ILLINOIS POLLUTION CONTROL BOARD
    December 18,
    1986
    IN THE MATTER OF:
    PARTICULATE EMISSION STANDARDS
    )
    R84-42
    FOR CONTINUOUS AUTOMATIC
    )
    STOKING PATHOLOGICAL WASTE
    )
    INCINERATORS
    ADOPTED RULE
    FINAL ORDER*
    OPINION AND ORDER OF THE BOARD
    (by B. Forcade):
    This matter comes before the Board on a November
    1, 1984,
    regulatory proposal by Basic Environmental Engineering,
    Inc.
    (“Basic”).
    Basic proposes a new statewide general regulation
    that would establish particulate emissions standards for
    continuous automatic stoking pathological waste incinerators
    (“Basic incinerator”).
    Hearings were held on April
    24,
    1985,
    in
    Chicago and on June
    3,
    1985,
    in Springfield.
    On October
    8,
    1985,
    the Department
    of Energy and Natural Resources
    (“DENR”)
    filed
    a
    letter of negative declaration of economic impact, obviating the
    need
    for
    a formal economic impact study.
    The Economic and
    Technical Advisory Committee of the DENR concurred with this
    action on October
    17,
    1985.
    On June
    20,
    1986,
    the Board proposed regulatory language for
    first notice comment which was published at 10
    Ill.
    Reg.
    11751,
    July 11,
    1986.
    The statutory 45—day comment period ended on
    August
    25,
    1986.
    One comment was received from the
    Administrative Code Unit
    of the Secretary of State’s Office
    regarding non—substantive format corrections.
    Those changes were
    incorporated
    in the second notice order.
    On September
    11,
    1986,
    the Board directed this proposed rule
    to the Joint Committee on Administrative Rules
    (~JCAR”)for
    second notice review.
    Second notice began on September 22,
    1986,
    and expired on November
    6,
    1986.
    On November
    19,
    1986, JCAR
    issued
    a Certification
    of No Objection.
    JCAR also requested the
    following
    modifications:
    1.
    To
    update
    its
    statutory citation
    in
    the
    Authority Note;
    The Board acknowledges the contributions of David G.
    Mueller, hearing officer, and F. Tom DePaul,
    technical assistant,
    in this proceeding.
    74-316

    —2—
    2.
    To
    amend
    the
    definition
    of
    “animal
    pathological waste” in Section 212.185(a)
    to read as follows:
    “Animal
    Pathological
    Waste”
    means
    waste
    composed
    of whole
    or parts
    of
    animal carcasses and also noncarcass
    materials
    such
    as
    plastic,
    paper
    wrapping and
    animal
    collars.
    Non—
    carcass
    materials
    shall
    not
    exceed
    ten
    percent
    by weight
    of
    the
    total
    weight of the carcass and noncarcass
    materials combined; and
    3.
    To insert in line
    3 of Section 212.185(d)
    after the phrase
    “gaseous auxiliary fuel”
    the phrase “such as natural gas.”
    The Board, by today’s Opinion and Order, adopts the proposed rule
    with the above—noted changes for final notice.
    Basic
    is the inventor and manufacturer of
    a new application
    of continuous automatic stoking to animal (non—human)
    pathological waste incineration.
    Although Basic proposed a
    state—wide
    rule,
    the only known facility that would be affected
    by the new rule is the City of Chicago animal
    incinerator
    at
    Goose Island
    (4/24/85,
    R.
    19,44).
    The City of Chicago operates a
    Basic incinerator along with two other batch type incinerators.
    The incinerators at Goose Island destroy dead animals from city
    streets,
    animal pounds and animal hospitals
    (4/24/85, R.
    21—
    24).
    The rule would
    allow animal pathological incinerators using
    automatic stokers
    to apply
    a different basis for determining the
    emission limit than Section 212.181.
    The existing concentration
    based regulation requires that new incinerators cannot emit more
    than 0.1 grains
    of particulate matter per dry standard cubic foot
    (gr/dscf), when corrected
    to 12
    CO2.
    It
    is this correction
    to
    12
    CO2 that the petitioner feels
    is unjust for pathological
    incinerators employing automatic stoking.
    The rule establishes
    a
    different method
    of calculating particulate emission and a
    corresponding emission limitation that would apply only
    to
    continuous automatic stoking pathological incinerators.
    The genesis of
    the Basic’s regulatory proposal
    is the
    current operating permit condition imposed on the Basic
    incinerator
    at Goose Island that requires the addition of
    charcoal to the animal charge
    in order
    to ensure compliance with
    Section 212.181.
    The Agency imposed this operating condition
    after
    two compliance stack
    tests were conducted at the Goose
    Island incinerator.
    During the first stack
    test, ?he incinerator
    was operated with
    a charge comprised solely of animal
    carcasses.
    Under these conditions,
    the test results, when
    corrected
    to 12
    C02, exceeded the existing emission limit.
    Believing the excee~anceto be caused by low CO2 emissions,
    a
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    —3—
    second stack test was performed where charcoal was added to the
    animal charge.
    The purpose
    of adding charcoal was to increase
    the CO2 content of the flue gas and thereby reduce the correction
    to 12
    CO2.
    Under
    these conditions,
    the incinerator passed the
    stack
    test and an operating permit was issued by the Agency.
    The
    permit stipulates that charcoal always be added to the animal
    charge
    (4/24/85,
    R.
    60).
    The Basic proposal, which would allow a
    mass emissions
    (pounds of emissions/pounds
    of charge) method of
    calculating compliance rather than the existing concentration
    based method
    (grains/dscf, when corrected to 12
    CO2), would
    obviate the need
    to add charcoal.
    Basic presented testimony regarding the undesirability of
    adding charcoal
    to the animal
    charge:
    1)
    the Basic system is
    designed
    to utilize natural gas jets to
    insure complete
    combustion of the high water content animal waste.
    Charcoal
    is
    expensive
    in terms of material and labor and
    is redundant
    to
    natural
    gas;
    2) the addition of charcoal, which
    is done by hand,
    increases worker exposure to the infectious pathological waste.
    The intended method of operation, without charcoal, minimizes the
    amount of human handling of the waste;
    3)
    it
    is difficult to
    estimate and arrange the amount of charcoal needed as the animal
    charge
    is inherently variable;
    4)
    charcoal occasionally insulates
    the charge and prevents complete
    “burn—out,” necessitating
    workers entering the incinerator and breaking up chunks
    of raw
    animal waste.
    Natural gas jets, which directly impinge on the
    waste, provide more complete destruction of the animal waste and
    ensures sterile rather than putrescible ash
    (4/24/85,
    R. 24—28,
    57—61).
    Basic also pointed out that the addition of charcoal
    logically increases the total amount, of material being burned and
    thereby increases the total amount of particulate emissions when
    compared
    to animal charge alone
    (6/3/85, R. 33).
    Basic asserts that the current concentration based standard
    and method
    of calculating emissions places the Basic type
    incinerator
    at
    a disadvantage when compared with batch type
    incinerators.
    This
    is due
    to the existing
    rules’
    requirement
    of
    correction
    to 12
    CO2.
    The existing rule
    is expressed in terms
    of the concentration of particulate emissions in the stack
    gas.
    CO2
    is a product of combustion that can be measured.
    Correcting
    the particulate emission calculation to 12
    CO~provides a
    reference point to determine whether any dilution of the
    emissions
    is occurring.
    Dilution occurs when excess air, not
    necessary for combustion,
    is inadvertently or intentionally
    admitted into the incinerator.
    Such dilution affects the
    concentration of particulate emissions in the stack gas.
    Consequently,
    the current rule establishes
    a grain concentration
    with a corresponding standard correction factor
    of
    12
    CO2.
    Basic asserts that during
    a compliance stack test,
    batch
    type incinerators are more able
    to advantageously ~cluster” CO2
    emissions than the Basic incinerator which emits
    CO2
    in a more
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    —4—
    continuous manner.
    Continuously stoked incinerators cannot
    minimize
    the carbon dioxide correction factors
    by performing the
    test over the period of
    time with highest CO2 emissions like a
    batch
    type incinerator
    can.
    This can result
    in misrepresenting
    the actual emissions from batch type incinerators and,
    consequently, unfairly creating a bias against a Basic type
    incinerator
    in a stack
    test.
    In place of the concentration based emission limit, Basic
    proposes a mass loading emission rate,
    i.e.,
    0.1 pounds
    of
    particulate per 100 pounds of charge
    (0.1 lb/l00 lb charge).
    While
    it is the stated desire of the petitioner that the new
    emission limit be exactly as stringent as the existing emission
    limit,
    it
    is the demonstration of this equivalency that becomes
    the central
    issue
    in this proceeding.
    As this proposal
    is state-
    wide
    in its application,
    issues relating
    to the demonstration
    of
    attainment of the National Ambient Air Quality Standard
    (NAAQS)
    for total
    suspended particulates
    (TSP)
    arise.
    There are still
    areas
    in Illinois
    for which the state cannot demonstrate
    attainment with the NAAQS.
    The Basic incinerator at Goose Island
    is located
    in a primary non—attainment areas for TSP (6/3/85,
    R.
    59, 4/24/85,
    R.
    80).
    Such attainment was
    to have been
    demonstrated
    by the end of 1982.
    Illinois presently has an
    extension.
    Any amendment
    to existing regulations that would
    allow an increase of emissions of particulate matter may not be
    approvable by the U.S. Environmental Protection Agency as part of
    the State Implementation Plan
    (SIP)
    and may also make
    it more
    difficult to demonstrate that the NAAQS can be attained.
    The record
    in this matter developed through
    a pattern of
    testimony, response and modification, with the Agency, petitioner
    and Board interacting at hearing and through written comments.
    It
    is necessary to review
    the evidence presented in some detail
    as the central issue
    in the proceeding
    is technical
    in nature.
    The first several exhibits
    (Exhibits
    1 and 2) described the
    actual design of the Basic incinerator located at the Goose
    Island facility.
    Detail was
    given
    to the difference between this
    design and a design which would typify the existing batch
    type
    incinerators with stationary fixed hearths that are currently
    being used about the state.
    One difference between the two types
    of incinerators
    is the nature of the feed operation.
    Batch
    systems are operated by placing the charge, which
    in this case is
    animal carcasses, onto the hearth and incinerating for
    a fixed
    period of time.
    At the conclusion of
    this period,
    a second
    charge
    is pushed onto the hearth and any remains from the first
    charge are pushed out onto a grate where the ash can fall out and
    be removed.
    By comparison,
    the Basic design incorporates
    automatic stoking which
    is
    a continuous feed operation.
    This
    method of stoking, together with some of the other design
    features result
    in
    a more continuous
    or uniform progression of
    the charge through the incinerator.
    While it
    is the intent of
    74.319

    —5—
    present
    incinerator regulations that the testing procedures for
    demonstration of compliance be unbiased so that the same
    performance standards are met regardless of the type of
    incinerator, this difference in the feed operation may influence
    the results of emission tests.
    To explain this effect,
    it must be understood that the
    combustion
    rate,
    or manner in which the charge
    is burned,
    is not
    constant.
    For the purposes here,
    this implies that during the
    first period, that
    is the period immediately following placement
    of the carcass on the hearth, very little CO2
    is being
    released.
    Most of the heat supplied
    is being used to reduce the
    high moisture content of the animal.
    Once sufficient evaporation
    has taken place,
    the heat is used
    to ignite the combustible
    animal tissue.
    This period of rapid combustion can be noted by
    an increase
    in the amount
    of CO~released.
    A final period may be
    considered
    in which the combustion rate tapers off as
    the amount
    of material left for combustion becomes limited.
    It should be
    noted that any
    sample of the CO2 concentration obtained at the
    discharge stack and taken over a finite time period will reflect
    the stage of combustion that was occurring
    in the incinerator
    at
    that time.
    It
    is the contention of the petitioner that during
    stack
    tests for compliance,
    operators of batch type incinerators
    typically begin their
    stack test so that the period of the test
    coincides with the period of highest CO2 release from the
    charge.
    The petitioners then argue that this inherent “edge”
    cannot be capitalized on by an automatic stoking incinerator.
    The reason
    being that automatic stokers, as opposed
    to batch
    systems,
    are continuously fed and that all modes of combustion
    are running simdltaneously and therefore one would expect to see
    less time variability
    in the CO2 concentration at the discharge
    stack.
    This contention
    is stated in testimony given by Merle
    Jackson at the first hearing and
    is supported
    in Exhibits 4,
    5
    and 7.
    Exhibit
    4
    is
    a stack test report dated January 4,
    1984,
    in which the Goose Island automatic stoking incinerator was
    tested for purposes of permit
    requisition.
    The results of the
    individual
    stack tests show that the average amount of charge was
    1,820 Ibs;
    the average CO2 content
    in the stack
    (after
    subtraction of the CO2
    in the auxiliary fuel)
    was 1.3;
    the
    average concentration at 12
    CO2 was 0.464 gr/dscf and the
    emission rate was 1.466 lb/hr.
    The uncorrected concentration in
    the stack gas was 0.012 gr/dscf.
    Since the measured CO2 content
    was between 1.0
    and 1.5,
    the 12
    CO2 concentration correction
    factor was between
    8 and 12,
    and the averaged concentration
    corrected
    to 12
    CO2 was 0.464 gr/dscf, well above the limit of
    0.1 gr/dscf.
    A second stack test of the incinerator was conducted for
    purposes
    of demonstrating compliance with the existing regulation
    on April
    12,
    1984.
    The major difference
    in the operation of
    the
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    —6—
    incinerator during the latter
    test,
    as compared to the January
    4
    test, was the addition of charcoal to the charge.
    Approximately
    40
    lbs.
    of charcoal were added to each load of animal carcass
    entering the incinerator.
    The addition of charcoal produced CO2
    levels
    in the range of 5.0
    to 6.0
    and,
    therefore,
    12
    CO2
    concentration corrections of 2.0
    to 2.4.
    These test resulEs then
    yielded an averaged emission rate of 1.517 lb/hr and a
    concentration corrected
    to 12
    CO2 of 0.097 gr/dscf when the
    charging rate was 1,851
    lb/hr.
    Comparing these two incinerator
    performance tests on a mass loading basis,
    the first test
    resulted
    in an emission rate of 0.0809
    lbs of particulate per 100
    lbs of charge and the second test resulted in
    a value
    of 0.0828
    lbs of particulate per 100 lbs
    of charge.
    These values are
    nearly equivalent,
    although the actual emissions were slightly
    greater when charcoal was mixed with the charge.
    Since the
    concentration was below the existing emission limit,
    a permit was
    issued to the facility.
    However,
    an operating condition was
    placed on the permit requiring charcoal
    to be burned with the
    animal carcasses.
    Via
    a series
    of testimony presented by John Basic, president
    of Basic Engineering; Merle Jackson, environmental consultant to
    Basic Engineering; and Robert Cyboran, project manager for the
    City of Chicago Goose Island facility; evidence was presented to
    support the petitioner’s objection
    to adding charcoal
    to the
    charge.
    The major points were:
    1) that better sterility of the
    ash could be achieved with natural gas burning as opposed to
    charcoal;
    2)
    burning with natural gas would
    be 50—60
    less
    expensive than using charcoal; and 3)
    it
    is more difficult to
    assure complete destruction when the incinerator
    is operated with
    a charcoal charge.
    Also,
    4)
    the method by which charcoal
    is
    manually added
    to the charge by workers creates an additional
    opportunity for exposure
    to disease producing pathogens and
    is
    therefore an unnecessary health risk.
    The Agency did not present any evidence supporting the
    advantage of using charcoal
    in the charge other than to note than
    comparable incineration would
    be achieved with
    a greater
    percentage
    of CO2
    in the stack
    gas.
    The evidence presented in Exhibits
    7 through 13 were
    concerned with the demonstration of equivalency between the
    proposed 0.1 lbs of particulate per 100 lbs of charge rule change
    and the existing regulation.
    While the question of equivalency
    may
    at first appear quite straightforward,
    there are several ways
    of approaching the problem where each,
    though correct, result in
    different values.
    The argument taken by the Agency was that
    if one makes the
    comparison
    on a theoretical basis using stoichiometric
    combustion,
    the existing regulation is more stringent than the
    proposed regulation.
    Exhibit
    9 and the written testimony of
    74-321

    —7—
    Berkley Moore demonstrate that
    if the chemical analysis for
    pathological waste as presented in AP—40 are used,
    the requested
    rule would constitute a relaxation of between 11.5
    and 750.0
    of
    the existing regulation.
    The reason for the wide range of values
    is that the calculated emissions,
    in terms of pounds of
    particulate per pound of charge, depend upon the water content in
    the charge.
    The water content
    is important since any variability
    in the chemical composition of the fuel results
    in
    a similar
    variability
    in the mass emission based regulation.
    Using the
    average water content of animal pathological waste as given
    in
    AP—40 results
    in a 77
    relaxation of the standard.
    It should be
    noted that although the values cited
    in AP—40 are probably the
    best information available and that the manual
    is considered
    a
    standard reference for calculations of this nature, the numbers
    must be viewed
    in light of the fact that a very limited amount of
    information has been gathered on the chemical composition of
    animal pathological wastes.
    The petitioner presented
    a more empirical comparison of the
    two regulations.
    The focus of
    this comparison was Exhibit 12
    where the emissions from
    a number of pathological incinerators
    were plotted by both
    a concentration at 12
    CO2 basis and by
    a
    measured pound of emission per 100 pounds of charge basis.
    (Exhibit
    8, which was submitted at the first hearing, contains
    most
    of the same data points as Exhibit 12 which was submitted at
    the second hearing.
    The major distinction between the two plots
    is that Exhibit
    12 provides
    a reference for each test or data
    point.)
    The data selected,
    in general, support the contention
    that
    a regulation of 0.1 lb/lOU lb charge would be equivalent.
    That is, one would expect to see an equal degree
    of control
    required by this regulation as would be expected under the
    existing regulation.
    Exhibit 12 includes the test results of the
    stack emission test as
    the Goose Island facility.
    Exhibit 13
    is an extension
    of Exhibit 12 where the measured
    concentration corrected
    to 12
    CO2
    is converted to a theoretical
    mass emission rate using
    the average chemical composition of
    pathological waste as given in AP—40.
    The theoretical
    line then
    represents the stoichiometric equivalence between the two
    regulations and is
    in agreement with the Agency’s calculations.
    The petitioner goes on
    to argue that the data presented in
    Exhibit
    13 does not support the theoretical equivalence but
    rather that
    a “line of sight” drawn through the measured data
    points suggests a slope of about 1/2 the theoretical value.
    The
    petitioner believes that the reason for this discrepancy
    is,
    again,
    that the CO2 measurements obtained during stack tests on
    batch incinerators reflect values which are greater than the true
    averaged amount of CO2 emitted during the complete burning cycle.
    To emphasize this point, Exhibit
    7 was entered.
    Exhibit
    7
    is
    a summary
    of CO2 measurements taken during independent stack
    tests on batch type incinerators.
    These data indicate that when
    74-322

    —8—
    a carbon balance
    is performed,
    that
    is when the quantity of CO2
    actually measured is divided by the amount of CO2
    in the stack
    gas from stoicheometric combustion,
    the resulting carbon balances
    are typically greater than 200.
    Since a value of 100
    would be
    expected,
    the petitioner suggests that batch incinerators are
    capable of producing CO2 values that are artificially high and
    which help meet compliance by reducing the 12
    CO2 correction.
    Via the testimony
    of Dr. John Reed,
    the Agency refuted some
    of the arguments and conclusions presented by the petitioner.
    First,
    the Agency pointed out that only four of the incinerator
    stack test results reported by the petitioner in Exhibit
    7 are
    considered acceptable by the Agency.
    The other tests are not
    considered representative of the performance of existing
    permitted incinerators
    in Illinois.
    Also,
    the Agency pointed out
    that the petitioner’s explanation for large CO2 concentration
    measurements in batch
    type incinerators and low CO2 concentration
    measurements in automatic stoking
    incinerators is only one of
    several plausible explanations.
    They noted several other
    explanations for
    the observed phenomena.
    Certainly there
    is
    difficulty in drawing positive conclusions for
    the cause of
    differing CO2 concentration levels
    in these incinerators based
    upon the amount of data presently available.
    The detailed discussion of CO2 levels
    is necessary because
    it becomes
    a key element
    in the technical position taken
    by the
    Agency and the petitioner.
    The petitioner argues that the
    inherent edge that batch
    type incinerators have been used
    to
    artificially increase the measured CO2 content and achieve
    compliance should be recognized when aetermining equivalency with
    the proposed regulation.
    Alternatively, the Agency presents the
    position that a more straightforward theoretically based
    conversion will result
    in
    a more stringent limitation under the
    existing rule rather than the proposed 0.1 lb/lOU lb charge
    limitation.
    During the course of the April
    24,
    1985, hearing,
    the
    petitioner amended
    the proposal to include this sentence:
    “The
    particulate
    emissions
    produced
    when
    burning
    animal
    pathological
    waste
    using
    gaseous
    auxiliary
    fuel
    shall
    not
    exceed
    the
    pounds
    per
    hour
    emission
    rate
    equivalent
    to
    the
    concentration
    rate
    set
    forth
    in
    Section
    212.181
    (d)
    when
    applied
    to
    burning
    mixed
    charge
    animal
    pathological
    waste
    for
    demonstration
    of
    compliance.”
    (Basic Amended
    Proposal).
    This addition seemed
    to address some
    of the Agency’s concerns
    regarding
    a potential loosening
    of existing particulate emission
    limitations.
    The question then arises as to how can the amended
    74-323

    —9—
    language be effectively implemented.
    To this end,
    the Agency
    presented testimony by James Cobb regarding how the proposed
    regulation would be implemented,
    if adopted by the Board.
    Two
    series of stack tests would be performed, and compared
    to
    demonstrate equivalency with Section 212.181.
    The purpose of
    comparing the test results
    is to show that actual emissions of
    particulate matter are less under the proposed
    regulation when
    only animal pathological waste
    is burned than emissions of
    particulate matter which are allowed under the existing
    regulation when burning
    a mixture of
    the same amount of animal
    pathological waste plus up to 25
    of additional material with a
    higher carbon content.
    The first series of tests would be performed with the mixed
    charge and must demonstrate that the incinerator can meet the
    existing particulate emission limitation of 0.1 gr/dscf.
    The
    results
    of this series
    of tests are converted
    to a particulate
    emissions limit expressed
    in lb/hr.
    The second series of tests
    would be performed using the same amount of animal pathological
    waste as during the first series of tests but without the
    addition
    of charcoal.
    The objective of this series
    of tests
    would be to demonstrate that operation under “normal” conditions
    would not produce particulate emissions greater than the proposed
    allowable limits of 0.1 lb/lOO
    lb charge consisting only of
    animal pathological waste.
    If the results of this series
    of
    tests are less than the lb/hr allowable limit from the first
    series,
    then the emissions will not be greater than allowed under
    existing Section 212.181(d).
    Petitioner would
    be satisfied with
    this “two test” method
    of determining compliance
    (6/3/85,
    R.
    107—
    109
    ,
    P.C. No.
    6).
    The remaining exhibits, Exhibits 14 and 15, demonstrate that
    the Goose Island facility is located
    in a primary non—attainment
    area.
    The Agency,
    in
    its
    final comments, describes its position
    regarding the proposed rule change as being one of “caution”
    (P.C. No.
    5).
    The Agency’s primary concern focuses on whether
    the proposed rule would
    be approvable by the USEPA as
    a SIP
    revision.
    The existing incinerator
    rule, Section 212.181, has
    been approved by USEPA
    .
    The proposed rule would apply
    statewide,
    in both attainment and non—attainment areas for TSP.
    Specifically,
    the only existing Basic type incinerator
    is located
    in a primary non—attainment area.
    The Agency has legitimate
    concerns
    in this regard because
    it
    is their duty under
    the Act to
    submit regulatory amendments
    to USEPA as SIP revisions.
    Two tests will have to be passed by any regulation adopted
    by the Board for non—attainment areas.
    First,
    it will have
    to be
    shown that the regulation will not jeopardize any attainment
    demonstration approved by the USEPA as part of
    the SIP and
    second,
    it will have to be shown that the emissions allowed by
    74-324

    —10—
    the regulation constitute “reasonably available control
    technology”
    (RACT)
    (P.C.
    No.
    5, pp.
    7—10).
    The Agency believes that there are several ways that USEPA
    could view the proposed rule for purposes of determining
    the air
    quality impacts
    in a non—attainment area in its review as a SIP
    amendment.
    Since, from
    a theoretical point
    of view,
    the
    regulation could allow an increase in emissions over current
    operation,
    the USEPA may disapprove
    the regulation because the
    state does not have an approved attainment demonstration for
    particulate matter
    in any non—attainment area for this
    pollutant.
    In the absence
    of such demonstration, USEPA cannot
    determine what,
    if any, impact the proposal will have on the
    state’s ability to achieve the goals of the attainment
    demonstration.
    This rationale has been given for disapproval of
    variances from particulate standards
    in non—attainment areas
    (50
    FR 26732).
    However,
    the size of the one existing facility and the
    magnitude of the potential increase
    in emissions under
    the
    proposed regulation may affect USEPA’s response.
    If the existing
    Basic incinerator were to operate at the maximum rate,
    that is,
    24 hours per day,
    365 days per year, then the total emissions
    under the proposed regulation would be 8.76 tons per year.
    When
    compared
    to the operation of
    a standard incinerator burning the
    same material under
    the existing regulation, at the theoretical
    rate of 0.056 lb/lOO lb charge,
    the anticipated emissions would
    be 4.9 tons per year.
    The difference of 3.8 tons may be
    considered insignificant by USEPA.
    In its letter
    of June 21,
    1985,
    to the DENR, John Basic used the figure of 2080 hours
    of
    operation annually.
    When that figure
    is used instead
    of the
    maximum of 8760 hours
    of operation per year, the maximum
    allowable emissions are 2.08 tons per year, which
    is
    an increase
    of 0.9 tons per year over what would be allowed under the
    existing regulation
    (P.C.
    No.
    6).
    Regarding the RACT determination, the Agency believes that
    many technical issues have been addressed but that additional
    evidence regarding the benefits of the continuous automatic
    stoking technology be submitted,
    preferably by the City of
    Chicago.
    The Agency believes that the economic information
    is
    very weak
    (P.C. No.
    5, pp.
    10—11).
    Basic responds that
    it
    is
    inappropriate for
    the Agency to question the DENR’s determination
    regarding the economic aspects
    of the regulation
    (P.C.
    No.
    6).
    The technical record
    in this proceeding
    is extremely well
    developed, which
    is appropriate because the Board believes that
    the ultimate issue
    is technical
    in nature.
    Basic and the Agency
    have approached the issue from two different methodologies;
    the
    Agency from a
    theoretical basis and Basic from a more empirical
    basis.
    Both approaches are valid
    in coming to
    a decision in this
    matter.
    In
    a like manner,
    Basic proposes
    a different method of
    74-325

    —11—
    calculating emissions than the existing concentration based
    method.
    Both the mass emission approach and the concentration
    based
    approach
    are
    valid;
    each
    has
    merits
    depending
    on
    what
    type
    of process
    it is applied to.
    Basic has made a good case that the
    mass emissions approach
    is more appropriate for continuous
    stoking pathological waste incinerators systems than the
    concentration based approach, while not increasing actual
    emissions.
    The Board recognizes that batch incinerators can “cluster”
    CO2 emissions during a stack test through sequence charging,
    based on evidence presented by Basic.
    This proposition
    is
    supported by the carbon balances that were calculated from
    previous stack test reports which show values higher than 100.
    The concentration based approach could inequitably treat an
    incinerator with a continuous feed system,
    such as
    a Basic
    incinerator.
    Clearly, an argument that the existing regulation allows
    “fudging” of CO2 levels with one type of incinerator but not
    another would
    be inadequate to support
    a rule change.
    However,
    Basic has demonstrated by comparison of concentration based
    emissions
    to mass emissions data obtained during previous stack
    tests that actual emissions will be equal
    to or lower than
    currently permitted emission levels.
    The Agency critizes some of
    the empirical data upon which Basic’s arguments are based as
    being old or
    “not approved” by the Agency.
    It would appear to
    the Board that it
    is better
    in this situation to try to review as
    much of the admittedly limited data
    as possible rather than
    narrow the analysis.
    The adopted rule incorporates numerous safeguards
    to ensure
    that emissions will be no greater than under existing Section
    212.181.
    Section 212.185(d)
    requires that emissions must be
    equivalent to those permitted under Section 212.181(d).
    The
    proposed method of Agency permitting via two stack tests and
    a
    comparison of emissions seems workable and will effectively
    implement the intent of Section 212.185(d).
    Regarding the approvability issue,
    the Board feels that this
    is fundamentally addressed by the demonstration of equivalency
    between the existing rule and the proposed rule.
    If USEPA
    accepts the demonstration that operating under
    a mass emissions
    regulation will result in emissions less than or
    equal to the SIP
    approved concentration—based regulation,
    then the proposed rule
    should be approvable.
    Additionally,
    if the rule is equivalent to
    a rule that is considered RACT,
    then
    it too should be RACT.
    Further evidence regarding the advantages of the Basic
    incinerator system would not shed more light on the real issue of
    whether there
    is
    a tightening or a loosening of particulate
    emission levels.
    The fact that Basic
    is currently in negotiation
    with the City of Chicago to replace the existing batch
    units at
    74.326

    —12—
    Goose Island seems
    to demonstrate
    the desirability of
    the system
    in the market place.
    The standard that this Board must follow in promulgating
    rules
    is technical feasibility and economic reasonableness.
    Clearly operating without charcoal, which the proposed rule will
    facilitate,
    is technically feasible as the system was designed to
    utilize natural gas.
    The record indicates that natural gas
    is
    more desirable from an economic and health standpoint.
    The
    proposed rule will also be economically reasonable as a result of
    decreased labor and materials required for operation.
    The Board proposed the rule for first notice and, speci-
    fically, requested comments from USEPA on the issue of SIP
    approvability.
    No substantive comments were received during the
    first notice period.
    The Board believes that the record
    supporting this rule is sufficient and that it
    is desirable to
    adopt a rule that will accommodate
    this new technology as applied
    to pathological incinerators.
    The Board believes that the rule
    provides adequate safeguards of equivalency to the existing
    applicable
    rules.
    ORDER
    The Board hereby adopts Section 212.185 as
    a final
    rule.
    The Clerk of the Pollution Control Board
    is directed
    to submit
    the following adopted
    rule to the Secretary of State for
    publication in the Illinois Register:
    Section 212.185’
    Continuous Automatic Stoking Animal
    Pathological Waste Incinerators
    a)
    For purposes
    of this Section,
    the following definitions
    apply:
    “Animal Pathological Waste” means waste composed
    of whole or parts of animal carcasses and also
    noncarcass materials such as plastic,
    paper wrapping and
    animal collars.
    Noncarcass materials shall not exceed
    ten percent by weight of the total weight
    of the carcass
    and noncarcass materials combined.
    “Animal” means any
    or~anismother than a human being of
    the kingdom,
    Animal, distinguished from plants by certain typical
    characteristics such as the power of locomotion,
    fixed
    structure and limited growth,
    and non—photosynthetic
    metabolism.
    “Continuous automatic stoking” mans the
    automatic moving of animal pathological waste during
    burning, by moving the hearth
    in a pulse cycle manner,
    which process
    is designed
    to provide
    a continuous
    burning rate
    in which the design charging rate per hour
    equals the burning
    rate every hour without limitation,
    and results
    in emission rates which are similar
    over any
    hour
    of the burning process.
    74-327

    —13—
    b)
    Section
    212.181 shall not appl~vto continuous automatic
    stokin~pathological waste incinerators
    if all of the
    following conditions are met:
    1)
    The incinerator shall burn animal pathological
    waste exclusively, except as otherwise prescribed
    by the Agency during specified test operation.
    2)
    The incinerator
    shall burn no more than 907
    kilograms
    (2000
    pounds)
    of waste per hour.
    3)
    The incinerator shall be multi—stage controlled air
    combustion incinerator
    having cyclical pulsed
    stoking hearth.
    C)
    No person shall cause or allow the emission of
    particulate matter
    into the atmosphere from
    any
    incinerator,
    as defined
    in this section,
    to exceed
    1
    gram of emission per
    1 kilogram of
    animal pathological
    waste charge
    (0.1 lb/lOO lb
    ).
    d)
    The particulate matter emissions produced when burning
    animal pathological waste using gaseous auxiliary fuel,
    such as natural gas,
    shall not exceed the pound per hour
    emission rate eguivalent
    to the maximum concentration
    rate set forth
    in Section 212.181(d), when applied to
    burning
    a maximum of 2000 lb of mixed charge animal
    pathological waste plus solid waste
    for demonstration of
    compliance.
    “Mixed charge”
    shall contain no more than
    25
    by weight
    of solid waste other than animal
    pathological waste.
    (Source:
    Added at
    Ill.
    Reg.
    _______,
    effective
    ___________
    IT
    IS SO ORDERED.
    I, Dorothy M. Gunn, Clerk of
    the Illinois Pollution Control
    Board, hereby certify that the ~ove
    Opinion and Order was
    adopted,on the /f~day of
    _________________,
    1986, by a vote
    of
    ______________
    Dorothy M.,,t~unn,Cl~’rk
    Illinois Pollution Control Board
    74-328

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