ILLINOIS POLLUTION CONTROL BOARD
    October
    6,
    1988
    BORDEN CHEMICAL AND
    )
    PLASTICS OPERATING
    )
    LIMITED PARTNERSHIP,
    Petitioner,
    )
    V.
    )
    PCB 88—90
    ILLINOIS ENVIRONMENTAL
    )
    PROTECTION AGENCY,
    )
    Respondent.
    )
    MARION P. HERRINGTON OF SIDLEY AND AUSTIN APPEARED ON BEHALF OF
    PETITIONER;
    JOHN J.
    BRESLIN APPEARED ON BEHALF OF RESPONDENT.
    OPINION AND ORDER OF THE BOARD
    (by J. Theodore Meyer):
    This matter
    is before the Board
    on
    a May 18,
    1988 petition
    for variance filed by Borden Chemicals and Plastics Operating
    Limited Partnership (Borden).
    Borden seeks variance from 35
    Ill.
    Adm. Code 302.208 “Chemical Constituents” and from 35 Iii. Mm.
    Code 304.105 “Violations of Water Quality Standards”,
    as these
    rules pertain to the water quality standards for total dissolved
    solids
    (TDS)
    (1000
    mg/i)
    and chloride
    (500 mg/i.)
    On May 19,
    1988,
    the Board
    found
    the petition deficient
    for lack
    of
    sufficient information,
    and on June 15,
    1988 Borden filed an
    amended petition.
    The Illinois Environmental Protection Agency
    (Agency)
    filed
    its recommendation
    in support of grant of
    variance, subject
    to conditions,
    on July 29,
    i9aS.
    Hearing was
    held
    in Springfield on August
    2,
    1988.
    No members
    of the public
    were present at hearing.
    Borden requests an extension of the TOS and chloride
    variance granted by the Board
    on December
    5,
    1985,
    in Borden
    Chemical Company
    v.
    Illinois Environmental Protection, PCB 82—
    82.
    That variance, which expired July 1,
    1988, allowed Borden to
    discharge effluent which would not cause
    the water quality of the
    receiving body
    to exceed
    a monthly average concentration of 2200
    mg/i TDS
    or 700 mg/i chloride.
    The variance granted in PCB 82—82
    also required Borden to file
    a request
    for site—specific rule
    change from the TDS and chloride water quality standards on or
    before April
    1,
    1986, because Borden had identified
    a site—
    specific rule
    as one of
    its compliance options.
    Borden filed
    its
    petition
    for site—specific rule change (R86—l4)
    on March 31,
    1986, and hearing was held
    on December
    10, 1986.
    Borden made
    93—33

    —2—
    supplemental submissions of
    information on January
    30, 1987 and
    March
    31,
    1987.
    On January 27,
    1988,
    the Board received
    notification from the Department of Energy and Natural Resources
    (ENR)
    that ENR had decided
    to prepare an economic impact study
    fEdS)
    on the requested site—specific rule.
    According
    to the
    instant petition for variance, ENR has indicated that the EcIS
    is
    expected to be completed this fall.
    The Board can take no
    further action on the site—specific request until the EcIS is
    completed.
    Because the prior variance
    (PCB 82—82)
    expired on
    July 1,
    1988 without final action on the site—specific, Borden
    now seeks an extension of the variance.
    The Borden plant
    is located
    in a rural area one mile west of
    Illiopolis,
    Illinois.
    The facility employs about 280 people, and
    produces polyvinyl chloride
    (PVC)
    suspension and dispersion resin
    and PVC plastic
    films and molding compounds.
    Plant wastewater
    originates from three separate waste streams, which combine prior
    to a serpentine
    final polishing stream and discharge
    through a
    common point, Outfall 001.
    Discharge
    is to an unnamed tributary
    to Long Point Slough,
    a stream which
    flows into Old River, which
    is tributary to the Sangamon River.
    Design average flow of the
    treatment plant
    is 1.0
    MGD.
    Most wastewater from the facility
    originates from two manufacturing areas, PVC Plant
    I
    and PVC
    Plant II,
    and from
    a boiler house.
    In 1987, Borden sold its
    Polyco polyvinyl acetate manufacturing facility to another
    firm,
    Rohmhaas.
    The Rohmhaas facility is still located on the grounds
    of the site,
    and Rohmhaas wastewater
    is treated by Borden.
    According to testimony from Jack Kirby,
    a process engineer for
    Borden,
    the plant’s effluent contains levels
    of TDS and chloride
    due largely
    to two sources:
    1)
    plant
    intake water obtained from
    area wells, which
    is then softened;
    and
    2)
    waste water from air
    pollution control technology.
    (Tr.
    at 10—il.)
    Borden asks that the instant variance be granted to allow,
    as did the prior variance,
    the discharge of effluent which will
    not cause
    the water quality
    in the unnamed ditch
    to exceed
    a
    monthly average concentration of 2200 mg/i of TDS and 700 mg/i of
    chloride.
    In the PCB 82—82 variance, Borden did not request a
    variance from the TDS
    and chloride standards for Long Point
    Slough and Old River.
    The record
    in the site—specific proceeding
    (R86—l4)
    indicates that Long Point Slough and Old River may
    exceed the TDS and chloride standards during low flow periods,
    however.
    Therefore, Borden requests that this variance extend to
    those receiving waters.
    Borden seeks variance until such time as
    the Board
    issues
    a final order
    in the site—specific proceeding.
    COMPLIANCE PLAN
    Borden has not proposed
    a specific compliance plan outside
    of its pending
    request for site—specific regulation.
    That site—
    specific rule would,
    if adopted,
    grant permanent relief from the
    TDS and chloride water quality standards.
    If
    the Board denies
    93—34

    —3—
    Borden’s site—specific request, Borden asks that the variance
    extend eighteen months after
    the entry of the Board’s final order
    “to allow adequate time for Borden
    to implement any necessary
    corrective measures.”
    (Petition at 4.)
    Although Borden,
    in
    its
    amended petition, states that it would undertake construction of
    control methods “in accordance with the schedule contained in
    the)
    original petition for extension”
    (Amended Petition at 4),
    the original petition does not contain any “schedule”.
    ENVIRONMENTAL IMPACT
    Borden hired the Academy of Natural Sciences of Philadelphia
    to conduct an environmental impact study
    in support of
    its
    petition
    for site—specific rule change.
    (The relevant parts of
    the rulemaking docket
    (R86—14)
    have been incorporated into the
    record of this variance proceeding.)
    The Academy conducted
    chemical, physical,
    and biological studies
    in July, September,
    and October 1984 along
    the unnamed ditch which receives Borden’s
    effluent and along Long Point Slough.
    These studies found that
    the chemical composition and physical characteristics
    of the
    water in the unnamed ditch and Long Point Slough are altered by
    the discharged effluent.
    However,
    the Academy concluded that
    “tihere
    is no indication that the concentrations of chloride and
    total dissolved solids observed at the time of the study would
    alter
    the biota of the receiving bodies.”
    (Petition
    for Rule
    Change
    (R86—14), Exhibit A.)
    Mr. Kirby testified at hearing that
    based upon these findings, Borden believes that extension of its
    variance will have negligible environmental impact.
    (Tr. at 16.)
    In
    its recommendation the Agency cites the Academy’s 1984
    study, and concludes that since the requested limits
    in the
    variance extension are the same as those limits studied by the
    Academy,
    no adverse environmental impact
    is expected.
    HARDSHIP
    Borden contends that it would be unreasonable to require
    installation of equipment
    to reduce the amount of TDS and
    chloride
    in its effluent pending the outcome of the site—specific
    rulemaking.
    (Tr. at 19.)
    Borden states that to meet the
    existing water quality standards for TDS and chloride
    it would
    have to install add—on treatment technology such as
    reverse
    osmosis or deionization.
    Borden maintains that the Board and the
    Agency have repeatedly recognized that these treatment
    alternatives are neither technologically or economically
    feasible.
    (Tr.
    at 17.)
    Borden states that design and
    construction of either alternative would cost between $2.7 to
    $5.3 million, with annual operating and maintenance costs between
    $270,000 and $500,000.
    In sum, Borden argues that given the
    minimal environmental effect of continued discharge at present
    levels, combined with the expense of treatment technology,
    compliance with
    the existing water quality standards would work
    93—35

    —4—
    an undue hardship while the petition
    for site—specific rule
    change
    is pending.
    The Agency agrees with Borden’s statement that compliance
    with the water quality standards
    for TDS and chloride would
    impose an arbitrary and unreasonable hardship since there
    is
    rio
    proven conventional technology which
    is also economically
    feasible.
    The Agency states that the treatment methods
    (reverse
    osmosis,
    electrodialysis, distillation, and ion exchange)
    are
    costly and have their own environmental problems associated with
    them.
    Finally,
    the Agency notes that Borden has stated that the
    reason for the requested variance extension
    is to allow time for
    the Board to take action on Borden’s proposed site—specific rule.
    FEDERAL LAW
    The Agency notes
    that Borden’s process
    falls under
    a new
    federal pretreatment categorical regulation
    (Organic Chemical and
    Plastic Synthetic Fibers), with a compliance date of March 31,
    1989.
    However,
    the regulations do not contain limits
    for TDS and
    chloride.
    Therefore,
    the Agency states that there are
    rio federal
    laws which preclude the granting of this variance.
    CONCLUSIONS
    As previously stated
    in PCB 82—82,
    the Board
    finds that
    immediate compliance with the water quality standards
    for TDS and
    chloride would impose an arbitrary and unreasonable hardship.
    Based
    on this finding, and what appears
    to be a minimal short—
    term adverse environmental impact,
    the Board will grant Borden a
    variance from those water quality standards.
    The Board stresses,
    however,
    that its finding of
    an arbitrary or unreasonable
    hardship
    is based upon the unique circumstances surrounding the
    progress of Borden’s petition for site—specific rule change.
    Although Borden has made statements regarding the economic
    reasonableness and technical feasibility of treatment technology,
    the Board points out that the issue
    in
    a variance case
    is whether
    immediate compliance with
    a particular standard would
    impose an
    arbitrary or unreasonable hardship.
    The issues of economic
    reasonableness and technical feasibility will be addressed
    in the
    rulemaking:
    the Board specifically makes no findings on those
    issues
    today.
    The Agency has
    recommended that Borden be given
    a five year
    variance,
    or until the Board takes final action in the site-
    specific proceeding,
    or until
    the development of new technology
    to treat wastewater
    in an economically feasible manner,
    whichever
    occurs first.
    The Board
    feels that
    a five year variance
    is not
    necessary,
    and will grant
    a variance
    for
    2 years,
    or
    until
    the
    Board takes
    final action on the rulemaking, whichever occurs
    first.
    The two—year period
    is sufficient
    for the Board
    to take
    final action on the site—specific, assuming that the EcIS
    is not
    93—36

    —5—
    further delayed.
    If the Board denies the petition
    for site—
    specific relief,
    the variance will extend
    for an additional
    eighteen months,
    as requested by Borden
    to allow installation of
    treatment technology.
    The
    Board
    notes that Borden has failed to
    identify any specific compliance plan to be used
    if site—specific
    relief is denied.
    Thus,
    the variance conditions will include
    a
    schedule for submission
    of plans
    to the Agency.
    The Board will
    not include the Agency’s suggestion that the variance terminate
    upon the development of new technology to treat wastewater
    in an
    economically feasible manner because such
    a criterion
    is too
    subjective to be included as
    an automatic termination of the
    variance.
    This Opinion constitutes
    the Board’s findings of fact and
    conclusions
    of law.
    ORDER
    Borden Chemical and Plastics Operating Limited Partnership
    (Borden)
    is hereby granted a variance from 35 Ill. Adm.
    Code
    302.208 “Chemical Constituents” and
    35
    Ill. Adm. Code 304.105
    “Violation of Water Quality Standards”,
    but only as they relate
    to the total dissolved solids
    (TDS)
    and chloride standards.
    This
    variance applies only to Borden’s Illiopolis,
    Illinois
    facility.
    The variance is subject to the following conditions:
    1.
    Borden’s discharge shall not cause the water quality
    in
    the unnamed ditch, Long Point Slough,
    or Old River
    to
    exceed
    a monthly average concentration level of 2200
    mg/i TDS
    or 700 mg/i
    chloride, based upon the sampling
    frequency contained
    in Borden’s NPDES permit.
    2.
    This variance will expire on October
    6,
    1990,
    or upon
    adoption by the Board of
    a final order
    in the site—
    specific rulemaking
    (R86—l4), whichever occurs
    first.
    3.
    If Borden is denied relief in the site—specific
    proceeding, this variance will extend for an additional
    eighteen months from the date of decision of the site—
    specific
    if Borden complies with the following schedule:
    4.
    Items
    Completion Date
    Submit compliance plan and
    4 months
    from date of
    specifications to the
    final Board Order
    in the
    Agency for permit review,
    site—specific proceeding
    R86—14.
    Receive permits.
    7 months from date of
    final Board Order
    in
    R86—l4.
    93—37

    —6—
    Complete construction
    of
    18 months from date of
    improvements and be
    in
    final Board Order
    compliance,
    in R86—14.
    4.
    Borden shall monitor the TDS and chloride levels
    in its
    effluent and in the unnamed ditch
    above and below
    Borden’s discharge.
    5.
    Within 45 days after
    the date of this Opinion and Order
    Borden shall execute and send to:
    Illinois Environmental Protection Agency
    Division of Water Pollution Control
    Compliance Assurance Section
    2200 Churchill Road, P.O. Box 19276
    Springfield, Illinois 62794—9276
    a certificate of acceptance of this variance by which it
    agrees
    to be bound by the terms and conditions contained
    herein.
    This variance will
    be void
    if the County fails
    to execute and forward
    the certificate within the
    45 day
    period.
    The 45 day period shall
    be
    in abeyance for any
    period during which the matter
    is appealed.
    The form of
    the certification shall
    be as follows:
    CERTIFICATION
    I,
    (We), ________________________________, having read the
    Opinion and Order
    of the Illinois Pollution Control Board,
    in PCB
    88—90, dated October
    6,
    1988, understand and accept
    the said
    Opinion and Order, realizing that such acceptance renders all
    terms and conditions thereto binding and enforceable.
    Petitioner
    By:
    Authorized Agent
    Title
    Date
    13.
    Section
    41
    of the Environmental Protection Act
    (Ill.
    Rev.
    Stat.
    1987,
    ch.
    1111/2,
    par.
    1041)
    provides
    for
    appeal of final Orders of
    the Board within
    35
    days.
    The
    93—38

    —7—
    Rules of the Supreme Court of Illinois establish filing
    requirements.
    IT IS SO ORDERED.
    I, Dorothy M.
    Gunn,
    Clerk of the Illinois Pollution Control
    Board, hereby certify that the aboy~Opinionand Order was
    adopted on the
    ~
    day of
    t~.-6—t~-ti
    ,
    1988, by a vote
    of
    7-0
    ~
    ~.
    Dorothy M.4unn, Clerk
    Illinois P1dllution Control Board
    93—39

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