ILLINOIS POLLUTION CONTROL BOARD

May 10,

1990

IN THE MATTER OF:

PHARMACEUTICAL MANUFACTURING,

VOLATILE ORGANIC EMISSIONS

AND

)

R88-14

LIMITATIONS,

35 ILL.

ADM. CODE

)

(Rulemaking)

211

AND

215

(ON PETITION OF

ABBOTT

LABORATORIES)

PROPOSED

RULE.

SECOND FIRST NOTICE.

PROPOSED

ORDER OF THE

BOARD

(by

J.

Durnelle):

This matter

is before the Board on a Joint Motion for Leave

to File the Fourth Amended Proposal filed May 8,

1990 by Abbott

Laboratories.

Abbott represents that this Fourth Amended

Proposal

is filed as a result of the ongoing discussions between

Abbott,

the Agency and the U.S.

Environmental Protection Agency.

Abbott represents that the Agency joins in the motion.

That

motion

is hereby granted and leave to file

is allowed.

The Board has held three public hearings

in this matter to

date.

Two

additional hearings are scheduled for June 27,

1990,

in Chicago, and June 28,

1990,

in Waukegan.

The Board hereby proposes the text of the Fourth Amended

Proposal for First Notice without passing on the merits of the

proposed amendments.

However, the Board has revised the text of

the amendments to comply with the

Illinois

Administrative

Code

format requirements, as set forth

in

1

Ill.

Adm.

Code 100.

The

Board has also added amendments to 35 Ill.

Adm.

Code 215.105:

incorporations by reference included in the Fourth Amended

Proposal

in Sections 215.108 and 215.480.

Section 215.105

is the

Board’s central listing of

incorporations by reference in Part

215.

The Board attempts to maintain all incorporations

by

reference

in such

a single location to facilitate finding and

updating those references.

The Board has not otherwise altered

the text.

ORDER

The Board hereby directs the Clerk to cause the following

text to be published

in the Illinois Register for First Notice

pursuant to

1 Ill. Adm. Code l00.Subpart D:

IT

IS

SO

ORDERED.

Ii

I—2fl’~

---

2

I,

Dorothy M.

Gunn,

Clerk of the Illinois Pollution Control

Board, do hereby certify that the above Order was adopted on the

/~L

day of

___________,

1990,

by a vote of

_______

~

~

)~.

Dorothy M. Q’n,

Clerk

Illinois Py~1utionControl Board

TITLE 35:

ENVIRONMENTAL PROTECTION

SUBTITLE B:

AIR POLLUTION

CHAPTER

I:

POLLUTION

CONTROL

BOARD

SUBCHAPTER

C:

EMISSION STANDARDS AND LIMITATIONS

FOR

STATIONARY

SOURCES

PART 211

DEFINITIONS

AND

GENERAL PROVISIONS

SUBPART A:

GENERAL PROVISIONS

Section

211.101

Incorporations by Reference

211.102

Abbreviations and Units

SUBPART

B:

DEFINITIONS

Section

211.121

Other Definitions

211.122

Definitions

Appendix A

Rule into Section Table

Appendix B

Section

into Rule Table

AUTHORITY:

Implementing Sections

9,

9.1 and

10 and authorized by

Section 27 of the Environmental Protection Act

(Ill.

Rev.

Stat.

1987,

ch.

111½,

pars.

1009,

1010 and 1027,

as amended by P.A.

86—

366,

effective January

1,

1990).

SOURCE:

Adopted as Chapter

2:

Air Pollution, Rule

201:

Definitions,

P71—23,

4 PCB 191,

filed and effective April

14,

1972; amended in P74—2

and R75—5,

32 PCB 295,

at

3

Iii.

Req.

5,

p.

777,

effective February

3,

1979; amended in P78—3 and

4,

35

PCB

75 and 243, at

3

Ill.

Reg.

30,

p.

124,

effective July 28,

1979;

amended in P80—5,

at

7

Ill.

Peg.

1244,

effective January

21,

1983; codified at

7 Iii.

Peg.

13590; amended

in P82—1

(Docket

A)

at

10 Ill.

Reg.

12624,

effective July 7,

1986; amended

in P85—

21(A)

at

11 Ill.

Reg.

11747,

effective June

29, 1987;

amended in

P86—34 at 11 Ill.

Peg.

12267,

effective July 10,

1987; amended

in

P86—39 at 11

Ill. Peg.

20804,

effective December 14,

1987;

amended

in P82-14 and P86-37 at

12 Ill.

Peg.

787,

effective

December

24,

1987;

amended

in P86-18 at

12

Ill. Peg.

7284,

effective April

8,

1988; amended

in P86—10 at

12 Ill Peg.

7621,

11 1—2~fl

---

3

effective April

11,

1988;

amended in P88-23

at

13

Ill.

Peg.

10862,

effective June 27,

1989; amended

in P89—8

at

13

Iii. Reg.

17457,

effective January

1,

1990; amended in R88—l4 at 14 Iii.

Peg.

,

effective

SUBPART

B:

DEFINITIONS

Section 211.122

Definitions

“Accelacota”:

a pharmaceutical coating ooeration which

consists of

a horizontally rotating perforated drum in

which tablets are placed,

a coating is applied by

spraying and the coating

is dried by the flow of air

across the drum through the perforations.

“Accumulator”:

The reservoir of a condensing unit

receiving the condensate from a surface condenser.

“Acid Gases”:

For the purposes of Section 9.4 of the

Environmental Protection Act

(the Act)

(Ill.

Rev.

Stat.

1987,

ch.

111

½,

par.

1009.4), hydrogen chloride,

hydrogen fluoride and hydrogen bromide, which exist as

gases,

liquid mist,

or any combination thereof.

“Actual Heat Input”:

The quantity of heat produced by

the combustion of fuel using the gross heating value of

the fuel.

“Aeration”:

The practice of forcing air through bulk

stored grain to maintain the condition of the grain.

“Afterburner”:

A device in which materials

in gaseous

effluents are combusted.

“Air Dried Coating”:

Coatings that dry by the use of

air or forced air at temperatures up to 363.15°K (194°

F).

“Air suspension coater/dryer”:

a pharmaceutical

coating operation which consists of vertical chambers

in which tablets or particles are placed,

and

a coating

is applied and then dried while the tablets or

particles are kept

in a fluidized state by the passage

of air upward through the chambers.

“Annual Grain Through-Put”:

Unless otherwise shown by

the owner or operator, annual grain through—put for

grain-handling operations, which have been in operation

for three consecutive years prior to June

30,

1975,

shall be determined by adding grain receipts and

shipments for the three previous fiscal years and

Ii ~—2lI

---

4

dividing the

total

by

6.

The

annual

grain

through-put

for grain-handling operations

in operation for less

than three consecutive years prior to June 30,

1975,

shall be determined by a reasonable three—year

estimate;

the owner or operator shall document the

reasonableness of his three—year estimate.

“Architectural Coating”:

Any coating used for

residential or commercial buildings or their

appurtenances,

or for industrial buildings which is

site applied.

“Asphalt”:

The dark-brown to black cementitious

material

(solid,

semisolid or liquid in consistency)

of

which the main constituents are bituinens which occur

natrually or as a residue of petroleum refining.

“Asphalt

Prime

Coat”:

A

low-viscosity

liquid

asphalt

applied

to an absorbent surface as the first of more

than one asphalt coat.

“Automobile”:

Any first division motor vehicle as that

term is defined in the Illinois Vehicle Code

(Ill.

Rev.

Stat.

1987,

ch. 95~,pars 1—100 et seq.).

“Automobile or Light-Duty Truck Manufacturing Plant”:

A facility where parts are manufactured or finished for

eventual inclusion into

a finished automobile or light-

duty truck ready for sale to vehicle dealers,

but not

including customizers,

body shops and other repainters.

“Batch Loading”:

The process of loading a number of

individual parts at the same time for degreasing.

“Bead—Dipping”:

The dipping of

an assembled tire bead

into

a

solvent-based

cement.

“British Thermal Unit”:

The quantity of heat required

to raise one pound of water from 60°F to 61°F

(abbreviated btu).

“Bulk Gasoline Plant”:

Any gasoline storage and

distribution

facility

that receives gasoline from bulk

gasoline terminals by delivery vessels and distributes

gasoline to gasoline dispensing facilities.

“Bulk Gasoline Terminal”:

Any gasoline storage and

distribution facility that receives gasoline by

pipeline,

ship or barge, and distributes gasoline to

bulk gasoline plants or gasoline dispensing facilities.

ii I~212

---

5

“Can Coating”:

The application of

a coating material

to a single walled container that is manufactured from

metal sheets thinner than 29 gauge (0.0141

in).

“Certified Investigation”:

A report signed by Illinois

Environmental Protection Agency

(Agency) •personnel

certifying

whether

a

grain-handling

operation

(or

portion thereof)

or grain—drying operation is causing

or tending to cause air pollution.

Such report must

describe the signatory’s investigation,

including

a

summary of those

facts on which he relies to certify

whether the grain-handling or grain-drying operation is

causing or threatening or allowing the discharge

or

emission of any contaminant

into the environment so as

to cause or tend to cause air pollution in Illinois,

either

alone

or

in

combination

with

contaminants

from

other sources, or

so as to violate regulations or

standards adopted by the Pollution Control Board

(Board)

under the Environmental Protection Act

(Act).

The certified investigation shall be open to

a

reasonable public inspection and may be copied upon

payment of the actual cost of reproducing the original.

“Choke Loading”:

That method of transferring grain

from the grain-handling operation to any vehicle for

shipment or delivery which precludes

a free fall

velocity

of grain from

a discharge spout.into the

receiving container.

“Cleaning and Separating Operation”:

That operation

where

foreign

and

undesired

substances are removed from

the

grain.

“Clear

Coating”:

Coatings

that lack color and opacity

or

are

transparent

using

the

undercoat

as

a

reflectant

base or undertone color.

“Closed Purge System”:

A system that is not open to

the atmosphere and that

is composed of piping,

connections,

and,

if necessary,

flow inducing devices

that transport liquid or vapor from a piece or pieces

of equipment to a control device,

or return the liquid

or vapor to the process line.

“Closed Vent System”:

A system that

is not open to the

atmosphere and that

is composed

of piping, connections,

and,

if necessary,

flow inducing devices that transport

gas or vapor

from a piece or pieces of equipment to

a

control device,

or return the gas or vapor to the

process

line.

111—213

---

6

“Coal Refuse”:

Waste products of coal mining,

cleaning

and coal preparation operations containing coal,

matrix

material,

clay and other organic and inorganic

material.

“Coating Applicator”:

Equipment used to.apply a

surface coating.

“Coating Line”:

An operation where

a surface coating

is applied to

a material and subsequently the coating

is dried and/or cured.

“Coating Plant”:

Any building,

structure or

installation that contains

a coating line and which

is

located on one or more contiguous or adjacent

properties

and

which

is

owned

or

operated

by

the

same

person

(or by persons under common control).

“Coil

Coating”:

The

application

of

a

coating

material

to any flat metal

sheet or strip that comes

in rolls or

coils.

“Cold Cleaning”:

The process of cleaning and removing

soils from surfaces by spraying,

brushing,

flushing or

immersion while maintaining the organic solvent below

its boiling point.

Wipe cleaning is not included in

this definition.

“Complete Combustion”:

A process in which all carbon

contained in

a fuel or gas stream is converted to

carbon dioxide.

“Component”:

Any piece of equipment which has the

potential

to

leak volatile organic material including,

but not limited to, pump seals, compressor seals,

seal

oil

degassing

vents,

pipeline

valves,

pressure

relief

devices, process drains and open ended valves.

This

definition excludes valves which are not

externally

regulated,

flanges, and equipment in heavy liquid

service.

For purposes of 35

Ill.

Adm.

Code 215.

Subpart Q,

this definition also excludes bleed ports of

gear

pumps

in

polymer

service.

“Concentrated Nitric Acid

Manufacturing

Process”:

Any

acid producing facility manufacturing nitric acid with

a concentration equal to or greater than 70 percent by

weight.

“Condensate”:

Hydrocarbon

liquid

separated

from

its

associated gasses which condenses due to changes

in the

temperature or pressure and remains liquid at standard

conditions.

111-2

1

!~

---

7

“Control device”:

Equipment,

such as an afterburner,

adsorber,

scrubber, condenser,

cyclone or baghouse used

to remove or prevent the emission of air pollutants

from

a contaminated exhaust stream.

For purposes of ~

Ill.

Adrn.

Code 2l5.Subpart

Q,

an enclosed combustion

device, vapor recovery system,

flare, or closed

container.

“Conveyorized

Degreasing”:

The

continuous process

of

cleaning and removing soils from surfaces utilizing

either cold or vaporized solvents.

“Crude Oil”:

A naturally occurring mixture which

consisits

of

hydrocarbons

and

sulfur,

nitrogen

or

oxygen derivatives of hydrocarbons and which

is

a

liquid

at

standard

conditions.

“Crude

Oil

Gathering”:

The

transportation

of

crude

oil

or condensate after custody transfer between a

production facility and a reception point.

“Custody Transfer”:

The transfer of produced petroleum

and/or condensate after processing and/or treating in

the producing operations,

from storage tanks or

automatic transfer facilities to pipelines or any other

forms of transportation.

“Cutback Asphalt”:

Any asphalt which has been

liquified by blending with petroleum solvents other

than residual fuel oil and has not been emulsified with

water.

“Degreaser”:

Any equipment or system used in solvent

cleaning.

“Delivery Vessel”:

Any tank truck or trailer equipped

with a storage tank that

is used for the transport

of

gasoline to a stationary storage tank at a gasoline

dispensing facility, bulk gasoline plant or bulk

gasoline terminal.

“Distillate Fuel Oil”:

Fuel oils of grade No.

1 or

2

as

specified

in

detailed

requirements

for

fuel

oil

A.S.T.M. D—369—69

(1971).

“Dry Cleaning Facility”:

A facility engaged in the

cleaning of fabrics using an essentially nonaqueous

solvent by means of one or more solvent washes,

extraction of excess solvent by spinning and drying by

tumbling in an airstream.

The facility includes,

but

is not limited to,

washers, dryers,

filter and

111—215

---

8

purification systems, waste disposal systems, holding

tanks,

pumps and attendant piping and valves.

“Dump—Pit Area”:

Any area where grain is received at a

grain—handling or grain-drying operation.

“Effective Grate

Area”:

That

area

of

a

dump-pit

grate

through which air passes,

or would pass, when

aspirated.

“Effluent Water

Separator”:

Any tank,

box,

suinp or

other

apparatus

in

which

any

organic

material

floating

on

or

entrained

or

contained

in

water

entering

such

tank,

box, sump or other apparatus

is physically

separated and removed from such water prior to outfall,

drainage or recovery of such water.

“Emission Pate”:

Total quantity of any air contaminant

discharge into the atmosphere

in any one—hour period.

“Enclose”:

with respect to Subpart T,

to cover any

volatile organic

liquid surface that

is exposed to the

atmosphere.

“End Sealing Compound Coat”:

A compound applied to can

ends which functions as

a gasket when the end is

assembled on the can.

“Excess Air”:

Air supplied in addition to the

theoretical quantity necessary for complete combustion

of all fuel and/or combustible waste material.

“Excessive Release”:

A discharge of more than 295g

(0.65 pounds)

of inercaptans and/or hydrogen sulfide

into the atmosphere in any five minute period.

“Existing Grain-Drying Operation”:

Any grain-drying

operation the construction or modification of which was

commenced prior to June 30,

1975.

“Existing Grain—Handling Operation”:

Any grain-

handling

operation

the

construction

or

modification

of

which was commenced prior to June

30,

1975.

“Exterior Base Coat”:

An initial coating applied to

the exterior of

a can after the can body has been

formed.

“Exterior End Coat”:

A coating applied by rollers or

spraying to the exterior end of a can.

I 11—216

---

9

“External Floating Roof”:

A storage vessel cover in an

open top tank consisting of a double deck or pontoon

single deck which is supported by the petroleum liquid

being contained and is equipped with a closure seal

between the deck edge and tank wall.

“Extreme Performance Coating”:

Coatings designed for

exposure to any of the following:

the ambient weather

conditions,

temperatures

above

368.15°

K

(203°

F),

detergents,

abrasive and scouring agents,

solvents,

corrosive atmospheres,

or other similar extreme

environmental conditions.

“Fabric Coating”:

The coating of

a textile substrate.

“Final Repair Coat”:

The repainting of any coating

which is damaged during vehicle assembly.

“Firebox”:

The chamber or compartment of

a boiler or

furnace in which materials are burned, but not the

combustion chamber or afterburner of an incinerator.

“Flexographic Printing”:

The application of words,

designs and pictures to

a substrate by means of a roll

printing technique in which the pattern to

•be applied

is raised above the printing roll and the image carrier

is made of elastomeric materials.

“Floating Roof”:

A roof on a stationary tank,

reservoir or other container which moves vertically

upon change in volume of the stored material.

“Freeboard Height”:

For open top vapor degreasers,

the

distance from the top of the vapor zone to the top of

the degreaser tank.

For cold cleaning degreasers,

the

distance from the solvent to the top of the degreaser

tank.

“Fuel Combustion Emission Source”:

Any furnace, boiler

or similar equipment used for the primary purpose of

producing heat or power by indirect heat transfer.

“Fuel Gas System”:

A system for collection of refinery

fuel gas including,

but not limited to, piping for

collecting tail gas from various process units, mixing

drums and controls and distribution piping.

“Fugitive Particulate Matter”:

Any particulate matter

emitted

into the atmosphere other than through

a stack,

provided that nothing

in this definition or in 35

Iii.

Adrn.

Code 2l2.Subpart K shall exempt any source from

compliance with other provisions

of

35

Ill.

Adm. Code

111—217

---

10

212 otherwise applicable merely because of

the absence

of a stack.

“Gas Service”:

Means that the component contains

process fluid that is in the gaseous state at operating

conditions.

‘~Gaaolins”~?ny p.trol~umdiBtillate having a Reid

vapor pr.asur. of

4 pounds or greater.

“Gasoline Dispensing Facility”:

Any site where

gasoline

is transferred from a stationary storage tank

to

a motor vehicle gasoline tank used to provide

fuel

to the engine of that motor vehicle.

“Grain”:

The whole kernel or seed of corn, wheat,

oats,

soybeans and any other cereal or oil seed plant;

and the normal fines, dust and foreign matter which

results from harvesting, handling or conditioning.

The

grain shall be unaltered by grinding or processing.

“Grain—Drying Operation”:

Any operation,

excluding

aeration, by which moisture is removed from grain and

which typically uses forced ventilation with the

addition of heat.

“Grain-Handling and Conditioning Operation”:

A grain

storage facility and its associate grain transfer,

cleaning,

drying, grinding and mixing operations.

“Grain-Handling Operation”:

Any operation where one or

more

of the following grain-related processes

(other

than grain—drying operation, portable grain-handling

equipment,

one—turn storage

space,

and excluding flour

mills and feed mills)

are performed:

receiving,

shipping,

transferring,

storing, mixing or treating of

grain or other processes pursuant to normal grain

operations.

“Green Tire Spraying”:

The spraying of green tires,

both inside and outside, with release compounds which

help remove air from the tire during molding

and

prevent the tire from sticking to the mold after

curing.

“Green Tires”:

Assembled tires before molding and

curing have occurred.

“Gross Heating Value”:

Amount of heat produced when a

unit quantity of

fuel

is burned

to carbon dioxide and

water vapor,

and the water vapor condensed

as descibed

ii 1-21R

---

11

in A.S.T.M. D—2015—66,

D—900—55,

D—1826—64 and D—240—

64.

“Heavy Liquid”:

Liquid with a true vapor pressure of

less than 0.3 kPa (0.04 psi)

at 294.3° K (70°F)

or 0.1

Reid Vapor Pressure as determined by A.S:T.M. method D-

323; or which when distilled requires a temperature of

300°F or greater to recover

10

of the liquid as

determined by AS.T.M.

method D-86.

“Heavy Metals”:

For the purposes of Section 9.4 of the

Act,

elemental,

ionic,

or combined forms

of arsenic,

cadmium, mercury, chromium,

nickel and lead.

“Heavy,

Off-Highway Vehicle Products”:

For the

purposes of Section 215.204(k),

heavy off—highway

vehicle products shall include:

heavy construction,

mining, farming or material handling equipment; heavy

industrial engines; diesel-electric

locomotives and

associated power generation equipment; and the

components of such equipment or engines.

“Hot Well”:

The reservoir of a condensing unit

receiving the condensate from

a barometric condenser.

“Housekeeping Practices”:

Those activities

specifically defined in the list of housekeeping

practices developed by the Joint EPA

-

Industry Task

Force and included herein under

35 Ill.

Adm. Code

212.461.

“Incinerator”:

Combustion apparatus

in which refuse is

burned.

“Indirect Heat Transfer”:-

Transfer of heat in such a

way that the source of heat does not come

into direct

contact with process materials.

“In—Process Tank”:

A container used for mixing,

blending, heating, reacting,

holding, crystallizing,

evaporating,

or cleaning operations

in the manufacture

of pharmaceuticals.

“In-situ Sampling Systems”:

Nonextractive samplers or

in—line samplers.

“Interior Body Spray Coat”:

A coating applied by spray

to the interior of a can after the can body has been

formed.

11 1_21C)

---

12

“Internal Transferring Area”:

Areas and associated

equipment used for conveying grain among the various

grain operations.

“Large Appliance Coating”:

The application of a

coating material to the component metal parts

(including but not limited to doors, cases,

lids,

panels and interior support parts)

of residential and

commercial washers, dryers,

ranges,

refrigerators,

freezers,

water heaters, dishwashers,

trash compactors,

air conditioners and other similar products.

“Light-Duty Truck”:

Any second division motor vehicle,

as that term

is defined in the Illinois Vehicle Code,

(Ill.

Rev.

Stat.

1987,

ch.

95½,

pars.

1—100 et seq.)

weighing less than

3854 kilograms

(8500

pounds)

gross.

“Liquid-Mounted Seal”:

A primary seal mounted

in

continuous contact with the liquid between the tank

wall and the floating roof edge around the

circumference of the roof.

“Liquid Service”: Means that the equipment or component

contains process fluid that

is in a liquid state at

operating conditions.

“Liquids Dripping”:

Any visible leaking from a seal

including spraying, misting, clouding and ice

formation.

“Load-Out Area”:

Any area where grain

is transferred

from the grain—handling operation to any vehicle for

shipment or delivery.

“Low Solvent Coating”:

A coating which contains less

organic solvent than the conventional coatings used by

the industry.

Low solvent coatings include water-

borne, higher solids,

electro-deposition and powder

coatings.

“Magnet Wire Coating”:

The application of

a coating of

electrically insulating varnish or enamel to conducting

wire to be used in electrical machinery.

“Major Dump Pit”:

Any dump pit with an annual grain

through-put of more than 300,000 bushels,

•or which

receives more than 40

of the annual grain through-put

of the grain-handling operation.

“Major Metropolitan Area

(MNA)”:

Any county or group

of counties which

is defined by the following Table:

111—220

---

13

MAJOR METROPOLITAN

AREAS

IN ILLINOIS

(MNA’s)

MMA

COUNTIES INCLUDED

IN MMA

Champaign-Urbana

Champaign

Chicago

Cook, Lake

Will,

DuPage,

McHenry, Kane, Grundy,

Kendall, Kankakee

Decatur

Macon

Peoria

Peoria,

Tazewell

Rockford

Winnebago

Rock Island

--

Moline

Rock Island

Springfield

Sangarnon

St. Louis

(Illinois)

St. Clair, Madison

Bloomlington

——

Normal

McLean

“Major Population Area

(MPA)”:

Areas of major

population concentration in Illinois,

as described

below:

The area within the counties of Cook;

Lake;

DuPage; Will;

the townships of Burton,

Richmond,

McHenry,

Greenwood,

Nunda,

Door, Algonquin,

Grafton and the municipality of Woodstock, plus a

zone extending two miles beyond the boundary of

said municipality located in McHenry County; the

townships of Dundee,

Rutland,

Elgin,

Plato,

St.

Charles, Campton,

Geneva, Blackberry,

Batavia,

Sugar Creek and Aurora located in Kane County; and

the municipalities of Kankakee,

Bradley and

Bourbonnais,

plus a zone extending two miles

beyond the boundaries of said municipalities

in

Kankakee County.

The area within the municipalities of Rockford and

Loves Park,

plus

a

zone extending two miles beyond

the boundaries of said municipalities.

The area within the municipalities of Pock Island,

Moline,

East Moline,

Carbon Cliff,

Milan, Oak

Grove,

Silvis, Hampton, Greenwood and Coal Valley,

plus a zone extending two miles beyond the

boundaries of said municipalities.

The area within the municipalities of Galesburg

and East Galesburg,

plus a zone extending two

miles beyond the boundaries of said

municipalities.

The area within the municipalities of Bartonville,

Peoria

and

Peoria

Heights,

plus

a

zone

extending

111-221

---

14

two miles beyond the boundaries of said

municipalities.

The area within the municipalities of Pekin, North

Pekin,

Marquette Heights, Creve Coeur and East

Peoria, plus

a zone extending two miles beyond the

boundaries of said municipalities.

The area within the municipalities of Bloomington

and Normal,

plus a zone extending two miles beyond

the boundaries of said municipalities.

The area within the municipalities of Champaign,

Urbana and Savoy, plus

a zone extending two miles

beyond the boundaries

of said municipalities.

The area within the municipalities of Decatur,

Mt.

Zion,

Harristown and Forsyth, plus

a zone

extending two miles beyond the boundaries of said

municipalities.

The area within the municipalities of Springfield6

Leland Grove,

Jerome,

Southern View,

Grandview,

Sherman and Chatharn,

plus a zone extending two

miles beyond the boundaries

of said

municipalities.

The area within the townships of Godfrey,

Foster,

Wood River,

Fort Russell, Chouteau, Edwardsville,

Venice, Nan~eoki,Alton,

Granite City and

Collinsville

located

in

Madison

County;

and

the

townships of

Stites,

Canteen, Centreville,

Caseyville,

St.

Clair,

Sugar Loaf and Stookey

located in St. Clair

County.

“Manufacturing

Process”:

A

process

emission

source

or

series

of process emission sources used to convert raw

materials,

feed stocks,

subassemblies or other

components

into a product, either for sale or for use

as

a

component

in

a

subsequent

manufacturing

process.

“Metal Furniture Coating”:

The application of a

coating material to any furr~iturepiece made of metal

or any metal part which

is or will be assembled with

other metal,

wood,

fabric,

plastic or glass parts to

form a furniture piece including,

but not limited to,

tables, chairs,

wastebaskets,

beds,

desks,

lockers,

benches, shelving,

file cabinets,

lamps and room

dividers.

This definition shall not apply to any

coating line coating metal parts or products that is

identified under the Standard Industrial Classification

111—222

---

15

Code for Major Groups 33,

34,

35,

36,

37,

38,

39,

40 or

41.

“Miscellaneous Fabricated Product Manufacturing

Process”:

A manufacturing process involving one or more of

the following applications,

including any drying

and curing of formulations,

and capable of

emitting volatile organic material:

Adhesives to fabricate or assemble non—furniture

components or products

Asphalt solutions to paper or fiberboard

Asphalt to paper or felt

Coatings or dye to leather

Coatings to plastic

Coatings to rubber or glass

Curing of furniture adhesives in an oven which

would emit in excess of

10 tons of volatile

organic material per year if no air pollution

control equipment were used

Disinfectant material to manufactured items

Plastic foam scrap or “fluff”

from the manufacture

of foam containers and packaging material to form

resin pellets

Pesin solutions to fiber substances

Rubber solutions to molds

Viscose solutions for food casings

The storage and handling of formulations

associated with the process described above.

The use and handling of organic liquids and other

substances for clean-up operations associated with

the process described above.

“Miscellaneous Formulation Manufacturing Process”:

111—223

---

16

A manufacturing process which compounds one or

more of the following and is capable of emitting

volatile organic material:

Adhesives

Asphalt solutions

Caulks,

sealants or waterproofing agents

Coatings,

other than paint and ink

Concrete curing compounds

Dyes

Friction materials and compounds

Resin solutions

Rubber solutions

Viscose solutions

The storage and handling of formulations

associated with the process described above.

The use and handling of organic liquids and other

substances for clean-up operations associated with

the process described above.

“Miscellaneous Metal Parts and Products”:

For the

purpose of

35 Ill. Adm.

Code 215.204, miscellaneous

metal parts and products shall include farm machinery,

garden machinery,

small appliances,

commercial

machinery,

industrial machinery,

fabricated metal

products and any other industrial category which coats

metal parts or products under the Standard Industrial

Classification Code for Major Groups

33,. 34,

35,

36,

37,

38 or

39 with the exception of the following:

coating lines subject to

35

Ill.

Adm.

Code 215.204(a)—

(i) and

(k), automobile

or light-duty truck

refinishing, the exterior of marine vessels and the

customized top coating of automobiles and trucks

if

production

is

less than thirty-five vehicles per day.

“Miscellaneous Organic Chemical Manufacturing Process”:

A manufacturing process which produces by chemical

reaction, one or more of the following organic

compounds or mixtures of organic compounds and

1

1

1

—

22~

---

17

which

is capable of emitting volatile organic

materials:

Chemicals listed in 35

Il..

Adin.

Code 215.

Appendix D.

Chlorinated and sulfonated compounds

Cosmetic, detergent,

soap or surfactant

intermediaries or specialties and products

Disinfectants

Food additives

Oil and petroleum product additives

Plasticizers

Resins or polymers

Rubber additives

Sweeteners

Varnishes

The storage and handling of formulations

associated with the process described above.

The use and handling of organic liquids and other

substances

for clean-up operations associated with

the process described above.

“Mixing Operation”:

The operation of combining two or

more ingredients,

of which at

least one is

a grain.

“New Grain-Drying Operation”:

Any grain-drying

operation the construction or modification of which

is

commenced on or after June

30,

1975.

“New Grain—Handling Operation”:

Any grain—handling

operation the construction of modification of which

is

commenced on or after June

30,

1975.

“No Detectable Volatile Organic Material Emissions”:

A

discharge of volatile organic material into the

atmosphere as indicated by an instrument reading of

less than 500 ppm above background as determined

in

accordance with 40 CFR 60.485(c).

111—225

---

18

“One Hundred Percent Acid”:

Acid with a specific

gravity of 1.8205 at 30°C in the case of sulfuric acid

and 1.4952 at 30°C in the case of nitric acid.

“One—Turn Storage Space”:

That space used to store

grain with a total annual through—put not in excess of

the total bushel storage of that space.

“Opacity”:

A condition which renders material

partially or wholly impervious to transmittance of

light and causes obstruction of an observer’s view.

For the purposes of these regulations, the following

equivalence between opacity and Ringelmann shall

be

employed:

Opacity Percent

Ringelmann

10

0.5

20

1.

30

1.5

40

2.

60

3.

80

4.

100

5.

“Open Top Vapor Degreasing”:

The batch process of

cleaning and removing soils from surfaces by condensing

hot solvent vapor on the colder metal parts.

“Operator of Gasoline Dispensing Facility”:

Any person

who

is the lessee of or operates,

controls or

supervises

a gasoline dispensing facility.

“Organic Material”:

Any chemical compound of carbon

including diluents and thinners which are liquids at

standard conditions and which are used as dissolvers,

viscosity

reducers

or

cleaning

agents,

but

excluding

methane, carbon monoxide,

carbon dioxide, carbonic

acid, metallic carbonic acid,

metallic carbide,

metallic carbonates and ammonium carbonate.

“Organic Materials”:

For the purposes of Section 9.4

of the Act,

any chemical compound of, carbon including

diluents and thinners which are liquids at standard

conditions and which are used as dissolvers, viscosity

reducers or cleaning agents,

and polychlorinated

dibenzo—p-dioxins, polychiorinated dibenzofurans and

polynuclear aromatic hydrocarbons are organic

materials, while methane, carbon monoxide,

carbon

dioxide, carbonic acid,

metallic carbonic acid,

metallic carbide, metallic carbonates and ammoniun

carbonate are organic materials.

11 1—226

---

19

“Organic Vapor”:

Gaseous phase of an organic material

or a mixture of organic materials present

in the

atmosphere.

“Overvarnish”:

A coating applied directly over ink or

printing.

“Owner of Gasoline Dispensing Facility”:

Any person

who has legal or equitable title to a stationary

storage tank at a gasoline dispensing facility.

“Packaging Rotogravure Printing”:

Rotogravure printing

upon paper,

paper board, metal foil,

plastic film and

other substrates, which are,

in subsequent operations,

formed into packaging products or labels for articles

to be sold.

“Paint Manufacturing Plant”:

A plant that mixes,

blends,

or compounds enamels,

lacquers,

sealers,

shellacs,

stains, varnishes or pigmented surface

coatings.

“Paper Coating”:

The application of a coating material

to paper or pressure sensitive tapes,

regardless of

substrate,

including web coating on plastic fibers and

decorative coatings on metal foil.

“Particulate Matter”:

Any solid or liquid material,

other than water, which exists in finely divided

form.

“Petroleum Liquid”:

Crude oil,

condensate or any

finished or intermediate product manufactured at a

petroleum refinery, but not including Number

2 through

Number

6 fuel oils as specified

in A.S.T.M. D-396-69,

gas turbine fuel oils Numbers 2-GT through 4-GT as

specified

in A.S.T.M. D-2880—7l or diesel fuel oils

Numbers 2-D and 4-D,

as specified in A.S.T.M. D-975—

68.

“Petroleum Refinery”:

Any facility engaged

in

producing gasoline, kerosene,

distillate fuel oils,

residual fuel oils,

lubricants,

or other products

through distillation, cracking,

extraction or reforming

of unfinished petroleum derivatives.

“Pharmaceutical”:

Any compound or mixture,

other than

food,

used

in the prevention, diagnosis,

alleviation,

treatment or cure of disease in man and animal.

“Pharmaceutical Coating Operation”:

a device

in which

a coating

is applied to

a pharmaceutical,

including any

drying

or curing of the coating.

111—227

---

20

“Photochemically Reactive Material”:

Any organic

material with an aggregate of more than 20 percent of

its total volume composed of the chemical compounds

classified below or the composition of which exceeds

any of the following individual percentage composition

limitations.

Whenever any photocheinically reactive

material or any constituent of any organic material may

be classified

from its chemical structure into more

than one of the above groups of organic materials it

shall be considered

as

a member of the most reactive

group, that is, the group having the least allowable

percent of the total organic materials.

A combination of hydrocarbons,

alcohols,

aldehydes,

esters, ethers or ketones having an

olefinic or cyclo-olefinic types of unsaturation:

5 percent.

This definition does not apply to

perchlorethylene or trichloroethylene.

A combination of aromatic compounds with eight or

more carbon atoms to the molecule except ethyl—

benzene:

8 percent.

A combination of ethylbenzene, ketones having

branched hydrocarbon structures or toluene:

20

percent.

“Plant”:

all

of the pollutant-emitting activities

which belong to the same industrial grouping,

are

located on one or more contiguous or adjacent

properties,

and are under the control

of the same

person

(or persons under common control)

,

except the

activities

of any marine vessel.

Pollutant—emitting

activities shall be considered

as part of the same

industrial grouping

if they belong to the same malor

group

(i.e.

,

which have the same two-digit code)

as

described

in the “Standard Industrial Classification

Manual”,

1987.

“Pneumatic Rubber Tire Manufacture”:

The production of

pneumatic rubber tires with

a bead diameter up to but

not including 20.0 inches and cross section dimension

up to

12.8 inches,

but not including specialty tires

for antique or other vehicles when produced on

equipment separate from normal production lines for

passenger or truck type tires.

“Polybasic Organic Acid Partial Oxidation Manufacturing

Process”:

Any process involving partial oxidation of

hydrocarbons with air to manufacture polybasic acids or

their anhydrides,

such as maleic anhydride, phthalic

ill -22S

---

21

anhydride, terephthalic acid,

isophthalic acid,

trimelletic anhydride.

“Portable Grain-Handling Equipment”:

Any equipment

(excluding portable grain dryers)

that is designed and

maintained to be movable primarily for use in a non—

continuous operation for loading and unloading one—

turn storage space, and is not physically connected to

the grain elevator, provided that the manufacturer’s

rated capacity of the equipment does not exceed 10,000

bushels per hour.

“Portland Cement Process”:

Any facility manufacturing

portland cement by either the wet or dry process.

“Power Driven Fastener Coating”:

The coating of nail,

staple,

brad and finish nail fasteners where such

fasteners are fabricated from wire or rod of 0.0254

inch diameter or greater, where such fasteners are

bonded into coils or strips,

such coils and strips

containing

a number of such fasteners,

which fasteners

are manufactured for use

in power tools,

and which

fasteners must conform with formal standards for

specific uses established by various federal and

national organizations including Federal Specification

FF—N-lO5b of the General Services Administration dated

August 23,

1977

(does not include any later amendments

or editions;

U.S. Army Armament Research and

Development Command, Attn:

DRDAR-TST,

Rock Island,

IL

61201), Bulletin UM-25d of the U.S.

Department

of

Housing and Urban Development

-

Federal Housing

Administration dated September 5,

1973

(does not

include any later amendments or editions;

Department of

HUD,

547 W.

Jackson Blvd., Room 1005,

Chicago,

IL

60606), and the Model Building Code of the Council of

American Building Officials,

and similar standards.

For the purposes of this definition,

the terms “brad”

and “finish nail” refer to single leg fasteners fabri-

cated

in the same manner as staples.

The application

of coatings to staple,

brad,

and finish nail fasteners

may be associated with the incremental forming of such

fasteners in a cyclic or repetitious manner

(incremental

fabrication)

or with the forming of strips

of such fasteners as a unit from

a band of wires

(unit

fabrication).

“PPM

(Vol)

-

(Parts per Million)

(Volume)”:

A

volume/volume ratio which expresses the volumetric

concentration of gaseous air contaminant in

a million

unit volumes of gas.

11 1—22~

---

22

“Pressure Release”:

The emission of materials

resulting from system pressure being greater than set

pressure of the pressure relief device.

“Pressure Tank”:

A tank in which fluids are stored at

a pressure greater than atmospheric pressure.

“Prime Coat”:

The first film of coating material

applied in

a multiple coat operation.

“Prime Surfacer Coat”:

A film of coating material that

touches up areas on the surface not adequately covered

by the prime coat before application of the top coat.

“Process”:

Any stationary emission source other than a

fuel combustion emission source or an incinerator.

“Process Unit”:

Components assembled to produce,

as

intermediate or final products,

one or more of the

chemicals list?id in 35 Ill. Adm.

Code 215.Appendix

D.

A process unit can operate independently if supplied

with sufficient feed or raw materials and sufficient

storage facilities for the product.

“Process Unit Shutdown”:

A work practice or

operational procedure that stops production

from a

process unit or part of a process unit.

An unscheduled

work practice or operational procedure that stops

production from a process unit or part of a process

unit for less than

24 hours is not a process unit

shutdown.

The use of spare components and technically

feasible bypassing of components without stopping

production is not a process unit shutdown.

“Process Weight Pate”:

The actual weight or

engineering approximation thereof

of all materials

except liquid and gaseous

fuels and combustion air,

introduced into any process per hour.

For a cyclical

or batch operation,

the process weight rate shall be

determined

by dividing such actual weight or

engineering approximation thereof by the number of

hours of operation excluding any time during which the

equipment is idle.

For continuous processes,

the

process weight rate shall be determined by dividing

such actual weight or engineering approximation thereof

by the number of hours

in one complete operation,

excluding any time during which the equipment

is idle.

“Production Equipment Exhaust System”:

A system for

collecting and directing

into the atmosphere emissions

of volatile organic material

from reactors,

centrifuges

and other process emission sources.

---

23

“Publication Rotogravure Printing”:

Rotogravure

printing upon paper which

is subsequently formed into

books, magazines,

catalogues, brochures, directories,

newspaper supplements or other types of non—packaging

printed materials.

“Purged Process Fluid”:

Liquid or vapor from a process

unit that contains volatile organic material and that

results from flushing or cleaning the sample line(s)

of

a process unit so that an uncontaminated sample may

then

be taken for testing or analysis.

“Reactor”:

A vat,

vessel or other device

in which

chemical reactions take place.

“Reasonably Available Control Technology

(PACT)”:

The

lowest emission limitation that an emission source is

capable of meeting by the application of control

technology that

is reasonably available considering

technological and economic feasibility.

“Refinery Fuel Gas”:

Any gas which is generatedby

a

petroleum refinery process unit and which is combusted

at the refinery,

including any gaseous mixture of

natural gas and fuel gas.

“Refinery Unit, Process Unit or Unit”:

A set of

components which are a part of a basic process

operation such as distillation, hydrotreating,

cracking

or reforming of hydrocarbons.

“Refrigerated condenser”:

a surface condenser

in which

the coolant suoolied to the condenser has been cooled

by a mechanical device, other than by

a cooling tower

or evaporative spray cooling,

such as

a refrigeration

unit or steam chiller unit.

“Residual Fuel Oil”:

Fuel oils of grade No.

4,

5 and 6

as specified

in detailed requirements for fuel oils

A.S.T.M. D—396—69

(1971).

“Restricted Area”:

The area within the boundaries of

any “municipality”

as defined

in the Illinois Municipal

Code,

plus

a zone extending one mile beyond the

boundaries of any such municipality having a population

of 1000 or more according to the latest federal census.

“Ringelmann Chart”:

The chart published and described

in the Bureau of Mines,

U.S.

Department of Interior,

Information Circular 8333

(Revision of

1C7718) May

1,

111—231

---

24

1967,

or any adaptation thereof which has been approved

by the Agency.

“Roadway”:

Any street, highway,

road, alley,

sidewalk,

parking lot,

airport, rail bed or terminal,

bikeway,

pedestrian mall or other structure used for

transportation purposes.

“Roll Printing”:

The application of words, designs and

pictures to a substrate usually by means of

a series of

hard rubber or metal rolls each with only partial

coverage.

“Rotogravure Printing”:

The application of words,

designs and pictures to a substrate by means of

a roll

printing technique

in which the pattern to be applied

is recessed relative to the non—image area.

“Safety Relief Valve”:

A valve which is normally

closed and which is designed to open in order to

relieve excessive pressures within

a vessel or pipe.

“Sandblasting”:

The use of

a mixture of sand and air

at high pressures for cleaning and/or polishing any

type of surface.

“Sensor”:

A device that measures a physical quantity

or the change in a physical quantity such as

temperature, pressure,

flow rate,

pH,

or liquid level.

“Set of Safety Relief Valves”:

One or more safety

relief valves designed to cpen in order to relieve

excessive pressures in the same vessel or pipe.

“Sheet Basecoat”:

A coating applied to metal when the

metal is in sheet form to serve as either the exterior

or interior of

a can for either two—piece or three--

piece cans.

“Shotblasting”:

The use of a mixture of any metallic

or non-metallic substance and air at high pressures for

cleaning and/or polishing any type of surface.

“Side-Seam Spray Coat”:

A coating applied to the seam

of a three--piececan.

“Smoke”:

Small gas-borne particles resulting from

incomplete combustion, consisting predominately but not

exclusively of carbon, ash and other combustible

material,

that form

a visible plume

in the air.

111—232

---

25

“Smokeless Flare”:

A combustion unit and the stack to

which it is affixed

in which organic material achieves

combustion by burning in the atmosphere such that the

smoke or other particulate matter emitted to the

atmosphere from such combustion does not have an

appearance density or shade darker that No.

1 of the

Ringlemann Chart.

“Solvent Cleaning”:

The process of cleaning soils from

surfaces by cold cleaning,

open top vapor degreasing or

conveyorized degreasing.

“Specialty High Gloss Catalyzed Coating”:

Commercial

contract finishing of material prepared for printers

and lithographers where the finishing process uses a

solvent-borne coating, formulated with a catalyst,

in

a

quantity of

no more than 12,000 gallons/year as

supplied, where the coating machines are sheet fed and

the coated sheets are brought to a minimum surface

temperature of 190°F,

and where the coated sheets are

to achieve the minimum specular reflectance index of

65

measured at a 60 degree angle with a gloss meter.

“Splash Loading”:

A method of loading a tank,

railroad

tank car,

tank truck or trailer by use of other than a

submerged loading pipe.

“Stack”:

A flue or conduit,

free-standing or with

exhaust port above the roof of the building on which

it

is mounted,

by which air contaminants are emitted into

the atmosphere.

“Standard Conditions”:

A temperature of 70° F and a

pressure of

14.7 pounds per square inch absolute

(psia)

“Standard Cubic Foot (scf)”:

The volume of one cubic

foot of gas at standard conditions.

“Startup”:

The setting in operation of an emission

source for any purpose.

“Stationary Emission Source”:

An emission source which

is not self-propelled.

“Stationary Storage Tank”:

Any container of liquid or

gas which

is designed and constructed to remain at one

site.

“Submerged Loading

Pipe”:

Any loading pipe the

discharge opening of which

is entirely submerged when

the liquid

level

is

6 inches above the bottom of the

111—233

---

26

tank.

When applied to a tank which is loaded from the

side,

any loading pipe the discharge of which is

entirely submerged when the liquid level is

18

inches

or two times the loading pipe diameter,

whichever is

greater, above the bottom of the tank.

The definition

shall also apply to any loading pipe which is

continuously submerged during loading operations.

“Sulfuric Acid Mist”:

Sulfuric acid mist as measured

according to the method specified in 35

Ill.

Adm.

Code

214.101(b).

“Surface Condenser”:

A device which removes

a

substance from a gas stream by reducing the temperature

of the stream, without direct contact between the

coolant and the stream.

“Synthetic Organic Chemical or Polymer Manufacturing

Plant”:

A plant that produces,

as intermediates or

final products,

one or more of the chemicals or

polymers

listed in 35 Ill.

Adrn.

Code

215.Appendix

D.

“Tablet coating operation”:

a pharmaceutical coating

operation in which tablets are coated.

“Top Coat”:

A film of coating material applied

iri

a

multiple coat operation other than the prime coat,

final repair coat or prime surfacer coat.

“Transfer Efficiency”:

The weight or volume of coating

adhering to the material being coated divided by the

weight or volume of coating delivered to the coating

applicator and multiplied by 100 to equal

a percentage.

“Tread End Cementing”:

The application of

a solvent—

based cement to the tire tread ends.

“True Vapor Pressure”:

The equilibrium partial

pressure exerted by a petroleum liquid as determined

in

accordance with methods described in American Petroleum

Institute Bulletin 2517,

“Evaporation Loss From

Floating Roof Tanks”

(1962).

“Turnaround”:

The procedure of shutting down an

operating refinery unit,

emptying gaseous and liquid

contents to do inspection, maintenance and repair work,

and putting the unit back into production.

“Undertread Cementing”:

The application of

a solvent—

based cement to the underside of

a tire tread.

111—234

---

27

“Unregulated Safety Relief Valve”:

A safety relief

valve which cannot be actuated by a means other than

high pressure in the pipe or vessel which

it protects.

“Vacuum Producing System”:

Any reciprocating,

rotary

or centrifugal blower or compressor, or any jet ejector

or device that creates suction from a pressure below

atmospheric and discharges against a greater pressure.

“Valves Not Externally Regulated”:

Valves that have

no

external controls,

such as in-line check valves.

“Vapor Balance System”:

Any combination of pipes or

hoses which creates a closed system between the vapor

spaces of an unloading tank and a receiving tank such

that vapors displaced from the receiving tank are

transferred to the tank being unloaded.

“Vapor Collection System”:

All piping,

seals,

hoses,

connections,

pressure—vacuum vents,

and other possible

sources between the gasoline delivery vessel and the

vapor processing unit and/or the storage tanks and

vapor holder.

“Vapor Control System”:

Any system that prevents

release to the atmosphere

of organic material

in the

vapors displaced from

a tank during the transfer

of

gasoline.

“Vapor—Mounted Primary Seal”:

A primary seal mounted

with an air space bounded by the bottom of the primary

seal,

the tank wall,

the liquid surface and the

floating roof.

“Vinyl Coating”:

The application of

a topcoat or

printing to vinyl coated fabric or vinyl sheets.

“Volatile Organic Liquid”:

Any liquid which contains

volatile organic material.

“Volatile Organic Material”:

Any organic material which participates

in

atmospheric photochemical reactions unless

specifically exempted from this definition.

Volatile organic material emissions shall be

measured by the reference methods specified under

40 CFR 60, Appendix

A. (1986)

(no future amendments

or editions are included),

or,

if no reference

method

is applicable, may be determined by mass

balance calculations.

111—235

---

28

For purposes of this definition,

the following are

not volatile organic materials:

Chlorodifluoroethane

(HCFC—142b)

Chlorodifluoromethane

(CFC-22)

Chloropentafluoroethane

(CFC-115)

Dichlorodifluoromethane

(CFC—12)

Dichlorofluoroethane

(HCFC-l4lb)

Dichlorotetrafluoroethane

(CFC-l14)

Dichlorotrifluoroethane

(HCFC-l23)

Ethane

Methane

Dichloromethane

(Methylene chloride)

Tetrafluoroethane

(HFC—l34a)

Trichloroethane

(Methyl chloroform)

Trichlorofluoromethane

(CFC—11)

Trichlorotrifluoroethane

(CFC-1l3)

Trifluoromethane

(FC—23)

“Volatile Petroleum Liquid”:

Any petroleum liquid with

a true vapor pressure that is greater than 1.5 psia

(78

millimeters of mercury)

at standard conditions.

“Wastewater

(Oil/Water)

Separator”:

Any device or

piece of equipment which utilizes the difference

in

density between oil and water to remove oil and

associated chemicals of water,

or any device,

such as a

flocculation tank or

a clarifier,

which removes

petroleum derived compounds from waste water.

“Weak Nitric Acid Manufacturing Process”:

Any acid

producing facility manufacturing nitric acid with a

concentration of

less than 70 percent by weight.

“Woodworking”:

The shaping,

sawing, grinding,

smoothing,

polishing and making into products of any

form or shape of wood.

(Source:

Amended at

14

Ill.

Peg.

,

effective

TITLE 35:

ENVIRONMENTAL PROTECTION

SUBTITLE

B:

AIR POLLUTION

CHAPTER

I:

POLLUTION CONTROL BOARD

SUBCHAPTER

c:

EMISSIONS STANDARDS AND LIMITATIONS FOR

STATIONARY SOURCES

PART 215

ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS

111—236

---

29

SUBPART

A:

GENERAL

PROVISIONS

Section

215.100

Introduction

215.101

Clean—up and Disposal Operations

215.102

Testing Methods

215.103

Abbreviations and Conversion Factors

215. 104

Definitions

215.105

Incorporation by Reference

215.106

Afterburners

215.107

Determination of Applicability

SUBPART B:

ORGANIC EMISSIONS FROM STORAGE

AND

LOADING

OPERATIONS

Storage Containers

Loading Operations

Petroleum Liquid Storage Tanks

External Floating Roofs

Compliance Dates and Geographical Areas

Compliance Plan

SUBPART C:

ORGANIC EMISSIONS FROM MISCELLANEOUS EQUIPMENT

Separation Operations

Pumps and Compressors

Vapor Blowdown

Safety Relief Valves

SUBPART

F:

COATING OPERATIONS

Compliance Schedules

Emission Limitations for Manufacturing Plants

Alternative Emission Limitations

Exemptions from Emission Limitations

Compliance by Aggregation of Emission Sources

Testing Methods

for Solvent Content

Exemption from General Rule on Use of Organic Material

Alternative Compliance Schedule

Compliance Dates and Geographical Areas

Compliance Plan

Special Requirements

for Compliance Plan

Section

215.121

215. 122

215.123

215.124

215.125

215.126

SUBPART

E:

SOLVENT CLEANING

Solvent Cleaning

in General

Cold Cleaning

Open Top Vapor Degreasing

Conveyorized Degreasing

Compliance Plan

Section

215.141

215.142

215.143

215.144

Section

215. 181

215.182

215.183

215.184

215.185

Section

215.202

215.204

215.205

215.206

215.207

215.208

215.209

215.210

215.211

215.212

215.213

111—237

---

30

SUBPART

H:

Section

215.240

215.241

215.245

215.249

Section

215.260

215.261

215.263

215.264

215.267

Section

215.301

215.302

215.303

215.304

215.305

Section

215.401

215.402

215.403

215.404

215.405

215.406

215.407

215.408

Section

215.420

215.421

215.422

215.423

215.424

SPECIAL LIMITATIONS FOR SOURCES IN

MAJOR URBANIZED

AREAS WHICH

ARE

NONATTAINNENT FOR OZONE

Applicability

External Floating Roofs

Flexographic and Rotogravure Printing

Compliance Dates

SUBPART

I:

ADJUSTED PACT EMISSIONS LIMITATIONS

Applicability

Petition

Public Hearing

Board Action

Agency Petition

SUBPART

K:

USE OF ORGANIC

MATERIAL

Use

of Organic Material

Alternative Standard

Fuel Combustion Emission Sources

Operations with Compliance Program

Viscose Exemption

(Repealed)

SUBPART N:

VEGETABLE OIL PROCESSING

Hexane Extraction Soybean Crushing

Hexane Extraction Corn Oil Processing

Recordkeeping For Vegetable Oil Processes

Compliance Determination

Compliance Dates and Geographical Areas

Compliance Plan

SUBPART

P:

PRINTING AND PUBLISHING

Flexographic and Rotogravure Printing

Exemptions

Applicability of Subpart

K

Testing and Monitoring

Compliance Dates and Geographical Areas

Alternative Compliance Plan

Compliance Plan

Heatset Web Offset Lithographic Printing

SUBPART

Q:

LEAKS FROM SYNTHETIC ORGANIC CHEMICAL AND

POLYMER

MANUFACTURING EQUIPMENT

Applicability

General Requirements

Inspection Program Plan for Leaks

Inspection Program for Leaks

Repairing Leaks

Section

215.340

215.342

215.344

215.345

215.346

215.347

11

1-23~

---

31

215.425

215.426

215.427

215.428

215.429

215. 430

215.431

215.432

215.433

215.434

215.435

215.436

215.437

215.438

215.439

SUBPART

Section

215.441

215.442

215.443

215.444

215.445

215.446

215.447

215.448

215.449

215.450

215.451

215.452

215.453

Recordkeeping for Leaks

Reporting for Leaks

Alternative Program for Leaks

Compliance Dates

Compliance Plan

General Requirements

Inspection Program Plan for Leaks

Inspection Program

for Leaks

Repairing Leaks

Recordkeeping for Leaks

Report for Leaks

Alternative Program for Leaks

Open-Ended Valves

Standards

for Control Devices

Compliance Plan

R:

PETROLEUM REFINING

AND

RELATED INDUSTRIES; ASPHALT

MATERIALS

Petroleum

Refinery

Waste

Gas

Disposal

Vacuum Producing Systems

Wastewater

(Oil/Water)

Separator

Process Unit Turnarounds

Leaks:

General Requirements

Monitoring Program Plan for Leaks

Monitoring Program

for Leaks

Recordkeeping for Leaks

Reporting for Leaks

Alternative Program for Leaks

Sealing Device Requirements

Compliance Schedule for Leaks

Compliance Dates and Geographical Areas

SUBPART 5:

RUBBER AND MISCELLANEOUS PLASTIC PRODUCTS

Section

215.461

215.462

215.463

215.464

215.465

215.466

Manufacture of Pneumatic Rubber Tires

Green Tire Spraying Operations

Alternative Emission Reduction Systems

Testing and Monitoring

Compliance Dates and Geographical Areas

Compliance Plan

SUBPART T:

PHARMACEUTICAL MANUFACTURING

Section

215.480

Applicability

of

Subpart

T

215.481

Control

of Reactors, Distillation Units, Crystallizers,

Centrifuges and Vacuum Dryers

215.482

Control of Air Dryers, Production Equipment Exhaust

Systems and Filters

Material Storage and Transfer

In-Process Tanks

Leaks

215.483

215.484

215.485

111—239

---

32

Other Emission Sources

Testing

Monitors for Air Pollution Control Equipment

Compliance Cchedule

215.489

Recordkeeping

215.4G0215.490 Compliance Schedule

SUBPART

U:

COKE MANUFACTURING

AND

BY-PRODUCT RECOVERY

Exceptions

Coke By-Product Recovery Plants

Coke By-Product Recovery Plant Leaks

Inspection Program

Recordkeeping Requirements

Reporting Requirements

Compliance Dates

Compliance Plan

Section

215.520

215.521

215.525

215.526

215.527

SUBPART V:

AIR OXIDATION PROCESSES

Applicability

Definitions

Emission Limitations for Air Oxidation Processes

Testing and Monitoring

Compliance Date

SUBPART W:

AGRICULTURE

Section

215.541

Pesticide Exception

Section

215.581

215.582

215.583

215.584

215.585

EMERGENCY

Section

215.601

215.602

215.603

215.604

215.605

Bulk Gasoline Plants

Bulk

Gasoline

Terminals

Gasoline Dispensing Facilities

Gasoline Delivery Vessels

Gasoline Volatility Standards

SUBPART

Z:

DRY CLEANERS

Perchloroethylene Dry Cleaners

Exemptions

Testing and Monitoring

Compliance

Dates

and

Geographical

Areas

Compliance

Plan

215.486

215.487

215.488

~

A

Section

215.500

215.510

215.512

215.513

215.514

215.515

215.516

215.517

Section

215. 561

215.562

215.563

SUBPART

X:

CONSTRUCTION

Architectural

Coatings

Paving

Operations

Cutback Asphalt

SUBPART

I’:

GASOLINE DISTRIBUTION

111—240

---

33

Exception to Compliance Plan

Standards for Petroleum Solvent Dry Cleaners

Operating Practices for Petroleum Solvent Dry Cleaners

Program for Inspection and Repair of Leaks

Testing and Monitoring

Exemption for Petroleum Solvent Dry Cleax~ers

Compliance Dates and Geographical Areas

Compliance Plan

SUBPART AA:

PAINT

AND

INK MANUFACTURING

Applicability

Exemption for Waterbase Material and Heatset Offset Ink

Permit Conditions

Open-top Mills, Tanks, Vats or Vessels

Grinding Mills

Leaks

Clean Up

Compliance Date

SUBPART BB:

POLYSTYRENE PLANTS

Applicability of Subpart BB

Emissions Limitation at Polystyrene Plants

Compliance Date

Compliance Plan

Special Requirements for Compliance Plan

Testing and Monitoring

SUBPART PP:

MISCELLANEOUS FABRICATED PRODUCT MANUFACTURING

PROCESSES

Applicability

Permit Conditions

Control Requirements

SUBPART

QQ:

MISCELLANEOUS FORMULATION MANUFACTURING PROCESSES

Section

215.940

Applicability

215.943

Permit Conditions

215.946

Control

Requirements

SUBPART RR:

MISCELLANEOUS ORGANIC CHEMICAL MANUFACTURING

PROCESSES

Applicability

Permit Conditions

Control Requirements

Rule Into Section Table

Section

Into Rule Table

Past

Compliance

Dates

215.606

215.607

215.608

215.609

215.610

215.611

215.612

215. 613

Section

215.620

215.621

215.623

215.624

215.625

215.628

215.630

215.636

Section

215.875

215.877

215.879

215.881

215.883

215.886

Section

215.920

215.923

215.926

Section

215.960

215.963

215.966

Appendix A

Appendix B

Appendix C

111—241

---

34

Appendix D

List of Chemicals Defining Synthetic Organic

Chemical and Polymer Manufacturing

Appendix E

Reference Methods and Procedures

Appendix F

Coefficients for the Total Resource Effectiveness

Index

(TRE)

Equation

AUTHORITY:

Implementing Section 22 and authorized by Section

27

of the Environmental Protection Act

(Ill.

Rev. Stat.

1985,

ch.

111—1/2,

pars.

1022 and 1027)

SOURCE:

Adopted as Chapter

2:

Air Pollution, Rule

205:

Organic

Material Emission Standards and Limitations,

P71—23,

4 PCB

191,

filed and effective April

14,

1972; amended in R77-3,

33

PCB 357,

at

3

Ill.

Reg.

18,

p.

41, effective May

3,

1979;

amended in R78—

3

and

P78—4,

35

PCB

75,

at

3

Ill.

Peg.

30,

p.

124,

effective

July

28,

1979;

amended

in P80—S at 7

Ill.

Reg.

1244, effective January

21,

1983;

codified at

7 Ill.

Peg.

13601; Notice of Corrections at

7

Ill.

Reg.

14575;

amended in R82—14 at

8 Ill. Peg.

13254,

effective July 12,

1984;

amended

in P83—36 at

9 Ill.

Peg.

9114,

effective May

30,

1985; amended

in P82—14

at

9 Ill.

Peg.

13960,

effective August 28,

1985; amended in P85—28 at

11 Ill. Peg.

3127, effective February 3,

1987; amended in R82—14 at

11

Ill.

Peg.

7296,

effective April

3,

1987; amended

in P85—21(A)

at 11

Ill. Reg.

11770,

effective June

29,

1987;

recodified

in P86—39 at

11

Ill.

Peg.

13541; amended

in P82—14 and P86—12 at 11 Ill.

Peg.

16706,

effective September 30,

1987; amended

in P85-21(B)

at 11

Ill.

Reg.

19117, effective November 9,

1987;

amended

in P86-36,

P86—39, P86—40 at 11 Ill.

Peg.

20829,

effective December 14,

1987;

amended in P82-14 and P86—37 at

12

Ill.

Peg.

815,

effective

December 24,

1987; amended in P86—18 at

12

Ill.

Peg.

7311,

effective April

8,

1988;

amended

in P86—10

at

12

Ill.

Peg.

7650,

effective April

11,

1988; amended

in P88—23 at

13

Ill.

Peg.

10893,

effective June 27,

1989.; amended in P88—30(A)

at

14

Ill.

Reg.

3555,

effective February 27,

1990;

emergency amendments

adopted

in P88—30(A)

at 14

Ill.

Reg. effective

6421,

effective

April

11,

1990 for a maximum of

150 days;

amended

in P88—14,

effective

14 Ill.Reg.

,

effective

SUBPART

A:

GENERAL PROVISIONS

Section 215.102

Testing Methods

a)

The total organic material concentrations

in an

effluent stream shall be measured by a flame ionization

detector,

or by other methods approved by the Illinois

Environmental Protection Agency (Agency)

,

according to

the provisions

of

35 Ill. Adm. Code

201.

b)

flcaourcment of

~

ii i_2.2

---

—..~

~

~

YT

~eh-

Company

(1985)-.

2)

ror

a

mixture,

the

actual

vapor

pressure

shall

be

determined by

ASTI

(American Society of Teoting

and Material3) Method D 2879 83

(Approved 1933),

-incorporated by reference in Section 215.105,

or

the vapor pres~urc

may

be

taken

as

eithe~r—~-

A)

If the vapor pressure of the volatile organic

liquid is specified in the applicable

rule,

the

less-er of the sum of the actual vapor

pressure

of

each

component

or

each

volatile

organic material component,

as determined

above weighted by its mole fraction;

or

If

th

~‘

~.

~__J.~S_S.’.

—t-~e—

—.

•~

4

4

4

44

or volatile organic material

is specified in

the applicable rule,

the

sum

of

the

actual

vapor

pressure

of

each

such

component

as

r1c-tr’rii~

~

~

~

~

~

1~-~

~

(S

fraction.

—-I

(Source:

Amended at

14

Ill.

Peg.

effective

)

Section 215.105

Incorporation by Reference

The following materials are incorporated by reference:

a)

American Society

for Testing and Materials,

1916 Race

Street, Philadelphia,

PA 19103:

1)

ASTM D 1644-59 Method

A

2)

ASTM D 1475—60

3)

ASTM D 2369—73

4)

ASTM D 2879—83

(Approved

1983)

;

ASTM

D 2879—86

(Approved

1986)

111—243

—I

35

...t-

3n.alj ~e

ac-termined

by

A~i~~erican

~ocicty

OL

Te3ting and Materials) Method D 2879

33

(Approved

1~33),

incorporated

by

reference

in

Section

21-5.105,

or

the

vapor

pressure

may

be

obtained

from a publi3hcd source—such

as

Boublik,

T.,

V.

Fried and E.

Halo,

“The

Vapor

Pressure

of

Pure

5ubstances,’~Elsevier Scientific Publishing

Co.,

New

York

(1073), Perry’s Chemical Engineer’s

Handbook, McGraw Hill Book Company

(1984),

CRC

Handbook of Chemistry and Physics,

Chemical Rubber

Pnh1j~hinr~

mr~vw

(1f-ir~

~V7),

Lange’s handbook

r~f

r~

r’m

~ r

!~

~.

.

r— r~

j t

r~

i-

Mr~

(

i-

-~

~

T-1

i

1

1

P.

r~

r,lr

13)

---

36

5)

ASTM D 323—82

(Approved

1982)

6)

ASTM D 86-82

(Approved 1982)

7)

ASTM

E

260—73

(Approved 1973), E 16~—67

(Reapproved 1977),

E 169—63

(Reapproved 1981),

E

20

(Approved 1985)

8)

ASTM D 97-66

9)

ASTM D 1946—67

10)

ASTM D 2382—76

11)

ASTM D 2504—83

12)

ASTM D 2382—83

13)

ASTM- D 4057—81 (Approved

1981)

14)

ASTM D 4177—82

(Approved

1982)

15)

ASTM D 4953—89

b)

Federal Standard 14la,

Method 4082.1.

c)

National Fire Codes, National Fire Prevention

Association, Battery March Park, Quincy, Massachusetts

02269

(1979)

d)

United States Environmental Protection Agency,

Washington,

D.C.,

EPA—450/2—77—026, Appendix A

(October

1977)

e)

United States Environmental Protection Agency,

Washington,

D.C.,

EPA-450/2-78-051 Appendix A and

Appendix

B

(December 1978).

f)

Standard Industrial Classification Manual,

published by

Executive Office of the President,

Office of Management

and Budget,

Washington, D.C.,

1972

g)

40 CFR 60, Appendix A

(1986)

h)

United States Environmental Protection Agency,

Washington D.C.,

EPA-450/2—78—04l.

i)

40 CFR 80,

Appendices

D,

E,

and

F-7--a4ep~ed

March

22,

jl989j

at.

54

Fed.

Peg.

11697.

111—244

---

37

jj~.

Elsevier Scientific Publishing Co., New York,

“The

Vapor Pressure of Pure Substances”

(1973)

,

Boublik,

T.’,

V. Fried and

E.

Hala.

is.1.

McGraw-Hill Book Company, “Perry’s Chemical Engineer’s

Handbook”

(1984).

~j

Chemical Rubber Publishing Company,

“CRC Handbook of

Chemistry and Physics”

(1968-87).

~j.

McGraw—Hill Book Company,

“Lange’s Handbook of

Chemistry”

(1985)

John

A.

Dean,

editor.

flj

United States Environmental Protection Agency,

Washington

D.C.,

“Control of Volatile Organic Emissions

front Manufacture of Synthesized Pharmaceutical

Products”,

(EPA—450/2—78—029)

BOARD NOTE:

The incorporations by reference listed

above contain no later amendments or editions.)

(Source:

Amended at

14 Ill.

Peg.

,

effective

)

Section 215.108

Measurement of Vapor Pressures

~j

Vapor Pressure of Volatile Organic Liquids

jj.

If the volatile organic liquid consists of only a

single compound,

the vamor pressure shall

be

determined by ASTM Method D2879-86,

or the vaoor

pressure may be obtained from a published source

such as “The Vapor Pressure of Pure Substances”

“Perry’s Chemical Engineer’s Handbook,”

“CRC

Handbook of Chemistry and Physics,” or “Lange’s

Handbook of Chemistry,” each source incorporated

by reference at Section

215.105.

21

If the volatile organic liquid

is

a mixture, the

vapor pressure shall be determined by ASTM Method

D2879—86 or by the following equation:

n

P

=

EP.X-

vol

i

1

i=l

where:

P

=

Total vamor pressure of the

mlxture.

n

=

Number of components

in the mixture.

1

1

1—2 4 5

---

38

i

=

Subscript denoting an individual

component.

P.

=

Vapor pressure of

a

component

determined in accordance with subsection

(a) (1)

X.

=

Mole fraction of the component

in

the total

mixture.

~j

Vamor Pressure of Organic Material or Solvent

fl

If the organic material or solvent consists of

only

a single comoound,

the vapor pressure shall

be determined by ASTM

Method D2879-86,

or the

vapor pressure may be obtained from

a published

source such as “The Vapor Pressure of Pure

Substances,” “Perry’s Chemical Engineer’s

Handbook,.” “CRC Handbook of Chemistry and

Physics,” or

“Lange’s Handbook

of Chemistry,”

each

source incorporated by reference at Section

215.105.

21

If the organic material or solvent is

a mixture

made up

of both organic material compounds and

compounds which are not organic material,

the

vapor pressure shall he determined

by the

following equation:

n

I

P.X.

11

i= 1

P

=

_____

om

n

I

X.

1

i=l

where:

P

=

Total vaoor pressure of the

portion of the mixture which

is composed

of organic material.

n

=

Number

of organic material

components

in the mixture.

i

=

Subscript denoting an individual

component.

1 11 —2.~

---

39

P~

=

Vapor pressure

of

an

organic

-material component determined

in

accordance with subsection

(b) (1).

=

Mole fraction of the organic

material component of the.total mixture.

~

If the organic material or solvent

is

a mixture

made up of only organic material compounds,

the

vapor pressure shall be determined by ASTM Method

D2879—86 or by the above equation.

gJ

Vapor Pressure of Volatile Organic Material

fl

If the volatile organic material consists of only

a single compound,

the vamor pressure shall be

determined by ASTM Method D2879—86,

or the vapor

pressure may be obtained from

a published source

such as “The Vapor Pressure of Pure Substances,”

“Perry’s Chemical Engineer’s Handbook,”

“CRC

Handbook of Chemistry and Physics,” or “Lange’s

Handbook of Chemistry,” each source incorporated

by reference at Section 215.105.

j2.l.

If the volatile organic material

is a mixture made

up of both volatile organic material compounds and

compounds which are not volatile organic material,

the vapor pressure shall be determined by the

following equation:

n

I P.X

11

i=1

P

=

_____

n

I

X.

1

i=l

where:

=

Total vapor pressure of the

portion

of

the

mixture

which

is

composed

of

volatile

organic

material.

n

=

Number

of

volatile

organic

material

components

in the mixture.

i

=

Subscript denoting an individual

component.

111—247

---

40

=

Vapor pressure of

a volatile

organic material component determined

in

accordance

with subsection

(c) (1)

=

Mole fraction of the volatile

organic tnateria.1 component of the total

mixture.

~

If the volatile organic material

is

a mixture made

up of only volatile organic material compounds,

the vapor pressure shall

be determined by ASTM

Method

D2879—86

or by the above equation.

(Source:

Added at

14

Ill.

Peg.

,

effective

SUBPART

T:

PHARMACEUTICAL MANUFACTURING

Section 215.480

Applicability of Subpart T

a)

The rules of this Subpart, except for Sections 215.483

through 215.485, apply to all emission sources

of

volatile

organic

material,

including

but

not

limited

to

reactors, distillation units, dryers,

storage tanks for

volatile organic liquids, equipment for the transfer of

volatile organic liquids,

filters, crystallizers,

washers, laboratory hoods, pharmaceutical

coating

operations, mixing operations and centrifuges used

in

manufacturing,

including

packaging,

of

pharmaceuticals,

and emitting more than 6.8 kg/day

(15 lbs/day)

of

volatile organic material and more than 2268 kg/year

(2.5

tons/year)

of volatile

organic material,

or,

i~

If an emission source emits

less than 2,268 kg/year

12.5

tons/year)

of volatile organic material,

the

requirements of ~-be-sesectie-n-sthis Subpart,

except for

Sections 215.483

through 215.485,

still apply to the

emission source if volatile organic material emissions

from

&n-y—&4-ng-1-ethe

emission source exceed 45.4 kg/day

(100

lbs/day)

The following emissions—s-hall

be—e-x~-l-t±4-—f-re~m—a

deternination of what constitutes—more

then—2-2-6~&

i -aI

Fr,,-’

4hp.

lr,--—~---’

—‘‘-‘

c-sf

-~n~I.-sc-,r--r~~

~

r,n

(a

\

ss..c-s

.

~~--~-~---—-----..

I

435_4~g7Ly

e-a-r

(S. 0 to~

/-ye~r-~---e-f—-ve-1-at4-~-~.~

material

from

e-a-eh

fluid—bed

drie——eeeh---t~±mne-~

drier,

and—not more than 6803 kg/year

(7.5- ton/year) o~

volatile organ4e—moterial from

each

Accelacota.

Th4s

es-eeen—~h~-1--epp-1-y--on-~y--t&-4-~e-i4--bed--d-r-i-er

s,

te-nne-~

driers and ~~iacotas

~

I

4-h~.

b)

~~1

111—24~

---

41

cmissions arc not vented—to- air pollution control

e~uipmentNotwithstandingsubsection

(a),

the air

suspension coater/dryer,

fluid bed dryers, tunnel

dryers and Accelacotas located

in Libertyville

Township,

Lake County.

Illinois shall

be exempt from

the rules of this Subpart, except for Sections 215.483

through 215.485, if emissions

of volatile organic

material not vented to air pollution control equipment

do not exceed the following levels:

for the air

suspension coater/dryer:

2268 kg/year

(2.5 tons per

year) ; for each fluid bed dryer:

4535 kg per year

(5.0

tons per year);

for each tunnel dryer:

6803 kg per

year

(7.5 tons per year);

and for each Accelacota:

6803 kg per year

(7.5 tons per year).

c)

Sections 215.483 through 215.485 apply to a plant

having one or more emissions sources that:

1)

are used to manufacture pharmaceuticals; and

2)

emit more than 6.8 kg/day

(15 lbs/day)

of volatile

organic material and more than 2268 kg/year

(2.5

tons/year)

of volatile organic material,

or,,

-

if

less than 2.5 tons/year,

these sections still

apply if emissions from one or more emission

sources exceed 45.4 kg/day

(100 lbs/day).

d)

No person shall violate any condition

in

a permit when

the condition results in exclusion of an emission

source from this Subpart—~P.

~j

Emissions subject to this Subpart shall

be controlled

at

all,

times’,

consistent with the requirements set

forth in this Subpart.

fl

Control devices required pursuant to Section 215.483

shall

be operated at all times.

~1

If

a pharmaceutical manufacturing emission source

becomes sublect to the provisions of Sections 2l5.481~

215.482 or 215.486 on or after the compliance date

specified

in

Section

215.490(a),

the

requirements

of

such

section

shall

continue

to apply to the emission

source even

if there

is a reduction

in emissions as to

be below the applicability criteria of this Section.

hi

Determinations

of daily and/or annual emissions

jj

Determinations of daily and/or annual emissions

for

purposes

of

this

Section

shall

be

made

using:

111

—24~

---

42

~j

data on the hourly emission rate or the

emission per unit

of throughput, and

.~j,. appropriate daily and annual data from

records of emission source operation or

material throughput,

or materi~1consumption.

21

In

the

absence

of

reoresentative

test

data

pursuant

to

Section

215.487

for

the

hourly

emission rate or emission rate per unit of

throughput,

such items shall be determined using

engineering calculations, including the methods

described

in Appendix B of “Control of Volatile

Organic Emissions from Manufacture of Synthesized

Pharmaceutical Products”,

incorporated by

reference at Section 215.105.

fl

This subsection shall not affect the Agency’s

authority to require emissions tests to be

performed pursuant to Section 215.487.

(Source:

Amended at

14

Ill.

Reg.

,

effective

Section 215.481

Control of Reactors,

Distillation Units,

Crystallizers,

Centrifuges and Vacuum Dryers

a)

The owner or operator shall control all reactors,

distillation units,

crystallizers,

centrifuges and

vacuum dryers that are used to manufacture

pharmaceuticals

with

surface

condensers

epeed—s±~eh

b-hat the

conde-n-s-e-r--outlet---gas temperature does no-~

cxcccd:or other air pollution control equipment lis~j

in

subsection

(a)

(2).

~j,

If

a surface condenser

is used,

it shall

he

operated such that the condenser outlet gas

temperature does not exceed:

-1-a)

248.2 K

(-13

F)

when condensing volatile

organic material of vapor pressure greater

than 40.0 kPa (5.8

psi)

at 294.3

K (70 F); or

-~B)

258.2 K

(5

F) when condensing volatile

organic material of vapor pressure greater

than 20.0 kPa

(2.9

psi)

at 294.3

K (70 F);

or

-3-c)

273.2 K

(32

F)

when condensing volatile

organic material of vapor pressure greater

than 10.0 kPa

(1.5 psi)

at 294.3 K

(70 F); or

Ii 1—25(1

---

43

4-fl)

283.2 K (50

F) when condensing volatile

organic material of vapor pressure greater

than 7.0 kPa

(1.0 psi)

at 294.3 K

(70 F);

or

-5E)

298.2 K

(77

F)

when condensing volatile

organic material of vapor pressure greater

than 3.45 kPa (0.5 psi)

at 294.3 K

(70 F).

21

If a scrubber,

carbon adsorber, thermal

incinerator,

catalytic incinerator or other air

pollution control equipment other than

a surface

condenser is used,

such equipment shall provide a

reduction

in the emissions of volatile organic

material of

90 percent or more.

b)

The owner or operator shall enclose all centrifuges

used to manufacture pharmaceuticals and that have an

exposed volatile organic liquid surface, where the

volatile organic material

in the volatile organic

liquid has a vapor pressure of 3.45 kPa

(0.5 psi)

or

more at 294.3 K

(70 F), except as production, sampling,

maintenance or inspection procedures require operator

access.

(Source:

Amended at

14

Ill.

Reg.

,

effective

)

Section 215.482

Control of Air Dryers,

Production Equipment

Exhaust Systems and Filters

a)

The owner or operator of an air dryer or production

equipment exhaust system used to manufacture

pharmaceuticals

shall control the emissions of volatile

organic material from such emission sources by air

pollution control equipment which reduces by 90 percent

or more the volatile organic material that would

otherwise be emitted into the atmosphere.

b)

The owner or operator shall enclose all rotary vacuum

filters and other filters used to manufacture

pharmaceuticals and that have an exposed volatile

organic liquid surface, where the volatile organic

material in the volatile organic liquid has a vapor

pressure of 3.45 kPa (0.5 psi)

or more at 294.3 K

(70

F), except as production,

sampling, maintenance or

inspection procedures require operator access.

(Source:

Amended at 14

Ill. Peg.

,

effective

Section 215.483

Material Storage and Transfer

The owner or operator of a pharmaceutical manufacturing plant

shall:

111—251

---

44

a)

Provide a vapor balance system or equivalent. contro-1

3ystem that

is at least 90.0 percent effective

in

reducing volatile organic material emissions from truck

or railcar deliveries to storage tanks with capacities

equal to or greater than 7.57m

(2,000 gallons) that

store volatile organic liquids with vapor pressures

greater than 28.0 kPa

(4.1 psi)

at 294.3 K

(70 F); and

b)

Install, operate and maintain pressure/vacuum

conservation vents set at 0.2 kPa

(0.03 psi)

or greater

on all storage tanks that store volatile organic

liquids with vapor pressures greater than 10 kPa

(1.5

psi)

at 294.3 K (70F), unless a control system that

allows less VON to be emitted is used.

(Source:

Amended at

14

Ill. Peg.

,

effective

Section 215.484

In—Process Tanks

The owner or operator shall install covers on all in—process

tanks used to manufacture pharmaceuticals and containing a

volatile organic liquid at any time.

These covers must remain

closed,

except whenas production,

sampling,

maintenance,

or

inspection procedures require operator access.

(Source:

Amended at

14 111. Peg.

,

effective

Section 215.485

Leaks

The owner or operator of a pharmaceutical manufacturing plant

shall repair any component from which a leak of volatile organic

liquid can be observed.

The repair shall be completed as soon as

practicable but no later than 15 days after the leak is found

unless the leaking component cannot be repaired until the process

unit

is shut down, and the leaking component must then be

repaired before the unit

is restarted.

(Source:

Amended at 14 Ill.

Peg.

,

effective

Section 215.486

Other Emission Sources

The owner or operator of a washer,

laboratory hood,

capsuletablet

coating operation, mixing operation,

or any other process

emission source not subject to Section 215.481 through 215.485 of

this Subpart, and used to manufacture pharmaceuticals shall

control the emissions of volatile organic material

from such

emission sources by:

11 1—252

---

45

a)

Air pollution control equipment which reduces by 81

percent or more the volatile organic material that

would otherwise be emitted to the atmosphere,

or

b)

A surface condenser which captures all the volatile

organic material which would otherwise

be

emitted

to

the atmosphere and which meets the requirements of

Section

215.481(a)

of

this

Subpart.

(Source:

Amended at

14

Ill.

Peg.

Section

215.487

Testing

a)

b)

c)

effective

fl

40 CFR Part

60, Appendix

A, Methods l8~ 25 or 25A,

as appropriate to the conditions at the site,

shall be used to determine VOM concentration.

Method selection shall

be based on consideration

of the diversity of organic species present and

their total concentration and

on consideration of

the potential presence of interfering gases.

Except as

indicated

in subsections

(c) (1) (A) and

(c) (1) (B)

,

the test shall consist of three

separate runs,

each lasting

a minimum of

60

Upon reasonable request by the Agency,

tPhe owner or

operator of any volatile organic material emission

source subject to this Subpart or exempted from this

Subpart by provisions

of Section 215.480(a)

,

(b)

or

(ç)~

shall,

at

his

own

expense,

demonstrate

compliance

by

methods

or procedures

listed

in Section 215’.487(c)-~-~

and

All tests pursuant to Section 215.487(a)

shall be

performed

in conformance with the procedures set -forth

in 35 Ill.

Adm.

Code 283A person planning to conduct

a

volatile organic material emissions test to demonstrate

compliance with or determine applicability of

provisions of this Subpart

shall notify the Aqency of

that

intent

to

test

not

less

than

30

calendar

days

prior to the planned initiation

of the test.

Test

procedures

to

determine

operation

and

maintenance

compliance with and applicability of this Subpart ~

in 40 CFR Part

60, Appendix

A,

incorporated by

reference at Section 215.105,

and shall

be used

as

delineated below:shall be consistent with EPA 450/2

70

041,

incorporated by reference

i-n Section 215. 105.

Procedu-~esfor testing air pollution control

equipm-e~t

~

Part 230, Appendix A Method

25

(40 C.F.R.

GO, Appendix

A Method 25).

111—253

---

46

minutes, unless the Agency determines that process

variables dictate shorter sampling times.

~,j

When the method

is to be used to determine

the efficiency of

a fixed—bed carbon

adsorption system with

a common exhaust stack

for

all

the

individual

adsorber vessels, the

test

shall

consist

of

three

separate

runs,

each

coinciding

with

one

or

more

complete

sequences through

the adsorption cycles of

all the individual adsorber vessels.

~j

When

the

method

is

to

be

used

to

determine

the

efficiency

of

a

fixed—bed

carbon

adsorption system with individual exhaust

stacks for each adsorber vessel,

each

adsorber vessel shall

be tested individually.

The test for each adsorber vessel shall

consist of three separate runs. Each run

shall coincide with one or more commiete

adsorption cycles.

21

40 CFR Part 60, Appendix

A,

Method

1 or 1A shall

be used for sample and velocity traverses.

~j

40 CFR Part 60, Appendix A, Method

2,

2A,

2C or 20

shall be used for velocity and volumetric flow

rates.

il

40 CFR Part

60, Appendix A, Method

3 shall be used

for gas analysis.

~j

40 CFR Part

60, Appendix A, Method

4

shall be used

for stack gas moisture.

~j

40

CFP. Part 60, Appendix A,

Methods

2,

2A,

2C,

20,

3 and

4 shall

be performed,

as applicable,

at

least twice during each test run.

~j

This section shall not affect the authority of

the U.S.

Environmental Protection Agency under Section

114 of

the Clean Air Act.

(Source:

Amended at

14

Ill.

Peg.

,

effective

Section

215.488

Monitors

for

Air

Pollution

Control

Equipment

a)

At a minimum, continuous monitors for the following

parameters shall

be installed on air pollution control

equipment

subject

to

this

Subpart:

1)

Destruction device combustion temperature;

111-- 254

---

47

2)

Temperature rise across a catalytic afterburner

bed;

3)

Breakthrough of volatile organic material on a

carbon absorption

unit-r.L

il

Outlet gas temperature of a refrigerated

condenser

~

Temperature of a non—refrigerated condenser

coolant supply system.

b)

Each monitor shall be equipped with a recording device.

c)

Each monitor shall be calibrated quarterly.

d)

Each monitor shall operate at all times while the

associated control equipment is operating.

(Source:

Amended at

14

Ill. Peg.

,

effective

Section 215.489

Compliance SchcdulcRecordkeepinq

~j

The owner or operator of a pharmaceutical manufacturing

plant shall maintain the following records:

fl

The Parameters listed

in Section 215.488 shall be

recorded.

21

For sources sub~iectto Section 215.481, the vapor

pressure

of the volatile organic material being

controlled shall be recorded for every process.

~

For any leak sublect to Section 215.485 which cannot be

readily repaired within one hour after detection,

the

following records shall be kept:

~

The name of the leaking equipment.

21

The date and time the leak is detected.

,~j,

The action taken to repair the leak.

4j

The date and time the leak

is repaired.

gj

The following records shall be kept for emission

sources subject to Section 215.484 which contain

volatile organic liquid:

fl

For maintenance and inspection:

111—255

---

48

~j

The date and time each cover

is opened.

~j

The length of time the cover remains open.

~j

The reason why the cover is opened.

21

For production and sampling, written procedures or

manufacturing directions specifying the

circumstances under which covers may be opened and

the procedures for opening covers.

c~j

For each emission source used in manufacture of

pharmaceuticals for which the owner or operator of a

pharmaceutical manufacturing plant claims emission

standards are not applicable because the emissions are

below the applicability cutoff in Section 215.480(a)

or

(b), the owner or operator shall:

~j

Maintain a demonstration,

including detailed

engineering calculations,

of the maximum daily and

annual emissions for epch such emission source

showing that the emissions are below the

applicability cutoffs in Section 215.480(a)

or

(b),

as appropriate,

for the current and prior

calendar years

21

Maintain operating records for each emission

source to identify whether the cutoffs

in Section

215.480(a)

or

(b),

as appropriate,

are ever

exceeded; and

~J

Provide written notification to the Agency within

30 days of

a determination that such an emissions

source has exceeded the applicability cutoff of

Section 215.480(a)

or

(b),

as appropriate.

~j.

Records required under this section shall be maintained

by the owner or operator for a minimum of two years

after the date on which they are made.

fl

Copies of the records shall be made available to the

Agency upon verbal or written request.

(Source:

Penumbered to Section 215.490 and added at 14

Iii.

Peg.

effective

)

Section 215.430215.490

Compliance Schedule

a)

The owner or operator of an emission source subject to

this Subpart, the construction or modification of which

has commenced prior to April

15,

1088(the effective,

date of these amej~jj~~ts

,

must complete onsite

Ill—25(~

---

49

construction, modification or installation of the

emission control and/or process equipment,

or both,

or

com~1eteany necessary production process changes so as

to operate in compliance with this Subpart by April

~Q,

198’9j~,.

b)

The owner and operator of any emission source subject

to this Subpart, the construction or modification of

which has not commenced prior to April

15-,

1080(the

effective date of these amendments),

shall construct

such source so that it will operate in compliance with

this Subpart.

(Source:

Renumbered from Section 215.489 and amended at 14 Ill.

Peg.

,

effective

)

111—257