ILLINOIS POLLUTION CONTROL BOARD
November 3, 1994
IN THE MATTER OF:
)
15 ROP PLAN CONTROL MEASURES
)
FOR VOM EMISSIONS
-
PART V:
)
R94-31
CONTROL OF VOLATILE ORGANIC
)
(Rulemaking)
COMPOUND EMISSIONS FROM
)
LITHOGRAPHIC PRINTING:
AMENDMENTS TO 35 ILL. ADM.
CODE PARTS 211, 218, AND 219.
)
Proposed Rule. First Notice.
OPINION AND ORDER OF THE BOARD (by N. McFawn):
On October 28, 1994, the Illinois Environmental Protection
Agency (Agency) filed this proposal for rulemaking. Section
182(b) (1) of the Clean Air Act (CAA), as amended in 1990,
requires all moderate and above ozone nonattainment areas to
achieve a 15 reduction of 1990 emissions of volatile organic
material (VON) by 1996. In Illinois, the Chicago and Metro-East
St. Louis (Metro—East) areas are classified as “severe” and
“moderate” nonattainment for ozone, respectively, and as such are
subject to the 15 reduction requirement. Also pursuant to
Section 182(b) of the CAA, Illinois is to submit a 15 Rate of
Progress Plan (ROP) within three years of the enactment of the
CAA amendments. This rulemaking represents Part V of the rules
proposed in the Illinois 15 ROP.
This proposal was filed pursuant to Section 28.5 of the
Environmental Protection Act (Act) (415 ILCS 5/28.5 (1992)),
commonly referred to as “Fast Track Rulemaking”. Due to its time
constraints, the Board today acts to send this proposal to first
notice under the Illinois Administrative Procedure Act, but
without commenting on the merits of the proposal.
The Agency’s proposal seeks to amend 35 Ill. Adm. Code 218
and 219 to include control measures for the control of VON
emission from offset lithographic printing in Subpart H of both
these parts. It also amends Part 211 to add definitions of non—
heatset and sheet-fed types of lithographic printing, as—applied
fountain solution, and alcohol for the purposes of lithographic
printing. It also includes a minor amendment to 35 Ill. Adm.
Code Sections 218.480 and 219.480, which clarifies an amendment
made to these sections in R93-14, In the Matter of: Reasonably
Available Control Technology for Major Sources Emitting Volatile
Organic Materials in the Chicago Ozone Nonattainment Area: 25
Tons: Amendments to 35 Ill. Adm. Code Parts 211 and 218.
The proposed rules would establish control measures for
reduction of VON which would apply to all lithographic printing
lines at a source if the VON emissions from lithographic printing
2
lines at the source ever exceed 45.5 kilograms per day (kg/day)
or 100 pounds per day (lbs/day). The control requirements would
also apply to sources with heatset web offset lithographic
printing lines at a source if the VOM emissions from these lines
meet the applicability criteria in Section 218.405(a) (1) (A) or
219.405(a) (1) (A), which are renumbered in this proposal as
218.405(a) (1) and 219.405(a) (1), respectively. These criteria
specify that if the total Maximum Theoretical Emissions (NTE) of
VON from heatset web offset lithographic printing lines at the
source ever exceed 90.7 megagrams per year (Mg/yr), or 100 tons
per year (TPY), the lines are subject to the control requirements
and VON content limitations for fountain solutions. The proposed
regulations would also impose certain recordkeeping and reporting
requirements on all sources with lithographic printing lines,
even if they are otherwise exempt from the control requirements
of the proposal.
Fast Track Rulemaking pursuant to Section 28.5 of the Act
requires the Board to proceed with rulemaking under set time—
frames. The time lines set forth below are identical to those
outlined in the first notice order in R94-32, In the Matter of:
15 ROP Plan Control Measures for VON Emissions
-
Part VI: Motor
Vehicle Refinishing: Amendments to 35 Ill. Adm. Code Parts 211,
218, and 219, which was also filed on October 28, 1994. In the
interest of administrative economy, the Board will coordinate
hearings in these two matters to the extent practicable, but we
cannot adjust deadlines for those who intend to participate in
both sets of hearings. The Board has no discretion to adjust
these time frames under any circumstances.
The following schedule indicates the deadlines by which the
Board must act, as provided in Section 28.5:
first notice
on or before November 12, 1994
first hearing
on or before December 22, 1994
second hearing
rio later than 30 days after
the start of the first hearing
third hearing
no later than 14 days after
the start of the second
hearing
second notice
(if third hearing cancelled) on or before March 7, 1995
(if third hearing held)
on or before March 27, 1995
final adoption and filing
21 days after receipt of JCAR
certificate of no objection
The Board notes that the above dates are the deadlines as
established by Section 28.5 and do not represent actual hearing
dates or filing dates. While the schedule includes second and
third hearings, these hearings may be cancelled if unnecessary.
The Board will proceed in this matter as prescribed in Section
28.5 and discussed in the Board’s resolution. (See Clean Air Act
3
Rulemaking ~‘roceduresPursuant to Section 28.5 of the
Environmental Protection Act, as Added BY P.A. 87-1213, (October
29, 1992 and December 3, 1992), RES 92—2.)
The Agency has filed a motion for waiver of requirements
with the proposal. The Agency requests waiver of the following
requirements. That the Agency: (1) submit the original and nine
copies of the entire regulatory proposal; (2) submit a copy of
the proposal to the Attorney General and the Department of Energy
and Natural Resources (ENR); and (3) submit copies of all
documents upon which it relied. The Agency asks that it be
permitted to file an original plus five complete copies of the
proposal and four partial copies. A partial copy includes the
pleadings and the proposed rules, but does not include the
supporting exhibits. The Attorney General and ENR have agreed
with the Agency that a copy of the proposal need not be served
upon them. The Agency had provided the Board with one copy of
the majority of the documents on which it relied, and notes that
the other documents are readily accessible or already in the
Board’s possession. The Board grants the Agency’s motion.
ORDER
The Board directs the Clerk to cause publication of the
following amendments in the Illinois Register for first notice:
TITLE 35: ENVIRONMENTAL PROTECTION
SUBTITLE B: AIR POLLUTION
CHAPTER I: POLLUTION CONTROL BOARD
SUBCHAPTER c: EMISSION STANDARDS AND LIMITATIONS
FOR STATIONARY SOURCES
PART 211
DEFINITIONS AND GENERAL PROVISIONS
SUBPART A: GENERAL PROVISIONS
Section
211.101 Incorporations by Reference
211.102 Abbreviations and Conversion Factors
SUBPART B: DEFINITIONS
Section
211.121 Other Definitions
211.122 Definitions (Repealed)
211.130 Accelacota
211.150 Accumulator
211.170 Acid Gases
211.210 Actual Heat Input
211.230 Adhesive
211.250 Aeration
4
211.270
211.290
211.310
211.330
211.350
211. 370
211.390
211.410
211. 430
211. 450
211. 470
211. 474
211.490
211.510
211.530
211.550
211.560
211.570
211.590
211.610
211.630
211.650
211.670
211.690
211.710
211.730
211.750
211.770
211.790
211. 810
211.830
211. 850
211. 870
211.890
211. 910
211.930
211. 950
2 11. 970
2 11. 990
211.1010
211.1050
211. 1070
211.1090
211.1110
211.1130
211. 1150
211. 1170
211. 1190
211.1210
211.1230
211.1250
Aerosol Can Filling Line
Afterburner
Air Contaminant
Air Dried Coatings
Air Oxidation Process
Air Pollutant
Air Pollution
Air Pollution Control Equipment
Air Suspension Coater/Dryer
Airless Spray
Air Assisted Airless Spray
Alcohol
Annual Grain Through-Put
Application Area
Architectural Coating
As Applied
As-ADDlied Fountain Solution
Asphalt
Asphalt Prime Coat
Automobile
Automobile or Light-Duty Truck Assembly Source or
Automobile or Light-Duty Truck Manufacturing Plant
Automobile or Light-Duty Truck Refinishing
Baked Coatings
Batch Loading
Bead-Dipping
Binders
British Thermal Unit
Brush or Wipe Coating
Bulk Gasoline Plant
Bulk Gasoline Terminal
Can
Can Coating
Can Coating Line
Capture
Capture Device
Capture Efficiency
Capture System
Certified Investigation
Choke Loading
Clean Air Act
Cleaning and Separating Operation
Cleaning Materials
Clear Coating
Clear Topcoat
Closed Purge System
Closed Vent System
Coal Refuse
Coating
Coating Applicator
Coating Line
Coating Plant
5
211. 1270
211. 1290
211. 1310
211. 1330
211. 1350
211.1370
211. 1390
211. 1410
211. 1430
211.1470
211. 1490
211. 1510
211.1530
211. 1550
211. 1570
211.1590
211.1610
211. 1630
211. 1650
211. 1670
211. 1690
211. 1710
211. 1730
211.1750
211. 1770
211. 1790
211.1810
211. 1830
211. 1850
211.1870
211.1890
211. 1910
211.1920
211. 1930
211. 1950
211.1970
211.1990
211.2010
211.2030
211.2050
211.2070
211.2090
211.2110
211.2130
211.2150
211.2170
211.2190
211.2210
211.2230
211.2250
211.2270
211.2310
Coil Coating
Coil Coating Line
Cold Cleaning
Complete Combustion
Component
Concrete Curing Compounds
Concentrated Nitric Acid Manufacturing Process
Condensate
Condensible PM-b
Continuous Process
Control Device
Control Device Efficiency
Conventional Soybean Crushing Source
Conveyorized Degreasing
Crude Oil
Crude Oil Gathering
Crushing
Custody Transfer
Cutback Asphalt
Daily-weighted Average VON Content
Day
Degreaser
Delivery Vessel
Dip Coating
Distillate Fuel Oil
Drum
Dry Cleaning Operation or Dry Cleaning Facility
Dump-Pit Area
Effective Grate Area
Effluent Water Separator
Electrostatic Bell or Disc Spray
Electrostatic Spray
Emergency or Standby Unit
Emission Rate
Emission Unit
Enamel
Enclose
End Sealing Compound Coat
Enhanced Under-the-Cup Fill
Ethanol Blend Gasoline
Excess Air
Excessive Release
Existing Grain-Drying Operation
Existing Grain-Handling Operation
Exterior Base Coat
Exterior End Coat
External Floating Roof
Extreme Performance Coating
Fabric Coating
Fabric Coating Line
Federally Enforceable Limitations and Conditions
Final Repair Coat
6
211.2330
211.2350
211.2370
211.2390
211.2410
211.2430
211.2450
211.2470
211.2490
211.2510
211.2530
211.2550
211.2570
211.2590
211.2610
211.2650
211.2670
211.2690
211.2710
211.2730
211.2750
211.2770
211.2790
211. 2810
211.2830
211.2850
211.2870
211.2890
211.2910
211.2930
211.2950
211.2970
211.2990
211.3010
211.3030
211.3050
211.3070
211.3090
211.3110
211.3130
211.3150
211.3170
211.3190
211.3210
211.3230
211.3250
211.3270
211.3290
211. 3310
211.3330
F irebox
Fixed-Roof Tank
Flexographic Printing
Flexographic Printing Line
Floating Roof
Fountain Solution
Freeboard Height
Fuel Combustion Emission Unit or Fuel Combustion
Emission Source
Fugitive Particulate Matter
Full Operating Flowrate
Gas Service
Gas/Gas Method
Gasoline
Gasoline Dispensing Operation or Gasoline Dispensing
Facility
Gel Coat
Grain
Grain-Drying Operation
Grain-Handling and Conditioning Operation
Grain-Handling Operation
Green-Tire Spraying
Green Tires
Gross Heating Value
Gross Vehicle Weight Rating
Heated Airless Spray
Heatset
Heatset Web Offset Lithographic Printing Line
Heavy Liquid
Heavy Metals
Heavy Off-Highway Vehicle Products
Heavy Off-Highway Vehicle Products Coating
Heavy Off-Highway Vehicle Products Coating Line
High Temperature Aluminum Coating
High Volume Low Pressure (HVLP) Spray
Hood
Hot Well
Housekeeping Practices
Incinerator
Indirect Heat Transfer
Ink
In—Process Tank
In-Situ Sampling Systems
Interior Body Spray Coat
Internal-Floating Roof
Internal Transferring Area
Lacquers
Large Appliance
Large Appliance Coating
Large Appliance Coating Line
Light Liquid
Light-Duty Truck
7
211.3350
211.3370
211.3390
211.3410
211.3430
211.3450
211.3470
211.3490
211.3500
211.3510
211.3530
211.3550
211.3570
211.3590
211.3610
211.3620
211.3630
211. 3650
211.3670
211.3690
211.3710
211.3730
211.3750
211.3770
211.3790
211.3810
211.3830
211.3850
211.3870
211.3890
211.3910
211.3930
211.3950
211.3970
211.3990
211.4010
211.4030
211.4050
211.4065
211.4070
211.4090
211.4110
211.4130
211.4150
211.4170
211.4190
211. 4210
211.4230
211.4250
211.4260
211.4270
Light Oil
Liquid/Gas Method
Liquid-Mounted Seal
Liquid Service
Liquids Dripping
Lithographic Printing Line
Load-Out Area
Low Solvent Coating
Lubricating Oil
Magnet Wire
Magnet Wire Coating
Magnet Wire Coating Line
Major Dump Pit
Major Metropolitan Area (MMA)
Major Population Area (NPA)
Manually Operated Equipment
Manufacturing Process
Marine Terminal
Material Recovery Section
Maximum Theoretical Emissions
Metal Furniture
Metal Furniture Coating
Metal Furniture Coating Line
Metallic Shoe-Type Seal
Miscellaneous Fabricated Product Manufacturing Process
Miscellaneous Formulation Manufacturing Process
Miscellaneous Metal Parts and Products
Miscellaneous Metal Parts and Products Coating
Miscellaneous Metal Parts or Products Coating Line
Miscellaneous Organic Chemical Manufacturing Process
Mixing Operation
Monitor
Monomer
Multiple Package Coating
New Grain-Drying Operation
New Grain-Handling Operation
No Detectable Volatile Organic Material Emissions
Non—contact Process Water Cooling Tower
Non—Heatset
Offset
One Hundred Percent Acid
One—Turn Storage Space
Opacity
Opaque Stains
Open Top Vapor Degreasing
Open-Ended Valve
Operator of a Gasoline Dispensing Operation or Operator
of a Gasoline Dispensing Facility
Organic Compound
Organic Material and Organic Materials
Organic Solvent
Organic Vapor
8
Overall Control
Overvarni sh
Owner of a Gasoline Dispensing Operation or Owner of a
Gasoline Dispensing Facility
Owner or Operator
Packaging Rotogravure Printing
Packaging Rotogravure Printing Line
Pail
Paint Manufacturing Source or Paint Manufacturing Plant
Paper Coating
Paper Coating Line
Particulate Matter
Parts Per Million (Volume) or PPM (Vol)
Person
Petroleum
Petroleum Liquid
Petroleum Refinery
Pharmaceutical
Pharmaceutical Coating Operation
Photochemically Reactive Material
Pigmented Coatings
Plant
Plasticizers
PM-b
Pneumatic Rubber Tire Manufacture
Polybasic Organic Acid Partial Oxidation Manufacturing
Process
Polyester Resin Material(s)
Polyester Resin Products Manufacturing Process
Polystyrene Plant
Polystyrene Resin
Portable Grain-Handling Equipment
Portland Cement Manufacturing Process Emission Source
Portland Cement Process or Portland Cement
Manufacturing Plant
Potential to Emit
Power Driven Fastener Coating
Pressure Release
Pressure Tank
Pressure/Vacuum Relief Valve
Prime Coat
Primer Surfacer Coat
Primer Surfacer Operation
Primers
Printing
Printing Line
Process Emission Source
Process Emission Unit
Process Unit
Process Unit Shutdown
Process Weight Rate
211.4290 Oven
211.4310
211.4330
211.4350
211.4370
211.4390
211.4410
211.4430
211.4450
211.4470
211.4490
211.4510
211.4530
211.4550
211.4590
211.4610
211.4630
211.4650
211.4670
211.4690
211.4710
211.4730
211.4750
211.4770
211.4790
211.4810
211.4830
211.4850
211.4870
211.4890
211.4910
211.4930
211.4950
211.4970
211.4990
211.5030
211.5050
211.5060
211.5070
211.5090
211.5110
211.5130
211.5150
211.5170
211.5185
211.5190
211.5210
211.5230
211.5250
9
211.5270
211.5310
211.5330
211.5340
211.5350
211.5370
211.5390
211.5410
211.5430
211.5450
211.5470
211.5490
211.5500
211.5510
211.5530
211.5550
211.5570
211.5590
211.5610
211.5630
211.5650
211.5670
211.5690
211.5710
211.5730
211.5750
211.5770
211.5790
211.5810
211.5830
211. 5850
211.5870
211.5890
211.5910
211.5930
211.5950
211.5970
211.5990
211.6010
211.6030
211.6050
211.6070
211.6090
211.6110
211. 6130
211.6150
211.6170
211.6190
211.6210
211.6230
211.6250
211.6270
Production Equipment Exhaust System
Publication Rotogravure Printing Line
Purged Process Fluid
Rated Heat Input Capacity
Reactor
Reasonably Available Control Technology (RACT)
Reclamation System
Refiner
Refinery Fuel Gas
Refinery Fuel Gas System
Refinery Unit or Refinery Process Unit
Refrigerated Condenser
Regulated Air Pollutant
Reid Vapor Pressure
Repair
Repair Coat
Repaired
Residual Fuel Oil
Restricted Area
Retail Outlet
Ringelmann Chart
Roadway
Roll Coater
Roll Coating
Roll Printer
Roll Printing
Rotogravure Printing
Rotogravure Printing Line
Safety Relief Valve
Sandblasting
Sanding Sea lers
Screening
Sealer
Semi—Transparent Stains
Sensor
Set of Safety Relief Valves
Sheet Basecoat
Shotblasting
Side—Seam Spray Coat
Smoke
Smokeless Flare
Solvent
Solvent Cleaning
Solvent Recovery System
Source
Specialty High Gloss Catalyzed Coating
Specialty Leather
Specialty Soybean Crushing Source
Splash Loading
Stack
Stain Coating
Standard Conditions
10
211.6290
211.6310
211.6330
211.6350
211.6355
211.6360
211.6370
211.6390
211. 6410
211.6430
211.6450
211. 6470
211.6490
211.6510
211.6530
211.6550
211.6570
211.6590
211.6610
211.6630
211.6650
211.6670
211.6690
211.6710
211.6730
211.6750
211.6770
211.6790
211.6810
211.6830
211.6850
211.6870
211.6890
211.6910
211.6930
211.6950
211.6970
211.6990
211.7010
211.7030
211.7050
211.7070
211.7090
211.7110
211.7130
211.7150
211.7170
211.7190
211.7210
211.7230
Standard Cubic Foot (scf)
Start-Up
Stationary Emission Source
Stationary Emission Unit
Stationary Gas Turbine
Stationary Reciprocating Internal Combustion Engine
Stationary Source
Stationary Storage Tank
Storage Tank or Storage Vessel
Styrene Devolatilizer Unit
Styrene Recovery Unit
Submerged Loading Pipe
Substrate
Sulfuric Acid Mist
Surface Condenser
Synthetic Organic Chemical or Polymer Manufacturing
Plant
Tablet Coating Operation
Thirty-Day Rolling Average
Three—Piece Can
Through-the-Valve Fill
Tooling Resin
Topcoat
Topcoat Operation
Touch-Up
Transfer Efficiency
Tread End Cementing
True Vapor Pressure
Turnaround
Two—Piece Can
Under-the-Cup Fill
Undertread Cementing
Unregulated Safety Relief Valve
Vacuum Producing System
Vacuum Service
Valves Not Externally Regulated
Vapor Balance System
Vapor Collection System
Vapor Control System
Vapor-Mounted Primary Seal
Vapor Recovery System
Vapor—Suppressed Polyester Resin
Vinyl Coating
Vinyl Coating Line
Volatile Organic Liquid (VOL)
Volatile Organic Material Content (VOMC)
Volatile Organic Material (VOM) or Volatile Organic
Compound (VOC)
Volatile Petroleum Liquid
Wash Coat
Wastewater (Oil/Water) Separator
Weak Nitric Acid Manufacturing Process
11
Web
Wholesale Purchase
—
Consumer
Wood Furniture
Wood Furniture Coating
Wood Furniture Coating Line
APPENDIX A Rule into Section Table
APPENDIX B Section into Rule Table
AUTHORITY: Implementing Sections 9, 9.1 and 10 and authorized by
Section 27 and 28.5 of the Environmental Protection Act (Ill.
Pc~v~.Ftnt~
i’V)l eh.. iii?~
r~r~r~
1000
1OCVLI
1010 nnd 1027’
10, 27 and 28.5 (1992)).
1,
992) 415 ILCS 5/9, 9.1,
SOURCE: Adopted as Chapter 2: Air Pollution, Rule 201:
Definitions, R71-23, 4 PCB 191, filed and effective April 14,
1972; amended in R74—2 and R75—5, 32 PCB 295, at 3 Ill. Reg. 5,
p. 777, effective February 3, 1979; amended in R78-3 and 4, 35
PCB 75 and 243, at 3 Ill. Reg. 30, p. 124, effective July 28,
1979; amended in R80-5, at 7 Ill. Reg. 1244, effective January
21, 1983; codified at 7 Ill. Reg. 13590; amended in R82—l (Docket
A) at 10 Ill. Reg. 12624, effective July 7, 1986; amended in
R85-21(A) at 11 Ill. Reg. 11747, effective June 29, 1987; amended
in R86-34 at 11 Ill. Reg. 12267, effective July 10, 1987; amended
in R86—39 at 11 Ill. Reg. 20804, effective December 14, 1987;
amended in R82—14 and R86—37 at 12 Ill. Reg. 787, effective
December 24, 1987; amended in R86—18 at 12 Ill. Reg. 7284,
effective April 8, 1988; amended in R86-10 at 12 Ill. Reg. 7621,
effective April 11, 1988; amended in R88—23 at 13 Ill. Reg.
10862, effective June 27, 1989; amended in R89-8 at 13 Iii. Reg.
17457, effective January 1, 1990; amended in R89—16(A) at 14 Ill.
Reg. 9141, effective May 23, 1990; amended in R88-30(B) at 15
Ill. Reg. 5223, effective March 28, 1991; amended in R88—14 at 15
Ill. Reg. 7901, effective May 14, 1991; amended in R91—10 at 15
Ill. Reg. 15564, effective October 11, 1991; amended in R91—6 at
15 Ill. Reg. 15673, effective October 14, 1991; amended in R91-22
at 16 Ill. Reg. 7656, effective May 1, 1992; amended in R91—24 at
16 Ill. Reg. 13526, effective August 24, 1992; amended in R93—9
at 17 Ill. Reg. 16504, effective September 27, 1993; amended in
R93—11 at 17 Ill. Reg. 21471, effective December 7, 1993; amended
in R93—14 at 18 Ill. Reg. 1253, effective January 18, 1994;
amended in R94-12 at 18 Ill. Reg. 14962, effective September 21,
1994; amended in R94—14 at 18 Ill. Reg. 15744, effective October
17, 1994; amended in R94—15 at 18 Ill. Reg. 16379, effective
October 2, 1994; amended in R94—16 at 18 Ill. Reg.
effective
____________;
amended in R94—31 at 18 Ill. Reg.
—,
effective
_______________
211.7250
211.7270
211.7290
211.7310
211.7330
211.7350 Woodworking
I T~
—r
~i
~——
12
SUBPART B: DEFINITIONS
Section 211.474
Alcohol
“Alcohol” for the purposes of Sections 218.405 through 218.410
and 219.405 through 219.410, means isopropvl alcohol, normal
propyl alcohol, or ethanol used in a fountain solution in a
lithographic printing operation.
(Source: Added at
_____
Ill. Reg.
,
effective
____
Section 211.560
As-Applied Fountain Solution
“As—applied fountain solution,” means the formulation of a
fountain solution during application onto the image plate on a
lithographic printing line, including any material added at the
line before the application of the fountain solution.
(Source: Added at
_____
Ill. Reg.
_________,
effective
____
Section 211.2850 Heatset Web Offset Lithographic Printing Line
“Heatset web offset lithographic printing line” means a
lithographic printing line in which a blanket cylinder is used to
transfer ink from a plate cylinder to a substrate continuously
fed from a roll or an extension process and an oven is used to
solidify the printing inks.
(Source: Amended at
_____
Ill. Reg.
,
effective
—
Section 211.4065 Non—Heatset
“Non—heatset” means a class of lithography which does not require
a heated dryer to solidify the printing inks. Ultraviolet-cured
and electron beam—cured inks are considered non—heatset.
(Source: Added at
_____
Ill. Reg.
,
effective
____
Section 211.5980 Sheet—Fed
“Sheet—fed” means a printing or coating line where individual
sheets of substrate are fed to the line sequentially.
(Source: Added at
_____
Ill. Reg.
,
effective
____
13
TITLE 35: ENVIRONMENTAL PROTECTION
SUBTITLE B: AIR POLLUTION
CHAPTER I: POLLUTION CONTROL BOARD
SUBCHAPTER C: EMISSIONS STANDARDS AND LIMITATIONS
FOR STATIONARY SOURCES
PART 218
ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE
CHICAGO AREA
SUBPART A: GENERAL PROVISIONS
Section
218.100
218.101
218.102
218.103
218. 104
218.105
218. 106
218.107
218. 108
218.109
218. 110
218.111
218.112
218.113
218.114
Introduction
Savings Clause
Abbreviations and Conversion Factors
Applicability
Definitions
Test Methods and Procedures
Compliance Dates
Operation of Afterburners
Exemptions, Variations, and Alternative Means of
Control or Compliance Determinations
Vapor Pressure of Volatile Organic Liquids
Vapor Pressure of Organic Material or Solvents
Vapor Pressure of Volatile Organic Material
Incorporations by Reference
Monitoring for Negligibly-Reactive Compounds
Compliance with Permit Conditions
SUBPART B: ORGANIC EMISSIONS FROM STORAGE AND LOADING OPERATIONS
Section
218.119
218. 121
218.122
218.123
218.124
218.125
218.126
Applicability for VOL
Storage Containers
Loading Operations
Petroleum Liquid Storage Tanks
External Floating Roofs
Compliance Dates (Repealed)
Compliance Plan (Repealed)
SUBPART C: ORGANIC EMISSIONS FROM MISCELLANEOUS EQUIPMENT
Section
218. 141
218. 142
218.143
218.144
Separation Operations
Pumps and Compressors
Vapor Blowdown
Safety Relief Valves
14
SUBPART E: SOLVENT
CLEANING
Emission Limitations
Daily-Weighted Average Limitations
Solids Basis Calculation
Alternative Emission Limitations
Exemptions from Emission Limitations
Exemption from General Rule on Use of Organic Material
Compliance Schedule
Recordkeeping and Reporting
SUBPART G: USE OF ORGANIC MATERIAL
Use of Organic Material
Alternative Standard
Fuel Combustion Emission Units
Operations with Compliance Program
SUBPART H: PRINTING AND PUBLISHING
Flexographic and Rotogravure Printing
Applicability
Compliance Schedule
Recordkeeping and Reporting
Hcc~t3ct-Wcb-Off3ctLithographic Printingj
Applicability
218.406 Provisions Applying to Heatset Web Offset Lithographic
Printing Prior to March 15, 1996
218.407 Emission Limitations and Control Requirements for
Lithographic Printing Lines On and After March 15, 1996
218.408 Compliance Schedule for Lithographic Printing On and
After March 15, 1996
218.409 Testing for Lithographic Printing On and After March
15, 1996
_______
Monitoring Requirements for Lithographic Printing
_______
Recordkee~ing and Reporting for Lithographic Printing
_______
Recordkeeping and Reporting for Fountain and Cleaning
Solvent Cleaning in General
Cold Cleaning
Open Top Vapor Degreasing
Conveyorized Degreasing
Compliance Schedule (Repealed)
Test Methods
SUBPART F: COATING OPERATIONS
Section
218.181
218.182
218.183
218.184
218. 185
218. 186
Section
218.204
218.205
218.206
218.207
218.208
218.209
218.210
218.211
Section
218
.
301
218.302
218.303
218
.
304
Section
218.401
218.402
218 .403
218.404
218.405
218.410
218.411
218.412
Solution Stricter Limits
15
SUBPART Q: LEAKS
FROM SYNTHETIC
ORGANIC CHEMICAL AND
POLYMER
MANUFACTURING PLANT
Section
218.421
218.422
218.423
218.424
218.425
218.426
218.427
2 18.428
218.429
218 .430
Section
218.441
218.442
218.443
218.444
218.445
218.446
218.447
218.448
2 18.449
218.450
218.451
218.452
218.453
General Requirements
Inspection Program Plan for Leaks
Inspection Program for Leaks
Repairing Leaks
Recordkeeping for Leaks
Report for Leaks
Alternative Program for Leaks
Open-Ended Valves
Standards for Control Devices
Compliance Date (Repealed)
SUBPART R: PETROLEUM REFINING AND
RELATED
INDUSTRIES; ASPHALT MATERIALS
Petroleum Refinery Waste Gas Disposal
Vacuum Producing Systems
Wastewater (Oil/Water) Separator
Process Unit Turnarounds
Leaks: General Requirements
Monitoring Program Plan for Leaks
Monitoring Program for Leaks
Recordkeeping for Leaks
Reporting for Leaks
Alternative Program for Leaks
Sealing Device Requirements
Compliance Schedule for Leaks
Compliance Dates (Repealed)
SUBPART S: RUBBER AND MISCELLANEOUS PLASTIC PRODUCTS
Section
218.461
218.462
218 .463
218.464
218.465
2 18.466
Section
2 18.480
218.481
218. 482
Manufacture of Pneumatic Rubber Tires
Green Tire Spraying Operations
Alternative Emission Reduction Systems
Emission Testing
Compliance Dates (Repealed)
Compliance Plan (Repealed)
SUBPART T: PHARMACEUTICAL MANUFACTURING
Applicability
Control of Reactors, Distillation Units, Crystallizers,
Centrifuges and Vacuum Dryers
Control of Air Dryers, Production Equipment Exhaust
Systems and Filters
16
218.483
218.484
218.485
218.486
218. 487
218.488
218.489
Section
218.521
218.525
218.526
218.527
Section
218.541
Section
218.561
218. 562
218.563
Section
218.581
218.582
218.583
218.584
218.585
2 18.586
Section
218.601
218.602
218.603
218.604
218.605
218.606
218. 607
218. 608
218.609
Material Storage and Transfer
In—Process Tanks
Leaks
Other Emission Units
Testing
Monitoring for Air Pollution Control Equipment
Recordkeeping for Air Pollution Control Equipment
SUBPART V: AIR OXIDATION PROCESSES
Definitions (Repealed)
Emission Limitations for Air Oxidation Processes
Testing and Monitoring
Compliance Date (Repealed)
SUBPART W:
AGRICULTURE
Pesticide Exception
SUBPART X:
CONSTRUCTION
Architectural Coatings
Paving Operations
Cutback Asphalt
SUBPART Y: GASOLINE DISTRIBUTION
Bulk Gasoline Plants
Bulk Gasoline Terminals
Gasoline Dispensing Operations
-
Storage Tank Filling
Operations
Gasoline Delivery Vessels
Gasoline Volatility Standards
Gasoline Dispensing Operations
-
Motor Vehicle Fueling
Operations
SUBPART Z: DRY CLEANERS
Perchloroethylene Dry Cleaners
Applicability
Leaks
Compliance Dates (Repealed)
Compliance Plan (Repealed)
Exception to Compliance Plan (Repealed)
Standards for Petroleum Solvent Dry Cleaners
Operating Practices for Petroleum Solvent Dry Cleaners
Program for Inspection and Repair of Leaks
17
218.610
218.611
218.612
218. 613
Section
218. 620
218. 621
218.623
218.624
218. 625
218. 626
218.628
218.630
218.636
218.637
Section
218.640
218.642
218. 644
Testing and Monitoring
Applicablity for Petroleum Solvent Dry Cleaners
Compliance Dates (Repealed)
Compliance Plan (Repealed)
SUBPART AA: PAINT AND INK MANUFACTURING
Applicability
Exemption for Waterbase Material and Heatset-Offset Ink
Permit Conditions (Repealed)
Open Top Mills, Tanks, Vats or Vessels
Grinding Mills
Storage Tanks
Leaks
Clean Up
Compliance Schedule
Recordkeeping and Reporting
SUBPART BB: POLYSTYRENE PLANTS
Applicability
Emissions Limitation at Polystyrene Plants
Emissions Testing
SUBPART CC: POLYESTER RESIN PRODUCT MANUFACTURING PROCESS
Applicability
Control Requirements
Compliance Schedule
Testing
Recordkeeping and Reporting for Exempt Emission Units
Recordkeeping and Reporting for Subject Emission Units
SUBPART DD: AEROSOL CAN FILLING
Section
218.680
218 .686
218.688
218.690
218.692
2 18.875
218.877
218.879
218.881
218.883
2 18.886
Applicability
Control Requirements
Testing
Recordkeeping and Reporting for Exempt Emission Units
Recordkeeping and Reporting for Subject Emission Units
Applicability of Subpart BB (Renumbered)
Emissions Limitation at Polystyrene Plants (Renumbered)
Compliance Date (Repealed)
Compliance Plan (Repealed)
Special Requirements for Compliance Plan (Repealed)
Emissions Testing (Renumbered)
Section
218.660
218.666
218. 667
218.668
218. 670
218.672
18
SUBPART PP: MISCELLANEOUS FABRICATED
PRODUCT
MANUFACTURING
PROCESSES
Section
218.920
218.923
218.926
218.927
218.928
Applicability
Permit Conditions
(Repealed)
Control Requirements
Compliance Schedule
Testing
SUBPART
QQ:
MISCELLANEOUS FORMULATION MANUFACTURING
PROCESSES
Section
218.940
218.943
218.946
218.947
218.948
Applicability
Permit Conditions (Repealed)
Control Requirements
Compliance Schedule
Testing
SUBPART RR: MISCELLANEOUS ORGANIC CHEMICAL MANUFACTURING
PROCES SES
Applicability
Permit Conditions (Repealed)
Control Requirements
Compliance Schedule
Testing
Applicability
Permit Conditions (Repealed)
Control Requirements
Compliance Schedule
Testing
SUBPART UU:
RECORDKEEPING
AND
REPORTING
Exempt Emission Units
Subject Emission Units
218.Appendix A: List of Chemicals Defining Synthetic
Organic Chemical and Polymer
Manufacturing
VON Measurement Techniques for Capture
Efficiency
Reference Test Methods for Air Oxidation
Processes
Section
218.960
218.963
218.966
218.967
218.968
Section
218.980
218 .983
218.986
218.987
218.988
Section
218.990
218.991
Section
SUBPART TT: OTHER EMISSION UNITS
Section 218.Appendix B:
Section 218.Appendix C:
19
Section 218.Appendix D: Coefficients for the Total Resource
Effectiveness
Index (TRE) Equation
AUTHORITY: Implementing Section 10 and authorized by Section
28.5 of the Environmental Protection Act (Ill. Rev. Stat. 1991,
ch. 111½, par. 1010) (P.A. 87—1213, effective September 26, 1992)
415 ILCS 5/10 and 28.5).
SOURCE: Adopted at R91-7 at 15 Ill. Reg. 12231, effective August
16, 1991; amended in R91—23 at 16 Ill. Reg. 13564, effective
August 24, 1992; amended in R91-28 and R9l—30 at 16 Ill. Reg.
13864, effective August 24, 1992; amended in R93—9 at 17 Ill.
Reg. 16636, effective September 27, 1993; amended in R93-l4 at 18
Ill. Reg. at 1945, effective January 24, 1994; amended in R94—12
at 18 Ill. Reg. 14973, effective September 21, 1994; amended in
R94—15 at 18 Ill. Reg. 16392, effective October 25, 1994; amended
in R94—16 at 18 Ill. Reg.
________,
effective
____________________
_;
amended in R94-3l at
______
Ill. Reg.
________,
effective
_____
SUBPART H: PRINTING AND PUBLISHING
Section 218.405
Hcathct Wcb Of fpct Lithographic Printing~
Applicability
a-)- Applicability
4~a) Until March 15, 1996, ~‘the limitations of QubGcotion
(b) bclowSection 218.406 of this Subpart apply to all
heatset web offset lithographic printing lines
(including solvents used for cleanup operations
associated with the heatset web offset lithographic
printing line(s)) at a 3ubjcct source subiect to the
requirements of this Subpart. All sources with heatset
web offset lithographic printing lines are 3ubjcct
sources subiect to the requirements of this Subpart
unless:
Al) Total maximum theoretical emissions of VOM from
all heatset web offset lithographic printing lines
(including solvents used for cleanup operations
associated with the heatset web offset
lithographic printing line(s)) at the source never
exceed 90.7 Mg (100 tons) per calendar year in the
absence of air pollution control equipment; or
B~) A federally enforceable permit or SIP revision for
all heatset web offset lithographic printing
line(s) at a source requires the owner or operator
to limit production or capacity of these printing
line(s) to reduce total VON emissions from all
heatset web offset lithographic printing line(s)
20
to 90.7 Mg (100 tons) per calendar year or less in
the absence of air pollution control equipment~~
a~d
2-~) Any owner or operator of
any heatset web offset
lithographic printing line that is exempt from the
limitations in 3ubcection (b) of thiB Section 218.406
of this Subpart because of the criteria in subsection
(a)-(4-)- of this Section shall be subject to the
recordkeeping and reporting requirements in oubocction
(c) (1) of thic Section 218.406(b) (1 of this Subpart.
b) Specific Provisiono. No owner or operator of a oubjcot
hcatcct web offcet printing linc may cau8-e or allow the
operation of the 3ubjcct heatc3ct web off3et printing
line unlecis the owner or operator meetci the
requircmcntz3 in oubsectiono
(b) (1) or (b) (2) and the
requirements in subsections (b) (3) and (b) (4) below.
1)
An afterburner
sycitem is installed
and operated
that -cdu~~~0 nt~roc~nt
of
th~
VOM
~mi~oiori~
from
2) The fountain solution contains no more than
8 percent, by weight, of VO!! and a condensation
recovery oyctcm is installed and operated that
removes at least 75 percent of the non-isopropyl
alcohol organic materials from the dryer exhaust,
3) The control device is equipped with thc
monitoring equipment specified in Section
218.105(d) (2) of this Part and the monitoring
equipment is installed, calibrated, operated and
maintained according to vendor specifications at
all times the control device is in use, and
control device is operated at
whci
the subject printing line 13 in operation.
The
owner or operator shall demonstrate compliance
with this Section by using the applicable test
methods and procedures specified in Section
218.105(a), (d), and
(f) of this Part and by
£U~
Wi
LU
LIL~ I
LW~L~j) L...~
UU..t L
L
requirements opecif led in subsection (a) below.
.—~
—..~
—~~t———
~
—
.—..—
—..
~—...——..
—
fountain oGlution and ink and the efficiency of each
control device shall be determined by the applicable
tc3t methodo and proccdurcs opccificd inScotion
-
21
1)
Any
owner or operator of a printing line-which is
exempted from the limitations of subsection (b) of
this Section because of the criteria in oubsection
(a~of this Section shall comply with the
following
-~
with
Secti~ 218.106 of
this Part, the
owner
or operator of a hcatset
wc~ oii~e~
£iLnographic printing linc
LU
which subsection -(c) (1) of this Section is
applicable shall certify to the Agency that
the heatset web offset lithographic printing
line is exempt under the provisions of
subsection (a) of this Section.
Such
certification shall include:
~~that
the ~
of f set lithographic printing line ju
exempt from the limitations of
subsection (b) of this Section because
of the criteria in subsection (a) of
this
Section, and
I
-l ___ -. —
I
——
I
‘tTI~1S
~
—
-I ~
1,
— _1_
.1
_1~~ ~S
A_1~-
lithographic printing lines at the
source never exceed 90.7 Hg (100 tons)
per calendar year before the applioatio~
of air pollution control equipment.
Total maximum theoretical emissions of
VON for a hcatsct web offset
lithographic printing source is the sum
of maximum theoretical
emissions of VON
from each heatset web offset
lithographic printing line at the
source.
The following equation shall be
used to calculate total maximum
theoretical emissions of VON per
calendar year in the absence of air
pollution control equipment for each
heatset web offset lithographic print-ing
1 i ~
~i+
1—hp ~niirr~i—
-
—
(A x B) + (C x D)-f- 1095 (F x G x-H1
where:
100
I
ctical
A)
i)
A
deelaratitiri
a.
~ .....a ...
a.flaaa.a.~atn
——
I
— —
I
— — —
—
a
eta..
22
heatset web offset printing
line in units of kg/year
(lbs/year);
A
—
Weight of VO)!
per
volume of
solids of ink with the highest
VON
content as applied each
year on the printing line in
units of
kg
VON/i (lbs
VON/gal) of solids;
B
Total volume of solids for all
inks
that can potentially be
applied each year on the
printing line
in units of
1/year (gal/year). The
instrument or method by which
the owner or operator
accurately measured or
calculated the volume of each
ink
as applied and the amount
that can potentially be
applied each year on the
printing line shall be
described in the certification
to the Agency
C
The weight percent
fountain solution
highest VON conten
VON
with
t;
of the
the
The total volume of .~tain
solution that can potentially
be used each year on the
printing line in units of
1/year (gal/year).
The
instrument and/or method by
which the owner or operator
accurately measured or
calculated the volume of each
fountain solution used and the
amount that can potentially be
used each year on the printing
line shall be described in the
certification
to
the
Agency;
material or solvent with the
highest VON content as used
each year on the printing line
in units of Kg/l (lbs VON/gal)
D
.-
..
F
Weight of VOM per volume of
material for the cleanup
23
of such material;
-me rrrr~tcst volume of ale
materiai or solvent used i
any 8-hour period and
The highest fraction
cleanup material or soivcn_
which is not recycled or
recovered for offsitc disposal
during any 8-hour period.
of ahcat3etwcb
offset lithographic printing
line to which subsection (c) (1) of this
Section is applicable shall collect and
record all of the following information each
year for each printing line and maintain the
information at the source for a period of
three years:
i)
The name and identification
of each
fountain solution and ink as applied on
each printing line.
ii)
The VON content and the volume of each
frnint-~-iir~
~n1~af~ion
r~r~i1ink ~n r~r~n1iou
sh printing line
C)
On and after a date consistent with Section
218.106 of this Part, the owner or operator
of a source exempted from the limitations of
subsection (b) of this Section because of the
criteria in subsection (a) of this Section
shall notify the Agency of any record
showing
that total maximum theoretical
emissions of
VON from all printing lines exceed 90.7 Hg
(100 tons) in any calendar year in the
absence of air pollution control equipment by
sending a copy of such record to the Agency
within 30 days after the oxcoedance occurs.
2)
Any owner
or operator of a printing line subject
to the limitations of subsection (b) of this
Section and complying by means of subsection
(b) (1) of this Section shall comply with the
following:
A) By a date consistent with Section 218.106 of
this Part, or upon
~
start—up of a new
printing line, or upon changing the method of
I
24
compliance for an existing printing line from
subsection (b) (2) to subsection (b) (1) of
this Section; the owner or operator of the
subject printing line shall perform all tests
and submit to the Agency the results of all
tests and calculations necessary to
demonstrate that the subject printing line
will be in compliance with subsection (b) (1)
of this Section on and after a date
n~i~itonf- u’ii-h F~ot’+in,, ~1R 1fl~ oP f-hir~
T~rt
or on and after the initial start-up date.
monitoring equipment detailing all
routine and nonroutinc maintenance
performed including dates and duration
of
any o~it~rio~i
—
C)
On and
after a date consistent with Section
218.106 of this Part, the owner or operator
of a subject printing line shall notify the
Agenc~
-i
in f-ho
~ollowina
instances
i)
Any record showing violation of
subsection (b) (1) of this Section shall
be reported by sending a copy
of
such
record to the-Agency within 30 days
following the
occurrence
of the
violation.
ii)
At least 30 calendar days before
changing the method of compliance with
subsection (b) of this Ccctisn from
subsection (b) (1) to (b) (2) of this
Section, the owner or operator shall
B) On and after a date consistent with Ccoti
218.106 of this Part, or on ~nu ~ff-or
+~ho
ini.tiai start—up sate, cne
owner
~.
operator
of a printing line subject to the limitations
of subsection (b) of this Section
and
complying by means of subsection (b) (1) of
this Section shall collect and record the
following information each day for each
printing line and maintain the information at
the source for a period of three years:
i)
Control device monitoring data.
ii)
A log of operating time for the control
device, monitoring equipment and the
associated printing line.
iii) A maintenanco lncr fc~r t~ho ooriti-ol
uio’~ji
.
25
comply with all requirements of
subsection (c) (3) (A) of this Section.
Upon changing the method of compliance
with subsection (b) of this Section from
subsection (b) (1) to (b) (2) of this
Section, the owner or operator shall
comply with all requirements of
subsection (a) (3) of this Section.
3)
Any
owner or operator of a printing line subject
to the
limitations of
subsection (b) of this
Section and complying by means of subsection
(b) (2) of this Section shall comply with the
following:
A)
By a date consistent with Section 218.106
of
this
Part, or upon initial start-up of a new
printing line, or
upon
changing the method of
compliance for an existing printing line from
subsection (b) (1) to (b) (2) of this Section;
the owner or operator of the subject printing
line shall perform all tests and submit to
the
Agency and the USEPA the results of all
tests and calculations necessary to
demonstrate that the subject printing line
will be in compliance with subsection (b) (2)
of this Section on and after a date
consistent with Section 218.106 of this Part,
or on and after the initial start-up date.
B) On and after a date consi
218.106 of this Part, or
initial sta~t
~.
ct,...,
-
printing line
subj
ef suDsect...JzL ‘b) of this
iii) A ...,..4~cnancc
-~.,
for th...
dctaili..~ .-l1 routine and
maintenance performed including dates
and duration of any outages.
control device
..~n_,a,,
4
n a
-~
with
_a_L___
Section
~_1__
rT-—lln riii~
Tr10
owner or
opcratrn~
to the limif-~f-irn~~
Section and
complying by means of subsection (b) (2) of
this Section shall collect and record the
following information each day for each
printing line and maintain the information at
the source for a
period
of three years:
i)
The VON content of the fountain solution
used each day on each printing line.
ii)
A log of operating time for the control
device and the associated printing line.
26
C)
On and after a date consistent with Section
218.106 of this Part, the owner or operator
of a subject printing line shall notify the
Agency in the following instances:
i)
Any
record showing violation of
subsection (b) (2) shall be reported by
sending a copy of such record to the
Agency within 30 days following the
occurrence of the violation.
ii)
At least 30 calendar days before
changing the method of compliance with
3UD3Oct~..
(b) of
this Section from
subsection (b) (2) to subocction(b) (1) of
this Section, the
owner or operator
shall comply with
all requirements of
subsection (a) (2) (A) of this Section.
Upon changing the method of compliance
with subsection ( b) of this Section from
a.)3CCt~,..
(b) (2) to subsection (b) (1)
of this Section, the owner or operator
shall comply with all requirements of
~mh~s-of
ion
(o’i (~\
of
t~hi~ fltr~t~ir~n
~~1.
heatect web offset lithogra~LL~
~a.
comply with the applicable req
lith
the
ographic pr
limitations
mt
of
ing line which is exempt from
subsection (b) of this Section
sf the criteria i. -ubcection (a) of thi..~.
Secti...~. shall operate said p~inti..~,
~
r~
uM-o
oon~i~t~nt with ~or+ion
~1rt 1fl~ of
this Part, unless the owner or operator has
complied wi th, and continues to comply
with,
subsections (a) (1)
and (C) (1) of this Part.
occause
I
lithographic printing line complying by means of
subsection (b) (1)
-of
this Section shall operate
~“
id printing
~
..~~fteradatc
WiL.zL
~~1.un
~
ui.
t..ii±~
J.~Q.L1 uji.r.s~
the
owner or operator has complied with, and continues
f-o comply
tjif-h subscc+ionri
(b) (1), (b) (3), (b) (4)
and (a) (2) of this Ccct~...
3)
No
operator of a heatset web
~—,
~—l
•r or operator of a
.L.J
~) anu.
~Q)
applicable
oL tnis
compliance
~cocion in
schedule
accordance
specified
with the
in subsections
(d) (1), (d) (2), or (d) (3) below:
, ‘
.7
A___..
—
~s.
......t...
na...s..
27
lithographic printing line complying by means of
subsection (b) (2) of this Section shall operate
said printing line on or after a date
consistent
with Section 218.106 of this Part, unless the
owner or operator has complied with, and continues
to comply with, subsections (b) (2), (b) (3), (b) (4)
and (a) (3) of this Section.
gj~ On and after March 15, 1996,
every
owner or operator of
lithographic printing line(s) is subiect to the
recordkeepinci and reporting requirements in Section
218.411, and, if applicable, Section 218.412 of this
Subpart.
~j On and after March 15,
1996, Sections 218.407 throuah
218.412 of this SubPart shall aP~1vto:
11.
All owners or operators of heatset
web offset
lithographic printing line(s) unless:
~j. Total maximum theoretical emissions of VOM
from all heatset web offset lithographic
printing lines (including solvents used for
cleanup operations associated with heatset
web offset printing lines) at the source
never exceed 90.7 Mg (100 tons) Per calendar
year before the application of capture
sYstems and control devices.
To determine a
source’s total maximum theoretical emissions
of
VON for the purposes of this subsection,
the owner or operator shall use the
calculations set forth in Section
218.406(b) (1) (A) (ii) of this Subpart; or
~j
Federally
enforceable permit conditions or
SIP revision for all heatset web offset
lithographic printing line(s) at the source
reauires the owner or operator to limit
production or capacity of these printing
line(s) to total VON emissions of 90.7 Mg/yr
(100 TPY)
or less, before the application of
capture systems and control devices
2J
All
owners or operators of heatset web offset,
non—heatset web offset, or sheet—fed offset
lithographic printing line(s), unless the combined
actual emissions of VON from all lithographic
printing line(s) at the source (including solvents
used for cleanup operations associated with the
lithographic printing line(s)) never exceed 45.5
kg/day (100 lbs/day), as determined in accordance
with Section 218.411(a) (1) (B). before the
28
application of capture systems and control
devices.
~j If a lithographic printing line at a source is or
becomes subject to one or more of the limitations in
Sections 218.406 or 218.407 of this Subpart, the
lithographic printing line(s) at the source are always
sublect to the applicable provisions of this Subpart.
(Source: Amended at
_____
Ill. Reg.
,
effective
Section 218.406
Provisions Applvin~to Heatset Web Offset
Lithographic Printing Prior to March 15, 1996
~j Emission Standards and Limitations. No owner or
operator of a heatset web offset printing line at a
source that meets or exceeds the ap~licabilitv levels
in Section 218.405(a) of this Subpart maY cause or
allow the operation of such heatset web offset printing
line(s) unless the owner or operator meets the
requirements in subsections (a) (1) or (a) (2) of this
Section and the requirements in subsections (a) (3) and
(a) (4) of this Section. The owner or operator shall
demonstrate compliance with this Section by using the
applicable test methods and procedures specified in
Section 218.105(a), (d), and (f) of this Part and by
comPlying with the recordkeeping and reporting
requirements specified in subsection (b) of this
Section.
fl
An
afterburner system is installed and operated
that reduces 90 Percent of the VON emissions from
the dryer exhaust; or
~j The fountain solution contains no more than
8 percent, by weight,
of VOM and a condensation
recovery system is installed and operated that
removes at least 75 percent of the non—isopropyl
alcohol organic materials from the dryer exhaust
and
~j. The control device is eauip~edwith the applicable
monitoring equipment specified in Section
218.105(d) (2) of this Part and the monitoring
equipment j~installed, calibrated, operated and
maintained according to manufacturer’s
specifications at all times when the control
device is in use; and
~j.. The control device is operated at all times when
the printing line is in operation.
29
~j Recordkeeping and Reporting. The VON content of each
fountain solution and ink and the efficiency of each
control device shall be determined by the applicable
test methods and procedures specified in Section
218.105 of this Part to establish the records required
under this subsection.
fl
Any owner or operator of a lithographic printing
line which is exempted from the limitations of
subsection (a) of this Section because of the
criteria in 218.405(a) of this Subpart shall
comply with the following:
~j.. By a date consistent with Section 218.106 of
this Part, the owner or operator of a heatset
web_offset lithographic printing line to
which subsection (b) (1) of this Section is
applicable shall certify to the A~encvthat
the heatset web offset lithographic printing
line is exempt under the provisions of
Section 218.405(a) of this Subpart. Such
certification shall include:
iL
A declaration that the heatset web
offset lithographic printing line is
exempt from the limitations of
subsection (a) of this Section because
of the criteria in Section 218.405(a) of
this Subpart; and
jjj Calculations which demonstrate that
total maximum theoretical emissions of
VOM from all heatset web offset
lithoaraphic printing lines at the
source never exceed 90.7 Mg (100 tons)
per calendar year before the application
of air pollution control eguipment.
Total maximum theoretical emissions of
VOM for a heatset web offset
lithographic printing source is the sum
of maximum theoretical emissions of VON
from_each heatset web offset
lithographic printing line at the
source. The following eauation shall be
used to calculate total maximum
theoretical emissions of VON per
calendar year j~the absence of air
pollution control equipment for each
heatset web offset lithographic printing
line at the source:
30
E~
=
(A x B)
+ (C
x
D)+ 1095 (F x G x H)
100
where:
=
Total maximum theoretical
emissions of VON from one
heatset web offset printing
line in units of kg/yr
(lbs/vr)
A
=
Weight of VON per volume of
solids of ink with the highest
VON content as applied each
year on the printing line in
units of kg VOM/l (lbs
VOM/gal) of solids
=
Total volume of solids for all
inks that can potentially be
applied each year on the
printing line in units of
1/year (gal/yr). The
instrument or method by which
the owner or operator
accurately measured or
calculated the volume of each
ink as applied and the amount
that can ~otentia1ly be
applied each year on the
printing line shall be
described in the certification
to the Agency
C
=
The weight percent VON of the
fountain solution with the
highest VOM content
D
=
The total volume of fountain
solution that can potentially
be used each year on the
printing line in units of 1/yr
(gal/yr). The instrument
and/or method by which the
owner or operator accurate lv
measured or calculated the
volume of each
fountain
solution used and the amount
that can potentially be used
each year on the printing line
shall be described in the
31
certification to the Agency
=
Weight of VON per volume of
material for the cleanup
material or solvent with the
highest VON content as used
each year on the printing line
in units of Ka/l (lbs VON/gal)
of such material
G
=
The greatest volume of cleanup
material or solvent used in
any 8-hour period; and
=
The highest fraction of
cleanup material or solvent
which is not recycled or
recovered for offsite disposal
during any 8-hour period.
~j. On and after a date consistent with Section
218.106 of this Part, the owner or oPerator
of a heatset web offset lithographic printing
line to which subsection (b) (1) of this
Section is applicable shall collect and
record all of the following information each
year for each printing line and maintain the
information at the source for a period of
three years:
jj. The name and identification of each
fountain solution and ink as applied on
each printing line; and
£jI. The VON content and the volume of
each
fountain
solution and ink
as applied
each year on each printing line.
~j On and after a date consistent with Section
218.106 of this Part, the owner or operator
of a source exempted from the limitations of
subsection (a) of this Section because of the
criteria in Section 218.405(a) of this
Subpart shall notify the Aaencv of any record
showing that total maximum theoretical
emissions of VON from all heatset web offset
printing lines exceed 90.7 Mg (100 tons) in
any calendar year in the absence of air
pollution control equipment by sending a copy
of such record to the Agency within 30 days
after the exceedance occurs.
32
21
Any owner or oPerator of a printing line subiect
to the limitations of subsection (a) of this
Section and complying by means of subsection
(a) (1) of this Section shall comply with the
following:
~j By a date consistent with Section 218.106 of
this Part, or upon initial start—up of a new
printing line, or upon changing the method of
compliance for an existing printing line from
subsection (a) (2) to subsection (a) (1) of
this Section, perform all tests and submit to
the A~encvthe results of all tests and
calculations necessary to demonstrate that
the subiect printina line will be in
compiance with subsection (a)(1). of this
Section on and after a date consistent with
Section 218.106 of this Part, or on and after
the initial start—un date
~j On and after a date consistent with Section
218.106 of this Part, or on and after the
initial start-up date, collect and record the
following information each day for each
printing line and maintain the information at
the source for a period of three years:
iL
Control device monitoring data
Lii
A lo~of operating time for the control
device, monitoring equipment and the
associated printing line; and
ijil
A maintenance log for the control device
and monitoring eauipment detailing all
routine and nonroutine maintenance
Performed including dates and duration
of any outages
Qj On and after a date consistent with Section
218.106 of this Part, notify the A~encvin
the following instances:
il
Any violation of subsection (a) (1) of
this Section shall be reported to the
Agency, in writing, within 30 days
following the occurrence of the
violation
£jj AnY record showing a violation of
subsection (a) (1) of this Section shall
be reported by sending a copy of such
33
record to the Agency within 30 days
following the occurrence of the
violation; and
iii) At least 30 calendar days before
changing the method of compliance with
subsection (a) of this Section from
subsection (a) (1) to (a) (2) of this
Section, the owner or operator shall
com~lvwith all requirements of
subsection (b) (3) (A) of this Section.
Upon changing the method of compliance
with subsection (a) of this Section from
subsection (a) (1) to subsection (a) (2)
of this Section, the owner or operator
shall comply with all requirements of
subsection (b) (3) of this Section.
.~j Any owner or operator of a printing line subiect
to the limitations of subsection (a) of this
Section and complying by means of subsection
(a) (2) of this Section shall:
~j By a date consistent with Section 218.106 of
this Part, or upon initial start—up of a new
printing line, or upon changing the method of
compliance for an existing printing line from
subsection (a) (1) to subsection (a) (2) of
this Section, perform all tests and submit to
the Agency and the USEPA the results of all
tests and calculations necessary to
demonstrate that the subiect printing line
will be in compliance with subsection (a) (2)
of this Section on and after a date
consistent with Section 218.106 of this Part,
or on and after the initial start-up date
~j On and after a date consistent with Section
218.106 of this Part, or on and after the
initial start-up date, collect and record the
following information each day for each
printing
line and
maintain the information at
the source for a period of three years:
iL The VON content of the fountain solution
used each day on each printing line
jJ,j A log of operating time for the control
device and the associated printing line
and
iii) A maintenance log for the control device
34
detailing all routine and non—routine
maintenance performed including dates
and duration of any outages
Q1
On and after a date consistent with Section
218.106 of this Part, notify the A~encvin
the following instances:
il
Any violation of subsection (a) (2) shall
be reported to the Agency, in writing,
within 30 days following the occurrence
of the violation
£j). Any record showing a violation of
subsection (a) (2) of this Section shall
be reported by sending a copy of such
record to the A~encvwithin 30 day
following the occurrence of the
violation;
and
iii) At least 30 calendar days before
changing the method of compliance with
subsection (a) of this Section from
subsection (a) (2) to subsection (a) (1)
of this Section, the owner or operator
shall comply with all requirements of
subsection (b) (2) (A) of this Section.
Upon changing the method of compliance
with subsection (a) of this Section from
subsection (a) (2) to subsection (a) (1)
of this Section, the owner or operator
shall comply with all requirements of
subsection (b) (2) of this Section.
~j Compliance Schedule. Every owner or operator of a
heatset web offset lithographic printing line shall
comply with the applicable requirements of subsections
(a) and (b) of this Section in accordance with the
applicable compliance schedule specified in subsections
(c)(l), (c)(2), or (c)(3) of this Section:
.~j No owner or operator of a heatset web offset
litho~raphicprinting line which is exempt from
the limitations of subsection (a) of this Section
because of the criteria in Section 218.405(a) of
this Subpart shall operate said printing line on
or after a date consistent with Section 218.106 of
this Part, unless the owner or operator has
complied with, and continues to comply with.
Sections 218.405(a) and 218.406(b) (1) of this
Subpart.
35
21
No owner or operator of a heatset web offset
lithographic printing line complying
by means of
subsection (a) (1) of this Section shall operate
said printing line on or after a date consistent
with Section 218.106 of this Part, unless the
owner or operator has complied with, and continues
to com~1vwith, subsections (a) (1), (a) (3), (a) (4)
and (b) (2) of this Section.
~j No owner or operator of a heatset web offset
lithographic printing line complying by means of
subsection (a) (2) of this Section shall operate
said printina line on or after a date consistent
with Section 218.106 of this Part. unless the
owner or operator has complied with. and continues
to comply with. subsections (a) (2), (a) (3), (a) (4)
and (b) (3) of this Section.
(Source: Added at
_____
Ill. Reg.
_________,
effective
Section 218.407
Emission Limitations and Control Requirements
for Lithographic Printing Lines On and After
March 15. 1996
~j On and after March 15, 1996. no
owner or
oPerator of
lithographic printing line(s) subiect to the
requirements of this Subpart shall:
fl
Cause or allow the operation of any heatset web
offset lithographic printing line unless:
~ The total VON content in the as-applied
fountain solution meets one of the following
conditions:
iL
1.6 percent or less, by volume
jJJ
3 percent or less, by volume, and the
temPerature of the fountain solution is
maintained below 15.6°C
(60°F), measured
at the reservoir or the fountain tray
or
iii) 5 Percent
or less. by volume, and the
as—applied fountain solution contains no
alcohol
~j The air pressure in the dryer is maintained
lower than the air pressure of the press
room, such that air flow through all oPenings
36
in the dryer, other than the exhaust, is into
the dryer at all times when the printing line
is operating
çj
An afterburner is installed and operated so
that VON emissions from the press dryer
exhaust(s) are reduced by 90 percent, by
weight, or to a maximum afterburner exhaust
outlet concentration of 20 ~pmv (as carbon)
~j The afterburner is equipped with the
applicable monitoring equipment specified in
Section 218.105(d) (2) of this Part and the
monitoring equipment is installed,
calibrated, operated, and maintained
according to manufacturer’s specifications
at
all times when the afterburner is in use; and
~ The afterburner is operated at all times when
the printing line is in operation
21
Cause or allow the operation of any non—heatset
web offset lithographic printing line unless the
VOM content of the as-applied fountain solution is
5 percent or less, by volume, and the as—applied
fountain solution contains no alcohol
~J.
Cause or allow the operation of anY sheet—fed
offset lithographic printing line unless:
~j The VON content of the as-applied fountain
solution is 5 percent or less, bY volume; or
~j The VON content of the as-applied fountain
solution is 8.5 percent or less, by volume,
and the temperature of the fountain solution
is maintained below 15.6°C (60°F), measured
at the reservoir or the fountain tray
4j Cause or allow the use of a cleaning solution on
any lithographic printing line unless:
~
The VON content of the as—used cleaning
solution is less than or eaual to than 30
percent, by weight; or
~1
The VON composite partial vapor pressure of
the as—used cleanina solution is less than 10
uunflcl at
20°C
(68°F)
37
~j Cause or allow VOM containing cleaning materials,
including used cleaning towels, associated with
any lithographic printing line to be kept, stored
or disposed of in any manner other than in closed
containers.
~ An owner or operator of a heatset web offset
lithographic printing line sublect to the requirements
of Section 218.407(a) (1) (C) of this Subpart may use a
control device other than an afterburner, if:
fl
The control device reduces VON emissions from the
press dryer exhaust(s) bY at least 90 percent, by
weight, or to a maximum control device exhaust
outlet concentration of 20 ppmv (as carbon)
aL
The owner or operator submits a plan to the Agency
detailing appropriate monitoring devices, test
methods, recordkeeping requirements, and operating
Parameters for the control device; and
~j The use of the control device with testing,
monitoring, and recordkeeping in accordanace with
this Plan is approved by the A~encvand USEPA as
federally enforceable permit conditions.
(Source: Added at
_____
Ill. Reg.
,
effective
—
Section 218.408
Com~lipnceSchedule for Lithographic Printing
On and After March 15, 1996
~j Every owner or operator of a lithographic printina line
subiect to one or more of the control requirements of
Section 218.407 of this Subpart shall comply with the
applicable requirements of Sections 218.407 thro~gh
218.411, and, if applicable. 218.412 of this Subpart on
and after March 15, 1996, or upon initial start—up,
whichever is later.
~j No owner or operator of a lithographic printing line
which is exempt from the limitations of Section 218.407
of this Subpart because of the criteria in Section
218.405(d) of this Subpart, shall operate said printing
line on or after March 15. 1996., unless the owner or
operator has complied with, and continues to com~lv
with, Sections 218.405(d) and 218.411(a) of this
Subpart.
(Source: Added at _____Ill. Reg.
________,
effective
___________________________________________________________
)
38
Section 218.409
Testing for Lithographic Printing On and
After March 15., 1996
~j Testing to demonstrate compliance with the requirements
of Section 218.407 of this Subpart shall be conducted
by the owner or oPerator upon request of the Agency.
Such testing shall be conducted at the expense of the
owner or operator and the owner or operator shall
notify the Agency in writing 30 days in advance of
conducting such testing to allow the A~encvto be
present during such testing.
~j The methods and procedures of Section 218.105(d) and
(f) shall be used for testing to demonstrate compliance
with the requirements of Section 218.407 (a) (1) (C) or
(b) (1) of this Subpart, as follows:
jj. To select the sampling sites. Method 1 or 1A, as
apPropriate. 40 CFR 60, Appendix A, incorporated
by reference at Section 218.112 of this Part. The
sampling sites for determining efficiency in
reducing VON from the dryer exhaust shall be
located between the dryer exhaust and the control
device inlet, and between the outlet of the
control device and the exhaust to the atmosphere
21
To determine the volumetric flow rate of the
exhaust stream. Method 2. 2A, 2C, or 2D, as
apPropriate, 40 CFR 60, Appendix A, incorporated
by reference at Section 218.112 of this Part
~j. To determine the VON concentration of the exhaust
stream entering and exiting the control device,
Method 25 or 25A, as appropriate, 40 CFR 60,
Appendix A. incorporated by reference at Section
218.112 of this Part. For thermal and catalytic
afterburners, Method 25 must be used excePt under
the following circumstances. in which case Method
25A must be used:
~j... The allowable outlet concentration of VON
from the control device is less than 50 ppmv,
as carbon
flj..
The VOM concentration at the inlet of the
control device and the required level of
control result in exhaust concentrations of
VOM of 50 ppmv.
or less, as carbon; and
~j Due to the
high efficiency of the control
device, the anticipated VON concentration at
the control device exhaust is 50 ~pmv or
39
less, as carbon, regardless of inlet
concentration. If the source elects to use
Method 25A under this option, the exhaust VON
concentration must be 50 ppmv or less, as
carbon, and
the required destruction
efficiency must be met for the source to have
demonstrated compliance. If the Method 25A
test results show that the required
destruction efficiency apparently has been
met, but the exhaust concentration is above
50 ppmv, as carbon. Method 25 must instead be
used
j).. Notwithstanding the criteria or requirements in
Method 25 which specifies a minimum probe
temperature of 129°C (265°F), the probe must be
heated to at least the gas stream temperature of
the dryer exhaust, typically close to 176.7°C
(350°F)
~ During testing, the printing line(s) shall be
operated at representative operating~conditions
and flow rates; and
~j During testing, an air flow direction indicating
device shall be used
to demonstrate 100 percent
emissions capture efficiency for the dryer in
accordance with Section 218.407 (a) (1) (B) of this
Subpart.
gJ
Testing to demonstrate compliance with the VON content
limitations in Section 218.407(a) (1) (A). (a) (2)
,
(a) (3)
and (a) (4) (A) of this Subpart, and to determine the VOM
content_of fountain solutions, fountain solution
additives, cleaning solvents, cleaning solutions, and
inks (pursuant to the requirements of Section
218.411(a) (1) (B) of this Subpart). shall be conducted
upon request of the Agency, as follows:
fl~.
The applicable test methods and procedures
specified in Section 218.105(a) of this Part shall
be used; provided, however, Method 24,
incorporated by reference at Section 218.112 of
this Part, shall be used to demonstrate
compliance; or
21
The manufacturer’s specifications for VON content
for fountain solution additives, cleaning
solvents, and inks may be used if such
manufacturer’s specifications
are based on results
of tests of the VON content conducted in
40
accordance with methods specified in Section
218.105(a) of this Part; provided, however, Method
24 shall be used to determine compliance.
~j. Testing to demonstrate compliance with the requirements
of Section 218.407(b) of this Subpart shall be
conducted as set forth in the owner or operator’s plan
a~~rovedby the A~encvand USEPA as federally
enforceable permit conditions pursuant to Section
218.407(b) of this Subpart.
~j Testing to determine the composite partial vapor
pressure of cleaning solvents, cleaning solvent
concentrates, and as—used cleaning solutions shall be
conducted in accordance with the applicable methods and
procedures specified in Section 218.110 of this Part.
(Source: Added at
_____
Ill. Reg.
__________,
effective
____
Sections 218.410 Monitoring Requirements for Lithographic
Printing
.~j Fountain Solution Temperature
jj. The owner or operator of any lithographic printing
line(s) relying on the temperature of the fountain
solution to demonstrate compliance shall install,
maintain, and continuously operate a temperature
monitor of the fountain solution in the reservoir
or fountain tray, as a~~licable.
21
The temperature monitor must be capable of reading
with an accuracy of 0.30C or 0.5°F,and must be
attached to an automatic, continuous recording
device_such as a strip chart, recorder, or
computer, with at least the same accuracy, that is
installed, calibrated and maintained in accordance
with the manufacturer’s specifications.
~j Fountain Solution VON Content
jj The owner or operator of anY lithographic printing
line(s) subject to Section 218.407(a) (1) (A),
(a) (2) or (a) (3) of this Subpart shall:
~ For a fountain solution to which VON is not
added automatically.
take a sample of the as-
applied fountain solution from the fountain
tray or reservoir, as a~p1icable. each time a
fresh batch of fountain solution is prepared
41
or each time VON is added to an existing
batch of fountain solution in the fountain
tray or reservoir, and shall determine
compliance with the VON content limitation of
the as-applied fountain solution by using one
of the following options:
LL
With a refractometer or hydrometer with
a visual, analog, or digital readout and
with an accuracy of 0.5 percent.
The
refractometer or hydrometer must be
calibrated with a standard solution for
the type of VOM used in the fountain
solution, in accordance with
manufacturer’ s specifications, against
measurements performed to determine
compliance. The refractometer or
hydrometer must be corrected for
temperature at least once ~er 8—hour
shift or once ~er batch of fountain
solution ~re~ared or modified, whichever
is longer; or
JJJ
With a conductivity meter if it is
demonstrated that a refractometer and
hydrometer cannot distinguish between
compliant and noncompliant fountain
solution for the
type
and amount of VON
in the fountain solution.
A source may
use a conductivity meter if it
demonstrates that both hydrometers and
refractometers fail to provide
significantly different measurements for
standard solutions containing 95
percent. 100 percent and 105 oercent of
the applicable VON content limit.
The
conductivity meter reading for the
fountain solution must be referenced to
the conductivity of the incoming water.
A_standard solution shall be used to
calibrate the conductivity meter for the
type of VON used in the fountain
solution, in accordance with
manufacturer’ s specifications
~j For fountain solutions to which VON is added
at the source with automatic feed egui~ment
determine the VON content of the as-applied
fountain solution based on the setting of the
automatic feed equipment which makes
additions of VON up to a pre-set level. The
equipment used to make automatic additions
42
must be installed, calibrated, operated and
maintained in accordance with manufacturer’s
specifications.
21
The owner or operator of lithographic printing
line(s) sublect to Section 218.407 (a) (1) (A),
(a) (21 or (a) (3) of this Subpart may elect an
alternative means of demonstrating compliance with
the VON content limit (e.g., an equivalent
alternative recordkeepinci system) that
allows
determination of compliance with at least equal
frequency and reliability,
if a~~rovedby the
Agency and USEPA as federally enforceable permit
conditions.
gj Afterburners For Heatset Web Offset Lithographic
Printing Line(s)
If an afterburner is used to demonstrate compliance,
the owner or operator of a heatset web offset
lithographic printing line subiect to Section
218.407(a) (1) (C) of this Subpart shall:
31
Install, calibrate, maintain, and operate
temperature monitoring device(s) with an accuracy
of 3°Cor 5°Fon the afterburner in accordance
with Section 218.105(d) (2) of this Part and in
accordance with the manufacturer’s specifications.
Monitoring shall be performed at all times when
the afterburner is operating; and
.21
Install, calibrate, operate and maintain, in
accordance with manufacturer’s specifications, a
continuous recorder on the temperature monitoring
device(s), such as a strip chart, recorder or
computer, with at least the same accuracy as the
temPerature monitor.
~j Other Control Devices for Heatset Web Offset
Lithographic Printing Line(s)
If a control device other than an afterburner is used
to demonstrate compliance, the owner or operator of a
heatset web offset lithographic Printing line subiect
to this Subpart shall install, maintain, calibrate and
operate such monitoring equiPment as set forth in
the
owner or operator’s plan aPProved by the Agency and
USEPA pursuant to Section 218.407(b) of this Subpart.
43
~j Cleaning Solution
31
The owner or operator of any lithographic printing
line relying on the VON content of the cleaning
solution to comely with Section 218.407 (a) (4) (A)
of this Subpart must:
~
For cleaning solutions that are prepared at
the source with equipment that automatically
mixes_cleaning solvent and water (or other
non-VON):
31
Install, operate, maintain, and
calibrate the automatic feed equipment
in accordance with manufacturer’s
specifications to regulate the volume of
each of the cleaning solvent and water
(or other non—VON), as mixed; and
Lii
Pre-set the automatic feed equipment so
that the consumption rates of the
cleaning solvent and water (or other
non-VON), as applied, comply with
Section 218.407 (a) (4) (A) of this
Subpart
~j For cleaning solutions that are not prepared
at the source
with automatic
feed equipment,
keep records of the usage of cleaning solvent
and water (or other non—VON) as set forth in
Section 218.411(d) (2). or, if applicable,
218.412(d) (2) of this Subpart.
21
The owner or operator of any lithographic printing
line relying on the vapor pressure of the cleaning
solution to comply with Section 218.407(a) (4) (B)
of_this Subpart must keep records for such
cleaning solutions used on any such line(s) as set
forth_in_Section 218.411(d) (2) (C)
.
or, if
applicable, Section 218.412(d) (2) of this Subpart.
(Source: Added at
_____
Ill. Reg.
__________,
effective
—
______________________________________________________________________)
Section 218.411
Recordkeeping and Reporting for
Lithographic
Printing
~j
An owner or operator of lithographic printing
line(s)
exempt from the limitations of Section
218.407 of this
Subpart because of
the criteria in Section 218.405(d)
of this Subpart shall comply with the following:
44
31
By March 15, 1996, upon initial start—up of a new
lithographic printing line, and upon modification
of_a_lithographic printing line, submit a
certification to the Agency that includes:
~ A declaration that the source is exempt from
the control requirements in Section 218.407
of this Part because of the criteria in
Section 218.405(d) of this Subpart
~j Calculations which demonstrate that combined
actual emissions of VON from all lithographic
printing lines (including inks, fountain
solutions, and solvents used for cleanup
operations associated with the lithographic
printing lines) at the source never exceed
45.5 kg/day (100 lbs/day) before the use of
capture systems and control devices, as
follows:
31
To calculate actual daily emissions of
VON. the owner or operator shall
determine the monthly emissions of VON
from all lithographic printing lines at
the source (including solvents used for
cleanup operations
associated with the
lithographic printing lines) and divide
this amount by the number of days during
that calendar month that printing lines
at the source were in operation
iLL To determine the VON content of the
inks, fountain solution additives and
cleaning solvents, the tests methods and
procedures set forth in Section
218.409(c) of this Subpart shall be
used;
iii) To determine VON emissions from ink used
on_lithoaraphic printing line(s) at the
source, an emission adlustment factor of
0.05 shall be used in calculating
emissions from all non—heatset inks, and
a factor of 0.80 shall be used in
calculating emissions from all heatset
inks to account for VOM retention in the
substrate. The VON content of the ink,
as used, shall be multiplied bY this
factor to determine the amount of VON
emissions from the use of ink on the
printin~ line(s); and
45
jyj To determine VON emissions from fountain
solutions and cleaning solvents used on
lithographic printing line(s) at the
source, no retention factor is used
~çj Either a declaration that the source, through
federally enforceable permit conditions, has
limited its maximum theoretical emissions of
VON from all heatset web
offset lithographic
printing lines (including solvents used for
cleanup operations associated with heatset
web offset printing lines) at the source to
no more than 90.7 Mg (100 tons) per calendar
year before the application of capture
systems and control devices or calculations
which demonstrate that the source’s total
maximum theoretical emissions of VON do not
exceed 90.7 Mg/yr (100 TPY). To determine
the source’s total maximum theoretical
emissions for the purposes of this
subsection, the owner or operator shall use
the calculations set forth in Section
218.406(b)(l)(A)(ii)
of this Subpart; and
~j A description and
the results of all tests
used to determine the VON content of inks,
fountain solution additives, and cleaning
solvents, and a declaration that all such
tests have been pro~erlvconducted in
accordance with Section 218.409(c) (1) of this
Subpart
21
On and after March 15, 1996, collect and record
all of the following information for each
lithographic printing line at the source:
~j The name and identification of each fountain
solution additive, ink, and cleaning solvent
used on each lithographic printing line,
recorded each month
~ A daily record which shows whether or not a
printing line at the source was in operation
on that day
~j The VON content and the volume of each
fountain solution additive. ink, and cleaning
solvent used on each lithographic printing
line, recorded each month
pj The total VON emissions at the source each
month, determined as the sum of the product
46
of usage and VON content for each fountain
solution additive, cleaning solvent. and ink
(with the applicable VON emission adjustment)
used at the source, calculated each month
and
~ The actual VON emissions in lbs/day for the
month, calculated in accordance with Section
218.411 (a) (1) (B)
.31
On and after March 15, 1996, notify the Agency in
writing if the combined actual emissions of VON
from all lithographic printing lines (including
inks, fountain solutions, and solvents used for
c1eanu~operations associated with the
lithographic printing lines) at the source ever
exceed 45.5 k~/dav (100 lbs/day), before the use
of caPture systems and control devices, within 30
days after the event occurs. Such notification
shall include a copy of all records of such event.
~j An owner or operator of a heatset web offset
lithographic printing line(s) subject to the control
requirements of Section 218.407 (a) (1) (C) or (b) (1) of
this Subpart shall comply with the following:
31
By March 15, 1996, upon initial start—up of a new
printing line, and upon initial start—up of a new
control device for a heatset web offset printing
line, submit a certification to the Agency that
includes the following:
~J..
An identification of each heatset web offset
lithographic printing line at the source
~ A declaration that each heatset web offset
lithographic Printing line is in compliance
with the requirements of Section 218.407
(a)(1)(B). (a)(1)(C),
(a)(1)(D) and (a)(1)(I
or (b) of this Subpart, as appropriate
Qj The type of afterburner or other approved
control device used to comply with the
requirements of Section 218.407 (a) (1) (C) or
(b) (1) of this Subpart
~j The control requirements in Section
218.407(a) (1) (C) or (b)(1) of this Subpart
with which the lithociraphic printing line is
complying
~
The results of all tests and calculations
47
necessary to demonstrate compliance with the
control requirements of Section
218.407 (a) (1) (C) or (b) (1) of this Subpart,
as applicable; and
~
A declaration that the monitoring equipment
required under Section 218.407(a) (1) (D) or
(b) of this Subpart,
as applicable, has been
properly installed and calibrated according
to_manufacturer’s specifications;
21
If testing of the afterburner or other approved
control device is conducted pursuant to Section
218.409(b) of this Subpart, the owner or operator
shall, within 90 days of conducting such testing.
submit a coPY of all test results to the Agency
and shall submit a certification to the Agency
that includes the following:
~j A declaration that all tests and calculations
necessary
to demonstrate whether or not the
lithographic printing line(s) is in
compliance with Section 218.407(a) (1) (C) or
(bI (1) of
this Subpart,
as applicable, have
been Pro~erlvperformed
~j A statement whether the lithographic printing
line(s) is or is not in compliance with
Section 218.407(a) (1) (C) or (b)(l) of this
Subpart, as applicable; and
~1
The operating parameters of the afterburner
or other aPproved control device during
testing, as monitored in accordance with
Section 218.410(c) or (d) of this Subpart, as
applicable
31
On and after March 15, 1996, collect and record
daily the following information for each heatset
web offset lithographic printing line subject to
the requirements of Section 218.407 (a) (1) (C) or
(b) (1) of this Subpart:
~ Afterburner or other a~~rovedcontrol device
monitoring data in accordance with Section
218.410(c) or (dl of this Subpart, as
a~p1icable
~j A lo~of operating time for the afterburner
or other a~~rovedcontrol device, monitoring
eaui~ment, and the associated printin~ line
48
çj A maintenance lo~for the afterburner or
other approved control device and monitoring
equipment detailing all routine and non-
routine maintenance performed, including
dates and duration of any outages; and
Qj A lo~detailing checks on the air flow
direction or air pressure of the dryer and
press room to insure compliance with the
requirements of Section 218.407(a) (1) (B) of
this Subpart at least once per 24-hour period
while the line is operating
il
On and after March 15, 1996, notify the Agency in
writing of any violation of Section
218.407 (a) (1) (C) or (b) (1) of this Subpart within
30 days after the occurrence of such violation.
Such notification shall include a copy of all
records of such violation
~j If changing its method of compliance between
subsections (a) (1) (C) and (b) of Section 218.407
of this Subpart, certify compliance for the new
method of compliance in accordance with subsection
(b) (1) of this Section at least 30 days before
making such change, and Perform all tests and
calculations necessary to demonstrate that such
printing line(s) will be in compliance with the
requirements of Section 218.407 (a) (1) (B)~
(a) (1) (C), (a) (1) (Dl and (a) (1) (El of this
Subpart, or Section 218.407(b) of this Subpart, as
applicable.
çj An owner or operator of a lithographic printing line
subject to Section 218.407(a) (11(A), (a) (2), or (a) (3)
of this Subpart. shall:
IL
By March 15, 1996, and upon initial start-up of a
new lithographic printing line, certify to the
Agency that fountain solutions used on each
lithographic printing
line will be in compliance
with the applicable VON content limitation. Such
certification shall include:
~j Identification of each lithographic printing
line at the source, by type. e.g., heatset
web offset, non—heatset web offset, or sheet—
fed offset
~j. The VON content limitation with which each
fountain solution will comply
49
~j Initial documentation that each type of
fountain solution will comply with the
applicable VON content limitation,
including
copies of manufacturer’s specifications, test
results, if any, formulation data and
calculations
p1
Identification of the method that will be
used to demonstrate continuing compliance
with the applicable limitation, e.g.. a
refractometer, hydrometer, conductivity
meter, or alternative procedures with
detailed description of the compliance
methodology; and
~ A sample of the records that will be kept
pursuant to Section 218.411(c) (2) of this
Subpart.
21
On and after March 15, 1996, collect and record
the following information for each fountain
solution used on each lithographic printing line:
~ The name and identification of each batch of
fountain solution prepared for use on
lithographic printing line(s), and the
applicable VON content limitation for the
batch
~.L
If an owner or operator uses a hydrometer.
refractometer, or conductivity meter,
Pursuant to Section 218.410(b) (1) (A), to
demonstrate compliance with the applicable
VON content limit in Section
218.407(a)(1)(A), (a)(2), or (a)(3) of this
Subpart:
31
The date and time
of preparation, and
each subseauent modification,
of the
batch
iLL
The results of each measurement taken in
accordance with Section 218.410(b) of
this Subpart;
iii) Documentation of the periodic
calibration of the meter in accordance
with the manufacturer’s specifications,
including date and time of calibration,
personnel conducting, identity of
standard solution, and resultant
reading; and
50
~y1 Documentation of the periodic
temperature adjustment of the meter,
including date and time of adiustment.
personnel conducting and results
QI If the VON content of the fountain solution
is determined Pursuant to Section
218.410(b) (2) of this Subpart, for each batch
of as-applied fountain solution:
31
Date and time of Preparation and each
subseguent modification of the batch
uI
Calculated VON content of the as-applied
fountain solution; and
iii) Any other information necessary to
demonstrate compliance with the
applicable VON content limits in Section
218.407(a)(1)(A). (a)(2) and
(p1(3)
of
this Subpart, as specified in the
source’s operatinci permit
~ If the owner or operator relies on the
temPerature of the fountain solution to
comply with the requirements in Section
218.407(a) (1) (A) (ii) or (a)(3)(B) of this
Subpart:
31
The temperature of the fountain solution
at each printing line, as
monitored in
accordance with Section 218.410(a); and
j31 A maintenance log for the temperature
monitoring devices detailing all routine
and non—routine maintenance performed,
including dates and duration of any
outages
31 Notify the Agency in writing of any violation of
Section 218.407 of this Subpart within 30 days
after the occurrence of such violation. Such
notification shall include a copy of all records
of such violation; and
j) If changin~ its method of demonstrating compliance
with the applicable VON content limitations in
Section 218.407 of this Subpart. or changing the
method of demonstrating compliance with the VON
content limitations for fountain solutions
pursuant to Section 218.409 of this Subpart.
certify compliance for such new method(s) in
51
accordance with subsection (c) (1) of this Section
at least 30 days before making such change, and
perform all tests and calculations necessary to
demonstrate that such printing line(s) will be in
compliance with the applicable requirements of
Section 218.407 of this Subpart.
~j. For lithographic printing line cleaning operations, an
owner or operator of a lithographic printing line
sub~iectto the requirements of Section 218.407 of this
Subpart shall:
31 By March 15, 1996, or upon initial start-up of a
new lithographic printing line, certify to the
A~encvthat all cleaning solutions, and the
haridlinq
of cleaning materials, will be in
compliance with the requirements of Section
218.407 (a) (4) (A) or (a) (4) (B) and (a) (5) of this
Subpart, and such certification shall also
include:
~j Identification of each VON-containing
cleaning solution used on each lithographic
printing line
~ The limitation with which each VON-containing
cleaning
solution will comply. i.e.. the VOM
content or vapor pressure
ci
Initial documentation that each VON-
containing cleaning solution
will comply with
the applicable limitation,
including copies
of manufacturer’s specifications. test
results, if any. formulation data and
calculations
p1 Identification of the method that will be
used to demonstrate continuing compliance
with the applicable limitations
~ A sample of the records that will be kent
pursuant to Section 218.411(d) (2) of
this
Subpart; and
fl A description of the practices that assure
that VON—containing cleaning materials are
kept in closed containers
21 On and after March 15, 1996, collect and record
the following information for each cleaning
solution used on each lithographic printing line:
52
~ For each cleaning solution for which the
owner or operator relies on the VOM content
to demonstrate compliance with Section
218.407(a) (4) (A) of this Subpart and which is
prepared at the source with automatic
equipment:
31 The name and identification of each
cleaning solution
jjj The VOM content of each cleaning solvent
in the cleaning solution, as determined
in accordance with Section 218.409(c) of
this Subpart;
iii) Each change to the setting of the
automatic equipment, with date, time,
description of chances in the cleaning
solution constituents (e.g., cleaning
solvents), and a description of changes
to the proportion of cleaning solvent
and water (or other non—VON)
jyj The proportion of each cleaning solvent
and water (or other non—VON) used to
prepare the as—used cleaning solution
yj. The VOM content of the as-used cleaning
solution, with supporting calculations
and
y31 A calibration loci for the automatic
equipment, detailing periodic checks
~j For each batch of cleaning solution for which
the owner or operator relies on the VON
content to demonstrate compliance with
Section 218.407(a) (4) (A) of this Subpart, and
which is not prepared at the source with
automatic equipment:
31 The name and identification of each
cleaning solution
Lii Date and time of preparation. and each
subsequent modification, of the batch;
iii) The VON content of each cleaning solvent
in the cleaning solution, as determined
in accordance with Section 218.409(c) of
this Subpart
53
.jyl The total amount of each cleaning
solvent and water (or other non—VOM)
used to prepare the as—used cleaning
solution; and
yj The VON content of the as-used cleaning
solution, with supporting calculations
Q1 For each batch of cleaning solution for which
the owner or operator relies on the vapor
pressure of the cleaning solution to
demonstrate compliance with Section
218.407(a) (4) (B) of this Subpart:
31 The name and identification of each
cleaning solution
iLL
Date and time of preparation, and each
subseauent modification, of the batch;
iii) The molecular weight, density, and VON
composite partial vapor pressure of each
cleaning solvent, as determined in
accordance with Section 218.409(e) of
this Subpart
jy~). The total amount of each cleaning
solvent used to prepare the as—used
cleaning solution; and
yj The VON composite partial vapor pressure
of each as—used cleaning solution, as
determined in accordance with Section
218.409(e) of this Subpart
p1 The date, time and duration of
scheduled
inspections Performed to confirm the proper
use of closed containers to control VON
emissions, and any instances of improper use
of closed containers, with descriptions of
actual practice and corrective action taken,
if any
31 On and after March 15, 1996, notify the Agency in
writing of any violation of Section 218.407 of
this Subpart within 30 days after the occurrence
of such violation. Such notification shall
include a copy of all records of such violation
and
j)
If changing its method of
demonstrating compliance
with the requirements of Section 218.407(a) (4) of
54
this Subpart, or changing between automatic and
manual methods of preparing cleaning solutions,
certify compliance for such new method in
accordance with subsection (dl (1) of this Section.
at least 30 days before making such change. and
perform all tests and calculations necessarY to
demonstrate that such printing line(s) will be in
compliance with the applicable requirements of
Section 218.407(a) (4) of this Subpart
,~j The owner or operator shall maintain all records
required by this Section at the source for a minimum
period of three Years and shall make all records
available to the Agency upon request.
(Source: Added at
_____
Ill. Reg.
effective
__________________________)
Section 218.412
Recordkeeping and Reporting for Fountain and
Cleaning Solution Stricter Limits
~j An owner or operator of lithographic printing line(s)
subiect to the requirements of Section
218.407(a)(1)(A). (a)(2), or (a)(3) of this Subpart may
elect to comply with the recordkeeping and reporting
requirements of subsection (b) of this Section, rather
than the recordkeeping and reporting requirements in
Section 218.411(c) of this Subpart and the applicable
monitoring requirements in Section 218.409 of this
Subpart for each lithographic printing line that meets
the following criteria:
31 The VON content of the as-applied fountain
solution is subject to federally enforceable
permit conditions contained in the source’s
operating permit that limit the VON content of the
as—applied fountain solution to 75 or less of the
applicable VON content limit in Section
218.407(a)(1)(A), (a)(2). or (p1(3) of this
Subpart. Each such as-applied fountain solution
is hereinafter referred to as the “75 Fountain
Solution”
21
The owner or operator submits to the Agency six
consecutive months of records of the type and with
the information specified in Section 218.411(c) (2)
of this Subpart demonstrating that the VON content
of the as-applied fountain solution would comply
with the applicable 75 Fountain Solution VON
content limit, as specified in the source’s
operating permit; and
55
31 The owner or operator notifies the Agency in
writing at least 45 days in advance of such change
and submits a certification
in accordance with
subsection (bI (1) of this Section. Such
notification shall include a summary of the
records relied upon pursuant to subsection (a) (2)
of this Section.
~j The owner or operator electing to comply with
subsections (a) and (b) of this Section shall for each
lithographic printing line to which the 75 Fountain
Solution is applied:
31 Certify to the Agency that each as-applied
fountain solution complies with the applicable 75
Fountain Solution VON content limit contained in
the source’s operating permit. Such certification
shall include:
~j... Identification of the lithographic printing
line(s) at the source, by type. e.g.. heatset
web offset, non—heatset web offset, or sheet—
fed offset, to which the 75 Fountain
Solution is applied; and
~j
The otherwise applicable VON content
limitation for each 75 Fountain Solution, as
specified in Section 218.407 (a) (1) (A),
(a) (2). or (a) (3) of this Subpart
.21
Collect and record the following information for
each 75 Fountain Solution used on each
lithographic printing line:
~j The name and identification of each 75
Fountain Solution, recorded each month
~ The VOM content of each fountain solution
additive in the 75 Fountain Solution,
determined in accordance with Section
218.409(c) of this Subpart
ci
The total amount of each fountain solution
additive
and water (or other non-VON) used to
prepare the 75 Fountain Solution, recorded
each month; and
p1
The VOM content of the 75
Fountain Solution,
calculated on a monthly basis, with
supporting calculations
31 If the owner or operator also relies on the
56
temperature of the fountain solution to
demonstrate compliance with Section
218.407(a) (1) (A) (ii) or (a)(3UB) of this Subpart,
collect and record the information specified in
Section 218.411(c) (2) (D) of this Subpart; and
4j. Notify the Agency in writing of any violation of a
75 Fountain Solution VON content limit, within 30
days after the occurrence of such violation. Such
notification shall include a copy of all records
of such violation.
~j An owner or operator of lithographic printing line(s)
sublect to the requirements of Section 218.411(a) (4) of
this Subpart may elect to comply with the recordkeeping
and reporting requirements of subsection (dl of this
Section, rather than the recordkeepina and reporting
requirements in Section 218.411(d) of this Subpart and
the applicable monitoring requirements in Section
218.409 of this Subpart for each lithographic printing
line that meets the following criteria:
31 The VON content or the VON composite partial vapor
pressure of the as—used cleaning solution, as
applicable, is subiect to federally enforceable
permit conditions contained in the source’s
operating permit that limit the VON content or the
VON composite partial vapor pressure of the as—
used cleaning solution to 75 or less of the VON
content limit in Section 218.407(a) (4) (A) of this
Subpart or to 75
or less of the VOM composite
partial vapor pressure limit in Section
218.402(a)(4)(B) of this Subpart, respectively.
Each such as—used cleaning solution is hereinafter
referred to as the “75 Cleaning Solution;”
21
The owner or operator submits to the Agency six
consecutive months of records of the type and with
the information specified in Section
218.411 (dl (2) (A)
,
(d) (2) (B)
.
or (d) (2)C) of this
Subpart, as a~plicab1e, demonstrating that the VON
content or the VON composite partial vapor
pressure (as applicable) of the as—used cleaning
solution would com~lvwith the applicable 75
Cleaning Solution VON content limit or the VON
composite partial vapor pressure limit, as
specified in the source’s operating permit; and
31 The owner or operator notifies the Agency in
writing at least 45 days in advance of such chan~e
and submits a certification in accordance with
subsection (dl (1) of this Section. Such
57
notification shall include
a summarY of the
records relied upon pursuant to the subsection
(c) (2) of this Section.
~j The owner
or operator electing to comply with
subsections (c) and (dl of this Section shall for each
lithographic printing line on which the 75 Cleaning
Solution is used:
31 Certify to the Agency that each as-used cleaning
solution complies with the applicable 75 Cleaning
Solution VON content limit or VON composite
partial vapor Pressure limit contained in the
source’s operating permit. Such certification
shall include:
~
Identification of
the lithographic printing
line(s) at the source to which the 75
Cleaning Solution is applied; and
~j. Whether the as-used cleaning solution
achieves a VON content limit or VON
composite partial vapor pressure that is 75
of the otherwise applicable limitation, as
specified in Section 218.407 (a) (4) (A) or
(a) (4) (B), respectively
21
Collect and record the following information for
75 Cleaning Solution used on each lithographic
Printing line:
~ The name and identification of each 75
Cleaning Solution. recorded each month
~j. The VON content or the VON composite partial
vapor pressure, as applicable, of each
cleaning solvent in the 75 Cleaning
Solution. determined in accordance with
Section 218.409(e) (1) or (e)(2) of this
Subpart, as applicable; and
çj The total amount of each cleaning solvent and
water (or other non—VOM) used to PrePare the
75 Cleaning Solution, record each month; and
p1 The VON content or the VON composite partial
vapor pressure. as applicable, of the 75
Cleaning Solution, calculated on a monthly
basis, with supporting calculations~
31 Notify the Agency in writing of any violation of a
75 Cleaning Solution VON content limit or VON
58
composite partial vapor pressure limit within 30
days after the occurrence of such violation. Such
notification shall include a copy of all records
of such violation.
~j The owner or operator shall maintain all records
required bY this Section at the source for a minimum
period of three years and shall make all records
available to the Agency upon request.
(Source:
Added at
Ill. Reg.
effective __________________________
SUBPART T: PHARMACEUTICAL MANUFACTURING
Section 218.480
Applicability
a) The rules of this Subpart, except for Sections 218.483
through 218.485 of this Part, apply to all emission
units of VON, including but not limited to reactors,
distillation units, dryers, storage tanks for VOL,
equipment for the transfer of VOL, filters
crystallizers, washers, laboratory hoods,
pharmaceutical coating operations, mixing operations
and centrifuges used in manufacturing, including
packaging, of pharmaceuticals and emitting more than
6.8 kg/day (15 lbs/day)
and more than 2,268 kg/year
(2.5 tons/year) of VON. If such an emission unit emits
less than 2,268 kg/year
(2.5 tons/year) of VON, the
requirements of this Subpart still apply to the
emission unit if VOM emissions from the emission unit
exceed 45.4 kg/day (100 lbs/day).
b)
Notwithstanding subsection (a) of this Section, the air
suspension
coater/dryer, fluid bed dryers, tunnel
dryers, and Accelacotas located in Libertyville
Township, Lake County, Illinois shall be exempt from
the rules of this Subpart, except for Sections 218.483
through 218.485, if emissions of VON not vented to air
pollution control equipment do not exceed the following
levels:
1)
For the air suspension coater/dryer:
2,268 kg/year
(2.5 tons/year);
2)
For each fluid bed dryer: 4,535 kg/year (5.0
tons/year);
3)
For each tunnel dryer: 6,803 kg/year (7.5
tons/year) and
4) For each Accelacota: 6,803 kg/year (7.5
59
tons/year).
c) Sections 218.483 through 218.485 of this Part apply to
a source having one or more emission units that:
1) Are used to manufacture pharmaceuticals, and
2) Emit more than 6.8 kg/day (15 lbs/day) of VON and
more than 2,268 kg/year (2.5 tons/year) of VON,
or, if less than 2,268 kg/year (2.5 tons/year),
these Sections still apply if emissions from one
or more sources exceed 45.4 kg/day (100 lbs/day).
d) No owner or operator shall violate any condition in a
permit when the condition results in exclusion of an
emission unit from this Subpart.
e) Any pharmaceutical manufacturing source that becomes
subject to the provisions of this Subpart at any time
shall remain subject to the provisions of this Subpart
at all times.
f) Emissions subject to this Subpart shall be controlled
at all times consistent with the requirements set forth
in this Subpart.
g) Any control device required pursuant to this Subpart
shall be operated at all times when the source it is
controlling is operated.
h) Determinations of daily and annual emissions for
purposes of this Section shall be made using both data
on the hourly emission rate (or the emissions per unit
of throughput) and appropriate daily and annual data
from records of emission unit operation (or material
throughput or material consumption data). In the
absence of representative test data pursuant to Section
218.487 of this Part for the hourly emission rate (or
the emissions per unit of throughput) such items shall
be calculated using engineering calculations, including
the methods described in Appendix B of “Control of
Volatile Organic Emissions from Manufacturing of
Synthesized Pharmaceutical Products” (EPA-450/2-78-
029), incorporated by reference in Section 218.112 of
this Part.
(This subsection shall not affect the Agency’s or the
USEPA’s authority to require emission tests to be
performed pursuant to Section 218.487 of this Part.)
31 Equipment
and operations emitting VON at a source
subject to subsection (a) or (c) of this Section and
60
used to produce pharmaceutical products or a
pharmaceutical—like product such as a hormone, enzyme,
or antibiotic,
shall be deemed to be engaged in the
manufacture of pharmaceuticals for the purposes of this
Subpart.
(Source: Amended at
_____
Ill. Reg
effective
I
TITLE 35: ENVIRONMENTAL PROTECTION
SUBTITLE B: AIR POLLUTION
CHAPTER I: POLLUTION CONTROL BOARD
SUBCHAPTER c: EMISSIONS STANDARDS AND LIMITATIONS
FOR STATIONARY SOURCES
PART 219
ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE
METRO EAST AREA
SUBPART A: GENERAL PROVISIONS
Section
219.100
219.101
219.102
219.103
219.104
219.105
219.106
219.107
219 .108
219
.
109
219.110
219.111
219.112
219.113
Introduction
Savings Clause
Abbreviations and Conversion Factors
Applicability
Definitions
Test Methods and Procedures
Compliance Dates
Operation of Afterburners
Exemptions, Variations,
and Alternative Means of
Control or Compliance Determinations
Vapor Pressure of Volatile Organic Liquids
Vapor Pressure of Organic Material or Solvent
Vapor Pressure of Volatile Organic Material
Incorporations by Reference
Monitoring for Negligibly—Reactive
Compounds
SUBPART B: ORGANIC EMISSIONS FROM STORAGE
AND LOADING OPERATIONS
Section
219.121
219.122
219.123
219.124
219
.
125
219.126
Storage Containers
Loading Operations
Petroleum Liquid Storage Tanks
External Floating Roofs
Compliance Dates (Repealed)
Compliance Plan (Repealed)
61
SUBPART C: ORGANIC EMISSIONS FROM
NI
SCELLANEOUS EQUIPMENT
Section
219.141
219.142
219.143
219.144
Section
219.181
219. 182
219.183
219.184
219.185
219.186
Section
219.204
219.205
219.206
219.207
219.208
219.209
219.210
219.211
Section
219.301
219. 302
219.303
219. 304
Section
219.401
219.402
219.403
219.404
219.405
219.406
219.407
Separation Operations
Pumps and Compressors
Vapor Blowdown
Safety Relief Valves
SUBPART E: SOLVENT CLEANING
Solvent Cleaning in General
Cold Cleaning
Open Top Vapor Degreasing
Conveyorized Degreasing
Compliance Schedule (Repealed)
Test Methods
SUBPART F: COATING OPERATIONS
Emission Limitations
Daily-Weighted Average Limitations
Solids Basis Calculation
Alternative Emission Limitations
Exemptions From Emission Limitations
Exemption From General Rule on Use of Organic Material
Compliance Schedule
Recordkeeping and
Reporting
SUBPART G: USE OF ORGANIC MATERIAL
Use of Organic Material
Alternative Standard
Fuel Combustion Emission Units
Operations with Compliance Program
SUBPART H: PRINTING AND PUBLISHING
Flexographic and Rotogravure Printing
Applicability
Compliance Schedule
Recordkeeping and Reporting
Hcatoct-Web--Off2ct Lithographic Printing~
Applicability
Provisions Applying to Heatset Web Offset Lithographic
Printing Prior to March 15. 1996
Emission Limitations and Control Requirements for
Lithographic Printing Lines On and After March 15, 1996
62
219. 408
219.409
219.410
219.411
219.412
Compliance Schedule for Lithographic Printing On and
After March 15, 1996
Testing for Lithographic Printing On and After March
15. 1996
Monitoring Requirements for Lithographic Printing
Recordkeeping and
RePorting for Lithographic Printing
Recordkeeping and Reporting for Fountain and Cleaning
Solution Stricter Limits
SUBPART
Q:
LEAKS FROM SYNTHETIC
ORGANIC CHEMICAL AND POLYMER
MANUFACTURING
PLANT
Section
219.421
219.422
219.423
219.424
219.425
219.426
219.427
219.428
219 .429
219.430
Section
219.441
219.442
2 19.443
219.444
219.445
219.446
219.447
219.448
219.449
219 .450
219.451
219.452
219.453
Section
219.461
2 19.462
219.463
219.464
219.465
General Requirements
Inspection Program Plan for Leaks
Inspection Program for Leaks
Repairing Leaks
Recordkeeping for Leaks
Report for Leaks
Alternative Program for Leaks
Open-Ended Valves
Standards for Control Devices
Compliance Date (Repealed)
SUBPART R: PETROLEUM REFINING AND RELATED
INDUSTRIES; ASPHALT MATERIALS
Petroleum Refinery Waste Gas Disposal
Vacuum Producing Systems
Wastewater (Oil/Water) Separator
Process Unit Turnarounds
Leaks:
General Requirements
Monitoring Program Plan for Leaks
Monitoring Program for Leaks
Recordkeeping for Leaks
Reporting for Leaks
Alternative Program for Leaks
Sealing Device Requirements
Compliance Schedule
for Leaks
Compliance Dates (Repealed)
SUBPART 5: RUBBER AND MISCELLANEOUS
PLASTIC PRODUCTS
Manufacture of Pneumatic Rubber Tires
Green Tire Spraying Operations
Alternative Emission Reduction Systems
Emission Testing
Compliance Dates (Repealed)
63
219.466
Section
219.480
219.481
219.482
219.483
219.484
219.485
219.486
219.487
219.488
219.489
Section
219.521
219.525
219
.
526
219.527
Section
219.541
Section
219. 561
219. 562
219. 563
Section
219.581
219.582
219.583
219.584
2 19.585
219. 586
Compliance Plan (Repealed)
SUBPART T: PHARMACEUTICAL MANUFACTURING
Applicability
Control of Reactors, Distillation Units, Crystallizers,
Centrifuges and Vacuum Dryers
Control of Air Dryers, Production Equipment Exhaust
Systems and Filters
Material Storage and Transfer
In—Process Tanks
Leaks
Other Emission Units
Testing
Monitoring for Air Pollution Control Equipment
Recordkeeping for Air Pollution Control Equipment
SUBPART V: AIR OXIDATION PROCESSES
Definitions (Repealed)
Emission Limitations for Air Oxidation Processes
Testing and Monitoring
Compliance Date (Repealed)
SUBPART W: AGRICULTURE
Pesticide Exception
SUBPART X: CONSTRUCTION
Architectural Coatings
Paving Operations
Cutback Asphalt
SUBPART Y: GASOLINE DISTRIBUTION
Bulk Gasoline Plants
Bulk Gasoline Terminals
Gasoline Dispensing Operations
—
Storage Tank Filling
Operations
Gasoline Delivery Vessels
Gasoline Volatility Standards
Gasoline Dispensing Operations
—
Motor Vehicle Fueling
Operations (Repealed)
64
SUBPART Z: DRY CLEANERS
Section
219. 601
219. 602
219. 603
219.604
219.605
219.606
219.607
219.608
219. 609
219. 610
219. 611
219. 612
219.613
Section
219.620
219.621
219.623
219.624
219.625
219. 626
2 19.628
219.630
219.636
219.637
Section
219.640
219.642
219.644
219.875
219.877
219.879
219.881
219.883
219.886
Section
219.920
219.923
219.926
219.927
Perchloroethylene Dry Cleaners
Exemptions
Leaks
Compliance Dates (Repealed)
Compliance Plan (Repealed)
Exception to Compliance Plan (Repealed)
Standards for Petroleum Solvent Dry Cleaners
Operating Practices for Petroleum Solvent Dry Cleaners
Program for Inspection and Repair of Leaks
Testing and Monitoring
Exemption for Petroleum Solvent Dry Cleaners
Compliance Dates (Repealed)
Compliance Plan (Repealed)
SUBPART AA: PAINT AND INK MANUFACTURING
Applicability
Exemption for Waterbase Material and Heatset-Offset Ink
Permit Conditions
Open-Top Mills, Tanks, Vats or Vessels
Grinding Mills
Storage Tanks
Leaks
Clean Up
Compliance Schedule
Recordkeeping and Reporting
SUBPART BB: POLYSTYRENE PLANTS
Applicability
Emissions Limitation at Polystyrene Plants
Emissions Testing
Applicability of Subpart BB (Renumbered)
Emissions Limitation at Polystyrene Plants (Renumbered)
Compliance Date (Repealed)
Compliance Plan (Repealed)
Special Requirements for Compliance Plan
(Repealed)
Emissions Testing (Renumbered)
SUBPART PP: MISCELLANEOUS FABRICATED
PRODUCT MANUFACTURING PROCESSES
Applicability
Permit Conditions
Control Requirements
Compliance Schedule
65
219.928 Testing
SUBPART
QQ:
MISCELLANEOUS
FORMULATION
MANUFACTURING
PROCESSES
Section
219.940 Applicability
219.943 Permit Conditions
219.946 Control Requirements
219.947 Compliance Schedule
219.948 Testing
SUBPART RR: MISCELLANEOUS ORGANIC CHEMICAL
MANUFACTURING PROCESSES
Section
219.960 Applicability
219.963 Permit Conditions
219.966 Control Requirements
219.967 Compliance Schedule
219.968 Testing
SUBPART TT: OTHER EMISSION
UNITS
Section
219. 980 Applicability
219.983 Permit Conditions
219.986 Control Requirements
219.987 Compliance Schedule
219.988 Testing
SUBPART UU: RECORDKEEPING AND REPORTING
Section
219.990 Exempt Emission Units
219.991 Subject Emission Units
Section 219.Appendix A: List of Chemicals Defining Synthetic
Organic Chemical and Polymer
Manufacturing
Section 219.Appendix B: VON Measurement Techniques for Capture
Efficiency
Section 219.Appendix C:
Reference Test Methods For Air Oxidation
Processes
Section 219.Appendix D: Coefficients for the Total Resource
Effectiveness Index (TRE) Equation
AUTHORITY: Implementing Section 10 and authorized by Section
28.5 of the Environmental Protection Act (Ill. Rev. Stat. 1991,
ch. 111½, par. 1010) (P.A. 87—1213, effective September 26, 1992)
E415
ILCS 5/10 and 28.5.
66
SOURCE: Adopted at R91-8 at 15 Ill. Reg. 12491, effective August
16, 1991; amended in R9l—24 at 16 Ill. Reg. 13597, effective
August 24, 1992; amended in R91—30 at 16 Ill. Reg. 13883,
effective August 24, 1992; emergency amendment in R93-12 at 17
Ill. Reg. 8295, effective Nay 24, 1993, for a maximum of 150
days, amended in R93-9 at 17 Ill. Reg. 16918, effective September
27, 1993 and October 21, 1993; amended in R93—28 at 18 Ill. Reg.
4242, effective March 3, 1994; amended in R94—12 at 18 Ill. Reg.
14987 effective September 21, 1994; amended in R94—15 at 18
Ill.Reg. 16415, effective October 25, 1994; amended in R94—l6 at
18 Ill.Reg.
_________,
effective
_______________;
amended in
R94-3l at
____
Ill.Reg.
_________,
effective
_____________
SUBPART H: PRINTING AND PUBLISHING
Section 219.405
t~et Web Offpct Lithographic Printing~
Applicability
a-)- Applicability
-3~a) Until March 15, 1996, ~the limitations of ~ub~cction
(b) belowSection 219.406 of this Subpart apply to all
heatset web offset lithographic printing lines
(including solvents used for cleanup operations
associated with the heatset web offset lithographic
printing line(s)) at a ~ubjcct source sublect to the
requirements of this Subpart. All sources with heatset
web offset lithographic printing lines are oubjcct
sources subject to
the requirements of this Subpart
unless:
A~) Total maximum theoretical emissions of VON from
all heatset web offset lithographic printing lines
(including solvents used for cleanup operations
associated with the heatset web offset
lithographic printing line(s)) at the source never
exceed
90.7 Mg (100 tons) per calendar year in the
absence of air pollution control equipment; or
~) A federally
enforceable permit or SIP revision for
all heatset web offset lithographic printing
line(s) at a source requires the owner or operator
to limit production or capacity of these printing
line(s) to reduce total VON emissions from all
heatset web offset lithographic printing line(s)
to 90.7 Mg (100 tons) per calendar year or less in
the absence of air pollution control equipment~-,-
~) Any owner or
operator of any heatset web offset
lithographic printing line that is exempt from the
limitations in subcieotion (b) of thici Section 219.406
67
of this Subpart because of the criteria in subsection
(a)-f4-)- of this Section shall be subject to the
recordkeeping and reporting requirements in oubcicction
(c)(1) of thjci Section 219.406(b) (1) of this Subpart.
b) Specific Proviciionc. No owner or operator -of a oubjoct
hcatoct web offoet printing line may caucie or allow the
operation of the ciubject heatciet web off oct
printing
linc unleoci
the owner or operator mcctci
the
rcquiremcnt~ in ouboectiono (b) (1) or (b) (2) and the
requircmento in oubocotiono (b) (3) and (b) (4) below.
1)
Anaftcrburncr
oyotcm i~n
~~--i1~J~i
~ir~ui r~r~atcd
reduceci 90 pcroent of the VON emiociono from
the dryer exhaucit, or
2)
The fountai
8 percent, by we
recovery syctem
rcmoveci at leact
ight, of VON and a
is installed and
p
75 percent of the
condenciation
perated that
non-iciopropyl
alcohol
organic
matcrialc from the dryer exhauct,
and.
I
•J
-
dept
Reporting
— ~
— — —
.L_
— — .~
.~
rccorcto required
3) The control device is equipped with the applicable
monitoring equipment opec-if led in Section
~19.105(d)(2) of
this Part and the monitoring
equipment is installed, calibrated, operated and
maintained according to vendor cipecificatioris at
all times the control
device
is in ucie, and
4)
The control device is operated at all times when
the subject printing line is in operation.
The
owner or operator shall demonstrate compliance
mctnodswith
thiciand-Section
~,... ,..,,._.~.,..
by
~.._ _
using
~
thei.~-iredapplicable
-
.~...
4_ ~
..~~
tccit
2-1O-~(a), (d), and (f) of this Part and by
complying with the rccordkeeping and reporting
requirements cipccif led in subsection (c) below.
control device ohall
be determined by the applicable
toot methodo and procedures specified in Section
219.105 of this Pa,~-~?
-—~---~-‘~—~-
~-~-
-
under this subsection.
1)
Any owner or operator of a printing line
which is
exempted from the limitations of subsection (b) of
this Section
because
of the criteria in subsection
(a) of this Section shall comply with the
following:
68
A) By a date consistent
with Section 219.106 of
this Part, the owner or operator of a hcatset
web offset lithographic printing line to
which subsection (c) (I) of this Section is
applicable
shall certify to the Agency that
the heatset web offset lithographic printing
line is exempt under the provisions of
subsection (a) of this Section. Such
certification shall include:
i) A declaration that the hcatset web
offset lithographic printing line is
exempt from the limitations
of
subsection (b) of
this Section because
of thc criteria in subsection (a) of
this Section, and
Caicuiat~ions union ciemonstratc tna~
total maximum theoretical emissions of
VON from all hcatset web offset
lithographic printing lines at t-hc
source never exceed 90.7 Mg
(100 tons)
per calendar year before the application
of
air pollution control equipment.
Total maximum theoretical
omissions of
VON for a heatriet web offset
lithographic printing source is the sum
of
maximum theoretical emissions
of VON
from each heatset web offset
lithographic printing line at the
source. The following equation shall be
used to
calculate total maximum
~h~~’I-ir~1
t-~mi~rzinri~,r~F
~JflM
~r~i—
calendar year in the absence of
pollution control equipment for
air
each
hcatsct web offset lithographic printing
line at the source.
—
(AxB) -I- (CxD)-I- 1095 (F xCxH)
100
where:
Total maximum theoretical
emissions of VON from one
heatset
web offset printing
line in units of kg/year
(lbs/year)
A
Weight of VON per volume of
solids of
ink
with
the highest
69
-
~licd
each
year on the printing line in
units of kg VON/l (lbs
VON/gal) of solids
~!
1
~——i
I
instrument or
method by which
the owner or operator
accurately measured or
calculated
the volume of
ink as applied and the ~
that can potentially be
applied each year on the
printing line shall be
described in the certification
to the Agency
eacn
C
The weight percent
VON of the
fountain solution with the
highest VON content;
The total volume of fountain
solution that can potentially
DC
UCCs
caon year on cnc
printing line in units of
1/year (ga-l/ycar). The
instrument and/or method by
which the
owner
or operator
—~‘~‘~-‘“
1
mcasur—’~
~-~a
calculated the volume of each
fountain solution
used and the
amount that can potentially be
used each year on the printing
line shall be
described in the
certification to the Agency;
Weight of VON
-
material for the cleanup
material or solvent with the
highest VON content as used
each year on the printing line
in units of Kg/l (lbs VON/gal)
of
such material
“ic grca~~
~‘““
applied each year on the
printing
1
‘c~ir
(ci~1
line
Ivn..—ir~
in units
.
Ph~of
period and
70
H
—
The highest fraction of
alcanun material or aol’
Siniuri
iS
not recycled o~
recovered for offaite disposal
during any 8-
B) On and after a date oons.Lstcnt with Section
219.106 of this Part, the owner or operator
of a hcatset web offset lithographic printing
line to which subsection (c) (1) of this
Section is applicable shall collect and
record all of the following information each
year for each printing line and maintain the
information
at the source for a period of
three years:
i) The name and identification of each
fountain solution and ink as applied on
each printing line.
ii) The VON content and the volume of each
fountain solution and ink as applied
each year on
each printing line.
C) On and after
a date consistent with Section
219.106 of this Part, the owner or operator
of a source exempted from the limitations of
subsection (b) of this Section because of the
criteria in subsection (a) of this Section
shall notify the Agency of
any record showing
that total maximum theoretical omissions of
VON from all printing lines exceed 90.7 Hg
(100 tons) in any calendar year in the
absence of air pollution control equipment
by
sending a copy of such record to the Agency
within 30 days after the excccdance occurs.
2)
Any
~~--
owner or
~
operator of
a printing
.~.I - ~
line
~
~
su~
to
cnc iimitations of ~ubscotion
~D)
Section and complying
by means of subsection
(b) (1)
followi
of this Section
ng
shall comply with the
subject ~Linting line shall pcrrorin
‘1
,
tests
and submit to the Agency tho results of all
A)
~y a aatc conoi.sccnc wi’cn ~cccion
~~J~).iUb
ot
this Part, or
upon initial start-up of a new
printing line, or upon changing the method of
compliance for an existing printing line from
subsection (b) (2) to subsection (b) (1) of
1-h~~
Ccction the
owner or operator of
~
-L
71
~tc that the subject printing
will he in compliance with subsection y”
of this Section on and
after
a date
consistent with Section 219.106 of this Part,
or on and after the initial start-up date.
.qL_~~...entdetaili~~~
routine and nonroutinc maintenance
performed including dates and duration
of any outages.
On and after a dat
219.106
of this Pa
of a subject printing line
shall notify the
Agency in the following instances:
i)
Any record showing violation of
subsection (b) (1) of this Section shall
be reported by sending a copy of such
record to the Agency within 30 days
following
the occurrence of
the
violation.
ii)
At least 30 calendar days before
changing the method of compliance with
subsection (b) of this Section from
subsection (b) (1) to (b) (2) of this
Section, the owner or operator shall
comply with all requirements of
subsection (c) (3) (A) of this Section.
Upon changing the method of compliance
with subsection (b) of this Section from
subsection (b) (1) to .(b) (2) of this
F~s-r~-t
i
nri
-t-hr’ ntm~r r~r
r~ri~rnt~nr
~ 1 1
.1 ~
line
,~
;
-(4)-
B) On and after a date cons...stent
4-I..
~cction
219.106 of this Part, or on and aft-er the
initial start-up date, the owner or operator
of a printing line subject to the limitations
of subsection (b) of this Section and
complying by means of subsection (b) (1) of
this Section shall
collect and record the
following information each day for each
printing line and maintain the information at
the source for a period of three years:
i) Control device monitoring data.
ii) A log of operating time for the control
device, monitoring equipment and the
associated printing line.
iii)
A maintenance
ma
frn’
th~
rinntroi
device
anti
m1—~flitnyiT1s-I
nil
~1 1
- -.~
—————I
72
oubeection (C) (3) of this Section.
3) Any own
to the
er or operator
limitations of
of a printing line subject
subsection (b) of this
Sccti~~~i r~mr~1’~ina1w mr’~r~sof subsection
(b) (2’
comDlv tHlh *hr’
following:
I—--
—
—
—
— —— —
.1
—
——
S.
—
~2 S.t
—
..S.
——
$“. —
I’.
‘I
fl
—
C
2
line
tests and calculations necessary
demonstrate that the subject printing
will be in compliance with subsection (b) (2)
of this Section on and after a date
consistent with Section 219.106 of this Part,
and
the initial st...~....
...~
date.
.&_ —
n
—
——
_3
—
—I
.-‘ i_fl
-
S.
istent with Cecti
~
—
...A..
-.
~-
4-I~.
initial start-up date, the owner or operator
of a printing line subject to the limitations
of subsection (b) of this Section and
complying by means
of subsection (b) (2) of
this Section shall collect and record the
following infrn-mM-infl ~rth t~w frvr r’~r~h
printing 1i~. and maintain thc
the source for
a period of three years:
—‘~~ ~
—‘~—
i) The VON content of the fountain solution
used each day on each printing line.
ii) A log of operating time for the control
device and the associated printing line.
iii) A maintenance log for the control device
detailing all routine and non—routine
maintcn~ncc ricrformcd including d~tcr~
Lag
C) Onandaftcradatcconsis
with Section
2)
uy
a
UaL(.
UUflUiU.~1L.
W.LLU
~.OLU...LUfl
~..J~J.iVO
(JL
this Part, or upon initial start-up of a new
printing line, or upon changing the method of
compliance for an existing printing line from
subsection (b) (1) to (b) (2) of this Section;
the owner or operator of the subject printing
line shall perform all tests and submit to
Agcnc’
~
-t-h-’
TT~PP7t
+±-‘
results
r~f
~11
,LUD OL
LU,LL~
1ULL,
LUL UWfl~L
or
ope.LULUL
of a subject printing line shall notify the
Agency in the following instances:
i)
Anyr
showing violation of
73
subsection (b) (2) shall be reported by
sending
a copy of such record to the
Agency within 30 days following the
occurrence of the violation.
.2
+
‘SS.
I
——
‘5
——
fl
-
C
-—-
- -
.2
S.t.
((2)
this Section, the owner or operator
shall comply with all requirements of
subsection (c) (2) (A) of thi3 Section.
~p
rrn changing the method of compliance
with oubooct~,1. (b) of this Section from
oubsection (b) (2) to subsection (b) (1)
of this Section, the owner or operator
shall comply with all requirements of
subsection (-c) (2) of this Section.
d) Compliance Schedule. Every owner or operator of a
heatset
web offset lithographic
--
printing
~S...
line shall
Comply ~ i iii
u.n
;-i
in
1
I E~ (~(1I I
IEI~mF1L.LI LIL
(b) ama ~cj oi Lfli~J ~ o~iori
in
accordance with the
applicable compliance schedule specified in subsections
(d) (1) , (d) (2), or (d) (3) below:
C
-
I.. - -
S.
— -
S.
- --
,
lied with, and
~..
.1
subsections (a) (1) and (c) (1) of this Part.
comr
of
subsection (b) (1) of this Section shall operate
said printing line on or -after ci date consistent
uith
Rr~,tinn
2lrLlflc
of
this
P~vt
un1os~ the
owner
or operator h-as complied with, and continues
to comply with, subsections (b) (1)
, (b-) (3), (b) (4)
and (c) (2) of this Section.
-
1_
_fl.C........S.
lithographic printing line complying by
means of
subsection (b) (2) of this Section shall operate
said printing line on or after a date consistent
uith ~eetlon
21’~
106 of this part unies~the
owner or operator has complied with, and continues
to comply with, subsections (b) (2)
, (b) (3), (b) (4)
‘~1
the limitations of subsection (b) of this Section
because of the criteria in subsection (a) of this
Section shall operate said printing line on or
after a date consistent with Cection 219.106 of
this Part, unless the owner or operator has
~“~tinues
to comnli~~
wi+h,
74
and (c) (3) of this Section.
gj On and after March 15, 1996. every owner or operator of
lithographic printing line(s) is sublect to the
recordkeeping and reporting reguirements in Section
219.411, and, if applicable, Section 219.412 of this
Subpart.
~j,,,On and after March 15, 1996. Sections 219.407 through
219.412 of this Subpart shall a~plvto:
jj. All owners or operators of heatset web offset
lithographic printing line(s) unless:
~j Total maximum theoretical emissions of VON
from all heatset web offset lithographic
printin~ lines (including solvents used for
cleanup operations associated with heatset
web offset printing lines) at the source
never exceed 90.7 Mci (100 tons) per calendar
year before the application of capture
systems and control devices. To determine a
source’s total maximum theoretical emissions
of VON for the purposes of this subsection,
the owner or operator shall use the
calculations set forth in Section
219.406(b) (1) (A) (ii) of this Subpart; or
~ Federally enforceable permit conditions or
SIP revision for all heatset web offset
lithographic printing line(s) at the source
requires the owner or operator to limit
production or capacity of these printing
line(s) to total VON emissions of 90.7 Mci/Yr
(100 TPY) or less, before the application of
capture systems and control devices
~j All owners or operators of heatset web offset,
non—heatset web offset, or sheet—fed offset
lithographic printing line(s), unless the combined
actual_emissions of VON from all lithographic
printing line(s) at the source (including solvents
used for cleanup operations associated with the
lithographic printing line(s)’) never exceed 45.5
kg/day (100 lbs/davY. as determined in accordance
with Section 219.411(a) (1) (B). before the
application of capture systems and control
devices.
~ If a lithographic printinci line at a source is or
becomes subject to one or more of the limitations in
Sections 219.406 or 219.407 of this Subpart, the
75
lithographic Printing line(s) at the source are alwaYs
subiect to the applicable provisions of this Subpart.
(Source: Amended at
_____
Ill. Reg.
, effective
Section 219.406
Provisions Applyinci to Heatset Web Offset
Lithographic Printing Prior to March 15, 1996
~j Emission Standards and Limitations. No owner or
operator of a heatset web offset printing line at a
source that meets or exceeds the applicability levels
in Section 219.405(a) of this Subpart may cause or
allow the operation of such heatset web offset printing
line(s) unless the owner or operator meets the
requirements in subsections (a) (1’) or (a) (2) of this
Section and the requirements in subsections (a) (3) and
(a) (4) of this Section. The owner or operator shall
demonstrate compliance with this Section by using the
applicable test methods and procedures specified in
Section 219.105(a), (d), and (f) of this Part and bY
complying with the recordkeepinci and reporting
requirements specified in subsection (b) of this
Section.
j,j An afterburner system is installed and operated
that reduces 90 Percent of the VON emissions from
the dryer exhaust; or
~j. The fountain solution contains no more than
8 percent, by weiaht. of VOM and a condensation
recovery sYstem is installed and operated that
removes at least 75 Percent of the non—iso~ro~v1
alcohol organic materials from the dryer exhaust
and
~ The control device is equipped with the applicable
monitoring equipment specified in Section
219.105(d) (2) of this Part and the monitoring
egui~ment is installed, calibrated, operated and
maintained accordinci to manufacturer’s
specifications at all times when the control
device is in use; and
,4j The control device is operated at all times when
the printinci line is in operation.
~ Recordkeeping and Reporting. The VON content of each
fountain solution and ink and the efficiency of each
control device shall be determined by the applicable
test methods and procedures specified in Section
219.105 of this Part to establish the records required
76
under this subsection.
fl.
Any owner or operator of a lithociraphic printing
line which is exempted from the limitations of
subsection (a) of this Section because of the
criteria in 219.405(a) of this Subpart shall
comply with the following:
~ By a date consistent with Section 219.106 of
this Part, the
owner
or operator of a heatset
web offset lithographic printing line to
which subsection (b) (1) of this Section is
applicable shall certify to the Agency that
the heatset web offset lithographic printinci
line is exempt under the provisions of
Section 219.405(a) of this Subpart. Such
certification shall include:
j). A declaration that the heatset web
offset lithociraphic printing line is
exempt from the limitations of
subsection (a) of this Section because
of the criteria in Section 219.405(a) of
this Subpart; and
jjJ. Calculations which demonstrate that
total maximum theoretical emissions of
VOM from all heatset web offset
lithographic printing lines at the
source never exceed 90.7 Mg (100 tons)
per calendar year before the application
of air pollution control equipment.
Total maximum theoretical emissions of
VOM for a heatset web offset
lithographic printing source is the
sum
of maximum theoretical emissions of VON
from each heatset web offset
lithographic printing line at the
source. The following equation shall be
used_to calculate total maximum
theoretical emissions of VON per
calendar year in the absence of air
pollution control equipment for each
heatset web
offset lithographic printing
line at the source:
E~= (AxB) + (CxD)+ 1095 (FxGxH)
100
where:
77
=
Total maximum theoretical
emissions of VON from one
heatset web offset printing
line in units of kci/vr
(lbs/yr)
A
=
Weight of VON per volume of
solids of ink with the highest
VON content as applied each
Year on the printing line in
units of kg VON/i (lbs
VON/gal) of solids
B
=
Total volume of solids for all
inks_that can potentially be
applied each year on the
Printing line in units of
1/year (cial/yr). The
instrument or method by which
the owner or operator
accurately measured or
calculated the volume of
each
ink as applied and the amount
that can potentially be
applied each year on the
printing line shall be
described in the certification
to the Aciency
C
=
The weight percent VON of the
fountain solution with the
highest VON content
=
The total volume of fountain
solution that can potentially
be used each year on the
printing line in units of 1/yr
(cral/yr). The instrument
and/or method bY which the
owner or operator accurately
measured or calculated the
volume of each fountain
solution used and the amount
that can potentially be used
each year
p~
the ~rintincr line
shall be described in the
certification to the Agency
=
Weight of VOM ~er volume of
material for the c1eanu~
material or solvent with the
78
highest VON content as used
each year on the printing line
in units of Kcr/l (lbs VON/cral)
of such material
=
The greatest volume of cleanup
material or solvent used in
anY 8-hour period; and
=
The highest fraction of
cleanup material or solvent
which is not recycled or
recovered for offsite disposal
during any 8-hour period.
~ On and after a date consistent with Section
219.106 of this Part, the owner or operator
of a heatset web offset lithographic printing
line to which subsection (b) (1) of this
Section is ap~1icableshall collect and
record all of the following information each
year for each printing line and maintain the
information at the source for a period of
three years:
j). The name and identification of each
fountain solution and ink as applied on
each printing line; and
£~L
The VOM content and the volume of each
fountain solution and ink as applied
each year on each printing line.
QI.
On and after a date consistent with Section
219.106 of this Part, the owner or operator
of a source exempted from the limitations of
subsection (a) of this Section because of the
criteria in Section 219.405(a) of this
Subpart shall notify the Agency of any record
showing that total maximum theoretical
emissions of VON from all heatset web offset
printing lines exceed 90.7 Ncr (100 tons) in
any_calendar Year in the absence of air
pollution control equipment by sendinci a co~v
of such record to the Acrencv within 30 days
after the exceedance occurs.
,~j Any owner or operator of a printing line subiect
to the limitations of subsection (a’) of this
Section and complying by means of subsection
(a) (1) of this Section shall comely with the
following:
79
~
BY a date consistent with Section 219.106 of
this Part, or upon initial start—up of a new
printing line, or upon changing the method of
compliance for an existing printing line from
subsection (a) (2) to subsection (a) (1) of
this Section, perform all tests and submit to
the Agency the results of all tests and
calculations necessary to demonstrate that
the subiect printing line will be in
compliance with subsection (a) (1) of this
Section on and after a date consistent with
Section 219.106 of this Part, or on and after
the initial start-up date
~j On and after a date consistent with Section
219.106 of this Part, or on and after the
initial start-up date, collect and record the
following information each day for each
printing line and maintain the information at
the source for a period of three years:
il
Control device monitoring data
jjj A log of operating time for the control
device, monitoring eguipment and the
associated ~rintina line; and
iii) A maintenance loci for the control device
and monitoring equipment detailing all
routine and nonroutine maintenance
performed including dates and duration
of any outages
Qj On and after a date consistent with Section
219.106 of this Part, notify the Agency in
the following instances:
,jj
AnY violation of subsection (a’) (1) of
this Section shall be reported to the
Agency, in writincr, within 30 daYs
following the occurrence of the
violation
iii
Any record showing a violation of
subsection (a) (1) of this Section shall
be reported bY sending a cony of such
record to the Agency within 30 days
following the occurrence of the
violation; and
iii) At least 30 calendar days before
changing the method of compliance with
80
subsection (a’) of this Section from
subsection (a) (1) to (a) (2) of this
Section, the owner or operator shall
comply with all requirements of
subsection (b) (3) (A) of this Section.
Upon changing the method of compliance
with subsection (a) of this Section from
subsection (a) (1) to subsection (a) (2)
of this Section, the owner or oPerator
shall comply with all requirements of
subsection (b) (3’) of this Section.
fl
An~owner or operator of a printing line subject
to_the_limitations of subsection (a) of this
Section and complying by means of subsection
(a) (2) of this Section shall:
~j By a date consistent with Section 219.106 of
this Part, or upon initial start-up of a new
printing line, or upon changing the method of
compliance for an existing printing line from
subsection (a) (1) to subsection (a) (2) of
this Section. perform all tests and submit to
the Agency and the USEPA the results of all
tests and calculations necessary to
demonstrate that the subject printing line
will be in compliance with subsection (a) (2)
of this Section on and after a date
consistent with Section 219.106 of this Part,
or on and after the initial start—up date
~j On and after a date consistent with Section
219.106 of this Part, or on and after the
initial start—up date, collect and record the
following information each day for each
printing line and maintain the information at
the source for a period of three years:
jj. The VON content of the fountain solution
used each day on each printing line
JJJ..
A log of operating time for the control
device and the associated printing line
and
iii) A maintenance log for the control device
detailing all routine and non—routine
maintenance Performed including dates
and duration of any outages
Qj On and after
a date consistent with Section
219.106 of this Part, notify the AcrencY in
81
the following instances:
.jj Any violation of subsection (a) (2) shall
be reported to the Agency, in writing,
within 30 days following the occurrence
of the violation
jjj,. Any record showing a violation of
subsection (a) (2) of this Section shall
be reported by sending a co~vof such
record to the AcrencY within 30 day
following the occurrence of the
violation; and
iii) At least 30 calendar days before
changing the method of compliance with
subsection (a) of this Section from
subsection (a) (2) to subsection (a) (1)
of this Section, the owner or operator
shall com~lvwith all requirements of
subsection (b) (2’) (A) of this Section.
Upon changing the method of compliance
with subsection (a) of this Section from
subsection (a) (2) to subsection (a) (1)
of this Section, the owner or operator
shall comply with all requirements of
subsection (b) (2’) of this Section.
gJ Compliance Schedule. Every owner or operator of a
heatset web offset lithographic printing line shall
com~lvwith the ap~licab1ereauirements of subsections
(a) and (b) of this Section in accordance with the
applicable compliance schedule specified in subsections
(c)(l). (c)(2), or (c)(3) of this Section:
~j,. No owner or operator of a heatset web offset
lithographic printincr line which is exempt from
the limitations of subsection (a) of this Section
because of the criteria in Section 219.405(a) of
this Subpart shall operate said printing line on
or after a date
consistent
with Section 219.106 of
this Part, unless the owner or operator has
complied with, and continues to comply with,
Sections 219.405(a) and 219.406(b) (1) of this
Subpart.
21
No owner or operator of a heatset web offset
lithographic printing line complyincr by means of
subsection (a) (1) of this Section shall operate
said printing line on or after a date consistent
with Section 219.106 of this Part, unless the
owner or operator has complied with, and continues
82
to comply with, subsections (a) (1), (a) (3), (a) (4)
and (b) (2) of this Section.
~j,, No owner or operator of a heatset web offset
lithographic printing line complying by means of
subsection (a’) (2’) of this Section shall operate
said printing line on or after a date consistent
with Section 219.106 of this Part, unless the
owner or operator has complied with, and continues
to_comply with, subsections (a) (2), (a) (3), (a) (4)
and (b) (3) of this Section.
(Source: Added at
_____
Ill. Reg.
, effective
Section 219.407
Emission Limitations and Control Requirements
for Lithographic Printing Lines On and After
March 15, 1996
~j, On and after March 15, 1996. no owner or operator of
lithographic printing line(s) sublect to the
requirements of this Subpart shall:
fl..
Cause or allow the operation of any heatset web
offset lithographic printing line unless:
~j The total VON content in the as-applied
fountain solution meets one of the following
conditions:
j)
1.6 Percent or less, by volume
jjJ. 3 percent or less, by volume, and the
temperature of the fountain solution is
maintained below 15.60C (60°F). measured
at the reservoir or the fountain tray
or
iii) 5 percent or less, bY volume, and the
as-applied fountain solution contains no
alcohol
~j. The air pressure in the dryer
is maintained
lower than the air pressure of the press
room, such that air flow throuah all oPenings
in the dryer. other than the exhaust, is into
the dryer at all times when the printing line
is operating
Qj
An afterburner is installed and operated so
that VON emissions from the press dryer
83
exhaust(s) are reduced by 90 percent. by
weight, or to a maximum afterburner exhaust
outlet concentration of 20 ppmv (as carbon)
Qj
The afterburner is equipped with the
applicable monitoring equipment specified in
Section 219.105(d)
(2) of this Part and the
monitoring equipment is installed,
calibrated, operated, and maintained
according to manufacturer’s specifications at
all times when the afterburner is in use; and
,~j The afterburner is operated at all times when
the printing line is in operation
21
Cause or allow
the operation of any non—heatset
web offset lithographic printing line unless the
VON content of the as—applied fountain solution is
5 percent or
less, by volume, and the as—applied
fountain solution contains no alcohol
,~j, Cause or allow the operation of any sheet—fed
offset lithographic printing line unless:
~j The VON content of the as-applied fountain
solution is 5 percent or less,
by volume; or
~j
The VON
content of the
as-applied fountain
solution is 8.5 percent or less, bY volume.
and the temperature of the fountain solution
is maintained below 15.6°C (60°F). measured
at
the reservoir or the fountain tray
4j Cause or allow the use of a cleaning solution on
any lithographic printincr line unless:
~j The VON content of the as-used cleaning
solution is less than or eaual to than 30
percent. by weight; or
~j
The VON composite partial vapor pressure of
the as—used cleaning solution
is
less than 10
mmHg at 20°C (68°F)
~j,, Cause or allow VON containing cleaning materials,
including used cleaning towels, associated with
any lithographic printing line to be kept, stored
or
disposed of in any manner other than in closed
containers.
84
~j An owner or oPerator of a heatset web offset
lithographic printing line subject to the requirement
of Section 219.407(a) (1) (C’) of this Subpart may use a
control device other than an afterburner, if:
fl,.
The control device reduces VON emissions from the
press dryer exhaust(s) by at least 90 percent. by
weight, or to a maximum control device exhaust
outlet concentration of 20 p~mv (as carbon’)
21
The owner or operator submits a plan to the Agency
detailing appropriate monitoring devices, test
methods, recordkeeping requirements, and operating
parameters for the control device; and
,~j The use of the control device with testing,
monitoring, and recordkeepinci in accordance with
this plan is approved by the Agency and USEPA as
federally enforceable permit conditions.
(Source:
Added at
_____
Ill. Reg.
__________,
effective
______________________________________________________________________________)
219.408
Compliance Schedule for Lithoqraphic Printing
On and After March 15. 1996
~j Every owner or operator of a lithographic printing line
sublect to one or more of the control requirements of
Section 219.407 of this Subpart shall com~lvwith the
applicable requirements of Sections 219.407 through
219.411, and, if applicable.
219.412 of this Subpart on
and after March 15, 1996. or upon initial
start—up,
whichever is later.
~j No owner or operator of a lithocrra~hic ~rintincr line
which is exempt from the limitations of Section 219.407
of_this Subpart because of the criteria in Section
219.405(d) of this Subpart. shall operate said printing
line on or after March 15,
1996, unless the owner or
operator has complied with, and continues to comply
with, Sections 219.405(d) and 219.411(a) of this
Subpart.
(Source: Added at _____Ill. Reg.
_________,
effective
______
________________________________________________________________)
Section 219.409
Testing for Lithographic Printing On and
After March 15. 1996
~j ‘resting to demonstrate compliance with the requirements
of Section 219.407 of this
Subpart shall be conducted
by the owner or
operator upon request of the Acrency.
85
Such testing shall be conducted at the expense of the
owner or operator and the owner or operator shall
notify the Agency in
writing 30
days in advance of
conducting such
testing to allow the Agency to be
present during such testing.
~j The methods and procedures of Section 219.105(d) and
(f) shall be used
for testing to demonstrate compliance
with the requirements of Section 219.407(a) (1’) (C) or
(b) (1) of this Subpart, as follows:
jj,. To select the sampling sites, Method 1 or 1A, as
appropriate, 40 CFR 60, Appendix A, incorporated
by reference at Section 219.112
of this Part. The
sampling sites for determining efficiency in
reducing VON from the dryer exhaust shall be
located between the dryer exhaust and the control
device inlet, and between the outlet of the
control device and the exhaust to the atmosphere
21
To determine the volumetric flow rate of the
exhaust stream, Method 2. 2A. 2C, or 2D. as
appropriate, 40 CFR 60, Appendix A, incorporated
by reference at Section 219.112
of this Part
.3j,. To determine the VON concentration of the exhaust
stream entering and exiting the control device,
Method 25 or 25A, as
appropriate, 40 CFR 60,
Appendix A, incorporated bY
reference at Section
219.112 of
this Part. For thermal and catalytic
afterburners, Method 25 must be used except under
the following circumstances, in which case Method
25A must be used:
~j The allowable
outlet concentration of VON
from the control device
is less than 50
ppmv,
as carbon:
flj,. The VOM concentration at the inlet of the
control device and the required level of
control result in exhaust concentrations of
VOM of 50 ppmv, or less, as carbon; and
Qj Due to
the high efficiency of the control
device, the anticipated VON concentration at
the control device exhaust is 50 ppmv or
less, as carbon, regardless of
inlet
concentration.
If the source elects to use
Method 25A under this option, the exhaust VON
concentration must be 50 ppmv or less, as
carbon, and the required destruction
efficiency must be met for the source to have
86
demonstrated compliance. If
the Method 25A
test results show that the required
destruction efficiency apparently has been
met, but the exhaust concentration is above
50 ppmv, as carbon. Method 25 must instead be
used
j),,, Notwithstanding the criteria or requirements in
Method
25 which specifies a minimum probe
temperature of 129°C (265°F). the probe must be
heated to at least the gas stream temperature of
the dryer exhaust, typically close to 176.7°C
(350°F)
,~j During testing, the printing line(s) shall be
operated at representative operating conditions
and flow rates; and
,~j During testing, an air flow direction indicating
device shall be used to demonstrate 100 percent
emissions capture efficiency for the dryer in
accordance
with Section 219.407(a) (1) (B) of this
Subpart.
~ Testing to
demonstrate compliance with the VON content
limitations in Section 219.407 (a) (1) (A), (a) (2)
,
(a) (3’)
and (a) (4) (A) of this Subpart, and to determine the VON
content of fountain solutions, fountain solution
additives, cleaning solvents, cleaning solutions, and
inks (pursuant to the requirements of Section
219.411 (a) (1)
(B’) of
this Subpart), shall be conducted
upon reguest of the Agency, as follows:
,~j The applicable test methods and procedures
specified in Section 219.105(a) of
this Part shall
be used; provided, however, Method 24,
incorporated by reference at Section 219.112 of
this Part, shall be used to demonstrate
compliance; or
21
The manufacturer’s specifications for VON content
for fountain solution additives, cleaning
solvents, and inks may be
used if
such
manufacturer’s specifications are based on results
of tests of the
VON content conducted in
accordance with methods specified in Section
219.105(a) of this Part; provided, however. Method
24_shall be used to determine compliance.
~
Testing to demonstrate compliance with the requirements
of Section 219.407(b’) of
this Subpart shall be
87
conducted as set forth in the owner or operator’s elan
approved by the Agency and USEPA as federally
enforceable permit conditions Pursuant to Section
219.407(b) of this Subpart.
~j Testing to determine the composite partial vapor
pressure of
cleaning solvents, cleaning solvent
concentrates, and as—used cleaning solutions shall be
conducted in accordance with
the applicable methods and
procedures specified in Section 219.110 of this Part.
(Source: Added at
_____
Ill. Reg.
, effective
____
_________________________________________________________________________________)
Sections 219.410 Monitoring Requirements for Lithographic
Printing
~j Fountain Solution Temperature
jj,,, The owner or operator of any lithographic printing
line(s) relying on the temperature of the fountain
solution to demonstrate compliance shall install,
maintain, and continuously oPerate a temperature
monitor of the fountain solution in the reservoir
or fountain tray, as applicable.
21
The temperature monitor must be ca~ab1e of reading
with an accuracy of 0.3°C or 0.5°F, and must be
attached to an automatic, continuous recording
device such as a strip chart, recorder, or
computer, with at least the same accuracy. that is
installed, calibrated and maintained in accordance
with the manufacturer’s specifications.
~j Fountain Solution VOM Content
21
The owner or operator of any lithographic printing
line(s) sublect to Section 219.407(a) (1) (A),
(a) (2) or (a’) (3) of this Subpart shall:
~j For a fountain solution to which VON is not
added automatically, take a sample of the as-
applied fountain solution from the fountain
tray
or reservoir, as apPlicable, each time a
fresh batch of fountain solution is prepared
or each time VON is added to an existincr
batch of
fountain solution in the fountain
tray or reservoir, and shall determine
compliance with the VON content limitation of
the as—applied fountain solution by using one
of the following options:
88
fl
With a refractometer or hydrometer with
a visual, analog, or digital readout and
with an accuracy of 0.5 percent. The
refractometer or hydrometer must be
calibrated with a standard solution for
the type of VON used
in the fountain
solution, in accordance with
manufacturer’ s specifications. against
measurements performed to determine
compliance.
The refractometer or
hydrometer must be corrected for
temperature at least once per 8—hour
shift or once per batch of
fountain
solution prepared or modified,
whichever
is longer; or
jjI. With a conductivity meter if it is
demonstrated that a refractometer and
hydrometer cannot distinguish between
compliant and noncompliant fountain
solution for the tYPe and amount of VON
in the fountain solution. A source may
use
a conductivity meter
if it
demonstrates that both hydrometers and
refractometers fail to provide
significantly different measurements for
standard solutions containing 95
percent, 100 percent and 105 percent of
the applicable VON content limit. The
conductivity meter reading for the
fountain solution must be referenced to
the conductivity of the incoming water.
A standard solution shall be used to
calibrate the conductivity meter for the
tv~e of VON used in
the fountain
solution. in accordance with
manufacturer’s specifications
~j For fountain solutions to which VON is added
at the source with automatic feed equipment,
determine the VOM content of the as-applied
fountain solution based on the setting of the
automatic feed equipment which makes
additions of VOM up to a pre-set level.
The
equipment
used to make automatic additions
must be installed, calibrated, operated and
maintained in accordance with
manufacturer’s
specifications.
21
The
owner or operator of lithographic printing
line(s) subject to
Section 219.407(a) (1) (A).
(a) (2) or (a) (3) of
this Subpart may elect an
89
alternative means of demonstrating compliance with
the VON content limit (e.g.. an equivalent
alternative recordkeeping system) that allows
determination of compliance with at least ecrual
frequency and reliability, if a~~rovedby the
Agency and
USEPA as federally enforceable permit
conditions.
Cj Afterburners For Heatset Web Offset Lithographic
Printing Line(s)
If an afterburner is used to demonstrate compliance,
the owner or operator of a heatset web offset
lithographic printing line subiect to Section
219.407(a) (1) (C) of this Subpart shall:
21
Install, calibrate, maintain, and operate
temperature monitoring device(s) with an accuracy
of 3°C or
5°Fon the afterburner in accordance
with Section 219.105(d) (2) of this Part and in
accordance with the
manufacturer’s specifications.
Monitoring shall be performed at all times when
the afterburner is operating; and
21
Install, calibrate, operate
and maintain, in
accordance with manufacturer’s specifications, a
continuous recorder on the temperature monitoring
device(s), such as a strip chart, recorder or
computer, with at least the same accuracy as the
temperature monitor.
,~j,. Other Control Devices for Heatset Web Offset
Lithographic Printing Line(s)
If a control device other than an afterburner is used
to demonstrate compliance, the
owner
or operator of a
heatset web offset lithographic printing line subject
to this Subpart shall install, maintain,
calibrate and
operate such monitoring equipment as set forth in the
owner_or operator’s plan approved by the Agency and
‘(JSEPA pursuant to Section 219.407(b) of this Subpart.
~j
Cleaning Solution
3j,
The owner or operator of any lithographic printing
line relying on the VOM content of the cleaning
solution to comply with Section 219.407(a) (4) (A)
of this Subpart must:
~ For cleaning solutions that are prepared at
the source with equipment that automatically
90
mixes cleaning solvent and water (or other
non-VON):
£1.
Install,
operate, maintain, and
calibrate the automatic feed equipment
in accordance with manufacturer’s
specifications to
regulate the volume of
each of the cleaning
solvent and water
(or other non—VOM), as mixed;
and
.JJ21
Pre—set the automatic feed eguipment so
that the consumption rates of the
cleaning solvent and water (or other
non-VOM), as applied, comply with
Section 219.407 (a) (4) (A’) of this
Subpart
~j For cleaning solutions that are not prepared
at
the source with automatic
feed equipment.
keep records of the usage of cleaning solvent
and water (or other non—VON) as set forth in
Section 219.411(d) (2). or, if applicable,
219.412(d) (2) of this Subpart.
21
The owner or operator of any lithographic printing
line relying
on the vapor pressure of the cleaning
solution to comply with Section 219.407(a) (4) (B)
of this Subpart must keen records for such
cleaning solutions used on any such line(s) as set
forth in Section 219.411(d) (2’) (C), or, if
applicable. Section 219.412(d) (2) of this Subpart.
(Source: Added at
_____
Ill. Reg.
, effective
Section 219.411
Recordkeeping and Reporting for Lithographic
Printing
~j An owner or operator of lithographic printing line(s)
exempt from the limitations of Section 219.407 of this
Subpart because of the criteria in Section 219.405(d)
of this Subpart shall comply with the following:
fl
By March 15, 1996. upon
initial start-up of a
new
lithographic printing line, and upon modification
of
a lithographic printing line, submit a
certification to
the Agency that includes:
~j
A declaration
that the source is exempt from
the control requirements in Section 219.407
of this Part because of the criteria in
Section 219.405(d) of this Subpart
91
~J,
Calculations which demonstrate that combined
actual emissions of VOM from all lithographic
printing lines (including inks, fountain
solutions, and solvents used for cleanup
operations associated with the lithogranhic
printing lines) at the source never exceed
45.5 kg/day (100 lbs/day) before the use of
capture systems and control devices, as
follows:
21
To calculate actual daily emissions of
VOM, the owner or operator shall
determine the monthly emissions of VON
from all lithographic printing lines at
the source (including solvents used for
cleanup operations associated with the
lithographic printing lines) and divide
this amount by the number of days during
that calendar month that printing lines
at the source were in operation
jJJ..
To determine the VON content of the
inks, fountain solution additives and
cleaning solvents, the tests methods and
procedures set forth in Section
219.409(c) of this Subpart shall be
used;
iii) To determine VON emissions from ink used
on lithographic printing line(s) at the
source, an emission adjustment factor of
0.05 shall be used in calculating
emissions from all non—heatset inks, and
a factor of 0.80 shall be used in
calculating emissions from all heatset
inks to account
for VOM retention in the
substrate. The VOM content of the ink,
as used, shall be multiplied by this
factor to determine the amount of VON
emissions from the use of ink on the
printing line(s); and
jyj,,, To determine VON emissions from fountain
solutions and cleaning solvents used on
lithographic printing line(s) at the
source, no retention factor is used
Qj Either a declaration that the source, throucrh
federally enforceable permit conditions, has
limited its maximum theoretical emissions of
VON from all heatset web offset lithographic
printing lines (including solvents used for
92
cleanup operations associated with heatset
web offset printing lines) at the source to
no more than 90.7 Mg (100 tons) per calendar
year before the application of capture
systems and control devices or calculations
which demonstrate that the source’s total
maximum theoretical emissions of VOM do not
exceed 90.7 Mg/yr (100 TPY). To determine
the source’s total maximum theoretical
emissions for the purposes of this
subsection, the owner or operator shall use
the_calculations set forth in Section
219.406(b) (1) (A) (ii) of this Subpart;
and
~j. A description and the results of all tests
used to determine the VON content of inks,
fountain solution additives, and cleaning
solvents, and a declaration that all such
tests have been properly conducted in
accordance with Section 219.409(c) (1) of this
Subpart
21
On and after March 15, 1996, collect and record
all of the following information for each
lithographic printing line at the source:
~j.. The name and identification of each fountain
solution additive, ink, and cleaning solvent
used on each lithographic printing line,
recorded each month
~J,,,A daily record which shows whether or not a
printing line at the source was in operation
on that day
Qj... The VON content and the volume of each
fountain solution additive, ink, and cleaning
solvent used on each lithographic printing
line, recorded each month
pj
The total VON emissions at the source each
month, determined as the sum of the product
of usage and VON content for each fountain
solution additive, cleaning solvent, and ink
(with
the applicable VON emission adjustment’)
used at the source, calculated each month
and
,~j The actual VOM emissions in lbs/day for the
month, calculated in
accordance with Section
219.411(a) (1) (B)
93
,~j,. On and after March 15, 1996, notify
the Agency in
writing if the combined actual emissions of VON
from all lithographic printing lines (including
inks, fountain solutions, and solvents used for
cleanup operations associated with the
lithographic printing lines’) at the source ever
exceed
45.5 kg/day (100 lbs/day), before the use
of capture systems and control devices, within 30
days after the event occurs. Such notification
shall include a copy of
all records of such event.
ki
An owner or operator of a heatset web offset
lithographic printing line(s) subject to the control
requirements of Section 219.4O7(a’) (1) (C) or (b)(1) of
this Subpart shall comply with the following:
fl,,,
By March 15, 1996, upon initial start-up of a new
printing line, and upon initial start-up of a new
control device for a heatset web offset printing
line, submit a certification to the Agency that
includes the following:
~j...An identification of each heatset web offset
lithographic printing line at the source
~j. A declaration that each heatset web offset
lithographic printing line is in compliance
with the requirements of Section 219.407
(a) (1)(B), (a)(1)(C)
,
(a)(1) (DI and (a) (1) (El
or (b) of this Subpart, as appropriate
Qj The type of afterburner or other approved
control device used to comply with the
requirements of Section 219.407 (a) (1) (C) or
(b) (1) of this Subpart
~j
The control requirements in Section
219.407(a) (1) (C’) or (b)(1) of
this Subpart
with which the lithographic printing line is
complying
~j The results of all tests and calculations
necessary to demonstrate compliance with the
control requirements of Section
219.407(a)(1)(C) or (b)(1) of this Subpart,
as applicable; and
fi
A declaration that the monitoring equipment
required under Section 219.407(a) (1) (D) or
(b) of this Subpart, as applicable, has been
properly installed and calibrated according
to manufacturer’s specifications
94
21
If testing of the
afterburner or other approved
control device is conducted pursuant to Section
219.409(b) of this Subpart. the owner or operator
shall, within 90 days of conducting such testing,
submit a copy of all test results to the Agency
and shall submit a certification to the Agency
that includes the following:
~j A declaration that all tests and calculations
necessary to demonstrate whether or not the
lithographic printing line(s) is in
compliance with Section 219.407(a) (1) (C) or
(b) (1’) of this Subpart, as applicable, have
been properly performed
~j.. A statement whether the lithographic printing
line(s) is or is not in compliance with
Section 219.407(a) (1)
(C) or (b)
(1) of this
Subpart, as applicable; and
Qj
The operating parameters of the afterburner
or other approved control device during
testing. as monitored in accordance with
Section 219.410(c) or (d) of this Subpart. as
applicable
~j On and after March 15. 1996, collect and record
daily the following information for each heatset
web offset lithographic printing line subiect to
the requirements of Section 219.407(a) (1) (C) or
(b’) (1) of this Subpart:
~j Afterburner or other approved control device
monitoring data in accordance with Section
219.410(c) or
(dl of this Subpart, as
applicable
flj.. A locr of operating time for the afterburner
or other approved control device, monitoring
equipment, and the associated printing line
Qj A maintenance lo~for the afterburner or
other approved control device and monitoring
equipment detailing all routine and non—
routine maintenance performed, including
dates and duration of any outages; and
pj
A log detailing checks on the air flow
direction or air pressure of the dryer and
press room to insure compliance with the
requirements of Section
219.407(a) (1) (B) of
this Subpart at least once per 24—hour period
95
while the line is operating
j).. On and after March 15, 1996, notify the Agency in
writing of any violation of Section
219.407 (a) (1) (C) or (bI (1) of this Subpart within
30 days after the occurrence of such violation.
Such notification shall include a copy of all
records of such violation
~ If changing its method of compliance between
subsections (a) (1) (C) and (b) of Section 219.407
of this Subpart, certify compliance for the new
method of compliance in accordance with subsection
(b)_(1)
of this Section at least
30 days before
making such change, and perform all tests and
calculations necessary to demonstrate that such
printing line(s) will be in
compliance with the
requirements of Section 219.407 (a) (1) (B),
(a)(1)(C), (a)(1)(D) and (a)(1)(E) of this
Subpart, or Section 219.407(b) of this Subpart,
as
applicable.
~ An owner or operator of a lithographic printing line
subiect to Section 219.407 (a) (1) (A), (a) (2). or (a) (3)
of this Subpart, shall:
jj By March 15, 1996,
and upon initial start—up of a
new lithographic printing line, certify to the
Agency that fountain solutions used on each
lithographic printing line will be in compliance
with the a~~licable VON content limitation.
Such
certification shall include:
~j Identification of each lithographic printing
line at the source, by
type, e.g., heatset
web offset. non—heatset web offset, or sheet—
fed offset
~j
The VON content limitation with which each
fountain solution will comply
Qj Initial documentation that each type of
fountain solution will comply with the
applicable VON content limitation, including
copies of manufacturer’s specifications, test
results, if any. formulation data and
calculations
Q1
Identification
of the method that will be
used to demonstrate continuing compliance
with the applicable limitation.
e.g.. a
refractometer, hydrometer, conductivity
96
meter, or alternative procedures with
detailed description of the compliance
methodology; and
~j A sample of the records that will be kept
pursuant to Section 219.411(c) (2) of this
Subpart.
21
On and after March 15, 1996. collect and record
the following information for each fountain
solution used on each lithographic printing line:
~j
The name and identification
of each batch of
fountain solution ~re~ared for use on
lithographic printing line(s), and the
applicable VOM content limitation for the
batch:
~j If an owner or operator uses a hydrometer,
refractometer, or conductivity meter,
pursuant to Section 219.410(b) (1) (A), to
demonstrate compliance with the applicable
VOM content limit in Section
219.407(a)(l’)(A),
(a’)(2). or (a)(3’) of this
Subpart:
21
The date and time of preparation. and
each subsequent modification, of the
batch
£ij The results of each measurement taken in
accordance with Section 219.410(b) of
this Subpart;
iii)
Documentation of the periodic
calibration of the meter in accordance
with the manufacturer’s specifications,
including date and time of calibration,
Personnel conducting, identity of
standard solution, and resultant
reading; and
j,yj Documentation of the periodic
temperature adiustment of the meter,
including date and time of adjustment,
personnel conducting and results:
QI
If the VON content of the fountain solution
is determined pursuant to Section
219.410(b) (2) of this Subpart,
for each batch
of as—applied fountain solution:
97
ii.
Date and time of preparation and each
subsequent modification of the batch
iii
Calculated VON content of the as—applied
fountain solution; and
iii) Any other information necessary to
demonstrate compliance with the
applicable VON content limits in Section
219.407(a) (1) (A), (a) (2) and (a) (3) of
this Subpart, as specified in the
source’s operating permit
Qj If the owner or operator relies on the
temperature of the fountain solution to
comply with the requirements in Section
219.407(a)(1)(A)(ii)
or (a)(3)(B) of this
Subpart:
21
The temperature of the fountain solution
at each printing line, as monitored in
accordance with Section 219.410(a); and
.jjI. A maintenance log for the temperature
monitoring devices detailing all routine
and non—routine maintenance performed,
including dates and duration of any
outages
~1 Notify the Agency in
writing of any violation of
Section 219.407 of this Subpart within
30 days
after the occurrence of such violation. Such
notification shall include a copy of all records
of such violation: and
41
If changing its method of demonstrating compliance
with the applicable VON content limitations in
Section 219.407 of this Subpart, or changing the
method of demonstrating compliance with the VON
content limitations for fountain solutions
Pursuant to Section 219.409 of this Subpart,
certify compliance for such new method(s) in
accordance with subsection (c) (1) of this Section
at least
30 days before making such change, and
perform all tests and calculations necessary
to
demonstrate that such printing line(s) will be in
compliance with the applicable requirements of
Section 219.407 of this Subpart.
~j For lithographic printing line cleaning operations. an
owner or operator of a lithographic printing line
subiect to the requirements of Section 219.407 of this
98
Subpart shall:
.~j By March 15, 1996, or upon
initial start-up of a
new lithographic printing line, certify to the
Agency that all cleaning solutions, and the
handling of cleaning materials, will be in
compliance with the requirements of Section
219.407 (a) (4) (A) or (a) (4) (B) and (a) (5) of this
Subpart, and such certification shall also
include:
~ Identification of each VON—containing
cleaning solution used on each lithographic
printing line
~j The limitation with which each VON-containing
cleaning solution will comply, i.e., the VOM
content or vapor pressure
Qj Initial documentation that each VON-
containing cleaning solution will comply with
the applicable limitation, including copies
of manufacturer’s specifications, test
results, if any, formulation data and
calculations
~j Identification of the method that will be
used to demonstrate continuing compliance
with the applicable limitations
~j A sample of the records that will be kept
pursuant to Section 219.411(d) (2’) of this
Subpart; and
fi
A description of the practices that assure
that VON-containing cleaning materials are
kept
in closed containers
21
On and after March 15. 1996, collect and record
the following information for each cleaning
solution used on each lithographic printing line:
~j For each cleaning solution for which the
owner or operator relies on the VON
content
to demonstrate compliance with Section
219.407 (a’) (4)
(A) of this Subpart and which is
prepared at the source
with automatic
equipment:
~jj The
name and
identification of each
cleaning solution
99
211
The VON content of each cleaning solvent
in the cleaning solution, as determined
in accordance with Section 219.409(c) of
this Subpart;
iii) Each change to the setting of the
automatic equipment, with date, time,
description of changes in the cleaning
solution constituents (e.g., cleaning
solvents), and a description of changes
to the proportion of cleaning solvent
and water (or other non—VON)
j~ The proportion of each cleaning solvent
and water (or other non—VON) used to
prepare the as—used cleaning
solution
yj
The VON content of the as-used cleaning
solution, with supporting calculations:
and
yfl.
A calibration log for the automatic
equipment, detailing periodic checks
~j For each batch of cleaning solution for which
the owner or operator relies on the VON
content to demonstrate compliance with
Section 219.407(a) (4’) (A) of this Subpart, and
which is not prepared at the source with
automatic equipment:
11 The name and identification of each
cleaning solution
JJJ Date and time of preparation,
and each
subsequent modification, of the
batch;
iii) The VON content of each cleaning solvent
in the cleaning solution, as determined
in accordance with Section 219.409(c) of
this Subpart
jy). The total amount of each cleaning
solvent and water (or other non—VON)
used to prepare the as—used cleaning
solution; and
yj..
The VOM content of the as-used cleaning
solution, with supporting calculations
Qj
For each batch of cleaning solution for which
the owner or operator relies on the vapor
100
pressure of the cleaning solution to
demonstrate compliance with Section
219.407 (a) (4) (B) of this Subpart:
21
The name and
identification of each
cleaning solution
.jJ~.
Date and time of
preparation, and each
subsequent modification, of the
batch;
iii) The molecular weight, density, and VON
composite partial
vapor pressure
of each
cleaning solvent, as determined in
accordance with Section 219.409(e) of
this Subpart
jyj. The total amount of each cleaning
solvent used to prepare the as—used
cleaning solution: and
yj The VON composite partial vapor pressure
of each as—used cleaning solution, as
determined in accordance with Section
219.409(e) of this Subpart:
i~j The date, time and duration of scheduled
inspections performed to confirm the proper
use of closed containers to control VON
emissions, and any instances of improper use
of closed containers, with descriptions of
actual practice and corrective action taken.
if any
.~J
On and after March 15,
1996, notify the Agency in
writing of any violation of Section 219.407 of
this Subpart within 30 days after the occurrence
of such violation.
Such notification
shall
include a copy of all records of such violation
and
41
If changing its method of demonstrating compliance
with the requirements of Section 219.407(a) (4) of
this Subpart. or changing between automatic and
manual methods of preparing cleaning solutions,
certify compliance for such new method in
accordance with subsection (dl (1) of this Section,
at least 30 days before making such change, and
perform all tests and calculations necessary to
demonstrate that such printing line(s) will be in
compliance with the applicable requirements of
Section 219.407(a) (4) of this Subpart
101
~ The owner or operator shall maintain all records
required by this Section at the source for a minimum
period of three years and shall make all records
available to the Agency upon request.
(Source: Added at
_____
Ill. Reg.
effective ___________________________
Section 219.412
Recordkeeping and Reporting for Fountain and
Cleaning
Solution Stricter Limits
~J
An owner or operator of lithographic printing line(s)
sublect to the requirements of Section
219.407 (a) (1) (A). (a) (2), or (a) (3)
of this Subpart may
elect to comply with the recordkeepirig and reporting
requirements of subsection (b) of this Section, rather
than the recordkeeping and reporting requirements in
Section 219.411(c) of this Subpart and the applicable
monitoring requirements in Section
219.409 of this
Subpart for each lithographic printing line that meets
the following criteria:
fl
The VOM content of the as-applied fountain
solution is subect to federally
enforceable
permit conditions contained in the source’s
operating permit that limit the VON content of the
as-applied fountain solution to 75 or less of the
applicable VON content limit in Section
219.407 (a) (l)(A)
,
(a) (2). or (a) (3) of this
Subpart. Each such as-applied fountain solution
is
hereinafter referred to as the “75 Fountain
Solution”
21
The owner or operator submits to the Agency six
consecutive months of records of the tv~eand with
the information specified in Section 219.411(c) (2)
of this Subpart demonstrating that the VON content
of the as-applied fountain
solution would comply
with the applicable 75
Fountain Solution VON
content limit, as specified in the source’s
operating permit; and
fl
The owner or operator notifies the Agency in
writing at least 45 days in advance of such change
and submits a certification in accordance with
subsection (b) (1) of this Section. Such
notification shall include a summary of the
records relied upon pursuant to subsection (a) (2)
of this Section.
~j
The owner
or operator electing to com~lv with
subsections (a) and (b) of this Section shall for each
102
lithographic printing line to which the 75 Fountain
Solution is applied:
U
Certify to the Agency
that each as-applied
fountain solution complies with the applicable 75
Fountain Solution VON content limit contained in
the source’s operating permit. Such certification
shall include:
~j Identification of the lithographic printing
line(s) at
the source, by type, e.g., heatset
web offset, non—heatset web offset, or sheet—
fed offset, to which the 75 Fountain
Solution is applied; and
~ The otherwise applicable VON content
limitation for each 75 Fountain Solution, as
specified in Section 219.407(a) (1) (A),
(a)(2), or (a)(3) of this Subpart
21
Collect and record the following information for
each 75 Fountain Solution used on each
lithographic printing line:
~j The name and identification of each 75
Fountain Solution, recorded each month
~j The VON content of each fountain solution
additive in the 75 Fountain Solution,
determined in accordance with Section
219.409(c) of this Subpart
QJ
The total amount of each fountain solution
additive and water (or other non-VON) used to
prepare the 75 Fountain Solution, recorded
each month; and
Qj The VON content of the
75 Fountain Solution,
calculated on
a monthly basis, with
supporting calculations
fl
If the owner or operator also relies on the
temperature of the fountain solution to
demonstrate compliance with Section
219.407 (a) (1) (A’) (ii) or (a) (3) (B) of this Subpart.
collect and record the information specified in
Section 219.411(c) (2) (D) of this Subpart; and
41
Notify the Agency in writing of any violation of a
75 Fountain Solution VON content limit, within 30
days after the occurrence of such violation. Such
notification shall include a copy of all records
103
of such violation.
gJ
An owner or operator of lithographic printing
line(s)
subject to the requirements of Section 219.411(a) (4) of
this Subpart may elect to comply with the recordiceeping
and reporting requirements of subsection (d) of this
Section, rather than
the recordkeeping and reporting
requirements in Section 219.411(d) of this Subpart and
the applicable monitoring requirements in Section
219.409 of this Subpart for each lithographic printing
line that meets the following criteria:
U
The
VON content or the VON composite partial vapor
pressure of the as—used cleaning solution, as
applicable, is subject to federally enforceable
permit conditions contained in the source’s
operating permit that limit the VON content or the
VON composite partial vapor pressure of the as—
used cleaning solution to 75
or less of the VON
content limit in Section 219.407(a) (4) (A) of this
Subpart or to 75 or less of the VON composite
partial vapor pressure limit in Section
219.402 (a) (4) (B) of this Subpart. respectively.
Each such as—used cleaning solution is hereinafter
referred to as the “75 Cleaning Solution;”
21
The owner or operator submits to the Agency six
consecutive months of records of the type and with
the information specified in Section
219.411 (dl (2) (A)
,
(d) (2) (B)
.
or (dl (2)C) of this
Subpart, as applicable, demonstrating that the VON
content or the VON composite partial vapor
pressure (as applicable) of the as—used cleaning
solution would comply with the a~~licable75
Cleaning Solution VON content limit or the VON
composite partial vapor pressure
limit, as
specified in the source’s operating permit; and
fl The owner or operator notifies the Agency in
writing at least 45 days in advance of such change
and submits a certification in accordance with
subsection (d) (1’) of this Section. Such
notification shall include a summary of the
records relied upon pursuant to the subsection
(C)
(2) of this Section.
~.j
The owner
or operator electing to comply with
subsections (c) and (d) of this Section shall for each
lithographic printing line on which the 75 Cleaning
Solution is used:
U Certify to the Agency that each as-used cleaning
104
solution complies with the applicable 75 Cleaning
Solution VON content limit or VON composite
partial vapor pressure limit contained in the
source’s operating permit. Such certification
shall include:
~j Identification of the lithographic printing
line(s) at the source to which the
75
Cleaning Solution is applied; and
~1 Whether the as-used cleaning solution
achieves a VON content limit or VON
composite partial vapor pressure that is 75
of the otherwise applicable limitation, as
specified in Section 219.407(a) (4) (A) or
(a) (4) (B), respectively
21
Collect and record the following information for
75 Cleaning Solution used on each lithographic
printing line:
~j.. The name and identification of each 75
Cleaning Solution, recorded each month
~j.. The VON content or the VON composite partial
vapor pressure, as applicable, of each
cleaning solvent in the 75 Cleaning
Solution, determined in accordance with
Section 219.409(e) (1) or (e)(2) of this
Subpart, as applicable; and
Qj The total amount of each cleaning solvent and
water (or other non—VON) used to prepare the
75 Cleaning Solution, record each month; and
P1 The VON content or the VON composite partial
vapor pressure, as applicable, of the 75
Cleaning Solution, calculated on a monthly
basis, with supportinq calculations
~ Notify the Agency in writing of any violation of a
75 Cleaning Solution VON content limit or VON
composite partial vapor pressure limit within 30
days after the occurrence of such violation.
Such
notification shall include a copy of all records
of such violation.
~j The owner or operator shall maintain all records
required by this Section at the source for a minimum
period of three years and shall make all records
available to the Agency upon request.
105
(Source: Added at
_____
Ill. Reg
effective _________________________
SUBPART T: PHARMACEUTICAL MANUFACTURING
Section 219.480
Applicability
a) The rules of this Subpart, except for Sections 219.483
through 219.485 of this Part, apply to all emission
units of VON, including but not limited to reactors,
distillation units, dryers, storage tanks for VOL,
equipment for the transfer of VOL, filters
crystallizers, washers, laboratory hoods,
pharmaceutical coating operations, mixing operations
and centrifuges used in manufacturing, including
packaging, of pharmaceuticals and emitting more than
6.8 kg/day (15 lbs/day) and more than
2,268 kg/year
(2.5 tons/year) of VOM. If such an emission unit emits
less than 2,268 kg/year (2.5 tons/year) of VON, the
requirements of this Subpart still apply to the
emission unit if VON emissions from the emission unit
exceed 45.4 kg/day (100 lbs/day).
b) Sections 219.483 through 219.485 of this Part apply to
a source having one or more emission units that:
1) Are used to manufacture pharmaceuticals, and
2) Emit more than 6.8 kg/day (15
lbs/day) of VON and
more than 2,268 kg/year (2.5 tons/year) of VON,
or, if less than 2,268 kg/year (2.5 tons/year),
these Sections still apply if emissions from one
or more
sources exceed 45.4 kg/day (100 lbs/day).
C) No owner or operator shall violate any condition in a
permit when the condition results in exclusion of an
emission unit from this Subpart.
d) Any pharmaceutical manufacturing source that becomes
subject to the provisions of this Subpart at any time
shall remain subject to the provisions of this Subpart
at all times.
e) Emissions subject to this Subpart shall be controlled
at all times consistent with the requirements set forth
in this Subpart.
f)
Any control device required pursuant to this Subpart
shall be operated
at all times when the source
it is
controlling is operated.
g) Determinations of daily and annual emissions for
106
purposes of this Section shall be made using both data
on the hourly emission rate (or the emissions per unit
of throughput) and appropriate daily and annual data
from records of emission unit operation (or material
throughput or material consumption data). In the
absence of representative test data pursuant to Section
219.487 of this Part for the
hourly emission rate (or
the emissions per unit of throughput) such items shall
be calculated using engineering calculations, including
the methods described in Appendix B of “Control of
Volatile Organic Emissions from Manufacturing of
Synthesized Pharmaceutical Products” (EPA-450/2-78-
029), incorporated by reference in Section 219.112 of
this Part.
(This subsection shall not affect the Agency’s or the
USEPA’s authority to require emission tests to be
performed pursuant to Section 219.487 of this Part.)
~j Equipment and operations emitting VOM at a source
subject to subsection (a) or (c)
of this Section and
used to produce pharmaceutical products or a
pharmaceutical—like product such as a hormone, enzyme,
or antibiotic, shall be deemed to be engaged in the
manufacture of pharmaceuticals for the purposes of this
Subpart.
(Source:
Amended at
Ill.
Reg.
_______________
effective
__________________________)
IT IS SO ORDERED.
I, Dorothy N. Gunn, Clerk of the Illinois Pollution Control
Board, hereby certj~fy that the a~pveopinion and order was
adopted on the
~3~ day of
//
~~—i
,
1994, by a
vote
of
______.
I)
/1
/1
/
-
~~
~
~
,/JL
~
Dorothy M4Gunn, Clerk
Illinois P’ollution Control Board