ILLINOIS POLLUTION CONTROL BOARD
    October
    2, 1980
    MARATHON
    OIL COMPANY,
    )
    Petitioner,
    V.
    )
    PCB 80—102
    ENVIRONMENTAL PROTECTION AGENCY,
    )
    Respondent.
    OPINION
    AND
    ORDER OF THE BOARD
    (by D. Satchell):
    This matter comes before the Board upon
    a variance petition
    filed May 9,
    1980 by Marathon Oil Company
    (Marathon)
    an Ohio
    corporation qualified and authorized to do business in Illinois.
    The petition requests for five years
    a variance from the chloride
    and total dissolved solids
    (TDS)
    water quality standards of Rule
    203(f)
    of Chapter
    3:
    Water Pollution
    (Rules),
    as that rule
    applies to discharges from Marathon’s petroleum refinery near
    Robinson, Crawford County.
    On June
    12, 1980 the Environmental
    Protection Agency
    (Agency)
    recommended that the variance be grant-
    ed with conditions.
    On June
    18,
    1980 Petitioner filed an objec-
    tion and renewed request for hearing.
    On August 6,
    1980 the
    Agency filed an amended recommendation, recommending a grant of
    the variance with modified conditions.
    On August
    19,
    1980 Mara-
    thon withdrew its request for a hearing and on August 29,
    1980
    filed an affidavit in support of its petition.
    No hearing was
    held and the Board has receivedno public comment.
    The Agency’s
    motions for leave to file the recommendation and amended recom-
    mendations are granted.
    Marathon’s August 29,
    1980 affidavit is
    an amendment to the petition which will fix the filing date for
    the purposes of the decision period.
    Marathon operates a crude oil refinery on the eastern edge
    of Robinson, Crawford County.
    The facility is situated within
    Sections
    34,
    35 and 36 of
    T.
    7 N.
    and Sections
    2 and
    3 of T.
    6
    N.,
    R.
    6 W.,
    2 PM
    (Ex. A).
    The refinery has
    a capacity of about
    195,000 barrels of crude oil per day.
    It employs 678 personnel
    with an average weekly payroll of $350,000.
    It pays about $3
    million annually in state and local taxes and purchases local
    goods and services having a value of $5 million approximately
    (Pet.
    2).
    Marathon possesses for the facility NPDES permit 1L0004073
    which became effective April
    20,
    1979 and which will expire Septem-
    ber 30, 1980.
    The permit requires that Marathon’s discharge not
    cause violation of the chloride or TDS water quality standards of
    Rule 203(f).
    A major source of these contaminants is chloride

    —2—
    salts in crude oil.
    Marathon operates
    a wastewater treatment
    system in connection with the refinery.
    This system consists of
    two
    API
    separators operated in parallel, a chemical flocculation
    unit followed by an air flotation unit,
    an aerated surge basin
    followed by an activated sludge basin with final clarification,
    an equalization pond which maintains a constant load on the
    tertiary sand filters
    and
    a storm water impoundment basin with
    recycle to the aerated surge basin.
    Marathon’s refinery provides
    no treatment for TDS or chloride.
    Discharge from the treatment system, apparently identified
    as outfall 001 in the permit,
    is to an unnamed ditch in the NE
    ¼
    of NE
    ¼
    of Sec.
    35.
    T.
    7 N.,
    R.
    12 W.,
    2 PM
    (Pet.
    2,
    5; Exs. A,
    C;
    Rec.
    2; Amended Rec.
    4).
    The ditch flows about
    4 miles east into
    Sugar Creek which is tributary to the Wabash River about nine
    miles east of the discharge point
    (Pet.
    2).
    The unnamed ditch has
    a natural seven day,
    ten year low flow of zero, but a low ‘flow Of
    16.1 Mi/day
    (6.57 cubic feet per second) with wastewater dis-
    charges included.
    The low flow of Sugar Creek is not given
    (Rec.
    2; Exs. A, C).
    The Robinson Municipal Sewage Treatment Plant
    (STP) dis-
    charges into the ditch upstream of Marathon’s point of discharge
    (Rec. 4~Ex. A).
    In 1976 a biological investigation by the
    Illinois Natural History Survey found stream degradation down-
    stream of these discharges
    (Rec.
    4).
    In the summer of 1978 the
    Agency conducted a water quality investigation of the Sugar Creek
    basin.
    In general this study concluded that chemical water quality
    was notably degraded by wastewater discharges from the Robinson
    STP and Marathon
    (Rec.
    4).
    One and one—half miles downstream from
    Marathon there were average TDS levels in excess of 1900 mg/l and
    average chloride levels of 400 mg/i.
    Downstream 3.7 miles TDS
    averaged 1550 mg/l and chloride 130 mg/l
    (Rec.
    5).
    Rule 203(f)
    sets water quality standards at 1000 mg/l TDS and 500 mg/l chloride.
    Marathon monitors TDS and chloride levels in both its dis-
    charge and the receiving stream.
    The Agency has presented the
    results from May,
    1979 through April, 1980
    (Rec.
    3).
    The average
    flow was 7.0 Mi/day
    (1.8 million gallons per day).
    Marathon
    states that its discharge is 11 Mi/day
    (2.9 million gallons per
    day)
    (Pet.
    3).
    The ranges and the averages of monthly averages
    are presented below,
    along with the Agency data for Sugar Creek.
    (All values given as mg/i.)

    —3—
    Chloride
    TDS
    Mm.
    Avg.
    Max.
    Mm.
    Avg.
    Max.
    Effluent
    275
    *437
    680
    1277
    *1944
    2690
    “Stream”
    140
    *349
    560
    383
    *1393
    2424
    1.5 miles
    265
    401
    620
    1390
    1916
    2740
    3.7 miles
    180
    330
    460
    840
    1554
    2140
    *Numerical averages of values presented in the recommendation
    (p.
    35).
    These are not flow-weighted.
    Based on the data in the recommendation and Marathon’s value
    for the flow,
    it is discharging about
    4800 kg (5.3 tons)
    of
    chloride and 21,000 kg
    (24 tons)
    of dissolved solids per day.
    Marathon states that its effluent creates no injury to or
    interference with the health,
    general welfare or physical property
    of the people of Crawford County.
    The receiving water is
    a drain-
    age ditch which is not large enough for recreational uses such as
    swimming,
    boating,
    fishing or other water activities.
    Water from
    the ditch is not and has never been used for human consumption.
    No uses of the receiving waters or the lands abutting to it are
    adversely affected by the effluent
    (Pet.
    5).
    There will be no
    significant adverse environmental impact on Sugar Creek or the
    Wabash River
    (Pet.
    6).
    The discharge will not lead to a violation
    of any water quality standards in the Wabash River and the river
    will suffer no adverse environmental impact
    (Rec.
    6;
    Ex.
    G).
    Rule 408(b)
    of Chapter
    3 sets an effluent standard for
    TDS of 3500 mg/i.
    Marathon has no difficulty in meeting this
    effluent standard.
    However,
    Rule 402 requires that no effluent,
    either alone or in combination with other sources, cause a viola-
    tion of any applicable water quality standard.
    Rule 203(f)
    sets
    water quality standards of 500 mg/i chloride and 1000 mg/i TDS.
    Marathon cannot consistently keep its discharge below these levels.
    Since its discharge constitutes about
    80
    of the low flow in the
    ditch, Marathon cannot avoid causing water quality violations in
    the ditch during low flow periods
    (Pet.
    3).
    It states that there
    is no economically reasonable and technologically feasible way for
    it to meet the water quality standards
    for TDS and chloride in
    the receiving water
    (Pet.
    5).
    Marathon would have to employ ex-
    pensive,
    energy intensive non—cor~ventionalcontrol technology.
    The Agency supports the proposal before the Board in R76-2l to
    delete the TDS effluent standard.
    The Agency agrees that there
    is currently no economically feasible treatment
    (Rec.
    3).
    The
    Board notes that possible treatment technologies include reverse
    osmosis and distillation.
    Besides the cost and energy consumption

    —4—
    involved, these treatments produce concentrated brines which
    must either be landfilled or discharged.
    For the reasons noted above,
    the Board finds that it would
    impose an arbitrary and unreasonable hardship to require Marathon
    to maintain the water quality standards for TDS and chloride in
    the unnamed ditch.
    The variance will be granted with conditions
    similar to those suggested by the Agency.
    In addition the Board
    will require that, prior to termination of the variance, Marathon
    conduct a study including the following:
    1.
    Feasibility of separate treatment and disposal of high
    TDS waste streams.
    2.
    Feasibility of constructing a holding basin to retain
    the high TDS water until it can be released during times
    of high
    flow.
    3.
    Feasibility of obtaining low TDS water for dilution of
    the effluent during times of low flow, including a study
    of whether this would be a sound conservation practice.
    In the amended recommendation the Agency has recommended that
    Marathon’s effluent concentrations from outfall 001 not exceed
    700 mg/l chloride or 3500 mg/i TDS
    (Amended Rec.).
    In its filing
    of August 18,
    1980 Marathon has apparently agreed to these limita-
    tions with the proviso that modification may be required if the
    chloride concentration of its crude oil feedstock were to increase.
    The Board notes that the parties seem to be requesting not a modi-
    fied water quality standard for the ditch, but
    a variance condi-
    tioned upon Marathon meeting an effluent standard.
    This departs
    from the Board’s usual practice.
    The suggested condition will be
    in a sense more restrictive than the modified water quality stan-
    dard since Marathon will be obliged to meet it even during times
    of high flow when there would be no danger of a water quality
    violation. The Board will award a variance conditioned on an
    effluent limitation.
    Rule 402 provides that effluents not cause water quality viola-
    tions.
    In view of the Board’s decision to condition the variance
    on an effluent limitation rather than a modified water quality
    standard,
    a variance from Rule 402 would be more appropriate.
    Ac-
    cordingly,
    the variance will be granted from Rule 402
    as it applies
    to discharges causing violations of the chloride and TDS water
    quality standards.
    This Opinion constitutes the Board’s findings of fact and
    conclusions of law in this matter.

    —5—
    ORDER
    Petitioner, Marathon Oil Company,
    is granted a variance from
    Rule 402 of Chapter
    3:
    Water Pollution,
    as that rule applies to
    discharges causing violations of the chloride and total dissolved
    solids
    (TDS) water quality standards of Rule 203(f),
    subject to
    the following conditions:
    1.
    This variance will expire October 2,
    1985.
    2.
    Petitioner’s outfall 001 shall not exceed the following
    effluent limitations:
    Chloride
    700 mg/l
    TDS
    3500 mg/i
    3.
    Petitioner shall operate its existing
    treatment facili-
    ties so as to minimize its discharges of chloride and
    TDS and in accordance with its representations contained
    in Exhibit F to the petition.
    4.
    On or before April
    2, 1985 Petitioner shall forward to
    the Environmental Protection Agency
    (Agency)
    a study
    which shall include the following:
    a.
    Feasibility of separate treatment and disposal of
    high TDS waste streams.
    b.
    Feasibility of constructing a holding basin to
    retain the high TDS water until it can be released
    during times
    of high flow.
    c.
    Feasibility of obtaining low TDS water for dilution
    of the effluent during times of low flow,
    including
    a study of whether this would be
    a sound conservation
    practice.
    5.
    Within forty-five days of the date of this Order, Peti-
    tioner shall execute and forward to the Illinois Environ-
    mental Protection Agency, Variance Section,
    2200 Churchill
    Road, Springfield, Illinois 62706,
    a Certificate of Ac-
    ceptance and Agreement to be bound to all terms and con-
    ditions of this variance.
    This forty-five day period
    shall be held in abeyance for any period this matter is
    being appealed.
    The form of the Certificate shall be
    as
    follows:

    —6—
    CERTIFICATION
    I,
    (We),
    ,
    having read
    and fully understanding the Order in PCB 80-102, hereby
    accept that Order and agree to be bound by all of its terms
    and conditions.
    SIGNED
    TITLE
    DATE
    6.
    The Agency’s motions for leave to file are granted.
    IT IS SO
    ORDERED.
    I,
    Christan
    L. Moffett, Clerk of the Illinois Pollution
    Control
    Board,
    hereby
    c~tify
    that the a
    v
    Opinion and Order
    were
    adopted
    on
    the
    ~
    day of
    ____________,
    1980 by a
    vote of
    ~
    34Md~dm~i~
    Christan
    L. Moffd?)
    Clerk
    Illinois PoliutioiY ontrol Board

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