ILLINOIS POLLUTION CONTROL BOARD
    October 5,
    1989
    IN THE MATTER OF:
    )
    )
    RACT DEFICIENCIES
    )
    R89-16
    AMENDMENTS
    )
    (Rulemaking)
    TO 35
    ILL.
    ADM. CODE PARTS
    )
    201, 211 and
    215
    )
    PROPOSED RULE
    FIRST NOTICE
    SUBMITTED BY THE AGENCY
    PROPOSED OPINION AND ORDER OF THE BOARD
    (by J.D. Dumelle):
    By Order of October 2,
    1989, the Board accepted for hearing the Illinois
    Environmental Protection Agency’s
    (Agency) September 29,
    1989 proposal for
    amendments to
    35
    Ill.
    Adm.
    Code 201, 211
    and 215.
    The purpose of
    this Order
    is to authorize publication of the proposal
    in the Illinois Register
    essentially as filed, save for Board corrections to conform
    it to style,
    content, and format requirements
    of the Illinois Administrative Procedures Act
    (APA).
    The Board
    is authorizing first notice publication
    in advance of
    hearing because
    it would appear that
    the proposal,
    if adopted, would impose
    limitations on previously unregulated
    sources, as well
    as increased
    limitations on currently regulated sources.
    For the reasons outlined below,
    the Board will be
    handling this proposal on an expedited basis.
    The Board
    believes that first notice
    publication at this time will enhance participation
    at the limited number of hearings which will
    be
    held
    in this docket.
    The
    Board presently anticipates completing the merit hearings
    in November-
    December, 1989 to allow for:
    1)
    a post hearing comment period
    and
    an EcIS
    hearing
    if the Board requests an EcIS
    in January,
    1990,
    2)
    second notice
    adoption of some or
    all
    of the proposed rules no later than mid-March,
    1990,
    and
    3) final
    adoption of some or all
    of the proposed rules on or before May
    25,
    1990.
    THE PROPOSAL
    As stated
    in the Board’s Order of October 2,
    1989 the Agency has
    certified that the proposed amendments meet the “required rule”
    definition
    contained
    in Section 28.2 of the Act.
    The Agency
    has stated that the proposal
    is federally required to meet the reasonable available control technology
    (RACT)
    requirements contained
    in Section 110, 11O(a)(h)(ii),
    172(b)(2),
    (5)
    and
    (8) of the Clean Air Act.
    The proposal contains amendments
    to the RACT regulations for certain
    sources
    of
    volatile organic materials.
    The proposal responds
    to various
    deficiencies
    in the Illinois State Implementation Plan identified
    by the
    United States Environmental Protection Agency
    (USEPA).
    The Agency’s proposal
    is accompanied by
    a statement of David Kee, Director
    of the Air and Radiation
    Division, USEPA Region V.
    the statement concludes:
    l~4 2’)7

    —2-
    If the attached state proposed regulations are adopted
    by the
    Illinois Pollution Control Board according to the schedule
    set forth
    in Exhibit
    C of the settlement agreement resolving Wisconsin v.
    Reilly lawsuit U.S. EPA’s
    Intent
    is
    to approve these state proposed
    regulations as
    a SIP revision
    in lieu of federal promulgation of
    these RACT rules.
    The Exhibit C schedule referred to above
    is set forth below in its
    entirety:
    EXHIBIT C
    Action
    Deadline
    Illinois EPA proposals filed
    9—30—89
    Illinois Pollution Control Board
    decides EcIS question and
    publishes first notice
    12-22-89
    Pollution Control Board
    holds
    hearing and publishes second
    notice
    3—16-90
    JCAR completes action and
    PCB
    adoptes final
    rule
    5—25—89
    While
    the proposal does not state whether the Wisconsin court has ruled
    on the acceptability of the proposed settlement, the Board must proceed
    in
    this matter as if these deadlines do in fact apply
    in this proceeding,
    as the
    above schedule affords the Board
    less than seven months
    to complete this
    rulemaking.
    The Board will
    not repeat the summary of the proposed changes
    in the
    Agency’s September 29,
    1989 statement of reasons.
    However, as the Agency has
    grouped its rules
    by the SIP deficiency to which they respond, there is
    no
    readily apparent overview of the sections and sources
    to which this rulemaking
    potentially applies.
    The potentially affected sources include solvent cleaning operations,
    coating operations, major sources
    in urban areas which are non—attainment for
    ozone,
    printing and publishing operations,
    synthetic organic chemical and
    polymer manufacturers, synthetic organic chemicals and polymer manufacturers,
    petroleum refiners, dry cleaners, paint and
    ink manufacturers, miscellaneous
    fabricated product manufacturing processes, miscellaneous formulation
    manufacturing processes and miscellaneous organic chemical manufacturing
    processes.
    BOARD REVISIONS AND CO~ENTS
    The Board will
    not comment
    on each of the minor revisions made throughout
    these rules.
    Generally, these include amendment of references
    to various
    other sections or subsections within
    a section, back references
    to
    incorporation by reference sections, addition of appropriate source notes,
    104-~9~3

    —3—
    insertions
    of references to kg/day as well as
    lbs/day,
    and similar changes
    which are matters
    of form or correction of obvious typographical errors
    only.
    There are, however, some areas
    in which the Board has made what could
    amount to substantive language changes, or has questions as to whether the
    Agency language which the Board has proposed for first notice
    is reflective of
    the Agency’s intent.
    These sections will
    be commented on.
    Rather than
    grouping these changes
    by SIP deficiencies, the Board will address sections
    in
    numerical order.
    the Agency and other participants may wish to direct
    particular attention to these sections, concerning
    which comment
    is
    particularly invited.
    The Board
    notes that
    it has not followed
    its usual
    practice
    of
    “modernizing” portions of the rules which
    the Agency has not proposed
    to
    change.
    The Board has not
    done so because intermingling of “federally
    required” changes and other changes
    in this proceeding
    could raise
    legal
    uncertainties about the use of Section 28.2 procedures.
    Proposals
    for changes
    other than those proposed by the Agency must be put over into another docket.
    PART 211 DEFINITIONS AND GENERAL PROVISIONS
    Section 211.122 Definitions
    “Alternative Test Method”
    The proposed “alternative test method” definition has been deleted,
    being
    too vague
    to meet APA standards.
    In the one section
    in which this term
    appears, Section 215.929,
    a reference has been inserted to
    40
    CFR 60.2,
    which
    contains procedures for alternative test method demonstrations.
    “Vinyl Coating”
    The proposed definition for vinyl
    coating
    uses the undefined terms
    “organisol”
    and “plastisol”.
    The Board requests the Agency to consider
    proposing definitions
    for these terms.
    “Volatile Organic Material Content”
    In the last line,
    the Board has
    inserted the word “coating” before the
    last word,
    “material”.
    PART 215 ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS
    Section 215.105 Incorporation by
    Reference
    Throughout this
    Part,
    when individual
    sections reference material which
    has been incorporated
    by reference
    in Section 215.105, the section contains
    the date of the material.
    For example,
    in Section 215.102(a),
    the reference
    is
    to
    “40 CFR 60, Appendix A
    (July
    1,
    1988)”.
    As
    a general matter, the Board
    prefers
    to have the date appear only once,
    in the incorpo~-ationby reference
    Section (215.105),
    to avoid having
    to update
    several
    individual
    sections
    whenever the incorporation section
    is updated.
    This can cause problems
    if
    an
    individual
    section
    is missed
    and
    is
    not updated.
    This
    is
    a problem which has
    occurred here.
    In Section 215.105,
    the 40 CFR 60 reference has been updated
    from the 1986 edition to the 1988 edition.
    Section 215.432 references the
    lALt-
    299

    -4-
    1986 edition, a reference which the Agency did not propose to correct
    to 1988,
    an omission which the Board believes was inadvertent.
    The Board also notes that various sections reference 40 CFR 60 Appendix A
    (July
    12,
    1988).
    The Board finds no CFR amendments of that date, assumes that
    the correct date is July 1, and has made the correction.
    The Board has retained the date references
    in the individual sections as
    the Agency has proposed, but requests the Agency to comment
    as to whether such
    references can be deleted to avoid future problems.
    In Section 215.105 itself, the Agency proposed incorporation
    of. an
    undated ASTM test method, ASTM D—4457.
    The reference has been corrected to
    ASTM 0-4457-85.
    In subsection
    (g),
    the Board has incorporated
    all
    of 40 CFR
    60
    (July
    1,
    1988), rather than simply Appendix A.
    Section 215.128 Measurement of Seal Gaps.
    The Agency proposal
    had numbered this Section as
    “215.218”,
    a
    typographical error which has been corrected.
    Section 215.186 Compliance Dates
    In this Section, and other
    as well, the Agency proposed compliance dates
    which read
    ~l_______
    (date of adoption) and
    “_________
    (one year from date of
    adoption).”
    This
    is an unacceptable format.
    The Board’s options were to
    insert a date certain, or to insert the phrase “the effective date of this
    Section.”
    A Section
    is effective only upon the receipt by the Secretary of
    State
    of an APA correct file copy.
    The sheer mechanics of preparation and
    mailing the file copy dictate that the effective date
    is after the date of
    adoption.
    The Board has chosen to
    insert ‘May 25,
    1990”
    as the date of adoption,
    as
    it
    is the
    last date for adoption
    as provided
    in the Wisconsin settlement
    schedule.
    In the event this rulemaking should proceed significantly ahead of
    schedule, the Board would propose
    to revise the date at second notice.
    Comment
    is requested on this approach.
    Section 215.206 Exemptions From Emission Limitations
    The Board has retained the Agency language in this Section.
    However, the
    Board finds the language of subsections
    b)
    and d) somewhat unclear, and
    questions whether the Agency’s
    intent is better expressed by the following
    language:
    if
    a source “is or was ever subject to
    the requirements of this
    subpart, the requirements of the subpart will continue to apply
    to
    the
    Isourcel notwithstanding
    a reduction
    in emissions
    ~
    V$Y’ below the exemption level
    in subsection (a).
    This question also applies to Section 215.602.
    Sections 215.409 and 215.467 Testing Methods for VOM Content
    1~)4300

    —5-
    The Board has retained these sections
    as proposed by the Agency.
    The
    Board believes however, that
    it may
    be more efficient to move the content of
    these sections to Section 215.208.
    Comment
    is requested.
    Section 215.421 General
    Requirements
    Section 215.445 Leaks:
    General
    Requirements
    Each of these sections specifies use of
    a particular leak measurement
    method, but only Section 215.421 specified a measurement distance.
    Section
    215.445(b)
    has been modified
    to conform
    with
    Section 215.421(b).
    However,
    the
    Board questions whether
    it would not
    be preferable
    to delete Section
    215.421(b)
    as unnecessary.
    Section 215.409 and 215.467 Testing Methods for VOM Content
    The Board questions why
    the content
    of these Sections
    has not been placed
    in Section 215.208.
    CONDUCT OF THIS PROCEEDING
    The tirneframe for action
    in this proceeding as specified
    in the
    Wisconsin
    settlement agreement are exceedingly tight.
    To achieve the goal of
    state adoption of RACT corrections
    by May 25,
    1990, the Board presently
    believes
    it must take action pursuant
    to the following tentative timetable:
    October 23-27
    Special Board Meeting for
    EcIS determination
    November-December,
    1989
    Completion
    of merit
    hearings
    January, 1990
    Post-hearing Comment
    period;
    EcIS hearing
    if Board requests EcIS
    February, 1990
    Board deliberation and
    preparation of second
    notice
    Opinion and Order
    March 8,
    1990
    Adoption of second notice
    at regular Board Meeting
    May 24,
    1990
    Adoption of Final
    Order
    The Board observes that the above
    schedule contemplates that
    if the Board
    requests an EcIS,
    the Board would request
    its submittal
    by the Department of
    Energy and Natural Resources within approximately 60 days.
    While Section 28.2
    by
    its terms allows DENR 6 months
    in which
    to prepare an EcIS,
    the Wisconsin
    settlement does
    not, since
    it allows
    only seven months for completion of
    the
    rulemaking.
    The
    Board further notes that DENR has previously prepared many
    PACT rule EciSes, portions of which may be relevant to this proceeding.
    If,
    after analysis
    of comments, the Board Finds
    that additional assistance from
    DENR would
    be helpful, the Board may well specify limited areas of
    inquiry.
    1~4301

    —6—
    The Board directs its Hearing Officer
    in this matter to take all
    necessary steps to manage this proceeding consistent with this schedule,
    Including but not limited to expeditious scheduling of hearing, required pre—
    filing of testimony and questions, continuation of hearing op the record on a
    day—to—day basis
    if necessary to complete all hearings
    in December, and
    receipt of expedited transcripts.
    As this is not a proceeding whose
    conclusion can be delayed due to late appearance by affected sources, the
    Board would appreciate any assistance that the environmental
    bar, industry and
    trade associations, and environmental groups can give in making known to their
    clients and members that this proceeding must,
    and will,
    be handled
    in an
    expedited manner.
    ORDER
    The Board hereby proposes the following rules for first notice
    publication
    in the Illinois Register:
    TITLE
    35:
    ENVIRONMENTAL PROTECTION AGENCY
    SUBTITLE B:
    AIR POLLUTION
    CHAPTER
    I:
    POLLUTION CONTROL BOARD
    SUBCHAPTER
    a:
    PERMITS AND GENERAL PROVISIONS
    PART 201
    PERMITS AND GENERAL PROVISIONS
    SUBPART C:
    PROHIBITIONS
    Section
    201.141
    Prohibition
    of Air Pollution
    201.142
    Construction Permit Required
    201.143
    Operating Permits for New Sources
    201.144
    Operating Permits for Existing Sources
    201.146
    Exemptions from Permit Requirement
    201.147
    Former Permits
    201.148
    Operation Without Complance Program and Project
    Completion Schedule
    201.149
    Operation During Malfunction, Breakdown or Startups
    201.150
    Circumvention
    201.151
    Design of Effluent Exhaust Systems
    Section 201.146
    Exemptions from Permit Requirements
    No permit
    is required for the following classes of equipment:
    a)
    Air contaminant dectectors or recorders, combustion controllers or
    combustion shutoffs;
    b)
    Air conditioning or ventilating equipment not designed
    to remove air
    contaminants generated by or released from associated equipment;
    194-302

    —7—
    c)
    Fuel burning emissions sources for indirect systems and for heating
    and reheating furnace systems used exclusively for residential. or
    commercial establishments using gas and/or fuel oil exclusively with
    a total
    capacity of
    less than 14.6 MW
    (50 mnibtu/hr)
    input;
    d)
    Fuel burning emission sources other than those listed
    in subsection
    (c) for indirect heating systems with a total capacity of
    less than
    293 kW
    (1 mmbtu/hr)
    input;
    e)
    Mobile internal combustion and
    jet engines, marine
    installation and
    locomotives;
    f)
    Laboratory equipment used exclusively for chemical or physical
    analysis;
    g)
    Painting operations
    at
    a plant, which plant uses us4R~not
    in excess
    of
    18,925
    1
    (5,000 gal)
    of paint
    (including thinner) per year;
    except coating lines subject
    to
    the requirements of 215 35
    Ill. Adm.
    Code Subparts
    F and PP
    h)
    Any emission source acquired exclusively for domestic use, except
    that a permit shal be required for any incinerator and for any
    burning emission source using solid fuel with a total
    capacity
    of
    14.6 MW
    (50 mmbtu/hr)
    input or more;
    i)
    Stationary internal
    combustion engines of less than 1118 kW
    (1500
    horsepower);
    j)
    Stacks or vents used
    to prevent the excape of sewer gases through
    plumbing traps;
    k)
    Safety devices designed
    to protect life and
    limb, provided that
    safety devices associated with an emission source shall
    be included
    within the permit for such emission source;
    1)
    Storage tanks for liquids for retail dispensing except for storage
    tanks located
    at gasoline dispensing facilities that are subject
    to
    the reqiurements of 35
    Ill. Adm. Code 215.583;
    m)
    All printing operations using less than 2839
    1
    (750 gal) of organic
    solvents per year;
    n)
    Storage tanks of organic liquids with a capacity of less than 18,925
    1
    (5000 gal) except for storage tanks located at gasoline dispensing
    facilities that are subject to the requirements of 35
    Ill.
    Adm. Code
    215.583;
    o)
    Flanged and threaded pipe connections, vessel manways and process
    valves capable
    of discharging specified
    air contaminants to the
    atmosphere;
    p)
    Sampling connections used exclusively to withdraw materials for
    laboratory testing and analyses;
    104 3”3

    -8-
    q)
    All storage tanks of Illinois crude oil with capacity of less than
    151,400
    1 (40,000 gal) located on oil field sites;
    r)
    All organic material—water single or multiple compartment effluent
    water separator faciliteis for Illinois crude oil pf vapor pressure
    of less than 35.4 kPa absolute
    (5 psia);
    s)
    Grain handling operations, exclusive of grain—drying operations,
    with an annual grain through-put not exceeding 300,000 bushels.;
    t)
    Grain-drying operations with a total
    grain-drying capacity not
    exceeding 750 bushels per hour for 5
    moisture extraction
    at
    manufacturer’s rated capacity, using the American Society of
    Agricultural
    Engineers Standard 248.2,
    Section 9,
    Basis for Stating
    Drying Capcity of Batch and Continuous—Flow Grain Dryers
    incorporated
    by reference
    in Section 2O1.1O4.-~
    u)
    Portable grain—handling equipment and one—turn storage space;
    v)
    Cold cleaning degreasers;
    w)
    Coin-operated dry cleaning operations; and
    x)
    Dry cleaning facilities consuming less than 30 gallons per month
    (360 gallons per year)
    of perchloroethylene.
    TITLE
    35:
    ENVIRONMENTAL PROTECTION
    SUBTITLE B:
    AIR POLLUTION
    CHAPTER
    I:
    POLLUTION CONTROL BOARD
    SUBCHAPTER
    c:
    EMISSION STANDARDS AND
    LIMITATIONS FOR STATIONARY SOURCES
    PART 211
    SUBPART B:
    DEFINITIONS
    Section
    211.121
    Other Definitions
    211.122
    Definitions
    Section 211.122
    Definitions
    “Automobile or Light Duty Truck Refinishing”:
    the repainting of used
    automobiles or
    light duty trucks.
    “Can Coating”:
    the application of
    a coating Rate~4a3to
    a single walled
    container that
    is manufactured from metal
    sheets
    thinner than 29 gauge
    (0.0141 in.).
    104 304

    -9-
    “Coating”:
    For purposes of these rules,
    a coating includes a material applied
    to
    a substrate for decorative, protective or other functional purposes.
    Such
    materals include, but
    are not limited
    to paints, varnishes, sealers,
    adhesives, diluents
    and thinners.
    “Coating Applicator”:
    equipment used to
    apply
    a sw~faeecoating.
    “Coating Line”:
    an operation where
    a s~faeecoating
    is applied
    to
    a material
    and subsequently the coating
    is dried and/or cured.
    “Coil
    Coating”:
    the application of
    a coating mate~4a~
    to any flat metal
    sheet
    or strip that comes
    in rolls or coils.
    “Fabric Coating”:
    the coating of
    a textile substrate.,
    including operations
    where the coating impregnates the substrate.
    “Large Appliance Coating”:
    the application of
    a coating mater4a4 to the
    component metal
    parts
    (including but not limited to doors,
    cases,
    lids,
    panels
    and interior support parts)
    of
    residential and commercial washers,
    dryers,
    ranges, refrigerators, freezers, water heaters, dishwashers, trash compactors,
    air conditioners and other similar products.
    “Paper Coating”:
    the application of
    a coating mate~4a~to
    paper or pressure
    sensitive tapes, regardless of
    substrate, including web coatings on plastic
    fibers
    and decorative coatings on metal
    foil.
    Such applications include
    operations where the coating impregnates the substrate.
    “Prime Coat”:
    the first
    ~41R~
    of coating mateF4a4 applied
    in
    a multiple coat
    operation.
    “Prime Surfacer Coat”:
    a f43m of coating mate~4a~
    that touches
    up areas on
    the surface not adequately covered
    by
    the prime coat before application of the
    top coat.
    °TopCoat”:
    a f44~iof coating ~ate~4a3applied
    in
    a multiple coat operation
    other than the prime coat, final
    repair coat or prime
    surface coat.
    “Transfer Efficiency”:
    the we4~hto~’vo4~ieratio
    of the
    amount
    of coating
    solids a~he~4~g
    to the ~ate~4a3~e4ngcoated d4v4ded ~y the we4qht o~vo3w~e
    deposited onto a part or product
    to the
    total
    amount
    of coating solids
    de~4ve~ed
    to the coat4ng a~p34eato~
    a~d~4t4~44ed~y ~QQto e~&~
    a
    ~eFceRta~e
    used.
    “Vinyl
    Coating”:
    the application of
    a topcoat or printing to vinyl
    coated
    fabric or vinyl
    sheets; provided, however, that the application
    of
    an
    organisol or plastisol
    is not
    vinyl coating.
    “Volatile Organic Material Content”:
    the emissions of volatile organic
    material which would result from the exposure of a coating, printing ink,
    fountain solution, tire spray, dry cleaning waste or other similar material
    to
    the air, including any drying or curing,
    in the absence of any control
    equipment.
    VOMC is typically expressed
    as
    Kg VOM/liter
    (lb VOM/gallon)
    of
    coating or coating solids,
    or
    Kg VOM/Kg
    (lb VOM/lb) of material.
    in
    4—305

    -10-
    TITLE 35:
    ENVIRONMENTAL PROTECTION
    SUBTITLE B:
    AIR POLLUTION
    CHAPTER
    I:
    POLLUTION CONTROL BOARD
    SUBCHAPTER
    C:
    EMISSIONS STANDARDS AND LIMITATIONS FOR
    STATIONARY SOURCES
    PART 215
    ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS
    SUBPART A:
    GENERAL PROVISIONS
    Section
    215.100
    Introduction
    215.101
    Clean—up and Disposal Operations
    215.102
    Testing Methods
    215.103
    Abbreviations and Conversion Factors
    215.104
    Definitions
    215.105
    Incorporations by Reference
    215.106
    Afterburners
    215.107
    Determination of Applicability
    SUBPART
    B:
    ORGANIC EMISSIONS FROM STORAGE AND LOADING
    OPERATIONS
    Section
    215.121
    Storage Containers
    215.122
    Loading Operations
    215.123
    Petroleum Liquid Storage Tanks
    215.124
    External Floating Roofs
    215.125
    Compliance Dates and Geographical Areas
    215.125
    Compliance Plan
    215.127
    Emissions Testing
    215.128
    Measurement of Seal Gaps
    SUBPART E:
    SOLVENT CLEANING
    Section
    215.181
    Solvent Cleaning
    in General
    215.182
    Cold Cleaning
    215.183
    Open Top Vapor Degreasing
    215.184
    Conveyorized Degreasing
    215.185
    Compliance Plan
    SUBPART F:
    COATING OPERATIONS
    Section
    215.202
    Compliance Schedules
    215.204
    Emission Limitations for Manufacturing Plants
    215.205
    Alternative Emission Limitations
    215.206
    Exemptions fr3m Emission Limitations
    215.207
    Compliance by Aggregation of Emission Sources
    215.208
    Testing Methods for ~e4ve~tVolatile Organic Material Content
    215.209
    Exemption from General Rule on Use of Organic
    Material
    104--3fl(~

    —11—
    215.210
    Alternative Compliance Schedule
    215.211
    Compliance Dates and Geographical
    Areas
    215.212
    Compliance Plan
    215.213
    Special Requirements for Compliance Plan
    SUBPART
    H:
    SPECIAL LIMITATIONS FOR SOURCES
    IN MAJOR URBANIZED
    AREAS WHICH ARE NONATTAINMENT FOR OZONE
    Section
    215.240
    Applicability
    215.241
    External Floating Roofs
    215.245
    Flexographic and Rotogravure Printing
    215.249
    Compliance Dates
    SUBPART
    P:
    PRINTING AND PUBLISHING
    Section
    215.401
    Flexographic and Rotogravure Printing
    215.402
    Exemptions
    215.403
    Applicability of Subpart
    K
    215.404
    Testing and Monitoring
    (Repealed)
    215.405
    Compliance Dates and Geographical Areas
    215.406
    Alternative Compliance Plan
    215.407
    Compliance Plan
    215.408
    Heatset Web Offset Lithographic Printing
    215.409
    Testing Methods of Volatile Organic Material
    Content
    215.410
    Emissions Testing
    SUBPART
    Q:
    LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND
    POLYMER MANUFACTURING EQUIPMENT
    Section
    215.420
    Applicability
    215.421
    General Requirements
    215.422
    Inspection Program Plan for Leaks
    215.423
    Inspection Program for Leaks
    215.424
    Repairing Leaks
    215.425
    Recordkeeping for Leaks
    215.426
    Report for Leaks
    215.427
    Alternative Program for Leaks
    215.428
    Compliance Dates
    215.429
    Compliance
    Plan
    215.430
    General Requirements
    215.431
    Inspection Program Plan for Leaks
    215.432
    Inspection Program for Leaks
    215.433
    Repairing Leaks
    215.434
    Recordkeeping for Leaks
    215.435
    Report for Leaks
    215.436
    Alternative Program for
    Leaks
    215.437
    Open-Ended Valves
    215.438
    Standards for Control Devices
    215.439
    Compliance Date
    SUBPART R:
    PETROLEUM REFINING AND RELATED INDUSTRIES; ASPHALT
    104
    ~3n7

    —12—
    MATERIALS
    Section
    215.441
    Petroleum Refinery Waste Gas Disposal
    215.442
    Vacuum Producing Systems
    215.443
    Wastewater (Oil/Water)
    Separator
    215.444
    Process Unit Turnarounds
    215.445
    Leaks General Requirements
    215.446
    Monitoring Program Plan for Leaks
    215.447
    Monitoring Program for Leaks
    215.448
    Recordkeeping for Leaks
    215.449
    Reporting for Leaks
    215.450
    Alternative Program for Leaks
    215.451
    Sealing Device Requirements
    215.452
    Compliance Schedule for Leaks
    215.453
    Compliance Dates and Geographical Areas
    SUBPART S:
    RUBBER AND MISCELLANEOUS PLASTIC PRODUCTS
    Section
    215.461
    Manufacture
    of Pneumatic Rubber Tires
    215.462
    Green Tire Spraying Operations
    215.463
    Alternative Emission Reduction Systems
    215.464
    Emission Testing and Mon4to~4ng
    215.465
    Compliance Dates and Geographical Areas
    215.466
    Compliance Plan
    215.467
    Testing Methods for Volatile Organic Material Content
    SUBPART Y:
    GASOLINE DISTRIBUTION
    Section
    215.581
    Bulk Gasoline Plants
    215.582
    Bulk Gasoline Terminals
    215.583
    Gasoline Dispensing Facilities
    215.584
    Gasoline Delivery Vessels
    215.585
    Emissions Testing
    SUBPART Z:
    DRY CLEANERS
    Section
    215.601
    Perchloroethylene Dry Cleaners
    215.602
    Exemptions
    215.603
    Test4ng aRd Mon4to~4ngLeaks
    215.604
    Compliance Dates and Geographical Areas
    215.605
    Compliance Plan
    215.606
    Exception to Compliance Plan (Repealed)
    215.607
    Standards for Petroleum Solvent Dry Cleaners
    215.608
    Operating Practices for Petroleum Solvent Dry Cleaners
    215.609
    Program for Inspection and Repair of Leaks
    215.610
    Test4ng and Mon4teF4n~Compliance Procedures
    215.611
    Exemption for Petroleum Solvent Dry Cleaners
    215.612
    Compliance Dates and Geographical
    Areas
    215.613
    Compliance Plan
    215.614
    Test Method for Volatile Organic Material Content
    of Wastes
    104—309

    -13-
    215.615
    Emission Testing
    SUBPART AA:
    PAINT AND INK MANUFACTURING
    Section
    215.620
    Applicability
    215.621
    Exemption for Waterbase Material
    and Heatset Offset
    Ink
    215.623
    Permit Conditions
    215.624
    Open—top Mills, Tanks,
    Vats or Vessels
    215.625
    Grinding Mills
    215.626
    Storage Tanks
    215.628
    Leaks
    215.630
    Clean
    Up
    215.636
    Compliance Date
    SUBPART
    BB:
    POLYSTYRENE
    PLANTS
    Section
    215.875
    Applicability of Subpart
    BB
    215.877
    Emissions Limitation
    at Polystyrene Plants
    215.879
    Compliance Date
    215.881
    Compliance Plan
    215.883
    Special Requirements for Compliance Plan
    215.886
    Emissions Testing and Mon4to~4n~
    SUBPART PP:
    MISCELLANEOUS FABRICATED PRODUCT MANUFACTURING
    PROCESSES
    Section
    215.920
    Applicability
    215.923
    Permit Conditions
    215.926
    Control Requirements
    215.928
    Testing
    215.929
    Testing Methods for Volatile Organic Material Content
    SUBPART
    QQ:
    MISCELLANEOUS FORMULATION MANUFACTURING PROCESSES
    Section
    215.940
    Applicability
    215.943
    Permit Conditions
    215.946
    Control
    Requirements
    215.948
    Testing
    SUBPART
    RR:
    MISCELLANEOUS ORGANIC CHEMICAL MANUFACTURING
    PROCESSES
    Section
    215.960
    Applicability
    215.963
    Permit Conditions
    215.966
    Control Requirements
    215.968
    Testing
    Section 215.102
    Testing Methods
    104— ‘3
    09

    -14-
    a).
    The tota~1~organ4o mater4a4 ?on?entrat4ons 4n an ef~wentstream
    sha3
    be measured by a flame 4on4~at4on
    deteotoFT
    or
    by other
    methods
    approved
    by
    the
    fl4no4s
    gnv3ronmental
    Prote?t4on
    Agency
    fAgenoy). a?eord4ng to the prov4s4ons
    9~
    ~6 433w- Adm~rCode 2Qh
    ~
    Volatile organic material or organic material concentrations
    in
    a
    stream
    is measured by Method
    18,
    40 CFR 60, Appendix A
    (July
    1,
    1988) Measurement of Gaseous Organic Compounds incorporated by
    reference In 215.105 except
    as follows.
    ASTM D-4457 may be used for
    halogenated
    organic
    compounds.
    Method
    25,
    25A
    or
    25B,
    40
    CFR
    60,
    Appendix
    A
    (July
    1,
    1988)
    incorporated
    by
    reference
    in
    215.105
    may
    be substituted for Method
    18 provided the source owner or operator
    submits
    calibration
    data
    and
    other
    proof
    that
    this
    method
    provides
    the information
    in the emission units of the applicable standard.
    The
    volumetric
    flow
    rate and gas velocity
    is determined
    in
    accordance
    with
    Methods
    1,
    1A,
    2,
    2A,
    2C,
    20,
    3
    and
    4,
    40
    CFR
    Part
    60, Appendix A
    (July
    1, 1988)
    incorporated by reference in 215.105.
    b)
    Measurement of Vapor Pressures
    1)
    For a single-component, the actual vapor pressure shall
    be
    determined by ASTM (American Society of Testing and Materials)
    Method
    D-2789-83
    (Approved
    1983),
    incorporated
    by
    reference
    in
    Section
    215.105,
    or
    the
    vapor
    pressure
    may
    be
    obtained
    from
    a
    published source such as: Boublik, T., V.
    Fried and
    E.
    Hala,
    “The Vapor Pressure of Pure Substances,” Elsevier Scientific
    Publishing Co., New York (1973),
    Perry’s Chemical
    Engineer’s
    Handbook, McGraw-Hill
    Book Company
    (1984), CRC Handbook
    of
    Chemistry and Physics, Chemical
    Rubber Publishing Company
    (1986-1987), Lange’s Handbook of Chemistry, John A. Dean,
    editor, McGraw-Hill Book Company
    (1985).
    2)
    For a mixture, the actual vapor pressure shall be determined by
    ASTM Method 0—2879-83 (Approved
    1983), incorporated by reference
    in Section 215.105, or the vapor pressure may be taken as
    either:
    A)
    If the vapor pressure of the volatile organic liquid
    is
    specified in the applicable rule,
    the lesser of the sum of the
    actual vapor pressure of each component or each volatile
    organic material component,
    as determined
    in accordance with
    Section 215.1O2(b)(1), weighted by its mole fraction; or
    B)
    If the vapor pressure of the organic material or volatile
    organic material
    is specified
    in the applicable rule,
    the sum
    of the actual vapor pressure of each such component as
    determined
    in accordance with Section 215.102(b)(1) weighted by
    its mole fraction.
    Section 215.104
    Definitions
    “Furniture Coating Application Line”:
    The combination of coating
    application equipment,
    flash-off area,
    spray booths, ovens, conveyors,
    and other equipment operated
    in a predetermined sequence for purpose of
    104. 310

    —15—
    applying coating mater4aTs to wood furniture.
    Section 215.105
    Incorporation by Reference
    The following materials
    are incorporated
    by reference:
    a)
    American Society for Testing and Materials,
    1916 Race Street,
    Philadelphia,
    PA 19103:
    1)
    ASTM D 1644-59 Method
    A
    2)
    ASTM 0 1475-60
    3)
    ASTM
    D 2369-73
    4)
    ASTM
    D 2879-83 (Approved 1983)
    5)
    ASTM 0 323-82
    (Approved 1982)
    6)
    ASTM
    0 86-82
    (Approved 1982)
    7)
    ASTM
    E 260-73 (Approved 1973),
    E 168-67
    (Reapproved 1977),
    E
    169-63 (Reapproved
    1981),
    E
    20
    (Approved 1985)
    8)
    ASTM
    0 97-66
    9)
    ASTM D 1946-67
    10)
    ASTM 0 2382-76
    ~fl
    ASTM
    0 2504-83
    ~
    ASTM
    D 2382-83
    i.;ll
    ASTM D-4457-85
    b)
    Federal Standard
    141a, Method 4082.1.
    c)
    National Fire Codes,
    National Fire Prevention Association, Battery
    March Park,
    Quincy, Massachusetts 02269
    (1979).
    d)
    United States Environmental
    Protection Agency, Washington,
    D.C., EPA-
    450/2-77—026, Appendix A.
    e)
    United States Environmental
    Protection Agency, Washington,
    D.C., EPA—
    450/2-78-051 Appendix A and Appendix B (December 1978).
    f)
    Standard
    Industrial Classification Manual, published by Executive
    Office of the President, Office
    of Management and Budget, Washington,
    D.C.,
    1972
    g)
    40 CFR
    60T
    Append4~A ~9~?).(July
    1,
    1988).
    h)
    United States
    Environmental Protection Agency, Washington D.C., EPA-
    104--3.1

    —16—
    450/2—78-041.
    (BOARD NOTE:
    The incorporations by reference listed
    above contain no
    later amendments or editions.)
    Section 215.122
    Loading Operations
    a)
    No person shall cause or allow the discharge of more than 3.6 kg/hr
    (8 lbs/hr)
    of organic material
    into the atmosphere during the loading
    of any organic material from the aggregate loading pipes of any
    loading facility having through—put of greater than 151 cubic meters
    per day (40,000 gal/day)
    into any railroad tank car, tank truck or
    trailer unless such loading facility is equipped with submerged
    loading pipes or a dev4ee that 4s equa33y e~feet4ve4n ?entro444ng
    em4ss4ons and 4s approved by the Agency a?eord4ng to the prev4s4ons
    ~
    43h Adm~Cede 2O~submerged fill.
    b)
    No person
    shall cause or allow the loading of any organic material
    into any stationary tank having a storage capacity of greater than
    946
    1
    (250 gal),
    unless such tank is equipped with a permanent
    submerged loading pipe or an eq~4va4entdev4ee approved by the Agency
    aocerd4ng to the pr~v4s4~ns
    of ~
    ~33~Adm~Code 201, submerged fill
    or unless such tank is
    a pressure tank as described in Section
    215.121(a)
    or is fitted with a recovery system as described in
    Section 215.121(b)(2).
    c)
    Exception:
    If no odor nuisance exists the limitations of this
    Section shall only apply
    to the loading of volatile organic liquid
    with a vapor pressure of 17.24 kPa (2.5 psia) or greater at 294.3°K
    (70°F).
    Section 215.124
    External Floating Roofs
    a)
    In addition to meeting the requirements of Section 215.123(b), no
    owner or operator of a stationary storage tank equipped with an
    external floating roof
    shall
    cause or allow the storage of any
    volatile petroleum
    liquid
    in the tank unless:
    1)
    The tank has been fitted with a continuous secondary seal
    extending from the floating roof to the tank wall
    (rim mounted
    secondary seal)
    or any other dev4ee wh4eh contros vo~at44eorgan4e
    mater4a4 em4ss4ons w4th an effect4veness equa
    to or greater than a
    r4m mounted secondary sea4;
    2)
    Each seal closure device meets the following requirements:
    A)
    The seal is
    intact and uniformly in place around the
    circumference of the floating roof between the floating
    roof and tank wall;
    and
    B)
    The accumulated area of gaps exceeding 0.32 centimeter (1/8
    inch)
    in width between the secondary seal
    and
    the tank wall
    shall
    not exceed 21.2 square centimeters per meter of tank
    diameter
    (1.0 square
    inches per foot of tank diameter).T as
    1fl4-~312

    -17—
    determ4ned
    by methods or procedures approved
    by the Agency~
    3)
    Emergency roof drains are provided with slotted membrane fabric
    covers or equivalent covers across
    at
    least 90 percent
    of
    the
    area of the opening;
    4)
    Openings
    are equipped with projections into the tank which
    remain below the liquid
    surface at
    all times;
    5)
    Inspections are conducted prior to May
    1
    of each year to
    insure
    compliance with Section 215.124(a);
    6)
    The secondary
    seal gap is measured prior to May
    1
    of
    each year~
    4n accordance w4th methods
    or procedures approved
    by the Agency~
    7)
    Records
    of the types of volatile petroleum liquid
    stored,
    the
    maximum true vapor pressure of the
    liquid
    as
    stored, the results
    of the inspections
    and the results of the secondary seal gap
    measurements are maintained and available to the Agency, upon
    verbal
    or written request, at any reasonable time for a minimum
    of two years after the date on which the record was made~.
    ~).
    Upon a reasonab3e request by the Agency~the owner or operator
    of
    a voat43e organ4c mater4a4
    source requ4red to
    comp4y w4th
    Sect4on 21~124a~at
    h4s
    OWR
    e~pense~
    demonstrates comp34ance
    by methods or procedures approved by
    the Ageney~and
    9).
    A person p3ann4ng
    to conduct
    a vo4at43e organ4c mater4a
    em4ss4on test to demonstrate eemp34ance w4th ~ect4ons21~T12~
    and 24~T124net4f4es the Agency of that 4ntent not
    4ess than ~Q
    days before the p4anned 4n4t4at4on
    of the tests
    so that the
    Agency may observe the testT
    b)
    The requ4rements
    of ~ect4en21~r424a). Subsection
    (a) sha33 not does
    not apply to any stationary storage tank equipped with an
    external
    floating roof:
    1)
    Exempted under Section 215.123(a)(2) through 215.123(a)(6);
    2)
    Of welded construction equipped with a metallic type shoe seal
    having
    a secondary seal from the top of the shoe seal to the
    tank wall
    (shoe-mounted secondary
    seal);
    3)
    Of welded construction equipped with
    a metallic type shoe seal,
    a liquid-mounted foam seal,
    or a liquid-mounted liquid-filled-
    type seal,
    or other c3osure dev4ee o~e~u4va3ent?ontro3
    eff4e4eney approved
    by the Agency
    in which
    a petroleum liquid
    with a true vapor pressure less than 27.6 kPa
    (4.0 psia)
    at
    294.3°K (70°F)
    is stored;
    or
    4)
    Used to store crude oil.
    Section 215.127
    Emissions Testing
    104--313

    —18-
    ~
    Any tests of organic material emissions,
    including tests conducted to
    determine control equipment efficiency,
    shall
    be conducted in
    accordance with the methods and procedures specified
    in Section
    215.102.
    ~
    Upon a request by the Agency, the owner or operator of an organic
    material emission source required to comply with this Subpart shall
    conduct emissions testing,
    at his own expense, to demonstrate
    compliance.
    ~j
    A person planning to conduct an organic material emission test to
    demonstrate compliance with this Subpart shall
    notify the Agency of
    that intent not
    less than 30 days before the planned initiation of
    the tests so
    the Agency may observe the test.
    Section 215.128
    Measurement of Seal Gaps
    ~
    Any measurements of secondary seal gaps shall
    be conducted
    in
    accordance with the methods and procedures specified
    in
    40 CFR 60,
    Subpard Kb
    (July
    1,
    1988).
    ~)
    A person planning to conduct a measurement of seal gaps to
    demonstarate compliance with this Subpart shall
    notify the Agency of
    that intent not
    less than 30 days before the planned performance of
    the tests
    so the Agency may observe the test.
    Section 215.181
    Solvent Cleaning
    in General
    In Counties, other than Cook, DuPage, Kane,
    Lake, McHenry, Macoupin, Madison,
    Monroe,
    St. Clare or Will Tthe requirements of Sections 215.182 through
    215.184 shall
    not apply:
    a)
    To sources whose emissions of volatile organic material
    do not
    exceed
    6.8 kg
    (15
    lbs)
    in any one day, nor 1.4 kg
    (3 lbs)
    in any one hour;
    or
    b)
    To
    sources used exclusively for chemical or physical
    analysis or
    determination of product quality and
    commercial acceptance,
    provided
    that:
    1)
    The operation of the sources
    is not an integral part of the
    production process;
    2)
    The emissions from the source do not exceed 363 kg (800
    lbs)
    in
    any calendar month; and,
    3)
    The exemption is approved
    in writing
    by the Agency.
    Section 215.206
    Exemptions from Emission Limitations
    ~
    In Cook, DuPage,
    Kane, Lake, McHenry, Macoupin, Madison, Monroe,
    St. Clair
    or Will
    County,
    the limitations
    of this Subpart do not
    apply
    to the following
    individual coating
    lines
    if such coating lines
    at the plant
    as
    a group would
    emit less than 6.806 kg/day (15
    1fl4. 314

    -19-
    lbs/day) volatile organic material,
    if
    no control equipment were used
    ~Forexample, for can coating lines subject
    to Section 215.204(b),
    individual
    can coating lines within a plant would not
    be subject
    to
    the limitations of this Subpart
    if the combined actual
    emissions of
    volatile organic material from the can coating
    lines
    as
    a group do
    not
    exceed
    6.806
    kg/day
    (15
    lb/day)
    before
    add-on
    controls.1:
    II
    Automobile or
    light duty truck coating
    lines
    subject to the
    limitations
    of
    Section
    215.204(a)
    ~
    Can coating
    lines subject
    to the limitations of Section
    215.204(b)
    ~
    Paper coating lines
    subject to the limitations of Section
    215.201(c)
    ~
    Coil coating
    lines subject to the limitations of Section
    215.204(d)
    ,~j
    Fabric coating lines
    subject
    to the limitations
    of Section
    215.204(e)
    ~
    Vinyl
    coating
    lines
    subject to the limitations of Section
    215.204(f) ~
    fl
    Metal
    furniture coating
    lines subject
    to the limitations of
    Section 215.204(g)
    ~
    Large appliance coating lines
    subject to the limitations of
    Section 215.204(h);
    Magnet
    wire coating lines
    subject
    to
    the limitations
    of Section
    215.204(i);
    or
    Miscellaneous metal
    parts
    and products coating
    lines,
    and heavy
    off-highway vehicle products coating
    lines subject to
    the
    limitations of Section 215.204(j)
    or
    b)
    Notwithstanding subsection
    (a),
    in Cook, DuPage,
    Kane,
    Lake,
    McHenry,
    Macoupin, Madison, Monroe,
    St. Clair or Will County,
    if
    a coating
    line
    is ever subject
    to the requirements of
    this Subpart, the
    ~q~irements
    of
    the
    Subpart
    will
    continue
    to
    apply
    to
    the
    coating
    line
    notwithstanding
    a
    reduction
    in
    emissions
    so
    as
    to
    qualify
    for
    exemption.
    a).~ In
    Counties
    other
    than
    Cook,
    OuPage,
    Kane,
    Lake, McHenry, Macoupin,
    Madison, Monroe, St. Clair and Will~tThe limitations
    of
    this Subpart
    shall
    not apply to:
    1)
    Coating plants whose emissions of
    volatile organic material
    as
    limited by the operating permit will
    not exceed 22.7 Mg/year
    (25
    T/year),
    in the absence of
    air pollution control equipment; or.
    2)
    Sources used exclusively for chemical or physical analysis or
    104- 315

    -20-
    determination of product quality and commercial acceptance
    provided that:
    A)
    The operation of the source
    Is not an integral part of the
    production process;
    B)
    The emissions from the
    source do not exceed
    363 kg (800
    ibs) in any calendar month;
    and,
    C)
    The exemption is approved in writing by the Agency.
    ~).
    4nter4oc body spray ?oat4ng mater4a~for three-p4eee stee
    cans
    used by Nat4ona~Can Corperat4en at 4ts Reckford can
    manufaotur4ng p~ant4n Loves ParkT fl34no4sT prev4ded that~
    A).
    The
    em4ss4en of vo3at4l.e organ4c mater4a3 from the 4nter4er
    body spray coat4ng 34ne shal4 not exceed Q~~7Q
    kg,14 ~
    ~b/ga3).
    of eoat4ng mater4a3T exe3wd4ng waters de44vered to
    the coat4ng app1.4cator~and
    B).
    The em4ss4on of vo4at4e organ4c mater4a3 shal4 comp~yw4th
    the prev4s4ons of Sect4on 21~~2Q4
    by use of the 4nterna
    offset prev4s4ons of ge?t4on 216T207 computed on a weeky
    we4ghted average bas4sT
    U
    The limitations of this Subpart do not apply to wood furniture
    coating plants whose emissions of volatile organic material
    do
    not exceed 22.7 Mg/year (25T/year)
    actual emissions,
    in
    the
    absence of air pollution control
    equipment.
    g~
    Notwithstanding subsection
    (d)(1),
    in Cook,
    tJuPage, Kane,
    Lake,
    McHenry, Macoupin, Madison, Monroe,
    St. Clair or Will County,
    if
    a wood furniture coating
    line
    is or has ever been subject to the
    requirements of this Subpart, the requirements of the Subpart
    will continue to apply to
    the wood furniture coating line
    notwithstanding
    a reduction in emissions below the exemption
    level
    in subsection
    (d)(1).
    b~
    The limitations of Section 215.204(j) shall
    not apply to the
    Waukegan,
    —-
    Illinois, facilities of the Outboard Marine Corporation,
    so long as the emissions of volatile organic material
    related
    to the
    surface coating of miscellaneous metal
    parts and products
    at those
    facilities do not exceed
    35 tons per year.
    c).fl,
    Notwithstanding
    the limitations of Section 215.204(k) (2), the John
    Deere Harvester-Moline Works of
    Deere and Company, Moline,
    Illinois,
    shall
    not cause or permit the emission of volatile organic material
    from its existing green and yellow flocoating operations
    to
    exceed a
    weekly average of 6.2
    lb/gal.
    Section 215.208
    Testing Methods for ~o4ventVolatile Organic Material
    Content
    104--316

    —21-
    a)
    The fo~4ow4ngmethods of ana4y~4ngthe so3vent content of eoat4ngsT
    as rev4sed from t4me to t4me~or any ether e~u4va~ent
    procedure
    approved by the Agency~sha4~by sued as app34cab4e~
    1)
    A~TMP
    1644 ?~9Method A
    ~).
    A~TMP 14Th 60
    ~).
    A~TMP 226 7~
    4).
    ~edera3standard 141a~Method 4Q~2~
    The VOM content of coatings
    shall
    be determined
    by Method 24,
    40 CFR
    Part 60, Appendix A (July
    1,
    1988), incorporated by reference
    in
    Section 215.105 except for glues and adhesive coatings, two component
    reactive coatings forming volatile reaction products, coatings
    requiring energy other than heat to
    initiate curing,
    and coatings
    requiring high temperature catalysis
    for curing, providing the person
    proposing testing
    of
    the material submits to the Agency
    proof
    that
    the Method 24 results would not be representative and proof that a
    proposed alternative test methods gives representative,
    accurate test
    results.
    For printing
    inks, the volatile organic material content
    shall
    be determined by Method 24A,
    40
    CFR Part 60, Appendix A
    (July
    1,
    1988).
    b)
    Transfer efficiency shall
    be determined
    by
    a method, procedure or
    standard approved by the USEPA, under the applicable new source
    performance standard or until
    such time as USEPA has approved and
    published
    such a method, procedure or standard,
    by any appropriate
    method, procedure or standard approved by the Agency.
    Section 215.211
    Compliance Dates and Geographical
    Areas
    a)
    Except as otherwise stated
    in subsection
    (b), every owner or operator
    of an emission source subject
    to Section 215.204(j),
    (k)
    (1),
    (m)
    shall
    comply with those sections
    in accordance with the following
    dates:
    1)
    For Section 215.204(j)
    and
    (k)(2)
    Extreme performance prime coat
    and Final
    repair coat
    -
    air dried,
    by December 31,
    1983.
    2)
    For Section 215.204(k)(1) and
    (m),
    by December 31,
    1987
    3)
    For Section 2l5.204(k)(2) Extreme performance top coat
    -
    air
    dried,
    in accordance with Section 215.210.
    4)
    For Section 215.204(1),
    by December 31,
    1985.
    b)
    If
    an emission source
    is not
    located
    in one of the nonattainment
    counties or counties contiguous to nonattainment couunties listed
    below,
    the owner or operator
    of the emission source shall comply with
    the requirements of Section 215.204(j)
    (k) or
    (1) no
    later than
    December
    31, 1987:
    104 317

    —22-
    Bond
    Madison
    Clinton
    McHenry
    Cook
    Monroe
    DeKalb
    Montgomery
    DuPage
    Morgan
    Franklin
    Pope
    Greene
    Randolph
    Jackson
    Saline
    Jersey
    Sagamon
    Johnson
    St. Clair
    Kane
    Union
    Kendall
    Washington
    Lake
    Will
    Macoupin
    Williamson
    (Board note BOARD NOTE:
    Counties are designated
    as attainment or
    nonattainment for ozone by the United States Environmental Protection
    Agency
    (USEPA).
    The USEPA noted
    in
    its redesignation rulemaking,
    that
    it will publish
    a rulemaking notice on Williamson County’s
    attainment
    status.
    (45 Fed.
    Reg. 21949, May 16,
    1983.)
    Should
    Williamson Count
    be redesignated as attainment prior to October 31,
    1985,
    it and the counties contiguous to it will
    be considered deleted
    from the above list.)
    c)
    Notwithstanding subsection
    (b), if any county
    is designated as
    nonattainment by the USEPA
    at any time subsequent to the effective
    date of this rule,
    the owner or operator of an emission source
    located
    in that county
    or any county contiguous
    to that county who
    would other—wise be subject to the compliance date
    in subsection
    (b)
    shall comply with the requirements of Section 215.204(j),
    (k) or
    (1)
    within one year from the date of redesignation but
    in no case later
    than December 31,
    1987.
    4)~
    Notwithstanding
    subsection
    (a),
    for coating
    lines subject to this
    Subpart which were not subject
    ot this Subpart prior
    to May 25,
    1990,
    the owners and operators of
    such coating
    lines shall
    comply with the
    requirements of this Subpart by May 25,
    1991.
    For purposes of
    Section 201.146(g),
    Exemptions from Permit Requirements, such coating
    lines shall
    not be
    considered subject
    to Subpart
    F until
    May 25,
    1991.
    Section 215.241
    External Floating Roofs
    The requirements of subsection 215.124(a)
    shall
    not apply
    to any stationary
    storage tank equipped with an external floating roof:
    a)
    Exempted under Section 215.123(a)(2) through
    (a)(6);
    b)
    Of welded construction equipped with a metallic-type shoe seal having
    a secondary seal from the top of
    the shoe seal to the tank wall
    (shoe-mounted secondary seal);
    c)
    Of welded construction equipped with a metallic type shoe seal,
    a
    104-313

    -23-
    liquid—mounted foam seal,
    or
    a liquid—mounted liquid—filled—type
    seal,
    or other e4osure dev4ce of e~u4vaTentcontre3 eff4c4ency
    approved by the Agency
    in which
    a petroleum liquid with
    a true vapor
    pressure less than 27.6 kPa
    (4.0 psia)
    at 294.3°K(70°F) is
    stored;
    or
    d)
    Used to store crude oil with a pour point of 50°For higher
    as
    determined
    by ASTM Standard 097-66 incorporated
    by reference
    in
    Section 215.105.
    Section 215.404
    Testing and Monitoring
    (Repealed)
    a).
    Upon a reasonabe request of the Agency~the ewne~or operator of
    a
    voat43e organ4c mater4a3 source subject
    te th4s ~ubpaFtsha33
    at Ms
    own expense demonstrate comp44ance by methods
    or procedures approved
    by the Agency~
    b).
    A person p3ann4ng
    to conduct
    a vo3at44e ergan5c mater4a3 emiss4ons
    test to demonstrate comp34ance w4th th4s subpart sha44 not4fy the
    Agency of that 4ntent net 3ess than ~Q days before the p3anned
    4n4t4at4en of the tests so the Agency may observe the testy
    Section 215.409
    Testing Methods for Volatile Organic Material Content
    The volatile organic material content of fountain solution and all coatings
    shall
    be determined by Method
    24, 40 CFR 60, Appendix A
    (July
    1,
    1988)
    incorporated
    by reference
    in Section 215.105
    The volatile organic material
    content of
    printing inks shall
    be determined by Method 24A,
    40 CFR Part±Q~
    Appendix A
    (July
    1,
    1988)
    incorporated
    by reference in Section 215.105.
    Section 215.410
    Emissions Testing
    ~
    Any tests
    of
    volatile organic material emissions, including tests
    conducted to determine control
    equipment efficiency
    or control device
    destruction efficiency, shall
    be conducted in accordance with the
    methods and procedures specified
    in Section 215.102.
    p)
    Upon a request by the Agency, the owner or operator
    of
    a volatile
    organic material
    emission source required to comply with the limits
    of this Subpart shall
    conduct emissions testing, at his own expense,
    to demonstrate compliance.
    ~
    A person planning to conduct
    a volatile organic material emissions
    test to demonstrate compliance with this Subpart shall
    notify the
    Agency
    of that intent not
    less than 30 days before the planned
    initiation of the tests
    so the Agency may observe the test.
    Section 215.421
    General Requirements
    ~
    The owner or operator
    of
    a plant which has more than 1,500 components
    in gas or
    light
    liquid service, which components are used to
    manufacture the synthetic organic chemicals or polymers
    listed
    in
    Appendix
    D, shall
    conduct leak inspection and
    repair programs
    in
    accordance with this Subpart for that equ4pment component containing
    104-
    31q

    -24-
    more than 10 percent volatile organic material
    as determined by ASTM
    method E-260, E-168, and
    E—169, Incorporated by reference
    in Section
    215.105.
    A component shal3
    be cons4dered to be 3eak4ng
    4f the
    ve3at4e organ4c matec4a3 cen?entrat4on exceeds
    10T009
    ppm when
    measured at a d4stan?e of 0 cm from the component~.The provisions of
    this Subpart are not applicable if the products
    listed
    in Appendix 0
    are made from natural fatty acids for the production of hexadecyl
    alcohol.
    ~
    A component shall
    be considered to be leaking
    if the volatile organic
    material concentration exceeds 10,000 ppm when measured
    at
    a distance
    of 0 cm from the component as determined
    by Method 21, 40 CFR Part
    60, Appendix A (July
    1,
    1988) incorporated by reference
    in Section
    215.105.
    Section 215.432
    Inspection Program for Leaks
    The owner or operator of
    a synthetic organic chemical or polymer manufacturing
    plant subject to Section 215.430 through, 215.439,
    shall
    for the purposes of
    detecting leaks, conduct a component inspection program utilizing the test
    methods specified
    in USEPA Reference Method 21,
    40 CFR 60, Appendix A
    1986).(1988),
    incorporated by reference in Section 215.105, consistent with
    the following provisions:
    a)
    Test annually those components operated near extreme temperature or
    pressure such that they would be unsafe to routinely monitor, and
    those components 4o?ated for which monitoring would require the
    elevation of monitoring personnel more than two meters above
    permanent worker access structures or support surfaces;
    b)
    Test quarterly all other pressure relief valves
    in gas service, pumps
    in
    light
    liquid service, valves
    in
    light liquid service and in gas
    service,
    and compressors.
    c)
    If
    less than or equal
    to
    2 percent of the valves
    in
    light
    liquid
    service and
    in gas service tested pursuant to subsection
    (b)
    are
    found not to
    leak for
    5 consecutive quarters,
    no
    leak tests shall
    be
    required for three consecutive quarters.
    Thereafter,
    leak tests
    shall
    resume for the next quarter.
    If that test shows
    less than or
    equal
    to
    2 percent of the valves
    in light
    liquid service and
    in gas
    service are leaking, then no tests are required
    for the next 3
    quarters.
    If more than 2 percent are leaking, then tests are
    required for the next
    5 quarters.
    d)
    Observe visually all pump seals weekly.
    e)
    Test immediately any pump seal
    in light liquid service from which
    liquids are observed dripping.
    f)
    Test any relief valve within 24 hours after
    it has vented
    to the
    atmosphere.
    g)
    Routine instrument monitoring of valves which are not externally
    regulated, flanges,
    and components
    in
    heavy liquid service,
    is not
    104-320

    -25--
    required.
    However,
    any valve which
    is
    not externally regulated,
    flange,
    or component in heavy
    liquid service
    that
    is
    found to be
    leaking
    on the basis
    of sight,
    smell
    or sound
    si-all
    be repaired
    as
    soon as practicable but no
    later than
    30 days after the leak is
    found.
    h)
    Test immediately after repair any component that was found leaking.
    i)
    Within
    1 hour of
    its detection,
    a weatherproof, readily visible tag,
    in bright colors such as red or yellow, bearing
    an identification
    number and the date on which the
    leak was detected must be affixed on
    the
    leaking component and remain in place until
    the leaking component
    is repaired.
    j)
    Any component that is
    in vacuum
    service or any pressure relief device
    connected to
    an operating flare header or to a vapor recovery device
    is exempt from the monitoring requirements
    in this Section.
    Section 215.445
    Leaks:
    General Requirements
    ~
    The owner or operator
    of
    a petroleum refinery shall:
    a).fl Develop
    a monitoring program plan consistent with the provisions
    of Section 215.446;
    b).~Conduct
    a monitoring
    program consistent with the provisions
    of
    Section 215.447;
    c)~Conduct
    all
    tests for
    leaks
    in accordance with Method 21, 40 CFR
    60, Appendix A (July
    1,
    1988)
    incorporated by reference
    in
    Section 215.105.
    c).~Record all
    leaking components which
    have a volatile organic
    material concentration exceeding 10,000 ppm consistent with the
    provisions of Section 215.448;
    d).~Identify each component consistent with the monitoring program
    plan submitted pursuant to Section 215.446;
    e).~Repair and retest the leaking components
    as soon as possible
    within 22 days after the leak
    is found,
    but no later
    than June
    1
    for the purposes of Section 215.447(a)(1), unless the leaking
    components cannot
    be repaired until
    the unit
    is
    shut down for
    turnaround;
    and
    f).fl
    Report to
    the Agency consistent with the provisions
    of Section
    2 15.449.
    p~
    A component shall
    be considered
    to be leaking
    if the volatile organic
    material concentration exceeds
    10,000 ppm when measured at
    a distance
    of
    0 cm from the component
    as determined
    by Method 21, 40 C.F.R.
    60,
    Appendix A (July
    1,
    1988)
    incorporated by reference in Section
    215. 105.
    ifl1~
    321

    -26-
    Section 215.447
    Monitoring Program for Leaks
    a)
    The owner or operator of a petroleum refinery subject to Section
    215.445 shall, for the purpose of detecting leaks, conduct a
    component monitoring program consistent with the following
    provisions:
    1)
    Test all pressure relief valves
    in gaseous service, pump seals,
    pipeline valves, process drains and compressor seals by methods
    and procedures approved by the Agency not earlier than March
    1
    or later than June
    1 of each year;
    2)
    Again test all pressure relief valves
    in gaseous service,
    pipeline valves
    in gaseous service and compressor seals by
    methods and procedures approved by the Agency not earlier than
    June
    1 or later than August
    1 of each year;
    3)
    Observe visually all pump seals weekly;
    4)
    Test immediately any pump seal from which
    liquids are observed
    dripping;
    5)
    Test any relief valve within 24 hours after
    it has vented to the
    atmosphere; and
    6)
    Test immediately after repair any component that was found
    leaking.
    b)
    The requirement of subsection
    (a) do not apply to:
    U
    Inaecess4b3e va3ves~-sStorage tank valves and pressure relief
    devices connected to
    an operating flare header or vapor recovery
    device are exempt from the mon4tor4ng re9w4rements 4n Subsect4on
    a).T;
    or
    ~
    Inaccessible valves, provided
    such valves are
    tested
    at
    least
    once in each calendar year and the owner or operator
    of
    such
    refinery submits and annual
    notice to the Agency for such
    exemption identifying such valves, explaining
    in detail why such
    valves are not accessible, and stating the testing provisions
    which will
    be followed
    for such valves.
    c)
    The Agency may require more frequent monitoring than would otherwise
    be required by Subsection
    (a) for components which are demonstrated
    to have a history of
    leaking.
    Section 215.464
    Emissions Testing and Mon4tor4ng
    a).
    Upon a request of the AgeneyT the owner or operator of
    a vo3at43e
    organ4e mater4a3 source requ4red
    to eompy with gections 21g-r461
    through 21~~464
    sha3~at his own expense1 demonstrate comp3iance by
    methods or procedures approved by the AgencyT
    b).
    A person panning to conduct
    a vo3at4~eorganic materia4 emission
    104—322

    -27-
    test sba4 notify the Agency of the intent to test not
    ess than ~Q
    days befo~-ethe p~a~ned
    initiation of the test so the Agency may at
    its option observe the testT
    ~
    Any tests
    of volatile organic material emissions,
    including tests
    conducted to determine control equipment efficiency or
    control device
    destruction efficiency,
    shall
    be conducted
    in accordance with the
    methods and procedures specified
    in Section 215.102.
    p~
    Upon a request
    by the Agency, the owner or operator
    of
    a volatile
    organic material emission source required to comply with a limit of
    Sections 215.461 through 215.464 shall
    conduct emissions testing, at
    his own expense, to demonstrate compliance.
    ~
    A person planning
    to conduct a volatile organic material emission
    test to demonstrate compliance shall
    notify the Agency of
    that intent
    not
    less than 30 days before the planned initiation of the
    tests
    so
    the Agency may observe the
    test.
    Section 215.467
    Testing Methods for Volatile Organic Material Content
    The volatile org~nicmaterial content for all VOM emitting materials except
    printing inks shall
    be determined
    by Method 24, 40
    CFR 60, Appendix A
    (July
    1,
    1988)
    incorporated
    by reference
    in Section 215.105.
    Section 215.581
    Bulk Gasoline
    Plants
    a)
    Subject to subsection(e), no person may cause or allow the transfer
    of gasoline from a delivery vessel
    into a stationary storage tank
    located at
    a bulk gasoline plant unless:
    1)
    The delivery vessel
    and the stationary storage tank are each
    equipped with a vapor collection system that meets the
    requirements of subsection (d)(4);
    2)
    Each vapor collection system
    is operating;
    3)
    The delivery vessel displays the appropriate sticker pursuant to
    the requirements of Section 215.584(b) or
    (d);
    4)
    The pressure relief valve(s) on the stationary storage tank and
    the delivery vessel
    are set to release
    at
    no
    less than 0.7 psi
    or the highest pressure allowed
    by state or local
    fire codes or
    the guidelines of the National Fire Prevention Association;
    and
    5)
    The stationary storage tank
    is equipped with a submerged loading
    pipe.
    b)
    Subject to subsection(f), no person may cause or allow the transfer
    of gasoline from a stationary storage tank located
    at
    a bulk gasoline
    plant into a delivery vessel
    unless:
    1)
    The requirements set forth
    in subsections
    (a)(1)
    through
    (a)(4)
    are met;
    and
    104 323

    —28-
    2)
    Equipment Is available at the bulk gasoline plant to provide for
    the submerged filling of the delivery vessel
    or the delivery
    vessel
    Is equipped for bottom loading.
    c)
    Subject to subsectlon(e), each owner of a stationary storage tank
    located at a bulk gasoline plant shall:
    1)
    Equip each stationary storage tank with a vapor control system
    that meets the requirements of subsection
    (a) or (b), whichever
    is applicable;
    2)
    Provide instructions to the operator of the bulk gasoline plant
    describing necessary maintenance operations
    and procedures for
    prompt notification of the owner
    in case of any malfunction of a
    vapor control
    system; and
    3)
    Repair, replace or modify any worn out or malfunctioning
    component or element of design.
    d)
    Subject to subsection(e), each operator of a bulk gasoline plant
    shall:
    1)
    Maintain and operate each vapor control system
    in accordance
    with the owner’s instructions;
    2)
    Promptly notify the owner
    of any scheduled maintenance or
    malfunction requiring replacement or repair of a major component
    of a vapor control
    system;
    and
    3)
    Maintain gauges, meters or other
    specified testing devices
    in
    proper working order;
    4)
    Operate the
    bulk plant vapor collection system and gasoline
    loading equipment in
    a manner
    that prevents:
    A)
    Gauge
    pressure from exceeding
    18 inches
    of water and vacuum
    from exceeding 6 inches of water,
    as measured
    as close as
    possible to the vapor hose connectiont and
    B)
    A reading equal
    to or greater than 100 percent of the lower
    explosive limit
    (LEL measured as propane) when tested
    in
    accordance with the procedure described
    in EPA 450/2—78-051
    Appendix
    B incorporated by reference in Section 215.105
    and
    C)
    Avoidable leaks of
    liquid during loading
    or unloading
    operations.
    104-324

    -29-
    5)
    Provide
    a pressure tap or equivalent on the bulk plant vapor
    collection system in order to allow the determination of
    compliance with 215.581(d)(4)(A);
    and
    6)
    Within
    15 business days after discovery of the leak
    by the
    owner, operator, or the Agency, repair and retest
    a vapor
    collection system which exceeds the limits of subsection
    (d)(4)(A) or (B).
    e)
    The requirements
    of subsections
    (a),
    (c)
    and
    (d) sha3~4do not apply
    to:
    1)
    Any stationary storage tank with
    a capacity of
    less than 575
    gallons; or
    2)
    Any
    bulk gasoline plant whose
    annua4 daily gasoline throughput
    is less than 350,000 gallons
    as averaged over the preceding
    three ea4endar years on
    a thirty day rolling average.
    f)
    The requirements of
    subsection
    (b)
    sha44 en3y apply
    only to bulk
    gasoline plants:
    1)
    That have an annua~daily gasoline throughput greater than or
    equal
    to 110001000 ~~9O gallons,
    as averaged over the preceding
    three ea~endaryears~and on a thirty day rolling average.
    2)
    That either distribute gasoline to gasoline dispensing
    facilities subject
    to the requirements of section 215.583(a) (2)
    or that are located
    in the following counties:
    Boone,
    Cook,
    DuPage, Kane,
    Lake, Madison, McHenry, Peoria, Rock Island, St.
    Clair, Tazewell, Will,
    or Winnebago.
    g).
    Buk gaso3ine p3ants were re~u4redto take certain actions
    to achieve
    eompiance which are summar4~edin Appendix ~
    ~
    For bulk gasoline plants subject to this Subpart which were not
    subject to this Supart
    prior to May 25,
    1990,
    the owners and
    operators of such bulk gasoline plants shall
    comply with the
    requirements of this Subpart by May 25,
    1991.
    ~
    Notwithstanding subsections
    (e) or
    (f),
    if
    a Dulk gasoline
    plant
    is
    ever subject
    to the requirements of
    this Subpart, the requirements of
    this subpart will continue to
    apply to
    the bulk gasoline plant
    notwithstanding
    a reduction in emissions so
    as to qualify for
    exemption.
    Section 215.582 Bulk Gasoline Terminals
    a)
    No person may shall
    cause or allow the transfer of gasoline into any
    104—3 25

    -30-
    delivery vessel from any bulk gasoline terminal unless:
    1)
    The bulk gasoline terminal
    is equipped with a vapor control
    system that limits emission of volatile organic material to 80
    mg/i (0.00067 lbs/gal) of gasoline loaded;
    2)
    The vapor control system is operating and all vapors displaced
    in the loading of gasoline to the delivery vessel are vented
    only to the vapor control
    system;
    3)
    There
    is no liquid drainage from the loading device when it
    is
    not in use;
    4)
    All loading and vapor return lines are equipped with fittings
    which are vapor tight;
    and
    5)
    The delivery vessel displays the appropriate sticker pursuant to
    the requirements of Section 215.584(b) or (d); or,
    if the
    terminal
    is driver—loaded, the terminal owner or operator shall
    be deemed to be
    in compliance with this section when terminal
    access authorization
    is limited
    to those owners and/or operators
    of delivery vessels who have provided
    a current certification as
    required by Section 215.584(c)(3).
    b).
    ~m4ss4onsof organic materia
    from bu4k gaso4ine terminals sha3 be
    determined
    by the procedure described in ~PA-4~Q/2—~3—0261
    Appendix
    A1 as revised from time to time1 or by any other equivalent procedure
    approved
    by the AgencyT
    ~)c).Bulk gasoline terminals were required to take certain actions to
    achieve compliance which
    are summarized
    in Appendix C.
    ~d
    The operator
    of
    a bulk gasoline terminal
    shall:
    1)
    Operate the terminal vapor collection system and gasoline
    loading equipment
    in
    a manner that prevents:
    A)
    Gauge pressure from exceeding
    18 inches of water and vacuum
    from exceeding 6 inches
    of water as measured
    as close as
    possible to the vapor hose connection; and
    B)
    A reading equal
    to or greater than 100 percent of the lower
    explosive
    limit
    (LEL measured
    as propane) when tested
    in
    accordance with the procedure described in EPA 450/2-78-051
    Appendix B; and
    C)
    Avoidable leaks of
    liquid during loading or unloading
    operations.
    104- -326

    —31—
    2)
    Provide
    a pressure tap or equivalent on the terminal vapor
    collection system
    in order
    to allow the determination of
    compliance with 215.582(d)(1)(A); and
    3)
    Within
    15 business days after discovery of the leak by the
    owner, operator,
    or the Agency. repair and retest
    a vapor
    collection system which exceeds the limits of subsection
    (d)(1)(A) or
    (B).
    Section 215.584
    Gasoline Delivery Vessels
    a)
    Any delivery vessel equipped for vapor control
    by use
    of vapor
    collection equipment:
    1)
    Shall
    have a vapor space connection that is equipped with
    fittings which are vapor tight;
    2)
    Shall
    have its hatches closed
    at
    all
    times during loading or
    unloading operations,
    unless
    a top loading vapor recovery system
    is used;
    3)
    Shall
    not internally exceed
    a gauge pressure
    of
    18 inches
    of
    water or a vacuum of
    6 inches of water;
    4)
    Shall
    be designed and maintained
    to be vapor tight
    at
    all times
    during normal operations;
    5)
    Shall
    not be refilled
    in Illinois at other than:
    A)
    A bulk gasoline terminal that complies with the
    requirements of Section 215.582 or
    B)
    A bulk gasoline plant that complies with the requirements
    of Section 215.581(b)(1) and (2).
    6)
    Shall
    be tested annually
    in accordance with the pressure-vacuum
    test procedure described in ~PA4~Q,’2-78-Qg4Appendix
    AT
    Method
    27, 40
    CFR Part 60, Appendix
    A
    (July
    1,
    1988)
    incorporated by
    reference
    in Section 215.105.
    Each vessel must be repaired
    and
    retested with
    15 business days after discovery of the leak by
    the owner,
    operator, or the Agency, when it fails to
    sustain:
    A)
    A pressure drop of
    no more than three inches
    of water
    in
    five minutes;
    and
    B)
    A vacuum drop of no more than three inches of water
    in five
    minutes.
    b)
    Any delivery vessel meeting the requirements of Subsection
    (a)
    shall
    l0~--327

    —32—
    have a sticker affixed to the tank adjacent
    to the tank
    manufacturer’s data plate which contains the tester’s name,
    the tank
    identification number and the date of the test.
    The sticker shall be
    in a form prescribed by the Agency, and shall
    be displayed no
    later
    than December
    31,
    1987.
    c)
    The owner or operator of
    a delivery vessel
    shall:
    1)
    Maintain copies of any test required under Subsection (a)(6) for
    a period of 3 years;
    2)
    Provide copies of these tests to the Agency upon request; and
    3)
    Provide annual test result certification to bulk gasoline plants
    and terminals where the delivery vessel
    is loaded.
    d)
    Any delivery vessel which has undergone and passed
    a test in another
    state which has a USEPA-approved leak testing and certification
    program will
    satisfy the requirements of Subsection
    (a).
    Delivery
    vessels must display
    a sticker, decal
    or stencil approved by the
    state where tested or comply with the requirements of Subsection
    (b).
    All such stickers, decals or stencils shall
    be displayed no
    later than December 31, 1987.
    Section 215.585
    Emissions Testing
    ~
    Any tests of organic material emissions from bulk gasoline terminals,
    including tests conducted to determine control equipment efficiency
    or control device destruction efficiency,
    shall
    be conducted in
    accordance with the Test Methods and Procedures for
    the Standards of
    Performance for Bulk Gasoline Terminals, 40 CER 60.503 (July
    1,
    1988)
    incorporated
    by reference in Section 215.105.
    ~
    Upon
    a request by the Agency, the owner or operator of
    a volatile
    organic material emission source subject to this Subpart
    shall
    conduct emissions testing,
    at his own expense, to demonstrate
    compliance.
    çj
    A person planning to conduct
    an organic material emissions test to
    demonstrate compliance with this Subpart shall
    notify the Agency of
    that intent not
    less than 30 days before the planned initiation of
    the tests so the Agency may observe the test.
    Section 215.601
    Perchloroethylene Dry Cleaners
    The owner or operator of a dry cleaning facility which uses perchloroethylene
    shal 1:
    a)
    Vent the entire dryer exhaust through
    a properly designed and
    104
    -.
    328

    —33—
    functioning carbon adsorption system~or equally effective control
    dev4?e-~and
    b)
    Emit no more than 100 ppmv of
    volatile organic material from the
    dryer control device before dilution, or achieve
    a 90 percent average
    or greater reduction before dilution; and
    c)
    Immediately repair
    all components found to be leaking liquid volatile
    organic material;
    and
    d)
    Cook or treat all diatomaceous earth filters
    so that the residue
    contains 25
    kg
    (55 lb)
    or less of volatile organic material per 100
    kg
    (220
    lb)
    of wet waste material;
    and
    e)
    Reduce
    the volatile organic material from all
    solvent stills to 60 kg
    (132 lb)
    or less per 100 kg
    (220 lb) of wet waste material; and
    f)
    Drain all filtration cartridges
    in the filter housing or other sealed
    container for at
    least
    24 hours before discarding the cartridges;
    and
    g)
    Dry all drained filtration cartridges
    in equipment connected to an
    emission reduction system or in
    a manner that will eliminate emission
    of volatile organic material to the atmosphere
    a carbon absorption
    system meeting the requirements of subsections
    (a)
    and
    (b).
    Section 215.602
    Exemptions
    The provisions of Section 215.601 are not applicable
    to perchloroethylene dry
    cleaning operations which are coin operated or to dry cieating facilities
    consuming less than 113.6
    liters per calendar month
    (30 gallons per monthi
    ~?Q
    gallons per year). of perchloroethylene.
    If
    a perchloroethylenedry
    cleaning operation
    is ever subject
    to the requirements of this Subpart, the
    requirements of the Subpart will continue to apply to the operation
    notwithstanding
    a reduction in emissions
    so as to qualify for exemption.
    Section 215.603
    Testing and Monitoring
    Leaks
    a).
    Compliance with gection 21~T601a).1
    if). and
    g).
    shall be determined
    by
    a visual inspection~
    b)
    Compliance with ~ect4on2l~T6Q1c). The presence
    of
    leaks
    shall
    be
    determined for purposes of Section 215.601
    (c)
    by
    a visual
    inspection
    of
    the following:
    hose connections, unions, couplings and valves;
    machine door gaskets and seatings; filter head gasket and seating;
    pumps;
    base tanks and storage containers; water
    separators; filter
    sludge recovery;
    distillation unit; diverter valves; saturated lint
    from lint baskets; and cartridge filters~and
    c).
    Compliance with gection 21~T6Q1~b).1~d).and ~e).shall be determined
    104 329

    —34-
    by methods or procedures approved by the Agency.
    Section 215.606
    Exception to Compliance Plan
    (Repealed)
    Gem—operated dry cleaning operations and dry c3eaning facilities consuming
    less than ~Q gallons per month ~6Q gallons per year). of perchloroethylene are
    net required to submit or
    obtain an Agency approved compliance plan or
    project completion scheduleT
    Section 215.610
    TestiRg and Monitoring Compliance Procedures
    a).
    Compliance with gectiens 24gT6Q7b2)T
    2l~T69~
    and 24S11-609 shall be
    determined by visual inspection-i and
    b)
    Compliance with Sections 2l5.6O7(a)(2) and
    (b)(1) shall
    be determined
    by methods described in EPA-45O/3-82-0O9 (1982) and does not include
    any later amendments or editions.
    e).
    ~f a control device
    is used to comply with section 2l~~607a).(l1
    then compliance shall
    be determined using
    49 G~R69 Appendix A1
    Method
    gg l9~4). and does not include any later amendments or
    editionsT
    Section 215.614
    Testing Method for Volatile Organic Material Content of
    Wastes
    The volatile organic material content of wastes
    shall
    be determined by
    Method 24, 40 CFR 60, Appendix A (July
    1,
    1988)
    incorporated by reference in
    Section 215.105.
    Section 215.615
    Emissions Testing
    ~
    Any tests of volatile organic material
    emissions,
    including tests
    conducted to determine control equipment efficiency or control device
    destruction efficiency,
    shall
    be conducted in accordance with the
    methods and procedures specified in Section 215.102.
    ~
    Upon a request
    by the Agency, the owner or operator of a volatile
    organic material emissions source subject to this Subpart shall
    conduct emissions testing,
    at his own expense, to demonstrate
    compliance.
    ~
    A
    person planning to conduct
    a volatile organic material emissions
    test to demonstrate compliance with this Subpart shall
    notify the
    Agency of that intent not
    less than 30 days before the planned
    initiation of the tests
    so the Agency may observe the test.
    Section
    215.620
    Applicability
    104--3 30

    -35-
    a)
    This Subpart shall
    apply to the following counties:
    Cook, DuPage,
    Kane,
    Lake, Macoupin, Madison, McHenry, Monroe,
    St. Clair and Will.
    b)
    This Subpart shall
    apply to all
    paint
    and ink manufacturing plants
    which:
    1)
    include process emission sources not subject to Subparts
    B,
    E,
    F,
    N1
    P
    (excluding Section 215.408),
    Q,
    R,
    S.
    W1
    V.
    X,
    V or
    Z of
    this Part, and which process emission sources
    as
    a group would
    emit 100 tons or more per year of volatile organic material
    if
    no air pollution control equipment were used,
    or
    2)
    produce more than 2,000,000 gallons per year of
    paints or
    ink
    formulations, which contain
    less than 10 percent, by weight,
    water,
    and ink formulations not containing
    as the primary
    solvents water, Magic oil, or glycol.
    c)
    For the purposes of this Subpart, uncontrolled volatile organic
    material emissions are the emissions of volatile organic material
    which would result
    if no
    air pollution control equipment were used.
    Section 215.626
    Storage Tanks
    ~
    The owner or operator
    shall equip tanks storing volatile organic
    liquid with a vapor pressure greater than 10 kPa
    (1.5 psi) at
    20C
    (68F) with pressure/vacuum conservation vents
    set as
    a minimum at
    +/—O.2
    kPa (0.029 psi).
    These vents shall
    be operated
    at
    all
    times.
    ~
    Stationary volatile organic
    liquid storage containers with
    a capacity
    greater than 946
    liters
    (250 gallons)
    shall
    be equipped with a
    submerged-fill pipe or bottom fill, which shall
    be
    operated at
    all
    times.
    Section 215.636
    Compliance Dates
    ~
    Owners and operators of emission sources subject to this Subpart
    shall
    comply with its requirements by April
    1,
    1989.
    ~J
    Owners and operators of emission sources subject
    to
    this Subpart
    which were not subject
    to this Subpart prior to May 25,
    1990 shall
    comply with
    its requirements by May 25,
    1991.
    Section 215.886
    Emissions Testing and Monitoring
    a).
    upon
    a reasonable request of the Agency1 the owner or operator
    of
    a
    polystyrene plant subject to this subpart
    shall
    at his own expense
    demonstrate compliance
    by use of the following methoth
    40 GFR
    ?01
    Appendix
    A1
    Method 2?
    -
    Oetermination of Total Caseous Non-Methane
    Organic ~m4ssionsas Carbon 19~4).T
    The incorporat4on by reference
    104-
    -331

    —36-
    contains no later amendments or editions,
    bT)
    A person planning to conduct a volatile organic material emissions
    test to demonstrate compliance with this subpart shall notify the
    Agency of that intent net
    less than ~9 days before the planned
    initiation
    of the tests so the agency may observe the test,
    ~j
    Any tests of volatile organic material emissions, including tests
    conducted to determine control equipment efficiency or control device
    destruction efficiency,
    shall
    be conducted in accordance with the
    methods and procedures specified
    in Section 215.102.
    ~
    Upon a request by the Agency, the owner or operator of a polystyrene
    plant subject to this Subpart shall
    conduct emissions testing,
    at his
    own expense, to demonstrate compliance.
    ç)
    A person
    planning to conduct a volatile organic material emissions
    test to demonstrate compliance with this Subpart shall
    notify the
    Agency of that intent not
    less than 30 days before the planned
    initiation of the tests so the Agency may observe the test.
    Section 215.920
    Applicability
    a)
    The requirements of this Subpart shall
    apply to the following
    counties:
    Cook,
    DuPage, Kane, Lake, Macoupin, Madison, McHenry,
    Monroe, St. Clair and Will.
    b)
    The requirements of this Subpart shall
    apply to a plant’s
    miscellaneous fabricated product manufacturing process emission
    sources which are not regulated by Subparts B,
    E,
    F,
    N,
    P,
    Q,
    R,
    S.
    U,
    V,
    X,
    Y,
    or
    Z
    if the plant
    is subject to this Subpart.
    A plant
    is
    subject to this Subpart
    if
    it contains process emission sources, not
    regulated by Subparts
    B,
    E,
    F,
    N1
    P
    (excluding Section 215.408),
    Q,
    R,
    5,
    1J1 V,
    X,
    Y, or Z, which
    as
    a group would emit
    100 tons or more
    per year of volatile organic material
    if no air pollution control
    equipment were used.
    c)
    If
    a plant ceases to fulfill
    the criteria of subsection (b), the
    requirements of this Subpart shall continue to apply to a
    miscellaneous fabricated products manufacturing process emission
    source which was subject to and met the control requirements of
    Section 215.926.
    d)
    No limits under this Subpart shall apply to:
    1)
    Emission sources with emissions of volatile organic material to
    the atmosphere less than or equal
    to 1.0 ton per year if the
    total
    emissions from such sources not complying with Section
    215.926 does not exceed 5.0
    tons per year1 and.
    104- -3 3 2

    —37—
    2).
    ~m4ssionsources whose emissions of volatile organic material
    are subject to limits
    in ~? 4ll~AdmT Code 2~Qor ~?
    Il4~Adm,
    Cede 2~1~
    or the Lowest Achievable ~missienRate1
    pursuaflt
    to ~?
    44l~Adm, Cede 2Q~-~
    or Best Available Control Technology1
    pursuant to 40 CFR
    ?2T21
    ~49~7).
    or section 9~4of the Act~ The
    Beard incorporates by reference 40 GFR ?2~21(19~7).~This
    incorporation includes
    no subsequent amendments or editions~
    e)
    For the purposes of this Subpart, an emission source shall
    be
    considered regulated by
    a Subpart
    if
    it
    is subject to the limits
    of
    that Subpart. or 4t would be subject to the limits of that subpart if
    the emission so~rces1emitting VQM1 had sufficient size1 throughput
    or emissions1 or if
    the emission source did
    not meet a specific
    exemptthn contained in that ~ubpart~An emission source
    is not
    considered regulated by
    a Subpart
    if
    its emissions are below the
    applicability cutoff level
    or if the emission source
    is covered
    by
    an
    exemption.
    f)
    For the purposes of this Subpart, uncontrolled
    volatile organic
    material emissions are the emissions of volatile organic material
    which would result
    if
    no air pollution control equipment were used.
    Section 215.926
    Control Requirements
    a)
    Every owner or operator of an emission source of volatile organic
    material shall
    operate
    in compliance with RACT,
    which for emission
    sources subject to this Subpart
    shall
    be:
    1)
    Emission capture and control
    techniques which achieve an overall
    reduction
    in uncontrolled volatile organic material
    emissions of
    at least 81;
    or
    2)
    For coating lines, volatile organic material emissions not to
    exceed 0.42 kg/l (3.5 lb/gal)
    of coating materials as applied,
    excluding water and any compounds which are specifically
    exempted from the definition of volatile organic material, on a
    daily basis.
    Owners and operators complying with this
    subsection are not required
    to comply with Section 215.301; or
    3)
    An adjustec~CTemissions limitation obtained pursuant to
    Subpart
    I.
    b)
    Compliance dates shall
    be
    as follows:
    fi
    Owners
    and operators of emission sources subject
    to this Subpart
    shall comply with its requirements by April
    1,
    1989.
    ~
    Owners and operators of emission sources subject to this Subpart
    104—333

    -38-
    which were not subject ot his Subpart prior to May 25, 1990
    shall
    comply with its requirements by May 25, 1991.
    Section 215.928
    Testing
    ~
    Any tests
    of volatile organic material emissions, Including tests to
    determine control equipment efficiency, shall
    be conducted
    in
    accordance with the methods and procedures specified In Section
    215.102.
    p)
    Upon a request by the Agency, the owner or operator of a volatile
    organic material source required to comply with this Subpart,
    shall
    conduct emissions testing, at his own expense, to demonstrate
    compliance.
    ~
    A person planning to conduct a volatile organic material emission
    test to demonstrate compliance with this Subpart shall
    notify the
    Agency of that intent not less than 30 days before
    the planned
    initiation
    of the tests
    so the Agency may observe the test.
    Section 215.929
    Testing Methods for Volatile Organic Material
    Content
    The volatile organic material content of coatings shall
    be determined by
    Method 24, 40 CFR 60, Appendix A (July
    1,
    1988)
    incorporated by reference in
    Section 215.105 except for: glues and adhesive coatings; two component
    reactive coatings forming volatile reaction products; coatings requiring
    energy other than heat to initiate curing; and, coatings requiring high
    temperature catalysis for curing; providing the person proposing testing of
    the material submits
    to the Agency proof that Method 24 results would not be
    representative and proof that a proposed alternative test method gives
    representative, accurate test results.
    For printing
    inks, the volatile
    organic material content shall
    be determined by Method
    24A, 40
    CFR 60,
    Appendix A (July
    1,
    1988)
    incorporated by reference
    in Section 215.104.
    Section 215.940
    Applicability
    a)
    The requirements of this Subpart shall apply to the following
    counties:
    Cook, DuPage,
    Kane,
    Lake, Macoupin, Madison, McHenry,
    Monroe,
    St. Clair and Will.
    b)
    The requirements of
    this Subpart shall apply to a plant’s
    miscellaneous formulation manufacturing process emission sources,
    which are not regulated by Subparts B,
    E,
    F,
    M,
    P,
    Q,
    R,
    5,
    U, V,
    X,
    Y,
    or
    Z
    if the plant
    is subject to this Subpart.
    A plant
    is subject
    to
    this Subpart
    if
    it contains process emission sources,
    not
    regulated
    by Subparts B,
    E,
    F,
    N1
    P
    (excluding Section 215.408),
    Q,
    R,
    S,
    U1
    V,
    X,
    Y, or
    1, which
    as
    a group would emit 100 tons or more
    per year of volatile organic material
    if no air pollution control
    104334

    -39-
    equipment were used.
    c)
    If
    a plant ceases
    to fulfill
    the criteria of subsection
    (b), the
    requirements of this Subpart
    shall continue to apply to a
    miscellaneous formulation manufacturing process emission source which
    was subject to
    and met the control requirements of Section 215.946.
    d)
    No limits under this Subpart shall apply to:
    1)
    Emission sources with emissions of volatile organic material to
    the atmosphere
    less than or equal
    to 2.5 tons per year if the
    total emissions from such sources not complying with Section
    215.946 does not exceed 5.0 tons per year1 and.
    2).
    ~m4ssionsources whose emissions of volatile organic material
    are subject to l4~itsin ~?
    fll~Adm, Code 2~Qor ~?
    PIT
    Adm-r
    Code 2~-ior the E~westAchievable ~m4ssionRate1 pursuant to ~?
    Tll~Adm, Code 2Q~or Best Available Control Technology1
    pursuant to 49 CFR ?2~24~9B7).or Section 9~4of the Act,
    The
    Beard incorporates by reference 49 CFR ?2~2 49~7).-~- This
    incorporation includes
    no subsequent amendments or editions~
    e)
    For the purposes of this Subpart, an emission source
    shall be
    is
    considered regulated by
    a Subpart
    if
    it
    is subject to the limits of
    that Subpart.
    or
    it would
    be subject to the limits of that subpart if
    the emission sources1 emitting VOMI had sufficient size1 throughput
    or emissions1 or if the emission source did not meet a specific
    exemption contained in that SubpartT
    An emission
    source
    is not
    considered regulated by
    a Subpart
    if its emissions are below the
    applicability cutoff
    level
    or
    if the emission
    source
    is covered
    by
    an
    exemption.
    f)
    For the purposes of this Subpart, uncontrolled volatile organic
    material emissions are the emissions of volatile organic material
    which would result
    if
    no air pollution control equipment were used.
    Section 215.946
    Control Requirements
    a)
    Every owner or operator
    of
    an emission source of volatile organic
    material
    shall operate
    in compliance with RACT, which for emission
    sources subject
    to this Subpart shall
    be
    is:
    1)
    Emission capture and control techniques which achieve
    an overall
    reduction in uncontrolled volatile organic material emissions of
    at
    least 81;
    or
    2)
    An adjusted RACT emissions limitation obtained pursuant to
    Subpart
    I.
    I
    04-335

    -40-
    b)
    Compliance dates are as follows:
    fl
    Owners and operators of emission sources subject to this Subpart
    shall
    comply with its requirements by April
    1,
    1989.
    fl
    0~ners
    :peratcrs of emission sources
    subject to this subpart
    which we~ not subject
    to this Subpart prior
    to May
    25,
    1990
    shall
    cont-
    v with
    its requirements by
    May
    25,
    1991.
    Section 215.9~
    Testin~
    ~j
    Any tests of volatile organic material emissions,
    including tests to
    determine control equipment efficiency,
    shall
    be conducted
    in
    accordance with the r-thods and procedures specified in Section
    215. 102.
    P1
    Upon a request byt~eAgency, the cwner or operator of a volatile
    organic material
    source required
    to comply with this Su~~~~all
    conduct emissions testing,
    at his own exper~e,to demonstrate
    compliance.
    A person planning to conduct
    a volatile organic material emission
    test to demonstrate compliance with this Subpart shall
    notify the
    Agency of that intent not
    less than 30 days before the planned
    initiation of the tests
    so, the Agency may observe the test.
    Section 215.960
    Applicability
    a)
    The requirements of this Subpart shall apply to the following
    counties:
    Cook, DuPage, Kane,
    Lake, Macoupin, Madison, Mchenry,
    Monroe, St. Clair and Will.
    b)
    The requirements of this Subpart shall
    apply to
    a plant’s
    miscellaneous organic chemical manufacturing process emission sources
    which are not regulated by Subparts
    B,
    E,
    F,
    N,
    P,
    Q,
    R,
    S,
    U,
    V,
    X,
    Y,
    or
    Z
    if the plant
    is
    subject to this Subpart.
    A plant
    is subject
    to this Subpart
    if
    it contains process emission sources, not
    regulated by Subparts
    B,
    E,
    F,
    N1
    P
    (excluding Section 215.408),
    Q,
    R,
    5,
    U,
    V,
    X,
    Y,
    or
    Z,
    which
    as
    a group would emit 100 tons or more
    per year of volatile organic material
    if
    no air pollution control
    equipment were used.
    c)
    If
    a plant ceases
    to fulfill the criteria
    of subsection
    (b), the
    requirements of this Subpart shall continue to apply to a
    miscellaneous organic chemical manufacturing process emission source
    which was subject to and met the control requirements of Section
    215.966.
    d)
    No limits under this Subpart shall apply to:
    104 336

    —41—
    3~).
    ~emissionsources with emissions of volatile organic material
    to
    the atmosphere
    less than or equal to 1.0 ton per year
    if the
    total
    emissions from such sources not complying with Sectin
    215.96?- does
    not exceed
    5.0 tons per year1 and.
    2).
    ~m4ssiensources whose emissions of volatile organic material
    are subject
    to limits
    in 3? Tll~Adm~Cede 239 or 3? Pl~Adm~
    Cede 2P-~or the Lowest Achievable ~missionRate1 pursuant to 3?
    4ll~AdmT Cede 2Q3-~or Best Available Control Technology1
    pursuant to
    49 C~R?2~2149~7). or Section 9~4of the Act~ The
    Board incorporates by reference 49 C~R?2~24l987).~
    This
    incorporation includes no subsequent amendments or editiensT
    e)
    For the purposes of this Subpart, an emission source shall
    be
    considered regulated by a Subpart
    if
    it
    is subject to the limits of
    that Subpart. or it would be subject to the limits of that
    ubpart
    if
    the emission sources1 emitting VQM1 had sufficient size1 throughput
    or emissions1 or if the emission source did net meet a specific
    exemption contained in that Subpart~ An emission
    source
    is not
    considered regulated by
    a Subpart
    if its emissions are below the
    applicability cutoff
    level
    or if the emission source
    is covered by an
    exemption.
    f)
    For the purposes of this Subpart, uncontrolled volatile organic
    material emissions are the emissions of volatile organic material
    which would result
    if
    no
    air pollution control equipment were used.
    Section 215.966
    Control Requirements
    a)
    Every owner or operator of an emission source of volatile organic
    material
    shall operate
    in compliance with RACT, which for emission
    sources subject to this Subpart shall
    be:
    1)
    Emission capture and control techniques which achieve an overall
    reduction in uncontrolled volatile organic material emissions of
    at least 81;
    or
    2)
    An adjusted RACT emissions limitation obtained pursuant to
    Subpart
    I.
    b)
    Compliance dates shall
    be as
    follows:
    II
    Owners and operators of emission sources subject to this Subpart
    shall
    comply with its requirements by April
    1,
    1989.
    ~
    Owners and operators of emission sources subject to this Subpart
    which were not subject to the Subpart prior to May 25,
    1990
    shall comply with its requirements
    by May 25,
    1991.
    104- 337

    —42—
    Section 215.968
    Testing
    ~
    Any tests
    of volatile organic material
    emissions, including
    tests
    to
    determine control equipment efficiency,
    shall
    be conducte~in
    accordance with the methods
    and procedures specified in Section
    215. 102.
    P1
    Upon
    a request
    by the Agency,
    the owner or operator
    of
    a volatile
    organic material source required
    to comply with this Subyari,
    shall
    conduct emissions testing,
    at his own expense,
    to demonstrate
    ~~ç1 i ance.
    ci
    A person planning
    to conduct
    a volatile organic material emission
    test to demcnstrate
    compliance with this Subpart shall
    notify
    the
    Agency of that
    intent not
    less th~n30 days h’~forethe plarned
    initiation
    of the tests
    so the Agency may observe the test.
    IT
    IS SO ORDERED.
    I,
    Dorothy M. Gunn,
    Clerk
    of the Illinois Pollution Control
    Board, hereby
    certify that the above Or’~erwas adopted on the
    —~
    /
    day
    of
    /
    C
    .~ --..
    ~
    ~
    1988 by
    a vote of
    ~-
    -.
    .
    ~
    --~
    ~
    liorothy M.
    Gur~f~,Clerk
    Illinois Poli-i~tionControl Board
    104
    333

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