ILLINOIS POLLUTION CONTROL BOARD
    March 19, 1987
    WELLS MANUFACTURING COMPANY,
    )
    Petitioner,
    v.
    )
    PCB 86—48
    )
    ILLINOIS ENVIRONMENTAL
    )
    PROTECTION AGENCY,
    )
    Respondent.
    MR.
    JOSEPH S.
    WRIGHT,
    JR.,
    OF MARTIN,
    CRAIG,
    CHESTER &
    SONNENSCHEIN, APPEARED ON BEHALF OF COMPLAINANT.
    MR.
    GLEN C.
    SECHAN,
    ASSISTANT STATE’S ATTORNEY,
    MR. CAREY
    COSENTINO, ASSISTANT ATTORNEY GENERAL, MS.
    SUSAN SCHROEDER,
    ILLINOIS ENVIRONMENTAL PROTECTION AGENCY ATTORNEY, AND MR.
    JOSEPH
    R.
    PODLEWSKI, JR., ILLINOIS ENVIRONMENTAL PROTECTION AGENCY
    ATTORNEY, APPEARED ON BEHALF OF RESPONDENT.
    OPINION OF BOARD MEMBERS
    3.
    ANDERSON,
    3. MARLIN AND
    3.
    T. MEYER
    This Opinion provides our reasons for concurring with the
    Board’s Order of March
    5,
    1987.
    In that Order, by
    a vote of 6—0,
    the Board affirmed
    the February 28,
    1987 denial by the Illinois
    Environmental Protection Agency (Agency) of the request
    for
    permit renewal. filed
    by Wells Manufacturing Company (Wells)
    on
    December
    5,
    1985.
    RECORD
    Wells initiated this appeal by the filing of
    a petition for
    review on April
    1,
    1986.
    Hearings were held
    in this matter at
    the Morton Grove Village Hall,
    Morton Grove,
    Illinois,
    on July
    31,
    1986,
    and September
    11,
    1986.
    The Hearing Officer estimates
    that approximately 150—200 persons were
    in attendance at the
    first hearing and approximately 35—50 persons were
    in attendance
    at the second hearing.
    In addition to public comment received
    from approximately 15 citizen witnesses, testimony was received
    from four Agency employees called as witnesses by Wells and
    four
    citizen witnesses called by the Agency.
    Petitioner’s Brief (hereinafter
    “Wells’
    Brief”) was filed on
    November
    12,
    1986.
    Respondent’s Brief (hereinafter “Agency
    Brief’t) was filed on December
    17,
    1986.
    Wells
    filed
    a reply
    brief on January
    16,
    1987.
    In addition
    to the original petition for review, hearing
    transcripts
    (hereinafter
    “R..”)
    and briefs,
    the record
    in this
    76-324

    —2—
    matter
    includes six exhibits appended
    to
    the Permit Appeal
    (hereinafter “Appeal Ex.”),
    and 349 exhibits1 constituting the
    Agency Record2
    (hereinafter
    “Joint Ex.”).
    The majority of the
    Joint Exhibits, approximately 250
    in number, •consist of complaint
    forms
    filed with the Agency concerning
    the facility
    in
    question.
    Approximately another dozen of these exhibits consist
    of letters and petitions filed with the Agency by citizens.
    All
    such materials were on file with the Agency,
    and hence available
    to
    the Agency, prior
    to the Agency’s action
    in the instant
    matter.
    Several exhibits were also entered at hearing and were
    identified
    as Petitioner’s and Respondent’s exhibits.
    We note that on September 20,
    1986,
    S.T.O.P.
    (“Suburbs Turn
    Off Pollution”)
    submitted
    to the Board
    a letter
    and approximately
    81 pages of copies of newspaper articles.
    Neither of these
    items,
    in
    the form submitted
    to the Board, constitute materials
    before
    the Agency at the time of the Agency denial action,
    other
    than as some portion of these materials might be duplicated
    within the Agency’s record.
    Since Board review on permit appeals
    is confined
    to the record before
    the Agency,
    and since
    there
    is
    no provision for admission of third party evidence
    in permit
    appeals before the Board,
    these
    items should not be admitted into
    the record.
    BACKGROUND
    Wells conducts an
    iron castings operation at its facility
    located at 7800 North Austin Avenue,
    Skokie,
    Illinois.
    The
    facility
    is located
    in
    an area of Skokie
    zoned for heavy
    industrial
    use.
    However,
    the facility is also located near both
    schools and residential
    areas,
    including parts of adjacent Morton
    Grove.
    Wells has been
    in continuous operation at its Skokie
    facility since 1947.
    The facility therefore predates much of the
    adjacent residential
    area,
    as well
    as construction of at least
    the immediately adjacent school, Niles West High School.
    One of the operations conducted
    at Petitioner’s facility
    is
    a shell molding operation,
    which includes emission sources from
    shell molding, shell pou~ring,and baghouse equipment (hereinafter
    collectively “shell molding operation”).
    Shell molding
    is
    a
    process
    in which
    fine sand mixed with a resin
    is packed around a
    pattern that is
    to be duplicated
    in cast metal.
    Upon heating,
    1 The numbers of the exhibits
    in the Joint Exhibits actually
    extend
    to and
    include number
    353.
    No exhibits were submitted
    under
    the numbers 296,
    297,
    331, and 337.
    2 These exhibits were moved
    for admission jointly by Wells and
    the Agency
    (R.
    at
    185).
    76.325

    —3—
    the
    resin melts and bonds
    the grains of sand together.
    The sand
    thus retains the desired shape
    and can be used as a mold for
    creation of castings (Joint
    Ex.
    334, p.
    2).
    Wells admits that
    the shell molding process produces a “distinctive
    odor...characteristic
    of the resin”
    used
    in
    the process
    (Id.,
    pgs.
    2—3).
    The resin used
    is phenol formaldehyde
    (Id., p.
    3)
    Prior
    litigation
    Discussion of previous litigation involving
    the Board,
    the
    Agency, Wells and its neighbors
    is necessary to
    an appreciation
    of the many troublesome aspects of the instant permit appeal.
    Odors from Wells’
    shell molding operation were the subject
    of enforcement cases brought against Wells
    in 1973 by the Agency
    and Citizens
    for
    a Better Environmental alleging violations of
    Section 9(a)
    of the Act.
    During
    the pendancy of
    these cases the
    Agency denied Wells
    an operating permit
    for
    a shell molding
    operation which pre—existed
    that at issue here
    (which received
    initial construction and operating permits
    in 1980 and 1981,
    respectively.)
    These cases were consolidated
    by the Board
    and disposed of
    in
    a single decision, IEPA
    v.. Wells Manufacturing, PCB 73—403,
    73—418,
    74—257
    (consolidated),
    20 PCB 135, February 26,
    1976.
    After the lengthy discussion of
    the evidence presented
    in the
    enforcement cases,
    the Board
    found that in 1972 through 1974
    Wells had violated Sections 9(a)
    of the Act by emitting odors
    from its foundry.
    The Board disposed
    of the permit appeal
    in
    a
    single sentence,
    stating that “Considering the evidence presented
    at the hearings and
    the foregoing discussion,
    the Agency properly
    refused Wells an operating permit”.
    In discussing
    the evidence presented
    at hearing,
    the Board
    stated
    that:
    “Taken
    as
    a whole,
    the citizen
    testimony indicates
    that
    there
    is,
    at
    times,
    an
    odor
    characterized
    as
    ‘phenolic’
    emanating
    from
    the Wells
    facility.
    The
    testimony
    further
    indicates
    that
    the
    odor
    has
    an
    effect
    ranging
    from
    unpleasantness
    in most
    people
    to physically affecting
    the respiratory systems of
    people who
    are afflicted with respiratory problems
    or
    who
    are
    engaging
    in
    heavy
    exercise
    (emphasis
    added;
    20 PCB at 140”.
    In considering
    the factors contained
    in
    Section 33(c)
    of the Act,
    the Board found that social
    and economic value of the Wells
    facility was unrefuted.
    As
    to the suitability of its location,
    the Board
    noted that while
    in 1947 the area consisted of
    swampland, vacant land, farm land and
    land used
    by industry,
    beginning
    in
    1950 the area became more residential
    in area,
    and
    76.326

    —4—
    Niles West High School was built on land purchased from Wells.
    The Board finally found that three methods of odor abatement were
    technically feasible.
    Economic reasonableness was addressed by
    the Board only in passing,
    as the Board
    found that Wells had
    “effectively waived”
    its right for Board consideration of this
    issue.
    On appeal,
    the Boards findings were reversed by the
    appellate court for the First District.
    Wells
    Mfg. Co.
    v.
    IPCB,
    48
    Ill. App.
    3d 337
    (1977).
    The First District’s reversal
    of the
    Board’s
    findings was affirmed by the Illinois Supreme Court.
    Wells
    Mfg. Co.
    v.
    IPCB, 73
    Ill.
    2d 226
    (1978).
    In their
    decisions, each of these courts extensively discussed the
    enforcement cases, but devoted no more than
    a line or two to
    discussion of the operating permit appeal,
    which the Agency was
    ordered
    to issue.
    For purposes of the present discussion, the noteworthy
    portion of the Supreme Court’s opinion concern the Section
    33(c(iii) “location suitability” and Section 33(c)(iv)
    “technical
    practicability/economic reasonableness of abatement measures”
    criteria.
    As
    to location, the Court noted
    that:
    “The
    Board
    further
    found
    that Wells has
    increased
    its
    size
    and
    capacity
    and
    production
    facilities
    subsequent
    to
    the construction
    of
    Niles West
    High
    School
    and
    some
    of
    the
    houses
    in
    the
    residential
    area.
    An industry cannot,
    of course, substantially
    increase
    its
    odorous
    emissions
    and
    simultaneously
    rely on
    its
    priority of
    location
    in the
    area as
    a
    mitigating
    factor.
    This
    sort
    of
    changed
    circumstance
    would,
    as
    the
    Board
    points
    out,
    undermine
    the
    industry’s
    priority—of—location
    argument.
    The
    sketchy
    references
    in
    the
    record
    regarding
    those
    increases
    are, however,
    simply not
    sufficient
    to
    meet
    the
    Agency’s
    burden
    of
    establishing that Wells has substantially increased
    its
    emission,
    in
    either
    volume
    or
    offensiveness,
    subsequent
    to
    the development of the high school
    or
    residential areas.”
    73
    Ill.
    2d at 237.
    In discussing
    the technical practicability of abatement
    measures,
    the Court
    found that the burden was on the Agency “to
    come forward with evidence that emission reduction
    is
    practicable.”
    The Court noted that the evidence
    in the record
    concerning
    the
    three abatement methods consisted
    of testimony by
    three salesmen, each
    of whom advocated his particular
    system
    while raising doubt
    about
    the efficiency of his competitor’s
    systems.
    The Court
    therefore stated that:
    “Thus,
    as
    to
    the
    implementation of any particular
    technology,
    one
    expert
    assured
    success
    while
    two
    76-327

    —5—
    raised
    serious
    questions
    as
    to
    its
    practicability.
    We
    agree with
    the appellate court
    that
    this
    conflicting
    expert
    testimony
    does
    not
    support
    the Board’s
    findings that
    any of the
    three
    methods would
    abate
    the foundry odors....
    Our
    review of
    the
    record
    persuades
    us
    the Board’s
    action
    was contrary
    to
    the manifest weight
    of
    the
    evidence and was properly reversed by the appellate
    court.
    We
    also
    believe
    that
    court
    correctly
    ordered
    an
    operating
    permit
    be
    granted
    to
    Wells.
    Obviously,
    our
    opinion
    should
    not
    be
    read
    as
    a
    condonation
    of
    Wells’
    emissions.
    Rather,
    we
    believe
    the
    Agency
    failed
    to
    establish
    the
    unreasonableness of those odors
    as required
    in the
    Environmental Protection Act.
    73 Ill.
    2d at 238”.
    Odors and Response
    Activities in 1984 and 1985
    Wells was granted
    a construction permit for the shell
    molding
    operation by the Agency on January 11,
    1980.
    On May 4,
    1981,
    the Agency granted
    an initial operating permit expiring
    April
    9,
    1986.
    In
    the
    spring
    of
    1984,
    residents living
    in
    the vicinity of
    Wells began
    to register complaints with the Village of Morton
    Grove
    and with the Agency concerning odors from Wells.
    This
    resulted
    in drive—by inspections of the facility on June
    1,
    18
    and
    20 by Jeanne Damlos, the Agency inspector who has been
    assigned
    to Wells since 1981.
    On each occasion Ms. Damlos
    noticed strong odors
    for about half
    a mile downwind
    of the
    facility.
    Joint Ex. 302.
    A meeting was held on August 13,
    1984
    between representatives of the Agency,
    Wells, and the Village.
    At the meeting, Wells explained that since June
    it had done
    a
    complete maintenance check of its baghouses and had
    installed
    additional collection hooding.
    A new procedure for handling
    complaints was instituted, which required the keeping
    of
    a log
    showing date
    and time of complaints, wind direction and intensity
    of odor.
    It was hoped that the log could
    be correlated with
    activities at the plant
    to determine the source of the problem.
    In concluding
    her report of this meeting, Ms. Damlos stated that
    “No further action
    is needed at this
    time.”
    Joint Ex.
    303.
    However,
    beginning
    in approximately April,
    1985,
    residents
    again began to complain
    to the Agency, as well as to the Village
    and USEPA,
    about noxious odors
    from Wells.
    As of December
    20,
    1985 the Agency had received over 250 written citizen complaints,
    plus additional
    letters and petitions concerning
    the emission of
    odors from the Wells facility.
    Joint
    Ex.
    6—224—231,
    234—236,
    238—245,
    247,
    248,
    250—263,
    275—285,
    343—350,
    352—353.
    76-328

    —6—
    Eighteen residents of the area surrounding
    the Wells
    facility presented comments or testimony at hearing concerning
    the detrimental
    impact
    the facility’s emissions have on their
    lives.
    Summarized below are the statements of five area
    residents each of whom had filed complaints concerning
    odors from
    Wells.*
    These statements are representative both of the balance
    of the citizen comments and testimony at hearing, as well
    as of
    the written complaints.
    Ken Lisjeberg testified that the smell
    from those emissions
    has caused him to experience headaches, upset stomach, dizziness,
    and nausea
    (R.
    at 15), and has caused him to vomit mucus several
    times
    (R.
    at 16).
    He also stated that the odor has steadily
    increased
    in severity
    in recent years,
    although apparently
    decreasing somewhat
    in 1986,
    possibly due
    to the direction of
    prevailing winds
    (R.
    at 20—21).
    Jack Galick, who
    is
    a chemist by profession,
    testified that
    the odor released by Wells’
    emissions
    is phenol formaldehyde
    (R.
    at 25).
    He indicated that he has suffered burning
    of the eyes
    and respiratory effects
    from the smell, even though he does not
    suffer
    from those problems generally (R.
    at 25—26).
    Thomas Sokalski testified that his wife and two children
    have experienced
    coughing,
    nausea, sore throats, and irritated
    eyes from the Wells odors
    (R.
    at 53).
    Lorraine Biegart, Angie
    Adler, Mark Siegal,
    and James Davis all testified that,
    inter
    alia,
    the odors have definitely gotten worse over the past
    several years
    (R.
    at 56,
    60,
    77,
    85,
    89).
    Nancie Cohen testified on behalf of the Agency that although
    she has lived
    since
    1972
    in
    a home three blocks north and
    a half
    block east of the Wells
    facility,
    she has only noticed the odors
    from Wells since
    1981
    (R.
    at
    349—350).
    She
    further indicated
    that the odors have continually gotten worse since 1984
    (R. at
    353—354).
    Carol Salinger
    also testified as
    an Agency witness.
    Mrs.
    Salinger
    is a
    teacher at Lincoln Junior High School
    in Skokie,
    and lives approximately five
    to six blocks west
    of the Wells
    facility
    (R.
    at 369—370).
    She has
    a degree in biochemistry and
    has worked
    as an organic chemist
    in an organic
    synthesis lab
    (R.
    at 371).
    She labels the odors
    as phenolic
    in nature,
    and says
    *
    We believe that the Hearing Officer correctly allowed
    the
    testimony of those Agency witnesses who were called
    to amplify
    upon joint exhibits contained
    in the Agency record.
    The Hearing
    Officer was similarly correct
    in ruling that the testimony of
    Agency witness Judy Sloan was inadmissible because
    it was not
    offered
    for
    the purpose of amplifying any portion of the Agency
    record.
    76-329

    —7—
    she can so
    identify it because of her
    training and familiarity
    with these
    types of products
    (Id.).
    Mrs. Salinger describes the
    Wells odors as “intolerable”
    and says they have caused her to
    experience headaches and nausea
    (R..
    at 370),
    the latter
    to the
    point
    where
    at
    times
    she
    cannot
    stay
    outside
    without
    fear
    of
    vomiting
    (R.
    at 383—384).
    On May
    2,
    1985,
    Ms. Damlos inspected the facility in
    response
    to
    several
    complaints
    of
    strong phenol odors.
    Her
    report
    concerning
    the inspection noted that a
    strong phenol odor
    in the shell molding area.
    The report states that approximately
    a year previously,
    the shell molding
    area had been enclosed “so
    that the smoke and/or odors would not permeate the entire
    plant.
    The molding area
    is then exhausted
    to
    a baghouse which
    is
    exhausted outside.”
    Ms.
    Damlos opined that the shell molding
    operation was the source of the odor complaints, and that the
    increase
    in complaints “could be due
    to
    1)
    an increase
    in
    operating
    hours
    (from over
    the past
    2—3 years)
    due
    to business
    picking—up and
    2)
    an increase
    in the amount of material going
    to
    the baghouse from
    the one shell molding
    area since
    it was
    enclosed.”
    Ms.
    Daxnlos noted that Wells had been investigating
    control
    options and was leaning toward installation of a
    cartridge
    type baghouse, but that due
    to the need
    to install
    a
    new electrical transformer
    to handle the power
    load,
    that six
    months would be necessary to complete the installation.
    Joint
    Ex.
    304.
    As
    a result of this inspection, on May
    7,
    the Agency sent
    Wells
    a letter of inquiry concerning apparent non—compliance with
    Section 9(a)
    of the Act, which notified Wells of the Agency’s
    intent
    to begin preparation of a formal enforcement case,
    and
    which requested Wells to attend
    a pre—enforcement conference on
    May 23,
    1985.
    Joint Ex.
    305.
    A June 6,
    1985 letter
    from Wells
    to the Agency indicates that Wells did attend
    the conference;
    this letter also chronicled
    steps
    taken by Wells and steps
    to be
    taken by Wells
    in
    an attempt
    to control
    odors.
    Joint Ex.
    306.
    Notwithstanding Wells’
    efforts,
    odor complaints continued
    and residents of southeast Morton Grove and parents of Niles West
    High School students began
    to organize
    to cause the odor problem
    to be more vigorously addressed.
    They formed
    a group entitled
    “Suburbs Turn Off Pollution”
    (STOP)
    which held
    a rally on June
    24,
    1985 at the high school.
    Petitions and complaint forms were
    circulated; many of these complaints are included
    in this
    record.
    This rally was highly publicized
    in area newspapers;
    as
    reflected
    in Joint Exhibits 332,
    333 and 334, both STOP and Wells
    received
    a high degree
    of coverage in the local newspapers
    between June and December,
    1985.
    On August
    13,
    1986,
    the Village of Morton Grove adopted
    Resolution 85—33 which “condemned” Wells’
    actions and directed
    two of the Village’s Departments
    to consult with the citizens and
    76-330

    —8—
    all appropriate enforcement agencies to correct the problem.
    Joint
    Ex.
    312.
    At
    some
    point during
    the course of the summer,
    four
    government agencies became
    involved
    in
    a joint investigation of
    the Wells situation:
    the Agency, USEPA,
    the Cook County State’s
    Attorney and the Cook County Department of Environmental Control
    (County DEC).
    By September, the County DEC had completed what it
    titled “Wells Manufacturing Emission Study” which identified
    three potential sources of odor emissions from the
    shell molding
    operation:
    11
    molding machines whose exhaust is released
    uncontrolled, the uncontrolled core mold oven,
    or
    the shakeouts
    on the phenolic resin oven which are controlled by two
    baghouses.
    Five control approaches were suggested:
    an
    afterburner, chemical absorption scrubbers, and experimentation
    involving
    three possible process changes.
    Joint Ex.
    317.
    USEPA,
    the County DEC and the Agency each took various steps
    to monitor emissions from
    the facility.
    USEPA contracted
    for
    stack tests at the Wells facility at
    a cost of $48,000; the
    results of these
    tests, which were to be completed by January 1,
    1986 are not included
    in this record.
    Joint Ex.
    324..
    The record
    contains various sampling
    results and protocols produced by the
    County DEC and the Agency.
    Joint Ex.
    326—330.
    Additionally,
    Jeanne Dainlos continued her visits to
    the Wells facility and
    vicinity.
    Inspection reports and testimony concerning 24 visits
    between May
    1,
    1985 and October
    27,
    1985 are contained
    in this
    record.
    Joint
    Ex.
    289—293, 298—301;
    R.
    189—206, 229—239.
    The observed odors ranging
    in
    severity
    from
    “none”
    to
    “strong”
    (Wells’ Brief,
    p.
    21—22).
    When the results of these
    observations are summarized
    in
    an organized fashion,
    it
    is clear
    that Ms.
    Damlos most frequently observed no odor or odors of mild
    or moderate severity,
    as opposed
    to strong odors
    (Id.).
    On some occasions,
    Ms.
    Darnlos also conducted
    tests
    for
    the
    presence of phenol
    and formaldehyde in samples of ambient air
    using Drager
    tubes.
    See e.g.
    R.
    105,
    133—134,
    194,
    197—198,
    231,
    240.
    While
    these tests did not detect the presence of either
    chemical, the Drager tubes have
    a threshold detection limit 100
    times greater
    than the odor threshold
    (R.
    247—249), so
    that it is
    “very common”
    to be able to smell
    an odor yet not detect
    it with
    a Drager
    tube
    (R.
    249).
    The Permit Application and Denial
    On December
    6,
    1985, Wells submitted
    a
    first renewal
    application
    for the operating permit for
    the shell molding
    operation.
    Procedurally,
    the Agency provides that permit renewal
    applications may be initiated
    by the applicant returning
    to the
    Agency a signed copy of
    a two—page form provided by the Agency.
    As the
    form in question notes, this mechanism for application
    76-331

    —9—
    renewal
    is available
    to
    the addressed permittee “if
    your
    operation is
    unchanged”
    and
    it
    is certified “that the original
    application information remains true, correct, and current”
    (Appeal Ex.
    5;
    Joint Ex.
    3).
    Wells’
    renewal application was of
    this form,
    and carried the required certification over the
    signature of Marshall
    K. Wells, Wells’
    President (Id.).
    Mr. Anton Telford, the IEPA’s metallurgical permit expert
    (R. 274—275)
    reviewed the Wells permit application on December
    20,
    1985,
    ten days after
    it was received
    (R.
    289)
    and
    approximately two months before the permit was denied.
    At that
    time,
    Mr. Telford
    identified nine areas in which he believed more
    information
    was
    needed
    and
    so
    noted
    items
    (a)
    through
    (i)
    on
    page
    2
    of his Calculation Sheet
    (Joint Ex.
    2,
    p.
    3).
    Those missing
    items are characterized by this author
    as
    follows:
    (a)
    an explanation of the use of the catalyst—hexamethylene—
    tetrarnine which “Jeanne Dainlos states.., was not part of the
    construction permit”;
    (b)
    a justification of the use of that catalyst through a
    stack
    test;
    (c)(d)(e)
    monitoring, modeling and meteorological data;
    to
    substantiate Wells
    claim that it was not causing odors;
    (f)
    an explanation as
    to whether
    there was “poor maintenance
    of aging
    equipment”;
    (g)
    a question of whether
    there was an
    increase or change
    in
    the use of catalysts or resins;
    (h)(i)
    a need
    to compare “complaint lists and numbers”
    and
    reports from consultants.
    Mr. Telford testified that he primarily consulted
    the
    following documents in reaching his decision
    to recommend denial:
    (1)
    The original construction permit application
    (R.
    301);
    (2)
    the Pre—Enforcement Conference or 31(d) letter warning
    Wells of possible action
    (R.
    301);
    (3)
    The application for renewal which
    is Exhibit
    5 to the
    Petition
    for Review
    (R.
    301);
    (4)
    The field
    inspectors’
    reports concerning Wells which are
    Exhibits 289,
    290,
    291,
    292,
    293,
    294,
    298,
    299,
    300,
    301, 302,
    303 and 304
    (R.
    302).
    While Mr. Telford made
    a “quick perusal of someof
    the
    citizen complaints”,
    and noted that there were
    a great number of
    them,
    he testified that he placed more reliance on the existence
    76-332

    —10—
    of the 31(d)
    letter
    and various telephone conversations with
    Jeanne Damlos
    and other Agency personnel
    (R.
    335—337).
    Mr. Telford’s concerns and recommendation
    to deny the permit
    were relayed to his superior, Harish
    B.
    Desai.
    Mr. Desai
    consulted with Mr.
    Telford and other Agency personnel prior
    to
    drafting the permit denial letter which
    he signed.
    R.
    128,
    181,
    183,
    301,
    303.
    At no time prior
    to issuance of the denial letter
    was Wells contacted by the Agency and requested
    to provide
    additional
    information
    in
    response
    to
    the
    concerns
    identified
    by
    Mr.
    Telford.
    R.
    292—294,
    297,
    299.
    The Agency issued
    its denial letter on February 28,
    1986.
    As reasons for denial,
    the Agency stated:
    The
    permit
    is
    DENIED
    because
    Section
    9
    of
    the
    Illinois
    Environmental Protection Act,
    and
    35
    Ill.
    Adm.
    Code
    201.141
    (formerly
    Rule
    102)
    might
    be
    violated.
    The
    following
    are specific
    reasons why the Act and
    the Rules and Regulations may not be met:
    The
    Agency
    has
    on
    file
    verified
    citizen
    odor
    complaints
    to
    the
    effect
    that
    the
    equipment
    described
    in
    the
    above—referenced
    application,
    either
    alone
    or
    in combination with other
    sources
    is causing,
    threatening,
    or
    allowing
    the discharge
    or
    emission
    of
    air contaminants,
    which are causing
    air
    pollution,
    in violation
    of
    35
    Ill.
    Adm.
    Code
    201.141
    (formerly
    Rule
    102).
    These
    complaints
    allege emissions of odors
    into the environment from
    the facility
    are causing
    a
    public
    nuisance
    in
    the
    neighborhood.
    Until
    necessary measures
    are
    taken
    to
    correct
    these
    deficiencies,
    a
    permit
    cannot be
    issued
    for
    the
    above—referenced
    application.
    (emphasis added)
    (Joint Ex.
    1)
    At hearing, Mr. Desai defined “verified”
    as meaning “that
    the field
    inspector has gone out and discussed and determined
    that only such and
    such an odor
    is coming
    from Wells”.
    (R.
    155).
    Mr. Telford defined
    a verified odor complaint as “one that
    is received
    in written form and verified by the
    field operators
    section”.
    (R..
    342).
    The Agency’s denial
    letter further states that the
    “Agency
    would be pleased
    to re—evaluate
    the
    permit application” on
    receipt of written request and the submission of certain
    information and documentation
    (Id.,
    p.
    2).
    76-333

    —11—
    “If
    the Wells Manufacturing Company feels that they
    are not discharging
    or emitting air conteminants
    that are causing citizen’s odor complaints then
    the
    company should submit detailed calculations showing
    that the amount and type of emissions from this
    source cannot cause citizen’s odor complaints.
    Such calculations should include at least
    the
    following information:
    (a)
    Material safety data sheet
    for each type of
    resin
    and other chemicals used
    in the shell
    molding
    process;
    (b)
    Justification of emissions data by actual
    stack test reports;
    (c)
    Ambient air monitoring data of chemicals
    emitted since 1/1/85;
    (d)
    Modelling data of type of contaminants emitted
    since
    1/1/85;
    (e)
    Meteorological data
    since 1/1/85;
    (f)
    Maintenance record
    of process equipment since
    1/1/85;
    (g)
    Detailed production
    and process weight
    rate
    record
    for each of the raw materials used
    since~1/1/85;
    (h)
    Detailed
    log
    of complaints received from
    citizens since
    1/1/85;
    and
    (i)
    Reports from consultants about air emissions.”
    STANDARD OF REVIEW
    IN PERMIT APPEAL PROCEEDINGS
    The Board’s historic approach in permit denial proceedings
    was best stated
    in Oscar
    Mayer
    & Co.
    v.
    IEPA, PCB 78—14,
    30 PCB
    397,
    398
    (1978)
    “Under
    the
    statute,
    all
    the Board
    has authority to
    do
    in
    a
    hearing
    and
    determination on
    a
    Section
    40
    petition
    is to decide after
    a hearing
    in accordance
    with
    Sections
    32
    and
    33(a)
    whether
    or
    not,
    based
    upon
    the
    facts
    of
    the
    application,
    the
    applicant
    has
    provided
    proof
    that
    the
    activity
    in
    question
    will
    not
    cause
    a
    violation
    of
    the
    Act
    or
    of
    the
    regulations.
    76-334

    —12—
    In
    a
    hearing
    on
    a
    Section
    40
    petition,
    the
    applicant must verify the
    facts
    of his application
    as
    submitted
    to
    the
    Agency,
    and,
    having
    done
    so,
    must
    persuade
    the
    Board
    that
    the
    activity
    will
    comply with
    the Act
    and regulations.
    At
    hearing,
    the
    Agency
    may
    attempt
    to
    controvert
    the
    applicant’s
    facts
    by
    cross—examination
    or
    direct
    testimony;
    may
    submit
    argument
    on
    the
    applicable
    law
    and
    regulations
    and
    may
    urge
    conclusions
    therefrom;
    or,
    it may choose
    to
    do either;
    or,
    it
    may choose
    to present nothing.
    The written Agency
    statement
    to
    the
    applicant
    of
    the
    specific,
    detailed
    reasons
    that
    the
    permit
    application
    was
    denied is not evidence of the truth of the material
    therein
    nor
    do
    any
    Agency
    interpretations
    of
    the
    Act
    and
    regulations
    therein
    enjoy
    any
    presumption
    before
    the
    Board.”
    Reviewing courts have affirmed the validity of this
    approach.
    For example,
    in Illinois Environmental Protection
    Agency v.
    Pollution Control Board, 118 Ill.
    App.
    3d 772
    (1983),
    the First District Appellate Court reviewed the Board’s reversal
    of the Agency’s imposition of certain conditions within some
    short term air construction and operating permits
    for
    a
    facility.
    The court stated
    that:
    The
    sole
    question before
    the Board
    in
    a review of
    the
    Agency’s
    denial
    of
    a
    permit
    is
    whether
    the
    petitioner can prove that its permit application as
    submitted
    to
    the
    Agency
    establishes
    that
    the
    facility
    will
    not
    cause
    a
    violation
    of
    the
    Act.
    118
    Ill. App.
    3d at 780.
    See also IEPA v.
    IPCB,
    138 Ill.
    App..
    3d 550
    (3rd Dist.
    1985),
    aff’d
    _____
    Ill.
    2d
    _____
    (1986)
    (Board need not apply
    manifest weight of the evidence standard
    in reviewing Agency
    permitting decisions).
    Thus,
    the decision before the Board
    in
    the case
    at bar
    is to
    determine whether Wells has shown that the operating permit
    renewal application
    it submitted
    to
    the Agency establishes that
    no violations of
    Section 9 of the Act or of
    35
    Ill. Adm. Code
    201.141 would result from the continued operation of the shell
    molding operation at the Wells facility.
    Wells’
    Assertions
    Of Error
    Wells’
    challenges
    to this permit denial
    fall
    into two main
    categories.
    The first is that the manner
    in which the Agency
    procedurally
    denied
    this
    application
    was
    in
    contravention
    of
    various
    Board
    regulations,
    and
    so
    arbitrary
    and
    capricious
    as
    to
    amount
    to
    a
    denial
    of
    due
    process.
    The
    second
    is
    that
    the
    Agency
    76-335

    —13--
    has misconstrued Section 9(a)
    of the Act and applied
    it to
    incorrect “facts”
    in determining that Wells has failed
    to meet
    its burden of proving, pursuant to Section 39,
    that Wells will
    not cause
    a violation of the Act.
    We will
    not deal with the
    arguments presented by Wells seriatim, as to do so obscures the
    principal practical
    issue which is posed.
    When the operating permit was granted
    in
    1981,
    it was on the
    basis of
    an Agency determination that Wells had demonstrated
    pursuant to Section 39(a)
    that the permitted activity “will not
    cause
    a violation of this Act or regulations thereunder”.
    In
    submitting
    the renewal application certifying that its operation
    had remained unchanged, Wells
    hoped to demonstrate that its
    processes and resulting emissions are identical
    to those
    previously determined
    to be
    in compliance with the Act and
    regulations.
    It is clear
    from the record
    in this case that as early as
    20
    days after
    the application’s filing, that the Agency did not
    believe that the operation was unchanged, despite
    the
    certification, based
    on inspection reports and the increasing
    volume of recent citizen’s complaints.
    The thrust of the denial
    letter is that the Agency would consider the application complete
    and sufficient for reconsideration upon the filing of the
    specified “necessary”
    information.
    While,
    as Wells correctly alleges Telford did not fully
    explore the entirety of the information available
    to him, as have
    we,
    the Board Members, Telford did consider
    the most salient
    information:
    the citizens’ complaints and the Damlos inspection
    reports.
    While
    in the ordinary course of events the mere
    existence of complaints and/or
    a
    31(d)
    letter might not be
    sufficient to trigger
    a request
    for more information, the prudent
    permit reviewer could reasonably determine, based on the sheer
    volume of the complaints and
    a quick perusal
    of their contents
    that he was not faced with the ordinary situation.
    While Damlos’
    Drager
    sampling did not detect phenols or
    formaldehyde, her
    inspection reports did verify the existence of odors
    and
    operational
    changes
    in Wells operation such as enclosure of the
    shell molding operation.
    We wish to note
    that, on the basis of this record
    it
    is
    impossible
    to determine whether
    1)
    the enclosure of the shell
    molding
    operation, which Wells does not contest,
    is
    a de minimus
    change,
    2) Wells has
    in fact used catalysts or resins different
    from those permitted
    as Damlos suggests, or whether Wells is
    using
    the same catalysts and resins with differing suppliers’
    product identification numbers as Wells suggests,
    3) Wells has
    in fact increased production since
    1981, or
    4)
    the shell molding
    operation whose permit
    is at issue here
    is the sole source of
    offensive odors or
    is a source of odors
    in combination with the
    shell molding operation which was the subject of the prior Wells
    76-336

    —14--
    litigation.
    However, considering
    the totality of the record, we
    believe that the Agency correctly determined that Wells submitted
    insufficient information to prove that circumstances were
    unchanged and that the facility could operate in compliance with
    the Act and regulations.
    The Agency’s permit denial
    is affirmed.
    Wells raises procedural challenges concerning
    the Agency’s
    failure to
    advise
    it of defects
    in its submittal prior
    to the
    denial of the permit.
    There are two procedural mechanisms by
    which, and time—frames within which,
    the Agency may determine
    to
    deny
    a permit.
    The first is upon a determination that the
    application
    is incomplete
    to be made within
    30 days of its
    filing,
    as provided by 35
    Ill. Adm. Code 201.153.
    The second is
    upon
    a determination that the applicant has failed
    to prove
    compliance with the Act and regulations
    to be made within 90
    days, pursuant
    to Section 39(a).
    Wells asserts that the Agency’s
    failure
    to employ the Section 201.153 notification of
    incompleteness mechanism amounts
    to
    a denial of due process which
    in and of
    itself requires reversal of the permit denial.
    Related
    arguments are
    1) that
    if the Agency is going
    to
    require more
    than the minimum permit application data and
    information as
    specified
    in Section 201.157,
    that the Agency may do
    so only
    after adoption of specific procedures,
    2)
    and that the Agency
    has failed
    to adopt permit review procedures
    in violation of
    Section 39(a)
    of the Act.
    At the outset, we wish
    to note that the Act does not embody
    a provision
    for “deterrence” of Agency procedural error by
    allowing
    for issuance of
    a permit without regard
    to environmental
    effects.
    As the Board has previously stated
    The
    action of the Agency in
    the denial
    of
    a
    permit
    is
    not
    the
    issue;
    the
    issue
    is
    simply
    whether
    or
    not
    in the sole judgment of the Board
    the applicant
    has submitted
    proof
    that
    if
    the
    permit
    is
    issued,
    no
    violation
    of
    the
    Act
    of
    regulations
    will
    result.
    Environmental Protection Agency
    v. Allaert
    Rendering,
    Inc.,
    PCB 76—80,
    35 PCB 281,
    283
    (1979).
    However,
    there
    is some merit in addressing Wells’
    contention
    concering Section 201.158.
    Wells cites Sherex Chemical Co.,
    Inc.
    v.
    IEPA, PCB 80—66,
    Oct.
    2,
    1980, affd. sub nom.
    IEPA v.
    IPCB,
    100 Ill.
    App.
    3d 730,
    426 N.E.
    2d 1255
    (1981), wherein the Board
    held
    that:
    It
    would
    be
    a
    somewhat
    capricious
    exercise
    of
    its
    powers
    under
    the
    Act
    for
    the
    Agency
    to
    deny
    a
    permit
    on
    its
    merits
    for
    insufficiency
    of
    information proving nonviolation while
    knowing that
    if
    specific
    additional
    data
    or
    information
    were
    provided or were considered
    it could make a better—
    informed decision on the application.
    76-337

    —15—
    Section 39(a)
    puts the burden of proving compliance on the
    applicant, but also puts
    a burden on the Agency where a permit is
    denied
    to give “specific reasons why the Act and the regulations
    might not be met if the permit were granted”
    as well as “the
    specific
    type of information...which the Agency deems the
    applicant did not provide”.
    Under
    the Act,
    the Agency always
    bears a burden of analysis of an application and explanation of
    its deficiencies: this occurs whether the Agency denies a permit
    “outright” within 90 days or
    rejects
    it as incomplete within
    30
    days,
    since the incomplete application
    is treated as a permit
    denial
    for purposes of appeal.
    Although not comparable in all
    respects,
    the regulations’
    provision of two
    tiineframes
    for Agency action
    finds an analogy in
    the Board’s handling
    of variance petitions.
    Where the Board
    early—on determines that the application is deficient on its
    face,
    it issues an Order
    to that effect and declares the petition
    to be subject to dismissal without further review.
    This action
    obviously does not precommit the Board
    to grant variance
    if
    information addressing the deficiencies is supplied.
    The Board
    could legally omit this step and wait until
    the end
    of the
    proceeding
    to deny a petition
    for failure
    to provide,
    for
    instance, any information concerning hardship or
    a compliance
    plan, but, even without specific provision for
    a “more
    information” procedure,
    the Board has consistently determined
    that the better course
    is
    to request the filing of the
    information prior
    to considering
    the application on
    its merits
    and prior
    to the date of decision.
    Similarly,
    the Court
    in Sherex supra,
    426 N.E.
    2d at 1257,
    as well
    as the Board
    (in
    a Supplemental Opinion,
    40
    PCB 187,
    Dec.
    19,
    1980),
    found
    that the Agency has no statutory duty to request
    an applicant
    to provide additional
    information, but instead found
    that in some circumstances “the better practice would
    have been
    to request the additional information”.
    This is one of those
    circumstances.
    In this case,
    the record
    is clear that the Agency
    had quickly determined,
    based on its own records,
    that the
    application was deficient on its face.
    Communication with Wells
    prior
    to denial could have obviated the need for this appeal, or
    at least have allowed
    for refinement of the
    issues
    in
    the event
    that Wells
    had chosen
    to supply the additional information.
    We note that Wells has not been able
    to provide the Board
    with
    the additional
    information specified by the Agency in this
    denial letter,
    as the Board’s review in this matter
    is limited
    to
    the record before the Agency.
    Wells remains,
    however,
    free to
    submit this information
    in any reapplication for
    an operating
    permit.
    The last major area wich
    it
    is desirable to
    address
    is the
    dispute
    as
    to whether
    the Agency and the Board
    are required
    to
    consider Section 33(c)
    factors
    in considering
    a permit
    76-338

    —16—
    application pursuant
    to Sectionh 39(a).
    It
    is clear
    from this
    record that the Wells operation produces odors which are
    offensive
    to the community and which interfere with the quality
    of life
    for Wells’
    neighbors.
    It is reasonable
    to believe on the
    basis of this record that the source of these odors is the shell
    molding operation.
    In the previous Wells litigation concerning
    the pre—existing
    shell molding operation,
    the Supreme Court
    essentially held that odors which are proven
    to be offensive
    could
    be found “reasonable” pursuant to 9(a)
    of the Act where
    the
    burden of proof concerning the Section 33(c)
    factors had not been
    met.
    Because the Board’s stated basis
    for affirming the permit
    denial was the invalidated 9(a) finding of violation,
    the Supreme
    Court directed that the permit should issue.
    Due
    to
    the
    procedural posture of the case and the manner
    in which the issues
    were presented, the Court did not consider or address the issue
    of the inter—relationship, if any, between the Section 33(c)
    enforcement case factors and the Section 39(a)
    requirement that
    an applicant submit proof
    “that
    the facility will not cause
    a
    violation of this Act or
    rules thereunder.”
    Wells argues that the Agency should be required
    to employ
    Section 33(c)
    factors
    in determining whether
    to issue
    a permit
    where, as here,
    the existence of odors have been “verified” by
    inspectors.
    Initially, assuming arguendo the correctness of the
    assertion,
    it logically follows that the burden would be placed
    on
    the applicant to
    submit information to
    the Agency with its
    application information relative
    to all of the Section 33(c)
    factors.
    As Wells submitted
    no information here concerning,
    for
    example,
    the economic reasonableness and technical practicability
    of control
    options,
    a finding would be required that Wells had
    failied to meet its burden of proof pursuant to Section 39(a)
    that its odor emissions are “reasonable”.
    However, we do not believe that Section 33(c)
    can be
    legitimately employed
    in
    the permitting process.
    To do
    so would
    create
    a bastardized,
    in camera enforcement proceeding
    in which
    1)
    the public cannot participate and
    2)
    the “record” created
    is
    faulty.
    The record could be
    improperly slanted by either
    the
    Agency or the applicant.
    The applicant could largely control
    the
    record by its ability
    to provide selective
    information not
    subject to cross—examination.
    The Agency, for its part, could
    develope
    information also not subject
    to cross—examination,
    to
    rebut
    information developed
    by the applicant to insert it into
    the record, and then deny the permit.
    While
    the Agency’s
    “adjudication”
    of violation based
    on the record which it to some
    extent controlled would
    be appealable to the Board, record
    deficiencies
    would
    have
    no
    ability
    to
    be
    remedied.
    This Opinion constitutes our findings of fact and
    conclusions
    of
    law
    in
    this
    matter.
    76-339

    —17—
    IJ.
    Anderson
    Marlin
    ~7,
    Meyej7~’
    I,
    Dorothy
    M.
    Gunn, Clerk of the Illinois Pollution Control
    Board,
    hereby certify that the above Opinion of Board
    Members
    J.
    Anderson,
    J.
    Marlin
    and
    3.
    T. Meyer was filed on the
    ~
    day
    of Yh&~__L’
    ,
    1987.
    (.
    /~/
    Dorothy M.
    ~unn, Clerk
    Illinois Pollution Control
    Board
    76-340

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