ILLINOIS POLLUTION CONTROL BOARD
    November 18,
    1993
    IN THE MATTER OF:
    )
    )
    THE PETITION OF BORDEN CHEMICALS
    )
    AS 93-2
    & PLASTICS OPERATING LIMITED
    )
    (Adjusted Standard)
    PARTNERSHIP FOR AN ADJUSTED
    )
    STANDARD FROM 35
    ILL. ADM. CODE
    )
    302.208
    )
    JAMES
    WARCHALL and DONNA KELLICK, SIDLEY and AUSTIN, APPEARED ON
    BEHALF
    OF
    BORDEN
    CHEMICALS
    &
    PLASTICS;
    LISA
    NORENO
    APPEARED
    ON
    BEHALF
    OF
    THE
    ILLINOIS
    ENVIRONMENTAL
    PROTECTION
    AGENCY1.
    OPINION
    AND ORDER
    OF THE
    BOARD
    (by G.
    T. Girard):
    On February 26,
    1993, Borden Chemicals
    & Plastics Operating
    Limited Partnership
    (BCP)
    filed a petition for an adjusted
    standard from the general use water quality standard for sulfate
    in 35 Ill. Adm. Code 302.208 for its facility located in
    Illiopolis,
    Sangamon County,
    Illinois.
    On March 25,
    1993, the
    Board found that the petition filed by BCP was insufficient and
    ordered an amended petition to be filed to cdrrect the
    deZiciencies.
    BCP filed an amended petition on June 4,
    1993.
    The Illinois Environmental Protection Agency
    (Agency)
    filed its
    recommendation on the amended petition on July 2,
    1993.
    A hearing was held on September 17,
    1993, in Illiopolis,
    Illinois before hearing officer Allen Shoenberger.
    Members of
    the public attended the hearing.
    No briefs were filed in this
    matter.
    The Board’s responsibility in this matter arises from the
    Environmental Protection Act
    (Act)
    (415 ILCS 5/1 et seq.
    (1992)).
    The Board is charged therein to “determine, define and~implement
    the environmental control standards applicable in the State of
    Illinois”
    (415 ILCS 5/5(b) (1992)) and to “grant
    * * *
    an adjusted
    standard for persons who justify such an adjustment”
    (415 ILCS
    5/28.1(a) (1992)).
    More generally the Board’s responsibility is
    based on a system of checks and balances integral to Illinois
    environmental governance: the Board is charged with the
    rulemaking and principal adjudicatory functions,
    and the Agency
    1
    The Board notes that Charles Feinen also appeared on
    behalf of the Environmental Protection Agency.
    Mr. Feinen is
    presently an attorney with the Board.
    Upon hire,
    he withdrew his
    appearance in this case and did not participate in the Board’s
    decision or deliberation in this matter.

    2
    is responsible for carrying out the principal administrative
    duties.
    The Board finds that BC? has provided sufficient
    justification for the granting of an adjusted standard.
    The Board will explain the adjusted standard procedure and
    present BCP’s justification for an adjusted standard.
    ADJUSTED STANDARD PROCEDURE
    The adjusted standard provision of the Act, at Section 28.1
    (415 ILCS 5/28.1
    (1992)), was created by
    the
    legislature to
    provide an expedited alternative to site—specific rulemaking.
    The result of either an adjusted standard or a site—specific rule
    proceeding is the same (i.e.,
    relief from a particular rule).
    In both a general rulemaking proceeding and a site—specific
    rulemaking proceeding, the Board, pursuant to Section 27 of the
    Act, is required to take the following factors into
    consideration:
    the existing physical conditions, the character
    of the area involved, including the character of surrounding land
    uses, zoning classifications, the nature of the existing air
    quality, or receiving body of water, as the case may be, and the
    technical feasibility and economic reasonableness of measuring or
    reducing the particular type of pollution.
    (See specifically,
    Section 27(a).)
    Section 28.1 of the Act establishes the level of
    justification required for an adjusted standard and also requires
    the adjusted standard to be consistent with Section 27(a).
    The
    level of justification required, as set forth in Section 28.1(c),
    is that the petitioner present adequate proof that:
    factors relating to that petitioner are
    substantially and significantly different from the
    factors relied upon by the Board in adopting the
    general regulation applicable to that petitioner;
    the existence of those factors justifies an
    adjusted standard;
    the requested standard will not result in
    environmental or health effects substantially and
    significantly more adverse than
    the
    effects
    considered by the Board inadop+ing the rule of
    general applicability; and
    the adjusted standard is consistent with any
    applicable federal law.

    3
    BACKGROUND
    BCP’s chemical plant is located in a rural area one mile
    west of Illiopolis,
    Illinois.
    (Pet. at 4.)
    The plant has been in
    operation since about 1960 and presently employs approximately
    270 people.
    (Pet.
    at 4.)
    The plant produces PVC suspension and
    dispersion resin used by a variety of industries.
    (Pet.
    at 4.)
    Treated wastewater from the plant is discharged into an
    unnamed ditch which has a 7-day, 10 year low flow (7Q10)2 of
    zero.
    (Pet.
    at 5.)
    The ditch receives an average flow of 747,000
    gallons a day from the BC? plant.
    (Pet.
    at 6.)
    The unnamed ditch
    drains into the Long Point Slough.
    (Pet. at 5.)
    The distance
    along the ditch from BCP’s outfall to Long Point Slough is
    approximately three miles.
    (Pet. at 6.)
    The Long Point Slough
    enters the Sangamon River approximately two miles downstream of
    its confluence with the unnamed ditch.
    (Pet. at 7.)
    The primary uses of the ditch and the Slough are as conduits
    for agricultural run—off and wastewater treatment plant
    discharges.
    (Pet. at 5.)
    No water is withdrawn from either the
    ditch or the Long Point Slough for drinking water,
    agricultural
    or industrial purposes.
    (Pet. at 7.)
    The unnamed ditch and the
    Slough have not been specifically classified; therefore these
    waters are deemed as general use waters.
    (Pet. at 28.)
    A variety
    of aquatic species inhabit the ditch and the Slough.
    (Pet. at 5.)
    The amount of water flowing in a stream may vary from
    day to day.
    The discharge of an effluent will be diluted to a
    greater or lesser degree depending upon how much flow is in the
    receiving stream at the time of discharge.
    More importantly, the
    downstream water quality concentration of a contaminant from an
    effluent will vary depending upon the flow in the receiving
    stream.
    For planning purposes the United States Environmental
    Protection Agency
    (USEPA) and the Board have selected one
    particular low flow condition called the 7Q10,
    the average
    minimum seven day low flow which occurs once in ten years.
    Not
    all low flows are 7Q10 flows.
    The Board’s water regulations at
    35 Ill. Ada Code 302.103 provide:
    Except as otherwise provided in this Chapter,
    the
    water
    quality standards in this Part shall apply at all times
    except during periods when flows are less than the
    average minimum seven day low flow which occurs once in
    ten years.
    The process of utilizing critical conditions for stream
    flow,
    loading and water quality parameters in the calculations is
    effectively required by federal regulations.
    See 40 C.F.R.
    130.7(c) (1)
    (1992).

    4
    Due to the low and variable flows, these waters are of little use
    for recreational or other purposes.
    (Pet. at 5.)
    However, the
    Slough may be used for trapping, swimming, rough fishing and game
    fishing.
    (Pet. at 28.)
    In its water quality-setting process the Board selected the
    “general use” designation for this type of waterway.
    (35 Iii.
    Ada. Code 303.201
    (1992).)
    The purpose of the General Use
    Standards is stated at Section 302.202:
    The general use standards will protect the State’s water
    for aquatic life, wildlife, agricultural use, secondary
    contact use
    and most
    industrial
    uses
    and.. ensure
    the
    aesthetic quality of the State’s aquatic
    environment.
    Primary contact uses are protected for all general use
    waters whose physical configuration permits such use.
    Inaddition,
    pursuant to 35 Ill. Ada. Code 302.301, “..Waters of
    the State are generally designated for public and food processing
    use.”
    Therefore, wildlife, agricultural use, and drinking water
    are clearly designated uses for the receiving water of BCP’s
    effluent.
    The Board assigned “General Use” numeric criteria for
    sulfate that would protect such uses in the waterway.
    (35 Ill.
    Ada. Code 302.208
    (1992).)
    It is the general use water quality
    standard for sulfate from which BCP seeks an adjusted standard.
    Section 302.208 of the Board’s regulations establishes a
    water quality standard where the level of sulfate shall not
    exceed 500 mg/i.
    (35 Ill. Ada. 302.208(e).)
    The sulfate level in
    the receiving stream has consistently been below 500 mg/i,
    although the level of sulfate in BCP’s effluent often exceeds 500
    xng/l.
    (Pet. at
    1.)
    Borden’s NPDES permit requires that the
    amount of sulfate in the effluent not exceed 500 mg/i.3
    On November 29,
    1990, the Board adopted a site—specific rule
    establishing a water quality standard for total dissolved solids
    and chloride for the Long Point Slough and its unnamed tributary.
    (In the Matter of: The Petition of Borden Chemicals
    & Plastics
    (November 19,
    1990), R86—14.)
    This rule adopted section 303.431
    which imposes a water quality standard of 3,000 mg/i for total
    dissolved solids and 900 mg/i for chloride for the Long Point
    Slough and its unnamedtributary.
    (35 Iii. Ada. Code 303.431.)
    This rulemaking also adopted section 304.211 which establishes an
    effluent standard for BCP’s effluent of 3,000 mg/i for total
    ~
    BC? filed an appeal of the permit conditions including
    the sulfate limitation on October 23,
    1991.
    (See Borden v.
    Illinois Environmental Protection Agency PCB 91-200.)
    BCP’s
    permit appeal is currently pending before the Board.

    5
    dissolved solids and 900 mg/i for chloride.
    (35 Ill. Ada. Code
    304 .211.)
    Borden proposes the following language for the adjusted
    standard:
    The general use water quality standard for sulfate
    contained in Section 302.208 shall not apply to Long
    Point Slough and its unnamed tributary, which receives
    discharges from the Illiopoiis, Illinois facility of
    Borden Chemicais
    & Plastics Operating Limited
    Partnership (“BC?”), from the point of discharge from
    that facility downstream to the confluence of Long
    Point Slough with the Sangamon River.
    Instead, this
    water shall comply with a sulfate standard of 1000
    mg/i.
    In addition, the suifate discharges from BCP’s
    Illiopolis, Illinois facility into an unnamed tributary
    of Long Point Slough shall comply with a daily maximum
    effluent limitation of 1000 mg/i as measured at the
    point of discharge to the unnamed tributary.
    (Pet.
    at 2.)
    The Agency recommends the following language for the adjusted
    standard:
    The general use water quality standard for sulfate
    contained in Section 302.208 shall not apply to Long
    Point Slough and its unnamed tributary, which receives
    discharges from the Illiopolis, Illinois facility of
    Borden Chemicals
    & Plastics Operating Limited
    Partnership (“BC?”), from the point of discharge from
    that facility downstream to the confluence of Long
    Point Slough with the Sangamon River.
    Instead, this
    water shall comply with a sulfate standard of 1000
    mg/i.
    (Ag. Rec. at 6.)
    The language recommended by the Agency does not include a
    level for sulfate in the effluent discharge.
    The primary
    component of the requested relief is the change in water quality
    standards that affect the water quality of the unnamed ditch and
    Long Point Slough.
    The Board must focus on these ntunerical
    alternative water quality standards, and not simply the impact of
    BCP’s current effluent, for three reasons.
    First, the Act at
    Section 28.1 requires the Board to focus on whether the requested
    adjustment is consistent with the factors applied to general
    rulemaking4 or will result in unexpected results.
    Since BCP’s
    ~
    Those factors,
    set forth
    in Section 27(a)
    are: the
    existing physical conditions, the charar~erof the area involved,

    6
    requested adjustment is numerical water quality values of 1000
    mg/i of sulfate, this is the value the Board must determine to be
    consistent with the factors in order to grant the adjusted
    standard.
    Second, Section 28.1 requires the Board to evaluate
    consistency with federal law, and federal law places significant
    emphasis on the numeric water quality values and use designations
    of the waterway.
    Third, water quality values represent an
    official state determination that long-term exposure at such
    levels will not cause harm or adverse environmental
    consequences
    .~
    The Board finds that the language relating to the sulfate
    level of the effluent is not appropriate for an adjusted standard
    because the effluent level is not determined by regulation but is
    contained in BCP’s permit.
    While there is a relationship between
    the sulfate level in the permit and the water quality standard,
    the procedure to challenge permit conditions is a permit appeal
    and not an adjusted standard.
    Therefore, the Board will grant
    the adjusted standard with the language as recommended by the
    Agency.
    Mr. Peter Guay, technical manager of the plant, testified on
    the sources of sulfate in the plant.
    (Tr. at 11—14.)
    He also
    identified the relevant wastestreams in the plant.
    (Tr. at 14
    &
    15.)
    Mr
    Sam Shelby, an engineer
    .
    with the ADVENT Group, an
    environmental consulting and engineering firm, testified on the
    technologies that BC? considered to reduce sulfate.
    (Tr. at 20-
    30.)
    He concluded that the options were extremely expensive or
    were technically infeasible.
    (Tr. at 30.)
    Ms. Robin Garibay is
    a
    project scientist with the ADVENT Group.
    (Tr. at 30.)
    She
    testified on the stream study and the effects of a sulfate level
    of 1000 mg/i.
    In support of its petition BCP provided a summary of
    effluent sulfate data based on twenty—four hour composite samples
    collected from May of 1991 through December of 1992.
    (Pet. at
    9,
    including the character of surrounding land uses,
    zoning
    classifications, the nature of the.., receiving body of
    water...and the technical feasibility and economic reasonableness
    of measuring or reducing the particular type of pollution.
    ~ Promulgation
    .1f water quality standards based upon
    numbers which reflect a “worst case scenario” in actuality
    represent a legal determination, governed largely by federally
    required procedures, of the appropriateness of water quality at
    that level to protect the designated uses.
    Such promulgation
    will,
    in fact, allow the discharger subject to its limits to
    routinely discharge at levels which achieve, but do not exceed,
    that standard at all times.

    7
    Exh.
    G.)
    This data shows that the average sulfate concentration
    of the effluent was 617 mg/l and the maximum sulfate
    concentration was 880 mg/i.
    (Pet. at
    9, Exh. G.)
    BC? contends
    that the sources of sulfate in the effluent have remained
    substantially the same over the past seventeen years and
    therefore this data is representative of BCP’s long—term average
    discharges of sulfate.
    (Pet. at 10.)
    Factors relating to BCP are substantially and sianificantiy
    different from the factors relied uDon by the Board
    in adoi,ting
    the aeneral reaulation
    In adopting the general eater quality standards the Board
    stated that:
    all waters should be protected against nuisances
    and against health hazards to those near them; that all
    waters naturally capable of supporting aquatic life,
    should be protected to support such
    life;
    and that
    waters that are used for public water supply should be
    clean
    enough
    that
    ordinary
    treatment processes
    will
    assure their potability.
    (In the Matter
    of:
    Effluent Criteria
    (March
    7,
    1972),
    R70—8,
    3 PCB 755,
    759.)
    In adopting the water quality standard for sulfate, the
    Board concluded that a limit was “desirable to protect stock
    watering and fish.”
    (In the Matter of: Effluent Criteria (March
    7,
    1972), R70-8,
    3 PCB 755, 762.)
    The Board found that a level
    of 500 mg/i would provide adequate protection for fish and avoid
    serious adverse effects on public water supplies.
    (In the Matter
    of: Effluent Criteria (March 7,
    1972), R70—8,
    3 PCB 755,
    762.)
    BCP contends that the stream study demonstrates that the
    amount of BCP’s effluent does not adversely affect fish or other
    aquatic life.
    (Pet. at 16.)
    BCP argues that there is no adverse
    effect on livestock because there is no cattle in the area.
    (Pet.
    at 16.)
    ,
    BCP claims that the unnamed ditch and Long
    Point Slough are not used as sources of drinking water; therefore
    the current discharges are protective of water supplies.
    (Pet.
    at
    16.)
    BCP argues that the receiving waters of BCP’s effluent are
    uniquely suited to receive a higher concentration of sulfate.
    (Pet. at 16.)
    The Agency believes that BCP has shown that the factors of
    this proceeding are substantially and significantly different
    than those factors relied on by the Board in adopting the water
    quality standard for sulfate.
    (Ag. Rec. at 8.)
    The Agency notes
    that BC? has shown that the unnamed ditch and the Long Point
    Slough are not sources for stock watering or for public water
    supply.
    (Ag. Rec.
    at 7.)
    In addition, the Agency notes that BC?
    has provided evidence that the sulfate level will be protective

    8
    of livestock watering if the waterway were to be used for
    livestock watering in the future.
    (Ag. Rec. at 7.)
    The Agency
    also contends that the studies show that the sulfate level would
    be protective of aquatic life of the unnamed tributary and Long
    Point Slough.
    (Ag. Rec. at 8.)
    The existence of those factors lustifies an adlusted standard
    Section 28.1(c) (2) requires the petitioner to prove that the
    existence of the substantially different factors justifies an
    adjusted standard.
    BC? contends that the receiving waters of
    BCP’s effluent are uniquely suited to receive a higher
    concentration of sulfate than the water quality—based effluent
    limitation.
    (Pet at 16.)
    BCP also contends that compliance with
    the sulfate level would result in a substantial hardship to BC?
    with no corresponding benefit.
    (Pet.
    at 40.)
    The Agency believes that the factors justify an adjusted
    standard.
    (Ag. Rec. at 8.)
    The Agency recommends that the Board
    grant the adjusted standard at the level requested by BCP.
    The requested standard will not result in environmental or health
    effects substantially and significantly more adverse than the
    effects considered by the Board in adopting the rule of general
    arn,licabilitv
    A stream study of the unnamed ditch and Long Point Slough,
    performed in 1984,
    found that the dissolved salts in BCP’s
    effluent do not adversely affect fish.
    (Pet. at 16.)
    The study
    found twenty-five species of fish, including six species
    classified as sportfish.
    (Pet. at 16, Exh D at 64.)
    BC? also references a 1981 study that concluded that a
    sulfate standard of 1000 mg/i would be protective of fish
    species.
    (Pet.
    at 22.)
    The study exposed fish species native to
    Illinois to varying concentrations of sulfate.
    (Pet. at 22, Exh.
    K.)
    BC? also references a 1976 study on cattle that showed that
    heifers were able to tolerate 2500 mg/i of sulfate in their
    drinking water without adverse effects.
    (Pet. at 24, £xh. M.)
    BC? also notes another study where two cows were fed water
    containing 4546 to 7369 mg/i of salts for two years with no
    adverse effects.
    (Pet. at 25, Exh. N.)
    The Board notes that
    these studies observed the effect of sulfate concentrations in
    general and did not consider the particular factors relating to
    BCP’s f~ility.
    The Agency believes that the proposed limit of 1000 mg/i of
    sulfate will not result in environmental or health effects
    significantly or substantially more adverse than the effects
    considered by the Board in adopting the water standard.
    (Ag. Rec.
    at 9.)

    9
    The adiusted standard is consistent with any aDolicable federal
    Section 28
    1(c) (4) of the Act requires the petitioner to
    show by adequate proof that the adjusted standard is consistent
    with any applicable federal law.
    BC? asserts that the adjusted
    standard is consistent with federal law.
    (Pet. at 27.)
    BC?
    contends that the adjusted standard does not interfere with any
    of the existing or reasonably likely future uSes of these waters.
    (Pet. at 28.)
    The Agency believes that the adjusted standard would be
    consistent with federal law.
    (Ag. Rec. at 9.)
    The Agency notes
    that Section 303 of the Clean Water Act,
    33 U.S.C. S1313,
    granted
    states the authority to promulgate water quality standards
    subject to the approval of the USEPA.
    (Ag. Rec.
    at 9.)
    The
    Agency also notes that the states were authorized to revise the
    adopted water quality standards.
    (Ag. Rec. at 9.)
    Alternate Technologies
    BCP considered three end-of-pipe sulfate reduction options
    and four pretreatment sulfate reduction options.
    (Tr. at 20.)
    BC? concluded that all the options considered were either
    technically or economically infeasible.
    (Tr. at 21.)
    The three
    end of pipe alternatives considered were reverse osmosis,
    distillation and deionization.
    (Tr. at 20.)
    The use of reverse
    osmosis and distillation were determined to present a greater
    threat to the environment than the present system of discharge.
    (Pet..
    at 23
    & 24.)
    The use of deionization would increase the
    effluent sulfate levái.
    (Pet. at 25.)
    Borden also investigated the following pretreatment options:
    reverse osmosis; use of hydrochloric acid for ion exchange
    regeneration; the use of sodium bicarbonate for ion exchange
    regeneration;
    and off—site disposal of spent sulfuric acid.
    (Tr.
    at 27.)
    DC? found the use of reverse osmosis to be cost
    prohibitive with capital costs of $5.2 million and annual
    operating and maintenance costs of $199,000.
    (Tr. at 27, Exh. W.)
    The use of hydrochloric acid was found to be not environmentally
    sound due to increases in the discharge of chloride.
    (Pet. at
    27.)
    The use of sodium bicarbonate will not provide the water
    quality needed in BCP’s production process.
    (Pet. at 28.)
    Annual
    costs for off-site disposal were estimated to be between $5
    million and $7.5 million.
    (Tr. at 29.)
    BC? found the option of
    off-site disposal to be expensive and merely transfers the
    sulfate to another location with no environmental benefit.
    (Tr.
    at 29.)
    The Agency concludes that the options considered show that
    treatment to remove sulfate is technically feasible but not
    economically reasonable.
    (Ag. Rec. at 4.)
    The Agency contends

    10
    that the alternatives are economically unreasonable considering
    the
    lack
    of
    any associated environmental benefit.
    (Ag. Rec. at
    5.)
    CONCLUSION
    For all of the above reasons, the Board finds that BC? has
    presented adequate proof of justification for the requested
    standard as set forth in Section 28.1(c) of the Act and the
    requested adjusted standard,
    as presented in this proceeding,
    is
    consistent with the factors set forth in Section 27(a) of the
    Act.
    This opinion constitutes the Board’s findings of fact and
    conclusions of law in this matter.
    ORDER
    The Board hereby grants Borden Chemicals & Plastics’ request
    for an adjusted standard for its liliopolis plant from the
    general use water quality standards for sulfate in 35 Iii. Ada.
    Code 302.208(e).
    Borden Chemical is hereby granted the following
    adjusted standard:
    The general use water quality standard for sulfate
    contained in Section 302.208 shall not: apply to Long
    Point Slough and its unnamed tributary, which receives
    discharges from the Illiopolis, Illinois facility 4of
    Borden Chemicals & Plastics Operating Limited
    Partnership
    (“BC?”), from the point of discharge from
    that facility downstream to the confluence of Long
    Point Slough with the Sangamon River.
    Instead, this
    water shall comply with a sulfate standard of 1000
    mg/i.
    IT IS SO ORDERED.
    Section 41 of the Environmental Protection Act,
    (415 ILCS
    5/41
    (1992)), provides for appeal of final orders of the Board
    within 35 days.
    The Rules of the Supreme Court of Illinois
    establish filing requirements.
    (See also 35 Ill. Ada. Code
    101.246, Motion for Reconsideration.)
    I, Dorothy M.
    Gunn, Clerk of the Illinois Pollution Control
    Board, hereby certif
    th
    the above opin
    and order was
    adopted on the ______________day of __________________________
    1993, by a vote of
    ________.
    ~
    A.
    L~
    ~i~orothy M.
    G93~(,Clerk
    Illinois Poi(l tion Control Board

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