| Section | |||
| 219.100 | Introduction |
| 219.101 | Savings Clause |
| 219.102 | Abbreviations and Conversion Factors |
| 219.103 | Applicability |
| 219.104 | Definitions |
| 219.105 | Test Methods and Procedures |
| 219.106 | Compliance Dates |
| 219.107 | Operation of Afterburners |
| 219.108 | Exemptions, Variations, and Alternative Means of Control or Compliance Determinations |
| 219.109 | Vapor Pressure of Volatile Organic Liquids |
| 219.110 | Vapor Pressure of Organic Material or Solvent |
| 219.111 | Vapor Pressure of Volatile Organic Material |
| 219.112 | Incorporations by Reference |
| 219.113 | Monitoring for Negligibly-Reactive Compounds |
| SUBPART B: ORGANIC EMISSIONS FROM STORAGE AND LOADING OPERATIONS | |
| Section | |
| 219.119 | Applicability for VOL |
| 219.120 | Control Requirements for Storage Containers of VOL |
| 219.121 | Storage Containers of VPL |
| 219.122 | Loading Operations |
| 219.123 | Petroleum Liquid Storage Tanks |
| 219.124 | External Floating Roofs |
| 219.125 | Compliance Dates |
| 219.126 | Compliance Plan (Repealed) |
| 219.127 | Testing VOL Operations |
| 219.128 | Monitoring VOL Operations |
| 219.129 | Recordkeeping and Reporting for VOL Operations |
| SUBPART C: ORGANIC EMISSIONS FROM MISCELLANEOUS EQUIPMENT | |
| Section | |
| 219.141 | Separation Operations |
| 219.142 | Pumps and Compressors |
| 219.143 | Vapor Blowdown |
| 219.144 | Safety Relief Valves |
| SUBPART E: SOLVENT CLEANING | |
| Section | |
| 219.181 | Solvent Cleaning Degreasing Operations |
| 219.182 | Cold Cleaning |
| 219.183 | Open Top Vapor Degreasing |
| 219.184 | Conveyorized Degreasing |
| 219.185 | Compliance Schedule (Repealed) |
| 219.186 | Test Methods |
| 219.187 | Other Industrial Solvent Cleaning Operations |
| SUBPART F: COATING OPERATIONS | |
| Section | |
| 219.204 | Emission Limitations |
| 219.205 | Daily-Weighted Average Limitations |
| 219.206 | Solids Basis Calculation |
| 219.207 | Alternative Emission Limitations |
| 219.208 | Exemptions From Emission Limitations |
| 219.209 | Exemption From General Rule on Use of Organic Material |
| 219.210 | Compliance Schedule |
| 219.211 | Recordkeeping and Reporting |
| 219.212 | Cross-Line Averaging to Establish Compliance for Coating Lines |
| 219.213 | Recordkeeping and Reporting for Cross-Line Averaging Participating Coating Lines |
| 219.214 | Changing Compliance Methods |
| 219.215 | Wood Furniture Coating Averaging Approach |
| 219.216 | Wood Furniture Coating Add-On Control Use |
| 219.217 | Wood Furniture Coating and Flat Wood Paneling Coating Work Practice Standards |
| 219.218 | Work Practice Standards for Paper Coatings, Metal Furniture Coatings, and Large Appliance Coatings |
| 219.219 | Work Practice Standards for Aerospace Facilities, Automobile and Light-Duty Truck Assembly Coatings, and Miscellaneous Metal and Plastic Parts Coatings |
| SUBPART G: USE OF ORGANIC MATERIAL | |
| Section | |
| 219.301 | Use of Organic Material |
| 219.302 | Alternative Standard |
| 219.303 | Fuel Combustion Emission Units |
| 219.304 | Operations with Compliance Program |
| SUBPART H: PRINTING AND PUBLISHING | |
| Section | |
| 219.401 | Flexographic and Rotogravure Printing |
| 219.402 | Applicability |
| 219.403 | Compliance Schedule |
| 219.404 | Recordkeeping and Reporting |
| 219.405 | Lithographic Printing: Applicability |
| 219.406 | Provisions Applying to Heatset Web Offset Lithographic Printing Prior to March 15, 1996 (Repealed) |
| 219.407 | Emission Limitations and Control Requirements for Lithographic Printing Lines |
| 219.408 | Compliance Schedule for Lithographic Printing On and After March 15, 1996 (Repealed) |
| 219.409 | Testing for Lithographic Printing |
| 219.410 | Monitoring Requirements for Lithographic Printing |
| 219.411 | Recordkeeping and Reporting for Lithographic Printing |
| 219.412 | Letterpress Printing Lines: Applicability |
| 219.413 | Emission Limitations and Control Requirements for Letterpress Printing Lines |
| 219.415 | Testing for Letterpress Printing Lines |
| 219.416 | Monitoring Requirements for Letterpress Printing Lines |
| 219.417 | Recordkeeping and Reporting for Letterpress Printing Lines |
| SUBPART Q: SYNTHETIC ORGANIC CHEMICAL AND | |
| POLYMER MANUFACTURING PLANT | |
| Section | |
| 219.421 | General Requirements |
| 219.422 | Inspection Program Plan for Leaks |
| 219.423 | Inspection Program for Leaks |
| 219.424 | Repairing Leaks |
| 219.425 | Recordkeeping for Leaks |
| 219.426 | Report for Leaks |
| 219.427 | Alternative Program for Leaks |
| 219.428 | Open-Ended Valves |
| 219.429 | Standards for Control Devices |
| 219.430 | Compliance Date (Repealed) |
| 219.431 | Applicability |
| 219.432 | Control Requirements |
| 219.433 | Performance and Testing Requirements |
| 219.434 | Monitoring Requirements |
| 219.435 | Recordkeeping and Reporting Requirements |
| 219.436 | Compliance Date |
| SUBPART R: PETROLEUM REFINING AND | |
| RELATED INDUSTRIES; ASPHALT MATERIALS | |
| Section | |
| 219.441 | Petroleum Refinery Waste Gas Disposal |
| 219.442 | Vacuum Producing Systems |
| 219.443 | Wastewater (Oil/Water) Separator |
| 219.444 | Process Unit Turnarounds |
| 219.445 | Leaks: General Requirements |
| 219.446 | Monitoring Program Plan for Leaks |
| 219.447 | Monitoring Program for Leaks |
| 219.448 | Recordkeeping for Leaks |
| 219.449 | Reporting for Leaks |
| 219.450 | Alternative Program for Leaks |
| 219.451 | Sealing Device Requirements |
| 219.452 | Compliance Schedule for Leaks |
| 219.453 | Compliance Dates (Repealed) |
| SUBPART S: RUBBER AND MISCELLANEOUS PLASTIC PRODUCTS | |
| Section | |
| 219.461 | Manufacture of Pneumatic Rubber Tires |
| 219.462 | Green Tire Spraying Operations |
| 219.463 | Alternative Emission Reduction Systems |
| 219.464 | Emission Testing |
| 219.465 | Compliance Dates (Repealed) |
| 219.466 | Compliance Plan (Repealed) |
| SUBPART T: PHARMACEUTICAL MANUFACTURING | |
| Section | |
| 219.480 | Applicability |
| 219.481 | Control of Reactors, Distillation Units, Crystallizers, Centrifuges and Vacuum Dryers |
| 219.482 | Control of Air Dryers, Production Equipment Exhaust Systems and Filters |
| 219.483 | Material Storage and Transfer |
| 219.484 | In-Process Tanks |
| 219.485 | Leaks |
| 219.486 | Other Emission Units |
| 219.487 | Testing |
| 219.488 | Monitoring for Air Pollution Control Equipment |
| 219.489 | Recordkeeping for Air Pollution Control Equipment |
| SUBPART V: BATCH OPERATIONS AND AIR OXIDATION PROCESSES | |
| Section | |
| 219.500 | Applicability for Batch Operations |
| 219.501 | Control Requirements for Batch Operations |
| 219.502 | Determination of Uncontrolled Total Annual Mass Emissions and Actual Weighted Average Flow Rate Values for Batch Operations |
| 219.503 | Performance and Testing Requirements for Batch Operations |
| 219.504 | Monitoring Requirements for Batch Operations |
| 219.505 | Reporting and Recordkeeping for Batch Operations |
| 219.506 | Compliance Date |
| 219.520 | Emission Limitations for Air Oxidation Processes |
| 219.521 | Definitions (Repealed) |
| 219.522 | Savings Clause |
| 219.523 | Compliance |
| 219.524 | Determination of Applicability |
| 219.525 | Emission Limitations for Air Oxidation Processes (Renumbered) |
| 219.526 | Testing and Monitoring |
| 219.527 | Compliance Date (Repealed) |
| SUBPART W: AGRICULTURE | |
| Section | |
| 219.541 | Pesticide Exception |
| SUBPART X: CONSTRUCTION | |
| Section | |
| 219.561 | Architectural Coatings |
| 219.562 | Paving Operations |
| 219.563 | Cutback Asphalt |
| SUBPART Y: GASOLINE DISTRIBUTION | |
| Section | |
| 219.581 | Bulk Gasoline Plants |
| 219.582 | Bulk Gasoline Terminals |
| 219.583 | Gasoline Dispensing Operations – Storage Tank Filling Operations |
| 219.584 | Gasoline Delivery Vessels |
| 219.585 | Gasoline Volatility Standards (Repealed) |
| 219.586 | Gasoline Dispensing Operations – Motor Vehicle Fueling Operations (Repealed) |
| SUBPART Z: DRY CLEANERS | |
| Section | |
| 219.601 | Perchloroethylene Dry Cleaners (Repealed) |
| 219.602 | Exemptions (Repealed) |
| 219.603 | Leaks (Repealed) |
| 219.604 | Compliance Dates (Repealed) |
| 219.605 | Compliance Plan (Repealed) |
| 219.606 | Exception to Compliance Plan (Repealed) |
| 219.607 | Standards for Petroleum Solvent Dry Cleaners |
| 219.608 | Operating Practices for Petroleum Solvent Dry Cleaners |
| 219.609 | Program for Inspection and Repair of Leaks |
| 219.610 | Testing and Monitoring |
| 219.611 | Exemption for Petroleum Solvent Dry Cleaners |
| 219.612 | Compliance Dates (Repealed) |
| 219.613 | Compliance Plan (Repealed) |
| SUBPART AA: PAINT AND INK MANUFACTURING | |
| Section | |
| 219.620 | Applicability |
| 219.621 | Exemption for Waterbase Material and Heatset-Offset Ink |
| 219.623 | Permit Conditions |
| 219.624 | Open-Top Mills, Tanks, Vats or Vessels |
| 219.625 | Grinding Mills |
| 219.626 | Storage Tanks |
| 219.628 | Leaks |
| 219.630 | Clean Up |
| 219.636 | Compliance Schedule |
| 219.637 | Recordkeeping and Reporting |
| SUBPART BB: POLYSTYRENE PLANTS | |
| Section | |
| 219.640 | Applicability |
| 219.642 | Emissions Limitation at Polystyrene Plants |
| 219.644 | Emissions Testing |
| SUBPART FF: BAKERY OVENS | |
| Section | |
| 219.720 | Applicability (Repealed) |
| 219.722 | Control Requirements (Repealed) |
| 219.726 | Testing (Repealed) |
| 219.727 | Monitoring (Repealed) |
| 219.728 | Recordkeeping and Reporting (Repealed) |
| 219.729 | Compliance Date (Repealed) |
| 219.730 | Certification (Repealed) |
| SUBPART GG: MARINE TERMINALS | |
| Section | |
| 219.760 | Applicability |
| 219.762 | Control Requirements |
| 219.764 | Compliance Certification |
| 219.766 | Leaks |
| 219.768 | Testing and Monitoring |
| 219.770 | Recordkeeping and Reporting |
| SUBPART HH: MOTOR VEHICLE REFINISHING | |
| Section | |
| 219.780 | Emission Limitations |
| 219.782 | Alternative Control Requirements |
| 219.784 | Equipment Specifications |
| 219.786 | Surface Preparation Materials |
| 219.787 | Work Practices |
| 219.788 | Testing |
| 219.789 | Monitoring and Recordkeeping for Control Devices |
| 219.790 | General Recordkeeping and Reporting (Repealed) |
| 219.791 | Compliance Date |
| 219.792 | Registration (Repealed) |
| 219.875 | Applicability of Subpart BB (Renumbered) |
| 219.877 | Emissions Limitation at Polystyrene Plants (Renumbered) |
| 219.879 | Compliance Date (Repealed) |
| 219.881 | Compliance Plan (Repealed) |
| 219.883 | Special Requirements for Compliance Plan (Repealed) |
| 219.886 | Emissions Testing (Renumbered) |
| SUBPART PP: MISCELLANEOUS FABRICATED PRODUCT | |
| MANUFACTURING PROCESSES | |
| Section | |
| 219.920 | Applicability |
| 219.923 | Permit Conditions |
| 219.926 | Control Requirements |
| 219.927 | Compliance Schedule |
| 219.928 | Testing |
| SUBPART QQ: MISCELLANEOUS FORMULATION | |
| MANUFACTURING PROCESSES | |
| Section | |
| 219.940 | Applicability |
| 219.943 | Permit Conditions |
| 219.946 | Control Requirements |
| 219.947 | Compliance Schedule |
| 219.948 | Testing |
| SUBPART RR: MISCELLANEOUS ORGANIC CHEMICAL | |
| MANUFACTURING PROCESSES | |
| Section | |
| 219.960 | Applicability |
| 219.963 | Permit Conditions |
| 219.966 | Control Requirements |
| 219.967 | Compliance Schedule |
| 219.968 | Testing |
| SUBPART TT: OTHER EMISSION UNITS | |
| Section | |
| 219.980 | Applicability |
| 219.983 | Permit Conditions |
| 219.986 | Control Requirements |
| 219.987 | Compliance Schedule |
| 219.988 | Testing |
| SUBPART UU: RECORDKEEPING AND REPORTING | |
| Section | |
| 219.990 | Exempt Emission Units |
| 219.991 | Subject Emission Units |
| 219.APPENDIX A | List of Chemicals Defining Synthetic Organic Chemical and Polymer Manufacturing |
| 219.APPENDIX B | |
| VOM Measurement Techniques for Capture Efficiency (Repealed) | |
| 219.APPENDIX C | |
| Reference Methods and Procedures | |
| 219.APPENDIX D | |
| Coefficients for the Total Resource Effectiveness Index (TRE) Equation | |
| 219.APPENDIX E | |
| List of Affected Marine Terminals | |
| 219.APPENDIX G | |
| TRE Index Measurements for SOCMI Reactors and Distillation Units | |
| 219.APPENDIX H | |
| Baseline VOM Content Limitations for Subpart F, Section 219.212 Cross-Line Averaging | |
| a) | This Part contains standards and limitations for emissions of organic material and volatile organic material from stationary sources located in the Metro East area, which is comprised of Madison, Monroe, and St. Clair Counties. |
| b) | Sources subject to this Part may be subject to the following: |
| 1) | Permits required under 35 Ill. Adm. Code 201 and |
| 2) | Air quality standards under 35 Ill. Adm. Code 243. |
| c) | This part is divided into Subparts which are grouped as follows: |
| 1) | Subpart A: General Provisions; |
| 2) | Subparts B-F: Emissions from equipment and operations in common to more than one industry; |
| 3) | Subpart G: Emissions from use of organic material; |
| 4) | Subparts H-RR: Rules for various industry groups. |
| 5) | Subpart TT: Rules for emission units not otherwise addressed. |
| 6) | Subpart UU: Recordkeeping and reporting for equipment and operation addressed by Subparts PP, QQ, RR and TT. |
| a) | Every owner or operator of an emission unit formerly subject to 35 Ill. Adm. Code 215 shall have complied with its standards and limitations by the dates and schedules applicable to the emission unit in accordance with Part 215 or upon initial start-up. All compliance dates or schedules found in Part 215 are not superseded by this Part and remain in full force and effect. |
| b) | Nothing in this Part as it is amended from time to time shall relieve the owner or operator of a source subject to the requirements of this Part of the obligation to have complied with applicable requirements by the compliance dates set forth in Section 219.106 of this Subpart or in specific Subparts of this Part even though those compliance dates have been superseded by subsequent amendments. |
| 1) | Sampling: Samples collected for analyses must be one-liter taken into a one-liter container at a location and time such that the sample will be representative of the coating as applied (i.e., the sample must include any dilution solvent or other VOM added during the manufacturing process). The container must be tightly sealed immediately after the sample is taken. Any solvent or other VOM added after the sample is taken must be measured and accounted for in the calculations in subsection (a)(3). For multiple package coatings, separate samples of each component must be obtained. A mixed sample must not be obtained as it will cure in the container. Sampling procedures must follow the guidelines presented in: |
| A) | ASTM D 3925-81 (1985) standard practice for sampling liquid paints and related pigment coating. This practice is incorporated by reference in Section 219.112. |
| B) | ASTM E 300-86 standard practice for sampling industrial chemicals. This practice is incorporated by reference in Section 219.112. |
| 2) | Analyses: The applicable analytical methods specified in this subsection (a)(2) must be used to determine the composition of coatings, inks, or fountain solutions as applied. |
| A) | Method 24 of 40 CFR 60, appendix A, incorporated by reference in Section 219.112, must be used to determine the VOM content and density of coatings. If it is demonstrated to the satisfaction of the Agency and the USEPA that plant coating formulation data are equivalent to Method 24 results, formulation data may be used. In the event of any inconsistency between a Method 24 test and a facility's formulation data, the Method 24 test will govern. |
| B) | Method 24A of 40 CFR 60, appendix A, incorporated by reference in Section 219.112, must be used to determine the VOM content and density of rotogravure printing inks and related coatings. If it is demonstrated to the satisfaction of the Agency and USEPA that the plant coating formulation data are equivalent to Method 24A results, formulation data may be used. In the event of any inconsistency between a Method 24A test and formulation data, the Method 24A test will govern. |
| C) | The following ASTM methods are the analytical procedures for determining VOM: |
| i) | ASTM D 1475-85: Standard test method for density of paint, varnish, lacquer and related products. This test method is incorporated by reference in Section 219.112. |
| ii) | ASTM D 2369-87: Standard test method for volatile content of a coating. This test method is incorporated by reference in Section 219.112. |
| iii) | ASTM D 3792-86: Standard test method for water content of water-reducible paints by direct injection into a gas chromatograph. This test method is incorporated by reference in Section 219.112. |
| iv) | ASTM D 4017-81 (1987): Standard test method for water content in paints and paint materials by the Karl Fischer method. This test method is incorporated by reference in Section 219.112. |
| v) | ASTM D 4457-85: Standard test method for determination of dichloromethane and 1,1,1, trichloroethane in paints and coatings by direct injection into a gas chromatograph. (The procedure delineated above can be used to develop protocols for any compounds specifically exempted from the definition of VOM.) This test method is incorporated by reference in Section 219.112. |
| vi) | ASTM D 2697-86: Standard test method for volume non-volatile matter in clear or pigmented coatings. This test method is incorporated by reference in Section 219.112. |
| vii) | ASTM D 3980-87: Standard practice for interlaboratory testing of paint and related materials. This practice is incorporated by reference in Section 219.112. |
| viii) | ASTM E 180-85: Standard practice for determining the precision of ASTM methods for analysis of and testing of industrial chemicals. This practice is incorporated by reference in Section 219.112. |
| ix) | ASTM D 2372-85: Standard method of separation of vehicle from solvent-reducible paints. This method is incorporated by reference in Section 219.112. |
| D) | Use of an adaptation to any of the analytical methods specified in subsections (a)(2)(A), (B), and (C) may not be used unless approved by the Agency and USEPA. An owner or operator must submit sufficient documentation for the Agency and USEPA to find that the analytical methods specified in subsections (a)(2)(A), (B), and (C) will yield inaccurate results and that the proposed adaptation is appropriate. |
| 3) | Calculations: Calculations for determining the VOM content, water content and the content of any compounds which are specifically exempted from the definition of VOM of coatings, inks and fountain solutions as applied must follow the guidance provided in the following documents: |
| A) | "A Guide for Surface Coating Calculation", EPA-340/1-86-016, incorporated by reference in Section 219.112. |
| B) | "Procedures for Certifying Quantity of Volatile Organic Compounds Emitted by Paint, Ink and Other Coatings" (revised June 1986), EPA-450/3-84-019, incorporated by reference in Section 219.112. |
| C) | "A Guide for Graphic Arts Calculations", August 1988, EPA-340/1-88-003, incorporated by reference in Section 219.112. |
| b) | Automobile or Light-Duty Truck Test Protocol |
| 1) | The protocol for testing, including determining the transfer efficiency of coating applicators, at primer surfacer operations and topcoat operations at an automobile or light-duty truck assembly source must follow the procedures in the following: |
| A) | Prior to May 1, 2012: "Protocol for Determining the Daily Volatile Organic Compound Emission Rate of Automobile and Light-Duty Truck Topcoat Operations" ("topcoat protocol"), December 1988, EPA-450/3-88-018, incorporated by reference in Section 219.112. |
| B) | On and after May 1, 2012: "Protocol for Determining the Daily Volatile Organic Compound Emission Rate of Automobile and Light-Duty Truck Primer-Surfacer and Topcoat Operations" (topcoat protocol), September 2008, EPA-453/R-08-002, incorporated by reference in Section 219.112. |
| 2) | Prior to testing pursuant to the applicable topcoat protocol, the owner or operator of a coating operation subject to the topcoat or primer surfacer limit in Section 219.204(a)(1)(B), (a)(1)(C), (a)(2)(B), (a)(2)(C), or (a)(2)(E) must submit a detailed testing proposal specifying the method by which testing will be conducted and how compliance will be demonstrated consistent with the applicable topcoat protocol. The proposal must include, at a minimum, a comprehensive plan (including a rationale) for determining the transfer efficiency at each booth through the use of in-plant or pilot testing, the selection of coatings to be tested (for the purpose of determining transfer efficiency) including the rationale for coating groupings, the method for determining the analytic VOM content of as applied coatings and the formulation solvent content of as applied coatings, and a description of the records of coating VOM content as applied and coating's usage that will be kept to demonstrate compliance. Upon approval of the proposal by the Agency and USEPA, the compliance demonstration for a coating line may proceed. |
| 1) | Applicability |
| A) | If an emission unit is equipped with (or uses) a permanent total enclosure (PTE) that meets Agency and USEPA specifications, and which directs all VOM to a control device, then the emission unit is exempted from the requirements described in subsection (c)(2). The Agency and USEPA specifications to determine whether a structure is considered a PTE are given in Method 204 of appendix M of 40 CFR 51, incorporated by reference in Section 219.112. In this instance, the capture efficiency is assumed to be 100 percent and the emission unit is still required to measure control efficiency using appropriate test methods as specified in subsection (d). |
| B) | If an emission unit is equipped with (or uses) a control device designed to collect and recover VOM (e.g., carbon adsorber), an explicit measurement of capture efficiency is not necessary provided that the conditions given below are met. The overall control of the system can be determined by directly comparing the input liquid VOM to the recovered liquid VOM. The general procedure for use in this situation is given in 40 CFR 60.433, incorporated by reference in Section 219.112, with the following additional restrictions: |
| i) | The source owner or operator must obtain data each operating day for the solvent usage and solvent recovery to permit the determination of the solvent recovery efficiency of the system each operating day using a 7-day rolling period. The recovery efficiency for each operating day is computed as the ratio of the total recovered solvent for that day and the most recent prior 6 operating days to the total solvent usage for the same 7-day period used for the recovered solvent, rather than a 30-day weighted average as given in 40 CFR 60.433 incorporated by reference in Section 219.112. This ratio must be expressed as a percentage. The ratio must be computed within 72 hours following each 7-day period. A source that believes that the 7-day rolling period is not appropriate may use an alternative multi-day rolling period not to exceed 30 days, with the approval of the Agency and USEPA. In addition, the criteria in subsection (c)(1)(B)(ii) or (c)(1)(B)(iii) must be met. |
| ii) | The solvent recovery system (i.e., capture and control system) must be dedicated to a single coating line, printing line, or other discrete activity that by itself is subject to an applicable VOM emission standard. |
| iii) | However if the solvent recovery system controls more than one coating line, printing line or other discrete activity that by itself is subject to an applicable VOM emission standard, the overall control (i.e., the total recovered VOM divided by the sum of liquid VOM input from all lines and other activities venting to the control system) must meet or exceed the most stringent standard applicable to any line or other discrete activity venting to the control system. |
| 2) | Capture Efficiency Protocols |
| A) | Gas/gas method using temporary total enclosure (TTE). The Agency and USEPA specifications to determine whether a temporary enclosure is considered a TTE are given in Method 204 of appendix M of 40 CFR 51, incorporated by reference in Section 219.112. The capture efficiency equation to be used for this protocol is: |
| CE | = | capture efficiency, decimal fraction; | |
| Gw | = | mass of VOM captured and delivered to control | ||
| device using a TTE; |
| Fw | = | mass of uncaptured VOM that escapes from a TTE. | |
| B) | Liquid/gas method using TTE. The Agency and USEPA specifications to determine whether a temporary enclosure is considered a TTE are given in Method 204 of appendix M of 40 CFR 51, incorporated by reference in Section 219.112. The capture efficiency equation to be used for this protocol is: |
| CE | = | capture efficiency, decimal fraction; | |
| L | = | mass of liquid VOM input to process emission unit; | |
| Fw | = | mass of uncaptured VOM that escapes from a TTE. | |
| C) | Gas/gas method using the building or room (building or room enclosure), in which the affected coating line, printing line or other emission unit is located, as the enclosure, as determined by Method 204 of appendix M of 40 CFR 51, incorporated by reference in Section 219.112, and in which "FB" and "G" are measured while operating only the affected line or emission unit. All fans and blowers in the building or room must be operated as they would under normal production. The capture efficiency equation to be used for this protocol is: |
| CE | = | capture efficiency, decimal fraction; | |
| G | = | mass of VOM captured and delivered to control | |
| device; |
| FB | = | mass of uncaptured VOM that escapes from building | |
| enclosure. | |||
| D) | Liquid/gas method using the building or room (building or room enclosure), in which the affected coating line, printing line or other emission unit is located, as the enclosure as determined by Method 204 of appendix M of 40 CFR 51, incorporated by reference in Section 219.112, and in which "FB" and "L" are measured while operating only the affected line emission unit. All fans and blowers in the building or room must be operated as they would under normal production. The capture efficiency equation to be used for this protocol is: |
| CE | = | capture efficiency, decimal fraction; | |
| L | = | mass of liquid VOM input to process emission unit; | |
| FB | = | mass of uncaptured VOM that escapes from building | |
| enclosure. | |||
| E) | Mass balance using Data Quality Objective (DQO) or Lower Confidence Limit (LCL) protocol. For a liquid/gas input where an owner or operator is using the DQO/LCL protocol and not using an enclosure as described in Method 204 of appendix M of 40 CFR 51, incorporated by reference in Section 219.112, the VOM content of the liquid input (L) must be determined using Method 204A or 204F in appendix M of 40 CFR 51, incorporated by reference in Section 219.112. The VOM content of the captured gas stream (G) to the control device must be determined using Method 204B or 204C in appendix M of 40 CFR 51, incorporated by reference in Section 219.112. The results of capture efficiency calculations (G/L) must satisfy the DQO or LCL statistical analysis methodology as described in Section 3 of USEPA's "Guidelines for Determining Capture Efficiency", incorporated by reference at Section 219.112 of this Part. Where capture efficiency testing is done to determine emission reductions for the purpose of establishing emission credits for offsets, shutdowns, and trading, the LCL protocol cannot be used for these applications. In enforcement cases, the LCL protocol cannot confirm non-compliance; capture efficiency must be determined using a protocol under subsection (c)(2)(A), (B), (C) or (D), the DQO protocol of this subsection (c)(2)(E), or an alternative protocol pursuant to Section 219.108(b). |
| 3) | Simultaneous testing of multiple lines or emission units with a common control device. If an owner or operator has multiple lines sharing a common control device, the capture efficiency of the lines may be tested simultaneously, subject to the following provisions: |
| A) | Multiple line testing must meet the criteria of Section 4 of USEPA's "Guidelines for Determining Capture Efficiency", incorporated by reference at Section 219.112; |
| B) | The most stringent capture efficiency required for any individual line or unit must be met by the aggregate of lines or units; and |
| C) | Testing of all the lines of emission units must be performed with the same capture efficiency test protocol. |
| 4) | Recordkeeping and Reporting |
| A) | All owners or operators affected by this subsection must maintain a copy of the capture efficiency protocol submitted to the Agency and the USEPA on file. All results of the appropriate test methods and capture efficiency protocols must be reported to the Agency within 60 days after the test date. A copy of the results must be kept on file with the source for a period of 3 years. |
| B) | If any changes are made to capture or control equipment, then the source is required to notify the Agency and the USEPA of these changes and a new test may be required by the Agency or the USEPA. |
| C) | The source must notify the Agency 30 days prior to performing any capture efficiency or control test. At that time, the source must notify the Agency which capture efficiency protocol and control device test methods will be used. Notification of the actual date and expected time of testing must be submitted a minimum of 5 working days prior to the actual date of the test. The Agency may at its discretion accept notification with shorter advance notice provided that such arrangements do not interfere with the Agency's ability to review the protocol and/or observe testing. |
| D) | Sources utilizing a PTE must demonstrate that this enclosure meets the requirement given in Method 204 in appendix M of 40 CFR 51, incorporated by reference in Section 219.112, for a PTE during any testing of their control device. |
| E) | Sources utilizing a TTE must demonstrate that their TTE meets the requirements given in Method 204 in appendix M or 40 CFR 51, incorporated by reference in Section 219.112, for a TTE during any testing of their control device. The source must also provide documentation that the quality assurance criteria for a TTE have been achieved. |
| F) | Any source utilizing the DQO or LCL protocol must submit the following information to the Agency with each test report: |
| i) | A copy of all test methods, Quality Assurance/Quality Control procedures, and calibration procedures to be used from those described in appendix M of 40 CFR 51, incorporated by reference in Section 219.112; |
| ii) | A table with information on each sample taken, including the sample identification and the VOM content of the sample; |
| iii) | The quantity of material used for each test run; |
| iv) | The quantity of captured VOM for each test run; |
| v) | The capture efficiency calculations and results for each test run; |
| vi) | The DQO and/or LCL calculations and results; and |
| vii) | The Quality Assurance/Quality Control results, including how often the instruments were calibrated, the calibration results, and the calibration gases used. |
| d) | Control Device Efficiency Testing and Monitoring |
| 1) | The control device efficiency must be determined by simultaneously measuring the inlet and outlet gas phase VOM concentrations and gas volumetric flow rates in accordance with the gas phase test methods specified in subsection (f). |
| 2) | An owner or operator: |
| A) | That uses an afterburner or carbon adsorber to comply with any Section of this Part must use Agency and USEPA approved continuous monitoring equipment which is installed, calibrated, maintained, and operated according to vendor specifications at all times the control device is in use except as provided in subsection (d)(3). The continuous monitoring equipment must monitor the following parameters: |
| i) | For each afterburner which does not have a catalyst bed, the combustion chamber temperature of each afterburner. |
| ii) | For each afterburner which has a catalyst bed, commonly known as a catalytic afterburner, the temperature rise across each catalytic afterburner bed or VOM concentration of exhaust. |
| iii) | For each carbon adsorber, the VOM concentration of each carbon adsorption bed exhaust or the exhaust of the bed next in sequence to be desorbed. |
| B) | Must install, calibrate, operate and maintain, in accordance with manufacturer's specifications, a continuous recorder on the temperature monitoring device, such as a strip chart, recorder or computer, having an accuracy of ± 1 percent of the temperature measured, expressed in degrees Celsius or ± 0.5° C, whichever is greater. |
| C) | Of an automobile or light-duty truck primer surfacer operation or topcoat operation subject to subsection (d)(2)(A) must keep a separate record of the following data for the control devices, unless alternative provisions are stated in a permit pursuant to Title V of the Clean Air Act: |
| i) | For thermal afterburners for which combustion chamber temperature is monitored, all 3-hour periods of operation in which the average combustion temperature was more than 28 °C (50 °F) below the average combustion temperature measured during the most recent performance test that demonstrated that the operation was in compliance. |
| ii) | For catalytic afterburners for which temperature rise is monitored, all 3-hour periods of operation in which the average gas temperature before the catalyst bed is more than 28 °C (50 °F) below the average gas temperature immediately before the catalyst bed measured during the most recent performance test that demonstrated that the operation was in compliance. |
| iii) | For catalytic afterburners and carbon adsorbers for which VOM concentration is monitored, all 3-hour periods of operation during which the average VOM concentration or the reading of organics in the exhaust gases is more than 20 percent greater than the average exhaust gas concentration or reading measured by the organic monitoring device during the most recent determination of the recovery efficiency of a carbon adsorber or performance test for a catalytic afterburner, which determination or test that demonstrated that the operation was in compliance. |
| 3) | An owner or operator that uses a carbon adsorber to comply with Section 219.401 may operate the adsorber during periods of monitoring equipment malfunction, provided that: |
| A) | The owner or operator notifies in writing the Agency and USEPA, within 10 days after the conclusion of any 72 hour period during which the adsorber is operated and the associated monitoring equipment is not operational, of such monitoring equipment failure and provides the duration of the malfunction, a description of the repairs made to the equipment, and the total to date of all hours in the calendar year during which the adsorber was operated and the associated monitoring equipment was not operational; |
| B) | During such period of malfunction the adsorber is operated using timed sequences as the basis for periodic regeneration of the adsorber; |
| C) | The period of such adsorber operation does not exceed 360 hours in any calendar year without the approval of the Agency and USEPA; and |
| D) | The total of all hours in the calendar year during which the adsorber was operated and the associated monitoring equipment was not operational must be reported, in writing, to the Agency and USEPA by January 31 of the following calendar year. |
| e) | Overall Efficiency |
| 1) | The overall efficiency of the emission control system must be determined as the product of the capture system efficiency and the control device efficiency or by the liquid/liquid test protocol as specified in 40 CFR 60.433, incorporated by reference in Section 219.112, (and revised by subsection (c)(1)(B)) for each solvent recovery system. In those cases in which the overall efficiency is being determined for an entire line, the capture efficiency used to calculate the product of the capture and control efficiency is the total capture efficiency over the entire line. |
| 2) | For coating lines which are both chosen by the owner or operator to comply with Section 219.207(a), (d), (e), (f), (g), (l), (m), or (n) by the alternative in Section 219.207(b)(2) and meet the criteria allowing them to comply with Section 219.207 instead of Section 219.204, the overall efficiency of the capture system and control device, as determined by the test methods and procedures specified in subsections (c), (d) and (e)(1), must be no less than the equivalent overall efficiency that must be calculated by the following equation: |
| E | = | Equivalent overall efficiency of the capture system | |
| and control device as a percentage; | |||
| VOMa | = | Actual VOM content of a coating, or the daily- | |
| weighted average VOM content of two or more | |||
| coatings (if more than one coating is used), as applied | |||
| to the subject coating line as determined by the | |||
| applicable test methods and procedures specified in | |||
| subsection (a)(4)(i) in units of kg VOM/1 | |||
| (lb VOM/gal) of coating solids as applied; | |||
| VOM1 | = | The VOM emission limit specified in Sections | |
| 219.204 or 219.205 of this Part in units of kg VOM/1 | |||
| (lb VOM/gal) of coating solids as applied. | |||
| f) | Volatile Organic Material Gas Phase Source Test Methods |
| 1) | 40 CFR 60, appendix A, Method 18, 25 or 25A, incorporated by reference in Section 219.112 as appropriate to the conditions at the site, must be used to determine VOM concentration. Method selection must be based on consideration of the diversity of organic species present and their total concentration and on consideration of the potential presence of interfering gases. Except as indicated in subsections (f)(1)(A) and (B) below, the test must consist of three separate runs, each lasting a minimum of 60 min, unless the Agency and the USEPA determine that process variables dictate shorter sampling times. |
| A) | When the method is to be used to determine the efficiency of a carbon adsorption system with a common exhaust stack for all the individual adsorber vessels, the test must consist of three separate runs, each coinciding with one or more complete sequences through the adsorption cycles of all the individual adsorber vessels. |
| B) | When the method is to be used to determine the efficiency of a carbon adsorption system with individual exhaust stacks for each adsorber vessel, each adsorber vessel must be tested individually. The test for each adsorber vessel must consist of three separate runs. Each run must coincide with one or more complete adsorption cycles. |
| 2) | 40 CFR 60, appendix A, Method 1 or 1A, incorporated by reference in Section 219.112, must be used for sample and velocity traverses. |
| 3) | 40 CFR 60, appendix A, Method 2, 2A, 2C or 2D, incorporated by reference in Section 219.112, must be used for velocity and volumetric flow rates. |
| 4) | 40 CFR 60, appendix A, Method 3, incorporated by reference in Section 219.112, must be used for gas analysis. |
| 5) | 40 CFR 60, appendix A, Method 4, incorporated by reference in Section 219.112, must be used for stack gas moisture. |
| 6) | 40 CFR 60, appendix A, Methods 2, 2A, 2C, 2D, 3 and 4, incorporated by reference in Section 219.112, must be performed, as applicable, at least twice during each test run. |
| 7) | Use of an adaptation to any of the test methods specified in subsections (f)(1), (2), (3), (4), (5) and (6) may not be used unless approved by the Agency and the USEPA on a case by case basis. An owner or operator must submit sufficient documentation for the Agency and the USEPA to find that the test methods specified in subsections (f)(1), (2), (3), (4), (5) and (6) will yield inaccurate results and that the proposed adaptation is appropriate. |
| g) | Leak Detection Methods for Volatile Organic Material |
| A) | Monitoring must comply with 40 CFR 60, appendix A, Method 21, incorporated by reference in Section 219.112. |
| B) | The detection instrument must meet the performance criteria of Method 21. |
| C) | The instrument must be calibrated before use on each day of its use by the methods specified in Method 21. |
| D) | Calibration gases must be: |
| i) | Zero air (less than 10 ppm of hydrocarbon in air); and |
| ii) | A mixture of methane or n-hexane and air at a concentration of approximately, but no less than, 10,000 ppm methane or n-hexane. |
| E) | The instrument probe must be traversed around all potential leak interfaces as close to the interface as possible as described in Method 21. |
| 2) | When equipment is tested for compliance with no detectable emissions as required, the test must comply with the following requirements: |
| A) | The requirements of subsections (g)(1)(A) through (g)(1)(E) must apply. |
| B) | The background level must be determined as stated in Method 21. |
| 3) | Leak detection tests must be performed consistent with: |
| A) | "APTI Course SI 417 controlling Volatile Organic Compound Emissions from Leaking Process Equipment", EPA-450/2-82-015, incorporated by reference in Section 219.112. |
| B) | "Portable Instrument User's Manual for Monitoring VOM Sources", EPA-340/1-86-015, incorporated by reference in Section 219.112. |
| C) | "Protocols for Generating Unit-Specific Emission Estimates for Equipment Leaks of VOM and VHAP", EPA-450/3-88-010, incorporated by reference in Section 219.112. |
| D) | "Petroleum Refinery Enforcement Manual", EPA-340/1-80-008, incorporated by reference in Section 219.112. |
| h) | Bulk Gasoline Delivery System Test Protocol |
| 1) | The method for determining the emissions of gasoline from a vapor recovery system are delineated in 40 CFR 60, subpart XX, section 60.503, incorporated by reference in Section 219.112. |
| 2) | Other tests must be performed consistent with: |
| A) | "Inspection Manual for Control of Volatile Organic Emissions from Gasoline Marketing Operations: Appendix D", EPA-340/1-80-012, incorporated by reference in Section 219.112. |
| B) | "Control of Hydrocarbons from Tank Truck Gasoline Loading Terminals: Appendix A", EPA-450/2-77-026, incorporated by reference in Section 219.112. |
| i) | Notwithstanding other requirements of this Part, upon request of the Agency where it is necessary to demonstrate compliance, an owner or operator of an emission unit which is subject to this Part must, at his own expense, conduct tests in accordance with the applicable test methods and procedures specific in this Part. Nothing in this Section limits the authority of the USEPA under the Clean Air Act, as amended, to require testing. |
| 1) | For aqueous and semiaqueous cleaning solvents, manufacturers' supplied data must be used to determine the water content. |
| 2) | For hand-wipe cleaning solvents required in Section 219.219(g)(2), manufacturers' supplied data or standard engineering reference texts or other equivalent methods must be used to determine the vapor pressure or VOM composite vapor pressure for blended cleaning solvents. |
| a) | Except as provided in subsection (b), (c), (d), (e), or (f), compliance with the requirements of this Part is required by May 15, 1992, consistent with the provisions of Section 219.103. |
| b) | As this Part is amended from time to time, compliance dates included in the specific Subparts supersede the requirements of this Section, except as limited by Section 219.101(b). |
| c) | Any owner or operator of a source subject to the requirements of Section 219.204(c)(2), 219.204(g)(2), or 219.204(h)(2) must comply with the applicable requirements in the applicable subsections, as well as all applicable requirements in Sections 219.205 through 219.214 and 219.218, by May 1, 2012. |
| d) | Any owner or operator of a source subject to the requirements of Section 219.204(o) must comply with the requirements in Section 219.204(o), as well as all applicable requirements in Sections 219.205 through 219.211, 219.214, and 219.217 by August 1, 2010. |
| e) | Any owner or operator of a source subject to the requirements of Section 219.204(a)(2) or 219.204(q) must comply with the applicable requirements in those Sections, as well as all applicable requirements in Sections 219.205 through 219.214 and 219.219, by May 1, 2011. |
| f) | Any owner or operator of a source subject to the requirements of Section 219.204(r) must comply with the requirements in Section 219.204(r), as well as all applicable requirements in Sections 219.205, 219.207, 219.208, 219.211, and 219.219 by July 1, 2021. |
| Section 219.108 | Exemptions, Variations, and Alternative Means of Control or Compliance Determinations |
| a) | Any exemptions, variations or alternatives to the control requirements, emission limitations, or test methods set forth in this Part shall be effective only when approved by the Agency and approved by the USEPA as a SIP revision. |
| b) | Any equivalent alternative control plans, equivalent device, or other equivalent practice authorized by the Agency where this Part provides for such alternative or equivalent practice or equivalent variations or alterations to test methods approved by the Agency shall be effective only when included in a federally enforceable permit or approved as a SIP revision. |
| a) | If the VOL consists of only a single compound, the vapor pressure shall be determined by ASTM Method D2879-86 (incorporated by reference in Section 219.112 of this Part) or the vapor pressure may be obtained from a publication such as: Boublik, T., V. Fried and E. Hala, "The Vapor Pressure of Pure Substances," Elsevier Scientific Publishing Co., New York (1973); Perry's Chemical Engineer's Handbook, McGraw-Hill Book Company (1984); CRC Handbook of Chemistry and Physics, Chemical Rubber Publishing Company (1986-87); and Lange's Handbook of Chemistry, John A. Dean, editor, McGraw-Hill Book Company (1985). |
| b) | If the VOL is a mixture, the vapor pressure shall be determined by ASTM Method D2879-86 (incorporated by reference in Section 219.112 of this Part) or by the following equation: |
| where: | |
| Pvol | = Total vapor pressure of the mixture; |
| n | = Number of components in the mixture; |
| I | = Subscript denoting an individual component; |
| Pi | = Vapor pressure of a component determined in |
| Xi | = Mole fraction of the component in the total |
| a) | If the organic material or solvent consists of only a single compound, the vapor pressure must be determined by ASTM Method D2879-86 (incorporated by reference in Section 219.112 of this Part) or the vapor pressure may be obtained from a publication such as: Boublik, T., V. Fried and E. Hala, "The Vapor Pressure of Pure Substances," Elsevier Scientific Publishing Co., New York (1973); Perry's Chemical Engineer's Handbook, McGraw-Hill Book Company (1984); CRC Handbook of Chemistry and Physics, Chemical Rubber Publishing Company (1986-87); and Lange's Handbook of Chemistry, John A. Dean, editor, McGraw-Hill Book Company (1985). |
| b) | Except as provided in subsection (d), if the organic material or solvent is in a mixture made up of both organic material compounds and compounds which are not organic material, the vapor pressure must be determined by the following equation: |
| where: | |
| Pom = | Total vapor pressure of the portion of the mixture which is composed of organic material; | |
| n | = Number of organic material components in the mixture; |
| I | = Subscript denoting an individual component; |
| Pi = | Vapor pressure of an organic material component determined in accordance with subsection (a); |
| Xi | = Mole fraction of the organic material component of the total organic mixture. |
| c) | If the organic material or solvent is in a mixture made up only of organic material compounds, the vapor pressure must be determined by ASTM Method D2879-86 (incorporated by reference in Section 219.112) or by the above equation. |
| d) | For hand-wipe cleaning solvents used at aerospace facilities subject to Section 219.219(g)(2), the composite vapor pressure of a cleaning solvent consisting of multiple components must be determined by the following equation: |
| where: | |
| PPc | = Composite vapor pressure of the cleaning solvent in mmHg at 20 °C; |
| n | = Number of components in the cleaning solvent |
| i | = Subscript denoting an individual VOM-containing component; |
| j | = Subscript denoting an individual non-VOM component; |
| Wi | = Weight of a VOM-containing component in grams; |
| Wj | = Weight of a non-VOM component in grams; |
| Ww | = Weight of water in grams; |
| MWi | = Molecular weight of a VOM-containing component in grams per gram-mole; |
| MWj | = Molecular weight of a non-VOM component in grams per gram-mole |
| MWw | = Molecular weight of water in grams per gram-mole; |
| VPi | = Vapor pressure of a VOM-containing component in mmHg at 20 °C. |
| a) | If the VOM consists of only a single compound, the vapor pressure shall be determined by ASTM Method D2879-86 (incorporated by reference in Section 219.112 of this Part) or the vapor pressure may be obtained from a publication such as: Boublik, T., V. Fried and E. Hala, "The Vapor Pressure of Pure Substances," Elsevier Scientific Publishing Co., New York (1973); Perry's Chemical Engineer's Handbook, McGraw-Hill Book Company (1984); CRC Handbook of Chemistry and Physics, Chemical Rubber Publishing Company (1986-87); and Lange's Handbook of Chemistry, John A. Dean, editor, McGraw-Hill Book Company (1985). |
| b) | If the VOM is in a mixture made up of both VOM compounds and compounds which are not VOM, the vapor pressure shall be determined by the following equation: |
| where: | |
| c) | If the VOM is in a mixture made up of only VOM compounds, the vapor pressure shall be determined by ASTM Method D2879-86 (incorporated by reference in Section 219.112 of this Part) or by the above equation. |
| a) | American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken PA 19428-9555 |
| 1) | ASTM D 2879-86 |
| 2) | ASTM D 323-08 |
| 3) | ASTM D 86-82 |
| 4) | ASTM D 369-69 (1971) |
| 5) | ASTM D 396-69 |
| 6) | ASTM D 2880-71 |
| 7) | ASTM D 975-68 |
| 8) | ASTM D 3925-81 (1985) |
| 9) | ASTM E 300-86 |
| 10) | ASTM D 1475-85 |
| 11) | ASTM D 2369-87 |
| 12) | ASTM D 3792-86 |
| 13) | ASTM D 4017-81 (1987) |
| 14) | ASTM D 4457-85 |
| 15) | ASTM D 2697-86 |
| 16) | ASTM D 3980-87 |
| 17) | ASTM E 180-85 |
| 18) | ASTM D 2372-85 |
| 19) | ASTM D 97-66 |
| 20) | ASTM E 168-87 (1977) |
| 21) | ASTM E 169-87 |
| 22) | ASTM E 260-91 |
| 23) | ASTM D 2504-83 |
| 24) | ASTM D 2382-83 |
| b) | Standard Industrial Classification Manual, published by Executive Office of the President, Office of Management and Budget, Washington, D.C., 1987. |
| c) | American Petroleum Institute Bulletin 2517, "Evaporation Loss From Floating Roof Tanks", Second ed., February 1980. |
| d) | 40 CFR 60 (July 1, 1991). |
| e) | 40 CFR 61 (July 1, 1991). |
| f) | 40 CFR 50 (July 1, 1991). |
| g) | 40 CFR 51 (July 1, 1991) and 40 CFR 51, appendix M, Methods 204-204F (July 1, 1999). |
| h) | 40 CFR 52 (July 1, 1991). |
| i) | "A Guide for Surface Coating Calculation", July 1986, United States Environmental Protection Agency, Washington, D.C., EPA-340/1-86-016. |
| j) | "Procedures for Certifying Quantity of Volatile Organic Compounds Emitted by Paint, Ink and Other Coating" (revised June 1986), United States Environmental Protection Agency, Washington D.C., EPA-450/3-84-019. |
| k) | "A Guide for Graphic Arts Calculations", August 1988, United States Environmental Protection Agency, Washington D.C., EPA-340/1-88-003. |
| l) | "Protocol for Determining the Daily Volatile Organic Compound Emission Rate of Automobile and Light-Duty Truck Topcoat Operations", December 1988, United States Environmental Protection Agency, Washington D.C., EPA-450/3-88-018. |
| m) | "Control of Volatile Organic Emissions from Manufacturing of Synthesized Pharmaceutical Products", December 1978, United States Environmental Protection Agency, Washington, D.C., EPA-450/2-78-029. |
| n) | "Control of Volatile Organic Compound Leaks from Gasoline Tank Trucks and Vapor Collection Systems", December 1978, Appendix B, United States Environmental Protection Agency, Washington, D.C., EPA-450/2-78-051. |
| o) | "Control of Volatile Organic Compound Emissions from Large Petroleum Dry Cleaners", September 1982, United States Environmental Protection Agency, Washington, D.C., EPA-450/3-82-009. |
| p) | "APTI Course SI417 Controlling Volatile Organic Compound Emissions from Leaking Process Equipment", 1982, United States Environmental Protection Agency, Washington, D.C., EPA-450/2-82-015. |
| q) | "Portable Instrument User's Manual for Monitoring VOM Sources", June 1986, United States Environmental Protection Agency, Washington, D.C., EPA-340/1-86-015. |
| r) | "Protocols for Generating Unit-Specific Emission Estimates for Equipment Leaks of VOM and VHAP", October 1988, United States Environmental Protection Agency, Washington, D.C., EPA-450/3-88-010. |
| s) | "Petroleum Refinery Enforcement Manual", March 1980, United States Environmental Protection Agency, Washington, D.C., EPA-340/1-80-008. |
| t) | "Inspection Manual for Control of Volatile Organic Emissions from Gasoline Marketing Operations: Appendix D", 1980, United States Environmental Protection Agency, Washington, D.C., EPA-340/1-80-012. |
| u) | "Control of Hydrocarbons from Tank Truck Gasoline Loading Terminals: Appendix A", December 1977, United States Environmental Protection Agency, Washington, D.C., EPA-450/2-77-026. |
| v) | California Air Resources Board, Compliance Division. Compliance Assistance Program: Gasoline Marketing and Distribution: Gasoline Facilities Phase I & II (October 1988, rev. November 1993) (CARB Manual). |
| w) | "Guidelines for Determining Capture Efficiency", January 1995, Office of Air Quality Planning and Standards, United States Environmental Protection Agency, Research Triangle Park NC. |
| x) | Memorandum "Revised Capture Efficiency Guidance for Control of Volatile Organic Compound Emissions", February 1995, John S. Seitz, Director, Office of Air Quality Planning and Standards, United States Environmental Protection Agency. |
| y) | "Protocol for Determining the Daily Volatile Organic Compound Emission Rate of Automobile and Light-Duty Truck Primer-Surfacer and Topcoat Operations", September 2008, United States Environmental Protection Agency, Washington, D.C., EPA-453/R-08-002. |
| z) | 40 CFR 63 subpart PPPP, appendix A (2008). |
| aa) | 46 CFR subchapter Q (2007). |
| bb) | 46 CFR subchapter T (2008). |
| a) | Vessels with a capacity greater than or equal to 40,000 gallons storing a liquid with a maximum true pressure of less than 0.5 psia; |
| b) | Vessels of coke oven by-product plants; |
| c) | Pressure vessels designed to operate in excess of 29.4 psia and without emissions to the atmosphere; |
| d) | Vessels permanently attached to mobile vehicles such as trucks, rail cars, barges, or ships; |
| e) | Vessels storing petroleum liquids; or |
| f) | Vessels used to store beverage alcohol. |
| g) | Vessels with storage capacity less than 40,000 gallons must comply with Section 218.129(f). |
| a) | Every owner or operator storing VOL in a vessel of 40,000 gallons or greater with a maximum true vapor pressure equal to 0.75 psia but less than 11.1 psia shall reduce VOM emissions from storage tanks, reservoirs, or other containers as follows: |
| 1) | Each fixed roof tank shall be equipped with an internal floating roof that meets the following specifications or that is equipped with a vapor control system that meets the specifications contained in subsection (a)(4) below: |
| A) | The internal floating roof shall rest or float on the liquid surface (but not necessarily in complete contact with it) inside a storage vessel that has a fixed roof. The internal floating roof shall be floating on the liquid surface at all times, except during initial fill and during those intervals when the storage vessel is completely emptied and subsequently refilled. When the roof is resting on the leg supports, the process of filling, emptying, or refilling shall be continuous and shall be accomplished as rapidly as possible. |
| B) | Each internal floating roof shall be equipped with one of the following closure devices between the wall of the storage vessel and the edge of the internal floating roof: |
| i) | A foam- or liquid-filled seal mounted in contact with the liquid (liquid-mounted seal). A liquid-mounted seal means a foam- or liquid-filled seal mounted in contact with the liquid between the wall of the storage vessel and the floating roof continuously around the circumference of the tank; |
| ii) | Two seals mounted one above the other so that each forms a continuous closure that completely covers the space between the wall of the storage vessel and the edge of the internal floating roof. The lower seal may be vapor-mounted, but both must be continuous; or |
| iii) | A mechanical shoe seal, which is a metal sheet held vertically against the wall of the storage vessel by springs or weighted levers and is connected by braces to the floating roof. A flexible coated fabric (envelope) spans the annular space between the metal sheet and the floating roof. |
| C) | Each opening in a noncontact internal floating roof except for automatic bleeder vents (vacuum breaker vents) and the rim space vents is to provide a projection below the liquid surface. |
| D) | Each opening in the internal floating roof except for leg sleeves, automatic bleeder vents, rim space vents, column wells, ladder wells, sample wells, and stub drains is to be equipped with a cover or lid which is to be maintained in a closed position at all times (i.e., no visible gap) except when the device is in actual use. The cover or lid shall be equipped with a gasket. Covers on each access hatch and automatic gauge float well shall be bolted except when they are in use. |
| E) | Automatic bleeder vents shall be equipped with a gasket and are to be closed at all times when the roof is floating except when the roof is being floated off or is being landed on the roof leg supports. |
| F) | Rim space vents shall be equipped with a gasket and are to be set to open only when the internal floating roof is not floating or at the manufacturer's recommended setting. |
| G) | Each penetration of the internal floating roof for the purpose of sampling shall be a sample well. The sample well shall have a slit fabric cover that covers at least 90 percent of the opening. |
| H) | Each penetration of the internal floating roof that allows for passage of a ladder shall have a gasketed sliding cover. |
| 2) | During the next scheduled tank cleaning or before March 15, 2004, whichever comes first, each internal floating roof tank shall meet the specifications set forth in subsections (a)(1)(A) through (H) above. |
| 3) | Each external floating roof tank shall meet the following specifications: |
| A) | Each external floating roof shall be equipped with a closure device between the wall of the storage vessel and the roof edge. The closure device is to consist of two seals, one above the other. The lower seal is referred to as the primary seal, and the upper seal is referred to as the secondary seal. |
| i) | Except as provided in Section 219.127(b)(4) of this Subpart, the primary seal shall completely cover the annular space between the edge of the floating roof and tank wall and shall be either a liquid mounted seal or a shoe seal. |
| ii) | The secondary seal shall completely cover the annular space between the external floating roof and the wall of the storage vessel in a continuous fashion except as allowed in Section 219.127(b)(4) of this Subpart. |
| iii) | The tank shall be equipped with the closure device after the next scheduled tank cleaning, but no later than March 15, 2004. |
| B) | Except for automatic bleeder vents and rim space vents, each opening in a noncontact external floating roof shall provide a projection below the liquid surface. Except for automatic bleeder vents, rim space vents, roof drains, and leg sleeves, each opening in the roof is to be equipped with a gasketed cover, seal, or lid that is to be maintained in a closed position at all times (i.e., no visible gap) except when the device is in actual use. Automatic bleeder vents are to be closed at all times when the roof is floating except when the roof is being floated off or is being landed on the roof leg supports. Rim vents are to be set open when the roof is being floated off the roof leg supports or at the manufacturer's recommended setting. Automotive bleeder vents and rim space vents are to be gasketed. Each emergency roof drain is to be provided with a slotted membrane fabric cover that covers at least 90 percent of the area of the opening. |
| C) | The roof shall be floating on the liquid at all times (i.e., off the roof leg supports) except when the tank is completely emptied and subsequently refilled. The process of filling, emptying, or refilling when the roof is resting on the leg supports shall be continuous and shall be accomplished as rapidly as possible. |
| 4) | A closed vent system and control device respectively shall meet the following specifications: |
| A) | The closed vent system shall be designed to collect all VOM vapors and gases discharged from the storage vessel and operated with no detectable emissions as indicated by an instrument reading of less than 500 ppm above background and visual inspections, as determined by the methods specified in 40 CFR 60.485(c), incorporated by reference at Section 219.112(d) of this Part. |
| B) | The control device shall be designed and operated to reduce inlet VOM emissions by 95 percent or greater. If a flare is used as the control device, it shall meet the specifications described in the general control device requirements of 40 CFR 60.18, incorporated by reference at Section 219.112(d) of this Part. |
| 5) | An alternative emission control plan equivalent to the requirements of subsection (a)(1), (a)(2), (a)(3), or (a)(4) above that has been approved by the Agency and the USEPA in a federally enforceable permit or as a SIP revision. |
| b) | The owner or operator of each storage vessel with a design capacity equal to or greater than 40,000 gallons which contains VOL that, as stored, has a maximum true vapor pressure greater than or equal to 11.1 psia shall equip each storage vessel with a closed vent system and control device as specified in subsection (a)(4) above. |
| c) | Notwithstanding subsection (b) of this Section, where an owner or operator can demonstrate that the control device installed on a storage vessel on or before December 31, 1992, was designed to reduce inlet VOM emission by greater than or equal to 90 percent but less than 95 percent, the control device shall be operated to reduce inlet VOM emission by 90 percent or greater. |
| a) | Is a pressure tank capable of withstanding the vapor pressure of such liquid or the pressure of the gas, so as to prevent vapor or gas loss to the atmosphere at all times; or |
| b) | Is designed and equipped with one of the following vapor loss control devices: |
| 1) | A floating roof which rests on the surface of the VPL and is equipped with a closure seal or seals between the roof edge and the tank wall. Such floating roof shall not be permitted if the VPL has a vapor pressure of 86.19 kPa (12.5 psia) or greater at 294.3°K (70°F). No person shall cause or allow the emission of air contaminants into the atmosphere from any gauging or sampling devices attached to such tanks, except during sampling or maintenance operations. |
| 2) | A vapor recovery system consisting of: |
| A) | A vapor gathering system capable of collecting 85% or more of the uncontrolled VOM that would be otherwise emitted to the atmosphere; and |
| B) | A vapor disposal system capable of processing such VOM so as to prevent its emission to the atmosphere. No person shall cause or allow the emission of a air contaminants into the atmosphere from any gauging or sampling devices attached to such tank, reservoir or other container except during sampling. |
| 3) | Other equipment or means of equal efficiency approved by the Agency according to the provisions of 35 Ill. Adm. Code 201, and further processed consistent with Section 219.108 of this Part. |
| a) | No person shall cause or allow the discharge of more than 3.6 kg/hr (8 lbs/hr) of organic material into the atmosphere during the loading of any organic material from the aggregate loading pipes of any loading area having through-put of greater than 151 cubic meters per day (40,000 gal/day) into any railroad tank car, tank truck or trailer unless such loading area is equipped with submerged loading pipes or a device that is equally effective in controlling emissions and is approved by the Agency according to the provisions of 35 Ill. Adm. Code 201, and further processed consistent with Section 219.108 of this Part. |
| b) | No person shall cause or allow the loading of any organic material into any stationary tank having a storage capacity of greater than 946 1 (250 gal), unless such tank is equipped with a permanent submerged loading pipe or an equivalent device approved by the Agency according to the provisions of 35 Ill. Adm. Code 201, and further processed consistent with Section 219.108 of this Part, or unless such tank is a pressure tank as described in Section 219.121(a) of this Part or is fitted with a recovery system as described in Section 219.121(b)(2) of this Part. |
| c) | Exception: If no odor nuisance exists the limitations of this Section shall only apply to the loading of VOL with a vapor pressure of 17.24 kPa (2.5 psia) or greater at 294.3° K (70 F ° ). |
| a) | The requirements of subsection (b) of this Section shall not apply to any stationary storage tank: |
| 1) | Equipped before January 1, 1979 with one of the vapor loss control devices specified in Section 219.121(b) of this Part, except Section 219.121(b)(1) of this Part; |
| 2) | With a capacity of less than 151.42 cubic meters (40,000 gal); |
| 3) | With a capacity of less than 1,600 cubic meters (422,400 gal) and used to store produced crude oil and condensate prior to custody transfer; |
| 4) | With a capacity of less than 1,430 cubic meters (378,000 gal) and used to store produced oil or condensate in crude oil gathering; |
| 5) | Subject to new source performance standards for storage vessels of petroleum liquid, 40 CFR 60, as regulations promulgated by the U.S. Environmental Protection Agency under Section 111 of the Clean Air Act (42 USC 7411), as amended. THE PROVISIONS OF SECTION 111 OF THE CLEAN AIR ACT ... ARE APPLICABLE IN THIS STATE AND ARE ENFORCEABLE UNDER THE ENVIRONMENTAL PROTECTION ACT (Ill. Rev. Stat. 1991, ch. 111½ , par. 1009.1(b)) [415 ILCS 5/9.1(b)]; |
| 6) | In which volatile petroleum liquid is not stored; or |
| 7) | Which is a pressure tank as described in Section 219.121(a) of this Part. |
| b) | Subject to subsection (a) of this Section no owner or operator of a stationary storage tank shall cause or allow the storage of any VOL in the tank unless: |
| 1) | The tank is equipped with one of the vapor loss control devices specified in Section 219.121(b) of this Part; |
| 2) | There are no visible holes, tears or other defects in the seal or any seal fabric or material of any floating roof; |
| 3) | All openings of any floating roof deck, except stub drains, are equipped with covers, lids or seals such that: |
| A) | The cover, lid or seal is in the closed position at all times except when petroleum liquid is transferred to or from the tank; |
| B) | Automatic bleeder vents are closed at all times except when the roof is floated off or landed on the roof leg supports; and |
| C) | Rim vents, if provided, are set to open when the roof is being floated off the roof leg supports or at the manufacturer's recommended setting; |
| 4) | Routine inspections of floating roof seals are conducted through roof hatches once every six months; |
| 5) | A complete inspection of the cover and seal of any floating roof tank is made whenever the tank is emptied for reasons other than the transfer of petroleum liquid during the normal operation of the tank, or whenever repairs are made as a result of any semi-annual inspection or incidence of roof damage or defect; and |
| 6) | A record of the results of each inspection conducted under subsection (b)(4) or (b)(5) of this Section is maintained. |
| a) | In addition to meeting the requirements of Section 219.123(b) of this Part, no owner or operator of a stationary storage tank equipped with an external floating roof shall cause or allow the storage of any volatile petroleum liquid in the tank unless: |
| 1) | The tank has been fitted: |
| A) | With a continuous secondary seal extending from the floating roof to the tank wall (rim mounted secondary seal), or |
| B) | With any other equipment or means of equal efficiency approved by the Agency according to the provisions of 35 Ill. Adm. Code 201, and further processed consistent with Section 219.108 of this Part. |
| 2) | Each seal closure device meets the following requirements: |
| A) | The seal is intact and uniformly in place around the circumference of the floating roof between the floating roof and tank wall; and |
| B) | The accumulated area of gaps exceeding 0.32 centimeter (1/8 inch) in width between the secondary seal and the tank wall shall not exceed 21.2 square centimeters per meter of tank diameter (1.0 square inch per foot of tank diameter). Compliance with this requirement shall be determined by: |
| i) | Physically measuring the length and width of all gaps around the entire circumference of the secondary seal in each place where a 0.32 cm (0.125 in.) uniform diameter probe passes freely (without forcing or binding against the seal) between the seal and the tank wall; and |
| ii) | Summing the area of the individual gaps. |
| 3) | Emergency roof drains are provided with slotted membrane fabric covers or equivalent covers across at least 90 percent of the area of the opening; |
| 4) | Openings are equipped with projections into the tank which remain below the liquid surface at all times; |
| 5) | Inspections are conducted prior to May 1 of each year to insure compliance with subsection (a) of this Section; |
| 6) | The secondary seal gap is measured prior to May 1 of each year and within 30 days of a written request to demonstrate compliance with subsection (2)(B) of this Section; |
| 7) | Records of the types of volatile petroleum liquid stored, the maximum true vapor pressure of the liquid as stored, the results of the inspections and the results of the secondary seal gap measurements are maintained and available to the Agency, upon verbal or written request, at any reasonable time for a minimum of two years after the date on which the record was made. |
| b) | Subsection (a) above does not apply to any stationary storage tank equipped with an external floating roof: |
| 1) | Exempted under Section 219.123(a)(2) through 219.123(a)(6) of this Part; |
| 2) | Of welded construction equipped with a metallic type shoe seal having a secondary seal from the top of the shoe seal to the tank wall (shoe-mounted secondary seal); |
| 3) | Of welded construction equipped with a metallic type shoe seal, a liquid-mounted foam seal, a liquid-mounted liquid-filled-type seal, or other closure device of equivalent control efficiency approved by the Agency in which a petroleum liquid with a true vapor pressure less than 27.6 kPa (4.0 psia) at 294.3° K (70°F) is stored; or |
| 4) | Used to store crude oil with a pour point of 50°F or higher as determined by ASTM Standard D97-66 incorporated by reference in Section 219.112 of this Part. |
| a) | Every owner or operator of a VPL storage vessel of the type included in Sections 219.121, 219.123 and 219.124 of this Subpart shall have complied with the requirements of Sections 219.121, 219.123 and 219.124 by the date set forth in Section 219.106(a) or (b) of this Part. |
| b) | Every owner or operator of a VOL storage vessel of the type identified in Section 219.119 of this Subpart shall comply with the requirements of Section 219.120 of this Subpart as follows: |
| 1) | For fixed roof tanks (Section 219.120(a)(1) of this Subpart), by March 15, 1996. |
| 2) | For internal floating roof tanks (Section 219.120(a)(2) of this Subpart), either during the next scheduled tank cleaning or by March 15, 2004, whichever comes first; |
| 3) | For external floating roof tanks (Section 219.120(a)(3) of this Subpart), either during the next scheduled tank cleaning or by March 15, 2004, whichever comes first; and |
| 4) | For closed vent system and control device equipped tanks (Section 219.120(a)(4) of this Subpart), by March 15, 1996. |
| a) | After installing the control equipment necessary for the source to comply with the requirements of Section 219.120(a)(1) or (2) of this Subpart (permanently affixed roof and internal floating roof), each owner or operator shall: |
| 1) | Visually inspect the internal floating roof, the primary seal, and the secondary seal (if one is in service) prior to filling the storage vessel with VOL. If there are holes, tears, or other openings in the primary seal, the secondary seal, or the seal fabric or defects in the internal floating roof, or both, the owner or operator shall repair the items before filling the storage vessel. |
| 2) | For vessels equipped with a liquid-mounted or mechanical shoe primary seal, visually inspect the internal floating roof and the primary seal or the secondary seal (if one is in service) through manholes and roof hatches on the fixed roof at least once every 12 months after initial fill. If the internal floating roof is not resting on the surface of the VOL inside the storage vessel, or if there is liquid accumulated on the roof, or if the seal is detached, or if there are holes or tears in the seal fabric, the owner or operator shall repair the items or empty and remove the storage vessel from service within 45 days. If a failure that is detected during inspections required in this subsection cannot be repaired within 45 days and if the vessel cannot be emptied within 45 days, the owner or operator may request a 30-day extension from the Agency in the inspection report required in Section 219.129(a)(3) of this Subpart. Such a request for an extension must document that alternate storage capacity is unavailable and specify a schedule of actions the owner or operator will take that will assure that the control equipment will be repaired or the vessel will be emptied within 30 days. |
| 3) | For vessels equipped with both primary and secondary seals: |
| A) | Visually inspect the vessel as specified in subsection (a)(4) below at least every 5 years; or |
| B) | Visually inspect the vessel as specified in subsection (a)(2) above. |
| 4) | Visually inspect the internal floating roof, the primary seal, the secondary seal (if one is in service), gaskets, slotted membranes, and sleeve seals (if any) each time the storage vessel is emptied and degassed. If the internal floating roof has defects, the primary seal has holes, tears, or other openings in the seal, or if the seal fabric or the secondary seal has holes, tears, or other openings in the seal, or if the seal fabric or the gaskets no longer close off the liquid surfaces from the atmosphere, or if the slotted membrane has more than 10 percent open area, the owner or operator shall repair the items as necessary so that none of the conditions specified in this subsection exist before refilling the storage vessel with VOL. In no event shall inspections conducted in accordance with this provision occur at intervals greater than 10 years in the case of vessels subject to the annual visual inspection as specified in subsections (a)(2) and (a)(3)(B) above and at intervals no greater than 5 years in the case of vessels specified in subsection (a)(3)(A) above. |
| 5) | Notify the Agency in writing at least 30 days prior to the filling or refilling of each storage vessel for which an inspection is required by subsections (a)(1) and (a)(4) above to afford the Agency the opportunity to have an observer present. If the inspection required by subsection (a)(4) above is not planned and the owner or operator could not have known about the inspection 30 days in advance of refilling the tank, the owner or operator shall notify the Agency at least 7 days prior to the refilling of the storage vessel. Notification shall be made by telephone immediately followed by written documentation demonstrating why the inspection was unplanned. Alternatively, this notification including the written documentation may be made in writing and sent by express mail so that it is received by the Agency at least 7 days prior to the refilling. |
| b) | The owner or operator of external floating roof tanks shall: |
| 1) | Determine the gap areas and maximum gap widths between the primary seal and the wall of the storage vessel and between the secondary seal and the wall of the storage vessel. |
| A) | Measurements of gaps between the tank wall and the primary seal (seal gaps) shall be performed during the hydrostatic testing of the vessel or within 60 days after the initial fill with VOL and at least once every 5 years thereafter. |
| B) | Measurements of gaps between the tank wall and the secondary seal shall be performed within 60 days after the initial fill with VOL and at least once per year thereafter. |
| C) | If any source ceases to store VOL for a period of 1 year or more, subsequent introduction of VOL into the vessel shall be considered an initial fill for the purposes of subsections (b)(1)(A) and (b)(1)(B) above. |
| 2) | Determine gap widths and areas in the primary and secondary seals individually according to the following procedures: |
| A) | Measure seal gaps, if any, at one or more floating roof levels when the roof is floating off the roof leg supports; |
| B) | Measure seal gaps around the entire circumference of the tank in each place where a 1/8 inch in diameter uniform probe passes freely (without forcing or binding against seal) between the seal and the wall of the storage vessel and measure the circumferential distance of each such location; and |
| C) | Determine the total surface area of each gap described in subsection (b)(2)(B) above by using probes of various widths to measure accurately the actual distance from the tank wall to the seal and multiplying each such width by its respective circumferential distance. |
| 3) | Add the gap surface area of each gap location for the primary seal and the secondary seal individually and divide the sum for each by the nominal diameter of the tank and compare each ratio to the respective standards in subsection (b)(4) below. |
| 4) | Make necessary repairs or empty the storage vessel within 45 days after identification in any inspection for seals not meeting the requirements listed in subsections (b)(4)(A) and (B) below: |
| A) | The accumulated area of gaps between the tank wall and the mechanical shoe or liquid-mounted primary seal shall not exceed 10 in.(2) per foot of tank diameter, and the width of any portion of any gap shall not exceed 1.5 in. There are to be no holes, tears, or other openings in the shoe, seal fabric, or seal envelope. |
| B) | The secondary seal is to meet the following requirements: |
| i) | The secondary seal is to be installed above the primary seal so that it completely covers the space between the roof edge and the tank wall except as provided in subsection (b)(2)(C) above. |
| ii) | The accumulated area of gaps between the tank wall and the secondary seal used in combination with a metallic shoe or liquid-mounted primary seal shall not exceed 1.0 in.(2) per foot of tank diameter, and the width of any portion of any gap shall not exceed 0.5 in. There shall be no gaps between the tank wall and the secondary seal when used in combination with vapor mounted primary seal. |
| iii) | There are to be no holes, tears, or other openings in the seal or seal fabric. |
| C) | If a failure that is detected during inspections required in Section 219.127(b)(1) of this Subpart cannot be repaired within 45 days and if the vessel cannot be emptied within 45 days, the owner or operator may request a 30-day extension from the Agency in the inspection report required in Section 219.129(b)(4) of this Subpart. Such extension request must include a demonstration of unavailability of alternate storage capacity and a specification of a schedule that will assure that the control equipment will be repaired or the vessel will be emptied as soon as possible. |
| 5) | Notify the Agency 30 days in advance of any gap measurements required by subsection (b)(1) above to afford the Agency the opportunity to have an observer present. |
| 6) | Visually inspect the external floating roof, the primary seal, secondary seal, and fittings each time the vessel is emptied and degassed. |
| A) | If the external floating roof has defects, if the primary seal has holes, tears, or other openings in the seal or the seal fabric, or if the secondary seal has holes, tears, or other openings in the seal or the seal fabric, the owner or operator shall repair the items as necessary so that none of the conditions specified in this subsection exist before filling or refilling the storage vessel with VOL. |
| B) | For all the inspections required by subsection (b)(6) above, the owner or operator shall notify the Agency in writing at least 30 days prior to the filling or refilling of each storage vessel to afford the Agency the opportunity to inspect the storage vessel prior to refilling. If the inspection required by subsection (b)(6) above is not planned and the owner or operator could not have known about the inspection 30 days in advance of refilling the tank, the owner or operator shall notify the Agency at least 7 days prior to the refilling of the storage vessel. Notification shall be made by telephone immediately followed by written documentation demonstrating why the inspection was unplanned. Alternatively, this notification including the written documentation may be sent by express mail so that it is received by the Agency at least 7 days prior to the refilling. |
| c) | The owner or operator of each source that is equipped with a closed vent system and a flare to meet the requirements of Section 219.120(a)(4) of this Subpart shall meet the requirements specified in the general control device requirements of 40 CFR 60.18(e) and (f), incorporated by reference at Section 219.112(d) of this Part. |
| a) | Except as provided in subsection (d), the owner or operator of each storage vessel with a design capacity greater than or equal to 40,000 gallons storing a liquid with a maximum true vapor pressure that is normally less than 0.75 psia shall notify the Agency within 30 days when the maximum true vapor pressure of the liquid exceeds 0.75 psia. |
| b) | Available data on the storage temperature may be used to determine the maximum true vapor pressure. |
| 1) | For vessels operated above or below ambient temperatures, the maximum true vapor pressure is calculated based upon the highest expected calendar-month average of the storage temperature. For vessels operated at ambient temperatures, the maximum true vapor pressure is calculated based upon the maximum local monthly average ambient temperature as reported by the National Weather Service. |
| 2) | For other liquids, the vapor pressure: |
| A) | Determined by ASTM Method D2879-83, incorporated by reference at Section 219.112(a) of this Part; |
| B) | Measured by an appropriate method approved by the Agency and USEPA; or |
| C) | Calculated by an appropriate method approved by the Agency and USEPA. |
| c) | The owner or operator of each vessel storing a mixture of indeterminate or variable composition shall be subject to the following: |
| 1) | Prior to the initial filling of the vessel, the maximum true vapor pressure for the range of anticipated liquid compositions to be stored will be determined using the methods described in subsection (b). |
| 2) | For vessels in which the vapor pressure of the anticipated liquid composition is 0.5 psia or greater but less than 0.75 psia, an initial physical test of the vapor pressure is required; a physical test at least once every 6 months thereafter is required as determined by the following methods: |
| A) | ASTM Method D2879-83, incorporated by reference at Section 219.112(a) of this Part; |
| B) | ASTM Method D323-08, incorporated by reference at Section 219.112(a) of this Part; or |
| C) | As measured by an appropriate method approved by the Agency. |
| d) | The owner or operator of each vessel equipped with a closed vent system and control device meeting the specifications of Section 219.120 of this Subpart is exempt from the requirements of subsections (a) and (b). |
| a) | After installing control equipment in accordance with Section 219.120(a)(1) or (2) of this Subpart (fixed roof and internal floating roof), the owner or operator shall: |
| 1) | Furnish the Agency with a report that describes the control equipment and certifies that the control equipment meets the specifications of Sections 219.120(a)(1) and 219.127(a)(1) of this Subpart; |
| 2) | Keep a record of each inspection performed as required by Section 219.127(a)(1), (a)(2), (a)(3), and (a)(4) of this Subpart. Each record shall identify the storage vessel on which the inspection was performed and shall contain the date the vessel was inspected and the observed condition of each component of the control equipment (seals, internal floating roof, and fittings); |
| 3) | If any of the conditions described in Section 219.127(a)(2) of this Subpart are detected during the annual visual inspection required by Section 219.127(a)(2), report to the Agency within 30 days after the inspection the identity of the storage vessel, the nature of the defects, and the date the storage vessel was emptied or the nature of and date the repair was made; and |
| 4) | After each inspection required by Section 219.127(a)(3) of this Subpart where holes or tears in the seal or seal fabric, or defects in the internal floating roof, or other control equipment defects listed in Section 219.127(a)(3)(B) of this Subpart are discovered, report to the Agency within 30 days after the inspection the identity of the storage vessel and the reason it did not meet the specifications of Section 219.120(a)(1) or (2) or Section 219.127(a) of this Subpart, and list each repair made. |
| b) | After installing control equipment in accordance with Section 219.120(a)(3) of this Subpart (external floating roof), the owner or operator shall: |
| 1) | Furnish the Agency with a report that describes the control equipment and certify that the control equipment meets the specifications of Sections 219.120(a)(3) and 219.127(b)(2), (b)(3), and (b)(4) of this Subpart; |
| 2) | Within 60 days after performing the seal gap measurements required by Section 219.127(b)(1) of this Subpart, furnish the Agency with a report that contains: |
| A) | The date of measurement; |
| B) | The raw data obtained in the measurement; and |
| C) | The calculations of this Subpart described in Section 219.127(b)(2) and (b)(3) of this Subpart; |
| 3) | Maintain records of each gap measurement performed as required by Section 219.127(b) of this Subpart. Such records shall identify the storage vessel in which the measurement was performed and shall contain: |
| A) | The date of measurement; |
| B) | The raw data obtained in the measurement; and |
| C) | The calculations described in Section 219.127(b)(2) and (b)(3) of this Subpart; |
| 4) | After each seal gap measurement that detects gaps exceeding the limitations specified by Section 219.127(b)(4) of this Subpart, submit a report to the Agency within 30 days after the inspection identifying the vessel and containing the information specified in subsection (b)(2) above and the date the vessel was emptied or the repairs were made and the date of repair. |
| c) | After installing control equipment in accordance with Section 219.127(a)(4) or (b)(1) of this Subpart (closed vent system and control device other than a flare), the owner or operator shall maintain the following records: |
| 1) | A copy of the operating plan; and |
| 2) | The measured values of the parameters monitored in accordance with Section 219.127(c)(2) of this Subpart. |
| d) | After installing a closed vent system and flare to comply with Section 219.127 of this Subpart, the owner or operator shall: |
| 1) | Provide the Agency with a report containing the measurements required by 40 CFR 60.18(f)(1), (2), (3), (4), (5), and (6), incorporated by reference at Section 219.112(d) of this Part, within 6 months after the initial start-up date; |
| 2) | Maintain records of all periods of operation during which the flare pilot flame is absent; and |
| 3) | Report semiannually all periods recorded under 40 CFR 60.115b(d)(2), incorporated by reference at Section 219.112(d) of this Part, in which the pilot flame was absent. |
| e) | The owner or operator shall maintain all records required by this Section, except for the records required by subsection (f) below, for at least 3 years. The records required by subsection (f) below shall be kept for the life of the source. |
| f) | The owner or operator of each storage vessel specified in Section 219.119 of this Subpart shall maintain readily accessible records of the dimension of the storage vessel and an analysis of the capacity of the storage vessel. Each storage vessel with a design capacity less than 40,000 gallons is subject to no provision of this Part other than those required by maintaining readily accessible records of the dimensions of the storage vessel and analysis of the capacity of the storage vessel. |
| g) | Except as provided in Section 219.128(c) and (d) of this Subpart, the owner or operator of each storage vessel subject to the requirements in Section 219.120 with a design capacity greater than or equal to 40,000 gallons storing a liquid with a maximum true vapor pressure greater than or equal to 0.5 psia but less than 0.75 psia shall maintain a record of the VOL storage, the period of storage, and the maximum true vapor pressure of the VOL during the respective storage period. |
| a) | No person shall use any single or multiple compartment effluent water separator which receives effluent water containing 757 1/day (200 gal/day) or more of organic material from any equipment processing, refining, treating, storing or handling organic material unless such effluent water separator is equipped with air pollution control equipment capable of reducing by 85 percent or more the uncontrolled organic material emitted to the atmosphere. Exception: If no odor nuisance exists the limitations of this subsection shall not apply if the vapor pressure of the organic material is below 17.24 kPa (2.5 psia) at 294.3° K (70 ° F). |
| b) | Subsection (a) of this Section shall not apply to water and crude oil separation in the production of Illinois crude oil, if the vapor pressure of such crude oil is less than 34.5 kPa (5 psia). |
| a) | To 10 ppm equivalent methane (molecular weight 16.0) or less; or, |
| b) | By combustion in a smokeless flare; or, |
| c) | By other air pollution control equipment approved by the Agency according to the provisions of 35 Ill. Adm. Code 201, and further processed consistent with Section 219.108 of this Part. |
| a) | A historical record of each such set (or, if such records were unavailable, of similar sets which, by virtue of operation under similar circumstances, may reasonably have been presumed to have the same or greater frequency of excessive releases) for a three-year period immediately preceding October 1, 1972, indicating: |
| 1) | Dates on which excessive releases occurred from each such set; and |
| 2) | Duration in minutes of each such excessive release; and |
| 3) | Quantities (in pounds) of mercaptans and/or hydrogen sulfide emitted into the atmosphere during each such excessive release. |
| b) | Proof, using such three-year historical records, that no excessive release is likely to occur from any such set either alone or in combination with such excessive releases from other sets owned or operated by the same person and located within a ten-mile radius from the center point of any such set, more frequently than 3 times in any 12 month period; |
| c) | Accurate maintenance records pursuant to the requirements of subsection (a) of this Section; and, |
| d) | Proof, at three-year intervals, using such three-year historical records, that such set conforms to the requirements of subsection (c) of this Section. |
| Section 219.182 | Cold Cleaning |
| a) | Operating Procedures: No person shall operate a cold cleaning degreaser unless: |
| 1) | Waste solvent is stored in covered containers only and not disposed of in such a manner that more than 20% of the waste solvent (by weight) is allowed to evaporate into the atmosphere; |
| 2) | The cover of the degreaser is closed when parts are not being handled; and |
| 3) | Parts are drained until dripping ceases. |
| b) | Equipment Requirements: No person shall operate a cold cleaning degreaser unless: |
| 1) | The degreaser is equipped with a cover which is closed whenever parts are not being handled in the cleaner. The cover shall be designed to be easily operated with one hand or with the mechanical assistance of springs, counter-weights or a powered system if: |
| A) | The solvent vapor pressure is greater than 2 kPa (15 mmHg or 0.3 psi) measured at 38o C (100o F); |
| B) | The solvent is agitated; or |
| C) | The solvent is heated above ambient room temperature. |
| 2) | The degreaser is equipped with a device for draining cleaned parts. The drainage device shall be constructed so that parts are enclosed under the cover while draining unless: |
| A) | The solvent vapor pressure is less than 4.3 kPa (32 mmHg or 0.6 psi) measured at 38o C (100o F); or |
| B) | An internal drainage device cannot be fitted into the cleaning system, in which case the drainage device may be external. |
| The degreaser is equipped with one of the following control devices if the vapor pressure of the solvent is greater than 4.3 kPa (32 mmHg or 0.6 psi) measured at 38o C (100 ° F) or if the solvent is heated above 50o C (120o F) or its boiling point: |
| A) | A freeboard height of 7/10 of the inside width of the tank or 91 cm (36 in), whichever is less; or |
| B) | Any other equipment or system of equivalent emission control as approved by the Agency and further processed consistent with Section 219.108 of this Part. Such a system may include a water cover, refrigerated chiller or carbon adsorber. |
| 4) | A permanent conspicuous label summarizing the operating procedure is affixed to the degreaser; and |
| 5) | If a solvent spray is used, the degreaser is equipped with a solid fluid stream spray, rather than a fine, atomized or shower spray. |
| c) | Material and Control Requirements: |
| 1) | On and after March 15, 1999, no person shall: |
| A) | Cause or allow the sale of solvent with a vapor pressure which exceeds 2.0 mmHg (0.038 psi) measured at 20o C (68o F) in units greater than five gallons, for use in cold cleaning degreasing operations located in the area covered by Section 219.103 of this Part. |
| B) | Operate a cold cleaning degreaser with a solvent vapor pressure which exceeds 2.0 mmHg (0.038 psi) measured at 20o C (68o F). |
| 2) | On and after March 15, 2001, no person shall: |
| A) | Cause or allow the sale of solvent with a vapor pressure which exceeds 1.0 mmHg (0.019 psi) measured at 20o C (68o F) in units greater than five gallons, for use in cold cleaning degreasing operations located in the area covered by Section 219.103 of this Part. |
| B) | Operate a cold cleaning degreaser with a solvent vapor pressure which exceeds 1.0 mmHg (0.019 psi) measured at 20o C (68o F). |
| 3) | On and after May 30, 2007, no person shall: |
| A) | Cause or allow the sale of solvent with a vapor pressure which exceeds 1.0 mmHg (0.019 psi) measured at 20° C (68° F) in units greater than five gallons, for use in cold cleaning degreasing operations located in the area covered by Section 219.103 of this Part, unless the purchaser provides a copy of a valid State or federal construction or operating permit or a copy of the Federal Register demonstrating that the purchaser is in compliance with the control requirements of subsection (c)(4) of this Section or is exempt under subsection (f) or (g) of this Section. |
| 4) | Control Requirements: |
| A) | A person may operate a cold cleaning degreaser using solvent with a vapor pressure greater than 1.0 mmHg (0.019 psi) but less than 56 mmHg (1.064 psi) measured at 20° C (68° F) provided add-on control devices demonstrating at least 95 percent overall capture and control of emissions are used. The add-on controls may include, but are not limited to, carbon adsorbers or afterburners. |
| B) | An equivalent alternative control plan may be used to meet the control requirements of this Section pursuant to Section 219.108 of this Part. Pursuant to the material requirements of subsection (c)(3)(B) of this Section, a solvent with a vapor pressure of 1.0 mmHg (0.019 psi) measured at 20° C (68° F) shall be the basis for assessment of equivalent emissions from any equivalent alternative control plan. If used as an equivalent alternative control plan, an add-on control must demonstrate at least a 95 percent overall capture and control efficiency. A control plan approved by the Agency shall be effective only when included in a federally enforceable permit or approved by the USEPA as a SIP revision pursuant to Section 219.108 of this Part. |
| C) | Add-on controls operating at a source prior to May 30, 2007, shall be tested by August 31, 2007. Add-on controls constructed on or after May 30, 2007, shall be tested within 90 days after initial startup. Testing procedures and recordkeeping for add-on controls and equivalent alternative controls subject to subsections (c)(4)(A) and (B) of this Section are to be performed pursuant to Section 219.105 (c), (d), (e) and (f) of this Part. |
| d) | Recordkeeping and Reporting Requirements: On and after March 15, 1999: |
| 1) | All persons subject to the requirements of subsections (c)(1)(A), (c)(2)(A), and (c)(3)(A) of this Section must maintain records which include for each sale: |
| A) | The name and address of the solvent purchaser; |
| B) | The date of sale; |
| C) | The type of solvent; |
| D) | The unit volume of solvent; |
| E) | The total volume of solvent; and |
| F) | The vapor pressure of the solvent measured in mmHg at 20o C (68o F). |
| 2) | All persons subject to the requirements of subsections (c)(1)(B), (c)(2)(B), and (c)(3)(B) of this Section must maintain records which include for each purchase: |
| A) | The name and address of the solvent supplier; |
| B) | The date of purchase; |
| C) | The type of solvent; |
| D) | The vapor pressure of the solvent measured in mmHg at 20o C (68o F); and |
| E) | For any mixture of solvents, the vapor pressure of the mixture, as used, measured in mmHg at 20° C (68° F). |
| 3) | All persons subject to the requirements of subsection (c)(4) of this Section must maintain records, which include for each purchase: |
| D) | The unit volume of solvent; |
| F) | The vapor pressure of the solvent measured in mmHg at 20° C (68° F); and |
| G) | For any mixture of solvents, the vapor pressure of the mixture, as used, measured in mmHg at 20° C (68° F). |
| 4) | All persons subject to the requirements of subsection (c)(4) of this Section shall maintain records documenting the use of good operating practices consistent with the equipment manufacturer’s specifications for the cold cleaning degreasers and add-on control equipment. At a minimum these records shall include: |
| A) | Records for periodic inspection of the cold cleaning degreasers and add-on control equipment with date of inspection, individual performing the inspection, and nature of inspection; |
| B) | Records for repair of malfunctions and breakdowns with identification and description of incident, date identified, date repaired, nature of repair, and the amount of VOM that escaped into the atmosphere as a result of the incident; |
| C) | Control device monitoring and recording data; and |
| D) | A daily log of operating time for the control device, monitoring equipment, and all associated degreasers. |
| 5) | All persons subject to the requirements of subsection (c) of this Section shall notify the Agency at least 30 days before changing the method of compliance between subsection (c)(3) and (c)(4) of this Section. Such notification shall include a demonstration of compliance with the newly applicable subsection. |
| 6) | All persons subject to the requirements of subsection (b) or (c) of this Section shall notify the Agency of any violation of subsection (b) or (c) of this Section by sending a description of the violation and copies of records documenting such violations to the Agency within 30 days following the occurrence of the violation. |
| e) | All records required by subsection (d) of this Section shall be retained for three years and shall be made available to the Agency upon request. |
| f) | The cleaning of electronic components as defined in 35 Ill. Adm. Code Section 211.1885 is exempt from the requirements of subsection (c) of this Section. |
| g) | Any cold cleaning taking place in a Detrex cold batch degreaser Model #2D-CC-SPL Size 24-4-10, or substantial equivalent, including automated loading of parts, totally enclosed operation (excluding loading and unloading) and permitted by the Agency, is exempt from the requirements of subsection (c) of this Section. |
| a) | Operating Requirements: No person shall operate an open top vapor degreaser unless: |
| 1) | The cover of the degreaser is closed when workloads are not being processed through the degreaser; |
| 2) | Solvent carryout emissions are minimized by: |
| A) | Racking parts to allow complete drainage; |
| B) | Moving parts in and out of the degreaser at less than 3.3 m/min (11 ft/min); |
| C) | Holding the parts in the vapor zone until condensation ceases; |
| D) | Tipping out any pools of solvent on the cleaned parts before removal from the vapor zone; and |
| E) | Allowing parts to dry within the degreaser until visually dry. |
| 3) | Porous or absorbent materials, such as cloth, leather, wood or rope are not degreased; |
| 4) | Less than half of the degreaser's open top area is occupied with a workload; |
| 5) | The degreaser is not loaded to the point where the vapor level would drop more than 10 cm (4 in) when the workload is removed from the vapor zone; |
| 6) | Spraying is done below the vapor level only; |
| 7) | Solvent leaks are repaired immediately; |
| 8) | Waste solvent is stored in covered containers only and not disposed of in such a manner that more than 20% of the waste solvent (by weight) is allowed to evaporate into the atmosphere; |
| 9) | Water is not visually detectable in solvent exiting from the water separator; and |
| 10) | Exhaust ventilation exceeding 20 cubic meters per minute per square meter (65 cubic feet per minute per square foot) of degreaser open area is not used, unless necessary to meet the requirements of the Occupational Safety and Health Act (29 U.S.C. Section 651 et seq.). |
| b) | Equipment Requirements: No person shall operate an open top vapor degreaser unless: |
| 1) | The degreaser is equipped with a cover designed to open and close easily without disturbing the vapor zone; |
| 2) | The degreaser is equipped with the following switches: |
| A) | One which shuts off the sump heat source if the amount of condenser coolant is not sufficient to maintain the designed vapor level; and |
| B) | One which shuts off the spray pump if the vapor level drops more than 10 cm (4 in) below the bottom condenser coil; and |
| C) | One which shuts off the sump heat when the vapor level exceeds the design level. |
| 3) | A permanent conspicuous label summarizing the operating procedure is affixed to the degreaser; |
| 4) | The degreaser is equipped with one of the following devices: |
| A) | A freeboard height of 3/4 of the inside width of the degreaser tank or 91 cm (36 in), whichever is less; and if the degreaser opening is greater than 1 square meter (10.8 ft2), a powered or mechanically assisted cover; or |
| B) | Any other equipment or system of equivalent emission control as approved by the Agency and further processed consistent with Section 219.108 of this Part. Such equipment or system may include a refrigerated chiller, an enclosed design or a carbon adsorption system. |
| a) | Operating Requirements: No person shall operate a conveyorized degreaser unless: |
| 1) | Exhaust ventilation exceeding 20 cubic meters per minute per square meter (65 cubic feet per minute per square foot) of area of loading and unloading opening is not used, unless necessary to meet the requirements of the Occupational Safety and Health Act (29 U.S.C. Section 651 et seq.); |
| 2) | Solvent carryout emissions are minimized by: |
| A) | Racking parts for best drainage; and |
| B) | Maintaining the vertical conveyor speed at less than 3.3 m/min (11 ft/min); |
| 3) | Waste solvent is stored in covered containers only and not disposed of in such a manner that more than 20% of the waste solvent (by weight) is allowed to evaporate into the atmosphere; |
| 4) | Solvent leaks are repaired immediately; |
| 5) | Water is not visually detectable in solvent exiting from the water separator; and |
| 6) | Downtime covers are placed over entrances and exits of conveyorized degreasers immediately after the conveyors and exhausts are shut down and not removed until just before start-up. |
| b) | Equipment Requirements: No person shall operate a conveyorized degreaser unless: |
| 1) | The degreaser is equipped with a drying tunnel, rotating (tumbling) basket or other equipment sufficient to prevent cleaned parts from carrying out solvent liquid or vapor; |
| 2) | The degreaser is equipped with the following switches: |
| A) | One which shuts off the sump heat source if the amount of condenser coolant is not sufficient to maintain the designed vapor level; |
| B) | One which shuts off the spray pump or the conveyor if the vapor level drops more than 10 cm (4 in) below the bottom condenser coil; and |
| C) | One which shuts off the sump heat when the vapor level exceeds the design level; |
| 3) | The degreaser is equipped with openings for entrances and exits that silhouette workloads so that the average clearance between the parts and the edge of the degreaser opening is less than 10 cm (4 in) or less than 10 percent of the width of the opening; |
| 4) | The degreaser is equipped with downtime covers for closing off entrances and exits when the degreaser is shut down; and |
| 5) | The degreaser is equipped with one of the following control devices, if the air/vapor interface is larger than 2.0 square meters (21.6 ft2): |
| A) | A carbon adsorption system with ventilation greater than or equal to 15 cubic meters per minute per square meter (50 cubic feet per minute per square foot) of air/vapor area when downtime covers are open, and exhausting less than 25 ppm of solvent by volume averaged over a complete adsorption cycle; or |
| B) | Any other equipment or system of equivalent emission control as approved by the Agency, and further processed consistent with Section 219.108 of this Part. Such equipment or system may include a refrigerated chiller. |
| a) | Vapor pressures shall be determined by using the procedure specified in Section 219.110 of this Part. |
| b) | Exhaust ventilation rates shall be determined by using the procedures specified in Section 219.105(f)(3) of this Part. |
| c) | The performance of control devices shall be determined by using the procedures specified in Section 219.105(f) of this Part. |
| A) | The following cleaning operations are exempt from the requirements of subsections (b), (c), (d), (e), (f), and (g): |
| i) | Cleaning operations subject to the limitations in Sections 219.182, 219.183, or 219.184; |
| iii) | Stripping of cured coatings, inks, or adhesives; |
| iv) | Cleaning operations in printing pre-press areas, including the cleaning of film processors, color scanners, plate processors, film cleaning, and plate cleaning; |
| B) | Cleaning operations for emission units within the following categories are exempt from the requirements of subsections (b), (c), (d), (e), (f), and (g): |
| C) | The following cleaning operations are exempt from the requirements of subsections (b), (c), (f), and (g): |
| i) | Cleaning of solar cells, laser hardware, scientific instruments, and high-precision optics; |
| ii) | Cleaning conducted as part of performance laboratory tests on coatings, adhesives, or inks; research and development operations; or laboratory tests in quality assurance laboratories; |
| iii) | Cleaning of paper-based gaskets and clutch assemblies where rubber is bonded to metal by means of an adhesive; |
| iv) | Cleaning of cotton swabs to remove cottonseed oil before cleaning of high-precision optics; |
| v) | Cleaning of medical device and pharmaceutical manufacturing operations if the facility uses no more than 5.7 liters (1.5 gallons) per day of solvents for such cleaning; |
| vi) | Cleaning of adhesive application equipment used for thin metal laminating; |
| vii) | Cleaning of electronic or electrical cables; |
| viii) | Touch-up cleaning performed on printed circuit boards where surface mounted devices have already been attached; |
| ix) | Cleaning of coating and adhesive application processes utilized to manufacture transdermal drug delivery products using no more than three gallons per day of ethyl acetate; |
| x) | Cleaning of application equipment used to apply coatings on satellites and radiation effect coatings; |
| xi) | Cleaning of application equipment used to apply solvent-borne fluoropolymer coatings; |
| xii) | Cleaning of ultraviolet or electron beam adhesive application; |
| xiii) | Cleaning of sterilization indicating ink application equipment if the facility uses no more than 5.7 liters (1.5 gallons) per day of solvents for such cleaning; |
| xiv) | Cleaning of metering rollers, dampening rollers, and printing plates; |
| xv) | Cleaning of numismatic dies; |
| xvi) | Cleaning operations associated with digital printing; |
| xvii) | Cleaning with aerosol products if the facility uses no more than 4.7 liters (1.25 gallons) per day of those products; |
| xviii) | Cleaning of plastic-based or vinyl-based substrates for use in the screen printing process when using UV curable ink and coating systems; |
| xix) | Cleaning conducted as part of performance tests on coatings, adhesives, or inks that are in research and development and that are not yet commercially used for the applications for which they are being tested. This exemption is limited to the use of up to a total of 90.9 liters (24 gallons) per calendar month and 416.3 liters (110 gallons) of cleaning solvent per calendar year for that cleaning. |
| b) | Material and Control Requirements. An owner or operator of a source subject to this Section, other than manufacturers of coatings, inks, adhesives, or resins, must not perform any cleaning operation subject to this Section unless the owner or operator meets the requirements in subsection (b)(1), (b)(2), or (b)(3). An owner or operator of a source that manufactures coatings, inks, adhesives, or resins must not perform any cleaning operation subject to this Section unless the owner or operator meets the requirements in at least one of the following subsections: (b)(1), (b)(2), (b)(3), (b)(4), or (b)(5). |
| 1) | The VOM content of the as-used cleaning solutions does not exceed the following emissions limitations: |
| A) | Product cleaning during manufacturing process |
| kg/l | lb/gal |
| i) | Electrical apparatus components | 0.10 0.83 | ||
| and electronic components | |||
| ii) | Medical device and pharmaceutical | 0.80 6.7 | ||
| manufacturing | |||
| kg/l lb/gal |
| i) | Electrical apparatus components | 0.10 0.83 | |
| and electronic | |||
| ii) | Medical device and pharmaceutical | 0.80 6.7 | |
| manufacturing: tools, equipment, | |||
| and machinery | |||
| iii) | Medical device and pharmaceutical | 0.60 5.0 | |
| manufacturing: general work | |||
| surfaces | |||
| kg/l | lb/gal |
| i) | Rotogravure printing that does not | ||
| print flexible packaging | 0.10 0.83 | ||
| ii) | Screen printing, including screen | ||
| reclamation activities | 0.50 4.2 | ||
| iii) | Ultraviolet ink and electron beam | ||
| ink application equipment, except | |||
| screen printing | 0.65 5.4 | ||
| iv) | Flexographic printing that does not | ||
| print flexible packaging | 0.10 0.83 | ||
| kg/l lb/gal |
| D) | Cleaning of equipment used in the | 0.20 1.67 | |
| manufacture of coatings, inks, adhesives, or | |||
| resins | |||
| kg/l | lb/gal |
| E) | All other cleaning operations not subject to | ||
| 0.050 | 0.42 | ||
| a specific limitation in subsections (b)(1)(A) | |||
| through (b)(1)(D) | |||
| 2) | The VOM composite vapor pressure of each as-used cleaning solution used does not exceed 8.0 mmHg measured at 20 °C (68 °F); |
| 3) | An afterburner or carbon adsorber is installed and operated that reduces VOM emissions from the subject cleaning operation by at least 85 percent overall, or for sources that manufacture coatings, inks, adhesives, or resins, an afterburner or carbon adsorber is installed and operated that reduces VOM emissions from the subject cleaning operation by at least 80 percent overall and has a 90 percent efficiency. The owner or operator may use an emissions control system other than an afterburner or carbon adsorber if such device reduces VOM emissions from the subject cleaning operation in accordance with the applicable capture and control requirements of this subsection (b)(3), the owner or operator submits a plan to the Agency detailing appropriate monitoring devices, test methods, recordkeeping requirements, and operating parameters for such control device, and such plan is approved by the Agency and USEPA within federally enforceable permit conditions; |
| 4) | For sources that manufacture coatings, inks, adhesives, or resins, the owner or operator complies with the following work practices: |
| A) | Equipment being cleaned is maintained leak-free; |
| B) | VOM-containing cleaning materials are drained from the cleaned equipment upon completion of cleaning; |
| C) | VOM-containing cleaning materials, including waste solvent, are not stored or disposed of in such a manner that will cause or allow evaporation into the atmosphere; and |
| D) | VOM-containing cleaning materials are stored in closed containers; |
| 5) | Sources that manufacture coatings, inks, adhesives, or resins may utilize solvents that do not comply with subsection (b)(1) or (b)(2) provided that all of the following requirements are met: |
| A) | No more than 228 l (60 gal) of fresh solvent is used per calendar month. Solvent that is reused or recycled, either onsite or offsite, for further use in equipment cleaning or in the manufacture of coatings, inks, adhesives, or resins, must not be included in this limit; |
| B) | Solvents, including cleanup solvents, are collected and stored in closed containers; and |
| C) | Records are maintained in accordance with subsection (e)(6). |
| c) | The owner or operator of a subject source must demonstrate compliance with this Section by using the applicable test methods and procedures specified in subsection (g) and by complying with the recordkeeping and reporting requirements specified in subsection (e). |
| d) | Operating Requirements. The owner or operator of a source subject to this Section must comply with the following for each subject cleaning operation. These requirements are in addition to work practices specified in subsections (b)(4) and (b)(5), as applicable: |
| 1) | Cover open containers and properly cover and store applicators used to apply cleaning solvents; |
| 3) | Dispose of all used cleaning solutions, cleaning towels, and applicators used to apply cleaning solvents in closed containers; |
| 5) | When using cleaning solvent for wipe cleaning, sources that manufacture coatings, inks, adhesives, or resins must: |
| A) | Cover open containers used for the storage of spent or fresh organic compounds used for cleanup or coating, ink, adhesive, or resin removal; and |
| B) | Cover open containers used for the storage or disposal of cloth or paper impregnated with organic compounds that are used for cleanup or coating, ink, adhesive, or resin removal. |
| 1) | The owner or operator of a source exempt from the limitations of this Section because of the criteria in subsection (a)(1) must comply with the following: |
| A) | By January 1, 2012, or upon initial start-up of the source, whichever is later, submit a certification to the Agency that includes: |
| i) | A declaration that the source is exempt from the requirements of this Section because of the criteria in subsection (a)(1); |
| ii) | Calculations that demonstrate that combined emissions of VOM from cleaning operations at the source, other than cleaning operations identified in subsection (a)(2), never equal or exceed 226.8 kg/month (500 lbs/month), in the absence of air pollution control equipment. An emission adjustment factor of 0.50 must be used in calculating emissions from used shop towels if the VOM composite vapor pressure of each associated cleaning solution is demonstrated to be less than 10 mmHg at 20 °C (68 °F) and the used shop towels are kept in closed containers. For cleaning solutions with VOM composite vapor pressure of equal to or greater than 10 mmHg measured at 20 °C (68 °F) and for shop towels that are not kept in closed containers, an emission adjustment factor must not be used; |
| B) | On and after January 1, 2012, collect and record the following information each month for each cleaning operation, other than cleaning operations identified in subsection (a)(2): |
| i) | The name and identification of each VOM-containing cleaning solution as applied in each cleaning operation; |
| ii) | The VOM content of each cleaning solution as applied in each cleaning operation; |
| iii) | The weight of VOM per volume and the volume of each as-used cleaning solution; and |
| iv) | The total monthly VOM emissions from cleaning operations at the source; |
| C) | Notify the Agency of any record that shows that the combined emissions of VOM from cleaning operations at the source, other than cleaning operations identified in subsection (a)(2), ever equal or exceed 226.8 kg/month (500 lbs/month), in the absence of air pollution control equipment, within 30 days after the event occurs. |
| A) | By January 1, 2012 or upon initial start-up of the source, whichever is later, submit a certification to the Agency that includes: |
| i) | A declaration that all subject cleaning operations are in compliance with this Section; |
| ii) | Identification of each subject cleaning operation and each VOM-containing cleaning solution used as of the date of certification in such operation; |
| iii) | If complying with the emissions control system requirement, what type of emissions control system will be used; |
| iv) | Initial documentation that each subject cleaning operation will comply with the applicable limitation, including copies of manufacturer's specifications, test results (if any), formulation data, and calculations; |
| v) | Identification of the methods that will be used to demonstrate continuing compliance with the applicable limitations; |
| vi) | A description of the practices and procedures that the source will follow to ensure compliance with the limitations in subsection (d), and, if applicable, subsection (b)(4); and |
| vii) | A description of each cleaning operation exempt under subsection (a)(2), if any, and a listing of the emission units on which the exempt cleaning operation is performed; |
| B) | At least 30 calendar days before changing the method of compliance between subsections (b)(1), (b)(2), (b)(4), or (b)(5) and subsection (b)(3), notify the Agency in writing of the change. The notification must include a demonstration of compliance with the newly applicable subsection; |
| 3) | All sources complying with this Section under subsection (b)(1) must collect and record the following information for each cleaning solution used: |
| A) | For each cleaning solution that is prepared at the source with automatic equipment: |
| i) | The name and identification of each cleaning solution; |
| ii) | The VOM content of each cleaning solvent in the cleaning solution; |
| iii) | Each change to the setting of the automatic equipment, with date, time, description of changes in the cleaning solution constituents (e.g., cleaning solvents), and a description of changes to the proportion of cleaning solvent and water (or other non-VOM); |
| iv) | The proportion of each cleaning solvent and water (or other non-VOM) used to prepare the as-used cleaning solution; |
| v) | The VOM content of the as-used cleaning solution, with supporting calculations; and |
| vi) | A calibration log for the automatic equipment, detailing periodic checks; |
| B) | For each batch of cleaning solution that is not prepared at the source with automatic equipment: |
| ii) | Date, time of preparation, and each subsequent modification of the batch; |
| iii) | The VOM content of each cleaning solvent in the cleaning solution; |
| iv) | The total amount of each cleaning solvent and water (or other non-VOM) used to prepare the as-used cleaning solution; and |
| v) | The VOM content of the as-used cleaning solution, with supporting calculations. For cleaning solutions that are not prepared at the site but are used as purchased, the manufacturer's specifications for VOM content may be used if such manufacturer's specifications are based on results of tests of the VOM content conducted in accordance with methods specified in Section 219.105(a); |
| 4) | All sources complying with this Section under subsection (b)(2) must collect and record the following information for each cleaning solution used: |
| A) | The name and identification of each cleaning solution; |
| B) | Date, time of preparation, and each subsequent modification of the batch; |
| C) | The molecular weight, density, and VOM composite partial vapor pressure of each cleaning solvent, as determined in accordance with the applicable methods and procedures specified in Section 219.110; |
| D) | The total amount of each cleaning solvent used to prepare the as-used cleaning solution; and |
| E) | The VOM composite partial vapor pressure of each as-used cleaning solution, as determined in accordance with the applicable methods and procedures specified in Section 219.110; |
| 5) | All sources complying with this Section under subsection (b)(3) must comply with the following: |
| A) | By January 1, 2012, or upon initial start-up of the source, whichever is later, and upon initial start-up of a new emissions control system, include in the certification required by subsection (e)(3) a declaration that the monitoring equipment required under subsection (f) has been properly installed and calibrated according to manufacturer's specifications; |
| B) | If testing of an emissions control system is conducted under subsection (g), the owner or operator must, within 90 days after conducting such testing, submit a copy of all test results to the Agency and must submit a certification to the Agency that includes the following: |
| i) | A declaration that all tests and calculations necessary to demonstrate compliance with subsection (b)(3) have been properly performed; |
| ii) | A statement whether the subject cleaning operation is or is not in compliance with subsection (b)(3); |
| iii) | The operating parameters of the emissions control system during testing, as monitored in accordance with subsection (f); |
| C) | Collect and record daily the following information for each cleaning operation subject to the requirements of subsection (b)(3): |
| i) | Emissions control system monitoring data in accordance with subsection (f), as applicable; |
| ii) | A log of operating time for the emissions control system, monitoring equipment, and associated cleaning equipment; |
| iii) | A maintenance log for the emissions control system and monitoring equipment detailing all routine and non-routine maintenance performed, including dates and duration of any outages; |
| D) | Maintain records documenting the use of good operating practices consistent with the equipment manufacturer's specifications for the cleaning equipment being used and the emissions control system equipment. At a minimum, these records must include: |
| i) | Records for periodic inspection of the cleaning equipment and emissions control system equipment with date of inspection, individual performing the inspection, and nature of inspection; |
| ii) | Records for repair of malfunctions and breakdowns with identification and description of incident, date identified, date repaired, nature of repair, and the amount of VOM released into the atmosphere as a result of the incident; |
| 6) | All sources complying with this Section under subsection (b)(5) must collect and record monthly the following information for each cleaning operation subject to subsection (b)(5): |
| A) | The name, identification, and volume of each VOM-containing cleaning solution as applied in each cleaning operation; |
| B) | The volume of each fresh cleaning solvent used for cleaning coating, ink, adhesive, or resin manufacturing equipment; |
| C) | The volume of cleaning solvent recovered for either offsite or onsite reuse or recycling for further use in the cleaning of coating, ink, adhesive, or resin manufacturing equipment; |
| 7) | The owner or operator of a source with cleaning operations that fall under one or more of the exclusions in subsection (a)(2)(C)(v), (a)(2)(C)(xiii) or (a)(2)(C)(xvii), including sources exempt from the limitations of this Section because of the criteria in subsection (a)(1), must: |
| A) | By January 1, 2012, or upon initial start-up of the source, whichever is later, submit a certification to the Agency that includes a declaration that the source has cleaning operations that fall under one or more of the exclusions in subsection (a)(2)(C)(v), (a)(2)(C)(xiii) or (a)(2)(C)(xvii), and a statement identifying each such cleaning operation and the exclusion applicable to each cleaning operation; |
| B) | Collect and record the name, identification, and volume of each cleaning solvent as applied each day in each cleaning operation that falls under one or more of the exclusions in subsection (a)(2)(C)(v), (a)(2)(C)(xiii), or (a)(2)(C)(xvii); and |
| C) | Notify the Agency in writing if the amount of cleaning solvent used in the cleaning of medical device and pharmaceutical manufacturing operations or of sterilization indicating ink application equipment at the source ever exceeds 5.7 liters (1.5 gallons) per day, or if the amount of aerosol cleaning products used at the source ever exceeds 4.7 liters (1.25 gallons) per day, within 30 days after the exceedance occurs; |
| 8) | The owner or operator of a source with cleaning operations that fall under one or more of the exclusions in subsection (a)(2)(C)(xviii) or (a)(2)(C)(xix), including sources exempt from the limitations of this Section because of the criteria in subsection (a)(1), must: |
| A) | By January 1, 2012, or upon initial start-up of the source, whichever is later, submit a certification to the Agency that includes a declaration that the source has cleaning operations that fall under one or more of the exclusions in subsection (a)(2)(C)(xviii) or (a)(2)(C)(xix), and a statement identifying each such cleaning operation and the exclusion applicable to each cleaning operation; |
| B) | Collect and record the name identification, volume, and VOM content of each cleaning solvent as applied each month in each cleaning operation that falls under one or more of the exclusions in subsection (a)(2)(C)(xviii) or (a)(2)(C)(xix); |
| C) | For cleaning operations that fall under the exclusion in subsection (a)(2)(C)(xviii), collect and record each month information demonstrating that the exempt cleaning solvent is being used exclusively for the cleaning of plastic-based or vinyl-based substrates for use in the screen printing process when using UV curable ink and coating systems; and |
| D) | For cleaning operations that fall under the exclusion in subsection (a)(2)(C)(xix), collect and record each month information demonstrating that the exempt cleaning solvent is being used exclusively for production line performance testing of coatings that are in research and development and are not yet commercially used for the applications for which they are being tested; |
| 9) | All sources subject to subsections (b) and (d) must notify the Agency of any violation of subsection (b) or (d) by providing a description of the violation and copies of records documenting the violation to the Agency within 30 days following the occurrence of the violation; |
| 10) | All records required by this subsection (e) must be kept by the source for at least three years and must be made available to the Agency upon request. |
| 1) | If an afterburner is used to demonstrate compliance, the owner or operator of a source subject to subsection (b)(3) must: |
| A) | Install, calibrate, operate, and maintain temperature monitoring devices with an accuracy of 3 °C or 5 °F on the emissions control system in accordance with Section 219.105(d)(2) and in accordance with the manufacturer's specifications. Monitoring must be performed at all times when the emissions control system is operating; and |
| B) | Install, calibrate, operate and maintain, in accordance with manufacturer's specifications, a continuous recorder on the temperature monitoring devices, such as a strip chart, recorder or computer, with at least the same accuracy as the temperature monitor; |
| 2) | If a carbon adsorber is used to demonstrate compliance, the owner or operator of a source subject to subsection (b)(3) must use Agency and USEPA approved continuous monitoring equipment that is installed, calibrated, maintained, and operated according to vendor specifications at all times the control device is in use. The continuous monitoring equipment must monitor the VOM concentration of each carbon adsorption bed or the exhaust of the bed next in sequence to be desorbed; |
| 3) | If an emissions control system other than an afterburner or carbon adsorber is used to demonstrate compliance, the owner or operator of a source subject to subsection (b)(3) must install, maintain, calibrate, and operate such monitoring equipment as stated in the owner's or operator's plan approved by the Agency and USEPA under subsection (b)(3). |
| 1) | Testing to demonstrate compliance with the requirements of this Section must be conducted by the owner or operator within 90 days after a request by the Agency, or as otherwise specified in this Section. The testing must be conducted at the expense of the owner or operator and the owner or operator must notify the Agency in writing 30 days in advance of conducting the testing to allow the Agency to be present during the testing; |
| 2) | Testing to demonstrate compliance with the VOM content limitations in subsection (b)(1), and to determine the VOM content of cleaning solvents and cleaning solutions, must be conducted as follows: |
| A) | The applicable test methods and procedures specified in Section 219.105(a) must be used; provided, however, Method 24, incorporated by reference in Section 219.112, must be used to demonstrate compliance; or |
| B) | The manufacturer's specifications for VOM content for cleaning solvents may be used if such manufacturer's specifications are based on results of tests of the VOM content conducted in accordance with methods specified in Section 219.105(a); provided, however, Method 24 must be used to determine compliance. In the event of any inconsistency between a Method 24 test and the manufacturer's specifications, the Method 24 test must govern; |
| 3) | Testing to determine the VOM composite partial vapor pressure of cleaning solvents, cleaning solvent concentrates, and as-used cleaning solutions must be conducted in accordance with the applicable methods and procedures specified in Section 219.110; |
| 4) | For afterburners and carbon adsorbers, the methods and procedures of Section 219.105(d) through (f) must be used for testing to demonstrate compliance with the requirements of subsection (b)(3), as follows: |
| A) | To select the sampling sites, Method 1 or 1A, as appropriate, 40 CFR 60, appendix A, incorporated by reference in Section 219.112; |
| B) | To determine the volumetric flow rate of the exhaust stream, Method 2, 2A, 2C, or 2D, as appropriate, 40 CFR 60, appendix A, incorporated by reference in Section 219.112; |
| C) | To determine the VOM concentration of the exhaust stream entering and exiting the emissions control system, Method 25 or 25A, as appropriate, 40 CFR 60, appendix A, incorporated by reference in Section 219.112. For thermal and catalytic afterburners, Method 25 must be used except under the following circumstances, in which case Method 25A must be used: |
| i) | The allowable outlet concentration of VOM from the emissions control system is less than 50 ppmv, as carbon; |
| ii) | The VOM concentration at the inlet of the emissions control system and the required level of control result in exhaust concentrations of VOM of 50 ppmv, or less, as carbon; and |
| iii) | Due to the high efficiency of the emissions control system, the anticipated VOM concentration at the emissions control system exhaust is 50 ppmv or less, as carbon, regardless of inlet concentration. If the source elects to use Method 25A under this option, the exhaust VOM concentration must be 50 ppmv or less, as carbon, and the required destruction efficiency must be met for the source to have demonstrated compliance. If the Method 25A test results show that the required destruction efficiency apparently has been met, but the exhaust concentration is above 50 ppmv, as carbon, a retest is required. The retest must be conducted using either Method 25 or Method 25A. If the retest is conducted using Method 25A and the test results again show that the required destruction efficiency apparently has been met, but the exhaust concentration is above 50 ppmv, as carbon, the source must retest using Method 25; |
| D) | During testing, the cleaning equipment must be operated at representative operating conditions and flow rates; |
| 5) | An owner or operator using an emissions control system other than an afterburner or carbon adsorber must conduct testing to demonstrate compliance with the requirements of subsection (b)(3) as stated in the owner's or operator's plan approved by the Agency and USEPA as federally enforceable permit conditions under subsection (b)(3). |
| a) | Automobile or Light-Duty Truck Coating | kg/l | lb/gal | ||
| 1) | Prior to May 1, 2012: | ||||
| A) | Prime coat | 0.14 | (1.2) | |||
| 0.14* | (1.2)* |
| B) | Primer surface coat | 1.81 | (15.1) | |||
| 1.81* | (15.1)* |
| C) | Topcoat | kg/l | lb/gal | |||
| 1.81 | (15.1) |
| 1.81* | (15.1)* |
| D) | Final repair coat | kg/l | lb/gal | |||
| 0.58 | (4.8) |
| 0.58* | (4.8)* |
| 2) | On and after May 1, 2012, subject automobile and light-duty truck coating lines must comply with the following limitations. These limitations must not apply to materials supplied in containers with a net volume of 0.47 liters (16 oz) or less, or a net weight of 0.45 kg (1 lb) or less: |
| A) | Electrodeposition primer (EDP) operations. For purposes of this subsection (a)(2)(A), "electrodeposition" means a water-borne dip coating process in which opposite electrical charges are applied to the substrate and the coating. The coating is attracted to the substrate due to the electrochemical potential difference that is created. |
| kg VOM/l | lb VOM/gal | ||||
| coating | coating | ||||
| solids | solids |
| applied | applied | |||||
| i) | When solids turnover ratio | ||||||
| (RT) is greater than or equal | |||||||
| to 0.160 | 0.084 | (0.7) | |||||
| ii) When RT is greater than or | ||
| equal to 0.040 and less than | ||
| 0.160 0.084 x (0.084 x |
| B) | Primer surfacer operations | |||||
| kg VOM/l | lb VOM/gal | ||||
| coating | coating | ||||
| solids | solids |
| deposited | deposited | ||||
| i) | VOM content limitation | 1.44 | (12.0) | ||||
| ii) Compliance with the limitation in subsection |
| (a)(2)(B)(i) must be based on the daily-weighted average from an entire primer surfacer operation. Compliance must be demonstrated in accordance with the topcoat protocol referenced in Section 219.105(b)(1)(B) and the recordkeeping and reporting requirements specified in Section 219.211(f). Testing to demonstrate compliance must be performed in accordance with the topcoat protocol and a detailed testing proposal approved by the Agency and USEPA specifying the method of demonstrating compliance with the protocol. Section 219.205 does not apply to the primer surfacer limitation. | |||
| C) | Topcoat operations | |||||
| kg VOM/l | lb VOM/gal | |||||
| coating | coating | |||||
| solids | solids | |||||
| deposited | deposited |
| i) | VOM content limitation | 1.44 | (12.0) | ||||
| ii) | Compliance with the limitation in subsection (a)(2)(C)(i) must be based on the daily-weighted average from an entire topcoat operation. Compliance must be demonstrated in accordance with the topcoat protocol referenced in Section 219.105(b)(1)(B) and the recordkeeping and reporting requirements specified in Section 219.211(f). Testing to demonstrate compliance must be performed in accordance with the topcoat protocol and a detailed testing proposal approved by the Agency and USEPA specifying the method of demonstrating compliance with the protocol. Section 219.205 does not apply to the topcoat limitation. | |
| D) | Combined primer surfacer and | |||||
| topcoat operations | ||||||
| kg VOM/l | lb VOM/gal | |||||
| coating | coating | |||||
| solids | solids | |||||
| deposited | deposited |
| i) | VOM content limitation | 1.44 | (12.0) | ||||
| ii) | Compliance with the limitation in subsection (a)(2)(D)(i) must be based on the daily-weighted average from the combined primer surfacer and topcoat operations. Compliance must be demonstrated in accordance with the topcoat protocol referenced in Section 219.105(b)(1)(B) and the recordkeeping and reporting requirements specified in Section 219.211(f). Testing to demonstrate compliance must be performed in accordance with the topcoat protocol and a detailed testing proposal approved by the Agency and USEPA specifying the method of demonstrating compliance with the protocol. Section 219.205 does not apply to the combined primer surfacer and topcoat limitation. | ||
| E) | Final repair coat operations | ||||
| kg/l | lb/gal | |||||
| coatings | coatings |
| i) | VOM content limitation | 0.58 | (4.8) | ||||
| ii) | Compliance with the final repair operations limitation in subsection (a)(2)(E)(i) must be on an occurrence-weighted average basis, calculated in accordance with the equation below, in which clear coatings must have a weighting factor of 2 and all other coatings must have a weighting factor of 1. For purposes of this subsection (a)(2)(E)(ii), an "occurrence" is the application of the combination of coatings that constitute a final repair coat for a single automobile or light-duty truck. Section 219.205 does not apply to the final repair coat limitation. | ||
| VOMtot | = | Total VOM content of all coatings, as applied, on an occurrence weighted average basis, and used to |
| determine compliance with this subsection (a)(2)(E). |
| i | = | Subscript denoting a specific coating applied. | ||
| n | = | Total number of coatings applied in the final repair | ||
| operation, other than clear coatings. | ||||
| VOMcc | = | The VOM content, as applied, of the clear coat used | ||
| in the final repair operation. | ||||
| VOMi | = | The VOM content of each coating used in the final | ||
| repair operation, as applied, other than clear coatings. | ||||
| F) | Miscellaneous Materials. For reactive adhesives subject to this subsection (a)(2)(F), compliance must be demonstrated in accordance with the methods and procedures set forth in appendix A to Subpart PPPP of 40 CFR 63, incorporated by reference in Section 219.112. |
| kg/l | lb/gal |
| i) | Glass bonding primer | 0.90 | (7.51) |
| ii) | Adhesive | 0.25 | 2.09) | |||
| iii) | Cavity wax | 0.65 | (5.42) | |||
| iv) | Trunk sealer | 0.65 | (5.42) | |||
| v) | Deadener | 0.65 | (5.42) | |||
| vi) | Gasket/gasket sealing | 0.20 | (1.67) | |||
| material | ||||||
| vii) | Underbody coating | 0.65 | (5.42) | |||
| viii) | Trunk interior coating | 0.65 | (5.42) | |||
| ix) | Bedliner | 0.20 | (1.67) | |||
| x) | Weatherstrip adhesive | 0.75 | (6.26) | |||
| xi) | Lubricating wax/compound | 0.70 | (5.84) | |||
| b) | Can Coating | kg/l | lb/gal |
| 1) | Sheet basecoat and overvarnish | ||||||
| A) | Sheet basecoat | 0.34 | (2.8) | ||
| 0.26* | (2.2)* |
| B) | Overvarnish | 0.34 | (2.8) | ||
| 0.34 | (2.8)* |
| 2) | Exterior basecoat and overvarnish | 0.34 | (2.8) | ||
| 0.25* | (2.1)* |
| 3) | Interior body spray coat | ||||
| A) | Two piece | 0.51 | (4.2) | ||
| 0.44* | (3.7)* |
| B) | Three piece | 0.51 | (4.2) | ||
| 0.51* | (4.2)* |
| 4) | Exterior end coat | 0.51 | (4.2) | ||
| 0.51* | (4.2)* |
| 5) | Side seam spray coat | 0.66 | (5.5) | |
| 0.66* | (5.5)* |
| 6) | End sealing compound coat | 0.44 | (3.7) | |
| 0.44* | (3.7)* |
| c) | Paper Coating | kg/l | lb/gal | |
| 1) | Prior to May 1, 2011: | 0.28 | (2.3) | ||
| 2) | On and after May 1, 2011: | kg VOM/kg | kg VOM/kg | ||
| (lb VOM/lb) | (lb VOM/lb) | ||||
| solids | coatings |
| applied | applied |
| A) | Pressure sensitive tape and | 0.20 (0.067) | ||
| label surface coatings | |||||
| B) | All other paper coatings | 0.40 | (0.08) | ||
| 3) | The paper coating limitation in this subsection (c) does not apply to any owner or operator of any paper coating line on which flexographic, rotogravure, lithographic, or letterpress printing is performed if the paper coating line complies with the applicable emissions limitations in Subpart H. In addition, screen printing on paper is not regulated as paper coating, but is regulated under Subpart TT. On and after May 1, 2011, the paper coating limitation also does not apply to coating performed on or in-line with any digital printing press, or to size presses and on-machine coaters on papermaking machines applying sizing or water-based clays. |
| d) | Coil Coating | kg/l | lb/gal |
| 0.31 (2.6) |
| 0.20* | (1.7)* |
| e) | Fabric Coating | 0.35 | (2.9) |
| 0.28* | (2.3)* |
| f) | Vinyl Coating | 0.45 | (3.8) |
| 0.28* | (2.3)* |
| g) | Metal Furniture Coating | ||||
| 1) | Prior to May 1, 2011: | kg/l | lb/gal | ||
| A) | Air dried | 0.34 | (2.8) | ||
| B) | Baked | 0.28 | (2.3) | ||
| 2) | On and after May 1, 2011: | kg/l | kg/l | ||
| (lb/gal) | (lb/gal) | ||||
| solids | applied |
| A) | General, One Component | 0.275 | 0.40 | ||
| (2.3) | (3.3) | |||||||
| B) | General, Multi-Component |
| i) | Air dried | 0.340 | 0.55 |
| (2.8) | (4.5) |
| ii) | Baked | 0.360 | 0.61 |
| (3.0) | (5.1) | |||||||
| C) | Extreme High Gloss | ||||
| i) | Air dried | 0.340 | 0.55 | |||
| (2.8) | (4.5) |
| ii) | Baked | 0.360 | 0.61 |
| (3.0) | (5.1) |
| D) | Extreme Performance | |||||
| i) | Air dried | 0.420 | 0.80 |
| (3.5) | (6.7) |
| ii) | Baked | 0.360 | 0.61 |
| (3.0) | (5.1) | ||||||
| E) | Heat Resistant | ||||||
| i) | Air dried | 0.420 | 0.80 |
| (3.5) | (6.7) | ||||||
| ii) | Baked | 0.360 | 0.61 |
| (3.0) | (5.1) |
| F) | Metallic | 0.420 | 0.80 | |||
| (3.5) | (6.7) | ||||||
| G) | Pretreatment Coatings | 0.420 | 0.80 | ||||
| (3.5) | (6.7) | ||||||
| H) | Solar Absorbent | ||||||
| i) | Air dried | 0.420 | 0.80 |
| (3.5) | (6.7) | ||||||
| ii) | Baked | 0.360 | 0.61 |
| (3.0) | (5.1) |
| 3) | On and after May 1, 2011, the limitations in this subsection (g) do not apply to stencil coatings, safety-indicating coatings, solid-film lubricants, electric-insulating and thermal-conducting coatings, touch-up and repair coatings, or coating applications utilizing hand-held aerosol cans. |
| h) | Large Appliance Coating |
| 1) | Prior to May 1, 2011: | kg/l | lb/gal | |
| A) | Air dried | 0.34 | (2.8) | |||
| B) | Baked | 0.28 (2.3) | ||||
| 2) | On and after May 1, 2011: | kg/l | kg/l (lb/gal) | ||||
| (lb/gal) | solids applied | |||||
| A) | General, One Component | 0.275 | 0.40 | |||
| (2.3) | (3.3) | |||||
| B) | General, Multi-Component | |||||
| i) | Air dried | 0.340 | 0.55 | |||
| (2.8) | (4.5) | |||||
| ii) | Baked | 0.275 0.40 | ||||
| (2.3) | (3.3) | |||||
| C) | Extreme High Gloss | |||||
| i) | Air dried | 0.340 | 0.55 | |||
| (2.8) | (4.5) | |||||
| ii) | Baked | 0.360 0.61 | ||||
| (3.0) | (5.1) | |||||
| D) | Extreme Performance | |||||
| i) | Air dried | 0.420 | 0.80 | |||
| (3.5) | (6.7) | |||||
| ii) | Baked | 0.360 0.61 | ||||
| (3.0) | (5.1) | |||||
| E) | Heat Resistant | |||||
| i) | Air dried | 0.420 | 0.80 | |||
| (3.5) | (6.7) | |||||
| ii) | Baked | 0.360 0.61 | ||||
| (3.0) | (5.1) |
| F) | Metallic | 0.420 | 0.80 | |||
| (3.5) | (6.7) | |||||
| G) | Pretreatment Coatings | 0.420 | 0.80 | |||
| (3.5) | (6.7) | |||||
| H) | Solar Absorbent | |||||
| i) | Air dried | 0.420 | 0.80 | |||
| (3.5) | (6.7) | |||||
| ii) | Baked | 0.360 0.61 | ||||
| 3) | The limitations in this subsection (h) do not apply to the use of quick-drying lacquers for repair of scratches and nicks that occur during assembly, provided that the volume of coating does not exceed 0.95 1 (1 quart) in any one rolling eight-hour period. On and after May 1, 2011, these limitations also do not apply to stencil coatings, safety-indicating coatings, solid-film lubricants, electric-insulating and thermal-conducting coatings, touch-up and repair coatings, or coating applications utilizing hand-held aerosol cans. |
| i) | Magnet Wire Coating | kg/l | lb/gal |
| 0.20 (1.7) |
| 0.20* (1.7)* |
| j) | Prior to May 1, 2012: Miscellaneous Metal Parts | ||
| and Products Coating |
| 1) | Clear coating | 0.52 | (4.3) |
| 0.52* | (4.3)* | |||||
| 2) | Extreme performance coating |
| A) | Air dried | 0.42 | ||||
| (3.5) | ||||||
| 0.42* | |||||
| (3.5)* | |||||
| B) | Baked | 0.42 (3.5) |
| 0.40* | |||||
| (3.3)* | |||||
| 3) | Steel pail and drum interior coating | 0.52 (4.3) | ||
| 0.52* (4.3)* |
| 4) | All other coatings |
| A) | Air dried | 0.42 | (3.5) |
| 0.40* (3.3)* | ||||
| B) | Baked | 0.36 | (3.0) |
| 0.34* (2.8)* |
| 5) | Metallic Coating |
| A) | Air dried | 0.42 | (3.5) |
| 0.42* (3.5)* |
| B) | Baked | 0.36 | (3.0) |
| 0.36 | (3.0)* | ||||
| 6) | For purposes of subsection (j)(5), "metallic coating" means | |||
| a coating which contains more than ¼ lb/gal of metal particles, as applied. | ||||
| k) | Heavy Off-Highway Vehicle Products Coating | kg/l lb/gal | |||||
| 1) | Extreme performance prime coat | 0.42 | (3.5) | ||||
| 0.42* | (3.5)* | ||||||
| 2) | Extreme performance topcoat (air dried) | 0.42 (3.5) | |||||
| 0.42* | (3.5)* |
| 3) | Final repair coat (air dried) | 0.42 | (3.5) | ||||
| 0.42* | (3.5)* |
| 4) | All other coatings are subject to the emission limitations for miscellaneous metal parts and products coatings in subsection (j). | |||||
| l) | Wood Furniture Coating | |||||
| 1) | Limitations before March 15, 1998: | kg/l lb/gal | ||||
| A) | Clear topcoat | 0.67 | (5.6) | ||||
| B) | Opaque stain | 0.56 | (4.7) | ||||
| C) | Pigmented coat | 0.60 | (5.0) | ||||
| D) | Repair coat | 0.67 | (5.6) | ||||
| E) | Sealer | 0.67 (5.6) | |||||
| F) | Semi-transparent stain | 0.79 | (6.6) | ||||
| G) | Wash coat | 0.73 | (6.1) | ||||
| 2) | On and after March 15, 1998, wood furniture sealers and topcoats must comply with one of the limitations specified in subsections (l)(2)(A) through (E): |
| kg VOM/kg | lb VOM/lb | ||
| solids | solids |
| A) | Topcoat | 0.8 | (0.8) | ||
| B) | Sealers and topcoats with the | ||||
| following limits: | |||||
| i) | Sealer other than acid- | 1.9 | (1.9) | ||||
| cured alkyd amino vinyl | |||||||
| sealer | |||||||
| ii) | Topcoat other than acid- | 1.8 | (1.8) | |||
| cured alkyd amino | ||||||
| conversion varnish | ||||||
| topcoat | ||||||
| iii) | Acid-cured alkyd amino | 2.3 | (2.3) | ||||
| vinyl sealer | |||||||
| iv) | Acid-cured alkyd amino | |||||
| conversion varnish topcoat | 2.0 | (2.0) | ||||
| C) | Meet the provisions of Section 219.215 for use of an averaging approach; |
| D) | Achieve a reduction in emissions equivalent to the requirements of subsection (l)(2)(A) or (B), as calculated using Section 219.216; or |
| E) | Use a combination of the methods specified in subsections (l)(2)(A) through (D). |
| 3) | Other wood furniture coating limitations on and after March 15, 1998: | |
| kg/l | lb/gal | ||||
| A) | Opaque stain | 0.56 | (4.7) | ||
| B) | Non-topcoat pigmented coat | 0.60 | (5.0) | ||
| C) | Repair coat | 0.67 | (5.6) | ||
| D) | Semi-transparent stain | 0.79 | (6.6) | ||
| E) | Wash coat | 0.73 | (6.1) | ||
| 4) | Other wood furniture coating requirements on and after March 15, 1998: | |
| A) | A source subject to the limitations of subsection (l), (2) or (3) and utilizing one or more wood furniture coating spray booths must not use strippable spray booth coatings containing more than 0.8 kg VOM/kg solids (0.8 lb VOM/lb solids), as applied. |
| B) | Any source subject to the limitations of subsection (l), (2) or (3) must comply with Section 219.217. |
| C) | Any source subject to the limitations of subsection (l)(2)(A) or (B) and utilizing one or more continuous coaters, must for each continuous coater, use an initial coating which complies with the limitations of subsection (l)(2)(A) or (B). The viscosity of the coating in each reservoir must always be greater than or equal to the viscosity of the initial coating in the reservoir. The owner or operator must: |
| i) | Monitor the viscosity of the coating in the reservoir with a viscosity meter or by testing the viscosity of the initial coating and retesting the coating in the reservoir each time solvent is added; |
| ii) | Collect and record the reservoir viscosity and the amount and weight of VOM per weight of solids of coating and solvent each time coating or solvent is added; and |
| iii) | Maintain these records at the source for a period of three years. |
| m) | Prior to May 1, 2012: Plastic Parts Coating: | kg/l lb/gal | |
| Automotive/Transportation | ||||
| 1) | Interiors | |||||
| A) | Baked | ||||||
| i) | Color coat | 0.49* | (4.1)* | ||||
| ii) | Primer | 0.46* | (3.8)* | |||||
| B) | Air dried | ||||||
| i) | Color coat | 0.38* | (3.2)* | ||||
| ii) | Primer | 0.42* | (3.5)* | ||||
| 2) | Exteriors (flexible and non-flexible) | |||||
| A) | Baked | ||||||||
| i) | Primer | 0.60* | (5.0)* | |||||
| ii) | Primer non-flexible | 0.54* | (4.5)* | |||||
| iii) | Clear coat | 0.52* | (4.3)* | |||||
| iv) | Color coat | 0.55* | (4.6)* | |||||
| B) | Air dried | |||||
| i) | Primer | 0.66* | (5.5)* | |||||
| ii) | Clear coat | 0.54* | (4.5)* | |||||
| iii) | Color coat (red & black) | 0.67* (5.6)* | ||||||
| iv) | Color coat (others) | 0.61* | (5.1)* | |||||
| 3) | Specialty | |
| A) | Vacuum metallizing basecoats, | 0.66* | (5.5)* | ||
| texture basecoats | |||||
| B) | Black coatings, reflective argent | 0.71* | (5.9)* | ||
| coatings, air bag cover coatings, | |||||
| and soft coatings | |||||
| C) | Gloss reducers, vacuum metallizing | 0.77* (6.4)* | |||
| topcoats, and texture topcoats | |||||
| D) | Stencil coatings, adhesion primers, | 0.82* (6.8)* | |||
| ink pad coatings, electrostatic prep | |||||
| coatings, and resist coatings | |||||
| E) | Head lamp lens coatings | 0.89* | (7.4)* | ||
| n) | Prior to May 1, 2012: Plastic Parts Coating: | kg/l lb/gal | ||
| Business Machine | ||||
| 1) | Primer | 0.14* | (1.2)* | ||
| 2) | Color coat (non-texture coat) | 0.28* | (2.3)* | ||
| 3) | Color coat (texture coat) | 0.28* | (2.3)* | ||
| 4) | Electromagnetic interference/radio | 0.48* | (4.0)* | ||
| frequency interference (EMI/RFI) | |||||
| shielding coatings | |||||
| 5) | Specialty Coatings | ||||
| A) | Soft coat | 0.52* | (4.3)* | |||
| B) | Plating resist | 0.71* | (5.9)* | |||
| C) | Plating sensitizer | 0.85* | (7.1)* | ||
| o) | |
| Flat Wood Paneling Coatings. On and after August 1, 2010, flat wood paneling coatings must comply with one of the following limitations: | |
| 1) | 0.25 kg VOM/l of coatings (2.1 lb VOM/gal coatings); or | |
| 2) | 0.35 kg VOM/l solids (2.9 lb VOM/gal solids). | |
| q) | Miscellaneous Metal Parts and Products Coatings and Plastic Parts and Products Coatings On and After May 1, 2012. On and after May 1, 2012, the owner or operator of a miscellaneous metal or plastic parts coating line must comply with the limitations in subsection (q). The limitations in subsection (q) do not apply to aerosol coating products, powder coatings, or primer sealants and ejection cartridge sealants used in ammunition manufacturing. Primer sealants and ejection cartridge sealants are regulated under Subpart TT. |
| 1) | Metal Parts and Products. For purposes of this subsection (q)(1), "corrosion resistant basecoat" means a water-borne epoxy coating applied via an electrodeposition process to a metal surface prior to spray coating, for the purpose of enhancing corrosion resistance. The limitations in subsection (q)(1) do not apply to stencil coats, safety-indicating coatings, solid-film lubricants, electric-insulating and thermal-conducting coatings, magnetic data storage disk coatings, and plastic extruded onto metal parts to form a coating. The limitations in Section 219.219 apply to these coatings unless specifically excluded. |
| kg VOM/l | lb VOM/gal | ||||
| coating | coating | ||||
| solids | solids | ||||
| applied | applied |
| A) | General one component coating | |||||
| i) | Air dried | 0.34 | 0.54 | ||||
| (2.8) | (4.52) | |||||
| ii) | Baked | 0.28 | 0.40 | ||||
| (2.3) | (3.35) |
| B) | General multi-component coating | ||||||
| i) | Air dried | 0.34 | 0.54 | ||||
| (2.8) | (4.52) | ||||||
| ii) | Baked | 0.28 | 0.40 | ||||
| (2.3) | (3.35) | ||||||
| C) | Camouflage coating | 0.42 | 0.80 | |||
| (3.5) | (6.67) |
| D) | Electric-insulating varnish | 0.42 | 0.80 | ||||
| (3.5) | (6.67) |
| E) | Etching filler | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| F) | Extreme high-gloss coating | ||||||
| i) | Air dried | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | |||||||
| ii) | Baked | 0.36 | 0.61 | ||||
| (3.0) | (5.06) | |||||||
| G) | Extreme performance coating | ||||||
| i) | Air dried | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | |||||||
| ii) | Baked | 0.36 | 0.61 | ||||
| (3.0) | (5.06) | |||||||
| H) | Heat-resistant coating | ||||||
| i) | Air dried | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | |||||||
| ii) | Baked | 0.36 | 0.61 | ||||
| (3.0) | (5.06) | |||||||
| I) | High performance architectural | 0.42 | 0.80 | ||||
| Coating | (3.5) | (6.67) | |||||
| J) | High temperature coating | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| K) | Metallic coating | ||||||
| i) | Air dried | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| ii) | Baked | 0.36 | 0.61 | ||||
| (3.0) | (5.06) | ||||||
| L) | Military specification coating | ||||||
| i) | Air dried | 0.34 | 0.54 | ||||
| (2.8) | (4.52) | ||||||
| ii) | Baked | 0.28 | 0.40 | ||||
| (2.3) | (3.35) | ||||||
| M) | Mold-seal coating | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| N) | Pan backing coating | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| O) | Prefabricated architectural coating: | ||||||
| multi-component | |||||||
| i) | Air dried | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| ii) | Baked | 0.28 | 0.40 | ||||
| (2.3) | (3.35) | ||||||
| P) | Prefabricated architectural coating: | ||||||
| one-component | |||||||
| i) | Air dried | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| ii) | Baked | 0.28 | 0.40 | ||||
| (2.3) | (3.35) | ||||||
| Q) | Pretreatment coating | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | |||||||
| R) | Repair coats and touch-up coatings | ||||||
| i) | Air dried | 0.42 | |||||
| (3.5) | |||||||
| ii) | Baked | 0.36 | |||||
| (3.01) | |||||||
| S) | Silicone release coating | 0.42 | 0.80 | ||||
| (3.5) | (6.67) |
| T) | Solar-absorbent coating | ||||||
| i) | Air dried | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| ii) | Baked | 0.36 | 0.61 | ||||
| (3.0) | (5.06) | ||||||
| U) | Vacuum-metalizing coating | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| V) | Drum coating, new, exterior | 0.34 | 0.54 | ||||
| (2.8) | (4.52) | ||||||
| W) | Drum coating, new, interior | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| X) | Drum coating, reconditioned, | 0.42 | 0.80 | ||||
| exterior | (3.5) | (6.67) |
| Y) | Drum coating, reconditioned, | 0.50 | 1.17 | ||||
| interior | (4.2) (9.78) | ||||
| Z) | Ammunition sealants | ||||||
| i) | Air dried | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| ii) | Baked | 0.36 | 0.61 | ||||
| (3.0) | (5.06) | ||||||
| AA) | Electrical switchgear compartment | ||||||
| coatings | |||||||
| i) | Air dried | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | ||||||
| ii) | Baked | 0.36 | 0.61 | ||||
| (3.0) | (5.06) | ||||||
| BB) | All other coatings | ||||||
| i) | Air dried | 0.40 | 0.73 | ||||
| (3.3) | (5.98) | ||||||
| ii) | Baked: primer/topcoat | 0.34 | 0.54 | ||||
| (2.8) | (4.52) | ||||||
| 2) | Plastic Parts and Products: Miscellaneous. For purposes of this subsection (q)(2), miscellaneous plastic parts and products are plastic parts and products that are not subject to subsection (q)(3), (q)(4), (q)(5), or (q)(6). The limitations in subsection (q)(2) do not apply to touch-up and repair coatings; stencil coats applied on clear or transparent substrates; clear or translucent coatings; coatings applied at a paint manufacturing facility while conducting performance tests on the coatings; any individual coating category used in volumes less than 189.2 liters (50 gallons) in any one calendar year, if the total usage of all such coatings does not exceed 756.9 liters (200 gallons) per calendar year per source and substitute compliant coatings are not available; reflective coatings applied to highway cones; mask coatings that are less than 0.5 mm thick (dried) if the area coated is less than 25 square inches; electromagnetic interference/radio frequency interference (EMI/RFI) shielding coatings; and heparin-benzalkonium chloride (HBAC)-containing coatings applied to medical devices if the total usage of all such coatings does not exceed 378.4 liters (100 gallons) per calendar year per source. The limitations in Section 219.219 apply to these coatings unless specifically excluded. |
| coatings | solids | ||||
| A) | General one component coating | 0.28 | 0.40 | |||
| (2.3) | (3.35) | |||||
| B) | General multi-component | 0.42 | 0.80 | |||
| (3.5) | (6.67) |
| C) | Electric dissipating coatings | 0.80 | 8.96 | |||
| and shock-free coatings | (6.7) | (74.7) | ||||
| D) | Extreme performance | 0.42 | 0.80 | |
| (2-pack coatings) | (3.5) | (6.67) |
| E) | Metallic coating | 0.42 | 0.80 | |||
| (3.5) | (6.67) | |||||
| F) | Military specification coating | |||||
| i) | 1-pack coatings | 0.28 | 0.54 | ||||
| (2.3) | (4.52) | |||||
| ii) | 2-pack coatings | 0.42 | 0.80 | ||||
| (3.5) | (6.67) | |||||
| G) | Mold-seal coating | 0.76 | 5.24 | |||
| (6.3) | (43.7) | |||||
| H) | Multi-colored coating | 0.68 | 3.04 | |||
| (5.7) | (25.3) | |||||
| I) | Optical coating | 0.80 | 8.96 | |||
| (6.7) | (74.7) | |||||
| J) | Vacuum-metalizing coating | 0.80 | 8.96 | |||
| (6.7) | (74.7) | |||||
| 3) | Plastic Parts and Products |
| Automotive/Transportation |
| A) | High bake coatings − interior | ||||
| and exterior parts | |||||
| i) | Flexible primer | 0.54 | 1.39 | |||
| (4.5) | (11.58) | |||||
| ii) | Non-flexible primer | 0.42 | 0.80 | |||
| (3.5) | (6.67) | |||||
| iii) | Basecoats | 0.52 | 1.24 | |||
| (4.3) | (10.34) | |||||
| iv) | Clear coat | 0.48 | 1.05 | |||
| (4.0) | (8.76) | |||||
| v) | Non-basecoat/clear coat | 0.52 | 1.24 | |||
| (4.3) | (10.34) | |||||
| B) | Low bake/air dried coatings – | ||||
| exterior parts | |||||
| i) | Primers | 0.58 | 1.66 | |||
| (4.8) | (13.80) | ||||
| ii) | Basecoat | 0.60 | 1.87 | |||
| (5.0) | (15.59) | ||||
| iii) | Clear coats | 0.54 | 1.39 | |||
| (4.5) | (11.58) |
| iv) | Non-basecoat/clear coat | 0.60 | 1.87 | |||
| (5.0) | (15.59) | |||||
| C) | Low bake/air dried coatings – | ||||
| interior parts | |||||
| i) | Color coat | 0.38 | 0.67 | |||
| (3.2) | (5.66) | ||||
| ii) | Primer | 0.42 | 0.80 | |||
| (3.5) | (6.67) | ||||
| D) | Touchup and repair coatings | 0.62 | 2.13 | ||
| (5.2) | (17.72) | ||||
| E) | Specialty | ||||
| i) | Vacuum metallizing | 0.66 | 2.62 | ||||
| basecoats | (5.5) | (21.8) |
| ii) | Vacuum metallizing | 0.77 | 6.06 | ||||
| topcoats | (6.4) | (49.1) |
| F) | Red, yellow, and black coatings: Subject coating lines must comply with a limit determined by multiplying the appropriate limit in subsections (q)(3)(A) through (q)(3)(C) by 1.15. | ||
| 4) | Plastic Parts and Products: Business Machine. The limitations of this subsection (q)(4) do not apply to vacuum metallizing coatings, gloss reducers, texture topcoats, adhesion primers, electrostatic preparation coatings, stencil coats, and resist coats other than plating resist coats. The limitations in Section 219.219 apply to these coatings unless specifically excluded. |
| kg/l | kg/l | |
| (lb/gal) | (lb/gal) | |
| coatings | solids |
| A) | Primers | 0.35 | 0.57 | ||
| (2.9) | (4.80) | ||||
| B) | Topcoat | 0.35 | 0.57 | ||
| (2.9) | (4.80) |
| C) | Color coat (texture coat) | 0.28 | 0.40 | ||
| (2.3) | (4.80) | ||||
| D) | Color coat (non-texture coat) | 0.28 | 0.40 | ||
| (2.3) | (4.80) | ||||
| E) | Texture coats other than color | 0.35 | 0.57 | |||
| texture coats | (2.9) | (4.80) | ||||
| F) | EMI/RFI shielding coatings | 0.48 | 1.05 | ||
| (4.0) | (8.76) | ||||
| G) | Fog coat | 0.26 | 0.38 | ||
| (2.2) | (3.14) | ||||
| H) | Touchup and repair | 0.35 | 0.57 | ||
| (2.9) | (4.80) | ||||
| 5) | Pleasure Craft Surface Coatings |
| A) | Extreme high gloss coating – | 0.60 | 1.88 | ||
| topcoat | (5.0) | (15.6) | |||
| B) | High gloss coating − topcoat | 0.42 | 0.80 | ||
| (3.5) | (6.7) | ||||||
| C) | Pretreatment wash primer | 0.78 | 6.67 | ||
| (6.5) | (55.6) |
| D) | Finish primer surfacer | ||||
| Prior to January 1, 2014 | 0.60 | 1.88 | ||||
| (5.0) | (15.6) | |||||
| On and after January 1, 2014 | 0.42 | 0.80 | ||||
| (3.5) | (6.7) | |||||
| E) | High build primer/surfacer | 0.34 | 0.55 | ||
| (2.8) | (4.6) | |||||
| F) | Aluminum substrate antifoulant | 0.56 | 1.53 | ||
| coating | (4.7) | (12.8) | |||
| G) | Other substrate antifoulant coating | 0.40 0.73 | |||
| (3.3) | (5.8) |
| H) | Antifouling Sealer/Tie Coat | 0.42 | 0.80 | ||
| (3.5) | (6.7) | ||||
| I) | All other pleasure craft surface | 0.42 | 0.80 | |||
| coating for metal or plastic | (3.5) | (6.7) | ||||
| 6) | Motor Vehicle Materials |
| kg/l | ||||||
| (lb/gal) | ||||||
| coatings | ||||||
| A) | Cavity wax | 0.65 | ||||
| (5.42) | ||||||
| B) | Sealer | 0.65 | ||||
| (5.42) | ||||||||
| C) | Deadener | 0.65 | ||||
| (5.42) |
| D) | Gasket/gasket sealing material | 0.20 | ||||
| (1.67) | |||||||
| E) | Underbody coating | 0.65 | ||||
| (5.42) | |||||||
| F) | Trunk interior coating | 0.65 | ||||
| (5.42) | |||||||
| G) | Bedliner | 0.20 | ||||
| (1.67) |
| H) | Lubricating wax/compound | 0.70 | |||
| (5.84) |
| r) | Aerospace Facilities. On and after July 1, 2021, the owner or operator of an aerospace facility must comply with the coating limitations in this subsection (r). The limitations in this subsection (r) do not apply to the following activities in which coating of aerospace components and vehicles may take place: research and development, quality control, laboratory testing, and electronic parts and assemblies (except for coating of completed assemblies). The limitations in this subsection (r) also do not apply to aerospace facility operations involving space vehicles or rework operations performed on antique aerospace vehicles or components. The coating limitations in subsection (r)(2) do not apply to aerosol coatings, Department of Defense classified coatings, or the use of separate formulations of aerospace specialty coatings in volumes of less than 50 gallons per year, subject to a maximum exemption of 200 gallons for all such formulations applied annually. |
| 1) | VOM Content Limitations for Primers, Topcoats, and Chemical Milling Maskants |
| C) | Adhesive bonding primer cured |
| a) | An owner or operator of a coating line subject to only one of the limitations from among Section 219.204(a)(1)(A), (a)(1)(D), (a)(2)(A), (a)(2)(E), (a)(2)(F), (c)(1), (d), (e), (f), (i), or (o) must not apply coatings on any such coating line, during any day, whose daily-weighted average VOM content exceeds the emission limitation to which the coatings are subject. |
| b) | Prior to May 1, 2012, an owner or operator of a miscellaneous metal parts and products coating line subject to the limitations of Section 219.204(j) must not apply coatings to miscellaneous metal parts or products on the subject coating line unless the requirements in subsection (b)(1) or (b)(2) are met. |
| 1) | For each coating line that applies multiple coatings, all of which are subject to the same numerical emission limitation within Section 219.204(j) during the same day (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal)), the daily-weighted average VOM content must not exceed the coating VOM content limit corresponding to the category of coating used; or |
| 2) | For each coating line that applies coatings subject to more than one numerical emission limitation in Section 219.204(j), during the same day, the owner or operator must have a site-specific proposal approved by the Agency and approved by the USEPA as a SIP revision. To receive approval, the requirements of USEPA's Emissions Trading Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied. |
| c) | An owner or operator of a can coating line subject to the limitations of Section 219.204(b) must not operate the subject coating line using a coating with a VOM content in excess of the limitations specified in Section 219.204(b) unless all of the following requirements are met: |
| 1) | An alternative daily emission limitation for the can coating operation, i.e., for all of the can coating lines at the source, must be determined according to subsection (c)(2). Actual daily emissions must never exceed the alternative daily emission limitation and must be calculated by use of the following equation. |
| Ed | = | Actual VOM emissions for the day in units of kg/day | ||
| (lbs/day); | ||||
| i | = | Subscript denoting a specific coating applied; | ||
| n | = | Total number of coatings applied in the can coating | ||
| operation, i.e., all can coating lines at the source; | ||||
| Vi | = | Volume of each coating applied for the day in units of l/day | ||
| (gal/day) of coating (minus water and any compounds that are specifically exempted from the definition of VOM); | ||||
| Ci | = | The VOM content of each coating as applied in units of kg | ||
| VOM/l (lbs VOM/gal) of coating (minus water and any compounds that are specifically exempted from the definition of VOM). | ||||
| 2) | The alternative daily emission limitation (Ad) must be determined for the can coating operation, i.e., for all of the can coating lines at the source, on a daily basis as follows: |
| Ad | = | The VOM emissions allowed for the day in units of kg/day | |
| (lbs/day); | |||
| i | = | Subscript denoting a specific coating applied; | |
| n | = | Total number of surface coatings applied in the can coating | |
| operation; | |||
| Ci | = | The VOM content of each surface coating as applied in units | |
| of kg VOM/l (lbs VOM/gal) of coating (minus water and | |||
| any compounds that are specifically exempted from the | |||
| definition of VOM); | |||
| Di | = | The density of VOM in each coating applied. For the | |
| purposes of calculating Ad, the density is 0.882 kg VOM/l | |||
| VOM (7.36 lbs VOM/gal VOM); | |||
| Vi | = | Volume of each surface coating applied for the day in units | |
| of l (gal) of coating (minus water and any compounds that | |||
| are specifically exempted from the definition of VOM); | |||
| Li | = | The VOM emission limitation for each surface coating | |
| applied as specified in Section 219.204(b) in | |||
| units of kg VOM/l (lbs VOM/gal) of coating (minus water | |||
| and any compounds that are specifically exempted from the | |||
| definition of VOM). | |||
| d) | An owner or operator of a heavy off-highway vehicle products coating line subject to the limitations of Section 219.204(k) must not apply coatings to heavy off-highway vehicle products on the subject coating line unless the requirements of subsection (d)(1) or (d)(2) are met. |
| 1) | For each coating line that applies multiple coatings, all of which are subject to the same numerical emission limitation within Section 219.204(k), during the same day (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal), the daily-weighted average VOM content must not exceed the coating VOM content limit corresponding to the category of coating used; or |
| 2) | For each coating line that applies coatings subject to more than one numerical emission limitation in Section 219.204(k), during the same day, the owner or operator must have a site specific proposal approved by the Agency and approved by the USEPA as a SIP revision. To receive approval, the requirements of USEPA's Emissions Trading Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied. |
| e) | An owner or operator of a wood furniture coating line subject to the limitations of Section 219.204(l)(1) or (l)(3) must not apply coatings to wood furniture on the subject coating line unless the requirements of subsection (e)(1) or (e)(2), in addition to the requirements specified in the note to Section 219.204(l)(1), are met. |
| 1) | For each coating line that applies multiple coatings, all of which are subject to the same numerical emission limitation within Section 219.204(l)(1) or (l)(3), during the same day (e.g., all coatings used on the line are subject to 0.67 kg/l (5.6 lbs/gal)), the daily-weighted average VOM content must not exceed the coating VOM content limit corresponding to the category of coating used; or |
| 2) | For each coating line that applies coatings subject to more than one numerical emission limitation in Section 219.204(l)(1) or (l)(3), during the same day, the owner or operator must have a site specific proposal approved by the Agency and approved by the USEPA as a SIP revision. To receive approval, the requirements of USEPA's Emissions Trading Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied. |
| f) | Prior to May 1, 2012, an owner or operator of a plastic parts coating line subject to the limitations of Section 219.204(m) or (n) must not apply coatings to business machine or automotive/transportation plastic parts on the subject coating line unless the requirements of subsection (f)(1) or (f)(2) are met. |
| 1) | For each coating line that applies multiple coatings, all of which are subject to the same numerical emission limitation within Section 219.204(m) or (n), during the same day (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal)), the daily-weighted average VOM content must not exceed the coating VOM content limit corresponding to the category of coating used; or |
| 2) | For each coating line that applies coatings subject to more than one numerical emission limitation in Section 219.204(m) or (n), during the same day, the owner or operator must have a site specific proposal approved by the Agency and USEPA as a SIP revision. To receive approval, the requirements of USEPA's Emissions Trading Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied. |
| g) | An owner or operator of a metal furniture coating line subject to the limitations of Section 219.204(g) must not apply coatings on the subject coating line unless the requirements of subsection (g)(1) or (g)(2) are met: |
| 1) | For each coating line that applies multiple coatings, all of which are subject to the same numerical emission limitation within Section 219.204(g), during the same day (e.g., all coatings used on the line are subject to 0.34 kg/l (2.8 lbs/gal)), the daily-weighted average VOM content must not exceed the coating VOM content limit corresponding to the category of coating used; or |
| 2) | For each coating line that applies coatings subject to more than one numerical emission limitation in Section 219.204(g), during the same day, the owner or operator must have a site specific proposal approved by the Agency and USEPA as a SIP revision. To receive approval, the requirements of USEPA's Emissions Trading Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied. |
| h) | An owner or operator of a large appliance coating line subject to the limitations of Section 219.204(h) must not apply coatings on the subject coating line unless the requirements of subsection (h)(1) or (h)(2) are met. |
| 1) | For each coating line that applies multiple coatings, all of which are subject to the same numerical emission limitation within Section 219.204(h), during the same day (e.g., all coatings used on the line are subject to 0.34 kg/l (2.8 lbs/gal)), the daily-weighted average VOM content must not exceed the coating VOM content limit corresponding to the category of coating used; or |
| 2) | For each coating line that applies coatings subject to more than one numerical emission limitation in Section 219.204(h), during the same day, the owner or operator must have a site specific proposal approved by the Agency and USEPA as a SIP revision. To receive approval, the requirements of USEPA's Emissions Trading Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied. |
| i) | On and after May 1, 2011, an owner or operator of a paper coating line subject to the limitations of Section 219.204(c) must not apply coatings on the subject coating line unless the requirements in subsection (i)(1) or (i)(2) are met: |
| 1) | For each coating line that applies multiple coatings, all of which are subject to the same numerical emission limitation within Section 219.204(c) during the same day (e.g., all coatings used on the line are subject to 0.40 kg/kg solids (0.08 kg/kg coatings)), the daily-weighted average VOM content must not exceed the coating VOM content limit corresponding to the category of coating used; or |
| 2) | For each coating line that applies coatings subject to more than one numerical emission limitation in Section 219.204(c) during the same day, the owner or operator must have a site-specific proposal approved by the Agency and approved by USEPA as a SIP revision. To receive approval, the requirements of USEPA's Emissions Trading Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied. |
| j) | On and after May 1, 2012, an owner or operator of a miscellaneous metal parts and products coating line, plastic parts or products coating line, pleasure craft surface coating line, or motor vehicle materials coating line subject to the limitations of Section 219.204(q) must not apply coatings on the subject coating line unless the requirements of subsection (j)(1) or (j)(2) are met: |
| 1) | For each coating line that applies multiple coatings, all of which are subject to the same numerical emission limitation within Section 219.204(q), during the same day (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal)), the daily-weighted average VOM content must not exceed the coating VOM content limit corresponding to the category of coating used; or |
| 2) | For each coating line that applies coatings subject to more than one numerical emission limitation in Section 219.204(q), during the same day, the owner or operator must have a site specific proposal approved by the Agency and approved by USEPA as a SIP revision. To receive approval, the requirements of USEPA's Emissions Trading Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied. |
| k) | An owner or operator of an aerospace facility subject to the limitations of Section 219.204(r) must not apply coatings at the subject facility unless the requirements of subsection (k)(1) or (k)(2) are met: |
| 1) | For each averaging plan that involves multiple coatings, all of which are subject to the same numerical emission limitation within Section 219.204(r), during the same day (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal)), the daily-weighted average VOM content must not exceed the coating VOM content limit corresponding to the category of coating used; |
| 2) | For each averaging plan that involves coatings subject to more than one numerical emission limitation in Section 219.204(r), during the same day, the owner or operator must have a site specific proposal approved by the Agency and approved by USEPA as a SIP revision. To receive approval, the requirements of USEPA's Emissions Trading Policy Statement (and related policy), 51 Fed. Reg. 43814 (December 4, 1986), must be satisfied. |
| S | = The limitation on VOM emissions in terms of kg VOM/1 |
| C | = The limitation on VOM emissions in terms of kg/l |
| D | = The density of VOM in the coating. For the purposes of |
| a) | Any owner or operator of a coating line subject to Section 219.204, except coating lines subject to Section 219.204(q)(6), may comply with this Section, rather than with Section 219.204, if a capture system and control device are operated at all times the coating line is in operation and the owner or operator demonstrates compliance with subsection (c), (d), (e), (f), (g), (h), (i), (j), (k), (l), (m), or (n) (depending upon the source category) through the applicable coating analysis and capture system and control device efficiency test methods and procedures specified in Section 219.105 and the recordkeeping and reporting requirements specified in Section 219.211(e); and the control device is equipped with the applicable monitoring equipment specified in Section 219.105(d) and the monitoring equipment is installed, calibrated, operated and maintained according to vendor specifications at all times the control device is in use. A capture system and control device, which does not demonstrate compliance with subsection (c), (d), (e), (f), (g), (h), (i), (j), (k), (l), (m), or (n) may be used as an alternative to compliance with Section 219.204 only if the alternative is approved by the Agency and approved by the USEPA as a SIP revision. |
| b) | Alternative Add-On Control Methodologies |
| 1) | The coating line is equipped with a capture system and control device that provides 81 percent reduction in the overall emissions of VOM from the coating line and the control device has a 90 percent efficiency; or |
| 2) | The system used to control VOM from the coating line is demonstrated to have an overall efficiency sufficient to limit VOM emissions to no more than what is allowed under Section 219.204. Use of any control system other than an afterburner, carbon adsorption, condensation, or absorption scrubber system can be allowed only if approved by the Agency and approved by the USEPA as a SIP revision. The use of transfer efficiency credits can be allowed only if approved by the Agency and approved by the USEPA as a SIP revision. Baseline transfer efficiencies and transfer efficiency test methods must be approved by the Agency and the USEPA. Such overall efficiency is to be determined as follows: |
| A) | Obtain the emission limitation from the appropriate subsection in Section 219.204; |
| B) | Unless complying with an emission limitation in Section 219.204 that is already expressed in terms of weight of VOM per volume of solids, calculate "S" according to the equation in Section 219.206. For coating lines subject to an emission limitation in Section 219.204 that is already expressed in terms of weight of VOM per volume of solids, "S" is equal to such emission limitation; |
| C) | Calculate the overall efficiency required according to Section 219.105(e). For the purposes of calculating this value, according to the equation in Section 219.105(e)(2), VOM1 is equal to the value of "S" as determined in subsection (b)(2)(B). If the coating line is subject to an emission limitation in Section 219.204 that is already expressed in terms of weight of VOM per volume of solids, VOM1 is equal to that emission limitation. |
| c) | An owner or operator of a coating line subject to only one of the emission limitations from among Section 219.204(a)(1)(A), (a)(1)(D), (a)(2)(A),(a)(2)(E), (a)(2)(F), (c)(1), (d), (e), (f), or (i) and equipped with a capture system and control device must not operate the subject coating line unless the requirements in subsection (b)(1) or (b)(2) are met. An owner or operator of a coating line subject to Section 219.204(a)(1)(B), (a)(1)(C), (a)(2)(B), (a)(2)(C), or (a)(2)(D) and equipped with a capture system and control device must not operate the coating line unless the owner or operator demonstrates compliance with such limitation in accordance with the topcoat protocol referenced in Section 219.105(b)(1)(A) or (b)(1)(B), as applicable. |
| d) | An owner or operator of a miscellaneous metal parts and products coating line that applies one or more coatings during the same day, all of which are subject to the same numerical emission limitation within Section 219.204(j) (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal)), and that is equipped with a capture system and control device must not operate the subject coating line unless the requirements in subsection (b)(1) or (b)(2) are met. |
| e) | An owner or operator of a heavy off-highway vehicle products coating line that applies one or more coatings during the same day, all of which are subject to the same numerical emission limitation within Section 219.204(k) (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal)), and that is equipped with a capture system and control device must not operate the subject coating line unless the requirements in subsection (b)(1) or (b)(2) are met. |
| f) | An owner or operator of a wood furniture coating line that applies one or more coatings during the same day, all of which are subject to the same numerical emission limitation within Section 219.204(l) (e.g., all coatings used on the line are subject to 0.67 kg/l (5.6 lbs/gal)), and that is equipped with a capture system and control device must not operate the subject coating line unless the requirements in subsection (b)(1) or (b)(2) are met. If compliance is achieved by meeting the requirements in subsection (b)(2), then the provisions in the note to Section 219.204(l) must also be met. |
| g) | An owner or operator of a can coating line equipped with a capture system and control device must not operate the subject coating line unless the requirements in subsection (g)(1) or (g)(2) are met. |
| 1) | An alternative daily emission limitation for the can coating operation, i.e., for all of the can coating lines at the source, must be determined according to Section 219.205(c)(2). Actual daily emissions must not exceed the alternative daily emission limitation and must be calculated by use of the following equation: |
| Ed | = | Actual VOM emissions for the day in units of kg/day | |
| (lbs/day); | |||
| I | = | Subscript denoting the specific coating applied; | |
| N | = | Total number of surface coatings as applied in the can | |
| coating operation; | |||
| Vi | = | Volume of each coating as applied for the day in units of | |
| l/day (gal/day) of coating (minus water and any compounds | |||
| that are specifically exempted from the definition of | |||
| VOM); | |||
| Ci | = | The VOM content of each coating as applied in units of kg | |
| VOM/l (lbs VOM/gal) of coating (minus water and any | |||
| compounds that are specifically exempted from the | |||
| definition of VOM); and | |||
| Fi | = | Fraction, by weight, of VOM emissions from the surface | |
| coating, reduced or prevented from being emitted to the | |||
| ambient air. This is the overall efficiency of the capture | |||
| system and control device. | |||
| 2) | The coating line is equipped with a capture system and control device that provide 75 percent reduction in the overall emissions of VOM from the coating line and the control device has a 90 percent efficiency. |
| h) | An owner or operator of a plastic parts coating line that applies one or more coatings during the same day, all of which are subject to the same numerical emission limitation within Section 219.204(m) or (n) (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal)), and that is equipped with a capture system and control device must not operate the subject coating line unless the requirements in subsection (b)(1) or (b)(2) are met. |
| i) | Prior to May 1, 2011, an owner or operator of a metal furniture coating line that applies one or more coatings during the same day, all of which are subject to the same numerical emission limitation within Section 219.204(g) (e.g., all coatings used on the line are subject to 0.34 kg/l (2.8 lbs/gal)), and that is equipped with a capture system and control device must not operate the subject coating line unless the requirements in subsection (b)(1) or (b)(2) are met. |
| j) | Prior to May 1, 2011, an owner or operator of a large appliance coating line that applies one or more coatings during the same day, all of which are subject to the same numerical emission limitation within Section 219.204(h) (e.g., all coatings used on the line are subject to 0.34 kg/l (2.8 lbs/gal)), and that is equipped with a capture system and control device must not operate the subject coating line unless the requirements in subsection (b)(1) or (b)(2) are met. |
| k) | On and after May 1, 2011, an owner or operator of a paper coating line, metal furniture coating line, or large appliance coating line that is equipped with a capture system and control device must not operate the subject coating line unless either: |
| 1) | The capture system and control device provide at least 90 percent reduction in the overall emissions of VOM from the coating line; or |
| 2) | The owner or operator complies with the applicable limitation in Section 219.204 by utilizing a combination of low-VOM coatings and a capture system and control device. |
| l) | An owner or operator of a flat wood paneling coating line that is equipped with a capture system and control device must not operate the subject coating line unless either: |
| 1) | The capture system and control device provide at least 90 percent reduction in the overall emissions of VOM from the coating line; or |
| 2) | The owner or operator of the flat wood paneling coating line complies with all requirements set forth in subsection (b)(2). |
| m) | On and after May 1, 2011, an owner or operator of a miscellaneous metal parts and products coating line, plastic parts and products coating line, or pleasure craft surface coating line that is equipped with a capture system and control device must not operate the subject coating line unless: |
| 1) | The capture system and control device provide at least 90 percent reduction in the overall emissions of VOM from the coating line; or |
| 2) | The owner or operator of the coating line complies with all requirements in subsection (b)(2). |
| n) | An owner or operator of an aerospace facility that is equipped with a capture system and control device must not operate the subject aerospace coating operation unless: |
| 1) | The capture system and control device provide at least 90 percent reduction in the overall emissions of VOM from the aerospace coating operation; or |
| 2) | The owner or operator of the aerospace coating operation complies with all requirements set forth in subsection (b)(2). |
| a) | Exemptions for all coating categories except wood furniture coating and aerospace facilities. The limitations of this Subpart do not apply to coating lines within a source, that otherwise would be subject to the same subsection of Section 219.204 (because they belong to the same coating category, e.g., can coating), provided that combined actual emissions of VOM from all lines at the source subject to that subsection never exceed 6.8 kg/day (15 lbs/day) before the application of capture systems and control devices. (For example, can coating lines within a source would not be subject to the limitations of Section 219.204(b) if the combined actual emissions of VOM from the can coating lines never exceed 6.8 kg/day (15 lbs/day) before the application of capture systems and control devices.) Prior to May 2012, volatile organic material emissions from heavy off-highway vehicle products coating lines must be combined with VOM emissions from miscellaneous metal parts and products coating lines to determine applicability. On and after May 1, 2012, VOM emissions from heavy off-highway vehicle products coating lines must be combined with VOM emissions from miscellaneous metal parts and products coating lines and plastic parts and products coating lines to determine applicability. Any owner or operator of a coating source must comply with the applicable coating analysis test methods and procedures specified in Section 219.105(a) and the recordkeeping and reporting requirements specified in Section 219.211(a) if total VOM emissions from the subject coating lines are always less than or equal to 6.8 kg/day (15 lbs/day) before the application of capture systems and control devices and, therefore, are not subject to the limitations of Section 219.204. Once a category of coating lines at a source is subject to the limitations in Section 219.204 the coating lines are always subject to the limitations in Section 219.204. |
| b) | Applicability for Wood Furniture Coating |
| 1) | The limitations of this Subpart apply to a source's wood furniture coating lines if the source contains process emission units, not regulated by Subparts B, E, F (excluding Section 219.204(l)), H (excluding Section 219.405), Q, R, S, T (excluding Section 219.486), V, X, Y, Z or BB, which as a group both: |
| A) | Have a maximum theoretical emissions of 91 Mg (100 tons) or more per calendar year of VOM if no air pollution control equipment were used; and |
| B) | Are not limited to less than 91 Mg (100 tons) of VOM per calendar year if no air pollution control equipment were used, through production or capacity limitations contained in a federally enforceable permit or SIP revision. |
| 2) | The limitations of this Subpart apply to a source's wood furniture coating lines, on and after March 15, 1996, if the source contains process emission units, which as a group, have a potential to emit 22.7 Mg (25 tons) or more of VOM per calendar year and have not limited emissions to less than 22.7 Mg (25 tons) of VOM per calendar year through production or capacity limitations contained in a federally enforceable operating permit or SIP revision, and that: |
| A) | Are not regulated by Subparts B, E, F (excluding Section 219.204(l)), H, Q, R, S, T (excluding Section 219.486), V, X, Y, Z or BB; and |
| B) | Are not included in any of the following categories: synthetic organic chemical manufacturing industry (SOCMI) distillation, SOCMI reactors, plastic parts coating (business machines), plastic parts coating (other), offset lithography, industrial wastewater, autobody refinishing, SOCMI batch processing, volatile organic liquid storage tanks and clean-up solvents operations. |
| 3) | If a source ceases to fulfill the criteria of subsection (b)(1) or (b)(2), the limitations of Section 219.204(l) continue to apply to any wood furniture coating line which was ever subject to the limitations of Section 219.204(l). |
| 4) | For the purposes of this subsection (b), an emission unit is considered to be regulated by a Subpart if it is subject to the limitations of that Subpart. An emission unit is not considered regulated by a Subpart if it is not subject to the limits of that Subpart, e.g., the emission unit is covered by an exemption in the Subpart or the applicability criteria of the Subpart are not met. |
| 5) | Any owner or operator of a wood furniture coating line to which the limitations of this Subpart are not applicable due to the criteria in this subsection (b) must, upon request by the Agency or the USEPA, submit records to the Agency and the USEPA within 30 calendar days from the date of the request that document that the coating line is exempt from the limitations of this Subpart. |
| c) | On and after March 15, 1996, the limitations of this Subpart do not apply to touch-up and repair coatings used by a coating source described by Section 219.204(b), (d), (f), (g), (i), and (q)(5); provided that the source-wide volume of these coatings used does not exceed 0.95 1 (1 quart) per eight-hour period or exceed 209 1/yr (55 gal/yr) for any rolling 12 month period. Recordkeeping and reporting for touch-up and repair coatings must be consistent with subsection (d). |
| d) | Prior to May 1, 2012, the limitations of this Subpart do not apply to touch-up and repair coatings used by a coating source described by Section 219.204(j), (m), and (n), provided that the source-wide volume of the coatings used does not exceed 0.95 l (1 quart) per eight-hour period or exceed 209 l/yr (55 gal/yr) for any rolling twelve month period. Recordkeeping and reporting for touch-up and repair coatings must be consistent with subsection (e). |
| e) | On and after March 15, 1996, the owner or operator of a coating line or a group of coating lines using touch-up and repair coatings that are exempted from the limitations of Section 219.204(b), (d), (f), (g), (i), (j), (m), (n), and (q)(5) because of the provisions of subsection (c) or (d) must: |
| 1) | Collect and record the name, identification number, and volume used of each touch-up and repair coating, as applied on each coating line, per eight-hour period and per month; |
| 2) | Perform calculations on a daily basis, and maintain at the source records of such calculations of the combined volume of touch-up and repair coatings used source-wide for each eight-hour period; |
| 3) | Perform calculations on a monthly basis, and maintain at the source records of such calculations of the combined volume of touch-up and repair coatings used source-wide for the month and the rolling 12 month period; |
| 4) | Prepare and maintain at the source an annual summary of the information required to be compiled under subsections (e)(1) and (e)(2) on or before January 31 of the following year; |
| 5) | Maintain at the source for a minimum period of three years all records required to be kept under this subsection (e) and make the records available to the Agency upon request; |
| 6) | Notify the Agency in writing if the use of touch-up and repair coatings at the source ever exceeds a volume of 0.95 1 (1 quart) per eight-hour period or exceeds 209 1/yr (55 gal/yr) for any rolling 12 month period within 30 days after any such exceedance. The notification must include a copy of any records of the exceedance; and |
| 7) | "Touch-up and repair coatings" means, for purposes of 35 Ill. Adm. Code 219.208, any coating used to cover minor scratches and nicks that occur during manufacturing and assembly processes. |
| f) | Applicability for Aerospace Facilities |
| 1) | Except as provided in subsection (f)(4), the requirements of this Subpart apply to an aerospace facility’s aerospace coating operations and cleaning operations on and after July 1, 2021, if the source contains process emission units that, as a group , have a potential to emit 22.7 Mg (25 tons) or more of VOM per calendar year and have not limited emissions to less than 22.7 Mg (25 tons) of VOM per calendar year through production or capacity limitations contained in a federally enforceable permit or SIP revision. |
| 2) | If a source ceases to fulfill the criteria of subsection (f)(1), the requirements of this Subpart continue to apply to any aerospace facility that was ever subject to the requirements of this Subpart. |
| 3) | The limitations of Section 219.204(r)(2) do not apply to touch-up coatings at aerospace facilities, provided that the combined source-wide volume of the coatings that do not comply with the limitations of Section 219.204(r)(2) used at an aerospace facility does not exceed 2.85 l (3 quarts) per 24-hour period or exceed 209 l/yr (55 gal/yr) for any rolling 12-month period. Recordkeeping and reporting for touch-up coatings must be consistent with Section 219.211 (j)(2). |
| 4) | The requirements in Section 219.211(k) apply to an aerospace facility's aerospace coating operations and cleaning operations on and after July 1, 2021, if the source contains process emission units that, as a group, have a potential to emit less than 22.7 Mg (25 tons) of VOM per calendar year or have limited emissions to less than 22.7 Mg (25 tons) of VOM per calendar year through production or capacity limitations contained in a federally enforceable permit or SIP revision. |
| Section 219.210 | Compliance Schedule |
| a) | No owner or operator of a coating line that is exempt from the limitations of Section 219.204 of this Subpart because of the criteria in Section 219.208(a) or (b) of this Subpart shall operate said coating line on or after a date consistent with Section 219.106 of this Part, unless the owner or operator has complied with, and continues to comply with, Section 219.211(b) of this Subpart. |
| b) | No owner or operator of a coating line complying by means of Section 219.204 of this Subpart shall operate said coating line on or after a date consistent with Section 219.106 of this Part, unless the owner or operator has complied with, and continues to comply with, Sections 219.204 and 219.211(c) of this Subpart. |
| c) | No owner or operator of a coating line complying by means of Section 219.205 of this Subpart shall operate said coating line on or after a date consistent with Section 219.106 of this Part, unless the owner or operator has complied with, and continues to comply with, Sections 219.205 and 219.211(d) of this Subpart. |
| d) | No owner or operator of a coating line complying by means of Section 219.207 of this Subpart shall operate said coating line on or after a date consistent with Section 219.106 of this Part, unless the owner or operator has complied with, and continues to comply with, Sections 219.207 and 219.211(e) of this Subpart. |
| e) | No owner or operator of a coating line subject to one or more of the emission limitations contained in Section 219.204 of this Subpart on or after March 15, 1996, choosing to comply by means of Section 219.204, 219.205 or 219.207 of this Subpart, shall operate said coating line on or after March 15, 1996, unless the owner or operator complies with and continues to comply with, respectively, the applicable requirements in Section 219.204, or the alternative control options in Section 219.205 or 219.207 and the requirements of Section 219.211. |
| f) | No owner or operator of a coating line subject to one or more of the emission limitations contained in Section 219.204 of this Subpart on or after March 15, 1996, choosing to comply by means of Section 219.212 of this Subpart, shall operate said coating line on or after March 15, 1996, unless the owner or operator complies with and continues to comply with the requirements of Sections 219.212 and 219.213 of this Subpart. |
| g) | No owner or operator of a coating line subject to the emission limitations in Section 219.204(c)(2), (g)(2), or (h)(2) of this Subpart shall operate that coating line on or after a date consistent with Section 219.106(c) of this Part, unless the owner or operator has complied with, and continues to comply with, Section 219.204(c)(2), (g)(2), or (h)(2), as applicable, or the alternative control options in Section 219.205 or 219.207, and all applicable requirements in Sections 219.211 and 219.218 of this Subpart. |
| h) | No owner or operator of a coating line subject to the emission limitations contained in Section 219.204(o) of this Subpart shall operate that coating line on or after a date consistent with Section 219.106(d) of this Part, unless the owner or operator has complied with, and continues to comply with, Section 219.204(o) or the alternative control options in Section 219.205 or 219.207, and the requirements of Sections 219.211 and 219.217 of this Subpart, as applicable. |
| i) | No owner or operator of a coating line subject to the emission limitations in Section 219.204(a)(2) or (q) of this Subpart, or subject to the limitations in Section 219.219 of this Subpart, shall operate the coating line on or after a date consistent with Section 219.106(e) of this Part, unless the owner or operator has complied with, and continues to comply with, Section 219.204(a)(2) or (q), if applicable, or the alternative control options in Section 219.205 or 219.207, and all applicable requirements in Sections 219.211 and 219.219 of this Subpart. |
| a) | The VOM content of each coating and the efficiency of each capture system and control device must be determined by the applicable test methods and procedures specified in Section 219.105 to establish the records required under this Section. |
| b) | Any owner or operator of a coating line that is exempted from the limitations of Section 219.204 because of Section 219.208(a) or (b) must comply with the following: |
| 1) | For sources exempt from Section 219.208(a), by a date consistent with Section 219.106, the owner or operator of a coating line or group of coating lines referenced in subsection (b) must certify to the Agency that the coating line or group of coating lines is exempt under the provisions of Section 219.208(a). The certification must include: |
| A) | A declaration that the coating line is exempt from the limitations of Section 219.204 because of Section 219.208(a); and |
| B) | Calculations that demonstrate that the combined VOM emissions from the coating line and all other coating lines in the same category never exceed 6.8 kg (15 lbs) per day before the application of capture systems and control devices. The following equation must be used to calculate total VOM emissions: |
| Te | = | Total VOM emissions from coating lines each day before | |||
| the application of capture systems and control devices in | |||||
| units of kg/day (lbs/day); | |||||
| m | = | Number of coating lines at the source that otherwise would | |||
| be subject to the same subsection of Section 219.104 (because they belong to the same category, e.g., can |
| coating); | |||||
| j | = | Subscript denoting an individual coating line; | |||
| n | = | Number of different coatings as applied each day on each | |||
| coating line; | |||||
| i | = | Subscript denoting an individual coating; | |||
| Ai | = | Weight of VOM per volume of each coating (minus water | |||
| and any compounds that are specifically exempted from the | |||||
| definition of VOM) as applied each day on each coating | |||||
| line in units of kg VOM/l (lbs VOM/gal); and | |||||
| Bi | = | Volume of each coating (minus water and any compounds | |||
| that are specifically exempted from the definition of VOM) | |||||
| as applied each day on each coating line in units of l/day | |||||
| (gal/day). The instrument or method by which the owner or | |||||
| operator accurately measured or calculated the volume of | |||||
| each coating as applied on each coating line each day must | |||||
| be described in the certification to the Agency. | |||||
| 2) | For sources exempt under Section 219.208(b), by March 15, 1998, or upon initial start-up, the owner or operator of a coating line or a group of coating lines referenced in subsection (b) must certify to the Agency that the source is exempt under the provisions of Section 219.208(b). The certification must include: |
| A) | A declaration that the source is exempt from the limitations of Section 219.204(l) because of Section 219.208(b); and |
| B) | Calculations that demonstrate that the source meets the criteria of exemption because of Section 219.208(b). |
| 3) | For sources exempt under Section 219.208(a), on and after a date consistent with Section 219.106, the owner or operator of a coating line or group of lines referenced in this subsection (b) must collect and record all of the following information each day for each coating line and maintain the information at the source for a period of three years: |
| A) | The name and identification number of each coating as applied on each coating line; and |
| B) | The weight of VOM per volume and the volume of each coating (minus water and any compounds that are specifically exempted from the definition of VOM) as applied each day on each coating line. |
| 4) | For sources exempt under Section 219.208(b), on and after March 15, 1998, the owner or operator of a coating line or group of coating lines referenced in this subsection (b) must collect and record all of the following information for each coating line and maintain the information at the source for a period of three years: |
| A) | The name and identification number of each coating as applied on each coating line; and |
| B) | The weight of VOM per volume and the volume of each coating (minus water and any compounds which are specifically exempted from the definition of VOM) as applied on each coating line on a monthly basis. |
| 5) | On and after a date consistent with Section 219.106, the owner or operator of a coating line or group of coating lines exempted from the limitations of Section 219.204 because of Section 219.208(a) must notify the Agency of any record showing that total VOM emissions from the coating line or group of coating lines exceed 6.8 kg (15 lbs) in any day before the application of capture systems and control devices by sending a copy of such record to the Agency within 30 days after the exceedance occurs. |
| 6) | On and after March 15, 1998, any owner or operator of a source exempt from the limitations of Section 219.204(l) because of Section 219.208(b) must notify the Agency if the source's VOM emissions exceed the limitations of Section 219.208(b) by sending a copy of calculations showing such an exceedance within 30 days after the change occurs. |
| c) | Any owner or operator of a coating line subject to the limitations of Section 219.204 other than Section 219.204(a)(1)(B), (a)(1)(C), (a)(2)(B), (a)(2)(C), (a)(2)(D), or (r) and complying by means of Section 219.204 must comply with the following: |
| 1) | By a date consistent with Section 219.106, or upon initial start-up of a new coating line, or upon changing the method of compliance from an existing subject coating line from Section 219.205, Section 219.207, Section 219.215, or Section 219.216 to Section 219.204; the owner or operator of a subject coating line must certify to the Agency that the coating line will be in compliance with Section 219.204 on and after a date consistent with Section 219.106, or on and after the initial start-up date. The certification must include: |
| A) | The name and identification number of each coating as applied on each coating line; |
| B) | The weight of VOM per volume of each coating (minus water and any compounds that are specifically exempted from the definition of VOM) as applied each day on each coating line; |
| C) | On and after March 15, 1998, for coating lines subject to the limitations of Section 219.204(l)(2)(A) or (B), the weight of VOM per weight of solids in each coating as applied each day on each coating line; |
| D) | For coating lines subject to the limitations of Section 219.204(c)(2), the weight of VOM per weight of solids (or the weight of VOM per weight of coatings, as applicable) in each coating as applied each day on each coating line; |
| E) | For coating lines subject to the limitations of Section 219.204(g)(2) or (h)(2), the application methods used to apply coatings on the subject coating line and the weight of VOM per volume of each coating (or the weight of VOM per volume of solids in each coating, as applicable) as applied each day on each coating line; |
| F) | For coating lines subject to the limitations of Section 219.204(o), the weight of VOM per volume of coatings or solids, as applicable, for each coating as applied each day on each coating line; |
| G) | For coating lines subject to the limitations of Section 219.204(a)(2)(A), the weight of VOM per volume of solids in each coating as applied each day on each coating line, and the solids turnover ratio of the EDP operation, with supporting calculations; |
| H) | For coating lines subject to the limitations of Section 219.204(a)(2)(E), the weight of VOM per volume and volume of each coating used in the final repair coat operation, and the weight of VOM per volume of the final repair coat as applied, calculated on an occurrence weighted average basis; |
| I) | For coating lines subject to the limitations of Section 219.204(q), the weight of VOM per volume of each coating, or the weight of VOM per volume of solids in each coating, as applicable, as applied each day on each coating line. |
| 2) | On and after a date consistent with Section 219.106, or on and after the initial start-up date, the owner or operator of a subject coating line must collect and record all of the following information each day, unless otherwise specified, for each coating line and maintain the information at the source for a period of three years: |
| A) | The name and identification number of each coating as applied on each coating line; |
| B) | The weight of VOM per volume of each coating (minus water and any compounds that are specifically exempted from the definition of VOM) as applied each day on each coating line; |
| C) | On and after March 15, 1998, for coating lines subject to the limitations of Section 219.204(l)(2)(A) or (B), the weight of VOM per weight of solids in each coating as applied each day on each coating line and certified product data sheets for each coating; |
| D) | On and after March 15, 1998, for wood furniture coating spray booths subject to the limitation of Section 219.204(l)(4)(A), the weight of VOM per weight of solids in each strippable spray booth coating as applied each day on each spray booth and certified product data sheets for each coating; |
| E) | For coating lines subject to the limitations of Section 219.204(c)(2), the weight of VOM per weight of solids (or the weight of VOM per weight of coatings, as applicable) in each coating as applied each day on each coating line, and certified product data sheets for each coating; |
| F) | For coating lines subject to the limitations of Section 219.204(g)(2) or 219.204(h)(2), the weight of VOM per volume of each coating (or the weight of VOM per volume of solids in each coating, as applicable) as applied each day on each coating line, and certified product data sheets for each coating; |
| G) | For coating lines subject to the limitations of Section 219.204(o), the weight of VOM per volume of coatings or solids, as applicable, for each coating, as applied each day on each coating line; |
| H) | For coating lines subject to the limitations of Section 219.204(a)(2)(A), the weight of VOM per volume of solids in each coating as applied each day on each coating line, certified product data sheets for each coating, and the solid turnover ratio for the EDP operation, calculated on a calendar monthly basis, with supporting calculations; |
| I) | For coating lines subject to the limitations of Section 219.204(a)(2)(E), the weight of VOM per volume and volume of each coating used in the final repair coat operation, the weight of VOM per volume of the final repair coat as applied, calculated on an occurrence weighted average basis, and certified product data sheets for each coating; |
| J) | For coating lines subject to the limitations of Section 219.204(q), the weight of VOM per volume of each coating, or the weight of VOM per volume of solids in each coating, as applicable, as applied each day on each coating line, and certified product data sheets for each coating. |
| 3) | On and after a date consistent with Section 219.106, the owner or operator of a subject coating line must notify the Agency in the following instances: |
| A) | Any record showing violation of Section 219.204 must be reported by sending a copy of the record to the Agency within 30 days following the occurrence of the violation. |
| B) | At least 30 calendar days before changing the method of compliance from Section 219.204 to Section 219.205 or Section 219.207, the owner or operator must comply with all requirements of subsection (d)(1) or (e)(1), as applicable. Upon changing the method of compliance from Section 219.204 to Section 219.205 or Section 219.207, the owner or operator must comply with all requirements of subsection (d) or (e), as applicable. |
| d) | Any owner or operator of a coating line subject to the limitations of Section 219.204 and complying by means of Section 219.205 must comply with the following: |
| 1) | By a date consistent with Section 219.106, or upon initial start-up of a new coating line, or upon changing the method of compliance for an existing subject coating line from Section 219.204 or Section 219.207 to Section 219.205; the owner or operator of the subject coating line must certify to the Agency that the coating line will be in compliance with Section 219.205 on and after a date consistent with Section 219.106, or on and after the initial start-up date. The certification must include: |
| A) | The name and identification number of each coating line which will comply by means of Section 219.205. |
| B) | The name and identification number of each coating as applied on each coating line. |
| C) | The weight of VOM per volume and the volume of each coating (minus water and any compounds which are specifically exempted from the definition of VOM) as applied each day on each coating line. |
| D) | On and after March 15, 1998, for coating lines subject to the limitations of Section 219.204(l)(2)(A) or (B), the weight of VOM per weight of solids in each coating as applied each day on each coating line. |
| E) | For coating lines subject to the limitations of Section 219.204(a)(2)(A), the weight of VOM per volume of solids in each coating as applied each day on each coating line. |
| F) | For coating lines subject to the limitations of Section 219.204(c)(2), the weight of VOM per weight of solids (or the weight of VOM per weight of coatings, as applicable) in each coating as applied each day on each coating line. |
| G) | For coating lines subject to the limitations of Section 219.204(g)(2) or (h)(2), the weight of VOM per volume of each coating (or the weight of VOM per volume of solids in each coating, as applicable) as applied each day on each coating line. |
| H) | For coating lines subject to the limitations of Section 219.204(o), the weight of VOM per volume of coatings or solids, as applicable, for each coating, as applied each day on each coating line. |
| I) | For coating lines subject to the limitations of Section 219.204(q), the weight of VOM per volume of each coating, or the weight of VOM per volume of solids in each coating, as applicable, as applied each day on each coating line. |
| J) | The instrument or method by which the owner or operator will accurately measure or calculate the volume of each coating as applied each day on each coating line. |
| K) | The method by which the owner or operator will create and maintain records each day as required in subsection (d)(2). |
| L) | An example of the format in which the records required in subsection (d)(2) will be kept. |
| 2) | On and after a date consistent with Section 219.106, or on and after the initial start-up date, the owner or operator of a subject coating line must collect and record all of the following information each day for each coating line and maintain the information at the source for a period of three years: |
| A) | The name and identification number of each coating as applied on each coating line. |
| B) | The weight of VOM per volume and the volume of each coating (minus water and any compounds that are specifically exempted from the definition of VOM) as applied each day on each coating line. |
| C) | On and after March 15, 1998, for coating lines subject to the limitations of Section 219.204(l)(2)(A) or (B), the weight of VOM per weight of solids in each coating as applied each day on each coating line. |
| D) | For coating lines subject to the limitations of Section 219.204(a)(2)(A), the weight of VOM per volume of solids in each coating as applied each day on each coating line. |
| E) | For coating lines subject to the limitations of Section 219.204(c)(2), the weight of VOM per weight of solids (or the weight of VOM per weight of coatings, as applicable) in each coating as applied each day on each coating line. |
| F) | For coating lines subject to the limitations of Section 219.204(g)(2) or (h)(2), the weight of VOM per volume of each coating (or the weight of VOM per volume of solids in each coating, as applicable) as applied each day on each coating line. |
| G) | For coating lines subject to the limitations of Section 219.204(o), the weight of VOM per volume of coatings or solids, as applicable, for each coating, as applied each day on each coating line. |
| H) | For coating lines subject to the limitations of Section 219.204(q), the weight of VOM per volume of each coating, or the weight of VOM per volume of solids in each coating, as applicable, as applied each day on each coating line. |
| I) | The daily-weighted average VOM content of all coatings as applied on each coating line as defined in Section 219.104. |
| 3) | On and after a date consistent with Section 219.106, the owner or operator of a subject coating line must notify the Agency in the following instances: |
| A) | Any record showing violation of Section 219.205 must be reported by sending a copy of the record to the Agency within 30 days following the occurrence of the violation. |
| B) | At least 30 calendar days before changing the method of compliance with this Subpart from Section 219.205 to Section 219.204 or Section 219.207, the owner or operator must comply with all requirements of subsection (c)(1) or (e)(1), as applicable. Upon changing the method of compliance with this Subpart from Section 219.205 to Section 219.204 or Section 219.207, the owner or operator must comply with all requirements of subsection (c) or (e), as applicable. |
| e) | Any owner or operator of a coating line subject to the limitations of Section 219.207 and complying by means of Section 219.207(c), (d), (e), (f), (g), (h), or (k), (l), (m), or (n) must comply with the following: |
| 1) | By a date consistent with Section 219.106, or upon initial start-up of a new coating line, or upon changing the method of compliance for an existing coating line from Section 219.204 or Section 219.205 to Section 219.207, the owner or operator of the subject coating line must perform all tests and submit to the Agency the results of all tests and calculations necessary to demonstrate that the subject coating line will be in compliance with Section 219.207 on and after a date consistent with Section 219.106, or on and after the initial start-up date. |
| 2) | On and after a date consistent with Section 219.106, or on and after the initial start-up date, the owner or operator of a subject coating line must collect and record all of the following information each day for each coating line and maintain the information at the source for a period of three years: |
| A) | The weight of VOM per volume of coating solids as applied each day on each coating line, if complying with Section 219.207(b)(2). |
| C) | A log of operating time for the capture system, control device, monitoring equipment and the associated coating line. |
| D) | A maintenance log for the capture system, control device and monitoring equipment detailing all routine and non-routine maintenance performed including dates and duration of any outages. |
| 3) | On and after a date consistent with Section 219.106, the owner or operator of a subject coating line must notify the Agency in the following instances: |
| A) | Any record showing violation of Section 219.207 must be reported by sending a copy of the record to the Agency within 30 days following the occurrence of the violation. |
| B) | At least 30 calendar days before changing the method of compliance with this Subpart from Section 219.207 to Section 219.204 or Section 219.205, the owner or operator must comply with all requirements of subsection (c)(1) or (d)(1), respectively. Upon changing the method of compliance with this Subpart from Section 219.207 to Section 219.204 or Section 219.205, the owner or operator must comply with all requirements of subsection (c) or (d), respectively. |
| f) | Any owner or operator of a primer surfacer operation or topcoat operation, or combined primer surfacer and topcoat operation, subject to the limitations of Section 219.204(a)(1)(B), (a)(1)(B), (a)(2)(C), or (a)(2)(D) must comply with the following: |
| 1) | By a date consistent with Section 219.106, or upon initial start-up of a new coating operation, the owner or operator of a subject coating operation must certify to the Agency that the operation will be in compliance with Section 219.204 on and after a date consistent with Section 219.106, or on and after the initial start-up date. The certification must include: |
| A) | The name and identification number of each coating operation that will comply by means of Section 219.204(a)(1)(B),(a)(1)(C), (a)(2)(B), (a)(2)(C), or (a)(2)(D) and the name and identification number of each coating line in each coating operation. |
| B) | The name and identification number of each coating as applied on each coating line in the coating operation. |
| C) | The weight of VOM per volume of each coating (minus water and any compounds which are specifically exempted from the definition of VOM) as applied each day on each coating line. |
| D) | The transfer efficiency and control efficiency measured for each coating line. |
| E) | Test reports, including raw data and calculations documenting the testing performed to measure transfer efficiency and control efficiency. |
| F) | The instrument or method by which the owner or operator will accurately measure or calculate the volume of each coating as applied each day on each coating line. |
| G) | The method by which the owner or operator will create and maintain records each day as required in subsection (f)(2). |
| H) | An example format for presenting the records required in subsection (f)(2). |
| 2) | On and after a date consistent with Section 219.106, or on and after the initial start-up date, the owner or operator of a subject coating operation must collect and record all of the following information each day for each topcoat or primer surfacer coating operation and maintain the information at the source for a period of three years: |
| A) | All information necessary to demonstrate compliance with the topcoat protocol referenced in Section 219.105(b)(1)(B) and to calculate the daily-weighted average VOM emissions from the coating operations in kg/l (lbs/gal) of coating solids deposited in accordance with the proposal submitted, and approved under Section 219.204(a)(1)(B), (a)(1)(C), (a)(2)(B), (a)(2)(C), or (a)(2)(D) including: |
| i) | The name and identification number of each coating as applied on each coating operation. |
| ii) | The weight of VOM per volume of each coating (minus water and any compounds which are specifically exempted from the definition of VOM) as applied each day on each coating operation. |
| B) | If a control device or devices are used to control VOM emissions, control device monitoring data; a log of operating time for the capture system, control device, monitoring equipment and the associated coating operation; and a maintenance log for the capture system, control device and monitoring equipment, detailing all routine and non-routine maintenance performed including dates and duration of any outages. |
| 3) | On and after a date consistent with Section 219.106 or on and after the initial start-up date, the owner or operator of a subject coating operation must determine and record the daily VOM emissions in kg/l (lbs/gal) of coating solids deposited in accordance with the proposal submitted and approved under Section 219.204 (a)(1)(B), (a)(1)(C), (a)(2)(B), (a)(2)(C), or (a)(2)(D) within 10 days from the end of the month and maintain this information at the source for a period of three years. |
| 4) | On and after a date consistent with Section 219.106, the owner or operator of a subject coating operation must notify the Agency in the following instances: |
| A) | Any record showing a violation of Section 219.204(a)(1)(B), (a)(1)(C), (a)(2)(B), (a)(2)(C), or (a)(2)(D) must be reported by sending a copy of the record to the Agency within 15 days from the end of the month in which the violation occurred. |
| B) | The owner or operator must notify the Agency of any change to the operation at least 30 days before the change is effected. The Agency must determine whether or not compliance testing is required. If the Agency determines that compliance testing is required, then the owner or operator must submit a testing proposal to the Agency within 30 days and test within 30 days after the approval of the proposal by the Agency and USEPA. |
| g) | On and after a date consistent with Section 219.106(c), or on and after the initial start-up date, whichever is later, the owner or operator of a coating line subject to the requirements of Section 219.218 must comply with the following: |
| 1) | By May 1, 2011, or upon initial start-up, whichever is later, submit a certification to the Agency that includes a description of the practices and procedures that the source will follow to ensure compliance with the applicable requirements in Section 219.218; |
| 2) | Notify the Agency of any violation of Section 219.218 by providing a description of the violation and copies of records documenting the violation to the Agency within 30 days following the occurrence of the violation; and |
| 3) | Maintain at the source all records required by this subsection (g) for a minimum of three years from the date the document was created and make those records available to the Agency upon request. |
| h) | On and after a date consistent with Section 219.106, or on and after the initial start-up date, whichever is later, the owner or operator of a coating line subject to the requirements of Section 219.219, except aerospace facilities, must comply with the following: |
| 1) | By May 1, 2012, or upon initial start-up, whichever is later, submit a certification to the Agency that includes: |
| A) | A description of the practices and procedures that the source will follow to ensure compliance with the applicable requirements in Section 219.219; |
| B) | For sources subject to Section 219.219(a)(6), the work practices plan specified in that Section; |
| C) | For sources subject to Section 219.219(b)(6), the application methods used to apply coatings on the subject coating line; |
| 2) | Notify the Agency of any violation of Section 219.219 by providing a description of the violation and copies of records documenting the violation to the Agency within 30 days following the occurrence of the violation; and |
| 3) | Maintain at the source all records required by this subsection (h) for a minimum of three years from the date the document was created and make those records available to the Agency upon request. |
| i) | On and after a date consistent with Section 219.106(d), or on and after the initial start-up date, whichever is later, the owner or operator of a flat wood paneling coating line subject to the requirements in Section 219.217 must comply with the following: |
| 1) | By August 1, 2010, or upon initial start-up, whichever is later, submit a certification to the Agency that includes a description of the practices and procedures that the source will follow to ensure compliance with the applicable requirements in Section 219.217(c) and (d); and |
| 2) | Notify the Agency of any violation of Section 219.217 by providing a description of the violation and copies of records documenting such violation to the Agency within 30 days following the occurrence of the violation. |
| j) | On and after July 1, 2021, the owner or operator of an aerospace facility subject to the requirements of this Subpart under Section 219.208(f)(1) must comply with the following: |
| 1) | Each owner or operator using coatings listed in Section 219.204(r) must: |
| A) | Maintain a current list of coatings in use, with category and VOM content as applied; and |
| B) | Record coating usage on an annual basis. |
| 2) | Each owner or operator using touch-up coatings that do not meet the limitations of Section 219.204(r)(2) must: |
| A) | Collect and record the name, identification number, and volume used of each touch-up coating that does not meet the limitations of Section 219.204(r)(2), as applied in each aerospace coating operation, per 24-hour period and per month; |
| B) | Perform calculations on a daily basis, and maintain at the source records of those calculations, of the combined volume of touch-up coatings that do not meet the limitations of Section 219.204(r)(2) used source-wide for each 24-hour period; |
| C) | Perform calculations on a monthly basis, and maintain at the source records of those calculations, of the combined volume of touch-up coatings that do not meet the limitations of Section 219.204(r)(2) used source-wide for the month and the rolling 12-month period; |
| D) | Prepare and maintain at the source an annual summary of the information required to be compiled under subsections (j)(2)(A), (j)(2)(B), and (j)(2)(C) on or before January 31 of the following year; |
| E) | Maintain at the source for a minimum period of three years all records required to be kept under this subsection (j)(2) and make those records available to the Agency upon request; and |
| F) | Notify the Agency in writing, within 30 days after any exceedance, if the combined use of touch-up coatings that do not meet the limitations of Section 219.204(r)(2) at the source ever exceeds a volume of 2.85 l (3 quarts) per 24-hour period or exceeds 209 l/yr (55 gal/yr) for any rolling 12-month period. The notification must include a copy of any records of the exceedance. |
| 3) | Each owner or operator using cleaning solvents required by Section 219.219(e) or (g) must: |
| A) | For aqueous and semiaqueous hand-wipe cleaning solvents, maintain a list of materials used, with corresponding water contents; |
| i) | Maintain a current list of cleaning solvents in use with their respective vapor pressures or, for blended solvents, VOM composite vapor pressures; and |
| ii) | Record cleaning solvent usage on an annual basis; and |
| C) | For cleaning solvents with a vapor pressure greater than 45 mmHg used in exempt hand-wipe cleaning operations: |
| i) | Maintain a list of exempt hand-wipe cleaning processes; and |
| 4) | Each owner or operator using control equipment under Section 219.207(n) must meet all applicable testing, monitoring, and recordkeeping requirements of Section 219.105(c), (d), and (e). |
| 5) | By July 1, 2021, or upon initial start-up, whichever is later, the owner or operator of an aerospace facility must submit a certification to the Agency that includes a description of the practices and procedures that the source will follow to ensure compliance with the applicable requirements of Section 219.219(e) and (g). |
| 6) | Each owner and operator of an aerospace facility must notify the Agency of any violation of this Part by providing a description of the violation and copies of records documenting the violation to the Agency within 30 days following the occurrence of the violation. |
| k) | Exempt Aerospace Facilities |
| 1) | For aerospace facilities that are exempt under Section 219.208(f)(1), by July 1, 2021, or upon initial start-up, the owner or operator of an aerospace facility must certify to the Agency that the source is exempt under that subsection. The certification must include: |
| A) | A declaration that the source is exempt under Section 219.208(f)(1); and |
| B) | Calculations that demonstrate that the source meets the criteria for exemption. |
| 2) | For sources exempt under Section 219.208(f)(1), on and after July 1, 2021, the owner or operator of an aerospace facility must collect and record all of the following information for each aerospace coating operation and cleaning operation, as applicable, and maintain the information at the source for a period of three years. The owner or operator must, upon request by the Agency or USEPA, submit the information to the Agency and USEPA within 30 calendar days from the date of the request, along with any other documentation necessary to demonstrate that the aerospace facility is exempt from the requirements of this Subpart: |
| A) | The name and identification number of each coating applied and cleaning solvent used; and |
| B) | The weight of VOM per volume and the volume of each coating (minus water and any compounds that are specifically exempted from the definition of VOM) applied and cleaning solvent used on a monthly basis. |
| 3) | On and after July 1, 2021, any owner or operator of an aerospace facility exempt under Section 219.208(f)(1) must notify the Agency if the source's VOM emissions exceed the criteria in Section 219.208(f)(1) by sending a copy of calculations showing the exceedance within 30 days after the exceedance occurs. |
| a) | On and after March 15, 1996, any owner or operator of a coating line subject to the limitations set forth in Section 219.204 of this Subpart, except coating lines subject to the limitations in Section 219.204(a)(2), (c)(2), (g)(2), (h)(2), (o) or (q) of this Subpart, and with coating lines in operation prior to January 1, 1991 (pre-existing coating lines), may, for pre-existing coating lines only, elect to comply with the requirements of this Section, rather than complying with the applicable emission limitations set forth in Section 219.204, if an operational change of the type described below has been made after January 1, 1991, to one or more pre-existing coating lines at the source. An operational change occurs when a pre-existing coating line is replaced with a line using lower VOM coating for the same purpose as the replaced line (replacement line). A source electing to rely on this Section to demonstrate compliance with the requirements of this Subpart shall operate pursuant to federally enforceable permit conditions approved by the Agency and USEPA. |
| b) | An owner or operator of pre-existing coating lines subject to a VOM content limitation in Section 219.204 of this Subpart and electing to rely on this Section to demonstrate compliance with this Subpart must establish, by use of the equations in subsection (d) of this Section, that the calculated actual daily VOM emissions from all participating coating lines, as defined in this subsection, are less than the calculated daily allowable VOM emissions from the same group of coating lines. For any pre-existing coating line to be aggregated for the purposes of Section 219.212, 219.213, or 219.214 of this Subpart (participating coating lines), the source must establish that: |
| 1) | All coatings applied on the participating coating line shall, at all times, have a VOM content less than or equal to the applicable VOM content limitation for such coating listed in Appendix H of this Part; and |
| 2) | On the date the source elects to rely on this Section to demonstrate compliance with this Subpart, all coatings applied on the participating coating line are not already in compliance with the VOM content limitation for such coating effective on or after March 15, 1996; or the participating coating line is a replacement line, as defined in subsection (a) of this Section with an operational change occurring on or after January 1, 1991. |
| c) | Notwithstanding subsection (a) of this Section, any owner or operator of a coating line subject to the limitations set forth in Section 219.204 of this Subpart and electing to rely on this Section to demonstrate compliance with this Subpart, may also include as a participating coating line, until December 31, 1999, only, any replacement line that satisfies all of the following conditions: |
| 1) | The replacement line is operated as a powder coating line; |
| 2) | The replacement line was added after July 1, 1988; and |
| 3) | The owner or operator also includes as a participating coating line one or more coating lines that satisfy the criteria of a replacement line, as described in subsection (a) of this Section. |
| d) | To demonstrate compliance with this Section, a source shall establish the following: |
| 1) | An alternative daily emission limitation shall be determined for all participating coating lines at the source according to subsection (d)(2) of this Section. All participating coating lines shall be factored in each day to demonstrate compliance. Provided compliance is established pursuant to the requirements in this subsection, nothing in this Section requires daily operation of each participating line. Actual daily emissions from all participating coating lines (Ed) shall never exceed the alternative daily emission limitation (Ad) and shall be calculated by use of the following equation: |
| Ed | = | Actual daily VOM emissions from participating coating lines in units of kg/day (lbs/day); |
| i | = | Subscript denoting a specific coating applied; |
| n | = | Total number of coatings applied by all participating coating lines at the source; |
| Vi | = | Volume of each coating applied for the day in units of l/day (gal/day) of coating (minus water and any compounds that are specifically exempted from the definition of VOM); and |
| Ci | = | The VOM content of each coating as applied in units of kg VOM/l (lbs VOM/gal) of coating (minus water and any compounds that are specifically exempted from the definition of VOM). |
| Ai | =
|
The VOM emissions allowed for the day in units of kg/day (lbs/day); |
| i | =
|
Subscript denoting a specific coating applied; |
| n | =
|
Total number of coatings applied by all participating coating lines at the source; |
| Ci | =
|
The VOM content of each coating as applied in units of kg VOM/l (lbs VOM/gal) of coating (minus water and any compounds that are specifically exempted from the definition of VOM); |
| Di | =
|
The density of VOM in each coating applied. For the purposes of calculating Ai, the density is 0.882 kg VOM/l VOM (7.36 lbs VOM/gal VOM); |
| Vi | =
|
Volume of each coating applied for the day in units of l (gal) of coating (minus water and any compounds that are specifically exempted from the definition of VOM); and |
| Li | =
|
The VOM emission limitation for each coating applied, as specified in Section 219.204 of this Subpart, in units of kg VOM/l (lbs VOM/gal) of coating (minus water and any compounds that are specifically exempted from the definition of VOM). |
| Ap | =
|
The VOM emissions allowed for the day in units of kg/day (lbs/day); |
| h | =
|
Subscript denoting a specific powder coating line; |
| j | =
|
Subscript denoting a specific powder coating applied; |
| m | =
|
Total number of participating powder coating lines; |
| n | =
|
Total number of powder coatings applied in the participating coating lines; |
| Dj | =
|
The assumed density of VOM in liquid coating, 0.882 kg VOM/l VOM (7.36 lbs VOM/gal VOM); |
| Vj | =
|
Volume of each powder coating consumed for the day in units of l (gal) of coating; |
| Lj | =
|
The VOM emission limitation for each coating applied, as specified in Section 219.204 of this Subpart, in units of kg VOM/l (lbs VOM/gal) of coating (minus water and any compounds that are specifically exempted from the definition of VOM); and |
| K | =
|
A constant for each individual coating line representing the ratio of the volume of coating solids consumed on the liquid coating system that has been replaced to the volume of powder coating consumed on the replacement line to accomplish the same coating job. This value shall be determined by the source based on tests conducted and records maintained pursuant to the requirements of Section 219.213 of this Subpart demonstrating the amount of coating solids consumed as both liquid and powder. Tests methods and recordkeeping requirements shall be approved by the Agency and USEPA and contained in the source's operating permit as federally enforceable permit conditions, subject to the following restrictions: |
| i) | K cannot exceed 0.9 for non-recycled powder coating systems; or |
| ii) | K cannot exceed 2.0 for recycled powder coating systems. |
; and
1) Hand-wipe Cleaning at Aerospace Facilities. Hand-wipe cleaning (excluding cleaning of spray gun equipment performed in accordance with subsection (g)(3)) must use cleaning solvents that meet the definition of aqueous cleaning solvent or have a composite vapor pressure of 45 mmHg (24.1 in. H2O) or less at 20 °C (68 °F).
2) The following cleaning operations are exempt from the requirements of subsection (g)(1):
A) Cleaning during the manufacture, assembly, installation, maintenance, or testing of components of breathing oxygen systems that are exposed to the breathing oxygen;
B) Cleaning during the manufacture, assembly, installation, maintenance, or testing of parts, subassemblies, or assemblies that are exposed to strong oxidizers or reducers (e.g., nitrogen tetroxide, liquid oxygen, hydrazine);
C) Cleaning and surface activation prior to adhesive bonding;
D) Cleaning of electronic parts and assemblies containing electronic parts;
E) Cleaning of aircraft fluid systems and ground support equipment fluid systems that are exposed to the fluid, including air-to-air heat exchangers and hydraulic fluid systems;
F) Cleaning of fuel cells, fuel tanks, and confined spaces;
G) Surface cleaning of solar cells, coated optics, and thermal control surfaces;
H) Cleaning during fabrication, assembly, installation, and maintenance of upholstery, curtains, carpet, and other textile materials used on the interior of the aircraft;
I) Cleaning of metallic and nonmetallic materials used in honeycomb cores during the manufacture or maintenance of these cores, and cleaning of the completed cores used in the manufacture of aerospace vehicles or components;
J) Cleaning of aircraft transparencies, polycarbonate, or glass substrates;
K) Cleaning and solvent usage associated with research and development, quality control, or laboratory testing;
L) Cleaning operations, using nonflammable liquids, conducted within 5 feet of energized electrical systems. Energized electrical systems means any AC or DC electrical circuit on an assembled aircraft once electrical power is connected, including interior passenger and cargo areas, wheel wells and tail sections; and
M) Cleaning operations identified as essential uses under the Montreal Protocol for which the USEPA Administrator has allocated essential use allowances or exemptions in 40 CFR 82.4.
3) Spray Gun Cleaning at Aerospace Facilities. Spray gun cleaning, in which spray guns are used for the application of coatings or any other materials that require the spray guns to be cleaned, must be cleaned by one or more of the following methods:
A) Enclosed System
i) Clean the spray gun in an enclosed system that is closed at all times except when inserting or removing the spray gun. Cleaning must consist of forcing solvent through the gun.
ii) Each owner or operator using an enclosed spray gun cleaner must visually inspect the seals and all other potential sources of leaks at least once per month. Each inspection must occur while the spray gun cleaner is in operation. If leaks are found in the enclosed system, the enclosed cleaner must be shut down until the leak is repaired or its use is permanently discontinued.
B) Nonatomized cleaning. Clean the spray gun by placing cleaning solvent in the pressure pot and forcing it through the gun with the atomizing cap in place. Atomizing air must not be used. Direct the cleaning solvent from the spray gun into a vat, drum, or other waste container that is closed when not in use.
C) Disassembled spray gun cleaning. Disassemble the spray gun and clean the components by hand in a vat, which must remain closed at all times except when in use. Alternatively, soak the components in a vat, which must remain closed during the soaking period and when not inserting or removing components.
D) Atomizing cleaning. Clean the spray gun by forcing the cleaning solvent through the gun and direct the resulting atomized spray into a waste container that is fitted with a device designed to capture the atomized cleaning solvent emissions.
4) Flush Cleaning at Aerospace Facilities. For cleaning solvents used in flush cleaning of parts, assemblies, and coating line components, the used cleaning solvent (except for semiaqueous cleaning solvents) must be emptied into an enclosed container or collection system that is kept closed when not in use or captured with wipers, provided they comply with the housekeeping requirements of subsections
(e)(1) through (3). Aqueous cleaning solvents are exempt from these requirements.
(Source: Amended at 45 Ill. Reg. ______________, effective March 4, 2021)
| VOM(i)(A) | =
|
The weighted average VOM content in units of percent VOM by volume of all coatings and inks (minus water and any compounds that are specifically exempted from the definition of VOM) used each day; |
| i | =
|
Subscript denoting a specific coating or ink as applied; |
| n | =
|
The number of different coatings and/or inks as applied each day on a printing line; |
| Ci | =
|
The VOM content in units of percent VOM by volume of each coating or ink as applied (minus water and any compounds that are specifically exempted from the definition of VOM); |
| Li | =
|
The liquid volume of each coating or ink as applied in units of l (gal); |
| Vsi | =
|
The volume fraction of solids in each coating or ink as applied; |
| VVOMi | =
|
The volume fraction of VOM in each coating or ink as applied. |
| VOM(i)(B) | =
|
The weighted average VOM content in units of percent VOM by volume of the volatile content of all coatings and inks used each day; |
| i | =
|
Subscript denoting a specific coating or ink as applied; |
| n | =
|
The number of different coatings and/or inks as applied each day on a printing line; |
| Ci | =
|
The VOM content in units of percent VOM by volume of the volatile matter in each coating or ink as applied; |
| Li | =
|
The liquid volume of each coating or ink as applied in units of l (gal); |
| VVMi | =
|
The volume fraction of volatile matter in each coating or ink as applied. |
| VOM(A) | =
|
The weighted average VOM content in units of kg VOM per kg (lbs VOM per lb) solids of all coatings and inks used each day; |
| i | =
|
Subscript denoting a specific coating or ink as applied; |
| n | =
|
The number of different coatings and/or inks as applied each day on a printing line; |
| Ci | =
|
The VOM content in units of kg VOM per kg (lbs VOM per lb) solids of each coating or ink as applied; |
| Wi | =
|
Weight of solids in each coating or ink, as applied, in units of kg (lb). |
| VOM(B) | =
|
The weighted average VOM content in units of kg (lbs) VOM per weight in kg (lbs) of all coatings or inks as applied each day; |
| i | =
|
Subscript denoting a specific coating or ink as applied; |
| n | =
|
The number of different coatings and/or inks as applied each day on each printing line; |
| Ci | =
|
The VOM content in units of kg (lbs) VOM per weight in kg (lbs) of each coating or ink as applied; |
| Li | =
|
The weight of each coating or ink, as applied, in units of kg (lb). |
| Ep | = | Total maximum theoretical emissions of VOM from one flexographic or rotogravure printing line in units of kg/year (lbs/year); |
| A | = | Weight of VOM per volume of solids of the coating or ink with the highest VOM content as applied each year on the printing line in units of kg VOM/l (lbs VOM/gal) of coating or ink solids; |
| B | = | Total volume of solids for all coatings and inks that can potentially be applied each year on the printing line in units of 1/year (gal/year). The method by which the owner or operator accurately calculated the volume of each coating and ink as applied and the amount that can potentially be applied each year on the printing line shall be described in the certification to the Agency; |
| C | = | Weight of VOM per volume of material for the cleanup material or solvent with the highest VOM content as used each year on the printing line in units of kg/l (lbs VOM/gal) of such material; |
| D | = | The greatest volume of cleanup material or solvent used in any 8-hour period; |
| F | = | The highest fraction of cleanup material or solvent which is not recycled or recovered for offsite disposal during any 8-hour period. |
| Ed | =
|
Total maximum theoretical emissions of VOM from one heatset web offset printing line in units of kg/yr (lb/yr); |
| A | =
|
Weight of VOM per volume of solids of ink with the highest VOM content as applied each year on the printing line in units of kg/l (lb/gal) of solids; |
| B | =
|
Total volume of solids for all inks that can potentially be applied each year on the printing line in units of 1/yr (gal/yr). The method by which the owner or operator accurately calculated the volume of each ink as applied and the amount that can potentially be applied each year on the printing line shall be described in the certification to the Agency; |
| C | =
|
Weight of VOM per volume of fountain solution with the highest VOM content as applied each year on the printing line in units of kg/l (lb/gal); |
| D | =
|
The total volume of fountain solution that can potentially be used each year on the printing line in units of 1/yr (gal/yr). The method by which the owner or operator accurately calculated the volume of each fountain solution used and the amount that can potentially be used each year on the printing line shall be described in the certification to the Agency; |
| F | =
|
Weight of VOM per volume of material for the cleanup material or solvent with the highest VOM content as used each year on the printing line in units of kg/l (lb/gal) of such material; |
| G | =
|
The greatest volume of cleanup material or solvent used in any 8-hour period; |
| H | =
|
The highest fraction of cleanup material or solvent that is not recycled or recovered for offsite disposal during any 8-hour period; |
| R | =
|
The multiplier representing the amount of VOM not retained in the substrate being used. For paper, R = 0.8. For metal, plastic, or other impervious substrates, R = 1.0; |
| VOMtot | =
|
Total VOM in the fountain solution; |
| VOMfs | =
|
VOM emitted from the fountain solution; |
| DE | =
|
Destruction efficiency of the control device on the associated dryer, in decimal form (i.e., 95% control is represented as 0.95). If no control device is present, DE = 0; |
| VOMtot | =
|
Total VOM in the blanket wash; |
| VOMbw | =
|
VOM emitted from the blanket wash; |
| DE | =
|
Destruction efficiency of the control device on the associated dryer, in decimal form (i.e., 95% control is represented as 0.95). If no control device is present, DE = 0; |
3) An equivalent coating applicator technology that is demonstrated by the manufacturer to achieve transfer efficiency comparable to the HVLP spray equipment technology listed in subsection (a)(2) of this Section for a comparable operation, and for which written approval has been obtained from USEPA. The owner or operator must maintain documentation of USEPA's approval at the motor vehicle refinishing operation; and
b) Clean all coating applicators with a device that:
1) Recirculates solvent during the cleaning process;
2) Collects spent solvent so it is available for disposal or recycling; and
3) Minimizes evaporation of solvents during cleaning, rinsing, draining, and storage.
(Source: Amended at 37 Ill. Reg. 1722, effective January 28, 2013)
Excess Non-Monomer VOM
|
=
|
Non-monomer VOM Content
– 5 percent, by weight |
| Weighted average monomer VOM content
(weight percent) |
| A) | Production resin |
| i) | Atomized spray | 28
|
| ii) | Non-atomized | 35
|
| B) | Pigmented gel coat | 33
|
|
| C) | Clear gel coat | 48
|
|
| D) | Tooling resin |
| i) | Atomized | 30
|
| ii) | Non-atomized | 39
|
|
| E) | Tooling gel coat | 40
|
Weighted Average
Monomer VOM Content |
= | 
|
| Mi | = | Mass of open molding resin or gel coat (i) used in the past 12 months in an operation, in megagrams; |
| VOMi | = | Monomer VOM content, by weight percent, of open molding resin or gel coat (i) used in the past 12 months in an operation; |
| n | = | Number of different open molding resins or gel coats used in the past 12 months in an operation. |
Monomer
VOM Limit |
= | 
|
| Monomer VOM Limit | = | Total allowable monomer VOM that can be emitted from the open molding operations included in the average, expressed in kilograms per 12-month period; |
| MR | = | Mass of production resin used in the past 12 months, excluding any materials that are exempt, expressed in megagrams (Mg); |
| MPG | = | Mass of pigmented gel coat used in the past 12 months, excluding any materials that are exempt, expressed in Mg; |
| MCG | = | Mass of clear gel coat used in the past 12 months, excluding any materials that are exempt, expressed in Mg; |
| MTR | = | Mass of tooling resin used in the past 12 months, excluding any materials that are exempt, expressed in Mg; |
| MTG | = | Mass of tooling gel coat used in the past 12 months, excluding any materials that are exempt, expressed in Mg. |
Monomer
VOM Emissions |
= | 
|
| Monomer VOM Emissions | = | Monomer VOM emissions calculated using the monomer VOM emission equations for each operation included in the average, expressed in kg; |
| PVR | = | Weighted-average monomer VOM emission rate for production resin used in the past 12 months, expressed in kg/Mg, calculated in accordance with Equation 4 in subsection (c)(3); |
| MR | = | Mass of production resin used in the past 12 months, expressed in Mg; |
| PVPG | = | Weighted-average monomer VOM emission rate for pigmented gel coat used in the past 12 months, expressed in kg/Mg, calculated pursuant to Equation 4; |
| MPG | = | Mass of pigmented gel coat used in the past 12 months, expressed in Mg; |
| PVCG | = | Weighted-average monomer VOM emission rate for clear gel coat used in the past 12 months, expressed in kg/Mg, calculated pursuant to Equation 4; |
| MCG | = | Mass of clear gel coat used in the past 12 months, expressed in Mg; |
| PVTR | = | Weighted-average monomer VOM emission rate for tooling resin used in the past 12 months, expressed in kg/Mg, calculated pursuant to Equation 4; |
| MTR | = | Mass of tooling resin used in the past 12 months, expressed in Mg; |
| PVTG | = | Weighted-average monomer VOM emission rate for tooling gel coat used in the past 12 months, expressed in kg/Mg, calculated pursuant to Equation 4; |
| MTG | = | Mass of tooling gel coat used in the past 12 months, expressed in Mg. |
| PVOP | = | Weighted-average monomer VOM emission rate for each open molding operation (PVR, PVPG, PVCG, PVTR, and PVTG) included in the average, expressed in kg of monomer VOM per Mg of material applied; |
| Mi | = | Mass of resin or gel coat (i) used within an operation in the past 12 months, expressed in Mg; |
| n | = | Number of different open molding resins and gel coats used within an operation in the past 12 months; |
| PVi | = | The monomer VOM emission rate for resin or gel coat (i) used within an operation in the past 12 months, expressed in kg of monomer VOM per Mg of material applied. The monomer VOM emission rate formulas in subsection (c)(4) of this Section shall be used to compute PVi. If a source includes filled resins in the emissions average, the source shall use the value of PVF, calculated using Equation 5 in subsection (e)(3) of this Section, as the value of PVi for those resins; |
| i | = | Subscript denoting a specific open molding resin or gel coat applied. |
| PVF | = | The as-applied monomer VOM emission rate for the filled production resin or tooling resin, expressed in kg monomer VOM per Mg of filled material; |
| PVU | = | The monomer VOM emission rate for the unfilled resin, before filler is added, expressed in kg monomer VOM per Mg, as calculated using the formulas in Section 219.891(c)(4) of this Subpart; |
| % Filler | = | The weight-percent of filler in the as-applied filled resin system. |
| kg VOM/l adhesive or adhesive primer applied | lb VOM/gal adhesive or adhesive primer applied | |||
| 1) | General adhesive application operations |
| A) | Reinforced plastic composite | 0.200 | (1.7) | |
| B) | Flexible vinyl | 0.250 | (2.1) | |
| C) | Metal | 0.030 | (0.3) | |
| D) | Porous material (except wood) | 0.120 | (1.0) | |
| E) | Rubber | 0.250 | (2.1) | |
| F) | Wood | 0.030 | (0.3) | |
| G) | Other substrates | 0.250 | (2.1) | |
| A) | Ceramic tile installation | 0.130 | (1.1) | |
| B) | Contact adhesive | 0.250 | (2.1) | |
| C) | Cove base installation | 0.150 | (1.3) | |
| D) | Indoor floor covering installation | 0.150 | (1.3) | |
| E) | Outdoor floor covering installation | 0.250 | (2.1) | |
| F) | Installation of perimeter bonded sheet flooring | 0.660 | (5.5) | |
| G) | Metal to urethane/rubber molding or casting | 0.850 | (7.1) | |
| H) | Motor vehicle adhesive | 0.250 | (2.1) | |
| I) | Motor vehicle weatherstrip adhesive | 0.750 | (6.3) | |
| J) | Multipurpose construction | 0.200 | (1.7) | |
| K) | Plastic solvent welding (acrylonitrile butadiene styrene (ABS) welding) | 0.400 | (3.3) | |
| L) | Plastic solvent welding (except ABS welding) | 0.500 | (4.2) | |
| M) | Sheet rubber lining installation | 0.850 | (7.1) | |
| N) | Single-ply roof membrane installation/repair (except ethylene propylenediene monomer (EPDM) roof membrane) | 0.250 | (2.1) | |
| O) | Structural glazing | 0.100 | (0.8) | |
| P) | Thin metal laminate | 0.780 | (6.5) | |
| Q) | Tire repair | 0.100 | (0.8) | |
| R) | Waterproof resorcinol glue | 0.170 | (1.4) |
| A) | Motor vehicle glass bonding primer | 0.900 | (7.5) | |
| B) | Plastic solvent welding adhesive primer | 0.650 | (5.4) | |
| C) | Single-ply roof membrane adhesive primer | 0.250 | (2.1)
|
|
| D) | Other adhesive primer | 0.250 | (2.1) |
| VOMWA | = | The weighted average VOM content in units of kg (lbs) VOM per volume in l (gal) of all subject adhesives as applied each day; |
| i | = | Subscript denoting a specific adhesive as applied; |
| n | = | The number of different adhesives as applied each day by each miscellaneous industrial adhesive application operation; |
| Vi | = | The volume of each adhesive, as applied, in units of l (gal); |
| VOMi | = | The VOM content in units of kg (lbs) VOM per volume in l (gal) of each adhesive as applied; |
| LimitWA | = | The allowable weighted average VOM limit in units of kg (lbs) VOM per volume in l (gal) of all subject adhesives as applied each day in a single operation; |
| i | = | Subscript denoting a specific adhesive as applied; |
| n | = | The number of different adhesives as applied each day by each miscellaneous industrial adhesive application operation; |
| Vi | = | The volume of each adhesive, as applied, in units of l (gal); |
| Limiti | = | The VOM limit, taken from subsection (b) of this Section, in units of kg (lbs) VOM per volume in l (gal) of each adhesive as applied. |
| CAS No.a | Chemical |
| 105-57-7 | Acetal |
| 75-07-0 | Acetaldehyde |
| 107-89-1 | Acetaldol |
| 60-35-5 | Acetamide |
| 103-84-4 | Acetanilide |
| 64-19-7 | Acetic acid |
| 108-24-7 | Acetic anhydride |
| 67-64-1 | Acetone |
| 75-86-5 | Acetone cyanohydrin |
| 75-05-8 | Acetonitrile |
| 98-86-2 | Acetophenone |
| 75-36-5 | Acetyl chloride |
| 74-86-2 | Acetylene |
| 107-02-8 | Acrolein |
| 79-06-1 | Acrylamide |
| 79-10-7 | Acrylic acid & esters |
| 107-13-1 | Acrylonitrile |
| 124-04-9 | Adipic acid |
| 111-69-3 | Adiponitrile |
| (b) | Alkyl naphthalenes |
| 107-18-6 | Allyl alcohol |
| 107-05-1 | Allyl chloride |
| 1321-11-5 | Aminobenzoic acid |
| 111-41-1 | Aminoethylethanolamine |
| 123-30-8 | p-aminophenol |
| 628-63-7, | Amyl acetates |
| 123-92-2 | |
| 71-47-0c | Amyl alcohols |
| 110-58-7 | Amyl amine |
| 543-59-9 | Amyl chloride |
| 110-68-7c | Amyl mercaptans |
| 1322-06-1 | Amyl phenol |
| 62-53-3 | Aniline |
| 142-04-1 | Aniline hydrochloride |
| 29191-52-4 | Anisidine |
| 100-66-3 | Anisole |
| 118-92-3 | Anthranilic acid |
| 84-65-1 | Anthraquinone |
| 100-52-7 | Benzaldehyde |
| 55-21-0 | Benzamide |
| 71-43-2 | Benzene |
| 98-48-6 | Benzenedisulfonic acid |
| 98-11-3 | Benzenesulfonic acid |
| 134-81-6 | Benzil |
| 76-93-7 | Benzilic acid |
| 65-85-0 | Benzoic acid |
| 119-53-9 | Benzoin |
| 100-47-0 | Benzonitrile |
| 119-61-9 | Benzophenone |
| 98-07-7 | Benzotrichloride |
| 98-88-4 | Benzoyl chloride |
| 100-51-6 | Benzyl alcohol |
| 100-46-9 | Benzylamine |
| 120-51-4 | Benzyl benzoate |
| 100-44-7 | Benzyl chloride |
| 98-87-3 | Benzyl dichloride |
| 92-52-4 | Biphenyl |
| 80-05-7 | Bisphenol A |
| 10-86-1 | Bromobenzene |
| 27497-51-4 | Bromonaphthalene |
| 106-99-0 | Butadiene |
| 106-98-9 | l-butene |
| 123-86-4 | n-butyl acetate |
| 141-32-2 | n-butyl acrylate |
| 71-36-3 | n-butyl alcohol |
| 78-92-2 | s-butyl alcohol |
| 75-65-0 | t-butyl alcohol |
| 109-73-9 | n-butylamine |
| 13952-84-6 | s-butylamine |
| 75-64-9 | t-butylamine |
| 98-73-7 | p-tert-butyl benzoic acid |
| 107-88-0 | 1,3-butylene glycol |
| 123-72-8 | n-butyraldehyde |
| 107-92-6 | Butyric acid |
| 106-31-0 | Butyric anhydride |
| 109-74-0 | Butyronitrile |
| 105-60-2 | Caprolactam |
| 75-1-50 | Carbon disulfide |
| 558-13-4 | Carbon tetrabromide |
| 55-23-5 | Carbon tetrachloride |
| 9004-35-7 | Cellulose acetate |
| 79-11-8 | Chloroacetic acid |
| 108-42-9 | m-chloroaniline |
| 95-51-2 | o-chloroaniline |
| 106-47-8 | p-chloroaniline |
| 35913-09-8 | Chlorobenzaldehyde |
| 108-90-7 | Chlorobenzene |
| 118-91-2, | Chlorobenzoic acid |
| 535-80-8, | |
| 74-11-3c | |
| 2136-81-4, | Chlorobenzotrichloride |
| 2136-89-2, | |
| 5216-25-1c | |
| 1321-03-5 | Chlorobenzoyl chloride |
| 75-45-6 | Chlorodifluoroethane |
| 25497-29-4 | Chlorodifluoromethane |
| 67-66-3 | Chloroform |
| 25586-43-0 | Chloronaphthalene |
| 88-73-3 | o-chloronitrobenzene |
| 100-00-5 | p-chloronitrobenzene |
| 25167-80-0 | Chlorophenols |
| 126-99-8 | Chloroprene |
| 7790-94-5 | Chlorosulfonic acid |
| 108-41-8 | m-chlorotoluene |
| 95-49-8 | o-chlorotoluene |
| 106-43-4 | p-chlorotoluene |
| 75-72-9 | Chlorotrifluoromethane |
| 108-39-4 | m-cresol |
| 95-48-7 | o-cresol |
| 106-44-5 | p-cresol |
| 1319-77-3 | Mixed cresols |
| 1319-77-3 | Cresylic acid |
| 4170-30-0 | Crotonaldehyde |
| 3724-65-0 | Crontonic acid |
| 98-82-8 | Cumene |
| 80-15-9 | Cumene hydroperoxide |
| 372-09-8 | Cyanoacetic acid |
| 506-77-4 | Cyanogen chloride |
| 108-80-5 | Cyanuric acid |
| 108-77-0 | Cyanuric chloride |
| 110-82-7 | Cyclohexane |
| 108-93-0 | Cyclohexanol |
| 108-94-1 | Cyclohexanone |
| 110-83-8 | Cyclohexene |
| 108-91-8 | Cyclohexylamine |
| 111-78-4 | Cyclooctadiene |
| 112-30-1 | Decanol |
| 123-42-2 | Diacetone alcohol |
| 27576-04-1 | Diaminobenzoic acid |
| 95-76-1, | Dichloroaniline |
| 95-82-9, | |
| 554-00-7, | |
| 608-27-5, | |
| 608-31-1, | |
| 626-43-7, | |
| 27134-27-6, | |
| 57311-92-9c | |
| 541-73-1 | m-dichlorobenzene |
| 95-50-1 | o-dichlorobenzene |
| 106-46-7 | p-dichlorobenzene |
| 75-71-8 | Dichlorodifluoromethane |
| 111-44-4 | Dichloroethyl ether |
| 107-06-2 | 1,2-dichloroethane (EDC) |
| 96-23-1 | Dichlorohydrin |
| 26952-23-8 | Dichloropropene |
| 101-83-7 | Dicyclohexylamine |
| 109-89-7 | Diethylamine |
| 111-46-6 | Diethylene glycol |
| 112-36-7 | Diethylene glycol diethyl ether |
| 111-96-6 | Diethylene glycol dimethyl ether |
| 112-34-5 | Diethylene glycol monobutyl ether |
| 124-17-7 | Diethylene glycol mononbutyl ether acetate |
| 111-90-0 | Diethylene glycol monoethyl ether |
| 112-15-2 | Diethylene glycol monoethyl ether acetate |
| 111-77-3 | Diethylene glycol monomethyl ether |
| 64-67-5 | Diethyl sulfate |
| 75-37-6 | Difluoroethane |
| 25167-70-8 | Diisobutylene |
| 26761-40-0 | Diisodecyl phthalate |
| 27554-26-3 | Diisooctyl phthalate |
| 674-82-8 | Diketene |
| 124-40-3 | Dimethylamine |
| 121-69-7 | N,N-dimethylaniline |
| 115-10-6 | N,N-dimethyl ether |
| 68-12-2 | N,N-dimethylformamide |
| 57-14-7 | Dimethylhydrazine |
| 77-78-1 | Dimethyl sulfate |
| 75-18-3 | Dimethyl sulfide |
| 67-68-5 | Dimethyl sulfoxide |
| 120-61-6 | Dimethyl terephthalate |
| 99-34-3 | 3,5-dinitrobenzoic acid |
| 51-28-5 | Dinitrophenol |
| Dinitrotolyene | |
| 123-91-1 | Dioxane |
| 646-06-0 | Dioxilane |
| 122-39-4 | Diphenylamine |
| 101-84-4 | Diphenyl oxide |
| 102-08-9 | Diphenyl thiourea |
| 25265-71-8 | Dipropylene glycol |
| 25378-22-7 | Dodecene |
| 28675-17-4 | Dodecylaniline |
| 27193-86-8 | Dodecylphenol |
| 106-89-8 | Epichlorohydrin |
| 64-17-5 | Ethanol |
| 141-43-5c | Ethanolamines |
| 141-78-6 | Ethyl acetate |
| 141-97-9 | Ethyl acetoacetate |
| 140-88-5 | Ethyl acrylate |
| 75-04-7 | Ethylamine |
| 100-41-4 | Ethylbenzene |
| 74-96-4 | Ethyl bromide |
| 9004-57-3 | Ethylcellulose |
| 75-00-3 | Ethyl chloride |
| 105-39-5 | Ethyl chloroacetate |
| 105-56-6 | Ethylcyanoacetate |
| 74-85-1 | Ethylene |
| 96-49-1 | Ethylene carbonate |
| 107-07-3 | Ethylene chlorohydrin |
| 107-15-3 | Ethylenediamine |
| 106-93-4 | Ethylene dibromide |
| 107-21-1 | Ethylene glycol |
| 111-55-7 | Ethylene glycol diacetate |
| 110-71-4 | Ethylene glycol dimethyl ether |
| 111-76-2 | Ethylene glycol monobutyl ether |
| 112-07-2 | Ethylene glycol monobutyl ether acetate |
| 110-80-5 | Ethylene glycol monoethyl ether |
| 111-15-9 | Ethylene glycol monoethyl ether acetate |
| 109-86-4 | Ethylene glycol monoethyl ether |
| 110-49-6 | Ethylene glycol monomethyl ether acetate |
| 122-99-6 | Ethylene glycol monophenyl ether |
| 2807-30-9 | Ethylene glycol monopropyl ether |
| 75-21-8 | Ethylene oxide |
| 60-29-7 | Ethyl ether |
| 104-76-7 | 2-ethylhexanol |
| 122-51-0 | Ethyl orthoformate |
| 95-92-1 | Ethyl oxalate |
| 41892-71-1 | Ethyl sodium oxaloacetate |
| 50-00-0 | Formaldehyde |
| 75-12-7 | Formamide |
| 64-18-6 | Formic acid |
| 110-17-8 | Fumaric acid |
| 98-01-1 | Furfural |
| 56-81-5 | Glycerol (Synthetic) |
| 26545-73-7 | Glycerol dichlorohydrin |
| 25791-96-2 | Glycerol triether |
| 56-40-6 | Glycine |
| 107-22-2 | Glyoxal |
| 118-74-1 | Hexachlorobenzene |
| 67-72-1 | Hexachloroethane |
| 36653-82-4 | Hexadecyl alcohol |
| 124-09-4 | Hexamethylenediamine |
| 629-11-8 | Hexamethylene glycol |
| 100-97-0 | Hexamethylenetetramine |
| 74-90-8 | Hydrogen cyanide |
| 123-31-9 | Hydroquinone |
| 99-96-7 | p-hydroxybenzoic acid |
| 26760-64-5 | Isoamylene |
| 78-83-1 | Isobutanol |
| 110-19-0 | Isobutyl acetate |
| 115-11-7 | Isobutylene |
| 78-84-2 | Isobutyraldehyde |
| 79-31-2 | Isobutyric acid |
| 25339-17-7 | Isodecanol |
| 26952-21-6 | Isooctyl alcohol |
| 78-78-4 | Isopentane |
| 78-59-1 | Isophorone |
| 121-91-5 | Isophthalic acid |
| 78-79-5 | Isoprene |
| 67-63-0 | Isopropanol |
| 108-21-4 | Isopropyl acetate |
| 75-31-0 | Isopropylamine |
| 75-29-6 | Isopropyl chloride |
| 25168-06-3 | Isopropylphenol |
| 463-51-4 | Ketene |
| (b) | Linear alkyl sulfonate* |
| 123-01-3 | Linear alkylbenzene |
| 110-16-7 | Maleic acid |
| 108-31-6 | Maleic anhydride |
| 6915-15-7 | Malic acid |
| 141-79-7 | Mesityl oxide |
| 121-47-1 | Metanilic acid |
| 79-41-4 | Methacrylic acid |
| 563-47-3 | Methallyl chloride |
| 67-56-1 | Methanol |
| 79-20-9 | Methyl acetate |
| 105-45-3 | Methyl acetoacetate |
| 74-89-5 | Methylamine |
| 100-61-8 | n-methylaniline |
| 74-83-9 | Methyl bromide |
| 37365-71-2 | Methyl butynol |
| 74-87-3 | Methyl chloride |
| 108-87-2 | Methyl cyclohexane |
| 1331-22-2 | Methyl cyclohexanone |
| 75-09-2 | Methylene chloride |
| 101-77-9 | Methylene dianiline |
| 101-68-8 | Methylene diphenyl diisocyanate |
| 78-93-3 | Methyl ethyl ketone |
| 107-31-3 | Methyl formate |
| 108-11-2 | Methyl isobutyl carbinol |
| 108-10-1 | Methyl isobutyl ketone |
| 80-62-6 | Methyl methacrylate |
| 77-75-8 | Methylpentynol |
| 98-83-9 | B-methylstyrene |
| 110-91-8 | Morpholine |
| 85-47-2 | a-naphthalene sulfonic acid |
| 120-18-3 | B-naphthalene sulfonic acid |
| 90-15-3 | a-naphthol |
| 135-19-3 | B-naphthol |
| 75-98-9 | Neopentanoic acid |
| 88-74-4 | o-nitroaniline |
| 100-01-6 | p-nitroaniline |
| 91-23-6 | o-nitroanisole |
| 100-17-4 | p-nitroanisole |
| 98-95-3 | Nitrobenzene |
| 27178-83-2c | Nitrobenzoic acid (o, m & p) |
| 79-24-3 | Nitroethane |
| 75-52-5 | Nitromethane |
| 88-75-5 | Nitrophenol |
| 25322-01-4 | Nitropropane |
| 1321-12-6 | Nitrotoluene |
| 27215-95-8 | Nonene |
| 25154-52-3 | Nonylphenol |
| 27193-28-8 | Octylphenol |
| 123-63-7 | Paraldehyde |
| 115-77-5 | Pentaerythritol |
| 109-66-0 | n-pentane |
| 109-67-1 | l-pentene |
| 127-18-4 | Perchloroethylene |
| 594-42-3 | Perchloromethyl mercaptan |
| 94-70-2 | o-phenetidine |
| 156-43-4 | p-phenetidine |
| 108-95-2 | Phenol |
| 98-67-9, | Phenolsulfonic acids |
| 585-38-6, | |
| 609-46-1, | |
| 133-39-7c | |
| 91-40-7 | Phenyl anthranilic acid |
| (b) | Phenylenediamine |
| 75-44-5 | Phosgene |
| 85-44-9 | Phthalic anhydride |
| 85-41-6 | Phthalimide |
| 108-99-6 | b-picoline |
| 110-85-0 | Piperazine |
| 9003-29-6, | Polybutenes |
| 25036-29-7c | |
| 25322-68-3 | Polyethylene glycol |
| 25322-69-4 | Polypropylene glycol |
| 123-38-6 | Propionaldehyde |
| 79-09-4 | Propionic acid |
| 71-23-8 | n-propyl alcohol |
| 107-10-8 | Propylamine |
| 540-54-5 | Propyl chloride |
| 115-07-1 | Propylene |
| 127-00-4 | Propylene chlorohydrin |
| 78-87-5 | Propylene dichloride |
| 57-55-6 | Propylene glycol |
| 75-56-9 | Propylene oxide |
| 110-86-1 | Pyridine |
| 106-51-4 | Quinone |
| 108-46-3 | Resorcinol |
| 27138-57-4 | Resorcylic acid |
| 69-72-7 | Salicylic acid |
| 127-09-3 | Sodium acetate |
| 532-32-1 | Sodium benzoate |
| 9004-32-4 | Sodium carboxymethyl cellulose |
| 3926-62-3 | Sodium chloroacetate |
| 141-53-7 | Sodium formate |
| 139-02-6 | Sodium phenate |
| 110-44-1 | Sorbic acid |
| 100-42-5 | Styrene |
| 110-15-6 | Succinic acid |
| 110-61-2 | Succinitrile |
| 121-57-3 | Sulfanilic acid |
| 126-33-0 | Sulfolane |
| 1401-55-4 | Tannic acid |
| 100-21-0 | Terephthalic acid |
| 79-34-5c | Tetrachloroethanes |
| 117-08-8 | Tetrachlorophthalic anhydride |
| 78-00-2 | Tetraethyllead |
| 119-64-2 | Tetrahydronaphthalene |
| 85-43-8 | Tetrahydrophthalic anhydride |
| 75-74-1 | Tetramethyllead |
| 110-60-1 | Tetramethylenediamine |
| 110-18-9 | Tetramethylethylenediamine |
| 108-88-3 | Toluene |
| 95-80-7 | Toluene-2,4-diamine |
| 584-84-9 | Toluene-2,4-diisocyanate |
| 26471-62-5 | Toluene diisocyanates (mixture) |
| 1333-07-9 | Toluene sulfonamide |
| 104-15-4c | Toluenesulfonic acids |
| 98-59-9 | Toluene sulfonyl chloride |
| 26915-12-8 | Toluidines |
| 87-61-6, | Trichlorobenzenes |
| 108-70-3, | |
| 120-82-1c | |
| 71-55-6 | 1,1,1-trichloroethane |
| 79-00-5 | 1,1,2-trichloroethane |
| 79-01-6 | Trichloroethylene |
| 75-69-4 | Trichlorofluoromethane |
| 96-18-4 | 1,2,3-trichloropropane |
| 76-13-1 | 1,1,2-trichloro-1,2,2-trifluoroethane |
| 121-44-8 | Triethylamine |
| 112-27-6 | Triethylene glycol |
| 112-49-2 | Triethylene glycoldimethyl ether |
| 7756-94-7 | Triisobutylene |
| 75-50-3 | Trimethylamine |
| 57-13-6 | Urea |
| 108-05-4 | Vinyl acetate |
| 75-01-4 | Vinyl chloride |
| 75-35-4 | Vinylidene chloride |
| 25013-15-4 | Vinyl toluene |
| 1330-20-7 | Xylenes (mixed) |
| 95-47-6 | o-xylene |
| 106-42-3 | p-xylene |
| 1300-71-6 | Xylenol |
| 1300-73-8 | Xylidine |
| (b) | methyl tert-butyl ether |
| 9002-88-4 | Polyethylene |
| (b) | Polypropylene |
| 9009-53-6 | Polystyrene |
| Min. | Max. | a | b | c | d | e | f |
| 0.0. | 13.5 | 48.73 | 0. | 0.404 | -0.1632 | 0. | 0. |
| 13.5 | 700. | 42.35 | 0.624 | 0.404 | -0.1632 | 0. | 0.0245 |
| 700. | 1400. | 84.38 | 0.678 | 0.404 | -0.1632 | 0. | 0.0346 |
| 1400. | 2100. | 126.41 | 0.712 | 0.404 | -0.1632 | 0. | 0.0424 |
| 2100. | 2800. | 168.44 | 0.747 | 0.404 | -0.1632 | 0. | 0.0490 |
| 2800. | 3500. | 210.47 | 0.758 | 0.404 | -0.1632 | 0. | 0.0548 |
| Min. | Max. | a | b | c | d | e | f |
| 0. | 13.5 | 47.76 | 0. | -0.292 | 0. | 0. | 0. |
| 13.5 | 700. | 41.58 | 0.605 | -0.292 | 0. | 0. | 0.0245 |
| 700. | 1400. | 82.84 | 0.658 | -0.292 | 0. | 0. | 0.0346 |
| 1400. | 2100. | 123.10 | 0.691 | -0.292 | 0. | 0. | 0.0424 |
| 2100. | 2800. | 165.36 | 0.715 | -0.292 | 0. | 0. | 0.0490 |
| 2800. | 3500. | 206.62 | 0.734 | -0.292 | 0. | 0. | 0.0548 |
| Min. | Max. | a | b | c | d | e | f |
| 0. | 13.5 | 19.05 | 0. | 0.113 | -0.214 | 0. | 0. |
| 13.5 | 1350. | 16.61 | 0.239 | 0.113 | -0.214 | 0. | 0.0245 |
| 1350. | 2700. | 32.91 | 0.260 | 0.113 | -0.214 | 0. | 0.0346 |
| 2700. | 4050. | 49.21 | 0.273 | 0.113 | -0.214 | 0. | 0.0424 |
| Min. | Max. | a | b | c | d | e | f |
| 0. | 13.5 | 19.74 | 0. | 0.400 | -0.202 | 0. | 0. |
| 13.5 | 1350. | 18.30 | 0.138 | 0.400 | -0.202 | 0. | 0.0245 |
| 1350. | 2700. | 36.28 | 0.150 | 0.400 | -0.202 | 0. | 0.0346 |
| 2700. | 4050. | 54.26 | 0.158 | 0.400 | -0.202 | 0. | 0.0424 |
| Min. | Max. | a | b | c | d | e | f |
| .0 | 13.5 | 15.24 | 0. | 0.033 | 0. | 0. | 0. |
| 13.5 | 1190. | 13.63 | 0.157 | 0.033 | 0. | 0. | 0.0245 |
| 1190. | 2380. | 26.95 | 0.171 | 0.033 | 0. | 0. | 0.346 |
| 2380. | 3570. | 40.27 | 0.179 | 0.033 | 0. | 0. | 0.0424 |
| Min. | Max. | a | b | c | d | e | f |
| 0. | 13.5 | 15.24 | 0. | 0. | 0.0090 | 0. | 0. |
| 13.5 | 1190. | 13.63 | 0. | 0. | 0.0090 | 0.0503 | 0.0245 |
| 1190. | 2380. | 26.95 | 0. | 0. | 0.0090 | 0.0546 | 0.0346 |
| 2380. | 3570. | 40.27 | 0. | 0. | 0.0090 | 0.0573 | 0.0424 |
| Facility | Permit# | Reduction |
| Phillips Pipeline Co. | 73040515014 | 10 |
| Facility ID # 163020AAB | ||
| Clark Oil and Refining Corp. | 72110678053 | 468 |
| Facility ID # 19050AAA | ||
| Marathon Pipe Line Co. | 73021451001 | 2,417 |
| Facility ID # 119050AAF | ||
| Conoco Pipe Line Co. | 73031095011 | 2,759 |
| Facility ID # 119050AAK | ||
| Shell Oil Co. | 87120058128 | 7,554 |
| Facility ID # 119090AAA | ||
| Amoco Distribution Center | 73020080007 | 10,443 |
| Facility ID # 119115AAY |
Control Device
|
Value of Coefficients
|
| Type of Stream | Basis | a | b | c | d |
| Nonhalogenated | |||||
| Flare | 2.129 | 0.183 | -0.005 | 0.359 | |
| Thermal incinerator zero (0) Percent heat Recovery | 3.075 | 0.021 | -0.037 | 0.018 | |
| Thermal incinerator 70 Percent heat Recovery | 3.803 | 0.032 | -0.042 | 0.007 | |
| Halogenated | |||||
| Thermal incinerator and scrubber | 5.470 | 0.181 | -0.040 | 0.004 |
