ILLINOIS POLLUTION CONTROL BOARD
    May 20,
    1993
    LONE STAR INDUSTRIES,
    )
    Petitioner,
    v.
    )
    PCB 92—134
    (Variance)
    ILLINOIS ENVIRONMENTAL
    PROTECTION AGENCY,
    Respondent.
    SAMUEL T.
    LAWTON,
    JR.
    AND MARY
    BETH DEBORD OF ALTHEIMER & GRAY
    APPEARED ON BEHALF OF THE PETITIONER;
    JAMES
    C. RICHARDSON APPEARED ON BEHALF OF THE RESPONDENT.
    OPINION AND ORDER OF THE BOARD
    (by B.
    Forcade):
    This matter comes before the Board on a petition for
    variance filed on September
    17,
    1992 and an amended petition
    filed on January 29,
    1993,
    by Lone Star Industries
    (Lone Star).
    Lone Star
    is requesting a variance from the following sections of
    Subtitle G of Title 35:
    section 814.302(a), section 811.313,
    section 814.302(b) (1),
    section 811.103(b), section 811.314,
    section 811.320(d),
    section 811.317, section 815.202(a),
    section
    815.203(b),
    section 812.316 and section 811.110(d).
    The Environmental Protection Agency
    (Agency)
    filed its
    variance recommendation on the first petition on November
    9,
    1992.
    Hearing was held November 12,
    1992 in Oglesby,
    Illinois.
    On December 30,
    1992, Lone Star filed a response to the Agency’s
    recommendation which for the first time presented details of an
    alternate compliance plan.
    The Board refused to consider Lone
    Star’s response because it was untimely and instructed Lone Star
    to file an amended petition if it wished to pursue an alternate
    plan to that presented in the variance petition.
    Lone Star filed
    an amended petition on January 29,
    1993.
    The Agency filed its
    variance recommendation instanter on March 22,
    1993.
    A second
    hearing was held on March 24,
    1993.
    The Agency filed its brief
    on April
    19,
    1993.
    Lone Star filed a response to the Agency’s
    brief on April
    22,
    1993.
    Members of the public attended both
    hearings.
    Lone Star filed a motion to correct typographical and
    recording errors in the transcript of the March 24, 1993 hearing.
    The motion to correct typographical and recording errors in the
    March 24,
    1993 transcript
    is granted.
    0
    ~.2-Q5t45

    2
    BACKGROUND
    Lone Star operates
    a portland cement manufacturing plant and
    associated quarry
    in Oglesby,
    Illinois.
    (Am. Pet. at 2.)
    The
    plant has been in operation for over 100 years.
    (Tr.
    at 19.)
    Lone Star purchased the facility in
    1982.
    (Tr.
    at 19.)
    The plant
    covers over 3,000 acres.
    (Tr. at 18.)
    The facility employs 105
    people with a payroll of three and a half million dollars.
    (Tr.
    at 18.)
    Lone Star is presently in bankruptcy under Chapter 11
    protection.
    (Tr.
    at 48.)
    A by—product of the cement manufacturing process
    is cement
    kiln dust (CKD),
    a portion of which is deposited in a landfill on
    Lone Star’s property.
    (Am.
    Pet.
    at 2.)
    About 95
    of the CKD
    produced is returned to the process.
    (Am. Pet.
    at 36.)
    In 1992,
    Lone Star disposed of about 6,000 tons of kiln dust in the
    landfill.
    (Am. Pet. at 12.)
    The amount of CKD landfilled in
    future years will depend upon cement production and newly
    discovered uses for CKD.
    (Am.
    Pet. at 12.)
    The landfill
    is
    located in a quarry on the southeast bank of the Vermilion River,
    directly across from the industrial complex.
    (Am. Pet.
    at 12.)
    The western end of the landfill was closed off by the
    construction of an earthen berm across the middle of the quarry.
    (Am. Pet.
    at
    13.)
    It was Lone Star’s intention to completely
    fill this area with CKD and other rubble and debris
    from the
    plant.
    (Am.
    Pet.
    at 13.)
    However,
    a portion of this area has not
    been filled.
    (Am. Pet.
    13.)
    The depression behind the earthen
    berm traps water that runs off from the fill area and surrounding
    upland areas.
    (Am.
    Pet. at 13.)
    Well samples from the landfill indicated that there was a
    mound of water in the landfill.
    (Am.
    Pet. at 14.)
    The water
    samples showed a number of constituents associated with CKD waste
    and was therefore considered to be leachate.
    (Am. Pet. at 14.)
    Additional testing showed that the saturated areas around the
    landfill were primarily the result of the presence of the
    landfill and not a natural or normal groundwater system.
    (Am.
    Pet.
    at
    15.)
    The landfill appears to be separated from the
    groundwater table by
    a thick formation of shale that is
    essentially impermeable.
    (Am.
    Pet. at 15.)
    Water from the landfill was found to be migrating from the
    landfill through a seep from the bluff on the northwest side of
    the landfill.
    The flow was caused by horizontal movement of the
    leachate above the shale layer that formed the base of the
    landfill.
    (Am. Pet.
    at 15.)
    This seep discharges a small volume
    of water that trickles down the face of the bluff above the
    Vermilion River.
    (Am.
    Pet. at 6.)
    The hydrogeology report shows
    that 3,400 gallons per day,
    or 2.53 gallons per minute,
    are
    seeping from the pit.
    (Exh.
    4 at 20.)
    It appears that all of the
    water is absorbed by the vegetation on the hillside, but it is
    0
    I 1~2-Q516

    3
    possible that some could be discharged into the Vermilion River.
    (Am. Pet. at 6.)
    Pursuant to the exemptions found in the Environmental
    Protection Act at 415 ILCS 5/21(d)
    (1992)
    no permit is required
    for the landfill.
    (Am.
    Pet. at
    2.)
    However, the landfill is
    subject to the environmental protection standards and reporting
    requirements found in 35
    Ill.
    Adm. Code 810
    -
    815.
    (Am. Pet.
    at
    2.)
    The landfill regulations require existing landfills to have
    closed by September 18,
    1992 or comply with the stricter
    operating,
    closure and post—closure care standards of Subpart C,
    for landfills remaining open for more than seven years or Subpart
    D, for landfills remaining open between two and seven years.
    (35
    Ill. Adm. Code 814.)
    Prior to March 18,
    1992, Lone Star notified
    the Agency that it intended to close the landfill before
    September 18,
    1992.
    (Am.
    Pet.
    at 3.)
    On September 16,
    1992, Lone
    Star submitted a revised notification to the Agency indicating
    that it intended to continue use of the landfill beyond September
    18,
    1997.
    (Am.
    Pet. at 3.)
    The change in plans was due to
    further investigations by Lone Star to assure compliance with
    existing regulations.
    (Am. Pet. at 3.)
    Variance Request
    Lone Star is requesting a variance from the following
    regulatory requirements:
    1.
    Sections 814.302(a)
    and 811.313
    *
    Minimum of one foot
    cover within 60 days of waste placement extended to
    December 31,
    1992.
    2.
    Section 814.302(b) (1)
    Installation of a leachate
    management system extended to December 31,
    1994.
    3.
    Section 811.301(b)
    Diversion of runoff from
    undisturbed areas extended to December 31,
    1992.
    4.
    Section 811.314
    Installation of
    a final cover system
    that meets all stated design standards extended to one
    year after final Board action on an adjusted standard
    petition or rule change,
    or determination by the Board
    that the proposed final cover system meets the
    requirements of the existing rule.
    5.
    Section 811.320(d)
    Requirement for setting background
    concentrations for groundwater extended to 120 days
    after final Board action on an adjusted standard
    petition or rule change, or determination by the Board
    that the requirement is non-applicable.
    11

    4
    6.
    Sections 811.317, 815.202(a),
    815.203(b)
    and 812.316
    Completion of groundwater impact assessment and
    submittal as part of Initial Facility Report extended
    to December 31,
    1994.
    7.
    Sections 815.202(a),
    815.203(b)
    and 811.110(d)
    Completion and submittal of
    a written Closure Plan as
    part of an Initial Facility Report extended to 120 days
    after final Board action on an adjusted standard
    petition or rule change modifying the applicable
    requirements for the final cover system.
    8.
    Section 811.309(c) (4)
    Basins will be constructed with
    liners to control seepage to groundwater extended to
    180 days after Board action on an adjusted standard
    petition or rule change, or determination by the Board
    that the requirement is non-applicable.
    Agency Recommendation
    The Agency notes that because this
    is a site for which no
    permit is required it does not possess the same volume of site—
    specific information that would be available with a permitted
    site.
    (Rec.
    at 2.)
    However, the Agency bases its recommendation
    on information from two site visits in the past two years.
    (Rec.
    at 2.)
    In the Agency’s recommendation on the amended petition,
    the Agency supported its prior recommendations and comments
    submitted on the first petition and at hearing.
    The Agency
    recommends that the variance be granted subject to the following
    conditions:
    A.
    The minimum one foot of cover shall conform to the
    requirement specified in 35 Ill. Adm. Code 807.305(b).
    B.
    Within 120 days of the granting of this variance, Lone
    Star shall apply for and receive a permit from the
    Agency’s Bureau of Water, Permit Section, to discharge
    waste waters collected from the western pit to a
    treatment facility.
    Additionally, the treatment
    facility shall apply for and receive a supplemental
    permit from the Agency’s Bureau of Land,
    Permit
    Section.
    The waste waters shall be manifested to the
    selected facility for treatment during those cold
    weather months when it is not used in the production
    process or for those waste waters which are unused in
    the process.
    In any event,
    the pit shall be completely
    de-watered within 90 days from the issuance by the
    Agency of these permits, and shall be so maintained
    throughout the term of this variance.
    C.
    Sodium and the Field Parameters listed below shall be
    added to the quarterly groundwater sampling list.
    0
    L~2-05i.8

    5
    Bottom of well elevation (feet reference mean sea
    level) to be reported annually.
    Depth to water
    (feet below surface).
    -
    Depth to water
    (feet from measuring point).
    Elevation of groundwater surface
    (feet reference
    mean sea level).
    D.
    For the first quarter of sampling only.
    Lone Star
    shall conduct a broad volatile organic scan on samples
    of leachate removed from leachate wells NW-l,
    NW—2 and
    NW-3.
    Any parameter detected in this scan shall be
    added to the routine quarterly groundwater sampling
    list as well as any transformation or degradation
    products that could be derived from these constituents.
    The Agency contends that the entire contents of the pond are
    considered as leachate due to stormwater runoff from the landfill
    and stormwater infiltrating the landfill and then exiting through
    the pond side.
    The Agency proposes condition B because such
    leachate ponds are archaic in light of modern waste management
    practices and current standards seek to insure that a minimum
    amount of leachate contaminates the environment.
    The Agency
    contends that the best course of action is to de—water the pond,
    keep
    it de-watered and ultimately fill
    it with appropriate fill
    materials.
    As an alternative, the Agency recommends that the
    pond be treated as a component of the site’s
    leachate management
    system and meet the requirements of
    35 Ill. Adm. Code Part 811.
    The Agency recommends the additional testing in condition D
    to discover what contaminants are present at the site and obtain
    a better understanding of what is occurring at the site.
    The
    Agency contends that this will permit tracking of the
    concentrations of the substances to determine the need for any
    corrective or remedial action.
    The Agency maintains that the
    benefits obtained from this condition far outweigh its costs.
    Lone Star’s Response to the Agency’s Recommendation
    Lone Star does not object to conditions A and C.
    (Tr. at
    131.)
    Lone Star proposes an alternate method of de—watering the
    pond to the off-site disposal recommended by the Agency in
    condition B.
    Lone Star contends that the testing requirements
    imposed in condition D exceed the monitoring requirements imposed
    by the regulations.
    Lone Star contends that condition B is not necessary and
    proposes de-watering the pit by using the water
    in its
    manufacturing process.
    The water will be used in the production
    process as quench water, substituting for river water.
    (Am. Pet.
    at 28.)
    The quench water is totally evaporated in the process of
    cooling kiln exhaust gas before it enters the electrostatic
    precipitator.
    (Am. Pet. at 28.)
    With modifications to the

    6
    pumping system,
    up to 80,000 gallons per day of water can be
    pumped from the pit.
    (Am.
    Pet.
    at 28.)
    At this rate,
    Lone Star
    figures that 150 days will be needed to use the estimated 12
    million gallons of water.
    (Tr.
    at 221.)
    However, due to
    maintenance shut downs and operation at lower rates, more than
    150 days will be required.
    (Tr. at 222.)
    Lone Star estimates
    that the de-watering should be completed by the end of 1994.
    (Tr.
    at 251.)
    Lone Star contends that off-site disposal does not
    allow Lone Star to evaluate how well this leachate utilization
    concept works or the time required to de—water the pond.
    (Tr.
    at
    224.)
    Lone Star argues that off-site disposal of the water is
    infeasible from a cost standpoint.
    (Am.
    Pet.
    at 35.)
    Lone Star
    further argues that off—site disposal would create a new burden
    of noise, vibration and diesel exhaust for the areas of Oglesby
    adjoining and along highways leading into the plant.
    (Am. Pet.
    at
    34.)
    Lone Star also contends that off-site disposal would cause
    fugitive dust emission because much of the transport route
    is
    unpaved.
    (Am. Pet.
    at 34.)
    Lone Star notes that with off-site
    disposal the water will probably end up in the Illinois River,
    with no resulting environmental benefit.
    (Am.
    Pet. at 34.)
    Lone Star contends that the monitoring presently employed at
    the site is in complete accord with the applicable regulations.
    Lone Star contends that the proposed condition is gratuitous and
    irrelevant to the terms and conditions of the variance.
    Lone
    Star notes that samples from the three monitoring wells were
    tested for the parameters referenced
    in 35 Ill. Adm. Code
    811.202.
    Forty-four parameters were tested including thirteen
    organics.
    The results were used in developing a monitoring
    program at the site and the results were supplied to the Agency.
    Lone Star contends that the list of parameters requested by the
    Agency exceeds what is necessary and reasonable for a
    nonhazardous waste landfill.
    Lone Star notes that it is not
    seeking a variance from any of the monitoring requirements.
    DISCUSSION
    The Agency has recommended granting the variance with
    certain conditions.
    Lone Star agrees to all but two of the
    conditions.
    At issue are the process to be used for de—watering
    the pond and the monitoring of certain parameters in groundwater
    testing.
    De—watering of Leachate Pond
    While Lone Star has provided some estimate of the amount of
    time that will be required to de-water the pond,
    it has noted
    that it is not known exactly how much water is in the pond or how
    much water the manufacturing process will consume.
    (Am. Pet. at
    (H L~.2-Q55O

    7
    28.)
    The de-watering of the pond is also dependent on weather
    conditions.
    Lone Star will not use the water from the pond
    during periods of cold weather and the volume of water in the
    pond increases from stormwater run-off.
    While Lone Star has used
    the leachate from the pond in its process,
    it was at a lower rate
    and only for a limited time.
    The Agency’s proposal requires Lone Star to obtain
    a permit
    within 120 days and then to de-water the pit within 90 days of
    receipt of the permit.
    Lone Star estimates that it can de-water
    the pond by using the water in
    its manufacturing process
    in 150-
    200 days.
    Modifications to the pumping system,
    to increase the
    capacity to 80,000 gallons, were to be completed in April
    of
    1993.
    (Am.
    Pet.
    at 29.)
    The major difference in the two proposed procedures is the
    time required to de-water the pond.
    The Agency proposes de-
    watering the pond in 90 days but has allowed Lone Star 120 days
    in which to obtain the necessary permits.
    Use of the leachate in
    the process system will require a longer period of time to de—
    water the pond.
    However, based on the estimates provided by Lone
    Star,
    if the system operates near full capacity and is not
    subject to excessive shut—downs due to cold weather or
    maintenance, de-watering can be completed in 150 days.
    The Board
    considers this to be an insignificant time difference.
    The Agency does not claim that the use of the water as a
    quench water
    in the manufacturing process creates any adverse
    environmental impact.
    In support of off-site disposal the Agency
    states that it seeks to ensure that a minimum amount of leachate
    contaminates the land,
    groundwater or other waters of the state.
    The extent of any contamination to the environment from the
    leachate pond
    is not presented in the record.
    After considering the time difference, the costs of off—site
    disposal and the environmental impacts the Board finds that
    condition B as recommended by the Agency is not necessary.
    Therefore, the Board will not impose condition B.
    However, the
    Board finds that it is necessary to set a date certain for the
    complete de—watering of the pond and for the pond to remain de—
    watered throughout the term of the variance.
    Therefore,
    the
    Board will allow additional time for Lone Star to pursue de-
    watering of the pond by using the leachate as quench water.
    The
    pit shall be completely de—watered by March 31,
    1994.
    The Board
    will require Lone Star to apply for and receive a permit prior to
    December 31,
    1993,
    if it appears that the use of the leachate in
    the process system will not result in the de-watering of the pond
    by March 31,
    1994.
    The Board notes that this revision to condition B allows
    Lone Star additional time in which to de-water the pond by using
    the water in its manufacturing process.
    The condition,
    as
    8
    L~-Ø55
    I

    8
    imposed by the Agency, would have required that the pond be
    completely de—watered by December
    16,
    1993.
    The condition
    contained in the variance will allow Lone Star to pursue de—
    watering by returning the water to its manufacturing process for
    approximately six months.
    Based on the results of this process,
    Lone Star must determine prior to December 31,
    1993 if off-site
    disposal is necessary to completely de—water the pond by March
    31,
    1994.
    In effect, the Board’s decision may delay the Agency’s
    requested completion date by a maximum of 105 days; dewatering
    may
    in fact be completed at or ahead of the Agency’s requested
    schedule.
    If off—site removal
    is required Lone Star must timely
    apply for and receive the necessary permits.
    Regardless of which
    method or combination of methods
    is used to de-water the pond,
    Lone Star must completely de-water the pond by the set date.
    Groundwater Monitoring
    The Board finds that the monitoring requirements imposed by
    condition D are consistent with the type of variance sought and
    would be beneficial in determining any environmental impact at
    the site.
    Lone Star by this variance is seeking additional time
    to prove alternate methods in the operation of the CKD landfill
    than those contained in the regulations.
    As it is unknown what
    effect these alternate methods may have on the groundwater,
    additional monitoring would be beneficial
    in detecting any
    possible contamination to the groundwater.
    The Board finds that
    the monitoring condition is relevant to the variance requested.
    The additional testing is warranted due to the extent of the
    variance and the nature of the landfill.
    The Board also finds
    that performing a broad volatile organic scan on the first
    quarter sampling is reasonable.
    The Board notes that the previous testing performed by Lone
    Star of the leachate in accordance with Section 811.202 was to
    determine the contaminants in the leachate of an inert waste
    landfill.
    Based on these samples it was determined that the
    landfill cannot be classified as an inert waste landfill.
    Section 811.319 describes the groundwater monitoring program for
    putrescible and chemical waste landfills.
    Monitoring the
    groundwater for constituents that appear in the leachate
    is
    consistent with the requirements in Section 811.319(a) (2) (A).
    Section 811.319(a) (3) (A)
    requires the monitoring of each well for
    a broad range of organic chemical contaminants.
    The Board notes
    that the groundwater monitoring system used by Lone Star must
    meet the requirements of Section 811.319.
    While the Board finds this condition to be reasonable, the
    Board recognizes that automatically adding all parameters
    “detected” in a single organic scan of the leachate to the
    routine groundwater sampling list may create an overly expansive
    testing protocol.
    The Board notes that the regulations,
    at 35
    Ill. Adm. Code 811.319(a) (4) (A)—(B) require use of the practical
    0
    L.2-0552

    9
    quantitation limit
    (PQL),
    and provide for confirmation testing
    procedures on a subsequent sample within 45 days.
    Absent actual
    testing data,
    the Board is unable to determine whether a conflict
    will arise between testing protocols recommended by the Agency in
    this variance and testing protocols contained in the Board
    regulations.
    Lone Star will be required to conduct the leachate testing
    with detected parameters added to the routine groundwater
    sampling protocol,
    as requested by the Agency.
    Lone Star will be
    free to conduct confirmation leachate testing procedures on a
    subsequent sample within 45 days.
    If Lone Star believes
    appropriate analytical and statistical analysis of the leachate
    testing results leads to a conclusion on parameters necessary for
    long term groundwater monitoring which is different than required
    under the Agency condition,
    it may request relief from the Board.
    Lone Star is free to file for relief from final order,
    based upon
    newly discovered evidence, pursuant to 35 Ill. Adm. Code
    101.301(b)(l).
    The Board specifically waives
    in this instance
    the requirement that such analytical evidence must have been
    available at the time of hearing.
    In any such motion the Board
    would need verified cost data on analytical testing expense to
    make an appropriate determination.
    To date,
    Lone Star has not
    supplied such testing cost data.
    Retroactive Application
    Lone Star is requesting a variance from the requirement of
    one foot of cover and the diversion of run—off to be extended
    until December
    31,
    1992.
    Lone Star notes that the work in these
    areas
    is substantially complete but additional work may be needed
    after settling has occurred.
    (Tr. at 73.)
    Lone Star notes that
    at the time of the filing of the first petition the work was
    underway or steps were being taken to get it underway.
    (Tr. at
    73.)
    Lone Star chose the December 31,
    1992 date to allow for
    delays and weather conditions.
    (Tr. at 74.)
    As the date
    requested for the expiration of the variance has already passed,
    retroactive application of the variance would be required.
    As a general rule,
    in the absence of unusual or
    extraordinary circumstances, the Board renders variances as
    effective on the date of the Board order in which they issue.
    (citations omitted).
    (Modine Mfg.
    Corp.
    v. IEPA (July 25,
    1991)
    PCB 88—25.)
    A variance is not retroactive as a matter of law,
    and the Board does not grant variance retroactivity unless
    retroactive relief is specially justified.
    (citations omitted)
    (Deere
    &
    Co.
    v.
    IEPA (September 8,
    1988), PCB 88—22,
    92 PCB 91,
    94.)
    In Modine Mfg. Co.
    v.
    IEPA,
    (December
    22,
    1987), PCB 85-
    154,
    84 PCB at 739-40, the Board granted a variance retroactive
    to the date of filing but stated:
    Moreover, the Board is displeased with a request for a
    01 L~2-O553

    10
    variance which has a term, but for a few days,
    which is
    after the fact.
    While the Board allows that there may
    be circumstances where the latter condition might
    validly arise,
    it also believes that after-the—fact
    grants of variance are generally inconsistent with the
    intent of variance relief as enunciated by the
    Environmental Protection Act.
    At the minimum,
    it is
    not the intent of a variance to legitimatize past
    failure to comply with rules and regulations.
    Lone Star notes that failure to grant the request will
    expose Lone Star to potential enforcement actions.
    (Am.
    Pet. at
    38.)
    Lone Star contends that it has been diligent in moving
    ahead toward compliance but the time allowed by the regulation is
    insufficient.
    (Am.
    Pet.
    at 38.)
    The Board finds unusual circumstances existed in this
    matter.
    Lone Star’s last minute change in plans to continue
    operation of the landfill considerably shortened the time for
    Lone Star to plan and comply with the regulations.
    Further, the
    complex nature of the site raises additional considerations in
    achieving compliance.
    Therefore, the Board will grant a
    retroactive variance from these provisions.
    Expiration of Variance
    The Board will not grant a variance for an indefinite period
    because by statute the duration of a variance
    is limited to five
    years.
    (415 ILCS 5/36(b)
    (1992).)
    Lone Star is requesting that
    variance be granted for an indefinite period in requests 4,
    5,
    7
    and 8.
    The duration of the variance requested by Lone Star in
    4,
    5,
    7 and
    8
    is subject to some action on the part of the Board
    (i.e., adjusted standard, rule change or Board determination).
    However, due to the nature of the variance and the method of
    compliance that Lone Star plans to follow, the Board can infer
    that compliance may be possible by means other than an adjusted
    standard or rule change within the maximum five year term of a
    variance.
    The Board will grant the variance requested in 4,
    5,
    7
    and
    B for a term of two years.
    The Board believes that two years
    is a sufficient time period for Lone Star to pursue an adjusted
    standard, rule change or other form of relief to obtain
    compliance.
    Declaratory Judgment
    Lone Star seeks a determination from the Board on final
    cover composition and conditions.
    Lone Star has requested the
    Board to determine whether CKD
    is an acceptable alternative for
    cover consistent with the regulations.
    The Board will make no
    determination on this subject.
    The Board notes that the Agency
    has not provided any comment on the use of CKD as a cover.
    The
    Board finds that the record does not contain sufficient
    (_.
    0
    L~,-U3bL~

    11
    information on the use of CKD as a cover material for the Board
    to determine if
    it
    is suitable for use as an equivalent cover.
    This type of determination is inappropriate for a variance
    proceeding.
    Lone Star is free to pursue this matter in an
    adjusted standard or a site—specific rule change.
    Similarly, Lone Star seeks approval from the Board on the
    installation of its monitoring wells and the need for a liner on
    the leachate pond.
    The Board will not address these issues in
    this opinion and order but leaves these matters to be addressed
    in other proceedings.
    Hardshk~
    In considering any variance the Board determines whether a
    petitioner has presented adequate proof that immediate compliance
    with the Board regulations at issue would impose an arbitrary and
    unreasonable hardship.
    (415 ILCS 5/35(a)
    (1992).)
    Furthermore,
    the burden of proof
    is upon the petitioner to show that the
    claimed hardship outweighs the public interest in attaining
    compliance with regulations designed to protect the public.
    (Willowbrook Motel v. Pollution Control Board
    (1977),
    138 Ill.
    App.
    3d 343,
    481 N.E.2d 1032.)
    Lone Star contends that the site conditions make achievement
    of full compliance with all regulatory standards in the specified
    time frame an unreasonable hardship.
    Lone Star argues that there
    is not enough time to make a precise prediction of the impact of
    the leachate management system.
    Lone Star notes that additional
    time is needed to complete the Groundwater Impact Assessment and
    the Closure Plan because the information is not yet available.
    Lone Star maintains that additional time is needed to develop its
    alternate design and to demonstrate its merits.
    Compliance Plan
    A variance by its nature is a temporary reprieve from
    compliance with the Board’s regulations.
    (Monsanto Co.
    v. IPCB
    (1977),
    67 Ill.2d 276,
    367 N.E.2d
    684.)
    A variance petitioner
    accordingly is required, as a condition to grant of variance, to
    commit to a plan that is reasonably calculated to achieve
    compliance within the term of the variance.
    (City of Nendota v.
    IPCB
    (1987),
    161 Ill.
    App.
    3d 203,
    514 N.E.2d 218.)
    Nevertheless, the Board has found that in some exceptional
    circumstances, variance may be granted even though petitioner
    does not have a final compliance plan.
    Included have been the
    circumstance where technology for compliance did not exist,
    and
    petitioner sought the time provided under the variance to search
    for new technologies
    (e.g., Mobil Oil v. IEPA
    (Sept.
    20,
    1984),
    PCB 84—37,
    60 PCB 99; IPC,
    Clinton Plant v. IEPA
    (May 22,
    1989),
    PCB 88-97,
    100 PCB 181); where additional time was necessary for
    a proper assessment of environmental impact (e.g., Amerock v.
    0R2-0555

    12
    IEPA (Nov.
    11,
    1985),
    PCB 84—62,
    66 PCB 411; Zeigler Coal
    v.
    IEPA
    (Aug.
    22,
    1991),
    PCB 91-12,
    125 PCB 331); or where the term of
    the variance was of an exceptionally short duration (e.g.
    General
    Motors
    Electromotive Division v. IEPA (February
    19,
    1987),
    PCB
    86-195,
    76 PCB 59.)
    Moreover,
    in each of these exceptional
    circumstances the Board has required assurance,
    commonly through
    conditions attached to the grant of variance, that negative
    environmental impact during the term of the variance be minimal
    and temporary.
    Lone Star proposes implementing a leachate management
    program for the existing landfill to reduce and eventually
    eliminate migration of leachate beyond the landfill boundaries,
    utilizing
    a combination of improved cover,
    runoff diversion, and
    pumping of leachate for process use.
    (Am. Pet.
    at
    26..)
    Lone Star
    seeks additional time to present and test alternative plans for
    compliance.
    Lone Star also notes that if these alternatives are
    found to be unacceptable it will be able to obtain compliance but
    at an additional cost.
    Environmental Impact
    Lone Star does not anticipate that the proposed variance
    will have a negative environmental impact.
    (Am.
    Pet.
    at 31.)
    The
    extension of certain deadlines is being requested to assess the
    effectiveness of Lone Star’s proposed methods of compliance.
    Lone Star contends that additional time is needed to evaluate the
    proposed leachate treatment system.
    Consistency with Federal Law
    Cement kiln dust is not regulated by United States
    Environmental Protection Agency regulations.
    (Am. Pet.
    at 39.)
    Lone Star further states that there are no federal concerns.
    (Am.
    Pet.
    at 39.)
    CONCLUSION
    Based on the record before it, the Board finds that Lone
    Star has presented adequate proof, that immediate compliance with
    the regulations at issue would impose an arbitrary or
    unreasonable hardship on Lone Star.
    The requested variance is
    granted subject to the conditions consistent with this opinion.
    This opinion constitutes the Board’s findings of fact and
    conclusions of law in this matter.
    0!
    L~2-0556

    13
    ORDER
    Lone Star Industries
    (Lone Star)
    is hereby granted a
    variance for its cement manufacturing facility located in
    Oglesby, Illinois from the following provisions for the following
    periods:
    1.
    Sections 814.302(a) and 811.313
    Minimum of one foot
    cover within
    60 days of waste placement extended to
    December 31,
    1992.
    2.
    Section 814.302(b) (1)
    -
    Installation of
    a leachate
    management system extended to December
    31,
    1994.
    3.
    Section 811.301(b)
    Diversion of runoff from
    undisturbed areas extended to December 31,
    1992.
    4.
    Section 811.314
    -
    Installation of a final cover system
    that meets all stated design standards extended to May
    20, 1995 or one year after final Board action on an
    adjusted standard petition or rule change,
    or
    determination by the Board that the proposed final
    cover system meets the requirements of the existing
    rule, whichever is earlier.
    5.
    Section 811.320(d)
    Requirement for setting background
    concentrations for groundwater extended to May 20,
    1995
    or 120 days after final Board action on an adjusted
    standard petition or rule change,
    or determination by
    the Board that the requirement is non-applicable,
    whichever is earlier.
    6.
    Sections 811.317,
    815.202(a),
    815.203(b)
    and 812.316
    Completion of groundwater impact assessment and
    submittal as part of Initial Facility Report extended
    to December 31,
    1994.
    7.
    Sections 815.202(a),
    815.203(b)
    and 811.110(d)
    Completion and submittal of a written Closure Plan as
    part of an Initial Facility Report extended to May 20,
    1995 or 120 days after final Board action on an
    adjusted standard petition or rule change modifying the
    applicable requirements for the final cover system,
    whichever is earlier.
    8.
    Section 811.309(c) (4)
    -
    Basins will be constructed with
    liners to control seepage to groundwater extended to
    May 20,
    1995 or 180 days after Board action on an
    adjusted standard petition or rule change, or
    determination by the Board that the requirement is non—
    applicable, whichever is earlier.
    (11 ~2-U557

    14
    The variance is granted subject to the following conditions:
    A.
    The minimum one foot of cover shall conform to the
    requirement specified in 35 Ill. Adm. Code 807.305(b).
    B.
    The pit shall be completely de-watered by March
    31,
    1994 and shall be so maintained throughout the term of
    this variance.
    Lone Star shall apply for and receive a
    permit by December 31,
    1993,
    from the Agency’s Bureau
    of Water, Permit Section, to discharge waste waters
    collected from the western pit to a treatment facility,
    if needed to completely de-water the pit by March 31,
    1994.
    Additionally,
    the treatment facility shall apply
    for and receive
    a supplemental permit from the Agency’s
    Bureau of Land, Permit Section.
    C.
    Sodium and the Field Parameters listed below shall be
    added to the quarterly groundwater sampling list.
    Bottom of well elevation (feet reference mean sea
    level) to be reported annually.
    -
    Depth to water
    (feet below surface).
    -
    Depth to water
    (feet from measuring point).
    Elevation of groundwater surface
    (feet reference
    mean sea level)
    D.
    For the first quarter of sampling only.
    Lone Star
    shall conduct a broad volatile organic scan on samples
    of leachate removed from leachate wells NW-i, NW—2 and
    NW-3.
    Any parameter detected in this scan shall be
    added to the routine quarterly groundwater sampling
    list as well as any transformation or degradation
    products that could be derived from these constituents.
    E.
    Within forty—five
    (45) days of the date of the Board’s
    order, Lone Star shall submit the following
    Certification of Acceptance to:
    Illinois Environmental Protection Agency
    James G. Richardson
    Division of Legal Council
    2200 Churchill Road
    P.O. Box 19276
    Springfield, IL
    62794—9276
    The 45-day period will be held
    in abeyance during any period
    that this matter is being appealed.
    Failure to execute and
    forward this certificate within 45 days shall render the variance
    null and void.
    The form of the Certificate shall
    be as follows:
    0
    L:~2-Q558

    15
    CERTIFICATION
    I,
    (We),
    ,
    having
    read and fully understanding the order
    in PCB 92-134 dated May
    20,
    1993,
    hereby accept that order and agree to be bound by all
    of its terms and conditions.
    Petitioner
    Authorized Agent
    Title
    Date
    IT IS SO ORDERED.
    Section 41 of the Environmental Protection Act,
    (415 ILCS
    5/41 (1992)), provides for appeal of final orders of the Board
    within 35 days.
    The Rules of the Supreme Court of Illinois
    establish filing requirements.
    (See also 35 Ill.
    Adm. Code
    101.246, Motions for Reconsideration.)
    I, Dorothy M.
    Gunn,
    Clerk of the Illinois Pollution Control
    Board, hereby certify that the above opinion and order was
    adopted on the
    ~“-‘~
    day of _________________________
    1993, by
    a vote of
    /
    /
    ~e
    Dorothy
    M.
    G,ii~n, Clerk
    Illinois PolXution Control Board
    0
    L~.2-O559

    Back to top