ILLINOIS POLLUTION CONTROL BOARD
    March
    5,
    1981
    TRAVENOL LABORATORIES, INC.,
    )
    Petitioner,
    v.
    )
    PCB 80—207
    ILLINOIS ENVIRONMENTAL
    )
    PROTECTION AGENCY,
    )
    Respondent.
    OPINION
    AND
    ORDER OF
    THE
    BOARD
    (by D. Satchel?):
    This matter comes before the Board upon a petition for vari-
    ance filed November 10,
    1980 by Travenol Laboratories, Inc.
    (Travenol).
    The petition requests extension of a variance pre--
    viously granted by the Board
    (PCB 79-47,
    36 PCB 163, November
    29,
    1979).
    The petition requests
    a variance from Rule 702(a)
    of
    Chapter
    3 which prohibits discharge to sewers of mercury at con-
    centrations in excess of 0.0005 mg/i.
    An amended petition was
    filed December 12,
    1980,
    including an affidavit pursuant to Pro-
    cedural Rule 401(b).
    On February 2, 1981 the Illinois Environment-
    al Protection Agency
    (Agency)
    recommended that the variance be
    granted with conditions.
    No hearing was held and no public comment
    was received.
    Travenol operates a pharmaceutical research and development
    facility at 6301 Lincoln Avenue in Morton Grove, Cook County.
    Additional details of the facility and processes are found in the
    Board’s previous Opinion
    and
    Order which is incorporated by re—
    ference.
    Travenol discharges to four separate sewers designated 1A,
    2A,
    3A and 4A.
    These are tributary to the North Side Treatment
    Plant of the Metropolitan Sanitary District of Greater Chicago
    (MSD).
    The parties agreed that petitioner has complied with
    conditions of the Board’s Order in PCB 79—47.
    The following is
    a listing of average mercury concentrations from Travenol’s dis-
    charges from May,
    1979 to September, 1980
    (Pet.
    3, Attachment
    I;
    Rec 2).
    Mean Concentration
    Discharge
    mg/i as Hg
    1A
    0.0002
    2A
    0.00221
    3A
    0.00025
    4A
    0.00058
    41—35

    —2—
    Data from the MSD discharge is also presented (Pet. Attach-
    ment
    I;
    Rec.
    2).
    MSD
    has monthly averages less than the 0.0005
    mg/i, but some daily averages are slightly in excess of this
    number tRules 401(c)
    and 408(a).
    Examination of the effluent data presented by Travenol leads
    to the conclusion that it is capable of meeting interim limitations
    more stringent than those imposed in the last
    variance
    or those
    recommended by the Agency.
    These will be set forth in the Order.
    The Board finds that it would impose an arbitrary or imreasonahle
    hardship if Travenol were denied extension of its variance.
    Pending before the Board in R76-21 is
    a proposal to modify Rule
    702(a).
    Several suggested amendments to the proposal are also be—
    fore the Board.
    Adoption of a mercury standard of 0.003 mg/i could
    bring Travenol into compliance for all but discharge 2A.
    If Rule
    702(a)
    is amended to reference the averaging rule, discharge 2A may
    also be in compliance
    tRule 401(c).
    It is not clear at this time
    whether a variance will be necessary following any modifications
    pursuant to R76-2i.
    Therefore, the Board will not provide for
    automatic termination of this variance.
    Travenol may petition for
    modification within one year pursuant to Procedural Rule 334.
    As has been noted in previous Board Opinions, Travenol now
    has an effective program for elimination and containment of mercury
    in its laboratories.
    Its present discharge apparently results for
    the most part from a gradual leaching of mercury which was plated
    onto its plumbing in the past.
    As
    a condition of this variance
    Travenol will be required to continue its program.
    This Opinion constitutes the Board’s
    findings of fact and
    conclusions of law in this matter.
    ORDER
    Petitioner Travenol Laboratories, Inc.
    is granted a variance
    from Rule 702(a)
    of Chapter 3:
    Water Pollution,
    subject to the
    following conditions:
    1.
    This variance will expire March 5,
    1986.
    2.
    Petitioner shall meet the following effluent limitations
    for discharges
    1A,
    2A,
    3A and 4A:
    mg/i Mercury
    Annual Average
    Flow-weighted
    Grab Sarnole
    Daily Composite
    1A
    0.001
    0.002
    0.005
    2A
    0.003
    0.006
    0.015
    3A
    0.001
    0.002
    0.005
    4A
    0.001
    0.002
    0.005
    4
    1—36

    —3--
    3.
    Petitioner shall also meet the following mass discharge
    limitation for mercury from discharge 2A:
    Annual Average
    Daily Maximum
    2A
    1.0 g/day
    2.0 g/day
    4.
    Petitioner shall monitor discharges from lA,
    3A and 4A
    once per month.
    5.
    Petitioner shall monitor the discharge from 2A on two
    days each month.
    6.
    Each month Petitioner shall forward to the Illinois En-
    vironmental Protection Agency and the Metropolitan Sanitary Dis-
    trict of Greater Chicago the results of analysis of all samples
    taken during the previous month.
    In January of each year Peti-
    tioner shall forward a summary of the previous year’s results
    including annual averages of all grab samples taken.
    7.
    Petitioner shall continue employee training programs for
    the proper handling and disposal of mercury and mercury—containing
    compounds.
    8.
    Petitioner shall keep abreast of released research and
    development in the area of mercury control and evaluate their
    suitability for its Morton Grove facility.
    9.
    Petitioner shall enforce standard operating procedures
    designed to prevent spillage and/or disposal of mercury and inercury~
    containing compounds into the sanitary system, including the use of
    Baker Kits or equivalent to clean future mercury spills and the use
    of dry ice—acetone to freeze the mercury metal as an aid to clean-
    up.
    10.
    ~‘7ithinforty-five days of the date of this Order, Peti-
    tioner shall execute and forward to the Illinois Environmental
    Protection Agency, Variance Section,
    2200 Churchill Road, Spring-
    field, Illinois 62706,
    a Certificate of Acceptance and Agreement
    to be bound to all terms and conditions of this variance.
    This
    forty-five day period shall be held in abeyance for any period
    this matter is being appealed.
    The form of the Certificate shall
    be as follows:
    CERTIFICATION
    I,
    (We), ________________________________, having read and
    fully understanding the Order in PCB 80-207, hereby accept that
    Order and agree to be bound by all of its terms and conditions.
    4 1—37

    —4--
    SIGNED
    IT IS
    SO
    ORDERED.
    I, Christan L. Noffett, Clerk of the Illinois Pollution
    Control Board, hereby çejtify that the above Opinion and Order
    were adopted on the
    ~
    day of
    4L,e~t~i~.
    ,
    1981 by a
    vote of
    ~
    ~Th’
    Christan
    L. Moffett~I-Cierk
    Illinois Pollution Control Board
    41—38

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