IRE
    CE K
    yED
    CLERK’S OFFICE
    BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
    I~UG
    1
    0 2000
    PEOPLE OF THE STATE OF ILLINOIS,
    )
    STATE OFILLINOIS
    by
    JAMES
    E.
    RYAN,
    Attorney
    )
    Pollution
    Control Board
    General of the State of Illinois
    Complainant,
    No.
    PCB
    v.
    PLASTIC DECORATORS,
    INC.,
    an Illinois corporation,
    Respondent.
    NOTICE OF FILING
    PLEASE TAKE NOTICE that
    I have today filed a Complaint and
    a
    Certificate of Service,
    on behalf of the People of the State
    of
    Illinois,
    a copy of which is attached and herewith served upon you.
    PEOPLE OF THE STATE OF ILLINOIS
    JAMES
    E. RYAN
    Attorney General
    State of Illinois
    BY:
    ______
    JOE~ilCA~RERA
    Ass~tant Attorney General
    Environmental Bureau
    188
    W.
    Randolph Street,
    20th
    Floor
    Chicago,
    IL
    60601
    312/814-5282
    DATE:
    August
    10,
    2000
    THIS FILING SUBMITTED ON RECYCLED PAPER

    VIA REGISTERED MAIL
    Ray DeMatteo,
    C.E.O.
    Plastic Decorators
    Inc.
    1330 Holmes Road
    Elgin,
    Illinois
    60123
    SERVICE LIST

    RECEIVED
    CLERK’S
    OFFICE
    BEFORE THE ILLINOIS POLLUTION CONTROL BOARD
    I\UG
    1
    0 2000
    PEOPLE OF THE STATE
    OF ILLINOIS,
    )
    STATE OFILLINOIS
    by JAMES
    E.
    RYAN, Attorney
    )
    Pollution
    Control Board
    General of the State of Illinois
    Complainant,
    No.
    PCB
    o1~’-
    v.
    PLASTIC DECORATORS,
    INC.,
    an Illinois corporation,
    Respondent.
    COMPLAINT
    FOR CIVIL
    PENALTIES
    Complainant,
    PEOPLE OF THE STATE OF ILLINOIS,
    by JAMES
    E.
    RYAN,
    Attorney General
    of the State of Illinois,
    complains of Respondent,
    PLASTIC DECORATORS,
    INC.,
    an Illinois corporation,
    as follows:
    COUNT
    I
    CONSTRUCTION
    OF
    A
    MA~:roR
    MODIFICATION
    IN VIOLATION OF NEW SOURCE REVIEW’S EMISSION CONTROL
    .AND
    OFFSET REOUIREMENTS
    l~
    This Complaint is brought on behalf of the PEOPLE
    OF THE
    STATE
    OF ILLINOIS,
    (“Complainant”)
    by JAMES
    E.
    RYAN,
    Attorney General
    of the State of Illinois,
    on his own motion and upon the request
    of
    the Illinois Environmental Protection Agency (Tlllinois
    EPA”)
    pursuant
    to the terms and provisions
    of Section 31
    of the Illinois
    Environmental Protection Act
    (“Act”),
    415 ILCS 5/31(2000)
    2.
    The Illinois EPA is an administrative agency of the State of
    Illinois,
    created pursuant
    to Section 4 of the Act,
    415
    ILCS
    5/4
    (2000),
    and charged,
    inter alia,
    with the duty of enforcing the Act.
    3.
    At
    all times relevant to this Complaint,
    PLASTIC

    DECORATORS,
    INC.,
    an Illinois corporation, (“Respondent”)
    is an
    Illinois corporation duly organized and existing under the
    laws of the
    State
    of Illinois and is in good standing.
    4.
    The registered agent
    for Respondent
    is Norman Chimenti,
    2215
    South York Road,
    Suite 550,
    Oak Brook,
    Illinois.
    5.
    At
    all times relevant to this Complaint,
    the Respondent has
    and continues to operate at its facility located at 1330 Holmes Road,
    Elgin, Kane
    County,
    IL
    (“facility”).
    6.
    Respondent manufactures
    a variety of automotive plastic
    parts such as knobs,
    switches,
    dials,
    control panels and bezels.
    Respondent’s manufacturing process generally consists
    of the formation
    of the plastic parts in approximately thirty-two
    (32)
    injection
    molding machines.
    Once
    formed,
    the parts are coated with a variety of
    primers,
    black coatings and other high performance-type coating
    materials.
    Some parts
    are also labeled by inkpad printing or laser
    etching.
    The primers and paints used in the manufacturing process
    contain volatile organic material
    (“VOM”.)
    7.
    Since
    at least
    1992 through the filing of the complaint,
    the
    Respondent has discharged or emitted greater than 25 tons/year of VON
    from the facility into the environment
    as part of its coating
    operations.
    8.
    Beginning in 1984 and on dates better known to Respondent,
    Respondent constructed and has operated the following air emission
    sources at its facility:
    twenty
    (20)
    spray booths,
    thirty-four
    (34)
    2

    molding machines,
    twenty-nine
    (29)
    infra-red material dryers,
    seventeen
    (17)
    pad print machines,
    and twelve
    (12)
    laser machines.
    9.
    Section 3.06
    of the Act,
    415
    ILCS 5/3.06
    (2000),
    contains
    the following definition:
    “CONTAMINANT”
    is any
    solid,
    liquid,
    gaseous
    matter, any odor, or any form of energy, from
    whatever source.
    10.
    Section 211.7150 of
    the Illinois Pollution Control Board
    (“Board”) Air Pollution Regulations,
    35
    Iii. Adm.
    Code 211.7150,
    provides the following definitions:
    “Volatile Organic Material
    (VOM)” or “Volatile Organic
    Compound
    (VOC)” means any compound of carbon, excluding
    carbon monoxide,
    carbon dioxide,
    carbonic acid,
    metallic
    carbides or carbonates,
    and ammonium carbonate,
    which
    participates
    in atmospheric photochemical
    reactivity.
    11.
    VOM is
    a “contaminant”,
    as that term is defined in Section
    3.06 of the Act,
    415
    ILCS 5/3.06
    (2000)
    12.
    Sections
    3.26
    of the Act,
    415
    ILCS 5/3.06
    (2000),
    provides
    the following definition:
    “PERSON”
    is any individual,
    partnership, co-partnership,
    firm,
    company,
    limited liability company,
    corporation,
    association,
    joint stock company,
    trust, estate,
    political
    subdivision,
    state
    agency,
    or any other legal
    entity,
    or
    their legal representative,
    agent
    or assigns.
    13.
    The Respondent,
    is
    a
    “person”
    as the term is defined in
    Section 3.26 of the Act,
    415
    ILCS 5/3.26
    (2000).
    14.
    Chapter
    I of Subtitle
    B of
    35
    Ill. Adm.
    Code sets forth the
    Board Air Pollution Regulations.
    15.
    Section 211.1950 of the Board Air Pollution Regulations,
    35
    3

    Ill. Adm.
    Code 211.1950,
    provides as follows:
    Emission unit
    “Emission unit” means any part
    or activity at
    a
    stationary source that emits
    or has the potential
    to emit any air pollutant.
    16.
    Respondent’s facility contains numerous emission units that
    are capable of emitting VON to the atmosphere.
    17.
    Section 9(a)
    of the Act,
    415
    ILCS
    5/9(a) (2000),
    provides
    as follows:
    No person shall:
    Cause or threaten or allow the discharge
    or emission of any
    contaminant into the environment
    in any State
    so as to cause
    or
    tend to cause air pollution in Illinois,
    either alone or in
    combination with contaminants
    from other sources,
    or so as to
    violate regulations or standards adopted by the Board under this
    Act.
    18.
    Section 201.141
    of the Board Air Pollution Regulations,
    35
    Ill.
    Adm.
    Code 201.141,
    provides
    as follows:
    Prohibition of Air Pollution
    No person shall cause or threaten or allow the discharge or
    emission of any contaminant
    into the environment
    in any
    State
    so as,
    either alone or in combination with
    contaminants from other sources,
    to cause or tend to cause
    air pollution in Illinois,
    or so as to violate
    the
    provisions of this Chapter
    .
    19.
    Section
    9.1(c)
    of the Act,
    415
    ILCS 5/9.1(c) (2000),
    provides
    as follows:
    The Pollution
    Control Board may adopt
    regulations
    establishing permit programs meeting
    the requirements
    of
    Sections
    165 and 173
    of the Clean Air Act
    (42 USC 7475 and
    42
    USC
    7503)
    as amended.
    The Agency may adopt procedures
    for
    the administration
    of
    such programs.
    4

    20.
    Section
    9.1(d)
    of the Act,
    415 ILCS 5/9.1(d) (2000),
    provides in pertinent part as follows:
    No person shall:
    Construct,
    install, modify or operate any equipment,
    building,
    facility,
    source or installation which
    is
    subject
    to regulation under Sections
    111,
    112,
    165,
    or
    173 of the Clean Air Act,
    as now or hereafter amended,
    except
    in compliance with the requirements
    of such
    Sections and federal regulations adopted pursuant
    thereto, and no such action shall be undertaken without
    a permit granted by the Agency or in violation
    of any
    conditions imposed by such permit.
    Any denial of such
    a permit or any conditions
    imposed in such a permit
    shall be reviewable by the Board in accordance with
    Section 40 of this Act.
    21.
    Section
    172 of the Clean Air Act,
    42 U.S.C.S.
    7502
    (1997), provides,
    in pertinent part as follows:
    (c)
    Non-attainment
    Plan Provisions.
    The plan provisions
    (including plan items)
    required to be submitted under this
    part
    shall comply with each of the following:
    (5)
    Permits for New and Modified Major Stationary
    Sources
    Such plan provisions
    shall require permits
    for the construction and operation of new or modified
    major stationary sources anywhere in the non-attainment
    area,
    in accordance with Section 173.
    22.
    Section
    173 of the Clean Air Act,
    42 U.S.C.S.
    7503
    (1997),
    provides,
    in pertinent part as follows:
    In General
    -
    The permit program required by Section
    172(b) (6)
    shall provide that permits to construct and
    operate may be issued if
    -
    (1)
    in accordance with regulations issued by the
    Administrator for the determination of baseline
    emissions in
    a manner consistent with the assumptions
    underlying the applicable implementation plan approved
    under section
    110 and this part,
    the permitting agency
    determines that
    5

    (A)
    by the time the source
    is to commence
    operation,
    sufficient offsetting emissions
    reductions
    have been obtained,
    such that the
    total allowable emissions from existing
    sources
    (as determined in accordance with the
    regulations under this paragraph)
    prior to
    the application for such permit to construct
    or modify so as
    to represent
    (when considered
    together with the plan provisions required
    under section
    172)
    reasonable further
    progress
    (as defined in section
    171);
    or
    *
    *
    *
    (2)
    the proposed source is required to comply with the
    lowest achievable emission rate;
    *
    *
    *
    23.
    Section 203.201
    of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code 203.201, provides as follows:
    Prohibition
    In any non-attainment area, no person shall cause or allow
    the construction of a new major stationary source or major
    modification that
    is major for the pollutant for which the
    area
    is designated a non-attainment
    area,
    except
    as in
    compliance with this
    Part
    for that pollutant.
    In areas
    designated non-attainment
    for ozone,
    this prohibition shall
    apply to new major stationary sources or major modifications
    of sources that emit volatile organic materials or nitrogen
    oxides.
    Revisions to this
    Part which were adopted to
    implement the Clean Air Act Amendments of 1990 shall not
    apply to any new major stationary source or major
    modification for which a permit application was submitted by
    June
    30,
    1992
    for PM-b,
    May
    15,
    1992
    for SO2
    ,
    or by
    November
    15,
    1992 for nitrogen oxides and volatile organic
    material emissions for sources located in all ozone non-
    attainment areas.
    24.
    Section 203.112 of the Board Air Pollution Regulations,
    35
    Iii. Adm.
    Code 203.112, provides as follows:
    6

    Building,
    Structure and Facility
    The terms “building”,
    “structure”, and “facility” include
    all of the pollutant-emitting activities which belong to the
    same industrial grouping,
    are located on one or more
    contiguous or adjacent properties, and are under the control
    of the same person
    (or persons under common control)
    25.
    Section 203.136
    of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code 203.136, provides as follows:
    Stationary Source
    “Stationary source” means any building,
    structure,
    facility
    or installation which emits or may emit any air pollutant
    subject to regulation under the Act
    or this Chapter,
    or by
    USEPA under the Clean Air Act
    (42
    U.S.C.
    7401
    et seq.).
    26.
    Section 203.206 of the Board
    Air Pollution Regulations,
    35
    Ill. Adm.
    Code 203.206, provides,
    in pertinent part as follows:
    Major Stationary Sources
    (a)
    For purposes of this
    Part,
    the term “major stationary
    source” shall exclusively mean “building,
    structure and
    facility,”
    as those terms are defined in Section 203.113 of
    this
    Part.
    (b)
    (1)
    For
    an
    area designated as non-attainment for ozone,
    a
    major stationary source is a stationary source which
    emits or has the potential to emit volatile organic
    material in an amount equal to or greater than the
    following:
    *
    *
    *
    C)
    25 tons per year in an area classified as severe
    non-attainment for ozone.
    27.
    Respondent’s facility is located in an area designated
    severe non-attainment for ozone and constitutes a stationary source as
    that term is defined by Section 203.136 of the Board Air Pollution
    7

    Regulations,
    35
    Ill. Adm.
    Code 203.136.
    28.
    Respondent’s facility emitted,
    and possessed the potential
    to emit, VON emissions of at least 25 tons per year.
    Respondent’s
    facility,
    therefore,
    constituted a major stationary source,
    as defined
    by Sections 203.113 and 203.206(a)
    of the Board Air Pollution
    Regulations,
    35
    Ill. Adm.
    Code 203.113 and 203.206 (a)
    29.
    Section 203.207 of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code 203.207, provides,
    in pertinent part
    as follows:
    Major Modification
    of a Source
    a)
    Except
    as provided in subsection
    (c),
    (d),
    (e),
    or
    (f)
    below, a physical change,
    or change in the method of
    operation of a major stationary source that would result in
    a significant net emissions increase of any pollutant for
    which the area is designated a non-attainment area,
    shall
    constitute a major modification of a source.
    30.
    Section 203.208 of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code 203.208,
    provides,
    in pertinent part
    as follows:
    Net Emission Determination
    A net emission increase in the amount by which the sum of any
    increase
    in actual emissions from a particular physical change or
    change in method of operation at a source,
    and any other
    increases and decreases
    in actual emissions
    at the source that
    are contemporaneous with the particular change and are otherwise
    creditable,
    exceeds zero.
    The following steps determine whether
    the increase or decrease in emissions
    is available.
    a)
    Except for increases or decreases in volatile organic
    material and nitrogen oxide emissions in serious and
    severe ozone non-attainment areas which are
    addressed in Section 203.209(b),
    an increase or
    decrease in actual emissions
    is contemporaneous
    only if
    it occurs between the date that an
    increase from
    a particular change occurs and the
    date five years before
    a timely and complete
    8

    application
    is submitted
    for
    the particular
    change.
    It must also occur after either April
    24,
    1979,
    or the date the area is designated by the
    United States Environmental Protection Agency as
    a
    non—attainment area for the pollutant, whichever
    is more recent.
    31.
    Section 203.104 of the Board Air Pollution Regulations,
    35
    Ill.
    Adm.
    Code 203.104, provides in pertinent part
    as follows:
    Actual Emissions
    “Actual Emissions” means
    the actual rate of annual emissions
    of
    a
    pollutant from an emissions unit as of a particular date.
    Actual
    emissions are equal to the average rate,
    in tons per year,
    at
    which the emissions unit actually emitted the pollutant during
    the two-year period which immediately precedes the particular
    date or such other period which is determined by the Illinois
    Environmental Protection Agency (Agency)
    to be representative of
    normal source operation.
    32.
    Section 203.209(b)
    of the Board Air Pollution Regulations,
    35
    Ill.
    Adm.
    Code 203.209(b), provides as follows:
    Significant Emissions Determination
    b)
    For areas classified as serious or severe non-attainment for
    ozone,
    an increase in emissions of volatile organic material
    or nitrogen oxides shall be considered significant if the
    net emissions increase of such air pollutant from a
    stationary source located within such area exceeds 25 tons
    when aggregated with all other net increases in emissions
    from the source over any period of
    5 consecutive calendar
    years which includes the calendar year in which such
    increase occurred. This provision shall become effective
    beginning November 25,
    1992,
    or such later date than an area
    is classified as a serious or severe non-attainment area for
    ozone.
    33.
    The Respondent caused or allowed the construction of
    numerous emission units in 1993 at the subject facility that resulted
    in a significant net emissions increase in VON emissions.
    9

    Specifically,
    the Respondent constructed spray-booths nos.
    11,
    12,
    23,
    24 and 25 in 1993 which resulted in an net emissions increase
    in
    actual VON emissions
    of approximately
    55 tons when compared to the
    average rate of VOM emissions from the subject facility in the prior
    two-year period.
    As
    a consequence of an increase in VON emissions
    that exceeded the 25 ton significance threshold for a severe ozone
    non-attainment area,
    the Respondent caused or allowed a major
    modification to an existing major source.
    34.
    The Respondent caused or allowed the construction of two
    additional emission units in 1994 at the subject facility that
    resulted in a significant net emissions increase in VON emissions.
    Specifically,
    the Respondent constructed spray-booths nos.
    22 and 29
    in 1994 that resulted
    in a net emissions increase in actual VON
    emissions
    of approximately
    50
    tons when compared to the average rate
    of VON emissions from the subject facility in the prior two-year
    period.
    As
    a consequence of an increase
    in VON emissions that
    exceeded
    the
    25
    ton
    significance
    threshold
    for
    a
    severe
    ozone
    non-
    attainment area,
    the Respondent caused or allowed a major modification
    to an existing major source.
    35.
    Section
    203.301
    of
    the
    Board
    Air
    Pollution
    Regulations,
    35
    Ill.
    Adm.
    Code 203.301,
    provides in pertinent part
    as follows:
    Lowest Achievable Emissions
    a)
    For any source,
    the lowest achievable emissions rate
    (LAER)
    will be the more stringent rate of emissions based on the
    following:
    10

    1)
    The most stringent emission limitation which
    is
    contained in the implementation plan of any state
    for
    such class
    or category of stationary source,
    unless it
    is demonstrated that such limitation
    is not
    achievable;
    or
    2)
    The most stringent emission limitation which
    is
    achieved in practice by such
    a class
    or category of
    stationary source.
    *
    *
    *
    c)
    Except
    as provided in subsection
    (e)
    or
    (f)
    below,
    the owner
    or operator of
    a major modification shall demonstrate
    that
    the control equipment and process measures applied to the
    major modification will produce LAER.
    This requirement
    applies to each emission unit at which a net increase
    in
    emissions of the pollutant has occurred or would occur as a
    result
    of a physical change or change in the method of
    operation.
    36.
    Section 203.302 of the Board Air Pollution Regulations,
    35
    Ill.
    Adm.
    Code 203.302,
    provides in pertinent part as follows:
    Maintenance
    of Reasonable Further Progress and Emission Offsets
    a)
    The owner or operator of
    a new major source or major
    modification shall provide emission offsets equal to or
    greater than the allowable emissions from the source or the
    net increase in emissions from the modification sufficient
    to allow the Agency to determine that
    the source
    or
    modification will not interfere with reasonable further
    progress as
    set forth in Section 173
    of the Clean Air Act
    (42 U.S.C.
    7401 et seq.).
    1)
    For new major sources or major modifications
    in ozone
    non-attainment areas the ratio of total emission
    reductions provided by emission offsets for volatile
    organic material or nitrogen oxides to total increased
    emissions of such contaminants
    shall be
    at least as
    follows:
    D)
    1.3
    to
    1 in areas classified as severe;
    *
    *
    *
    11

    37.
    The Respondent failed to demonstrate LAER or obtain emission
    offsets at the required 1.3
    to
    1 ratio in conjunction with the
    construction of
    the major modifications
    at the subject facility in
    both 1993 and
    1994.
    As such,
    the Respondent violated Sections
    9(a)
    and 9.1(d)
    of the Act,
    415
    ILCS
    5/9.1(d) (2000),
    and Sections 201.141
    and 203.201 of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code
    201.141 and 203.201.
    WHEREFORE,
    Complainant,
    PEOPLE OF THE STATE OF ILLINOIS,
    respectfully requests that
    this Board enter judgment
    in favor of
    Complainant and against the Respondent,
    PLASTIC DECORATORS,
    INC.,
    on
    Count
    I:
    1.
    Authorizing
    a hearing
    in this matter at which time
    Respondent will
    be required to answer the allegations herein;
    2.
    Finding that
    the Respondent have violated Sections 9(a)
    and
    9.1(d)
    of
    the Act and 201.141 and 203.201 of
    35
    Ill. Adm.
    Code;
    3.
    Ordering the Respondent
    to cease
    and desist from further
    violations of Sections
    9(a)
    and 9.1(d)
    of the Act and 201.141 and
    203.201 of 35
    Ill. Adm.
    Code;
    4.
    Assessing
    against the Respondent
    a civil penalty of Fifty
    Thousand Dollars
    ($50,000.00)
    for each and every violation of the Act
    and pertinent regulations,
    with an additional penalty of Ten Thousand
    Dollars
    ($10,000.00)
    per day for each day of violation;
    5.
    Taxing all costs in this action pursuant
    to Section 42(f)
    of
    the Act,
    including attorney,
    expert witness and consultant
    fees,
    12

    against the Respondent;
    and
    6.
    Granting such other relief as the Board deems appropriate
    and just.
    COUNT II
    CONSTRUCTION OF EMISSION SOURCES WITHOUT A PERMIT
    1-16.
    Complainant realleges and incorporates by reference herein
    paragraphs
    1 through 16 of Count
    I as paragraphs
    1 through 16 of this
    Count
    II.
    17.
    Section 9(b)
    of the Act,
    415
    ILCS 5/9(b) (2000),
    provides as
    follows:
    No person
    shall:
    *
    *
    *
    Construct,
    install,
    or operate any equipment,
    facility,
    vehicle,
    vessel,
    or aircraft capable of causing or
    contributing to air pollution or designed to prevent air
    pollution of any type designated by Board regulations,
    without
    a permit granted by the Agency,
    or in violation of
    any conditions imposed by such permit.
    18.
    Section 201.142 of the Board Air Pollution Regulations,
    35
    Ill.
    Adm. Code 201.142, provides
    as follows:
    Construction Permit Required
    No person shall cause or allow the construction of any new
    emission source or any new air pollution control equipment,
    or cause
    or allow the modification of any existing emission
    source
    or air pollution control equipment,
    without first
    obtaining
    a construction-permit from the Agency,
    except
    as
    provided in Section 201.146.
    13

    19.
    Section 201.102 of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code 201.102,
    contains the following definitions:
    Definitions
    “Emission Source”:
    any equipment
    or facility of
    a type
    capable of emitting specified air contaminants
    to the
    atmosphere.
    “Existing Emission Source”:
    any emission source,
    the
    construction or modification of which has commenced prior
    to
    April
    14,
    1972.
    “New Emission Source”:
    any emission source,
    the
    construction or modification of which is commenced on
    or
    after April
    14,
    1972.
    “Specified Air Contaminant”:
    any air contaminant
    as to
    which this Subtitle contains emission standards or other
    specific limitations.
    20.
    VON is
    a “specified air contaminant”
    as that term is defined
    in Section 201.102 of the Board Air Pollution Regulations,
    35
    Ill.
    Adm.
    Code 201.102.
    21.
    The Respondent
    is
    a major source of VOM in the Elgin,
    Kane
    County,
    Illinois,
    severe non-attainment ozone area.
    22.
    Because
    the equipment located at Respondent’s facility
    referenced in paragraph
    8 of Count
    I above,
    emit,
    or are capable of
    emitting VON,
    a specified air contaminant,
    they are “emission sources”
    as that term
    is defined in Section 201.102 of the Board Air Pollution
    Regulations
    35
    Ill.
    Adm. Code 201.102.
    23.
    Because Respondent’s
    equipment was constructed after April
    14,
    1972,
    they are “new emission sources”
    as the term is defined in
    Section 201.102 of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    14

    Code 201.102.
    24.
    Since August
    of 1984,
    or on dates better known to
    Respondent,
    the Respondent has constructed twenty
    (20)
    spray booths,
    thirty-four
    (34)
    molding machines,
    twenty-nine
    (29)
    infra-red material
    dryers,
    seventeen
    (17)
    pad print machines,
    and twelve
    (12)
    laser
    machines,
    new emission sources without having first obtained the
    required construction permits from the Illinois
    EPA.
    25.
    Respondent by constructing the equipment referenced in
    paragraph 24 above without first obtaining the requisite permits from
    the Illinois
    EPA,
    violates Section 9(b)
    of the Act,
    415
    ILCS
    5/9(b) (2000)
    and Section 201.142 of the Board Air Pollution
    Regulations,
    35
    Ill. Adm.
    Code 201.142.
    WHEREFORE,
    Complainant,
    PEOPLE OF THE STATE OF ILLINOIS,
    respectfully requests that
    this Board enter
    a judgment in favor of
    Complainant and against the Respondent,
    PLASTIC DECORATORS,
    INC.,
    on
    Count
    II:
    1.
    Authorizing a hearing in this matter at which time
    the
    Respondents will be required to answer the allegations herein;
    2.
    Finding that
    the Respondent has violated Section 9(b)
    of the
    Act and 35
    Ill. Adm.
    Code 201.142;
    3.
    Ordering the Respondent
    to cease and desist from further
    violations
    of Section 9(b)
    of the Act and 35
    Ill. Adm. Code 201.142;
    4.
    Assessing against the Respondent
    a civil penalty of Fifty
    Thousand Dollars
    ($50,000.00)
    for each violation of the Act and
    15

    pertinent Board Air Pollution Regulations,
    and an additional
    civil
    penalty of Ten Thousand Dollars
    ($10,000.00)
    for each day of
    violation;
    5.
    Taxing all costs in this action pursuant
    to Section 42(f)
    of
    the Act,
    including attorney,
    expert witness and consultant
    fees,
    against the Respondent; and
    6.
    Granting such other relief as the Board deems appropriate
    and just.
    COUNT III
    OPERATION OF EMISSIONS SOURCES WITHOUT A PERMIT
    1-22.
    Complainant realleges and incorporates by reference herein
    paragraphs
    1 through 17 and paragraphs
    19 through 23 of Count
    II as
    paragraphs
    1 through 22 of
    this Count
    III.
    23.
    Section 201.143
    of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code 201.143,
    provides in pertinent part
    as follows:
    Operating Permit for New Sources
    No person shall cause or allow the operation of any new
    emission source or new air pollution control equipment
    of
    a
    type
    for which a construction permit
    is required by Section
    201.142 without
    first obtaining an operating permit from the
    Agency,
    except
    for such testing operations
    as may be
    authorized by the construction permit.
    24.
    Since August of
    1984,
    or on dates better known to
    Respondent,
    the Respondent has operated twenty
    (20)
    spray booths,
    thirty-four
    (34)
    molding machines,
    twenty-nine
    (29)
    infra-red material
    dryers,
    seventeen
    (17)
    pad print machines and twelve
    (12)
    laser
    16

    machines,
    without having the requisite operating permits from the
    Illinois
    EPA.
    25.
    The Respondent,
    by its conduct
    as alleged herein, violated
    Section 9(b)
    of the Act,
    415 ILCS
    5/9(b) (2000) and Section 201.143 of
    the Board Air Pollution Regulations,
    35
    Ill.
    Adm.
    Code 201.143.
    WHEREFORE,
    Complainant,
    PEOPLE OF THE STATE OF ILLINOIS,
    respectfully requests that this Board enter a judgment in favor of
    Complainant and against the Respondent,
    PLASTICS DECORATORS,
    on Count
    III:
    1.
    Authorizing
    a hearing in this matter at which time the
    Respondent
    will be required to answer the allegations herein;
    2.
    Finding that the Respondent
    has violated Section 9(b)
    of
    the
    Act and 35
    Ill. Adm.
    Code 201.143;
    3.
    Ordering the Respondent
    to cease and desist from further
    violations
    of Section 9(b)
    of the Act and 35
    Ill.
    Adm.
    Code 201.143;
    4.
    Assessing against the Respondent
    a civil penalty of Fifty
    Thousand Dollars
    ($50,000.00)
    for each violation of the Act and
    pertinent Board Air Pollution Regulations,
    and an additional
    civil
    penalty of Ten Thousand Dollars
    ($10,000.00)
    for each day of
    violation;
    5.
    Taxing all costs
    in this action pursuant to Section 42(f)
    of
    the Act,
    including attorney,
    expert witness and consultant
    fees,
    against the Respondent; and
    6.
    Granting such other relief as the Board deems appropriate
    17

    and just.
    COUNT IV
    CONSTRUCTION OF A MAJOR SOURCE IN VIOLATION OF NEW
    SOURCE REVIEW’S PRE-CONSTRUCTION REVIEW REOUIREMENTS
    1-30.
    Complainant realleges and incorporates by reference
    herein paragraphs
    1 through 17 and paragraphs
    19 through 29 of Count
    I
    and paragraphs
    19 and 23 of Count II as paragraphs
    1 through 30 of
    this Count
    IV.
    31.
    Section 203.202 of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code 203.202,
    provides
    as follows:
    Coordination with Permit Requirement and Application Pursuant to
    35
    Ill. Adm.
    Code
    201
    For new major sources and major modifications, the fulfillment of
    the requirements
    of 35
    Ill.
    Adm.
    Code 201 relating to
    construction,
    including the permit requirements
    of 35
    Ill. Adm.
    Code 201.142,
    shall be combined with the requirements of this
    Subpart.
    32.
    Section 203.203 of the Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code 203.203, provides
    in pertinent part
    as follows:
    Construction Permit Requirement and Application,
    a)
    A construction permit is required prior to actual
    construction of
    a major new source or major modification.
    b)
    Applications
    for construction permits required under this
    Section shall contain sufficient information to demonstrate
    compliance with 35
    Ill.
    Adm.
    Code
    201 and the requirements
    of this Part including,
    but not limited to,
    Subpart
    C.
    33.
    The Respondent constructed numerous
    spray booths
    in 1993 and
    1994
    that resulted in major modifications
    to the subject facility
    in
    those respective years.
    The Respondent did not obtain any
    18

    construction permits authorizing
    the major modifications.
    By failing
    to obtain the necessary pre-construction review from the Illinois EPA
    for the major modifications,
    the Respondent violated Sections
    9.1(d)
    and 9(b)
    of
    the Act,
    and Sections 203.203(a)
    and 203.203(b)
    of the
    Board Air Pollution Regulations,
    35
    Ill. Adm.
    Code 203.203(a),
    203.203(b).
    WHEREFORE,
    Complainant,
    PEOPLE OF THE STATE OF ILLINOIS,
    respectfully requests
    that
    this Board enter a judgment
    in favor of
    Complainant and against the Respondent,
    PLASTIC DECORATORS,
    INC.,
    on
    Count VI:
    1.
    Authorizing
    a hearing
    in this matter at which time the
    Respondent will be required to answer the allegations herein;
    2.
    Finding that the Respondent has violated Sections 9.1(d)
    and
    9(b)
    of the Act and Sections 203.203(a)
    and 203.203(b)
    of 35
    Ill. Adm.
    Code;
    3.
    Ordering the Respondent
    to cease and desist from further
    violations of Sections
    9.1(d)
    and 9(b)
    of the Act and Sections
    203.203(a)
    and 203.203(b)
    of 35
    Ill. Adm.
    Code;
    4.
    Assessing against the Respondent
    a civil penalty of Fifty
    Thousand Dollars
    ($50,000.00)
    for each violation of the Act and
    pertinent Board Air Pollution Regulations,
    and an additional civil
    penalty of Ten Thousand Dollars
    ($10,000.00)
    for each day of
    violation;
    5.
    Taxing all costs
    in this action pursuant to Section 42(f)
    of
    19

    the Act,
    including attorney,
    expert witness and consultant
    fees,
    against the Respondent; and
    6.
    Granting such other relief
    as the Board deems appropriate
    and just.
    COUNT V
    FAILURE TO SUBMIT 1~NNUALEMISSION REPORTS
    1-22.
    Complainant realleges and incorporates by reference herein
    paragraphs
    1 through 17 and paragraphs
    19 through 23 of Count II as
    paragraphs
    1 through 22 of this Count V.
    23.
    Section 201.302 of the Board Air Pollution
    Regulations,
    35
    Ill. Adm. Code 201.302,
    provides
    as follows:
    Reports
    The owner or operator of any emission source or air
    pollution control equipment
    .
    .
    .
    shall submit to the Agency
    as a minimum,
    annual reports detailing the nature,
    specific
    emission units and total annual quantities of all specified
    air contaminant emissions; provided, however,
    that
    the
    Agency may require more frequent reports where necessary to
    accomplish the purposes of the Act and this Chapter.
    24.
    Section 254.201 of the Illinois EPA Air Pollution
    Regulations,
    35
    Ill. Adm. Code 254.201 provides as follows:
    Annual
    Emission Report
    At least ninety
    (90)
    days prior to
    a
    source’s deadline for
    filing an
    Annual
    Emissions Report,
    the Agency shall provide
    to such source
    the Source Inventory Report and the Inventory
    Edit Summary,
    if applicable.
    The Source Inventory Report
    shall contain all data fields for the available to the owner
    or operator of the source or emission unit.
    25.
    Section 254.102(a)
    of the Illinois EPA Air Pollution
    20

    Regulations,
    35
    Ill. Adm.
    Code 254.102(a), provides
    as follows:
    Applicability
    a)
    Subpart
    B of this
    Part applies to the owner and
    operator of any source required to have
    an operating
    permit
    in accordance with 35
    Ill. Adm.
    Code 201 and
    that
    is permitted to emit
    25 tons per year or more of
    any combination of regulated air pollutants.
    Subpart
    B also applies to the owner and operator of any source
    required to have
    an operating permit
    in accordance
    with Section 39.5
    of the Environmental Protection Act
    (Ill.
    Rev.
    Stat.
    1991,
    ch.
    111 ~ par.
    39.5,
    as amended
    by P.A.
    87-1213,
    effective September 26,
    1992) 415
    ILCS 5/39.5,
    the State’s approved permit program
    established pursuant to Title V of the Clean Air Act
    (42 U.S.C.,’7401
    et.
    seq.)
    (CAAPP).
    26.
    Section 254.202 of the Illinois EPA Air Pollution
    Regulations,
    35
    Ill. Adm.
    254.202 provides
    as follows:
    Reporting Schedule
    a)
    For each source subject to the applicability
    requirements
    of Section 254.102(a)
    of this Part,
    the first
    Annual Emissions Report filed for all regulated air
    pollutants pursuant to Subpart B
    of this Part shall
    be for
    the calendar year following the year in which the USEPA
    approves or conditionally approves
    the State’s CAAPP
    implemented pursuant to Section 39.5
    of the Environmental
    Protection Act
    (Ill.
    Rev.
    Stat.
    1991,
    ch.
    111
    ~,
    par.
    39.5,
    as amended by P.A.
    87-1213,
    effective September
    26,
    1992)
    415
    ILCS
    5/39.5
    .
    For example,
    if the USEPA approves or
    conditionally approves
    the CAAPP program in 1994,
    the first
    full Annual Emissions Report shall include emissions
    information for calendar year
    1995 and shall be filed with
    the Agency by May
    1,
    1996.
    Thereafter,
    an Annual Emissions
    Report shall be filed with the Agency for each calendar year
    by May
    1 of the subsequent year.
    b)
    Commencing with calendar year
    1992,
    all sources
    subject to Section 254.102(a)
    of this Part shall file
    an
    Annual Emissions Report pursuant
    to Subpart
    D
    of this Part
    until such time as the source
    is required to file
    a
    full
    Annual Emissions Report pursuant
    to subsection
    (a)
    above.
    For example,
    if the first
    full Annual Emissions Report
    for
    a
    21

    source must be filed before calendar year 1995,
    the owner or
    operator must file an Annual Emissions Report pursuant
    to
    the requirements
    of Subpart
    D of this
    Part for calendar
    years 1992,
    1993 and 1994.
    27.
    The Respondent is an owner and operator of emission sources
    that emitted a regulated air pollutant in the form of VON in excess of
    25 tons per year since at least
    1992.
    The Respondent was therefore
    subject to the reporting requirements
    of Section 254.202 of the
    Illinois EPA Air Pollution Regulations,
    35
    Ill. Adm.
    254.202;~
    28.
    Since
    at least 1992,
    the Respondent failed to submit annual
    emissions reports detailing the nature,
    specific sources and total
    annual quantities
    of specified air contaminant emissions to the
    Illinois
    EPA.
    29.
    By the actions
    as alleged herein,
    the Respondent has
    violated Sections 201.302,
    254.201 and 254.202 of
    35 Ill. Adm.
    Code,
    and thereby,
    also violated Section 9(a) of the Act,
    415
    ILCS
    5/9(a)
    (2000)
    WHEREFORE,
    Complainant,
    PEOPLE OF THE STATE OF ILLINOIS,
    respectfully requests that
    this Board enter a judgment
    in favor of
    Complainant and against the Respondent, PLASTIC DECORATORS,
    INC.,
    on
    Count VI:
    1.
    Authorizing a hearing in this matter at which time the
    Respondent
    will be required to answer the allegations herein;
    2.
    Finding that
    the Respondent has violated Section
    9(a)
    of the
    Act and Sections 201.302,
    254.201 and 254.202 of 35
    Ill. Adm.
    Code;
    22

    3.
    Ordering the Respondent
    to cease and desist from further
    violations of Section
    9(a)
    of the Act and Sections 201.302, 254.201
    and 254.202 of 35
    Ill. Adm.
    Code;
    4.
    Assessing against the Respondent
    a civil penalty of Fifty
    Thousand Dollars
    ($50,000.00)
    for each violation of the Act and
    pertinent Board Air Pollution Regulations, and an additional civil
    penalty of Ten Thousand Dollars
    ($10,000.00)
    for each day of
    violation;
    5.
    Taxing all costs
    in this action. pursuant
    to Section 42(f)
    of
    the Act,
    including attorney,
    expert witness and consultant
    fees,
    against the Respondent; and
    6.
    Granting such other relief as the Board deems appropriate
    and just.
    PEOPLE OF THE STATE OF ILLINOIS,
    ex rel.
    JAMES
    E.
    RYAN,
    Attorney
    General of the State of Illinois
    MATTHEW J.
    DUNN,
    Chief
    Environmental Enforcement/
    Asbea~os
    Lij,icrat
    ion..
    Division
    Of Counsel:
    JOEL CABRERA
    Assistant Attorney General
    Environmental Bureau
    188
    W.
    Randolph St.,
    20th
    Floor
    Chicago,
    Illinois
    60601
    (312)
    814-5282
    Atty No.
    99000
    H
    \Corninon\Environmental\Carmel\PlasticsDecoratorsCompl
    wpd
    BY:
    ROSEMARIE CAZEAU~Chief
    Environmental Bureau
    Assistant Attorney General
    23

    CERTIFICATE OF SERVICE
    I,
    JOEL
    CABRERA,
    an Assistant Attorney General in this
    case,
    do
    certify that on the 10th day of August 2000,
    I caused to be served, by
    certified mail,
    the foregoing Notice of Filing,
    and a Complaint in the
    U.S. Main depository located at 100 West Randolph Street,
    Chicago,
    Illinois,
    in an envelope with sufficient postage prepaid.
    ‘~4
    C~
    JOE
    CABRERA
    H
    \Common\Environmental\Carmel\PlasticDecNOFCOS8O700

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