1. CROWNLINE BOATS, INC. POST HEARING RESPONSE
      2. Exhibit A
      3. CROWNLINE BOATS, INC.
      4. REVISED ADJUSTED STANDARD LANGUAGE
      5. Crownline Boats, Inc.Monthly Emissions Summary12-Month Rolling Total

~C~Vi~©
CL~RK~S
OFF~CE
ILLINOIS POLLUTION CONTROL BOARD
MAY
14
200’i
May
13
2004
STATE CF ~LUNO~S
IN THE MATTER OF:
)
~
Contro~
Board
)
PETITION OF CROWNLINE BOATS, INC.
)
AS 04-01
FOR AN ADJUSTED STANDARD FROM
35
)
(Adjusted Standard)
ILL. ADM. CODE 215.301
)
CROWNLINE BOATS, INC. POST HEARING RESPONSE
On April 23, 2004, a
hearing in
this matter was held at the City Hall in West Frankfort,
Illinois.
At the conclusion of the hearing, the representative from the
Illinois Pollution Control
Board, Ms. Alisa Liu, requested Crownline Boats, Inc. (“Crownline”)
to provide three additional
pieces of information.
This pleading shall provide the additional information requested from
Crownline at the hearing.
First, Miss Liu requested Crownline
to provide definitions
for the terms used in
the monthly
MACT compliance spreadsheets attached to the pleading Crownine
entered into
evidence at the
hearing entitled “Responses of Crownline Boats, Inc. to Questions
in
Hearing Officer Order of
April
6, 2004.”
As explained at the hearing, the terms used in the spreadsheets were taken from the
federal rule entitled
“National Emission Standards for Hazardous Air Pollutants for Boat
Manufacturing”, 40 CFR Part 63, Subpart VVVV (the “MACT Standard”).
Attached at Exhibit A
are pages 44233-44235 from the August 22, 2001, Federal Register when the MACT Standard was
finalized, which sets forth the definitions of the
terms used in Crownline’s MACT compliance
spreadsheets.
Second, at the
hearing Crownline presented to
the Court revised language for its proposed
Adjusted Standard, which IEPA also expressed their support for at the hearing.
Attached at Exhibit
B is a copy of Crownine’s
revisedAdjusted
Standard language.
1837122

Third, in its pleading “Responses of Crownline Boats, Inc. to
Questions
in Hearing
Officer’s
Order of April
6, 2004”, Crownline stated that its emissions
of Hazardous Air Pollutants (“HAPs”)
prior to complying with the
MACT standard were approximately 204 tons per year.
Crownline also
estimated that it had reduced its HAP
emissions by approximately
50 tons per year
(a reduction
of
approximately 25)
by complying with the MACT Standard.
(See responses
to questions 2(b)
and
7(a)).
At the hearing, Miss Liu asked if Crownline could provide additional information regarding
the 50 ton/25
reduction in HAPs.
Attached hereto and labeled as Exhibits C and D are two
spreadsheets showing 12-month rolling total air emissions.
Exhibit C identifies that as
of December
2003,
Crownine’s
12-month rolling I-lAP emissions were 153.91
tons.
This amount represents
Crownine’s
estimated actual emissions on a 12-month rolling average
as of December 2003 while
being in
compliance with the MACT Standard.
Exhibit D is an estimate of what Crownline’s
emissions would have been if it made the exact same number of boats and boat models as in
Exhibit
C, but was not complying with the MACT Standard.
Exhibit D identifies that Crownline’s 12-
month rolling HAP emissions would have been approximately 204.18 tons per year if it had not
been complying with the MACT Standard.
The above information should satisfy the requests made of Crownline at the April 23, 2004
hearing.
1837122

BRYAN CAVE, LLP
By:
re,
~
Dale A.
Guariglia
Bryan Cave LLP
One Metropolitan Square
Suite
3600
St. Louis, MO
63102
314/259-2606
daguariglia(~brvancave
.
corn
Attorneys for Crownilne Boats, Inc.
1837122

CERTIFICATE
OF SERVICE
It is hereby certified that true copies of the foregoing response were mailed, first class,
on
May
13, 2004, to each of following persons:
Carol Sudman, Hearing Officer, Illinois Pollution
Control Board,
1021
North Grand Avenue East, P.O. Box 19274, Springfield, IL
62794-9274;
Dorothy M. Gunn, Illinois Pollution
Control Board, James R. Thompson Center,
100 W. Randolph
Street, Suite 11-500, Chicago, IL
60601, and Charles
Matoesian, Assistant Counsel, IEPA,
1021
North Grand Avenue East, P. 0. Box 19276, Springfield, IL
92794-9276.
/2
Dal~TA.Guariglia
1837122

m
—1-

Apr11
23,
2UU4
Exhibit A
Federal
Register/Vol.
66,
No.
163/Wednesday,
August
22,
2001/Rules
and
Regulations
44233
(d) This subpart does not apply to
aluminum coating operations on
aluminum boats intended for
commercial
or military
(nonrecreational) use, antifoulant
coatings,
assembly adhesives,
fiberglass
hull
and deck coatings,
research and
development activities, mold
sealing
and
release agents, mold stripping
and
cleaning
solvents, and wood coatings as
defined
in
§
63.5779.
This
subpart does
not apply to materials contained in
handheld aerosol cans.
§
63.5686
How do
I demonstrate that my
facility is not a major source?
You can demonstrate that your facility
is
not a major source by
using the
procedures in
either paragraph
(a) or (b)
of this section.
(a)
Emission option.
You must
demonstrate that your facility does not
emit,
and does not have the potential to
emit
as defined in
§ 63.2, considering
federally enforceable permit limits,
9.1
megagrams
(10
tons) or more per year
of
a single
HAP
or
22.7
megagrams
(25
tons) or more per year of a combination
of HAP.
To calculate your facility’s
potential to emit, you must include
emissions from theboat manufacturing
facility and all
other sources that are
collocated and under common
ownership or control with the boat
manufacturing facility.
(b)
Material consumption option.
This
option can be used if you manufacture
either fiberglass boats or aluminum
recreational boats at your facility. You
must
meet the criteria in paragraph
(b)(i),
(2),
or
(3)
of this section and
comply with the requirements in
paragraph
(c) of this
section. Ifyou
initially rely on the limits and criteria
specified in paragraph
(b)(1),
(2),
or
(3)
of this section to become an area source,
but then exceed the relevant limit
(without
first obtaining and complying
with other limits that keep your
potential
to emit
HAP below major
source
levels), your facility will then
become a major source, and you must
comply
with all applicable provisions of
this
subpart beginning on the
compliance date specified
in
§ 63.5695.
Nothing in this paragraph
is intended to
preclude you from limiting your
facility’s potential to emit
through other
federally enforceable mechanisms
available through your permitting
authority.
(1)
Ifyour facility is
primarily a
fiberglass boat manufacturing facility,
you must demonstrate that you consume
less than
45.4
megagrams per rolling
12-
month
period of all
combined polyester-
and vinylester-based resins and gel
coats (including tooling and production
resins and gel coats, and clear gel coats),
and you must demonstrate that at least
90
percent of total annual HAP
emissions
at the facility (including
emissions
from aluminum recreational
boat manufacturing
or other source
categories) originate from the fiberglass
boat manufacturing materials.
(2)
Ifyour facility is primarily an
aluminum recreational boat
manufacturing facility, you must
demonstrate that
it consumes less than
18.2
megagrams per rolling 12-month
period of all
combined surface coatings,
aluminum wipedown
solvents,
application gun cleaning solvents, and
carpet and fabricadhesives; and you
must demonstrate that at least
90
percent
of total
annual HAP emissions
at the facility (including emissions from
fiberglass boat manufacturing or other
source
categories) originate from the
aluminum recreational boat
manufacturing materials.
(3)
Ifyour facility is a fiberglass boat
or an aluminum recreational boat
manufacturing
facility, you must
demonstrate that the boat manufacturing
materials consumed per rolling
12-
month period contain a total
ofless than
4.6
megagrams of any single HAP and
less than
11.4
megagrams of all
combined HAP, and you must
demonstrate that at least
90
percent of
total annual HAP
emissions at the
facility (including emissions from other
source categories) originate from these
boat manufacturing materials.
(c) Ifyou use the material
consumption
option described
in
paragraph
(b) of this section to
demonstrate that you arenot
a major
source, you must comply with the
requirements of paragraphs
(c)(1)
through
(3)
of this
section.
(1)
Ifyour facility has HAP emissions
that
do not originate from boat
manufacturing
operations or materials
described
in paragraph
(b), then you
must keep any records necessary to
demonstrate that the
90
percent
criterion
is met.
(2)
A rolling
12-month period
includes the previous
12
months of
operation.
You must maintain records of
the total
amount
of materials described
in paragraph
(b) of this section used
each month,
and, if necessary, the HAP
content of each material
and the
calculation of the total
HAP consumed
each month.
Because records are needed
for a 12-month period,
you must keep
records beginning
no laterthan
12
months before the compliance date
specified
in
§
63,5695,
Records must be
kept
for
5
years after they arecreated.
(3)
In determining whether the
90
percent criterion included in paragraph
(b) of this section
is met, you do not
need to include
materials used in
routine janitorial, building, or facility
grounds maintenance; personal
uses by
employees or other persons; or products
used for maintaining motor vehicles
operated by the facility.
§
63.5689
What parts of my facility are
covered by this subpart?
The affected source (the portion of
your boat manufacturing facility
covered by this
subpart)
is the
combination of all
of the boat
manufacturing operations listed
in
paragraphs
(a) through
(1)
of this section.
(a) Open molding resin and gel coat
operations
(including pigmented gel
coat, clear gel coat, production resin,
tooling gel coat, and tooling resin).
(b)
Closed molding resin operations.
(c) Resin and gel coat mixing
operations.
(d) Resin and gel coat application
equipment cleaning operations.
(e) Carpet and fabric adhesive
operations.
(f) Aluminum hull and deck coating
operations, including solvent
wipedown
operations and paint spray gun cleaning
operations,
on aluminum recreational
boats.
§
63.5692
How do
I know if my
boat
manufacturing facility is a new source or an
existing source?
(a) A boat manufacturing facility is
a
new source if it meets the criteria
in
paragraphs
(a)(1) through
(3)
of this
section.
(1)
You commence construction
ofthe
affected source after July 14,
2000.
(2)
It is amajor source.
(3)
It is
a completely new boat
manufacturing affected source where no
other boat manufacturing affected
source existed prior to the construction
ofthe new source.
(b) For the purposes ofthis
subpart,
an existing source
is anysource that is
not
a new source.
§
63.5695
When must
I comply with this
subpart?
You
must comply with the standards
in this subpart by the compliance
dates
specified in Table
1
to this subpart.
Standards for Open
Molding Resin
and
Gel Coat Operations
§
63.5698
What
emission limit must
I
meet
for open molding resin
and gel coat
operations?
(a) You must limit
organic HAP
emissions from the five open molding
operations listed in paragraphs
(a)(1)
through
(5)
of this section to the
emission limit specified in
paragraph
Ib)
of this
section. Operations listed
in
paragraph
(d) are exempt from this
limit.
(1)
Production resin,

44234
Federal
Register/Vol.
66,
No.
163/Wednesday,
August
22,
2001/Rules
and
Regulations
(z)
Pigmented gel coat.
(3) Clear gel
coat.
(~)
Tooling resin.
(5)
Tooling gel coat.
(b)
You must limit
organic HAP
emissions
from open molding
operations to
the limit specified
by
equation I
of this section, based
on a 12-
month
rolling
average.
HAP Limit
=46(MR)+l59(MpG)+291(McG)+54(MTR)+214(MTG)
(Eq.
1)
Where:
HAP
Limit= total allowable organic
HAP that can be emitted from the
open molding operations,
kilograms.
Mft
=
mass of production resin used in
the past 12
months, excluding any
materials exempt under paragraph
(d)
of this section, megagrams.
M1~0
=
mass of pigmented gel coatused
in
the past 12
months, excluding
any materials exempt under
paragraph
(d) of this section,
megagrams.
Mco
=
mass of clear gel coat used
in the
past
12 months, excluding any
materials exempt under paragraph
(d) of this section, megagrams.
MTR
=
mass of tooling resin used
in the
past 12 months, excluding any
materials exempt under
paragraph
(d) of this
section, megagrams.
MTG
=
mass of tooling gel coat used in
the past 12
months, excluding any
materials exempt under paragraph
(d)
of this
section, megagrams.
(c) The open molding emission limit
is the same for both new and existing
sources.
Cd) The materials specified in
paragraphs (d)(1) through (3)
of this
section
are exempt from the open
molding emission limit specified in
paragraph
(b) of this
section.
(1) Production resins (including skin
coat resins) that must meet
specifications
for use in
military vessels
or must be approved by the U.S. Coast
Guard
for use in the construction of
lifeboats,
rescue boats, and other life-
saving appliances approved under 46
CFR subchapter
Q
or the construction
of
small passenger vessels regulated by 46
CFR subchapter T. Production resins for
which this
exemption is used must be
applied with nonatomizing
(non-spray)
resin application equipment. You must
keep a record of the resins for which
you are using this exemption.
(2) Pigmented, clear, and tooling gel
coat used
for part or mold repair and
touch up.
The total
gel coatmaterials
included
in this exemption must not
exceed
1 percent by weight of all
gel
coatused at your facility
on a 12-month
rolling-average basis.
You must keep a
record of the amount
of gel coats used
per month for which you are using this
exemption and copies of calculations
showing that the exempt amount
does
not exceed
1 percent of all gel coatused.
(3) Pure,
100 percent vinylester resin
used
for skin coats. This exemption
does not apply to blends of vinylester
and polyester resins used for skin coats.
The total resin materials included in the
exemption cannot exceed 5 percent by
weight of all resin used at your facility
on a 12-month rolling-average basis.
You must keep a record of the amount
of 100 percent vinylester skin coat resin
used per month
that is eligible
for this
exemption and copies of calculations
showing that the exempt amount does
not exceed 5 percent of all resin used.
§
63.5701
What are my options for
complying with the open molding
emission
limit?
You must use one or more of the
options listed
in
paragraphs (a) through
(c) of this section
to meet the emission
limit in
§
63.5698 for theresins and gel
coats used
in open molding operations
at your facility.
(a)
Maximum
achievable control
technology (MACTI model point value
averaging (emissions averaging) option.
(1) Demonstrate that emissions
from
the open molding resin and gel coat
operations that you average meet the
emission limit in
§
63.5698
using the
procedures described
in
§
63.5 710.
Compliance with
this option
is based on
a 12-month rolling
average.
(2) Those operations
and materials not
included in the emissions average must
comply with either paragraph
(b)
or (c)
of this
section.
(b)
Compliant materials option.
Demonstrate compliance by using resins
and gel coats that meet the organic HAP
content requirements in Table
2
to this
subpart. Compliance with this
option
is
based on a 12-month rolling average.
(c)
Add-on control option.
Use an
enclosure and add-on control device,
and demonstrate that theresulting
emissions
meet the emission limit in
§
63.5698. Compliance with this option
is based on control
device performance
testing
and control
device monitoring.
§
63.5704
What
are the general
requirements for complying with the open
molding emission limit?
(a)
Emissions averaging option.
For
those open molding
operations and
materials complying
using the
emissions
averaging option,
you must
demonstrate compliance by
performing
the steps in paragraphs
(a)(I) through (5)
of this
section.
(1) Use the methods specified
in
§
63.5758 to determine the organic HAP
content of resins and gel coats.
(2)
Complete the calculations
described
in
§
63.5710
to show that the
organic HAP emissions do
not exceed
the limit specified in
§
63.5698.
(3)
Keep records as specified in
paragraphs (a)(3)(i) through (iv) of this
section
for each resin and gel coat.
(i) Hazardous air pollutant content.
(ii) Amount of material
used per
month.
(iii) Application method used
for
production resin and tooling resin. This
record is not required if all
production
resins and tooling resins are applied
with nonatomized technology.
(iv) Calculations performed to
demonstrate compliance based
on
MACT model point values,
as described
in
§ 63.5710.
(4) Prepare and submit the
implementation
plan described
in
§ 63.5 707
to theAdministrator and keep
it up to date.
(5) Submit
semiannual compliance
reports to
theAdministrator as specified
in
§
63.5764.
(b)
Compliant materials option.
For
each open molding operation complying
using the compliant materials option,
you must demonstrate compliance by
performing the steps in paragraphs
(b)(i) through (4)
of this
section.
(1) Use the methods
specified in
§ 63.5758 to determine the organic HAP
content of resins and gel coats.
(2) Complete
the calculations
described
in
§
63.5713 to show that the
weighted-average organic HAP content
does not exceedthe limit
specified
in
Table
2 to this
subpart.
(3) Keep records as specified
in
paragraphs
(b)(3)(i) through (iv) of this
section
for each resin and gel coat.
(i) Hazardous air pollutant content.
(ii) Application method
for
production resin and tooling resin. This
record is not required if all
production
resins and tooling resins are applied
with nonatomized
technology.
(iii) Amount ofmaterial
used per
month. This
record is not required for
an operation if all
materials used for
that operation comply with the organic
HAP
content requirements.

Federal
Register/Vol.
66,
No.
163/Wednesday,
August
22,
2001/Rules
and
Regulations
44235
(iv) Calculations
performed, if
required, to demonstrate compliance
based
on weighted-average organic HAP
content
as described
in
§
63.5713.
(4)
Submit semiannual compliance
reports to the Administrator as specified
in
§
63.5764.
(c)
Add-on control
option.
Ifyou are
using
an add-on control device, you
must demonstrate compliance by
performing the steps in paragraphs
(c)(I)
through
(5)
of this section.
(1) Conduct a performance test of the
control
device
as specified
in §~
63.5719
and 63.5722
to
demonstrate initial
compliance.
(2) Usethe performance test results to
determine control
device parameters to
monitor after the performance
test as
specified in
§ 63.5725.
(3) Comply with the operating limits
specified in
§ 63.5715 and the control
device and emission capture system
monitoring requirements specified
in
§ 63.5725
to demonstrate continuous
compliance.
(4) Keep the records specified in
§ 63.5767.
(5)
Submit to
theAdministrator the
notifications
and reports specified
in
§~
63.5761 and 63.5764.
§
63.5707
What is an implementation plan
for open molding operations and when do
I need to prepare one?
(a) You must prepare an
implementation
plan for all
open
molding operations for which you
comply by using the emissions
averaging
option described in
§ 63.5704(a).
(b) The implementation plan must
describe the steps you will
take to bring
the open molding operations
covered by
this subpart into compliance. For each
operation included in the emissions
average, your implementation plan
must
include the elements listed in
paragraphs
(b)(1) through
(3)
of this
section.
(1)
A description of each operation
included in the average.
(2) The maximum organic HAP
content of thematerials used, the
application method used (if any
atomized resin application methods are
used
in the average), and any other
methods used to
control emissions.
(3)
Calculations showing that the
operations covered by theplan will
comply with the open molding emission
limit
specified in § 63.5698.
(c) You must submit the
implementation plan to the
Administrator with the notification of
compliance status specified
in
§ 63.5761.
(d) You must keep the
implementation
plan on site and
provide
it to the Administrator when
asked.
(e) Ifyou revise the implementation
plan, you must submit the revised plan
with your next semiannual compliance
report specified in
§ 63.5764.
§
63.5710
How do
I demonstrate
compliance using emissions averaging?
(a) Compliance using the emissions
averaging option is demonstrated
on a
12-month rolling-average basis and is
determined
at the end of every month
(12
times per year). Thefirst 12-month
rolling-average period begins
on the
compliance date specified in
§ 63.5695.
(b) At the end ofthe twelfth month
after your compliance date and at the
end of every subsequent month, use
equation
1
of this
section to
demonstrate
that the organic HAP
emissions from
those operations included in the average
do not exceed the emission limit in
§
63.5698
calculated for the same
12-
month period.
(Include terms in
equation
1 of
§
63.5698 and equation
I
of this section for only those operations
and materials included
in the average.)
HAP emissions
=
(PVR )(M
R
)
+ (PVPG )(M
PG
)
+ (PV~0
)(M
CG
)
+ (PVTR )(MTR
)
+ (PVTG
)(MTG
)
(Eq.
1)
Where:
HAP emissions= Organic HAP
emissions calculated
using MACT
model point values for
each
operation included
in the average,
kilograms.
PVC=
Weighted-average MACT
model
point value
for production resin
used
in the past
12
months,
kilograms
per megagram.
MR= Mass of production resin used in
the past
12
months, megagrams.
PV50= Weighted-average MACT model
point value for pigmented gel coat
used in
thepast
12
months,
kilograms per megagram.
M~0=
Mass of pigmented gel coatused
in the past 12
months, megagrams.
PVcorr Weighted-average MACT model
point value for clear gel coat used
in the past
12
months, kilograms
per megagram.
MCG=
Mass of clear gel coatused in the
past
12 months, megagrams.
PVTR=
Weighted-average MACT model
point value for tooling resin used in
the past
12
months, kilograms
per
megagram.
MTR=
Mass of tooling resin used in the
past 12 months, megagrams.
=
~(M
P1/1)
Where:
n=number of different open molding
resins and gel coats used within
an
operation in the past
12
months.
PV=the MACT model point value for
resin or gelcoat i used
within an
operation in
thepast
12
months,
kilograms of HAP per megagram of
material
applied.
(d) You must use the equations in
Table
3
to this subpart to
calculate the
MACT model point value (PV1) for each
resin and gel coat used in each
operation in the past
12 months.
(e) Ifthe organic HAP emissions, as
calculated in paragraph
(b)
of this
section, are less than the organic HAP
(Eq.
2)
limit
calculated
in §63.5698(b)
for the
same
12-month period, then you are in
compliance with the emission limit in
§ 63.5698 for those operations and
materials included in
the average.
§
63.5713
How do
I demonstrate
compliance
using compliant materials?
(a) Compliance using the organic HAP
content requirements listed in Table
2
to
this
subpart is based on
a 12-month
rolling averagethat is
calculated at the
end ofevery month.
Thefirst 12-month
rolling-average period begins on the
compliance date specified
in
§ 63.5695.
PVTG=
Weighted-average MACT model
point value
for tooling gel coatused
in the past 12 months, kilograms
per megagram.
MT0= Mass of tooling gel coat used in
the past
12
months, megagrams.
(c) At the end of every month, use
equation
2
of this
section to compute
theweighted-average MACT model
point value for each open molding resin
andgel coatoperation included in the
average.
PVopweighted-average MACT model
point value for each open molding
operation
(PVR,
PV~0,
PVco,
PVPVTR,
and PVPVTO) included in
the average, kilograms of HAP per
megagram of material applied.
M1=mass
of resin
or gel coat i used
within
an operation in the past 12
months, megagrams.

m
-1-
03

April 23, 2004
Exhibit
B
CROWNLINE BOATS, INC.
REVISED ADJUSTED
STANDARD LANGUAGE
As
an
alternative
to
compliance with
the
8 lb/hr
Rule found
at
35
IAC
~ 215.301,
this
adjusted
standard
allows Crownline
to
limit
its
discharge
of organic material
into
the
atmosphere
from
its
boat manufacturing operations
by operating in
full
compliance with the National Emission Standard
for Hazardous
Air
Pollutants
for New and
Existing Boat Manufacturing
Facilities,
set
forth at
40
CFR ~63 Subpart VVVV, as may be amended in
the future, and with the following conditions:
a.
Crownine
shall continue
to
investigate boat production methods
with a reduced VOM
content and, where practicable,
shall substitute
current coatings with
lower
VOM content
coatings
as long as
such substitution does not result in a net increase in
VOM emissions.
Crownline shall be
required
to
do
any reasonable
test
of new
technologically or
economically
reasonable
production
methods
or materials applicable to
the
open-mold fiberglass boat manufacturing industry which may
reduce
VOM
emissions
at Crownline’s
facility
which
the
Illinois
EPA
Bureau
of Air
specifically
requests
in
writing that
they do.
An
annual report summarizing
the
activities and results
of these
investigatory
efforts
shall be
prepared
by
Crownine
and submitted
to
the
Illinois
EPA
Bureau of
Air,
Compliance and Enforcement Section.
b.
The
relief
granted in
this
proceeding
shall
be
limited
to
the
emission
activities
at the
Crownline West Frankfort facility
as of the date of
this
filing
c.
Nothing in
this
adjusted
standard
shall relieve Crownline
of
its
duty
to
operate in
full
compliance with the Clean
Air
Act,
its CAAPP, the Illinois Environmental Protection Act and other
applicable regulations not otherwise discussed herein.
1817792

m
C)
F-

5/13/04
Exhibit
C
Crownline Boats, Inc.
Monthly Emissions Summary
12-Month
Rolling Total
Dec-03)
Nov-03)
Oct-03)
Sep-03)
Aug-03)
Jul-03)
Jun-03)
May-03)
Apr-03)
Mar-03)
Feb-03)
Jan-03)
Dec-02)
Monthly
VOM (tons)
6.101
11.801
16.381
19.42)
17.44)
15.29)
17.87)
21.97)
20.03)
19.24)
17.73)
16.80)
13.39)
HAP
(tons)
5.45)
10.84)
12.96)
16.00)
14.03)
12.29)
15.42)
18.36)
15.84)
17.42)
15.30)
14.59)
11.77)
12-Month Rolling Total
VOM
(tons)
183.27)
193.97)
210.88)
211.69)
205.76)
210.18)
208.86)
209.29)
207.27)
204.28)
199.21)
195.68)
191.10)
HAP
(tons)
153.91)
163.05)
176.91)
179.11)
174.90)
180.03)
179.54)
179.90)
178.43)
177.55)
172.36)
169.65)
165.66)
Boats Made
Monthly
238
271
435
388
409
354
390
473
374
375
355
361
278
12-Month Rolling
Total
4062.00)
4185.00)
4505.00)
4338.00)
4204.00)
4118.00)
4087.00)
4097.00)
4076.00)
4022.00)
3952.00)
3866.00)
3752.00)
Dec-03)
Nov-03)
Oct-03)
Sep-03)
Aug-03)
Jul-03)
Jun-03)
May-03)
Apr-03)
Mar-03)
Feb-03)
Jan-03)
Dec-02)
Monthly
Styrene(tons)
4.55)
8.01)
9.62)
10.63)
10.65)
8.87)
10.99)
14.41)
11.52)
13.38)
11.39)
10.37)
9.50)
MMA(tons)
0.79)
2.51)
2.17)
3.16)
2.77)
2.16)
3.25)
2.75)
3.25)
2.98)
2.72)
2.57)
1.62)
12-Month Rolling Total
Styrene (tons)
114.02)
119.84)
130.41)
132.80)
130.73)
135.44)
135.61)
124.62)
110.21)
98.69)
85.31)
73.92)
63.55)
MMA(tons)
28.51)
30.29)
31.71)
31.56)
30.11)
30.42)
30.02)
26.77)
24.02)
20.77)
17.79)
15.07)
12.50)
Dec-03)
Nov-03)
Oct-03)
Sep-03)
Aug-03)
Jul-03)
Jun-03)
May-03)
Apr-03)
Mar-03)
Feb-03)
Jan-03)
Dec-02)
Monthly
Toluene
(tons)
Hexane
(tons)
0.05)
0.23)
0.83)
1.88)
0.26)
0.85)
0.83)
0.87)
0.67)
0.76)
0.78)
1.27)
0.44)
0)
0)
0)
0)
o)
0.01)
o)
0.011
0.00)
0.02)
0.00)
0.00)
0.00)
12-Month
Rolling Total
Toluene (tons)
Hexane (tons)
8.01)
9.23)
10.50)
10.46)
9.80)
9.95)
9.82)
8.99)
8.12)
7.45)
6.69)
5.91)
4.64)
0.04)
0.04)
0.05)
0.05)
0.05)
0.05)
0.04)
0.04)
0.03)
0.03)
0.01)
0.01)
0.01)

5/13/04
Exhibit
C
Dec-03)
Nov-03)
Oct-03)
Sep-03)
Aug-03)
Jul-03)
Jun-03)
May-03)
Apr-03)
Mar-03)
Feb-03)
Jan-03)
Dec-02)
Monthly
DMP (tons)
DBP
(tons)
0.01)
o)
0.01)
0)
0.01)
0.16)
0.01)
0.15)
0.01)
0.08)
0.01)
0.24)
0.01)
0.15)
0.01)
0.12)
0.02)
0.18)
0.01)
0.09)
0.02)
0.23)
0.01)
0.08)
o.oo)
0.05)
12-Month Rolling Total
DMP (tons)
0.13)
0.13)
0.13)
0.13)
0.13)
0.13)
0.14)
0.13)
0.12)
0.10)
0.09)
0.07)
0.06)
DBP
(tons)
1.40)
Dec-03)
1.48)
Nov-03)
1.69)
Oct-03)
1.65)
Sep-03)
1.60)
Aug-03)
1.64)
Jul-03)
1.48)
Jun-03)
1.33)
May-03)
1.21)
Apr-03)
1.03)
Mar-03)
0.94)
Feb-03)
0.71)
Jan-03)
0.63)
Dec-02)
Monthly
Xylene (tons)
0.01)
0.01)
0.09)
0.07)
0.16)
0.05)
oil)
0.05)
0.05)
0.11)
0.04)
0.10)
o.o9)
MEK (tons)
0.04)
0.08)
0.07)
0.07)
0.09)
0.09)
0.06)
0.13)
0.14)
0.07)
0.12)
0.18)
0.07)
12-Month Rolling Total
Xylene (tons)
0.75)
0.84)
1.01)
0.98)
0.98)
0.92)
0.94)
0.83)
0.78)
0.73)
0.62)
0.58)
0.48)
MEK (tons)
0.96)
Dec-03)
1.10)
Nov-03)
1.30)
Oct-03)
1.35)
Sep-03)
1.38)
Aug-03)
1.35)
Jul-03)
1.36)
Jun-03)
1.30)
May-03)
1.17)
Apr-03)
1.03)
Mar-03)
0.96)
Feb-03)
0.84)
Jan-03)
0.66)
Dec-02)
Monthly
Cumene (tons)
o)
.
o.oi)
0.01)
0.01)
o.oi)
0.01)
0.01)
0.01)
0.01)
0.01)
0.01)
0.10)
0.00)
Other (tons)
0)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
12-Month Rolling Total

5/13/04
Exhibit
C
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
Jun-02
May-02
Apr-02
Mar-02
Feb-02
Jan-02
15.32
17.19
13.49
21.86
13.97
18.30
19.95
.
17.04
14.17
14.20
12.22
12.93
15.16
11.79
19.16
11.80
15.78
16.89
14.96
12.23
12.59
10.60
313
268
254
323
323
400
452
320
305
269
247
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
9.08
12.01
8.56
15.36
9.04
2.31
2.02
1.71
3.08
1.76
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
1.06
0.79
1.22
0.41
0.72
0.01
0.00
0.00
0.00
0.00

___________
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
0.01
0.01
0.01
0.01
0.02
0.16
0.12
0.10
0.12
0.08
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
0.09
0.06
0.07
0.10
0.07
0.21
0.12
0.10
0.06
0.10
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
0.01
0.01
0.01
0.01
0.00
0.00
0.00
0.00
0.00
0.00
-~
5/13/04
Exhibit C

m
0

5/13/04
Dec-03)
Nov-03)
Oct-03)
Sep-03)
Aug-03)
Jul-03)
Jun-03)
May-03)
Apr-03)
Mar-03)
Feb-03)
Jan-03)
Dec-02)
Monthly
VOM
(tons)
10.11)
17.33)
23.53)
27.07)
23.95)
18.69)
20.42)
25.79)
23.27)
23.77)
20.18)
19.25)
13.39)
-
HAP
(tons)
9.45)
16.38)
20.11)
23.65)
20.53)
15.94)
19.22)
23.08)
19.21)
20.45)
16.16)
15.63)
11.77)
12-Month
Rolling Total
VOM (tons)
234.11)
243.25)
254.63)
248.29)
234.71)
232.62)
227.90)
225.78)
219.94)
213.71)
204.11)
198.13)
191.10)
HAP (tons)
204.18)
210.36)
218.68)
213.73)
201.87)
200.50)
196.36)
192.92)
186.73)
182.48)
174.26)
170.69)
165.66)
Boats Made
Monthly
238
271
435
388
409
354
390
473
374
375
355
361
278
12-Month
Rolling Total
4062.00)
Dec-03)
4185.00)
Nov.03)
4505.00)
Oct-03)
4338.00)
Sep-03)
4204.00)
Aug-03)
4118.00)
Jul-03)
4087.00)
Jun-03)
4097.00)
May-03)
4076.00)
Apr-03)
4022.00)
Mar-03)
3952.00)
Feb-03)
3866.00)
Jan-03)
3752.00)
Dec-02)
Monthly
Styrene(tons)
8.56)
13.54)
16.77)
18.29)
17.25)
12.21)
14.26)
18.58)
14.36)
15.89)
12.21)
11.37)
9.50)
MMA(tons)
0.79)
2.51)
2.17)
3.16)
2.67)
2.47)
3.79)
3.30)
3.78)
3.49)
2.76)
2.62)
1.62)
12-Month Rolling Total
Styrene
(tons)
161.92)
164.73)
169.77)
165.01)
155.28)
153.39)
150.22)
135.96)
117.38)
103.02)
87.13)
74.92)
63.55)
MMA
(tons)
30.89)
Dec-03)
32.72)
Nov-03)
34.14)
Oct-03)
33.99)
Sep-03)
32.54)
Aug-03)
32.95)
Jul-03)
32.24)
Jun-03)
28.45)
May-03)
25.15)
Apr-03)
21.37)
Mar-03)
17.88)
Feb-03)
15.12)
Jan-03)
12.50)
Dec-02)
Monthly
-
Toluene (tons)
0.05)
0.23)
0.83)
1.88)
0.26)
0.85)
0.83)
0.87)
0.67)
0.76)
0.78)
1.27)
0.44)
Hexane (tons)
o)
o)
0)
o)
0)
0.01)
o)
0.01)
0.00)
0.02)
0.00)
0.00)
0.00)
12-Month Rolling Total
-
Toluene (tons)
8.01)
9.23)
io.so)
10.46)
9.80)
9.95)
9.82)
8.99)
8.12)
7.45)
6.69)
5.91)
4.64)
Hexane
(tons)
0.04)
0.04)
0.05)
0.05)
0.05)
0.05)
0.04)
0.04)
0.03)
0.03)
0.01)
0.01)
0.01)
1This chart was
prepared
to estimate what Crownhine’s air emissions would have been if
it made the
same number
and models of boats as it did in the
months shown, but Crownline was not complying with 40 CFR Part 63,
Subpart
VVVV (the “MACT”).
Crownline Boats, Inc.
Monthly Emissions Summary
If Crownilne Was Not Complying with
MACT1
12-Month Rolling Total
Exhibit
D

5/13/04
Exhibit D
Dec-031
Nov-03)
Oct-03)
Seo-031
Auci-03)
Jul-03)
Jun-03)
May-03)
Aor-03)
Mar-03)
Feb-03)
Jan-03)
Dec-02)
Monthly
DMP
(tons)
0.01)
0.01)
0.01)
0.01)
0.01)
o.oi)
0.01)
o.oi)
0.02)
0.01)
0.02)
0.01)
0.00)
DBP (tons)
o)
o)
0.16)
0.15)
0.08)
0.24)
0.15)
0.12)
0.18)
o.og)
0.23)
0.08)
0.05)
12-Month Rolling Total
DMP
(tons)
0.13)
0.13)
0.13)
0.13)
0.13)
0.13)
0.14)
0.13)
0.12)
0.10)
o.og)
0.07)
0.06)
DBP (tons)
1.40)
1.48)
1.69)
1.65)
1.60)
1.64)
1.48)
1.33)
1.21)
1.03)
0.94)
0.71)
0.63)
-
Dec-03)
Nov-03)
Oct-03)
Sep-03)
Aug-03)
Jul-03)
Jun-03)
May-03)
Apr-03)
Mar-03)
Feb-03)
Jan-03)
Dec-02)
Monthly
Xylene (tons)
0.01)
0.01)
0.09)
0.07)
0.16)
0.05)
0.11)
0.05)
0.05)
0.11)
0.04)
0.10)
0.09)
MEK (tons)
0.04)
0.08)
0.07)
0.07)
0.09)
0.09)
0.06)
0.13)
0.14)
0.07)
0.12)
0.18)
0.07)
12-Month Rolling Total
Xylene (tons)
MEK (tons)
0.75)
0.84)
1.01)
0.98)
0.98)
0.92)
0.94)
0.83)
0.78)
0.73)
0.62)
0.58)
0.48)
0.96)
1.10)
1.30)
1.35)
1.38)
1.35)
1.36)
1.30)
1.17)
1.03)
0.96)
0.84)
0.66)
Dec-03)
Nov-03)
Oct-03)
Sep-03)
Aug-03)
Jul-03)
Jun-03)
May-03)
Apr-03)
Mar-03)
Feb-03)
Jan-03)
Dec-02)
Monthly
Cumene (tons)
0)
0.01)
0.01)
0.01)
0.01)
0.01)
0.01)
0.01)
0.01)
0.01)
0.01)
0.10)
0.00)
Other (tons)
o)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
o.oo)
0.00)
12-Month Rolling Total
Cumene
(tons)
0.10)
0.20)
0.20)
0.20)
0.20)
0.20)
0.19)
0.18)
0.17)
0.16)
0.15)
0.14)
0.04)
Other (tons)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)
0.00)

5/13/04
Exhibit D
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
15.32
17.19
13.49
21.86
13.97
12.93
15.16
11.79
19.16
11.80
313
268
254
323
323
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
9.08
12.01
8.56
15.36
9.04
2.31
2.02
1.71
3.08
1.76
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
1.06
0.79
1.22
0.41
0.72
0.01
0.00
0.00
0.00
0.00
--~.-.-
~
---.--.
—-
----

5/13/04
Exhibit D
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
0.01
0.01
0.01
0.01
0.02
0.16
0.12
0.10
0.12
0.08
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
0.09
0.06
0.07
0.10
0.07
0.21
0.12
0.10
0.06
0.10
Nov-02
Oct-02
Sep-02
Aug-02
Jul-02
0.01
0.01
0.01
0.01
0.00
0.00
0.00
0.00
0.00
0.00
1~~

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