ILLINOIS POLLUTION CONTROL BOARD
    January
    6,
    1994
    IN
    THE
    MATTER
    OF:
    )
    REASONABLY AVAILABLE CONTROL
    )
    TECHNOLOGY
    FOR
    MAJOR
    SOURCES
    )
    EMITTING
    VOLATILE ORGANIC
    )
    R93-14
    MATERIALS IN THE CHICAGO
    )
    (Rulemaking)
    OZONE NONATTAINMENT AREA:
    25 TONS
    )
    (AMENDMENTS TO 35 ILL.ADM.CODE
    PARTS
    211
    AND
    218)
    )
    Adopted Rule.
    Final Order.
    OPINION
    AND
    ORDER
    OF THE
    BOARD
    (by J. Theodore Meyer):
    On July 12,
    1993,
    the Illinois Environmental Protection
    Agency (Agency) filed this proposal for rulemaking.
    The proposal
    represents one part of Illinois’ submittal of a complete state
    implementation plan (SIP).
    Pursuant to Section 182(a) of the
    federal Clean Air Act
    (CAA),
    as amended in 1990,
    Illinois was to
    adopt and submit its plan by November 15,
    1992.
    This proposal
    would expand the existing requirement that major sources of
    volatile organic material
    (VOM)
    utilize reasonably available
    control technology
    (RACT) to all sources in the Chicago ozone
    nonattainment area which emit or have a potential to emit 25 tons
    per year VOM.
    The proposal seeks to amend 35 Ill.
    Adin.
    Code 211
    and 218.
    The proposed rules will apply to stationary sources
    located in Cook, DuPage, Kane,
    Lake,
    and Will Counties, Oswego
    Township in Kendall County, and AUX Sable and Goose Lake
    Townships in Grundy County.
    The Board’s responsibility in this matter arises from the
    Environmental Protection Act
    (Act).
    (415 ILCS 5/1 et see.
    (1992).)
    The Board is charged by the Act to “determine,
    define
    and implement the environmental control standards applicable in
    the state of Illinois.”
    (415 ILCS 5/5(b)
    (1992).)
    More
    generally, the Board’s rulemaking charge
    is based on the system
    of checks and balances integral to Illinois environmental
    governance:
    the Board bears responsibility for the rulemaking
    and principal adjudicatory functions, while the Agency is
    responsible for carrying out the principal administrative duties.
    The Agency’s duties include administering the regulations that
    are proposed for amendment in this rulemaking.
    This proposal was filed pursuant to Section 28.5 of the Act.
    (415 ILCS 5/28.5
    (1992).)
    That section requires the Board to
    proceed with
    CAA
    rulemaking under set time—frames, and is known
    as “fast—track” rulemaking.
    The Board has no discretion to
    adjust these time frames under any circumstances.
    Today the
    Board takes final action on this proposal, and adopts the
    amendments.

    2
    PROCEDURAL HISTORY
    On July 22,
    1993, the Board sent the proposal to first
    notice under the APA, without commenting on the merits of the
    proposal.
    The proposal was published in the Illinois RecUster on
    August 6,
    1993,
    at 17 Ill.Reg.
    12491.
    Hearings were held on
    August 31,
    1993 and September 21,
    1993, in Chicago,
    Illinois.
    Members of the public attended those hearings, as well as
    representatives of the Illinois Environmental Regulatory Group,
    Horween Leather Company, CCL Custom Manufacturing, Applied
    Composites,
    Inc.,
    Nalco Chemical Company, R.D. Werner Company,
    Inc.,
    E.
    3.
    Brach Company, Ashland Chemical Company, Amoco
    Corporation, and Amoco Chemical Company.
    Pursuant to Section
    28.5,
    the comment period closed on October
    8, 1993.
    On November 18,
    1993, the Board sent the proposal to second
    notice under the Illinois Administrative Procedure Act
    (APA).
    (5
    ILCS 100/1005-40
    (1992).)
    In that November 18 opinion and order,
    the Board discussed the public comments received during the
    course of the rulemaking, and resolved the issues raised in those
    comments.
    We will not reiterate that discussion;
    thus, readers
    are referred to that November 18,
    1993 opinion and order for
    discussion and resolution of specific issues.
    The Joint Committee on Administrative Rules
    (3CAR)
    considered this rulemaking at its December 14,
    1993 meeting, and
    issued a statement of no objection.
    The Board received that
    statement of no objection on December 23,
    1993.
    JCAR made no
    substantive suggestions on this rulemaking.
    However,
    in
    consultation with JCAR staff,
    the Board has made a number of non-
    substantive
    (mostly grammatical) corrections to the rules.
    With
    the exception of those non—substantive changes, the rules we
    adopt today are identical to those proposed for second notice.
    THE AMENDMENTS
    Section 182(b) (2) of the
    CAA
    requires Illinois to modify its
    SIP for the Chicago ozone nonattainment area to require RACT for
    major sources of VON.
    For a nonattainment area classified as
    “severe”, as is the Chicago area,
    the term “major source” is
    defined to include any stationary source which emits or has the
    potential to emit (PTE) at least 25 tons of VOM per year.
    (42
    U.S.C.
    § 7511a(d).)1
    “PTE” is defined as the maximum capacity of
    a stationary source to emit air pollution under its physical and
    operational design, taking into account any control equipment
    any limitations that are federally enforceable.
    (40 CFR Part 70,
    415 ILCS 5/39.5(1)
    (1992).)
    “Maximum theoretical emissions”,
    or
    1
    The definition of “major source”
    in Section 182(d)
    of
    the
    CAA
    also includes sources included in Section 302 of the CAA.

    3
    “MTE”,
    is defined as the maximum capacity of a stationary source
    to emit air pollution presuming that the source operates 365 days
    a year,
    24 hours a day, without the use of any control equipment.
    (35 Ill. Adm. Code 211.3690.)
    In sum, PTE is figured by
    considering control equipment and federally enforceable
    limitations, while
    MTE
    is calculated as if the source operated
    constantly without any control equipment.
    Existing rules
    (35 Ill. Adm. Code Part 218) require all
    Chicago—area sources whose emissions of VON are at least 100 tons
    MTE
    to implement RACT.
    The
    CAA
    requires that all sources in
    severe nonattainment areas whose emissions are at least 25 tons
    PTE be regulated as major sources.
    However, the Agency states
    that Section 193 of the
    CAA
    prohibits Illinois from simply
    lowering the applicability threshold from 100 tons
    MTE
    to 25 tons
    PTE.
    That section prohibits any regulation in effect, or
    required to be in effect, by November 15,
    1990 from being
    modified unless the modification insures equivalent or greater
    emission reductions
    (42 U.S.C.
    S75l5.)
    The Agency contends that
    the mere changing of the applicability threshold could constitute
    “backsliding”, since it could be a relaxation from the 100—ton
    NTE
    rules already in effect.
    Theoretically,
    a 100—ton
    MTE
    source
    may not be a 25-ton PTE source.
    Thus, these amendments add a 25—
    ton PTE applicability threshold, while preserving the 100-ton
    MTE
    threshold rules.
    (Agency Statement of Reasons at 5.)
    The RACT revisions required in Section 182(b) (2)
    of the
    CAA
    are directed at three categories:
    1)
    each category of source
    covered by a control technique guideline
    (CTG)
    issued by the
    United States Environmental Protection Agency
    (USEPA) between
    November 15,
    1990
    (the effective date of the 1990 amendments to
    the CAA) and the date of attainment;
    2)
    all sources covered by
    any CTG issued before November 15,
    1990; and 3) all other major
    stationary sources of VON.
    (42 U.S.C.
    S7Slla(b)(2).)
    The Agency
    has stated that Illinois does not need to address the first
    category of sources (pending CTG sources)
    at this time.
    (Agency
    Statement of Reasons at 6; Tr. at 40—41.)
    Appendix E of the
    General Preamble for the Implementation of Title I of the Clean
    Air Act Amendments of 1990
    (57 Fed. Reg.
    13498, April 16,
    1992),
    issued by USEPA, specifically excuses states from implementing
    RACT for sources in these pending CTG categories until those CTGs
    are issued,
    or until USEPA fails to meet its deadline for
    promulgation.2
    Therefore, pending CTG categories are not covered
    by this rulemaking.
    As to the second category of sources (CTG sources), there
    are two categories in the Chicago ozone nonattainment area that
    2
    The
    General Preamble is included in the record of this
    rulemaking as Exh.
    2.

    4
    are affected by these amendments:
    flexographic and rotogravure
    printing, and petroleum solvent dry cleaners.
    The proposal
    requires RACT for sources in these categories whose VON emissions
    are between 25-tons PTE and 100-tons MTE.
    The Agency has
    identified 15 printers and 5 dry cleaners who are potentially
    affected by this proposal.
    (Tr. at 28, 41—43.)
    Two
    technical
    support documents submitted by the Agency specifically discuss
    the effect of the proposal on these two categories.
    (Exh.
    12
    &
    13.)
    Illinois’ existing
    PACT
    rules in Part 218 already control
    the other CTG categories to the 25-ton level, as required by the
    CAA.
    (Tr. at 42.)
    The category of sources most impacted by these amendments is
    the third category delineated by Section 182(b)(2)-—VOM emissions
    of all other major sources not included in either existing or
    pending CTG categories.
    This category is known as non-CTG
    sources.
    A number of non—CTG sources are already covered by RACT
    provisions in the Board’s rules.
    Those existing rules, often
    called the “generic rules”, regulate certain categories of non—
    CTG sources whose VON emissions are at least 100 tons MTE.
    (Tr.
    at 44; ~
    35
    Ill. Adm. Code 218.Subparts AA,
    PP,
    QQ,
    PR, and
    TT.)
    This rulemaking affects non—CTG sources in these categories
    whose annual emissions are between 25 tons PTE and 100 tons MTE.
    The Agency, working with a contractor,
    identified 88 non-CTG
    sources in the Chicago ozone non—attainment area who have
    emissions greater than 25 tons PTE but less than 100 tons NTE.
    Of those sources,
    45 had actual emissions of greater than 10
    tons.
    PACT was determined on the basis of those 45 sources.
    (Tr. at 47—51; Exh.
    11.)
    In general, the Agency concluded that PACT for a 25-ton PTE
    source is 81
    percent control at each emission unit,
    or,
    if the
    emission unit is a coating line, that the daily-weighted average
    VOM shall not exceed 3.5 pounds of VON per gallon of coating.
    (Tr. at 51-52; Agency Statement of Reasons at 11.)
    However, the
    Agency found that these requirements are not appropriate for
    several specific categories of sources.
    Thus,
    the Agency
    proposed specific PACT requirements for polyester resin products
    manufacturing processes,
    aerosol can filling,
    leather coaters,
    glass manufacturers, and miscellaneous leaks.
    (Tr.
    at 52—59;
    Agency Statement of Reasons at 12—17; Exh.
    14—16, 21-23.)~ The
    Agency contends that these requirements are technically feasible
    and economically reasonable.
    (Agency Statement of Reasons at 17—
    19;
    Exh.
    11—16.)
    Section 182(b) (2)
    of the
    CAA
    requires that state rules must
    provide for the implementation of PACT as expeditiously as
    For a specific section-by—section discussion of the
    amendments,
    see the Agency Statement of Reasons at 22—38.

    5
    practicable, but no later
    than
    May
    31,
    1995.
    (42
    U.S.C.
    S7511a(b) (2).)
    The amendments require compliance with the rules
    no later than March 15,
    1995.
    (Tr. at 59—60; see 35 Ill.
    Adm.
    Code 218.106(c).)
    CONCLUSION
    The Board finds that these amendments are technically
    feasible and economically reasonable,
    and that the rules are
    necessary to meet the requirements of the Clean Air Act.
    Therefore,
    we adopt the amendments.
    ORDER
    The Board hereby adopts the following amendments to 35 Iii.
    Adm. Code Parts 211 and 218.
    The amendments are to be filed with
    the Secretary of State.
    TITLE
    35:
    ENVIRONMENTAL PROTECTION
    SUBTITLE
    B:
    AIR POLLUTION
    CHAPTER I:
    POLLUTION CONTROL BOARD
    SUBCHAPTER
    c:
    EMISSIONS STANDARDS AND LIMITATIONS
    FOR STATIONARY SOURCES
    PART 211
    DEFINITIONS AND GENERAL PROVISIONS
    SUBPART A:
    GENERAL PROVISIONS
    Section
    211.
    101
    211.102
    Incorporations by Reference
    Abbreviations and Units
    SUBPART B:
    DEFINITIONS
    Section
    211.121
    211.122
    211.130
    211.
    150
    211.170
    2 11. 210
    211.230
    211.250
    211 .270
    211.290
    211.
    310
    211.330
    211.350
    211.
    370
    211. 390
    211.410
    Other Definitions
    Definitions
    (Repealed)
    Acce lacota
    Accumulator
    Acid
    Gases
    Actual
    Heat
    Input
    Adhesive
    Aeration
    Aerosol Can Filling Line
    Afterburner
    Air Contaminant
    Air Dried Coatings
    Air Oxidation Process
    Air Pollutant
    Air Pollution
    Air Pollution Control Equipment

    211. 430
    211. 450
    211.470
    211.490
    211.510
    211.530
    211. 550
    211.570
    211.590
    211. 610
    211.630
    211.650
    211.670
    211.690
    211.710
    211.730
    211.750
    2 11. 770
    211.790
    211. 810
    211. 830
    211. 850
    2 11. 870
    211. 890
    2 11. 910
    2 11. 930
    211.950
    211.970
    211.990
    211.1010
    211.1050
    211.1070
    211.
    1090
    211.1110
    211.1130
    211.1150
    211.
    1170
    211.
    1190
    211.
    1210
    211.1230
    211.1250
    211. 1270
    211.1290
    211.1310
    211.
    1330
    211. 1350
    211.1370
    211.1390
    211.1410
    211.1430
    211.1470
    211. 1490
    211.1510
    Air
    Suspension
    Coater/Dryer
    Airless Spray
    Air Assisted Airless Spray
    Annual Grain Through-Put
    Application Area
    Architectural
    Coating
    As Applied
    Asphalt
    Asphalt Prime Coat
    Automobile
    Automobile or Light-Duty Truck Assembly Source or
    Automobile or Light-Duty Truck Manufacturing Plant
    Automobile or Light-Duty Truck Refinishing
    Baked Coatings
    Batch Loading
    Bead-Dipping
    Binders
    British Thermal Unit
    Brush or Wipe Coating
    Bulk Gasoline Plant
    Bulk Gasoline Terminal
    Can
    Can Coating
    Can Coating Line
    Capture
    Capture Device
    Capture
    Efficiency
    Capture System
    Certified Investigation
    Choke Loading
    Clean
    Air
    Act
    Cleaning
    and
    Separating
    Operation
    Cleaninc~Materials
    Clear Coating
    Clear Topcoat
    Closed Purge System
    Closed Vent System
    Coal Refuse
    Coating
    Coat ing
    Applicator
    Coating
    Line
    Coating
    Plant
    Coil Coating
    Coil
    Coating
    Line
    Cold
    Cleaning
    Complete Combustion
    Component
    Concrete
    Curing
    Compounds
    Concentrated
    Nitric
    Acid
    Manufacturing
    Process
    Condensate
    Condensible PM-b
    Continuous
    Process
    Control Device
    Control Device Efficiency

    7
    211.1530
    211.1550
    211.
    1570
    211.
    1590
    211.1610
    211.1630
    211.1650
    211.1670
    211.1690
    211.1710
    211.1730
    211.1750
    211.1770
    211.1790
    211.1810
    211.1830
    211.1850
    211.1870
    211.1890
    211.1910
    211. 1930
    211.1950
    211.1970
    211.1990
    211.2010
    211.2030
    211.2050
    211.2070
    211.2090
    211.2110
    211.2130
    211.2150
    211.2170
    211.2190
    211.2210
    211.2230
    211.2250
    211.2270
    211.2310
    211.2330
    211.2350
    211.2370
    211.2390
    211.2410
    211.2430
    211.2450
    211.2470
    211.2490
    211.2510
    211.2530
    211.2550
    Conventional Soybean Crushing Source
    Conveyorized Degreasing
    Crude Oil
    Crude
    Oil
    Gathering
    Crushing
    Custody
    Transfer
    Cutback Asphalt
    Daily-Weighted Average VON Content
    Day
    Degreaser
    Delivery Vessel
    Dip Coating
    Distillate Fuel Oil
    Drum
    Dry Cleaning Operation or. Dry Cleaning Facility
    Dump-Pit Area
    Effective Grate Area
    Effluent Water Separator
    Electrostatic Bell or Disc Spray
    Electrostatic Spray
    Emission Rate
    Emission Unit
    Enamel
    Enclose
    End Sealing Compound Coat
    Enhanced Under-the-Cup Fill
    Ethanol Blend Gasoline
    Excess Air
    Excessive Release
    Existing Grain-Drying Operation
    Existing Grain—Handling Operation
    Exterior
    Base
    Coat
    Exterior
    End
    Coat
    External
    Floating
    Roof
    Extreme
    Performance
    Coating
    Fabric
    Coating
    Fabric Coating Line
    Federally Enforceable Limitations and Conditions
    Final
    Repair
    Coat
    Firebox
    Fixed-Roof
    Tank
    Flexographic Printing
    Flexographic Printing Line
    Floating Roof
    Fountain Solution
    Freeboard
    Height
    Fuel Combustion Emission Unit or Fuel Combustion
    Emission Source
    Fugitive Particulate Matter
    Full
    Operating
    Flowrate
    Gas Service
    Gas/Gas
    Method

    B
    211.2570
    211.2590
    211.2610
    211.2650
    211.2670
    211.2690
    211.2710
    211.2730
    211.2750
    211.2770
    211.2790
    211.2810
    211.2830
    211.2850
    211.2870
    211.2890
    211.2910
    211.2930
    211.2950
    211.2970
    211.2990
    211.
    3010
    211.3030
    211.3050
    211.3070
    211.3090
    211.. 3110
    211.3130
    211.3150
    211.3170
    211.3190
    211.3210
    211.3230
    211.3250
    211.3270
    211.3290
    211.
    3310
    211.3330
    211.3350
    211.3370
    211.3390
    211.3410
    211.3430
    211.3450
    211.3470
    211.3490
    211.3510
    211.3530
    211.3550
    211.3570
    211.3590
    Gasoline
    Gasoline Dispensing Operation or Gasoline Dispensing
    Facility
    Gel Coat
    Grain
    Grain-Drying Operation
    Grain-Handling and Conditioning Operation
    Grain-Handling Operation
    Green-Tire Spraying
    Green Tires
    Gross Heating Value
    Gross Vehicle Weight Rating
    Heated
    Airless
    Spray
    Heatset
    Heatset-Web—Offset
    Lithographic
    Printing
    Line
    Heavy
    Liquid
    Heavy
    Metals
    Heavy Off-Highway Vehicle Products
    Heavy
    Off-Highway Vehicle Products Coating
    Heavy
    Off-Highway
    Vehicle
    Products
    Coating
    Line
    High Temperature Aluminum Coating
    High
    Volume
    Low
    Pressure
    (HVLP)
    Spray
    Hood
    Hot Well
    Housekeeping
    Practices
    Incinerator
    Indirect
    Heat
    Transfer
    Ink
    In-Process
    Tank
    In—Situ Sampling Systems
    Interior Body
    Spray
    Coat
    Internal-Floating Roof
    Internal Transferring
    Area
    Lacquers
    Large Appliance
    Large Appliance Coating
    Large Appliance Coating Line
    Light Liquid
    Light-Duty Truck
    Light Oil
    Liquid/Gas Method
    Liquid-Mounted Seal
    Liquid Service
    Liquids Dripping
    Lithographic
    rinting Line
    Load-Out Area
    Low Solvent Coating
    Magnet
    Wire
    Magnet Wire Coating
    Magnet Wire Coating Line
    Major Dump Pit
    Major Metropolitan Area
    (MMA)

    9
    211.3610
    211.3630
    211.3650
    211.3670
    211.3690
    211.3710
    211.3730
    211.3750
    211.3770
    211.3790
    211.3810
    211.3830
    211.3850
    211.3870
    211.3890
    211.3910
    211.3930
    211.3950
    211.3970
    211.3990
    211.4010
    211.4030
    211.4050
    211.4070
    211.4090
    211.4110
    211.4130
    211.4150
    211.4170
    211.4190
    211.4210
    211.4230
    211.4250
    211.4270
    211.4290
    211.4310
    211.4330
    211.4350
    211.4370
    211.4390
    211.4410
    211.4430
    211.4450
    211.4470
    211.4490
    211.4510
    211.4530
    211.4550
    211.4590
    211.4610
    Major Population Area
    (MPA)
    Manufacturing Process
    Marine Terminal
    Material
    Recovery
    Section
    Maximum Theoretical Emissions
    Metal Furniture
    Metal
    Furniture
    Coating
    Metal
    Furniture
    Coating
    Line
    Metallic
    Shoe—Type
    Seal
    Miscellaneous Fabricated Product Manufacturing Process
    Miscellaneous Formulation Manufacturing Process
    Miscellaneous Metal Parts and Products
    Miscellaneous Metal Parts and Products Coating
    Miscellaneous Metal Parts or Products Coating Line
    Miscellaneous Organic Chemical Manufacturing Process
    Mixing Operation
    Monitor
    Monomer
    Multiple Package Coating
    New
    Grain-Drying
    Operation
    New
    Grain-Handling
    Operation
    No Detectable Volatile Organic Material Emissions
    Non-eçontact
    Process
    Water
    Cooling
    Tower
    Offset
    One Hundred Percent Acid
    One—Turn Storage Space
    Opacity
    Opaque Stains
    Open Top Vapor Degreasing
    Open-Ended Valve
    Operator of
    a Gasoline Dispensing Operation or
    Operator of a Gasoline Dispensing Facility
    Organic Compound
    Organic
    Material
    and
    Organic
    Materials
    Organic Vapor
    Oven
    Overall Control
    Overvarnish
    Owner of a Gasoline Dispensing Operation or Owner of a
    Gasoline Dispensing Facility
    Owner or Operator
    Packaging
    Rotogravure
    Printing
    Packaging
    Rotogravure
    Printing
    Line
    Pail
    Paint Manufacturing Source or Paint Manufacturing Plant
    Paper Coating
    Paper Coating Line
    Particulate Matter
    Parts Per Million
    (Volume) or PPM
    (Vol)
    Person
    Petroleum
    Petroleum Liquid

    10
    211.4630
    211.4650
    211.4670
    211.4690
    211.4710
    211.4730
    211.4750
    211.4770
    211.4790
    211.4810
    211.4830
    211.4850
    211.4870
    211.4890
    211.4910
    211.4930
    211.4950
    211.4970
    211.4990
    211.5030
    211.5050
    211.5070
    211.5090
    211. 5110
    211.5130
    211.5150
    211.5170
    211.5185
    211.5190
    211.5210
    211.5230
    211.5250
    211.5270
    211.5310
    211.5330
    211.5350
    211.5370
    211.5390
    211.5410
    211.5430
    211.5450
    211.5470
    211.5490
    211.5510
    211.5530
    211.5550
    211.5570
    211.5590
    211.5610
    211.5630
    Petroleum
    Refinery
    Pharmaceutical
    Pharmaceutical Coating Operation
    Photochemically Reactive Material
    Pigmented Coatings
    Plant
    Plasticizers
    PM-b
    Pneumatic Rubber Tire Manufacture
    Polybasic Organic Acid Partial Oxidation Manufacturing
    Process
    Polyester Resin Material(s)
    Polyester Resin Products Manufacturing Process
    Polystyrene Plant
    Polystyrene Resin
    Portable Grain-Handling Equipment
    Portland Cement Manufacturing Process Emission Source
    Portland Cement Process or Portland Cement
    Manufacturing Plant
    Potential to Emit
    Power Driven Fastener Coating
    Pressure Release
    Pressure Tank
    Prime Coat
    Primer
    Surfacer
    Coat
    Primer
    Surfacer
    Operation
    Primers
    Printing
    Printing Line
    Process
    Emission
    Source
    Process Emission Unit
    Process Unit
    Process Unit Shutdown
    Process Weight Rate
    Production Equipment Exhaust System
    Publication Rotogravure Printing Line
    Purged Process Fluid
    Reactor
    Reasonably Available Control Technology
    (PACT)
    Reclamation System
    Refiner
    Refinery Fuel Gas
    Refinery Fuel Gas System
    Refinery Unit or Refinery Process Unit
    efrigerated Condenser
    Reid Vapor Pressure
    Repair
    Repair
    Coat
    Repaired
    Residual Fuel Oil
    Restricted Area
    Retail Outlet

    lb
    211.5650
    211.5670
    211.5690
    211.5710
    211.5730
    211.5750
    211.5770
    211.5790
    211.5810
    211.5830
    211.5850
    211.5870
    211.5890
    211.5910
    211.5930
    211.5950
    211.5970
    211.5990
    211.6010
    211.6030
    211.6050
    211.6070
    211.6090
    211.6110
    211.6130
    211.6b50
    211.6170
    211.6190
    211.6210
    211.6230
    211.6250
    211.6270
    211.6290
    211.6310
    211.6330
    211.6350
    211.6370
    211.6390
    211.6410
    211.6430
    211.6450
    211.6470
    211.6490
    211.6510
    211.6530
    211.6550
    211.6570
    211.6590
    211.6610
    211.6630
    211.6650
    Ringelmann
    Chart
    Roadway
    Roll
    Coater
    Roll Coating
    Roll Printer
    Roll Printing
    Rotogravure Printing
    Rotogravure Printing Line
    Safety
    Relief
    Valve
    Sandblasting
    Sanding Sealers
    Screening
    Sealer
    Semi-Transparent Stains
    Sensor
    Set of Safety Relief Valves
    Sheet Basecoat
    Shotbiasting
    Side—Seam
    Spray
    Coat
    Smoke
    Smokeless
    Flare
    Solvent
    Solvent
    Cleaning
    Solvent Recovery System
    Source
    Specialty High Gloss Catalyzed Coating
    Specialty Leather
    Specialty Soybean Crushing Source
    Splash Loading
    Stack
    Stain Coating
    Standard Conditions
    Standard Cubic Foot
    (scf)
    Start-Up
    Stationary Emission Source
    Stationary Emission Unit
    Stationary Source
    Stationary Storage Tank
    Storage Tank or Storage Vessel
    Styrene Devolatilizer Unit
    Styrene Recovery Unit
    Submerged Loading Pipe
    Substrate
    Sulfuric Acid Mist
    Surface Condenser
    Synthetic Organic Chemical or Polymer Manufacturing
    Plant
    Tablet Coating Operation
    Thirty-Day Rolling Average
    Three—Piece Can
    Through-the-Valve Fill
    Tooling Resin

    12
    211.6670
    211.6690
    211.6710
    211.6730
    211.6750
    211.6770
    211. 6790
    211.6810
    211.6830
    211.6850
    211.6870
    211.6890
    211.6910
    211.6930
    211.6950
    211.6970
    211.6990
    211.7010
    211.7030
    211.7050
    211.7070
    211.7090
    211.7110
    211.7130
    211.7150
    211.7170
    211.7190
    211.7210
    211.
    7230
    211.7250
    211.7270
    211.7290
    211.7310
    211.7330
    211.7350
    Topcoat
    Topcoat Operation
    Touch-Up
    Transfer Efficiency
    Tread
    End
    Cementing
    True Vapor Pressure
    Turnaround
    Two-Piece Can
    Under-the-Cup
    Fill
    Undertread Cementing
    Unregulated Safety Relief Valve
    Vacuum Producing System
    Vacuum Service
    Valves Not Externally Regulated
    Vapor
    Balance
    System
    Vapor
    Collection
    System
    Vapor
    Control
    System
    Vapor-Mounted Primary Seal
    Vapor
    Recovery
    System
    Vapor—Suppressed Polyester Resin
    Vinyl Coating
    Vinyl Coating Line
    Volatile Organic Liquid
    (VOL)
    Volatile Organic Material Content
    (VOMC)
    Volatile Organic Material
    (VON)
    or Volatile Organic
    Compound
    (VOC)
    Volatile Petroleum Liquid
    Wash Coat
    Wastewater (Oil/Water)
    Separator
    Weak Nitric Acid Manufacturing Process
    Web
    Wholesale Purchase
    Consumer
    Wood Furniture
    Wood Furniture Coating
    Wood Furniture Coating Line
    Woodworking
    211.Appendix A
    Rule into Section Table
    211.Appendix B
    Section into Rule Table
    AUTHORITY:
    Implementing Sections 9,
    9.1 and 10 and authorized by
    Sections 27 and 28.5 of the Environmental Protection Act
    (Ill.
    Rev. Stat.
    1991,
    ch.
    111½, pars.
    1009,
    1009.1,
    1010 and 1027),
    (P.A.
    87—1213, effective September 26,
    1992)
    L415 ILCS 5/9,
    9.1,
    10,
    27 and 28.5.
    SOURCE:
    Adopted as Chapter 2:
    Air Pollution, Rule 201:
    Definitions, R71-23,
    4 PCB 191,
    filed and effective April 14,
    1972; amended in R74—2 and R75—5,
    32 PCB 295, at 3 Ill.
    Reg.
    5,
    p.
    777,
    effective February 3,
    1979;
    amended in R78—3 and 4,
    35
    PCB 75 and 243, at
    3 Ill. Reg.
    30,
    p.
    124, effective July 28,
    1979; amended in R80—5, at
    7
    Ill. Reg.
    1244,
    effective January

    13
    21,
    1983;
    codified
    at
    7
    Ill.
    Reg.
    13590;
    amended
    in
    R82—b
    (Docket
    A)
    at
    10
    Ill.
    Reg.
    12624,
    effective
    July
    7,
    1986; amended in
    R85—21(A) at 11
    Ill. Reg.
    11747,
    effective June 29,
    1987; amended
    in
    R86—34
    at
    11
    Ill.
    Reg.
    12267,
    effective
    July
    10,
    1987;
    amended
    in
    R86—39
    at
    11
    Ill.
    Reg.
    20804,
    effective
    December
    14,
    1987;
    amended in R82—b4 and R86—37 at 12 Ill. Reg.
    787, effective
    December
    24,
    1987;
    amended
    in
    R86—18
    at
    12
    Ill.
    Reg.
    7284,
    effective
    April
    8,
    1988;
    amended
    in
    R86—10
    at
    12
    Ill.
    Reg.
    7621,
    effective April
    11, 1988; amended in R88-23 at 13 Ill. Reg.
    10862, effective June 27,
    1989; amended in R89—8 at 13
    Ill.
    Reg.
    17457, effective January 1,
    1990; amended in R89—16(A) at 14
    Ill.
    Reg.
    9141,
    effective
    May
    23,
    1990;
    amended
    in
    R88—30(B)
    at
    15
    Ill.
    Reg.
    5223,
    effective
    March
    28,
    1991;
    amended
    in
    R88-14
    at
    15
    Ill.
    Reg.
    7901,
    effective
    May
    14,
    1991;
    amended
    in
    R91—10
    at
    15
    Ill. Reg.
    15564, effective October
    L1,
    1991; amended in R91—6 at
    15 Ill.
    Reg.
    15673, effective October 14,
    1991; amended in R91—22
    at
    16
    Ill.
    Reg.
    7656,
    effective
    May
    1,
    1992;
    amended
    in
    R91—24
    at
    16
    Ill.
    Reg.
    13526,
    effective
    August
    24,
    1992;
    amended
    in
    R93—9
    at 17 Ill. Reg.
    16504,
    effective
    September
    27,
    1993;
    amended
    in
    R93—11 at 17
    Ill. Reg.
    21417,
    effective December 7,
    1993; amended
    in R93—14 at 18
    Ill. Reg.
    ________,
    effective
    _________________
    SUBPART B:
    DEFINITIONS
    Section 211.270
    Aerosol Can Filling Line
    “Aerosol can filling line” means an operation where a series of
    process stePs are used to fill and seal aerosol cans.
    (Source: Added at
    ______
    Ill. Reg.
    ,
    effective
    __________)
    Section 211.1070
    Cleaning Materials
    “Cleaning materials” mean any materials used for cleaning an
    emission unit;
    cleaning tools.
    eauipment or other items used with
    the emission unit; cleaning the walls or area in which the
    emission unit is located;
    or cleaning personnel: or materials
    used for other cleaning activity associated with an emission
    unit.
    (Source: Added at
    ______
    Ill.
    Reg.
    ,
    effective
    __________)
    Section 211.2030
    Enhanced Under—the—Cue Fill
    “Enhanced under-the-cup fill” means an improved under—the—cup
    techniaue, such as use of Kartridg Pak Low Pressure Sequencing
    Springs in conlunction with process temperature gradient control,
    which forces most ProPellant which would otherwise remain in the
    headspace of the fill machine fitting into the aerosol can by
    using either a compressed non-VOM gas such as nitrogen or
    vaporization of the ~roPe1lant itself.
    Enhanced under-the-cup

    14
    fill may require adjustment of the fill machine to reduce the
    hold-down pressure on the cup during the period in the filling
    cycle when remaining propellant in the fitting is forced into the
    can.
    (Source: Added at
    ______
    Ill.
    Reg.
    ,
    effective
    __________)
    Section 211.2610
    Gel Coat
    “Gel coat” means a resin coating, either~pigmentedor clear,
    aoplied to the surface of
    a mold.that beccines an integral part of
    p polyester resin product, and that provides a cosmetic
    enhancement and improves resistance to degradation from exposure
    to the elements.
    (Source: Added at
    _____
    Ill. Reg.
    ______,
    effective
    _________
    Section 21b.3950
    Monomer
    “Monomer” means
    a relatively low—molecular—weight organic
    compound that may combine with itself or other similar compounds
    by a cross—linking reaction to become a polymer.
    (Source: Added at
    ______
    Ill.
    Reg.
    ,
    effective
    __________)
    Section 211.4050
    Non—eçontact Process Water Cooling Tower
    “Non—contact process water cooling tower” means a towerlike
    device
    in
    which water is cooled by contact with atmospheric air
    and
    evaporation,
    where
    such
    water
    has
    been
    or
    will
    be
    used
    for
    cooling
    of
    a
    process stream where VON is present without
    intentional direct contact of the cooling water and process
    stream.
    (Source:
    Added
    at
    Ill.
    Reg.
    ,
    effective
    ___________)
    Section 211 4830
    Polyester Resin Materiali~s)
    “Polyester resin material(s)” mean gel coat and unsaturated
    polyester resin.,
    such as isophthalic. orthophthalic, halogenated,
    bisphenol A, vinyl ester,
    or furan resins; cross—linking agents~
    catalysts;inhibitors; accelerators; promoters;
    and any other
    material containing VON used in polyester resin operations.
    including the following polyester resin materials:
    ~j
    Corrosion resistant and fire retardant polyester resin
    materials used to make products for corrosive and fire
    retardant applications
    ~j
    High-strength polyester resin materials with a tensile
    strength of 10,000 psi or more

    15
    ~j
    Gel
    coat.
    (Source:
    Added
    at
    ______
    Ill.
    Reg.
    ,
    effective
    __________)
    Section 211.4850
    Polyester Resin Products Manufacturing
    Process
    “Polyester resin products manufacturing process” means a
    manufacturing
    process
    that fabricates or reworks products for
    commercial,
    military
    or
    industrial
    use
    by
    mixing,
    pouring.
    hand
    layin~—u~.impregnating. injecting. pultruding. forming, winding,
    spravin~,and/or curing bY
    using
    unsaturated
    ~olvester
    resin
    materials with fiberglass.
    fillers, or any other reinforcement
    materials.
    (Source:
    Added
    at
    ____
    Ill.
    Reg.
    _____,
    effective
    _________)
    Section
    211.4970
    Potential
    to
    Emit
    “Potential to emit
    (PTE)” means the maximum ca~acitvof a
    stationary source to emit any air pollutant under its physical
    and operational design.
    Any physical or operational limitation
    on the capacity of a source to emit an air pollutant,
    including
    air pollution control eauipment and restriction on hours of
    operation or on the tv~eor amount of material coinbusted.
    stored.
    or processed,
    shall be treated as part of its design
    if the
    limitation
    is federally enforceable.
    (Source: Added at
    ______
    Ill.
    Reg.
    ,
    effective
    _________)
    Section 211.5390
    Reclamation System
    “Reclamation system” means eczuipment which reclaims spent
    solvents, surplus propellants. waste materials and other
    materials generated by an emission unit to produce solvent,
    propellant
    or
    other
    materials
    which
    may
    be
    reused
    in
    the
    emission
    unit.
    (Source: Added at
    ______
    Ill.
    Reg.
    ,
    effective
    __________)
    Section 211.5530
    Repair
    “Repair” means, with respect to polyester resin product
    manufacturing processes,
    a portion of
    the
    fabrication
    process
    that reauires the addition of polyester resin materials to
    portions of a previously fabricated product in order to mend
    damage immediately following normal fabrication operations.
    (Source: Added at
    ______
    Ill.
    Reg.
    ______,
    effective
    _________)
    Section 211.6110
    Solvent Recovery System

    16
    “Solvent recovery system” means eguipment which processes spent
    solvents,
    surplus propellants and other VON containing waste
    materials
    generated
    by
    an
    emission
    unit
    to recover VON which can
    be productively used,
    either
    in the original unit or for another
    purpose, reducing the amount of such material which must be
    disposed of as waste.
    (Source: Added at
    111. Reg.
    ______,
    effective
    _________)
    Section 211.6170
    Specialty Leather
    “S~ecialtvleather” means leather in one of the following
    categories:
    ~j
    “Specialty shoe leather,” such as “CHROMEXCEL”®
    leather, that is:
    IL
    A select grade of chrome tanned, bark retanned
    leather
    21
    Retanned to over 25
    by weight grease, wax and
    oils by direct contact with such materials in
    liciuefied form at elevated temperature without the
    presence of water
    fl
    Finished with coating materials which adhere to
    the leather surface to provide color and a rich
    visual
    luster while allowing a surface that feels
    oily: and
    4j.
    Used primarily for manufacture of shoes.
    ~j
    “Speciality football leather,” such as “TANNED IN
    TACK”® leather that is:
    IL
    Top grade, chrome tanned, bark retanned, and fat
    liquored leather
    21
    Finished with coating materials which impregnate
    into the leather to produce a permanent non-slip
    “tacky” exterior surface on the leather.
    This
    “tacky” characteristic continues to exist with
    wear: and
    fl
    Used primarily for the manufacture of footballs.
    (Source: Added at
    ______
    Ill. Reg.
    ______,
    effective
    __________)
    Section 211.6250
    Stain Coating
    “Stain coating” means a non-protective coating containing dye or
    pigment which is applied to a substrate to impart color without

    17
    obscuring
    the
    grain
    of
    the substrate,
    i.e..
    the a~~earanceand
    texture of the surface of the substrate due to its physical
    structure.
    or for a transparent substrate, without blocking the
    passa~epf light throu~hthe substrate.
    (Source: Added at
    ______
    Ill. Reg.
    ,
    effective
    __________)
    Section
    211.6630
    Through-the-Valve
    Fill
    “Through—the-valve fill” means, with resPect to filling of
    aerosol cans with propellant.
    a method of filling cans by
    injecting
    propellant
    into
    the
    can through and around the outlet
    tube_of_the can and aerosol valve. Through-the-valve fill is a
    different method of fill than under—the-cup fill.
    (Source: Added at
    Ill.
    Reg.
    ______,
    effective
    __________)
    Section
    211.6650
    Tooling
    Resin
    -
    “Tooling
    resin”
    means
    resins
    used
    to
    fabricate
    molds
    and
    fixtures
    used in manufacturing of fiberglass products.
    (Source: Added at
    ______
    Ill. Reg.
    ,
    effective
    __________)
    Section
    211.6710
    Touch-Up
    “Touch—up”
    means.
    with
    respect
    to
    ~olvester
    resin
    product
    manufacturing
    Processes,
    a
    portion
    pf
    the
    fabrication
    process
    that is necessary to cover minor imperfections.
    (Source: Added at
    ______
    Ill. Reg.
    ,
    effective
    __________)
    Section 211.6830
    Under-the—Cup Fill
    “Under—the-cup fill” means. with respect to filling of aerosol
    cans_with ~ropelbant. a method of filling cans whereby the
    ~ro~ellant
    is
    introduced
    through
    the
    lunction
    between
    the
    annular
    toP of
    the
    can
    and
    the
    metal
    cup
    which
    holds
    the
    outlet
    tube
    and
    aerosol valve.
    Under-the-cup fill is
    a different method of fill
    than throuah-the-valve fill.
    (Source: Added at
    ______
    Ill.
    Reg.
    ,
    effective
    __________)
    Section 211.7050
    VaPor Suppressed Polyester Resin
    “Vapor
    suppressed
    polyester
    resin”
    means
    a
    polyester
    resin
    material
    which
    contains
    catalYsts
    or
    additives
    designed
    to
    reduce
    monomer
    evaporation
    loss
    during
    application
    and
    curing.
    (Source:
    Added
    at
    ______
    Ill.
    Reg.
    ______,
    effective
    __________)

    18
    SUBTITLE
    B:
    AIR
    POLLUTION
    CHAPTER
    I:
    POLLUTION CONTROL BOARD
    SUBCHAPTER
    c:
    EMISSIONS STANDARDS
    AND
    LIMITATIONS
    FOR STATIONARY SOURCES
    PART 218
    ORGANIC MATERIAL EMISSION STANDARDS
    AND
    LIMITATIONS FOR THE
    CHICAGO AREA
    SUBPART A:
    GENERAL PROVISIONS
    Section
    218.100
    218.101
    218
    102
    218.
    103
    218.104
    218.105
    218.106
    218.107
    218.108
    218.109
    218.110
    218.111
    218.112
    218.113
    Introduction
    Savings
    Clause
    Abbreviations and Conversion Factors
    Applicability
    Definitions
    Test Methods and Procedures
    Compliance Dates
    Operation of Afterburners
    Exemptions, Variations, and Alternative Means of
    Control or Compliance Determinations
    Vapor Pressure of Volatile Organic Liquids
    Vapor Pressure of Organic Material or Solvents
    Vapor Pressure of Volatile Organic Material
    Incorporations by Reference
    Compliance with Permit Conditions
    SUBPART
    B:
    ORGANIC EMISSIONS FROM STORAGE AND
    LOADING
    OPERATIONS
    Section
    218.121
    218.
    122
    218.123
    218.124
    218.125
    218.126
    Storage Containers
    Loading Operations
    Petroleum Liquid Storage Tanks
    External Floating Roofs
    Compliance Dates
    (Repealed)
    Compliance Plan (Repealed)
    SUBPART C:
    ORGANIC EMISSIONS
    FROM MISCELLANEOUS EQUIPMENT
    Section
    218.141
    218.142
    218
    143
    218.144
    Section
    218.181
    218.182
    218.183
    Separation Operations
    Pumps and Compressors
    Vapor Bbowdown
    Safety Relief Valves
    SUBPART
    E:
    SOLVENT CLEANING
    Solvent Cleaning in General
    Cold Cleaning
    Open Top Vapor Degreasing

    19
    SUBPART F:
    COATING OPERATIONS
    Section
    218.204
    218.205
    218. 206
    218. 207
    218. 208
    218.209
    218.210
    218.211
    Section
    218.301
    218.302
    218.303
    218.304
    Section
    218.401
    218.402
    2 18.403
    218.404
    218.405
    SUBPART
    Section
    218.42
    1
    218. 422
    218 .423
    218.424
    218.425
    218.426
    218.427
    218.428
    218. 429
    218.430
    Emission Limitations
    Daily-Weighted Average Limitations
    Solids Basis Calculation
    Alternative Emission Limitations
    Exemptions from Emission Limitations
    Exemption from General Rule on Use of Organic Material
    Compliance Schedule
    Recordkeeping and Reporting
    SUBPART
    G:
    USE
    OF
    ORGANIC
    MATERIAL
    Use
    of Organic Material
    Alternative Standard
    Fuel Combustion Emission Units
    Operations with Compliance Program
    SUBPART H:
    PRINTING AND PUBLISHING
    Flexographic and Rotogravure Printing
    Applicability
    Compliance Schedule
    Recordkeeping and Reporting
    Heatset-Web-Offset Lithographic Printing
    Q:
    LEAKS
    FROM SYNTHETIC ORGANIC CHEMICAL
    AND
    POLYMER
    MANUFACTURING PLANT
    General Requirements
    Inspection Program Plan for Leaks
    Inspection Program for Leaks
    Repairing Leaks
    Recordkeeping for Leaks
    Report for Leaks
    Alternative Program for Leaks
    Open-Ended Valves
    Standards for Control Devices
    Compliance Date (Repealed)
    SUBPART
    R:
    PETROLEUM REFINING AND RELATED INDUSTRIES;
    ASPHALT MATERIALS
    218. 184
    218.185
    218.186
    Conveyorized Degreasing
    Compliance
    Schedule
    (Repealed)
    Test Methods
    Section

    20
    218.441
    218.442
    218.443
    218.444
    218.445
    218.446
    218.447
    218.448
    218.449
    218.450
    218. 451
    21~s.452
    218.453
    Petroleum Refinery Waste Gas Disposal
    Vacuum Producing Systems
    Wastewater (Oil/Water) Separator
    Process Unit Turnarounds
    Leaks:
    General Requirements
    Monitoring Program Plan for Leaks
    Monitoring
    Program
    for
    Leaks
    Recordkeeping for Leaks
    Reporting for Leaks
    Alternative
    Program
    for
    Leaks
    Sealing Device Requirements
    Compliance Schedule for Leaks
    Compliance Dates
    (Repealed)
    SUBPART S:
    RUBBER AND MISCELLANEOUS PLASTIC PRODUCTS
    Section
    218.461
    218.462
    218.463
    2 18.464
    218.465
    218.466
    Section
    218.480
    218.481
    218.482
    218.483
    218.484
    218.485
    218.486
    2
    18.487
    218.488
    218.489
    Section
    218.521
    2
    18.525
    218.526
    218.527
    Section
    218.541
    Manufacture of Pneumatic Rubber Tires
    Green
    Tire
    Spraying
    Operations
    Alternative Emission Reduction Systems
    Emission Testing
    Compliance Dates
    (Repealed)
    Compliance Plan
    (Repealed)
    SUBPART T:
    PHARMACEUTI
    CAL MANUFACTURING
    Applicability
    Control of Reactors, Distillation Units, Crystallizers,
    Centrifuges and Vacuum Dryers
    Control of Air Dryers, Production Equipment Exhaust
    Systems and Filters
    Material Storage and Transfer
    In—Process Tanks
    Leaks
    Other Emission Units
    Testing
    Monitoring for Air Pollution Control Equipment
    Recordkeeping for Air
    Pollution
    Control Equipment
    SUBPART V:
    AIR OXIDATION PROCESSES
    Definitions
    (Repealed)
    Emission Limitations for Air Oxidatio~’Processes
    Testing and Monitoring
    Compliance Date
    (Repealed)
    SUBPART W:
    AGRICULTURE
    Pesticide Exception

    21
    Architectural
    Coatings
    Paving Operations
    Cutback Asphalt
    Bulk Gasoline Plants
    Bulk Gasoline Terminals
    Gasoline Dispensing Operations
    Storage Tank Filling
    Operations
    Gasoline Delivery Vessels
    Gasoline Volatility Standards
    Gasoline Dispensing Operations
    Motor Vehicle Fueling
    Operations
    SUBPART
    Z:
    DRY
    CLEANERS
    Perchloroethylene Dry Cleaners
    Excmption~A~~licability
    Leaks
    Compliance Dates
    (Repealed)
    Compliance Plan (Repealed)
    Exception to Compliance Plan
    (Repealed)
    Standards for Petroleum Solvent Dry Cleaners
    Operating
    Practices
    for Petroleum Solvent Dry Cleaners
    Program for Inspection and Repair of Leaks
    Testing and Monitoring
    ExomptionApplicablity for Petroleum Solvent Dry
    Cleaners
    218.612
    Compliance Dates
    (Repealed)
    218.613
    Compliance Plan (Repealed)
    SUBPART AA:
    PAINT AND INK MANUFACTURING
    Section
    218. 620
    218.621
    218. 623
    218.624
    218.625
    218.626
    218.628
    218.630
    218.636
    218.637
    Applicability
    Exemption
    for
    Waterbase
    Material
    and
    Heatset-Off
    set
    Ink
    Permit Conditions
    (RepealedI
    Open Top Mills,
    Tanks, Vats or Vessels
    Grinding Mills
    Storage Tanks
    Leaks
    Clean Up
    Compliance Schedule
    Recordkeeping and Reporting
    SUBPART
    X:
    CONSTRUCTION
    SUBPART Y:
    GASOLINE DISTRIBUTION
    Section
    218.561
    218.562
    218.563
    Section
    218.581
    218. 582
    218.583
    218. 584
    218.585
    218.586
    Section
    218
    601
    218.602
    218
    .
    603
    218.604
    218.605
    218.606
    218. 607
    218.608
    2 18.609
    218.610
    218.611
    SUBPART BB:
    POLYSTYRENE
    PLANTS

    22
    Section
    218
    640
    218.642
    218.644
    Applicability
    Emissions Limitation at Polystyrene Plants
    Emissions Testing
    SUBPART
    CC: POLYESTER RESIN PRODUCT
    MANUFACTURING PROCESS
    218.660
    218.666
    218.667
    218.668
    218.670
    218.672
    A~~l
    icabi1ity
    Control
    Requirements
    Compliance Schedule
    Testing
    Recordkeeping
    and
    Reporting
    for
    Exempt Emission Units
    Recordkeeping
    and
    Reporting
    for
    Subject Emission Units
    SUBPART DD: AEROSOL
    CAN
    FILLING
    218.680
    218.686
    218.688
    218.690
    218
    .
    692
    218.875
    2 18.877
    218.879
    218.881
    218.883
    218.886
    A~~licability
    Control
    Requirements
    Testing
    Recordkeeping and Reporting for Exempt Emission Units
    Recordkeeping and Reporting for Subject Emission Units
    Applicability of Subpart BB (Renumbered)
    Emissions Limitation at Polystyrene Plants
    (Renumbered)
    Compliance Date
    (Repealed)
    Compliance Plan (Repealed)
    Special Requirements for Compliance Plan
    (Repealed)
    Emissions Testing
    (Renumbered)
    SUBPART PP:
    MISCELLANEOUS FABRICATED PRODUCT MANUFACTURING
    PROCESSES
    Section
    218.920
    218.923
    218.926
    218.927
    218.928
    Applicability
    Permit Conditions
    (Repealed)
    Control Requirements
    Compliance
    Schedule
    Testing
    SUBPART
    RR:
    MISCELLANEOUS
    ORGANIC
    CHEMICAL
    MANUFACTURING
    PROCESSES
    Section
    218.960
    SUBPART QQ:
    MISCELLANEOUS FORMULATION MANUFACTURING PROCESSES
    Section
    218.940
    Applicability
    218.943
    Permit Conditions
    (Repealed)
    218.946
    Control Requirements
    218.947
    Compliance Schedule
    218.948
    Testing
    Applicability

    23
    Section
    218.980
    2 18.983
    218.986
    218.987
    218. 988
    SUBPART TT:
    OTHER EMISSION UNITS
    Section 2l8.Appendix A:
    Section
    218.Appendix
    B:
    Section
    218.Appendix
    C:
    Section 218.Appendix D:
    List of Chemicals Defining Synthetic
    Organic Chemical and Polymer
    Manufacturing
    VON Measurement Techniques for Capture
    Efficiency
    Reference Methods and Procedures
    Coefficients for the Total Resource
    Effectiveness Index
    (TRE)
    Equation
    AUTHORITY:
    Implementing Section 10 and authorized by Section
    28.5 of the Environmental Protection Act
    (Ill. Rev.
    Stat.
    1991,
    ch.
    111½, par.
    1010)
    (P.A.
    87—1213, effective September 26,
    1992)
    (415 ILCS 5/10 and 28.5).
    SOURCE:
    Adopted at R91-7 at 15 Ill. Reg.
    12231, effective August
    16,
    1991; amended in R9l—23 at 16 Ill. Reg.
    13564, effective
    August 24,
    1992; amended in R91—28 and R91—30 at 16 Ill. Reg.
    13864, effective August 24,
    1992; amended in R93—9 at 17 Ill.
    Reg.
    16636, effective September 27,
    1993; amended in R93-14 at 18
    Ill.
    Reg. at
    _____________,
    effective
    ___________________
    SUBPART A:
    GENERAL PROVISIONS
    Section 218.106
    Compliance
    Dates
    a)
    Except as provided in Section 218.106
    (c) below or as
    otherwise provided
    in a specific Subpart of this Part,
    G~ompliancewith the requirements of all rules is
    required by July j~, 1991, or September 1,
    1991, for all
    sources located in Cook,
    DuPage, Kane,
    Lake, McHenry or
    Will Counties, consistent with the appropriate
    provisions of Section 218.103 of this Part.
    218.963
    218.966
    218.
    967
    218.968
    Permit Conditions
    (Repealed)
    Control
    Requirements
    Compliance Schedule
    Testing
    Section
    218.990
    218. 991
    Applicability
    Permit Conditions
    (Repealed)
    Control
    Requirements
    Compliance Schedule
    Testing
    SUBPART UU:
    RECORDKEEPING AND REPORTING
    Exempt Emission Units
    Subject Emission Units

    24
    b)
    Except
    as provided
    in Section 218.106
    (c) below or as
    otherwise provided in a specific Subpart of this Part,
    G~ompliancewith the requirements of this Part is
    required by November 15, 1993,
    for all sources located
    in Aux Sable Township or Goose Lake Township in Grundy
    County
    or
    in Oswego Township in Kendall County.
    ~j
    All emission units which meet the applicability
    requirements of 218.402(a) (2), 218.611(b). 218.620(b)~
    218.660(a),
    218.680(a).
    218.920(b).
    218.940(b).
    218.960(b)
    or
    218.980(b)
    of
    this
    Part,
    including
    emission units at sources which are excluded from the
    applicability criteria of Sections 218.402 (a) (1),
    218.611(a),
    218.620(a).
    218.920(a)..
    218.940(a).
    218.960(a).
    or 218.980(a)
    of this Part by virtue of
    permit conditions or other enforceable means, must
    comply with the requirements of Subparts H,
    Z.
    AA.
    CC,
    DD, PP.
    00. RR or TT of this Part, respectively, by
    March 15.
    1995.
    Any owner or operator of an emission
    unit which has already met the applicability
    requirements of Sections 218.402(a) (1). 218.611(a),
    218.620(a),
    218.920(a). 218.940(a),
    218.960(a)..
    218.980(a)
    of this Part on or by the effective date of
    this subsection is reguired to comply with all
    compliance dates or schedules found in Sections
    218.106(a)
    or 218.106(b) above,
    as applicable.
    (Source:
    Amended at
    Ill.
    Reg.
    ______,
    effective
    ___________)
    Section 218.108
    Exemptions, Variations,
    and Alternative Means
    of Control or Compliance Determinations
    Notwithstanding the provisions of any other Sections of this
    Part-a
    ~j
    a~nyexemptions,variations or alternatives adopted by
    the Board pursuant to Section 28, 28.1 or 35 of the Act
    to the control requirements, emission limitations,
    or
    test methods set forth in this Part shall be effective
    only when approved by thc Agcncy and apprevcd by the
    USEPA as a SIP revision.
    ~j
    Any equivalent alternative control plane,
    equivalent
    device, or other equivalent alternative practice
    authorized b
    the Agency where this Part provides for
    such alternative or equivalent practice or equivalent
    variations_or alterations to test methods approved by
    the Agency shall be effective only when included in a
    federally enforceable permit or approved as a SIP
    revision.
    (Source:
    Amended at
    Ill.
    Reg.
    _______,
    effective
    _________

    25
    Section 218.112
    Incorporations by Reference
    The following materials are incorporated by reference and do not
    contain any subsequent additions or amendments:
    a)
    American Society for Testing and Materials,
    1916 Race
    Street,
    Philadelphia, PA 19103:
    1)
    ASTM D2879—86
    2)
    ASTN D323—82
    3)
    ASTM D86—82
    4)
    ASTM D369—69
    (1971)
    5)
    ASTM D396—69
    6)
    ASTM D2880—71
    7)
    ASTN D975—68
    8)
    ASTM D3925—81
    (1985)
    9)
    ASTN E300—86
    10)
    ASTM D1475—85
    11)
    ASTN D2369—87
    12)
    ASTM D3792—86
    13)
    ASTM D4017—81
    (1987)
    14)
    ASTM D4457—85
    15)
    ASTM D2697—86
    16)
    ASTM D3980—87
    17)
    ASTM E180—85
    18)
    ASTM D2372—85
    19)
    ASTM D97—66
    20)
    ASTM E168—67
    (1977)
    21)
    ASTM E169—87
    22)
    ASTM E260—91
    23)
    ASTM D2504—83
    24)
    ASTM D2382—83
    25)
    ASTN D323—82
    (approved 1982)
    b)
    Standard Industrial Classification Manual, published by
    Executive Office of the President, Office of Management
    and Budget, Washington,
    D.C.,
    1987.
    c)
    American Petroleum Institute Bulletin 2517,
    “Evaporation
    Loss
    From
    Floating
    Roof
    Tanks”,
    Second
    ed.,
    February,
    1980.
    d)
    40 CFR Part
    60
    (July
    1,
    1991)
    and 40 CFR 60, Appendix
    A, Method 24
    (57 FR 30654, July 10,
    1992).
    e)
    40 CFR Part 61 (July
    1,
    1991).
    f)
    40 CFR Part 50
    (July
    1,
    1991).
    g)
    40 CFR Part 51
    (July
    1,
    1991)
    h)
    40 CFR Part 52
    (July
    1,
    1991)

    26
    i)
    40
    CFR
    Part
    80
    (July
    1,
    1991).
    j)
    “A Guide for Surface Coating Calculation”, United
    States Environmental Protection Agency,
    Washington,
    D.C., EPA—340/l—86—016.
    k)
    “Procedures for Certifying Quantity of Volatile Organic
    Compounds Emitted by Paint,
    Ink
    and Other Coating”,
    (revised June 1986),
    United States Environmental
    Protection Agency, Washington D.C., EPA—450/3—84—0l9.
    1)
    “A Guide for Graphic Arts Calculations”, August 1988,
    United States Environmental Protection Agency,
    Washington D.C.,
    EPA—340/1—88—003.
    m)
    “Protocol
    for
    Determining the Daily Volatile Organic
    Compound Emission Rate of Automobile and Light-Duty
    Truck Topcoat Operations”, December 1988, United States
    Environmental Protection Agency, Washington D.C.,
    EPA—450/3—88—0l8.
    n)
    “Control of Volatile Organic Emissions from
    Manufacturing of Synthesized Pharmaceutical Products”,
    United States Environmental Protection Agency,
    Washington,
    D.C., EPA—450/2—78—029.
    0)
    “Control of Volatile Organic Compound Leaks from
    Gasoline Tank Trucks and Vapor Collection Systems”,
    Appendix B, United States Environmental Protection
    Agency, Washington, D.C.,
    EPA-450/2-78-051.
    p)
    “Control of Volatile Organic Compound Emissions from
    Large Petroleum Dry Cleaners”,
    United States
    Environmental Protection Agency, Washington, D.C.,
    EPA—450/3—82—009.
    q)
    “APTI Course SI417 Controlling Volatile Organic
    Compound Emissions from Leaking Process Equipment”,
    United States Environmental Protection Agency,
    Washington,
    D.C.,
    EPA—450/2—82—015.
    r)
    “Portable Instrument User’s Manual for Monitoring VOC
    Sources”, United States Environmental Protection
    Agency, Washington, D.C.,
    EPA-340/1—86—015.
    s)
    ~Protoco1s for Generating Unit—Specific Emission
    Estimates for Equipment Leaks of VOC and VHAP”, United
    States Environmental Protection Agency, Washington,
    D.C.,
    EPA—450/3—88—010.
    t)
    “Petroleum Refinery Enforcement Manual”, United States
    Environmental Protection Agency, Washington,
    D.C.,

    27
    EPA—340/1—80—008.
    u)
    “Inspection
    Manual
    for
    Control of Volatile Organic
    Emissions from Gasoline Marketing Operations:
    Appendix
    D”, United States Environmental Protection Agency,
    Washington,
    D.C.,
    EPA—340/1—80—012.
    v)
    “Control of Hydrocarbons from Tank Truck Gasoline
    Loading Terminals:
    Appendix A”, United States
    Environmental Protection Agency, Washington,
    D
    C.,
    EPA—450/2—77—026.
    w)
    “Technical
    Guidance—Stage
    II
    Vapor
    Recovery
    Systems
    for
    Control of Vehicle Refueling Emissions at Gasoline
    Dispensing Facilities”, United States Environmental
    Protection Agency, Washington,
    D.C., EPA-450/3—91-022b.
    x)
    California Air Resources Board, Compliance Division.
    Compliance Assistance Program:
    Gasoline Marketing and
    Distribution:
    Gasoline Facilities Phase
    I
    & II
    (October 1988, rev. March 1991)
    (CARB Manual).
    yj
    South Coast Air Oualitv Mana~ementDistrict (SCAQND),
    Applied Science
    & Technolo~vDivision. Laboratory
    Services Branch. SCAQMD Method 309-91.
    Determination
    of
    Static
    Volatile
    Emissions.
    ~j
    South Coast Air Ouality Management District
    (SCAQMD).
    Applied Science
    & Techriolocw Division, Laboratory
    Services Branch. SCAOMD Method 312—91, Determination of
    Percent Monomer in Polyester Resins.
    (Source:
    Amended at
    Ill.
    Reg.
    ______,
    effective
    ___________
    Section 218.113
    Compliance with Permit Conditions
    No person shall violate any terms or conditions of a permit
    reflecting the requirements of this Part, operate any source
    except
    in
    compliance
    with
    its
    permit,
    or violate any other
    applicable requirements.
    (Source:
    Added
    at
    Ill.
    Reg.
    ______,
    effective
    __________
    SUBPART
    H:
    PRINTING
    AND
    PUBLISHING
    Section 218.402
    Applicability
    a)
    The limitations of Section 218.401 of this Part apply
    to all flexographic and
    rotogravure
    printing lines at a
    subject source.
    All o~ourceswith flexographic and/or
    rotogravure printing lines are subject sources
    unlcci~if:

    28
    1)
    Total maximum theoretical emissions of VOM from
    all flexographic and rotogravure printing line(s)
    (including solvents used for cleanup operations
    associated with flexographic and rotogravure
    printing
    line(s))
    at
    the
    source
    ncverever
    exceed
    90.7 Mg (100 tons) per calendar year before the
    application of capture eyotemB and control
    devicco, or and the f1exoc~raphicand rotoaravure
    printing line(s)
    (including solvents used for
    cleanup operations associated with flexogra~hic
    and rotogravure orintina
    line(s).).
    at the source
    are not limited to less than 90.7 Mg
    (100 tons)
    of
    VOM emissions ~er calendar year in the absence of
    air
    pollution
    control
    equipment
    throuah
    production
    or canacity limitations contained in a federally
    enforceable permit or a SIP revision; or
    2)
    A federally enforceable permit or dr rcvioion for
    all floxographic and rotogravure printing linc(s)
    at a source
    requirea
    the owner or operator to
    limit production or capacity of theoc printing
    line(B)
    to reduce total VOM cmi~sionofrom all
    flcxographio and rotogravure printing linc(c)
    to
    90.7 Hg (100 tonG) or lc3o per calendar ycar
    before the application of capture ayotems and
    control dcvioeo. The flexographic and rotogravure
    printing line(s)
    (including solvents used for
    cleanup operations associated with flexoaraphic
    and
    rotogravure
    printing
    line(s))
    at
    the
    source
    have
    a
    potential
    to
    emit
    22.7
    Mg
    (25
    tons)
    or
    more
    of
    VOM
    ~er
    year.
    b)
    Upon
    achieving
    compliance
    with
    this Subpart, the
    flexographic and rotogravure printing lines are not
    required
    to
    meet
    Subpart
    G
    (Sections
    218.301
    or
    218.302
    of this Part).
    Flexographic and rotogravure printing
    lines exempt from this Subpart are subject to Subpart G
    (Sections 218.301 or 218.302 of this Part).
    Rotogravure or flexographic equipment used for both
    roll printing and paper coating is subject to this
    Subpart.
    c)
    Once subject to the limitations of Section 218.401,
    a
    flexographic or rotogravure printing line is always
    subject to the limitations of Section 218.401 of this
    Part.
    d)
    Any owner or operator of any flexographic or
    rotogravure printing line that is exempt from the
    limitations of Section 218.401 of this Part because of
    the criteria in this Section is subject to the
    recordkeeping and reporting requirements specified in

    29
    Section 218.404(b)
    of this Part.
    (Source:
    Amended
    at
    Ill.
    Reg.
    ______,
    effective
    ___________)
    SUBPART
    Z:
    DRY
    CLEANERS
    Section 218.602
    •ExcmptionsA~~licability
    The provisions of Section 218.601 of this Part are not applicable
    to perchloroethylene dry cleaning operations which are
    coin—operated
    or
    to
    dry
    cleaning
    operations
    consuming
    less
    than
    30
    gal
    per
    month
    (360
    gal
    per
    year)
    of
    perchloroethylene.
    (Source:
    Amended at
    Ill. Reg.
    _____,
    effective
    __________
    Section 218.611
    ExcmptionA~Plicabilitvfor Petroleum Solvent
    Dry
    Cleaners
    The provisions of Sections 218.607 through 218.610 of this Part
    shall ne~apply to petroleum solvent dry cleaning sources that:
    whose emissions of VOM do not exceed 91 megagrams
    (100 tone) per
    year in the absence of pollution control equipment or whose
    emissions of-VOM,
    as limited by the-operating permit, will not
    exceed 91 mcgagrams (100 tons) per year in the absence of
    pollution contrc~.caui~mcnt.
    ~j
    Have maximum theoretical emissions of 90.7 Mg
    (100
    tons)
    or more per calendar year of VOM. and are not
    limited to less than 90.7 Ma (100 tons)
    of VOM
    emissions per calendar year in the absence of air
    pollution control equipment through production or
    caPacity limitations contained in a federally
    ~n~orceable permit or
    a SIP revision; or
    ~j
    Have a potential to emit 22.7 Mg
    (25 tons)
    or more of
    VON per year.
    (Source:
    Amended at
    Ill. Reg.
    ______,
    effective
    __________)
    SUBPART AA:
    PAINT
    AND INK
    MANUFACTURING
    Section 218.620
    Applicability
    a)
    This Subpart shall apply to all paint and ink manufacturing
    sources which:
    1)
    Include process emission units not subject to
    Subparts
    B,
    E,
    F
    (excluding Section 218.204(1)
    of
    this Part),
    H (excluding Section 218.405 of this
    Part),
    Q,
    R,
    5,
    T
    (excluding Section 218.486 of
    this Part),
    V,
    X,
    Y,
    Z or BB of this Part; and

    30
    which as a group both:
    A)
    Have maximum theoretical emissions of ~90.7
    Mg
    (100
    tons)
    or
    more
    per
    calendar
    year
    of
    VON, and
    B)
    Are not limited to less than 94~90.7Mg
    (100
    tons) of VOM emissions per calendar year in
    the
    absence
    of
    air
    pollution
    control
    equipment, through production or capacity
    limitations contained in a federally
    enforceable
    permit or a SIP revision, or
    2)
    Produce
    more
    than
    7,570,820
    1
    (2,000,000
    gal)
    per
    calendar year of paint or ink formulations, which
    contain
    less
    than
    10
    (by weight) water,
    and ink
    formulations not containing as the primary
    solvents
    water,
    Magie
    oil
    or
    glycol.
    ~j
    This Subpart shall also aptly to all paint and ink
    manufacturing sources which:
    ~j
    Have the potential to emit 22.7 Ma
    (25 tons)
    or
    more of VON per year.
    in aggregate,
    from process
    emission units that:
    a
    Are
    not
    regulated
    by
    Subparts
    B,
    E.
    F,
    H.
    0.
    R.
    S. T (excluding Section 218.486), V.
    X,
    Y.
    Z. or BB of this Part,
    or
    ~j
    Are
    not
    included
    in
    any
    of
    the
    following
    categories:
    synthetic organic chemical
    manufacturing industry (SOCMI) distillation,
    SO~NIreactors, wood furniture, plastic carts
    coating (business machines).. plastic parts
    coating (other), offset lithography,
    industrial wastewater. autobody refinishing,
    SOCMI batch processing. volatile organic
    liquid
    storage
    tanks
    and
    clean—up
    solvents
    operations,
    or
    21
    Produce
    more
    than
    1.892,705
    1
    (500,000
    gal)
    per
    calendar year of paint or
    ink formulations which
    contain
    less
    than
    10
    (by
    weight)
    water,
    and
    ink
    formulations
    not
    containing
    as
    the
    Primary
    solvents
    water,
    Macije
    oil
    or
    glycol.
    ~)
    For the purposes of this Subpart, uncontrolled VON emissions
    in the absence of air pollution control equipment are the
    emissions of VON which would result if no air pollution
    control equipment were used.

    31
    (Source:
    Amended
    at
    Ill.
    Reg.
    _____,
    effective
    __________)
    Section
    218.623
    Permit
    Conditions
    (Repealed).
    No
    porson shall violato any condition in a permit
    ooncu.i~ionresults in-e~w1usionof the plant or an
    ~miux~wn
    source
    from
    thie
    Cubpart.
    (Source:
    Repealed at
    _______
    Ill. Reg.
    _____,
    effective
    _______)
    SUBPART CC: POLYESTER RESIN PRODUCT
    MANUFACTURING
    PROCESS
    Section
    218.660
    Ap~licabilitv
    ~
    Potential to emit:
    ~j.
    A
    source
    is sublect to this Subpart
    if
    it
    is
    not
    subiect to the requirements of Subparts PP. 00. RR
    and
    TT
    and:
    ~
    Not
    reaulated
    by
    Subparts
    B.
    E.
    F,
    H.
    0.
    R,
    S.
    T
    (excluding
    Section
    218.486.
    V.
    X,
    Y.
    Z
    or BB of this Subpart; or
    ~
    Not
    included
    in
    any
    of
    the
    following
    categories:
    synthetic organic chemical
    manufacturing industry
    (SOCNI) distillation.
    SOCMI reactors
    .
    wood
    furniture,
    plastic
    parts coating (business machines). plastic
    parts coating (other)
    offset lithography,
    industrial wastewater.
    autobody refinishina.
    SOCMI batch processing,
    volatile organic
    liquid storaae tanks and clean—up solvent
    o~erations.
    21
    If a source
    is subiect
    to
    this
    Subpart
    as
    provided
    above,
    the
    requirements
    of
    this
    Subpart
    shall
    a~~lyto
    a
    source’s
    polyester
    resin
    Products
    manufacturinci process emission units and
    associated handling of materials, cleanup
    activity,
    and
    formulation
    activity,
    if
    any,
    which
    are
    not regulated by SubParts B.
    E.
    F.
    H,
    0,
    R.
    S.
    T. V.
    X,
    1,
    Z, AA,
    BE, or DD of this Subpart.
    ~j
    If a source ceases to fulfill the criteria of
    subsection
    (a)
    above, the requirements of this Subpart
    shall continue to a~~lv
    to a ~olvester resin products
    manufacturina Process emissions unit which was subiect
    to the control requirements of Section 218.666 of this
    Part.
    ~j
    For the purposes of this Subpart,
    an emission unit

    32
    shall be considered reaulated by a Subpart if it is
    sub-ject to the limits of that Subpart.
    An emission
    unit is considered not regulated by a Subpart if it is
    not
    subiect
    to
    the
    limits of that Subpart. e.g..
    the
    emission
    unit
    is
    covered
    by
    an
    exemption
    in
    the
    Subpart
    or the applicability criteria of the Subpart are not
    met.
    (Source:
    Added at
    ____
    Ill. Reg.
    _____,
    effective
    __________)
    Section 218.666
    Control Requirements
    ~j
    Every owner or operator of a oolyester resin products
    manufacturing process sub-ject to this Subpart shall
    comply with the operating requirements below:
    jj
    Any of the following:
    ~
    Use
    polyester resin material with a monomer
    content as follows:
    jj
    For polyester resin materials used for
    products
    requiring
    corrosion
    resistant
    or fire retardant materials,
    a monomer
    content
    of
    no
    more
    than
    48
    by weight as
    applied
    JJJ.
    For polyester
    resin
    materials
    for
    products requiring p tensile strength of
    10,000 psi or more,
    including tooling
    resins,
    a monomer content of no more
    than
    48
    by
    weight
    as
    applied;
    iii)
    For
    clear
    gel
    coat,
    a monomer content of
    no
    more
    than
    50
    by
    weight
    as
    applied
    ~jyj For other pigmented gel coats,
    a monomer
    content of no more than 45
    by weight as
    applied; or
    yj
    For all other polyester resin materials,
    a monomer content of no more than 35
    by
    weight as applied.
    ~j
    Use
    a closed-mold system or pultrusion system
    which
    will
    result
    in
    less
    than
    4
    weight loss
    of polyester resin materials:
    ~j
    Use vapor suppressed polyester resin approved
    by the Agency in the source’s permit such

    33
    that weight loss from VON emissions does not
    exceed 60
    arams
    ~er sauare meter of exposed
    surface area durina molding; or
    Qj
    Use any materials or Processes that are
    demonstrated to the satisfaction of the
    Agency to achieve VON emission levels
    equivalent to anY of the above. This
    alternative must be approved by the Aciencv
    and the USEPA in
    a federally enforceable
    permit or as a SIP revision.
    21
    For spraying operations,
    in addition to the
    requirements specified in Section 218.666(a) (1)
    above, use only high—volume low pressure
    (HVLP).I
    airless, air-assisted airless,
    or electrostatic
    spray equipment. excePt for touch—up and repair
    using a hand-held,
    air-atomized spray aun which
    has
    a container for ~o1yester resin material as
    part of the gun.
    ~j
    Any owner or oPerator of a polyester resin products
    manufacturing process subject to this Subpart shall use
    closed containers for all ~olvester resin materials,
    cleaning materials which contain VON (including waste
    cleaning materials), and other materials that contain
    VON (including waste resin materials)
    in such a manner
    as to effectively control VON emissions to the
    atmosphere and in accordance with the practices
    described in the certification Pursuant to Section
    218.670(b) (2) (A).
    ~j
    AnY owner or oPerator of a polyester resin products
    manufacturing process subiect to this Subpart which
    formulates polyester resin material at the source shall
    comply with the following operating requirements:
    fl
    A cover shall be in place on any tank,
    vat, or
    vessel with a capacity cireater than 7.5 liters
    (2
    gallons), including a container in which polyester
    resin materials are delivered to the source, while
    polyester resin materials are being formulated.
    The cover shall:
    ~j
    Completely cover the tank,
    vat, or vessel
    ~pening except for an opening
    ~p
    larcier than
    necessary to allow for safe clearance for
    a
    mixer shaft:
    ~j.
    Extend at least 1.27 cm (0.5 inch)
    beyond the
    outer rim of the opening or be attached to

    34
    the rim
    ~j
    Remain closed except when adding or removing
    material or when sampling or inspection
    procedures require access; and
    Qj
    Be
    maintained
    in
    good
    condition
    such
    that.
    when
    in
    place,
    the
    cover
    maintains
    contact
    with
    the
    rim
    of
    the
    oPening
    for
    at
    least
    90
    of
    the
    circumference
    of
    the
    rim.
    21
    Carry out emissions
    shall be minimized when a
    mixer used for formulation of ~o1vester resin
    material
    is being removed from a tank,
    vat, or
    vessel containing polyester resin material ~y
    allowing
    the
    material
    retained
    on
    the
    mixer
    blades
    to drain back into the tank, vat, or vessel before
    the
    mixer
    is
    completely
    removed
    from
    the
    tank.
    vat,
    or
    vessel.
    ~J
    Any owner or operator of polyester resin products
    manufacturina
    processes
    subject
    to
    this
    Subpart
    which
    as
    a group use more than 4 gallons per day of cleaning
    materials
    which
    contain
    more
    than
    200
    grams
    of
    VON
    per
    liter
    (1.7 pound per gallon) shall use a solvent
    recovery system for such materials.
    Solvent recovery
    may
    be
    done
    at
    the
    source or by using an
    off—site
    commercial
    solvent
    recovery
    service.
    The
    waste
    residue
    from
    a solvent recovery system located
    at
    the
    source
    shall
    not
    contain
    more
    than
    20
    VON
    by
    weight.
    (Source:
    Added at
    Ill. Reg.
    ______,
    effective
    __________
    Section 218.667
    Compliance Schedule
    Every
    owner
    or
    operator
    of
    an
    emission
    unit
    subiect
    to
    the
    control requirements of this Subpart shall comply with the
    requirements thereof on and after the date consistent with
    Section 218.106 of this Part.
    (Source:
    Added at
    Ill.
    Reg.
    ______,
    effective
    __________)
    Section 218.668
    Testing
    ~j
    Testing Methods.
    fl
    The
    VON
    content
    of
    fresh
    cleaning
    materials
    shall
    be
    determined
    from
    supplier
    data
    or
    by
    sampling
    and analysis using EPA Reference Method 24,
    incorporated by reference in Section 218.112 of

    35
    this Part.
    21
    The VON content of waste residue from a solvent
    recovery system shall be determined by sam~lina
    and
    analysis
    using
    EPA
    Reference
    Method
    24,
    incorporated by reference in Section 218.112 of
    the Part.
    ~j.
    The monomer content of ~olvester resin materials
    shall be determined:
    ~j
    From
    supplier
    data
    and
    o~eratina
    data
    ~
    By
    sampling
    and
    analysis
    by
    the
    methods
    set
    forth in SCAOMD Method 312—91.
    incorporated
    by reference
    in Section 218.112 of this Part
    or
    ~
    By site-specific sampling and analysis
    methods
    a~~rovedby
    the
    Agency
    and
    USEPA
    in
    a
    federally
    enforceable
    permit.
    il
    The
    weight
    loss
    from
    polyester resin material in a
    closed—mold system or ~ultrusion system during
    molding shall be determined:
    a
    From
    supplier
    data
    and
    operating
    data:
    ~j.
    By
    testing
    of
    VON
    emissions
    by
    the
    methods
    set forth in Section 218.105; or
    ~j
    By material balance as follows:
    Separately weigh the ~olvester resin material
    and the reinforcement material before they
    are introduced into the mold.
    Weigh the
    molded product after
    it has cooled so that it
    can
    be
    manually
    handled
    but
    no
    sooner
    than
    one
    hour
    after removal of the product from
    the mold.
    The percent weight loss shall be
    determined
    according
    to
    the
    following
    equation:
    PLW
    =
    (1
    -
    (C-B)1 X 100
    A
    Percent Weight Loss~
    A
    Weight of polyester resin
    materials

    36
    B
    =
    Weight
    of
    reinforcement
    material
    C
    =
    Weight of cooled molded
    product after at least
    one hour elapsed time.
    ~Qj
    By site—specific sampling and analysis
    methods approved by the Agency and USEPA in a
    federally enforceable permit.
    ~
    The weight loss from a vapor suppressed polyester
    resin material per square meter of exposed surface
    area shall be determined:
    a
    From
    supplier data and operating data
    ~
    By
    samplina
    and
    analysis
    by
    the
    methods
    set forth inSCAQMD Method 309-91,
    incorporated by reference in Section
    218.112; or
    ~j
    By site-specific sampling and analysis
    methods
    approved
    by
    the
    Agency
    and
    USEPA
    in a federally enforceable permit.
    ~j
    In the event of a difference between data obtained
    by
    sampling
    and
    analysis
    and
    other
    data,
    the
    data
    from sampling and analysis shall govern.
    ~j
    When
    in
    the
    opinion
    of
    the
    Agency
    it
    is
    necessary
    to
    conduct
    sampling
    and
    analysis
    to
    demonstrate
    compliance
    with Section 218.668 of this
    Part,
    the
    owner
    or
    operator of
    a polyester resin products manufacturing
    process sublect to the requirements of this Subpart
    shall,
    at his own expense, conduct such samp1ing~and
    analysis in accordance with the applicable test methods
    and procedures specified in subsection
    (a)
    above.
    The
    Agency’s decision to invoke this subsection may be
    based on such factors including, but not limited to,
    a
    change in operation of the polyester resin products
    manufacturing process,
    or a reasonable belief that a
    previous test resulted in erroneous data.
    ci
    Nothing
    in this Section shall limit the authority of
    USEPA pursuant to the Clean Air Act.
    s amended, to
    require sampling and analysis.
    (Source:
    Added at
    Ill. Reg.
    ,
    effective
    ________)
    Section 218.670
    Recordkeeping and Reporting for Exempt
    Emission Units

    37
    Upon request by the Agency, the owner or operator of a ~olvester
    resin manufacturing process which
    is exempt from the requirements
    of Subpart CC of this Part shall submit to the Aaencv records
    that document that the polyester resin product manufacturing
    process is exempt from those reauirements. These records shall be
    submitted within 30 calendar days from the date of the request.
    Source:
    Added at
    Ill. Reg.
    _____,
    effective
    ________)
    Section 218.672
    Recordkee~ingand Reporting for Subject
    Emission Units
    ~j
    Any
    owner
    or
    operator
    of
    a
    ~olvester
    resin
    products
    manufacturing process which is subject to the
    reauirements of this Subpart shall comely with the
    following:
    .3j.
    By a date consistent with Section 218.106 of this
    Part,
    or upon initial start-up of a process
    subject to this Subpart. the owner or operator of
    the subject process shall certify to the Aaencv
    that the process will be in compliance with
    Section 218.666(a)
    of this Subpart on and after a
    date consistent with Section 218.106 of this Part,
    or on and after the initial start—up date as
    demonstrated
    by
    testing
    in
    accordance
    with
    Section
    218.668 of this Subpart. Such certification shall
    include:
    a
    The
    name
    and
    identification number of each
    ~olvester
    resin
    products
    manufacturing
    process
    at
    the
    source
    ~j.
    The name and identification number of each
    ~olvester resin material used in these
    processes.
    the
    means
    by
    which
    it
    may
    be
    applied and the classification of
    the
    polyester resin material under Section
    218.666 (a) (1) (A)
    of this Subpart
    Qj
    The
    particular
    operatina
    requirement
    with
    which each polyester resin material will
    comply. the actual monomer content of the
    material
    (percent by weight) and other
    relevant data to show compliance with the
    operating requirement. including:
    jj.
    For each ~olvester resin material which
    is
    classified
    as
    a
    material
    used
    for
    products requiring corrosion resistant
    or fire retardant materials,
    a material

    38
    used
    for
    products
    reguiring
    tensile
    strength
    of
    10.000
    psi
    or
    more,
    or
    a
    clear
    gel
    coat,
    justification
    for
    such
    classification if the material is
    applied to comply with the monomer
    content limitation of Section
    218.666(a)(1)(A)(i).,
    (ii).
    or
    (iii).
    respectively,
    of
    this
    Subpart;
    iii) For each polyester resin material which
    is a~p1iedin a closed—mold or
    pultrusion system so as to comply with
    Section
    218.666(a)
    (1)
    (B).
    of
    this
    Subpart. the weight
    loss
    from
    the
    polyester
    resin
    material
    (percent
    by
    weight’ during molding;
    iii)
    For
    each
    polyester
    resin
    material
    which
    is vapor suppressed so as to comply with
    Section 218.666(a) (3.
    (C)
    of this
    Subpart. the type and content (percent
    by weight
    of catalyst in the material,
    the
    maximum process temperature for
    resin application, the maximum gel time
    and the weight loss
    (arams ~er square
    meter
    exposed
    surface)
    during
    molding:
    and
    j~1j
    For
    each
    polyester
    resin
    material
    which
    is approved by the Agency and the USEPA
    in
    a
    federally
    enforceable
    permit
    or
    as
    a SIP revision so as to com~lvwith
    Section
    218.666(a)
    (1)
    (D)
    of
    this
    Subpart,
    information
    showing
    the
    VON
    emissions level which is achieved and
    the VOM emissions which would result
    from
    compliance
    with
    Section
    218.666(a)
    (1)
    (A)
    ,
    (B) or
    (C)..
    ~j
    A
    description
    of
    the
    testing
    which
    was
    performed,
    in
    accordance
    with
    Section
    218.668
    of
    this
    Part,
    to
    determine
    the
    monomer
    content
    of
    polyester
    resin
    materials
    and
    the
    information
    in subsections
    (a) (1) (C) (ii),
    liii)
    and
    (iv).
    and
    (a) Cl) (D)
    above,
    including
    data,
    calculations, and descriptions and
    results of the sampling and analysis that the
    owner or operator has relied upon to show
    compliance with Sections 218.666(a) (1)
    and
    (4e)(2)
    of this Subpart

    39
    .~j
    For spraying operations, the eauipment for
    spraying polyester resin materials and the
    equipment for touch u~and repair
    ~
    The method by which the owner or operator
    will create and maintain records required in
    subsections
    (b) (2)
    and
    (b) (3)
    bei.ow~and
    Q1
    An example of the format in which the records
    required in subsections
    (b)(2)
    and
    (b).(3)
    below will be kept.
    21
    On and after a date consistent with Section
    218.106 of this Part or on and after initial
    start-up date,
    the owner or operator of a subiect
    process shall collect and record the following
    information to maintain a complete record of all
    polyester resin materials which are used by such
    polyester resin products manufacturing process.
    This information shall be maintained at the source
    for a period
    pf
    three years:
    a
    The name and identification number of each
    polyester resin material used in the process:
    ~j.
    The particular operating reauirement with
    which each ~o1vester resin material will
    comply, the actual monomer content of the
    material
    (percent by weight) and other
    relevant data to show compliance with the
    operating requirement,
    including:
    il
    For each
    polyester
    resin
    material
    which
    is
    classified
    as
    a
    material
    used
    for
    products requiring corrosion resistant
    or fire retardant materials,
    a material
    used for products requiring tensile
    strength of 10,000 psi or more, or a
    clear ael coat.
    ~iustificationfor such
    classification if the material is
    applied to com~lvwith the monomer
    content limitation of Section
    218.666(aI(1)(A)(i).
    (ii),
    or
    (iii),
    respectively,
    of this Subpart
    Lii
    For each polyester resin material
    which is applied in a closed-mold
    or pultrusion system so as to
    com~lvwith Section
    218.666(a) (1) (B)
    of this Subpart,
    the weight loss from the Polyester
    resin material (percent by weight)

    40
    during molding;
    iii)
    For each polyester resin material
    which is vapor su~~ressed
    so as to
    comply with Section
    218.666(a) (1) (C) of this Subpart,
    the type and content
    (percent by
    weight). of catalyst in the
    material, the maximum process
    temperature for resin application.
    the maximum gel time and the weight
    loss_(grams per square meter
    exposed surface) during molding
    and
    j.
    For each polyester resin material which
    is approved by the Agency and the USEPA
    in a federally enforceable permit or as
    a SIP revsion so as to com~lvwith
    Section 218.666(a). (1). CD)
    of this
    Subpart,
    information showing the VOM
    emission level which is achieved and the
    VON emissions which would result from
    compliance with Section
    218.666(a)(1)(A),
    (B)..
    or
    (C).
    of this
    Subpart
    ~j
    A description of the testing which was
    performed,
    in accordance with Section 218.668
    of this Part,
    to determine the monomer
    content of polyester resin materials and the
    information in subsections
    (a). (1) (C) (ii).
    (iii)
    and
    (iv) and
    (a) (1
    (D
    above,
    including
    data,
    calculations, and descriptions and
    results of the sampling and analysis that the
    owner_or operator has relied upon to show
    compliance with Section 218.666(a) (1) of this
    •Subpart
    ~j
    The processes and applications for which each
    polyester resin material may be used in
    compliance
    with
    applicable operating
    requirements,
    including:
    1’
    For each polyester resin material which
    is classified ‘as a material used for
    products requiring corrosion resistant
    or fire retardant material or a material
    used for products requiring tensile
    strength of 10,000 psi or more which is
    applied to comply with the monomer
    content limitation of Section

    41
    218.666(a)(1)(A)(i) or
    (ii)..
    respectively, of this Subpart, the
    required products or circumstances for
    the materials’ use
    jj)..
    For each polyester resin material
    which is applied in a closed-mold
    or pu.trusion
    system so as to
    comply with Section
    218.666(a) (1) (B) of this Subpart.
    the required process temperature
    and_minimum mold cycle time or
    maximum pultrusion speed;
    iii)
    For each polyester resin material
    which is vapor suppressed so as to
    com~lvwith Section
    218.666(a) (1). CC) of this Subpart.
    the required thickness of the
    manufactured product. the t~e and
    amount of catalyst in the resin,
    and the maximum process temperature
    and maximum gel time; and
    .jy~ For each polyester resin material which
    is a~~rovedby the Aaency and approved
    by the USEPA as a SIP revision so as to
    comply with Section 218.666(a) (1) (D)
    of
    this Subpart, the required process
    operating conditions or product
    specifications; and
    ,~j
    For each polyester resin material which is
    applied in
    a sprayina operation,
    the type of
    spray equipment with which the material will
    be applied so as to comply with Section
    218.666(a) (2)
    of this Subpart.
    .~j
    On and after the date consistent with Section
    218.106 of this Part,
    or on and after the initial
    start—up date, the owner or operator of a subject
    process shall collect and record all of the
    following information each day for each process
    and maintain the information at the source for a
    period of three years:
    ~j
    The name.
    identification number and amount of
    each polyester resin material applied on each
    process: and
    ~j
    The specific data identified pursuant to
    Section 218.672 (a) (2) (D)
    of this Subpart to

    42
    confirm that the polyester resin material was
    a~~liedin such a manner that it complied
    with the applicable operating requirement.
    ~J
    On and after
    a date consistent with Section
    218.106 of this Part,
    the owner or operator of a
    subiect process shall notify the Agency:
    a
    violation of the operating requirements of
    this
    Subpart
    by
    sending
    a
    copy
    of
    such
    record
    to the Agency within 30 days following the
    occurrence of the violation; and
    ~1
    At least 30 calendar days before changing the
    method_of compliance with this Subpart from
    one operating requirement among Section
    218.666(a)(l)(A),
    (B).
    (C).. or
    (D) of this
    Subpart to another operating requirement,
    of
    compliance with all requirements of
    subsection
    (a) (1) above. Upon changing the
    method of compliance with this Subpart from
    one operating requirement to another, the
    owner or operator shall comply with all
    applicable
    requirements
    of
    subsection
    (a)
    above.
    ~j
    Any owner or operator of a polyester resin product
    manufacturing process subject to the requirements of
    Subpart CC of this Part shall comply with the
    following:
    ~j
    On a date consistent with Section 218.106 of this
    Part
    or
    upon
    initial
    start-up
    of
    a
    new
    source,
    the
    owner
    or
    operator
    of
    the
    source shall certify to
    the
    Agency
    that
    the
    source
    will
    be
    in
    compliance
    with
    Sections
    218.666(b)
    and
    (d)
    of
    this
    Subpart
    on
    and
    after
    a
    date
    consistent
    with
    Section
    218.106
    of
    this
    Part,
    or
    on
    or
    after
    the
    initial
    start—up
    date.
    Such
    certification
    shall
    include:
    Al
    A description of the handling practices for
    polyester resin material, cleaning materials
    which contain VON and waste materials which
    contai.n VON including the use of closed
    containers and a statement that these
    practices effectively control VON emissions
    to the atmosphere; and
    ~j
    The usage on a daily basis of each cleanup
    material which contains VON, the VON content
    per liter of each such material and whether
    a
    reclamation system is required by Section

    43
    218.666(d)
    of this Subpart for such material
    or will be used:
    a description of the solvent
    recovery practices if recovery is required or
    will be used; and a statement that where a
    ~plvent recovery system is required and will
    be at the source, that the waste residue
    contains 20
    or less VON by weight.
    21
    On and after a date consistent with Section
    218.106 of this Part, or on and after the initial
    start—up date. the owner or operator of the
    process shall collect and record all the following
    information and maintain the information at the
    source for a period of three years:
    Al
    The date,
    time and duration of scheduled
    inspections performed to confirm the proper
    use of closed containers to control VON
    emissions.
    and any instances of improper use
    of closed containers, with descriptions of
    actual practice and corrective action taken.
    if any
    ~j
    Information on a daily basis confirming the
    proper use of a recovery system if one is
    required or is used,
    including operation of a
    recovery system at the source to produce a
    waste residue that is 20
    or less VOM by
    weight
    and
    information
    identifying
    any
    observation of noncompliance; and
    Qj
    Information on a daily basis on the use of
    cleaning
    materials
    which
    contain
    more
    than
    200 arams of VON per liter
    (1.7 pound per
    gallon)
    if a recovery system is not required
    or is not used. This information shall
    include
    the
    name,
    identification
    number,
    amount
    used
    and
    VOM
    content
    of
    each
    such
    cleaning material.
    ~j
    On and after a date consistent with Section
    218.106 of this Part. the owner or oPerator of a
    subject process shall notify the Agency:
    ~
    Of
    a
    violation
    of
    the
    requirements
    of
    this
    Subpart ~CGwith respect to handling practices
    and solvent recovery for cleaning materials
    by sending a copy of all such records to the
    Agency within 30 days following the calendar
    quarter in which such violation occurred: or
    ~
    Within 30 calendar days of changing the

    44
    handling practices for polyester resin
    materials, cleaning materials and waste
    materials or changing source practice with
    respect to a solvent recovery system for
    cleaning materials, describing the change.
    ci
    Any owner or operator of a polyester resin product
    manufacturing process subject to the requirements
    of this Subpart that formulates polyester resin
    material
    at
    the
    source
    shall
    comply
    with
    the
    following:
    fl
    On a date consistent with Section 218.106 of
    this Part or upon initial start-up of a new
    emission unit,
    the owner or operator of the
    source shall certify to the Agency that the
    emission unit will be in compliance with
    Section 218.666(c).
    of this Subpart on and
    after a date consistent with Section 218.106
    of this Part or on and after the initial
    start—up date.
    Such certification shall
    include:
    Al
    A description of the equipment used for
    formulation of polyester resin
    materials,
    including the types of tanks~,
    vats, and vessels and their size and the
    types of mixers and the covers
    associated
    with
    this
    equipment;
    and
    A description of the practices used to
    minimize VON emissions to the atmosphere
    from formulation activity, including the
    use and maintenance of covers on tanks,
    vats,
    and
    vessels
    and
    drainage
    of
    mixers.
    21
    On and after
    a
    date
    consistent
    with
    Section
    218.106
    of
    this
    Part
    or
    on
    and
    after
    the
    initial start—up date, the owner or operator
    of the process shall collect and record all
    the following information and maintain the
    information at the source for a period of
    three years:
    Al
    The date,
    time, and duration of
    scheduled inspections to confirm the
    proper use and maintenance of covers on
    vats, vessels, and tanks and proper
    drainage of mixers and any instance of
    improper use, with description of actual
    practice and corrective action taken,
    if

    45
    any
    ~j
    A maintenance log for covers on vats,
    vessels.
    and
    tanks.
    detailing
    all
    routine
    and
    non—routine
    maintenance
    performed
    and
    initial
    use
    of
    new
    covers,
    including dates of such activities.
    ~
    On and after a date consistent with Section
    218.106
    of this
    Part., the owner or operator
    of a sub-lect process shall notify the Agency:
    ~j
    Of a violation of the requirements of
    this
    Subpart
    with
    respect
    to
    formulation
    of polyester resin material by sending a
    co~vof all such records to the Aaency
    within 30 days following the calendar
    auarter
    in which such violation
    occurred:
    or
    ~j
    Within 30 calendar daYs of changing the
    handling practices for formulation of
    polyester resin materials, describing
    the change.
    (Source:
    Added at
    Ill.
    Reg.
    ,
    effective
    _______)
    SUBPART
    DD: AEROSOL
    CAN
    FILLING
    Section 218.680
    A~plicabilitv
    ~j
    Potential to emit:
    fl
    A source is sublect to this Subpart if
    it is not
    subject to the requirements of Subparts PP. 00, RB
    and TT and has the potential to emit 22.7 Mg
    (25
    tons)
    or
    more
    of
    VON
    ~er
    year,
    in
    aggregate.
    from
    emission units that are:
    Al
    Not re~latedby Subparts B,
    E.
    F
    (excluding
    Section 218.204(1)). H (excluding Section
    218.405). 0.
    R.
    S. T
    (excluding Section
    218.486). V.
    X. Y.
    Z or BB of this Subpart
    or
    ~
    Not included in any of the following
    categories:
    synthetic organic chemical
    manufacturing industry
    (SOCMI)
    distillation.
    SOCNI reactors. wood furniture, plastic Parts
    coating
    (business machines), plastic parts
    coating
    (other). offset lithography,
    industrial wastewater. autobodv refinishing,
    SOCMI batch Processing, volatile organic

    46
    liquid storaae tanks and clean up solvent
    operations.
    21
    If
    a source is subject to this Subpart as provided
    above, the requirements of this Subpart shall
    a~~lv
    to a source’s aerosol can filling lines and
    propellant booster pumps. which are not regulated
    by or addressed by Subparts
    B,
    E.
    F.
    II.
    0.
    R.
    S.
    T1
    V.
    X.
    Y.
    Z. AA. BB. CC of this Subpart.
    ~
    If a source ceases to meet the criteria of subsection
    (a). the requirements of this Subpart shall continue to
    apply
    to an aerosol can filling line and propellant
    booster pump which was subiect to the control
    requirements of Section 218.686 of this Part.
    ci
    For the purposes of this Subpart, an emission unit
    shall
    be
    considered
    re~lated
    by
    a
    Subpart
    if
    it
    is
    subiect to the limits of that Subpart.
    An
    emission
    unit is considered not reaulated by a Subpart if it is
    not subiect to the limits of that Subpart.
    e.g.. the
    emission unit is covered by an exemption in the Subpart
    or the ap~1icabi1itycriteria of the Subpart are not
    met.
    (Source:
    Added at
    Ill.
    Reg.
    _____,
    effective
    ________)
    Section
    218.686
    Control
    Requirements
    ~j
    Every owner or operator of an aerosol can filling line
    that is filling cans with a propellant which contains
    propane, butane or other VON subiect to this Subpart
    shall comply with the following requirements:
    fl
    Emission capture and control techniques which
    achieve an overall reduction in uncontrolled VON
    emission of at least 81
    from the ~ro~el1ant
    filling area,
    also known as the gas house, on each
    line: or
    21
    As an alternative to compliance with subsection
    (a) (1)
    above, the owner or operator of an aerosol
    can filling line, shall com~lvwith the following
    requirements:
    Al
    Fill all cans,
    other than trial runs of cans
    to verify product quality, using through-the-
    valve fill or enhanced under-the-cup fill to
    minimize loss of VON propellant; or use a
    reclamation system to recover surplus VON
    propellant; or use another system approved in
    a federally enforceable permit which achieves

    47
    at least 75
    reduction of the emissions of
    under-the-cup fill:
    ~j
    Fill on a monthly basis at least 90
    of cans
    filled on such aerosol can filling lines that
    are capable of being filled by the through-
    the-valve method with through-the-valve fill.
    All
    cans
    shall be considered capable of being
    filled by the through-the-valve method
    unless. as demonstrated by the records
    required by Section 218.692(b) (2)
    of this
    Part, the valve assembly is not adaptable to
    the through-the-valve fill: through-the-valve
    fill cannot be accomplished with at least 85
    of the under-the-cup operating rate in cans
    per minute of filling: and performance. that
    is the discharge of the can’s contents to
    accomplish its intended function,
    is
    negatively
    affected
    by
    through-the-valve
    fill
    considering factors such as propellant
    solubility in the can’s contents and the
    amount of turbulence which the contents may
    experience during propellant filling; and
    Qj Verify proper filling of cans with a VOM
    monitoring system j~the aas house. This system
    may monitor VON concentration as a Percentage of
    the lower explosive limit.
    ~j
    Every
    owner
    or operator of
    a
    ~ro~ellant
    booster
    pump
    associated with an aerosol can filling line subject to
    this Subpart shall comPly with one of the following
    requirements:
    jj.
    Emission capture and control techniques which
    achieve an overall reduction in uncontrolled VON
    emission of at least 81
    from each pump.
    If the
    pumps are located in the ~as house of a filling
    line,_compliance with this reduction may be
    achieved by the combination of the
    DumPs
    located
    in the ~as house and the ~ro~ellant filling area
    or
    21
    Work practices to prevent leaks from a pump,
    meaning a loss of VON from the pump above
    background levels. Work oractices shall include
    changing seals every four
    (4) weeks and olungers
    every 16 weeks unless
    a oump monitoring orocedure
    approved in a federally enforceable permit
    establishes otherwise.
    (Source:
    Added at
    Ill. Reg.
    ,
    effective
    ________)

    48
    Section 218.688 Testing
    ~j
    When
    in
    the
    opinion
    of the Agency it is necessary to
    conduct testing to demonstrate compliance or verify
    effectiveness with Section 218.686 of this Part, the
    owner or operator of a VOM emission unit subiect to the
    requirements of this Subpart shall, at its
    own
    expense.
    conduct such tests in accordance with the applicable
    test methods and procedures specified in Section
    218.105 of this Part.
    ~j
    Nothing in this Section shall limit the authority of
    the USEPA pursuant to the Clean Air Act. as amended, to
    require testing.
    (Source:
    Added at
    Ill. Reg.
    _____,
    effective
    ________)
    Section 218.690
    Recordkeepjng and Reporting for Exemot
    Emission
    Units
    Upon request by the Agency. the owner or operator of an aerosol
    can filling line or propellant booster pump which is exempt from
    the requirements of Subpart DD of this Part shall submit to the
    Agency records documenting that the aerosol can filling line or
    propellant booster pump is exempt from those requirements. These
    records shall be submitted within 30 calendar days from the date
    of the request.
    (Source:
    Added at
    Ill.
    Reg.
    _____,
    effective
    ________)
    Section 218.692
    Recordkeeping and Reoorting for Subject
    Emission
    Units
    ~j
    Any
    owner
    or
    operator
    of
    an
    aerosol
    can
    filling
    line
    or
    propellant
    booster
    pump
    which
    is
    subiect
    to
    the
    requirements
    of
    Subpart
    DD
    of
    this
    Part
    and
    complying
    by
    means
    of
    the
    use
    of
    emission
    capture
    and
    control
    equloment
    shall
    comoly
    with
    the
    following:
    fl
    By
    a
    date
    consistent
    with
    Section
    218.106
    of
    this
    part.
    or
    upon
    initial
    start-uo
    of
    an aerosol can
    filling line or prooellant booster pump, the owner
    or
    operator
    of
    the
    subject
    line
    or
    oump
    shall
    demonstrate
    to
    the Agency that the subject line or
    pump will be in compliance on and after a date
    consistent with Section ‘218.106 of this Part,
    or
    on
    and
    after
    the
    initial
    start—up
    date
    by
    submitting
    to
    the
    Agency
    all
    calculations
    and
    other supporting data,
    including descriptions and
    results of any tests the owner or operator may
    have performed.

    49
    21
    On and after a date consistent with Section
    218.106 of this Part, or on and after the initial
    start-uo date, the owner or ooerator of a subiect
    line or pump shall collect and record all of the
    following information each day and maintain the
    information at the source for a oeriod of three
    years:
    Al
    Control device monitoring data:
    ~j
    A log of operating time for the caoture
    system.
    control device. monitorino equipment
    and the associated lines and pumps: and
    ~j
    A maintenance lo~for the caoture system,
    control device and monitoring equioment
    detailing all routine and non-routjne
    maintenance oerformed including dates and
    duration of any outages.
    ~j
    On and after a date consistent with Section
    218.106 of this Part, the owner or ooerator of a
    subject line or pump shall notify the Agency:
    ~j
    Of
    a violation of the requirements of Subpart
    DD of this Part by sending a copy of any
    records showing the violation to the A~encv
    within 30 days following the occurrence of
    the violation; and
    ~j
    At least 30 calendar days before changing the
    method of compliance with Subpart DD of this
    Part from the use of capture systems and
    control devices to methods of filling cans,
    including use of a reclamation system or oumo
    work practice. the owner or operator shall
    comoly with the requirements of subsections
    (b)(1)
    or
    (c)(l) below,
    respectively. Upon
    changing the method of compliance w•ith
    Subpart DD of this Part from the use of
    caoture systems and control devices to
    compliance with the methods of filling cans
    or work practices.
    the owner or ooerator
    shall comply with all requirements of
    subsections
    (b) or
    (c)
    below, respectively.
    ~j
    Any owner or operator of an aerosol can filling line
    which is sub-)ect to the requirements of Subpart DD of
    this Part and complying by means of the methods of
    filling cans including use of
    a reclamation system
    shall comolv with the following:

    50
    fl
    By a date consistent with Section 218.106 of this
    Part, or uoon initial start—uo of a line subject
    to Subpart DD of this Part, the owner or operator
    of the subject line shall certify to the Agency
    that the line will be in compliance on and after a
    date consistent with Section 218.106 of this Part.
    or on and after the initial start-up date.
    Such
    certification shall include:
    Al
    The name and identification number of each
    line which will comply by means of the
    methods of filling cans
    ~j
    The name and manufacturer’s description of
    the can filling, system
    Qj
    Calculations and other data to demonstrate
    the propellant losses with these systems,
    including a descriotion and results of any
    test the owner or ooerator has oerformed
    Qj
    Technical and production data. along with
    calculations to demonstrate that the required
    percentage of cans capable of being filled by
    means of through-the-valve fill will be
    filled using through—the-valve fill
    ~
    For a reclamation system. the parameters
    which will be monitored to demonstrate proper
    system operation. with lustification
    fi
    For a system approved in a federally
    enforceable permit, identification of such
    permit; and
    Qj
    An example of the records which will be kept
    pursuant to subsections
    (b) (2) and
    (b) (3)
    below.
    21
    On and after a date consistent with Section
    218.106 of this Part or on and after the initial
    start-up date,
    the owner or ooerator of a subiect
    line shall collect and record the following
    information for each
    type
    of product that is not
    filled by the through-the-valve method.
    Information need be provided pursuant only to
    subsections
    (B).
    (C).
    (D) and
    (E) below to the
    extent that the information is relied upon by the
    owner
    or operator to demonstrate that a oroduct
    is
    not caoable of being filled by through-the-valve
    method.
    For this Durpose, each formulation in a
    particular type of can with a particular type of

    51
    valve assembly shall be addressed seoaratelv as a
    unique oroduct considering the range of models of
    cans and valve assemblies,
    e.g..
    suppliers, sizes
    and weights of the type used for such product:
    ~j
    Identifying information for the product type.
    including identification and description of
    the cans’ contents. tyPe and model of cans.
    type and models of valve assembly. and tyPe
    of propellant and nominal propellant charge:
    ~j
    Whether the valve assembly is able to be
    through-the-valve filled:
    ~j
    Under-the-cup operating rate and orojected
    through-the-valve fill operating rate
    Qj
    Information addressing the impact of through-
    the—valve fill on performance
    ,~j
    Other supporting data: and
    fi
    Whether the oroduct is deemed caPable of
    being filled by the through-the-valve method.
    ,~j
    On and after a date consistent with Section
    218.106 of this Part or on and after the initial
    start-up date,
    the owner or ooerator of a subject
    line shall collect and record all of the following
    information each daY for each line and maintain
    the
    information
    at
    the
    source for a period of
    three years:
    Al
    Operating data for the line and fill systems:
    ~j
    For a reclamation system, system monitoring
    data; and
    Qj
    Number of cans filled which are capable of
    being filled bY means of through-the-valve
    fill,
    determined in accordance with the
    records kept pursuant to subsection
    (b) (2)
    above and percentage of such cans actually
    filled using through-the—valve fill.
    4j
    On and after the date consistent with Section
    218.106 of this Part~,the owner or operator of a
    sub-sect line shall notify the Agency:
    Al
    Of a violation of the requirements of Subpart
    PD of this Part by sending a copy of any
    record showing the violation to the Agency

    52
    within 30 days following the calendar quarter
    in which the violation occurred
    ~j
    At least 30 calendar days before changing the
    method of compliance with Subpart DD of this
    Part,
    from the methods of filling cans to the
    use of capture systems and control devices,
    the owner or ooerator shall comply with all
    requirements of subsection
    (a) (1)
    above. Upon
    changing the method of compliance, the owner
    or_ooerator shall comolv with all
    requirements of ‘subsection
    (a)
    above.
    ~
    Any owner or ooerator of a orooellant booster pump
    which is subiect to the requirements of Subpart DD of
    this Part and complying by means of work oractices.
    shall comply with the following:
    fl
    BY a date consistent with Section 218.106 of this
    Part, or upon initial start-up of a
    pumo
    subiect
    to Subpart DD of this Part,
    the owner or operator
    of the subject oumo shall certify to the A~ency
    that the oumo will be in comoliance on and after a
    date consistent with Section 218.106 of this Part,
    or on and after the initial start—up date.
    Such
    certification shall include:
    Al
    The name and identification number of each
    pump which will comoly by means of work
    practices
    ~j
    The work practices which will be followed for
    the pump,
    including the means which will be
    used to determine whether the oump is
    leaking, that is, experiencing loss of VON
    compared to background levels
    ,~j
    For work practices approved in
    a federally
    enforceable permit. idenfication of such
    permit;
    and
    ~j
    An example of the records which will be kept
    pursuant to subsection
    (C)
    (2)
    below.
    21
    On and after the date consister’ with Section
    218.106 of this Part,
    or on and after the initial
    start-up date,
    the owner or operator of a subject
    pump shall collect and record all of the following
    information each day for each oump and maintain
    the information at the source for
    a period of
    three years:

    53
    Al
    Operatin~data for each Dump.
    including date.
    and time a leak in a oumo is detected, date
    and time a leaking oump is removed from
    service and action taken to repair a
    pumo
    and
    ~j
    A maintenance log for the pump. detailing all
    routine and non-routine maintenance oerformed
    including dates and duration of any outages.
    .~j-
    On and after a date consistent with Section
    218.106 of this Part,
    the owner or ooerator of a
    sublect pumo shall notify the Aaency:
    Al
    Of a violation of the requirements of Subpart
    PD of this Part’ by sending a cooy of any
    record showing the violation to the A~encv
    within 30 days following the occurrence of
    the violation
    ~
    At least 30 calendar days before changing the
    method of compliance with Suboart DD of this
    Part from work practices to use of emission
    caoture and control equipment,
    the owner or
    operator shall submit a revised certification
    pursuant to subsection
    (a) (1)
    above. Upon
    changing the method of compliance with
    Subpart DD of this Part, the owner or
    ooerator shall comoly with all applicable
    requirements of subsection
    (a)
    above.
    (Source:
    Added at
    Ill. Reg.
    ______,
    effective
    ______)
    SUBPART
    PP:
    MISCELLANEOUS
    FABRICATED
    PRODUCT
    MANUFACTURING
    PROCESSES
    Section 218.920
    Applicability
    ~
    reauircmcnts
    ~,,.
    ....~sCub~art
    ~
    ~
    ~
    a
    souroc’n micocliancoup fabricated product manufaaturintt
    process cmission units which arc not included within
    any of the
    categories spcoificd in Subparts B,
    E.
    F,
    H.
    Q.
    R,
    C.
    T.
    V.
    X,
    Y.
    Z
    or
    BB
    if the source is
    sub-loot to this Cuboart.
    A saurcc is subiect to this
    Subpart if
    it contains process omission units,
    not
    regulated by Cubparts B.
    E,
    F
    (excluding Section
    218.204(1)
    of this Part)
    H (excluding Ccction 210.405
    of this Part),
    0.
    fl.
    S.
    P
    (excluding Section 218.486 of
    this
    Part),
    V.
    X,
    Y.
    Z
    or
    BB
    of
    this Partt which as a
    group both:
    _a
    .s,
    *t,_
    1#sa

    54
    tons~or more per oalcndar year of VOH if no air
    pollution control
    cqui~mcnt
    were
    used,
    and
    Arc not limited to less than 91 Hg (100 tons)
    of
    VON cmiseions ~cr calendar year in the absence of
    air_pollution control cauipmcnt. through
    production or capacity limitations contained in a
    federally enforceable permit or a SIP revision.
    ~j
    Maximum theoretical emissions:
    fl..
    A source is subiect to this Subpart if it contains
    process emission units not reaulated by Subparts
    B.
    E.
    F
    (excluding Section 218.204(1)), H
    (excluding Section 218.405).
    0. R~S.
    T.
    (excluding Section 218.486) V.
    X,
    Y.
    Z or BB of
    this Part, which as a group both:
    Al
    Have maximum theoretical emissions of 90.7
    flg
    (100 tons)
    or more ~er calendar year of VON,
    and
    ,~j
    Are
    not limited to less than 90.7 Mg
    (100
    tons) of VON emissions per calendar year in
    the absence of air pollution control
    equipment, through production or capacity
    limitations contained in a federally
    enforceable permit or a SIP revision.
    21
    If a source is subject to this Subpart as provided
    above, the requirements of this Subpart shall
    apply to a source’s miscellaneous fabricated
    product manufacturing process emission units which
    are not included within any of the categories
    specified in Subparts B.
    E.
    F,
    H.
    0.
    R,
    S.
    T. V.
    X,
    Y.
    Z. AA, or BB of this Part.
    ~j
    Potential to emit:
    fl
    A source is subject to this Subpart if it has the
    potential to emit 22.7 Mg
    (25 tons)
    or more of VON
    per year,
    in aggregate, from emission units that
    are:
    Al
    Not regulated by Subparts B,
    E.
    F,
    H.
    0,
    R,
    S. T (excludi&i Section 218.486),
    V.
    X,
    Y,
    Z,
    or SB of this Part. or
    ~j
    Not included in any of the following
    categories:
    synthetic organic chemical
    manufacturing industry
    (SOCMI) distillation,
    SOCMI reactors, wood furniture,
    plastic parts

    55
    coating
    (business machines). plastic parts
    coating (other),
    offset lithography.
    industrial wastewater.
    autobody refinishing.
    SOCMI batch processing, volatile organic
    liauid stora~etanks and clean-up solvents
    operations.
    ~j.. If a source is subiect to this
    Subpart
    as provided
    above, the requirements of this Subpart shall
    apply to a source’s miscellaneous fabricated
    Product manufacturing Process emission units.
    which are:
    AL
    Not included within anY of the categories
    specified in Subparts
    B.
    E.
    F.
    H.
    0. R.
    S.
    T.
    V.
    X, Y.
    Z. AA.
    BB, CC. or DD of this Part,
    or
    ~j
    Not included in any of the following
    categories:
    synthetic organic chemical
    manufacturing industry (SOCMI) distillation,
    SOCNI reactors. wood furniture. plastic parts
    coating (business machines). plastic parts
    coating (other), offset lithoaraphv.
    industrial wastewater, autobodv refinishing.
    SOCMI batch processina. volatile organic
    liquid stora~etanks and clean-up solvents
    operations.
    bc)
    If a source ceases to fulfill the criteria of
    subsection~(a) and/or
    (b)
    above, the requirements of
    this Subpart shall continue to apply to a miscellaneous
    fabricated products manufacturing process emission unit
    which was ever subject to the control requirements of
    Section 218.926 of this Part.
    e~) No limits under this Subpart shall apply to emission
    units with emissions of VON to the atmosphere less than
    or equal to 0.91 Mg (1.0 ton) per calendar year if the
    total emissions from such emission units not complying
    with Section 218.926 of this Part does not exceed
    4.5 Mg (5.0 tons) per calendar year, provided that this
    provision shall not apply to an emission unit which is
    a
    leather coating line or operation at a source where
    the criteria of Section 218.920(a) above are not met.
    4~) For the purposes of this Subpart, an emission unit
    shall be considered regulated by a Subpart if it is
    subject
    to
    the
    limits
    of
    that
    Subpart.
    An
    emission
    unit
    is
    ~
    considered
    not regulated by a Subpart if
    it
    is
    not
    subject
    to
    the
    limits
    of
    that
    Subpart,
    e.g.,
    the
    emission unit is covered by an exemption in the Subpart

    56
    or the applicability criteria of the Subpart are not
    met.
    ef)
    For the purposes of this Subpart, uncontrolled VON
    emissions j~the absence of air pollution control
    equipment are the emissions of VOM which would result
    if no air pollution control equipment were used.
    ~gj
    The control requirements in Subpart PP shall not apply
    to sewage treatment plants; vegetable oil extraction
    and processing; coke ovens (including by—product
    recovery plants); fuel combustion units; bakeries;
    barge loading facilities; jet engine test cells;
    production of polystyrene foam insulation board
    including storage and extrusion of scrap where blowing
    agent is added to the polystyrene resin at the source,
    but not including blending and preliminary expansion of
    resin prior to molding where blowing agent is
    incorporated into the polystyrene resin by the producer
    of the resin; production of polystyrene foam packaging
    not including blending and preliminary expansion of
    resin prior to molding where blowing agent is
    incorporated into the polystyrene resin by the producer
    of the resin and not including storage and extrusion of
    scrap where blowing agent is added to the polystyrene
    resin at the source; and iron and steel production.
    (Source:
    Amended
    at
    Ill.
    Reg.
    ______,
    effective
    ___________)
    Section
    218.923
    Permit
    Conditions (Repealed)
    No person shall violate any condition in a permit when the
    condition results
    in exclusion of the source or an emission unit
    from this Subpart.
    (Source:
    Repealed at
    _______
    Ill. Reg.
    _____,
    effective
    _______)
    Section 218.926
    Control Requirements
    Every owner or operator of a miscellaneous fabricated product
    manufacturing process emission unit subject to this Subpart shall
    comply with the requirements of subsection
    (a),
    (b) or
    (c)
    of
    this Section:
    a)
    Emission c’pture and control techniques which achieve
    an overall :eduction in uncontrolled VON emissions of
    at least 81
    from each emission unit,-~or
    (Board Note:
    For the purpose of this provision, an
    emission unit is any part or activity at a source of a
    type that by itself is subject to control requirements
    in other Subparts of this Part or 40 CFR 60,

    57
    incorporated by reference in Section 218.112, e.g.,
    a
    coating line,
    a printing line,
    a process unit,
    a
    wastewater system,
    or other equipment,
    or
    is otherwise
    any part or activity at a source.)
    b)
    For coating lines~~
    IL
    ~Ihe daily-weighted average VON content shall not
    exceed 0.42 kg VON/l
    (3.5 lbs VON/gal) of coating
    as applied (minus water and any compounds which
    are specifically exempted from the definition of
    VON) during any day.
    Owners and operators
    complying with this Section limitation are not
    required to comply with Section 218.301 of this
    Part~j.or
    21
    For application of coatings to leather at a source
    where the criteria of Section 218.920(a)
    are not
    met:
    Al
    For application of stain coating to leather,
    other than specialty leather, either
    il
    The VON contained in stain coatings1
    other than stain coatings applied to
    specialty leather, as anplied at the
    source in anY consecutive 12—month
    period shall not exceed 10 tons:
    or
    jjj..
    The application of stain coatings shall
    com~1vwith Section 218.926(b) (2) (C)
    below;
    or
    ~j
    For application of coatings to specialty
    leather, the total VOM content of all
    coatings, including stains, as applied to a
    category of specialty leather, shall not
    exceed
    38 lbs per 1000 sauare feet of such
    specialty leather produced. determined on a
    monthly basis:
    C=
    E/A
    Where:
    C=
    The VON contained in all coatings
    applied to a cate~orvof specialty
    leather in units of lbs/sguare
    feet;
    E=
    The
    total
    VON
    content
    of
    all

    58
    coatings applied to the category of
    specialty leather during each month
    in units of lbs determined as the
    sum of the VON content of each
    coating applied during the month to
    such leather;
    A—
    The total area of the cateaorv of
    specialty leather produced in the
    month in units of square feet.
    determined as the
    sum
    of the area
    of each
    type
    of leather item
    produced during the month based on
    the
    number
    of
    such
    items
    produced
    and the area of such item, measured
    or established in accordance with
    procedures set in a federally
    enforceable permit; or
    ~j
    For application of coatings to leather.
    except for such coatings as are complying by
    means of Section 218.926(b) (2) (A)
    or
    (B)
    above, either
    jj
    The VON content of each coating shall
    not exceed 0.42 kg VOM/l
    (3.5
    lbs
    VON/gal)
    of coating as a~~1ied(minus
    water and any compounds which are
    specifically exempted from the
    definition of VON).
    Owners and
    operators complying with this limitation
    are not subject to Section 218.301 of
    this Part;
    or
    JJJ.
    The daily-weighted average VON content
    shall not exceed 0.42 kg VON/l
    (3.5 lbs
    VON/gal)
    of coating as applied as
    provided in Section 218.916(b) (1) above
    or
    C)
    An equivalent alternative control plan which has been
    approved by the Agency and the IJSEPA in a federally
    enforceable permit or as a SIP revision.
    (Source
    Amended
    at
    Ill. Reg.
    ______,
    effective
    ___________
    SUBPART
    QQ:
    MISCELLANEOUS
    FORMULATION
    MANUFACTURING
    PROCESSES
    Section 218.940
    Applicability
    The requirements of this Cubpart shall apply to a
    source’s miscellaneous formulation manufacturing

    59
    process emission units, yhich are not included within
    any of the
    categories specified in Subparts B,
    E,
    F,
    H,
    Q,
    R,
    ~,
    T,
    V,
    X,
    Y,
    Z or SB of this Part if the
    s~eiiroo is
    subject
    to
    this
    Subpart.
    A source is subject
    to this Subpart if it contains ~ooeos
    omission
    iiiiiir~,
    not regulated by Cubparts B, E,F
    (excluding Section
    218.204(1)
    of this Part), H (excluding Cootion 218.405
    e~this Part),
    Q,
    R,
    C,
    P (excluding Caption 218.486 of
    this Part),
    V,
    X,
    Y,
    Z or BB of this Part; which as a
    rirrnrn
    bothe
    i-)-
    Have
    maximum
    theoretical
    emissions
    of 91 Hg (100
    tons) or more par calendar year of VO!! if no air
    pollution control equipment wore used,
    -and
    Are
    VON
    not limit
    omissions
    ad to less than 91
    per calendar year
    Hg
    (100 tons)
    of.
    in the absence of
    air pollution control
    equipment,
    through
    productiori or capacity limitations contained in a
    L(...z~u.LJ.ycnrorceao~c permit or a dr revision.
    ~J
    Maximum theoretical emissions:
    fl
    A source is subiect to this Subpart if it contains
    process emission units not reaulated by Subparts
    B.
    E,
    F
    (excluding Section 218.204(1)). H
    (excluding Section 218.405).
    0.
    R.
    S. T (excluding
    Section 218.486).
    V.
    X.
    Y.
    Z or BB of this Part,
    which as a group both:
    Al
    Have maximum theoretical emissions of 90.7 Mg
    (100 tons)
    or more Per calendar Year of VON.
    and
    ~
    Are not limited to less than 90.7 Mg (100
    tons) of VON emissions per calendar Year in
    the absence of air pollution control
    equipment throuah production or caPacity
    limitations contained in a federally
    enforceable permit or a SIP or FIP revision.
    2i~
    If
    a source is subiect to this Subpart as provided
    above, the reguirements of this Subpart shall
    a~Plvto a source’s miscellaneous formulation
    manufacturing Drocess emission units which are not
    included within any of the categories specified in
    Subparts B.
    E,
    F.
    H.
    0.
    R,
    S.
    T. V.
    X.
    Y.
    Z.
    AA,
    or BB of this Part.
    ~j
    Potential to emit:
    11.
    A
    source
    is
    sublect
    to
    this
    Subpart
    if
    it
    has
    the

    60
    potential to emit 22.7 Mg
    (25 tons)
    or more of VON
    per year.
    in aggregate, from emission units that
    are:
    Al
    Not reaulated by Subparts B.
    E.
    F.
    H,
    0, R.
    S. T (excluding Section 218.486). V.
    X.
    Y.
    Z.
    or BB of this Part,
    or
    ~
    Not included in any of the following
    categories:
    synthetic organic chemical
    manufacturing industry
    (SOCMI) distillation,
    SOCMI reactors, wood furniture. elastic parts
    coating (business machines).
    plastic parts
    coating (other). offset 1ithogra~hy.
    industrial wastewater. autobody refinishing.
    SOCNI batch processina. volatile organic
    liquid stora~etanks and clean—up solvents
    operations.
    21
    If a source is subject to this Subpart as provided
    above, the requirements of this Subpart shall
    apply to a source’s miscellaneous formulation
    manufacturing process emission units which are:
    Al
    Not included within any of the categories
    specified in Subparts B.
    E.
    F. H.
    0.
    R.
    S.
    T,
    V.
    X,
    1,
    Z.
    AA,
    BB.
    CC. or DD of this Part,
    or
    ~j
    Not included in any of the following
    categories:
    synthetic organic chemical
    manufacturing industry
    (SOCMI) distillation,
    SOCNI reactors, wood furniture, plastic parts
    coating (business machines). elastic parts
    coating (other), offset lithography,
    industrial wastewater,
    autobodv refinishing,
    SOCNI_batch processing. volatile organic
    liquid storage tanks and clean-up solvents
    operations.
    bc)
    If
    a source ceases to fulfill the criteria of
    subsections
    (a) and/or
    (b)
    of this dectionabove, the
    requirements of this Subpart shall continue to apply to
    a miscellaneous formulation manufacturing process
    emission unit which was ever subject to the control
    requirements of Section 218.946 of this Part.
    e~) No limits under this Subpart shall apply to emission
    units with emissions of VON to the atmosphere less than
    or equal to 2.3 Mg
    (2.5 tons)
    per calendar year if the
    total emissions from such emission units not complying
    with this Section does not exceed 4.5 Mg
    (5.0 tons)
    per

    61
    calendar year.
    4e)
    For the purposes of this Subpart,
    an emission unit
    shall be considered regulated by a Subpart if it
    is
    subject to the limits of that Subpart.
    An emission
    unit is
    ne~
    considered not regulated by a Subpart
    if
    it
    is not subject to the limits of that Subpart, e.g., the
    emission unit is covered by an exemption in the Subpart
    or the applicability criteria of the Subpart are not
    met.
    efl
    For the purposes of this Subpart, uncontrolled VON
    emissions in the absence of air pollution control
    equipment are the emissions of VON which would result
    if no air pollution control equipment were used.
    gj
    The control requirements in Subpart
    QQ
    shall -not apply
    to sewage treatment plants; vegetable oil extraction
    and processing; coke ovens
    (including by—product
    recovery plants); fuel combustion units; bakeries;
    barge loading facilities; jet engine test cells;
    production of polystyrene foam insulation board
    including storage and extrusion of scrap where blowing
    agent is added to the polystyrene resin at the source,
    but not including blending and preliminary expansion of
    resin prior to molding where blowing agent is
    incorporated into the polystyrene resin by the producer
    of the resin; production of polystyrene foam packaging
    not including blending and preliminary expansion of
    resin prior to molding where blowing agent is
    incorporated into the polystyrene resin by the producer
    of the resin and not including storage and extrusion of
    scrap where blowing agent
    is added to the polystyrene
    resin at the source; and iron and steel production.
    (Source:
    Amended at
    Ill. Reg.
    ,
    effective
    ___________
    Section 218.943
    Permit Conditions
    (Repealed)
    ~o pcrson shall violate any condition in a permit when the
    e-ondition results
    in exclusion of the source or an omission unit
    ...,.is
    Cubnnrt.
    (Source:
    Repealed at
    _______
    Ill.
    Reg.
    _____,
    effective
    _______)
    Section 218.946
    Control Requirements
    Every owner or operator of a miscellaneous formulation
    manufacturing process emission unit subject to this Subpart shall
    comply with the requirements of subsection
    (a)
    or
    (b) below.
    a)
    Emission
    capture
    and
    control
    techniques
    which achieve

    62
    an overall reduction in uncontrolled VON emissions of
    at least 81 percent from each emission unit,
    or
    (Board Note:
    For the purpose of this provision, an
    emission unit is any part or activity at a source of a
    type that by itself is subject to control requirements
    in other Subparts of this Part or 40 CFR 60,
    incorporated by reference in Section 218.112, e.g.,
    a
    coating line,
    a printing line,
    a process unit,
    a
    wastewater system, or other equipment,
    or is otherwise
    any part or activity at a source.)
    b)
    An equivalent alternative control plan which has been
    approved by the Agency and
    USEPA in a federally
    enforceable permit or as a SIP revision.
    (Source:
    Amended at
    Ill. Req.
    ______,
    effective
    __________
    SUBPART RR:
    MISCELLANEOUS ORGANIC CHEMICAL
    MANUFACTURING
    PROCESSES
    Section 218.960
    Applicability
    The requirements of this
    ~ubi~nrt nh~ii1
    apply to a
    source-s miuociiancous organic oncmi.oai manufacturing
    process emission units whioh arc not included within
    any of the
    categories specified in Subparts B,
    E,
    F,
    H,
    Q,
    R,
    C,
    P,
    V,
    X,
    Y, or SB of this Part,
    if the
    source is subject to this Subpart.
    A source is subject
    to this Cubpart if it contains process emission units,
    not regulated by Subparts
    B,
    E,
    F
    (excluding Section
    218.204(1)
    of this Part), H (excluding Section 218.405
    of this Part),
    Q,
    R,
    C, P (excluding Ceotion 218.486 of
    this Part),
    V,
    X,
    Y,
    Z or SB of this Part; which as a
    -~u~
    bnth~
    Have maximum theoretical -cmissions of 91 Hg
    (100
    tons)
    or more per calendar year of VON if no air
    pollution control equipment were used,
    and
    Are
    not limited to less than 91 Hg
    (100 tons) of
    VON emissions per calendar year in the absence of
    air pollution control equipment, through
    production or capacity limitations contained in a
    fcdcrally enforceable permit or
    -a SIP revision.
    Maximum theoretical emissions:
    IL
    A source is subiect to this Subpart if it contains
    process emission units not regulated by Subparts
    B.
    E,
    F
    (excluding Section
    218.204(1)), H
    (excluding Section 218.405).
    0, R.
    S,
    T,

    63
    (excluding Section 218.486)
    V,
    X.
    Y.
    Z or BB of
    this Part. which as a ~rou~ both:
    ~
    Have maximum theoretical emissions of 90.7 Mg
    (100 tons)
    or more Per calendar Year of
    VOM~
    ~
    ~J.
    Are not limited to less than 90.7 Mg (100
    tons) of VON emissions per calendar year in
    the absence of air pollution control
    eauipment through production or capacity
    limitations contained in a federally
    enforceable
    permit
    or a SIP revision.
    21
    If
    a source is subject to this Subpart p~provided
    above,
    the reauireménts of this Subpart shall
    a~nlyto a source’s miscellaneous organic chemical
    manufacturing process emission units which are not
    included within any of the categories specified in
    Subparts B.
    E.
    F.
    H.
    0.. R.
    S,
    T.
    V.
    X.
    Y.
    Z. AA.
    or BB of this Part.
    ~j
    Potential to emit:
    IL
    A source is subject to this Subpart if
    it has the
    potential to emit 22.7 Mg
    (25 tons)
    or more of VON
    per year.
    in aggregate, from emission units other
    than VON leaks from components that are:
    Al
    Not reaulated by Subparts B.
    E.
    F1
    H.
    0.
    R.
    S.
    T
    (excluding Section 218.486), V.
    X.
    Y.
    Z.
    or SB of this Part.
    or
    ~j
    Not included
    in one of the following
    categories:
    synthetic organic chemical
    manufacturing industry (SOCMI) distillation,
    SOCMI reactors, wood furniture, plastic tarts
    coating (business machines), plastic Parts
    coating (other). offset lithography.
    industrial wastewater. autobodv refinishing.
    SOCMI batch processing,~volatile organic
    liquid stora~etanks and clean—up solvents
    operations.
    21
    If a source is subiect to this Subpart as provided
    above, the requirements of this SubPart shall
    apply to a source’s miscellaneous organic chemical
    manufacturing process emission units which are:
    ~j.
    Not included within the categories specified
    in Subparts B,
    E,
    F.
    H.
    0.
    R,
    S.
    T.
    V.
    X.
    Y.
    Z,
    AA. BB. CC, or SD of this Part, or

    64
    ~l
    Not included in any of the following
    categories:
    synthetic organic chemical
    manufacturing industry
    (SOCNI)
    distillation,
    SOCHI reactors, wood furniture,
    plastic parts
    coating (business machines). plastic parts
    coating (other),
    offset lithoc~ra~hy.
    industrial wastewater,
    autobody refinishing.
    80C141 batch processing, volatile organic
    liquid storage tanks and clean—up solvents
    operations.
    ~)
    If a source ceases to fulfill the criteria of
    6~ubsection~.
    (a) and/or
    (b) of this Ccationabove, the
    requirements of this Subpart shall continue to apply to
    a miscellaneous organic chemical manufacturing process
    emission unit which was ever subject to the control
    requirements of Section 218.966 of this Part.
    e~) No limits under this Subpart shall apply to emission
    units with emissions of VON to the atmosphere less than
    or equal to 0.91 Mg
    (1.0 ton) per calendar year if the
    total emissions from such emission units not complying
    with Section 218.966 of this Part does not exceed
    4.5 Mg
    (5.0 tons) per calendar year.
    8~) For the purposes of this Subpart,
    an emission unit
    shall be considered regulated by a Subpart if it is
    subject to the limits of that Subpart.
    An emission
    unit is ~
    considered not regulated by a Subpart if it
    is not subject to the limits of that Subpart,
    e.g., the
    emission unit is covered by an exemption in the Subpart
    or the applicability criteria of the Subpart are not
    met.
    eL)
    For the purposes of this Subpart, uncontrolled VON
    emissions in the absence of air pollution control
    equipment are the emissions of VON which would result
    if no air pollution control equipment were used.
    gj
    The control requirements in Subpart RR shall not apply
    to sewage treatment plants; vegetable oil extraction
    and processing; coke ovens (including by—product
    recovery plants);
    fuel combustion units; bakeries;
    barge loading facilities; jet engine test cells;
    production of polystyrene foam insulation board
    including storage and extrusion of scrap where blowing
    agent is added to the polystyrene resin at the source,
    but not including blending and preliminary expansion of
    resin prior to molding where blowing agent is
    incorporated into the polystyrene resin by the producer
    of the resin; production of polystyrene foam packaging
    not including blending and preliminary expansion of

    65
    resin prior to molding where blowing agent is
    incorporated into the polystyrene resin by the producer
    of the resin and not including storage and extrusion of
    scrap where blowing agent is added to the polystyrene
    resin at the source; and iron and steel production.
    (Source:
    Amended at
    Ill. Reg.
    ______,
    effective
    ___________
    Section 218.963
    Permit Conditions
    (Repealed)
    rio
    person shall violate
    mw
    condition in a
    ~
    when
    tno
    condition results in oxojusion
    01
    trio
    source
    or
    ~~on
    unit
    from this Subpart.
    (Source:
    Repealed at
    _______
    Ill. Reg.
    _____,
    effective
    _______)
    Section 218.966
    Control Requirements
    Every owner or operator of a miscellaneous organic chemical
    manufacturing process emission unit subject to this Subpart shall
    comply with the requirements of subsection
    (a),
    (b), or
    (c)
    below.
    a)
    Emission capture and control techniques which achieve
    an overall reduction in uncontrolled VON emissions of
    at least 81 percent from each emission unit,
    or
    (Board Note:
    For the purpose of this provision,
    an
    emission unit is any part or activity at a source of a
    type that by itself is subject to control requirements
    in other Subparts of this Part or 40 CFR 60,
    incorporated by reference in Section 218.112,
    e.g.,
    a
    coating line,
    a printing line,
    a process unit,
    a
    wastewater system, or other equipment,
    or is otherwise
    any part or activity at a source.)
    b)
    An equivalent alternative control plan which has been
    approved by the Agency and USEPA in a federally
    enforceable permit or as a SIP revision.
    C)
    Any leaks from components subject to the control
    requirements of this Subpart shall be subject to the
    following control measures~
    1)
    Repair any component from which a leak of VOL can
    be observed. The repair-shall be completed as soon
    as practicable but no later than 15 days after the
    leak is found, unless the leaking component cannot
    be repaired until the process unit is shut down,
    in which case the leaking component must be
    repaired before the unit is restarted.

    66
    2)
    For any leak which cannot be readily repaired
    within one hour after detection, the following
    records,
    as set forth in this subsection,
    shall be
    kept. These records shall be maintained by the
    owner or operator for a minimum of two years after
    the date on which they are made.
    Copies of the
    records shall be made available to the Agency or
    USEPA upon verbal or written request.
    A)
    The name and identification of the leaking
    component;
    B)
    The date and time the leak is detected;
    C)
    The action taken to repair the leak; and
    D)
    The date and time the leak is repaired.
    (Source:
    Amended at
    Ill. Reg.
    effective
    )
    SUBPART
    TT:
    OTHER
    EMISSION
    UNITS
    Section 218.980
    Applicability
    The requirements of this Cubpart shall apply to a
    source’s process VON omission units, which arc not
    in~1u~r~ti
    I~n -n~ nf
    Fh~
    s~m~tcgori
    cs spocifICd
    in
    ~..-i
    Subparts B,
    E,
    F,
    H,
    Q,
    R,
    C,
    T, V,
    X,
    1,
    Z,
    AA,
    BB,
    Pr,
    QQ,
    or
    i~-mi-t-i-inri
    RR of this Part,
    vrrniiromcnts pur
    or
    sua
    are
    nt to
    not
    35
    exempted
    Ill. Mm.
    from
    Code
    subject
    ~
    --
    -Cubpar~
    source is subject to this Cubpar~if it contai..~
    I--
    -
    -
    .1~
    Have maximum theoretical omissions of 91 Hg (1GO
    tons)
    or more per calendar year of VON if no air
    pollution control equipment wore u~od,and
    Are not limited to loss than 91 Hg (100 tons)
    of
    VON omiocions per calendar year in the absence of
    air pollution control equipment, through
    production or capacity limitations oontainea in a
    federally enforceable permit or a SIP revision.
    ~j
    Maximum theoretical emissions:
    ~j
    A source
    is subject to this Subpart if it contains
    process emission units not regulated by Subparts
    process cmi~ionunite, not regulated by Subparts B,
    E,
    F
    (excluding Section 218.204(1)
    of this Part), H
    (excluding Section 218.405 of this Part),
    Q,
    fl,
    C, T
    (excluding Section 218.486 of this Part), V,
    X,
    Y,
    Z or

    67
    5,
    E.
    F
    (excluding Section 218.204(1)).
    H
    (excluding Section 218.405).
    0.
    R.
    S. T (excluding
    Section 218.486)
    V.
    X.
    Y.
    Z or SB of this Part.
    which as a aroup both:
    Al
    Have maximum theoretical emissions of 90.7 Mg
    (100 tons)
    or more per calendar year of VON,
    and
    ~j
    Are
    not limited to less than 90.7 Ma (100
    tons)
    of VON emissions per calendar year in
    the absence of air pollution control
    equinment through production
    or-
    capacity
    limitations contained in a federally
    enforceable permit or a SIP revision.
    21
    If
    a
    source
    is
    subject
    to
    this
    Subpart
    as
    provided
    above, the requirements of this Subpart shall
    apply
    to
    a
    source’s
    VON
    emission
    units
    which
    are
    not included within any of the categories
    specified
    in Subparts
    B.
    E.
    F.
    H.
    0.
    R.
    S.
    T. V
    X,
    Y.
    Z.
    AA,
    BB.
    Pp.
    00.
    or
    RB of this Part or
    which are not exempted from permitting
    requirements
    pursuant
    to
    35
    Ill.
    Adm.
    Code
    201. 146.
    ~j
    Potential to emit:
    fl
    A source is subject to this SubPart if it
    has
    the
    potential to emit 22.7 Mg
    (25 tons)
    or more of VON
    per year.
    in aggregate.
    from emission units,
    other
    than
    furnaces
    at
    alass
    container
    manufacturing
    sources and VON leaks from components.
    that are:
    Al
    Not
    reaulated
    by
    Subparts
    B.
    E.
    F.
    H.
    0.
    R,
    S.
    T.
    (excluding Section 218.486). V.
    X.
    Y,
    Z.
    or BB of this Part,
    or
    ~j.. Not included in anY of the following
    categories:
    synthetic organic chemical
    manufacturing industry (SOCMI) distillation.
    SOCNI reactors. wood furniture, plastic Parts
    coating
    (business
    machines). plastic parts
    coating
    (other). offset lithography,
    industrial
    wastewater,
    autobody
    refinishing.
    SOCMI
    batch
    processina.
    volatile
    organic
    liquid
    storage
    tanks
    and
    clean-up
    solvents
    operations.
    21
    If
    a
    source
    is
    subject
    to
    this
    Subpart
    as
    provided
    above,
    the
    requirements
    of
    this
    Subpart
    shall
    a~~ly
    to a source’s VON emission units, which are:

    68
    Al
    Not included within any of the categories
    specified in Subparts
    B.
    E.
    F.
    H,
    0.
    R.
    S.
    T.
    V.
    X.
    Y.
    Z. AA. BB.
    CC.
    DD. PP. 00 or RB of
    this Part, or which are not exempted from
    ~ermittina requirements pursuant to 35
    Ill.
    Adm. Code 201.146
    (excluding Section
    201.146(o)
    and
    (ofl. or
    ~
    Not included in any of the following
    categories:
    synthetic organic chemical
    manufacturing industry
    (SOCMI)
    distillation.
    SOCNI
    reactors, wood furniture, plastic parts
    coating (business machines).
    plastic parts
    coating (other)
    ..
    offset lithociraphv.
    industrial wastewater. autobody refinishing.
    SOCMI batch processing. volatile organic
    liauid storaae tanks and clean—up solvents
    onerations.
    ~c)
    If a source ceases to fulfill the criteria of
    subsections
    (a) and/or
    (b), of this Section above, the
    requirements of this Subpart shall continue to apply to
    an emission unit which was ever subject to the control
    requirements of Section 218.986 of this Part.
    e~) No limits under this Subpart shall apply to emission
    units with emissions of VON to the atmosphere less than
    or equal to 2.3 Mg
    (2.5 tons) per calendar year if the
    total emissions from such emission units not complying
    with Section 218.986 of this Part does not exceed
    4.5 Mg (5.0 tons) per calendar year.
    8~) For the purposes of this Subpart, an emission unit
    shall be considered regulated by a Subpart if it is
    subject to the limits of that Subpart.
    An emission
    unit is fiet~considered not regulated by a Subpart if it
    is not subject to the limits of that Subpart, e.g.,
    the
    emission unit is covered by an exemption in the Subpart
    or the applicability criteria of the Subpart are not
    met.
    e~) The control requirements in Subpart TT shall not apply
    to sewage treatment plants; vegetable oil extraction
    and processing; coke ovens
    (including by—product
    recovery plants); fuel combustion uflits; bakeries;
    barge loading facilities; jet engine test cells;
    production of polystyrene foam insulation board
    including storage and extrusion of scrap where blowing
    agent is added to the polystyrene resin at the source,
    but not including blending and preliminary expansion of
    resin prior to molding where blowing agent is
    incorporated into the polystyrene resin by the producer

    69
    of the resin; production of polystyrene foam packaging
    not including blending and preliminary expansion of
    resin prior to molding where blowing agent is
    incorporated into the polystyrene resin by the producer
    of the resin, and not including storage and extrusion
    of scrap where blowing agent is added to the
    polystyrene resin at the source; en4 iron and steel
    production~-;and furnaces at glass container
    manufacturing sources.
    (Source:
    Amended at
    Ill. Reg.
    ______,
    effective
    __________
    Section 218.983
    Permit Conditions
    (Repealed)
    No person shall violate any condition in a permit when the
    condition results in exclusion of the plant or an emission aouree
    trom tnis
    gubnnrt.
    (Source:
    Repealed at
    Ill.
    Reg.
    _____,
    effective
    _______)
    Section 218.986
    Control Requirements
    Every owner or operator of an emission unit subject to this
    Subpart shall comply with the requirements of subsection
    (a),
    (b),
    (c),
    (d), or
    (e)
    below.
    a)
    Emission capture and control equipment which achieve an
    overall reduction in uncontrolled VON emissions of at
    least 81 percent from each emission unit, or
    (Board Note:
    For the purpose of this provision,
    an
    emission unit is any part or activity at a source of a
    type that by itself is subject to control requirements
    in other Subparts of this Part or 40 CFR 60,
    incorporated by reference in Section 218.112, e.g.,
    a
    coating line,
    a printing line,
    a process unit,
    a
    wastewater system,
    or other equipment,
    or is otherwise
    any part or activity at a source.)
    b)
    For coating lines, the daily—weighted average VON
    content shall not exceed 0.42 kg VON/l
    (3.5 lbs
    VON/gal)
    of coating (minus water and any compounds
    which are specifically exempted from the definition of
    VON)
    as applied during any day.
    Owners and operators
    complying with this Section are not required to comply
    with Section 218.301 of this Part,
    or
    c)
    An equivalent alternative control plan which has been
    approved by the Agency and USEPA in a federally
    enforceable permit or as a SIP revision.
    d)
    Non—contact process water cooling towers which are

    70
    subject to the control requirements of this Subpart
    shall comply with the following control measures no
    later than March 15,
    1995 or upon initial startup:
    1)
    The
    owner
    or operator of a non—contact process
    water cooling tower shall perform the following
    actions to control emissions of volatile organic
    material
    (VON) from such a tower:
    A)
    Inspect and monitor such tower to identify
    leaks of VON into the water, as further
    specified in subsection
    (d) (3)
    below;
    B)
    When
    a
    leak is identified,
    initiate and carry
    out steps to identify the specific leaking
    component or components as soon as
    practicable,
    as further specified in
    subsection
    (d) (4)
    below.
    C)
    When a
    leaking component is identified which:
    i)
    Can be removed from service without
    disrupting production, remove the
    component from service;
    ii)
    Cannot be removed from service without
    disrupting production,
    undertake repair
    of the component at the next reasonable
    opportunity to do so including any
    period when the component is out of
    service for scheduled maintenance,
    as
    further specified in subsection
    (d) (4)
    below;
    D)
    Maintain records of inspection and monitoring
    activities,
    identification of leaks and
    leaking components, elimination and repair of
    leaks, and operation of equipment as related
    to these activities, as further specified in
    subsection
    (d) (5)
    below.
    2)
    A
    VON
    leak shall be considered to exist in a non-
    contact process water cooling water system if the
    VON emissions or VON content exceed background
    levels as determi- ad by monitoring conducted in
    accordance with subsection
    (d) (3) (A)
    below.
    3)
    The owner or operator of an non—contact process
    water cooling tower shall carry out an inspection
    and monitoring program to identify VON leaks in
    the cooling water system.

    71
    A)
    The owner or operator of a non—contact
    process water cooling tower shall submit to
    the Agency a proposed monitoring program,
    accompanied by technical justification for
    the program,
    including justification for the
    sampling location(s), parameter(s) selected
    for measurement, monitoring and inspection
    frequency, and the criteria used relative to
    the monitored parameters to determine whether
    a leak exists as specified in subsection
    (d)(2) above.
    B)
    This inspection and monitoring program for
    non—contact process water cooling towers
    shall include, but shall not be limited to:
    i)
    Monitoring of each such tower with a
    water flow rate of 25,000 gallons per
    minute or more at a petroleum refinery
    at least weekly and monitoring of other
    towers at least monthly;
    ii)
    Inspection of each such tower at least
    weekly if monitoring is not performed at
    least weekly.
    C)
    This inspection and monitoring program shall
    be carried out in accordance with written
    procedures which the Agency shall specify as
    a condition in a federally enforceable
    operating permit. These procedures shall
    include the VON background levels for the
    cooling tower as established by the owner or
    operator through monitoring; describe the
    locations at which samples will be taken;
    identify the parameter(s) to be measured, the
    frequency of measurements, and the procedures
    for monitoring each such tower,
    that is,
    taking of samples and other subsequent
    handling and analyzing of samples; provide
    the criteria used to determine that a leak
    exists as specified in subsection
    (d) (2)
    above; and describe the records which will be
    maintained.
    D)
    A non-contact process water cooling tower is
    exempt from the requirements of subsections
    (d)(3)(B)
    and (d)(3)(C) above
    if all
    equipment where leaks of VON into cooling
    water may occur is operated at a minimum
    pressure in the cooling water of at least
    35
    kPa greater than the maximum pressure in the

    72
    process fluid.
    4)
    The repair of a leak in a non—contact process
    water cooling tower shall be considered to be
    completed in an acceptable manner as follows:
    A)
    Efforts to identify and locate the leaking
    components are initiated as soon as
    practicable, but in no event later than three
    days after detection of the leak in the
    cooling water tower;
    B)
    Leaking components shall be repaired or
    removed from service as soon as possible but
    no later than 30 days after the leak in the
    cooling water tower is detected, unless the
    leaking components cannot be repaired until
    the next scheduled shutdown for maintenance.
    5)
    The
    owner
    or operator of a non—contact process
    water cooling tower shall keep records as set
    forth below in this subsection. These records
    shall be retained at a readily accessible location
    at the source and shall be available for
    inspection and copying by the Agency for at least
    3 years:
    A)
    Records of inspection and monitoring
    activity;
    B)
    Records of each leak identified in such
    tower, with date,
    time and nature of
    observation or measured level of parameter;
    C)
    Records of activity to identify leaking
    components, with date initiated,
    summary of
    components inspected with dates,
    and method
    of inspection and observations;
    D)
    Records of activity to remove a leaking
    component from service or repair a leaking
    component, with date initiated and completed,
    description of actions taken and the basis
    for determining the leak in such tower has
    been eliminated.
    If the leaking component is
    ~-iotidentified, repaired or eliminated within
    30 days of initial identification of a leak
    in such tower, this report shall include
    specific reasons why the leak could not be
    eliminated sooner including all other
    intervening periods when the process unit was
    out of service, actions taken to minimize VON

    73
    losses prior to elimination of the leak and
    any actions taken to prevent the recurrence
    of a leak of this type.
    6)
    The owner or operator of a non—contact process
    water cooling tower shall submit an annual report
    to the Agency which provides:
    A)
    The
    number
    of leaks identified in each
    cooling tower;
    B)
    A general description of activity to repair
    or eliminate leaks which were identified;
    C)
    Identification of each leak which was not
    repaired in 30 ~Iaysfrom the date of
    identification of a leak in such atower,
    with description of the leaks, explanation
    why the leak was not repaired in 30 days;
    D)
    Identification ot any periods when required
    inspection and monitoring activities were not
    carried out.
    e)
    Any leaks from components subject to the control
    requirements of this Subpart shall be subject to the
    following control measures by March 15,
    1995:
    1)
    Repair any component from which a leak of VOL
    can
    be observed. The repair shall be completed as soon
    as practicable but no later than 15 days after the
    leak is found, unless the leaking component cannot
    be repaired until the next process unit shutdown,
    in which case the leaking component must be
    repaired before the unit is restarted.
    2)
    For any leak which cannot be readily repaired
    within one hour after detection, the following
    records, as set forth below in this subsection,
    shall be kept. These records shall be maintained
    by the owner or operator for a minimum of two
    years after the date on which they are made.
    Copies of the records shall be made available to
    the Agency or USEPA upon verbal or written
    request.
    A)
    The name and identification of the leaking
    component;
    B)
    The date and time the leak is detected;
    C)
    The action taken to repair the leak; and

    74
    D)
    The date and time the leak is repaired.
    (Source:
    Amended at
    Ill. Reg.
    ,
    effective
    ___________)
    SUBPART
    UU:
    RECORDKEEPING
    AND
    REPORTING
    Section
    218.991
    Subject Emission Units
    a)
    Any
    owner or operator of a VON emission unit which is
    subject to the requirements of Subpart PP, QQ, BR or TT and
    complying by the use of emission capture and control
    equipment shall comply with the following:
    1)
    By a date consistent with Section 218.106 of this Part,
    or upon initial start—up of a new emission unit, the
    owner
    or operator of the subject VON emission unit
    shall demonstrate to the Agency that the subject
    emission unit will be in compliance on and after a date
    consistent with Section 218.106 of this Part,
    or on and
    after the initial start-up date by submitting to the
    Agency all calculations and other supporting data,
    including descriptions and results of any tests the
    owner or operator may have performed.
    2)
    On and after a date consistent with Section 218.106 of
    this Part,
    or on and after the initial start-up date,
    the owner or operator of a subject VON source shall
    collect and record all of the following information
    each day and maintain the information at the source for
    a period of three years:
    A)
    Control device monitoring data--;
    B)
    A log of operating time for the capture system,
    control device, monitoring equipment and the
    associated emission source-~j
    C)
    A maintenance log for the capture system,
    control
    device and monitoring equipment detailing all
    routine and non—routine maintenance performed
    including dates and duration of any outages.
    3)
    On and after a date consistent with Section 218.106 of
    this Part, the owner or operator of a subject VON
    emission source shall notify the Agency~in the
    following instances
    A)
    Any record shoving Of any violation of the
    requirements of Subpart PP,
    QQ,
    RB or TT shall be
    reported by sending a copy of øuch ~j~yrecord
    showing a violation to the Agency within 30 days
    following the occurrence of the violation-r.L

    75
    B)
    At least 30 calendar days before changing the
    method of compliance with Subpart PP or TT from
    the use of capture systems and control devices to
    the use of complying coatings, the owner or
    operator shall comply with all requirements of
    subsection
    (b) (1) of this Seotionabove.
    Upon
    changing the method of compliance with Subpart PP
    or TT from the use of capture systems and control
    devices to the use of complying coatings, the
    owner or operator shall comply with all
    requirements of subsection
    (b)
    of this
    Ccctionabove.
    4)
    Testing.
    A)
    When,
    in the opinion of the Agency it is necessary
    to conduct testing to demonstrate compliance with
    this Subpart, the owner or operator of a VON
    emission source subject to the requirements of
    this Subpart shall, at his
    own
    expense, conduct
    such tests in accordance with the applicable test
    methods and procedures specified in Section
    218.105 of this Part.
    B)
    Nothing in this Section shall limit the authority
    of the USEPA pursuant to the Clean Air Act, as
    amended, to require testing.
    b)
    Any owner or operator of a coating line which is subject to
    the requirements of Subpart PP or TT and complying by means
    of the daily-weighted average VON content limitation shall
    comply with the following:
    1)
    By a date consistent with Section 218.106 of this Part,
    or upon initial start-up of
    a coating line subject to
    Subpart PP or TT, the owner or operator of the subject
    coating line shall certify to the Agency that the
    coating line will be in compliance on and after a date
    consistent with Section 218.106 of this Part,
    or on and
    after the initial start-up date.
    Such certification
    shall include:
    A)
    The
    name and identification number of each coating
    line which will comply by means of the
    daily-weighted average VON content limitation~-j
    B)
    The name and identification number of each coating
    as applied on each coating 1ine-~
    C)
    The weight of VON per volume and the volume of
    each coating
    (minus water and any compounds which
    are specifically exempted from the definition of

    76
    VOM) as applied each day on each coating
    line-s-j~.
    D)
    The
    instrument
    or
    method
    by
    which
    the
    owner
    or
    operator will accurately measure or calculate the
    volume of each coating as applied each day on each
    coating line,-~
    E)
    The method by which the owner or operator will
    create and maintain records each day as required
    in subsection
    (b) (2) of this Ccction.above: and
    F)
    An example of the format in which the records
    required in subsection
    (b) (2)
    of this Cectionabove
    will
    be
    kept.
    2)
    On and after a date consistent with Section 218.106 of
    this
    Part, or on and after the initial start-up date,
    the owner or operator of a subject coating line shall
    collect and record all of the following information
    each day for each coating line and maintain the
    information at the source for a period of three years:
    A)
    The name and identification number of each coating
    as applied on each coating 1ine~
    B)
    The weight of VON per volume and the volume of
    each coating (minus water and any compounds which
    are specifically exempted from the definition of
    VON)
    as applied each day on each coating line-~j
    and
    C)
    The daily-weighted average VON content of all
    coatings as applied on each coating line as
    defined in Section 218.104 of this Part.
    3)
    On and after a date consistent with Section 218.106 of
    this Part,
    the owner or operator of a subject coating
    line shall notify the Agency in thc following
    instancec:
    A)
    Any record showing Of a violation of the
    requirements
    of
    Subpart
    PP
    or
    TT
    shall
    be
    reported
    by sending a copy of such ~y
    record showing a
    violation
    to
    the
    Agency
    and
    the
    UCEPA
    within
    30
    days following the occurrence of the violation-u
    B)
    At least 30 calendar days before changing the
    method of compliance with Subpart PP or TT from
    the
    use
    of
    complying
    coatings
    to
    the
    use
    capture
    systems and control devices, the owner or operator
    shall comply with all requirements of subsection
    (a) (1)
    of this Ccctionabove.
    Upon changing the

    77
    method of compliance with Subpart PP or TT from
    the
    use
    of
    complying
    coatings
    to
    the
    use
    capture
    systems and control devices, the owner or operator
    shall comply with all requirements of subsection
    (a) of—this Cectionabove.
    c)
    Any
    owner or operator of a VON source which is subject
    to the requirements of Subpart PP, QQ, RB or TT and
    complying by means of an equivalent alternative control
    plan which has been approved by the Agency and the
    USEPA in a federally enforceable permit or as a SIP
    revision shall comply with the recordkeeping and
    reporting requirements specified in the alternative
    control
    plan.
    ~j
    Any owner or operator of a leather coating operation..
    i. e.. the group of all coating lines at a source
    enaaged in application of stain to leather other than
    specialty
    leather.
    or
    the
    grout
    of
    all
    coating
    lines
    at
    a source enaaaed in ap~lvingcoatings. including stain.
    to a cateaorv of s~ecia1tyleather, or the arou~of all
    coating lines at a source en~a~edin a~p1icationof
    coatings to leather complyina by means of the VON
    content of each ~a1lon of coatina as applied, which is
    subiect to the reauirements of Subpart PP which is
    complying by means of Section 218.926(b)(2)(A).
    (B). or
    (C) (i). respectively, of this Part shall com~1ywith
    the following
    fl
    By
    a date consistent with Section 23.8.106 of this
    Part,
    or upon initial start-up of a leather
    coating operation which is complying by means of
    Section 218.926(b)(2)(A).
    (B) or
    (C)(i)
    of this
    Part,
    the owner or operator of the subject leather
    coating operation shall certify to the Agency that
    the leather coating operation will be in
    compliance on and after a date consistent with
    Section 218.106 of this Part,
    or on and after the
    initial start-up date.
    Such certification shall
    include:
    Al
    A description of the leather coating
    operation.including identification of the
    applicable requirement with which it will
    comply,
    i.e.,
    Section 218.926(b)(2)(A).
    (B).
    or
    (C) (1) of this Part
    flj..
    A description of the tv~esof leather
    produced and a demonstration that all leather
    produced qualifies as specialty leather and
    is
    in
    a single category of s~ecialtvleather~
    if the leather coating operation is complying

    78
    by means of Section 218.926(b) (2) (B) of this
    Part
    Qj
    The name and identification number of each
    coating line in the leather coating
    operation
    Q1
    The
    name,
    identification
    number, and type,
    i.e..
    stain or “other”
    of each coating as
    applied in the leather coating operation
    ~j
    The weight of VON per volume as applied and
    the volume of each coating as applied in the
    leather coating operation on a month.v
    basis
    if the leather coating operation is complvin~
    by means of Section 218.926(b) (21 (A) or
    (B)
    of this Part,
    or otherwise the weight of VON
    ~er volume of coating as applied (minus water
    and any compounds which are specifically
    exempted from the definition of VON)
    fi
    The production of leather in square feet on a
    monthly basis,
    including the number of each
    leather item produced and the area of such
    item,
    if the leather coating operation is
    complying by means of Section
    218.926(b)
    (2)
    (B)
    Qj
    A demonstration that the leather coating
    operation complies with the ap~licab1e
    requirement among Section 218.926(b) (2) (A)
    or
    (B) of this Part,
    if applicable.
    expressed in
    the terms of such requirement.
    i.e.. total
    tons of VON contained in stain coatings other
    than stain coating during a consecutive 12-
    month period or lb VOM/1000 square feet of
    specialty
    leather
    produced
    on
    a
    monthly
    basis,
    accompanied by the calculations by
    which it was determined
    ~fl.
    The instrument or method by which the owner
    or operator will accurately measure or
    calculate the volume of each coating as
    applied in the leather coating operation on a
    monthly basis,
    if the leather coating
    operation is complvin~by means of Section
    218.926(b)(2)(A1
    or
    (B)
    fl
    The instrument or method by which the owner
    or operator will accurately measure or
    calculate the area of such category of
    leather produced on a monthly basis if the

    79
    leather coating operation is complying by
    means of Sectiàn 23.8.926(b~(2) (B)
    ~
    The
    method
    by
    which
    the
    owner
    or
    operator
    will
    create
    and
    maintain
    monthly
    records
    as
    reauired
    in subsection
    (dl (2)
    below; and
    El
    An
    example
    of
    the
    format
    in
    which
    the
    records
    required in subsection
    (dl (2) below will be
    kept.
    ~
    On and after a date consistent with Section
    218.106 of this Part, or on and after the initial
    start-up
    date,
    the
    owner
    or
    operator
    of
    a
    subject
    leather coating operation shall collect and record
    all of the following information for the leather
    coating operation on a monthly basis and maintain
    the information at the source for a period of
    three years:
    Al
    The name,
    identification number, and tYpe of
    each
    coating
    as
    applied
    in
    the
    leather
    coating operation
    ~j.
    Records of the leather produced in the
    leather
    coating
    operation
    which
    identify
    all
    leather produced in the operation and confirm
    it aualifies as the specified cate~orvof
    specialty leather,
    if the leather coating
    operation is complying by means of Section
    218.926(b) (2) (B)
    of this Part
    ~j
    The weight of VON ~er volume and the volume
    of each coating as a~~liedin the leather
    coating operation on a monthly basis
    determined in accordance with the procedures
    described Pursuant to Section
    218.991(d) (1) (H)
    above if the leather coating
    oPeration is complying by means of Section
    218.926(b) (2) (A) or(B).
    or otherwise the
    Qreatest weight of VON per volume of coating
    as applied (minus water and any comPounds
    which are specifically exempted from the
    definition of VON)
    Qj
    The production of leather in square feet on a
    monthly basis, including the number of each
    leather item produced and the area of such
    item determined in accordance with the
    procedures described Pursuant to Section
    218.991(d) (1) (I)
    above and as set forth as a
    federally enforceable permit condition,
    if

    80
    the leather coating operation is complying by
    means of Section 218.926(b) (2) (B)
    of this
    Part
    El
    A demonstration that the leather coating
    operation complies with the applicable
    requirement among Section 218.926(b) (2) (A) or
    (B)
    of this Part,
    if applicable, expressed in
    the terms of such requirement.
    i.e., total
    tons of VON contained in stain coatings other
    than, stain coatina during a consecutive 12—
    month
    period
    or
    lb
    VOM/1000
    square
    feet
    of
    specialty leather produced on a monthly
    basis, accompanied by the calculations by
    which it was determined
    fl
    On and after a date consistent with Section
    218.106 of this Part,
    the owner or operator of a
    subject leather coating.ppera’tipn shall notify the
    Agency:
    ~
    Of any violation of the requirements of
    Subpart PP by sending p copy of any record
    showing a violation to the Aaencv
    within 30
    days following the occurrence of the
    violation
    ~j
    At least 30 calendar dave before changing the
    method of compliance with Subpart PP from the
    use of complying coatings to the use capture
    systems and control devices or daily-weighted
    average VON content limitation, the owner or
    operator shall comply with all reauirements
    of_subsection
    (a) (1) or
    (b) (1)
    above,
    respectively.
    Upon changing the method of
    compliance with Subpart PP from the use of
    complying coatings to the use capture systems
    and control devices or daily—weighted average
    VON content limitation, the owner or operator
    shall com~lvwith all requirements of
    subsection
    (a) or
    (b)
    above.
    respectively.
    (Source:
    Amended
    at
    Ill. Reg.
    ______,
    effective
    IT
    IS
    SO
    ORDERED.

    81
    I, Dorothy N. Gunn,
    Clerk of the Illinois Pollution Control
    Board, hereby cer1tify that the
    ye opinion and order was
    adopted on the
    ~ZZ
    day of
    _______________,
    1994, by a vote
    of
    7—o
    ~Dorothy
    N.
    G
    ,
    Clerk
    Illinois P0
    ion Control Board
    IX.

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