ILLINOIS POLLUTION CONTROL BOARD
    June
    23,
    1971
    Spartan Printing
    Company
    Division
    )
    World Color Press, Inc.
    )
    )
    vs.
    )
    .PCB 71—19
    +
    Environmental Protection Agency
    )
    Harold
    S.
    Goodman
    and
    David
    N.
    Conn,
    Attorneys
    for
    the
    Petitioner
    John
    Stanley
    McCreery,
    Attorney
    for
    the
    Agency.
    Opinion
    of
    the
    Board
    (by
    Mr.
    Kisseli!
    On
    February
    12,
    1971,
    Spartan
    Printing
    Company,
    World
    Color
    Press, Inc.
    (Spartan) filed
    a. petition for variance with the Board
    asking for additional tine
    within
    which
    to
    construct
    certain
    waste
    treatment facilities at its plant in Sparta, Illinois.
    The petition
    alleges that Spartan generates liquid wastes from its printing
    operation;
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    the discharge to levels satisfactory with current stream standards
    dfficult;”
    that Spartan has ~eveloped,after a long period of study,
    a
    two
    phase
    treatment
    system
    which,
    when
    installed,
    would
    substafltially
    reduce
    the
    contaminants
    discharged
    by
    Spartan;
    that,
    based
    on
    current
    commitments,
    phase
    1
    of
    the
    project
    can
    be
    completed
    by
    June
    30,
    1971,
    and,
    phase
    2
    can
    be
    completed
    by
    March
    30,.
    1972..
    The
    Environmental
    Protection
    Agency
    filed
    a
    recommendation
    with
    the
    Board
    recommending
    that
    the
    variance
    be
    granted,
    but
    under
    the
    foflowing
    conditions:
    1)
    That
    phase
    1
    and
    2
    of
    the
    project
    be
    completed
    within
    6
    months
    of
    the
    entry
    of
    the
    Board’s
    decision;
    2)
    That Spartan pay a $50,000 oenalty;
    3)
    That Spartan file a performance bond of $300,000;
    4)
    Th&t during the installation of phase 1 and 2
    Spartan
    not
    launder
    wipecloths
    on
    the
    premises;
    and
    5)
    That
    during
    the
    instaslation
    of
    phase
    1
    and
    2
    Spartan
    not
    produce offset plates on the premises.
    A hearing was held on the petition on
    May
    13 and 14, 1971, in
    Sparta, Illinois, before Timothy Harker, the designated hearing
    officer.
    2—fl

    Spartan operates an offset printing facility in Sparta,
    Illinois.
    It employs
    1486 people
    (40
    of whom
    come from the City
    of Sparta and
    the remainder from an area 15 to
    20 miles
    from the
    plant) and has
    an annual payroll
    of $11.6 million.
    Spartan~s
    business consists of
    the printing, by use
    of the web
    offset press,
    monthly magazines,
    covering such subjects
    as photography, the outdoors,
    confession magazines and men~smagazines.
    These magazines
    are
    printed for persons who
    then distribute
    them
    nationally.
    The
    printing operation consists
    of
    three phases:
    1)
    the preparatory opera-
    tion which includes making plates;
    2)
    the printing operation, which
    involves
    the use of presses,
    ink and paper; and
    3)
    the binding,
    stitchi
    assembly, wrapping and shipoing of the magazines to the distributor.
    The plates
    (called “deep etch aluminum”
    plates)
    presently used
    by Spartan are merely
    a sheet of aluminum which has been coated with
    a light—sensitive material.
    The surface of the elate
    is etched with
    the
    aid of
    a copperized solution,
    to
    produce
    a
    rough
    surface
    which
    is
    the
    design
    of
    the
    material
    to
    be printed,
    The
    “non-orinting”
    area
    of
    the
    plates
    are
    treated so that they attract
    water,
    and
    the
    “printing”
    area
    of
    the
    plate
    attracts
    the
    oily
    ink
    which
    is
    imeressed
    onto
    the
    paper
    in
    the
    offset
    press.
    Another
    tvoe
    of
    elate
    can
    be
    used
    in
    the
    process,
    but
    is
    not
    presently
    used
    by
    Soartan,
    These
    are
    called
    “ore-sensitized”
    elates
    and
    do
    not
    need
    the
    chemical
    treatment
    re~uired
    fm~thc
    “deep
    etch
    aluminum”
    elates.
    While
    the
    “ore-
    SCIISI
    ~
    pi~L~
    a~e
    ~sa a~~~’c ~
    they
    don
    t
    last
    very
    1ong--on~y
    an
    average
    of
    1000
    iaoressions
    can
    b~
    obtained
    from
    these
    elates,
    while
    the
    “deco
    etch”
    elates
    can
    produce up to 275,000
    imoressions.
    The
    offset
    process
    used
    by
    Spartan
    is
    a
    web
    t~oe,
    which
    means
    that the paper on which
    the printing
    is done
    is
    fed
    into the offset
    press
    on
    a continuous
    roll,
    and after printing the oroner sections
    are cut.
    This orocess was
    first installed at the Soartan plant
    in
    1956.
    Spartan has
    21 presses at the Sparta
    facility.
    Besides the chemical solutions discharged in the elate operation,
    there
    is
    another major area of chemical discharge.
    In the operation
    Spartan employees
    are directed to use shop towels
    to clean any area
    of the plant,
    including the plates and the machines,
    As
    a result
    these towels become saturated with
    the inks
    and
    the chemicals
    in the
    plant.
    All in ~allSpartan uses over
    7 million towels per year
    in
    the operation.
    These towels are laundered
    at the plant
    site,
    for
    a
    total annual operating cost of about $56,000.
    The discharge from
    the laundry operation constitutes
    a major portion of
    the waste from
    the plant.
    Presently, Spartan does not treat any of its industrial wastes.
    It is estimated that the present flow of industrial waste from the
    2
    20

    Spartan plant is 45.4 gallons per minute.
    The contaminants contained
    in the raw waste
    are
    somewhat staggering andam listed in the
    Spartan
    petition
    for
    variance
    as
    follows:
    Concentration
    C.O.D.
    3000
    8000
    mg/l
    B.O.D.
    Q
    -
    3000
    mg/l
    Iron
    35
    *
    mg/l
    Copper
    3
    -
    28
    mg/l
    Zinc
    42±mg/l•
    thromium
    26 *
    mg/l
    Silver
    0.05 to
    .1 mg/l
    Ph.
    6.4 to 7.2
    Turbidity
    50Q to 700
    Suspended
    Solids
    315 ±
    mg/l
    Spartan
    has
    known,
    and
    has
    admitted,
    that
    its
    wastes
    have
    been
    for
    some
    lime
    severely affecting the
    ditch-
    into—which the wastes are
    deposited
    and
    Maxwell Creek, which eventually receives the flow from
    the aforementioned ditch.
    A -review of the history of Spartan’s
    effort,
    and
    its dealing with the Sanitary Water Board and the Agency
    is
    necessary
    here
    for
    a
    complete
    understanding
    of
    this
    case.
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    Cl~rc~~°
    Klassen,
    Technical
    Secretary
    to
    the
    Sanitary
    Water
    Board,
    directed
    a~letterto
    Spartan
    (Pet.
    Ex.’J-1)
    stating
    that
    a
    sample
    had
    been
    taken
    of
    the
    Spartan
    waste
    and
    that
    the
    sample
    was
    “black,
    of
    thick
    consis-
    tency,
    and
    apparently
    almost
    pure
    ink
    with
    some
    solvent
    mixed
    in.”
    The
    letter
    went
    on
    to say that the “outlet stream downstream from
    this discharge indicated that there were obnoxious odors
    and
    definite signs of pollution.”
    Spartan was told to eliminate “immedi-
    ately
    .
    .
    .
    any pollutional effects” to the stream.. After an
    exchange
    of
    letters
    in
    which
    Spartan
    asked
    for
    a
    meeting
    with
    the
    technical
    staff
    of
    the
    Sanitary
    Water
    Board,
    a
    meeting
    was
    finally
    held
    on
    December
    12,
    1966,
    at
    the
    Spartan
    plant.
    The
    record
    does
    not disclose exactly what was discussed at that December meeting,
    but within a month from that date, Spartan hired E.
    14.
    Webb, a
    consulting engineer from Carbondale.
    It is apparent that Webb was
    told by Spartan to find a solution to its waste problem “without
    any strings attached.”
    -After an initial examination, Webb advised
    Spartan that it had an “extremely complex problem.”
    Webb
    was still
    studying the problem when another letter was received by Spartan
    -
    from Klassen.
    This letter, dated August 10, 1967, acknowledged the
    fact
    that
    Webb
    had
    been
    hired
    by
    Spartan
    to find an answer to the
    problem,
    but
    that
    “no
    action
    had
    been
    taken
    .
    .
    .
    and
    the
    discharge
    is
    still
    causing
    pollution
    of
    the
    receiving stream.”
    Spartan was
    told
    in
    that
    letter
    to
    take
    “positive
    steps”
    to
    “eliminate
    or.
    properly treat the discharge.”
    Spartan had 30 days within which to
    2—21

    advise
    the Sanitary Water Board of what action
    it was going
    to take.
    Spartan’s first reaction was to attempt to negotiate with the City
    of Sparta
    to take the wastes into
    the municinal waste treatment plant.
    This eventually failed after the
    City hired engineers to study the
    problem
    and
    concluded
    that
    it
    could
    not handle the waste stream for
    some undefined reasoii.
    In
    a letter dated February
    1,
    1968,
    Spartan
    advised Klassen of
    a specific
    time schedule
    (for the first time)
    for
    completion
    of
    a project which would involve comolete treatment
    of the wastes from the Soartan plant.
    Spartan admitted in that
    letter that “progress has been
    a bit slow in connection with
    the
    pollution problem at our plant”.,
    (Pet.
    Ex,
    J-9)
    The date of comple-
    tion stated in the letter was August
    15,
    1968.
    Spartan advised Klassen
    in a letter dated June
    27,
    1968,
    that Webb had run into
    “certain
    unique problems” with Spartan’s waste
    (Pet.
    Ex.
    J-11)
    and needed
    more time.
    Speaking on behalf of the Sanitary Water
    Board,
    on
    July
    10,
    1968,
    Klassen approved the new schedule which called for
    completion of
    the project on January
    21,
    1969.
    (Pet.
    Ex.
    J-12)
    Two
    months later, Webb was still trying
    to solve
    the “complex” problem,
    and he hired
    Dr.
    J.
    W. Chen of Southern Illinois University to do
    a
    “treatability
    study” of the Spartan waste.
    (Pet.
    Ex.
    J-l3)
    This
    study was
    to becomple~ed within
    6 months.
    A new schedule was approved
    by
    the Sanitary Water Board calling for the completion of the waste
    treatment facility by August
    29,
    1969,
    although Kiassen expressed
    concern that
    a year
    would
    transpire before
    the waste treatment
    tac~~~ty
    would o~
    u~L. .~i
    r~un,
    (i~e~.
    :.~
    4
    1~c~
    say,
    the
    facility
    was
    not
    complete
    on
    the
    date
    promised,
    and
    orderea,
    ai~das
    a result,
    Klassen directed another
    letter to Spartan on December
    30,
    1969,
    indicating that the latest sample taken from the Spartan
    plant indicated
    a COD of 8340 milligrams per liter,~ A meeting was
    requested with Spartan.
    (Pet.
    Ex.
    J-17)
    A preliminary engineering
    study was
    submitted to Klassen by Webb on January
    7,
    1970.
    This
    study was,
    according to the last schedule ordered by
    the Sanitary
    Water Board,
    to be completed by September
    25,
    1968.
    .
    A meeting was
    held
    at the
    Sanitary Water Board offices on January
    15,
    1970,
    to
    discuss the proposed plans, and
    as
    a result of that meeting,
    Spartan
    committed
    to
    a completion schedule which would have the treatment
    facility
    in operation within nine months of that date
    (6
    for Phase
    I
    and
    3 thereafter
    for Phase
    II).
    (Pet.
    Ex.
    J-l9)
    This schedule was
    confirmed by Klassen in
    a letter dated February
    11,
    1970,
    (Pet,
    Ex.
    J-20)
    Purchase orders were entered into by Saartan
    to begin
    installation of the waste treatment facility.
    Spartan by the
    present variance petition requests additional
    time within which
    to
    complete the waste treatment facilities--phase
    1 by June
    30,
    1971,
    and phase
    2 by March
    30,
    1972.
    The industrial waste discharged by S~
    ~tan
    has been described
    as
    complex
    by
    all of the witnesses
    in the case,
    Apparently
    (although
    one witness disagrees)
    the treatment process eventually settled upon
    was
    a unique
    one
    for the type of waste discharged by Spartan.
    It
    is
    indeed disturbing
    to this Board that technology
    for
    the treatment
    2
    22

    of the Spartan type waste
    is not readily available,
    since there are
    obviously many printing plants
    (some in Illinois) using
    the kind of
    process employed by Spartan
    at its Sparta plant.
    It
    is even more
    disturbing
    to hear that
    the reason treatment technology has not
    been developed
    is because many of the printing facilities
    are located
    in urban areas
    and they merely dump their wastes into the municipal
    sewer system without any treatment.
    The treatment system eventuall
    designed for Spartan may
    set an example- for- others
    in the
    same
    business.
    It is,
    as has been
    said,
    a two phase process.
    Phase
    1
    employs the use of chemicals
    to flocculate
    the waste, creating
    a
    sludge which can be taken out by sedimentation,
    Also,
    Phase
    1 provides
    for passing
    the de-sludged waste through
    a
    Zurn micro-strainer.
    (The
    latter device was suggested
    as
    a substitute by the Sanitary Water
    Board in its January
    15,
    1970, meeting with Webb
    in place of
    a sand
    filter.
    In addition, the
    SWB suggested thit
    a more complete recycle
    system be installed
    so that the waste could,
    if necessary,
    be
    recycled through the treatment plant--phase 1--again
    to obtain the
    best treatment.)
    The unique feature of the process to be installed
    by
    Spartan is phase
    2.
    This phase -employs
    a moving bed carbon
    adsorption unit for
    the treatment of
    a heavy metal waste.
    While
    moving bed carbon adsorption units have been used to treat organic
    waste,
    up to this point
    (at least the record tells us)
    this unit
    has
    not been used for
    the removal or reduction of heavy metals,
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    rule
    on some preliminary matters.
    The first
    is
    a preliminary motion
    made by Spartan’s attorney
    to‘disallow the Agency recommendation in
    this case because it
    is so “punitive in nature that they amount
    to
    punishment for violation of
    a law which we never have received proper
    notice,
    adequate charges”
    (R.
    16).
    We must deny that motion.
    The
    attorney
    for Spartan was apparently upset because the Agency first
    advised Spartan
    to
    f. le for
    a variance and Spartan decided to take
    that advice.
    Snartan assumed that the Agency would
    “go along” with
    Spartan as the Sanitary Water Board technical
    staff had oreviously
    done.
    Spartan had no right
    to assume that that would be
    the case.
    The Agency is obligated under the Environmental Protection Act to
    file recommendations
    in all variance cases filed with
    the Board.
    The Agency, notwithstanding
    previous dealings with
    the person who
    files
    for
    a variance,
    must,
    if this system is
    to work,
    be
    free
    to
    make that kind of recommendation which it thinks in good conscience
    is required
    in any
    case.
    To dismiss the recommendation
    for the reasons
    stated,
    or implied,
    by Spartan would severely limit the independence
    of the Agency in making recommendations.
    This we cannot
    do.
    We
    feel further that the Agency’s recommendations do not violate any
    constitutional right due Spartan.
    This
    is not
    an enforcement case
    brought by the Agency,
    rather
    it
    is
    a variance
    case which the Board
    must decide on the evidence presented
    in the record.
    This is what
    the Board intends
    to do in all cases,
    and it will be done
    in this
    one.
    2
    23

    Spartan made another
    motion
    which
    does
    have
    some
    merit.
    When
    the Agency began to
    call
    witnesses in this case, Spartan
    made a
    motion that those witnesses should not be allowed
    to
    testify,
    or
    that the matter be
    continued
    until
    Spartan
    had
    had
    a
    chance
    to
    examine the witnesses.
    Spartan had, in the pre-hearing stages of this
    case, requested that the
    hearing
    officer
    order
    the
    Agency
    to
    supply
    to Spartan a list of witnesses, as called for by Rule 313(b) of the
    Procedural Rules of the Board.
    That Rule provides as follows:
    “(b)
    The Hearing Officer shall order the following discovery
    upon written request of any party:
    Ci)
    list of witnesses who
    may
    be called at the hearing”
    On
    March
    25, 1971, the Hearing Officer in this case did in fact
    require the Agency to
    make
    such a list avtilable to Spartan.
    Pursuant
    to this order a representative of the Agency telephoned the
    attorney
    for Spartan and advised him
    that
    two
    witnesses (McSwiggin and Teske)
    would be called by the Agency.
    In fact, the Agency. put on additional
    witnesses-at the
    hearing.
    We
    cannot
    allow
    this-practice.
    The
    Agency
    must follow the
    Procedural
    Rules
    of
    the
    Board,
    just
    as
    all
    other
    parties before the
    Board
    must
    follow
    àur
    rules.
    The
    purpose
    of
    Rule
    313 is to allow parties
    to
    find
    out
    in
    advance
    what
    witnesses
    for
    the
    other side are going to say.
    -
    This knowledge not only reduces the
    surprise at the
    time
    of the hearing, and therefore results in a
    ata
    .aJIiOrsaCtlvC anJ
    rea~ual
    heachrj,
    ~
    ~y
    4t
    e.ar4.04n
    naasa
    to
    disposition
    of
    matters
    by
    agreement
    of
    the
    parties
    and
    appsc.vai
    of~
    the
    Board.
    We
    therefore
    hbld
    that
    in
    this
    case
    the
    testimony
    of
    the witnesses of the Agency, except for the testimony of Teske and
    McSwiggin, shall not be considered by this Board aspart of the
    record in this case.
    We are not unmindful of the fact that in this
    case the hearing officer held that the witnesses offered no surprise
    to Spartan in
    that
    the
    witnesses’
    testimony
    was
    very
    much similar
    to that given by other witnesses.-
    But- Rule 313(b)
    Ci)
    does exist
    and if it is to have any meaning, it must be enforced, particularly
    in a case where the Agency gave Spartan the names of two witnesses,
    and no others, and particularly in a case when the Agency did not
    argue, or show, that these “new” witnesses were being put on in
    rebuttal to evidence introduced by Spartan and not contemplated by
    the Agency.
    Even without the testimony of the Agency witnesses, however, this
    case can be decided by the Board.
    The first major issue, of course,
    is whether the variance should be granted.
    The Environmental
    Protection
    Act
    states
    that
    a
    variance
    shall
    be
    granted
    to
    a
    petitioner
    if he proves that compliance with the
    Act,
    the rules and regulations
    promulgated thereunder, or an order of
    the
    Board creates an “arbitrary
    and-unreasonable hardship”.
    Section 35,
    ~vironmental Protection
    Act.
    We have held on numerous occasions that in determining whether
    such a hardship exists we will balance the benefits and detriments
    to the public against the benefits and detriments to the petitioner,
    and
    further
    we
    have
    said
    that
    this
    is
    not
    an
    equal
    balance.
    We
    will
    2—24

    look to the benefits
    to be afforded to the public
    as being the
    strongest of the factors,
    After
    a review of theevidence presented,
    we
    feel that the variance should be granted in this
    case upon
    certain conditions, which will be dealt with separately.
    Spartan
    presently has
    a program which will substantially reduce
    its discharge
    of contaminants into
    the waterways of the StatC of Illinois.
    The pro-
    gram will be partially accomplished by June
    30,
    1971, when Phase
    1
    will be comoleted.
    This will remove between
    70 and
    75
    of
    the
    contaminants
    generated by Spartan,
    Phase
    2 will be completed by
    March
    30,
    1972,
    and bring
    the plant
    into compliance with
    the present
    orders under which
    it is operating.
    While ther~will be some
    discharge of contaminants
    into the stream during the time when the
    project
    is being completed,
    we
    feel that
    this is permissible
    since
    the alternative
    to not grinting the variance would be
    a shut
    down of the plant.
    The economic impact in~thiscommunity would be
    too great
    to allow
    for the little benefit to be gained
    in the stream
    if the discharges wgre continued for just
    a short time——one week
    for
    phase
    1.
    Spartan employs almost 1500 people with
    an annual payroll
    of
    $11.6 million.
    Shutting down
    the plant would surelyput
    all of
    these people out of work,
    thereby severely affecting
    the community.
    Perhaps,
    this would be
    &
    viable alterAative
    if the pollution caused
    by the industry were
    so great
    and the prospect was that it would
    continue, unabated,
    for some
    time.
    But this
    is not the
    case here,
    ~
    ie~l,Li~atbha..~ ,~bu,:ld
    ~
    :T~c1iticesi~pe~ed~
    The first
    is
    a money penalty.
    The record adequately demonstrates
    that
    Spartan has taken
    too much tim~in figuring out what
    it should do about
    the problem with
    its wastes.
    Spartan recognized back in
    1966 that
    it had
    a pollution problem, when it responded to the.letters
    of the
    Sanitary Water Board.
    It will take
    this industry almost six years
    to solve
    its problem,
    and while we could agree that the last phase
    of this treatment process
    is indeed
    a unique one,
    certainly that part
    of the project which comprises phase
    1 could have been designed and
    completed
    a
    long
    time ago.
    Since
    this part of the process would
    remove between
    70
    and
    75
    of the waste from the waste stream, the
    construction of this phase of
    the project would have alleviated
    the pollution problem in the ditch which Spartan admits exists and
    has existed for some time.
    One witness stated that the treatability
    study could have been done
    in
    a year,
    rather than 18 months
    (R.352-3).
    We agree with that witness
    and we
    feel that it was incumbent upon
    Spartan
    to push
    its consultant as hard as it could to get th~job
    done,
    It would be no excuse
    to this Boird
    for Spartan to merely
    point to
    its consultant and say that he failed to do
    the job
    in time.
    Spartan,
    as is true with other persons who hire outsiders
    to do the
    work, cannot hide behind another~s failure to get
    the
    job done in time.
    (Marblehead Lime Co.
    v.
    EPA, PCB 70-52 and City of Mattoon
    v.
    EPA,
    PCB 71-8)
    We
    feel that
    a penalty
    can be imposed here as
    a condition to the
    grant of
    a variance,
    and we have
    so held
    in
    a number of other cases.
    (Marquette Cement Co. ~v. EPA, PCB 70-23 and GAF Corporation
    v.
    EPA,
    PCB 71-il)
    We do
    feel that such penalties must be geared in amount to
    2
    25

    the degree of laxity shown by the industry, municipality or sas4tary
    distridt.
    While we do feelap~ialtyiscalled for in this case, we
    do not agree with the aunt suggested by the Agency.
    We feel
    that
    many of the delays occasioned by Sparta were in fact excused by the
    Sanitary Water Board, and it is only the most recent delay which is
    not.
    It is the performance in 1970 on which the oenaltv should be
    based, that is the
    .z.nabi lity to .complete the
    project
    within
    the
    time
    last
    granted
    by
    the
    Sanitary
    Water
    Board-—the
    completion
    date
    was
    to
    be
    nine
    months
    after
    PeI~ruary11,
    1970,
    which
    would
    have
    been
    November
    11, 1970.
    The few design suggestions
    made
    by
    the
    Sanitary
    Water
    Board are no excuse for not completing
    the
    project on time.
    This
    failure to complete the project on time is the basis for imposing a
    condition on the grant of this variance that Spartan pay a penalty of
    $10,000.
    The secozid condition whiâh we would impose upon Spartan is the
    posting of a performance bond with the Agency in the amount of
    $200,000, which is the approximata cost of construction of phase 2
    of.the•project.
    TheAct requires that in any case where additional
    time is allowed for the completion of a project the
    Board
    must require
    the posting of a performance bond or other security.
    Section 36A,
    Environmental Protection Act.
    The
    bond should be based
    upon
    the
    total cost of phase 2 of the project because phase
    1 will be
    u4rI-iislly
    rnmnlnfeci
    what,
    thftc
    r~pjn3ny~
    .qn~t
    nrci.r
    are
    tqsuinl.
    The Agedcy has made additional recommendations on which we should
    c6ndition the granting of this variance.
    We disagree with all those
    additional recommendations for the following reasons:
    1)
    The first recommendation of the Agency *as that the complete
    installation of phase
    1
    and
    2 be finished within
    six
    months from the
    date of entry of the decision by the Board.
    The Agency did not
    support this rather severe time schedule with
    any
    witnesses who could
    actually say that this operation could be completed within that time.
    The strongest case the Agency made was
    that
    phase
    1
    and 2 should be
    constructed
    at
    the
    same
    time, and that
    it
    was
    not
    necessary
    to
    complete
    phase
    1,
    then
    do
    a
    pilot
    study
    to
    determine
    how
    big the
    carbon
    columns
    of
    phase
    2
    should
    be.
    But
    there
    is
    sufficient
    engin-
    eering
    testimony
    in
    the
    record- that
    the
    most
    sensible
    way
    to
    construct
    this
    waste
    treatment
    facility
    is
    to
    complete
    phase
    1,
    then
    do
    a
    pilot
    study
    to
    determine
    what
    the
    sizing
    of
    phase
    2
    should
    be,
    then
    install,
    phase
    2.
    Perhaps,
    this
    Board
    would
    make
    a
    different
    decision
    if
    there
    was
    an
    extended
    period
    of
    time
    over
    which
    phase
    2
    of
    the
    project
    would
    be
    completed.
    But
    phase
    1
    will
    be
    completed
    within
    a
    few
    days
    and
    according
    to
    Spartan’s
    witnesses
    70
    to
    75
    of.the
    contamj.nants
    will
    be
    removed
    by
    that
    part of
    the
    waste
    treatment
    system.
    The harm to the stream will be greatly minimized after
    June
    30, 1971, and, therefore, we can allow the additional
    time to complete
    phase 2.
    2—26

    2)
    The
    Agency
    recommended
    that
    during
    the
    installation
    period
    Spartan
    should
    not
    he
    allowed
    to
    launder
    shop
    towels,
    or
    produce
    the
    deep etch aluminum plates.
    It
    is
    clear from
    the record that alter—
    natives
    to both of these practices
    are
    availal.le at
    a higher cost,
    ard
    £th
    a
    s
    r~f~cantlos~ of efthcj~pc
    ~r
    operat1on—~tre to~eIs
    could
    he
    laundered
    in
    St.
    Louis,
    and
    the
    re~sensitized
    plates
    could
    be
    used,
    Neither
    alternative
    seems
    to
    be
    a
    viable
    one,
    and
    both
    would
    create
    an
    arbitrarpi
    or
    unreasonable
    hardship,
    as
    contemplated
    by
    the
    Act.
    Regarding
    the
    laundeninq
    of
    towels,
    t..he
    Agency
    did
    not
    indacate
    in
    testimony
    what
    the
    cost
    would
    he
    to
    launder
    the
    towels
    elsewhere,
    It
    was
    suggested
    that
    the
    towels
    he
    laundered
    in
    St.
    Louis,
    where
    the
    discharge
    would
    be
    given
    little
    treatment
    in
    that
    sewer
    system.
    As
    for
    the
    plates,
    we
    arc
    convinced
    that
    Spartan
    would
    like
    to
    use
    the
    pre—sensitized
    plates
    because
    they
    are
    economical
    and
    easy
    to
    make,
    However,
    Spartan
    recognizes
    that
    tddy
    are
    unreliable
    and
    not
    very durable,
    To use those plates
    in the Snartan operation would,
    according
    to the Spartan
    testiieony,
    severely impair Spartan~sability
    to meet the demanding
    time schedules
    of putting out magazines on
    certain days.
    This problem would be made much worse by •requiring
    shipment of the plates from
    St.
    Louis.
    Furthermore,
    as to both
    points,
    the fact that phase lof
    the plant will
    be in operation in
    a very short
    time means
    that these wastes will receive some treatment
    in the very near
    future,
    ~
    ~p1n~un
    epnsui~utee
    h~
    s~
    ~
    end
    ~~nrI’i—
    sions of
    law,
    It
    is the order of the Board that the request
    of Spartan Printing
    for
    a variance be granted subject to the following conditions:
    I.
    Phase
    1 of the treatment system shall
    be installed
    and in
    operation by July
    1,
    1971.
    2.
    Phase
    2 of the treatment system shall
    be installed and
    in
    operation by March
    30,
    1972,
    3.
    Spartan shall
    pay
    to the State of
    Illinois,
    on o~rbefore
    July
    28,
    1971,
    the sum of $10,000
    as
    a penalty for delay
    in completing
    the treatment facilities.
    4.
    Spartan Printing shall post with
    the Environmental
    Protection Agency on or before July
    28,
    1971,
    in such form as
    is satis-
    factory to the Agency
    a bond or other security
    in the amount of
    $200,000, which sum shall be forfeited to the State of
    Illinois
    in
    the event that the conditions
    of the order are violated or the
    printing plant
    is operated without
    an extension of
    the variance and
    without Phase
    I and
    2 in operation on said above-mentioned dites,
    2
    27

    5.
    During the period this variance
    is in effect,
    Spartan
    Printing shall not increase the pollutional nature of its discharge
    either
    in
    st~ength
    or
    volume.
    6.
    Sp~artanshall
    file
    with the Board and the Agency progress~
    reports
    on:
    September 30,
    1971,
    December
    30,
    1971,
    and March
    30,
    1972.
    7.
    The failure of th~petitioner—to adhere
    to any of the
    conditions of
    this order
    shall
    be grounds for revocation
    of the
    variance.
    I, Re~ina E.
    Ryan, Clerk of the Pollution Control Board,
    certify that the~Board adopted the above opinion and order this
    ~
    day of
    ~
    l97l.~—--~
    I
    /
    V
    I
    ~.
    ~
    2
    213

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