1
     
     
     
    1 BEFORE THE ILLINOIS POLLUTION CONTROL BOARD OF THE
    STATE OF ILLINOIS
    2
     
    3
     
    4 IN THE MATTER OF: )
    PROPOSED NEW AND UPDATED RULES FOR )
    5 MEASUREMENT AND NUMERICAL SOUND ) No. R03-9
    EMISSIONS STANDARD AMENDMENTS TO )
    6 35 ILL. ADM. CODE 901 and 910 )
    )
    7
     
    8
     
    9
     
    10
     
    11 TRANSCRIPT OF PROCEEDINGS held in the
     
    12 hearing of the above-entitled matter, taken
     
    13 stenographically by Maria E. Shockey, CSR, before
     
    14 MARIE E. TIPSORD, Hearing Officer, at the
     
    15 James R. Thompson Center, 100 West Randolph Street,
     
    16 Room 8-033, Chicago, Illinois, on the 10th of
     
    17 February, A.D., 2004, at 10:06 a.m.
     
    18
     
    19
     
    20
     
    21
     
    22
     
    23
     
    24
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    2
     
     
     
    1 A P P E A R A N C E S:
     
    2
     
    3 ILLINOIS POLLUTION CONTROL BOARD,
    100 West Randolph Street
    4 Room 8-033
    Chicago, Illinois 60601
    5 (312) 814-6983
    BY: MS. MARIE E. TIPSORD, HEARING OFFICER;
    6
    OFFICE OF THE ILLINOIS ATTORNEY GENERAL,
    7 188 West Randolph Street
    20th Floor
    8 Chicago, Illinois 60601
    (312) 814-5393
    9 BY: MR. HOWARD O. CHINN, P.E., CHIEF ENGINEER
    ENVIRONMENTAL BUREAU NORTH;
    10
     
    11 OFFICE OF THE ILLINOIS ATTORNEY GENERAL,
    188 West Randolph Street
    12 20th Floor
    Chicago, Illinois 60601
    13 (312) 814-5393
    BY: MR. JOEL J. STERNSTEIN, ASSISTANT ATTORNEY
    14 GENERAL, ENVIRONMENTAL BUREAU NORTH.
     
    15
     
    16 PANEL OF BOARD MEMBERS:
    MR. G. TANNER GIRARD, LEAD BOARD MEMBER
    17 MR. ANAND RAO
    MS. LISA LIU
    18
     
    19
    ALSO PRESENT:
    20
    MR. JOHN P. McGILLIVRAY, MANAGER OF
    21 SCOT FORGE SAFETY & ENVIRONMENTAL AFFAIRS
     
    22
     
    23
     
    24
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    3
     
     
     
    1 HEARING OFFICER TIPSORD: Good
     
    2 morning. My name is Marie Tipsord, and I've
     
    3 been appointed by the Board to serve as
     
    4 hearing officer in this proceeding entitled:
     
    5 In the Matter of Proposed New and Updated
     
    6 Rules for Measurement and Numerical Sound
     
    7 Emissions Standard Amendments to 35 Ill. Adm.
     
    8 Code 901 and 910. The Docket Number is
     
    9 R03-9.
     
    10 To my right is Dr. Tanner Girard,
     
    11 the lead board member assigned to this
     
    12 matter, and to my immediate left is
     
    13 Anand Rao, the head of our finance technical
     
    14 unit, and to his left is Lisa Liu, also a
     
    15 member of our scientific and technical unit.
     
    16 This is the third hearing to be
     
    17 held in this proceeding and is being held
     
    18 because the Board received a request for a
     
    19 third hearing from Boughton Trucking
     
    20 Materials, Inc., and the Illinois Association
     
    21 of Aggregate Producers.
     
    22 The purpose of today's hearing is
     
    23 to allow anyone who wishes to testify. And I
     
    24 see one person here to testify,
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    4
     
     
     
    1 Mr. McGillivray. We'll have you sworn in and
     
    2 let you give your testimony.
     
    3 MR. GIRARD: Maybe I should --
     
    4 HEARING OFFICER TIPSORD: Oh, wait.
     
    5 I'm sorry.
     
    6 Dr. Girard?
     
    7 MR. GIRARD: Thank you.
     
    8 On behalf of the Board, I'd like
     
    9 to welcome everyone to the hearing today.
     
    10 The Board is very serious about updating our
     
    11 noise rules. These rules have not been
     
    12 updated since the 1980s and so we're very
     
    13 pleased to be involved in this process, and
     
    14 we're pleased that we're getting some
     
    15 participation from some of the affected
     
    16 groups.
     
    17 We hope maybe more people can be
     
    18 roped into coming in and testifying and
     
    19 helping us make the very best noise rules we
     
    20 can put together. So I am pleased that
     
    21 John McGillivray from Scot Forge is here
     
    22 today and, of course, I'm pleased to see
     
    23 Howard Chinn and Joel Sternstein from the
     
    24 Attorney General's Office, they've been with
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    5
     
     
     
    1 us since the beginning.
     
    2 And so we look forward to hearing
     
    3 testimony and comments and hope that you
     
    4 could get other members of the business
     
    5 community involved so that we have good rules
     
    6 crafted. Thank you.
     
    7 HEARING OFFICER TIPSORD: Go ahead and
     
    8 swear him in now.
     
    9 THE REPORTER: Okay.
     
    10 (Witness sworn.)
     
    11 HEARING OFFICER TIPSORD: Thank you.
     
    12 Go ahead.
     
    13 MR. McGILLIVRAY: I'd like to submit
     
    14 the following handout just for reference
     
    15 purposes.
     
    16 HEARING OFFICER TIPSORD: If there's
     
    17 no objection, then we'll admit this as
     
    18 Exhibit 1.
     
    19 (No response.)
     
    20 Seeing none, this will be admitted as
     
    21 Exhibit 1.
     
    22 MR. McGILLIVRAY: I'd like to
     
    23 introduce myself. My name is John
     
    24 McGillivray. I'm the manager of safety and
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    6
     
     
     
    1 environmental affairs for the Scot Forge
     
    2 Company. I've been in this position for
     
    3 approximately six years.
     
    4 I'd like to give a brief overview
     
    5 of our company and discuss why we are in
     
    6 favor of updating the rules and make it
     
    7 concurrent with our current operations.
     
    8 Scot Forge has been in operation
     
    9 with the greater Chicagoland area for
     
    10 111 years. It started out as brothers coming
     
    11 across on the boat from Scotland and being
     
    12 blacksmiths in the town of Chicago and then
     
    13 later moved to Cicero.
     
    14 Currently, we are an
     
    15 employee-owned company. We've been that way
     
    16 for 25 years. All of us have a stake as
     
    17 employee owners in the continued operation of
     
    18 our company. We have approximately $145
     
    19 millions in annual sales with expected annual
     
    20 sales of $154 million in 2004.
     
    21 Our business is booming. We have
     
    22 locations in Franklin Park, Illinois; Spring
     
    23 Grove, Illinois] And Clinton, Wisconsin. Our
     
    24 primary products are open-die and metal
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    7
     
     
     
    1 forges.
     
    2 We operate both steam drop hammers
     
    3 at the Franklin Park facility, and the
     
    4 Clinton, Wisconsin and Spring Grove, Illinois
     
    5 facilities operate hydraulic presses.
     
    6 The reason that we're here
     
    7 today -- or that I'm here today is to discuss
     
    8 our consolidation from our Cicero, Illinois
     
    9 plant to our Franklin Park location, which
     
    10 occurred in 1993.
     
    11 At that point, in late '92, our
     
    12 sales had increased to the point where we had
     
    13 outgrown our Cicero operation, and that is
     
    14 the facility that is covered under Section
     
    15 901.118 of the Scot Forge Company located in
     
    16 Cicero, Illinois.
     
    17 In 1993, we purchased the
     
    18 Hellstrom Corporation, which was another drop
     
    19 hamper shop that was located in Franklin
     
    20 Park, Illinois, and began the process of
     
    21 consolidating assets to that location. In
     
    22 our Cicero operation, we operated three drop
     
    23 hammers.
     
    24 The Hellstrom Corporation had
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    8
     
     
     
    1 eight drop hammers standing, although, they
     
    2 did not operate -- they only operated six, I
     
    3 believe. So in 1993, again, we consolidated,
     
    4 and in 1994, we closed our Cicero operation.
     
    5 Most of the Hellstrom employees were retained
     
    6 by Scot Forge in addition to transferring our
     
    7 Cicero employees to the new location.
     
    8 After the consolidation, we had
     
    9 been currently running on and off six hammers
     
    10 at that facility, and when we submitted our
     
    11 request to update the current section of
     
    12 Code 118 on August 28, 2003, we had requested
     
    13 to operate no more than six forging hammers
     
    14 at any one time.
     
    15 At this board meeting, I would
     
    16 like to request that it be increased to seven
     
    17 at any one time. Again, our business outlook
     
    18 for 2004 to 2005 may dictate at any given
     
    19 time we may have to operate seven.
     
    20 We can get by on six, but I think
     
    21 that if our business continues to grow, it
     
    22 will become a definite necessity. And rather
     
    23 than taking anymore time with the Board, I'd
     
    24 like to build into the permit the option of
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    9
     
     
     
    1 operating that seventh permit.
     
    2 So I guess in summary, Scott Forge
     
    3 is requesting that the updated permit read
     
    4 that we operate no more than seven hammers at
     
    5 any one time for the period of 6:00 a.m. to
     
    6 11:00 p.m., Monday through Saturday at our
     
    7 current location of
     
    8 9394 West Belmont Avenue in Franklin Park,
     
    9 Illinois.
     
    10 One thing about this location, it
     
    11 is adjacent to the Wisconsin Central Railroad
     
    12 line, which is one of the largest and busiest
     
    13 railroads in the area. The noise levels in
     
    14 that area already because of the train
     
    15 traffic are exceptionally high.
     
    16 When we're having a meeting in our
     
    17 building and a train comes to the crossing on
     
    18 Belmont Avenue, we have to stop our meeting
     
    19 waiting for the whistles to stop. So noise
     
    20 level-wise inside the building, you can get
     
    21 up to 110 to 114 decibels in terms of impact
     
    22 noise levels.
     
    23 Once you get outside the structure
     
    24 at the facility perimeter, it's typically
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    10
     
     
     
    1 down to the 92 to 93 level and, again, we're
     
    2 in an industrial site with the railroad right
     
    3 next to us. To my knowledge, in the six
     
    4 years that I've been in this position, I've
     
    5 never received noise complaint from our
     
    6 facility.
     
    7 We are also bordered by Nelson
     
    8 Steel. Our two facilities are kind of
     
    9 intermingled, you know, we own one building
     
    10 and they own one building. It's kind of
     
    11 patchworked together, and I'm not sure
     
    12 whether they have received any complaints of
     
    13 noise.
     
    14 We work very strongly with the
     
    15 community of Franklin Park, Illinois to
     
    16 ensure that, you know, any issues are
     
    17 resolved that may come up at any given time.
     
    18 But as I said, in the six years that I've
     
    19 been in this position, I've never had a
     
    20 complaint come forward to my desk.
     
    21 Are there any questions from any
     
    22 of the Board members?
     
    23 MR. CHINN: Where is the nearest
     
    24 resident?
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    11
     
     
     
    1 MR. McGILLIVRAY: The nearest resident
     
    2 would be approximately probably 125 yards to
     
    3 the west of our facility.
     
    4 MR. CHINN: 125 yards?
     
    5 MR. McGILLIVRAY: Yeah, something in
     
    6 that neck of the woods, maybe 100 yards.
     
    7 One hundred yards is probably more accurate.
     
    8 MR. CHINN: And that's to the west?
     
    9 MR. McGILLIVRAY: To the west.
     
    10 MR. CHINN: Has there been any noise
     
    11 survey or noise measurements around the
     
    12 facility?
     
    13 MR. McGILLIVRAY: We have brought the
     
    14 on-site consultation program from the State
     
    15 of Illinois from the OSHA side in to do noise
     
    16 studies within our facility, yes.
     
    17 MR. CHINN: That's within. How about
     
    18 any noise survey conducted external to the
     
    19 plant?
     
    20 MR. McGILLIVRAY: Not to my knowledge,
     
    21 sir.
     
    22 MR. CHINN: The noise that is
     
    23 transmitted through the air, are there any
     
    24 vibrations to the ground?
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    12
     
     
     
    1 MR. McGILLIVRAY: Yes, sir.
     
    2 MR. CHINN: Has that been monitored or
     
    3 measured?
     
    4 MR. McGILLIVRAY: Not to my knowledge,
     
    5 sir.
     
    6 MR. RAO: The current rules that you
     
    7 want to be amended, are those rules adopted
     
    8 for your Cicero facility? Were they
     
    9 site-specific rules?
     
    10 MR. McGILLIVRAY: They were
     
    11 site-specific, and Section 118 was
     
    12 site-specific to Scot Forge.
     
    13 MR. RAO: And so you want that rule to
     
    14 be replaced by a site-specific rule for your
     
    15 Franklin Park facility?
     
    16 MR. McGILLIVRAY: Yes, sir.
     
    17 MR. RAO: And you mentioned the noise
     
    18 measurements taken inside your building and
     
    19 also outside and you gave some rough
     
    20 estimates. Are they A-rated decibel levels?
     
    21 MR. McGILLIVRAY: Yes, sir. But that
     
    22 was done by myself as opposed to an outside
     
    23 independent person. And, again, inside the
     
    24 building, we have taken noise levels with the
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    13
     
     
     
    1 State of Illinois's on-site consultation
     
    2 program.
     
    3 MR. CHINN: Can you describe the type
     
    4 of instruments that you used for that?
     
    5 MR. McGILLIVRAY: For --
     
    6 MR. CHINN: The noise survey.
     
    7 MR. McGILLIVRAY: Just a dosimeter,
     
    8 noise dosimeter.
     
    9 MR. CHINN: Who's the manufacturer?
     
    10 MR. McGILLIVRAY: I've got it sitting
     
    11 in my office. I don't know who manufactured
     
    12 it. I can certainly provide that information
     
    13 to the Board if requested.
     
    14 MR. GIRARD: I have a question. Do
     
    15 many of your workers live in Franklin Park?
     
    16 MR. McGILLIVRAY: I know several are
     
    17 within five minutes. I don't think that they
     
    18 are within the town limits of Franklin Park,
     
    19 certainly the surrounding communities, yes.
     
    20 There's a lot of people from
     
    21 Berwyn, the City of Chicago, Park Ridge, I
     
    22 believe, Hoffman Estates, so there are
     
    23 several within the general vicinity, but I
     
    24 don't know of any that directly live in the
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    14
     
     
     
    1 Franklin Park area.
     
    2 There are -- at this particular
     
    3 location, we have approximately 60 employees
     
    4 at this site and 480 that's listed in the
     
    5 handout that's corporate company-wide.
     
    6 MR. GIRARD: Thank you.
     
    7 When you talk about being
     
    8 100 yards from the nearest residence, are
     
    9 there any trees or anything in between?
     
    10 MR. McGILLIVRAY: The Nelson Steel
     
    11 Factory is between us and the nearest
     
    12 residence. We have Nelson Steel to the west
     
    13 and then you go into a residential area. To
     
    14 the east, you have the railroad line and then
     
    15 some additional industrial facilities.
     
    16 And across the street to the north
     
    17 -- or excuse me, across the street to the
     
    18 south, we have a bakery. So generally
     
    19 speaking, that specific area is also
     
    20 industrial.
     
    21 MR. GIRARD: Thank you.
     
    22 MR. CHINN: How many employees does
     
    23 the plant have?
     
    24 MR. McGILLIVRAY: At that particular
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    15
     
     
     
    1 location, approximately 60.
     
    2 MR. CHINN: How many?
     
    3 MR. McGILLIVRAY: Sixty.
     
    4 MR. CHINN: Is that on one shift?
     
    5 MR. McGILLIVRAY: We operate three
     
    6 shifts. We have -- I'm going to do this
     
    7 backwards. On third shift, we have two
     
    8 individuals. We have five individuals on
     
    9 second shift, and the remaining balance is on
     
    10 the first shift.
     
    11 MR. GIRARD: So in terms of your
     
    12 operation, you say you're operating the
     
    13 hammers from 6:00 a.m. to 11:00 p.m., so your
     
    14 third shift is -- no hammers?
     
    15 MR. McGILLIVRAY: That's correct. We
     
    16 have been a first-shift operation with the
     
    17 hammers only for the last approximately three
     
    18 and a half years. The reason that we want to
     
    19 have the flexibility of going to a second
     
    20 shift is, again, if business continues to
     
    21 build, as we hope it does, we want the option
     
    22 of being able to run a second shift if
     
    23 necessary.
     
    24 Certainly from the workers' point
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    16
     
     
     
    1 of view everyone being on day shift
     
    2 primarily, it is the ideal situation for
     
    3 them. The second shift personnel only run
     
    4 the machine side and heat treat operations,
     
    5 and then third shift is a -- one maintenance
     
    6 person and one heat treat operator. So
     
    7 those, generally speaking, are noiseless
     
    8 operations.
     
    9 So the majority of our noise comes
     
    10 between the hours of 6:00 a.m. and
     
    11 approximately 3:30 p.m. to 4:00 p.m.
     
    12 MR. GIRARD: Thank you.
     
    13 MR. RAO: When Scot Forge got the
     
    14 site-specific relief back in 1984, there was
     
    15 a lot of testimony that was presented about
     
    16 your forging operations and what it would
     
    17 take for your forging operation to come into
     
    18 compliance with the Board regulations which
     
    19 were found to be unreasonable at that time.
     
    20 Have you had a chance to look at
     
    21 that Board opinion where all of these, you
     
    22 know, factors were discussed to see if some
     
    23 of them still apply or --
     
    24 MR. McGILLIVRAY: I have not seen that
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    17
     
     
     
    1 documentation, sir.
     
    2 MR. RAO: Okay. Would it be possible
     
    3 for you to take a look at that and, if not
     
    4 today, provide some comments as to -- if the
     
    5 things that were discussed or the factors
     
    6 that were discussed at that time whether, you
     
    7 know, with changes in technology, everything
     
    8 has changed in the last 20 years so that you
     
    9 can do some things or if it's still the same
     
    10 where, you know, to come into compliance
     
    11 would not be a reasonable thing to do?
     
    12 MR. McGILLIVRAY: The equipment that
     
    13 we operate, generally speaking, is not even
     
    14 produced anymore commercially. Most of these
     
    15 hammers are probably in the neighborhood of
     
    16 30 to 50 years old, so we are certainly
     
    17 dealing with dated equipment.
     
    18 But I would be happy to take that
     
    19 back and work with my client's staff to see
     
    20 if there's anything that -- any other
     
    21 concerns that we could address in that.
     
    22 MR. RAO: That would be helpful.
     
    23 HEARING OFFICER TIPSORD: You can pick
     
    24 up a copy of that upstairs in our offices
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    18
     
     
     
    1 before you leave today. We'll get you a copy
     
    2 of that --
     
    3 MR. McGILLIVRAY: Okay.
     
    4 HEARING OFFICER TIPSORD: -- because
     
    5 I'm not sure it's linked on the Web. It's an
     
    6 old enough opinion that it may not be linked
     
    7 on the Web.
     
    8 MR. McGILLIVRAY: Is there a --
     
    9 MR. RAO: The docket number is R83-34.
     
    10 MR. McGILLIVRAY: And that was from
     
    11 19 --
     
    12 MR. RAO: December 20, 1984. It's the
     
    13 Board's final opinion and order.
     
    14 MR. McGILLIVRAY: When would you like
     
    15 your response back by?
     
    16 HEARING OFFICER TIPSORD: At the close
     
    17 of the hearing, I'm going to be talking about
     
    18 the potential of closing the comment period
     
    19 or even holding another hearing, and we'll
     
    20 set a time frame and I'll send a hearing
     
    21 officer order out letting you know what that
     
    22 is, but no sooner than 60 days.
     
    23 MR. STERNSTEIN: Mr. McGillivray, a
     
    24 couple of questions: Regarding the homes
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    19
     
     
     
    1 that are in the general vicinity of the
     
    2 Scot Forge plant, how old did you say that
     
    3 most of those homes are? And I realize
     
    4 you're not an expert on the type the
     
    5 construction but --
     
    6 MR. McGILLIVRAY: I would guess most
     
    7 of those homes are 40 years, plus in age.
     
    8 MR. STERNSTEIN: Okay.
     
    9 MR. McGILLIVRAY: Brick construction.
     
    10 MR. STERNSTEIN: Okay. Have any of
     
    11 the homes in the general vicinity been built
     
    12 within, say, the last five years?
     
    13 MR. McGILLIVRAY: Not to my knowledge.
     
    14 MR. STERNSTEIN: Are there any vacant
     
    15 or large vacant parcels of property within,
     
    16 say, 200 or 300 yards of the plant?
     
    17 MR. McGILLIVRAY: Not to my knowledge.
     
    18 MR. STERNSTEIN: And there's been no
     
    19 discussion in the community of new home
     
    20 constructions in that area?
     
    21 MR. McGILLIVRAY: That area is
     
    22 completely full of either businesses or
     
    23 existing homes.
     
    24 MR. STERNSTEIN: Okay. Thank you.
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    20
     
     
     
    1 MR. RAO: Just as a follow-up, is that
     
    2 area generally zoned industrial, commercial
     
    3 or are there any residential areas in the
     
    4 same vicinity like within 500 yards?
     
    5 MR. McGILLIVRAY: To the east of us,
     
    6 there are residential homes. The Scot Forge
     
    7 plant fronts on Belmont Avenue. Belmont
     
    8 Avenue has businesses all along it in that
     
    9 particular area.
     
    10 And then once you get behind the
     
    11 first row of businesses, typically the -- on
     
    12 the side streets, the residential areas start
     
    13 picking up. It's mostly single-family homes.
     
    14 HEARING OFFICER TIPSORD: Anything
     
    15 further?
     
    16 MR. CHINN: Does the plant utilize any
     
    17 acoustical material to attenuate sound
     
    18 emissions from the inside of the plant to the
     
    19 outside of the plant or within the internals
     
    20 of the plant?
     
    21 MR. McGILLIVRAY: Specific acoustic
     
    22 baffling, no, sir. I mean, there is
     
    23 insulation certainly on some of the walls and
     
    24 in some of the ceiling areas and things like
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    21
     
     
     
    1 that, but specific acoustic baffling
     
    2 materials, no.
     
    3 MR. CHINN: The seventh hammer, that's
     
    4 a new one?
     
    5 MR. McGILLIVRAY: We have several of
     
    6 our old hammers sitting out in mothballs and,
     
    7 again, we are considering resurrecting it
     
    8 because most of the parts that we are being
     
    9 asked to build at that facility now are
     
    10 larger in nature.
     
    11 Those hammers that we have are
     
    12 relatively smaller, so this would actually
     
    13 match our second largest -- if we put this
     
    14 seventh hammer in, it would match our second
     
    15 largest hammer that we have in operation
     
    16 currently.
     
    17 MR. CHINN: So the seventh hammer is
     
    18 larger than the other six?
     
    19 MR. McGILLIVRAY: The seventh hammer
     
    20 would be larger than five and equal in size
     
    21 to one and smaller than our largest hammer.
     
    22 It would be a 4000-pound drop hammer.
     
    23 MR. CHINN: I see. Are there
     
    24 specially designed foundations for the new
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    22
     
     
     
    1 hammer?
     
    2 MR. McGILLIVRAY: There would be, yes,
     
    3 sir. It's a combination of concrete and
     
    4 timbers that are laid in a kind of a
     
    5 patchwork that help absorb the shocks. These
     
    6 products that we produce on these hammers
     
    7 are -- it's the energy of the dropping that
     
    8 forces the hot steel into the tools that we
     
    9 use to form the parts.
     
    10 And so with that shock, if you
     
    11 were on a rigid foundation, you would crack
     
    12 that very quickly. So it's actually a very
     
    13 specialized wood that we import to actually
     
    14 lay in the foundation of these hammers.
     
    15 MR. CHINN: The foundation is
     
    16 independent and not in physical contact with
     
    17 the floor?
     
    18 MR. McGILLIVRAY: It is a separate
     
    19 entity to itself.
     
    20 MR. CHINN: Okay.
     
    21 MR. McGILLIVRAY: Certainly, there's
     
    22 flooring around it, but there's a direct
     
    23 column of support underneath these hammers.
     
    24 And the soil in that area, generally
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    23
     
     
     
    1 speaking, is clay in nature.
     
    2 MR. CHINN: Clay?
     
    3 MR. McGILLIVRAY: Clay, so it deadens
     
    4 things very, very quickly.
     
    5 MR. CHINN: Did you mention that OSHA
     
    6 has inspected the plant?
     
    7 MR. McGILLIVRAY: We use the Illinois
     
    8 on-site consultation program, the
     
    9 consultation arm of OSHA. Since I have been
     
    10 in this position six years, OSHA has not been
     
    11 in our facility.
     
    12 MR. GIRARD: Who were the major
     
    13 customers for your products?
     
    14 MR. McGILLIVRAY: At the Franklin Park
     
    15 plant, it is a variety of gear manufacturers.
     
    16 You have original equipment manufacturers,
     
    17 OEM companies that utilize a lot of the
     
    18 parts. It's generally a heavy industry,
     
    19 power generation-type transportation
     
    20 industry.
     
    21 We make a tremendous amount of
     
    22 parts for Caterpillar, railroad companies,
     
    23 you know, that's the gamut. We have
     
    24 somewhere in the neighborhood of 1800 active
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    24
     
     
     
    1 customers, and we do a tremendous amount of
     
    2 government work in our larger facilities, so
     
    3 we have a wide spectrum of work.
     
    4 And that's certainly helped us in
     
    5 the last few years. We've been able to
     
    6 weather the storm rather well of, you know,
     
    7 downsizing and things like that because our
     
    8 customer base is so diverse.
     
    9 MR. CHINN: Are any of your neighbors
     
    10 aware of your proposal to add a seventh
     
    11 hammer?
     
    12 MR. McGILLIVRAY: We have not made it
     
    13 public knowledge. Currently, it would be our
     
    14 intention to -- you know, at this point, we
     
    15 only have four operating crews. It's more
     
    16 of -- not that we're going to operate seven
     
    17 continuously at any given one time, we just
     
    18 want to make sure that the Board understands
     
    19 that we will have seven hammers erected at
     
    20 any one time.
     
    21 And if we need to, we could
     
    22 operate seven, but typically, it takes three
     
    23 to four people to operate a hammer if you
     
    24 have a hammer driver and you have people that
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    25
     
     
     
    1 are positioning the part on the dye itself.
     
    2 And so right now we have 28 -- or
     
    3 excuse me, we have four crews of four and
     
    4 three kind of floating people, so you've got
     
    5 a total of 15 personnel that could operate.
     
    6 Again, if business continues to
     
    7 increase, we'll continue to have to add
     
    8 staff, and we may start operating five
     
    9 hammers or six hammers or split some of those
     
    10 crews and work with the floating staff as
     
    11 well.
     
    12 At this point, we've made no
     
    13 proposal to the Board -- or to the Village
     
    14 Board to erect the hammer. What we're trying
     
    15 to do is build in some additional spaces into
     
    16 the permit that we wouldn't have to come in
     
    17 and alter the permit, you know, six months
     
    18 from now.
     
    19 MR. CHINN: Insulation of the seventh
     
    20 hammer requires a building permit from the
     
    21 village?
     
    22 MR. McGILLIVRAY: Not to my knowledge,
     
    23 but that is something I would certainly look
     
    24 into. Typically, the plant manager would
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    26
     
     
     
    1 handle that aspect of the operation.
     
    2 MR. RAO: I was about to ask the same
     
    3 question. Are there any other permits that
     
    4 you need to obtain from the IEPA or --
     
    5 MR. McGILLIVRAY: Not to our
     
    6 knowledge. And, again, when Scot Forge took
     
    7 over the facility, there were eight
     
    8 operational hammers at that point, so we're
     
    9 not even back to where the facility was
     
    10 operating in 1992.
     
    11 MR. RAO: Are you aware of whether,
     
    12 you know, Hellstrom Corporation, if they had
     
    13 any site-specific relief from the Board?
     
    14 MR. McGILLIVRAY: I looked through
     
    15 Section 901, and I did not see Hellstrom
     
    16 having any site-specific relief from the
     
    17 Board.
     
    18 MR. STERNSTEIN: Mr. McGillivray,
     
    19 was it Section 901.118, is that where the
     
    20 site-specific relief is?
     
    21 MR. McGILLIVRAY: Yes, sir.
     
    22 MR. STERNSTEIN: Okay. And I'm sorry,
     
    23 I don't have that in front of me, but you're
     
    24 requesting that your hours of operation be
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    27
     
     
     
    1 allowed from 6:00 a.m. to 11:00 p.m. Did the
     
    2 former site-specific rule set the hours of
     
    3 operation?
     
    4 MR. McGILLIVRAY: Yes, sir.
     
    5 MR. STERNSTEIN: What were those hours
     
    6 of operation?
     
    7 MR. McGILLIVRAY: I believe it was
     
    8 6:00 to 11:00 as well.
     
    9 MR. STERNSTEIN: 6:00 to 11:00 as
     
    10 well.
     
    11 HEARING OFFICER TIPSORD: Here
     
    12 (indicating.)
     
    13 MR. STERNSTEIN: Thanks, Marie.
     
    14 HEARING OFFICER TIPSORD: Uh-huh.
     
    15 MR. STERNSTEIN: Actually -- well,
     
    16 wait. It says here -- I'm reading 901.118B:
     
    17 Operate its forging hammers only between the
     
    18 hours of 6:00 a.m. and 6:00 p.m., Monday
     
    19 through Saturday.
     
    20 So in a sense, you would be asking
     
    21 for additional time in the new regulation?
     
    22 Can I show this to
     
    23 Mr. McGillivray?
     
    24 HEARING OFFICER TIPSORD: Uh-huh.
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    28
     
     
     
    1 (Mr. McGillivray perusing
     
    2 the document.)
     
    3 MR. McGILLIVRAY: We're asking for
     
    4 additional time. My apologies to the Board.
     
    5 MR. STERNSTEIN: Another couple of
     
    6 questions: You're not asking for any
     
    7 relief -- or site-specific relief for your
     
    8 facility in Spring Grove?
     
    9 MR. McGILLIVRAY: No, sir.
     
    10 MR. STERNSTEIN: Okay. Are there
     
    11 steamdrop hammers or hydraulic drop presses
     
    12 at your facility in Spring Grove?
     
    13 MR. McGILLIVRAY: They are hydraulic
     
    14 presses, they are not drop presses. They're
     
    15 essentially silent in nature.
     
    16 MR. STERNSTEIN: Okay. So you
     
    17 wouldn't -- the relief requested here
     
    18 wouldn't be necessary for the Spring Grove
     
    19 facility?
     
    20 MR. McGILLIVRAY: No. This is
     
    21 Franklin park only.
     
    22 MR. STERNSTEIN: Okay.
     
    23 HEARING OFFICER TIPSORD: Anything
     
    24 else?
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    29
     
     
     
    1 (No response.)
     
    2 Mr. McGillivray, I would like to note
     
    3 that Section 901.118 is not currently open in
     
    4 this rulemaking. And what that means is
     
    5 under the Illinois Register -- Illinois
     
    6 Administrative Code, if we don't propose a
     
    7 first notice of rule, we can't do anything in
     
    8 second notice with it.
     
    9 So at this point, quite honestly,
     
    10 the only way that we could possibly give you
     
    11 what you're asking for is to re-first notice
     
    12 the rule -- or first notice that section
     
    13 under the Administrative Procedure Act.
     
    14 My question is if the Board were
     
    15 to decide that your argument has some merit
     
    16 and that we would like to see that happen, if
     
    17 we opened another docket and proposed for
     
    18 first notice your site-specific rule, would
     
    19 you be willing to testify and provide
     
    20 additional information to the Board as
     
    21 requested to support that rule?
     
    22 MR. McGILLIVRAY: Absolutely.
     
    23 HEARING OFFICER TIPSORD: And, again,
     
    24 I would note that at this point, the only
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    30
     
     
     
    1 option we would have would be to start over
     
    2 with the whole rule, start over with your
     
    3 section or re-first notice. And quite
     
    4 frankly, re-first notice may not be out of
     
    5 the question at this point.
     
    6 MR. McGILLIVRAY: Okay.
     
    7 HEARING OFFICER TIPSORD: Anybody
     
    8 else?
     
    9 (No response.)
     
    10 Thank you very much. You've been very
     
    11 helpful and it's been very informative.
     
    12 MR. McGILLIVRAY: I appreciate your
     
    13 time.
     
    14 HEARING OFFICER TIPSORD: Mr. Chinn,
     
    15 Mr. Sterstein, do you have anything to add
     
    16 today?
     
    17 MR. CHINN: No, thank you.
     
    18 HEARING OFFICER TIPSORD: Before I
     
    19 close, I do want to note that Mr. John
     
    20 Henriksen of the Illinois Association of
     
    21 Aggregate Producers contacted me on Friday.
     
    22 He indicated that they had not received the
     
    23 notice of this hearing.
     
    24 A check of the Board's records
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    31
     
     
     
    1 indicate that, in fact, no notice was sent to
     
    2 the Illinois Association of Aggregate
     
    3 Producers. I want to apologize to
     
    4 Mr. Henriksen and the association for the
     
    5 oversight. It has been corrected.
     
    6 Mr. Henriksen did indicate a
     
    7 willingness to perhaps make comments as part
     
    8 of the public comment process if he was given
     
    9 sufficient time; however, the Board is
     
    10 currently examining his request and the
     
    11 record of this proceeding and we may, in
     
    12 fact, hold another hearing in Springfield on
     
    13 this matter.
     
    14 We will make that decision
     
    15 sometime between now and when the transcript
     
    16 of this hearing is available, and I will
     
    17 issue a hearing officer order at that time
     
    18 either setting the matter for an additional
     
    19 hearing or setting the close of the public
     
    20 comment period.
     
    21 And I'll be in contact with you,
     
    22 Mr. Sternstein and Mr. Chinn; you've been
     
    23 very active. And I'll also be in contact
     
    24 with you, Mr. McGillivray, and let you know
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    32
     
     
     
    1 what we're doing.
     
    2 Do you have anything else?
     
    3 MR. GIRARD: Can we go off the record?
     
    4 HEARING OFFICER TIPSORD: Sure. Let's
     
    5 go off the record.
     
    6 THE REPORTER: Okay.
     
    7 (Whereupon, a discussion
     
    8 was had off the record.)
     
    9 HEARING OFFICER TIPSORD: We'll go
     
    10 back on the record.
     
    11 Did you have anything further?
     
    12 MR. GIRARD: No.
     
    13 Thank you for coming. It's been
     
    14 very informative, and we look forward to
     
    15 carrying out the process.
     
    16 HEARING OFFICER TIPSORD: Seeing
     
    17 nothing further, we're adjourned. Thank you
     
    18 very much.
     
    19 (Whereupon, the hearing of the
     
    20 above-entitled cause was
     
    21 adjourned.)
     
    22
     
    23
     
    24
     
     
    L.A. REPORTING (312) 419-9292
     
     

     
    33
     
     
     
    1 STATE OF ILLINOIS )
     
    2 ) SS.
     
    3 COUNTY OF DUPAGE )
     
    4
     
    5
     
    6 I, MARIA E. SHOCKEY, CSR, do
     
    7 hereby state that I am a court reporter doing
     
    8 business in the City of Chicago, County of DuPage,
     
    9 and State of Illinois; that I reported by means of
     
    10 machine shorthand the proceedings held in the
     
    11 foregoing cause, and that the foregoing is a true
     
    12 and correct transcript of my shorthand notes so
     
    13 taken as aforesaid.
     
    14
     
    15
     
    16 _____________________
    Maria E. Shockey, CSR
    17 Notary Public,
    DuPage County, Illinois
    18
     
    19 SUBSCRIBED AND SWORN TO
    before me this ___ day
    20 of ________, A.D., 2004.
     
    21
    _________________________
    22 Notary Public
     
    23
     
    24
     
     
    L.A. REPORTING (312) 419-9292
     
     

     

    Back to top