ORIG1NAt:
Page
1
ILLINOIS
POLLUTION
CONTROL
BOARD
IN
THE
MATTER
OF:
WATER QUALITY
STANDARDS
AND
)
R08-09
EFFLUENT
LIMITATIONS
FOR THE
)
(Rulemaking
-
CHICAGO
AREA
WATERWAY
SYSTEM
)
water.)
AND
THE
LOWER
DES
PLAINES
RIVER:
PROPOSED
AMENDMENTS
TO
35 Iii.
Adm.
Code
Parts
301,
302,
303, and
304
TRANSCRIPT
OF
PROCEEDINGS
had
in the above-entitled
cause
before Hearing
Officer
Marie
Tipsord,
called
by
the
Illinois
Pollution
Control
Board,
taken
before
MARGARET
R.
BEDDARD,
a
Notary
Public
within
and
for the
County
of
Kane,
State
of
Illinois,
and a
Certified
Shorthand
Reporter
of
said
state,
at
Room N-505,
160 North
LaSalle
Street,
Chicago,
Illinois,
on August
13, 2009,
at 9:00
a.m.
SEP
082009
Page 2
1
PRESENT:
2
MS. MARIE TIPSORD,
Hearing
Officer
MR. THOMAS
JOHNSON,
Member
3
MR.
ANAND RAO, Member
MR. G. TANNER
GIRARD,
Member
4
MR. GARY BLANKENSHIP,
Member
MR. SHUNDAR
LIN,
Member
5
appeared
on behalf of
the
Illinois
Pollution
6
Control
Board;
7
ILLINOIS
ENVIRONMENTAL
PROTECTION
AGENCY
1021 North Grand
Avenue
East
8
P.O. Box 19276
Springfield,
Illinois
62794
9
BY:
MS. DEBORAH
WILLIAMS and
MS. STEPHANIE
DIERS
10
appeared
on behalf of the
Illinois
Environmental
11
Protection
Agency;
12
MAYER, BROWN,
LLP
71
South Wacker
Drive
13
Chicago,
Illinois
60606
BY:
MR. THOMAS
W. DIMOND
14
appeared on behalf
of the Stepan
Company;
15
HUNTON & WILLIAMS,
LLP
16
1900 K Street,
N.W.
Washington,
D.C. 20006
17
BY:
MS. SUSAN M. FRANZETTI
18
appeared
on behalf
of
Midwest
Generation.
19
20
REPORTED
BY MARGARET
R. BEDDARD,
CSR.
21
22
23
24
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Page 4
1
HEARING
OFFICER TIPSORD:
Good morning, everyone.
My
2
name is Marie Tipsord. I’ve been appointed
by the
Board
to
3
serve as hearing officer in this
proceeding entitled
Water
4
Quality Standards and Effluent Limitations for the Chicago
5
Area Waterway System and the Lower Des Plaines River:
6
Proposed Amendments
to 35
Ill.
Adm. Code 301, 302, 303, and
7
304.
This
is docket number R08-09.
8
With me today to my immediate left is Acting Chairman
9
G. Tanner Girard, presiding board member. To his immediate
10
left is Board Member
Gary
Blankenship.
To the far left is
11
Board Member Shundar Lin. And Board Member Andrea Moore will
12
be joining us. To my far right is Board Member Thomas
13
Johnson. To my immediate right is Anand Rao from our
14
technical staff.
15
Yes, this is
day
31 of hearings. We are continuing
16
to hear testimony from members of the public, and
today the
17
purpose of the hearing is
to
hear the
testimony from several
18
witnesses. Those witnesses
are Robin Garibay and Dr. Carl
19
Adams testifying on behalf of Stepan Company. We’ll also
20
hear from Robert Albert from Exxon Mobil. We will begin
with
21
Ms. Garibay and Dr. Adams and then go to Mr. Albert.
22
The testimony will be marked as an exhibit and
23
entered as if read. After marking the pre-filed testimony
as
24
an exhibit, we will then proceed
to questions for the
Page
5
1
testifiers.
We
will
begin --
and this
is
solely
based on
the
2
number
of
the
questions
filed
--
with
the IEPA,
followed
by
3
Midwest
Generation,
then
Environmental
Law
and
Policy
Center,
4
and then
finally
the Metropolitan
Water
Reclamation
District
5
of Greater
Chicago.
6
Anyone
may
ask
a
follow-up
question,
and you
need
not
7
wait
until
your
turn
to ask
questions.
I
do
ask
that
you
8
raise your
hand
and wait
for me
to acknowledge
you. After
I
9
have
acknowledged
you,
please
state
your
name
and whom
you
10
represent
before
you begin
your
questions.
Please
speak
one
11
at
a time.
If
you
speak over
each
other,
the court
reporter
12
will not
be
able
to get
your questions
on the
record.
13
Please
note
that
any
questions
asked
by
a board
14
member
or
staff are
intended
to
help build
a
complete
record
15
for the
BoardTs
decision
and
not to express
any preconceived
16
notion
or bias.
17
Also, for
those
of
you
who will
be
with us
tomorrow,
18
we are
back
across
the street
in Room
9031
instead
of here
at
19
the
Bilandic
Building.
20
With
that,
Dr. Girard?
21
ACTING
CHAIRMAN
GIRARD:
Good morning.
Welcome
to
22
hearing
day
31 in this
rulemaking.
We look
forward
to your
23
testimony
and
questions
today.
Thanks.
24
HEARING
OFFICER
TIPSORD:
Thank
you.
Page
6
1
With
that, would
you like
to
introduce
your witnesses
2
and we’ll
swear them
in?
3
MR. DIMOND:
Sure.
4
My name is
Tom
Dimond.
I’m an attorney
from Mayor,
5
Brown representing
Stepan
Company. With
me
today
are
6
Ms.
Robin
Garibay
and Dr.
Carl Adams
of Environ
Corporation
7
who will be
the testifying
witnesses.
Also, Jennifer
Simon
8
is here
with me from
my firm.
And Dan Muno
of Stepan
Company
9
is here
as
well.
Although,
he
is not
testifying.
10
HEARING
OFFICER TIPSORD:
With
that,
could we have
11
the witnesses
sworn in?
12
(WHEREUPON,
the witnesses
were duly
13
sworn.)
14
HEARING
OFFICER TIPSORD:
We’ll start with
their
15
testimony.
We’ll mark that
as a
pre-filed
exhibit.
16
Were
you going
to do
that as
one exhibit
or
two?
It
17
read as if it
was one. I didn’t
know
if
you
wanted
to
try
18
and
separate
them
out.
19
MR. DIMOND:
The
combined
report
is
a single -- is
for
20
both of them
jointly,
and they will
testify jointly.
Some
of
21
the
questions that
were
asked
will
be
natural
for Ms.
Garibay
22
to respond.
Others it
will
be
natural
for Dr. Adams
to
23
respond.
They
will
simply handle
the
questions
as they
come.
24
HEARING
OFFICER TIPSORD:
With
that,
then
we’ll mark
Page
7
1
it as one
exhibit.
2
(WHEREUPON,
a
discussion
was had
off
3
the
record.)
4
HEARING
OFFICER
TIPSORD:
All right.
If there’s
no
5
objection,
we will
mark the
pre-filed
testimony of
Robin
6
Garibay and Dr.
Carl Adams
as Exhibit
No.
318.
7
MS. WILLIAMS:
I don’t have
an
objection.
8
I would
just like
to clarify, for
the record. It
9
looks like
what
you’ve
been handed
is
the report.
There was
10
a
filing
that
was titled pre-filed
testimony
as well.
11
HEARING OFFICER
TIPSORD:
Right.
You
T
re
correct.
12
What
I have
been handed does
not include
the introductory
13
remarks, which
is marked
as the pre-filed
testimony,
but
14
rather
what was
filed as Exhibit
A
when it was
pre-filed,
15
which is
-- the introductory
remarks were
-- I
took to be
16
introductory
remarks
and that
Exhibit A
was the
actual
17
testimony.
18
MR. DIMOND:
That is
correct.
The
pre-filing
is
just
19
introductory
remarks
of
counsel summarizing
what’s in
the
20
report.
The report
itself, Exhibit
A,
is the testimony.
21
HEARING
OFFICER
TIPSORD:
And thank
you
for
that
22
clarification,
Ms.
Williams.
That
would have
gotten
23
confusing
later
on, I’m sure.
Thank
you.
24
No
objection?
Then
itTs
marked as
Exhibit
318.
Page
8
1
(WHEREUPON,
said document
was marked
2
Exhibit
No.
318,
for identification,
as
3
of 08/13/2009.)
4
HEARING
OFFICER
TIPSORD:
Go ahead,
Mr. Dimond.
Then
5
you have
some
other
exhibits?
6
MR.
DIMOND:
Thank you,
Madam
Hearing
Officer.
7
I
have four
other
exhibits
that
I would
like
to enter
8
initially,
and
I’ve
provided
copies
of these
to
counsel
for
9
Illinois
EPA.
The first
is titled
Stepan
Company’s
Response
10
to
Question
Number 4
of Illinois
EPA’s
Pre-Filed
Questions
11
for Stepan
Company’s
Witnesses
Carl Adams
and
Robin
Garibay.
12
That
question
asked
for information
that had
been
provided
to
13
Environ
by
Stepan.
Rather
than
have them
try
to list
out all
14
the
documents
verbally,
we simply
prepared
a
list and
propose
15
to
enter
that as
an exhibit
in response
to that
question.
16
HEARING
OFFICER
TIPSORD:
If
there’s
no
objection,
17
we’ll
mark
that as
Exhibit
319.
18
Seeing
none, it’s
Exhibit
319.
19
(WHEREUPON,
said document
was
marked
20
Exhibit
No.
319,
for identification,
as
21
of
08/13/2009.)
22
MR.
DIMOND:
The
second
exhibit
that we
would
like
to
23
enter
is a
revised
Figure
4
to the
report
of Ms.
Garibay
and
24
Dr.
Adams.
They
made some
corrections
to this
in
the
format
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Page
12
1
MS.
DIERS:
And
I believe
question
4
was
answered
2
with
the
exhibit
that
was
presented
just
a few
minutes
ago,
3
which
was
Exhibit
319?
4
DR.
ADAMS:
That’s
correct.
S
MS.
DIERS:
Question
5. What
other
information
did
6
you
obtain
based on
your knowledge
and experience
in
the
7
wastewater
field?
8
DR. ADAMS:
The
additional
information
consisted
of
9
ambient
parameters
that
are
used
in
temperature
development,
10
the
experience
with
other
industrial
applications
for
11
disinfection
and
DO, and
the
vast
amount
of
experience
on
12
temperature
cooling,
and
it
is not
an
approach
that’s
used
13
elsewhere.
14
MS.
GARIBAY:
And
one
of
the temperature
models
we
15
used
was
Exhibit
322.
And
we
also
solicited
quotes
from
16
vendors,
equipment
manufactures,
which
are
part of
321.
17
MS.
DIERS:
Question
6. Who
did
you
consult
with
at
18
the Milisdale
plant
to
develop
your findings?
19
MS.
GARIBAY:
The
Stepan
team
that I
mentioned
20
earlier.
Dan
Muno
and Bob
Burke
were
our key
suppliers
of
21
information
and
data
at
site
visits.
22
MS.
DIERS:
And
when
did
you visit
the plant?
23
MS.
GARIBAY:
In July
2008.
24
MS.
DIERS:
So
just one
time?
Page
13
1
MS. GARIBAY:
Yes.
2
MS. DIERS:
Question 8.
When
you
say that
you
3
supervised and requested
efforts from
several
individuals,
4
are
you
referring
to
individuals who
work at Environ?
5
MS. GARIBAY:
Yes.
The
individuals
that
were
the
6
background
for this
testimony work
for
Environ
and under our
7
direct
supervision.
8
MS.
DIERS:
And what is Environ?
9
MS. GARIBAY:
Environ
is a
global consulting
firm
in
10
environmental
health
and safety.
It was
founded
in the mid
11
l980s.
In
May of 2005, Environ
acquired
Advent Group, and
12
Advent
Group was started
by
Dr.
Carl
Adams and two
other
13
partners in 1985
specializing
in industrial
wastewater
14
services.
I joined Advent
in
1987. We
became Environ
in
15
May
2005.
16
MS.
DIERS:
Question 10.
Dr.
Adams,
can
you
please
17
explain
your role in
preparing
this study?
18
DR. ADAMS:
I
basically served
as technical director.
19
As
such,
I was
responsible
for the
technology,
selection,
20
evaluation,
delineation,
and supervising
the cost analysis
21
and
operational
design
issues.
22
MS.
DIERS:
Question
11.
Ms.
Garibay,
can
you
please
23
explain
your role in preparing
this
study?
24
MS. GARIBAY:
My
role was
principal
in charge of
the
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Page 15
1
monitor the sudden frequency for 62 specific chemicals.
When
2
you
look at the frequency that
they have to analyze for those
3
chemicals over
a
year
to assess the quality of their
4
effluent, they generate 600 results. For the
study itself
5
and in looking at temperature and
DO and fecal coliform, it’s
6
the
period of time noted
in the specifics. So I think for
7
temperature, if you look at the graph, which I’ll
do
now
-- I
8
can’t do this off the top of my head
-- it
was
looking at
9
data from 2006 to basically June
of 2008.
10
MS. iDlERS: And
where is that in the report? What
11
page are you looking at?
12
HEARING OFFICER TIPSORD:
She’s
looking at
13
Exhibit 320.
14
MS. GARIBAY: Well,
basically the graphs -- the
date
15
range on the graphs.
On figure 2, it shows starting April
1,
16
2006, and ending towards
the end of June of 2008.
17
MS. iDlERS:
Question 13.
How did you come up with
18
the conditions
on page 4 of your exhibit?
19
DR. ADAMS: I think you’re referring
to bulleted
20
paragraphs, which basically are the lack
of an adequate
21
mixing zone approach and the prudent
design of using a
-- the
22
inability to use
a
mixing zone
so that, in our opinion, the
23
temperature standards were
applied to the end of pipe as
we
24
discharge and the
fact that we use a three-degree design
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Page
21
1
MS. GARIBAY:
For his answer to
his question?
2
MS. WILLIAMS:
Yeah.
3
MS.
GARIBAY:
No.
I assumed
that
there would
be the
4
ability to
have some
assimilation
of the
thermal
included.
5
Thermal
mixing
zones
are
-- Typically,
in our
arena,
we
think
6
of
mixing zones
for
constituents
-- chemical
constituents.
7
Thermal mixing
zones we
normally think
in
terms
of
you’re
8
happy to assess
the ability of
the receiving
water to
9
assimilate
the heat because
it’s
not a
simple mass balance.
10
MS. WILLIAMS:
But
you’re saying
that the
one MGD --
11
And I’m assuming
sometimes
it’s less
than
that,
correct?
12
MS. GARIBAY:
The permit
writer designed
-- The
13
permit writer
average
for calculating
is 0.88. What
we
use
14
for
design is 1.1
MCD.
15
MS.
WILLIAMS: And
you’re saying
that that amount
of
16
discharge
would cause
a violation
of
the water quality
17
standard if it
was being met
only marginally?
18
MS. GARIBAY:
The delta between
the period average
19
and
the discharge
temperature
of Stepan,
particularly
in
the
20
winter, depending
on
where
someone
is
going
to define
where
21
the
period average
has to be
met could cause
an exceedence
of
22
that
period average.
23
MS. WILLIAMS:
As an average
or on a one-time
basis?
24
MS.
GARIBAY: Well,
the one-time
numbers are huge,
so
n
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1
MR.
ETTINGER: I’m
Albert Ettinger,
E—t-t-i-n-g-e-r.
2
I
used
to work here
from
time
to time.
I represent
a
few
3
environmental
groups in
this proceeding.
4
Have
you
done any analysis
of
what
the
upstream
S
discharges
of heat are
and their
potential
impact on heat
at
6
the
point of
discharge?
7
MS. GARIBAY:
No.
We took the
1-55 temperature
data
8
and
assigned it
as background.
9
MR.
ETTINGER:
So you havent
looked
at
what would
10
happen
to
the 1-55
temperatures
if
Midwest Generation
were
to
11
comply
with
the proposed
discharges
it
would
have to
comply
12
with
in order to
meet the proposed
standards?
13
MS.
GARIBAY:
No,
we have
not.
Our
scope was
to take
14
the
current conditions
and
see
how it
-- Our charge
was
to
15
look at the current
conditions
and to
see how
it would impact
16
Stepan
with the proposed
changes.
17
MR. RAO:
So
if
Stepan
is
allowed
a
mixing
zone
under
18
these
proposed
regulations,
some of
these costs that
we
have
19
talked about
would no longer
be applicable?
20
MS. GARIBAY:
For temperature?
21
MR. RAO:
Yeah.
22
MS.
GARIBAY: The
presumption being
a lot of mixing
23
zones
to the point
where
you
would
be
able to comply?
24
MR. RAO:
Yes.
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Page 25
1
oxygen requirements.
So we -- We went
a little bit beyond
2
your question as it was
specifically phrased and provided
you
3
all that detail.
4
MS. DIERS:
And why did
you decide that effluent
5
disinfection would
be necessary?
6
DR. ADAMS: As
opposed to the other options? Well,
7
basically
there are two options. One is
to get the septic
8
tanks and try to disinfect there or
do
it
after the
9
biological system source control,
which would be to catch the
10
septic tanks where the
fecal
coliforms
coming from and
try
11
to
chlorinate
there. Secondly, would
be to go ahead and mix
12
everything in and get a much lower concentration
and
13
disinfect the entire spring.
14
The source control -- Number
one at
Stepans
plant,
15
the sources cannot
be
collected into
one source. There would
16
be multiple, multiple. These
things are all buried now,
and
17
they
T
ve been built over.
TheyTre
really a mish-mash, and
18
they all come
together at the treatment plant
at
different
19
points. It would be a very, very major effort
to
try
to find
20
each septic -- they know where they are,
but to get each
21
septic tank and
put
in the disinfectant.
22
It’s very concentrated water.
YouTre
always worried
23
in an infectible situation of adding chlorine
in high
24
concentrations that
youTre
going
to get into the organics
Page 26
1
from the
industry
and form chlorinated
organics, which gets
2
you into more problems
then you solve. That was looked
at.
3
It
was obviously
the
way
we would like
to go,
and we
decided
4
it was
infeasible.
And the chlorine
addition
system would
5
have to be very, very precise
to avoid over-chlorination and
6
getting chlorine into
the organics from the industry and
7
forming
the bad guys. And led us down
to
the treatment
plant
8
and to the effluent. And then we addressed
different
9
disinfection methods at the effluent.
And I can get into
10
that, if
you
want,
later what they are.
11
MS. DIERS: Did you have
data
that shows that
12
Stepans effluent is exceeding 400
CFU fecal?
13
DR. ADAMS:
Yes.
14
MS. GARIBAY:
Yes.
15
MR. GIRARD:
You referenced
that you have about 15
16
septic systems. Do these septic
systems just accept human
17
waste, or
does
processed waste
go into these systems?
18
DR. ADAMS:
Only human waste, toilets. There’s no
19
laundry.
It’s mainly toilets that go into the septic
tanks.
20
MR. GIRARD:
So what sort of processing
goes
on
in
21
the septic tanks? Is it just some rudimentary, biological --
22
DR. ADAMS:
There’s an anaerobic chamber
like a
23
residential septic tank. It’s very similar
to residential.
24
And you overflow into
a
drain
field. Rather than a drain
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Page 32
1
in
compliance with the proposed
DO standards?
2
MS. GARIBAY:
Well, I don’t have a Midwest
Generation
3
report in
front
of
me. If I remember right, like, 2004 there
4
were
a few periods. When you got to
2005 and 2006, there
5
were
certainly more periods of time that they
identified in
6
the summary
of their
data
where they weren’t meeting
either
7
the
seven-day average, the 30-day
average, or the
8
not-to-exceed-at-any-time numbers.
9
HEARING OFFICER TIPSORD:
Ms. Garibay,
when you refer
10
to
the
Midwest Generation reports, are those documents in the
11
record? I believe they are. Do you
know what the exhibit
12
is?
13
MR. DIMOND:
Madam Hearing Officer,
we provided the
14
text
of those reports to Environ. ItTs on the list
of
15
documents
that we provided to them. I believe that
they are
16
in the
record. We searched and tried to find the
exhibit
17
number
and were unable to find it. But I believe they may
18
have been put in at
some point.
19
You know,
we understand that those documents were
20
prepared for -- in
conjunction with
adjusted
standard
21
proceeding 96-10 and thought
that they would actually be in
22
the docket for AS 96-10, but
we were
unable to
find them on
23
the docket on the s
T
Board website. We suspect that
the Board
24
has
them someplace. As to whether or not they’ve been marked
Page
33
1
as
an
exhibit
in this proceeding,
as
I said, we looked
at
the
2
exhibit
list, but we could
not
find them
specifically.
3
HEARING
OFFICER
TIPSORD:
Ms.
Franzetti?
4
MS. FRANZETTI:
Susan
Franzetti from
Midwest
5
Generation.
6
Not that we have
examined
every exhibit
that’s
been
7
introduced
in
this proceeding,
but,
based
on our general
8
knowledge,
we don’t
think the
Midwest Generation
reports for
9
2004
through
2006 have been
made exhibits
to
this
proceeding.
10
The
information
is submitted
to
the Agency.
The Agency
has
11
it.
So
that
would
just
be one
other check
as to
whether
they
12
have
introduced
it as
an exhibit.
But we can
speak as well
13
for
ourselves
and
our
general
knowledge
of the record.
We
14
don’t
think it’s
in the
record.
15
MS. WILLIAMS:
I
may be mistaken,
but
I
don’t
think
16
it’s
in
the record.
17
HEARING
OFFICER
TIPSORD:
That
being
the case
then,
18
I’m
going to ask
that it be put
in the record
given
19
Dr.
Adams’
and Ms. Garibay’s
reliance
on it. It
you want
to
20
or if
you want
to
work on it
with Ms.
Franzetti and the
21
Agency,
but I do think
we need to
include it
in the record.
22
MR.
DIMOND:
We do
not
have
the full reports.
We
23
have
the
text of
the reports that
I
provided
to
Environ,
and
24
we’d be
happy to
make
copies of those
and
provide
them
as an
Page
34
1
exhibit.
2
HEARING
OFFICER
TIPSORD:
Thank
you.
3
MS.
FRANZETTI:
Can
I
ask
one
follow-up
question
just
4
to
clarify?
S
With
respect
to
the
DO standards
that
Environ
was
6
looking
at and
comparing
the
1-55
data
to,
would
those
be
the
7
existing
DO water
quality
standards,
or
are
they
the
proposed
8
DO
standards
under
this
proceeding?
9
MS.
GARIBAY:
We
looked
at
the
proposed
standards.
10
HEARING
OFFICER
TIPSORD:
Mr.
Ettinger?
11
MR.
ETTINGER:
Is
it
your
understanding
that
the
12
proposed
standards
for
the
Upper
Dresden
Pool
are
any
13
different
from
the
current
general
use
standards
that
are
14
applicable
below
the
1-55
bridge?
15
MS.
GARIBAY:
Yes.
Yes,
they’re
different.
16
MR.
ETTINGER:
In
what
way?
17
MS.
GARIBAY:
Well?
18
HEARING
OFFICER
TIPSORD:
Ms. Garibay,
could
you
19
speak
to
us?
20
MR.
ETTINGER:
I
don’t
matter
here.
21
MS.
GARIBAY:
The
Upper
Dresden
Pool
standards
are
22
6
milligrams
-- they’re
6
milligrams
per
liter
as
a
seven-day
23
use
and
then
not
to
exceed
5
at
any
time
from
March
to
July.
24
And
then
from
August
to
February,
5.5
milligrams
per
liter
as
Page 35
1
a
30-day mean, 4 milligrams
as a
seven-day
mean, and
2
3.5
milligrams per liter
at any time. And those are
3
different than the
current standards that Stepan would
be
4
facing.
5
MR. ETTINGER:
Are they different from the current
6
standards
that are
applicable at the 1-55 bridge and below
7
it?
8
MS. GARIBAY:
I don’t know.
Our segment of
water
9
that we’re looking
at is 1-55.
10
MR. ETTINGER:
And I’m not asking
you
for your legal
11
opinion. I’m just asking for the assumptions
that are the
12
basis for your conclusion.
13
Is it your assumption
that
what
matters is the water
14
body
that you’re discharging
to
even
if that water flows
to a
15
water now that has
a
different
standard?
16
MS. GARIBAY:
Well, I’ll answer it from a technical
17
aspect.
18
MR. ETTINGER:
Okay.
19
MS. GARIBAY: Typically, one
does
look
at the
20
assimilative capacity of the water
body. So, as I was
21
explaining, you have those DO sinks that
you inventory, your
22
DO sources. You collect the information
about the kinetics
23
and dynamics of the water
body and put that into a model.
24
Once again,
US
EPA
has a number of them for different
types
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Page 37
1
MR. DIMOND: I believe
itTs
in the report.
2
MS. FPJNZETTI: The front
page
of the pre-filed
3
testimony. “The Millsdale plant
is located
about
two
to
4
three miles upstream of the 1-55
bridge.TT
I do read
what
you
5
file.
6
MS.
WILLIAMS:
But this
is
not
in the record. This
7
is the introductory comments.
8
HEARING OFFICER TIPSORD:
It’s also on page 3 of
9
Exhibit
318.
10
MR.
ETTINGER:
I guess
my question though is, is the
11
discharge -- Does that refer to the discharge?
You’re
12
talking about two to three miles -- nautical miles from the
13
discharge point.
14
MS. GARIBAY: Right. Miles, not nautical.
15
MS. DIERS:
Question
16. What were the cross-media
16
impacts your study
found?
17
DR.
ADAMS: We have, I think, modified that in here.
18
But mainly the areas
where
the
air, sludge generation or
19
solids generated, energy usage, carbon footprint, and
20
sometimes expressed in population equivalents --
21
HEARING OFFICER TIPSORD:
You need to keep your --
22
You trail off at the end, Dr. Adams.
23
DR. ADAMS:
The cross-media impacts that we were
24
concerned
with that threw
out
most attention in public
Page
38
1
discussions are the air, sludge/solids
generation, energy
2
utilization, chemical usage, and carbon
footprint, and
3
sometimes
population equivalents are used as an expression.
4
MR. DIMOND:
If I could just
ask
a
follow-up.
5
Dr. Adams, did we -- did you and your
team calculate
6
numeric
-- numeric equivalents for the air emissions
that
7
would be
required for
the
technology for Stepan to comply
8
with these proposed water quality
standards?
9
DR. ADAMS:
Yes, we did.
10
MR. DIMOND: Are those set forth in your
report,
11
which has been marked as
Exhibit 318?
12
DR. ADAMS:
Yes.
13
MR. DIMOND:
Can you identify
the page on which they
14
are
set
forth?
15
DR. ADAMS: There will be three,
one for
16
disinfection, one for temperature, and one
for DO. And
the
17
page
numbers? For disinfection, page 11.
For temperature,
18
pages 8 and 9.
For dissolved oxygen, page 13.
This is
19
combined here. I
think this is DO. And then, finally, on
20
page 14 a combined of
all the others.
21
MR. DIMOND: Just
for the record, for the combined of
22
all the technologies,
what was yoir estimate of the
23
additional C02 emissions that
would
be
generated
by
the
24
technologies necessary to comply with Illinois
EPA’s proposed
Page
39
1
water quality standards?
2
DR.
ADAMS: Approximately 130,000 tons.
3
MR. DIMOND:
Thank you.
4
MS. DIERS:
I think
you already answered question 17.
5
Well go to 18.
6
What environmental damage would
be caused by
having
7
Illinois EPA’s proposal adopted?
I
believe
you kind of
8
touched on it
just a
second
ago.
9
DR. ADAMS: Well,
I think we just quantified the
10
cross-media. That’s really to me the environmental damage.
11
Particularly with the temperature,
you’re not getting rid of
12
it. You’re transferring it.
It doesn’t go away
13
unfortunately. Energy is
here. And we transfer it to air
or
14
ground or something
else, but it’s there. And many times
the
15
devices we
use to transfer it generate more energy from
16
friction.
Mechanical pumps running, blowers running, they
17
generate energy from friction that wouldn’t
be
in the
18
equation overall.
19
MS. WILLIAMS: d
TI like
to
ask
a follow-up.
20
This question, when
it talks about environmental
21
damage, are
you
using that
term to equate to Factor 3 -- I
22
believe it’s Factor
3
-- would
cause more environmental
23
damage then
to
leave
in place?
24
DR.
ADAMS:
I’m not sure I --
Page 40
1
MS.
WILLIAMS: In the introductory comments, I think
2
your counsel gets at this issue of UAA factors and that
one
3
of the
factors requires
us to
look
at
whether
a remedy
would,
4
quote, cause
more environmental
damage to correct than leave
5
in place. Is that the type of environmental damage you’re
6
talking about here?
7
MR. DIMONID:
I’m
going
to object.
I mean,
8
environmental damage was the term you used in your question.
9
MS. WILLIAMS: Right.
I’m trying to explain. Our
10
question was keying off of this
use
of that term from --
11
HEARING OFFICER
TIPSORD:
But that’s something you
12
just asked.
You
asked him to explain what he meant by --
13
Rephrase your question.
14
MS. WILLIAMS:
I think my question was do you mean
by
15
environmental damage Factor -- I hope
itTs
3.
I hope
ITm
not
16
using the wrong factor -- of the use attainability factor?
17
Is that what you mean? Yes or no?
18
MR. DIMOND:
I’m going to
object to
the grounds
that
19
the witnesses are not making legal
arguments. It
is
20
certainly
Stepan’s
position
that the impacts -- the
21
cross-media
impacts from -- It’s certainly Stepan’s legal
22
position
that the cross-media impacts that will be generated
23
by the technologies necessary to achieve the proposed water
24
quality standards are environmental damage that is
Page 41
1
legitimately considered in
a UAA analysis in determining
2
what -- whether or not the proposed water quality standards
3
are appropriate. That’s certainly
a legal position that I
4
think we intend
to
argue.
But I don’t think that’s a fair
5
question to ask of expert witnesses.
6
HEARING OFFICER TIPSORD:
And,
Mr. Dimond,
I
think
7
I’m going
to
have
to
ask
you to be sworn in. I think you
8
just
answered and gave
some positions that I think --
9
MR.
DIMOND:
Well, I think those are legal positions.
10
I don’t think they’re testimony.
11
HEARING OFFICER TIPSORD:
I would be more comfortable
12
if you
were sworn
in
given
the response to the question
13
because you are explaining some stuff that were in the
14
pre-comments that are not a part of the record. I’d feel
15
more comfortable if we swore you in.
16
MR. DIMONID:
Fine.
17
(WHEREUPON, the witness was duly
18
sworn.)
19
HEARING OFFICER TIPSORD:
And now I’m thinking about
20
the
objection.
21
MS. WILLIAMS: I mean, I think we
T
ll just explain,
at
22
least for
the record. You know, we felt, when we prepared
23
our questions, that this summary in the beginning was
24
legitimate questions for the witnesses
because it was
Page 42
1
testimony of Robin Garibay and Carl Adams. And in that
2
testimony,
you
know,
Stepan
has invoked this issue for
3
consideration.
We
would like an
answer
to the
question
of
4
whether
itTs
Stepan’s position that it would cause more
5
environmental damage
to
treat for these factors --
6
HEARING OFFICER TIPSORD:
And
I
think
Mr.
Dimond
just
7
answered that question, and we have him sworn in.
8
MS. WILLIAMS: And his position was then -- Then can
9
I
clarify?
10
HEARING OFFICER TIPSORD:
That
Stepan
would argue
11
that as a legal argument that that’s true.
12
Am I misstating that?
13
MS. WILLIAMS: Well, I only heard you say that it’s
a
14
factor
to
consider. Did
you
conclude that it would cause
15
more
environmental damage
to
treat for temperature, dissolved
16
oxygen,
and bacteria then
to
leave those in place?
17
MR.
DIMOND:
I
don’t think there is anything in
18
either the report or our statement
that
says
weTve
reached
a
19
conclusion that it’s more. But it certainly is environmental
20
damage that ought
to
be considered and the Illinois EPA did
21
not
consider
at
all in its proposal. I think it’s fair for
22
the
Board
to
consider it.
23
MS. WILLIAMS: I think that answers the question.
24
Thank you.
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Page
44
1
implementation tool, taking the in-stream criteria to
2
end-of-pipe
limit, we’re missing background concentrations.
3
MS.
DIERS:
Is Stepan
currently collecting that data?
4
MS. GARIBAY: Not the background
concentration
data.
5
MS.
DIERS:
22. What metals are you concerned with?
6
MS.
GARIBAY: According
to
Stepan and Mr. Twait, the
7
metals that would indicate there should be some
concern
about
8
are
copper, lead, nickel, and zinc.
9
MS. iDlERS:
I believe you answered 23.
10
24.
Why did your conclusions not address the impact
11
on
the river directly?
12
MS. GARIBAY:
Our task was to make sure
that the
13
effluent
wouldn’t impact the river based on the proposed
14
standards
that
a
company -- the redesignation of use. So the
15
approach
was that our effluent would meet the standards --
16
the proposed
standards. Therefore, inherently there
should
17
be no river impact because
we were meeting that proposed
18
standard at end
of
pipe.
19
However, we did note in
our findings that with the
20
use
of chlorination and dechlorination there
will
be
an
21
increase
in chloride and sulfate in
the effluent. We also
22
noted
that in chlorinating there is a small
possibility
of
23
forming chlorinated organics. In addition,
when
you
increase
24
salt in a
discharge, we may have
a
different response on
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Page 46
1
direct-contact cooling towers infeasible?
2
DR. ADAMS:
Yes, based
on what
you
saw if you read
3
the report. Neither one will
evaporate cool enough
to
meet
4
it
without the help of a chiller. The performance
of both
5
towers
are
about equal.
It’s
a
matter of operational
6
difficulties with an open --
7
HEARING OFFICER TIPSORD:
Could you repeat
that?
8
DR. ADAMS:
IT11
repeat it.
9
The performance of both closed-circuit cooling towers
10
and open cooling
towers
is about
the same. There are
11
operational differences with them and
operational problems,
12
particularly with a foaming wastewater like Stepan
with
the
13
open
cooling towers. But neither one will meet the
14
requirements during warmer months --
15
HEARING OFFICER TIPSORD:
You trailed off at the end.
16
DR. ADAMS: Wet bulb temperature, which is a term
17
used in cooling.
18
MS. IDlERS:
I’m going
to go to
question 32. Why are
19
all your emissions figures from
electric generators based on
20
coal-fired utilities? Does Stepan get power
from the grid?
21
Do you
know if Illinois generates as much
power from nuclear
22
as
from coal?
23
MS. GARIBAY:
The emission figures were based on
24
coal-fired utilities. Midwest Generation Station 9 is about
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Page
49
1
HEARING OFFICER TIPSORD:
We’ll
begin with
2
Mr. Franzetti’s questions from Midwest Generation.
3
QUESTIONING ON BEHALF OF
4
MIDWEST GENERATION
5
MS. FRANZETTI:
Good morning, Ms. Garibay and Dr. Adams.
6
My name is Susan Franzetti. I represent Midwest Generation
7
in
this rulemaking proceeding.
8
I will try,
as I go
along,
to eliminate
questions
9
that you have essentially provided the answer to in response
10
to
questions by the Agency. In the event I overlook the
fact
11
that
one of my questions maybe has already been covered,
I
12
welcome you
pointing
that out to
me
because it is
not my
13
desire to go
over
things twice. I just may not
have
realized
14
that it was covered in your earlier testimony.
15
With that, my first two questions really are aimed
at
16
what qualifies you to be an expert to testify about the
17
issues you’ve covered in your report. With that, Question 1,
18
what is your experience in working with wastewater treatment
19
plants,
including the
type
of treatment systems necessary
to
20
achieve effluent or water quality standards?
21
DR. ADAMS:
I’ve had over
35 years
experience
purely
22
in
industrial wastewater management primarily with the
23
organic chemical industry,
refineries,
and steel industries,
24
50 this particular situation fits exactly with the clients
Page
50
1
I’ve been dealing with
for
35 years. Most of my
design
2
experience has been in response to achieving water quality
3
standards or technological limits
on
an effluent discharge.
4
The processes have
involved everything
from
biological,
5
physical chemical treatment, membranes, water reuse, recycle,
6
sludge
handling and management, off-gas BOO, volatile organic
7
chemical
emissions and handling them and developing cost
8
effective approaches.
9
MS. FRANZETTI: Ms. Garibay, would you like to tell
10
us a
bit about your experience that’s relevant to the issues
11
you’re testifying on?
12
MS. GARIBAY:
Well,
I started
with Advent back in
13
1987 and got thrown into what I call the
fires of effluent
14
limit guidelines for the organic chemicals,
plastic, and
15
synthetic fibers industry and also served on a
water
16
environment federation committee that
was commenting on
the
17
technical support document for water quality-based
toxics
18
control and between that sort of was rapidly introduced to
19
the
technology-based limits for an industry and the need for
20
water quality
criteria and understanding how to implement
21
those water
quality criteria in discharge limits. So since
22
1987 as a
consultant
to, you
know, organic chemicals,
23
petroleum
refineries, have worked on the relationship between
24
technology-based limits, water quality-based
effluent limits,
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Page 52
1
detergent manufacturers, Cecil. We
were
trying to get
the oil
2
and greases classified to go into public sewers
-- municipal
3
sewers. And that’s been my Illinois.
4
MS.
FRANZETTI:
By Cecil
in the
last remark, you were
5
referring to Dr. Cecil Ruhane formerly of the
Metropolitan
6
Water Reclamation District?
7
DR. ADAMS: That’s correct.
8
MS.
FRANZETTI:
Thank
you.
9
Off the record.
10
(WHEREUPON, a discussion was had
off
11
the record.)
12
MS.
FRANZETTI:
Moving on, I am going
to
skip 3 in
13
terms of, I think, just based
on your prior answers and my
14
further study after filing
these questions. Can I just
15
modify it to say this? Am I
correct
that
your Figure 1 that
16
was attached to your report,
Exhibit
318,
on the left-hand
17
side going down the column, so to speak, that
starts with
18
process wastewater, does that list the various types
of
19
wastewater that are coming into the Stepan wastewater
20
treatment plant?
21
DR. ADAMS: That’s correct.
22
MS. FPJNZETTI: Okay. For the record, I’ve already
23
identified the first one. Process WW means process
24
wastewater.
Would
you just
briefly
go
through and tell us
Page 53
1
what the different waste streams are that are all coming into
2
the
Stepan wastewater treatment facility?
3
DR. ADAMS: The process wastewater is from the
4
production of the various products. These are
wash-downs,
5
clean-outs, residues after
a
product is made that enter a
6
sewer and come directly
to
the treatment plant. The utility
7
wastewaters
are from generally the boiler
operations and
may
8
consider -- and I think I gave you cooling tower blow-down --
9
but
boiler blow-down, unexchanged resin, reverse osmosis.
10
Sanitary we talked about. It’s pre-treated with septic
11
tanks. Decant
wastewater
-- I’ve forgotten. The
decant
in
12
the middle is from a sludge. This may be from the digesters
13
where they digest the sludge in decant. Non-contact
14
stormwater is stormwater that could be potentially
15
contaminated, but doesn’t fall in a production area.
ItTs
16
around the plant and they treat that there. And then a
17
sludge
basin decant, after they’ve treated and digested their
18
sludges,
they store it in
a
basin.
19
MS.
FRANZETTI:
Moving
on to Question
4, how
does the
20
temperature of the
wastewater
that enters the Milisdale
21
Plant’s wastewater treatment process affect
the
proper
22
functioning of the
wastewater
treatment process?
23
DR. ADAMS: The heart of Stepan’s plant is a
24
biological treatment system. They use bacteria and
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Page 56
1
But that’s the reason
for
wanting a temperature range that’s
2
fairly consistent in a 10 or 15 degree swing maximum.
3
MS. FRANZETTI:
I’m going
to
move into Thermal
4
Compliance,
Section
3
of
my questions, and Question 6.
5
You state at page 4 of your testimony that, “It is
6
very evident that maintaining heat within the biological
7
treatment process and then being required
to
remove
the heat
8
prior to discharge of the effluent is contrary to most, if
9
not all, laws of nature on conservation and carbon
10
footprint.TT
Could you just explain a bit further what
you
11
meant by this
statement?
12
DR. ADAMS:
Basically
itTs
against all principles of
13
cost effectiveness and conservation of resources to heat
14
something up to make it effective and then cool it down
15
immediately following that for regulatory purpose unless
16
thereTs
a major, major driver. What’s even more difficult
is
17
trying to control the temperature
at
the front end of
a
18
system, which is more economical
because
you’ve
got a
19
bigger -- higher temperature,
so it’s easier to cool. It’s
20
cheaper. But then
you hurt yourself in a biosystem.
21
You also have
a heat input from a biosystem from
22
biologically
degrading organisms. You get a heat input
23
exothermic
reaction that gives you heat that you have no
24
control over. So following that and having
to
cool down,
it
Page 57
1
would be much more
engineering
acceptable to
take one point
2
back here and cool this stuff and be done with it. We’re not
3
allowed
to do
that with biological systems. We have to keep
4
pampering
them
with temperature control during the year.
5
Then we
have
another system afterwards.
We
can’t
6
optimize it. We have to take what we did to make the bugs
7
happy and cool
it down. It’s not, from
a
technical
8
standpoint, a good
approach
at all.
And the law of nature
9
can apply to an engineer.
10
MS. FRANZETTI:
Thank you.
I understand.
11
Move on
to
Question 7. You further state at page
4
12
of your
testimony that,
“The
energy that creates the heat
in
13
the wastewater treatment plant effluent
cannot
be
destroyed
14
and can only be removed from the effluent by
transferring
it
15
to some other environmental media, for
example ambient
air,
16
through processes that
themselves
required
energy resources
17
and the production of more energy and
heat.TT
18
Now, I believe, with respect to my questions, you
19
testified earlier about the generation of approximately
20
130,000 tons per year of C02 emissions. Is there anything
in
21
addition
to
that, with respect
to
my questions here, that
you
22
would like
to add to
your testimony?
23
DR. ADAMS: Only
that,
when we enter into
a design or
24
a concept of cooling, 99
percent
of the approaches are going
Page 58
1
to
involve mechanical
equipment. The only thing that doesn’t
2
is a
massive operation pond. That’s assuming
you get
3
evaporation.
4
But
assuming mechanical
equipment, mechanical
5
equipment is using energy to transfer this heat around, and
6
it’s
creating energy through the friction. The pumps are
7
making
energy from electrical -- where
we take a volt of
8
electricity. You get about 80 percent efficiency out of it.
9
The rest of it is going to heat what we just made. Then on
10
top
of that we’re transferring that heat generally
to
the
11
air. Again, in cooling,
we’re
usually using an evaporation
12
somewhere. That’s the most economical way to cool.
13
In this case, because of our temperatures, we’re
14
having to use a chiller also, which is using
a
chemical,
15
propylene glycol or something,
to
exchange the heat. But
16
we’re still putting the heat in the air. It’s not going
17
anywhere else. We’re making some extra heat with the
18
mechanical equipment. It’s
just got to be a real good
19
reason. We’re just using resources.
20
MS. FRANZETTI:
Now, following up on that,
21
Question 8, have you estimated how much heat would need
to be
22
removed from Stepan’s wastewater discharge in order to comply
23
with the proposed regulations?
24
DR. ADAMS:
Yes. And we’ve
expressed this heat in
Page 59
1
BTU’s
per hour that has to be removed.
And
that
was the
2
curve that Ms.
Garibay was showing
you.
That curve
3
represents BTU’s per hour
for each
day.
4
MS. FRNZETTI: If you
would,
just so
the record is
5
clear, which
figure?
6
MS. GARIBAY: It’s
Figure 4. It’s the dot Figure 4.
7
MS. FRANZETTI:
The
revised Figure 4?
8
MS. GARIBAY:
Right.
9
HEARING
OFFICER TIPSORD:
Exhibit 320.
10
MS.
FRANZETTI:
Exhibit 320.
Thank you.
11
I don’t think 9 has been covered.
I’ll read. While
12
I’m
reading
it, you
can remind us as to
whether it has been
or
13
not.
14
Your
testimony
at
page 5 describes seven
15
technologies/processes
you evaluated for
end-of-pipe
16
temperature
reduction (cooling ponds, flow augmentation,
17
cooling towers, heat
exchange, chillers, cooling air,
and
18
surface aeration in
tanks) after biological treatment of the
19
wastewater? In other words, so all of
those are technologies
20
that
would
be
add-on technologies after the
biological
21
treatment of the wastewater occurs, correct?
22
DR. ADAMS: Partially correct.
23
MS. FRNZETTI: Okay. What’s not correct?
24
DR.
ADAMS:
One of the things you would like to do is
Page 60
1
combine.
Something I’m doing. Maybe putting air into the
2
system with coolant. Instead of bubbling air
through
a
3
biological system -- they need air to breathe and eat and
4
chew
-- I would sit
a
sprayer on top and spray air in that
5
way. It would also be cooling.
6
The problem is -- There are many problems with that.
7
The
surface aerators we don’t design much anymore because of
8
the maintenance
problem. Two, if
youTve
got
a
wastewater
9
that has foamy potential,
which we have here, the motors
burn
10
out quickly. They get covered with foam. It’s
really
a
11
maintenance nightmare. We’ve taken many, many of them out.
12
Thirdly, they don’t
fit
into
our existing tanks. They’re
13
deep
tanks that were made to
conserve energy. These have
a
14
big sprayer. To put enough in to cool,
you’re sending water
15
all over the plant sides. It’s a mess.
16
MS. FRANZETTI:
Like a big fountain?
17
DR. ADAMS: Yeah, like a big fountain.
18
In fact, there’s sprayer coolers. We did look at
19
them. It
seemed infeasible. We looked
at
sticking them in
20
the effluent
tank, tank no.
8,
putting
a
spray cooler in
21
there. It’s just too big, the
amount of power we need.
22
WeTve
got to go to a separate
device.
23
There is one other method that
we’ve
used
in Asia
24
where we actually take the bacteria, bring them to a cooler,
Page
61
1
and stick
them
back
in the
plant.
It works,
but
it’s
a
2
nightmare.
It’s foul.
It’s
plugged
all
the
time.
It’s
a
3
nightmare.
We’ve
been
forced
into that.
We
did look
at
4
that,
and really
and truly
we
T
ve
got
to
keep
our
bugs happy
5
with one
temperature
and
we’ve
got to meet
a discharge
with
6
another.
We
need
a separate
process,
which
is more
money.
7
MS.
FRANZETTI:
Did
I
understand
that
correctly?
8
You’re
saying
you
would
take
the bugs
and
cool them,
put
them
9
in the
f ridge,
so to speak,
and
then
take them
out
and
put
10
them
back
into
the
aeration
basins?
11
DR.
ADAMS:
We’ve
got
three plants
in
Brazil
that did
12
that.
13
MS. GARIBAY:
It
doesn’t
work
real
well.
14
MS.
FRANZETTI:
I
am sure
the
bugs
are not
liking
it.
16
DR.
ADAMS:
It
was the
only
cooling
approach
that
16
we
--
Because
that
famous
wet bulb
temperature
is
really
bad
17
there.
It
was
the only
approach
we
could
get
a
two-degree
18
drop
from
the
bugs.
And
we had
special
bugs,
night
flyers,
19
that need
a
little
cooler
wastewaters.
We
know a
lot about
20
temperature.
When
we
shiver
at
it,
it’s
because
we’ve
had a
21
lot
of experience
with
it.
22
MS. FRANZETTI:
And
now you’re
saying
environmentally
23
and
you yourself
personally?
24
DR. ADAMS:
Yes.
I wrote
that
paper.
I
have all
the
Page 62
1
temperature problems in the
world.
2
MS. FRANZETTI:
I think
that
answers what
the intent
3
of my question was in 9.
4
DR. ADAMS: We looked
in tanks.
We could use the
5
tanks, but
it wouldn’t work.
6
MS.
FRANZETTI: Okay. Just so it’s clear
after
that,
7
of
the seven temperature
control technologies and processes
8
you
evaluated for the Stepan
Plant
-- and
this is Question
9
10
-- which ones did you conclude
were
not
feasible?
10
DR. ADAMS:
Were not feasible?
11
MS. FRANZETTI:
Yeah.
12
DR. ADAMS: The evaporation
ponds with mechanical
13
supplement, let’s say spray cooler, because
of area of volume
14
and the
foaming that was going to be spreading
around the
15
neighborhood. The heat exchangers, cooling
towers. The
16
open-cooling tower, which is probably one of the most cost
17
effective, will be a
mess because of foaming here.
It’s
18
going to be plugged
and foul continuously. Well, the
circuit
19
cooling tower would not get the
drop we needed by itself.
20
Independently, it would not get the
temperature drop needed,
21
so
we had
to
do it in conjunction
with
the
chiller. Cooling
22
the
air from blower
to
blower are hot. Air
comes out. You
23
get about
one
to
two degrees impact with that.
We’ve done
24
that several
times. It’s not an effective way to
cool,
but
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Page 66
1
and upsets. You
design compliance
for
an average. For
2
temperature, what was presented as a standard
was
a
period
3
average.
4
MS.
WILLIAMS: Do
you
understand we’re not talking
5
about
an effluent limit here? We’re talking about
an ambient
S
limit. With ambient limit, the average also has to
take
into
7
account
variation of flow in the system as well. That’s why
8
I’m asking about
this.
9
MS. GARIBAY:
And we do
understand.
I mean, you
10
know, I feel like I have a good familiarity with
how
11
in-stream
standards function.
12
For
instance, aquatic criteria is
a
four-day average.
13
You then look at a mixing
zone that looks
at
the duration and
14
frequency of that four-day
average.
You
have
a
statistical
15
methodology where you take a four-day
average
to a
monthly
16
average permit limit. We
haven’t
seen
anything in the
17
rationale or in permit fact sheets that explains
how this
18
rule
is going to be implemented into monthly
average
19
discharge
limits.
20
We
have
a
standard with no implementation, including
21
answering the
question we were asked earlier. How are you
22
going to do a thermal
model? What are
you
going to look
at
23
to
look at assimilated capacity for
temperature? From an
24
engineering basis for the purpose of this
task
as
saying
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Page
68
1
and
other stuff, sludge
generation,
we look at an
average.
2
We may
not operate the equipment at max all the time. And
3
thats what we
did here. With the temperature, we assumed
4
our chiller would be running quite a bit of the
time,
but not
5
all the
time. But we had
to
design
to
handle 9.4 million BTU
6
per hour because
that’s what could come
out
of here.
7
MS. FRANZETTI: Am I correct in
understanding that
8
you
followed
EnvironTs
typical design approach here?
9
DR. ADAMS:
Yeah. And our three degrees is on the
10
max and it’s
on
the
average and it’s on the low number. It’s
11
on each dot in there we add to it in that
Figure 4 or
12
whatever.
13
MS. FRANZETTI: So the answer’s yes to that question?
14
DR.
ADAMS:
Yeah.
15
MS.
FRANZETTI:
So you
were not applying any extra
16
level of
conservatism here than what you normally do
when
you
17
do this type of work
of designing wastewater treatment
18
systems to achieve
compliance with effluent limitations or
19
water quality standards?
20
MS. GARIBAY: Right. From the
engineering aspect,
21
absolutely. From the how good does effluent
quality need
to
22
be, we
had some
data
gaps that I’ve already keyed up
for.
We
23
don’t
know how certain things are going to be implemented.
24
MS.
FRANZETTI:
Right.
Page 69
1
And you don’t know -- I mean, another thing you don’t
2
know is,
assuming
Midwest
Generation complies with whatever
3
the ultimate standards are,
whether
that
will translate
to
4
that
-- the water that is passing by the Stepan
plant is
5
still no better
than
just
being
at
the water quality
6
standard, correct?
7
MS. GARIBAY:
Right.
8
MS. FRANZETTI: And is that part of your
concern
9
earlier? When
you
were talking about difficulty in making
10
assumption about
availability of mixing zone, you don’t have
11
a
basis right now to know
whether
and
how
and
when the
12
receiving water is going to be either
above,
at,
or
just
13
below, or way below the then applicable thermal
water
quality
14
standard?
15
MS. GARIBAY:
Right. The only data that
we can
make
16
this
evaluation on is data that’s available to us, the data
17
that
basically is current conditions. We certainly don’t
18
have the data that says
not only what would happen
with
19
upstream sources, but
actually with the other things that
20
impact temperature. Such as,
this year
it
has been cold,
21
wet, and rainy. Across this
entire watershed and in Lake
22
Michigan the waters are all
below what they were in 2006 and
23
2007 where, once again, across this
midwest watershed all
the
24
temperatures were higher. I mean, it’s not just
point
Page 70
1
sources that are
going
to be impacting the temperature of the
2
receiving water.
3
MS. FRANZETTI: And flow obviously is
a
factor in
4
that as well?
S
MS. GARIBAY:
Yes, absolutely.
6
MS. FRANZETTI: And I take it -- Are
you
familiar
7
enough with the
Upper Dresden
Pool area that
we
T
re talking
8
about to be aware that the flow
level
can really
vary
in that
9
pool?
10
MS. GARIBAY:
Yes.
11
MS.
FRANZETTI:
re
T
You
aware
that at
times there’s
12
little to no flow going through that?
13
MS. GARIBAY:
Exactly.
14
MS. FRANZETTI: And that would affect as well the
15
availability of a mixing zone potentially in combination with
16
other factors?
17
MS. GARIBAY: Exactly. And greatly impact at a
18
similar capacity,
too,
for both temperature and DO.
19
MS. FRANZETTI:
I
do think
I want
to
ask Question
11
20
given just a moment. With respect to
Question 11, I will
21
read it and then let me explain what I’m
looking
for.
22
Beginning on page 8 of your testimony, you
describe
the
23
economic costs involved in the technology of adding a cooling
24
tower in combination with a heat exchanger/chiller
Page 71
1
combination at
the Milisdale Plant and identify a capital
2
cost
of $1,640,000 and O&M costs of $1,300,000 per
year.
3
I recognize that they’re there on the bottom of the
4
page 8 of
your report
and
there are some parentheticals
5
included. They are for each figure. They
give
a
little bit
6
of
description. With respect
to
the capital cost, what are
7
the main
components there that
go
into making that cost as
8
high as 1.64
million?
9
DR. ADAMS: The
obvious
equipment cost as
delivered
10
from
a
vendor. That would be pre done to design
standards.
11
Then the inner
piping, electrical. And there is quite a bit
12
of electrical associated with a
chiller that would have to be
13
provided, the infrastructure to
support. Then there’s the
14
actual installation itself, which can be
two or three times
15
the cost of the equipment, and the
engineering fees. What is
16
not included is start-up and operation.
That’s not included
17
in
that
cost.
18
MS. FR1NZETTI:
Okay.
Why is the O&M so
high
at
19
1.3
million
a year?
What’s the biggest component of that?
20
DR. ADAMS:
Electrical. Running the chiller. The
21
chiller is 30 percent
more than just the cooling tower.
22
MS. FRANZETTI:
I’m
going
to
move on.
Just a few
23
questions on disinfection.
24
Question 12. Why would Stepan have to
disinfect its
Page
72
1
wastewater in
order to
comply with
the proposed fecal
2
coliform standard in the proposed rules?
3
MS. GARIBAY: Well, basically Stepan has about 15
4
septic
systems spread
throughout the plant.
The overflow,
5
the liquid part of the septic system, goes -- commingles with
6
their processed wastewater. They collected samples in 2008
7
and
-- limited sampling,
but all
the results were greater
8
than 400 at the
final
discharge point at the final
effluent
9
tank.
10
MS. FRANZETTI: All the samples were above?
11
MS.
GARIBAY:
Uh-huh.
12
MS. FRANZETTI:
Okay.
Move
on to Question 13.
On
13
pages 9 and 10 of your testimony, you review the technologies
14
considered for disinfection. Could you explain -- And this
15
can be brief because, to some extent, I think you
have
16
covered this in some of your answer to the
Agencys
17
questions. Explain why you concluded that the only feasible
18
option would
be
chlorination followed by dechlorination.
19
DR. ADAMS:
I think I explained why source control
20
would
be extremely
difficult. It would
be
quite
a
bit
of
21
digging the tanks up.
The options end
of
pipe -- The three
22
ones that are most
common worldwide are chlorination, which
23
is probably 80 percent, then using
peroxide
or ozone in
24
combination with a catalyst, DV light. So light is very
Page 73
1
important to
make it work and would reduce the dosage to
it.
2
This wastewater is
colored and UV lights don’t penetrate the
3
water very well, so it’s not an
effective method of
4
catalytic. The other catalysts that can be used
is ferric
5
iron, and you get
tremendous amounts of sludge with it. It’s
6
just not worth fooling with it. It’s a
mess. We’ve had to
7
use
it in some cases with chemical
oxidation, but not with
8
disinfection.
So
really peroxide and ozone
are sort of high
9
in
the sky things
to do.
But they’re not only
very expensive.
10
It’s just not
feasible and the foaming could very easily --
11
We don’t know. We haven’t tested it.
But we have had
12
examples with foam. It scums up the glass
for the UV lights,
13
and you
have
to
keep them clean. There are
even some that
14
have
windshield wipers on them put in to try
and make them
15
work. So,
in our opinion, the peroxide and
ozone are not
16
feasible at
this point without considerable
testing and
17
proof.
18
Chlorine is
the other option, and it’s the
standard
19
option. We say chlorine.
And
it
will have to be controlled
20
very well. The cost -- You
consider
good
control to keep
21
from over-chlorinating the organics
in the water. Then when
22
you
put chlorine in you must
dechlorinate.
23
MS. FRANZETTI: With respect to
staying, again, with
24
chlorination/dechlorination, a similar
question
to
my
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Page 75
1
The
operating costs are chemicals primarily here.
2
ItTs
a chemical, where it was energy before. The energy
cost
3
was the chlorine
or
lower
-- quite a bit lower.
ItTs
4
primarily chemicals.
5
THE COURT:
Dr. Lin,
do you
have
a
question?
6
DR. LIN:
Yes.
7
What chlorine
dose did they design?
8
DR.
ADAMS: It’s probably in our worksheets that we
9
provided. It’s probably here. I don’t remember. But I
10
would say we designed for residual of probably -- We
are
11
using sodium
hyperchloride, by the way. I did see that in
12
here.
13
I’ve
got a yearly usage that I’ll have to back out.
14
I
have
got a yearly usage here. I can do that in
a
few
15
minutes
and give it to you. And I’ve got
a
total
cost
for
16
the sodium hyperchloride. But these worksheets should have
17
the numbers in them somewhere. But I’ll divide that with
the
18
flow and get a concentration.
19
MS. FRANZETTI:
Do
you
want
to do
that
now or do
20
it at break?
21
DR. ADAMS:
Let me
do
it
at break.
22
MR. DIMOND:
Why don’t we
do it at break. We’ll
23
provide the information
subsequent.
24
HEARING OFFICER TIPSORD:
Thank you.
Go
ahead.
Page 76
1
MS. FRANZETTI: Then I’ll keep
going.
2
Move
on to Question 15. On page 11 -- It’s
up
above
3
the beginning of Section 5 referring on the left
to
the
4
category Environmental Impact. And
then you list categories
5
like
effluent quality,
land use, solid waste, air emissions,
6
electrical usage. I’m going to revise my question
a
little
7
bit and narrow it down.
8
With respect
to
your reference
to land use minus 5700
9
square feet, is that how much
additional area of the plant
10
will be
taken
up by the addition of the treatment technology
11
youre identifying here?
12
DR. ADAMS:
That’s correct.
13
MS. FRNZETTI: And I think we’ve
already talked
14
about
solid waste generation significantly
in the prior
15
question.
16
MS. GARIBAY:
Insignificant.
17
MS. FRANZETTI:
Insignificant. Right, exactly.
18
With
respect to air emissions, they would
be
19
insignificant with respect to meeting a fecal coliform
20
standard, correct? Am I reading that right?
21
DR. ADAMS:
Yes.
22
MS. GARIBAY:
From the actual
treatment system
23
itself. From the actual tanks
-- you know, the chlorine
and
24
dechlorination system itself,
the air emissions would
be
Page 77
1
insignificant.
2
MS. FRANZETTI: As differentiated from your testimony
3
with respect to
having
to add
on technology
to
meet the
4
thermal standards?
5
MS. GARIBAY: Right. For instance, an open cooling
6
tower. One of
the things that we keyed
up
in its evaluation
7
is
there are air emissions from open circuit
cooling towers.
8
MS. FRANZETTI: All right. Move on to
Dissolved
9
Oxygen, Question
16. I think you’ve answered the first part
10
of it, so I would like to focus instead on -- And
weTre
back
11
now
to
talking a bit about the assimilative capacity
of
the
12
Upper Dresden Island Pool.
13
What was the basis for your conclusion that IEPA will
14
implement
the proposed more stringent DO criteria as an
15
end-of-pipe
limit -- that that’s possible that IEPA will
16
implement the DO
water quality standard as an end-of-pipe
17
limit? For example,
have
you
ever seen that done in an MPS
18
permit in Illinois?
19
MS. GARIBAY:
Yeah.
And we had
two
reasons for our
20
conclusion. The first I alluded to earlier, which is an
21
assimilative capacity had to be done, so we would assume DO
22
would apply
at
end of pipe. In this case, we also did a bit
23
of homework for looking at permits in the Lower Des Plaines
24
watershed
to see
what has happened with DO. And there’s
been
Page
78
1
two recent permits -- recent, in
my term, meaning 2004, 2005
2
on
-- the city of
Lockport and the city of Crest Hill, where
3
the DO limit was applied
at
end of pipe.
4
Not only was the DO limit
applied at end of pipe,
but
5
it
was
6
milligrams
per liter at end of pipe. Not only was
6
it 6 milligrams per liter at end of pipe,
but
it was
a grab
7
sample at three times
a
week. And
it
was worded
as thou
8
shall not be below
6
milligrams
per liter. It wasn’t worded
9
as a
seven-day average
or a 30-day average. It was worded
as
10
a
single
grab, end of pipe, 6 milligrams per liter.
11
So we felt pretty comfortable
at that point with
12
saying we don’t know what rationale
or capacity model they
13
would use
to
look
at
in-stream
DO, and then we had these two
14
permits specific
to
this watershed.
15
MS. FRANZETTI:
Moving on --
16
MR. ETTINGER:
Did you look at what the dilution
was
17
available in
the Lockport permit or the other permit that
you
18
spoke of?
19
MS. GARIBAY: As dilution in mixing
zones, as I
20
mentioned earlier, we can’t presume what
would happen.
21
MR. ETTINGER:
So
you’re
presuming that there would
22
be no mixing zone?
23
MS. GARIBAY: Well, there
was no mixing zone
at these
24
facilities either.
Page 79
1
MR. ETTINGER:
I understand. But you didn’t
look
at
2
whether
there was dilution available
at
those particular --
3
MS. GARIBAY: In other
words, whether the facility
4
had
applied for
a
mixing zone and the Illinois
EPA denied it?
5
MR.
ETTINGER: Or what the flow was at the plants to
6
which those facilities were
discharged.
7
MS. GARIBAY: Oh, just the flatout
available
8
dilution?
9
MR.
ETTINGER:
Yes.
10
MS. GARIBAY:
Not
the mixing zone?
11
MR. ETTINGER:
Yes.
12
MS. GARIBAY:
Okay.
Both of them run
into creeks
and
13
immediately go
into the Des Plaines.
14
MR.
ETTINGER: And their permits were based
on
a flow
15
based on the
creek?
16
MS.
GARIBAY:
I don’t know.
It wasn’t
established
in
17
the fact sheet
what was done.
18
MR. ETTINGER:
Okay.
19
MS. FRANZETTI:
Move
to
Question 17, the
top
of
20
page
12 of your report. What do you mean by
the statement,
21
“Temperature and conductivity of Stepan’s
treated effluent
22
impacts the ability of the treated effluent to
saturate
to a
23
level
to
achieve potential DO”?
24
MS. GARIBAY: Dissolved oxygen is exactly that. It’s
to
to
to
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Page 81
1
around
9.2 milligrams
per
liter.
So
thatTs
what we’re
2
meaning when we say that, you
know,
there
is limitations to
3
how much oxygen
you
can put in a system. Those
limitations
4
are
temperature and conductivity, and if you were a human
5
being or a
water
bottle,
what altitude you’re
at.
Barometric
6
pressure is the other component that plays a
roll in it.
7
MS. FRANZETTI:
And so how is the level of DO a
8
factor
in the biological wastewater treatment at the Stepan
9
treatment
plant?
10
DR. ADAMS: The desired
oxygen for
bug
maintenance
11
and
processability is in the two to four milligrams
per
liter
12
range.
If we attempt
to
operate higher than that, we
have
13
two
things that happen. Number one, we displace a lot of
14
water because
we’re blowing in
80
percent nitrogen,
15
20 percent
oxygen. We displace
a
lot of water, which
16
generally was not
allowed for in design. I haven’t checked
17
that design element here, but
usually our blowers are
18
designed at air coming in to
give it two
to
three, four
19
milligrams per liter. Secondly, the foaming
becomes almost
20
unbearable. You have tremendous foaming, which
cranks
the
21
oxygen up.
22
Two, it’s
a
waste of energy in the tank, which you’re
23
not using
that.
We need two to four. Generally, two to
24
three
is
a design
number that
you use
throughout. So that’s
Page 82
1
a
requirement.
A minimum of
two,
preferably three, is -- we
2
have to have. Anything over that is
a
luxury
as
far
as that
3
system’s concerned and
a
possible
detriment as far as foaming
4
and water
displacement.
5
MS. FRANZETTI: Move from that and move
to
the
gist
6
of
my next question. Can
you
explain
then why you concluded
7
that
the only feasible
option would be hydrogen peroxide
8
addition
in order to attain dissolved oxygen standards?
9
DR. ADAMS:
We -- The mechanical device is
to
10
increase the oxygen. A chemical
addition are real potential
11
foaming
nightmares
because we’re having to get quite a bit
of
12
oxygen in to keep the level going out
to
the river from where
13
it’s put in. The other options were
just
not feasible.
14
Peroxide was the most economic. It was the least energy
15
requirement. It was a
substantial chemical
cost, but
from
16
all sides it was the most effective
-- cost
effective
method
17
to
go
with. It didn’t require any PH
control.
18
MS. FRNZETTI:
Stay
with
the option of hydrogen
19
peroxide addition.
Move to the next question, 19. Would
20
you, again, briefly explain how you arrived
at
the cost
of
21
250,000
in capital costs and annual O&M of
650,000 a
year?
22
DR. ADAMS: Capital cost is relatively low with
23
peroxide. It’s the metering.
24
MS. GARIBAY: It’s 25,000
in capital.
Page 83
1
MS. FRANZETTI:
Oh, I’m sorry.
2
DR. ADAMS:
Oh, I’m sorry.
Yeah.
3
The capital cost is
low because it’s a tank and a
4
metering pump. The O&M costs are
primarily chemicals, the
5
peroxide cost.
There is some minor labor and
electrical,
but
6
it’s
the peroxide.
7
MS. FRNZETTI: m
TI
going
to
further narrow
8
Question 20 because I understand the
meaning of some of the
9
phrases
now,
but
I
do
still want to ask you
what
you
were
10
referring to
with
respect to
the environmental impact
on
11
effluent quality where you say
could change chemical
12
composition by oxidizing certain
chemicals?
13
DR. ADAMS: Peroxide is a very
effective chemical
14
oxidant.
In fact, it and ozone are considered
two of the
15
more
effective organic oxidants. Generally, a
catalyst is
16
needed. We’re
not using
a
catalyst here, so
weTre
really
not
17
in a good
position
to
predict what’s going to happen to the
18
organics with the peroxide.
19
But there will be organics
that
pass
through the
20
biological plant that were
nonbiodegradable. They either
21
were raw waste or they were metabolites
that were formed
by
22
the
bacteria during the bioprocess. Peroxide
has
a
potential
23
of
breaking these compounds into shorter chain and
increasing
24
the BOD of an
effluent. That’s a fear factor of using
it
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Page
86
1
management of their wastewater
prior to discharge
to
the
2
treatment plant. So best included in-house management
of
3
wastewaters to decrease, equalize,
smooth out wastewaters,
4
and then the application of what
was considered best
5
technology, which
was a properly designed and properly
6
operated activated sludge facility.
Stepan --
7
MS. FRANZETTI: Can
I
interrupt
you just for a
8
second?
9
DR. ADAMS:
Yes.
10
MS. FRANZETTI: Dr. Adams, are
you
getting
that
11
information
as to
what
does constitute the best of the
12
exemplary OCPSF facility
from information contained in
such
13
US
EPA documents
as the control technology documents for
the
14
OCPSF
federal categorical standards?
15
DR. ADAMS:
iTil
let Robin answer the exact
16
regulatory --
17
MS. FRANZETTI: m
TI trying
to
understand where
the
18
source of your information on those plants
is coming from.
19
DR. ADAMS: The
source of my information was during
20
the
1
80s
and
90s
when
this was being applied in the
21
beginning. Exemplary
referred to -- And I believe that
is in
22
their properly
designed and managed activated sludge
23
facility.
I do not think the term
hlbestTl
applied
to
tertiary
24
filtration. That was considered extra.
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Page 89
1
no other Stepan plants in the Midwest that make these
2
products.
I mean, are there
others that fall in the zip
3
code?
4
MR. ETTINGER: Right. Are there others --
5
MS. GARIBAY: Oh,
yes. There are definitely -- You
6
know, it’s a broad enough zip code that there are other
7
manufacturers that fall in the standard industrial
category
8
and would be covered under OCPSF. Flint --
9
HEARING OFFICER TIPSORD:
You have to talk to us.
10
MS.
GARIBAY:
The
question that I rephrased was are
11
there other facilities that are under the same categorical
12
effluent limits as Stepan is
subject to; i.e., the organic
13
chemicals, plastics, synthetic fibers.
My answer was, if
14
that’s the question,
yes,
there
are, including across the
15
river from
Stepan,
which
is Flint Mills Resources, is an
16
OCPSF categorical industry.
17
MR. ETTINGER: And do you know of other such plants
18
located on general-use waters across Illinois?
19
MS. GARIBAY:
Yes.
20
MR. ETTINGER: And are they
able to comply
with
their
21
permits?
22
MS. FRNZETTI: I’ll
-- Objection. Unless she has
23
studied those permits.
24
MR.
ETTINGER:
Well,
do you have other clients in
the
Page
90
1
Midwest in that category who are discharging into general-use
2
waters?
3
MS. GARIBAY: Other
clients in the Midwest?
4
MR. ETTINGER:
Yes.
5
MR. DIMOND: I
T
m going
to object.
It
goes beyond the
6
scope
of her testimony.
7
HEARING OFFICER TIPSORD:
Are there -- Do you have
8
personal knowledge of other clients in Illinois who are
9
discharging, in this category,
to
general-use waters that
10
might
be
having issues with
permits? And, “1
donTt
know,
T’is
11
sufficient if you don’t.
12
Let’s narrow it. Do you have
a
client in Illinois
13
that is in this category discharging
to
general-use waters?
14
MS. GARIBAY:
Not currently.
15
HEARING OFFICER TIPSORD:
Thank
you.
16
MS. GARIBAY:
I mean, not current clients.
17
MS. FRANZETTI:
Let me
try
and
put this in
what
I
18
think is a
relevant
context.
19
Does it make a difference whether you are dealing
20
with a plant that had to meet OCPSF or general-use standards
21
from the get-go versus a plant like
Stepan
where they were
22
subject -- they weren’t subject
to
general-use standards,
23
they have been
subject to
secondary-contact standards,
and
24
now may have
to
face compliance with
substantially stricter
Page 91
1
limits? Is that making a difference in terms of why there
2
are limited options
here and their
cost
is relatively high?
3
I’m sorry. That was a rather long-winded question.
Let me
4
rephrase it.
5
What these questions are trying
to
grapple with is
6
what you said here
-- what
you
found here in terms of it
7
seems to be limited options, relatively high cost,
why
isnTt
8
this the same thing that any other OCPSF facility has
faced
9
in
the country? What’s different here?
10
MS.
GARIBAY: Well, on temperature, when I think
11
about some of our other OCPSF clients, it was an issue. As I
12
mentioned earlier, one of the times I sat in front of this
13
august
board was to ask for a perseverance from the
14
temperature criteria and then
a
site specific thermal limit
15
for
what was then an operating facility, which was the Borden
16
Chemical
Plant in Illiopolis, and we were granted a site
17
specific thermal
limit.
18
The Illiopolis
plant was an OCPSF plant when it was
19
running. The biological treatment system
was
a
sound,
20
well-managed OCPSF wastewater treatment system. It met those
21
limits. As
a
matter of fact, the reason we needed
22
alternative effluent limits is in that case they had to
23
nitrify.
They
had
to
make sure they had the bug population
24
to
destroy ammonia. In doing that, they had
to
add steam to
Page 92
1
their
wastewater treatment unit in
the
wintertime to assure
2
that that bug population was
viable
to meet the
ammonia
3
limit, which was
a
water quality-based ammonia limit.
4
However, it meant they weren’t meeting the thermal discharge
5
limits.
6
So they went through the process with IEPA creating a
7
variance and then through the rulemaking process. And that
8
rule is
still in
the
Illinois rules of site specific
9
temperature.
10
Is that what you were getting at?
11
MS. FRANZETTI:
Yeah.
That’s a good example.
12
MS. WILLIAMS:
Can I ask
a
question?
13
MS.
FRANZETTI:
Sure.
14
MS. WILLIAMS: s
T
Let talk about the
Borden facility
15
you were just talking about.
16
Did that facility also have a cooling pond
or ditch
17
to
assist with cooling treatment?
18
MS. GARIBAY:
When they looked at the -- When
we
made
19
the
application for both the variance and, in our testimony
20
to the Board,
we went through the alternatives analysis
21
similar to
this situation where you’re saying, “What are our
22
alternatives?
WeTve
got to
have
a
warm aeration basin. What
23
are our alternatives to now cool
down
to meet
the thermal
24
limits,”
yes,
we looked at serpentine ditches,
cooling
ponds,
Page 93
1
you
know,
cooling
towers,
in many ways the
same suite of
2
options that we looked at here.
Their effluent quality is
3
different. They don’t make
chemicals that could result
in
4
some
of
the
foaming issues, but they had some other issues
5
related to fouling. Out of that
analysis came the fact that
6
we were also faced with
a technology that was going to cause
7
major impacts with
respect to multi-media.
8
Now,
in looking at serpentine ditches and cooling
9
ponds for that particular facility,
it
was
not
viewed
as an
10
option both because of land availability
and where it would
11
have
to be
routed
to to even get to enough land or
to buy the
12
cornfield
next door to put in a large enough cooling
pond.
13
MS. WILLIAMS: Are you saying they didn’t have
a
14
serpentine ditch or that they did?
15
MS. GARIBAY:
They did not.
This is some of what
we
16
looked at.
17
MS. WILLIAMS:
For Borden?
18
MS. GARIBAY:
Yeah.
They had
an oxidation ditch.
19
That’s your biological treatment.
Yes, it did go through
a
20
serpentine ditch when
it
was
discharged, but it wasn’t
a
21
serpentine ditch
that was necessarily built for cooling.
22
MS. WILLIAMS:
But it provided some cooling?
23
MS. GARIBAY:
It did provide some cooling.
24
MS. WILLIAMS: Are you aware of any OCPSF
facilities
Page 94
1
for
whom cooling towers do represent best degree of
2
treatment?
3
MS.
GARIBAY:
No.
4
MS. WILLIAMS:
So you’re not aware of any that
use
S
them
or you’re not aware
that --
6
MS. GARIBAY: That use cooling towers after their
7
activated sludge system?
8
MS. WILLIAMS:
Correct.
9
MS. GARIBAY: No.
Just to
clarify, cooling towers
10
post their activated sludge system, right.
11
THE COURT:
Go
ahead, Mr. Dimond?
12
MR. DIMOND: Did the court reporter
get
on the record
13
that
Dr. Adams had an answer
as
well?
14
HEARING OFFICER
TIPSORD:
No,
I
don’t believe
so.
15
MR. DIMOND:
Okay.
Dr. Adams,
are you
aware of
any
16
OCPSF facilities that use a
cooling tower following the
17
activated sludge treatment?
18
DR. ADAMS:
No.
19
HEARING OFFICER TIPSORD:
Thank you, Mr. Dimond.
20
wasn’t sure if that was an aside or an answer.
21
MS. WILLIAMS:
I
just
have one more.
22
Ms. Franzetti was asking
a
question earlier
about the
23
difference between
retrofitting, I
believe,
to
meet new
24
standards versus being built initially to comply with
Page
95
1
standards that are on the books. Are
you
aware
of
whether
2
the
Borden facility we
ever talking about or any other 0CPSF
3
facilities in Illinois preexisted the OCPSF regulations?
4
MS. GARIBAY:
Yes, I did.
S
MS. WILLIAMS:
Thank you.
6
Thats all.
7
MS. FRANZETTI:
And I may have misspoken my question,
8
so let
me clarify it.
9
With respect
to changing from general use to
-- ITm
10
sorry -- changing from secondary contact, less stringent
11
water quality standards
to
the more stringent proposed water
12
quality standards here, Borden was not facing
those
13
additional layers of restrictive discharge
standards,
14
correct?
15
MS. GARIBAY: No, they weren
T
t.
16
MS. FRANZETTI:
Move
on then to my last question,
17
Question 23. on page 15 of your testimony, at the end of the
18
second paragraph, you state, ‘In our experience, the economic
19
reasonableness
to
smaller dischargers and the overall
20
significant multi-media impacts of technically feasible
21
controls ought
to be
thoroughly considered in any proposal
to
22
modify water quality
uses
or water
quality
standards.’
Would
23
you briefly
describe the,
quote, unquote, experience you are
24
referring to in this testimony?
Page
96
1
MS.
GARIBAY:
Okay.
I think,
as I mentioned
earlier,
2
when I first started working with Advent, I got thrown into
3
OCPSF right off the bat. One of the considerations EPA went
4
through in looking
at
how
to
define
best
practical technology
5
and best available technology for that industry is they
6
looked
at all the options. They did look at multi-media
7
impacts.
In the development document for OCPSF, therets
8
consideration of energy impacts and solid
waste.
9
Then they looked at the option specific to the
10
smaller chemical manufacturers. It was decided that the
11
economic
analysis
that
EPA conducted -- that for the smaller
12
manufacturers that BAT, best available technology,
that was
13
going to be required of all direct dischargers
would
not be
14
the basis for the smaller dischargers. And the
smaller
15
dischargers in the OCPSF is 5 million pounds product per
16
year, and it would be defined as BT or best practical
17
technology.
18
Basically, in the OCPSF process that EPA went through
19
in looking at
the impacts
to
the industry
to
upgrade their
20
treatment, they
carved
out
technologies specific
to
smaller
21
dischargers. As
well
as in
even
the
overall universe of
22
evaluating a technology, they looked at the
multi-media
23
impacts. That’s one example.
24
MS. FRNZETTI: Can I just ask you a follow-up on
Page
97
1
that?
I was not
aware
of
that.
2
My
question is,
you
say
that
for
the
smaller
3
dischargers that
are in the
OCPSF
standard EPA
used a BPT
4
instead
of
a
BAT standard,
so
was
the
BPT standard that
5
applied to
the
smaller
discharger
somewhat
more
lenient
than
6
the
BAT
standard?
7
MS. GARIBAY:
Yes,
it
was.
8
MS. FRANZETTI:
Oh, okay.
9
HEARING
OFFICER TIPSORD:
A point
of clarification.
10
When
you refer to EPA,
you
mean
US
EPA?
11
MS. GARIBAY:
Yes.
12
MS. FRANZETTI:
I dont
know
if
you remember
where
13
you
were in your
answer.
If you
wanted
to
add
more
about
14
your experience
--
15
MS. GARIBAY:
And then
sort of
now taking
that
to the
16
next level of
improving
wastewater
management
is looking
at
17
what happened
with
the water quality
standards
process.
18
Where
we
see
the consideration
of the
multi-media
impacts
and
19
the
feasibility of
technologies is
in consideration
by boards
20
such as the Illinois
Pollution
Control Board
or
by
regulatory
21
agencies
in looking
at
alternatives analysis,
whether
that
22
alternatives
analysis
is in
support of
alternatives
23
technologies,
whether that
T
s
in
support of
site specific
24
criteria,
whether
it’s, in terms
of
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Page 100
A
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98:12
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25:22
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Page 101
angle 67:11
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Page 103
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clarify7:834:4
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24:24
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75:282:10,15
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Page
104
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day4:15
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29:19
48:6,10
48:19
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days
48:14,15,16
deal 64:9
dealing
50:1
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2:9
decant
53:11,11
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dechlorinate
73:22
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44:20
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21:18
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79:4
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15:10,17 16:9
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78:16,19 79:2
79:8
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8:4,6,22 9:11
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discharge 15:24
17:3,4,19
18:11,21 19:17
19:23,24 20:10
20:16
21:16,19
22:11, 12,2
1
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29:7
36:18,22
37:11
37:11,13 43:12
44:24 48:7
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58:22 61:5
66:19 72:8
85:12 86:1
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discharged
14:10
79:6
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16:18 18:1
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45:16,17 95:19
96:
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16:10 18:9,18
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35:14 90:1,9
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25:21
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11:8 12:11
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82:4
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30:17,17 31:5
31:10 36:9
38:18 42:15
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District 5:4
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ditch 92:16
93: 14,18,20,2 1
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implementation information
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16:3
24:11,13
29:7
30:1
35:943:2
44:2
48:20
54:13 57:2
58:10,11,13,16
58:17,19 63:20
64:11,1265:1
66:4,5 67:1,4
70:7
77:10
81:1,14 82:11
83:16,16 84:7
we’ve 9:14
28:13
42:18 58:24
60:11,22,23
61:3,4,5,11,20
62:23 63:24
64:19
67:2
73:6 76:13
84:4
92:22
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99:13
while 55:7 59:11
whole 45:1,5
wildlife
28:20
Williams
2:9,15
7:7,22
18:15
18:17
20:6,13
20:16,22 21:2
21: 10,15,23
22 :2, 15,18
33:15 37:6
39:19 40:1,9
40:14
41:21
42:8,13,23
65:6,14 66:4
92:12,14 93:13
93:17,22,24
94:4,8,21
95:5
windshield
73:14
winter 20:4
21:20 45:21
54:21
55:24
wintertime
43:21 92:1
wipers 73:14
Wisconsin
51:16
51:18
witness
41:17
51:20
99:13
witnesses
4:18
4:18 6:1,7,11
6:12 8:11
40:19 41:5,24
wondering
28:20
worded 78:7,8,9
words
30:16
36:9 59:19
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13:4,6
23:2
33:20
54:6,17 61:13
62:5
68:17
73:1,15
worked
5
0:23
working 19:2
49:18 65:11
96:2
works
61:1
worksheets 75:8
75:16
world
43:20
54:6 62:1
worldwide
72:22
worried
25:22
worth 73:6
wouldn’t
20:9
39:17
44:13
62:5
writer 20:20
21: 12,13
written
10:6
wrong
40:16
wrote 61:24
WW 52:23
x
X3:1,7
V
yeah
14:18
17:17 18:20
20:15
21:2
23:21 24:6
28:4,18 60:17
62:11 68:9,14
77:19 83:2
88:2
92:11
93:18
year 14:14,16,17
14:18,20,21,22
15:3 55:11
57:4,20 69:20
71:2,19 74:5
82:21
84:18,23
85:1,2,2,3
96:16
yearly 75:13,14
years49:21 50:1
64:6 67:16
Yerachmiel
10:6
Y-e-r-a-c-h-m...
10:7
z
zinc
44:8
zip 8 9:2,6
zone
15:21,22
16:2 20:10,18
20:23,24 23:17
24:3,7,9 45:8
45: 12,13,15
66:13 69:10
70:15 78:22,23
79:4,10
zones 21:5,6,7
23:23 45:18
78:19
$
$1,300,000 71:2
$1,640,000
71:2
$1,771,000
74:5
$10
64:1
$3.436
84:17
$650,000
74:5
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85:13
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14:22
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14:22
08/13/2009
8:3
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10:18
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1
111:615:15
18:3 29:15,16
48:13,14
49:17
52:15
1.1 21: 14
1.3 71: 19
1.64 71:8
1:00
98:11,13
10 3:12,13
13:16
24:14,20
29:20
56:2
62:9
Page 122
72:13
100 63:24 64:3
80:
19,19,24
100,000 29:19
1000 18:2
1021 2:7
103 54:8
113:3 9:14
13:22 30:1
38:17
47:17
70:19,20 76:2
117.8 84:23
12 14:8 71:24
79:20
12:00 98:10
120 48:14
129
85:1
131:15 15:17
38:18 72:12
98:13
130,000 39:2
57:20 85:1
14 9:13 24:13
38:20
85:5
15 26:15
30:1
54:7 56:2 72:3
76:2
95:17
1500 55:17
1637:15 77:9
160 1:14
1739:4 79:19
80:22
18 39:5
19 43:2 82:19
1900 2:16
19276 2:8
1977 10:9 64:9
1980s 13:11
1985 13:13
1987 13:14
50:
13,22
2
215:1551:5
84:2 1
2.6 84:18
20
67:18
81:15
83:8
20006 2:16
2004
3 1:19 32:3
33:9 78:1
2005 13:11,15
32:4 78:1
2006 14:22
15:9
15:16
31:19
32:4 33:9
48:14
69:22
2007 48: 15
69:23
2008 11:18
12:23 15:9,16
43:6 72:6
2009 1:15 98:13
99:14
21 84:11
22 44:5 85:10
23 44:9
95:17
236
85:2
24 44:10 48: 14
24.2 85:3
25 45:6 54:10
25,000 82:24
250,000 82:21
26 45:6
27 45:7
2845:20
2945:23
3
3 17:9 37:8
39:21,22 40:15
45:7 51:4
52:12 56:4
65:9,10,
12
3,000 80:18
3,057 85:2
3.5 35:2
30
45:24
64:6
67:18 71:21
30-day 32:7 35:1
78:9
301 1:7 4:6
302 1:7 4:6
303 1:7 4:6
304 1:7 4:7
31 4:15 5:22
318
3:9 7:6,24
8:2 24:15,20
30:2
37:9
38:11 52:16
85:7
319 3:10
8:17,18
8:20 12:3
32 46:18
32,000 84:24
320 3:11
9:6,7,9
9:18 15:13
48:2
59:9,10
321
3:12
9:20,22
10:2 12:16
24:18
3223:13 10:14
10:15,17 12:15
33
47:11
34 47:11
351:64:647:16
49:21 50:1
54:8,10 80:18
36 47: 16
379:448:1
397 10:9
4
4 8:10,23 12:1
15:18 35:1
53:19
56:5
57:11
59:6,6,7
68:11
40 54:7,8
400 26:12 28:9
72:8
409
10:9
49 3:4
5
512:529:13
30:21
34:23
51:19 55:7
59:14 65:10,10
65:12 76:3
96:15
5.5 34:24
500 80:23
5700 76:8
6
6 12:17 34:22,22
56:4 64:2
78:5
78 :6,8, 10
84:10
6.6
80:20
60 54:19 65:11
600 14:8,11,15
15:4
60606
2:13
62
15:1
62794 2:8
6554:11,17
650,000 82:2 1
7
7 57:11
7,000 84:20
7054:1765:12
71
2: 12
7554:17
77 48: 16
8
8 3:9,10 13:2
38:18 58:21
60:20 70:22
71:4
8058:8 72:23
81:14
80s 86:20
84-3565 99:2 1
8554:12,15
9
93:11 10:9
38:18 46:24
47:2,4 59:11
62:3 72:13
9,000
84:24
9.2
81:1
9.4
68:5
9:00 1:15
9054:5,12,16,19
65:11
90s 86:20
9031 5:18
95 54:11 55:2
96-10 32:21,22
98
55:2 67:21
99
54:2 57:24
64:1,3
67:21