ILLINOIS POLLUTION CONTROL BOARD
    August
    15,
    1988
    MODERN DROP FORGE COMPANY,
    )
    Petitioner,
    v.
    )
    PCB 88-125
    ILLINOIS ENVIRONMENTAL
    PROTECTION AGENCY,
    Respondent.
    OPINION AND ORDER OF THE BOARD
    (by J.D. Dumelle):
    This matter comes before the Board upon
    the August 12, 1988
    receipt of
    an Agency Recommendation filed by the Illinois
    Environmental Protection Agency (Agency).
    On August
    18,
    1988 the Agency received
    a request
    for
    provisional
    variance from Petitioner, Modern Drop Forge
    Company.
    The
    requested provisional variance sought permission
    to
    allow exceedence
    of site—specific operational noise levels by
    operating forging hammers throughout
    the night, six nights per
    week, during the current period
    of extremely hot weather.
    Petitioner’s current Site—Specific Operational Levels are
    as
    follows:
    “2)
    Modern
    Drop
    Forge
    Company
    located
    at
    139th
    Street
    and Western
    Avenue
    in
    blue
    Island,
    Illinois Shall:
    A)
    Operate
    only
    twenty—one
    for.ging
    hammers at any one time;
    and
    B)
    Operate
    its
    forging
    hammers
    only
    during
    the
    hours
    of
    6:00
    a.m.
    through
    midnight.
    Mondays
    through
    Fridays,
    and
    6:30
    a.m.
    until
    7:30
    p.m. on Saturdays.”
    The Agency recommendation notes that owing to the extreme
    temperatures experienced
    this summer, some employees have fainted
    from the high temperatures occurring during day—time hours.
    Other employees have “walked off the
    job and refused
    to work
    during periods
    of extreme heat.”
    Petitioner has stated
    they are
    raced with the prospect
    of either, operating during nighttime
    hours during periods
    of extreme
    heat,
    or completely shutting down
    91—335

    —2—
    operations during those
    times.
    Petitioner has already received
    requests from the employees’ union to reschedule operations
    for
    cooler nighttime hours.
    There are approximately 1,600 residences potentially exposed
    to noise
    in
    the immediate vicinity of
    the company’s operation.
    The Agency Recommendation states
    that the IEPA agrees with
    Petitioner that refusal
    to grant the requested variance would
    place an arbitrary and unreasonable hardship upon Petitioner.
    The Agency concurs that there
    is no known technology providing an
    economical or technically feasible means of
    reducing noise
    emissions.
    In reviewing the Petition the Agency considered
    the
    following mitigating factors as asserted by Petitioner:
    “First,
    the
    Petitioner
    currently
    operates
    until
    midnight,
    six
    nights
    a
    week.
    Thus,
    by
    definition,
    the
    Petitioner
    currently operates
    its
    forging
    hammers
    during
    nighttime
    hours.
    Second,
    the
    Petitioner
    proposed
    that
    it
    be
    authorized
    to operate
    throughout
    the night
    for
    a
    45 day period when
    local
    weather
    forecasts
    call
    for
    daytime
    temperatures
    in
    excess
    of
    90°F.
    Thus,
    nighttime
    operations
    will
    be
    limited
    to those times when forecasted daytime
    temperatures
    are
    excessive.
    Third,
    in
    1981
    when
    the
    company
    filed
    its
    Petition
    for
    a
    Site—Specific
    Operational
    Level
    authorizing
    nighttime
    operations,
    a
    petition
    was
    circulated
    throughout
    the community surveying
    the nearby residents and found only one person
    who
    at
    that
    time
    objected
    to
    the
    sound
    emanating
    from
    the
    Petitioner’s
    nighttime
    operations.
    In addition,
    the Petitioner
    will
    monitor
    local
    public
    reaction
    to
    the
    provisional
    variance
    and
    report
    back
    to
    the
    Agency
    concerning
    public
    reaction
    within
    fifteen days
    of the effective date.”
    The Agency recommendation urges this Board
    to grant
    the
    requested provisional
    variance from current Site—Specific
    Operational Levels;
    the Board concurs.
    Modern Drop Forge Company
    is hereby granted
    a provisional
    variance from its Site—Specific Operational Level
    limits subject
    to the following conditions:
    a.
    This variance shall commence on the date of the Board
    Order
    and continue for
    45 days.
    91—336

    —3—
    b.
    During
    the variance period,
    the Petitioner
    is authorized
    to
    operate up to twenty—one forging hammers on:
    Mondays between the hours of 4:00 a.m.
    and 12:30
    p.m.
    and also between the hours
    of 6:30 p.m.
    and midnight.
    Tuesdays through Fridays between the hours of midnight
    and
    12:30 p.m.
    and also between the hours
    of 6:30 p.m.
    and midnight.
    Saturdays between the hours
    of midnight and
    12:30 a.m.
    Sundays
    no forging hammers are
    to operated.
    c.
    The Petitioner
    shall only schedule nighttime operations
    for any week following
    the five day National Weather
    Service Forecast on Wednesdays predicting temperatures
    in excess of 90°F, for any Friday,
    Saturday, or Sunday,
    during this five day forecast,
    for the City of Chicago.
    d.
    The Petitioner
    shall,
    after
    issuance of this provisional
    variance, notify the surrounding residential community
    (consisting
    of approximately 1600 residents) via First
    Class U.S.
    Mail of the reason
    for and temporary change
    in hours
    for nighttime operations.
    In addition,
    the
    Petitioner
    shall include
    in the letter
    its phone number
    and explain that every fifteen days commencing with the
    date of
    this provisional variance,
    it must
    report any
    effects
    (complaints) concerning
    these temporary
    nighttime operations to the Illinois Environmental
    Protection Agency.
    e.
    The Petitioner shall make
    a written record of
    all phone
    calls received regarding these temporary nighttime
    operations noting
    the callers:
    name, address, phone
    number
    and comments.
    Any anonymous calls would only
    require
    a record of
    the comments made.
    At the
    conclusion of each fifteen day period this provisional
    variance
    is
    in effect, the Petitioner shall
    send this
    written record
    to
    the following address:
    Illinois Environmental Protection Agency
    Division of Land Pollution Control
    Noise Technical Advisor
    2200 Churchill Road
    P.O. Box 19276
    Springfield, Illinois 62794—9276
    f.
    Within 10 days of the date of this Order, Petitioner
    shall execute
    a Certificate of Acceptance and Agreement
    which
    shall be sent
    to the address indicated above.
    91—337

    —4—
    This variance shall be void
    if Petitioner fails
    to
    execute and forward the certificate within the ten day
    period.
    The ten day period shall be held
    in abeyance
    during any period that this matter
    is being appealed.
    The form of said Certification shall
    be as follows:
    CERTIFICATION
    I,
    (We), Modern Drop Forge Company,
    having read the Order of
    the Illinois Pollution Control Board,
    in PCB 88—125,
    dated August
    15,
    1988, understand and accept the said Order,
    realizing that
    such acceptance renders all terms and conditions thereto binding
    and enforceable.
    Petitioner
    By:
    Authorized Agent
    Title
    Date
    IT IS SO ORDERED.
    I, Dorothy M.
    Gunn, Clerk
    of the Illinois Pollution Control
    Board, hereby certify that the above Opinion and Order was
    adopted on the
    /$‘~
    day of
    ?~-ç~~~r
    ,
    1988 by
    a vote
    of
    1—c
    .
    Dorothy
    M. ~unn,
    Clerk
    Illinois Pollution Control Board
    91—338

    Back to top