ILLINOIS POLLUTION CONTROL BOARD
    August 11, 1994
    WHITE CAP, INC.,
    )
    )
    Petitioner,
    )
    V.
    )
    PCB 94—93
    )
    (Variance)
    ILLINOIS ENVIRONMENTAL
    PROTECTION AGENCY,
    )
    Respondent.
    TRACEY L. NIHELIC, OF GARDNER, CARTON & DOUGLAS, APPEARED ON
    BEHALF OF PETITIONER;
    KYLE NASH DAVIS APPEARED ON BEHALF OF RESPONDENT.
    OPINION AND ORDER OF THE BOARD (by G. T. Girard):
    The matter before the Board is a petition for variance filed
    by White Cap, Inc. on March 21, 1994. White Cap seeks a variance
    from the requirements of the Board’s air pollution control
    regulations found at 35 Ill. Adm. Code 218.105, 218.205, 218.207,
    and 218.211 (Part 218 requirements). White Cap characterized the
    petition for variance as an extension of its variance granted by
    the Board in PCB 92-155 (see Board opinion and order of April 22,
    1993, as amended by Board order of July 22, 1993,). The term of
    the instant requested variance is until April 22, 1996, or until
    the United States Environmental Protection Agency (USEPA) makes a
    final determination on White Cap’s pending federal implementation
    plan (FIP) request, whichever comes first.
    The Illinois Environmental Protection Agency (Agency) filed
    its variance recommendation on April 29, 1994. The Agency
    contends that an unreasonable hardship would be imposed on White
    Cap in the absence of the requested relief. (Rec. at 7•)1
    Accordingly, the Agency recommends grant of variance, subject to
    conditions. The Agency recommends that the variance be granted
    until April 22, 1995, or until USEPA makes a find determination
    on White Cap’s pending FIP request.
    The Agency recommendation will be cited as “Rec. at
    “.
    White Cap’s petition will be cited as “Pet. at
    _“.
    The Board
    hearing transcript will be cited as “Tr. at
    “.
    The joint
    stipulation of facts admitted at hearing will be cited as “Stip.
    at
    “.
    Exhibits will be cited as “Exh.
    “.
    Citations to the
    record in PCB 92-155 will be cited as “PC692—155, at
    “,
    where the blanks will indicate the document and page number
    within the record.

    2
    A hearing was held on June 20, 1994, in Chicago, Cook
    County, Illinois, before Hearing Officer Deborah Frank. No
    members of the public attended the hearing. At hearing a joint
    stipulation of facts was entered into the record by the parties.
    (Tr. at 13, 14.)
    On June 29, 1994, White Cap filed a motion “to incorporate
    documents incorporated by reference in petition”. White Cap
    submitted documents from the previous Board record in PCB 92-155.
    The Board hereby grants the motion to incorporate those
    documents.
    As presented below, the Board finds that White Cap has met
    its burden of demonstrating that denial of variance would impose
    an arbitrary or unreasonable hardship. Accordingly, the variance
    request is granted.
    The facts of the instant case are essentially the same as
    those underlying the Board’s action to grant White Cap’s variance
    on April 22, 1993 in PCB 92-155. The variance granted in PCB 92-
    155 expired on April 22, 1994.
    DISCUSSION
    White Cap operates a manufacturing facility located at 1819
    North Major Avenue in Chicago, Cook County, Illinois. White Cap
    manufactures metal closures (caps) for jars. White Cap employs
    approximately 535 people.
    As part of its manufacturing process, White Cap operates
    twelve sheet metal coating lines where coatings are applied to
    the metal. Volatile organic material (VON) is produced and
    emitted during the coating operation, thereby subjecting White
    Cap to the Board’s VON emission regulations at 35 Ill. Adm. Code
    218. White Cap constitutes a miscellaneous metal parts and
    products coating operation for the purposes of Part 218.
    Requirements essentially identical to the Part 218
    requirements occur in federal law under the provisions of the
    Illinois VOM/ozone FIP. It is the intention eventually to have
    only one body of law covering these matters in the form of a
    state implementation plan (SIP), but in the interim this does not
    exist. Part 218 has not yet been approved by USEPA as part of
    the Illinois SIP to attain and maintain the primary and secondary
    air quality standards for ozone. (Rec. at 7.)
    The instant action is before the Board because of a
    difference that exists between the FIP and the Part 218
    regulations. In particular, the regulations at 218.207 require
    White Cap to undertake testing so that it may certify VON capture

    3
    efficiency2. The testing method under Illinois law is based on a
    methodology previously adopted by USEPA, but now under
    reassessment by USEPA~. If the reassessed method is adopted by
    USEPA, Illinois will presumably be required to also adopt the
    reassessed method within Part 218 in order to gain an acceptable
    SIP. The Illinois testing procedures therefore exist in
    something of a limbo, and White Cap is faced with the prospect
    that the existing Illinois testing procedures will soon be
    inapplicable4.
    Moreover, USEPA has stated that it plans to temporarily
    suspend the date by which a source must certify the capture
    efficiency of a control system under the FIP until July 1, 1993.
    (Exh. 3; 57 Fed. Reg. 49662, 1992.) Again, Illinois law will
    presumably be required to follow suit. White Cap is thereby also
    faced with a uncertain certification date, both federally and at
    the state level.
    In addition to the instant action, White Cap has also
    attempted to address its concerns at the federal level by filing
    with USEPA a proposal to amend the FIP. (Exh. 4.) Among other
    matters, the proposal identifies possible alternative testing
    strategies. USEPA has indicated, however, that it intends to
    defer action on such proposals until its capture efficiency study
    is complete. (Exh. 3; 57 Fed. Reg. 49664, 1992.) According to
    2 White Cap contends that it is in compliance with the
    substantive requirements of Part 218, “but is unable to
    demonstrate compliance through the required test methods”.
    (Stip. at 2..) The Board does not today address the contention of
    compliance with the substantive rules.
    ~ On March 20, 1992 USEPA issued a memo indicating that it
    was undertaking a reassessment of its previously endorsed capture
    efficiency testing procedures with the intent of developing and
    reviewing less costly methods. (PCB 92-155, Agency
    Recommendation at 6.) It originally proposed to complete the
    reassessment within a period of one year. (PCB 92-155, Opinion
    and Order at 2.) In December 1993, the Can Manufacturing
    Institute proposed an alternative test method to USEPA after an
    extension review of test methods. (Tr. at 6-7.) USEPA commented
    on the proposed methods in January or February 1994. (Tr. at 7.)
    White Cap reported on-going discussions with USEPA prior to the
    June 20, 1994, Board hearing. (Tr. at 7.)
    ‘~
    White Cap also contends that under the circumstances at
    its facility it is technically and economically infeasible for
    White Cap to comply with the current Part 218.207 test
    procedures. (PCB 92-155, Board Hearing Transcript at 67.) The
    Board does not today address that issue.

    4
    the Agency, USEPA presently appears to be delaying an opinion on
    this issue in one year intervals. (Tr. at 12.) White Cap is
    engaged in on-going discussions with USEPA. (Tr. at 7.)
    Both White Cap and the Agency contend that under the
    conditions outlined above, immediate compliance with the Part 218
    regulations would constitute an unreasonable hardship for White
    Cap. (Stip. at 2.) The remedy that the parties propose is
    basically to await the federal position, and to use that as a
    guide for directing White Cap’s action. The Board finds this an
    acceptable course of action.
    The Board also finds it appropriate to reimpose the
    conditions recommended by the Agency as assurance that this
    matter will not suffer from inaction, and to assure that White
    Cap will be poised to proceed upon disclosure of the USEPA
    position. The conditions will further assure that any negative
    environmental impact will be minimized by causing this matter to
    be addressed with maximum expedition.
    TERN
    Q~
    VARIANCE
    The term of the variance is the only significant item at
    issue for this case. White Cap has requested that the instant
    variance be granted for two years, until April 22, 1996. (Pet.
    at 3.) The Agency recommends that the variance be granted until
    April 22, 1995. (Rec. at 1.)
    White Cap argues that the April 22, 1995, deadline is
    unrealistic given the present pace of on—going negotiations with
    USEPA. (Tr. at 8.) White Cap expects negotiations about the
    alternative capture efficiency test method to continue through
    Summer 1994. (Pet. at 3.) Once an alternative test method is
    agreed upon, USEPA must amend the FIP or make a determination on
    White Cap’s FIP revision petition. Considering the required
    public notice and comment requirements, White Cap anticipates
    that this federal process will take approximately one year.
    (Pet. at 3.) White Cap estimates that six months would be
    required to conduct capture efficiency tests and prepare reports
    after adoption. (Pet. at 3.)
    In arguing for a one—year variance, the Agency does not
    contest White Cap’s estimates on the pace of anticipated USEPA
    action. The Agency maintains generally that a one—year variance
    will allow the Board “to remain abreast of this important issue
    before USEPA”. (Tr. at 12.) The Agency also broadly asserts
    that a one—year variance will allow the opportunity to review
    White Cap’s emission prior to the 1996 deadline for the Chicago
    ozone nonattainment area to demonstrate a 15 overall reduction
    in VON emissions.

    5
    The Board finds that granting the variance until April 22,
    1996, is reasonable, given the present pace of USEPA actions in
    relation to White Cap’s FIP revision request. The Board is not
    persuaded by the Agency’s general assertion that a one—year
    variance will allow the Board to remain abreast of the issue,
    especially since the variance may terminate earlier than April
    22, 1996, if the USEPA takes action.
    CONCLUSION
    Based upon the record before it, the Board finds that
    immediate compliance with the regulations at issue would impose
    an arbitrary or unreasonable hardship on White Cap. The
    requested variance accordingly will be granted, subject to
    conditions consistent with this opinion. The Board grants the
    variance until April 22, 1996.
    This opinion constitutes the Board’s findings of fact and
    conclusions of law in this matter.
    ORDER
    Petitioner, White Cap, Inc. (White Cap), is hereby granted
    variance from 35 Ill. Adm. Code 218.105, 218.205, 218.207, and
    218.211 for its facility located at 1819 North Major Avenue in
    Chicago, Illinois. This grant of variance is subject to the
    following conditions:
    (1) Variance terminates on April 22, 1996.
    (2) Condition (1) notwithstanding, variance terminates
    April 22, 1996, or the date on which the United States
    Environmental Protection Agency makes its final
    determination in White Cap’s federal implementation plan
    (FIP) amendment request, whichever comes first.
    (3) White Cap shall submit, within 180 days of the Board’s
    order, data on the VON contents of the representative
    coatings as applied, determined by laboratory analysis in
    accordance with 35 Ill. Adm. Code 218.105(a). The submitted
    data shall include the VON contents (in terms of lb VON/gal
    of coating solids as applied) of the coatings, a
    justification of why the coatings are representative, a
    description of the sampling procedures, and documentation
    for the analysis.
    (4) White Cap shall keep daily records of the following
    items starting on the date of entry of the final board order
    including:

    6
    (a) the amount of each coating used in each coating
    line;
    (b) the VON content of each coating applied (lb.
    VON/gal of solids);
    (C) the required overall efficiency of the capture
    system and control device for each coating line
    pursuant to Section 218.105(e); and
    (d) the weight of VOM per volume of coating solids
    applied daily on each coating line (VOMs, pursuant to
    Section 218.105(e) (2)).
    (5) White Cap shall prepare a monthly report for Agency
    inspection on the daily records required above. The report
    must also demonstrate White Cap’s compliance with Section
    218.207(b)(2). White Cap shall submit one copy of the
    monthly compliance demonstrations of a quarterly basis to
    each of the following Agency officers:
    Illinois Environmental Protection Agency
    Bureau of Air
    2200 Churchill Road, P.O. Box 19276
    Springfield, Illinois 62794—9276
    Attn: Permit Section Manager
    Illinois Environmental Protection Agency
    Division of Air Pollution Control
    Intercontinental Center
    1701 First Avenue
    Maywood, Illinois 60153
    Attn: Cezary Kryzmowski
    Within 45 days of the date of this order, Petitioner shall
    execute and forward to Kyle Davis, Division of Legal Counsel,
    Illinois Environmental Protection Agency, P.O. Box 19276, 2200
    Churchill Road, Springfield, Illinois 62794—9276, a Certification
    of Acceptance and Agreement to be bound to all terms and
    conditions of this variance. The 45-day period shall be held in
    abeyance during any period that this matter is being appealed.
    Failure to execute and forward the Certificate within 45 days
    renders this variance void and of no force and effect as a shield
    against enforcement of rules from which variance was granted.
    The form of said Certification shall be as follows:
    CERTIFICATION
    I (We),
    ,
    hereby
    accept and agree to be bound by all terms and conditions of the
    order of the Pollution Control Board in PCB 94-93, August 11,
    1994.

    7
    Petitioner
    Authorized Agent
    Title
    Date
    IT IS SO ORDERED.
    Section 41 of the Environmental Protection Act (415
    ILCS 5/40.1) provides for the appeal of final Board orders within
    35 days of serviàe of this decision. The Rules of the Supreme
    Court of Illinois establish filing requirements. (But see also,
    35 Ill. Adm. Code 101.246, Notions for Reconsideration.)
    I, Dorothy M. Gunn, Clerk of the Illinois Pollution Control
    Board, hereby certifj~that the above pinion and order was
    adopted on the //L(_- day of
    ___________________,
    1994, by
    avoteof
    __________.
    /
    DorothyM.~~inn,Clerk
    /~~J
    Illinois Pó~.lutionControl Board

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