ILLINOIS POLLUTION CONTROL BOARD
    March
    6,
    1980
    ENVIRONMENTAL
    PROTECTION
    AGENCY,
    Complainant,
    V.
    )
    PCB
    77—157
    DECATUR
    SANITARY
    DISTRICT,
    A.
    E.
    STALEY
    MANUFACTURING
    COMPANY
    and
    ARCHER -DANIELS
    —MIDLAND
    COMPANY,
    )
    Res~ondents.
    MR.
    REED
    NEUMAN,
    ASSISTANT ATTORNEY
    GENERAL,
    APPEARED
    ON BEHALF
    OF
    THE
    COMPLAINANT.
    MR.
    GUS
    T.
    GREANIAS,
    GREANIAS
    & BOOTH, APPEARED ON BEHALF OF
    RESPONDENT DECATUR SANITARY DISTRICT.
    MR.
    LOUIS M. RUNDIO, JR., MCDERMOTT, WILL
    & EMERY, AND
    MR.
    KEITH
    CASTEEL,
    SAMUELS,
    MILLER,
    SCHROEDER,
    JACKSON
    &
    SLY,
    APPEARED
    ON
    BEHALF
    OF
    RESPONDENT
    A.
    E.
    STALEY~MANUFACTURING
    COMPANY.
    MR.
    WAYNE
    L.
    3ICK~.S,
    ROSENBERG,
    ROSEN~ERG,
    BICKES
    &
    JOHNSON,
    APPEARED
    ON
    BEHALF
    OF
    RESPONDENT
    ARCHER--DANIELS-MIDLAND
    COMPANY.
    INTERIM
    OPINION
    AND
    ORDER
    OF
    THE
    BOARD
    (by
    Dr.
    Satchell):
    This matter comes before the Board u~ona complaint and
    amended complaint filed June 10, 1977 and August 18, 1978 by the
    Environmental Protection Agency
    (Agency) naming as Respondents
    the Decatur Sanitary District
    (Decatur)
    ,
    a corporation organized
    under Illinois
    law,
    A.
    B. Staley Manufacturing Co.
    (Staley) and
    Archer~-Danie1s--MidlandCompany
    (ADM)
    ,
    both Delaware corporations.
    Counts II and III of the amended comp1~dntrespectively allege
    that ADM and Staley violated Rule 701(a)
    of Chapter
    3:
    Water
    Pollution by discharging into Decatur’s sewers wastes which caused
    the effluent from the system to violate applicable effluent stand-
    ards.
    The remaining counts allege violations by Decatur only.
    On
    January 21,
    1980
    a hearing was held in Decatur, Macon County,
    at
    which time settlement proposals between the Agency and ADM and
    between the Agency and Staley were presented.
    ADM and Staley
    moved for expedited consideradon
    of Counts
    II
    and III separate
    from the counts involving only Decatur.
    There
    was
    no objection
    and the Nearinc~Officer submitted the motions to the Board.
    Members
    of the public attended the hearing but did not comment.
    37—439

    ADM operates a grain processing plant
    at 4666 Faries Park-
    way, Decatur.
    The plant employs about 850 persons.
    It discharges
    into Decatur’s sewers,
    apparently via two pretreatment plants re-
    ferred to as “Decatur East” and “Decatur West.”
    These discharge
    to Decatur’s Dipper Lane sewage treatment plant
    (STP).
    According
    to the amended complaint,
    this STP discharges
    to the Sangamon
    River via an unnamed ditch.
    There is no indication whether this
    is upstream or downstream of Lake Decatur.
    Staley operates a corn wet milling and soybean processing
    plant
    employing about 2500 persons at 2200 Eldorado Street,
    Decatur.
    It
    discharges
    at
    three
    points
    to
    the
    Dipper
    Lane
    STP.
    It
    also
    has
    pretreatment
    facilities although few details are
    specified
    in
    the settlement proposal.
    At
    one
    time
    some
    wastes
    were discharged without oretreatment.
    It is not clear
    if this
    is still the case.
    The Dipoer
    Lane
    STP was substantially upgraded prior
    to
    May,
    1977.
    It has a capacity of twenty—five million gallons
    per day and an organic loading of 291,000 population equivalents
    (P.E.).
    The population served by the district is
    110,000 which
    contribute 80,000 P.E.
    exclusive of ADM and Staley.
    These two
    large dischargers are under separate contract with Decatur.
    ADM
    has
    a basic load allowance of 55,000 P.E. on a ten day moving
    average and 68,750 P.E. on a three day moving average.
    Staley
    has a basic load allowance of 110,000 P.E.
    on a ten day moving
    average and 137,000 P.E. on a three day moving average.
    These
    figures are to be met at least ninety—five per cent of the time.
    The applicable effluent standards for the Dipper Lane STP include
    10 mg/i five day biobhemical oxygen demand
    (BOD)
    and
    12 mg/l
    total suspended solids
    (TSS).
    ADM and Staley each admit that on certain unsDecified dates
    when
    the
    STP was operating in excess of its design capacity and
    its effluent was in violation of applicable standards, their dis-
    charges to the system exceeded their basic load.
    Neither admits
    that it was the cause of the violation.
    However,
    based on the
    admissions, the Board finds that ADM and Staley have violated
    Rule 701(a)
    of Chapter
    3 by causing the Decatur STP’s effluent
    to violate aptlicable standards through excess organic loading.
    37—440

    —3—
    ADM and Staley also disclaim responsibility for odors from
    the STP.
    However,
    there is no allegation in the complaint of
    any violation of this nature by these Respondents.
    In
    1977 ADM was in the process of establishing and imple-
    menting
    a plan to reduce
    its loading of Decatur’s
    sewers.
    These
    include upgrading of the two pretreatment plants and process
    chanqes, including recycling of process and cooling water and
    repair of heat exchangers.
    Work is
    in progress to install a new
    recycle tank car washing system to reduce volume and organic
    loading in the refinery effluent and to install a sludge bag
    filter system to reduce suspended solids in the effluent.
    There
    is no indication of the cost to ADM of this work or of the extent
    of the reduction in loadings achieved.
    Staley has expanded and upgraded its pretreatment facilities
    also.
    It has improved its warning systems to avoid discharges due
    to accidental process
    losses.
    It has increased the overall
    efficiency of its pretreatment processes from 80
    to
    85.
    The
    direct cost of this program to Staley has. been $1,600,000.
    With
    some minor exceptions Staley has not exceeded its
    basic load
    since June
    15,
    1977.
    The settlement proposals provide for penalties of $3000 each
    from ADM and Staley.
    The agreements provide that the penalties
    are for
    any
    and all violations which could have been alleged.
    There
    is
    no
    provision
    for
    a
    cease
    and
    desist
    order
    and
    the
    parties
    expressly reserve all rights
    for future violations.
    Without a doubt ADM and Staley have social and economic value
    and there is no guestion of their suitability to the area.
    From
    the steps actually taken
    it aPpears that it was technically
    practicable and economically reasonable
    to pretreat the discharges
    to an extent greater than that practiced in 1977.
    There is no
    evidence in the record on which the Board can base a finding as to
    the character and degree of the public injury which resulted from
    the discharges.
    Having considered Section 33(c)
    of the Environ-
    mental Protection Act, the Board finds the settlement proposals
    acceptable under Procedural Rule 331.
    ADM
    and Staley’s motions for expedited consideration are
    granted.
    This Partial Opinion and Order is the Final Opinion
    and Order of the Board with respect to these two Respondents.
    It
    is
    a final action of the Board which is
    appealable.
    However, this
    case will continue against Decatur.
    37—441

    —4—
    In adopting this procedure the Board does not intend to
    encourage the future use of such partial settlements.
    In this
    case there are separate counts against these two Respondents
    which stand alone;
    they are not involved in the rest of the
    complaint.
    it is possible and efficient to consider these counts
    in isolation from the others.
    It is unlikely that this
    circuin-
    stance will arise often in the future.
    This i~nterimOpinion constitutes the Board’s findings of
    fact
    and conclusions
    of law in this matter with respect to these
    two
    Respondents.
    ORDER
    1.
    The motions
    for expedited consideration are granted.
    2.
    Respondents A.
    B. Staley Manufacturing Co. and Archer-
    Daniels-Midland Company have violated Rule 701(a)
    of
    Chapter 3:
    Water Pollution.
    3.
    Within forty-five days of the date of this Order,
    Respondents
    A.
    E.
    Staley
    Manufacturing Co.
    and Archer—
    Daniels-Midland Company shall,
    by certified check or
    money order payable to the State of Illinois, each pay
    a
    civil
    penalty
    of
    $3000
    which
    is
    to
    be
    sent
    to:
    Illinois Environmental Protection Agency
    Fiscal Services Division
    2200 Churchill Road
    Springfield, Illinois
    62706
    IT IS SO ORDERED.
    Messrs.
    Dumelle and Werner concur~
    Mrs. Anderson abstains.
    I, Christan
    L. Noffett,
    Clerk of the Illinois Pollution
    Control Board, hereby certify the above
    tnteri~Opinion and
    Order were adopted on the
    L+~
    day of
    ____________,
    1980 by
    a vote of
    4-o
    Christan L. Moff~~4Clerk
    Illinois Pollution Control Board
    37—442

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