ILLINOIS POLLUTION CONTROL BOARD

July 12,

1979

IN THE MATTER OF:

R78—3,—4

EMISSIONS OF VOLATILE ORGANIC MATERIAL

ORDER OF

 TIlE BOARD

 (by Mr.

 Durnelle):

The Board hereby adopts the following amendments to the

Air Pollution Control Regulations.

1)

 The references to “An Act Concerning Administrative

Rules” in Rules

 103(a) (2),

 103(b)(3),

 103(c),

 103(d)(1),

103(e) and 104(b) (3)

 are deleted.

2)

 Rule 103(d)(2)

 is amended to read as follows:

Before adopting new criteria or making substantive

changes

to

any

 criteria adopted by the Agency, the

Agency shall:

(A)

 publish a summary of the proposed changes in the

Environmental Register or a comparable publication

at the Agency’s expense;

and

(B)

 provide a copy of the full

 text of the proposed

changes to any person who in writing

 so requests;

and

(C)

 defer adoption of the changes for

 45 days from the

date of publication to allow submission and consi-

deration of written comments on the proposed

changes.

3)

 Rule 103(1)

 is amended to read as follows:

Exemptions.

 No Permit

 is required for the following

classes of equipment:

(1)

 air contaminant detectors or recorders,

 combustion

controllers,

 or combustion shutoffs;

(2)

 air conditioning or ventilating equipment not

designed to remove air contaminants generated or

released from associated equipment;

(3)

 fuel burning emission sources for indirect heating

3575

—2—

systems and for heating and reheating furnace sys-

tems used exclusively for residential or commercial

establishments using

 gas and/or

 fuel oil exclusively

with a total capacity of less than 50 million btu

per hour input;

(4)

 fuel

burning emission sources other than those

listed in

 (3) above

 for indirect heating systems

with

 a total capcity of less than one million btu

per hour input;

(5)

 mobile internal combustion and jet engines, marine

installation, and locomotives;

(6)

 laboratory equipment used exclusively for chemical

or physical analysis;

(7)

 painting operations using not

in excess of 5,000

gallons of paint

 (including thinner) per year;

(8)

 any emission source acquired exclusively for

domestic use, except that a Permit shall

be

required for any incinerator and for any burning

emission source using

 solid fuel with a total

capacity of 50 million btu per hour input or

more;

(9)

 stationary internal combustion engines of less

than 1500 horsepower;

(10)

 stacks or vents used to prevent the escape of

sewer gases through plumbing traps;

(11)

 safety devices designed to protect life and

 limb,

provided that safety devices associated with an

emission source shall

 be included within the Per-

mit for such emission source;

(12)

 storage tanks for liquids

 for retail dispensing

except for storage tanks located at gasoline dis-

pensing facilities

 that are subject to the require-

ments of Rule 2O5(p).

(13)

 all printing operations using

 less than 750 gallons

of organic solvents per year;

(14)

 storage tanks of organic liquids with

 a capacity

of less than 5,000 gallons except for storage

tanks located at gasoline dispensing facilities

that are subject to the requirements of Rule

205(p).

—3—

(15)

 flanged and threaded pipe connections, vessel man—

ways and process valves capable of discharging

specified air contaminants

 to the atmosphere;

and

(16)

 sampling connections used exclusively to withdraw

materials for laboratory testing and analyses.

(17)

 all storage tanks of Illinois crude

 oil with capa-

city

 of less than 40,000 gallons located on oil

field sites;

(18)

 all organic material

—

 water single or multiple

compartment effluent water separator facilities

for Illinois crude oil

 of vapor pressure of

 less

than

 5 pounds per square inch absolute

 (psia).

(19)

 Grain—handling operations,

 exclusive

 of grain—drying

operations, with an annual grain through-put not

exceeding 300,000 bushels.

(20) Grain-drying operations with a total grain-drying

capacity not exceeding 750 bushels per hour for 5

moisture extraction at manufacturer’s rated capacity,

using the American Society of Agricultural Engineers

Standard 248.2, Section

9,

 Basis for Stating

Drying Capacity of Batch and Continuous-Flow Grain

Dryers.

(21)

 Portable Grain—handling equipment and one—turn

storage space.

(22)

 Cold cleaning degreasers.

4)

 Rule 103(1)

 is deleted.

5)

 Rule 104 is amended

 to read

 as follows:

Compliance Programs and Project Completion Schedules.

(a)

 Prohibition.

No

person shall cause or allow the

operation of an emission source which is not in

compliance with the standards or limitations set

forth in Part

 2 of this Chapter,

 except for Rule

 205(k)—(g),

 (after the date by which such emission

source

 is required to have an Operating Permit

pursuant to Rule 103) without a Compliance Program

and

 a Project Completion Schedule approved by the

Agency.

(1)

 person shall

 cause or allow the operation

of an emission source which

 is not

 in com-

pliance with the requirements of Rule 205(k)—(p)

after the date by which a source

 is required

to have

 a Compliance Program under Rule

~c~_77

—4—

104(g) without a Compliance Program approved

by the Agency.

(2)

 Unless

the

source will achieve final compliance

by July

1,

 1980 or under a schedule set forth

in Rule 205(m), no person shall cause or

allow the operation of an emission source

which is not in compliance with the requirements

of Rule 205(k)—(p) after the date by which a

source

is

required to have a Project Comple-

tion

Schedule under Rule 104(g) without a

Project Completion Schedule approved by the

Agency.

 Cold cleaning degreasers and sources

subject to Rule 205(q)

are not required to

submit or obtain an Agency approved Compliance

Plan or Project Completion Schedule.

Any

Compliance Plan or Project Completion Schedule,

 where applicable,

 shall be a binding condition

of the operating permit for the source.

(b)

 Contents of Compliance Programs and Project Comple-

tion Schedules.

(1)

 A Compliance Program shall contain,

as

a

minimum, the following data and information:

the nature and/or type of the proposed air

pollution control equipment or proposed air

pollution control

 technique which has been

chosen

 to achieve compliance;

 the cost,

availahil:ity and technical

 reasonableness of

the proposed air pollution control equipment

or proposed air pollution control technique,

including detailed cost analyses and copies

of engineering reports

 or studies sufficient

to prove

 to the Agency that the compliance

program will result

 in compliance with applicable

standards and limitations of Part

 2 of this

Chapter.

 For sources subject to Rule 205(n),

an approvable Compliance Plan shall include:

(1)

 A complete description of each coating

line which

 is subject to an emission limitation

in Rule 205(n);

 (2) Quantification of the

allowable emissions from

the coating plant

determined under Rule 205(n)(4) where applicable;

and

 (3) A description of the procedures and

methods used to determine the emissions of

volatile organic material including a method

 of inventory, record keeping, and emission

calculation or measurement which will

 he used

to demonstrate compliance with the allowable

plantwide emission limitation.

(2)

 A Project Completion Schedule shall contain,

as

 a minimum, the following data and informa—

~—7 R

—5—

tion:

 a final compliance date, which date

shall be no later than the applicable date

prescribed in Part

 2 of this Chapter;

and

reasonable interim dates by which various

increments of the proposed compliance program

shall

 be completed,

 such as dates when con-

tracts will

 be awarded, dates for equipment

delivery,

 and dates

 for construction

 of pre-

liminary structural work.

(3)

 The Agency may adopt procedures which require

data and information in addition to and in

amplification of the matters

 specified

in

paragraph (b)(2)

 of this Rule 104,

 and which

set forth the format by which all data and

information shall be submitted.

(c)

 Standards for Approval.

 No Compliance Program or

Project Completion Schedule shall

 be approved

unless the applicant submits proof

 to the Agency

that:

(1)

 the Compliance Program will result in timely

compliance with applicable standards and

limitations of Part

 2 of this Chapter;

and

(2)

 the owner or operator has provided adequate

proof

 that

 it is committed to the Compliance

Program or Project Completion Schedule,

including,

 in the case of

 a corporation,

certification by

 a duly authorized officer of

such corporation that such corporation approves

each and every provision of

 such program and

of such schedule.

(d)

 Revisions.

 The owner or operator of an emission

source or air pollution control equipment subject

to an approved Compliance Program and Project Com-

pletion Schedule may request a revision of such

Program or Schedule at any time.

 In addition,

the

Agency may require

 a revision upon any change

in

the Act or this Chapter.

 The Agency shall not

approve any revision which contains

 a final com-

pliance date later than the applicable date pre-

scribed

 in Part

 2 of this Chapter.

(e)

 Effects of Approval.

 The approval of a Compliance

Program and Project Completion Schedule shall be a

condition precedent to the issuance and effective-

ness of a Permit pursuant to Rule

 103.

 An approved

Compliance Program and Project Completion Schedule,

 and full compliance therewith,

 and a current

Operating Permit,

 shall be a prima facie defense

to any enforcement action alleging a violation of

35—79

—6—

the

standards or limitation set forth

 in Part

 2 of

this Chapter with respect to any air contaminant

included

 in such Program and Schedule during the

period of the program.

 Failure to adhere to an

approved compliance schedule shall constitute a

violation of this Part for which appropriate

sanctions may be sought in accordance with the

Act.

(f)

 Records and Reports.

 Any person subject to this

Rule shall maintain such records and make such

reports as may be required in procedures adopted

by the Agency pursuant to Rule 107.

(g)

 Submission and Approval Dates

A source subject to the requirements of Rule

205(k)-(p)

 shall have

 a Compliance Plan and a

Project Completion Schedule, where applicable,

approved by the Agency by the following dates.

A

Compliance Plan and a Project Completion Schedule,

where applicable, shall

 be submitted at least

90

days before the following dates.

(1)

 By February

1,

 1980.

 Gasoline dispensing

facilities

 subject to Rule 205(p) and degreasers

subject to Rule 205(k)

 located in Cook,

DuPage,

 Lake,

 Kane,

 McHenry and Will counties.

(2)

 By March

1,

 1980.

 Petroleum refineries

subject to Rule 205(l).

 Gasoline dispensing

facilitjes subject

 to Rule

 205(p)

 in Boone,

Madison,

 St. Clair,

 Peoria,

 Tazewell,

 Rock

Island and Winnebago counties.

(3)

 By April

1,

 1980.

 Degreasers subject to Rule

205(k)

 located

in

counties other than Cook,

DuPage,

 Lake,

 Kane,

 McFlenry or Will.

 Bulk

gasoline plants,

 bulk gasoline terminals and

petroleum liquid storage tanks subject to

Rule

 205(o)

 located

in

Cook,

 DuPage, Lake,

Kane, McHenry and Will counties.

(4)

 By May

1,

 1980.

 Coating lines subject to

Rule 205(n).

 Bulk gasoline plants, bulk

gasoline terminals and petroleum liquid

storage tanks

 subject

 to Rule 205(o) which

are located in counties other than Cook,

Lake,

 DuPage,

 Kane,

 Mcuenry or Will.

6)

 The following Definitions in Rule

201 are added or

changed to read as

 follows:

—7—

Accumulator:

 The reservoir of a condensing unit receiving

the condensate

 from a surface condenser.

Afterburner:

 A device

 in which materials in gaseous

effluents are cornbusted.

Asphalt:

 The dark-brown to black cementitious material

(solid,

 semisolid,

 or liquid in consistency)

 of which

the main constitutents are bitumens which occur naturally

or

as

 a residue of petroleum refining.

Asphalt Prime

 Coat:

 A low-viscosity liquid asphalt

applied

 to an absorbent surface as the first of more

than one asphalt coat.

Automobile:

 Any first division motor vehicle

 as that

term

 is defined in the Illinois Vehicle Code

 (Ill.

 Rev.

Stat, Ch.

95

 1/2, §~1—100et seq.)

Automobile or Light—Duty Truck Manufacturing Plant:

A

facility where parts are manufactured or finished for

eventual

 inclusion into a finished automobile or light—

duty truck

 ready for sale to vehicle dealers, but not

including customizers, body shops and other repainters.

Batch Loading:

 The process of

 loading a number of

individual parts at the same time for degreasing.

Bulk Gasoline Plant:

Any

gasoline storage and distri-

bution facility that receives gasoline from bulk gaso-

 line terminals by delivery vessels and distributes

gasoline to gasoline dispensing facilities.

Bulk Gasoline Terminal:

 Any gasoline storage and

distribution facility that receives gasoline by pipeline,

ship or barge, and distributes gasoline to bulk gasoline

plants

 or gasoline dispensing facilities.

Can Coating:

 The application of

 a coating material to

a single walled container that

 is manufactured from

metal sheets thinner than 29 gauge

 (.0141 in).

Coating Applicator:

 Equipment used to apply a surface

coating.

Coating Line:

 An operation where

 a surface coating is

applied to a material and subsequently the coating

is

dried and/or cured.

Coating Plant:

 Any building, structure or installation

that contains

 a coating line and which is

 located on

one or more contiguous or adjacent properties and which

is owned or operated by the same person

 (or by persons

under common control).

—8—

Coil Coating:

 The application of a coating material to

any

 flat metal

 sheet or strip that comes

 in rolls or

coils.

Cold Cleaning:

 The process of cleaning and removing

soils

 from surfaces by spraying, brushing, flushing or

immersion while maintaining the organic solvent below

 its boiling point.

 Wipe cleaning is not included in

this definition.

Condensate:

 Hydrocarbon liquid separated from its

associated gases which condenses due to changes

 in the

temperature or pressure and remains liquid at standard

conditions.

Conveyorized Degreasing:

 The continuous process of

cleaning and removing soils

 from surfaces utilizing

either cold or vaporized solvents.

Crude Oil:

 A naturally occurring mixture which consists

of hydrocarbons and sulfur, nitrogen or oxygen deriva-

tives of hydrocarbons and which is a liquid at standard

conditions.

Crude Oil Gathering:

 The transportation of crude oil

or condensate

 after custody transfer between a produc-

tion facility and a reception point.

Custody Transfer:

 The transfer of produced petroleum

and/or condensate after processing and/or treating in

the producing operations,

 from storage tanks or auto-

matic transfer facilities to pipelines or any other

forms of transportation.

Cutback Asphalt:

 Any asphalt which has been liquified

by blending with petroleum solvents other than residual

fuel oil and has not been emulsified with water.

Degreaser:

 Any equipment

or system used in solvent

cleaning.

Delivery Vessel:

Any

tank truck or trailer equipped

with

 a storage tank that is used for the transport of

gasoline to a stationary storage tank at a gasoline

dispensing facility, hulk gasoline plant or bulk gaso-

line terminal.

End Sealing Compound Coat:

 A compound applied to can

ends which functions as

 a gasket when the end

 is assem-

bled on the can.

Exterior Base Coat:

 An initial coating applied to the

exterior of

 a can after the can body has been formed.

35—82

—9—

Exterior End Coat:

 A coating applied by rollers or

spraying to the exterior end of a can.

Fabric Coating:

 The coating of

 a textile substrate.

Final Repair Coat:

 The repainting of any coating which

is damaged during vehicle assembly.

Firebox:

 The chamber or compartment

 of a boiler or

furnace in which materials are burned, but not the

combustion chamber or afterburner of an incinerator.

Freeboard Height:

 For open top vapor degreasers,

the

distance from the top of the vapor zone to the top of

the degreaser tank.

 For cold cleaning degreasers, the

distance from the solvent to the top of the degreaser

tank.

Fuel Gas System:

 A system for collection of refinery

fuel gas including,

 but not limited to, piping for col-

lecting tail gas from various process units, mixing

 drums

 and controls,

 and distribution piping.

Gasoline:

 Any petroleum distillate having

 a Reid vapor

pressure of

 4 pounds or greater.

Gasoline Dispensing Facility:

 Any site where gasoline

is transferred from a stationary storage tank to

a

motor vehicle gasoline tank used to provide fuel to the

engine

 of that motor vehicle.

Hot

Well:

 The reservoir of

 a condensing unit receiving

the condensate

 from a barometric condenser.

Interior Body Spray Coat:

 A coating applied by spray

to the interior of

a

 can after the can body has been

formed.

Large Appliance Coating:

 The application of a coating

material to the component metal parts

 (including but

not limited to doors,

 cases,

 lids,

 panels,

 and interior

support parts) of residential and commercial washers,

dryers,

 ranges,

 refrigerators,

 freezers, water heaters,

dishwashers,

 trash

 compactors,

 air conditioners and

other similar products.

Light—duty Truck:

 Any second division motor vehicle,

as that term is defined in the Illinois Vehicle Code,

(Ill.

 Rev.

 Stat.

Ch.

95

 1/2, §~1-100et seq.) weighing

less than 3864 kilograms

 (8500 pounds) gross.

Magnet Wire Coating:

 The application of

 a coating of

electrically insulating varnish or enamel

 to conducting

wire to be used in electrical machinery.

35—83

—10—

Metal Furniture Coating:

 The application of a coating

material to any furniture piece made of metal or any

metal part which is or will be assembled with other

metal,

 wood,

 fabric,

 plastic or glass parts to form a

furniture piece including,

 but not limited to,

 tables,

chairs,

 wastebaskets, beds, desks,

 lockers, benches,

shelving,

 file cabinets,

 lamps and room dividers.

 This

definition shall not apply to any coating

 line coating

metal

 parts

 or products that is identified under the

Standard Industrial Classification Code for Major

Groups

33,

34,

35,

36,

37,

38,

39,

 40, or 41.

Operator of Gasoline Dispensing Facility:

 Any person

who

is

the lessee of or operates, controls or supervises

a

 gasoline dispensing facility.

Overvarnish:

 A coating applied directly over ink or

printing.

Owner of Gasoline Dispensing Facility:

 Any person who

has

 legal or equitable title to a stationary storage

tank at

 a gasoline dispensing facility.

Paper Coating:

 The application of a coating material

to paper or pressure sensitive tapes,

 regardless

of

substrate,

 including web coatings on plastic fibers and

decorative coatings on metal

 foil.

Petroleum Liquid:

 Crude oil, condensate or any finished

or intermediate product manufactured at a petroleum re-

finery,

 but not including Number

 2 through Number

6

fuel oils as specified in ASTM D396—69,

 gas turbine

fuel oils Numbers 2—GT through 4—GT as specified

in

ASTM D2880—71,

 or diesel

 fuel

 oils Numbers 2—D and 4—D

as specified in ASTM D975—68.

Petroleum Refinery:

 Any facility engaged in producing

gasoline, kerosene, distillate

 fuel oils,

 residual fuel

oils, lubricants, or other products through distillation,

cracking, extraction, or reforming of unfinished petroleum

derivatives.

Prime Coat:

 The first film of coating material applied

in

 a multiple coat operation.

Prime Surfacer Coat:

 A film of coating material that

touches

areas

the

surface

not

adequately

covered

the

prime

coat

before

application

the

top

coat.

Refinery Fuel Gas:

 Any gas which is generated by a

petroleum

refinery

process

unit

and

which

combusted

the

refinery,

including

any

gaseous

mixture

natural

gas

and

fuel

gas.

35—84

—11—

Roadway:

Any

street,

highway,

road,

alley,

sidewalk,

parking

lot,

airport,

rail

bed

terminal,

bikeway,

pedestrian mall

 or other structure used for transporta-

tion purposes.

Sheet

Basecoat:

coating

applied

metal

when

the

metal

 is in sheet

 form to serve as either the exterior

or interior of a can for either two—piece or three—piece

cans.

Side-Seam

Spray

Coat:

coating

applied

the

seam

a three—piece can.

Solvent Cleaning:

 The process of cleaning soils from

surfaces by cold cleaning, open top vapor degreasing or

conveyorized degreasing.

Stationary

Storage

Tank:

Any

container

liquid

gas

which

 is designed and constructed to remain at one

site.

Top Coat:

 A film of coating material applied in a mul-

tiple coat operation other than the prime coat,

 final

repair coat or prime surfacer coat.

Transfer Efficiency:

 The weight or volume of coating

adhering to the coated material divided by the weight

or

volume

coating

delivered

the

coating

applicator

and multiplied by 100 to equal

 a percentage.

True

Vapor

Pressure:

The

equilibrium

partial

pressure

exerted

 petroleum liquid as determined

 in accordance

with

methods

described

American

 Petroleum Institute

Bulletin

2517,

“Evaporation

Loss

From

 Floating Roof

Tanks”

(1962).

Turnaround:

The

procedure

 shutting down an operating

refinery

unit,

emptying

gaseous

and

liquid

contents

inspection,

maintenance

and

repair

work,

and

putting

the

unit

back

into

production.

Vacuum

Producing

System:

Any

reciprocating,

rotary,

centrifugal

blower

compressor,

any

jet

ejector

device

that

creates

suction

from

pressure

below

atmospheric

and

discharges

against

greater

pressure.

Vapor

Balance

System:

Any

combination

pipes

hoses

which

creates

closed

system

between

the

vapor

spaces

unloading

tank

and

 receiving tank such

that

vapors

displaced

from

the

receiving

tank

are

transferred

the

tank

being

unloaded.

Vapor

Control

System:

Any

system

that

prevents

release

the

atmosphere

organic

material

the

vapors

displaced

from

tank

during

the

transfer

gasoline.

c_Q ~

—12—

Vinyl

Coating:

The

application

topcoat

printing

to vinyl coated fabric or vinyl

 sheets.

Volatile Organic Material:

Any

organic material which

has a vapor pressure of 2.5 pounds per square inch abso-

lute (psia)

 (130 millimeters

 of mercury) or greater at

70°F. For purposes of Rule 205(1), volatile organic mater-

ial means any organic material which has a vapor pressure

of 1.5 pounds per square inch absolute

 (psia)

 (78 milli-

meters of mercury) or greater at 70°F. For purposes of

Rule

205(k)

and

(n),

volatile

organic

material

means

any

organic

material

which

has

vapor

pressure

greater

than

.0019

pounds

per

square

inch

absolute

(psia)

(0.1

milli-

meters

mercury)

70°F.

For

purposes

this

 defi-

nition,

the

following are not volatile organic material:

1.

 Methane

2.

 Ethane

Volatile Petroleum Liquid:

 Any petroleum liquid with a

true vapor pressure that is greater than 1.5 psia

(78

millimeters of mercury)

 at standard conditions.

Wastewater

 (Oil/Water) Separator:

 Any device or piece

of equipment which utilizes the difference in density

between

oil

and

water

remove

oil

and

associated

chemicals

 from water, or any device, such as

 a floc-

culation tank or a clarifier,

 which removes petroleum

derived compounds

 from waste water.

7)

 Rule 205(j)

 is amended to read as

 follows:

Compliance

Dates

Every owner or operator of an emission source shall

comply with the standards and limitations

 of Rule 205

in accordance with the dates shown in the following

table:

Final

Rule

 Type of Source

 Compliance Date

Rule 205(a)

 New Emission

 April

14,

1972

through

(i)

Sources

Rule

205(a)

Existing

Emission

December

31,

1973

through

(i)

Sources

Rule

205(k)

All

Emission

July

1980

Sources

Rule

205(1)

All

Emission

July

1980

Sources

c_QA

—13—

Rule

205(n)

JUl

Emission

December

31,

1982*

Sources

Rule

205(o)

All

Emission

July

1981

Sources

Rule 205(p)

 All Emission

 See Rule 205(m)

Sources

Rule

205(q)

All

Emission

December

31,

1980

Sources

Except

for

automobile

and

light

duty

truck

manufactur-

ing plants achieving final

 compliance under a footnote

to Rule 205(n)(1).

8)

 New Rules 205(k),

 (1),

 (m),

 (n),

 (o),

 (p),

 (q), and

(r)

are added which read as follows:

(k)

 Solvent Cleaning

(1)

 The requirements of Rules 205(k)(2) and

(3)

shall

not

apply:

(A)

 to sources whose emissions of volatile

organic material

 do not exceed 6.8 kilo-

grams

 (15 pounds) in any one day, nor

1.4 kilograms

 (3 pounds)

 in any one

 hour;

or

(B)

 to sources used exclusively for chemical

or physical analysis or determination of

product quality and commercial acceptance,

provided that:

(I)

 the operation of the sources is not

an integral part of the production

process;

(ii)

 the emissions from the source do

not exceed 363 kilograms

 (800

pounds)

 in any calendar month; and,

(iii)

 the exemption is approved

 in writing

by the Agency.

(2)

 Operating

Procedures

(A)

 Cold Cleaning

No person shall operate

 a cold cleaning

decireaser unless:

35—87

—14—

(1)

 waste solvent is stored in covered

containers only and not disposed of

in such a manner that more than

20

 of the waste solvent (by weight)

is allowed to evaporate into the

atmosphere;

(ii)

 the cover of the degreaser is

closed when parts are not being

handled;

and

(iii)

 parts are drained until dripping

ceases.

(B)

 Open Top Vapor Degreasing

No person shall operate an open top

vapor degreaser unless:

(i)

the

cover of the degreaser is

closed when workloads are not being

processed through the degreaser;

(ii)

 Solvent carryout emissions are

minimized by:

(a)

 racking parts to allow complete

drainage;

(h)

moving

parts

and

out

the

degreaser at less than 3.3

meters per minute

 (11 feet per

minute);

(c)

holding

the

parts

the

vapor

zone until condensation ceases;

(d)

tipping

out

any

pools

solvent on the cleaned parts

before removal from the vapor

zone;

 and,

(e)

 allowing parts

 to dry within

the degreaser until visually

dry;

(iii)

porous

absorbent

materials,

such

as cloth, leather, wood, or rope

are not degreased;

(iv)

less

than

half

the

degreaser’s

open top area is occupied with a

workload;

—15—

(v)

 the degreaser

 is not loaded to the

point where the vapor

 level would

drop more than 10 centimeters

(4

inches) when the workload is removed

from the vapor

 zone;

(vi)

 spraying is done below the vapor

level only;

(vii)

solvent

leaks

are

repaired

immediate-

ly;

(viii)

 waste solvent is stored in covered

containers

only

and

not

disposed

such

manner

that

than

the

waste

solvent

(by

weight)

is allowed to evaporate into the

atmosphere;

(ix)

 water

 is not visually detectable in

solvent exiting from the water

separator;

and

(x)

 exhaust ventilation exceeding

20

cubic

meters

per

minute

per

square

meter

 (65 cubic

 feet per minute per

square

foot)

degreaser

open

area

is not used, unless necessary to

meet the requirements of the Occupa-

tional Safety and Health Act

(29

U.S.C.

§~651 et

seq.)

(C)

 Conveyorized Degreasing.

 No person

shall operate a conveyorized degreaser

unless:

(i)

 exhaust ventilation exceeding 20

cubic

meters

per

minute

per

square

meter

(65

cubic

feet

per

minute

per

square

foot)

area

and

unloading opening

 is not used,

unless necessary to meet the require-

ments

 of the Occupational Safety

and Health Act

 (29 U.S.C. §~651et

seq.)

(ii)

 solvent carryout emissions are

minimized

by:

(a)

 racking parts

 for best drainage;

and

(h)

 maintaining the vertical

conveyor

speed

less

than

—16—

3.3

meters

per

minute

(11

feet

per

minute);

(iii)

waste

solvent

 is stored in covered

containers only and not disposed of

such

manner

th~it

than

the

waste

solvent

(by

weight)

allowed

 to evaporate into the

atmosphere;

(iv)

solvent

leaks

are

repaired

 immediately;

(v)

water

not

visually

detectable

solvent exiting from the water

separator;

and

(vi)

 downtime covers are placed over en-

trances and exits of conveyorized

degreasers immediately after the

conveyors and exhausts are shut

down and not removed until just

before start-up.

(3)

 Equipment Requirements

(A)

 Cold Cleaning.

 No person shall operate

a cold cleaning degreaser unless:

(i)

 the degreaser

 is equipped with a

cover which is closed whenever

parts are not being handled

 in the

cleaner.

 The cover shall be des-

igned

 to be easily operated with

one hand or with the mechanical

assistance of springs, counter-

weights,

 or a powered system if

(a)

 the solvent vapor pressure

is

greater than

 2 kilopascals

(15

millimeters of mercury or 0.3

pounds per square

 inch) measured

at 38°C(100°F);

(h)

 the solvent

 is agitated;

or

(c)

 the solvent is heated above

ambient room temperature;

(ii)

 the degreaser is equipped with a

facility for draining cleaned

parts.

 The drainage facility shall

be constructed

 so that parts are

enclosed under the cover while

draining unless

35—90

—17—

(a)

 the solvent vapor pressure

is

less than 4.3 kilopascals

(32

millimeters of mercury or

.6

pounds per square

 inch) meas-

ured at 38°C(100°F);or

(b)

 an internal drainage facility

cannot be fitted into the

cleaning system,

 in which case

the drainage facility may be

external;

(iii)

 the degreaser is equipped with one

of the following control devices

if

the vapor pressure of the solvent

is greater than 4.3 kilopascals

(32

millimeters of mercury or 0.6

pounds per square inch)

 measured at

38°C(100°F)or

 if the solvent is

heated above 50°C(120°F)or its

boiling point:

(a)

 a freeboard height of 7/10 of

the inside width of the tank

or

 36 inches, whichever is

less;

or

(b)

 any other equipment or system

of equivalent emission control

as approved by the Agency.

Such a system may include a

water cover, refrigerated

chiller, or carbon adsorber;

(iv)

 a permanent conspicuous

 label sum-

marizing the operating procedure is

affixed to the degreaser;

and

(v)

 if a solvent spray

 is used,

 the de—

greaser is equipped with

 a solid

fluid stream

 spray,

 rather than

a

fine, atomized, or shower spray.

(B)

 Open Top Vapor Degreasing.

 No person

shall operate an open top vapor degreaser

unless:

(i)

 the degreaser is equipped with

a

cover designed to open and close

easily without disturbing the vapor

zone;

(ii)

 the degreaser is equipped with the

following switches:

35—9 1

—18—

(a)

 a device which shuts off the

sump heat source

 if the amount

of condenser coolant

 is not

sufficient to maintain the

designed vapor

 level;

and

(h)

 a device which shuts off the

spray pump if the vapor

 level

drops more than 10 centimeters

(4 inches) below the bottom

condenser coil; and

(c)

 a device which shuts off the

sump heat source when the

vapor

 level exceeds the design

level;

(iii)

 a permanent conspicuous

 label sum-

marizing the operating procedure is

affixed to the degreaser;

(iv)

the

degreaser is equipped with one

of the following devices:

(a)

 a freeboard height of

 3/4 the

inside width of the degreaser

tank or

 36 inches, whichever

is

 less, and if the degre9er

opening i~greater than lm

(10.8

ft.

 a powered or

mechanically assisted cover;

or

(b)

 any other equipment or system

of equivalent emission control

as approved by the Agency.

Such equipment or system may

include

 a refrigerated chiller,

an enclosed design, or

a

carbon adsorption system.

(C)

 Conveyorized Degreasing.

No

person

shall operate a conveyorized degreaser

unless:

(i)

 the degreaser is equipped with

a

drying tunnel,

 rotating

 (tumbling)

basket or other equipment sufficient

to prevent cleaned parts from

carrying out solvent liquid or

vapor;

(ii)

 the degreaser is equipped with the

following switches:

35—92

—19—

(a)

 a device which shuts off the

sump heat source if the amount

of condenser coolant is not

sufficient to maintain the

designed vapor level;

(b)

 a device which

 shuts off the

spray pump or the conveyor if

the vapor level drops more

than 10 centimeters

 (4 inches)

below the bottom condenser

coil;

and

(c)

 a device which shuts off the

sump heat source when the

vapor level exceeds the design

level;

(iii)

 the degreaser is equipped with

openings for entrances and exits

that silhouette workloads

 so that

the average clearance between the

parts and the edge of the degreaser

opening

 is less than 10 centimeters

(4

inches)

 or less than 10 percent

of the width of the opening;

(iv)

 the degreaser

 is equipped with

downtime covers for closing off

entrances and exits when the degreaser

is shut down;

and

(v)

 the degreaser

 is equipped with one

of the following control devices,

if the air/vapor ~nterface is

larger than 2.0 m

 (21.6 square

feet):

(a)

 a carbon adsorption system

with ventilation3greater tha~

or equal

 to215 m /min.

 per m

(50 cfm/ft.

)

 of air/vapor

area

 (when downtime covers are

open, and exhausting less than

25 ppm of solvent by volume

averaged over a complete

adsorption cycle;

or

(h)

 any other equipment or system

of equivalent emission control

as approved by the Agency.

Such equipment or system may

include

 a refrigerated chiller.

35—9:3

—20—

(1)

 Petroleum Refineries

(1)

 Vacuum Producing Systems

No owner or operator of

 a petroleum refinery

shall cause or allow the operation of any

vacuum

producing

system

unless

the

 condensers,

hot

 wells,

 and accumulators of any

such sys-

tem are equipped with vapor loss control

equipment including,

 hut not limited to,

piping, valves,

 flame arrestors and hot well

covers to vent any volatile organic material

to a heater,

 firebox, flare,

 refinery fuel

gas system, or other equipment or system of

equivalent emission control as approved by

the Agency.

 This rule shall not apply to

vacuum producing systems on lube units.

(2)

 Wastewater

 (Oil/Water) Separator

No owner or operator of

 a petroleum refinery

shall operate any wastewater (oil/water) sep-

arator at a petroleum refinery unless the

separator is equipped with air pollution con-

trol.

 equipment capable of reducing by

 85 per-

cent

or

 the uncontrolled organic material

emitted

 to the atmosphere.

 If no odor nuisance

exists, the limitation of this Rule 205(l)(2)

shall only apply to volatile organic material.

(3)

 Process Unit Turnarounds

(A)

 No owner or operator of

 a petroleum

refinery shall cause or allow a refinery

process unit turnaround except

 in compliance

with

operating

procedure

approved

the

Agency.

(B)

Unless

procedure

already

file

with

 the Agency as part of an approved

operating permit no later than November

1,

 1979,

 the owner or operator of a

petroleum refinery shall

 submit to the

Agency

 for approval

 a detailed procedure

for reducing emissions of volatile

organic material during refinery process

unit turnarounds.

 The Agency shall not

approve the procedure unless it provides

for:

(i)

 depressurization of the refinery

process unit or vessel to a flare,

refinery fuel gas system or other

equipment or system of equivalent

—0/~

—21—

emission control,

 as approved by

the Agency,

 until the internal

pressure from the vessel or unit

is

less than 5.0 pounds per square

inch gauge before allowing the

vessel

 to be vented to the atmos-

phere;

(ii)

 recordkeeping of

 the following

items:

(a)

 each date that a refinery unit

or vessel

 is shut down;

and

(b)

 the total estimated quantity

of volatile organic material

emitted to the atmosphere and

the duration of

 the emission

in hours.

(m)

 Compliance Schedules

The requirements

 of this section shall not apply

to any source for which

 a Project Completion Sche-

dule has been submitted to and approved by the

Agency under Rule 104.

 The owner of any emission

source subject to the requirements of this section

shall certify to the Agency by January 15,

 of each

year beginning January 15,

 1980, whether increments

of progress required to be met

 in the previous

year have been met.

(1)

 Coating Lines

The owner or operator of coating lines subject

to the requirements of Rule 205(n)

 shall take

the following actions:

(A)

 Submit to the Agency a Compliance Program

that meets the requirements of Rule

104(b)(1) by January

1,

 1980.

(B)

 For sources that, under the approved

Compliance Plan, will comply with Rule

205(n) by use of low solvent coating

technology the following increments of

progress shall be met:

(i)

 Submit to the Agency by July 1,

1980 and every six months thereafter

a report describing

 in detail the

progress

 in the previous six months

in the development, application

testing, product quality, customer

35—95

—22—

acceptance and FDA or other government

agency approval

 of the low solvent

coating technology;

(ii)

 Initiate process modifications

to

allow use of

 low solvent coatings

by April

1,

 1982;

(iii)

 Complete process modifications to

allow use of low solvent coatings

by October

1,

 1982;

(C)

 For sources

 that,

 under the approved

Compliance Plan, will comply with Rule

205(n) by installing emission control

equipment the following increments of

progress shall be met:

(i)

 Award contracts for the emission

control equipment or issue orders

for the purchase of component parts

by July

1,

 1980;

(ii)

 Initiate

on site contruction or in-

stallation of

 the emission control

equipment by July 1,

 1982;

(iii)

 Complete on-site construction

or installation of the emission

control equipment by October

1,

 1982.

(2)

 Bulk Gasoline Plants, Bulk Gasoline Terminals,

Petroleum Liquid Storage Tanks

The owner of an emission source subject to

the requirements

 of Rule 205(o)

 shall take

the following actions:

(A)

 Submit

 to the Agency a Compliance Pro-

gram that meets

 the requirements

 of Rule

104(b)(1) by the date specified

 in Rule

1O4(g).

(B)

 Award contracts for emission control

systems or issue orders for the purchase

of component parts by July 1,

 1980.

(C)

 Initiate on site construction or instal-

lation of the emission control

 system by

January

1,

 1981.

(D)

 Complete on site construction or instal-

lation of the emission control system

and achieve final compliance by July 1,

1981.

—23—

(3)

 Gasoline Dispensing Facilities

Owners

 of gasoline dispensing facilities sub-

ject to the requirements of Rule

 205(p)

 shall

take the following actions:

(A)

 Submit to the Agency a Compliance Program

that meets the requirements

 of Rule

104(b)(l) by the date specified in

Rule

104(g).

(B)

 Achieve final compliance for 33 percent

of all gasoline dispensing facilities

owned by the owner by July 1,

 1980.

(C)

 Achieve final compliance for 66 percent

 of all gasoline dispensing facilities

owned by the owner by July 1,

 1981.

(D)

 Achieve final compliance for

 100 percent

of all gasoline dispensing facilities

owned by the owner by July 1,

 1982.

(n)

 Surface Coating

(1)

 No owner or operator of a coating line shall

cause

 or allow the emission of volatile

organic material to exceed the following

limitations on coating materials,

 excluding

water,

 delivered to the coating applicator:

kg/1( lb/gal)

(A)

 Automobile or Light Duty

Truck Manufacturing Plants

(i)

 in Cook County

Prime Coat

 0.14

 (1.2)i

Prime Surfacer Coat 0.34

 (2.8)2

Top Coat

 0.34

 (2.8)3

Final Repair

Coat

 0.58

 (4.8)

(ii)

 In Boone County

Prime Coat

 0.14

 (1.2)

Prime Surfacer coat 0.34

 (2.8)4

Top Coat

 0.34

 (2.8)

Final Repair Coat

 0.58

 (4.8)

(iii)

 in the remaining counties

Prime Coat

 0.14

 (1.2)

Prime Surfacer Coat 0.34

 (2.8)

Top Coat

 0.34

 (2.8)

Final Repair Coat

 0.58

 (4.8)

35—97

—24—

(B)

 Can Coating

(i)

 Sheet hasecoat and

overvarnish

 0.34

 (2.8)

(ii)

 Exterior basecoat and

overvarnish

 0.34

 (2.8)

(iii)

 Interior body spray coat 0.51

 (4.2)

(iv)

 Exterior end coat

 0.51

 (4.2)

(v)

 Side seam spray coat

 0.66

 (5.5)

(vi)

 End sealing compound

coat

 0.44

 (3.7)

(C)

 Paper Coating

 0.35 (2.9)~

(D)

 Coil Coating

 0.31

 (2.6)

(E)

 Fabric Coating

 0.35

 (2.9)

(F)

 Vinyl Coating

 0.45

 (3.8)

(G)

 Metal

 Furniture Coating

 0.36

 (3.0)

(H)

 Large Appliance Coating

 0.34

 (2.8)6

(I)

 Magnet Wire Coating

 0.20

 (1.7)

The limitation shall not apply if by December

31,

1982 a limitation of

 0.38 kg/I

 (3.2 lb/gal)

 is achieved

and the prime surfacer coat is applied with a transfer

efficiency of not less than 55 percent.

2

 The limitation shall not apply if by December 31,

1985 a limitation of 0.43 kg/l

 (3.6 lb/gal)

 is achieved

and the top coat is applied with a transfer efficiency

of not less than

 65 percent.

The

 limitation shall not apply until December 31,

1985.

The limitation shall not apply if by December

31,

1984 a limitation of

0.43 kg/l

 (3.6 lb/gal)

 is achieved

and the top coat

 is applied with a transfer efficiency

of not less than

55 percent and by December 31,

 1986,

the top coat is applied with a transfer efficiency of

not less than 65 percent.

The limitation shall not apply to equipment used for

both printing and paper coating.

—25—

6

The

 limitation shall not apply to the use of quick-

drying lacquers for repair of scratches and nicks that

occur during assembly, provided that the volume of

coating does not exceed 0.95

 liters

 (1 quart)

 in any

one eight-hour period.

(2)

 Alternative Compliance

Owners or operators of coating

 lines subject

to Rule 205(n)(1) may comply with this sub-

paragraph

 (n)(2),

 rather than with Rule 205

(n)(1).

 Emissions of volatile organic material

from sources subject to Rule 205(n)(1), are

allowable,

 notwithstanding

 the limitations

in

Rule 205(n) (1), if such emissions are controlled

by one of the following methods:

(A)

 an afterburner system,

 provided that 75

 percent of the emissions from the coating

line and

 90 percent of the nonmethane

volatile organic material

 (measured as

total combustible carbon) which enters

the afterburner are oxidized to carbon

dioxide and water; or

(B)

 a system demonstrated to have control

efficiency equivalent to or greater than

that provided under the applicable pro-

vision of Rule 205(n)(1) or Rule 205(n)

(2)(A),

 as approved by the Agency.

(3)

 Exemptions

The limitations

 of Rule 205(n) shall not

apply to:

(A)

 Coating plants whose emissions of volatile

organic material

 as limited by the

operating permit will not exceed 25 tons

per year,

 in the absence of air pollution

control equipment;

or

(B)

 sources used exclusively for chemical or

physical analysis or determination of

product quality and commercial acceptance

provided that:

(i)

 the operation of the source is not

an integral part of the production

process;

(ii)

 the emissions from the source do

not exceed 363 kilograms

 (800

pounds)

 in any calendar month;

 and,

~E~—qq

—26—

(iii)

 the exemption is approved in writing

by the Agency.

(4)

 Internal Offsets

(A)

 After December 31,

 1982,

 no person shall

cause or allow the emission of volatile

organic material

 fron any coating line

to exceed any limitation contained in

Rule 205(n)(1)

 unles’s the combined

actual emission rate

(EA

)

 from all

coating

 lines at the coa~Tngplant, but

not including coating lines or other

sources constructed or modified after

July

1,

 1979,

is

 less than or equal

to

the combined allowable emission rate

(E

)

 as determined by the following

eq~hons:

in

n

EALL

 (A.B.).

j=1

i=1

n

EACT

 (C.B.

(1

j=1

i=1

where

 the allowable emission rate from

the coating plant

 in kilograms per day

(pounds per day).

A.

 the allowable emission rate for

e~chcoating pursuant to Rule 205(n)(l)

in kilograms per liter

 (pounds per

gallon)

 of coating,

 excluding water,

delivered to the coating applicator.

B.

 the volume of each coating in

lJters per day (gallons per day),

excluding water, delivered to the

coating applicator.

m

 the number of coating lines included

in the combined emission rate.

—27—

n

 the number of types of coatings

delivered to the coating applicator.

E

 the actual emission rate from the

c~~ingplant

 in kilograms per day

(pounds per day).

C.

 the weight of volatile organic

m~terialper volume of coating

 in kg/l

(lb/gal)

 for each coating applied.

D.

 the control efficiency by which

ethissions of volatile organic material

from the coating

are reduced through

the use of control equipment.

(B)

 The owner or operator of the coating

plant shall maintain records of the

quantity and solvent content of each

coating applied and the line to which it

is applied in such a manner so as to

assure compliance with EALL.

(C)

 Except for sources subject to Rule

205(f),

 credits for offsets from sources

at the coating plant that are subject to

Rule

 205, other than coating lines, may

be given, but only to the extent that

they represent reductions from the

allowable emission limits for such

sources contained in either Rule 205,

or

 any existing operating permit, whichever

limit is

 less.

(5)

 Testing Methods

(A)

 The following methods of analyzing the

solvent content of coatings,

 as revised

from time to time,

 or any other equiva-

lent procedure approved by the Agency,

shall be used as applicable:

(i)

 ASTM D 1644—59 Method A

(ii)

 ASTM D 1475—60

(iii)

 ASTM D 2369—73

(iv)

 Federal Standard 141a, Method 4082.1

(B)

 Transfer efficiency shall be determined

by a method, procedure or standard ap-

proved by the United States Environmen-

tal Protection Agency (USEPA), under the

applicable New Source Performance Stan—

—28—

dard or until

 such time as USEPA has

approved and published such

 a method,

procedure or standard,

 by any appropriate

method,

 procedure or standard approved

by the Agency.

(6)

 No coating line subject to the limitations of

Rule 205(n) (1)

 is required to meet Rule

205(f)

 after the date by which the coating

line is required to meet Rule 205(n)(1).

(o)

 Bulk Gasoline Plants,

 Bulk Gasoline Terminals,

and

Petroleum Liquid Storage Tanks

(1)

 Bulk Gasoline Plants

(A)

 Subject to Rule 205(o)(1)(F), no person

 may cause or allow the transfer of gaso-

line from a delivery vessel

 into a sta-

tionary storage tank located at a bulk

gasoline plant unless:

(1)

 the delivery vessel and the stationary

storage tank are each equipped with

a vapor balance system that meets

the requirements of Rule 205(o)(1)(C);

(2)

 each vapor balance system

 is operating;

(3)

 delivery vessel hatches are closed

 all times during loading opera-

tions,

 unless a top loading vapor

recovery system is used;

(4)

 the pressure relief valve(s) on the

stationary storage tank and the

delivery vessel are set to release

at no less than 0.7 psi or the

highest pressure allowed by the

state or local

 fire codes or the

guidelines of the National Fire

Prevention Association;

and

(5)

 the stationary storage tank is

equipped with a submerged loading

pipe.

(B)

 Subject to Rule 205(o)(1)(G),

 no person

may cause or allow the transfer of gaso-

line from

 a stationary storage tank

located at a bulk gasoline plant into a

delivery vessel unless:

—29—

(1)

 the requirements set forth

 in Rule

205(o)(1)(A)

 (l)—(4)

 are met; and

(2)

 equipment is available at the bulk

gasoline plant to provide for the

submerged filling of the delivery

vessel

 or the delivery vessel

is

equipped for bottom loading.

(C)

 A vapor balance system

 shall include the

following components:

(1)

 a vapor space connection on the

stationary storage tank that

is

equipped with fittings which are

vapor tight;

(2)

 a connecting pipe or hose that is

equipped with fittings which are

vapor tight;

and

(3)

 a vapor space connection on the

delivery vessel that is equipped

with fittings which are vapor

tight.

(D)

 Subject to Rule 205(o)(1)(F), each owner

of a stationary

storage tank located at

a bulk gasoline plant shall:

(1)

 equip each stationary storage tank

with a vapor control

 system that

meets the requirements of Rule

205(o)(1)(A)

or

 (B), whichever is

applicable;

(2)

 provide instructions to the operator

of the bulk gasoline plant describing

necessary maintenance operations

and procedures

 for prompt notification

of the owner in case of any malfunction

of a vapor control system;

and

(3)

 repair, replace or modify any worn

out or malfunctioning component or

element of design.

(E)

 Subject

 to Rule 205(o)(1)(F), each

operator of a bulk gasoline plant shall:

(1)

 maintain and operate each vapor

control

 system in accordance with

the owner’s instructions;

—30—

(2)

 promptly notify the owner of any

scheduled maintenance or malfunction

requiring replacement or repair of

a major component of a vapor control

system;

and

(3)

 maintain gauges,

 meters,

 or other

specified testing devices

 in proper

working order.

(F)

 The requirements of Rule 205(o)(1)(A),

(D)

and

(E)

 shall not apply to:

(1)

 any stationary storage tank with a

capacity of less than 575 gallons;

or

(2)

 any bulk gasoline plant whose

annual gasoline throughput

 is less

than 350,000 gallons

 as averaged

over the preceding

 3 calendar

years.

(G)

 The requirements

 of Rule 205(o)(1)(B)

shall only apply to bulk gasoline plants:

(1)

 that have an annual gasoline throughput

greater than or equal

 to 1,000,000

gallons, as averaged over the

preceding

 3 calendar years;

and

(2)

 that either distribute gasoline to

 gasoline dispensing facilities sub-

ject to the requirements of Rule

2O5(p)(l)(13)

 or that are located

in

the following counties:

 Boone,

Cook,

 DuPage, Kane,

 Lake,

 Madison,

McHenry,

 Peoria, Rock Island,

St.

Clair, Tazewell, Will or Winnebago.

(2)

 Bulk Gasoline Terminals

(A)

 No person may cause or allow the transfer

of gasoline into any delivery vessel

from any bulk gasoline terminal unless:

(1)

 the bulk gasoline terminal

is

equipped with a vapor control

system that limits emissions of

organic material to

 80 milligrams

per liter

 (0.00067 pounds per

gallon) of gasoline

 loaded;

—31—

(2)

 the vapor control system is operating

and all vapors displaced in the

loading of gasoline to the delivery

vessel are vented only to the vapor

control system;

(3)

 there is no liquid drainage from

the

 loading device when it is not

in use;

and

(4)

all

 loading and vapor return lines

are equipped with fittings which

are vapor tight.

(B)

 Emissions of organic material

 from bulk

gasoline terminals shall be determined

by the procedure described in EPA—450/

2—77-026, Appendix

A,

 as revised from

time to time, or by any other equivalent

procedure approved by the Agency.

(3)

 Petroleum Liquid Storage Tanks

(A)

 The requirements of Rule 205(o)(3)(B)

shall

 not apply to any stationary storage

tank:

(1)

 equipped before January

1,

1979

with one of the vapor loss control

devices specified in Rule 205(a)(2);

(2)

 With a capacity of less than 40,000

gallons;

(3)

 with a capacity of less than 442,675

gallons

 (1,600,000

 liters) used to

store produced crude oil and condensate

prior to custody transfer;

(4)

 with a capacity of less than 9000

barrels (378,000 gallons)

 if used

to store crude oil

 or condensate

in

crude oil gathering;

(5)

 subject to new source performance

standards

 for storage vessels of

petroleum liquid

 (40 C.F.R. Part

60,

 Subpart K);

or

(6)

 in which volatile petroleum liquid

is not stored.

(B)

 Subject to Rule 205(o)(3)(A) no owner

or

operator of a stationary storage tank

35—105

—32—

shall cause or allow the storage of any

 volatile petroleum liquid in the tank

unless:

(1)

 the tank is equipped with one of

the vapor loss control devices

specified in Rule 205(a)(2);

(2)

 there are no visible holes,

 tears,

or other defects

 in the seal or any

seal fabric or material

 of any

floating roof;

(3)

 all openings

 of any floating roof

deck,

 except stub drains,

are

equipped with covers,

 lids,

or

seals such that:

(i)

 the cover,

 lid or seal

 is in

the closed position at all

times except when petroleum

liquid is transferred to or

from the tank;

(ii)

 automatic bleeder vents are

closed at all times except

when the roof is floated off

or landed on the roof

leg

supports;

and

(iii)

 rim vents,

 if provided, are

set

 to open when the roof

is

being floated off the roof leg

supports or

 at the manufacturer’s

recommended setting;

(4)

 routine inspections

 of floating

roof seals are conducted through

roof hatches once every six months;

(5)

 a complete inspection of the cover

and seal of any floating roof tank

is made whenever the tank

 is emptied

for reasons other than the transfer

 of petroleum liquid during the

normal operation of the tank,

or

whenever repairs are made

 as a

result of any semi—annual

 inspection

or incidence of roof damage or

defect;

and

(6)

 a record of the results of each

inspection conducted under paragraph

(B)(4)

or

 (B)(5)

 of this subsection

is maintained.

35—

106

—33—

(p)

 Gasoline Dispensing Facility

(1)

 Subject to Rule 205(p)(2),

 no person shall

cause or allow the transfer of gasoline from

any delivery vessel into any stationary

storage tank at a gasoline dispensing facility

unless:

(A)

 the tank is equipped with a submerged

loading pipe; and

(B)

 the vapors displaced from the storage

tank during filling are processed by

a

vapor control system that includes one

or more of the following:

(1)

 a vapor balance system that meets

the requirements of Rule 2O5(p)(6);

or

(2)

 a refrigeration—condensation

 system

or any other

 system approved by the

Agency that recovers at least

90

percent by weight of all vaporized

organic material from the equipment

being controlled.

(2)

 The requirements of Rule

 205(p)(1)(B)

 shall

not apply to transfers of gasoline to a

stationary storage tank at a gasoline dispensing

facility if:

(A)

 the tank is equipped with

 a floating

roof or other system of equal

 or better

emission control

 as approved by the

Agency;

(B)

 the tank has a capacity of less than

2000 gallons and is in place and operating

before January 1,

 1979;

(C)

 the tank has a capacity of

 less than 575

gallons;

or

(D)

 the tank is not located in any of the

following counties:

 Boone, Cook,

 DuPage,

Kane, Lake,

 Madison,

 McHenry,

 Peoria,

Rock Island,

 St. Clair,

 Tazewell, Will,

or Winnebago.

(3)

 Subject to Rule 2O5(p)(2), each owner of a

gasoline dispensing facility shall:

35—107

—34—

(A)

 install all control systems and make all

process modifications required by Rule

205(p) (1);

(B)

 provide instructions to the operator of

the gasoline dispensing facility descri-

bing necessary maintenance operations

and procedures for prompt notification

of the owner in case of any malfunction

of a vapor control

 system;

and

(C)

 repair,

 replace or modify any worn out

or malfunctioning component or element

of design.

(4)

 Subject to Rule 2O5(p)(2),

 each operator of a

gasoline dispensing facility shall:

(A)

 maintain and operate each vapor control

system in accordance with

 the owner’s

instructions;

(B)

 promptly notify the owner of any scheduled

maintenance or malfunction requiring

replacement or repair of

 a major component

of a vapor control system;

and

(C)

 maintain gauges, meters,

 or other speci-

fied testing devices

 in proper working

order.

(5)

Any

 delivery vessel equipped for vapor recovery

by

use of

 a vapor control system shall be

designed and maintained to be vapor tight

at

all times during normal operations and shall

not he

refilled

 in Illinois at other than:

(A)

 a bulk gasoline terminal that complies

with

 the requirements

 of Rule 205(o)(2);

or

(B)

 a bulk gasoline plant that complies with

the requirements

 of Rule 205(o)(1)(B).

(6)

 A vapor balance system shall include the

following components:

(A)

 a vapor space connection on the stationary

storage tank that

 is equipped with

fittings which are vapor tight;

(B)

 a connecting pipe or hose that

 is equipped

with fittings which are vapor tight and

equipment that ensures that the pipe or

‘~c—

ns

—35—

hose

 is connected before gasoline can be

transferred;

and

(C)

 a vapor space connection on the delivery

vessel that is equipped with fittings

which are vapor tight.

(q)

 Cutback Asphalt.

 After December

31,

 1980, no per-

son shall cause or allow the use or application of

cutback asphalt for paving,

 resurfacing, recondi-

tioning, repairing,

 or otherwise maintaining a

roadway unless:

(1)

 the use or application of the cutback asphalt

commences on or after October 1st of any year

and such use or application is completed by

April

 30th of the following year; or

(2)

 the cutback asphalt is a long-life stockpile

material which remains in stock after April

30th of each year and as such it may be used

until depleted for patching potholes and for

other similar repair work;

or

(3)

 the cutback asphalt is to he

used solely as

an asphalt prime

 coat.

(r)

 Operation of Oil Fired and Natural Gas Fired

 Afterburners.

 The operation of any oil fired or

natural

 gas fired afterburner and capture system

used to comply with Rule 205 or any section thereof

is not required during

the

period of November

 1 of

any year

 to April

 1 of the following year provided

that:

(1)

 the operation of such devices

 is not required

for purposes of occupational safety or health,

or for the control of toxic substances, odor

nuisances or other regulated pollutants;

and

(2)

 such devices are operated for the duration of

any period for which an Ozone Advisory, Alert

or Emergency has been declared pursuant to

Part IV:

 Episodes of the Air Pollution

Control Regulations.

The Board hereby retains jurisdiction

 in this proceeding.

In the event that changes become necessary for Federal approval

of the Illinois implementation plan or to clarify the Board’s

intent, the proceeding will he

 reopened.

 This Order may be

construed as a final action for purposes of judicial review

under Sections

 29 and 41 of the Act.

IT IS SO ORDERED.

‘:~c_1

—36—

Messrs.

 Young and Werner dissent.

I, Christan L.

 Moffett, Clerk of the Illinois Pollution

 Control ~3oard, hereb

 ce tify the above Order was adopted on

the

~

 day of

_______________,

 1979 by a vote of

.3..~

(ih~LQ

‘i

ristan

Moffett,

Illinois Pollution Co

 rol Board

35—110