs/hour
of organic material into the atmosphere from any emission unit,
except
if no odor nuisance exists this limitation shall only apply to
-‘
photochemically reactive material as defined in 35
Ill. Adm. Code
211.4690.
5a.
Operation of
the drum mixer/drum dryer associated with the asphalt
plant firing distillate fuel oil No.
2 or waste-oil shall not begin
until all associated air pollution control equipment has been
constructed and is operational.
b.
The Permittee shall furnish the Illinois EPA written notification as
follows pursuant to 40 CFR 60.7(a):
i.
A notification of anticipated date of initial start-up at least
5
days
prior to. such date,
ii.
A notification of actual date of initial start-up within 15 days
after such date.
C.
Waste oil-firing of
the
drum mixer/drum dryer is allowed under this
construction permit only for a period not to exceed one calendar week,
for the purposes of preparing for and conducting compliance stack
testing.
If additional time
is required,
the Illinois EPA, Compliance
Section and Field Operations Section must
first be contacted to obtain
approval.
Records shall be kept of the calendar dates and number
of’,•
hours each day the plant
is fired with waste oil until testing is
completed.
If evidence arIses of odor problems, operation with waste
oil-firing must be stopped immediately.
-
-
6a.
The baghouse shall be in operation at all times when the associated
drum mixer/drum dryer is in operation and emitting air contaminants.
b.
The Permittee shall follow good operating practices for the baghouse.,
including periodic inspection,
routine maintenance and prompt repair of
defects.
..
7a.
At the above location,
the Permittee shall not keep,
store,
or utilize
in the affected drum-mix asphalt plant:
i.
Distillate fuel oil
(Grade No.
1 and
2)
with
a sulfur content
greater than the larger of the following two values:
A.
0.28 weight percent, or
-

Page
3
B.
The Wt percent given by the formula:
Maximum Wt percent
sulfur
=
(0.000015) x
(Gross heating value of oil,
Btu/lb).
b.
This permit
is issued based on the combustion waste oil for the drum
mixer/drum dryer.
This use of waste oil
is not allowed to fire the
asphalt tank heaters, boilers,
or any unit that meets the definition of
a fuel combustion emission unit pursuant to 35
Ill.
Adm.
Code 211.2470.
C.
The Illinois EPA shall be allowed to sample all fuels stored at the
above location.
8.
In the event that the.operation of this source r~sultsin an odor
nuisance,
the Permittee shall take appropriate and necessary actions to
minimize odors,
including but not limited to,
changes in raw material
or installation of
controls,
in order to eliminate the nuisance.
9a.
Emissions
and operation of the asphalt plant shall
not exceed the
following limits:
.i.
Asphalt Production Limits:
Asphalt Concrete Production
(Tons/Month)
(Tons/Year)
50,000
-
300,000
ii.
Emissions from Drum
Mixer/Dryer~
Emission Factor
Emissions
Pollutant
(Lb/Ton)
(Tons/Mo)
(Tóns/Yr)
-
0.033
-
0.83
5;0
0.055
1.38
8.3
0.130
3.25
19.5
0.032
-
0.80
4.8
0.058
1.45
8.7
Totals
7.71
46.3
iii.
Emissions from Asphalt Silo Loading and Truck Loadout:
Emission Factor
Emissions
Pollutant
(lb/Ton)
(lb/Mo)
(Ton/Yr)
CO
-
0.0007
35
0.11
PM
0.0007
35
0.11
VOM
,
0.0048
240
0.72
iv.
These limits are based on maximum asphalt production and standard
AP-42 emission factors.
Compliance with annual limits shall be
determined from.a running total
of
12 months of data.
b.
Emissions of hazardous air pollutants
(HAPs)
as listed in Section
112(b)
of the Cl~anAir Act shall be less than
10 tons/year of any
Particulate Matter
(PM)
Nitrogen Oxides
(NOr)
Carbon Monoxide
(CO)
Volatile Organic Material
(VOM)
‘Sulfur Dioxide
(SO2)

Page
4
single HAP or
25 tons/year of any combination of such HAPs.
As
a
result of this condition,
this permit
is issued based on the emissions
of all
HAPs
from this source not triggering Section 112(g)
of the Clean
Air Act.
c.
No person shall cause or threaten or allow the discharge or emission of
any contaminant into the environment in any State so as to cause or
tend to cause air pollution in Illinois,
either alone or in combination
with contaminants from other sources,
or so as to violate regulations:’
or standards adopted by the Illinois Pollution Control Board,
pursuant
to Section
9(a)
of the Illinois Environmental Protection Act.
l0a.
Pursuant to 40 CFR 60.8(a),
within 60 days after achieving the maximum
production rate at which the asphalt plant will be operated, but not
later than 90 days after initial startup,
the particulate matter
concentration in its effluent stream shall be measured by an approved
independent testing service, using waste-oil firing and during
conditions which are representative
of the maximum performance.
During
these tests,
observations to determine opacity of the effluent stream
shall also be conducted.
b.
This testing shall, be conducted and data collected in accordance with
the test methods and procedures specified in 40 CFR 60.8,
60.11 and
60
.
93.
c.
At least 60 days prior to the actual date of testing,
the Permittee
shall submit a written test plan to the Illinois EPA for review and
approval.
This plan shall include as a minimum:
i.
The name
(or other identification)
of the emission unit(s)
to be
tes~edand the name and address of the facility at which they are
located;
ii.
The name and address
of the independent testing service(s)
performing the tests,
with the names of the individuals who may
be performing sampling and analysis and their experience with
similar tests;
iii.
The specific determinations of emissions and/or performance which
are intended to be made,
including the site(s)
in the ductwork or
stack at which sampling will occur;
iv.
The specific conditions under which testing will be performed,
including
a discussion of why these conditions will be
representative of maximum emissions and minimum control
performance,
the values of operating parameters for the emission
unit,
including associated control equipment,
at or within which
compliance is intended to be shown, and the means by which the
operating parameters will
b,e determined;’
.
d.
i.
The Permittee shall provide the Illinois EPA with written
,
notificati~nof testing at least thirty
(30)
days prior to

Page
5
testing to enable the Illinois EPA to have an observer present.
This notification shall include the name of emission unit(s)
to
be tested,
scheduled date and time,
and, contact person with
telephone number.
ii.
If testing is delayed,
the Permittee shall promptly notify the
Illinois EPA by facsimile,
at least
5 days prior to the scheduled
date of testing or immediately,
if the delay occurs in the
5 days
prior to the scheduled date.
This notification shall also
include the new date and time for testing,
if
set, or a separate
notification shall be sent with this information when it
is
set.
e,.
The Permittee shall submit the Test Report for this testing,
accompanied by a cover letter stating whether or not compliance was
shown,
to the Illinois EPA without delay, within 30 days after the
results are compiled,
but no later than sixty
(60)
days after the date
of testing or sampling.
The Test Report shall include
as
a minimum:
i.
General information describing the test,
including the name and
identification of the emission source which was tested, date of
test, names of personnel performing the tests, and Illinois EPA
observers,
if
any;
-.
ii.
A summary of results;
iii’.
Description of test procedures,
including description of sampling
points,
test equipment,
and
test schedule;
iv.
Detailed description of test conditions,
including:
A.
-
Process information,
i.e., process
rate, aggregate type,
fuel type,
and firing rate.
B.
Control equipment information,
i.e.,
equipment condition
and operating parameters during’testing.
v.
Data and calculations,
including copies of all raw data sheets
and records
of laboratory analyses,
sample calculations, and data
on equipment calibration.
lla.
The Permittee shall perform all applicable monitoring for the drum-mix
asphalt plant
as specified in
4,0
CFR
60.13 and 60.674.
b.
Inspections of the drum-mix asphalt plant and control systems equipment
and operations shall be performed as necessary but at least once per week
when the ‘affected drum-mix asphalt plant is in operation to confirm
compliance with the requirements of this permit.
.
l2a.
‘The Permittee shall maintain record~of -the following items for the
drum-mi~casphalt plant to demonstrate compliance with the conditions of
this permit:

Page
6
i.
Asphalt concrete production
(tons/month and tons/year);
-
ii.
Waste oil shipments,
usage,
sulfur content,
and ash content
(gallons/month,
gallons/year,
weight,
weight); and
iii.
Dates of operation and hours of operation with waste oil-firing
(calendar
days,
hours/day).
iv.
Records
addressing
use
of
good
operating
practices
for
the
baghouse:
A.
Operating logs for the drum-mix asphalt plant- dryer
baghouse, including operating data
(pressure drop or stack
condition),
daily upon startup;
B.
Records for periodic inspection of
th’e baghouse. with date,
individual performing the
inspection,
and nature of
inspection; and
C.
Records for prompt repair of defects, with identification
and description of defect,
effect on emissions,
date
identif~ied, date repaired,
and nature of repair.
v.
Incidents of malfunction, with date, duration,
description,
probable cause,
and corrective actions, pursuant to 40 CFR
60.7(b),
and
vi.
Monthly and aggregate annual CO.
NOR,
PM,
SO2,
and VOM emissions
from the drum-mix asphalt plant shall be maintained,
based on
asphalt production and the applicable emission factors, with
supporting calculations.
.
-
b.
All records and logs required by this permit shall be retained at
a
readily accessible location at the source for at least three years from
the date of entry and shall be made available for inspection and
copying by the Illinois EPA upon request.
Any
records retained in an
electronic format
(e.g.,
computer)
shall be capable of being retrieved
and printed on paper during normal source office hours so as to be able
to respond to an Illinois EPA request for records during the course of
a source inspection.
l3a.
The Permittee shall promptly notify the Illinois
EPA,
Compliance
Section,
of deviations of the drum-mix asphalt plant with the permit
requirements as follows.
Reports
shall describe the probable cause of
such deviations, and any corrective actions or preventive measures
taken:
-
i.
Emissions of CO. NO~, PM,
SO2 and/or VOM,
in excess of the
limit specified in Condition
9 within 30 days of a record
showing such an occurrence.

Page
7
ii.
Continued operation of the drum-mix asphalt plant with a
defect in
a
baghouse that may result, in emissions
of
particulate matter in excess of limits in Conditions 1(b),
2,
or
4(a) within 30 days of such an occurrence.
iii.
The use of distillate fuel oil with a sulfur content in
excess of the limit specified in Condition 7(a)
with the
length of time this fuel was used and the effect on
emissions of SO2 within 30 days of this violation being
-
detected.
.
b.
The Permittee shall submit
all applicable reports for the drum-mix
asphalt plant as
specified in 40 CFR 60.7 and 60.19.
c.
Two
(2)
copies of required reports and notifications concerning
equipment operation or repairs,
performance testing or a continuous
monitoring system shall be sent
to:
Illinois Environmental Protection Agency
Division of Air Pollution Control
Compliance Section
(4f40)
P.O. Box l927~6
Springfield,
Illinois
62794-9276
and one
(1)
copy shall be sent to the Illinois EPA’s regional office at
the following address unless otherwise indicated:
Illinois Environmental Protection Agency
Division of Air Pollution Control
5415 North University
Peoria,
Illinois
61614
,
-
14.
A construction permit covers construction activity taking place on or
after the date
of issuance of the permit.
Even though the issuance of
this permit indicates that the Illinois EPA has found that the
-
application for the subject equipment met
35
Ill. Adm. Code 201.155,
the standards for issuance of a construction permit,
this permit does
not cover and in no way condones or approves any construction of the
subject emission sources or air pollution control ec~iipmentwhich took
place before the date of issuance
of this permit.
The OPERATING permit application is DENIED because the Illinois Environmental
Protection Act,
Section
9, and 35
Ill. Adm. Code 201.160 might be violated.
Pursuant to Section 201.160,
an operating permit’rnay not be issued until the
equipment has been constructed or modified in accordance with applicable,
conditions in this construction permit.
The Illinois EPA suggests that you
reapply for the operating permit after construction and testing
are completed
in accordance with the construction permit.
-
It should be ‘noted that this ‘permit does not authorize the aáceptance of waste.
The appropriate permit tmust be obtained from the Bureau of Land before waste

Page 8
can be accepted.
If the used oil is not
“on-spec” and not burned in a unit for
energy recovery as allowed by 35
Ill. Adm.
Code 739.161,
the used oil will be
considered a solid waste and not
a fuel.
This makes the used oil subject to
the manifest requirements of
35 Ill.
Adm.
Code 809 and the facility subject to
the permitting requirements of
35
Ill.
Adm.
Code 807,
as
a solid waste
management
site.
Furthermore, the used oil must provide surplus energy beyond
that necessary to sustain combustion to be considered a fuel and not a waste.
If you have any questions on this permit, please call Jim Kallmeyer
at
217/782-2113.
Donald E. Sutton,
P.E.
Manager,
Permit Section
Division of~ir Pollution Control
DES TDK:~j
COPY
cc:
Illinois
EPA,
FOS
Region
2
Original Signed by
Donald
E.
Sutton,
P.E.

CALCULJ~TION
SHEET
Facility:
Rock Road Companies,
Inc.
ID
201808ABG
-
Anal.
Eng.
JDK
Date 6-18-04
PN
04030060
Rev.
Eng.
Date
Date ReC.
3-24-04
This
is an application for a
JOINT
from an asphalt plant facility
located
an
attainment
area
for
all pollutants,
which holds a FESOP
(72110724)
for two asphalt plants
(one n.-gas,
one fuel oil-fired).
VN A-2003-00330 was issued 12-12-03.
The
request
‘is
to
add
alternate
FO*2
and
waste
oil-firing
to
the
plant
currently permitted for natural gas-firing only.
Actual emissions,
using AP-42 waste oil-firing,
emission factors:
PM
=
0.033 VT x 300,000 T/yr x T/2000 #
=
5.0 T/yr
NOX
=
0.055
x
150
=
8.3 T/yr
--
Co=0.l3xlSO=19.ST/yr
VOM= 0.032x150=4.8T/yr
502
=
0.058 x 150
=
8.7 T/yr
Total
=
46.3 T/yr
Fuel
oil
#2/waste
oil
tanks
are
exempt
per
~5
IAC
201.146
(n).
I recommend a CONSTRUCTION GRANT-OPERATE DENY
permit be issued, with
the requirement to stack test using waste oil before incorporating into
the
existing-
FESOP.
Permit
condition
will restrict -waste oil use to one
week maximum to allow for testing only.
NOTES:
1.
Facility was discovered by. FOS
(Tom Walsh)
to be operating with
waste oil without proper permitting.
VN resulted requiring
immediate stop to waste oil-firing. Site is next to a medical
packaging facility which complained of emissions. Numerous
citizen complaints re odors
(see I.D.
file for details)
.
-
2.
CROPA
form and copy of application was sent 6-8-04 to Joyce
Munie,
BOL/LPC.
Copy
of application was sent to Mr.
K.
Gadi,
at his request.
3.
The FESOP (which was opened’ originally with this application)
will be revised to remove the fuel oil-fired plant,
which’
appl,icant claims’has not existed at this site for years.
Further,
FESOP will be revised to add omitted crushing equipment
(1 screen
and
6 conveyo~s) and two natural gas-fired tank heaters.

COMPLETENESS
REViEW WORKSHEET
L
FOR CONSTRUCTION PERMIT FEES
-
-
-
FACILITY:
~—
0 ~
(~
?~bC~~
Z~LJ
~
ID
NO.:
Z.c’I
~
.A5~
APPLICATION NO.:
~
O3
OO~’~)
DATE
REGD:
2_3,4,g_4-
ANALYST.-J~.~
IDENTIFICATION
OF
E~W
--
‘~
~
NUMBER (CIRCLE)~ 2
3
4
5
6
7
‘8
-
~
INfl’LA~L
COMPLETENESS
RE~/lEW
0
SUPPLEMENTAL SUBMITI’AL (DATE):
I
I
-
0
OTHER TRIGGER (DESCRIBE):
——
—~
——
-
-
TYPEOFSOURCE
-
(~,
SYNTHETIC
MINOR
0
MPJOR
HAVE FESOP?
~
YES
0
NO
o
INCOMPLETE (DESCRIBE):
.
~
‘APPLICATION
COMPLETE
.
‘ACTIONTO BET~EN
.
.
~‘
o
CALL
0
REQUEST ADDITIONAL
INFORMATION
0
REJECT
‘1-”
0
DENY
,
ACTION COMPLETED:
I
I
DAr:
.
.
-
o
INADEQUATE
0
UNCERTAIN
.
.
CORRECT
0
OVERPAID (DESCRIBE):
.
ACTION TO BE TAKEN
o
CONTINUE WITH TECHNICAL
REViEW
o
REQUEST TECHNICAL INFO (SEE
ABOVE)
o
REQUEST TECHNICAL INFO & UPDATED
FEE INFO (SEE
ABOVE)
o
BILL & CONTINUE
WITH
TECHNICAL REViEW
o
BILL & NO
TECHNICAL REVIEW
(EXPLAIN):
BILL AMOUNT
REASON
AMOUNT
I.
$
2.
3.~
-
$
TOTAL~
$
BILL DATE:
I
I
-
~DAr:
ANALYST:
‘~J7)
~
DATE:
~Q~i23,C~
COMMENTS:
‘~Z-
(~Z~
A&-O
~
( F’i
I
&M
~
1QC.
C
REVIEW:
~
DATE:
~IV3IV.!!1
COMMENTS:
Aj
r~e 31)
(~‘~
‘:
NOTES:
~
~
1~
‘-~
‘-~
~-
~‘~‘~-
f/g-~,J6-
c.~TW
/&U~_7~PI~E
fc~i~s
Ic
To
E.4.JA5L
P11~TA?~’
~—‘
1 of 2

CIRCLE THE START DATE
SQUARE THE STOP DATE
DATE FINAL ACTION
MUST BE TAKEN
BY:
(tobe completed
after oavmentreceived~
INITIAL START DATE
DAYS ALLOWED 90/180
6
7
8
9
10
START__________
STOP__________
DOWN PERIOD_________
DAYS REMAINING_________
START__________
DOWN PERIOD_________
16
17
18
19
20
STOP__________
DAYS REMAINING_________
26
27
28
29
30
START__________
STOP____________
DOWN PERIOD_________
DAYS
REMAINING
36
37
38
39
40
START__________
STOP___________
DOWN PERIOD_________
DAYS REMAINING__________
46
47
48
49
50
START__________
STOP___________
DOWN PERIOD_________
DAYS
REMAINING__________
56
57
58
59
60
START__________
STOP___________
DOWN PERIOD_________
DAYS
REMAINING__________
66
67
68
69
70
START__________
STOP___________
DOWN PERIOD_________
DAYS REMAINING__________
76
77
78
79
80
START__________
STOP___________
DOWN PERIOD_________
DAYS REMAINING__________
86
87
88
89
90
START_________
STOP___________
-
DOWN
PERIOD
DAYS
REMAINING__________
96
97
98
99
100
START__________
STOP___________
DOWN PERIOD_________
DAYS
REMAINING__________
106
107
108
109
.110
STOP
START__________
,
DOWN PERIOD_________
DAYS REMAINING
,
116
117
118
119
120
STOP_-
START__________
DOWN PERIOD_________
DAYS REMAINING__________
126
127
128
129
130
START__________
STOP___________
DOWN PERIOD_________
DAYS REMAINING
136
137
138
139
140
START__________
STOP___________
DOWN PERIOD_________
DAYS REMAINING
START__‘
DOWN PERIOD_________
146
147’
148
149
150
STOP__________
DAYS REMAINING
156
157.
158
159
160
START__________
STOP___________
DOWN PERIOD_________
DAYS REMAINING__________
166
167
168
169
170
START
STOP____________
DOWN PERIOD________
DAYS REMAINING
i
176
177
178
179
180
START__________
DOWN PERIOD_________
2of2
-

t1~Y—28~2OØ4
.
-
RaL
I ~\;3
PEflDOt,S
JACOBUS
ENERGY, INC~
-
-
‘-
-‘
3715
Lexington Avenue
Madison,
WI
53714
608-241-3883
800-822-9608
PrnOct$~d~cizIan0ita
$~st
J.c&nP.tr.1.u~
ProOc*s
Jsc*js
Pstr~
Pr~ètt;
I’ suvplyng
t~
f~k~4~
u~lyz~s
1*
you u
) us.d ~i fI~
btr.r
.s~ct
IU’A
rguIi~ia~s
40
CFR P&n 268
a,4 othii
~,idu~
,~i,
r.q*u~*i4g.
-
•$4~Ii
1411203
?~p4~t
a
-
c.whPA?~pw~~
-
~p~tnaU.~U~O7I
-
£~&p1i
-
‘010$
1.3
0$lIi
1sppv
1.7
100P?I4a~à~u~
1S.1’
210
0312S
40~
?P14 ~
123
‘EPA IO~0SI
M~WWI.
01$
07$1
-
i_u
0412
-
‘tcu
T~A2~IM1~
-
EPAIOOIIlt.iU
~
1,11.
-
~wn~
Uz~
~ coi~thI~
ie~s
thu 1,000 P?M of ~tsI
Mi1~
Ii
prwx’sd
hszitdow.
i,*u
ribu11~
r21~yIis
13 petfm*d io
~*
thvswi’s
kazv*~
cou~t~Ms
~
EPA
r~Uo~
40CFL4O(Cp.a~bprtD.
Ii.
evtøy thit thu W~m*ti.n
c~ttainid
twã~
is ~wmd cv~ict
to
I~*
~E
of o~
knowW*,
~
.
-
-
~‘
~i4l*~.dt
I$bctslmq
tu~in~.
fiws cm bi
of t~Thv
isàtmnet,
phua ci4uua~
1’800482-383S
-
-
Qutc~fiuhHeating
&
CoolI~
Services
-
Quidc
Fuet
Ree’
Servlce~.
Jacobus
Environmental
Seivicvs
,

__
VI
v.P.
,.~
JACOBUS
ENERGY,
INC.
3715 Let
Avenue
-
-
Madi~,
WI
53714
608.241.3883
800-822.9608
Pra4~cI
Speci
Icgtlomz Data
Shut
JICObQI
Petroleum
Pioducts
~leeobua
Peuaisir~
Pr~d~tt~
Ia
aupp1yu~the
fo6eMn~
waty~z
to
you as mused
elI fuel burner
-
sub~eet
to E1~A
r
lmtio~i
40 CFR Pan 266, and oth& Indivi~uaI~IoIe
roqu~e1T~al3.
T*21~atI
10j29f2003
tthurtcjlEPA
Prrnrty
SflcafiaaUsidOlI
,
.
&,ie~y~ts
.
Test
?OiIwd
At,~c
,
EPPMm,iVs~
CD.I
-
10101
-
2P?Vmwes~e
g.fl
ioias
10rPM
-
0010$
Lied
100 ?PMIWII~*gI
10100
-
vlmPat
14otmF.ffgr~e
03121
TititN.lelMs
4000
P1’II
.q~im.
P4 5C50I~05f
0129
API irivity
,
hA
01200
0412
-
-
I~1A
1~7,B22
0240
PtJg
TSCA
ri~ilsed
-
1.0
EPA
10W191.045
$3U1100F
rue
-
L
Used o1~coi,tgttin~n~rethen 1,000
P?PA of tot~t
Haloguna is
pra*un~d
bsrurdoui, unless
mbuttat
;nMyui
Is per+onr~i
to prm
thur,
sit
no
b.zirdou~
~osThuvnts
per
EPA
,iiv~adons
40 Cffi
26&40
(C~
arid
Subpvl 0.
-
Wi certify that tis
oforn-atfun conteirad hum is uui
end corrlct to its
bust ofsur knowledge
baud
-
~
~nreb~t~ry
tuth~.
if weep Os
a?
Ius1J~r
utistencu,
jisua
eafl vs
ii 1.e00-~82.3835.
H
Steve
Aueck&
Vice
rus~dint
Qckfl~h
Hiaung
&
Ccx,Ling
Service;
.
Qutck
Fuet.Fleet Setvice~
-
Jacobus E,wironrnent~t1
Services
TOTAL
P.~3
TOTAL
P.07

I~’f—29--2Oe4
09:46
t.~SROLL It’*3
I’Ec1DOWS
URS
-
Facsimile
To:
Jim
Kalimayer
Finn:
~EPA
FaairnHe:
~17)
524-5023
From:
Eric
MeMn
-
Date:
5/28/04
-
Pagelof:
7
Updated
information for
Rook Road
asphalt
plan~’Slto
ID:
OO7005ABX and
Site
ID:
Subject
201
SOBABG
Mes~ge:
Jim,
See
the
attached
pages
for
Rock
Road’s
responses to your questions
regarding
the permit
applications for the two sites referenced in
the Subject
line.
Please
call
me at (847)
545-7564 If
you have further questions
-
-
Eric Melvin
URS
Corporation
hAY
2
co~mErrnALrry
~OTZ~
I.JRS CorpOra~on
~
~
~mi~
Ia trucodod solely tar the
One Contmenesl Towers
~
~
of this
t~nsmle~Ion.
Yr
youh~o
zecelved this
(a*
In
~ror,
1701
Golf Road,
S~ite
1000
pI~ natiy c~e
~enaei~
inmc~tiatc1ybyalq~hone.I!
you are no the
Rotting
Meedow~.
WInds 60008
Intended seciplenc, ptc~c
be ad~ed
that dir,en~neñon.
diMbude~.
or
Tot:
847-220-0707
eopyin~
of
the Infonoatlon cont.iricd in
this 1~xi~
strictly prohibited.
Fex847-220-~1116
-
www.uTsoorp.com

l1rn’—~-2eg4
09:46
LI~SRCLL.I l—E
~E~Dot~
Rockfoxd
Plant
Xnformztion
I.
Two tankheaters.
a.
Fuel: liquid propane
b.
rithig rates:
1.26 MMBu and
1 MMBtu
2.
MSDS forNo.3
Special:
see attached spec sheet
3.
TAC storage tanks contain asphalt emulsion.
4.
Number ofscreens for crusher:
1
5.
Numberof conveyors for crusher: 6
I.
A
‘tions/dcletions to list ofequipment:
a.
dd Five 30,000 Gallon Liquid Asphal
anks
b.
te Five
25,000
Gallon Liquid
halt Tanks
c.
Delete
0,000 gallon Liquid As
alt Tank
d.
Add One
6
lip diesel-fired
enerator
e.
Add One 100
die.wl-
generator
f.
Add One 127 lip
fired generator
g.
Add One235 lip d
-fired
generator
2.
Changes to emission c
ulatio
.
See revised spreadsheettables.
a.
‘Change
al
maximum
halt
production
rate
for
waste
oil-fired
plant
from
640,000
Y to 300,000
TPY
(
Table
5).
b.
Chan
monthly
maximum asphalt
reduction
rate
for waste
oil-fired
plant
from’
1
,000 TPM to
87,500
TPM
(see
Table
.
c.
or changes to emission calculations for the
sel
generators,
see Table
6.
For changes to plantwide emissions, see Table
8.

STATE
OF
ILLINOIS
ENVIRONMENTAL
PROTECTION AGENCY
DIVISION OF AIR POLLUTION CONTROL
P. 0.
BOX
19506
SPRINGFIELD,
ILLINOIS
62794-9506
STANDARD CONDITIONS FOR CONSTRUCTION/DEVELOPMENT PERMITS
ISSUED BY
THE
ILLINOIS ENVIRONMENTAL PROTECTION AGENCY
July
1, 1985
The Illinois Environmental
Protection Act (Illinois Revised Statutes,
Chapter
111-1/2,
Section
1039)
authorizes
the
Environmental Protection Agency to impose conditions on permits
which
it issues.
The following conditions are applicable unless susperseded by special condition(s).
1.
Unless this permit has been extended or it has been voided by a newly issued permit, this permit will expire one
year from the date of issuance, unless a continuous program of construction or development on this project has
started by such time.
2.
The construction or development covered by this permit shall be done in compliance with applicable provisions of
the Illinois Environmental Protection Act and Regulations adopted by the Illinois Pollution Control Board.
3.
There
shall
be no deviations fromthe approved plans and specifications unless awritten requestfor modification,
along with plans
and specifications
as required, shall
have been
submitted
to the
Agency
and a supplemental
written
permit
issued.
4.
The
permittee
shall
allow
any
duly
authorized
agent
of the
Agency
upon
the
presentation
of credentials,
at
reasonable
times:
a.
to enter
the permittee’s property where actual or potential
effluent, emission or noise
sources are located or
‘where any activity
is
to be conducted pursuant
to this permit,
b.
to
have access to and to copy any records required
to be kept under the
terms
and
conditions
of’this
permit,
c.
to inspect, including during
any hours of operation of equipment
constructed
or operated under this permit,
such equipment and any equipment required
to be kept, used, operated, calibrated and maintained under
this
permit,
d.
to obtain
and remove samples
of any
discharge or emissions
of pollutants,
and
e.
to enter and
utilize any photographic,
recording, testing,
monitoring
or other equipment for the
purpose of
preserving,
testing,
monitoring, or recording any activity,
discharge, or emission authorized
by this
permit.
5.
The issuance of this permit:
a.
shall
not
be
considered
as
in
any
manner
affecting
the
title
of
the
premises
upon
which
the
permitted
facilities
are
to be
located,
b.
does not release the perinittee from any liability for damage to person or property caused by or resulting
from
the construction,
maintenance,
or operation of the
proposed facilities,
c.
does not release the permittee
from compliance with other applicable
statutes
and regulations of the United
States,
of the State
of Illinois, or with applicable
local
laws, ordinances
and
regulations,
d.
does
not take into
consideration
or attest
to the structural
stability
of any units
or parts
of the project,
and
IL 532—0226
APC 166
Rev.
5/99
Printedon Recycled Paper
090-005

e.
in no manner implies or suggests that the Agency
(or its officers, agents or employees) assumes any liability,
directly
or
indirectly,
for
any
loss
due to
damage, installation,
maintenance,
or operation
of the
proposed
equipment
or facility.
6.
a.
Unless a joint
construction/operation
permit has been issued,
a permit for operation shall be obtained from
the Agency
before the equipment covered
by this permit
is placed into operation.
b.
For purposes
of shakedown and testing,
unless
otherwise specified
by a special permit
ôondition, the equip-
ment
covered under
this
permit may be operated
for a period not
to exceed thirty
(30)
days.
7.
The Agencymay
file a complaint
with the Board
for modification,
suspension or revocation
of a permit:
a.
upon discovery that the permit application contained misrepresentations,
misinformation or false statements
or that
all relevant
facts were not disclosed, or
b.
upon
finding that
any standard
or special conditions
have been violated, or
c.
upon any violations of the Environmental Protection
Act or any regulation effective thereunder as a result of
the
construction
or development authorized
by this permit.

Tabl.5
Pat.ntTaf
Em~seLons
from
Wait.OIL.Flred Asphift
Plant
Flrfng
No.2 Fail OH
or
Wi*t. OH
4526
han.Road
Rock
Roid
Compintes, Inc.
Beidders, lithiols
?MIPIA1,
Emle*i~
re,te~
~Maø)
Mo~y
~oà
f~rns~ao)
PW’~4,.
Mnial
£w0ss~o,i
(Ioni~~.mI)
COr
~
Em~c~t
Mot4hIv
Tw~o,~
E~uijor~.
LMo~
(1.n~ii~o)
.co;’
.
r
~miiu1
s
(torpu~và,)
HOR.
~
Ficjcq~
(l~)
ñ0~.
Mc
~in1Mlo!tI
(Ieawliqo)
NO~
Aaww~
£rM
~.i.lysà1
~Mon)
.50,
Mänthly
~
oiáh~e)
SOj
Mn~il
!rW..Lce
(~ons~’piee~
YQM
SfItW&
,acI~~
~on).
you
U5I~
u~o,s
(IonaM,o~
vo~
A~p~l
~
(wnWyw)
o.ZAie~OH~5
Ø.l~3~
-IA
6.0
013
&7
19.5
0.065
24
83
03
I.?
.
~O02
t.4
4.5
0~’~
01)33
14
5.0
0.13
5.7
19.5
04)55
24
tS
,
0.066
2.5
-
8.1
(L0~
IA
4.6
U—
d~4a.~p~ I1~~
3PI~OO
(i)AP.&L EWe E~e.O,atw11.1
14c1 ~k Aapt~
P~si~f~
tLI-5.
(bP.42,EThtdb~4ct.~ar
11.t ~MkAI~~
f~
11.1-1.
H$
~
1~. 11.54.
$)Wu~~~ki.,,seeI1..
I~gddC(
B~i*.~
r.s~I ~
IK.~i*l~.
Eu,~KS
cE~s: ~
ke~P~U..t~
~i
K
Il~SOOthr.~ui
.1.I~S
b~n—24~O.l~IQ
£fl~cM
~
~‘$irP~l~U,,
-
O.O~
b~nI
~USO~f
s
210b’bKe
50.1
~i,
!ffi~JP*10qe.
Frcm,~.
West. oi.Pbil
A.olie(t
Vt
-
-‘3
-c
‘—I

(1)0.,
i.I~6
tip *eul4bidg.n.mto~
and one
are
tip
dI..Wwed
9.n,rltoE~
(2) On. 100 tip dUeHted gesu,~cr.
on. 127 tip
iiesel4iedpenirahel, isido~.
235 hp ePeadlied 9n.eaiot.
(3) AP-4Z FIIOe E~on,
Lame Staflonsay Dind andAl S~alonaiy
thNI Iu.l
En~rwa,
Chej~sr
3.4,FeU.
3.4~1.
(4) Based we each9enels10s~OpemIke9aw.jthnem ci
1000
eow
pa
peer.
(5)
AP4Z
Fflth Etaton. GeecaisMd DIsseI*~du*W
En~ne.,
Ch.ptev 3.3, Tab’e3.2-1.
(6)
Rued we each ~enaiMot
opere&’g annesknu*ci
1000 ticiars per yest.
(7) S0~
betad on
04
siAu
onntsnt
bywd~hl
ki kaeI.
Table 6
Potential Emissions
from
Five
Diesel-Fired
Gener~to.s
4525 irene Road
Rock Road Companlee, Inc.
ReMdere,
illinois
POWER
EMISSION
FACTORS00
Generators
800
hp’~
,
-
-
-
Generators
.~
600
hp~
EMISSION
RAYES1’~
POWER
EMISSION
FACTORS1~
EMISSiON RATES~
POLUJTA,NT
hp
(Lkip-hr)t1~
(Ibihr)
(tonst)ew)
lip
(~Thp-hr)
QMw)
(ton./~~ar)
(tonsfyear)
SO,
1862
3.2E.O5
0.1
0.1
462
0.002
0.9
-
1.4
1,5
-
NO,,
1802
,
0.02
44.7
44.7
462
0.03
14.3
-
21.5
60.2
P~IPU50
1862
0.0007
1.3
1.3
462
0.0022
1.0
1.5
2.8
CO
1662
0.0055
10.2
10.2
462
-
0.0087
3.1
4.6
14.9
VOM
18.62
-
0.001
1.2
1.2
-
462
0.002
1.1
1.7
2.9
TOTAL
y
-h
-I
Em1ss~ons
E8tIma~es
-
Ireiie
(Diesel Goneratci)
5~8/2004

!~Y282~O4
e9:
4?
IRS
ROLL
It~13
PE~DO(LS
Tab~e8
Summary Of Plentw~de.Emisslons
for Drum94ix Aspliaft
Plant
4525
irene
Road
Rock
Road
Companies, Inc
BeMdere, Illinois

/b~//~//r~
-7
~
UR~..
-
March 23, 2004
-
Mr.
Jim Ross
-
illinois Environmental Protection Agency
Division ofAir Pollution Control
Permit
Section
1021
North GrandAvenue, East
-
Springfield,
illinois
62702
DearMr.
Ross:
-
.
On behalfofRock Road Companies, Inc., URS encloses two copies
of a
request
to
amend
a federally enforceable state operating permit (FESOP) for an asphalt manufacturing
plant
located
at
801
Beale
Court
in
Rockford,
illinois
(Site
I.D~No.
is
201’8O8ABG).
The
enclosed includes all applicable illinois air
permit
application forms.
Ifyou have any
questions concerning
this application, please call me at (847) 228-0707.
Sincerely
-
-
URS Corporation
EricMelvin
Air Services Project Manager
Enclosure:
-
Cc: Steve Kennedy
-
-
-
MAR24
2004
a
~
-
DAPC
-
URS
Corporation
One ContinentalTowers
1701 Golf
Road,
Suite 1000
Rolling
Meadows,
IL 60008
Tel: 847.228.0707
-
~
~47
~
111
~

APPLICATION FOR PERMIT
~AI
~
CONSTRUCT
~
OPERATE
Amendment to
existing opera
NAME
OF EQUIPMENT TO BE
CONSTRUCTED OR OPERATED
Beale Court
Asphalt
Plant
ting permit
(B)
ID. NO.
PERMIT
NO.
-
DATE
FORAGENCY USE ONLY
~i1/
?~3
~4A9~
~
~/~4/t~7ff/
la
NAME OF OWNER:
Rock
Road Companies,
Inc.
lb.
STREET
ADDRESS OF
OWNER:
301
West To~nIine
Road
1
C.
id
CITY OF OWNER:
Janesville
STATE OF OWNER:
Wisconsin
le.
ZIP CODE:
53547
2a.
NAME OF OPERATOR:
Rock Road
Companies, Inc.
2b.
STREET ADDRESS OF OPERATOR:
301
West
Townllne
Road
2c.
2d.
CITY
OF OPERATOR:
Janesville
STATE OF OPERATOR:
Wisconsin
2e.
ZIP
CODE:
53547
I
3a.
NAME OF CORPORATE DIVISION OR
PLANT:
Beale Court Asphalt Plant
3c.
CITY
OF EMISSION SOURCE:
3d.
LOG
ATED WITHI N
CITY
Rockford
LIMITS:
YES ~
NO
3b.
STREET ADDRESS OF EMISSION SOURCE:
801
Beale Court
3e.
TOWNSHIP:
3f.
COUNTY:
3g.
ZIP CODE:
Rockford
Boone
61109
4.
ALL CORRESPONDENCE TO:
(liTLE AND/OR NAME OF INDIVIDUAL)
Steve Kennedy
..
6.
AUut-tt~S
FO R
~utu~~t:
(CHECK ONLY ONE)
OWNER
0
OPERATOR
D
EMISSION
SOURCE
5.
YOUR
DESIGNATION FORTHIS APPLICATION:
(C)
-Be a
I
e C our
7.
WHO IS THE PERMIT APPLICANT?
OWNER
0
OPERATOR
STATE OF ILLINOIS
ENVIRONMENTAL PROTECTION AGENCY
DIVISION OF AIR POLLUTION CONTROL
PERMIT SECTION
P.O.
BOX
19506
SPRINGFIELD,
ILLINOIS 62794-9506
This Agency is authonzed to require andyou
must disclose this information under415
ILCS 5/39.
Failure to do so could
result in
the
application being
denied and penalties
under4l5 ILCS 5 et seq.
It is not
necessary
to use this fosm in
providing
this information.
This form has been
approved
by the
forms
management center.
TYPED
OR P~RI~ED
NAME OF SIGNER
DATE
8.
THE
UNDERSIGNED HEREBY MAKES APPLICATION
FOR A PERMIT AND CERTIFIES THAT THE STATEMENTS CONTAINED HEREIN
ARE TRUEAND CORRECT, AND FURTHERCERTIFIES
THAT
ALL PREVIOUSLY SUBMITI
QF3M~TIQt’i-f3~FERENCED
IN THIS
APPLICATION
REMAINS TRUE, CORRECT AND CURRENT.
BY
AFFIXING HIS/HER SIG~
~-HE~t~ffIE~J.ftJDERSIGNED
FURTHER
CERTIFIES THAT HE/SHE IS AUTHORIZED TO EXECUTE THIS APPLICATION.
~IAR
2 ~
SIGNATURE
~
~
;-‘~-j~
DATE
TYPED OR
PRINTED NAME OF SIGNER
TITLE OF ~IGNER
TITLE OF SIGNER
(A)
THISFORM ISTOPROVIDETHE ILLINOIS EPAWITHGENERAL INFORMATIONABOUT THE EQUIPMENTTOBECONSTRUCTEDOR
OPERATED. THIS FORM
MAY
BE USEDTOREQUESTACONSTRUCTIONPERMIT,ANOPERATING PERMIT.ORAJOINT
CONSTRUCTION AND
OPERATING
PERMIT.
(B)
ENTER THE GENERIC NAME OF THE
EQUIPMENT TO BE CONSTRUCTED OR OPERATED.
THIS NAME WILL APPEAR ON THE
PERMIT
WHICH
MAY
BE ISSUED
PURSUANT TO THIS APPLICATION.
THIS FORM MUST BE ACCOMPANIED BY OTHER APPLICABLE
FORMS
AND
INFORMATION.
-
(C)
PROVIDE A DESIGNATION
IN ITEM 5 ABOVE WHICH YOU WOULD LIKE
THE ILLINOIS EPA TO USE
FOR IDENTIFICATION OF YOUR
EQUIPMENT. YOUR DESIGNATION WILL BE
REFERENCED IN CORRESPONDENCE
FROM THIS AGENCY RELATIVE TO THIS
APPLICATION.
YOUR DESIGNATION
MUST NOT EXCEED TEN
(10) CHARACTERS.
(OPTIONAL)
(0)
THIS APPLICATION MUST BE
SIGNED IN ACCORDANCE WITH 35 ILL. ADM. CODE
201.154
OR 201.159 WHICH STATES: MALL
APPLICATIONS AND SUPPLEMENTS THERETO SHALL BE SIGNED BY THE OWNER AND OPERATOR
OF THE EMISSION SOURCE OR
AIR POLLUTION
CONTROL EQUIPMENT. OR THEIR AUTHORIZED AGENT, AND SHALL BE ACCOMPANIED BY EVIDENCE OF
AUTHORITY TO SIGN THE APPLICATIQN.~
IF THE OWNER OR OPERATOR IS A
CORPORATION, SUCH CORPORATION MUST HAVE ON FILE WITH THE
ILLINOIS EPA A CERTIFIED
COPY OF A RESOLUTION OF THE CORPORATION’S
BOARDOF DIRECTORS AUTHORIZING THE PERSONS SIGNING THIS
APPLICATION TO CAUSE OR ALLOW THE
CONSTRUCTION OR OPERATION OF
THE
EQUIPMENT TO BE COVERED
BY THE PERMIT.
IL
532-0238
ADr~
fln~.
Printed
on
Recycled
Paper
PAGE
1
OF 2

B~LLINGINFORMATION
10.
CONTACT PERSON FOR APPLICATION:
Steve
Kennedy
9a.
COMPANY NAME:
Rock Road Companies,
Inc.
11.
CONTACT
PERSON’S TELEPHONENUMBER:
(608)
752-8922’
9b.
STREET
ADDRESS:
301
West Townline Road
12.
CONTACT PERSONS
FACSIMILE NUMBER:
(608)
365-8146
9c.
CITY:
Janesville
13.
FEDERAL
EMPLOYER IDENTIFICATION
NUMBER (FEIN)
9d.
STATE:
9f.
BILLING CONTACT PERSON:
WI
Steve
Kennedy
14.
PRIMARY STANDARD INDUSTRIAL CLASSIFICATION (SIC) CATEGORY:
Asphalt
Manufacturing
9e.
ZIP
CODE:
9g.
CONTACT TELEPHONE NO.:
53547
(608) 752-8922
15.
PRIMARY SIC
NUMBER:
16. TAXPAYER
IDENTIFICATION
NUMBER (TIN):
2951
17.
DOES THE APPLICATION CONTAIN A PLOT PLAN/MAP:
DYES
ZNO
IF THE PLOT PLAN/MAP HAS
PREVIOUSLY
BEEN
SUBMITTED, SPECIFY:
I.D.NO.:
201808ABG
APPLICATIONNUMBER
72110724
IS THE APPROXIMATE SIZE OF APPLICANT’S
PREMISES LESS THAN
1
ACRE?
YES
0
NO
IF “NOw,
SPECIFY
ACRES
18.
DOES THE APPLICATION
CONTAIN A PROCESS
FLOW DIAGRAM(S) THAT ACCURATELY AND
CLEARLY REPRESENTS CURRENT
PRACTICE.
0
YES
Z
NO
19.
IS THE EMISSION UNIT COVERED BY THIS APPLICATION
ALREADY CONSTRUCTED?
~
YES
0
NO
IF “YES”.
PROVIDE THE DATE CONSTRUCTION WAS COMPLETED:
20.
IF THIS APPLICATION INCORPORATES
BY REFERENCE A PREVIOUSLY GRANTED PERMIT(S). HAS FORM APC-210,
DATA AND
INFORMATION-INCORPORATION
BY REFERENCE”
BEEN SUBMITTED?
~
YES
0
NO
~_
~
21.
DOES THE STARTUP OF AN EMISSION UNIT COVERED BY THIS APPLICATION PRODUCE AIR CONTAMINANT EMISSIONS
IN
EXCESS OF APPLICABLE STANDARDS?
DYES
ZNO
IF “YES”. HAS FORM APC-203,
“OPERATION DURING
STARTUP” BEEN COMPLETED FOR THIS UNIT?
DYES
DN0
0
~
~
~
22.
DOES THIS APPLICATION
REQUEST PERMISSION TO OPERATE AN EMISSION
UNIT DURING MALFUNCTIONS OR
BREAKDOWNS?
DYES
~NO
IF “YES”. HAS FORM APC-204. “OPERATION
DURING MALFUNCTION AND BREAKDOWN” BEEN COMPLETED FOR THIS UNIT?
DYES
DNO
-
-
0
~
IL
-
~,
~
23.
IS AN EMISSION UNITCOVERED
BY THIS APPLICATION SUBJECT TO A FUTURE COMPLIANCE DATE?
DYES
~NO
IF “YES”. HAS FORM APC-202, “COMPLIANCE
PROGRAM
& PROJECT COMPLETION SCHEDULE”
BEEN
COMPLETED
FOR ThIS
UNIT?
-
DYES
DNO
0~
~
24.
DOES THE SOURCE COVERED BY THIS APPLICATION
REQUIRE AN EPISODE ACTION PLAN
(REFER TO GUIDEUNES
FOR
EPISODE ACTION PLANS)?
DYES
ZNO
-
25.
LIST AND IDENTIFY ALL FORMS, EXHIBITS. AND OTHER INFORMATION SUBMITTED AS PART OF
THIS APPLICATION.
INCLUDE
THE
PAGE NUMBERS OF EACH
ITEM (ATTACH ADDITIONAL SHEETS IF NECESSARY):
APC200
APC22O
APC26O
Support document
-
Permit ID:
72110724
APC2IO
APC
197
TOTAL NUMBER OF PAGES
APC
200
PAGE
2
OF
2

-
ILLINOIS
ENVIRONMENTAL PROTECTION AGENCY
DIVISION OF AIR
POLLUTION CONTROL
PERMIT SECTION
P.O.
BOX
19506
SPRINGFIELD,
ILLINOIS
62794-9506
-
FEE DETERMiNATION FOR
CONSTRUCTION PERMiT
APPLICATION
-
-
ID NUMBER:
p ~i
~‘
PERMITt
~‘
V
o
3
c~’o
4’
0
COMPLETE
j~
I
DATE COMPLETE
-J
INCOMPLETE
(!1
I
~
A~N~E~Q
(7~fi~
THIS FORM
IS TO BE USED BY
ALL
SOURCES
TO SUPPLY FEE INFORMATION
THAT
MUST
ACCOMPANY ALL
CONSTRUCTION PERMIT APPLICATIONS.
THIS APPLICATION MUST INCLUDEPAYMENT
IN FULL TO BE DEEMED
COMPLETE~MAKE
CHECK OR MONEY ORDER PAYABLE TO THE ILUNOIS ENVIRONMENTAL PROTECTION AGENCY.
SEND TO
THE ADDRESS ABOVE.
DO NOT SEND CASH.
REFER TO INSTRUCTIONS (197-INST)
FOR
ASSISTANCE.
2
)
PROJEC
Beale
T NAME:
Court
I
Request
to
amend
FESOP
I
3)
SOURCE
ID NO.
(IF APPLICABLE):
201808ABG
4)
FILL
IN
THE FOLLOWING
THREE
BOXES AS DETERMINED
IN
SECTIONS
1
THROUGH
4 BELOW.
0
2,000
2,000
SECTION 2,3 OR 4 SUBTOTAL
THIS
AGENCY Is AUTHORIZED TO REQUIRE
AND YOU
MUST DISCLOSE
THIS
INFORMATION UNDER 415 ILCS 5/39: FAILURE TO
DO
SO
COUI.D
RESULT IN THE
APPLICATiON
BEING DENIED
AND
PENALTIES UNDER 415
LCS
5 E~
SEQ.
IT
IS NOT NECESSARYTO
USE THIS
FORM
IN
PROVIDING THIS INFORMATION.
THIS
FORM HAS
BEEN
APPROVED BY
THE
FORMS
MANAGEMENT
CENTER.
-
APPLICATION
PAGE
_____
Printed
on
Recycled
Papec
1O7J~
I
s—------
1)
SOURCE NAME:
Rock
Road
Companies,
Inc.
SECTION
1
SUBTOTAL
GRAND TOTAL
5) YOUR APPLICATION WiLL FALL UNDER ONLY ONE OF THE FOLLCM~1NGSIX CATEGORIES
DESCRIBED BELOW.
CHECK THE BOX THAT APPLIES.
ENTER
THE CORRESPONDING FEE
IN ThE BOX TO THE
RIGHTANDCOPY
THIS
FEE INTO THE SECTION
1
SUBTOTAL
BOXABOVE.
PROCEED
TO
APPLICABLE
SECTIONS.
FOR
PURPOSES OF THIS
FORM:
MAJOR
SOURCE
IS A SOURCE
THAT
IS REQUIRED TO
OBTAIN A CMPP
PERMIT.
S~rWTHE11C
MINOR
SOURCE IS A SOURCE
THAT
HAS TAKEN UMITS ON POTENTIAL TO EMIT IN A
PERMIT TO AVOID
CMPP
PERMIT REQUIREMENTS (E.G.. FESOP).
NON-MAJOR
SOURCE IS A SOURCE THAT IS
NOT A MAJOR
OR SYNTHETIC MINOR SOURCE.
EXISTING SOURCE WITHOUT STATUS CHANGE OR WITH STATUS CHANGE FROM SYNTHETIC
MINOR TO MAJOR SOURCE OR VICE VERSA.
ENTER $0 AND PROCEED
TO
SECTION 2.
D
EXISTING NON-MAJOR
SOURCE
THAT WILL BECOME SYNTHETiC
MINOR OR MAJOR
SOURCE.
ENTER 55.000 AND PROCEED TO SECTION
4.
-
D
EXISTINGP~OR
OR SYNTHETIC MINOR SOURCE THAT~
BECOME
NON-MAJOR
SOURCE.
ENTER $4,000
AND
PROCEED TO SECTION 3.
O
NEW MAJOR
OR SYNTHETIC MINOR SOURCE.
ENTER $5,000
AND PROCEED
TO SECTION 4,, ~
O
NEW NON-MAJOR SOURCE.
ENTER $500
AND
PROCEED TO
SECTION
~.
.
—.
AGENCY ERROR.
IF THIS IS A TIMELY REQUEST TO CORRECT AN
ISSUED
PERMIT
THAT
D
INVOLVES
ONLY AN AGENCY ERROR
AND
IF
THE
REQUEST IS
RECEIVED WiTHIN THE
DEADLINE
FOR
A PERMIT
APPEAL
TO ThE POLLUTION CONTROL
BOARD.
THEN ENTER $0.
SKIP SECTIONS 2,3
AND
4.
PROCEED DIRECTLY TO SECTION 5.
~
-.
$0
SECTION4.
-
24
2004
).~PL~
-
6) FILING FEE.
IF
THE
APPLICATION ONLY
ADDRESSES
ONE OR
MORE
OF
THE FOLLOWiNG.
CHECKTHE
-
-
APPROPRIATE BOXES,
ENTER
$500
IN
THE
SECOND BOX
UNDER FEE DETERMINATION
ABOVE. SKIP SECTIONS
3
AND
4
AND
PROCEED DIRECTLY TO SECTION
5.
OTHERWISE. PROCEED TO SECTION 3OR 4, AS
APPROPRIATE.
o
ADDITION OR REPLACEMENT OF CONTROL DEVICES ON
PERMITTED UNITS
o
PILOT PROJECTS/TRIAL BURNS BYA PERMITTED UNIT
-
o
APPLICATIONS ONLY INVOLVING INSIGNIFICANT ACTIVITIES UNDER 351AC
~01210
(MAJORSOURCES
ONLY~
o
LAND REMEDIATION PROJECTS
o
REVISIONS RELATED TO
P~IETHODOLOGYOR
TIMING
FOR EMISSION
TESTING
o
MINORADMINISTRATIVE-TYPE
CHANGE TO A PERMIT
Page
1 of 2

.$EcT!ON~3:;EEES
FOR CURRENT~OR.PROJECTED
NON-MAJOR SOURCES~:
-.
~‘)
IF THIS APPLICATION CONSISTS OF A SINGLE NEW
EMISSION
UNIT
Q~
NO MORE THAN
iWO
MODIFIED EMISSION UNITS. ENTER
$500.
7)
8)
IF THIS APPLICATION CONSISTS OF MORE THAN
ONE
NEW
EMISSION UNIT
Q~
MORE THAN
TWO MODIFIED UNITS. ENTER
$1,000.
-
8)
9)
IF THIS APPLICATION CONSISTS OF A
NEW SOURCE
OR EMISSION UNIT SUBJECT TO SECTION
39.2 OF THE ACT (I.E., LOCAL SITING REVIEW); A COMMERCIAL INCINERATOR OR A MUNICIPAL
WASTE.
HAZARDOUS
WASTE,
OR WASTE TIRE INCINERATOR; A COMMERCIAL POWER
GENERATOR; OR AN
EMISSION UNIT DESIGNATED AS A COMPLEX SOURCE
BY AGENCY
RULEMAKING,
ENTER $15,000.
-
9)
10)IFAPUBLIC HEARING IS HELD (SEE
INSTRUCTIONS), ENTER $10,000.
10)
11) SECTION
3 SUBTOTAL
(ADD
LINES 7 THROUGH
10) TO BE ENTERED ON
PAGE 1.
AppUcatiói~
Contains
Modified
Emission Units
Only
12)
FOR THE FIRST MODIFIED EMISSIu. I UNIT, EL.
..
2,000.
11)
13)
NUMBER OF ADDITIONAL MODIFIED EMISSION UNITS
=
_____
X $1,000.
Application
Contains
New
MdIOr Modified
Emission
Units
14)
LINE 12
PLUS
LINE
13, OR
$5,000, WHICHEVER
IS LESS.
12)
2000
15)
FOR
THE FIRST NEWEMISSION UNIT,
ENTER $4,000.
0
16) NUMBER OF ADDITIONAL
NEWAND/OR
MODIFIED
EMISSION UNITS
=
X
$1,000.
Application
Contains Netting
Exercise
17) LINE 15
PLUS
LINE
16, OR $10,000, WHICHEVER IS LESS.
15)
18) NUMBER OF
INDIViDUAL POLLUTANTS
THAT RELY ON A
NETTING EXERCISE OR CONTEMPORANEOUS EMISSIONS
DECREASE
TO AVOID APPLICATION OF
PSD OR
NONATTAINMENT
NSR
=______
X $3,000.
19) IF ThE
NEW
SOURCE OR
EMISSION
UNIT IS SUBJECT TO
SECTION
39.2
OF THE ACT (I.E.. SITING);
A COMMERCIAL
INCINERATOR OR OTHER MUNICIPALWASTE,
HAZARDOUS
WASTE. OR
WASTE TIRE INCINERATOR; A
COMMERCIAL POWER GENERATOR;
OR
ONE
OR MORE
OTHER EMISSION UNITS
DESIGNATED AS A COMPLEX
SOURCE BY AGENCY RULEMAKING. ENTER $25,000.
20)
IF THE SOURCE IS A
NEW
MAJOR SOURCE
SUBJECT TO
PSD, ENTER
$12,000.
Additional
Supplemental
Fees
21)
IF THE PROJECT IS A
MAJOR
MODIFICATION SUBJECT TO
PSD, ENTER $6,000.
22) IF THIS ISA NEW MAJOR SOURCE SUBJECT TO
NONATTAINMENT (NAA)
NSR.
ENTER
$20.000.
23) IF THIS IS A
MAJOR MOOIFICATION SUBJECT
TO NAA
NSR,.
ENTER $12,000.
21)
24)
IF APPLICATION INVOLVES A DETERMINATION OF
CLEAN
UNIT STATUS
AND
THEREFORE IS
NOT
SUBJECT TO BACT
OR
LAER,
ENTER 55.000 PER UNITFOR
WHICH A
DETERMINATIONIS REQUESTED OR OTHERWISE
REQUIRED.
X $5,000.
-
25)
IF
APPLICATION
INVOLVES A
DETERMINATION OF
MACI
FOR A POLLUTANT AND THE PROJECT IS NOT SUBJECT
TO
BACT
OR
LAER
FOR
THE
RELATED POLLUTANT
UNDER
PSD OR NSR (E.G..
VOM
FOR
ORGANIC HAP),
ENTER $5,000 PER UNIT
FOR
WHICH A DETERMINATION
IS
REQUESTED OR
OTHERWiSE
REQUIRED.
X
$5,000.
24)
26)
IF A
PUBLIC HEARING
IS HELD (SEE INSTRUCTIONS),
ENTER
$10,000.
27) SECTION 4 SUBTOTAL (ADD LINES
14
AND
LINES 17 THROUGH
26)
TO BE
A SIGNED CERTIFICATION WILL BE DEEMED INCOMPLETE.
1.
127;
2000
)F
LAW THAT,
BASED ON
INFORMATION AND BELIEF FORMED
AFTER REASONABLE
TION
CONTAINED IN THIS FEE APPLICATION FORM IS TRUE, ACC
RATE
AND
COMPLETE.
TYPED
OR PRINTED
NAME OFSIGNATORY
~
TITLEOF
SIGNATORY
3
/
jc~~
,____
DATE
APPLICATION PAGE
______
Printed on
Recycled
Paper
Page
2
of 2
1Q7-c~

Request To Amend Federally Enforceable State
Operating
Permit (FESOP)
For a Natural Gas-FiredDrum-Mix Asphalt Plant
801
Beale Court, Rockford, Illinois
Rock Road Companies, Inc.
301
West Townline Road
P.O. Box 1779
Janesville, Wisconsin 53547
March, 2004
Prepared by:
URS Corporation
Rolling Meadows, IL

REQUEST
TO AMEND
FEDERALLY ENFORCEABLE STATE OPERATING PERMIT (FESOP)
FOR A NATURAL GAS-FIRED DRUM-MIX ASPHALT PLANT
801 BEALE COURT, ROCKFORD, ILLINOIS
SITE
ID: 201808ABG
For
Rock Road
Companies,
Inc.
Janesville, Wisconsin
53547
Submitted By
Rock Road Companies, Inc.
301
West Townline Road
P.O.Box
1779
-
-
Janesville, Wisconsin
53547
-
Phone (608) 752-8922
Fax (608) 365-8146
Prepared
by
URS
Corporation
One ContInental Towers, Suite
1000
1701
GolfRoad
-
Rolling Meadows, Illinois 60008
Phone (847) 228-0707
Fax (847) 228-1115
Contact: Mr. Eric Melvin orMr. Jim Powell
Email
: eric_melvin@urscorp.com jim powell@urscorp.com

STATE
OF ILLINOIS
ENVIRONMENTAL PROTECTION AGENCY
DIVISION OFAIR POLLUTION CONTROL
PERMIT SECTION
P. 0.
BOX
19506
-
SPRINGFIELD, ILLINOIS 62794-9506
This
Agency is
authorized
to
require
and
you
must disclose Ihis information under 415
--
ILCS
5/39.
Failure to
do
~ocould
result
in
the
application
being denied
and
penalties
under 415 ILCS
5
et seq.
ft
is
not necessary
to use
this form
in
providing
this
inforniation.
This
form
has been
approved
by the.
forms
management center.
APPLICATION FOR
(M
~
CONSTRUCT
~
OPERATE Amendment to existing opera
-
NAMEOFEQUIPMENTTO BE
CONSTRUCTED OR OPERATED
Beale
Court
Asphalt Plant
ting
permit
(B)
I.D. NO.
PERMIT
NO.
DATE
FOR AGENCY USE ONLY
$~J
~?4d.8ô
//~1L~’~
~/~/~/t2~/
la.
NAME OF OWNER:
Rock
Road
Companies,
Inc.
lb.
~
I
ADDRESS
OF OWNER:
301
West Townline
Road
lc.
CITY
OF OWNER:
Janesville
ld.
STATE OF OWNER:
Wisconsin
le.
ZIP CODE:
53547
3a.
-
.NAME OF
CORPORATE DIVISION OR PLANT:
Beale
Court
Asphalt Plant
3c.
CITY OF EMISSION SOURCE:
3d.
LOCAT ED WITHIN CITY
Rockford
LIMITS: ~
YES
NO
4.
ALL CORRESPONDENCE TO: (TITLE AND/OR NAME OF INDIVIDUAL)
Steve Kennedy
2a.
NAME OF OPERATOR:
Rock Road
Companies, Inc.
2b.
STREET ADDRESS
OF OPERATOR:
301
West Townline Road
2c.
CITY OF OPERATOR:
Janesville
2d.
STATE OF OPERATOR:
Wisconsin
2e.
ZIP
CODE:
53547
Sb.
STREET ADDRESS OF
EMISSION SOURCE:
-
801
Beale
Court
Sb.
TOWNSHIP:
3f.
COUNTY:
-
3g. ZIP CODE:
Rockford
Boone
61109
6.
ADDRESS
FOR CORRESPONDENCE:
(CHECK ONLY ONE)
OWNER
fl
OPERATOR
J
EMISSIONSOURCE
7.
WHO IS THE PERMIT APPLICANT?
OWNER
OPERATOR
5.
YOUR DESIGNATION FOR THIS APPLICATION: ~c
Beal
e
C
ourt
I
8.
THE UNDERSIGNED HEREBY MAKES APPLICATION
FOR
A PERMIT AND CERTIFIES THAT THE STATEMENTS CONTAINED
HEREIN
ERENCED
IN THIS
ARE TRUE AND CORRECT, AND FURTHER CERTIFiES
THAT
ALL PREVIOUSLY ~
FURTHER
APPLICATION
REMAINS TRUE, CORRECT AND CURRENT.
BY AFFIXING HIS/HER SIG
CERTIFIES THAT HEISHE IS
AUTHORIZED
TO EXECUTE THIS APPLICATION.
MAR
2
4
20(i4
SIGNATURE
~
DAPC
-
&H~LL~
DATE
TYPED OR PRINTED NAME OF SIGNER
TITLE
OF SIGNER
TITLE OF SIGNER
(A)
THIS FORM IS TO PROVIDE THE ILLINOIS
EPA
WITh GENERAL INFORMATION ABOUT THE EQUIPMENT TO
BE CONSTRUCTED OR
OPERATED.
THIS FORM MAY BE USED TO REQUEST A CONSTRUCTION
PERMIT. AN OPERATING
PERMIT. OR A JOINT
CONSTRUCTION
AND OPERATING
PERMIT.
-
-
-
(B)
ENTER THE GENERIC NAME OF THE EQUIPMENT TO
BE
CONSTRUCTED
OR OPERATED.
THIS
NAME WILL APPEAR ON THE PERMIT
WHICH MAY
BE ISSUED PURSUANT TO THIS APPUCATION.
ThIS
FORM MUST BE ACCOMPANIED BY OTHER APPLICABLE
FORMS
AND
INFORMATION.
(C)
PROVIDE
A DESIGNATION IN
ITEM 5 ABOVE WHICH YOU WOULD LIKE THE
ILLINOIS EPA TO USE FOR IDENTIFICATION OF YOUR
EQUIPMENT.
YOUR DESIGNATION
WILL BE
REFERENCED
IN CORRESPONDENCE FROM THIS AGENCY RELATIVE TO THIS
APPLICATION.
YOUR
DESIGNATION
MUST NOT EXCEED TEN
(10) CHARACTERS.
(OPTIONAL)
(D)
THIS APPLICATION MUST-BE SIGNED IN
ACCORDANCEWITH 35
ILL. ADM. CODE 201.154 OR
201.159 WHICH
STATES: MALL
APPLICATIONS
AND SUPPLEMENTS THERETO SHALL BE SIGNED BY THE OWNER AND OPERATOR OF THE EMISSION SOURCE OR
AIR
POLLUTION
CONTROL EQUIPMENT, OR THEIR AUTHORIZED AGENT. AND SHALL BE ACCOMPANIED BY EVIDENCE OF
AUTHORITY
TO SIGN THE APPLICATION.”
IF THE OWNER OR OPERATOR
IS A CORPORATION,
SUCH CORPORATION MUST HAVE
ON
FILE WITH THE ILLINOIS
EPA A CERTIFIED
COPY OF A RESOLUTION
OF THE CORPORATION’S BOARD OF DIRECTORS
AUTHORIZING THE
PERSONS SIGNING THIS
APPLICATION
TO
CAUSE OR ALLOWTHE CONSTRUCTION OR OPERATION OF THE
EQUIPMENT TO BE COVERED BY THE
PERMIT.
TYPED OR P~l~ED
NAME
OF SIGNER
1/~~:’
BY
DATE
r
L
IL 532-0238
APC
200
PFV
R/99
Printed
on
Recycled Paper
PAGE
1
OF 2

BILLI~4GINFORMATION
-
10.
CONTACT PERSON FOR APPLICATION:
-
-
Steve Kennedy
9a.
COMPANY NAME:
Rock Road Companies. Inc.
-
11.
CONTACT PERSON’S TELEPHONE
NUMBER:
(608) 752-8922
9b.
STREET
ADDRESS:
301
West Townline
Road
-
cc.
CITY:
Janesville
12.
CONTACT PERSON’S FACSIMILE
NUMBER:
(608)365-8146
13.
FEDERAL
EMPLOYER IDENTIFICATION
NUMBER (FEIN)
9d.
STATE:
9f.
BILLING CONTACT PERSON:
WI
Steve Kennedy
-
14.
PRIMARY
STANDARD INDUSTRIAL CLASSIFICATION
(SIC) CATEGORY:
Asphalt
Manufacturing
9e.
ZIP CODE:
9g.
CONTACT TELEPHONE
NO.:
53547
(608) 752-8922
15.
PRIMARY
SIC NUMBER:
16.
TAXPAYER
IDENTIFICATION NUMBER (TIN):
2951
17.
DOES THE APPLICATION
CONTAIN A PLOT PLAN/MAP:
0
YES
~
NO
IF THE PLOT PLAN/MAP
HAS PREVIOUSLY BEEN SUBMITTED, SPECIFY:
-
-
I.
D. NO.:
2
0
1
8
0
8
A
B
G
APPLICATION NUMBER
7
2
1
1
0
7
2
4
IS THE APPROXIMATE SIZE OF APPLICANT’S
PREMISES LESS THAN
1
ACRE?
.I~
YES
~J
NO
IF”NO”, SPECIFY
ACRES
e.
flOES THE APPLICATION CONTAIN A PROCESS FLOW
DIAGRAM(S) THAT ACCURATELY AND CLEARLY
REPRESENTS CURRENT
PRACTICE.
~
YES
~
NO
19.
IS THE
EMISSION UNIT COVERED BY THIS APPLICATION
ALREADY CONSTRUCTED?
~
YES
D
NO
IF
“YES”, PROVIDE THE
DATE CONSTRUCTIONWAS COMPLETED:
20.
IF THIS APPLICATION
INCORPORATES BY
REFERENCE A PREVIOUSLY
GRANTED PERMIT(S), HAS FORM APC-210, ~DATA
AND
INFORMATION-INCORPORATION BY
REFERENCE” BEEN SUBMITTED?
~
YES
0
NO
21.
DOES
THE STARTUP OF AN EMISSION UNIT COVERED BY THIS APPLICATION PRODUCE AIR
CONTAMINANT EMISSIONS
IN
EXCESSOFAPPLICABLE STANDARDS?
-
DYES-ZNO
IF “YES”,
HAS FORM APC-203, “OPERATION
DURING STARTUP” BEEN COMPLETED FORTHIS
UNIT?
~
0
YES
0
NO
c~
~
~
w
22.
DOES
THIS APPLICATION
REQUEST PERMISSION TO OPERATE AN EMISSION
UNIT DURING MALFUNCTIONS OR
BREAKDOWNS?
DYES
ZNO
IF “YES~,HAS FORM APC-204, “OPERATION DURING MALFUNCTION AND BREAKDOWN” BEEN
COMPLETED FOR THIS UNIT?
DYES
DN0
-
0
~
-
~.
~
23.
IS AN EMISSION
UNITCOVERED BY THIS APPLICATION SUBJECT TO A
FUTURE COMPLIANCE DATE?
-
DYES
ZNO
IF “YES”, HAS
FORM APC-202, “COMPLIANCE PROGRAM & PROJECT COMPLETION SCHEDULE”
BEEN
COMPLETED FOR THIS
UNIT?
DYES
DNa
-
24.
DOES
THE SOURCE COVERED BY
THIS APPLICATION REQUIRE AN EPISODE ACTION
PLAN (REFER TO GUIDELINES FOR
EPISODE
ACTION PLANS)?
-
-
DYES
ZNO
25.
LIST AND IDENTIFY ALL
FORMS, EXHIBITS.
AND OTHER
INFORMATION SUBMITTED AS
PART OF THIS APPLICATION.
INCLUDE THE
PAGE NUMBERS OF EACH ITEM (ATTACH ADDITIONAL SHEETS IF NECESSARY):
-
-
TOTAL NUMBER OF PAGES
APC200
-
APC22O
APC26O
Support document
Permit ID: 721
10724
APC2
ID
APC 197
APC 200
PAGE 2 OF 2

-
FEE DETERMINATION FOR
CONSTRUCTION PERMIT
APPLICATION
.
-
ID NUMBER:
/4
PERMIT#:
~
~/t’
3
c’O
4’
0
COMPLETE
411
DATE
COMPLETE:
/
INCOMPLETE
I:!
J
~
~
THIS
FORM
IS TO BE USED BY
ALL
SOURCES TO SUPPLY
FEE INFORMATION
THAT
MUST
ACCOMPANY ALL
CONSTRUCTION
PERMIT APPLICA11ONS.
THIS APPLICATION MUST INCLUDE PAYMENT
IN FULL TO BE DEEMED
COMPLETE.
MAKE CHECK OR MONEY ORDER PAYABLE
TO THE ILUNOIS ENViRONMENTAL PROTECTION AGENCY.
SEND TO
THE
ADDRESS
ABOVE.
DO
NOT SEND CASH.
REFER TO INSTRUCTIONS (197-INST) FOR ASSISTANCE.
2)
PROJEC
Beale
7 NAME:
Court
Request
to
amend
I
FESOP
I
3)
SOURCE
ID NO. (IF APPUCABLE):
201808AEG
4) FILL IN THE
FOLLO’vING
THREE BOXES AS DETERMINED IN SECTIONS
1
THROUGH 4
BELOW:
0
2,000
2,000
-
SECTION
1
SUBTOTAL
SECTION 2,3 OR 4 SUBTOTAL
GRAND
TOTAL
I~
THIS AGENCY IS AUTHORIZED TO REQUIRE
AND
YOU MUST DISCLOSE THIS
INFORMATION
UNDER415 ILCS 5/39.
FAILURE TO DO
SO
COULD
RESULT IN THE
APPLICATION BEING DENIED AND
PENALTIES UNDER 415 tICS
5
ET SEQ.
IT
IS NOT NECESSARY TO
USE THIS
FORM IN PROVIDING THIS INFORMATION.
THIS FORM
HAS
BEEN APPROVED
BY THE FORMS MANAGEMENT CENTER.
-
APPLICATION
PAGE
______
Printed on Recycled Paper
197-FEE
ILLINOIS ENViRONMENTAL PROTECTION AGENCY
DIVISION OF AIR
POLLUTION CONTROL
PERMIT SECTION
-
-
P.O.
BOX
19506
-
SPRINGFIELD,
ILLINOIS
62794-9506
1)
SOURCE NAME:
Rock
Road
Companies,
Inc.
5) YOUR APPLICATION WILL FALL UNDER ONLY
ONE OF THE
FOLLOWING
SIX
CATEGORIES DESCRIBED BELOW.
CHECK ThE BOX
THAT
APPLIES.
ENTER THE CORRESPONDING FEE IN THE BOX TO THE RIGHT
AND COPY THIS
FEE
INTO THE SECTION
1
SUBTOTAL
BOX ABOVE.
PROCEED TO APPLICABLE SECTIONS.
FOR
PURPOSES OF THIS FORM:
MAJOR SOURCE
IS A SOURCE
THAT
IS REQUIRED TO
OBTAIN A CMPP
PERMIT.
S~W711E11C
MINOR
SOURCE IS A SOURCE
THAT HAS TAKEN LIMITS ON POTENTIAL
TO EMIT IN A
PERMIT TO AVOID
CMPP
PERMIT REQUIREMENTS
(E.G., FESOP).
NON-M4JOR
SOURCE
ISA SOURCE THAT
IS
NOT A MAJOR
OR SYNTHETIC MINORSOURCE.
--
O
EXISTING
SOURCE WITHOUT STATUS
CHANGE
OR
WITH STATUS CHANGE FROM SYNThETIC
X
MINOR
TO MAJOR SOURCE OR
ViCE VERSA.
ENTER $0 AND
PROCEED TO SECTION 2.
D
EXISTING
NON-MAJOR
SOURCE THAT
WILL BECOME SYNTHETIC MINOR OR MAJOR
SOURCE.
ENTER
$5,000
AND PROCEED TO SECTION 4.
O
EXISTING MAJOR OR
SYNTHETiC MINOR
SOURCE
THAT WiLL BECOME NON-MAJOR
SOURCE.
ENTER $4,000 AND PROCEED TO SECTION
3.
O
NEW MAJOR
OR SYNTHETIC MINOR SOURCE.
ENTER
$5000
AND
PROCEED TO SECTIOt~
~
-~
NEW NON-MAJOR
SOURCE.
ENTER $500
AND
PROCEED
TO SECTION
3.
AGENCY ERROR.
IF THIS ISA TIMELY REQUEST TO CORRECT AN ISSUED PERMIT THAT
MAD
INVOLVES ONLY AN
AGENCY ERROR
AND
IF THE REQUEST IS RECEIVED WiThIN THE
DEADLINE
FOR A PERMIT
APPEAL
TO THE POLLUTION CONTROL
BOARD. THEN ENTER $0.
SKIP SECTIONS 2, 3
AND
4.
PROCEED DIRECTLY TO SECTION 5.
-
2.4
2004
-
)APC-~P~
6) FILING FEE.
IF
THE
APPLICATION ONLY ADDRESSES ONE OR MORE
OF THE FOLLOWING. CHECK THE
-
-
APPROPRIATE BOXES.
ENTER
$500
IN THE SECOND BOX UNDER FEE DETERMINATION
ABOVE,
SKIP SECTIONS
3
AND 4 AND PROCEED DIRECTLY TO SECTION 5.
OTHERWISE, PROCEED TO SECTION 3 OR 4, AS APPROPRIATE.
o
ADDITION
OR REPLACEMENT OF CONTROL DEVICES ON PERMITTED UNITS.
o
PILOT PROJECTS/TRIAL BURNS BYA PERMITTED UNIT
-
o
APPLICATIONS ONLY INVOLVING INSIGNIFICANT
ACTIViTIES UNDER
35
IAC
201.210 (MAJOR SOURCES ONLY)
o
LAND
REMEDIATION PROJECTS
-
o
REVISIONS RELATED TO M~THOOOLOGY
OR TIMING FOR EMISSION TESTING
o
MINOR ADMINISTRATIVE-TYPE CHANGE TO A PERMIT
Page
1
of
2

-
-
—SECTION 3~’:FEES
FOR CURRENTOR PROJECTED NON-MAJOR SOURCES
-
-
-.
7~
IF THIS APPLICATION CONSISTS
OF A SINGLE NEW EMISSION UNIT
Q~
NO MORE
THAN TWO
MOOIFI~D
EMISSION
UNITS, ENTER $500.
F)
8)
IF THIS
APPLIC!.TION CONSISTS OF MORE
THAN ONE
NEW EMISSION UNIT
Q~
MORE
THAN
TWO MODIFIED UNTS, ENTER $1,000.
-
-
I)
9) IFTHIS APPLICATION CONSISTSOFA
NEW
SOURCE OREMISSION UNIT SUBJECTTO SECTION
39.2 OF THE ACT
(I.E.. LOCAL SITING REVIEW); A COMMERCIAL
INCINERATOR
OR A
MUNICIPAL
WASTE,
HAZARDOLfl WASTE.
ORWASTE TIRE INCJNERATOR;
A COMMERCIAL
POWER
GENERATOR; ORANEMISSIONUNIT DESIGNATED ASACOMPLEXSOURCE BYAGENCY
RULEMAKING, ENTER $15,000.
J)
10) IF A PUBLIC
HEARING
IS HELD (SEE INSTRUCTIONS), ENTER
$10,000.
10)
11)SECTION 3 SUBTOTAL (ADD LINES
7
THROUGH
10) TO
BE ENTERED ON PAGE
1.
1)
.;~•“
Application
Contains
Emission
Units
Only
Application
Contains
New
And/Or
Modified
Emission
Units
Application
Contains Netting
Exercise
.
•.
Supplemental
Fee
~
12) FOR THE FIRSTMODIFIEDEMISSION UNIT, ENTER $2,000.
13)
NUMBER OF ADDITIONAL MODIFIED
EMISSION UNITS
=
X$1,000.
12)
2000
~
13)
0
14)
LIt’IE 12
PLUS LINE
13, OR $5,000. WHICHEVER
IS LESS.
15) FOR THE FIRST
NEW
EMISSION UNIT, ENTER $4.000.
16) NUMRER
OF
ADDITIONAL
NEW
AND/OR MODIFIED
EMISSION UNITS
=
X
$1,000.
17)LIN~
i.,
PLUS
LINE 16
OR $10 000
WHICHEVER IS LESS
18) NUMBER OF INDIVIDUAL POLLUTANTS THAT RELY ON A
NETTING EXERCISE OR
CONTEMPORANEOUS
EMISSIONS
DECREASE
TOAVOIDAPPLICATION OFPSDOR
NONA1TAINMENT NSR
=
X $3,000.
19) IF
THE
NEW
SOURCE OR
EMISSION UNIT
IS SUBJECT TO
SECTION 39.2 OF THE ACT (I.E., SITING);
A COMMERCIAL
INCINERATOR OR OTHER MUNICIPALWASTE,
.
-
HAZARDOUS
WASTE,
OR WASTE TIRE INCINERATOR: A
COMMERCIAL POWER
GENERATOR; OR ONE OR MORE
OTHER EMISSION UNITS DESIGNATED AS A COMPLEX
SOURCE BY AGENCY RULEMAKING, ENTER $25,000.
20)
IF THE SOURCE
IS A
NEW
MAJOR SOURCE
SUBJECT TO
PSD
ENTER
$12000
2000
15)
~
16)
~~~~117)
~
~
~-
•~~18)
~
~
~
~
~
~
~7:~c~~I19)
.
~
~
~
-i
~
~~~21)
j~~-4
~~t22)
~,i
~
-
~J~-~J
~
~
•~)-~124)
~
-
~
-
-~
~
~.
~
5)
-~
~-
~
-
21) iFTHEPROJECTISA
MAJOR
MODIFICATION SUBJECT TO
PSD
ENTER $6 000
22)
IF THIS ISA NEW MAJOR SOURCE SUBJECT TO
NONA11’~AJNMENT
(NM)NSR, ENTER
$20,000.
23)
IF
THIS
IS A MAJOR MODIFICATION SUBJECT TO NM
NSR. ENTER $12,000.
24)
IF APPLICATION
INVOLVES A DETERMINATION OF CLEAN
UNIT STATUS AND THEREFORE
IS NOT SUBJECT
TO
BACT
OR
LAER.
ENTER
$5,000
PERUNITFORWHICH A
DETERMINATION ISREQUESTEDOROTHERWISE
-
-
REQUIRED.
X $5,000.
25) IFAPPLICATION INVOLVES
A DETERMINATION OF
MACT
FORA POLLUTANT
AND
THE PROJECT
IS NOT SUBJECT
TO BACT OR
LAER FOR THE RELATED
POLLUTANT
UNDER PSD OR
NSR (E G
VOM FOR ORGANIC HAP)
ENTER $5
000
PER UNIT FOR
WHICH
A DETERMINATION IS
REQUESTED
OR OTHERWISE REQUIRED
X
$5 000
26) IFAPUBLIC
HEARING
IS HELD (SEE INSTRUCTIONS)
ENTER $10,000.
.
27) SECTION 4SUBTOTAL (ADD LINES 14
AND
LINES 17
THROUGH 26)
TO BE ENTERED
ON PAGE 1.
7)
2000
fl~N~~EFibATiO&~
-~
-~
NOTE:
APPLICATIONS
WITHOUTASIGNED CERTIFICATION WILL
BE DEEMED INCOMPLETE.
28)
I CERTIFY UNDER~NALTY
OF LAW
THAT, BASED
ON INFORMATION AND
BELIEF FORMED AFTER REASONABLE
INQUI~IHEJ~ORMATION
CONTAINED INTHIS FEE
APPLICATION FORM IS TRUE. ACC
RATE AND
COMPLETE.
TITLE OF SIGNATORY
3,
/7,ô~r
DATE
TYPED
OR
PRINTED NAME
OF
SIGNATORY
APPLICATION
PAGE
______
Printed
on Recycled Paper
197-FEE
Pa9e
2
of 2

Request To Amend Federally Enforceable State
Operating Permit (FESOP)
For a Natural
.

Back to top


Gas-Fired Drum-Mix Asphalt Plant

Back to top


801 Beale Court, Rockford, Illinois

Back to top


Rock Road Companies, Inc.
301
West Townline Road

Back to top


P.O. Box 1779
Janesville,
Wisconsin 53547

Back to top


March, 2004
Prepared by:
URS
URS
Corporation
Rolling Meadows, IL

REQUET
TO
AMEND
FEDERALLY ENFORCEABLE STATE OPERATING PERMIT (FESOP)
FOR A NATURAL
GAS-FIRED DRUM-MIX ASPHALT PLANT
801 BEALE COURT, ROCKFORD, ILLINOIS
SITE ID: 201808ABG
For
Rock Road Companies,
Inc.
Janesville, Wisconsin
53547
Submitted By
Rock Road Companies, Inc.
301
West Townline Road
-
P.O.Box
1779
-
Janesviile,
Wisconsin
53547
Phone
(608) 752-8922
Fax
(608)
365-8146
Prepared by
URS
Corporation
-
One
Continental Towers, Suite
1000
1701
GolfRoad
-
Rolling Meadows, Illinois 60008
Phone (847) 228-0707
Fax (847) 228-1115
Contact: Mr. Eric Melvin or Mr. Jim Powell
Email
: eric melvin@urscorp.com
jjm powell@urscorp.com

STATEOF
ILLINOIS
ENVIRONMENTAL
PROTECTION AGENCY
DEVIS
ION
OF
AIR POWJTION
CONTROL
1021
NORTH GRAND AVENUE,
EAST
SPRINGFIELD,
ILLINOIS
62102
Page
______
of______
ThIS
FORM IS TO
BE
USEDTOINCORPORATE
OR TRANSFER INFORMATION
FROM
ONE PERMIT APPLICATION TO ANOTHER, INCLUDINGTHE
TRANSFER OF INFORMATION FROM A CONSTRUCTION PERMIT APPLICATION
INTO
AN OPERATING
PERMIT
APPLICATION.
THIS FORM
SHOULD ACCOMPANY THE APPLICATION
INTO
WHICH
INFORMATION IS TO BE TRANSFERRED.
-
I.
NAME
OF
OWNER:
2. NAME
OF
CORPORATE
DI\’ISION
OR
PLANT (IFDIFFERENT
FROM
Rock
RoadCompanies,
Inc.
OWNER):
Beale
Court
Asphalt Plant
3.
STREETADDRESS OFEMISSIONSOURCE:
4.
CITY
OF EML2SIONSOURCE:
5.
IDENTIFICATION
NUMBER:
801
Beale Court
Rockfo-.I
2OISO8ABG
6.
APPUCATION NUMBER:
7
0
CONSTRUCTION
OPERATION
-
72110724
OF:
Drum M
ix
Asohalt
Plant
8.
SHOULD ALL INFORMATION IN
THIS APPLICATION
BE
INCORPORATED
BY REFERENCEORTRANSFERRED?
0
YES
NO
t1~”Nfl”•
TTST
ITPMc
TO RP
NCORPORATFfl
10.
DOESTHE
DATA&
INFORMATION DESCRIBING
THESE
ITEMS
REMAIN TRUE,
CORRECT,CURRENT, AND
COMPLETE?
ZYES
ONO
-
IF
“NO”, SUBMIT
THE APPLICATION FORMS AND
CLEARLYSTATE THE
DATA
AND INFORMATION
WHiCH
IS NO LONGER TRUE,
CORRECT,
t’TT00~1T
ANT)
COMP!FTF.
11. APPLICATIONNUMBER:
12.
~
1
CONSTRUCTION
J
OPERATION
-
.
-
OF:
13.
SHOULD ALLINFORMATION IN THIS APPLICATION
BE
INCORPORATED
BY
REFERENCEORTRANSFERRED?
DYES
QNO
fF”N(V’
T ,.cT rrFM’~TO PT~
npPnpATcr’i
9a.
ITEM
TO
BE INCORPORATED:
All items except Cojidition
6a, 6band
6c.
I4a. iTEM
TO
BE
INCORPORATED:
b.
PAGE:
2-3
b.
PAGE:
15.
DOES THE DATA ~
INFORMATION
DESCRIBINGThESE
ITEMS
REMAIN TRUE,
CORRECT, CURRENT,
ANDCOMPLETE?
DYESDN9
IF“NO”,
SUBMIT THE APPLICATION FORMS AND CLEARLY STATEThE DATA AND INFORMATION WHICH
IS NO LONGER TRUE, CORRECT,
CURRENT. ANDCOMPLETE~~~
•-~--•-
•-••-••-~-
-_______
_______________
c.
-
FLOW
DIAGRAMDESIGNATION
(IF
APPLICABLE):
N/A
c.
FLOW
DIAGRAM
DESIGNATION
(IF
APPLICABLE):
DATAANDINFORMATION
INCORPORATION
BYREFERENCE
This Agency is authorized to require this
information under illinois
RevisedStatutes.
I979, Chapter 111
1/2,
Section
1039. Disclosure of this information is required
under that Section.
Failure to do so may prevent this form from being processed andcould result in your application being denied.
This form has been approved by
the
Forms Management Center.
• IL 532-0245
PAGE 1
OF
1

STATE
OF
ILLINOIS
ENVIRONMENTAL
PROTECTION
AGENCY
DIVISION OF
AIR POLLUTION
CONTROL
1021
NORTH GRAND
AVENUE. EAST
SPRINGFIELD,
ILLINOIS 62702
*
DATA AND
INFORMATION
PROCESSEMISSIONSOURCE
*THIS
INFORMATION
FORM IS TO BE COMPLETED FOR AN EMISSION
SOURCE
OTHER THAN A FUEL
COMBUSTION EMISSION
SOURCE OR
AN
INCINERATOR.
A FUEL COMBUSTION
EMISSION SOURCE IS A FURNACE,
BOILER, OR
SIMILAR
EQUIPMENT USED
PRIMARILY
FOR PRODUCING
HEAT OR
POWER
BY
INDIRECT HEAT TRANSFER.
AN INCINERATOR
IS AN APPARATUS IN
WHICH REFUSE IS BURNED.
1.
NAME OF
PLANT
OWNER:
Rock Road
Companies,
Inc.
-
2.
NAME OF
CORPORATE
DIVISION
OR
PLANT (IF DIFFERENT
FROM
OWNER):
Beale Court
Asphalt
Plant
3.
STREET
ADDRESS OF EMISSION SOURCE:
801
Beale
Court
4.
CITY
OF EMISSION SOURCE:
Rockford
GENERAL INFORMATION
5
NAME OF PROCESS:
Drum-Mix
Asphalt Plant
6.
NAME OFEMISSION
SOURCE EQUIPMENT:
Drum Mix Dryer
7.
EMISSION SOURCE EQUIPMENT MANUFACTURER:
N/A
.
-
8.
MODEL
NUMBER:
9.
SERIAL NUMBER:
N/A
N/A
10.
FLOW DIAGRAM DESIGNATION(S) OF EMISSION SOURCE:
-
N/A
11.
IDENTrIY(S) OF ANY
SIMILAR
SOURCE(S) AT ThE
PLANT
OR PREMISES NOT
COVERED
BY
THE
FORM (IF THE SOURCE
IS COVERED
BY
-
ANOTHER APPLICATION,
IDENTIFY
THE
APPLICATION):
-
-
12.
AVERAGE OPERATING TIME
OF EMISSION SOURCE:
13.
MAXIMUM
OPERATING
TIME
OF EMISSION
SOURCE:
5
DAYSIWK
16
WKS/YR
,_8_HRSIDAY
,5_DAYS/WK
WKS/YR
14.
PERCENT OF
ANNUAL
THROUGHPUT:
-
DEC-FEB
MAR-MAY
JUN-AUG
SEPT-NOV ,30_
INSTRUCTIONS
-
1.
COMPLETE
THE ABOVE
IDENTIFICATION AND GENERAL INFORMATION
SECTION..
2.
COMPLETE THE
RAW
MATERIAL,
PRODUCT,
WASTE
MATERIAL,
AND
FUEL
USAGESECTIONS
FOR
THE
PARTICUlAR
SOURCE
EQUIPMENT.
COMPOSITIONS
OF
MATERIALS
MUST BE SUFFICIENTLY DETAILED TO
ALLOW DETERMINATION
OFTHE NATURE AND
QUANTITY
OF
POTENTIAL EMISSIONS.
IN
PARTICULAR,
THE
COMPOSITION
OF
PAINTS,
INKS. ETC., AND ANY
SOLVENTS
MUSTBE
FULLY DETAILED.
3.
EMISSION
AND
EXHAUST
POINTINFORMATIONMUST
BE COMPLETED,
UNLESS
EMISSIONS
ARE EXHAUSTED
THROUGH
AIR POLLUTION
CONTROLEQUIPMENT.
4.
OPERATIONTIMEAND CERTAIN
OThER
ITEMS
REOUTREBOTHAVERAGE
AND~MAXIMUM
VALUES
5.
FOR
GENERAL
INFORMATION REFER TO “GENERAL INSTRUCTIONS
FOR
PERMIT
APPUCATIONS,” APC-201.
_____________
This
Agency is authorized to require this information under illinois Revised Statutes,
1979, Chapter III
1t2,
Section
1039. Disclosure of
this
information is required
under that Section. Failure to do so
may
prevent
this form
from
being
processed and
could
result lit
your
application being denied.
This form
has been
approved by the
Forms Management Center.
-
Page
______
of
DEFINITIONS
AVERAGE
-
THE VALUE THATSUMMARIZES
OR REPRESENTSThEGENERAL
CONDITION
OFTHEEMISSION SOURCE.OR THE
GENERAL
STATE
OF
PRODUCTION
OF THE
EMISSION SOURCE.
SPECIFICALLY:
AVERAGE
OPERATING TIME
-
ACTUAL TOTAL HOURS OF OPERATION
FORTHE
PRECEDING TWELVE
MONTH
PERIOD.
AVERAGE RATE
-
ACTUAL
TOTAL
QUANTITY
OF “MATERIAL”
FOR
THEPRECEDINGTWELVEMONTHPERIOD,
DIVIDED
BYTHE
AVERAGE
OPERATING
TIME.
-
-
AVERAGE OPERATION
-
OPERATION TYPICAL OF ThE PRECEDING
TWELVE MONTH
PERIOD,
AS
REPRESENTED
BY
AVERAGE OPERATING
TIME
ANDAVERAGE RATES.
-
-
MAXIMUM
-
THE GREATEST
VALUE
ATI’AINABLE
OR
ATFAINED FOR
THE
EMISSION SOURCE.
OR
THE PERIOD
OF
GREATEST
OR
UTMOST
PRODUCTION OF THE EMISSION SOURCE.
SPECIFICALLY:
MAXIMUM OPERATING
TIME
-
GREATEST EXPECTED TOTAL HOURS OF
OPERATIONS
FOR
ANY
TWELVE MONTH
PERIOD.
MAXIMUM
RATE
-
GREATEST QUANTITY
OF “MATERIAL” EXPECTED PER
ANY ONE HOUR OF OPERATION.
MAXIMUM
OPERATION
-
GREATEST EXPECTED OPERATION. AS
REPRESENTED BY
MAXIMUM
OPERATING
TIME
AND MAXIMUM RATES.
PA(F
I
OF

Pat~e
of
RAW MATERIAL INFORMATION
-
AVERAGE
RATE
MATERIAL
PER
IDENTICAL
SOURCE
MAXIMUM
RATE
PER IDENTICAL SOURCE
b.
LB/HR
c.
LB/HR
b.
LB/HR
c.
LB/HR
-
b.
LB/HR
c.
LB/HR
b.
LB/HR
c.
LB/HR
.
b.
LB/HR
C.
LB/HR
PRODUCT INFORMATION
-
AVERAGE RATE
PRODUCT
PER
IDENTICAL
SOURCE
MAXIMUM RATE
PER
IflENTICAL SOURCE
b.
LB/HR
c.
800000
LB/HR
b.
-
LB/HR
C.
-
LB/HR
b.
LB/HR
c.
-
LB/HR
b.
-
LB/HR
C.
-
LB/HR
b.
LB/HR
c.
LB/HR
WASTE
MATERIAL
INFORMATION
-
AVERAGE
RATE
MATERIAL
PER
IDENTICAL SOURCE
MAXIMUM
RATE
PER
IDENTICAL SOURCE
-
b.
-
LB/HR
c.
-
LB/HR
b.
-
-
LB/HR
c.
LB/HR
b.
-
LB/HR
c.
LB/HR
b.
LB/HR
c.
-
LB/HR
-~-
-
b.
-
LB/HR
c.
-
LB/HR
*FUEL
USAGE INFORMATION
TYPE
HEAT
CONTENT
-
b.
-—
——--
c.
1000
BTU/SCF
0
BTUISCF
No 2 Fuel Oil &
Waste Oil (No. 3
Special)
-
138000
-
BTU/GAL
0
.
-
BTUILB
-
0
-
BTU/LB
d. AVERAGE
FIRING RATE PER IDENTICAL
SOURCE:
-
e, MAXIMUM
FIRING
RATE
PER
IDENTICAL
SOURCE:
-
130,000,000
BTU/HR
-
130,000,000
BTU/HR
*Th15 SECTION
15 TO BE
COMPLETED
FORANY
FUEL USED DIRECTLY IN THE
PROCESS
EMISSION
SOURCE, E. G. GAS IN
A DRYER, OR
COAL
IN
A
MELT FURNACE
-
APC 220
PAGE
2 OF3

Paoe
--
of
*E~IISSIONINFORMATION
-
51.
NUMB ER OF IDENTICAL SOURCES (DESCRIBE AS REQUIRED):
See
Table
2
in support document.
-
AVERAGE OPERATION
-
CONTA
CONCENTRATION
Q~
EMISSION RATE
PER IDENTICAL
MINANT
SOURCE
METHOD USED TO DETERMINE CONCENTRATION
OR
EMISSION RATE
PARTICULATE
52a.
MATTER
GRJSCF
b.
LB/HR
c.
-
CARBON
53a.
PPM
MONOXIDE
(VOL)
b.
LB/HR
c.
NITROGEN
54a.
PPM
OXIDES
-
(VOL)
-
ORGANIC
55a.
PPM
MATERIAL
(yoL)
SULFUR
56a.
PPM
DIOXIDE
(VOL)
b.
LB/HR
b.
LB/HR
b.
LB/FIR
c.
-
c.
-
c.
-
**OTIiER
57a.
PPM
(SPECIFY)
(VOL)
b.
LB/HR
c.
CONCENTRATION OR
EMIS
CONTAMINANT
SOURCE
PARTICULATE
58a.
MA1TER
See
Table
2
GRJSCF
MAXIMUM
OPERATIO
SION RATE
PER
IDENTICAL
b.
See
Table 2
LB/HR
N
METHOD USED
TO DETERMINE CONCENTRATION OR~
EMISSION
RATE
c.
-
CARBON
59a.
See
Table
2
PPM
MONOXIDE
(VOL)
b.
See
Table 2
LB/HR
c.
-
NITROGEN
60a.
See Table
2
PPM
OXIDES
(VOL)
b.
-
See Table 2
LB/HR
c.
-
ORGANIC
61a.
See Table
2
PPM
MATERIAL
(VOL)
b.
See Table 2
LB/HR
c.
.
SULFUR
DIOXIDE
62a.
See
Table 2
PPM
(VOL)
b.
SeeTable2
LB/HR
c.
-
**OTHER
(SPECIFY)
63a.
See Table
2
PPM
(VOL)
b.
See
Table
2
LB/HR
c.
-
*ITEMS 52
ThROUGH 63 NEED NOT BE COMPLETED
IF EMISSIONS
ARE EXHAUSTED THROUGH
AIR POLLUTION CONTROL EQUIPMENT.
**“o~j~~”
CONTAMINANT SHOULD BE USED FOR AN AIR
CONTAMINANT
NOT
SPECIFICALLY
NAMED
ABOVE.
POSSIBLE OTHER
CONTAMINANTS ARE ASBESTOS, BERYLLIUM, MERCURY, VINYL CHLORIDE, LEAD,
ETC.
-
-
***EXHAUST
POINT
INFORMATION
-
64.
FLOW
DIAGRAM DESIGNATION(S) OF EXHAUST POINT:
N/A
-
65.
DESCRIPTION OF EXHAUST POINT (LOCATION
IN RELATION TO BUILDINGS, DIRECTION, HOODING, ETC.):
N/A
66.
EXITHEIGHTABOVEGRADE:
N/A
67.
EXITDIAMETER:
N/A
68.
GREATEST HEIGHT OF NEARBY BUILDINGS:
N/A
69.
EXIT
DISTANCE FROM
NEAREST PLANT
BOUNDARY:
N/A
AVERAGE OPERATION
-
70.
EXIT GAS
TEMPERATURE:
N/A
°F
71.
GAS
FLOW
RATETHROUGH EACHEXIT:
N/A
ACFM
-
MAXIMUM OPERATION
-
72.
EXIT
GAS
TEMPERATURE:
N/A
-
°F
73. GAS
FLOW
RATETHROUGHEACHEXIT:
N/A
-
ACFM
L
***Thj5
SECTION SHOULD
NOT BE
COMPLETED
IF
EMISSIONS
ARE
EXHAUSTED
ThROUGH
AIR POLLUTION
CONTROLEQUIPMENT.
-

-
STATE
OF
ILLINOIS
-
b
ENVIRONMENTAL
PROTECTION AGENCY
DIVIS
ION
OF
AIR
POLLUTION CONTROL
1021
NORTH
GRAND AVENUE, EAST
SPRINGFIELD, ILLINOIS
62702
-
-
-
Page
______
of______
DATA
AND
INFORMATION
AIR POLLUTION CONTROL EQUIPMENT
*
THIS INFORMATION FORM
IS TO BE COMPLETED
FOR
AN EMISSION SOURCE OTHERThAN A FUEL COMBUSTIONEMISSION
SOURCE ORAN
INCINERATOR.
A FUEL COMBUSTION EMISSION SOURCE IS A FURNACE,
BOILER, OR
SIMILAR EQUIPMENT
USED PRIMARILY
FOR
PRODUCING
HEAT OR POWER
BY INDIRECT HEAT
TRANSFER.
AN INCINERATOR IS
AN APPARATUS IN WHICH REFUSE
IS-
BURNED.
I.
NAME OF OWNER:
2.
NAME OF CORPORATE DIVISION OR
PLANT (IF DIFFERENT FROM
Rock
Road Companies,
Inc.
OWNER):
Beale
Court AsphaltPlant
3.
STREET ADDRESS OF CONTROL EQUIPMENT:
4.
CITY
OF
CONTROL
EQUIPMENT
-
801
Beale Court
Rockford
5.
NAME OF CONTROL EQUIPMENT OR CONTROL SYSTEM:
Request
to amend
existing operating
permit
for
use of
alternative
fuels. Baghouse is
an e:cisting
permitted
control
device
-
-
INSTRUCTIONS
-
I.
COMPLETE
THE
ABOVE
IDENTIFICATION
SECTION.
2.
COMPLETE
THE
APPROPRIATE
SECTION
FORTHE
UNITOFCONTROL EQUIPMENT, OR
THE
APPROPRIATE SECTIONS
FORTHE
CONTROL
SYSTEM.
BE
CERTAIN
THATTHEARRANGEMENTOFVARIOUS UNITS INA
CONTROL SYSTEM
IS MADE
CLEAR
IN THE PRQCESSFLOW
DIAGRAM.
-
3. COMPLETE PAGE 6OF
THIS
FORM, EMISSION
INFORMATION
AND
EXHAUST
POINT
INFORMATION.
-
4.
EFFICIENCY
VALUES
SHOULD
BE
SUPI~ORTED
WITH A DETAILED
EXPLANATION-OF
THE
METHGB-OF~CALCULATION,
THE
MANNER OF
ESTIMATION,
OR THE
SOURCE
OF
INFORMATION.
REFERENCE
TO THIS
FORM
ANY RELEVANT
INFORMATION
OR
EXPLANATION
INCLUDED
IN
THIS PERMIT APPLICATION.
-
-
5.
EFFICIENCY
VALUES
AND CERTAIN OTHER ITEMS OF
INFORMATION
ARE
TO BE
GIVEN
-FOR AVERAGE
AND
MAXIMUMOPERATIONOR
THE-
SOURCE
EQUIPMENT.
FOR
EXAMPLE,
“MAXIMUM EFFICIENCY” IS
THE
EFFICIENCY
OF THE
CONTROL EQUIPMENT WHEN
ThE SOURCE IS
AT MAXIMUM OPERATION, AND “AVERAGE
FLOW
RATE” IS
THE
FLOW
RATE
INTO HE
CONTROLEQUIPMENT
WHEN
THE SOURCE
IS AT
AVERAGE
OPERATION.
6.
FOR GENERAL INFORMATION
REFER TO “GENERAL INSTRUCTIONS
FOR PERMIT
APPUCATIONS,”APC-20I.
DEFINITIONS
AVERAGE
-
THE
VALUE THAT SUMMARIZES
OR REPRESENTSTHEGENERAL
CONDITION OF
THE
EMISSION SOURCE.ORTHE GENERAL
-
STATE OF PRODUCTION OF THE EMISSION SOURCE.
SPECIFICALLY:
AVERAGE OPERATION
-
OPERATION
TYPICAL
OF THE PRECEDING TWELVE MONTHPERIOD, AS
REPRESENTED
BY AVERAGE
OPERATING
TIME
AND AVERAGE
RATES.
-
MAXIMUM
-
THE
GREATEST VALUE ATrAINABLE OR
ATTAINED FOR
THE EMISSION SOURCE.
OR ThE PERIOD OF GREATEST OR
UTMOST
PRODUCTION
OFTHEEMISSION SOURCE.
SPECIFICALLY:
-
-
MAXIMUM OPERATION
-
GREATEST EXPECTED OPERATION,
AS REPRESENTED BY MAXIMUM OPERATING TIME AND MAXIMUM RATES.
This Agency
is authorized to
require this
information under
illinois
Revised Statutes,
1979, Chapter
III
1/2.
Section
1039.
Disclosure
of
this information
is
required
under that Section. Failure to
do
so may
prevent this form from
being processed and
could result
in your application
being
denied.
This
form has been approved
by the
Forms
Management Center.
11

Page
of
ADSORPTION UNIT
I.
FLOW DIAGRAM DESIGNATION(S) OF ADSORPTION
UNIT:
N/A
2.
MANUFACTURER:
3.
MODEL NAME AND NUMBER:
-
4.
ADSORBENT:
0
ACTIVATED
CHARCOAL:
TYPE
0
OTHER:
SPECIFY
5.
ADSORBATE(S):
-
-
6.
NUMBER OF
BEDS PER UNIT:
7.
WEIGHT
OF ABSORBENT PER
BED:
LB
8.
DIMENSIONS OF
BED:
-
THICKNESS
IN,
SURFACEAREA
SQUARE IN
9.
INLETGAS
TEMPERATURE:
9.
PRESSUREDROPACROSS UNIT:
INCH H2OGAUGE
II.
TYPE OF REGENERATION:
O
REPLACEMENT
0
STEAM
OTHER:
SPECIFY
12.
METhOD
OFREGENERATION:
O
ALTERNATE
USE OF
ENTIRE UNITS
1
ALTERNATE USE OF
BEDS IN
A SINGLE UNIT
SOURCESHUTDOWN
fl_OTHER:_DESCRIBE
AVERAGE
OPERATION OF SOURCE
-
MAXIMUM
OPERATION OF SOURCE
13.
TIME
ON LINE BEFORE REGENERATION:
-
MINIBED
15.
TIME ON
LINE
BEFORE REGENERATION:
MIN/BED
14.
EFFICIENCY OF ABSORBER
(SEE INSTRUCTION 4):
16.
EFFICIENCY OF
ABSORBER (SEE INSTRUCTION 4):
-
AFTERBURNER
1.
FLOW DIAGRAM DESIGNATION(S) OF AFTERBURNER:
N/A
2.
MANUFACTURER:
-
-
3.
MODEL NAME
AND NUMBER:
:
-
4.
COMBUSTION CHAMBER DIMENSIONS:
-
LENGTH
IN,
CROSS-SECTIONAL AREA
SQUARE IN
5.
INLET
GAS TEMPERATURE:
°F
7.
FUEL:
0
GAS
OIL~
SULFUR
6.
OPERATING TEMPERATUREOF
COMBUSTION CHAMBER:
°F
8.
BURNERS
PER
AFTERBURNER:
-
EACH
9.
CATALYST USED:
O
NO
J
YES:
DESCRIBECATALYST_______________
-
-
10.
HEAT EXCHANGER
USED:
-
O
NO
YES:
DESCRIBE
HEAT
EXCHANGER
-
-
AVERAGE
OPERATION OF SOURCE
MAXIMUM
OPERATION OF
SOURCE
-
11.
-
GAS
FLOW
RATE:
SCFM
13.
GAS
FLOW
RATE:
-.
-
SCFM
12.
EFFICIENCY
OF
AFTERBURNER
(SEE
INSTRUCTION
4):
14.
EFFICIENCY
OF AFTERBURNER
(SEE
INSTRUCTION 4):
IL 532-0260
A
~
-~~Cfl
PAGE
2 OF 6

Page
-
-
of-
CYCLONE
I.
FLOW DIAGRAM
DESIGNATION(S) OF CYCLONE: N/A
2.
MANUFACTURER:
3.
MODEL:
4.
TYPE
OFCYCLONE:
5.
NUMBER
OF CYCLONES
IN EACH MULTIPLE
CYCLONE:
0
SIMPLE
0
MULTIPLE
6.
DIMENSION
THE
APPROPRIATESKETCH (IN INCHES) OR PROVIDEA-DRAWINGWITH EQUIVALENTINFORMATION:
TANGENTIAL INLET
CYCLONE
GAS
OUT
+
NOT
TO
SCALE
AXIAL
INLET
CYCLONE
(INDIVIDUALCYCLONEOFMULTIPLE CYCLONE)
GAS
OUT
-
SECTION
AVERAGE OPERATION OF SOU~CE
MAXIMUM OPERATION OFSOURCE
7.
GAS
FLOW
RATE:
-
SCFM
9.
GAS FLOW RATE:
SCFM
8.
EFFICIENCY
OF
CYCLONE (SEE
INSTRUCTION
4):
10.
EFFICIENCY
OF
CYCLONE
(SEE INSTRUCTION
4)
-.
-
VANE
ANGLE
DEGREES
SECTION
r
-
L
PLAN
IL 532-0260
DC.
1,c!~
PAflE
3
OF6

Pa2e
-
of
CONDENSER
-
OF CONDENSER:
N/A
3,
MODEL NAMEAND NUMBER:
4.
HEAT EXCHANGE AREA:
FF2
OF SOURCE
MAXIMUM OPERATION OF SOURCE
CONDENSER:
10.
COOLANT
FLOWRATE
PER CONDENSER:
AIR
-
-
SCFM
WATER
GPM
AIR
SCFM
FLOW
RATE
OTHER:
TYPE
.
FLOW RATE
II.
GAS
FLOW
RATE:
-
SCFM
-
SCFM
8. GASTEMPERATURE:
12.
COOLANT
TEMPERATURE:
13.
GAS TEMPERATURE:
INLET_OFOUTLET__°F
INLET°F
OUTLET_°F
INLET......°F
OUTLET_°F
(SEE INSTRUCTION
4):
14.
EFFICIENCY OF
CONDENSER
(SEE INSTRUCTION 4):
-
*ELECfl~ICAL
PRECIPITATOR
1.
FLOW DIAGRAM DESIGNATION(S) OF ELECTRICAL PRECIPITATOR:
N/A
2.
MANUFACTURER:
f
3.
MODEL
NAME AND NUMBER:
-
4.
COLLECTING
ELECTRODE AREA PER CONTROL DEVICE:
-
-
Fr2
AVERAGE OPERATION OF SOURCE
MAXIMUM OPERATION OF SOURCE
5.
GAS FLOW RATE:
-
-
SCFM
7.
GAS
FLOW
RATE:
-
SCFM
6.
EFFICIENCY OF ELECTRICAL PRECIPITATOR(SEE INSTRUCTION
4):
8.
EFFICIENCY OF
ELECTRICAL PRECIPITATOR(SEE
INSTRUCTION 4):
SUBMIT ThE MANUFACTURER’S SPECIFICATIONS FOR THE ELECTRICAL PRECIPITATOR.
REFERENCE ThE INFORMATION TO THIS FORM.
*~J~’fl~1CAL
PRECIPITATORS
VARY GREATLY
IN ThEIR DESIGN AND
IN THEIR COMPLEXITY.
ThE ITEMS
IN ThIS
SECTION PROVIDE A
-
MINIMUM AMOUNT OF INFORMATION.
THE APPLICANT MUST, HOWEVER,SUBMIT WITH THIS APPLICATION THE MANUFACTURER’S
SPECIFICATIONS,
INCLUDING ANY DRAWINGS, TECHNICAL
DOCUMENTS,
ETC.
IF
ThE INFORMATION PROVIDED BY THE MANUFACTURER’S
SPECIFICATIONS IS
INSUFFICIENT
FOR FULL
AND ACCURATE
ANALYSIS, THE AGENCY WILL REQUEST SPECIFIC ADDITIONAL INFORMATION.
FILTER
UNIT
-
OF
FILTER
UNIT:
N/A
-
-
-
-
3.
MODELNAME
AND
NUMBER:
-
5.
FILTERING AREA:
-
FT2
0
PULSE AIR
0
PULSE JET
-
0
OTHER:
SPECIFY
-
DUCT
WORK:
LENGTH
FT., DIAM
IN.
SPRAY
0
OThER:
SPECIFY
-
-
OFSOURCE
MAXIMUM
OPERATION
OF SOURCE
Not applicable
12.
GAS
FLOW
RATE
(FROM
SOURCE):
Not
applicable
SCFM
-
SCFM
13.
GAS
COOLING
FLOW
RATE:
-
WATER SPRAY
BLEED-IN
AIR
WATER
SPRAY
GPM
14.
INLET
GAS
CONDITION:
-
DEWPOINT_______
°F
TEMPERATURE
°F
DEWPOINT_______
(SEE INSTRUCTION
4):
15.
EFFICIENCY
OF
FILTER UNIT (SEE INSTRUCTION
4):
-
IL
532-0260
A
DC’ ‘)~fl
PAr,!: ~1(W ~c

-
Page
-
of
3.
MODELNAMEANDNUMBER:
INCH
H2O
.
PACKING HEIGHT
-
IN.
SKFTC!4 Will-I T)1MFN~IONS
-
-
AREA
SQUARE
IN.
-
MAXIMUM OPERATION
OF SOURCE
12.
SCRUBBANTFLOW
RATE:
-
GPM
13.
GAS
FLOW
RATE:
SCFM
14.
INLET
GASTEMPERATURE:
°F
,
15.
EFFICIENCY
OF SCRUBBER (SEE INSTRUCTION 4):
PARTICULATE
GASEOUS
CONTROLEQUIPMENT
EQUIPMENT:
N/A
4.
MODELNAME AND
NUMBER:
OF “OTHER” EQUIPMENT:’
-
-
MAXIMUM
OPERATION OFSOURCE
-
8.
FLOW
RATES:
-
-
GPM
SCFM
9;
EFFICIENCY
OF
“OTHER” EQUIPMENT (SEE INSTRUCTION 4):
IL
532-0260
AP(”~~.fl
-
PAGE5OF6

Pa2e-
-
of
-
-
EMISSION INFORMATION
I
-
NUMBER OF IDENTICI.L CONTROL UNITS OR CONTROL SYSTEMS
(DESCRIBE AS REQUIRED):
1
-
AVERAGE OPERATION
-
CONC’~.NTRATION
OR
EMISSION RATE PER IDENTICAL
CONTAMINANT
CONTROL UNITS OR CONTROL SYSTEM
METHOD USED TODETERMINE CONCENTRATION OR
EMISSION RATE
PARTICULATE
2a.
-
-
MATI’ER
N/A
GRJSCF
b.
N/A
LB/HR
c.
-
CARBON
3a.
N/A
PPM
MONOXIDE
(VOL)
b.
N/A
LB/HP.
c.
-
NITROGEN
4a.
N/A
PPM
OXIDES
-
(VOL)
b.
-
N/A
LB/HR
c.
-
ORGANIC
5a.
N/A
PPM
MATERIAL
(VOL)
SULFUR
6a.
N/A
PPM
DIOXIDE
(VOL)
b.
N/A
LB/HR
b.
N/A
LB/HR
c.
-
c.
-
*SOTHER
7a.
N/A
PPM
(SPECIFY)
(VOL)
b.
N/A
LB/HR
c.
CONCENTRATION OR
EMIS
CONTAMINANT
CONTROL UNITS 0
PARTICULATE
8a.
MATTER
See
Table 2
GRJSCF
MAXIMUM
OPERATION
SIOT’4 RATE PER
IDENTICAL
METHOD USED TO DETERMINE CONCENTRATION OR
R CONTROL SYSTEM
EMISSION
RATE
b.
c.
See
Table
2
LB/HR
CARBON
9a.
See Table
2
PPM
MONOXIDE
(VOL)
b.
See
Table 2
LB/HR
c.
NITROGEN
lOa.
See Table
2
PPM
OXIDES
-
(VOL)
b.
See Table
2
LB/HR
c.
-
ORGANIC
Ila.
SeeTable2
PPM
MATERIAL
(VOL)
b.
SeeTable2
LB/HR
c.
-
-
SULFUR
DIOXIDE
12a.
See
Table 2
PPM
-
(VOL)
b.
See Table
2
LB/HR
c.
**OTHER
(SPECIFY)
-
I3a.
SeeTable2
PPM
(VOL)
b.
See Table 2
LB/HR
c.
*~“OThER”CONTAMINANT SHOULD BE USED
FOR AN
AIR CONTAMINANT NOT SPECIFICALLY NAMED ABOVE.
POSSIBLE
OThER
CONTAMINANTS
ARE ASBESTOS, BERYLLIUM, MERCURY, VINYL CHLORIDE, LEAD, ETC.
-
-
-
-
EXHAUST POINT INFORMATION
-
1.
FLOW DIAGRAM DESIGNATION(S) OF
EXHAUST
POINT:
N/A
-
2.
DESCRIPTION OF EXHAUST
POINT
(LOCATION
IN RELATION TO BUILDINGS, DIRECTION, HOODING, ETC,):
N/A
-
-
3.
EXIT HEIGHT ABOVE GRADE:
N/A
4.
EXIT
DIAMETER:
N/A
-
5.
GREATEST HEIGHTOF NEARBY BUILDINGS:
N/A
6.
EXIT DISTANCE FROM NEAREST
PLANT
BOUNDARY:
N/A
AVERAGE
OPERATION
MAXIMUM
OPERATION
7.
EXIT
GAS
TEMPERATURE:
N/A
9.
EXIT GAS
TEMPERATURE:
N/A
°F
8.
GAS
FLOW
RATETHROUGHEACH
EXIT:
N/A
10.
GAS
FLOW
RATE
THROUGH EACH EXIT:
N/A
-
ACFM
-
-
ACFM
IL
532-0260
-
-
-
PAflF~~fl!:~

TABLE OF CONTENTS
1.0
INTRODUCTION
........—..—-~
1.1
APPLICATION
CONTENT
..._________.__.1
2.0
EXISTING
FESOP AND PROPOSED AMENDMENTS
3
2.1
EXISTING
CONDITIONS
AND EMISSION LIMITS
3
2.2
REQUESTED CHANGES
.~
..
2.2.1
Condition 6b
-
2.2.2
Conditions 6a and 6c
4
3.0
REGULATORY REQUIREMENTS
~
3.1
FEDERAL REQUIREMENTS
..
3.1.1
PSD Regulatiois
3.1.2
NewSourcePeiforr-~nceStandards(NSPS)
3.1.3
HazardousAir Pollutant Regulations
3.1.4
Accidental Release Regulations
3.1.5
Title V Operating Permits
-
8
3.2
STATE REQUIREMENTS
~.
&
3.2.1
Permits and General Provisions (35 IAC Part
201)
8
3.2.2
Visible and Particulate Matter Emissions (35/A C Part 212)
8
3.2.3
Organic Material Emission Standards and Limitations (35 IAC Section 215)
9
3.2.4
Carbon Monoxide Emissions (35 JAC Section 216)
3.2.5
-
Nitrogen Oxide Emissions (35 IAC Section 217)
9
3.2.6
Annual Emission Report (35 IAC Section 254)
JO
3.2.7
All OtherArticles
4.0
PROPOSED
PERMIT CONDITIONS
.
APPENDIX A
-
-
Federally Enforceable State Operating Permit
NSPS Source
-
-
-
APPENDIX B
-
IEPA Air Pollution Control Permit Application Forms
-
LIST OF TABLES
-
-
Table
1
Air Pollutant Emission Limits for an Oil-Fired Drum-Mix Asphalt Plant
Table 2
Potential
Emissions for a Drum Mix
Asphalt
Plant
Firing
No.
2
Fuel
Oil
or
Waste
Oil
-
Table 3
Potential
Haz~rdousAir Pollutant
(HAP) Emissions
for a
Drum Mix
Asphalt
Plant Firing No. 2
Fuel Oil or Waste Oil
-

Request to AmendFederally Enforceable State
Operating Permit
-
Beale
Court Asphalt Plum’
Rock Road
Companies, Inc.
-
Rockford.
Illinois
1.0
INTRODUCTION
-
-
Rock
Road
Companies,
Inc.
(Rock
Road)
owns
and
operates
an
asphalt
manufacturing plant
located at
801
Beale
Court
in Rockford,
illinois. The
Beale
Court
asphalt
plant
is
a drum-mix
plant.
The plant manufactures asphalt for road construction projects and operates approximately
six to
seven months per year.
Because
it
is
a
stationary
source
of regulated
air
pollutants,
the
Beale
Court
asphalt plant
is
permitted to
operate under
a federally enfo~ceab1e
state operating
permit (FESOP).
The Illinois
Environmental Protection Agency (IEPA) issued the FESOP for the plant on November 6, 2000.
The
plant’s Site I.D. No.
is
201808ABG.
The
FESOP
application
number
is
72110724.
(See
Appendix
A for
a copy of the plant’s FESOP.)
-
Under
the FESOP,
the plant’s natural
gas-fired
drum-mix
plant
is
permitted to
combust
only
natural
gas. Rock Road requests
an
amendment to the plant’s FESOP
allowing the plant to burn
either
No.
2
Fuel
Oil
or
waste
oil
(also
known
as
No.
3
Special
or
used
oil)
to
increase
operational flexibility and reduce costs.
In addition, Rock Road is permitted
to operate a fuel-oil
fired drum-mix asphalt plant at the Beale Court site. No fuel-oil fired plant
is currently located at
the site, and Rock Road requests that all
references to this plant and associated permit conditions
be .withdrawn from the FESOP.
-
This
document,
prepared by
URS
Corporation
(URS) for Rock
Road,
constitutes
a request
to
amend the Beale
Court plant’s existing FESOP.
The information contained in
this
document is
intended
to
demonstrate
that
the
proposed permit
changes
comply
with
applicable
state
and
federal
air
pollution control regulations.
-
-
1.1
APPLICATION
CONTENT
Included in this air permit application is the following information:
-
-
Proposed amendments
to
the asphalt plant FESOP based
on proposed changes in
fuel usage and production capacity (Section 2.2);
-
-
Potential
emissions-
of
regulated
air
pollutants
resulting
from
the
proposed
changes
to the FESOP (Sections 2.2);
-
URS
1-
-
-
Technical
Support dod

Request to Amend Federally EnforceableState
Operating Permit
Beale GourtAsphalt Plant
Rock Road
Companies, Inc.
-
-
-
Rockford: Illinois
A discussion
of the
applicable
federal
and State
of illinois
air quality rules
and
regulations that may pertain
to the plant (Section 3.0);
and
Completed
application
forms
with
the
proposed
changes
are
provided
in
Appendix B.
-
URS
2
Technical
Support
doc

Request toAmend FederallyEnforceable State Operating Permit
Rock Road companies,
Inc.
-
2.0
EXISTING EESOP AND PROPOSED AMENDMENTS
Beale Court Asphalt Plant
Rockford, Illinois
This
section discusses
the
existing
FESOP’s
permit
conditions
aiid
proposed
amendments
to
those conditions.
-
-
2.1
EXISTING CONDITIONSAND EMISSIONLIMITS
Condition
6b
of the
FESOP
for the
Beale
Court
asphalt plant
limits
asphalt
production
and
emissions
from
the natural gas~fireddrum-mix
plant.
Asphalt
production is
limited
to
125,000
-
tons per month and 300,000
tons
per year with
natural gas as the only fuel fired in the drum mix
dryer
(see
Appendix
A for
a
copy of the
permit).
Regulated
air poliuiants
are subject to
the
emission
limits
shown
in
Table
1.
The
limits
are based
on
older AP-42
emission factors
(see
Appendix A).
-
-
-
-
Table
1
Air Pollutant Emission Limits
Natural Gas-Fired Drum-Mix Asphalt Plant
801 Beale Court
Rock Road Companies, Inc.
Rockford, Illinois
Condition 6a and
6c of the Beale
Court
FESOP
limit asphalt production and emissions
from the
oil-fired drum-mix plant. No fuel-oil fired plant is currently located at the Beale Court location.
2.2
REQUESTED CHANGES
This section presents proposed amendments to
Conditions 6b. and 6c.
2.2.1
Condition 6b
Rock Road requests the following
amendments to Conditions 6a and 6b:
URS
-
3-
(Technical
Support doe
Air Pollutant
Monthly Emissions
Annual
Emissions
(lb/mo)
(tonsI~ear)
2,250
2.7
7,000
8.4
3,750
4.5
Total Suspended Particulates (TSP)
Carbon Monoxide (CO)
Nitrogen
Oxides
(NOr)
Sulfur Dioxide (SO2)
-
413
0.5
Volatile Organic Material (VOM)
-
3,750
4.5

Request toAmend Federally Enforceable State Operating Permit-
Beale Court Asphalt Plant
Rock Road Companies,
Inc.
Rockford,Illinois
Modify
permit conditions
6a and 6b to
allow drum-mix
dryer
to burn No. 2 fuel oil, waste
oil
(also
known as No. 3 Special Oil) with a maximum fuel sulfur content of 1
percent by weight
in addition to natural gas;
-
Apply current AP-42 emission factors for regulated air pollutants.
-
Table
2
shows
the
effect
of the
proposed changes
on
potential
emissions
from
the drum-mix
dryer.
In the existing F~ESOP,the emission limits
had
been based
on
outdated
AP-42
emission
factors for PMJPM10 and
CO. These are revised for the updated emission estimates, as shown in
Table 2.
-
-
-The proposed use of waste oil or No.
2
fuel
oil will result in
modest increases in
emissions of
NOX
and
SO2.
In
a
“worst
case”
emission
scenario,
firing
waste
oil
would
increase
SO2
emissions
by just
over
8
tons
per
year
over firing
with
natural
gas;
emissions of NO~would
increase
by 4.4
tons per
year.
No increase
in
PM/PM10
or other criteria pollutant emissions
is
expected,
however.
In
a
drum-mix
asphalt
dryer,
burning
waste
oil
over
natural
gas
should
produce
no
significant increase
in
the
emission rates of PM/PM10,
CO,
or
VOC.
Further,
the
Beale
Court
plant’s
emissions
of
regulated
criteria
pollutants
will
remain
well
under
the
applicable Prevention of Significant Deterioration
(PSD) major source threshold of 250 tons per
year.
-
-
To avoid triggering
the requirement for obtaining a Clean Air Act Program Permit (CAAPP) and
Section
112
(g)
of
the
Clean
Air
Act,
the
proposed
changes
in
fuel
use
must
not result
in
emissions of hazardous hir pollutants (HAPs) that would
exceed
10 tons per year for any
single
HAP or 25
tons
per
year
for all
HAPs
combined.
As
Table
3
shows,
HAP emissions
from the
proposed use ofwaste oil or No. 2 fuel oil will be below the major source thresholds.
-
2.2.2
Conditions 6a and 6c
-
Rock
Road
does
not
operate
a
fuel
oil-fired
dryer
at
801
Beale
Court.
Rock
Road
therefore
requests
elimination of Condition
6c
from
the FESOP
as
well
as all references
to
the fuel-oil
fired plant in
Condition 6a.
~
~
~
URS
4-
-
Technical
Support doe)

Request to Amend FederallyEnforceable State
Operating
Permit
-
Beak court Asphalt Plant
Rock Road Companies.
Inc.
-
-
Rockford,lllinois
3.0
REGULATORY REQUIREMENTS
This section discusses the pertinent federal,
state, and local
air pollution
control regulations
that
may be applicable to the proposed source.
These types ofregulations typically include:
Requirements
to
obtain
a
construction
permit
prior
to
commencing
construction
or
modification;
-
Control technology evaluations;
Air
quality impact assessments;
Emission limitations;
-
-.
Monitoring and testing requirements; and
Recordkeeping and reporting requirements.
This
section
also
discusses
how
Rock
Road’s
asphalt
plant
will
comply
with
all
applicable
regulations.
3.1
FEDERAL REQUIREMENTS
The
United
States
Environmental Protection
Agency
(USEPA) has
developed
regulations
that
are designed to
control air pollution.
These regulations include permitting requirements for new
or modified
major stationary sources located in non-attainment
and
attainment
areas,
as
well as
standards of performance for certain types of new sources.
The requirements
for major sources
located
in
attainment
arias
are
called Prevention
of
Significant Deterioration
(PSD)
and
are
contained in
40
CFR
52.21..
-
3.1.1
PSD
Regulations
-
The PSD regulations,
amended
by the USEPA
on
August 7,
1980
(45
FR 52675),
specify that
any
major new stationary
source or major expansion project to
an
existing major source within
an
air quality
attainment area must undergo PSD review. For new sources, the regulations
apply
to the following:
-
-
-
1.
Any source
type
in
any of 28
designated
industrial
source
categories having potential
emissions of 100
tons per year or more; or
-
--
5
Technical
Support
doe)

Request toAmend Federally’ Enforceable State
Operating Permit
Beale Court Asphalt Plant
-
Rock Road
Companies. Inc.
Rockford~Illinois
2.
Any
other
source
having
potential
emissions
of
250
tons
per
year
or
more
of any
pollutant
regulated under the Clean Air Act.
Potential emissions
are
defined as the emissions of any pollutant at maximum design
capacity,
including the control efficiency of air pollution control equipment.
PSD review consists of the following:
A
case-by-case
Best
Available
Control
Technology
(BACT)
demonstration,
taking
into
account energy, environmental, and economic impacts as well as technical feasibility;
An
ambient
air
quality
impact analysis
to
determine
whether the
allowable emissions
from
the
proposed
project
would
cause
or
contribute
to
a
violation
of
the
applicable
PSD
increments and National
Ambient Air Quality Standards (NAAQS);
An assessment of the
direc.t
and indirect
effects of the proposed project
on
general
growth,
soil, vegetation, and visibility;
Public comment, including an opportunity for a public hearing;
and
Possibly an ambient air quality monitoring program for up to one
year.
-
The ~BealeCourt
asphalt plant
is
located in an area designated as attainment or unclassifiable, or
better
than the
national standards
for all
criteria pollutants.
Based
on
the
estimated
emission
-
rates
associated
with the
proposed modification
of the
plant
(see
Table
2
for criteria pollutant
emission estimates), emissions would not exceed the PSD major source applicability threshold of
250 tons per yearfor any regulated criteria pollutants.
-
-
3.1.2
New Source Performance Standards (NSPS)
-
The New Source Performance Standards
(NSPS) were developed by USEPA for specific
source
categories.
These standards are codified in the Code of Federal Regulations (CFR) under Part
60
(40 CFR
60).
Subpart I
of the NSPS
is
entitled Standards of Performance for Hot Mix
Asphalt
Facilities.
~
~
~
URS
-6
-
-
-
Technical
Support doe
-
-~

Request to Amend Federally Enforceable State Operating Permit
-
Beale Court Asphalt Plant
Rock Road companies.
Inc.
-
Rockford, lllinois
Under 40 CFR 60.90, Subpart I applies to
hot mix asphalt -facilities that began construction after
June
11,
1973
and that combine
the following: “dryers;
systems
for screening, handling, storing,
and weighing hot aggregate; systems for loading, transferring, and storing mineral
filler, systems
for
mixing
hot
mix
asphalt;
and
the
loading,
transfer,
and
storage
systems
associated
with
emission control systems.”
The provisions
of 40 CFR 60.7(a)(4)
apply to operational changes to
an
existing
facility that may
“increase the emission rate of an air pollutant
to
which
a standard
applies.”
In
a
drum-mix
asphalt
plant,
burning
fuel
oil
or
waste
oil
instead
of natural
gas
produces no increase in
the emission rate for particulate matter. In switching the fuel used in
the
drum-mix
dryer
from
natural
gas
to
fuel
oil
or
waste
oil,
Rock
Road
makes
no
operational
change
that
would
increase
the
emission rate of
an
air
pollutant
to
which
an
NSPS
standard
applies. Therefore,
the
proposed
modification to the Beale
Court
plant
will
not
be
subject to
Subpart I. However, in fulfillment of a Compliance Commitment Agreement
(CCA) submitted in
response to
Violation Notice A-2003-00330,
Rock Road
will conduct a performance
test within
90
days of initial startup to
demonstrate compliance
with
the NSPS particulate matter standards
of 40 CFR 60.92.
In addition, Rock Road will conduct opacity observations concurrently with
a
performance test to demonstrate compliance with the NSPS standards.
-
3.1.3
Hazardous Air Pollutant Regulations
USEPA has developed National Emission Standards for Hazardous Air Pollutants (NESHAP) for
numerous source categories.
Asphalt manufacturing is not one of the source categories proposed
or promulgated as of the date of this application.
-
On
December
15,
1996,
the
USEPA
promulgated
the
final regulations
implementing
Section
112(g).
This
section addresses new and reconstructed major sources of hazardous air pollutants
(HAPs).
A primary requirement of this section is that those sources apply Maximum Achievable
Control
Technology (MACT) for control of HAPs.
Section
112(g) is intended to
address those
sources
for which
USEPA
has not
yet established
an
intended
source
category
specific MACT
standard.
In this sense, Section
112(g) may be seen
as the “case-by-case” MACT sta.ndard.
The Beale Court plant does not have the potential to emit
individual HAPs in quantities greater
than or equal
to
10
tons
per
year or 25
tons
per
year
in
aggregate
quantities
(see
Table
3
for
potential emissions of HAPs).
Thus, the plant should not trigger the requirements of 112(g).
-
URS
7
-
Technical
Support
doe

Request toAmend Federally Enforceable State
Operating
Permit
Beale Court Asphalt Plant
Rock Road Companies, Inc.
-
Rockford,illinois
3.1.4
Accidental Release Regulations
-
The USEPA’s
chemical accidental release prevention requirements
are published-
in 40
CFR Part
68.
These requirements cover risk management planning at facilities with more than a threshold
quantity
of a
listed
regulated
substance
in
a
single
process.
-
The
rule
lists
77
acutely
toxic
substances
with
threshold
quantities
ranging
from
500
to
20,000
pounds,
and
also
lists
an
additional
63
flammable gases and
volatile liquids, each with a
10,000 pound threshold quantity.
The Beale Court plant
is not affected by this rule.
3.1.5
Title V Operating Permits
-
-
A source is
required
to
apply for a Title V
(Part 70) operating pemiit (also
known in
flhinois as
the Clean Air Act
Program Permit
or CAAPP) if it is classified
as a major stationary source.
A
major stationary
source
is
defined
as
any source
having
the potential
to
emit
greater
than
100
tons per year of any
criteria air pollutant.
In addition,
any source
that
has the potential
to emit
greater
than
10
tons
per
year of
a
HAP
or 25
tons
per
year
as
an
-
aggregate
would
also
be
classified as a major source under the Title V program.
The Beale Court asphalt plant had the potential
to emit greater
than 100
tons per year of carbon
monoxide
(CO).
-
To
avoid the
Title V
operating
permit
requirements,
Rock
Road
accepted
a
federally enforceable limit on
asphalt production, thereby limiting
potential emissions of CO
to
less than major source thresholds. IEPA issued
a FESOP permit for the asphalt plant in 2000.
3.2
STATE REQUIREMENTS
Standards
and
limitations
are
also
contained
in
the
Illinois
rules
and
regulations.
These
are
discussed below,
along
with
any
emission standards or limitations
contained in
these rules that
may apply to
emissions from the Beale Court asphalt plant.
3.2.1
Permits and General Provisions (35 IAC Part
201)
As discussed above, the Beale Court
asphalt plant accepts federally enforceable limits
on asphalt
production to avoid classification as a major source subject to the
CAAPP
requirements.
-~-:~~-~
~
URS
8-
-
Technical
support doe

Request to Amend Federally Enforceable State
Operating Permit
-
Beale Court Asphalt Plant
Rock Road Companies, Inc.
-
Rockford,
Illinois
3.2.2
Visible and Particulate Matter Emissions
(35
IAC
Part 212)
Under 35
JAC
212.123,
Visible Emission
Limitation for All
Other
Emission
Units,
no
person
shall
cause or allow emission of smoke or other particulate matter with
an
opacity greater than
30
into the atmosphere. The Beale Court asphalt plant
is equipped with
a particulate collection
system (i.e.
baghouse).
This system as well as good work practices will help achieve compliance
with the visible emission limitation.
Under
35
JAC
212.201,
Fugitive
Particulate
Matter
“no
person
shall
cause
or
allow
the
emissions of fugitive
particulate
matter from
any
process, including
any
material
handling or
storage activity, that
is visible by
an
observer looking generally toward
the zenith or of a point
beyond the property
line
of the source.”
The
Beale
Court
asphalt plant
has implemented good
work practices
to
comply with the fugitive particulate matterrequirement.
Under 35
JAC
2 12.232,
Emission Standards
for Particulate
Collection
Equipment, if particulate
collection
equipment
is
operated,
emissions from such equipment shall not exceed 0.03
gr/dscf.
The Beale Court
asphalt plant will operate a baghouse to control emissions ofparticulates and
to
comply with the emission limitations forparticulate collection equipment.
-
3.2.3
Organic
Material Emission Standards
and Limitations
(35 IAC Section 215)
The provisions
in 35 IAC 215 do not apply to the Beale Court asphaltplant.
Emissions from the
-
Beale
Court
plant’s
fuel oil storage tanks
(20,000 gallons)
and
the
asphalt storage
tanks
have
negligible emissions.
-
-
3.2.4
Carbon Monoxide Emissions (35 IAC
Section
216)
-
As
stipulated in Section 216.121, Fuel
Combustion Emission Sources, no
person
shall
cause
or
allow
the
emission
of carbon monoxide
(CO) into the
atmosphere
from
any
fuel
combustion
emission source with actual heat input greater than 2.9
MW (10 MMBtu/hr) to exceed 200 ppm,
corrected
to
50 percent excess air.
To comply with
this
rule, the Beale
Court asphalt plant will
combust only natural gas, waste oil, orNo 2. fuel oil.
-
-
~--~
UR
9
Tech
nical
Support doe

Request toAmend Federal/vEnforceable State
Operating
Permit
-
Beale court Asphalt Plant
Rock Road Companies, Inc.
-
Rockford,7llinois
3.2.5
Nitrogen Oxide Emissions (35
JAC Section 217)
-
Fuel
combustion
sources
with
an actual heath input greater than or equal to 250 MMBtu/hr
are
regulated under
35
IAC 2 17.121.
Rock Road does not propose to operate
a fuel combustion-unit
greater than or equal
to 250
MMBtu/hr.
Therefore,
this
regulation does
not apply
to
the Beale
Court asphalt plant.
-
-
3.2.6
Annual Emission Report
(35
IAC Section 254)
As required by 35
IAC 201.302
and 35
IAC Part 254, the Beale
Court asphalt plant must submit
ann~jalemissions
reports
to
TEPA
summarizing the emissions
from
the plant
for each calendar
year period.
This report will be due on May
1
of each year for the previous
calendar year.
3.2.7
All Other Articles
-
-
The remaining parts
listed below
do
not
appear to
contain
any
specific
emission
limitations
or
monitoring, recordkeeping or reporting requirements
that would apply to the Beale
Court asphalt
plant:
Part 202
Alternative Control Strategies;
Part 203
Major Stationary Sources Construction and Modification-
Part 205
Emission Reduction Market System
-
-
-
Part 207
Vehicle Scrappage Activities
Part 218
Organic Material Emission Standards and Limitations for the Chicago Area
Part
219
Organic Material Emission Standards and
Limitations
for the Metro East Area
-.
Part 220
Nonmethane Organic Compounds
-
-
Part 228
Asbestos
Part 229
Hospital/Medical/Infectious Waste Incinerators
Part 232
Toxic Air Pollutants
-
Part 237
Open Burning
Part 240
Mobil Sources
-
-
Part 243
Air Quality Standards
-
Part
244
Episodes
(Since
the plant may be
temporary, the requirement to
prepare
and
Episode Action Plant may not apply)
-
-
Part
251
Procedures i~orCollection ofAir Pollution Site Fees
~?~‘-~
•;__~_;~_~
Technical
supportdoe

Request to Amend Federally Enforceable State Operating
Permit
Beale Court Asphalt Plant
Rock Road Companies.
Inc.
Rockford,
illinois
Part
252
Public
Participate
in the Air
Pollution Control Permit
Program
-
Part 255
General Conformity: Criteria and Procedures
Part
~64
Interpretation
of
Pollution
Control
Board
Rules
and
Related
Definitions
Concerning
Grain Handling and Grain Drying Operations
Part 266
Interpretation of the Definition ofProcess Weight Rate
Part 271
Information on Coal Contracts and
Sampling Required in Permit Applications
for Coal-Fired Duel Combustion Emission Sources
-
Part 275
Alternate Fuels Program
Part 276
Procedures to be Followed in
the Performance of Annual Inspections of Motor
-
Vehicle
Exhaust Emissions
Part
278
Procedures for Measuring Transfer Efficiency for Surface Coating Operations
in the Wu~d
Furniture Coating Facilities
Part
280
Visible
Emissions
form
Coke
Oven
Batteries-
Procedures
for Determining
Compliance
Part 283
General Procedures for Emission Tests Averaging
Part
291
Rules
for
the
Performance
of Air
Quality
Impact
Analysis
to
be
Used
in
Support
of Permit
Applications
URS
11
(Technical
Support doe

Request to Amend Federally EnforceableState
Operating Permit
Beale Court Asphalt Plant
Rock Road Companies,
Inc.
-
Rockford, Illinois
4.0
PROPOSED PERMIT CONDITIONS
-
This
section
proposes
pe~mit
conditions
and
emission
limits
for the
Beale
Court
drum
mix
asphalt dryer.
The emission limits are based on
estimates ofmaximum emissions ofregulated air
pollutants
firing either No
2.
Fuel
Oil or waste
oil
(No.
3
Special)
with
a
maximum fuel sulfur
content
of
1
percent
by
weight
(see
Section
2.2).
Rock
Road
requests
that
Condition
6b
be
revised to state that emission and operation ofthe asphalt plant
shall
not exceed the limits shown
as follows:
Asphalt Production
-
Air Pollutant
Emissions
(tons/mo)
(tons/year)
(tons/mo)
(tons/year)
125,000
300,000
NO~
SO2
CO
PM/PM10
VOM
3.4
3.6
8.1
2.1
2.0
8.3
8.7
19.5
5.0
4.8
RockRoadalso
requests
the removal ofCondition 6a(ii) and Condition 6c.
As
stated in- Section 3.1.2, Rock
Road will conduct a performance test within 90
days of initial
startup to demonstrate compliance with
the NSPS particulate matter standards of 40 CFR 60.92.
In addition, Rock Road
will conduct opacity observations concurrently with
a performance test
to
demonstrate cothpliance
with
the
NSPS
standards.
These actions will be
taken
as
part
of a
Compliance Commitment
Agreement (CCA) submitted in
response to Violation
Notice A-2003-
00330.
-
-
-
URS
12-
-
Technical
Supportdoe

Table 2
-
,
PotentIal
Emissions for a
Drum
Mix Asphalt Plant
Firing Natural Gas, No.
2
Fuel Oil, or Waste Oil
Beale Court Asphalt Plant (ID# 201 8BBABG)
-
Rock Road Companies,
lnó.
Rockford~
Illinois
-
Potential
Emissions
From
the Asphalt
Dryer
-
--
-
-
Process!
Emission.
-
-
Source
-
-
-
-
-
PM/PMIO
EmissIon
Fsctor~
(lb/ton)
Monthly
Emissions
(tons/mo)
PM/PM
Annual
Emissions
(tons/year)
-
-~
Emission
Factor~
(lb/ton)
-~--
:-
-
Monthly
Emislions
(tons/mo)
-
Annual
Emissions
(tops/year)
-
-
Emission
Factor00
(lb/ton)
--
NO~
Monthly
Emissions
(tons/mo)
Annual
Emissions
(tons/year)
-
Emission
Factor00
(lb/ton)
Monthly
Emission;
(tons/mo)
Annual
Emissions
(tons/year)
voM..
Emission
Factor00
(lb/ton)
VOM
-
Monthly
Emissions
(tons/mo)
VOM
Mnual
Emissions
(tone/year)
Dryer Fired
with
Natural Gast’~
0.033
2.1
5.0
0.13
8.1
-
19.5
0.028
1.6
3.9
0.0034
0.2
0.5
0.032
2.0
4.8
Dryer
Fired
with
No.2FueIOiI
0.033
2.1
5.0
0.13
8.1
19.5
0.055
3.4
8.3
0.011
0.7
1.7
0.032
2.0
4.8
Dryer Fired with
Waste
01100
0.033
2.1
5.0
0.13
8.1
19.5
0.055
3.4
8.3
0.058
3.6
8.7
.
0.032
2.0
4.8
Maxknum
Asphalt
Production
Hale
125000
tons/mo
Maximum Asphalt
Production
Rate
300000
tons/year
(a) AP-42. Filth
Edition,
Chapter
11.1
Hot Mix
Asphalt
Plants,
Table
11.1-3.
(b)AP-42,
Filth
Edition, Chapter
11.1
Hot
MIx Aeptiat
Plants,
Teble
11.1.7.
(c)AP-42,
Filth
Edition,
Chapter
11.1
Hot Mix
Asphalt
Plants.Table
11.1-a.
(d) Represents
current
emission *0015.
(e) Waste oil Ia
also
known
asNo. 3 SpecIalOil.
Emissions
rates represent
~worSI
case’
annual
emissions.
Example
Calculation:
Ions/mo
PM/PM,0
-
0033 */lon a 125.000
ton/mo
+
2.000
5,/ton
2.1
tons/mo
Example Calculation:
Ions/year
PM/PM,0
0.033
lb/ton a 300,000 ton/mo
+
2,000 lb/Ion
5.0
tons/year
-
Emissions
Estimates, Maximum Emissions

-
Table3
-
Pptential
Hazardous Air Pollutant (HAP)
Emissions for a
Drum Mix Asphalt Plant
Firing
Natural
Gas,
-No. 2 Fuel
Oil, or Waste Oil
Beale Court
Asphalt Plant (lD# 201 888ABG)
Rock Road Companies, Inc.
Rockford, ll’inois
Hazardous Air Pollutant
Emission Factor
(lbflon)~
Annual Emission Rate
(tons/year)
Acetaldehyde
0.001300
1 .95E-O1
Acrolein
0.000026
3.90E.03
Benzene
-
0.00039
5.85E-02
Ethyibenzene
2.40E.04
3.60E-02
Formaldehyde
3.1OE-03
4.65E.01
Hexane
9.20E.04
--
1.38E.01
soactane
4.OOE-05
6.OOE-03
Methyl ethyl
ketone
2.OOE.05
3.OOE-03
Propionaidehyde
1.30E.04
-
1 .95E-02
--
2.40E-02
Quinone
-
1.60E-04
Methyl chloroform
4.80E-05
7.20E.03
Toluene
2.90E-03
4.35E.01
Xyiene
-,
2.OOE-04
3.OOE-.02
-
2.Methyinaphthalene
1.70E-04
2.55E-02
Acenaphthene
1.40E-06
2.1OE-04
Aceriaphthylene
2.20E-05
3.30E-03
-
Anthracene
3.1OE.06
4.65E-04
Benzo(a)anthracene
.
2.1 OE-07
3.1 5E-05
Benzo(a)pyrene
-
9.80E-09
.47E-06
Benzo(b)fluoranthene
-
1 .OOE-07
.50E-05
Benzo(e)pyrene
1.1OE.07
.65E.05
Benzo(g, h, i)perylene
4.OOE-08
6.OOE-06
Benzo(k)fluorarithene
4.1 OE.08
6.1 5E-06
Chrysene
-
1.80E-07
2.70E-05
Fluoranthene
6.1OE-07
9.15E.05
Fluorene
-
1.1OE-05
1.65E.03
-
deno(1 ,2,3-cd)pyrene
7.OOE-09
1 .05E-06
Naphthálerie
-
6.50E-04
9.75E-02
Perylene
8.80E-09
1 .32E-06
Phenanthrene
2.30E.05
3.45E-03
Pyrene
3.OOE-06
4.50E-04
Arsenic
5.60E-07
8.40E-05
Cadmium
4.1OE.07
6.15E-05
-
Chromium
5.50E-06
-
8.25E-04
Cobalt
2.60E.08
-
3.90E-06
-
Hexavaient chromium
4.50E-07
6.75E-05
-
Lead
1.50E-05
2.25E-03
Manganese
7.70E-06
1.16E-03
Mercury
2.60E.06
3.90E-04
Nickel
6.30E-05
9.45E-03
Phosphorus
2.80E-05
4.20E-03
-
Selenium
3.50E.07
5~25E-05
Total PCDD/PCDF
1.20E.10
1.80E-08
Total HAPs
.
1.37
-
Maximum Asphalt Production
Rate (tons/year)
(a)
Emission
factor
is from AP-42,
Fifth
Edition,
Chapter
11.1
Hot Mix
Asphalt
Plants, Table
11.1-10.

217/782-2113
-
ARENEwALe
-
FEDERALLY ENFORCEABLE STATE OPERATING PERMIT
-
-
NSPS
SOURCE
-
PERMITTEE
-
Rock
Road
Company
Attn:
Steven Kennedy
-
Post Office Box 1779
Janesville, Wisconsin
53547
-
Application No.: 72110724
I.D. No.: 201.~’08ABG
-
Applicant’s Designation:
Date Received: May 1,
2000
Subject: Asphalt and Aggregate Processing Plants
Date Issued: November
6,
2000
Expiration Date:
November
6, 2005
Location:
801 Beale Court, Rockford
-
-
This permit
is hereby granted to the above-designated
Perrnittee to OPERATE
emission source(s)
and/or air pollution control equipment consisting of a gas
fired drum-mix asphalt plant with baghouse,
fuel-oil fired drum-mix asphalt
plant with baghouse,
gas fired asphalt tank heater,
aggregate crusher,
anti-
strip additive storage tank
(500 gallon),
2 TAC storage tanks
(10,000 gallon,
each),
and
3
liquid asphalt storage tanks
(30,000 gallon,
25,000 gallon, and
20,000 gallon)
as described in the application.
This Permit is subject to
standard conditions attached hereto and the following special condition(s)
la.
This federally enforceable
state operating permit
is issued to limit the
emissions of nitrogen oxides
(NOr)
volatile organic material
(VOM),
-
carbon monoxide
(CO),
and sulfur dioxide
(SO3)
from the asphalt plants
to less than major source thresholds,
as described in Attachment A.
-
As
a result,
the source
is excluded from requirements to obtain a Clean Air
Act Permit Program permit.
b.
Prior to issuance,
a draft of this permit has undergone a public notice
and comment period.
2a.
The gas fired drum-mix asphalt plant
and
fuel-oil fired drum-mix asphalt
plant are subject to New Source Performance Standards
(NSPS),
40 CFR
60,
Subparts A and
I. The Illinois EPA is administering these standards in
Illinois on behalf- of
the United- States EPA under a delegation
agreement.
-
-
b.
The emissions from each of the asphalt plants shall not contain
particulate matter in excess of 0.04 gr/dscf
and shall not exhibit .20
opacity or greater, pursuant to the NSPS,
40
CFR 60.92.
c.
At all times the Permittee shall also maintain and operate
-the Asphalt
Plants,
including associated air pollution control equipment,
in a
manner consistent 5with good air pollution control practice for
minimizing -emissions,
pursuant to the NSPS,
40 CFR 60.11(d)
.

3a.
The
3 liquid asphalt storage tank(s)
are subject to New Source
Performance Standards
(NSPS),
40 CFR 60 Subpart Kb.
The Illinois EPA is
administering these standards in Illinois
on behalf of the United States
EPA under
a delegation agreement.

Page
2
b.
At all times,
the Permittee shall,
to the extent practicable, maintain
and operate these tanks,
in a manner consistent with good air pollution.
control practice for minimizing emissions,
pursuant to the New Source
Performance Standard.
C.
The Permittee shall
fulfill the monitoring of operations requirements of
the New Source Performance Standards,
40 CFR 60.llGb(a)
and
(b)
for the
3 liquid asphalt storage tanks.
That
is,
records showing the dimensJons
of the storage vessel and an analysis showing the capacity of the
storage vessel,
shall be maintained and readily accessible for the life
of the source.
4a.
The aggregate crusher
is subject to New Source Performance Standards
(NSPS),
40
CFR 60,
Subparts A and 000.
The Illinois EPA is
administering these standards in Illinois on behalf of the United States
EPA under a delegation agreement.
b.
Emissions
of particulate matter
from grinding mills,
screens
(except
from truck dumping),~bucket elevators, transfer points on belt
conveyors, bagging operations,
and storage bins,
shall not exceed 10
percent opacity,
(40
CFP. 60.672(b) and
Cd)).
c.
Emissions of particulate matter from the crushers
(except from truck
dumping),
shall not exceed 15 percent opacity,
(40 CFR 60.672(c) and
(d)).
-
S.
At all times the Permittee shall also maintain and operate this
equipment,
including associated air pollution cont-rol equipment,
in
a
manner consistent with good air pollution control practice for
minimizing emissions.
6a.
Operation of the asphalt plant shall not exceed the following limits:
i.
Gas Fired Drum-Mix Asphalt Plant:
300 tons/hour,
and 300,000
tons/yr
-
Asphalt Tank Heater Firing Rate:
2.0 mmBtu/hr
i.
Fuel-Oil Fired Drum-Mix Asphalt Plant:
400 tons/hour, and 300,000
-
tons/yr
-
-
b.
Emissions and operation of the gas fired drum-mix asphalt plant shall
not exceed the following
limits:
-
-
Asphalt
-
Emission
-
Production
Factor
Emissions
Equipment
(Tons/Mo) (Tons/Yr)
Pollutant
(Lb/Ton)
(Lb/Mo) (Tons/Yr)
Gas Fired Drum-
125,000
300,000
TSP
0.018
2,250
2.7
Mix Asphalt Plant
CO
0.056
7,000
8.4

N0~
0.03
3,750
4.5
SO2
0.0033
413
-
0.5
VOM
0.03
3,750
4.5
These
limits-
are
based
on standard-AP-42 emission factors,
a maximum
hourly capacity of
300 tons/hr and information provided in the
application.
The TSP emission factor and hourly production limitation
were determined through NSPS testing requirements.
Compliance with
annual limits shall be determined from
a running total of
12 months of
data
c.
Emissions and operation of the fuel-oil
fired drum-mix asphalt plant
shall not exceed the following limits:
Equipment
Asphalt
Production
(Tons/Mo) (Tons/Yr)
Pollutant
Emission
Factor
Emissions
(Lb/Ton)
(Lb/Mo)
(Tons/Yr)
These limits are based on standard AP-42 emission factors,
a maximum
hourly capacity of 400 tons/hr and information provided in the
application.
The
TSP
emission
factor
and
hourly
production
limitation
were
determined
through
NSPS
testing
requirements.-
Compliance
with
annual
limits ~shallbe determined from a running total of
12 months
of
data.
d.
Emissions and operation of the asphalt storage tank heater shall not
exceed
the following limits:
Equipment
Heat Input
Rating
(mmBtu/Hr)
Pollutant
Emission
Factor
(Lb/mmscf)
Emissions
(Lb/Mo)
(T/Yr)
NO~
-
100
CO
84
0.20
0.86
0.16
0.72
These limits are based on standard AP-42 emission factors,
8,760 hours
-
of
operation,
and the use of natural gas as the only fuel fired in
the
asphalt tank heater.
Compliance with annual limits shall be determined
from a running total of
12 months of data.
-
e.
This
permit
is
issued based on negligible emissions of volatile organic
material
(VOM)
frdm
3 liquid asphalt storage
tanks,
2 TAC storage tanks,
and one anti-strip additive storage tank.
For this purpose emissions
Page
3
Fuel-Oil Fired
125,000
300,000
TSP
-
0.025
3,125
3.75
Drum-Mix
CO
0.036
4,500
5.40
Asphalt
Plant
NO,,
SO2
0.075
0.04
9,375
5,000
11.25
6.00
-
VOM
0.008
1,000
1.20
Gas
Fired
Asphalt
Tank Heater
2

Page
4
from each emission source shall not exceed nominal emission rates of 0.1
lb/hour and 0.44 ton/yr.
7a.
Emissions
and operation of aggregate processing plant
shall not exceed
the following limits:
TSP Emission
-
Throughput
Factor
TSP Emissions
Equipment
(Tons/Mo) (Tons/Yr)
(Lb/Ton)
(Lb/Mo) (Tons/Yr)
Crusher
124,000
300,000
0.0012
148.8
0.18
These limits are based on standard AP-42 emission factors,
a maximum
hourly
capacity
of
300
tons,
and
information
provided
in
the
application.
The
hourly
capacity
of
the equipment was determined
-
through NSPS testing.
Compliance with annual
limits shall be determined
from
a running total of 12 months of data.
b.
The moisture content of the aggregate as crushed shall be
at- least
1.5
by weight
so as to reduce emissions
of particulate matter.
c.
The Permittee shall show compliance with this requirement as follows:
i.
The moisture content of a representative sample of
the aggregate
shall be measured at least once per week using ASTM Procedures
(C566-67)
for total moisture content of material.
Compliance with
this requirement may be presumed if moisture content of aggregate
asshipped is
at least l.5~ or
-
-
ii.
A.
Water sprays shall be used at each crusher and on other
emission units as necessary, except when weather conditions
are below or expected to fall below freezing temperatures,
to provide moisture that will reduce emissions of
-
particulate matter.
B.
The water supply to the spray equipment shall be equipped
with a metering device used to determine water usage for the
control of particulate matter emissions.
C.
Inspections of water spray equipment and operation
(such as
leaking, adequate flow maintain,
clogging of flow lines,
etc.)
shall be performed at least once per week when the
-
facility is in operation, OR
-
-
-
iii.
Water saturated materials mined below the water table are being
processed.
-
8a.
Within 90
‘days
of
a
written request from the Illinois
EPA,
pursuant
to
35
Ill. Adm.
code Section 201.282,
the emissions and opacity of the

Page
5
exhaust
from
the
asphalt
plant
shall
be
measured
by
an
approved
testing
service,
during
conditions
which are representative of the maximum
performance.
The Illinois EPA may provide additional time for the
performance
of this testing upon request from the Permittee which shows
that it
is not feasible to perform representative testing within 90
days.
-
b.
i.
The
following
methods
and
procedures
shall
be
used
for
testing
of
emissions.
Refer
to
40
CFR
60,
Appendix
A
for
USEPA
test
methods.
Opacity
USEPA
Method
9
Location
of
Sample
Points
USEPA
Method
1
Gas
Flow
and
Velocity
USEPA
Method
2
Particulate
Matter
USEPA
Method
5
ii.
A test shall consist of three separate runs
each at least 60
-
-
minutes
in
duration.
Compliance
shall
be
determined
from
the
average
of
the
runs
provided
that
the
Illinois
EPA
may
accept
the
arithmetic
mean
of
the
two
runs
in
circumstances described in 40
CFR 60.8(f).
c.
Testing
shall
be
performed
by
a
qualified
independent
testing
service.
d.
At
least
30
days
prior
to
the
actual
date
of
testing
a
written
test
plan
shall
be
submitted
to
the
Illinois
EPA for review and approval.
This
plan
shall
describe
the
specific
procedures
for
testing,
including:
i.
The
person(s)
who
will
be
performing
sampling
and
analysis
and
their experience with similar tests.
-
-
ii.
The
conditions
under
which
testing
will
be
performed,
including
a
-
-
discussion
of
why
-these
conditions
will be representative of the
-
L
maximum
c~perating rate,
the
levels
of
operating parameters
at- or
within
which
compliance
is
intended
to
be
shown,
if
applicable,
and
the
means
by
which the operating parameters for the process
and
any
control
equipment
will
be
determined.
-
e.
The
Illinois
EPA shall be notified prior to these tests
to. enable the
Illinois EPA to observe these tests.
Notification for the expected date
of testing shall be submitted a minimum of thirty
(30)
days prior to the
expected date.
Notification of the actual date and expected time of
testing shall be submitted a minimum of five. (5)
working days prior to
the actual date of the tests.
The Illinois EPA may,
at its discretion,
accept notification with shorter advance notice provided that the
-
Illinois EPA will not accept such notifications if
it interferes with
the Illinois EPA’s ability to observe the testing.
9.
If the rotary dryer control systems are not operating properly while- the
-
dryers are operat&d or there
is
an
exceedance
of
the requirements of

Page
6
this permit
as determined by the records required by Conditions
10 and
15,
the Permittee shall submit a report within 30 days after the
exceedance.
The report shall include the emissions released in
accordance with the recordkeeping requirements,
a copy of the relevant
records,
and a description of the exceedance or violation and efforts to
reduce emissions and future occurrences.
10.
The Permittee shall maintain operating and maintenance
logs for the
dryer control
system,
including: maintenance activities, with date and
description of inspections,
repair actions,
and equipment or filter bag
replacements,
etc.
11.
The Final Report(s)
for all tests shall be submitted within
90 days
after the date of the test.
The Final Report
shall include as
a minimum:
i.
General information describing the test,
including the name and
identification of the emission source which was tested, date of
‘test, names
of personnel performing the tests,
and
Illinois EPA
observers, i~any;
-
ii.
A summary of results;
-
iii.
Description of test procedures,
including description of sampling
points,
test equipment,
and test schedule;
-
iv.
Detailed description of test conditions,
including:
A.
-
Process information,
i.e., process rate,
aggregate type,
fuel type,
and firing rate.
-
B.
Control equipment information,
i.e.,
equipment condition and
operating parameters during testing.
-
v.
Data and calculations,
including copies
of
all raw data sheets and
records~of laboratory analyses,
sample calculations, and data on
equipment calibration.
l2a.
Within
60 days of a written request from the Illinois EPA,
pursuant
to
35
Ill Adm.
Code Section 201.282,
the opacity from an affected aggregate
facility subject to the NSPS shall
be measured during conditions which
are representative of
the maximum performance.
The Illinois EPA may
provide additional time for the performance of this testing upon request
from the Permittee which shows that
it
is not feasible to perform
-
representative
testing
within
60
days.
b.
i.
The following methods
and
procedures
shall be used for opacity
measurements.
-
USEPA
Method
9,
40
CFR
60 Appendix A

Page
7
ii.
A test shall consist of 30 sets of
24 consecutive observations.
c.
Opacity
measurements
shall
be
performed
by
a certified observer.
d.
The
Illinois
EPA
shall
be notified prior to these measurements to enable
the
Illinois
EPA
to
observe
these
measurements.
Notification
of
the
expected
date
of
the
measurements
shall
be
submitted
a
minimum
of
thirty
(30) days prior to the expected date. Notification of the actual date
and expected time of measurement shall be submitted a minimum of five
(5)
working days prior to the actual date of
the measurement.
The
Illinois EPA may,
at
its discretion, accept notification with shorter
advance notice provided that the Illinois EPA will not accept such
notifications if
it interferes with the Illinois EPA’s ability to
observe the measurements.
13.
The Final Report(s)
for all performance tests shall be submitted within
60 days after the date of the test. The Final Report shall
include as
a
minimum:
a.
General
inforthation describing the
test,
including the name and
identification of
the emission source which was tested, date of
test, names of personnel performing the tests,
and Illinois EPA
observers,
if
any;
b.
A summary of
results;
c.
A copy of certification for opacity observation of
the person who
performed the test;
-
d.
Detailed description of
test- conditions,
including:
-
i.
-
Process information,
i.e., process rate and aggregate
type.
ii.
Control equipment information,
i.e.,
equipment condition-and
operating parameters during testing.
-
l4a.
If the Permittee
is relying on.7(c)
(ii) (A)
above to show compliance the
Permittee shall maintain records of all moisture content tests
performed,
including
date,
time,
individual performing test,
location of
sample e.g., prior to crushing or as shipped.
If the Perinittee is relying on 7(c) (ii) (B)
above to show compliance the
Perrnittee shall maintain operating
logs for the water spray equipment,
including dates and times of usage, malfunctions
(type date and measures
taken to correct),
water pressure,
and dates when there was enough rain
that the
water spray equipment was not operated.-

Page
8
b.
The Permittee shall maintain weekly records
of water consumption in the
spray equipment,
as determined by the meter required by
Condition 7(c) (ii) (B) (2)
15.
The Permitt~eshall maintain annual and monthly records
of the following
items:
a.
Asphalt production
(tons/mo,
tons/yr);
b.
Natural gas usage in rotary dryer
(mmscf/mo,
mmscf/yr);
c.
Fuel oil usage and sulfur content in rotary dryer
(gal/mo,
gal/yr)
;
-
d.
Natural
gas
usage
in
asphalt
tank
heater
(mmscf/mo,
mmscf/yr);
and
e.
Aggregate
throughput
(tons/mo,
tons/yr)
16.
This permit supersedes the current
permit(s)
issued
for this location.
17.
If there
is an excéedance of the requirements
of this permit as
determined by the records required by this permit,
the Permittee
shall
submit
a report to-the Illinois EPA within 30 days after the exceedance.
The report
shall include the emissions released
in accordance with the
record keeping requirements,
a copy of the relevant records, and
a
description of the exceedance
or yiolation and efforts to reduce
emissions and future occurrences. This report should be sent to:
Illinois Environmental Protection Agency
-
Division of Air Pollution Control
Compliance Section
(#40)
P.O. Box 19276
Springfield,
Illinois
62794-9276
-
-
18.
Two
(2)
copies of required reports and notifications concerning
equipment operation or repairs,
performance testing or a continuous
monitoring system shall be
sent to:
Illinois Environmental Protection Agency
-
Division of Air Pollution Control
Compliance Section
(#40)
P.O.
Box
19276
Springfield,
Illinois
62794-9276
-
and
one
(1)
copy
shall
be
sent
to
the
Illinois
EPA’s
regional
office
at
the following address unless otherwise indicated:
Illinois Environmental Protection Agency
Division o~Air Pollution Control
5415 North University

Page
9
Peoria,
Illinois
61614
19.
The records required by this permit
shall be retained at a readily
accessible location at
the plant for at least
3 years from the date of
entry and shall be made available
for inspection
and copying by the
Illinois EPA and USEPA upon request.
20.
No person
shall cause or allow any visible emissions of fugitive
particulate matter from any process,
including material handling or
storage activity,
beyond the property line of
the emission source,
pursuant to 35
Ill Adm.
Code 212.301.
21.
In the event
that the operation of this source results
in an odor
nuisance,
the Permittee shall-take appropriate and necessary actions to
minimize odors,
including but not limited to,
changes
in raw material or
installation of controls,
in order to eliminate the nuisance.
22.
The assembly of any these plants at
a new location will require a
construction permit
for the new location.
This permit must be obtained
prior to commencing construction at
the new location.
It should be noted that the
2
fuel oil storage tanks are exempt from state
permit requirements, pursuant to 35
Ill.
Adm. Code 201.146(n).
If you have any questions on this, please call Eric Jon~sat 217/782-2113.
Donald E.
Sutton,
P.E.
Manager,
Permit Section
Division of Air Pollution Control
DES :EEJ:psj
cc:
Illinois EPA,
FOS Region
2
USEPA

Attac?tment
A
-
Emission
Summary
This attachment provides
a summary of
the maximum emissions from the asphalt
plant
-and
aggregate
crushing
plant
operating in compliance with the
requirements of this federally enforceable permit.
In preparing this summary,
the Illinois EPA used the annual operating scenario which results in maximum
emissions from such
a plant.
This
is handling 600,000 tons of asphalt
production per year and 300,000 tons of aggregate per year.
The resulting
maximum emissions are well below the
levels,
e.g.,
100 tons per year of
nitrogen oxides
(N0~),volatile organic material
(VOM), carbon monoxide
(CO),
and sulfur dioxide
(SO2)
at which this
source would be considered
a major
source for purposes of the Clean Air Act Permit
Program.
Actual emissions
from this source will be less than predicted in this summary to the extent
that less material
is handled and control measures
are more effective than
required in this permit.
la.
Operation of the asphalt plant shall not exceed the following limits:
i.
Gas Fired Drum-Mix Asphalt Plant:
300 tons/hour,
and 300,000
tons/yr
-
-
Asphalt Tank Heater Firing Rate:
2.0 mmBtu/hr
ii.
Fuel-Oil Fired Drum-Mix Asphalt Plant:
400 tons/hour, and 300,000
tons/yr
-
b.
Emissions and operation of the gas fired drum-mix asphalt plant shall
not exceed the following limits:
-
Asphalt
Emission
-
-
Production
Factor
Emissions
-
Equipment
(Tons/Mo) (Tons/Yr)
Pollutant
(Lb/Ton)
(Lb/Mo) (Tons/Yr)
Gas Fired Drum-
125,000
300,000
TSP
-
0.018
2,250
2.7
Mix Asphalt
Plant
CO
0.056
7,000
8.4
NO,,
0.03
3,750
4.5
-
SO2
0.0033
413
0.5
VOM
0.03
3,750
4.5
-
These limits are based on standard AP-42 emission factors,
a maximum
hourly capacity of 300 tons/hr and information provided in
the
application.
The TSP emission factor and hourly production limitation
were determined through NSPS testing requirements.
Compliance with
annual limits shall be determined from
a running total of
12 months of
data.
c.
Emissions and operation of the fuel-oil fired drum-mix asphalt plant
shall not exceed the following limits:
-
Asphalt
Emission
-
-
-
-
Production
Factor
Emissions
Equipment
(Tons/Mo) (Tons/Yr)
Pollutant
(Lb/Ton)
(Lb/Mo) (Tons/Yr)

Fuel-Oil
Fired
125,000
300,0C.0
TSP
0.025
3,125
3.75
Drum-Mix
CO
0.036
4,500
5.40
Asphalt
Plant
-
NO,,
0.075
9,375
11.25
-
SO2
VOM
0.056
0.04
-
7,000
5,000
8.40
6.00

Page 2
These limits are based on standard AP-42 emission factors,-
a maximum
hourly capacity of 400 tons/hr and information provided in
the
application.
The TSP emission factor and hourly production limitation
were determined through NSPS testing requirements.
Compliance with
annual limits shall be determined from a running total of
12 months of
data.
d.
Emissions
and
operation
of
the
asphalt
storagr~ tank
heater
shall
not
exceed
the
following
limits:
-
Heat
Input
Emission
Rating
Factor
Emissions
Equipment
(mmBtu/Hr)
Pollutant
(Lb/mmscf)
(Lb/Mo)
(T/Yr)
Gas
Fired
Asphalt
2
NO,,
100
0.20
0.86
Tank
Heater
CO
84
0.16
0.72
These limits are based on standard AP-42 emission factors, 8,760 hours
of operation,
and t~ieuse of natural gas
as
the only fuel fired in the
asphalt tank heater.
Compliance with annual limits
shall be determined
from
a running total of
12 months of data.
e.
This permit
is issued based on negligible emissions of volatile organic
material
(VOM)
from
3 liquid asphalt storage tanks,
2 TAC storage tanks,
and one anti-strip additive storage tank.
For this purpose emissions
from each emission source shall not exceed nominal emission rates of
0.1
lb/hour and 0.44 ton/yr.
-
2a.
Emissions andoperation of aggregate processing plant shall not exceed
the following limits:
TSP Emission
-
-
Throughput
Factor
TSP Emissions
Equipment
-
(Tons/Mo) (Tons/Yr)
-
(Lb/Ton)
(Lb/Mo) (Tons/Yr)
Crusher
124,000
300,000
0.0012
148.8
0.18
These limits are based
on standard AP-42 emission factors,
a maximum
hourly capacity of
300
tons, and information provided in the
application.
The hourly capacity of the equipment was determined
through NSPS testing.
Compliance with annual limits
shall
be determined
from
a
running
total
of
12
months
of
data.
-
b.
The moisture content of
the aggregate
as crushed shall be
at least 1.5
by weight
so as to reduce emissions of particulate matter.
c.
The Permittee shall show compliance with this requirement
as follows:-

i.
The moisture content
of
a representative sample
c.f the aggregate
shall be measured at least once per week using A~TMProcedures
(C566-67)
for total moisture content of material.
Compliance with
this requirement may be presumed if moisture content of aggregate
as shipped is at least 1.5;
or
-

r
$
A.
Page
3
ii.
A.
Water sprays shall be used at each crusher0and on other
--
emission units as necessary,
except when weather conditions
are below or expected to fall below freezing temperatures,
to provide moisture that will reduce emissions of
-
particulate matter.
B.
The water supply to the spray equipment shall be equipped
with a metering device used to determine water usage for the
control of particulate matter emissions.
C.
Inspections
of water spray equipment and operation
(sucii as
leaking,
adequate flow maintain,
clogging of flow lin~,
-
etc.)
shall be performed at least once per week when the.
facility
is in operation, OR
iii.
Water saturated materials mined below the water table are being
processed.
EEJpsj

L~ally
Carter-
Rock
Road
Companies,
Inc.
(201808ABG,
Construction
Permit
04030060)
--
-
From:
James Kallmeyer
-
-
To:
Armitage, Julie
Date:
7/21/2004 10:57:50 AM
Subject:
Rock Road
Companies,
Inc. (201808ABG,
Construction Permit 04030060)
Julie:
-
-
-
I just received a call
from Steve Kennedy of Rock Road Companies, Inc. regarding waste oil-fired, stack
testing for their Rockford asphalt
plant. (Please see Condition 5c of subject permit below:)
-
He
says he
is not needing more than
7 days total to do the stack testing but is concerned they may not be
able to do so within 7 calendar days
in
the event of weather delays. Says he’ll need a day to do pre-test re-
tuning of burners to handle waste
oil instead of the currently used natural
gas. Says USEPA has also
added the requirement to test for NOX, S02, and VOM. Would like to just log the time required without the
calendar day restriction. (Seems like a reasonable
request to me.) Wants to know how to get proper
Compliance
and
FOS approval.
Steve can be reached at 608/752-8944.
Sc.
Waste oil-firing of the drum
mixer/drum
dryer
is allowed under this
construction permit only for a
period not to exceed one calendar week, for
the purposes of preparing for and conducting compliance
stack testing.
If additional time
is required, the Illinois
EPA,
Compliance Section and
Field Operations
Section mustfirst
be contacted to obtain approval.
Records
shall be kept of the calendar dates and
number of hours each day the plant is fired with waste
oil
until testing
is completed.
If evidence-arises
of
odor problems, operation.with waste
oil-firing must be stopped immediately.

Back to top


ROCK ROAD

Back to top


COMPANIES,
INC.
July 23, 2004
Ms. Julie Armitage, Acting Manager
Compliance
and Systems
Management
Section
Bureau of Air
Illinois
Environmental
Protection Agency
1021
North
Grand
Avenue
East
Springfield,
IL
62794
RE:
Application
No. 04030060
I.D. No.
201808ABG
Dear
Ms. Armitage:
7/2~
?/o/
-
We
are writing to ask for additional calendar weeks for on-spec waste oil
firing
at our plant.
We
are not asking for an increase
in the number of days of actual
usage.
This request is needed
in order to prepare our plant for the switch over from
natural gas to on-spec waste oil.
-
We
need to install
plumbing and
pumps; we also need toreconstruct our.
piping for the change
in fuel
usage.
We will also
need to adjust our air in order to
achieve complete combustion before we
begin production
with this fuel.
Finally,, we
will need to run on spec fuel
in order to
complete the necessary testing for our
construction
permit.
Our work schedule would
be approximately:
We will not fire on-spec waste oil any more than
six days total.
We will keep
documentation of the gallons of on-spec waste oil
received
and the gallons
used
during these set up and testing days.
-
-
-
--
Week
1:
Week
2:
Week
3:
1-2
days based on work availability
1-2
days
based on work availability
1-2
days for testing based on work availability
JUL
2 ~20Q4
~L1)
P.O.
Box
1779
Janesvitle, WI
53547
Phone: (608)752-8944
.
Fax: (608) 365-8146
ani
~
Cr~
ri
R-~nktnrcj.
IL 61109
Phone: (815)
874-2441
Fax
(815)
874-2774

If you require
additional- information, please do not hesitate to contact me at
608-752-8944.
SMK:cmh
Sincerely,
cc
Jim Kallmeyer,
IL
EPA, Springfield
Kevin
Mattison,
IL
EPA,
Des Plaines
Kenneth Erewele, IL EPA, Springfield
Chris Pressnall,
IL
EPA, Springfield

ILLINOIS
ENVIRONMENTAL
PROTECTION
AGENCY
-
P.O.
Box 19506,
SPRINGFIELD,
ILLINOIS
62794-9506
-
RENEE
CIPRIANO,
DIRECTOR
-
217/782-2113
CERTIFIED
MAIL
7002
3150
0000
1258
1117
CONSTRUCTION
PERMIT
GRANT
-
OPERATING
PERMIT
DENIAL
-
NSPS
SOURCE
-
REVISED
PERMITTEE
Rock
Road
Companies,
Inc.
Attn:
Nr~ Steve
Kennedy,
Vice
President
Post
Office
Box
1779
-
301 West Townline Road
Janesville,
Wisconsin
53547
Application
No.:
04030060
I.D.
No.:
201808ABG
Applicant’s
Designation:
BEALECOURT
Date
Received:
July
29,
2004
Subject:
Asphalt
Plant
Alternate
Firing
Date
Issued:
August
5,
2004
Location:
801
Beale
Court,
Rockford,
Illinois,
61109
-
Permit
is
hereby
granted
to
the
above-designated
Permittee
to
CONSTRUCT
emission
source(s)
and/or
air
pollution
control
equipment consisting of the
modification of the-existing drum-mix asphalt plant with baghouse
to allow
the use
of
distillate
fuel oil
No.
2 and waste oil in the drum mixer/drum
dryer,
as described in the above-referenced application.
This Permit is
subject to standard conditions attached hereto and the following special
condition(s)
la.
This asphalt plant
is subject to New Source Performance Standards
(NSPS),’40 CFR
60, Subparts A and
I.
The Illinois EPA is administering
these standards
in Illinois on behalf of the United States EPA under
a
delegation agreement.
b.
The emissions from the asphalt plant shall not contain particulate
matter
(PM)
in excess of 0.04 gr/dscf and shall not exhibit 20
opacity
or greater,
pursuant to the NSPS,
40 CFR 60.92.
-
C.
At all times
the Permittee shall also maintain and operate the asphalt
plant,
including associated air pollution control equipment,
in a
manner consistent with good air pollution control practice for
minimizing emissions,
pursuant
to the NSPS,
40 CFR 60.11(d).
-
-
2a.
No person shall cause or allow the emission of smoke or other
particulate matter,
with an opacity greater than
30 percent,
into the
atmosphere from any emission unit other than those emission units
subject to the requirements
of
35
Ill. Adm.
Code 212.122,-pursuant
-to
35
Ill.
Adm.
Code 212.123(a),
except
as allowed by 35
Iii.
Adm.
Code
212.123(b)
and 212.124.
-
-
b.
No person shall cause or allow any visible emissions
of fugitive
particulate matter from any process,
including any material handling or
storage activity beyond the property line of the source except when the
wind speed is in ~excess of
25 miles per hour, ,pursuant to 35
Ill.
Adm.
Code 212.301 and 212.314
ROD R.
BLAGOJEVICH,
GOVERNOR

Page2
-
-
3.
No person shall tause or allow the emission of
sulfur dioxide into the
atmosphere from any process emission unit to exceed 2000
ppm,
pursuant
to 35
Ill.
Adm. Code 214.301.
-
-
4.
Use
of Organic Material.
Pursuant to 35
Ill.
Adm.
Code 215.301,
no
personal shall cause or allow the discharge of more than 8.0 lbs/hour
of organic material into the atmosphere from any emission unit,
except
if no odor nuisance exists this limitation shall only apply to
photochemically reactive material
as defined in 35
Ill. Adm. Code
211 .4690
-
5a.
Operation of
the drum mixer/drum dryer assoc,iated with the asphalt
plant firing distillate fuel oil No.
2 or waste-oil
shall
not
begin
until all associated air pollution control equipment has been
constructed and is operational.
b.
The Permittee shall
furnish the Illinois EPA written notification
as
follows pursuant to
40 CFR 60.7(a):
i.
A notification of anticipated date of initial start-up at least
5
days
prior
tO
such
date,
-
ii.
A notification of actual date of initial
start-up within 15 days
after such date.
c.
Waste oil-firing of
the drum mixer/drum dryer
is allowed under this
-
construction permit only for a period not to exceed a total of seven
days,
for the purposes of preparing for and conducting compliance stack
testing.
These are not required to be seven consecutive calendar days.
If additibnal time
is required,
the Illinois EPA.
Compliance Section-
and Field Operations Section must first be contacted to obtain
approval.
Records shall be kept of the calendar dates and number of
hours each day the plant
is fired with waste oil until testing is
completed.
If evidence arises of odor problems,
operation with waste
oil-firing must be stopped immediately.
-
Ga.
The baghouse shall be
in operation at
all times when the associated
drum mixer/drum dryer is in operation and emitting air contaminants.
b.
The Permittee shall follow good operating practices for the baghouse,
including periodic inspection,
routine maintenance and prompt repair of
defects.
7a.
At the above location,
the Permittee shall not keep,
store,
or utilize
in the affected drum-mix asphalt plant:
-
i.
Distillate fuel oil
(Grade No.
1 and
2)
with
a sulfur content
greater than the larger of the following two values:
A.
0.28~weightpercent,
or
-

Page
3
B.
The Nt percent given by the formula:
Maximum Nt percent
sulfur
=
(0.000015)
x
(Gross
heating
value
of
oil,
Btu/lb)
b.
This permit
is issued based on the combustion waste
oil for the drum
mixer/drum dryer.
This use of waste oil
is not allowed to fire the
asphalt tank heaters,
boilers,
or any unit that meets
the definition of
a fuel combustion emission unit pursuant
to
35
Ill.
Adm.
Code 211.2470.
c.
The Illinois EPA shall be allowed to sample
all fuels stored at
the
above location.
8.
In the event that the operation of this source results in an odor
-
nuisance,
the Permittee shall take appropriate and necessary actions
to
minimize odors,
including but not limited to,
changes
in raw material
or installation of controls,
in order to eliminate
the nuisance.
9a.
Emissions and operation of
the asphalt plant shall not exceed the
following limits:
i.
Asphalt Production Limits:
-
Asphalt Concrete Production
-
(Tons/Month)
50,000
(Tons/Year)
300,000
ii.
Emissions from Drum Mixer/Dryer:
Pollutant
Emission
Factor
(Lb/Ton)
Emissions
(Tons/Mo)
(Tons/Yr)
Particulate
Matter
(PM)
Nitrogen Oxides
(NOr)
Carbon Monoxide
(CO)
Volatile Organic Material
(VOM)
Sulfur Dioxide
(SO2)
0.033
0.055
0.130
0 .032
0.058
1.45
Totals
7.71
iii.
Emissions from Asphalt Silo Loading and Truck Loadout:
Emissions
_________
________
(lb/Mo)
(Ton/Yr)
-
35
0.11
iv.
These limits
are based on maximum
asphalt
production
and
standard
AP-42 emission factors.
Compliance with annual limits shall be
determined from a running total
of
12 months of data.
0
.
83
1.38
3 .25
0.80
5.0
8.3
19.5
-
4.8
8.7
46.3
Pollutant
CO
PM
VOM
Emission Factor
(lb/Ton)
0.0007
0.0007
35
0.11
0.0048
240
.0.72

Page
4
b.
Emissions of hazardous air pollutants
(RAPs)
as listed in Section
112(b)
of
the Clean Air Act shall be less than 10 tons/year of any
single
HAP
or 25
tons/year’ of any combination of such HAP5.
As a
result of this condition,
this permit
is
issued based on the emissions
of
all HAPs from this source not triggering Section 112(g)
of the Clean
Air Act.
-
c.
No person shall cause or threaten or allow the discharge or emission of
any contaminant
into the environment
in any State
so as to cause or
tend to cause air pollution in Illinois,
either alone or in combination
with contaminants from other sources,
or so as to violate regulations
or standards adopted by the Illinois Pollution Control Board,
pursuant
to Section 9(a)
of the Illinois Environmental Protection Act.
ba.
Pursuant
to
40 CFR 60.8(a),
within 60
days after achieving the maximum
production rate
at which the asphalt plant will be
operated,
but
not
later than 90 days after initial startup,
the particulate matter
concentration in
its effluent stream shall be measured by an approved
independent testing service, using waste-oil
firing and during
conditions which are representative of
the maximum performance.
During
these tests,
observations to determine opacity of the effluent stream
shall also be conducted.
b.
‘I’his testing shall be conducted and data collected in accordance with
the test methods
and procedures specified in
40 CFR 60.8,
60.11
and
60.93.
-
c.
At least
60 days prior to the actual date of testing,
the Permittee
shall
submit a written test plan to the Illinois EPA for review and
approval.
This plan shall include as
a minimum:
-
i.
The name
(or other identification)
of the emission unit(s)
to be
tested and the name and address of the facility at which they are
located;
-
ii.
The name and address of the independent testing service(s)
performing the tests, with the names of the individuals who may
be performing sampling and analysis and their experience with
similar tests;
iii.
The specific determinations of emissions and/or performance which
are intended to be made,
including the-site(s)
in the ductwork or
stack at which sampling will occur;
iv.
The specific conditions under which testing will be performed,
including
a discussion of why these conditions will be
-
-
representative of maximum emissions and minimum control
-
performance,
the values of operating parameters
for the emission
unit,
including associated control equipment,
at or within which
compliance is intended to be shown,
and the means
,by which the
operating pprameters will be determined;

Pages
-
-
d.
i.
The
Permittee
shall
provide
the
Illinois
EPA
with
written
notification
of
testing
at
least
thirty
(30)
days
prior
to
testing to enable
the Illinois EPA to have an observer present.
This notification shall include
the name of emission unit(s)
to
be tested, scheduled date and time,
and contact person with
telephone number.
ii.
If testing
is delayed,
the Permittee’shall promptly notify the
Illinois EPA by facsimile,
at least
5 days prior to the scheduled
date
of
testing or immediately,
if the delay occurs in the
5 days
prior
to the scheduled date.
This notification shall also
include the new date and time for testing,
if
set, or a separate
notification shall be sent with this information when it
is
set.
e.
The Permittee shall submit the Test Report for this testing,
accompanied by
a cover letter stating whether or not compliance was
shown,
to
the Illinois EPA without delay, within 30 days after the
results are compiled, but no later than sixty
(60)
days after-the date
of testing or sampling.
The Test Report shall include
as
a minimum:
i.
General information describing
the test,
including the name and
identification of the emission source which was tested,
-
date of
-
test,
names of personnel performing the tests,
and Illinois EPA
observers,
if any;
ii.
-
A summary of results;
-
iii.
Description of test procedures,
including description of sampling
points,
test equipment,
and test schedule;
iv.
Detailed description of test conditions,
including:
A.
Process information,
i.e., process rate, aggregate
type,
fuel type,
and firing rate.
-
-
B.
Control equipment information,
I.e.,
equipment condition
and operating parameters during testing.
v.
Data and calculations,
including copies
of
all raw data sheets
-
and records of laboratory analyses,
sample calculations,
and data
on equipment calibration.
lla.
The Permittee shall perform all applicable monitoring for the drum-mix
asphalt plant
as specified in 40 CFR 60.13 and 60.674.
b.
Inspections of the drum-mix asphalt plant and control systems equipment
and operations shall be performed as necessary but at least once per week
when the affected drum-mix asphalt plant
is
in operation to confirm
compliance with the requirements of this permit.
l2a.
The Permittee shall maintain records of
the following items for the
drum-mix asphalt plant to demonstrate compliance with the conditions of
this permit:
-
-
i.
Asphalt concrete production
(tons/month and tons/year);

Page6
-
ii.
Waste oil shipments, usage,
sulfur content,
and ash content
(gallons/month,
gallons/year,
weight,
weight);
and
-
iii.
Dates of operation and hours
of operation with waste oil-firing
(calendar days,
hours/day)
iv.
Records addressing use of good operating practices
for ~he
baghouse:
A.
Operating logs for the drum-mix asphalt plant dryer
baghouse,
including operating data
(prethsure drop or stack
condition),
daily upon startup;
B.
Records for periodic inspection of the baghouse with date,
individual performing the inspection,
and nature of
inspection;
and
C.
Records for prompt repair of defects, with identification
and description of defect, effect
on emissions, date
identified,
date repaired,
and nature of
repair.
v.
Incidents
of malfunction,
with date,
duration,
description,
probable cau~e, and corrective actions, pursuant to 40 CFR
60.7(b),
and
vi.
Monthly and aggregate annual
Ca,
NOR,- PM,
SO2,
and VOM emissions
from the drum-mix asphalt plant shall be maintained,
based on
asphalt production and the applicable emission factors,
with
supporting calculations.
b.
All records and logs required by-this permit shall be retained at
a
readily accessible location at
the source for atleast three years from
the date of entry and shall be made available for inspection and
copying by the Illinois EPA upon request.
Any
records retained in an
electronic format
(e.g., computer)
shall becapable
of be-ing retrieved
and printed on paper during normal source office hours so as to be able
to respond to an Illinois EPA request for records during the course of
a source inspection.
-
l3a.
The Permittee shall promptly notify the Illinois EPA, Compliance
Section,
of deviations of the drum-mix asphalt plant with the permit
requirements as
follows.
Reports shall describe the probable cause of
such deviations,
and any corrective actions or preventive measures
taken:
-
i.
Emissions of Ca,
NOR,
PM,
SO2 and/or VOM,
in excess of the
limit specified in Condition
9 within 30 days
of
a record
showing such an occurrence.
-
ii.
Continued operation of
the drum-mix asphalt plant with a
defect in
a baghouse that may result in emissions of
partiFulate matter in excess of limits in Conditions
1 (b),
2,
or 4(a)
within 30 days of such an occurrence.

Page7
-
-
iii.
The use of distillate
fuel oil with a sulfur content in
excess
of the limit specified in Condition
7(a)
with the
length of time this
fuel was used and the effect on
emissions of SO2 within
30 days of this violation being
detected.
b.
The Permitte~shall submit all applicable reports for the drum-mix
asphalt plant
as specified
in 40
CFR
60.7 and 60.19.
-
c.
Two
(2)
copies of required reports and notifications concerning
equipment operation or repairs, performance testing or a continuous
monitoring system shall be sent
to:
-
Illinois
Environmental
Protection
Agency
Division
of
Air
Pollution
Control
Compliance
Section
(#40)
-
P.O.
Box
19276
-
Springfield,
Illinois
62794-9276
-
and one
(1)
copy shall be sent
to the Illinois EPA’s regional office
at
the following address unless otherwise indicated:
-
-
Illinois Envfronmental Protection Agency
Division of Air Pollution Control
5415 North University
-
Peoria,
Illinois
61614
14.
A
construction
permit
covers
construction
activity
taking
place
on
or
after
the
date
of
issuance
of
the
permit.
Even
though
the
issuance
of
this
permit
indicates
that the Illinois EPA has found that the
-
application for the subject equipment met
35
Ill. Adm. Code 201.155,
the standards for issuance of
a construction perrñit,
this permit does
not cover and in no way condones or approves any construction of the
subject emission sources or air pollution control equipment which took
place before the date of
issuance of this permit.
-
The OPERATING permit application
is DENIED because the Illinois Environmental
Protection Act,
Section
9,
and 35
Ill.
Adm. Code 201.160 might be violated.
Pursuant
to Section 201.160,
an operating permit may not be issued until the
equipment has been constructed or modified in accordance with applicable
conditions
in
th-is construction permit.
The Illinois EPA suggests -that you
reapply for the operating permit after construction and testing are completed
in accordance with the construction permit.
It should be noted that this permit does not authorize the acceptance of waste.
The appropriate permit must be obtained from the Bureau of Land before -waste
can be accepted.
If
the used oil
is not “on-spec” and not burned in a unit for
energy recovery as allowed by 35
Ill.
Adm.
Code 739.161,
the used oil
will be
considered
a solid waste and not a fuel.
This makes the used oil
subject to
the manifest requirements
of
35
Ill.
Adm. Code 809 and the facility subject to
the permitting requirements of
35
Ill.
Adm.
Code
807,
as a solid waste
-
management
site.
Furth~rmore, the used oil must provide surplus energy beyond
that necessary to sustain combustion to be considered
a fuel and not a waste.

Page8
-
-
It
should
be
noted
that
this
permit
has
been
revised
to
change
Condition 5c
to
limit
waste
oil-firing
to
a
total
of
seven
days,
which
need
not
necessarily
be
consecutive,
at
the
request
of
the
applicant.
If
you
have
any
questions
on
this
permit, please call Jim Kallmeyer at
217/782-2113.
-
-
Donald
E.
Sutton,
P.E.
Manager,
Permit Section
Division of Air Pollution Control
-
DES~:psj
~
Orlginai Signed by
-
Do~atd
E~Sutfo~,
P1E.
cc:
Illinois
EPA,
FOS
Region
2

STATE OF ILLINOIS
ENVIRONMENTAL PROTECTION
AGENCY
DIVISION OF AIR POLLUTION CONTROL
-
P.
0.
BOX 19506
SPRINGFIELD, ILLINOIS
62794-9506
STANDARD
CONDITIONS FOR CONSTRUCTION/DEVELOPMENT
PERMITS
ISSUED BY THE ILLINOIS ENVIRONMENTAL PROTECTION AGENCY
July
1,
1985
-
-
-
The Illinois
Environmental
Protection
Act
(Illinois Revised Statutes, Chapter
111.1/2, Section
1039) authorizes
the
Environmental
Protection
Agency to impose conditions
on
permits which
it issues.
The following conditions are applicable
unless
susperseded
by special condition(s).
1.
Unless this permit
has been extended
or it has ~been voided
by a newly issued permit, this permit
will expire one
year from the date of issuance,
unless
a continuous
program of construction
or development on this project has
started
by
such time.
2.
The construction
or development covered by this permit shall be done in compliance with applicable provisions of
-
-
the
Illinois
Environmental
Protection
Act and Regulations adopted
by
the Illinois Pollution
Control Board.
3.
There shall be no deviations from the approved plans and specifications unless a written request for modification,
along with
plans and
specifications
as
required,
shall have
been submitted
to the
Agency
and
a supplemental
written
permit
issued.
4.
The
permittee
shall
allow
any
duly
authorized
agent
of
the
Agency
upon
the
presentation
of credentials,
at
reasonable
times:
-
a.
to enter the permittee’s property where actual
or potential
effluent, emission
or noise sources are located or
where any activity
is
to be conducted pursuant
to this permit,
b.
to have access to and to-copy any records required
to be kept under the terms
and conditions of this permit,
c.
to
inspect, including
during any hours
of operation
of equipment
constructed
or operated
under this permit,
such equipment and any equipment required to be kept, used, operated, calibrated and maintained under this
permit,
d.
to obtain
and remove
samples
of any discharge
or emissions of pollutants, and
e.
to enter and utilize
any photographic,
recording, testing,
monitoring
or
other equipment
for the purpose of
preserving,
testing,
monitoring, or recording
any
activity, discharge, or emission authorized
by this permit.
5.
The issuance
of this permit:
-
-
a.
shall
not
be
considered
as
in
any
manner
affecting
the
title
of
the
premises
upon
which
the
permitted
facilities
are to be located,
-
-
b.
does not release the pérmittee
from any liability for damage to person
or property caused by or resulting
from
-
the
construction,
maintenance,
or operation of the
proposed facilitIes,
c.
does not release the permitt~efrom compliance with other applicable statutes
and regulations
of the
United
States,
of the State
of Illinois, or with applicable
local laws, ordinances
and regulations,
d.
does not take into consideration
or attest
to the structural
stability
of any units
or parts of the project, and
IL
532—0226
-
-
APC
166
Rev.
5/99
-
Printed
on
RecycledPaper
090-005

e.
in no manner implies or suggests
that the Agency
(or its officers, agents or employees) assumes
any liability,
directly
or indirectly,
for
any
loss
due
to
damage,
installation,
maintenance,
or operation
of the proposed
equipment
or facility.
6.
a.
Unless
a joint
construction/operation permit has
been issued, a permit for operation shall
be
obtained from
the Agency before
the equipment covered by this permit is placed
into operation.
b.
For purposes of shakedown and
testing,
unless
otherwise
specified
by a special permit ôondition, the
equip-
ment covered under this
permit may be operated for a period not to exceed thirty
(30)
days.
7.
The Agency may file
a complaint
with the
Board for modification, suspension
or
revocation of
a permit:
a.
upon discovery that the permit application contained misrepresentations, misinformation or false statements
or
that all relevant facts were not disclosed,
or
b.
upon finding that
any standard
or special conditions have
been violated,
or
c.
upon any violations of the Environmental Protection Act or any regulation effective thereunder as a result of
the construction
or development
authorized
by
this permit.

CALCUL~A.TION SHEET
Facility: Rock Road Companies,
Inc.
ID
201808ABG
-
Anal.
Eng. JDK
Date 8-5-04
PN
04030060
Rev. Eng.
-
Date
Date Rec.
7-29-04
This is a request to revise a CONSTRUCTION
GRANT-OPERATE
DENY
permit for modification of a
natural gas-fired,
drum-
mix asphalt plant with baghouse.
(The modification is to
-
add alternate fuel oil
#2 and waste oil-firing capability.)
VN A-2003-00330 was sent 12-12-03 by Ken Erewele.
The revision request
is to change the time period allowed
for stack testing using waste oil-firing from one calendar
week to a total of seven days,
which need not necessarily
be consecutive.
-
I recommend this permit be revised,
as requested.
NOTES:
-
1.
Legal
(Chris Pressnal/Julie Armitage)
gave prior
approval of the wording change for this revision.
2.
This revision was made without additional fee charges
since the request was made within 35 days of the ori~inal
issue date.
-

iz~o)~—7
~
ROCK ROAD
-
-
-
-

Back to top


COMPANIES,
INC.
-
July23,
2004
~I ~
-
-
7/24/0/
Ms.
Julie Armitage, Acting
Manager
-
Compliance
and Systems Management Section
Bureau
of
Air
Illinois
Environmental
Protection
Agency
-
1021
North
Grand
Avenue
East
Springfield,
IL
62794
-
RE:
Application
No. 04030060
-
-
l.D.
No. 201 8O8ABG
-
-
-
-
-
-
-
Dear Ms. Armitage:
-
-
-
-
-
-
-
We
are writing to ask for additional calendar weeks for on-spec waste oil
firing at our plant.
We
are not asking for an increase in the number of days of aptual
usage.
This request is needed
in order to prepare our plant for the switch over from
natural gas to on-spec waste-oil.
-
-
-
-
We need to
install plumbing and
pumps; we also
need to reconstruct our
piping for the change
in fuel usage.
We will also
need to adjust our air in- order to
achieve-complete combustion
before we
begin production
with this fuel.
Finally, we
will need to
run
on spec fuel
in order to complete the necessary testing for our
construction
permit.
-
Our work schedule would be approximately:
-
-
Week
1:
-
1-2 days based on work availability
-
Week 2:
-
1-2 days based on work availability
-
Week 3:
-
1-2 days for testing
based on work availability-
We will not fire on-spec waste oil
any more than six days total.
We will keep
documentation
of
the
gallons of on-spec-waste
oil
received and the gallons used
during these
set
up
and
testing
days.
-
-
-
-:
-
-
-
JUL
2 ~
2004
-
P.O.
Box
1779
JanesvWe, W~
53547
Phone: (608) 752-8944
Fax:
(608)
365-8146

If you require additional- information, please
do not hesitate to contact me at
608-752-8944.
-
-
-
SMK:cmh
cc
Jim Kallmeyer,
IL
EPA, Springfield
Kevin Mattison,
IL EPA, Des
Plaines
Kenneth Erewele, IL
EPA, Springfield
Chris. Pressnall, IL
EPA, Springfield
Sincerely,
ROAD COMPAi

CERTIFICATE OF SERVICE
-
I
hereby certify that
I
did
on the 18th day of October 2004,
send by First Class
Mail, with
postage
thereon fully paid and deposited into the possession of the United
States
Postal Service,
one
(1) original
and nine (9) copies of the following
instruments
entitled
NOTICE, and
MOTION TO DISMISS to:
Dorothy Gunn, Clerk
Illinois Pollution Control Board
100 West Randolph
-
Suite
11-500
Chicago,
Illinois 60601
and a true and correct copy of the same foregoing
instruments, by First
Class Mail with
postage thereon fully paid and deposited into the possession of the United States Postal
Service, to:
Brad Halloran
Hearing Officer
Illinois Pollution
Control Board
100
W. Randolph
Street
Suite
11-500
Chicago,
Illinois 60601
Harvey
M.
Sheldon
Hinshaw
& Culbertson
LLP
222 North
LaSalle Street
Chicago,
IL 60601
SALV(
CARTER
Assistant Counsel
Special Assistant Attorney General
This filing is submittedon recycled paper.
-
-

Back to top