1. BACKGROUND
    2. The Facility
    3. Prior Variances
    4. APPLICABLE REGULATIONS
    5. THE REQUESTED VARIANCE, AGENCY RECOMMENDATION, AND RESPONSE
    6. ENVIRONMENTAL IMPACT
    7. COMPLIANCE PLAN
    8. CONSISTENCY WITH FEDERAL LAW
    9. DISCUSSION
    10. Expiration Dates
    11. Other Conditions
    12. CONCLUSION
    13. ORDER

ILLINOIS POLLUTION CONTROL BOARD
June 20, 2002
 
THE ENSIGN-BICKFORD COMPANY,
 
Petitioner,
 
v.
 
ILLINOIS ENVIRONMENTAL
PROTECTION AGENCY,
 
Respondent.
)
)
)
)
)
)
)
)
)
)
 
 
 
 
PCB 02-159
(Variance - Air)
 
OPINION AND ORDER OF THE BOARD (by R.C. Flemal):
This matter is before the Board upon a petition for variance (petition) filed by the
Ensign-Bickford Company (EBCO) on March 22, 2002. Pursuant to the Illinois
Environmental Protection Act (Act), the Board is charged with the responsibility of granting
variances from Board regulations whenever immediate compliance with Board regulations
would impose an arbitrary or unreasonable hardship on the petitioner. 415 ILCS 5/35(a). The
Illinois Environmental Protection Agency (Agency) is required to appear in hearings on
variance petitions. 415 ILCS 5/4(f). The Agency is also charged with the responsibility of
investigating each variance petition and making a recommendation to the Board as to the
disposition of the petition. 415 ILCS 5/37(a).
EBCO is seeking a variance of up to five years which will allow it to open burn certain
explosive wastes pursuant to 35 Ill. Adm. Code 237.103. Pet. at 1.
1 EBCO has waived its
right to a hearing in this matter, and no hearing is required pursuant to the Board’s rules. Pet.
at 14; 35 Ill. Adm. Code 104.124 and 104.160(c). On May 3, 2002, the Agency filed its
recommendation in response to the petition. The Agency recommends that the variance be
granted, subject to certain conditions, until May 3, 2003 (a year after the Agency
recommendation was filed), or for six months from the date the Board denies petitioner’s
adjusted standard (
In re
: The Ensign-Bickford Company, AS 00-5), whichever is sooner. Rec.
at 1. On May 28, 2002, EBCO filed a motion to file a response
instanter
and a response.
Also on May 28, 2002, EBCO filed motion for expedited review. On June 11, 2002, the
Agency filed a motion for leave to file a response the EBCO’s response, accompanied by a
response (Ag. Resp.). On June 12, 2002, the Agency filed a motion for leave to supplement
the record. On June 17, 2002, both parties filed a joint motion for leave to file a joint
statement. The Board grants EBCO’s motion for leave to file a response
instanter
, and grants
1 The petition for variance will be cited as “Pet. at .”; the Agency’s recommendation will be
cited as “Rec. at .”; and the response will be cited as “Res. at .”

 
 
2
the motion for expedited review, consistent with Board resources. The Board also grants the
Agency’s motion to file a response to EBCO’s response and the Agency’s motion to
supplement the record. The motion for leave to file a joint statement is also granted.
In a variance proceeding, the burden is on the petitioner to present proof that immediate
compliance with Board regulations would cause an arbitrary or unreasonable hardship which
outweighs public interest in compliance with the regulations. Willowbrook Motel v. PCB, 135
Ill. App. 3d 343, 349, 350, 481 N.E.2d 1032, 1036, 1037 (1st Dist. 1977). Pursuant to
Section 35(a) of the Act, the Board finds that EBCO has presented adequate proof that
immediate compliance with the Board regulations for which relief is being requested would
impose such a hardship. 415 ILCS 5/35(a) (1998).
EBCO’s requested variance relief is granted, subject to the conditions specified at the
end of this order. The variance will begin as of the date of this order. This variance will
expire on June 20, 2003, or six months after the Board’s final decision in the previously filed
adjusted standard, whichever occurs first.
BACKGROUND
The Facility
EBCO operates a 456-acre explosive products manufacturing facility, which is located
near the town of Wolf Lake, Union County, Illinois. Pet. at 1, 5. The facility is bordered by
the Shawnee National Forest, Wolf Lake, and farmland. Pet. at 5-6. The facility is situated
approximately one-half hour equidistant from Carbondale, Illinois and Cape Girardeau,
Missouri. Pet. at 5. The town of Wolf Lake has a population of approximately 250 persons,
and the nearest residence is approximately one-half mile from the EBCO facility. Pet. at 6.
EBCO is the largest manufacturing employer in Union County and has approximately 250
employees. Pet. at 6.
EBCO makes cast boosters, Division 1.1 explosives, which are used in the mining and
oil exploration industries. Pet. at 4. EBCO also makes Primadet
®
nonelectric delay detonator
assemblies. Pet. at 4. While manufacturing these products, waste explosives are generated in
the form of off-specification product, explosive-contaminated materials, explosive-
contaminated wastewater treatment sludge, explosive-contaminated spent activated carbon, and
explosive-contaminated solvent from laboratory and maintenance procedures. Pet. at 5
Prior Variances
The Board has previously granted EBCO several variances. In 1989, the Board first
granted EBCO and the Trojan Corporation (both wholly-owned subsidiaries of Ensign-Bickford
Industries) a variance authorizing them to open burn explosive waste for a period of five years.
EBCO and Trojan Corp. v. IEPA, PCB 88-156 and PCB 88-168 (Aug. 10, 1989). In August
1991, the Board modified the 1989 variance, thereby allowing EBCO and Trojan Corp. to
combine their open burning limitations and also allowing a greater amount of explosive waste
to be burned. EBCO v. IEPA, PCB 90-242 (Aug. 22, 1991). In September 1991, the Board

 
 
3
again modified the 1989 variance, allowing EBCO to flash metallic process equipment and
open burn wooden process equipment for one year. EBCO and Trojan Corp. v. IEPA, PCB
91-96 (Sept. 26, 1991).
  
The Board granted EBCO another variance in 1994, which provided for an increase in
the total amount of wastes to be burned over the previous variances, and it also combined
limits on burning certain types of materials. EBCO v. IEPA, PCB 93-139 (Sept. 1, 1994).
 
On
November 18, 1999, the Board allowed EBCO to extend the variance that the Board granted in
1994. EBCO v. IEPA, PCB 00-24 (Nov. 18, 1999).
2 On November 23, 1999, EBCO filed a
petition for an adjusted standard pursuant to Section 237.103 (
In re
: The Ensign-Bickford
Company, AS 00-5). The Agency filed an adverse recommendation on May 6, 2002. The
matter will soon go to hearing.
The Board has also granted provisional variances to EBCO. In 1990, the Board granted
EBCO a 45-day provisional variance to allow the open burning of two wooden buildings
contaminated with explosive material that were decommissioned as the facility was
modernized. EBCO v. IEPA, PCB 90-83 (Aug. 26, 1990). On November 4, 1999, the Board
granted EBCO a provisional variance to allow open burning pursuant to the terms set forth in
PCB 93-139 with the exception of flash burning equipment potentially contaminated with
explosive waste. EBCO v. IEPA, PCB 00-78 (Nov. 4, 1999). On March 7, 2002, the Board
granted EBCO a provisional variance to allow open burning pursuant to the terms set forth in
PCB 00-24 with the exception of flash burning equipment potentially contaminated with
explosive waste. EBCO v. IEPA, PCB 02-118 (Mar. 7, 2002). This provisional variance
expired on April 22, 2002.
As of January 1, 1996, Trojan Corp. merged with EBCO. EBCO is the successor
corporation. Pet. at 3.
APPLICABLE REGULATIONS
EBCO seeks a variance pursuant to 35 Ill. Adm. Code 237.103, which states:
Open burning of wastes creating a hazard of explosion, fire or other serious
harm, unless authorized by other provisions in this Part, shall be permitted only
upon application for the grant of a variance as provided by the Environmental
Protection Act (Act) (Ill. Rev. Stat. 1981, ch. 111 1/2, pars. 1001
et seq
.)
3 and
by the Pollution Control Board's (Board) Procedural Rules (35 Ill. Adm.
Code: Subtitle A, Chapter I). 35 Ill. Adm. Code 237.103.
2 The Board denied EBCO’s request for a retroactive variance, so the variance in PCB 00-24
began on November 18, 1999, and expired on November 18, 2001.
3 Variances can now be found in the Act at 415 ILCS 5/35 (2000).

 
 
4
Section 35 Ill. Adm. Code 237.102 states:
a) No person shall cause or allow open burning, except as provided in this
Part.
b) No person shall cause or allow the burning of any refuse in any chamber
or apparatus, unless such chamber or apparatus is designed for the
purpose of disposing of the class of refuse being burned. 35 Ill. Adm.
Code 237.103
THE REQUESTED VARIANCE, AGENCY RECOMMENDATION, AND RESPONSE
EBCO’s instant petition seeks relief from Section 237.102 pursuant to 237.103 of the
Board’s rules. Pet. at 3. Section 237.102 prohibits open burning, but Section 237.103 allows
open burning of explosive wastes only if such burning is allowed by a variance. 35 Ill. Adm.
Code 237.102, 237.103, Pet. at 3.
EBCO seeks a variance consistent with the prior PCB 00-24 variance. Pet. at 3.
EBCO seeks to burn explosive waste, burn potentially explosive-contaminated wastes, and
flash burn equipment potentially containing residues of explosive materials. Pet. at 3.
Flashing is a method to thermally sanitize equipment that may contain residues of potentially
explosive materials. See EBCO and Trojan Corp. v. IEPA, PCB 91-96, slip op. at 1.
EBCO seeks the variance for the earliest of either: (1) the Board’s grant of EBCO’s
pending petition for adjusted standard, AS 00-5, or (2) until the expiration of one year after the
Board denies the adjusted standard in AS 00-5; or (3) five years from the date of issuance of
the variance. Pet. at 1.
Waste Categories
The prior variance in PCB 00-24 limited EBCO’s open burning as follows:
Materials to start fires 100 lbs/week
Explosive-contaminated materials 5,000 lbs/week
Non-metallic explosive wastes,
including aluminized TNT 1,200 lbs/week
EBCO has been able to comply with these limitations by minimizing the waste
generated and by scheduling and continually improving certain operations. Pet. at 6. The
limit applicable to the explosive-contaminated packaging limitation is a weekly maximum,
which EBCO has historically only approached when prolonged weather conditions limited
EBCO’s ability to operate for a long period of time. Pet. at 6.
In the instant petition, EBCO’s schedule for open burning is as follows:

 
5
Materials to start fires 100 lbs/week
Explosive-contaminated materials 5,000 lbs/week
Non-metallic explosive wastes
1,200 lbs/week
Equipment flashing as needed
Pet. at 7.
In its recommendation, the Agency approves of EBCO’s proposed schedule. Rec. at
16. However, the Agency notes that it has studied EBCO’s quarterly reports submitted under
the PCB 93-139 variance. Pet. at 6. The reports reveal that EBCO has never burned the full
amount of wastes allowed by the PCB 93-139 variance. The Agency summarizes the total
amounts burned as follows:
Year Potentially
Explosive
Contaminated Waste
Explosive Waste
Total Amount in
lbs/year
1995
94,480 29,460 123,940
1996 103,606
15,970
119,576
1997 76,400
23,541
99,941
1998 35,915
13,872
59,787
1999 8,555
6,295 14,850
2000 26,280
8,535 40,815
2001 5,100
4,488
9,588
 
Rec. at 6.
The Agency recommends, for the first time in the history of these variances, capping
the annual limit of explosive waste to 15,000 pounds and the potentially explosive-
contaminated waste at 40,000 pounds. Rec. at 6-7. The Agency explains that the weekly limit
requested (6,300 pounds) would result in an annual total amount of 327,600 pounds and “is
well beyond levels that can be supported on a historical basis.” Rec. at 6. Additionally, the
Agency argues that since EBCO found another recycler willing to pay for some of EBCO’s
potentially explosive-contaminated waste, EBCO’s suggested annual limits of 31,200 pounds of
explosive waste and 65,000 pounds of potentially explosive-contaminated waste are higher than
needed. Rec. at 6.
EBCO responds that the Agency explained that the Agency wanted to limit the annual
amounts to ensure that EBCO would not ship waste from other EBCO facilities to the instant

 
 
6
Wolf Lake facility. Resp. at 3. EBCO argues that federal and state law both prohibit such
activity and concludes there is no basis for the annual limits. Resp. at 3.
EBCO also argues that the amount burned in 2001 is not typical for EBCO. Resp. at 4.
EBCO argues that in 2001, EBCO was conducting the RCRA closure of it interim status
RCRA unit and constructing its new resource conservation and recovery act (RCRA) Part B
facility to be used for open burning. Resp. at 4. These activities precluded operating the
RCRA Part B unit. Resp. at 4. Also, when the variance in PCB 00-24 expired on November
18, 2001, EBCO shut down the unit. Resp. at 4.
EBCO states that EBCO told the Agency that EBCO had found a cardboard recycler
willing to accept clean outer Department of Transportation packaging material. Resp. at 4.
EBCO claims that this is only a small portion of the potentially explosive-contaminated waste
stream. Resp. at 4.
In the Agency’s response to EBCO’s response, the Agency states that it indicated to
EBCO during a meeting that the Agency has a general policy of imposing annual limits when
there are weekly limits. Ag. Resp. at 3. EBCO also clarifies that it did not recommend using
figures from 1999-2001 as a basis for deriving annual limits. Ag. Resp. at 4. Rather, the
Agency argues it calculated its recommended annual limits by using the highest numbers from
the last four years and then rounding up. Ag. Resp. at 4.
ENVIRONMENTAL IMPACT
When deciding to grant or deny a variance petition, the Board is required to balance the
petitioner’s hardship in complying with Board regulations against the impact that the requested
variance will have on the environment. Monsanto Co. v. PCB, 67 Ill. 2d 276, 292, 367
N.E.2d 684, 691 (1977).
EBCO states that emissions from the materials EBCO intends to burn are small enough
such that the impact on ambient air quality could not be measured at the boundaries of the site.
Pet. at 10. EBCO intends to open burn explosive waste and potentially explosive-contaminated
wastes and to flash equipment that’s predominantly metallic. Pet. at 3, 10. EBCO notes that
Huff & Huff conducted dispersion modeling using the Open Burn/Open Detonation Dispersion
Modeling. Pet. at 10. EBCO represents that the modeling shows that the open burning
activities at EBCO will not adversely impact air quality or present a threat of air pollution to
human health or the environment. Pet. at 11.
EBCO’s facility is in a rural area that is in attainment for the National Ambient Air
Quality Standards (NAAQS) for all criteria pollutants. Pet. at 11. The nearest monitoring
station, which is located 20 miles northeast of Wolf Lake in Carbondale, only measures total
suspended particulates (TSP). To the best of EBCO’s knowledge, there have been no
exceedences of ambient air quality standards for TSP and/or PM-10 (particulate matter less
than 10 microns) in Union County. Pet. at 11.

 
7
The Agency agrees that the modeling shows that the proposed burning will not cause or
contribute to any violations of the NAAQS. Rec. at 12. However, the Agency notes that the
effect of the open burning cannot be determined for other possible air quality impacts of non-
criteria pollutants. Rec. at 12. The Agency also states that given the uniqueness of the project,
it is difficult to estimate the environmental impact in terms of standard measures. Rec. at 11.
The Agency also agrees that there have been no exceedences of the PM-10 standard over the
past three years at the nearest monitoring station. Rec. at 4. However, the Agency notes that
the nearest monitoring station is in Jackson County. Rec. at 5. Wolf Lake is located in Union
County.
In response, EBCO states it does not know what standards the Agency is applying when
the Agency states that because of the project’s uniqueness, the Agency cannot estimate the
environmental impact in terms of standard measures. Resp. at 10. EBCO further states that
EBCO is before the Board because of the project’s uniqueness. Resp. at 10.
HARDSHIP
In its consideration of a variance, the Board is required, pursuant to Section 35(a) of the
Act, to determine whether the petitioner has presented adequate proof that it would suffer an
arbitrary or unreasonable hardship if required to comply with the Board's regulation at issue.
415 ILCS 5/35(a) (1998). In order to comply with the Board’s regulations at 35 Ill. Adm.
Code 237.102 and 237.103, EBCO would have to find alternative means to legally dispose of
its wastes.
In several of the previous variances granted to EBCO and Trojan Corp., the Board has
directed EBCO and Trojan Corp. to continually investigate new technology to provide for an
economically feasible and technically reasonable alternative to open burning. EBCO and
Trojan Corp. v. IEPA (Aug. 10, 1989), PCB 88-156 and PCB 88-168, slip op. at 7; EBCO
and Trojan Corp. v. IEPA (Aug. 22, 1991), PCB 90-242, slip. op at 4; EBCO v. IEPA, PCB
93-139 (Sept. 1, 1994).
In the instant petition, EBCO claims that denying the instant petition would impose an
arbitrary and unreasonable hardship on EBCO. Pet. at 9. EBCO states EBCO has continued
to investigate alternatives to open burning. EBCO mentions that it worked with the Agency
and got a RCRA Part B permit for its state of the art facility constructed for open burning.
Pet. at 7. The RCRA permit includes provisions for open burning. Pet. at 7. EBCO argues
that no viable alternative currently exists for the materials for which EBCO seeks relief. Pet.
at 9. Off-site disposal of the bulk shipments has undue risks and other alternative treatment
technologies have not been proven effective and safe. Pet. at 9.
Specifically, EBCO investigated the TWI facility in Sauget, Illinois, the ICI facility in
Joplin, Missouri, and the former Laidlaw facility in Colfax, Louisiana. Pet. at 8. EBCO
explains that it would cost approximately $250,000 per year for shipment of its explosive

 
8
wastes from the Wolf Lake facility to Joplin. Pet. at 8.
4 Use of the Colfax open burn facility
is allegedly infeasible from a cost, safety, security and technology perspective to send
explosive-contaminated waste so far away. Pet. at 8. Further, EBCO determined that
although certain small-scale shipments of waste materials could be feasibly sent, none of the
facilities are suitable to receive EBCO’s major bulk shipments of explosive wastes. Pet. at 8-9.
EBCO states that it continues to recycle some outer explosive packaging and explore the
alternative of recycling additional outer packaging. Pet. at 8.
The Agency responds that EBCO has refused to give the Agency any of its financial
data to determine the economic reasonableness of the cost of $250,000 per year to ship
explosive wastes to Joplin. Rec. at 10. The Agency also states that EBCO has not provided
any cost information for landfilling the waste that would otherwise be open burned. Rec. at
11. Additionally, EBCO has not provided any cost information for research into other
alternatives such as retention of a consultant to examine alternatives, chemical treatment and
use of on-site thermal treatment unit. Rec. at 11. The Agency also notes that EBCO is
recycling some potentially explosive-contaminated outer packaging and is currently developing
methods to eliminate the open burning of additional outer packaging that can be safely
recycled. Rec. at 11. However, EBCO has not provided any specific information on the
efforts being undertaken, the schedule, or the cost. Rec. at 11.
The Agency also states that in working with EBCO to identify alternatives to open
burning, the Agency conducted a pollution prevention audit in 1998. Rec. at 10. The audit
identified several strategies for waste reduction with respect to materials that are only
potentially explosive-contaminated waste. Rec. at 10. The Agency states that it made several
recommendations, including use of reusable, washable cloth uniforms instead of disposable
paper clothing. Rec. at 10. The Agency notes that EBCO did not address this
recommendation or the other recommendations made in the pollution prevention report. Rec.
at 10.
EBCO denies that it has not addressed the recommendations in the audit. Resp. at 8.
EBCO claims that EBCO thoroughly reviewed the suggestions and spent substantial time,
money and effort in the review. Resp. at 8. EBCO determined that the suggestions were
simplistic with unproven effectiveness, since many were based on research still in progress.
Resp. at 8. Regarding the reuse of worker clothing, EBCO responds that reusing the
contaminated clothing would generate K044 and K045, listed hazardous wastes. Resp. at 8.
Also, the disposable material currently worn by the workers as protection “is approved as the
best and safest material for workers” at the facility. Resp. at 8.
4 EBCO explains that its two other EBCO facilities in Kentucky and Connecticut that use off-
site disposal means are significantly different than the Wolf Lake facility, because the two
facilities do not have the quantity of packaging material that the Wolf Lake facility has. Pet. at
8. The waste materials from the Kentucky and Connecticut facilities are easily containerized,
less dusty, and more readily capable of being desensitized and safely shipped. Pet. at 8.

 
 
9
EBCO further responds that landfilling is not feasible, as it is unsafe and not
environmentally sensitive. Resp. at 9. EBCO did not provide cost information regarding
landfilling because cost is not relevant to this determination by EBCO. Resp. at 9. EBCO
states that it previously explained to the Agency that chemical treatment is not available. Resp.
at 9. The suggested on-site thermal treatment unit would cost millions of dollars, and would
require RCRA permitting. Resp. at 9.
COMPLIANCE PLAN
EBCO states that it filed a petition for an adjusted standard to allow permanent relief
for open burning of the waste. Pet. at 3. EBCO is also developing methods to safely recycle
additional outer explosives packaging material. Pet. at 8. EBCO plans to take sufficient
precautionary measures to minimize any effect from open burning on human health, plant, and
animal life in the area. Pet. at 10. As a condition to this variance, EBCO will diligently
pursue an alternative to open burning. Pet. at 11.
CONSISTENCY WITH FEDERAL LAW
EBCO states that the variance may be granted consistent with federal law. Pet. at 14.
In accordance with Section 35 of the Act, the Board may grant variances only where they are
consistent with federal law. 415 ILCS 5/35 (2000). Sections 237.102 and 237.103 of the
Board’s rules are not part of the Illinois State Implementation Plan (SIP) for achieving the
NAAQS. Rec. at 12. Federal law does not require the Board’s rules at issue (Section 237.102
and 103). The Agency acknowledges that granting the variance will not require revising the
Illinois SIP. Rec. at 12. The Board finds that granting this variance is consistent with federal
law.
DISCUSSION
Expiration Dates
Section 36(b) of the Act states that a “variance may be extended from year to year by
affirmative action of the Board, but only if satisfactory progress has been shown.” 415 ILCS
5/36(b) (1998). EBCO first filed a petition for a variance from the Board’s open burning rules
in 1989, and the variance was subsequently extended and expanded in scope. The most recent
variance extension was in 1999 for a period of two years.
See
EBCO v. IEPA, PCB 00-124
(Nov. 18, 1999). The Board has approved other variance extensions for a period longer than a
year. See Village of North Aurora v. IEPA, (Apr. 20, 1995), PCB 95-42; City of Springfield
v. IEPA, PCB 93-135 (Dec. 16, 1993); Department of the Army v. IEPA, PCB 92-107 (Oct.
1, 1992).
In the instant variance, the Board finds EBCO’s request for a variance compelling.
However, the Board will only grant the variance for one year from today or six months after
the decision in AS 00-5, whichever occurs first.

 
 
10
Other Conditions
Both parties submit almost identical proposed conditions for the variance. The parties
disagree, however, mainly on the length of the variance, and the annual limits on the amount
of waste. The Board has already set the length of the variance at one year. Regarding the
waste limitation issue, the Board finds that in the instant variance there is no need to limit
EBCO to 15,000 pounds for explosive waste and 40,000 pounds for potentially explosive-
contaminated waste. EBCO has represented it does not intend to bring additional waste from
its other plants to the Wolf Lake plant. Also, given the short term of the variance and EBCO’s
claim that the amounts burned in 2001 are not representative of a typical year at EBCO, the
Board does not believe limiting the amount of waste is necessary. The Board finds the
Agency’s arguments for limiting the amount of waste insufficient to support limiting the waste
on an annual basis.
CONCLUSION
The Board finds that, if the instant variance petition is not granted, EBCO will incur an
arbitrary or unreasonable hardship. There are currently no viable alternatives to open burning
of the bulk wastes. The open burning will not affect the NAAQS, nor will the burning violate
other federal or State laws. The Board will grant EBCO a variance to open burn explosive
waste and explosive-contaminated waste, provided that EBCO continue to investigate alternate
methods of treatment, storage, and disposal of its explosive wastes and potentially explosive-
contaminated wastes. The variance will begin on the date of this order and last for one year,
or six months after the Board’s decision in AS 00-5, whichever occurs first.
This order does not relieve EBCO of its responsibility to comply with applicable local
emergency open burning restrictions or local emergency bans.
This constitutes the Board's findings of fact and conclusions of law.
ORDER
EBCO is hereby granted a variance from 237.102 pursuant to 35 Ill. Adm. Code
237.103, subject to the following conditions:
1. Duration
a. This variance shall begins on June 20, 2002
b. This variance shall expire on June 20, 2003, or six months after the Board’s
final decision in AS 00-5, whichever occurs first.
2. Explosive waste and explosive-contaminated waste.
a. Petitioner shall diligently pursue an alternative to open burning its
explosive waste and explosive-contaminated waste.

 
11
b. Petitioner shall submit to the Agency information pertaining to
requirement (2a) as soon as such information becomes available.
c. At any time during the variance period, the Agency may identify new
alternatives to open burning for petitioner to evaluate for technological
feasibility and economic reasonableness. The evaluation shall be
completed and a report shall be submitted to the Agency in soon as
practical after petitioner receives notice of such new alternative.
d. Petitioner, upon ascertaining to a reasonable degree of certainty that
there exists an alternative to open burning which is technologically and
economically feasible, shall implement this alternative to dispose of its
explosive waste and explosive-contaminated waste.
e. Petitioner must take reasonable measures to minimize the contamination
of materials during manufacturing operations.
f. Petitioner must weigh and record each category of waste materials to be
burned. Those categories are materials to start fires, explosive-
contaminated materials, and non-metallic explosive wastes including
tritonal (aluminized TNT).
g. Petitioner must maintain records with weekly totals, by specific type and
weight of waste burned. A compilation of these records must be
submitted on a quarterly basis to the Agency. These records must be
available for Agency inspection at all times when petitioner is in
operation.
h. The report in paragraph g should be addressed to:
Mr. John Justice, Regional Manager
 
  
Bureau of Air
  
  
  
  
  
  
  
Illinois Environmental Protection Agency
2009 Mall Street
Collinsville, IL 62234
i. Open burning must take place on calm, clear days during daylight hours
on which wind velocity is greater than two miles per hour but less than
ten miles per hour.
j. Petitioner must use cages to burn explosive-contaminated materials so
that the dispersement of ash is minimal. Petitioner must maintain the
cages so that the design function and efficiency of the cages are not
substantially altered from the cages as built.

 
12
k. Petitioner must promptly clean up and dispose of any ash after every
burn in accordance with all RCRA requirements.
l. Petitioner must use a concrete pad for open burning of K044 and K045
sludges to prevent residual waste and waste constituents from contacting
surface soils.
m. Petitioner must comply with all RCRA and Occupational Health and
Safety (OSHA) requirements.
n. Petitioner must have fire prevention plans and equipment ready and in
place at the facility prior to the first burn.
o. Open burning must at all times be supervised. Petitioner must train its
employees in the proper procedures to be followed regarding the open
burning. Additionally, training manuals delineating the procedures must
be readily available to employees and Agency inspectors.
p. Petitioner must fence off the entire burn area prior to the first burn and
the fencing must remain throughout the variance.
q. Petitioner must notify the surrounding community, prior to the first
burn, that there will be periodic open burning. A copy of the
notification must be sent to the Agency at the address in paragraph 2(h).
r. The above-mentioned notification must include a telephone number
indicating that nearby residents or other persons may call in the event of
any complaints.
s. Any complaints must be forwarded to the Agency’s Regional Office in
Collinsville within twenty-four hours.
t. If a complaint is received, EBCO and the Agency must evaluate the
complaint to determine whether any action can and should be taken by
EBCO to minimize the effect complained of in subsequent burns.
u. Petitioner must not burn more than the following:
Materials to start fires
100 lbs/week
Explosive-contaminated materials
5,000 lbs/week
Non-metallic explosive wastes
1,200 lbs/week
Equipment flashing
as needed
3. Flashing of Contaminated Equipment
a. The open burning site must be limited to the smallest necessary space,
including areas designated for safety reasons.

 
13
b. Petitioner must limit the amount of clean fuels to that necessary to be
flashed to ensure temperature control.
c. Heat-sensitive devices must be placed in the equipment to be flashed to
ensure temperature control.
d. Petitioner must comply with requirements 2-i, 2-k, 2-m, 2-n, 2-o, 2-q,
2-r, and 2-s whenever flashing is conducted.
e. Petitioner must notify the Agency of the exact date and time when the
proposed flashing of equipment will occur at least five business days in
advance.
IT IS SO ORDERED.
If petitioner chooses to accept this variance, within 45 days after the date of this opinion
and order, petitioner shall execute and forward to:
Rachel L. Doctors
Division of Legal Counsel
Illinois Environmental Protection Agency
1021 North Grand Avenue East
P.O. Box 19276
Springfield, IL 62794-9276
a certificate of acceptance and agreement to be bound by all the terms and conditions of the
granted variance. The 45-day period shall be held in abeyance during any period that this
matter is appealed. Failure to execute and forward the certificate within 45 days renders this
variance void. The form of the certificate is as follows:
I (We), _____________________________________________________, having read
the opinion and order of the Illinois Pollution Control Board, in PCB 02-159, dated June 20,
2002, understand and accept the said opinion and order, realizing that such acceptance renders
all terms and conditions thereto binding and enforceable.
____________________________________________________________
Petitioner
____________________________________________________________
By: Authorized Agent
____________________________________________________________
Title
____________________________________________________________
 
  
Date

 
14
Section 41(a) of the Environmental Protection Act provides that final Board orders may
be appealed directly to the Illinois Appellate Court within 35 days after the Board serves the
order. 415 ILCS 5/41(a) (2000);
see also
35 Ill. Adm. Code 101.300(d)(2), 101.906,
102.706. Illinois Supreme Court Rule 335 establishes filing requirements that apply when the
Illinois Appellate Court, by statute, directly reviews administrative orders. 172 Ill. 2d R. 335.
The Board’s procedural rules provide that motions for the Board to reconsider or modify its
final orders may be filed with the Board within 35 days after the order is received. 35 Ill.
Adm. Code 101.520;
see also
35 Ill. Adm. Code 101.902, 102.700, 102.702.
I, Dorothy M. Gunn, Clerk of the Illinois Pollution Control Board, certify that the
Board adopted the above opinion and order on June 20, 2002, by a vote of 7-0.
 
Dorothy M. Gunn, Clerk
Illinois Pollution Control Board

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