TITLE
35:
ENVIRONMENTAL
PROTECTION
SUBTITLE
B: AIR
POLLUTION
CHAPTER
I: POLLUTION
CONTROL
BOARD
SUBCHAPTER
C: EMISSIONS
STANDARDS
ANT)
LIMITATIONS
FOR
STATIONARY
SOURCES
PART
218
ORGANIC
MATERIAL
EMISSION
STANDARDS
AND
LIMITATIONS
FOR
THE
CHICAGO
AREA
SUBPART
A: GENERAL
PROVISIONS
Section
2 18.100
Introduction
218.101
Savings
Clause
218.102
Abbreviations
and Conversion
Factors
218.103
Applicability
218.104
Definitions
218.105
Test
Methods
and
Procedures
218.106
Compliance
Dates
218.107
Operation
of
Afterburners
218.108
Exemptions,
Variations,
and
Alternative
Means
of
Control or
Compliance
Determinations
218.109
Vapor
Pressure
of Volatile
Organic
Liquids
218.110
Vapor
Pressure
of Organic
Material
or
Solvent
218.111
Vapor
Pressure
of Volatile
Organic
Material
218.112
Incorp
orations
by Reference
218.113
Monitoring
for
Negligibly-Reactive
Compounds
218.114
Compliance
with
Permit
Conditions
SUBPART
E:
SOLVENT
CLEANING
Section
218.181
Solvent
Cleaning
Degreasing
Operationsin
General
218.182
Cold
Cleaning
2 18.183
Open
Top
Vapor
Degreasing
2 18.184
Conveyorized
Degreasing
218.185
Compliance
Schedule
(Repealed)
218.186
TestMethods
218.187
Other
Industrial
Solvent
Cleaning
Operations
SUBPART
F: COATING
OPERATIONS
Section
218.204
Emission
Limitations
218.205
Daily-Weighted
Average
Limitations
218.206
Solids
Basis Calculation
218.407
Flexographic
and Rotogravure Printing
Applicability
Compliance Schedule
Recordkeeping
and Reporting
Lithographic Printing: Applicability
Applying to Hcatset Web
Offset Lithographic Printing
March 15,
1996(Repealed)
Emission
Limitations and Control Requirements
for Lithographic
Printing
Lines
(,
A Pf,. &i1-,1, 1 c 1 noc
.rigjpn
21 8.408
Comoliance
Schedule for Lithographic Printing
On and After March
15,
1 996
(Repealed)
218.409
Testing for Lithographic Printing
On and After March
15, 1996
218.410
Monitoring Requirements
for Lithographic
Printing
218.411
Recordkeeping
and Reporting for Lithographic
Printing
218.412
Letterpress Printing Lines: Applicability
218.413
Emission Limitations and Control
Requirements for Letterpress
Printing
Lines
2 18.415
Testing for Letterpress Printing Lines
218.416
Monitoring Requirements for Letterpress
Printing Lines
2 18.417
Recordkeeping
and Reporting for Letterpress
Printing
Lines
AUTHORITY:
Implementing
Section 10 and authorized
by Sections 27, 28, 28.5
of the
Environmental Protection Act [415 ILCS 5/10
and 28.5].
SOURCE:
Adopted
at R91-7 at 15 Ill. Reg. 12231,
effective
August
16, 1991; amended
in R91-24 at 16 Ill.
Reg. 13564, effective
August 24,
1992; amended in R91-28
and R91-
30
at 16 Iii. Reg.
13864,
effective August 24, 1992;
amended in R93-9 at
17 Ill. Reg.
16636,
effective September 27, 1993; amended
in R93-14 at
18 Ill.
Reg.
at 1945,
ri KU IL)
2 18.207
Alternative
Emission Limitations
2 18.208
Exemptions
from Emission Limitations
218.209
Exemption
from
General Rule on
Use of Organic Material
218.210
Compliance
Schedule
218.211
Recordkeeping
and Reporting
218.212
Cross-Line
Averaging
to Establish Compliance
for Coating Lines
218.213
Recordkeeping and Reporting for
Cross-Line Averaging
Participating
Coating
Lines
218.214
Changing
Compliance
Methods
2
18.215
Wood
Furniture Coating Averaging
Approach
2 18.216
Wood Furniture Coating
Add-On Control Use
2
18.217
Wood
Furniture Coating and Flat Wood
Paneling Coating
Work Practice
Standards
SUBPART H: PRlNT1NG AND
PUBLISHiNG
Section
218.401
218.402
218.403
218.404
218.405
218.406
effective
January
24,
1994;
amended
in
R94-12
at
18 Iii.
Reg.
14973, effective
September
21,
1994;
amended
in R94-15
at 18
111.
Reg.
16392,
effective
October
25,
1994;
amended
in R94-16
at
18
Iii.
Reg.
16950,
effective
November
15,
1994;
amended
in
R94-21,
R94-31
and
R94-32
at
19
Ill.
Reg.
6848,
effective
May
9,
1995;
amended
in
R94-33
at 19
Ill.
Reg.
7359,
effective
May
22,
1995;
amended
in
R96-13
at
20
Iii.
Reg.
14428,
effective
October
17,
1996;
amended
in
R97-24
at 21
Iii.
Reg.
7708,
effective
June
9,
1997;
amended in
R97-31
at 22
111.
Reg.
3556,
effective
February
2,
1998;
amended
in R98-16
at
22
111.
Reg.
14282,
effective
July
16,
1998;
amended in R02-20
at
27
Iii.
Reg
7283,
effective
April
8,
2003;
amended
in
R04-12/20
at
30
Iii. Reg.
9684,
effective
May
15,
2006;
amended
in R06-21
at
31111.
Reg.
7086,
effective
April
30,
2007.
SUBPART
A:
GENERAL
PROVISIONS
Section
218.106
Compliance
Dates
a)
Except
as
otherwise
provided
in this
Section
or
as
otherwise provided
in
a
specific
Subpart
of
this
Part,
compliance
with
the
requirements
of all
rules
is
required
by July
1,
1991,
or
September
1, 1991,
for
all sources
located
in
Cook,
DuPage,
Kane,
Lake,
McHenry,
or
Will
Counties, consistent
with
the
appropriate
provisions
of
Section
218.103
of
this
Subpart.
b)
Except as otherwise
provided
in
this
Section
or as
otherwise provided
in a
specific
Subpart
of
this
Part,
compliance
with
the
requirements
of
this
Part
is
required
by
November
15,
1993,
for all
sources
located
in Aux
Sable
Township
or Goose
Lake
Township
in Grundy
County,
or
in
Oswego
Township
in
Kendall
County.
c)
All
emission
units
which
meet
the
applicability
requirements
of Sections
21
8.402(a)(2),
218.611(b),
218.620(b),
218.660(a),
218.680(a),
218.920(b),
218.940(b),
218.960(b)
or
218.980(b)
of
this
Part,
including
emission units
at
sources
which
are
excluded
from
the
applicability
criteria
of
Sections
218.402(a)(1),
218.611(a),
218.620(a),
218.920(a),
218.940(a),
218.960(a),
or
218.980(a)
of
this
Part
by
virtue
of
permit
conditions
or
other
enforceable
means,
must
comply
with
the
requirements
of
Subparts
H,
Z,
AA,
CC,
DD,
PP,
QQ,
RR
or TT
of
this
Part,
respectively,
by
March
15,
1995.
Any
owner
or
operator
of
an
emission
unit
which
has
already
met
the
applicability
requirements
of
Sections
218.402(a)(1),
218.611(a),
218.620(a),
218.920(a),
218.940(a),
218.960(a)
218.980(a)
of
this
Part
on
or by
the
effective
date
of
this
subsection
is required
to comply
with
all
compliance
dates
or schedules
found
in
Sections
218.106(a)
or
218.106(b),
as
applicable.
d)
Any owner or operator
of a source with an emission unit subject
to
the
requirements of Section
218.204(m)(2) or (m)(3) of this Part shall
comply
with those requirements
by March 25, 1995.
e)
Any
owner
or operator of a source
subject
to the
requirements of Section
218.204(p)
of
this Part shall comply with the
requirements
in Section
218.204(p),
as well as all
applicable
requirements
in Sections
218.205
through
218.211, 218.214, and 218.217,
by
May
1,
2010.
(Source:
Amended
at _Ill. Reg.
effective______
SUBPART E: SOLVENT
CLEANING
Section 218.181
Solvent Cleaning Degreasing Operationsin Ceneral
The requirements of Sections 218.182, 218.183, 218.184, and 218.186 of this Subpart
shall
apply
to all cold cleaning, open
top vapor degreasing, and conveyorized
degreasing
operations which use
volatile
Organic materials.
(Source:
Amended at _Ill. Reg.
effective______
Section 218.187
Other Industrial Solvent Cleaning
Operations
a)
Applicability. On and after April 1, 2011:
1)
Except as provided in subsection
(a)(2)
of this Section, the
requirements of this Section shall apply to all cleaning operations
which use organic materials at sources that
emit a total of 6.8
kgjday
(15
lbs/day) or more of VOM from cleaning operations at
the source, in the absence of air pollution control equipment. For
purposes of this Section, “cleaning operation” means the process
of
cleaning products, product
components,
tools, equipment,
or
general
work areas during production, repair, maintenance, or
servicing, including but not limited to spray gun cleaning,
spray
booth cleaning,
large and small
manufactured
components
cleaning,
parts cleaning, equipment cleaning, line cleaning,
floor
cleaning, and
tank
cleaning, at sources
with
emission
units;
2)
Notwithstanding subsection (a)(1)
of
this
Section:
A)
The following cleaning operations
shall be exempt from the
requirements
of subsections
(b), (c), (d), (f),
and
(g)
of
this
Section:
i)
Cleaning
operations
subject
to the
limitations
in
Sections
218.182,
218.183,
or
218.184;
ii)
Janitorial
cleaning;
iii)
Stripping
of
cured
coatings,
inks,
or adhesives,
including
screen
reclamation
activities;
iv)
Cleaning
operations
in printing
pre-press
areas,
including
the
cleaning
of
film
processors,
color
scanners,
plate
processors,
film
cleaning,
and
plate
cleaning;
B)
Cleaning
operations
for emission
units
within
the
following
source
categories
shall
be
exempt
from
the requirements
of
subsections
(b), (c),
(d),
(f),
and
(g) of
this
Section:
i)
Aerospace
coating;
ii)
Flexible
package
printing:
iii)
Lithographic
printing;
iv)
Letterpress
printing;
v)
Flat
wood
paneling
coating;
vi)
Large
appliance
coating:
vii)
Metal
furniture
coating;
viii)
Paper,
film,
and
foil coating;
ix)
Wood
furniture
coating;
x)
Shipbuilding and
repair
coating;
xi)
Plastic
parts
coating;
xii)
Miscellaneous
metal
parts
coating;
xiii)
Fiberglass
boat
manufacturing;
xiv)
Miscellaneous industrial adhesives; and
xv)
Auto
and
light-duty truck assembly coating;
C)
The following cleaning operations shall be exempt from the
requirements
of subsections
(b),
(c),
(f),
and
(g)
of this
Section:
i)
Cleaning
of solar cells,
laser hardware, scientific
instruments, and high-precision optics;
ii)
Cleaning conducted as part of performance
laboratory
tests on coatings, adhesives, or
inks;
research
and development
operations;
or
laboratory
tests in quality assurance laboratories;
iii)
Cleaning of paper-based gaskets and clutch
assemblies where rubber is bonded to metal
by
means of an adhesive;
iv)
Cleaning of cotton swabs to remove cottonseed oil
before cleaning
of
high-precision optics;
v)
Cleaning of medical device and pharmaceutical
manufacturing facilities using no more than 1.5
gallons per day of solvents;
vi)
Cleaning of adhesive application equipment used
for thin metal laminating:
vii)
Cleaning
of electronic
or
electrical
cables;
viii)
Touch-up cleaning performed on printed circuit
boards where surface mounted devices have
already
been
attached;
ix)
Cleaning
of coating
and adhesive application
processes utilized to manufacture transdermal
drug
delivery products
using no more than three gallons
per day of ethyl acetate;
x)
Cleaning of application equipment used to apply
coatings on satellites and radiation
effect
coatings;
xi)
Cleaning
of
application
equipment
used
to apply
solvent-borne
fluoropolymer
coatings:
xii)
Cleaning
of ultraviolet
or electron
beam
adhesive
application;
xiii)
Cleaning
of
sterilization
indicating
ink
application
equipment
if
the
facility
uses no
more
than
1.5
gallons
per
day of
solvents
for
such cleaning;
xiv)
Cleaning
of
metering
rollers,
dampening
rollers,
and
printing
plates;
and
xv)
Cleaning
of
numismatic
dies.
b)
Material
and
Control
Requirements.
No
owner
or
operator
of a source
subject
to
this
Section
shall
perform
any
cleaning
operation
subject
to
this
Section
unless
the
owner
or operator
meets
the
requirements
in subsection
(b)(l),
(b)(2),
or
(b)(3):
1)
The
VOM
content
of the
as-used
cleaning
solutions
does
not
exceed
the
following
emissions
limitations:
A)
Product
cleaning
during
manufacturing
process
or
surface
preparation
for
coating,
adhesive,
or ink
application:
i)
Electrical
apparatus
components
and
electronic
components
ii)
Medical
device
and
pharmaceutical
manufacturing
kg/l
lb/gal
0.10
0.83
0.80
6.7
B’
Renair
and
maintenance
cleanin2:
kgll
lb/gal
i)
Electrical
apparatus
components
and
electronic
components
0.10
0.83
ii)
Medical
device
and
pharmaceutical
manufacturing:
tools,
equipment,
and
machinery
0.80
6.7
iii)
Medical
device
and
pharmaceutical
manufacturing:
general work surfaces
0.60
5.0
C)
Cleaning of ink application equipment:
kg/l
lb/gal
i)
Rotogravure printing
that
does not print flexible
packaging
0.10
0.83
ii)
Screen
printing and digital printing
0.50
4.2
iii)
Ultraviolet
ink and electron
beam
ink application equipment, except
screen
printing and digital printing
0.65
5.4
iv)
Flexographic printing
that
does not print flexible
packaging
0.10
0.83
D)
All other
cleaning operations not
kg/l
lb/gal
subject to a specific limitation in
subsections
(b)(1)(A)
through
(b)(1)(C)
of this Section
0.050 0.42
2)
The composite vapor pressure
of
each as-used cleaning solution
used does
not
exceed
8.0 mmHg measured at
20°
C
(68°
F):
or
3)
An afterburner or carbon adsorber is installed and
operated
that
reduces
VOM emissions from the
subject
cleaning operation
by
at
least 85 percent overall. The owner or operator may use
an
emissions control system other than an afterburner or carbon
adsorber if such device reduces VOM emissions from the subject
cleaning operation
by
at
least
85 percent
overall, the owner or
operator submits a plan to the Agency detailing
appropriate
monitoring devices, test methods, recordkeeping
requirements,
and
operating parameters
for such control device,
and
such plan is
approved
by the Agency and USEPA within federally enforceable
permit
conditions.
c)
The owner or operator of a subject
source
shall demonstrate compliance
with this
Section
by using the applicable test methods and procedures
specified
in subsection
(g)
of this Section and
by
complying with
the
recordkeeping and reporting
requirements
specified in subsection
(e)
of
this Section.
d)
Operating
Requirements.
The
owner
or
operator
of
a
source
subject
to
the
requirements
of
this
Section
shall
comply
with
the
following
for
each
subject
cleaning
operation:
1)
Cover
open
containers
and
properly
cover
and
store applicators
used
to
apply
cleaning
solvents;
2)
Minimize
air
circulation
around
the
cleaning
operation;
3)
Dispose
of
all
used
cleaning
solutions,
cleaning
towels,
and
applicators
used
to
apply
cleaning
solvents
in
closed
containers;
4)
Utilize
equipment
practices
that
minimize
emissions.
e)
Recordkeeping
and
Reporting
Requirements.
1’)
The
owner
or
operator
of
a
source
exempt
from
the
limitations
of
this
Section
because
of
the
criteria
in Section
218.187(a)(l)
of
this
Subpart
shall
comply
with
the
following:
A)
By
April
1,
2011,
or
upon
initial
start-up
of
the
source,
whichever
is
later,
submit
a
certification
to
the
Agency
that
includes:
i)
A
declaration
that
the
source
is
exempt
from
the
requirements
of
this
Section
because
of the
criteria
in
Section 218.187(a)(1);
ii)
Calculations
which
demonstrate
that
combined
emissions
of
VOM
from
cleaning
operations
at
the
source
never
equal
or exceed
6.8
kg/day
(15
lbs/day),
in
the
absence
of
air pollution
control
equipment;
B)
Notify
the
Agency
of
any
record
that
shows
that
the
combined
emissions
of
VOM
from
cleaning
operations
at
the
source
ever
equal
or
exceed
6.8
kg/day (15
lbs/day),
in
the
absence
of air
pollution
control
equipment,
within
30
days
after
the
event
occurs.
Such
notification
shall
include
calculations
showing
the
daily emissions
of
VOM
from
cleaning
operations
at
the
source
for
the
day(s)
in
which
emissions
equaled
or
exceeded
6.8
kg/day
(15
lbs/day);
2)
All
sources
subject to the
requirements
of
this
Section
shall:
A)
By April
1, 2011,
or upon
initial start-up of
the source,
whichever
is later,
submit a certification
to the Agency that
includes:
i)
A declaration
that
all
subject
cleaning operations
are
in compliance with
the
requirements
of this
Section;
ii)
Identification
of each
subject
cleaning operation
and
each
VOM-containing
cleaning solution used
as of
the date
of certification
in such
operation;
iii)
The
limitation
with which
each subject cleaning
operation
will comply
(i.e.,
the emissions control
system requirement,
VOM
content
limitation, or
vapor pressure
limitation),
and if
complying with
the
emissions
control system
requirement, what
type
of emissions
control
system
will be used;
iv)
Initial documentation
that each
subject
cleaning
operation will
comply
with
the applicable
limitation,
including
copies of manufacture?s
specifications,
test
results
(if
any), formulation data,
and calculations;
v)
Identification
of the
method(s)
that
will be used to
demonstrate
continuing
compliance
with
the
applicable limitations;
vi)
A description
of
the
practices and procedures
that
the
source
will
follow
to ensure compliance
with
the
limitations
in Section 218.187(d);
and
vii)
A
description
of each cleaning
operation
exempt
pursuant to
Section 218.1 87(a)(2),
if any, and
a
listing of the emission
unit(s)
on which the
exempt
cleaning operation
is performed;
B)
At least
30 calendar
days before changing
the method
of
compliance between
subsections
(b)(1’),
(b)(2),
and
(b)(3)
of this
Section,
notify
the Agency in writing
of such
change.
Such
notification
shall include
a demonstration
of
compliance
with
the newly
applicable
subsection;
3)
All
sources
complying
with
this
Section
pursuant
to
the
requirements
of
subsection
(b)(
1)
of this
Section
shall
collect
and
record
the
following
information
for each
cleaning
solution
used:
A)
For
each
cleaning
solution
which
is prepared
at the
source
with
automatic
equipment:
i)
The
name
and
identification
of
each
cleaning
solution;
ii)
The
VOM
content
of each
cleaning
solvent
in
the
cleaning
solution;
iii)
Each
change
to
the setting
of
the
automatic
equipment,
with
date,
time,
description
of
changes
in
the
cleaning
solution
constituents
(e.g.,
cleaning
solvents),
and
a
description
of
changes
to
the
proportion
of cleaning
solvent
and water
(or other
non-VOM);
iv)
The
proportion
of each
cleaning
solvent
and water
(or
other
non-VOM)
used
to
prepare
the
as-used
cleaning
solution;
The
VOM
content
of the
as-used
c1eanin
solution
with
supporting
calculations;
and
vi)
A
calibration
log
for
the
automatic
equipment,
detailing
periodic
checks;
B)
For
each
batch
of cleaning
solution
which
is not
prepared
at
the
source
with automatic
equipment:
i)
The
name
and
identification
of
each
cleaning
solution:
Date,
time
of
preparation,
and
each
subsec,uent
modification
of
the
batch;
iii)
The
VOM
content
of each
cleaning
solvent
in
the
cleaning
solution;
v)
ii)
iv)
The total amount of each
cleaning
solvent and
water
(or other
non-VOM)
used to prepare the
as-used
cleaning
solution;
and
v)
The VOM content
of
the
as-used
cleaning solution,
with supporting calculations. For cleaning solutions
that
are
not prepared at the site but are used
as
purchased, the manufacturer’s specifications for
VOM content may be used if such
manufacturer’s
specifications
are based
on
results of tests of the
VOM
content
conducted in accordance with
methods specified in Section 218.105(a) of this
4)
All sources complying with this Section pursuant to the
requirements of subsection
(b’)(2)
of this Section
shall collect and
record the following information for each cleaning solution
used:
A)
The name and
identification
of each cleaning solution;
B)
Date, time of preparation, and each subsequent
modification of the batch;
C)
The molecular weight, density, and VOM composite partial
vapor
pressure of each
cleaning solvent, as
determined in
accordance with the applicable methods and procedures
specified
in Section 218.110
of
this
Part;
D)
The total amount of each cleaning solvent used to prepare
the as-used cleaning solution; and
E)
The VOM
composite
partial
vapor
pressure of
each as-used
cleaning solution, as determined in accordance with the
applicable methods and procedures specified in Section
218.110
of
this Part;
5)
All sources complying with this Section pursuant to the
requirements
of subsection
(b)(3)
of this Section shall comply with
the following:
A)
By April 1, 2011, or upon initial start-up of the source,
whichever is
later, and upon initial start-up of a new
emissions control system, include in the certification
required by subsection (e)(3) of this Section a declaration
that
the
monitoring
equipment
required
under
Section
218.187(f)
of this
Subpart
has
been
properly
installed
and
calibrated
according
to manufacturer’s
specifications;
B)
If
testing
of
an emissions
control
system
is
conducted
pursuant
to
Section
218.187(g)
of
this
Subpart,
the
owner
or
operator
shall,
within
90
days
after
conducting
such
testing,
submit
a
copy
of
all
test
results
to
the
Agency
and
shall
submit
a
certification
to
the
Agency
that
includes
the
following:
i)
A
declaration
that
all
tests
and
calculations
necessary
to
demonstrate
compliance
with
Section
218.187(b)(3)
of
this
Subpart
have
been
properly
performed;
ii)
A
statement
whether
the
subject cleaning
operation
is
or
is
not
in
compliance
with
Section
218.187(b)(3)
of
this
Subpart;
and
iii)
The
operating
parameters
of
the
emissions
control
system
during
testing,
as monitored
in accordance
with Section
218.187(f)
of
this
Subpart;
C)
Collect
and
record
daily
the
following
information
for
each
cleaning
operation
subject
to
the
requirements
of
Section
218.187(b)(3)
of
this
Subpart:
i)
Emissions
control
system
monitoring
data
in
accordance
with
Section
218.187(f)
of this
Subpart,
as
applicable;
ii)
A
log
of
operating
time
for
the
emissions
control
system,
monitoring
equipment,
and
the
associated
cleaning
equipment;
iii)
A
maintenance
log
for
the
emissions
control
system
and
monitoring
equipment
detailing
all
routine
and
non-routine
maintenance
performed,
including
dates
and
duration
of
any
outages;
D)
Maintain
records
documenting
the
use
of
good
operating
practices
consistent
with
the
equipment
manufacturer’s
specifications
for
the
cleaning
equipment
being
used
and
the emissions
control
system
equipment.
At
a minimum,
these records
shall include:
i)
Records
for
periodic inspection
of
the cleaning
equipment
and emissions control
system
equipment
with
date
of
inspection,
individual
performing
the
inspection,
and nature
of inspection;
ii)
Records
for repair
of malfunctions and
breakdowns
with identification
and
description of incident,
date
identified,
date repaired, nature
of repair,
and the
amount of
VOM
released
into the atmosphere
as a
result of the
incident;
6)
All sources
subject to the
requirements
of
subsections
(b)
and
(d)
of this Section
shall notify
the Agency of any
violation
of
subsections
(b)
or (d) by providing
a description
of the violation
and copies
of records
documenting
such violation
to the Agency
within
30 days following the
occurrence
of
the violation;
7)
All records
required by this
subsection
(e)
shall be retained by the
source for at
least three
years
and shall be made
available to
the
Agency
upon request.
f)
Monitoring Requirements.
1)
If an afterburner
or carbon adsorber
is used to demonstrate
compliance,
the
owner or
operator
of a source
subject
to Section
2l8.187(b)(3)
of
this
Subpart
shall:
A)
Install, calibrate,
operate, and
maintain
temperature
monitoring device(s)
with
an
accuracy
of 3°
C
or
5° F on
the emissions control
system
in
accordance with Section
218.l05(d)(2)
of this Part and in accordance
with
the
manufacture?s
specifications.
Monitoring shall be
performed at all times
when the emissions
control
system
is
operating;
and
B)
Install,
calibrate,
operate and
maintain,
in
accordance
with
manufacture?s specifications,
a continuous
recorder on
the
temperature
monitoring
device(s), such
as a strip chart,
recorder or computer,
with at least
the same
accuracy as
the
temperature
monitor;
2)
If
an
emissions
control
system
other
than
an
afterburner
or
carbon
adsorber
is
used
to
demonstrate
compliance,
the
owner
or
operator
of
a
source
subject
to
Section
218.187(b)(3)
of
this
Subpart
shall
install,
maintain,
calibrate,
and
operate
such
monitoring
equipment
as
set
forth
in the
owner
or
operator’s
plan
approved
by
the
Agency
and
USEPA
pursuant
to
Section
218.187(b)(3).
g)
Testing
Requirements.
1)
Testing
to
demonstrate
compliance
with
the
requirements
of this
Section
shall
be
conducted
by the
owner
or
operator
within
90
days
after
a
request
by
the
Agency.
Such
testing
shall
be
conducted
at
the
expense
of
the
owner
or
operator
and
the
owner
or operator
shall
notify the
Agency
in
writing
30
days
in
advance
of
conducting
such
testing
to allow
the
Agency
to
be
present
during
such
testing;
2)
Testing
to
demonstrate
compliance
with
the
VOM
content
limitations
in
Section
218.187(b)(1)
of this
Subpart,
and
to
determine
the
VOM
content
of
cleaning
solvents
and
cleaning
solutions,
shall
be
conducted
upon
request
of
the
Agency,
as
follows:
A)
The
applicable
test
methods
and
procedures
specified
in
Section 218.105(a)
of
this
Part
shall
be
used,
provided,
however,
Method 24,
incorporated
by
reference
in
Section
218.112
of
this
Part,
shall
be
used
to
demonstrate
compliance;
or
B)
The
manufacturer’s
specifications
for
VOM
content
for
cleaning
solvents
may
be
used
if
such
manufacturer’s
specifications
are
based
on
results
of
tests
of
the
VOM
content
conducted
in
accordance
with
methods
specified
in
Section
218.
105(a)
of this
Part,
provided,
however,
Method
24
shall
be
used
to
determine
compliance:
3)
Testing
to
determine
the
VOM
composite
partial
vapor
pressure
of
cleaning
solvents,
cleaning
solvent
concentrates,
and
as-used
cleaning
solutions
shall
be
conducted
in
accordance
with
the
applicable
methods
and
procedures
specified
in
Section
218.110
of
this
Part;
4)
For
afterburners
and
carbon
adsorbers,
the
methods
and
procedures
of
Section 2 18.105(d)
through
(f)
shall
be used
for
testing
to
demonstrate
compliance
with
the requirements
of
Section
218.187(b)(3)
of
this Subpart,
as follows:
A)
To
select
the sampling
sites,
Method
1 or 1A, as
appropriate,
40
CFR 60,
Appendix
A,
incorporated
by
reference
in
Section
218.112
of this
Part;
B)
To
determine
the
volumetric
flow
rate of
the exhaust
stream,
Method
2,
2A,
2C,
or
2D, as
appropriate,
40
CFR
60,
Appendix
A,
incorporated
by
reference
in Section
218.112
of this
Part;
C)
To
determine
the
VOM concentration
of
the exhaust
stream
entering
and
exiting
the emissions
control
system,
Method
25
or
25A,
as
appropriate,
40
CFR
60,
Appendix
A,
incorporated
by
referencein
Section
218.112
of
this
Part.
For thermal
and catalytic
afterburners,
Method
25
must be
used except
under the
following
circumstances,
in which
case Method
25A
must be used:
i)
The
allowable
outlet
concentration
of VOM
from
the
emissions
control
system
is
less
than 50 ppmv,
as carbon;
ii)
The VOM
concentration
at the
inlet
of the
emissions
control
system
and
the
required
level
of
control
result in
exhaust concentrations
of VOM
of
50
ppmv, or
less, as carbon;
and
Due to
the high
efficiency
of the
emissions
control
system,
the
anticipated
VOM
concentration
at the
emissions
control
system exhaust
is 50
ppmv or
less,
as
carbon,
regardless
of
inlet
concentration.
If
the source
elects to use
Method
25A
under
this
option,
the exhaust
VOM
concentration
must
be
50
ppmv or less,
as carbon,
and the
required
destruction
efficiency
must
be
met
for the source
to
have
demonstrated
compliance.
If
the Method
25A
test
results show
that
the
required
destruction
efficiency
apparently
has been met,
but the
exhaust
concentration
is above
50 ppmv,
as
carbon, a
retest
is
required.
The
retest
shall be conducted
using
either
Method
25 or Method
25A.
If the retest
is
conducted
using
Method
25A and
the
test results
iii)
again
show
that
the
required
destruction
efficiency
apparently
has
been
met,
but
the exhaust
concentration
is
above 50
ppmv,
as carbon,
the
source
must
retest
using
Method
25;
D)
During
testing,
the
cleaning
equipment
shall
be
operated
at
representative
operating
conditions
and
flow
rates;
5)
An
owner
or
operator
using
an
emissions
control
system
other
than
an
afterburner
or
carbon
adsorber
shall
conduct
testing
to
demonstrate
compliance
with
the
requirements
of Section
218.187(b)(3)
of this
Subpart
as set
forth
in
the owner
or operator’s
plan
approved
by the
Agency
and
USEPA
as
federally
enforceable
permit
conditions
pursuant
to Section
218.187(b)(3)
of
this
Subpart.
(Source:
Added
at
_Ill.
Reg.
effective______
SUBPART
F:
COATING
OPERATIONS
Section
218.204
Emission
Limitations
Except
as
provided
in
Sections
218.205,
218.207,
218.208,
218.212,
218.215
and
218.216
of
this Subpart,
no
owner
or operator
of
a coating
line
shall
apply
at any
time
any coating
in
which
the VOM
content
exceeds
the following
emission
limitations
for
the
specified
coating.
Except
as
provided
in
Sections
218.204(1)
and
218.204(p),
compliance
with
the emission
limitations
marked
with
an asterisk
in
this
Section
is required
on
and
after March
15,
1996,
and
compliance
with
emission
limitations
not
marked
with
an
asterisk
is
required
until
March
15,
1996.
The
following
emission
limitations
are
expressed
in units
of
VOM
per
volume
of coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of VOM)
as
applied
at
each coating
applicator,
except
where
noted.
Compounds
which
are
specifically
exempted
from
the
definition
of
VOM
should
be
treated
as
water
for
the
purpose
of
calculating
the “less
water”
part of
the
coating
composition.
Compliance
with
this
Subpart
must
be
demonstrated
through
the applicable
coating
analysis
test
methods
and
procedures
specified
in Section
218.105(a)
of this
Part
and the
recordkeeping
and
reporting
requirements
specified
in
Section
218.2
11(c)
of
this Subpart
except
where
noted.
(Note:
The equation
presented
in Section
218.206
of this
Part shall
be
used
to
calculate
emission
limitations
for
determining
compliance
by
add-on
controls,
credits
for
transfer
efficiency,
emissions
trades
and
cross-line
averaging.)
The emission
limitations
are
as follows:
a)
Automobile
or
Light-Duty
Truck
Coating
kg/l
lb/gal
1)
Prime
coat
0.14
(1.2)
0.14*
(1.2)*
2)
Primer
surface coat
L81
(15.1)
1.81*
(15.1)*
(Note: The
primer surface
coat limitation is in
units of kg (ibs) of
VOM per
1 (gal) of coating solids
deposited. Compliance
with
the
limitation shall
be based
on the daily-weighted
average from an
entire
primer
surfacer operation.
Compliance shall
be
demonstrated
in
accordance
with the topcoat protocol
referenced in
Section 218.105(b)
and the recordkeeping
and reporting
requirements
specified in Section
218.211(f).
Testing to
demonstrate compliance
shall
be performed in accordance
with the
topcoat
protocol
and a detailed testing
proposal
approved
by the
Agency and USEPA
specifying
the
method
of demonstrating
compliance with
the protocol. Section
218.205 does not
apply
to
the primer surfacer
limitation.)
kg/i
lb/gal
3)
Topcoat
1.81
(15.1)
1.81*
(15.1)*
(Note: The topcoat
limitation is in units
of kg (lbs)
of VOM per 1
(gal) of coating solids
deposited.
Compliance with the
limitation
shall
be based on
the daily-weighted
average from
an entire
topcoat operation. Compliance
shall be
demonstrated in
accordance
with the
topcoat protocol
referenced in Section
218.105(b)
of this Part
and the recordkeeping
and reporting
requirements
specified in
Section 218.211(f).
Testing to
demonstrate
compliance shall
be
performed
in accordance with
the
topcoat protocol
and a detailed
testing proposal
approved
by
the
Agency and
USEPA specifying
the method of demonstrating
compliance
with
the protocol. Section
218.205
of this Part does
not apply to the
topcoat limitation.)
kg/i
lb/gal
4)
Final repair coat
0.58
(4.8)
0.58*
(4.8)*
b)
Can
Coating
kg/i
lb/gal
1)
Sheet
basecoat and overvamish
A)
Sheet basecoat
0.34
(2.8)
0.26*
(2.2)*
B)
Overvamish
0.34
(2.8)
0.34
(2.8)*
2)
Exterior
basecoat
and
overvamish
0.34
(2.8)
0.25*
(2.1)*
3)
Interior
body spray
coat
A)
Two
piece
0.51
(4.2)
0.44*
(3.7)*
B)
Three
piece
0.51
(4.2)
0.51*
(4.2)*
4)
Exterior
end
coat
0.51
(4.2)
0.51*
(4.2)*
5)
Side
seam
spray coat
0.66
(5.5)
0.66*
(5.5)*
6)
End
sealing
compound
coat
0.44
(3.7)
0.44*
(3.7)*
kg/i
lb/gal
c)
Paper
Coating
0.35
(2.9)
0.28*
(2.3)*
(Note:
The
paper coating
limitation
shall
not apply
to any
owner
or
operator
of any
paper
coating
line
on which
flexographiç
o-rotogravure
lithographic,
or
letterpress
printing
is performed
if
the paper
coating line
complies
with
the applicable
emissions
limitations
in
Subpart
H
Section
218.401
of this
Part. In
addition,
screen printing
on
paper
is
not regulated
as
paper
coating,
but is regulated
under
Subpart
TT
of this Part.)
kg/i
lb/gal
d)
Coil
Coating
0.31
(2.6)
0.20*
(1.7)*
e)
Fabric
Coating
0.35
(2.9)
0.28*
(2.3)*
f)
Vinyl
Coating
0.45
(3.8)
0.28*
(2.3)*
g)
Metal
Furniture
Coating
1)
Air
dried
0.36
(3.0)
0.34*
(2.8)*
2)
Baked
0.36
(3.0)
0.28*
(2.3)*
h)
Large
Appliance
Coating
1)
Air
dried
0.34
(2.8)
0.34*
(2.8)*
2)
Baked
0.34
(2.8)
0.28*
(2.3)*
(Note:
The limitation
shall
not
apply
to the use
of
quick-drying
lacquers
for
repair
of
scratches
and
nicks that
occur during
assembly,
provided that
the
volume
of coating
does not
exceed
0.95
1(1 quart)
in
any one rolling
eight-hour
period.)
kg/i
lb/gal
i)
Magnet
Wire
Coating
0.20
(1.7)
0.20*
(1.7)*
j)
Miscellaneous
Metal
Parts
and
Products
Coating
1)
Clear
coating
0.52
(4.3)
0.52*
(4.3)*
2)
Extreme
performance
coating
A)
Air
dried
0.42
(3.5)
0.42*
(3.5)*
B)
Baked
0.42
(3.5)
0.40*
(3.3)*
3)
Steel pail
and drum
interior
0.52
(4.3)
coating
0.52*
(4.3)*
4)
All
other coatings
A)
Air
Dried
0.42
(3.5)
0.40*
(33)*
B)
Baked
0.36
(3.0)
0.34*
(2.8)*
5)
Marine
engine
coating
A)
Air
Dried
0.42
(3.5)
0.42*
(35)*
B)
Baked
i)
Primer/Topcoat
0.42
(3.5)
0.42*
(35)*
ii)
Corrosion
resistant
0.42
(3.5)
basecoat
0.28*
(2.3)*
C)
Clear
Coating
0.52
(4.3)
0.52*
(4.3)*
6)
Metallic
Coating
A)
Air Dried
0.42
(3.5)
0.42*
(35)*
B)
Baked
0.36
(3.0)
0.36
(3.0)*
7)
Definitions
A)
For
purposes
of subsection
218.204(j)(5)
of
this
Section,
the
following
terms
are
defined:
i)
“Corrosion
resistant
basecoat”
means,
for
purposes
of
subsection
218.204(j)(5)(B)(ii)
of this
Section,
a
water-borne
epoxy
coating
applied
via
an
electrodeposition
process
to
a
metal
surface
prior
to
spray
coating,
for
the purpose
of enhancing
corrosion
resistance.
ii)
“Electrodeposition
process”
means,
for purposes of
subsection
218.204(j)(5)
of this Section,
a
water-
borne dip
coating process
in which
opposite
electrical charges
are
applied
to the
substrate
and
the
coating. The coating
is
attracted to the substrate
due
to
the
electrochemical
potential
difference that
is
created.
iii)
“Marine
engine
coating” means,
for
purposes
of
subsection
218.204(j)(5) of
this Section, any
extreme
performance
protective,
decorative
or
functional
coating applied
to an engine that is used
to
propel watercraft.
B)
For purposes
of subsection 218.204(j)(6)
of this Section,
“metallic
coating” means
a
coating which contains
more
than 1/4 lb/gal of
metal particles,
as applied.
k)
Heavy
Off-Highway
Vehicle Products
kg/l
lb/gal
Coating
1)
Extreme
performance
prime coat
0.42
(3.5)
0.42*
(35)*
2)
Extreme
performance topcoat
(air
0.42
(3.5)
dried)
0.42*
(3.5)*
3)
Final repair coat (air
dried)
0.42
(3.5)
0.42*
(3.5)*
4)
All other
coatings
are subject to the emission
limitations
for
miscellaneous
metal parts
and
products coatings
in subsection
(j)
above.
1)
Wood Furniture
Coating
1)
Limitations
before March 15,
kg/l
lb/gal
1998:
A)
Clear
topcoat
0.67
(5.6)
B)
Opaque stain
0.56
(4.7)
C)
Pigmented
coat
0.60
(5.0)
D)
Repair
coat
0.67
(5.6)
E)
Sealer
0.67
(5.6)
F)
Semi-transparent
stain
0.79
(6.6)
G)
Wash
coat
0.73
(6.1)
(Note:
Prior
to
March
15,
1998, an
owner
or operator
of
a
wood
furniture
coating
operation
subject
to
this
Section
shall
apply
all
coatings,
with
the exception
of no
more
than
37.8
1(10
gal) of
coating
per
day
used
for touch-up
and
repair
operations,
using
one
or more
of the
following
application
systems:
airless
spray application
system,
air-assisted
airless
spray
application
system,
electrostatic
spray
application
system,
electrostatic
bell
or disc
spray
application
system,
heated
airless
spray
application
system,
roller
coating,
brush or
wipe
coating
application
system,
dip
coating
application
system
or
high
volume
low pressure
(HVLP)
application
system.)
2)
On and
after
March
15,
1998,
wood
furniture
sealers
and topcoats
must
comply
with
one
of the
limitations
specified
in subsections
(l)(2)(A)
through
(E),
below:
kg
VOM/kg
lb VOM/lb
solids
solids
A)
Topcoat
0.8
(0.8)
B)
Sealers
and
topcoats
with
the
following
limits:
i)
Sealer
other
than
1.9
(1.9)
acid-cured
alkyd
amino
vinyl
sealer
ii)
Topcoat
other
than
1.8
(1.8)
acid-cured
alkyd
amino
conversion
varnish
topcoat
iii)
Acid-cured
alkyd
2.3
(2.3)
amino vinyl sealer
iv)
Acid-cured
alkyd
2.0
(2.0)
amino
conversion
varnish topcoat
C)
Meet the
provisions of Section 218.215 of
this Subpart for
use of an averaging
approach;
D)
Achieve a reduction
in emissions
equivalent
to the
requirements
of subsection (l)(2)(A) or (B)
of this Section,
as
calculated using Section 218.216 of this
Subpart;
or
E)
Use a combination
of the methods
specified
in subsections
(l)(2)(A)
through (D) of this Section.
3)
Other wood furniture
coating limitations on and
after March 15,
1998:
kg/l
lb/gal
A)
Opaque
stain
0.56
(4.7)
B)
Non-topcoat
pigmented
0.60
(5.0)
coat
C)
Repair coat
0.67
(5.6)
D)
Semi-transparent stain
0.79
(6.6)
E)
Wash coat
0.73
(6.1)
4)
Other wood furniture coating requirements on and after March 15,
1998:
A)
No source subject to the limitations of subsection (l)(2) or
(3) of this Section and utilizing one or more wood furniture
coating spray booths shall use strippable spray booth
coatings
containing more than
0.8
kg VOM/kg solids
(0.8
lb VOM/lb solids), as applied.
B)
Any
source
subject
to the limitations of subsection (l)(2) or
(3) of this Section shall comply with the requirements
of
Section 218.217 of this Subpart.
C)
Any
source
subject
to
the
limitations
of
subsection
(l)(2)(A)
or
(B)
of
this
Section
and
utilizing
one
or
more
continuous
coaters shall,
for
each
continuous
coater,
use
an
initial
coating
which
complies
with
the
limitations
of
subsection
(l)(2)(A)
or
(B)
of
this
Section.
The
viscosity
of
the
coating
in
each
reservoir
shall
always
be
greater
than
or
equal
to
the
viscosity
of
the
initial
coating
in
the
reservoir.
The
owner
or
operator
shall:
i)
Monitor
the
viscosity
of
the
coating
in the
reservoir
with
a viscosity
meter
or
by
testing
the
viscosity
of
the
initial
coating
and
retesting
the
coating
in the
reservoir
each
time
solvent
is
added;
ii)
Collect
and
record
the
reservoir viscosity
and
the
amount
and
weight
of
VOM
per
weight
of solids
of
coating
and
solvent
each
time
coating
or
solvent
is
added;
and
iii)
Maintain these
records
at
the
source
for
a
period
of
three
years.
m)
Existing Diesel-Electric
Locomotive
kg/l
lb/gal
Coating Lines
in
Cook
County
1)
Extreme
performance
prime
coat
0.42
(3.5)
0.42*
(3.5)*
2)
Extreme
performance
top-coat
(air
0.42
(3.5)
dried)
0.42*
(3.5)*
3)
Final
repair
coat
(air
dried)
0.42
(3.5)
0.42*
(35)*
4)
High-temperature
aluminum
0.72
(6.0)
coating
0.72*
(6.0)*
5)
All
other
coatings
0.36
(3.0)
0.36*
(3.0)*
n)
Plastic
Parts
Coating:
kg/l
lb/gal
Automotive/Transportation
1)
Interiors
A)
Baked
i)
Color coat
0.49*
(4fl*
ii)
Primer
0.46*
(3.8)*
B)
Air Dried
i)
Color coat
0.38*
(3.2)*
ii)
Primer
0.42*
(35)*
2)
Exteriors
(flexible
and non-
flexible)
A)
Baked
i)
Primer
0.60*
(5.0)*
ii)
Primer non-flexible
0.54*
(45)*
iii)
Clear coat
0.52*
(43)*
iv)
Color coat
0.55*
(4.6)*
B)
Air Dried
i)
Primer
0.66*
(55)*
ii)
Clear coat
0.54*
(45)*
iii)
Color coat
(red &
0.67*
(5.6)*
black)
iv)
Color coat
(others)
0.61*
(5fl*
3)
Specialty
A)
Vacuum
metallizing
0.66*
(5.5)*
basecoats,
texture
basecoats
B)
Black
coatings,
reflective
0.71
*
(5
.9)*
argent
coatings,
air
bag
cover
coatings,
and
soft
coatings
C)
Gloss
reducers,
vacuum
0.77*
(6.4)*
metailizing
topcoats,
and
texture
topcoats
D)
Stencil
coatings,
adhesion
0.82*
(6.8)*
primers,
ink
pad
coatings,
electrostatic
prep
coatings,
and
resist
coatings
E)
Head
lamp
lens
coatings
0.89*
(7.4)*
o)
Plastic
Parts
Coating:
Business
Machine
kg/i
lb/gal
1)
Primer
0.14*
(1.2)*
2)
Color
coat
(non-texture
coat)
0.28*
(2.3)*
3)
Colorcoat
(texture
coat)
0.28*
(2.3)*
4)
Electromagnetic
interference/radio
0.48*
(4.0)*
frequency
interference
(EMJIRFI)
shielding
coatings
5)
Specialty
Coatings
A)
Soft
coat
0.52*
(43)*
B)
Plating
resist
0.71*
(5.9)*
C)
Plating
sensitizer
0.85*
(7.l)*
p)
Flat
Wood
Paneling Coatings.
On
and
after
May
1,
2010,
flat
wood
paneling
coatings
shall
comply
with
one
of
the
following
limitations:
1’)
0.25
kg
VOM/I
of
coatings
(2.1
lb
VOM/gal
coatings);
or
2)
0.35
kg
VOM/l
solids
(2.9
lb
VOM/gal
solids).
(Source:
Amended
at
_Ill.
Reg.
effective______
Section
218.205
Daily-Weighted
Average
Limitations
No owner or operator
of a
coating line
subject to the
limitations of
Section 218.204 of
this
Subpart and complying by means
of this Section shall operate the subject coating
line
unless
the
owner or operator has demonstrated compliance
with subsection (a), (b),
(c),
(d), (e), (f),
(g),
(h) or (i) of this Section
(depending upon the category of coating)
through
the applicable coating analysis test methods
and procedures specified
in Section
218.105(a)
of this Part and the recordkeeping
and reporting requirements specified in
Section 218.211(d)
of this
Subpart:
a)
No
owner or operator
of a coating line subject to only one of the
limitations from among Section 2l8.204(a)(1),
(a)(4), (c),
(d), (e),
(f),
o
(i), or
(p)
of this Subpart
shall apply coatings on any such coating line,
during
any
day, whose
daily-weighted
average VOM content exceeds the
emission limitation to which the
coatings are subject.
b)
No owner or operator of a miscellaneous
metal parts and
products coating
line subject to the limitations
of Section 218.204(j) of this Subpart shall
apply coatings to miscellaneous
metal parts or products on the
subject
coating line unless
the requirements in subsection (b)(1) or (b)(2) of this
Section are met.
1)
For each coating line which applies multiple coatings, all of which
are subject to the same
numerical emission limitation
within
Section 218.204(j)
during the same day (e.g., all coatings used on
the line are subject to 0.42 kg/i [3.5 lbs/gal]), the daily-weighted
average VOM content shall not exceed
the
coating VOM content
limit corresponding
to the
category of coating
used,
or
2)
For each coating line which applies coatings subject to more than
one numerical emission limitation in Section 218.204(j) of this
Subpart,
during the same
day, the owner or
operator
shall
have
a
site-specific
proposal approved by the Agency and
approved
by the
USEPA as a SIP revision. To receive approval, the requirements
of
US
EPA’s Emissions
Trading
Policy Statement (and related
policy)
51 Fed. Reg. 43814 (December 4, 1986), must be satisfied.
c)
No
owner
or operator of a can coating line subject to the limitations of
Section 218.204(b) of this
Subpart
shall operate the subject coating line
using a coating with
a VOM content in excess of the limitations specified
in
Section 218.204(b)
of this Subpart unless all
of
the following
requirements are met:
1)
An
alternative
daily
emission
limitation
shall
be
determined
for
the
can
coating operation,
i.e.
for
all
of the can
coating
lines
at
the
source,
according
to subsection
(c)(2) of
this Section.
Actual
daily
emissions
shall never
exceed
the alternative
daily
emission
limitation
and shall
be
calculated
by
use of the
following equation.
Ed
ViCi
where:
Ed
=
Actual VOM
emissions
for
the
day
in
units
of
kg/day
(lbs/day);
i
=
Subscript
denoting
a specific
coating
applied;
n
=
Total
number
of
coatings
applied in
the can coating
operation,
i.e.
all
can coating
lines
at
the
source;
V
1
=
Volume
of each
coating
applied
for the day
in units
of
1/day
(gal/day)
of coating
(minus
water
and any
compounds
which
are
specifically
exempted
from
the
definition
of VOM);
C
1
=
The
VOM
content
of each
coating
as
applied
in
units
of
kg VOM/l
(lbs
VOM/gal)
of coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM).
2)
The
alternative
daily
emission
limitation
(Ad)
shall
be
determined
for
the can
coating
operation,
i.e.
for all
of the can
coating
lines
at
the
source, on
a daily basis
as
follows:
A
d
=V.L.1DIc
D
1—L
where:
Ad
=
The VOM
emissions
allowed
for the
day
in
units
of kg/day
(lbs/day);
i =
Subscript
denoting a
specific
coating
applied;
n =
Total
number of surface
coatings applied
in
the can coating
operation;
C,
=
The
VOM content
of each surface
coating
as applied
in
units
of kg
VOM/l (lbs VOM/gal)
of coating (minus
water
and any compounds
which are specifically
exempted
from
the definition
of VOM);
D
1
=
The
density
of VOM in each coating
applied.
For the
purposes of calculating
Ad,
the density
is
0.882 kg VOM/l
VOM (7.36 lbs
VOM/gal VOM);
V
=
Volume of each surface
coating applied
for the day
in units
of 1 (gal) of coating
(minus water and
any compounds
which
are specifically
exempted from
the
definition
of
VOM);
L =
The VOM emission limitation
for each
surface
coating
applied
as specified
in Section 218.204(b)
of this
Subpart
in
units of kg VOM!l (lbs
VOM/gal)
of coating (minus water
and
any compounds
which are specifically
exempted from
the definition of VOM).
d)
No owner or operator
of a heavy off-highway
vehicle
products coating
line subject to the limitations
of Section
218.204(k)
of
this Subpart shall
apply
coatings to heavy
off-highway
vehicle products on the
subject
coating
line unless
the requirements of subsection
(d)(1)
or (d)(2) of this
Section
are met.
1)
For
each coating line which
applies multiple
coatings, all of
which
are subject
to
the
same
numerical emission
limitation
within
Section
218.204(k) of this
Subpart, during
the
same day (e.g.,
all
coatings
used on the line are
subject to 0.42
kg!l (3.5 lbs/gal)), the
daily-weighted
average
VOM
content shall not
exceed
the
coating
VOM content
limit conesponding
to the category
of coating used,
or
2)
For each coating
line which
applies coatings subject
to more than
one numerical emission
limitation
in Section 2
18.204(k) of this
Subpart,
during
the same day,
the owner or operator
shall have a
site specific proposal
approved
by the Agency
and
approved
by
the
USEPA as
a
SIP revision. To receive
approval, the
requirements
of USEPA’s Emissions
Trading
Policy Statement (and
related
policy)
51 Fed. Reg. 43814 (December 4,
1986),
must be satisfied.
e)
No
owner
or
operator of a wood furniture coating
line
subject to the
limitations
of
Section 218.204(l)(1) or (l)(3)
of this Subpart
shall apply
coatings to
wood furniture on the subject coating
line
unless the
requirements of subsection (e)(l) or subsection
(e)(2) of
this Section, in
addition to the requirements specified in the note to Section 21 8.204(l)(l)
of this Subpart,
are
met.
1)
For each coating line which applies multiple coatings, all of
which
are subject to the same numerical emission limitation within
Section 218.204(l)(l) or (l)(3) of this Subpart, during the
same day
(e.g.,
all coatings used on the line are
subject to
0.67 kg/l
(5.6 lbs/gal)), the
daily-weighted
average VOM content
shall not
exceed the coating VOM content limit corresponding to the
category of coating used, or
2)
For each coating line which applies coatings subject to more than
one numerical
emission limitation
in Section
218.204(l)(1)
or (l)(3)
of
this Subpart, during the same day, the owner or operator shall
have a site specific proposal approved
by
the Agency and
approved
by the USEPA as a SIP
revision.
To receive
approval, the
requirements of USEPA’s Emissions Trading Policy Statement
(and related policy) 51 Fed. Reg. 43814 (December
4, 1986), must
be
satisfied.
f)
No
owner
or
operator of an existing diesel-electric locomotive coating line
in Cook County, subject to the limitations of Section 218.204(m)
of this
Subpart shall apply coatings to diesel-electric locomotives on the subject
coating line unless
the requirements of
subsection
(f)(1) or (f)(2) of this
Section are met.
1)
For each
coating
line
which applies
multiple
coatings, all of which
are subject to the same numerical emission limitation
within
Section 218.204(m)
of
this Subpart,
during the
same day (e.g., all
coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal)),
the
daily-weighted average VOM content
shall not
exceed the coating
VOM content limit corresponding to the category of coating used,
or
2)
For each coating line which applies coatings
subject to
more
than
one numerical emission limitation
in Section 2
18.204(m) of this
Subpart,
during the same day, the owner or operator shall
have
a
site specific proposal approved
by
the Agency and
approved
by the
USEPA
as
a
SIP
revision.
To receive
approval,
the requirements
of USEPA’s
Emissions
Trading
Policy Statement
(and
related
policy)
must
be satisfied.
g)
No
owner
or
operator
of a
plastic parts
coating
line, subject
to
the
limitations
of Section
218.204(n)
or
(o) of this
Subpart
shall
apply
coatings
to business
machine
or automotive/transportation
plastic
parts on
the
subject
coating
line unless
the requirements
of subsection
(g)(
1)
or
(g)(2)
of this Section
are
met:
1)
For
each
coating
line
which applies
multiple
coatings,
all
of which
are subject
to the
same numerical
emission
limitation
within
Section
218.204(n)
or (o)
of this
Subpart,
during
the
same day
(e.g., all coatings
used
on the
line are subject
to
0.42
kg/i
(3.5
lbs/gal)),
the
daily-weighted
average
VOM
content
shall not
exceed
the
coating VOM
content
limit
corresponding
to
the
category
of coating
used;
or
2)
For
each
coating
line
which
applies
coatings
subject
to more than
one numerical
emission
limitation
in Section
218.204(n)
or
(o) of
this
Subpart,
during
the
same
day, the owner
or
operator
shall
have
a
site specific
proposal
approved
by the
Agency and
approved
by
the
USEPA
as a SIP
revision.
To receive
approval,
the
requirements
of USEPA’s
Emissions
Trading
Policy Statement
(and
related
policy)
must
be
satisfied.
h)
No
owner
or operator
of a
metal
furniture
coating
line,
subject
to the
limitations
of Section
218.204(g)
of this
Subpart
shall
apply
coatings
on
the
subject coating
line
unless
the requirements
of
subsection
(h)(
1) or
(h)(2)
of
this
Section are
met:
1)
For each
coating
line
which
applies
multiple coatings,
all
of which
are
subject
to the
same
numerical
emission
limitation
within
Section
218.204(g)
of
this Subpart,
during
the
same
day (e.g.,
all
coatings used
on
the
line are subject
to
0.34 kg/l (2.8
lbs/gal)),
the
daily-weighted
average
VOM
content
shall not
exceed
the coating
VOM content
limit corresponding
to the
category
of
coating
used;
or
2)
For
each
coating line
which
applies
coatings
subject
to more than
one numerical
emission
limitation
in Section
218.204(g)
of
this
Subpart,
during
the
same
day,
the owner
or
operator
shall have
a
site
specific
proposal
approved
by the
Agency
and
approved
by the
USEPA
as a
SIP revision.
To receive
approval,
the
requirements
of
USEPA’s
Emissions
Trading Policy Statement (and related
policy)
must be satisfied.
i)
No
owner or
operator of a large
appliance coating line, subject to the
limitations
of Section 2 18.204(h)
of this Subpart shall apply coatings on
the subject
coating line unless
the requirements of subsection (i)( 1) or
(i)(2) of this
Section are met:
1)
For each coating line which
applies multiple coatings, all of which
are subject to
the same numerical emission limitation within
Section 218.204(h)
of this Subpart, during the same day (e.g., all
coatings
used on the line are subject to 0.34
kg/i
(2.8
lbs/gal)), the
daily-weighted average
VOM content shall not exceed the coating
VOM content
limit corresponding to the category
of
coating
used,
or
2)
For each coating line which
applies coatings subject to more than
one
numerical emission limitation in Section
218.204(h) of this
Subpart,
during the same day, the owner or operator shall have
a
site specific proposal approved
by the Agency and approved by the
USEPA as a SIP revision. To receive approval,
the
requirements
of USEPA’s Emissions
Trading Policy Statement (and related
policy) must be satisfied.
(Source: Amended at _Ill. Reg.
effective______
Section 218.207
Alternative Emission Limitations
a)
Any owner or operator of a coating line subject
to Section 218.204 of this
Subpart may comply with this Section,
rather than with Section 218.204
of
this Subpart, if a capture
system and control device are operated
at all
times the coating line is in operation and the
owner or operator
demonstrates compliance with subsections
(c), (d), (e), (f),
(g),
(h), (i),
(j),
or
(1)
of this Section (depending upon the
source category) through
the applicable coating analysis and capture
system and control device
efficiency test methods
and procedures specified
in Section 218.105 of
this Part and the recordkeeping and
reporting requirements specified
in
Section
218.211(e)
of this Subpart; and the control device
is equipped with
the applicable
monitoring equipment
specified in
Section
2
18.105(d) of
this Part and the monitoring equipment
is installed, calibrated, operated
and
maintained
according to vendor specifications
at all times the control
device is in use. A capture system and
control device, which does
not
demonstrate compliance with
subsection (c), (d),
(e), (f),
(g),
(h), (i),
(j)’
Of
(k),
or (1)
of this Section may be used as an alternative
to compliance with
Section
218.204
of this
Subpart
only if the
alternative
is
approved
by
the
Agency
and
approved
by the
USEPA as
a SIP revision.
b)
Alternative
Add-On
Control
Methodologies
1)
The coating
line is
equipped
with
a
capture system
and control
device
that
provides
81 percent
reduction
in the
overall emissions
of VOM
from the
coating
line
and
the control
device
has
a 90
percent efficiency,
or
2)
The
system
used
to control
VOM from
the
coating
line is
demonstrated
to have
an
overall
efficiency
sufficient
to limit
VOM
emissions
to no
more
than what
is allowed
under
Section
2
18.204
of
this Subpart.
Use
of any
control system
other than
an
afterburner,
carbon
adsorption,
condensation,
or
absorption
scrubber
system
can be
allowed
only if
approved
by
the Agency
and
approved
by the
USEPA as
a SIP revision.
The
use of transfer
efficiency
credits
can be
allowed
only
if approved
by
the
Agency
and
approved
by the
USEPA as
a SIP revision.
Baseline
transfer
efficiencies
and
transfer
efficiency
test
methods
must
be
approved
by
the
Agency
and
the USEPA.
Such overall
efficiency
is to
be
determined
as follows:
A)
Obtain
the emission
limitation
from the
appropriate
subsection
in
Section 2
18.204 of
this Subpart;
B)
Calculate
“S”
according
to
the equation
in
Section
218.206
of this
Subpart;
C)
Calculate
the
overall
efficiency
required
according
to
Section 218.105(e)
of
this Part.
For the
purposes
of
calculating
this
value,
according
to the equation
in
Section
218.105(e)(2)
of
this
Part, VOM
1
is equal
to the value
of
“5”
as determined
above
in subsection
(b)(2)(B)
of
this
Section.
c)
No
owner
or operator
of a coating
line
subject
to only one
of
the
emission
limitations
from
among
Section
2l8.204(a)(1),
(a)(4),
(c), (d),
(e),
(f),
or
(i) of
this
Subpart
and
equipped
with a
capture
system
and
control
device
shall operate
the subject
coating
line unless
the requirements
in subsection
(b)(1)
or
(b)(2) of
this Section
are
met.
No owner
or
operator
of a coating
line subject
to Section
218.204(a)(2)
or 2l8.204(a)(3)
and
equipped with
a
capture
system
and control
device
shall operate
the
coating line
unless the
owner or operator demonstrates compliance
with such limitation in
accordance with the topcoat protocol
referenced
in Section 2 18.105(b).
d)
No owner or operator of a miscellaneous
metal parts and products coating
line which applies one or more coatings
during
the same day, all
of
which
are subject to the same numerical emission
limitation within Section
218.204(j)
of this
Subpart
(e.g., all coatings used
on the line are subject to
0.42
kg/i
[3.5 lbs/gal], and which
is equipped with
a
capture system
and
control device shall operate the subject
coating line unless the
requirements in
subsection
(b)( 1) or (b)(2) of this
Section are met.
e)
No owner or
operator
of a heavy off-highway
vehicle products coating
line which applies one or more coatings
during
the same day, all of which
are subject to
the same numerical
emission limitation
within
Section
218.204(k)
of this Subpart (e.g., all coatings
used
on the line are subject to
0.42
kg/i [3.5
lbs/gal]), and which
is equipped
with a
capture
system and
control device shall operate the subject coating
line unless the
requirements in subsection (b)( 1) or (b)(2)
of this
Section
are met.
f)
No owner or operator of an existing diesel-electric
locomotive coating line
in Cook County which
applies
one or more coatings
during the same day,
all of
which are subject to the same
numerical emission limitation within
Section 218.204(m) of this Subpart (e.g., all
coatings used on the line are
subject to
0.42 kg/i [3.5 lbs/gal]),
and which is equipped with a capture
system and control device shall operate
the
subject coating line unless the
requirements
in subsection
(b)(i) or (b)(2) of this Section are met.
g)
No
owner
or
operator of a wood furniture
coating line which applies one
or more coatings during
the
same day, all
of which
are subject
to the same
numerical emission limitation within Section
2 18.204(1) of this Subpart
(e.g., all
coatings used on the line are
subject to 0.67 kg/i [5.6 lbs/gal]),
and which is equipped
with
a capture system
and control
device
shall
operate
the subject coating line unless
the
requirements in subsection
(b)(i) or
(b)(2)
of this Section are
met. If compliance is achieved
by
meeting the requirements in subsection
(b)(2) of this Section, then the
provisions in the
note to Section
218.204(1)
of
this
Subpart
must also be
met.
h)
No
owner or operator of a can coating
line which is equipped with a
capture system and control device shall
operate the subject coating line
unless
the requirements in subsection
(h)(l)
or
(h)(2)
of
this Section are
met.
1)
An
alternative daily emission
limitation shall be determined for the can
coating
operation,
i.e. for all
of the can coating lines at the source,
according
to Section 218.205(c)(2)
of
this
Subpart. Actual daily emissions
shall
never exceed the alternative daily emission
limitation and shall be
calculated
by use of the following equation:
ft
£4 —
V-G (1 F
n
Ed=ViCi
(1-Fi’)
i=l
where:
Ed
=
Actual VOM emissions for
the day in units of kg/day
(lbs/day);
i
Subscript
denoting the specific coating
applied;
n =
Total number
of surface coatings as applied in the can
coating
operation;
V1
=
Volume
of
each
coating as applied for the day in units of
1/day (gal/day) of coating (minus water
and any compounds
which
are specifically exempted
from the definition of
VOM);
C
1 =
The VOM content of each coating as applied
in
units
of
kg
VOM/1 (lbs VOM/gal) of coating
(minus
water
and any
compounds which are specifically
exempted from the
definition of VOM);
and
F
1 =
Fraction, by weight, of VOM emissions
from the surface
coating, reduced
or prevented from being emitted
to
the
ambient air. This is the overall efficiency
of the capture
system and control device.
2)
The coating line is equipped
with a capture system and control
device that
provide
75 percent reduction in the overall emissions
of
VOM
from the
coating
line and the control
device has a 90 percent
efficiency.
i)
No
owner
or operator
of
a
plastic
parts
coating
line
which
applies
one
or
more
coatings
during
the
same
day,
all of which
are
subject
to the same
numerical
emission
limitation
within
Section
218.204(n)
or (o) of
this
Subpart
(e.g.,
all coatings
used
on the line
are
subject
to
0.42 kg!l
[3.5
lbs/gal]),
and
which is
equipped
with
a capture
system
and
control
device
shall
operate
the subject
coating
line
unless
the requirements
in
subsection
(b)(l)
or
(b)(2) of
this Section
are met.
j)
No
owner
or operator
of
a metal
furniture
coating
line
which
applies
one
or
more
coatings
during the
same day,
all
of
which are
subject
to the same
numerical
emission
limitation
within
Section 218.204(g)
of this
Subpart
(e.g.,
all coatings
used on the
line are
subject to
0.34 kg/i
[2.8
lbs/gal]),
and
which
is equipped
with
a
capture
system and
control
device
shall
operate
the
subject
coating
line
unless
the requirements
in subsection
(b)(l)
or
(b)(2) of
this Section
are met.
k)
No
owner
or operator
of
a large
appliance
coating
line
which
applies
one
or
more
coatings
during the
same day,
all
of
which are
subject
to the same
numerical
emission
limitation
within
Section
218.204(h)
of this Subpart
(e.g.,
all coatings
used
on the
line are
subject
to 0.34 kg/i
[2.8
lbs/gal]),
and
which is
equipped with
a capture
system
and
control
device shall
operate
the
subject coating
line unless
the requirements
in
subsection
(b)(l)
or (b)(2)
of
this Section
are met.
1)
No
owner
or
operator
of a flat
wood
paneling
coating
line
which is
equipped
with
a capture
system
and
control
device shall
operate the
subject
coating
line unless
either:
1)
The capture
system
and control
device
provide
at
least
90 percent
reduction
in the
overall
emissions
of
VOM from
the
coating line;
or
2)
The owner
or operator
of the
flat wood
paneling
coating
line
complies
with all requirements
set forth
in subsection
(b)(2)
of
this
Section.
(Source:
Amended
at
_Ill.
Reg.
effective______
Section 218.210
Compliance
Schedule
Every
owner
or
operator
of a
coating line
(of
a
type
included
within
Section
218.204
of
this
Subpart)
shall
comply
with
the
requirements
of
Section
218.204,
218.205,
218.207
or
218.208
and
Section
218.211
or Sections
218.212
and 218.213
of this Subpart
in
accordance with
the
appropriate
compliance
schedule as
specified
in
subsection (a),
(b),
(c), (d), (e) er-(f),
or
(g)
below:
a)
No owner
or operator
of a coating
line
which is exempt from
the
limitations
of
Section
218.204
of
this Subpart because
of the criteria in
Section
2 18.208(a)
or (b)
of
this Subpart shall operate
said coating
line on
or
after
a date consistent
with Section
218.106
of
this
Part, unless the
owner
or operator
has complied
with,
and continues
to comply with,
Section
218.211(b)
of this Subpart.
b)
No owner or operator
of a coating
line complying
by
means
of Section
2 18.204
of this
Subpart shall
operate said coating
line on or after
a date
consistent
with
Section
218.106
of this Part, unless the
owner or operator
has
complied with, and
continues to
comply with, Sections
218.204 and
218.211(c)
of this
Subpart.
c)
No owner
or operator
of a coating line complying
by
means of
Section
2 18.205 of
this
Subpart
shall operate
said
coating line on or
after a date
consistent
with
Section
2 18.106 of this Part,
unless
the owner or
operator
has complied
with, and
continues to
comply with, Sections
218.205 and
218.211(d)
of this
Subpart.
d)
No owner
or operator
of a coating line complying
by
means of
Section
2 18.207
of this Subpart
shall operate
said
coating line on or
after a date
consistent
with Section
218.106 of this Part,
unless
the owner or
operator
has complied
with, and
continues to comply
with,
Sections
2 18.207 and
218.211(e)
of this
Subpart.
e)
No
owner or
operator of a coating
line subject to
one or more
of
the
emission limitations
contained
in
Section 218.204
of
this
Subpart on
or
after March 15,
1996, choosing
to
comply
by
means
of Section 218.204,
218.205 or 218.207
of this Subpart,
shall
operate said
coating line on or
after
March
15,
1996, unless the owner
or operator complies
with and
continues
to comply
with, respectively, the
applicable
requirements
in
Section
2 18.204, or the
alternative control
options in Section
218.205 or
218.207
and the requirements
of Section
218.211.
fj
No owner
or operator
of a coating line subject
to one or more
of the
emission
limitations contained
in Section 218.204
of this
Subpart
on or
after March
15,
1996,
choosing to comply
by means of Section
218.212 of
this
Subpart,
shall operate
said coating line on
or
after
March
15, 1996,
unless
the owner or operator
complies with
and continues to comply
with
the requirements
of
Sections
218.212
and 218.213
of this
Subpart.
g)
No owner
or
operator
of a coating
line
subject
to the
emission
limitations
contained
in
Section
2 18.204(p)
of this
Subpart
shall
operate
said coating
line
on
or after
a
date
consistent
with
Section
218.106(e)
of
this Part,
unless
the owner
or
operator
has complied
with, and
continues
to
comply
with,
Section
218.204(p)
or
the alternative
control
options
in Section
218.205
or
218.207,
and the
requirements
of Sections
218.211
and
218.217
of this
Subpart,
as
applicable.
(Source:
Amended
at
Ill.
Reg.
effective______
Section
218.211
Recordkeeping
and
Reporting
a)
The
VOM
content
of each
coating
and
the efficiency
of each
capture
system
and
control
device
shall
be
determined
by the
applicable
test
methods
and
procedures
specified
in Section
218.105
of
this
Part to
establish
the
records
required
under
this
Section.
b)
Any
owner
or
operator
of
a coating
line
which
is
exempted
from
the
limitations
of
Section
218.204
of
this
Subpart
because
of Section
218.208(a)
or
(b)
of
this
Subpart
shall
comply
with
the
following:
1)
For sources
exempt
under
Section
218.208(a)
of this
Subpart,
by
a
date consistent
with
Section
218.106
of this
Part,
the
owner
or
operator
of
a coating
line
or
a group
of
coating
lines
referenced
in
subsection(b)
of this
Section
shall
certify
to the Agency
that the
coating
line
or
group
of coating
lines
is
exempt
under
the
provisions
of
Section
2 18.208(a)
-of
this Subpart.
Such
certification
shall
include:
A)
A
declaration
that the
coating
line
or
group
of coating
lines
is
exempt
from
the limitations
of
Section
218.204
of
this
Subpart
because
of Section
218.208(a) of this
Subpart;
and
B)
Calculations
which
demonstrate
that
the
combined
VOM
emissions
from
the coating
lines
or group
of
coating
lines
never
exceed
6.8 kg
(15
lbs)
per day
before
the
application
of
capture
systems
and
control
devices.
The
following
equation
shall
be
used to
calculate
total
VOM
emissions:
T
(AB)
1
where:
Te
=
Total VOM
emissions
from coating
lines each
day
before
the application
of capture
systems
and
control
devices
in
units of kg/day
(lbs/day);
m =
Number
of coating
lines
at the
source
that
otherwise
would
be subject
to the same
subsection
of Section
218.104
of this
Part (because
they
belong to the
same
category,
e.g., can coating);
j
=
Subscript
denoting
an individual
coating
line;
n
=
Number
of
different
coatings
as applied
each day
on
each coating
line;
i
=
Subscript
denoting
an individual
coating;
A,
=
Weight
of
VOM
per volume
of each
coating
(minus
water and
any compounds
which
are specifically
exempted
from the
definition
of VOM)
as applied
each day
on
each coating
line
in
units of
kg VOM!l
(lbs
VOM/gal);
and
B
1 =
Volume of
each coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of VOM)
as applied
each day
on each
coating
line in
units
of 1/day (gal/day).
The
instrument
or method
by which
the
owner or
operator
accurately
measured
or
calculated
the
volume
of each
coating
as applied
on
each
coating
line
each
day shall
be described
in
the
certification
to the
Agency.
2)
For
sources exempt
under
Section
218.208(b)
of
this Subpart,
by
March
15,
1998, or upon
initial
start-up, the
owner or
operator of
a
coating
line
or a group
of coating
lines referenced
in subsection
(b)
of this
Section
shall certify
to the Agency
that
the
source is
exempt
under
the
provisions
of
Section
218.208(b)
of
this Subpart.
Such
certification
shall
include:
A)
A declaration
that
the source
is exempt
from the limitations
of
Section
218.204(1)
of this
Subpart
because of
Section
2 18.208(b)
of this
Subpart; and
B)
Calculations
which
demonstrate
that the
source
meets
the
criteria
for exemption
because
of
Section
218.208(b)
of this
Subpart.
3)
For
sources
exempt
under
Section 218.208(a)
of
this Subpart,
on
and
after a date
consistent
with Section
218.106
of
this Part,
the
owner or operator
of
a coating line
or group
of
coating
lines
referenced
in this
subsection
shall
collect
and record
all
of the
following
information
each
day for each
coating
line
and
maintain
the information
at the
source for
a period
of three
years:
A)
The
name
and
identification
number of
each
coating as
applied on
each
coating
line; and
B)
The weight
of VOM
per volume
and the
volume
of each
coating
(minus
water and
any
compounds
which
are
specifically
exempted
from the
definition
of VOM)
as
applied
each
day
on each
coating
line.
4)
Forsources
exempt
under
Section 218.208(b)
of
this
Subpart,
on
and
after
March
15, 1998, the
owner or
operator
of
a coating
line
or group
of coating
lines referenced
in this subsection
(b)
shall
collect
and record
all of
the
following
information
for each coating
line
and maintain
the information
at
the source
for a period
of
three
years:
A)
The name
and identification
number of
each
coating
as
applied
on each
coating
line;
and
B)
The weight
of
VOM
per volume
and
the
volume
of
each
coating
(minus
water
and any
compounds
which are
specifically
exempted
from the
definition
of
VOM) as
applied
on each
coating
line on
a
monthly
basis.
5)
On and
after a date
consistent
with Section
218.106
of
this
Part,
the
owner
or operator
of a
coating
line or
group of
coating
lines
exempted
from the
limitations
of Section
218.204
of
this
Subpart
because
of Section
2
18.208(a)
of this
Subpart
shall
notify the
Agency
of any record
showing
that total
VOM
emissions
from
the
coating
line or
group of
coating
lines
exceed 6.8
kg
(15 ibs) in
any
day
before
the application
of
capture
systems
and
control devices
by sending
a copy
of such
record to
the Agency
within
30
days
after
the
exceedance
occurs.
6)
On and
after March
15,
1998,
any
owner or
operator
of a source
exempt
from the limitations
of Section 218.204(1) of this Subpart
because
of Section 218.208(b)
of this Subpart shall notify the
Agency if the
source’s
VOM
emissions
exceed the limitations
of
Section 218.208(b)
of this Subpart
by sending a copy of
calculations showing
such an exceedance
within 30 days
after the
change
occurs.
c)
Any
owner
or operator of
a coating line subject
to the
limitations of
Section 218.204 of
this Subpart other than
Section
218.204(a)(2)
or (a)(3)
of this Subpart and complying
by means of Section 218.204 of this
Subpart shall comply with
the following:
1)
By a date consistent
with
Section 218.106
of
this Part, or upon
initial start-up
of a new coating line,
or upon changing
the method
of compliance
from an
existing subject coating line from Section
218.205, Section
218.207, Section 218.215,
or
Section 218.216 of
this Subpart
to Section 2 18.204
of this Subpart; the owner
or
operator of a subject
coating line shall certify to the Agency that
the coating line
will
be in compliance
with Section
218.204
of this
Subpart on and after
a date consistent with Section 218.106 of this
Part,
or on and after the initial start-up
date. Such
certification
shall include:
A)
The name and
identification number of each coating as
applied
on each coating line;
B)
The weight
of VOM per volume of each coating (minus
water
and any compounds which
are
specifically exempted
from
the definition of VOM)
as applied each day on
each
coating line; an4
C)
On and
after March 15, 1998, for coating lines subject to
the
limitations of Section 21 8.204(1)(2)(A)
or (B)
of this
Subpart, the weight
of
VOM
per weight of solids in each
coating as
applied each day on each coating line; anch
D)
For coating lines subject
to the limitations of Section
2 18.204(p)
of this Subpart, the weight of VOM per volume
of coatings or solids, as applicable,
as applied each day on
each coating
line.
2)
On and after a date consistent with
Section 218.106 of this Part, or
on and
after the
initial
start-up date, the owner or operator
of
a
subject coating
line shall collect and
record
all
of
the following
information
each
day for each coating line and
maintain
the
information
at the
source for a period of
three years:
A)
The name
and identification number of each coating as
applied
on each coating line;
B)
The
weight of
VOM
per volume
of
each coating (minus
water
and any compounds which are specifically exempted
from the definition
of VOM) as applied each
day
on each
coating line;
C)
On and after March 15, 1998, for coating lines subject
to
the limitations
of Section 218.204(l)(2)(A) or (B) of this
Subpart, the weight of VOM per weight of solids in each
coating as applied
each day on each
coating
line and
certified product data sheets for each coating; end
D)
On and after March 15, 1998,
for
wood furniture coating
spray booths subject to the limitations of Section
218.204(l)(4)(A)
of this Subpart, the
weight
of VOM per
weight of solids in each strippable spray booth coating
as
applied each day on each spray booth and certified product
data sheets for each
coating and
E)
For coating lines
subject
to the limitations of Section
218.204(p)
of this Subpart, the weight of VOM per
volume
of
coatings or solids, as
applicable, as applied each day on
each
coating line.
3)
On and after
a date consistent with
Section 2 18.106 of this Part, the
owner
or operator of a subject coating line shall notify the Agency
in the following instances:
A)
Any record showing violation of Section 218.204
of this
Subpart
shall
be
reported
by
sending a copy of such record
to the Agency within 30 days following the occurreance
of
the violation.
B)
At least 30 calendar days before changing the method
of
compliance from Section 218.204
of this Subpart to Section
218.205 or Section 218.207
of
this Subpart, the
owner or
operator
shall
comply with all requirements of subsection
(d)(1) or (e)(1) of this Section below, respectively.
Upon
changing the method
of compliance from Section 218.204
of this Subpart
to Section 2 18.205
of this Subpart or
Section
218.207
of this Subpart,
the owner or operator
shall
comply
with
all
requirements
of subsection
(d) or (e) of this
Section,
respectively.
d)
Any
owner
or
operator
of
a coating
line subject to the
limitations
of
Section
218.204
of this Subpart
and
complying by
means of Section
218.205
of
this Subpart
shall comply
with the following:
1)
By a
date consistent
with
Section 218.106
of
this
Part, or upon
initial start-up
of a new coating
line, or upon
changing the
method
of compliance
for
an existing
subject coating line
from Section
218.204
or Section
218.207 of
this Subpart
to
Section
218.205 of
this Subpart;
the owner or
operator of the subject
coating line shall
certify
to the Agency
that the
coating line will be in
compliance
with Section
2 18.205 of this Subpart
on
and after
a date consistent
with
Section
218.106
of this
Part,
or on and after the
initial start-up
date.
Such certification
shall include:
A)
The name
and identification
number
of
each
coating line
which will
comply
by
means of Section 218.205
of this
Subpart.
B)
The name
and identification
number
of
each
coating as
applied
on
each coating line.
C)
The weight
of VOM per volume
and
the
volume
of each
coating
(minus
water and any compounds
which
are
specifically exempted
from the
definition of VOM)
as
applied each
day on each coating line.
D)
On and
after March 15,
1998, for coating
lines
subject to
the limitations
of Section
218.204(l)(2)(A)
or
(B)
of
this
Subpart,
the weight
of
VOM per weight of
solids in each
coating
as applied each day
on each
coating
line.
E)
For coating lines
subject to
the limitations
of Section
2 18.204(p)
of this Subpart, the
weight
of VOM
per
volume
of coatings or
solids, as
applicable,
as applied
each
day
on
each
coating
line.
FE)
The
instrument
or method by
which the
owner
or
operator
will accurately
measure or calculate
the volume
of each
coating as applied
each day
on
each coating
line.
GF)
The
method
by
which
the
owner
or operator
will create
and
maintain
records
each
day as
required
in
subsection
(d)(2)
of this Section.
HG)
An
example
of
the
format
in
which
the records
required
in
subsection
(d)(2)
of this
Section will
be
kept.
2)
On and after
a
date consistent
with
Section
218.106
of this Part,
or
on
and
after
the initial
start-up
date, the
owner or
operator
of a
subject coating
line
shall
collect
and record
all of
the following
information
each day
for
each
coating line
and
maintain
the
information
at
the source
for a
period of
three years:
A)
The
name
and
identification
number
of each
coating
as
applied
on each
coating
line.
B)
The
weight
of VOM per
volume
and the
volume
of
each
coating (minus
water
and any compounds
which
are
specifically
exempted
from the
definition
of VOM)
as
applied each
day on
each coating
line.
C)
On and after
March
15,
1998,
for coating
lines subject
to
the limitations
of Section
218.204(1)(2)(A)
or
(B)
of this
Subpart,
the
weight
of VOM
per weight
of solids
in each
coating
as applied
each
day on
each
coating
line.
D)
For coating
lines subject
to the
limitations
of
Section
218.204(p)
of
this Subpart,
the weight
of VOM per
volume
of
coatings
or
solids, as
applicable,
as applied
each
day on
each coating
line.
ED)
The
daily-weighted
average
VOM
content
of all coatings
as
applied
on each
coating
line
as defined
in Section 218.104
of this
Part.
3)
On and after
a date
consistent
with Section
218.106
of
this
Part, the
owner or
operator of
a subject
coating
line shall
notify the
Agency
in
the
following
instances:
A)
Any record
showing
violation
of Section
2
18.205
of this
Subpart
shall be
reported
by
sending
a copy
of such
record
to the Agency
within
30
days
following
the
occurrence
of
the
violation.
B)
At least
30 calendar days before changing the method of
compliance
with this Subpart from Section 2 18.205 of
this
Subpart to Section 218.204
or
Section 218.207
of this
Subpart, the owner or operator shall comply with all
requirements of subsection (c)(1) or (e)(l) of this Section,
respectively.
Upon changing the
method
of
compliance
with
this subpart from Section 218.205 to Section 218.204
or Section 218.207
of this Subpart, the owner or
operator
shall comply with all requirements of subsection (c) or (e)
of this Section, respectively.
e)
Any owner or operator of a coating line subject to the limitations of
Section 2 18.207 of this Subpart and complying
by means of Section
218.207(c), (d), (e), (f),
(g)
ef-(h), or
(1)
of this Subpart shall comply
with
the following:
1)
By a date consistent with Section 21.8.106 of this Part, or upon
initial
start-up
of a new coating line, or upon changing the
method
of compliance for an existing coating line from Section 2 18.204 or
Section
218.205
of this Subpart to Section 2 18.207 of this
Subpart,
the
owner or operator of the subject coating line shall perform all
tests and
submit to the Agency the results of all tests and
calculations necessary to demonstrate that the subject coating line
will be in compliance with Section 218.207
of this Subpart on
and
after a date consistent with Section 218.106 of this Part, or on and
after the initial
start-up date.
2)
On and after a date consistent
with
Section 218.106 of this Part,
or
on and after the initial start-up date, the owner or operator of a
subject coating line shall collect and record all of the following
information each day for each coating line and maintain
the
information at the source for a period
of three years:
A)
The weight of VOM per volume
of
coating solids as
applied each
day on
each
coating line, if complying
pursuant to Section 218.207(b)(2) of this Subpart.
B)
Control device monitoring data.
C)
A
log
of operating time for the capture system, control
device, monitoring equipment and the
associated coating
line.
D)
A maintenance
log
for
the
capture
system,
control
device
and
monitoring
equipment
detailing
all
routine
and
non-routine
maintenance
performed
including
dates
and
duration
of any
outages.
3)
On
and
after
a date
consistent
with
Section
218.106
of
this
Part,
the
owner
or operator
of
a
subject
coating
line
shall
notify
the
Agency
in the
following
instances:
A)
Any
record
showing
violation
of
Section
218.207
of this
Subpart
shall
be
reported
by sending
a
copy
of
such
record
to
the Agency
within
30
days
following
the
occurrence
of
the
violation.
B)
At
least
30
calendar
days
before
changing
the
method
of
compliance
with
this
Subpart
from
Section
2 18.207
of
this
Subpart
to
Section
218.204
or
Section
218.205
of
this
Subpart,
the
owner
or
operator
shall
comply
with
all
requirements
of
subsection
(c)(1)
or
(d)(1)
of this
Section,
respectively.
Upon
changing
the
method
of
compliance
with
this
subpart
from
Section
2 18.207
of
this
Subpart
to
Section
218.204
or
Section
218.205
of this
Subpart,
the
owner
or
operator
shall
comply
with
all requirements
of
subsection
(c)
or (d)
of
this
Section,
respectively.
f)
Any
owner
or
operator
of
a
primer
surfacer
operation
or
topcoat
operation
subject
to the
limitations
of Section
218.204(a)(2)
or (a)(3)
of
this Subpart
shall
comply
with
the
following:
1)
By
a
date
consistent
with
Section 218.106
of
this
Part,
or
upon
initial
start-up
of
a
new
coating
operation, the
owner
or
operator
of
a
subject
coating
operation
shall
certify
to
the
Agency
that
the
operation
will
be
in
compliance
with
Section 218.204
of
this
Subpart
on and
after
a
date consistent
with
Section
218.106
of
this
Part,
or
on and
after
the
initial
start-up
date.
Such
certification
shall
include:
A)
The
name
and identification
number
of each
coating
operation
which
will
comply
by
means
of
Section
21 8.204(a)(2)
and
(a)(3)
of
this
Subpart
and
the
name
and
identification
number
of
each
coating
line
in each
coating
operation.
B)
The
name
and identification
number
of each
coating
as
applied
on each coating line in the coating
operation.
C)
The weight of VOM
per volume of each
coating (minus
water
and any compounds
which are
specifically exempted
from
the definition
of VOM) as
applied each day on each
coating line.
D)
The transfer
efficiency and control efficiency
measured
for
each coating line.
E)
Test reports, including
raw
data
and calculations
documenting the
testing performed to
measure transfer
efficiency and
control efficiency.
F)
The instrument
or method by which the
owner or operator
will
accurately
measure or calculate the volume of
each
coating as applied each day
on
each coating line.
G)
The method by which the owner or operator will create and
maintain records
each
day as required in
subsection (f)(2)
below.
H)
An example format for presenting the records required in
subsection (f)(2) below.
2)
On and after a date consistent with Section 218.106 of this Part, or
on and after the initial start-up date,
the
owner or operator
of a
subject
coating
operation shall collect and record all of the
following information each day for each operation and maintain
the information at the source for a period of three years:
A)
All information necessary to calculate the daily-weighted
average
VOM emissions from
the
coating operations in kg
(ibs) per 1 (gal) of coating solids deposited in accordance
with the proposal submitted, and approved pursuant
to
Section
218.204(a)(2)
or
(a)(3)
of this Subpart including:
i)
The
name and identification
number of
each
coating
as applied on each coating operation.
ii)
The weight of VOM per volume of each coating
(minus water and any compounds which are
specifically exempted from the definition
of VOM)
as applied each day on
each
coating operation.
B)
If a control device(s)
is used to control
VOM emissions,
control device
monitoring data;
a log of operating time
for
the capture
system, control
device, monitoring equipment
and the associated
coating
operation; and a
maintenance log
for
the
capture
system,
control device and
monitoring
equipment, detailing
all routine and
non-routine
maintenance
performed
including dates
and duration of any
outages.
3)
On and
after a date
consistent
with Section
218.106 of this Part
or
on and
after the initial start-up
date, the owner
or
operator of a
subject
coating
operation
shall determine
and record the daily
VOM
emissions
in kg (ibs)
per 1 (gal) of coating
solids deposited
in accordance
with
the
proposal submitted
and approved pursuant
to
Section 218.204(a)(2)
or (a)(3) of this Subpart
within 10 days
from the
end
of
the
month
and maintain this
information at the
source
for a period of three
years.
4)
On
and after a date
consistent
with
Section
218.106 of this
Part, the
owner or operator of
a subject coating
operation
shall
notify
the
Agency in the following
instances:
A)
Any record
showing
a violation
of
Section 218 .204(a)(2)
or
(a)(3)
of this Subpart shall
be reported by sending
a copy of
such record
to the Agency within
15 days from
the end of
the month
in
which
the
violation
occurred.
B)
The owner or
operator
shall
notify the Agency
of any
change to
the operation at least
30 days before the change
is effected. The
Agency shall determine
whether
or not
compliance
testing
is
required.
If the Agency determines
that compliance
testing is required,
then the owner
or
operator shall submit
a testing
proposal
to
the Agency
within 30 days
and test within 30
days of the approval of
the proposal
by
the
Agency and
USEPA.
g)
On
and after
a
date consistent with
Section
2
18.106(e)
of this Part,
or on
and after
the initial start-up
date,
whichever is later,
the owner
or operator
of
a flat wood paneling
coating
line subject to
the requirements
in
Section
218.217
of this Subpart shall
comply with the
following:
1)
By May 1, 2010, or
upon initial start-up,
whichever is
later, submit
a certification
to the Agency
that includes
a description of
the
practices
and
procedures
that the
source
will
follow to ensure
compliance
with
the
applicable
requirements
in Sections
218.217(c)
and 218.217(d)
of this
Subpart and
2)
Notify
the
Agency
of any violation
of
Section
218.217
of this
Subpart
by
providing
a description
of the violation
and copies
of
records
documenting
such violation
to
the
Agency within 30 days
following
the
occurrence
of the violation.
Section
21 8.212
Cross-Line
Averaging
to Establish
Compliance
for Coating
Lines
a)
On and after
March
15,
1996,
any owner
or operator
of a coating line
subject
to the
limitations
set forth in Section
218.204
of this Subpart,
except
coating
lines
subject
to the limitations
in Section 218
.2O4.(p)
of this
Subpart,
and with
coating lines
in
operation
prior
to January
1, 1991 (“pre
existing
coating
lines”),
may, for pre-existing
coating lines
only, elect to
comply with the
requirements
of this Section,
rather than complying
with
the
applicable
emission
limitations
set forth
in Section 218.204,
if an
operational change
of the type
described
below
has been made
after
January
1,
1991, to one
or more pre-existing
coating
lines
at the source.
An operational
change occurs
when
a pre-existing
coating
line is replaced
with
a line
using lower
VOM
coating for the
same
purpose
as the replaced
line (“replacement
line”). A
source electing
to rely on this
Section
to
demonstrate
compliance with
the requirements
of
this
Subpart
shall
operate pursuant
to
federally
enforceable
permit
conditions approved
by
the Agency
and USEPA.
b)
An owner or operator
of pre-existing
coating lines
subject to a
VOM
content
limitation
in Section 218.204
of
this
Subpart
and electing
to rely
on this
Section
to demonstrate
compliance
with this Subpart
must
establish,
by use of the
equations
in
subsection (d) of this
Section, that
the
calculated
actual daily VOM
emissions from
all participating
coating
lines, as defined
below,
are less than the calculated
daily
allowable
VOM
emissions
from the same group
of coating
lines. For any
pre-existing
coating line
to be aggregated
for the purposes
of
Section 218.212,
218.213, or 218.214
of this
Subpart (“participating
coating
lines”), the
source must
establish that:
1)
All
coatings applied on the
participating
coating line
shall, at
all
times, have
a
VOM
content
less than
or equal to the
applicable
VOM
content limitation
for
such coating
listed in
Appendix
H
of
this Part;
and
2)
On
the date
the source
elects to
rely on this
Section
to
demonstrate
compliance
with
this Subpart,
all coatings
applied
on the
participating
coating
line
are not already
in
compliance
with
the
VOM
content
limitation
for such coating
effective
on or
after
March 15,
1996; or the
participating
coating
line is a replacement
line, as defined
in subsection
(a)
of this Section
with
an
operational
change
occurring
on or
after January
1,
1991.
c)
Notwithstanding
subsection
(a) of this
Section,
any
owner
or
operator
of
a
coating
line
subject
to the limitations
set
forth
in Section
2
18.204
of this
Subpart
and electing
to rely
on this
Section to
demonstrate
compliance
with
this Subpart,
may also
include as
a participating
coating
line, until
December
31,
1999, only,
any
replacement
line
that satisfies
all of the
following
conditions:
1)
The
replacement
line is
operated
as a
powder coating
line;
2)
The
replacement
line
was added
after
July
1, 1988;
and
3)
The
owner or operator
also
includes
as a
participating
coating
line
one
or more
coating
lines that
satisfy
the criteria
of
a replacement
line, as
described
in subsection
(a)
of
this Section.
d)
To
demonstrate
compliance
with
this Section,
a source
shall establish
the
following:
1)
An
alternative
daily emission
limitation
shall
be
determined
for all
participating
coating
lines
at the source
according
to subsection
(d)(2)
of this
Section.
All
participating
coating
lines
shall be
factored
in
each
day
to
demonstrate
compliance.
Provided
compliance
is
established
pursuant
to
the
requirements
in this
subsection,
nothing
in
this
Section requires
daily
operation
of
each
participating
line.
Actual daily
emissions
from all
participating
coating
lines
(Ed)
shall
never
exceed
the
alternative
daily emission
limitation
(Ad)
and
shall be
calculated
by
use of
the following
equation:
n
Ed=V
Cl
izrzl
where:
Ed
=
Actual daily
VOM
emissions
from
participating
coating
lines
in units of
kg/day (lbs/day);
i
=
Subscript
denoting
a specific
coating
applied;
n =
Total
number
of
coatings
applied
by all
participating
coating lines
at the source;
V =
Volume of
each
coating
applied
for the day
in
units of 1/day
(gal/day)
of
coating
3(minus
water
and any
compounds
which
are
specifically
exempted
from the
definition
of
VOM);
and
=
The
VOM
content
of each
coating
as
applied in units
of kg
VOM/l
(lbs VOM/gal)
of
coating (minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of VOM).
2)
The
alternative
daily
emission
limitation
(Ad)
shall
be determined
for
all participating
coating
lines at
the source
on
a daily
basis as
follows:
Ad
= A1
+
A
where
Ad
and
A are
defined
in
subsections
(2)(A) and
(2)(B) of
this
Section.
A)
The
portion
of the alternative
daily
emissions
limitation for
coating
operations
at a
source using
non-powder
coating
(Ai) shall
be
determined
for all such
participating
non-
powder
coating
lines on a daily
basis
as
follows:
n
A1 =
V L
1 (-Cj
i=l
(D-Li)
where:
A1
=
The
VOM
emissions
allowed
for the day
in units
of
kg/day
(lbs/day);
i =
Subscript
denoting
a specific coating
applied;
n =
Total
number
of coatings
applied
in
the
participating
coating
lines;
=
The VOM
content
of
each
coating
as applied
in
units
of kg VOM/l
(lbs VOMIgal)
of
coating (minus
water
and any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM);
D1
=
The
density
of VOM
in each coating
applied.
For
the
purposes
of calculating
1
A,
the
density is
0.882
kg
VOM/l
VOM
(7.36
lbs VOM/gal
VOM);
V1
=
Volume
of each
coating
applied
for
the
day
in units
of
1 (gal) of coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the definition
of VOM);
and
L
=
The
VOM emission
limitation
for
each coating
applied,
as
specified in
Section 218.204
of
this
Subpart,
in units
of
kg VOM/l
(lbs
VOM/gal)
of
coating (minus
water
and
any
compounds
which are
specifically
exempted
from the
definition
of VOM).
B)
The
portion
of the
alternative
daily emission
limitation
for
coating
operations
at a source
using
powdered
coating (Ar)
shall be determined
for
all
such participating
powder
coating
lines at the
source
on
a
daily
basis
as
follows:
m
n
=
Z
h=lj=1
(D-L)
where:
=
The VOM
emissions
allowed
for
the day
in
units
of
kg/day (lbs/day);
h
=
Subscript denoting
a specific
powder coating
line;
j
=
Subscript
denoting
a specific
powder coating
applied;
m
Total number
of participating
powder coating
lines;
11=
Total
number of powder coatings
applied in the
participating
coating lines;
D
=
The
assumed density of
VOM in liquid coating,
0.882
kg VOM/l VOM
(7.36 lbs VOM/gal
VOM);
V =
Volume
of each powder
coating consumed
for the
day
in
units
of
1 (gal) of
coating;
and
L
The
VOM emission
limitation
for each
coating
applied,
as specified
in Section 218.204
of this
Subpart,
in
units of kg
VOM/1 (lbs VOM/gal)
of
coating
(minus water
and
any
compounds
which
are
specifically
exempted
from the definition of
VOM);
and
K =
A
constant
for
each individual
coating line
representing
the ratio
of
the volume of coating
solids
consumed on the liquid
coating system
which
has been replaced
to
the
volume of powder coating
consumed
on the replacement
line to accomplish
the
same coating
job.
This value
shall be determined
by the
source based on tests
conducted and records
maintained
pursuant
to the requirements
of Section
218.213
of
this Subpart demonstrating
the amount
of coating
solids consumed as both
liquid and
powder. Test
methods
and recordkeeping
requirements shall
be
approved
by the Agency and
USEPA
and shall
be contained in the
sources
operating
permit as
federally enforceable
permit
conditions,
subject to the
following restrictions:
i)
K cannot
exceed
0.9 for
non-recycled powder
coating
systems;
or
ii)
K cannot exceed
2.0
for
recycled
powder
coating
systems.
(Source:
Amended
at
— Ill.
Reg.
effective
Section 218.217
Wood
Furniture Coating
and Flat Wood
Paneling
Coating
Work
Practice
Standards
a)
Spray
booth
cleaning.
Each
owner
or
operator
of
a
source
subject
to the
limitations
of Section
218.204(1)
of this
Subpart
shall
not
use compounds
containing
more
than
8.0 percent,
by
weight,
of
VOM
for cleaning
spray
booth
components
other
than
conveyors,
continuous
coaters
and their
enclosures,
and metal
filters,
unless
the
spray
booth
is
being
refurbished.
If
the
spray
booth
is
being
refurbished,
that
is, the
spray
booth coating
or
other
material
used
to cover
the
booth
is being
replaced,
the
affected
source
shall
use
no
more
than
1.0 gallon
of
organic
solvent
to prepare
the
booth
prior
to
applying
the
booth
coating.
b)
Application
equipment
requirements.
No
owner
or
operator
of
a source
subject
to
the
limitations
of Section
218.204(1)
of
this Subpart
shall
use
conventional
air
spray
guns to
apply
coating
materials
to
wood
furniture
under
the
circumstances
specified
in
subsections
(b)(
1)
through
(4)
of
this
Section:
1)
To apply
coating
materials
that
have
a VOM
content
no
greater
than 1.0
kg
VOM/kg
solids
(1.0 lb
VOM/lb
solids),
as applied;
2)
For repair
coating
under
the
following
circumstances:
A)
The coating
materials
are
applied
after
the completion
of
the
coating
operation;
or
B)
The
coating
materials
are
applied
after
the
stain
and
before
any
other
type of
coating
material
is
applied,
and
the
coating
materials
are
applied
from
a
container
that has
a
volume
of
no more
than
2.0 gallons;
3)
If the
spray
gun
is aimed
and
triggered
automatically,
rather
than
manually;
or
4)
If emissions
from
the
finishing
application
station
are directed
to a
control
device
pursuant
to Section
218.216
of
this
Subpart.
cb)
Cleaning
and
storage
requirements.
Each
owner
or
operator
of a
source
subject
to the limitations
of
Section
218.204(1)
or
218.204(p)
of
this
Subpart
shall:
1)
Keep,
store,
and dispose
of
all
coating,
cleaning,
and
washoff
materials
in
closed
containers;
2)
Pump
or
drain
all
organic
solvent
used
for
line
cleaning
into
closed
containers;
3)
Collect
all
organic
solvent
used
to clean spray
guns in
closed
containers;
and
4)
Control emissions
from washoff
operations
by using closed
tanks.
d)
Additional
cleaning
and storage
requirements
for flat wood paneling
coating
lines.
Every
owner
or operator of a source
subject
to the
limitations of Section
218.204(p)
of this
Subpart
shall:
1)
Minimize
spills
of VOM-containing
coatings,
thinners, and
cleaning
materials
and clean
up spills
inirnediately:
2)
Minimize emissions
of VOM
during
the cleaning
of storage,
mixing, and
conveying equipment
and
3)
Keep mixing vessels
which contain
VOM-containing
coatings and
other
VOM-containing
materials
closed except
when
specifically
in use.
c)
Application
equipment
requirements.
No owner
or operator
of a source
subject
to the limitations
of
Section 218.204(1)
of this
Subpart
shall use
conventional
air spray
guns to apply coating
materials
to wood furniture
except under
the circumstances
specified
in subsections
(c)(1) through
(4)
of this
Section:
14
rilu
tnntrnc’
matenals
ave
a VOM cornent
“ greater
than
1.0 kg VOcg
solids (1.0 lb VOM’lb
solids),
as applied;
2)
For repair
coating under
the following
circumstances:
A)
The
coating
materials
are applied after
the completion
of
the coating
operation;
or
coating
er
1
’-
applied a1-
the stain and before
any other
te of coating
material
is applied,
and the
coating materials
are applied
from a container
that has a
volume
of no more than 2.0
gallons;
3)
If the spray gun
is aimed and triggered
automatically,
rather than
manually;
or
If emissions
from
the
1ini’hinc
applicati:E
control
device
pursuant
to Section 218.216
of this Subpart.
1)
B)
4)
ii”
LLtUUil
ue directed
tn
(Source:
Amended
at
_Ill. Reg.
effective______
SUBPART
H: PRINTING
AND PUBLISHING
Section
218.401
Flexographic
and
Rotogravure
Printing
a)
No owner
or
operator
of a
subject
flexographic,
packaging
rotogravure
or
publication
rotogravure
printing
line
shall
apply
at any
time
any
coating
or
ink
unless
the
VOM
content
does
not exceed
the
limitation
specified
in
either
subsection
(a)(1)
or (a)(2)
below,
as applicable.
Compliance
with
this
Section
must
be
demonstrated
through
the applicable
coating
or ink
analysis
test methods
and
procedures
specified
in Section
218.105(a)
of
this
Part and
the
recordkeeping
and
reporting
requirements
specified
in
Section
2 18.404(c)
of this
Part.
As
an
alternative
to
compliance
with
this
subsection,
a
subject
printing
line
may meet
the
requirements
of
subsection
(b)
or (c)
below.
1)
Prior
to
May
1, 2010,
either:
A)
Forty
percent
VOM
by
volume
of
the
coating
and ink
(minus
water
and
any
compounds
which
are
specifically
exempted
from the
definition
of VOM),
or
J2
Twenty-five
percent
VOM
by
volume
of the volatile
content
in
the coating
and
ink
and
2)
On
and
after
May
1,2010:
A)
For
owners
or operators
of
flexographic
or
rotogravure
printing
lines
that
do
not
print flexible
packaging,
either:
i)
Forty percent
VOM
by
volume
of
the coating
and
ink
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM),
or
ii)
Twenty-five
percent
VOM
by
volume
of
the
volatile
content
in
the coating
and
ink;
B)
For
owners
or operators
of flexographic
or rotogravure
printing
lines
that
print flexible
packaging,
or that
print
flexible
packaging
and
non-flexible packaging
on the same
line,
either:
i)
0.8 kg VOM/kg
(0.8
lbs
VOM/lb)
solids
applied,
or
ii)
0.16
kg VOM/kg
(0.16
lbs
VOMJlb)
inks and
coatings
applied;
b)
Weighted Averaging
Alternative.
1)
Prior to
May
1, 2010,
noNo
owner
or
operator of a subject
flexographic,
packaging
rotogravure
or
publication rotogravure
printing
line shall
apply
coatings
or inks on the
subject printing
line tmless the
weighted
average,
by volume,
VOM content
of all
coatings
and inks as applied
each
day on the
subject printing
line
does
not exceed
the limitation
specified
in either
subsection
(a)( 1
(as
determined
by subsection (b)(
1
))
or
subsection
(a)(j2)ç
(as
determined
by subsection
(b)(i2)L).
Compliance
with this subsection
must be
demonstrated
through the applicable
coating
or
ink
analysis
test
methods and procedures
specified in
Section 218.105(a)
of this Part
and the recordkeeping
arid reporting
requirements
specified
in
Section 218.404(d) of
this Part.
Ab)
The
following
equation
shall be used to
determine if the
weighted
average VOM
content
of
all coatings
and inks
as
applied
each day
on the subject printing
line exceeds the
limitation
specified in
subsection (a)(1)
of this Section.
n
Z
C
1 L
1
(V
1 + VV0M
1)
VOM()(A)
= i=l
n
L
1
(V
+
VVOMj)
i=li
Where:
VOM(j)(A)
=
The weighted
average VOM
content in units
of percent
VOM
by
volume
of
all
coatings
and inks
(minus water and
any compounds
which
are specifically exempted
from
the
definition of
VOM) used
each day;
i
Subscript denoting
a specific
coating
or ink
as applied;
The
number
of
different coatings
and/or inks
as applied
each day on a printing
line;
The VOM
content in
units
of percent
VOM
by volume
of each coating
or ink as applied
(minus
water
and
any compounds
which
are
specifically
exempted
from
the
definition
of
VOM);
L
=
The liquid
volume
of each
coating
or
ink as
applied
in units of 1 (gal);
V =
The volume
fraction of solids
in each
coating or
ink as
applied;
and
VvoMj
=
The volume
fraction of
VOM
in each
coating
or ink as applied.
B2)
The
following
equation
shall be used
to determine if
the
weighted average VOM
content of
all coatings
and
inks as
applied each day
on the subject
printing line exceeds
the
limitation specified in
subsection (a)(12)
of
this Section.
n
Z
C
1 L
1
VvM
VOM()(B) = i=1
II
LV
i=l
Wwhere:
VOM()(B)
=
The weighted
average
VOM content in units
of percent
VOM by volume
of the volatile
content
of all
coatings
and inks used each
day;
i =
Subscript
denoting a
specific coating
or ink
as applied;
n =
The number of different coatings and/or inks
as applied each day on each printing line;
C
1 =
The VOM content in units of
percent VOM
by
volume
of
the volatile matter in each
coating or ink as applied;
L =
The liquid volume of each coating or ink as
applied in units of 1 (gal) and
VvM
=
The
volume
fraction of
volatile matter in
each coating or ink as applied.
2)
On and after
May
1, 2010, no owner or
operator
of
a subject
flexographic or
rotogravure printing line that does not print
flexible packaging shall apply coatings or inks on the subject
printing
line unless the weighted average, by weight, VOM
content
of all coatings and inks as applied each day on the subject printing
line does
not
exceed
the
limitation specified
in
either subsection
(a)(2)(A)(i) (calculated
in accordance with the equation in
subsection
(b)(1
)(A)) or subsection
(a)(2)(A)(ii)
(calculated
in
accordance with the equation in subsection
(b)(
1
)(B))
of this
Section. Compliance
with
this subsection
shall
be demonstrated
through the applicable coating or ink analysis test methods and
procedures specified in Section
218.105(a)
of this Part and the
recordkeeping
and reporting requirements specified in Section
218.404(d)
of this Subpart.
3)
On and after
May
1,
2010,
no
owner or operator
of a subject
flexographic
or
rotogravure
printing line
that prints flexible
packaging,
or
that prints flexible packaging and non-flexible
packaging on the same line, shall apply coatings or inks on the
subject
printing line unless the weighted average,
by
weight, VOM
content
of
all coatings and inks as
applied
each day on the
subject
printing
line does not exceed the limitation specified in either
subsection
(a)(2)(B)(i) (calculated
in accordance with the equation
in subsection
(b)(3)(A))
or subsection
(a)(2)(B)(ii) (calculated
in
accordance with the equation in subsection
(b)(3)(B))
of this
Section. Compliance with this subsection
shall be demonstrated
through the applicable coating or ink analysis test methods and
procedures specified in Section 218.105(a)
of this Part and the
recordkeeping and
reporting requirements specified in Section
218.404(d)
of this Subpart.
n
ciWi
i=l
n
zWi
i=1
VOM
=
The
weighted
average
VOM
content
in
units
of
kg
VOM
per
kg
(lbs
VOM per
ib) solids
of
all
coatings
and inks
used
each day;
i
=
Subscript
denoting
a
specific
coating
or ink
as
applied;
n
=
The
number
of
different
coatings
andlor
inks
as
applied
each
day
on
a printing
line;
C
=
The
VOM
content
in
units
of kg VOM
per
kg
(lbs
VOM
per
11,)
solids
of each
coating
or
ink as
applied;
Weight
of solids
in
each
coating
or
ink,
as
applied,
in
units
of kg/i
(lb/gal).
n
i=1
A)
The
following
equation
shall
be
used to
determine
if
the
wcighted
average
VOM
content
of all
coatings
and
inks
as
applied
each
day
on the
subject
printing
line
exceeds
the
limitation
specified
in
subsection
(a)(2)(B’)(i)
of
this
Section.
VOM(A)
Where:
Wj=:
B)
The
following
equation
shall be
used to
determine
if the
weighted
average
VOM content
of all
coatings
and
inks
as
applied
each
day
on
the
subject
printing
line exceeds
the
limitation
specified
in
subsection
(a)(2)(B)(ii)
of this
Section.
n
ZCL
VOM(B)
=
i=1
Where:
VOM =
The weighted average VOM content in
units
of kg
(ibs)
VOM per weight in kg
(ibs)
of
all
coatings
or
inks as applied each
day;
i
=
Subscript denoting a specific coating
or ink
as applied;
n =
The number of different coatings and/or inks
as applied each
day on
each
printing line;
ci=
The VOM content in units of kg
(lbs)
VOM
per weight
in
kg (lbs)
of each
coating or ink
as applied;
L
1 =
The weight of each coating or ink,
as
applied, in units of kg/i
(lb/gal).
c)
Capture System and Control Device Requirements.
1)
Prior to May 1, 2010, noNe owner or operator of a subject
flexographic,
packaging rotogravure or publication
rotogravure
printing line equipped with a capture system and control device
shall operate
the
subject printing
line unless
the owner or operator
meets the requirements in subsection (c)( 1
(c)( 1
)(B)E2,
or
(c)(1)(C), as well asa+i4 subsections (c)(14), (c)(5) and (c)(6)
below.
A.b)
A carbon adsorption system is used which reduces
the
captured
VOM emissions by at least 90 percent by
weight,
or
B2)
An incineration system is used which reduces the
captured
VOM emissions by at least
90
percent
by
weight, or
c-)
An alternative VOM emission reduction system is used
which is demonstrated
to have
at
least a 90
percent control
device efficiency, approved by the Agency and approved
by
USEPA
as a SIP revision, and
D4)
The
printing
line is
equipped
with
a
capture
system
and
control
device
that
provides
an overall
reduction
in VOM
emissions
of at least:
iA)
75
percent
where
a publication rotogravure
printing
line
is
employed,
or
jiB)
65 percent
where
a
packaging
rotogravure
printing
line
is employed,
or
iiiG)
60 percent
where
a
flexographic
printing
line is
employed,
and
2)
On and
after
May
1,
2010,
no owner
or
operator
of
a flexographic
or
rotogravure
printing
line
that does
not
print
flexible
packaging
and that
is
equipped
with
a capture
system
and
control
device
shall
operate
the
subject
printing
line unless
the
owner
or operator
meets
the requirements
in
subsection
(c)(1)(A),
(c)(1)(B),
or
(c)(1)(C),
as
well
as subsections
(c)(l)(D),
(c)(5),
and
(c)(6)
of this
Section;
3)
On and
after
May
1, 2010,
no
owner
or
operator
of a flexographic
or
rotogravure
printing
line
that
prints
flexible
packang
and
that
is
equipped
with a
capture
system
and
control
device
shall operate
the
subject
printing
line
unless the
owner
or
operator
meets
the
requirements
in
subsections
(c)(5)
and
(c)(6)
of
this
Section
and
the
capture
system
and
control
device
provides
an overall
reduction
in VOM
emissions
of
at least:
A)
65
percent
in cases
where
a
subject
printing
line was
first
constructed
at the
subject
source
prior
to March
14,
1995,
and
utilizes
a
control
device
that
was first
constructed
at
the
subject
source
prior
to
January
1, 2010;
or
B)
70
percent
where
a
subject
printing
line was
first
constructed
at the
subject
source
prior
to
March
14,
1995,
and
utilizes
a
control
device
that
was
first
constructed
at the
subject
source
on or
after
January
1.
2010;
or
C)
75
percent
where a
subject
printing
line
was
first
constructed
at the
subject
source
on
or
after March
14,
1995.
and utilizes
a
control
device
that
was
first
constructed
at
the subject
source
prior
to January
1,
2010;
or
D)
80 percent
where a
subject printing line was
first
constructed
at the
subject source on or after
March
14,
1995,
and utilizes
a
control device that was first constructed
at the
subject
source
on
or after January 1,
2010;
4)
On and after
May 1, 2010, the owner
or operator
of
a flexographic
or rotogravure
printing line that prints flexible packaging and non-
flexible packaging
on the same line and
that is
equipped with a
control device
shall
be subject to the requirements of either
subsection (c)(1
)(D)
or subsection
(c)(3’)
of
this Section, whichever
is more stringent,
as well as subsections
(c)(5)
and (c)(6)
of this
Section;
5)
The control
device is equipped with the applicable monitoring
equipment
specified
in
Section
218.105(d)(2) of this Part and
except as provided
in Section 218.l05(d)(3) of this Part, the
monitoring
equipment is installed, calibrated, operated and
maintained according
to
vendor specifications at all times the
control
device
is in use, and
6)
The capture
system and control device are operated at all times
when the subject printing
line
is in operation. The owner
or
operator
shall demonstrate compliance with this subsection by
using the applicable capture system and control device test
methods
and procedures specified
in Section 218.105(c)
through
Section 218.105(f) of this Part and by complying with the
recordkeeping and reporting requirements specified in Section
218.404(e) of this Part. The owner
or
operator
of a printing line
subject
to the requirements in
Section 218.40
1(c)(2)
or
218.401(c)(1)(D)
of this Section that performed all testing
necessary to demonstrate compliance with Section
218.401(c)(1)(D)
prior to
May
1, 2010, is not required to retest
pursuant
to this subsection
(c)(6).
The owner
or operator of a
printing
line
subject to the requirements in Section 218.401
(c)(3)
shall perform testing in compliance with this subsection
(c)(6),
even
if the owner
or
operator already
performed
such
testing
prior
to May 1, 2010, unless the following conditions are met. Nothing
in this subsection
(c)(6),
however, shall limit the
Agency’s ability
to require that the owner or operator perform testing pursuant to
Section 201.282:
A)
On or after
May
1, 2000, the owner or operator
of the
subject printing line performed all testing necessary
to
demonstrate compliance with Section 218.401
(c)(
1
)(D);
B)
Such testing
also demonstrated
an overall control
efficiency
equal to
or greater than
the applicable control
efficiency
requirements
in Section
218.401
(c)(3);
C)
The owner
or
operator submitted
the results
of such
test(s)
to the Agency,
and the
test(s)
was
not
rejected
by
the
Agency;
D)
The same capture
system
and control
device
subject
to the
tests referenced
in subsection
(c)(6)(A)
of this
Section is
still being used
by the subject
printing
line; and
B)
The owner or
operator complies
with
all
recordkeepin
and
reporting
requirements in
Section 218.404(e)(1)(B);
d)
No owner
or operator
of
subject flexographic
or rotogravure
printing
line(s)
that print flexible packaging
or print
flexible
packaging
and
non-
flexible packaging
on the
same line
shall
cause or allow
VOM containing
cleaning
materials, including
used cleaning
towels, associated
with
the
subject
flexographic or
rotogravure
printing
line(s)
to be kept, stored,
or
disposed
of
in
any manner
other than
in closed containers,
or conveyed
from
one location to another
in any manner
other
than in closed
containers
or
pipes,
except
when
specifically in
use.
(Source: Amended
at _Ill. Reg.
effective______
Section 218.402
Applicability
a)
Except
as otherwise provided
in Section
2 18.401, theThe
limitations
of
Section 218.401
of this
SubpartP-ai4
apply
to all flexographic
and
rotogravure
printing lines at
a
subject source.
Sources
with
flexographic
and/or
rotogravure
printing
lines are
subject sources if:
1)
Total
maximum theoretical
emissions
of VOM
from all
flexographic and rotogravure
printing
line(s)
(including
solvents
used
for
cleanup
operations associated
with flexographic
and
rotogravure printing
line(s))
at the
source ever
exceed
90.7
Mg
(100
tons)
per
calendar
year
and
the flexographic
and rotogravure
printing line(s) (including
solvents
used for cleanup
operations
associated
with
flexographic
and rotogravure
printing line(s))
at
the source are not
limited to less
than
90.7 Mg (100 tons) of
VOM
emissions
per
calendar
year
in
the
absence
of air pollution
control
equipment through production or capacity
limitations
contained in
a federally
enforceable permit or a SIP
revision; or
2)
The flexographic
and rotogravure printing line(s) (including
solvents used for cleanup operations
associated
with flexographic
and
rotogravure printing line(s)) at
the source have a
potential to
emit 22.7
Mg
(25
tons) or more of VOM per year.
b)
The limitations
of Section 218.401(d) shall apply to all owners or
operators of flexographic or rotogravure
printing line(s) that print
flexible
packaging, or that print flexible
packaging and non-flexible packaging on
the same line, at
a source where the combined emissions
of VOM
from all
flexo graphic and rotogravure printing lines
total 6.8 kg/day
(15 lbs/day)
or
more
(including
solvents used for cleanup
operations associated with
flexographic
and
rotogravure printing
line(s)),
in the absence of air
pollution control equipment.
cb)
Upon
achieving
compliance with this Subpart,
the flexographic and
rotogravure printing lines are not
required to meet Subpart
G
(Sections
218.301 or 218.302 of this Part). Flexographic
and rotogravure printing
lines exempt from this Subpart are
subject to Subpart
G
(Sections 218.301
or
218.302
of
this
Part). Rotogravure or flexographic
equipment
used for
both roll printing and paper coating
is subject to this Subpart.
ne)
Once subject to the limitations of Section 218.401,
a flexographic or
rotogravure printing line
is
always
subject to the limitations of Section
218.401
of this Part.
ed)
Any owner or operator
of
any flexographic
or
rotogravure printing line
that
is
exempt from any
of
the limitations
of Section 218.401 of this Part
because
of
the criteria
in this Section is subject to the recordkeeping and
reporting
requirements
specified in Section 2 18.404(b) and
(f)
of this
Parts
as applicable.
(Source: Amended
at
Ill. Reg.
effective______
Section 218.403
Compliance Schedule
Every owner or
operator of a flexographic and/or rotogravure
printing
line shall comply
with the
applicable
requirements
of Section 218.401 and Section 218.404
of this Part in
accordance
with the applicable compliance schedule
specified in subsection (a), (b),
(c)
er-(d),
(e), (f),
or
(g)
below:
a)
No
owner
or
operator
of
a flexographic
or rotogravure
printing
line
which
is exempt
from
the
limitations
of Section
218.401
of
this
Part because
of
the
criteria
in
Section
218.402(
of this
Part shall
operate
said
printing
line
on or
after
a
date
consistent
with Section
218.106
of this
Part, unless
the
owner
or operator
has
complied
with,
and
continues
to comply
with,
Section
218.404(b)
of this
Part.
b)
No owner
or
operator
of
a
flexographic
or rotogravure
printing
line
complying
by
means
of
Section
218.401
(a)W
of
this Part
shall
operate
said
printing
line
on or after
a
date consistent
with
Section
218.106
of
this
Part,
unless
the
owner or
operator
has
complied
with,
and
continues
to
comply
with,
Section
2
18.401(a)W
and Section
218.404(c)
of
this Part.
c)
No
owner
or operator
of
a flexographic
or rotogravure
printing
line
complying
by means
of
Section
218.401
(b)j)
of
this
Part
shall
operate
said
printing
line
on
or
after a
date consistent
with
Section
218.106
of
this
Part,
unless
the
owner or
operator
has
complied
with,
and
continues
to
comply
with,
Section
218.401(b)W
and Section
218.404(d)
of
this Part.
d)
No
owner
or operator
of a flexographic
or rotogravure
printing
line
complying
by
means
of Section
218.401(c)(1)(D)
of
this
Part
shall
operate
said
printing
line
on or
after
a date
consistent
with
Section
218.106
of
this
Part,
unless
the
owner
or operator
has
complied
with,
and
continues
to
comply
with,
the
applicable
provisions
in
Sections
218.401(c)
and Section
2
18.404(e)
of
this Part.
e)
No
owner
or
operator
of a flexographic
or
rotogravure
printing
line
complying
by
means of
Section
218.401(a)(2),
(b)(2), or
(b)(3)
or
complying
by
means
of Section
218.401
(c)(2),
(c)(3),
or
(c)(4),
shall
operate
said printing
line
on
or after
May
1, 2010,
unless
the owner
or
operator
has complied
with,
and
continues
to comply
with,
Section
218.401(a)(2),
(b)(2)
or
(b)(3),
and Section
218.401(c),
as
applicable,
and
all
applicable
provisions
in
Section
2
18.404
of this
Part.
No
owner
or operator
of
a flexographic
or rotogravure
printing
line that
prints
flexible
packaging,
or
that prints
flexible
packaging
and
non-
flexible
packaging
on the
same
line,
shall
operate
said printing
line on
or
after
May
1, 2010,
unless
the
owner
or operator
has
complied
with,
and
continues
to comply
with,
Section
218.401(d)
and
Section
218.404(g)
of
this Part.
g)
No owner
or operator
of a flexographic
or
rotogravure
printing
line that
prints
flexible
packaging,
or
that
prints
flexible
packaging
and
non
flexible
packaging
on
the same
line,
and
which
is
exempt
from
the
limitations
of Section
218.401(d)
because
of
the criteria
in Section
218.402(b)
of this Part
shall operate said printing
line on or after May
1,
2010, unless
the
owner or
operator has complied
with, and continues
to
comply with,
Section
218.402(b)
and
Section
218.404(f)
of
this Part.
(Source: Amended
at _Ill. Reg.
effective______
Section
218.404
Recordkeeping
and
Reporting
a)
The
VOM
content
of each coating
and ink and the
efficiency of each
capture
system and
control
device
shall
be determined
by the applicable
test
methods
and procedures
specified
in
Section
218.105
of this Part to
establish
the records
required.
under
this Section.
b)
Any owner
or operator
of a printing line
which is
exempted from
any
of
the limitations
of Section
218.401
of
this Part because of the
criteria in
Section
2l8.402
of this Part shall comply
with the following:
1)
By a date consistent
with
Section
218.106 of this Part,
or, for
flexographic
or
rotogravure
printing
lines that print
flexible
packaging
or
that print flexible packaging
and non-flexible
packaging
on the
same
line,
by May 1, 2010, the owner
or operator
of a flexographic
orai4 rotogravure
printing
line to which
this
subsection
is applicable
shall
certify to the Agency
that the
flexographic
and rotogravure printing
line is exempt under
the
provisions
of Section
21 8.402 of this
Part. Such certification
shall
include:
A)
A
declaration
that the flexographic
and
rotogravure printing
line
is exempt from
the limitations of the
criteria
in
Section
218.401 of this Part because
of
Section 218.402w
of this
Part,
and
B)
Calculations
which demonstrate
that total
maximum
theoretical
emissions of VOM
from all flexographic
and
rotogravure
printing
lines
at the source never exceed
90.7
Mg (100
tons) per calendar year
before
the
application of
capture
systems
and control
devices. Total maximum
theoretical
emissions of VOM
for a flexographic
or
rotogravure
printing
source
is
the
sum of maximum
theoretical
emissions of VOM
from each
flexographic
and
rotogravure
printing
line at the source.
The
following
equation shall be
used to calculate
total maximum
theoretical
emissions
of
VOM
per
calendar year
before the
application
of
capture
systems
and control
devices
for each
flexographic
and
rotogravure
printing
line at the
source:
E =AxB+1095(CxDxF)
where:
=
Total
maximum
theoretical
emissions
of VOM
from
one
flexographic
or
rotogravure
printing
line in
units of kg/year
(lbs/year);
A =
Weight of
VOM per volume
of
solids of the
coating
or
ink with the
highest
VOM
content
as applied
each year on
the
printing
line
in
units of kg
VOM/1
(lbs
VOM/gal)
of coating
or ink
solids;
B =
Total
volume
of
solids
for all
coatings and
inks that
can potentially
be applied
each
year
on the
printing
line
in
units
of
1/year
(gallyear).
The instrument
and/or method
by which
the
owner
or operator
accurately
measured
or calculated
the volume
of
each
coating
and
ink as applied
and the
amount that
can potentially
be applied
each
year on
the printing
line shall
be
described
in the
certification
to the
Agency;
C
Weight
of VOM per
volume
of
material
for the
cleanup
material
or solvent
with
the highest
VOM
content
as used each
year
on the
printing
line
in
units
ofçgKg/l
(lbs
VOMIgal)
of such
material;
D
The
greatest
volume
of cleanup
material
or
solvent
used in
any 8-hour
period and
F =
The
highest
fraction
of cleanup
material
or solvent
which is
not
recycled
or recovered
for offsite
disposal
during
any
8-hour
period.
2)
On
and
after
a
date
consistent
with
Section 218.106
of this
Part, the
owner
or operator
of a flexographic
and
rotogravure
printing
line
referenced
in
this
subsection
shall
collect and
record all
of the
following
information
each
year
for each printing
line
and
maintain
the
information
at
the
source
for a period
of three
years:
A)
The name
and identification
number
of each coating
and
ink as applied
on each
printing
line.
B)
The VOM content and
the volume
of each coating
and ink
as applied each year
on each printing line.
3)
On and
after a date consistent
with Section 218.106
of this Part,
the
owner
or operator of
a flexographic and rotogravure
printing line
exempted
from
the limitations
of
Section 218.401
of this Part
because
of the criteria
in Section 218.402
of this Part shall
notify
the Agency of any
record showing that total
maximum
theoretical
emissions
of VOM from all printing
lines exceed 90.7
Mg (100
tons) in any calendar
year before the
application of
capture
systems and control devices
by
sending
a copy of such
record to the
Agency
within
30 days after the exceedance
occurs.
c)
Any owner or operator
of a printing line
subject
to the
limitations
of
Section
218.401
of this Part and complying
by means of Section
218.401(a)
of this Part
shall comply with
the following:
1)
By a date consistent
with
Section
218.106
of this
Part, or Section
218.403(e),
as
applicable,
or
upon initial start-up of
a new printing
line,
or upon
changing
the method
of compliance
from an existing
subject printing
line from Section
218.401(b)
or Section
218.401(c)
of
this Part to Section
218.401(a)
of
this Part, the owner
or operator of a
subject printing line
shall certify to
the Agency
that the
printing
line will be in compliance
with Section
218.401(a)
of this
Part on and
after a date consistent
with
Section
2
18.106 of
this Part, or Section
2
18.403(e),
as applicable,
or on and
after the
initial
start-up date. The
owner or
operator
of a printing line
subject
to the requirements in
Section
218.401(a)(2)(B)
shall
certify in accordance
with
this subsection
(c)( 1’)
even if the owner
or operator
of such line submitted
a certification
prior to January
1,
2010.
Such
certification shall include:
A)
The
name and identification
number
of
each coating and
ink as applied
on each printing
line.
B)
The VOM
content of each coating
and ink
as applied each
day
on
each
printing line.
2)
On and after a date consistent
with
Section 2 18.106
of
this
Part, or
Section
218.403(e),
as
applicable, or on
and
after
the
initial start
up date,
the
owner or
operator of a printing
line subject
to the
limitations
of Section
218.401
of
this
Part and
complying
by
means
of Section
218.401(a)
of
this
Part shall
collect
and
record
all
of
the
following
information
each
day for
each
coating
line and
maintain
the
information
at
the source
for a
period
of
three years:
A)
The
name
and
identification
number
of
each
coating
and
ink
as applied
on
each
printing
line.
B)
The
VOM content
of each
coating
and
ink as
applied
each
day
on
each
printing
line.
3)
On
and
after
a
date
consistent
with Section
218.106
of this
Part,
or
Section
218.403(e),
as
applicable,
the owner
or operator
of a
subject
printing
line
shall
notify
the
Agency
in the
following
instances:
A)
Any
record
showing
violation
of Section
218.401(a)
of
this
Part
shall
be reported
by sending
a copy
of
such record
to
the
Agency
within
30
days
following
the
occurrence
of
the
violation.
B)
At
least
30 calendar
days
before
changing
the method
of
compliance
with
Section
218.401
of
this Part
from Section
218.401(a)
of
this Part
to
Section
218.401(b)
or
(c)
of
this
Part,
the
owner
or operator
shall
comply
with
all
requirements
of
subsection
(d)(1)
or (e)(1)
of this
Section,
respectively.
Upon
changing
the method
of
compliance
with Section
218.401
of this
Part
from
Section
218.401(a)
of
this Part
to
Section
218.401(b)
or (c)
of
this Part,
the
owner
or
operator
shall
comply
with
all requirements
of
subsection
(d)
or (e)
of
this
Section,
respectively.
d)
Any
owner
or
operator
of a printing
line
subject
to
the
limitations
of
Section
218.401
of
this Part
and
complying
by
means
of Section
2
18.401(b)
shall
comply
with the
following:
1)
By
a date
consistent
with
Section
218.106
of
this
Part, or
Section
218.403(e).
as applicable,
or
upon initial
start-up
of
a new
printing
line,
or
upon
changing
the method
of
compliance
for an
existing
subject
printing
line
from
Section
218.401(a)
or (c)
of
this Part
to
Section
218.401(b)
of
this Part,
the
owner
or operator
of
the
subject
printing
line shall
certify
to
the Agency
that
the
printing
line
will
be
in compliance
with
Section
218.401(b)
of this
Part
on
and
after
a
date consistent
with
Section
218.106
of
this
Part, or
Section
218.403(e).
as applicable,
or on and after
the initial
start
up
date.
The owner or operator
of
a
printing
line subject to
the
requirements
in Section 218.401
(b)(3)
shall certify in
accordance
with
this
subsection
(d)(1)
even if the owner or operator
of such
line submitted
a
certification
prior to January 1, 2010.
Such
certification
shall include:
A)
The name and identification
number of each
printing
line
which will comply by means of Section 218.401(b)
of this
Part.
B)
The name and identification number of each coating
and
ink available for use on each printing line.
C)
The VOM content of each coating and ink as
applied each
day on each printing line.
D)
The instrument or method
by
which the owner or
operator
will accurately measure
or calculate the
volume,
or weight
of solids, as applicable, of each coating and ink as
applied
each
day on each printing line.
B)
The
method by which
the
owner
or
operator will create and
maintain records each day as required in subsection
(d)(2)
of this Section.
F)
An example of the format in which the records
required
in
subsection (d)(2) of this Section will be kept.
2)
On and after a date consistent
with
Section 218.106 of
this Part, or
Section
218.403(e),
as applicable, or on and after the
initial
start
up date, the owner or operator of a printing line subject to
the
limitations
of
Section 218.401 of this Part and complying by
means
of
Section 218.401(b) of this Part shall collect and record all
of the following information each day for each printing line
and
maintain the information at the source for a period of three years:
A)
The name and identification number of each coating and
ink
as
applied
on
each
printing
line.
B)
The VOM content and the volume, or weight of solids, as
applicable, of each coating and ink as applied
each
day on
each
printing line.
C)
The
daily-weighted
average
VOM
content
of all
coatings
and
inks as
applied
on
each
printing
line.
3)
On
and
after a
date consistent
with
Section
218.106
of
this Part,
or
Section
218.403(e),
as applicable,
the owner
or operator
of a
subject
printing
line
shall
notify
the Agency
in
the
following
instances:
A)
Any
record
showing
violation
of
Section
218.401(b)
of
this
Part
shall
be reported
by
sending
a copy
of such
record
to
the
Agency
within
30
days
following
the
occurrence
of
the
violation.
B)
At least
30 calendar
days
before
changing
the
method
of
compliance
with
Section
218.401
of
this
Part
from
Section
218.401(b)
of this
Part
to Section
218.401(a)
or 218.401(c)
of
this Part,
the owner
or
operator
shall
comply
with
all
requirements
of
subsection
(c)(1)
or (e)(1)
of
this Section,
respectively.
Upon
changing
the
method
of
compliance
with
Section
218.401
of
this
Part from
Section
218.401(b)
of
this
Part to
Section
218.401(a)
or
(c) of
this Part,
the
owner
or
operator
shall
comply
with
all
requirements
of
subsection
(c)
or
(e)
of
this Section,
respectively.
e)
Any owner
or
operator
of a
printing
line subject
to
the limitations
of
Section
218.401
of
this
Part
and complying
by means
of
Section
218.401(c)
of this
Part
shall comply
with the
following:
1)
By a date
consistent
with
Section
218.106
of
this Part,
or
Section
218.403(e),
as applicable,
or
upon
initial
start-up
of
a new
printing
line, or
upon
changing
the
method
of
compliance
for
an existing
printing
line from
Section
218.401(a)
or
(b)
of
this Part
to Section
218.401(c)
of this
Part,
the
owner
or
operator
of the
subject
printing
line
shall
either:
A)
Pperform
all tests
and
submit
to the Agency
the results
of
all
tests and
calculations
necessary
to
demonstrate
that the
subject
printing
line will
be in
compliance
with
Section
218.401(c)
of
this Part
on and
after
a date consistent
with
Section
218.106,
or
Section
218.403(e),
as
applicable,
or
on
and
after
the initial
start-up
datep
B)
If not required to
perform such testing
pursuant
to Section
218.401(c)(6), submit a certification
to
the Agency that
includes:
i)
A
declaration that the owner or
operator is not
required to
perform testing
pursuant to Section
218.401(c)(6);
ii)
The
date(s)
that testing demonstrating compliance
with
Section
218.401(c)(3)
was
performed; and
iii)
The
date(s)
that the results of such testing were
submitted
to the Agency;
2)
On
and
after a date consistent with Section 218.106 of this Part, or
Section
218.403(e),
as applicable, or on and after the
initial start-
up date,
the owner or operator of a printing line subject to the
limitations of Section 218.401
of
this Part and
complying
by
means
of Section 218.401(c) of this Part shall collect and record all
of the following
information each
day
for each
printing line and
maintain
the information at the facility for a period of three years:
A)
Control device monitoring data.
B)
A log of operating time for the capture system, control
device,
monitoring equipment and the associated printing
line.
C)
A maintenance log for the capture system, control device
and
monitoring equipment detailing all routine and non-
routine maintenance performed including dates
and
duration
of any
outages.
3)
On and after a date consistent with Section 218.106 of this Part, or
Section
218.403(e),
as applicable, the owner or
operator of a
subject
printing line shall notify
the
Agency in the following
instances:
A)
Any record showing violation of Section 218.401(c)
of
this
Part, shall be reported
by
sending a
copy of such record to
the Agency within 30 days following the occurrence
of
the
violation.
B)
At least 30 calendar days
before
changing the method of
compliance with Section
218.401
of this Part from Section
218.401(c) of this Part to Section 218.401(a) or
(b)
of this
Part, the owner or operator shall comply with all
requirements of
subsection
(c)(1) or (d)(1) of this Section,
respectively. Upon
changing
the method of compliance
with Section 218.401 of this Part
from
Section
218.401(c)
of this Part to Section 218.401(a) or
(b)
of this Part, the
owner or
operator shall
comply with all requirements of
subsection (c) or (d) of this
Section,
respectively.
4)
By
May 1, 2010, or upon initial start-up
of a
new
printing
line,
whichever is
later, the owner
or operator of a printing line
subj
ect
to the requirements in Section
218.401(c)(3)
or
(c)(4)
shall
submit
to the
Agency records documenting
the date the printing line was
constructed at the subject source and the date the control device for
such printing
line was constructed
at the subject source.
f)
Any owner or operator of a flexographic or rotogravure printing line that
prints flexible
packaging, or that prints
flexible packaging and non-
flexible
packaging on the same line, and which
is exempt from
the
limitations of Section
218.401(d)
because of the criteria in Section
218.402(b)
shall:
1)
By May 1,
2010,
or upon initial start-up of a new printing line,
whichever is later, and upon modification
of a printing
line, submit
a
certification to the Agency
that includes:
A)
A
declaration that the
source is exempt from the
requirements
in Section
218.401(d)
because of the criteria
in Section
218.402(b)
B)
Calculations which demonstrate that combined
emissions
of VOM from all flexographic
and
rotogravure printing
lines
(including
inks and solvents used for cleanup
operations associated with
such printing
lines)
at the source
never equal or exceed 6.8 kg/day
(15 lbs/day),
in the
absence of air pollution
control equipment; and
2)
Notify the
Agency
in writing if the combined emissions of VOM
from all
flexo graphic and rotogravure
printing lines
(including inks
and solvents
used
for cleanup operations associated with the
flexographic and rotogravure
lines)
at the source
ever
equal or
exceed 6.8
kg/day (15
lbs/day),
in the absence of air pollution
control
equipment,
within
30 days after
the event
occurs.
Such
notification
shall
include
calculations
showing
the daily
emissions
of VOM from
all flexographic
and
rotogravure
printing
lines
at the
source
for
the
day(s)
in which
emissions
equaled or
exceeded
6.8
kg/day
(15
lbs/day).
g)
Any
owner
or
operator of
a printing
line subject
to the
limitations
of
Section
218.401(d)
shall:
1)
By May
1, 2010,
or upon
initial
start-up
of a new
printing
line,
whichever
is later,
submit
a
certification
to the
Agency
describing
the practices
and procedures
that
the owner
or operator
will
follow
to ensure compliance
with
the limitations
of
Section 218.401(d);
and
2)
Notify
the
Agency
of any
violation
of
Section
21 8.401(d)
by
sending a description
of the
violation
and copies
of
records
documenting
such
violations
to the
Agency within
30 days
following
the
occurrence
of
the violation.
h)
All records
required
by
subsections
(f)
and
(g) of this
Section
shall
be
retained for
at least three
years
and shall be
made available
to
the
Agency
upon
request.
(Source:
Amended
at _I1l.
Reg.
effective______
Section
218.405
Lithographic
Printing:
Applicability
Until
March
15, 1996,
the
limitations
of
Section
218.406
of
this Subpart
apply
to all heatset
web
offset lithographic
printing
lines
(including
‘n1vprit.q
uM fnr
1Anrnrn
nnPrntinn9
n ncintpA with
th hpntqet
wh nff’t
lithographic
printing
line(s))
atasource
subject to
the requirements
of this
Subpart.
AU
sources
with
heatset
web offset
lithographic
printing
lines are
sources
subject
to
the
requirements
of this
Subpart
unless:
1)
Total
maximum
theoretical
emissions
of
VOM
from all heatset
web
offset lithographic
printing
lines
(including
solvents
used
for
cleanup
operations
associated
with the
heatset web
offset
lithographic
printing
line(s))
at the
source
never exceed
90.7
Mg
(100
tons)
per
calendar year
in the absence
of air
pollution
control
equipment;
or
2)
federally
ferble
pennit
“
‘““
offset lithographic
printing
line(s)
at a source
requires
the owner
or
1)1
111
iiawei
Wt-[)
operator to
limit
production
or capacity
of these printing
line(s) to
reduce
total VOM
emissions
from
all
heatset
web
offset
lithographic
printing
line(s)
to
90.7
Mg (100
tons) per calendar
year or less in the
absence
of air
pollution
control equipment.
b)
Any owner or operator
of any heatset
web
offset
lithographic
printing
line
that is
exempt
from the
limitations
in
Section
218.406 of this Subpart
because of the
criteria in subsection
(a)
of this Section shall
be subject to
the recordkeeping
and
reporting
requirements
in Section
218.406(b)(l)
of
this Subpart.
ae)
On and after
March 15,
1996, Everyevery
owner or operator
of
lithographic
printing line(s)
is
subject to
the
recordkeeping
and reporting
requirements
in Section 218.411
of
this
Subpart.
bd)
On and after
March 15,
1996, Prior to
May 1, 2010, Sections
218.407
through 218.410
of this Subpart
shall apply
to:
1)
All owners or operators
of heatset
web offset
lithographic printing
line(s)
unless:
A)
Total maximum
theoretical
emissions
of VOM from all
heatset
web
offset
lithographic
printing
lines (including
solvents
used for cleanup
operations
associated with
heatset
web
offset lithographic
printing lines)
at the source
never
exceed
90.7 Mg (100
tons) per calendar
year before
the
application
of
capture
systems and control
devices.
To
determine
a source’s total
maximum
theoretical emissions
of VOM
for the
purposes
of this subsection,
the
owner
or
operator
shall use the
calculations
set forth in Section
218.411
(a)(1
)(C)406(b)(1)(A)(ii)
of this
Subpart; or
B)
Federally
enforceable permit
conditions
or SIP revision for
all heatset
web offset
lithographic printing
line(s)
at the
source
requires the owner
or operator
to
limit production
or
capacity
of these
printing
line(s) to total VOM
emissions
of
90.7
Mg/yr (100 TPY) or
less, before
the
application of
capture systems
and
control
devices;
2)
All owners
or operators of heatset
web offset,
non
heatset web
offset, or
sheet
fed offset
lithographic printing
line(s), unless
the
combined emissions
of VOM
from
all
lithographic
printing line(s)
• at
the source
(including solvents
used for cleanup
operations
associated with
the lithographic
printing line(s)) never
exceed
45.5
kg/day (100
lbs/day), as
detennined in accordance
with Section
218.41
1(a)(1)(B),
before
the application
of capture systems
and
control
devices.
c)
On and after May
1, 2010:
1)
The
requirements
in Sections 218.407(a)(1)(B)
through
(a)(1’)(E)
and
218.407(b)
and
all applicable
provisions
in Sections
218.408
through
218.411
of this Subpart
shall apply to
all owners or
operators
of heatset
web
offset
lithographic
printing
line(s),
if the
combined
emissions
of VOM from
all lithographic
printing
line(s)
at
the
source
(including
solvents
used for cleanup operations
associated
with the
lithographic
printing
line(s)) ever exceed
45.5
kg/day
(100
lbs/day),
calculated
in accordance
with
Section
218.41
1(b)(2)(B),
before
the
application
of
capture
systems
and
control devices;
2)
The requirements
in Sections
2l8.407(a)(l)(A)
and
218.407(a)(2)
through
(a)(5)
and
all
applicable provisions
in Sections
2 18.408
through 218.411
of this Subpart
shall
apply to all owners or
operators
of lithographic
printing
line(s)
if the combined
emissions
of VOM
from all lithographic
printing
line(s)
at the source
(including
solvents
used
for cleanup
operations
associated
with
the
lithographic
printing
line(s))
ever
equal
or exceed 6.8
kg/day (15
lbs/day),
calculated in
accordance with Section
218.41
1(b)(1)(B),
before
the application
of
capture systems
and control devices;
3)
Notwithstanding
subsection
(c)(2)
of this Section,
at
sources
where
the
combined
emissions
of VOM
from all
lithographic printing
line(s)
at the source
(including
solvents
used for
cleanup
operations
associated
with the lithographic
printing
line(s)) equal
or
exceed
6.8 kg/day
(15
lbs/day)
but do not exceed 45.5
kg/day
(100
lbs/day),
calculated
in accordance
with
Section
218.41
1(b)(l)(B),
before
the application
of capture systems
and
control devices,
the
following
exclusions
shall apply unless
the
owner
or
operator
of
the source certifies
pursuant to Section
2l8.411(g)(1)(B)
that the
source will
notmake use of any
such
exclusions:
A)
The requirements
of
Sections
21 8.407(a)(1)(A),
218.407(a)(2),
and
2l8.407(a)(3)
of this
Subpart
shall
not
apply
to lithographic
printing
line(s)
with a total
fountain
solution
reservoir
of
less
than 3.8 liters
(1 gallon);
B)
The requirements
of
Section
218.407(a)(3)
of this
Subpart
shall not
apply
to sheet-fed
offset
lithographic
printing
line(s)
with
maximum
sheet
size
of
lix
17 inches
or
smaller;
C)
The
requirements
of
Section
21
8.407(a)(4)
of this
Subpart
shall not
apply
to
up
to a
total of
416.3 liters
(110
gallons)
per year
of cleaning
materials
used
on
all
lithographic
printing
lines
at the
source;
D)
The
requirements
of
Section
218.407(a)(4)(A)(i)
shall
not
apply
to lithographic
printing
lines
at
the
source.
Instead,
the
requirements
of
Section
218 .407(a)(4)(A)(ii)
shall
apply
to such
lines.
de)
If
a lithographic
printing
line at
a
source
is or
becomes
subject
to one
or
more
of the
limitations
in
Sections
218.406
or 218.407
of this
Subpart,
the
lithographic
printing
line(s)
at the
source
are always
subject
to
the
applicable
provisions
of this
Subpart.
(Source:
Amended
at
—
Ill. Reg.
effective______
Section
218.406
Provisions
Applying
to
Heatset
Web
Offset Lithographic
Printing
Priorto
March
15, 1996
a)
Emission
Standards
and
Litations.
No ovrner
or
operator
of a heatset
web
offset
printing
line
at a source
that
meets
or exceeds
the
applicability
levels
in
Section
218.405(a)
of
this Subpart
may
cause
or
allow the
operation
of such
heatset
web
offset printing
line(s)
unless
the
owner
or
operator
meets
the
requirements
in
subsections
(a(l)
or (a)(2)
of
this
Section
and
the
requirements
in
subsections
(a)(3) and
(a)(4)
of this
Section.
The
ovner
or operator
shall demonstrate
compliance
with
this
Section
by
using
the
applicable
test
methods
and
procedures
specified
in
Section
218.105(a),
(d),
and
(
of this
Part and
by
complying
with
the
recordkeeping
and
reporting
requirements
specified
in
subsection
(b)
of
this
Section.
•
1)
afterburner
system
is
installed
and
operated
that reduces
90
percent
of
the
VOM
emissions
(excluding
methane
and ethane)
from
the
dryer
exhaust;
or
mhe
fountain
solution
contains
than
8
nfl_f.
fint
by
weight,
of
VOM
and
a condensation
recovery
system
is installed
and
2)
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218.106 of this Part,
unless
the
owner or operator has
complied
with,
and continues
to comply
with, subsections
(a(1), (a)(3),
(a)(4)
and
(b)(2)
of this Section.
3)
No owner
or operator
of a heatset web offset
lithographic printing
line
complying
by
means
of subsection
(a)(2) of this Section
shall
operate
said
printing
line on or after a
date consistent
with Section
21R 1fl6 nfth
Part,
irn1 th nvrrr
ni
as-14e4
with, and
continues
to comply with,
subsections (a)(2),
(a)(3),
(a)(4)
and (b)(3)
of
this Section.
(Source: Repealed
at — Ill.
Reg.
effective______
Section
218.407
Emission Limitations
and
Control Requirements
for Lithographic
Printing
Lines On and After March
15, 1996
a)
On
and after March
15, 1996, noNo
owner or operator of lithographic
printing line(s) subject
to the requirements
of this Subpart
shall:
1)
Cause or allow
the operation
of any heatset web
offset
lithographic
printing
line unless:
A)
The
total VOM content
in the as-applied fountain
solution
meets
one of the following
conditions:
i)
1.6 percent or less,
by weightvolume;
ii)
3 percent or less, by
weightvolume, and
the
temperature
of the fountain
solution
is
maintained
below
15.6°C (60° F), measured
at
the reservoir
or
the fountain
tray;
or
iii)
5 percent
or less, by weightvolume,
and the as-
applied fountain
solution contains
no
alcohol;
B)
The air
pressure in the
dryer is maintained
lower than the
air pressure
of the press room,
such
that
air
flow
through all
openings
in
the dryer,
other than the exhaust,
is into the
dryer
at all times when the
printing line
is operating;
C)
An
afterburner is installed
and operated
so that VOM
emissions
(excluding
methane and ethane)
from
the press
dryer exhaust(s)
are reduced
as follows:
rnmr
i)
Prior
to
May
1,
2010,
by 90 percent,
by weight,
or
to a maximum
afterburner
exhaust
outlet
concentration
of 20 ppmv
(as
carbon);
ii)
On and after
May
1. 2010,
by at
least 90
percent,
by
weight, for
afterburners
first
constructed
at the
source
prior to
January
1, 2010;
by
at least
95
percent,
by
weight,
for
afterburners
first
constructed
at the source
on or after
January
1,
2010; or to
a
maximum
afterburner
exhaust
outlet
concentration
of 20 ppmv
(as
carbon);
D)
The
afterburner
complies
with
all monitoring
provisions
specified
in
Section
218.410(c)
of this
Subpartis
equipped
with
the applicable
monitoring
equipment
specified in
Section
218.105(d)(2)
of
this
Part and the
monitoring
equipment
is
installed,
calibrated,
operated,
and maintained
according
to
manufacturer’s
specifications
at
all times
when
the
afterburner
is
in
use; and
E)
The afterburner
is operated
at all
times
when
the
printing
line is
in
operation,
except the
afterburner
may be
shut
down between
November
1 and April
1 as provided
in
Section
218.107 of
this Part;
2)
Cause
or
allow
the
operation
of any
non-heatset
web
offset
lithographic
printing
line unless
the
VOM content
of the
as-applied
fountain
solution
is 5 percent
or less,
by
weightehime,
and
the as-
applied
fountain
solution
contains
no alcohol;
3)
Cause
or
allow the
operation
of any sheet-fed
offset
lithographic
printing
line unless:
A)
The
VOM content
of the
as-applied
fountain
solution
is 5
percent or
less,
by
weightvolume;
or
B)
The VOM
content
of
the as-applied
fountain
solution
is 8.5
percent
or
less,
by
weightvolume,
and the
temperature
of
the fountain
solution
is maintained
below
15.6°
C
(60° F),
measured
at the reservoir
or
the fountain
tray;
4)
Cause
or
allow
the use of
a cleaning
solution
on any
lithographic
printing
line unless:
A)
The
VOM content
of
the as-used
cleaning
solution
is less
than
or equal
to
i)
30 percent,
by weight;
or
ii)
On and after
May 1, 2010,
for
owners
or
operators
of sources
that
meet
the applicability criteria
in
Section
218.405(c)(3)
and
do not certify
pursuant
to
Section 218.41
1(g)(1)(B)
that the source
will
not
make
use
of any
of the
exclusions
in
Section
218.405(c)(3),
70
percent,
by weight; or
B)
The VOM
composite
partial vapor
pressure of
the
as-used
cleaning
solution
is less than
10
mmHg at 20°C (68°F);
5)
Cause
or allow
VOM containing
cleaning materials,
including
used
cleaning
towels,
associated
with
any
lithographic
printing
line to
be kept,
stored
or
disposed
of
in
any manner other
than
in closed
containers,
except
when
specifically
in use.
b)
An
owner
or operator
of
a heatset
web
offset
lithographic
printing line
subject to the
requirements
of subsection
(a)(1)(C) of
this Section
may
use
a control device
other
than
an afterburner,
if:
1)
The
control
device
reduces
VOM
emissions
from
the press dryer
exhaust(s)
as follows:
A)
Prior
to May
1, 2010,
by at
least
90
percent,
by weight, or
to
a maximum
control device
exhaust
outlet
concentration
of 20 ppmv
(as
carbon); and
B)
On and
after May 1, 2010:
i)
By
at least
90
percent,
by
weight,
for control
devices
first constructed
at the
source prior
to
January
1, 2010;
ii)
By
at least
95
percent,
by weight, for
control
devices
first constructed
at the
source on or
after
January
1, 2010;
or
iii)
To a
maximum control
device
exhaust
outlet
concentration
of 20
ppmv
(as carbon):
2)
The
owner or operator
submits a plan
to the Agency
detailing
appropriate
monitoring
devices,
test
methods,
recordkeeping
requirements,
and operating parameters
for the
control device;
and
3)
The use
of the
control
device with testing,
monitoring,
and
recordkeeping
in accordance
with
this
plan is
approved
by the
Agency
and USEPA
as federally enforceable
permit conditions.
(Source:
Amended at
— Ill. Reg.
effective______
Section 218.408
Compliance
Schedule
for
I
March
15, 1996
Printing
On and
After
a)
Every owner
or operator
of a lithographic
printing line subj
ect to
one or
more
of
the control requirements
of Section
218.407
of
this Subpart shall
comply with
the applicable
requirements
of Sections 218.407
through
218.411
of this Subpart on and
after
March
15, 1996,
or upon initial start
up, whichever
is later.
b)
No
owner -or operator of
a
cr”’
inting inc
—1
ihich
is
from
the limitations
of Section
218.407 of this
Subpart because
of the criteria
in
Section
218.405(d)
of
this
Subpart,
shall
operate
said
printing line
on or
after March 15, 1996,
unless the over
or operator has
complied
with,
and
continues
to comply
with,
Sections
218.405(d)
and
218.411(a) of
this
(Source: Repealed
at — Ill. Reg.
effective______
Section
218.409
Testing
for Lithographic
Printing On
and After
March 15,
1996
a)
Testing
to demonstrate
compliance
with
the requirements
of Section
218.407
of this Subpart shall
be conducted
by
the
owner
or operator
within
90 days after a request
by the
Agency. Such testing
shall
be
conducted
at the expense
of
the
owner or
operator
and
the owner or
operator
shall notify the
Agency in writing
30 days in advance
of
conducting
such
testing
to
allow
the Agency
to be present
during
such
testing.
b)
The
methods and procedures
of Section
218.105(d)
and (f) shall be used
for testing to demonstrate
compliance
with
the requirements
of Section
218.407(a)(1)(C)
or (b)(l)
of this Subpart,
as
follows:
Subpart.
1)
To select the
sampling sites, Method 1 or 1 A, as appropriate, 40
CFR 60, Appendix
A, incorporated by reference at Section
218.112
of this Part.
The sampling sites for determining efficiency
in reducing
VOM from the dryer exhaust shall be located between
the
dryer
exhaust and the control device
inlet, and between the
outlet
of the
control
device and the exhaust to the atmosphere;
2)
To determine
the volumetric flow rate of the exhaust stream,
Method
2, 2A, 2C,
or 2D, as appropriate, 40 CFR 60, Appendix A,
incorporated
by reference at Section 218.112
of this Part;
3)
To determine the
VOM concentration of the exhaust stream
entering and
exiting the control device, Method 25
or
25A,
as
appropriate,
40 CFR 60, Appendix
A, incorporated by reference at
Section 218.112
of this Part. For thermal and catalytic
aflerburners,
Method 25 must be used except under
the
following
circumstances,
in which case
Method 25A must be used:
A)
The allowable outlet concentration
of VOM from the
control
device is less than 50 ppmv, as carbon;
B)
The
VOM concentration at the inlet of the control device
and the required level of control
result in exhaust
concentrations
of VOM of 50 ppmv, or less, as carbon; and
C)
Due to the high efficiency
of the control device, the
anticipated
VOM
concentration at the control device
exhaust is 50 ppmv or less, as carbon,
regardless of inlet
concentration.
If the source elects
to use Method 25A
under this option, the exhaust
VOM concentration must be
50 ppmv
or less, as carbon, and the required destruction
efficiency
must
be met for the source to have demonstrated
compliance. If the Method 25A test
results show that the
required destruction efficiency
apparently has been met, but
the
exhaust
concentration
is above 50 ppmv,
as
carbon, a
retest is required. The retest shall
be conducted using
either Method 25
or Method
25A.
If the retest is conducted
using
Method
25A and the test results
again show that the
required destruction efficiency
apparently has been met, but
the exhaust
concentration is above 50 ppmv,
as carbon, the
source must retest using Method
25;
4)
Notwithstanding the
criteria or requirements
in
Method
25
which
specifies a
minimum probe temperature
of 129°
C
(265° F), the
probe must
be
heated
to
at least
the gas
stream
temperature
of
the
dryer exhaust,
typically
close
to 176.7°C
(350°
F);
5)
During
testing,
the printing
line(s)
shall
be
operated at
representative
operating
conditions
and flow
rates;
and
6)
During testing,
an air
flow direction
indicating
device,
such
as
a
smoke
stick, shall
be used to
demonstrate
100
percent
emissions
capture
efficiency
for
the dryer
in accordance
with
Section
218.407(a)(1)(B)
of this Subpart.
c)
Testing
to demonstrate
compliance
with
the
VOM
content
limitations
in
Section
218.407(a)(l)(A),
(a)(2),
(a)(3)
and
(a)(4)(A)
of
this Subpart,
and
to
determine the
VOM content
of fountain
solutions,
fountain
solution
additives,
cleaning
solvents,
cleaning
solutions,
and
inks
(pursuant
to the
requirements
of Section
218.41 1(a)(1)(B)
of this Subpart),
shall be
conducted
upon
request
of the Agency,
as follows:
1)
The
applicable
test methods
and procedures
specified
in Section
218.105(a)
of
this Part
shall
be used;
provided,
however,
Method
24,
incorporated
by
reference
at
Section 218.112
of this
Part,
shall
be
used to demonstrate
compliance;
or
2)
The
manufacturer
T
s
specifications
for VOM content
for
fountain
solution
additives,
cleaning
solvents,
arid inks
may be
used if such
manufacturer’s
specifications
are
based on
results
of tests
of the
VOM content
conducted
in
accordance
with
methods
specified in
Section
218.105(a)
of
this
Part; provided,
however,
Method
24
shall be used
to
determine
compliance.
d)
Testing
to demonstrate
compliance
with the
requirements
of Section
218.407(b)
of
this
Subpart
shall
be
conducted
as set
forth
in the owner
or
operator’s
plan
approved
by
the Agency
and
USEPA as
federally
enforceable
permit
conditions
pursuant
to
Section
218.407(b)
of this
Subpart.
e)
Testing
to determine
the
VOM composite
partial
vapor pressure
of
cleaning
solvents,
cleaning
solvent
concentrates,
and
as-used
cleaning
solutions
shall
be
conducted
in
accordance
with
the applicable
methods
and
procedures
specified
in Section
218.110
of this Part.
(Source:
Amended
at —
Ill. Reg.
effective______
Section 218.411
Recordkeeping
and Reporting
for Lithographic Printing
a)
Exempt units prior
to
May 1,
2010. An owner or operator
of
lithographic
printing line(s)
exempt
from the limitations of
Section 218.407
of this
Subpart
prior to May 1, 2010,
because
of
the criteria in Section
21 8.405(bd)
of
this
Subpart
shall comply with
the following:
1)
By March 15, 1996,
Uponupon initial
start-up
ofanew
lithographic
printing line, and upon
modification of a
lithographic
printing
line, submit
a certification to
the Agency that includes:
A)
A declaration
that the source is
exempt from the
control
requirements
in Section 2 18.407
of
this Part because of
the
criteria in
Section
218.405(bd)
of this Subpart;
B)
Calculations which
demonstrate
that combined
emissions
of
VOM from
all lithographic printing
lines
(including
inks, fountain solutions,
and solvents used
for cleanup
operations
associated
with
the
lithographic
printing lines) at
the source never
exceed 45.5 kg/day (100
lbs/day)
before
the use
of capture
systems and control
devices,
as follows:
i)
To calculate daily
emissions
of
VOM,
the owner or
operator shall
detennine the monthly
emissions
of
VOM from all
lithographic printing
lines at the
source (including
solvents used
for
cleanup
operations
associated
with the lithographic
printing
lines) and divide this
amount by the number
of days
during
that
calendar
month
that lithographic
printing lines at the
source
were
in
operation;
ii)
To determine
the VOM content
of the inks, fountain
solution additives
and cleaning
solvents,
the tests
methods
and procedures set
forth in
Section
218.409(c)
of this Subpart shall
be used;
iii)
To determine
VOM emissions
from inks
used
on
lithographic printing
line(s) at the source,
an ink
emission
adjustment
factor
of 0.05
shall
be used in
calculating emissions
from all non-heatset
inks
except when using
an impervious substrate,
and a
factor of 0.80
shall be used in calculating
emissions
from all heatset inks
to account for VOM
retention
in
the substrate except
when using an impervious
substrate. For
impervious substrates such as metal
or plastic,
no emission adjustment factor is used.
The
VOM content
of
the ink, as used, shall be
multiplied
by this factor to determine the amount
of
VOM emissions from the use of ink on the printing
line(s); and
iv)
To determine
VOM
emissions from fountain
solutions
and cleaning solvents used on lithographic
printing line(s)
at the source,
no retention factor
is
used;
C)
Either a declaration
that the source, through federally
enforceable permit conditions, has limited its maximum
theoretical emissions
of VOM from all heatset web offset
lithographic printing lines
(including
solvents used
for
cleanup operations
associated with heatset web offset
printing lines) at the
source to no
more than
90.7 Mg (100
tons)
per calendar year before the application of capture
systems and control
devices or calculations which
demonstrate that the source’s total maximum theoretical
emissions
of VOM do not exceed 90.7 Mg/yr (100 TPY).
To determine the source’s
total maximum theoretical
emissions for the purposes of this subse:.:z, :
operator shall
use
the
calculations set forth in Section
218.406(b)(1)(A)(ii) of this Subpart; and Total maximum
theoretical emissions
of VOM for a heatset
web
offset
lithographic
printing source is the sum of maximum
theoretical emissions of VOM from each heatset web
offset
lithographic printing line
at the source. The following
equation shall
be used to calculate total maximum
theoretical emissions of VOM per calendar year
in the
absence of air pollution
control equipment for each heatset
web offset
lithographic printing line at the source:
E=(RxAxB)+(CxD)+ 1095
(Fx GxH’)
Where:
E =
Total maximum theoretical
emissions of VOM from
one
heatset
web offset printing line in units
of kg/yr
(lb/yr);
(l1(1Fl
I11 flV’fl&T flV
A
=
Weight
of VOM per volume
of solids of ink
with
the highest
VOM
content as
applied each
year
on
the printing
line in units of kg/i
(lb/gal)
of
solids;
B
=
Total volume
of solids for all inks
that can
potentially be
applied each year on the
printing line
in
units of 1/yr (gallvr).
The
instrument
or method
by which the owner
or operator accurately
measured
or calculated
the
volume
of each ink as
applied and the
amount that can potentially
be
applied
each
year
on
the printing
line shall be
described
in the
certification to
the Agency;
C =
Weight
of VOM per volume
of fountain solution
with
the highest
VOM
content
as applied each
year
on the
printing line in units
of kg/i (lb/gal);
D
=
The total
volume of fountain
solution that can
potentially
be
used each
year on the printing
line in
units
of 1/yr (gal/yr). The instrument
andlor
method
by
which the owner
or operator accurately
measured
or calculated the
volume of each fountain
solution
used
and the amount
that can potentially
be
used
each
year on
the
printing
line shall be
described
in the certification
to the Agency;
F =
Weight
of VOM
per
volume
of material for the
cleanup material or
solvent with the highest
VOM
content as used
each year on the printing
line in
units of
kg/i (lb/gal)
of such material;
G =
The greatest
volume of cleanup
material or solvent
used
in
any 8-hour period;
and
H
=
The
highest
fraction
of cleanup
material or solvent
which
is not
recycled
or
recovered for offsite
disposal
during any
8-hour
period.
The multiplier representing
the amount of VOM
not
retained
in the substrate
being used. For paper,
R =
0.8. For metal, plastic,
or other
impervious
substrates,
R = 1.0;
R=
D)
A description
and the results
of all tests used
to determine
the VOM
content of inks,
fountain
solution
additives,
and
cleaning
solvents, and
a declaration
that all such tests
have
been
properly
conducted
in accordance
with Section
218.409(c)(1)
of this Subpart;
2)
Notify
the
Agency in
writing
if
the
combined emissions
of VOM
from
all lithographic
printing lines
(including
inks,
fountain
solutions,
and solvents
used
for cleanup
operations
associated with
the
lithographic
printing
lines)
at the
source ever exceed
45.5
kg/day
(100
lbs/day),
before the use
of capture
systems and control
devices,
within
30 days after the event
occurs. Such
notification
shall include a copy
of
all
records
of such event.
b)
Exempt
units on and after May
1,
2010.
1)
Lithographic printing
lines exempt
pursuant
to
Section
21
8.405(c)(2). By
May 1, 2010, or
upon initial start-up
of a new
lithographic
printing line, whichever
is
later, and
upon
modification of
a lithographic
printing line, an
owner or operator
of lithographic
printing
line(s)
exempt
from the
limitations
in
Section 218.407
of this Subpart
because
of
the criteria in Section
218.405(c)(2)
of this Subpart
shall submit
a
certification
to
the
Agency
that includes the information
specified
in either
subsections
(b)(1)(A),
(b)(1)(B),
and
(b)(l)(D)
of this Section,
or
subsections
(b)(1)(A)
and
(b)(1)(C)
of this
Section,
as applicable.
An
owner or
operator complying
with subsection
(b)(1)(B)
shall
also
comply
with the requirements
in
subsection
(b)(
1
)(E)
of this
Section. An
owner or operator complying
with
subsection
(b)(
1
)(C)
shall also
comply
with
the requirements
in subsection
(b)(l)(F)
of
this Section:
A)
A declaration
that
the source
is exempt
from the
requirements
in Section 2 18.407
of this Part
because of the
criteria in Section
218.405(c)(2)
of this
Subpart
B)
Calculations
which
demonstrate
that combined
emissions
of VOM
from all lithographic
printing
line(s)
(including
inks,
fountain solutions, and
solvents used
for
cleanup
operations
associated with
the lithographic
printing
line(s))
at the
source do not equal
or exceed
6.8
kg/day
(15
lbs/day),
before
the use
of capture
systems
and control
devices,
as follows:
i)
To calculate
daily
emissions of VOM, the
owner or
operator
shall determine
the
monthly
emissions of
VOM
from all lithographic
printing
lines at the
source
(including
solvents
used for cleanup
operations
associated with the
lithographic printing
lines) and divide
this amount
by the
number of days
during
that
calendar month
that lithographic
printing lines
at
the source
were
in operation;
ii)
To determine
the
VOM content
of the inks, fountain
solution
additives
and cleaning
solvents, the
test
methods
and procedures
set
forth in Section
2
18.409(c)
of this
Subpart shall
be
used;
iii)
To determine VOM
emissions
from inks used on
lithographic
printing
line(s) at the source,
an
ink
emission
adjustment
factor of
0.05
shall be used in
calculating
emissions
from all non-heatset
inks
except
when
using
an impervious substrate,
and a
factor
of 0.80 shall
be used in calculating
emissions
from
all
heatset inks
to account
for VOM retention
in
the substrate except
when using an
impervious
substrate.
For impervious
substrates such
as metal
or
plastic, no emission
adjustment factor
is used.
The VOM
content
of the ink, as used, shall
be
multiplied
by this factor
to determine
the amount of
VOM
emissions
from the use
of ink on
the printing
line(s);
and
iv)
To determine
VOM emissions
from cleaning
solutions
used
on lithographic
printing
line(s)
at
the
source,
an emission
adjustment
factor of 0.50 shall
be
used in calculating
emissions from
used shop
towels
if the
VOM
composite vapor pressure
of
each
associated cleaning
solution
is
less than 10
mmHg
measured at 20°C
(68°F) and the
shop
towels are
kept
in closed
containers.
For cleaning
solutions
with VOM composite
vapor
pressures
of
equal to or
greater
than
10 mmHg measured
at 20°C
(6 8°F)
and for shop towels
that are not kept
in
closed containers,
no emission
adjustment
factor
is
used;
C)
As an
alternative
to the calculations
in
subsection
(b)(l)(B),
above,
a
statement
that
the
source
uses
less than
the
amount
of
material
specified
in subsections
(b)(l)(C)(i)
or
(ii),
below,
as
applicable,
during
each
calendar
month.
A
source
may
determine
that
it
emits
below
6.8
kg/day
(15
lbs/day)
of VOM
based
upon compliance
with
such
material
use
limitations.
If the
source
exceeds
this amount
of material
use in
a given
calendar
month,
the
owner
or
operator
must,
within
15
days
of the
end
of that
month,
complete
the emissions
calculations
of
subsection
(b)(l)(B)
to determine
daily
emissions
for
applicability
purposes.
If
the
source
ever exceeds
this
amount
of material
use
for six
consecutive
calendar
months,
it is
no
longer
eligible
to
use
this subsection
as
an alternative
to the
calculations
in
subsection
(b)(l)(B).
If
a source
has
both
heatset
web
offset
and
either
nonheatset
web
offset
or
sheetfed
lithographic
printing
operations,
or
has all
three types
of
printing
operations,
the
owner
or
operator
may
not make
use
of
this
alternative
and must
use
the calculations
in subsection
(b)(1)(B).
i)
The
sum
of all
sheetfed
and
nonheatset
web
offset
lithographic
printing
operations
at
the source:
132.5
liters
(35
gallons)
of
cleaning
solvent
and
fountain
solution
additives,
combined;
or
ii)
The
sum
of
all
heatset
web
offset
lithographic
printing
operations
at
the source:
113.4
kg
(250
lbs)
of
ink, cleaning
solvent,
and
fountain
solution
additives,
combined.
D)
A
description
and the
results
of all tests
used
to determine
the
VOM
content
of inks,
fountain
solution
additives,
and
cleaning
solvents,
and a
declaration
that
all
such tests
have
been
properly
conducted
in accordance
with
Section
218.409(c)(1)
of
this
Subpart;
B)
For
sources
complying
with
subsection
(b)(1)(B)
of
this
Section,
notify
the Agency
in
writing
if the combined
emissions
of VOM
from
all
lithographic
printing
lines
(including
inks,
fountain
solutions,
and solvents
used for
cleanup
operations
associated
with
the
lithographic
printing
lines)
at
the source
ever
equal
or
exceed
6.8
kg/day
(15
lbs/day),
before
the
use
of capture
systems
and control
devices,
within 30
days
after the event occurs.
Such
notification
shall include calculations
pursuant to Section
218.411(b)(l’)(B)
showing the daily
emissions of VOM
from
all lithographic
printing
lines at the source for the
month
in which
emissions
equaled or exceeded 6.8
kg/day
(15
lbs/day).
If such emissions of VOM at
the source equal
or
exceed 6.8
kg/day
(15
lbs/day)
but do not exceed
45.5
kg/day
(100 lbs/day),
the source shall comply
with the
requirements in
subsection
(b)(2)
of this Section.
F)
For
sources
complying with subsection
(b)(1)(C)
of this
Section,
comply
with the following:
i)
Maintain material use records showing that the
source
uses less
than the
amount
of
material
specified
in subsections
(b)(1)(C)(i)
and
(b)( 1
)(C)(ii)
during each calendar month, or, if the
source exceeds the material use
limitations, records
showing that the source exceeded the limitations but
did
not emit 6.8 kg/day
(15
lbs/day) or
more
of
VOM;
ii)
Notify the Agency in writing if the source exceeds
the
material
use limitations for six
consecutive
calendar months, or if the source changes its
method
of
compliance from subsection
(b)(l)(C)
to
subsection
(b)(1)(B)
of this Section,
within
30 days
after the event occurs;
2)
Heatset web offset lithographic printing lines exempt pursuant to
Section
218.405(c)(1)
but not exempt
pursuant to Section
218.405(c)(2).
By May 1, 2010, or upon initial start-up of a new
heatset
web offset lithographic printing line, whichever is later,
and
upon modification of a heatset web offset lithographic printing
line, an owner
or operator of
heatset web
offset
lithographic
printing
line(s)
that are exempt from the limitations in Section
218.407 of this
Subpart
pursuant to the criteria
in Section
218.405(c)(l)
of this Subpart, but that are not exempt
pursuant
to
the criteria in Section 21
8.405(c)(2)
of this Subpart,
shall submit a
certification
to the Agency that includes the information specified
in subsections
(b)(2)(A)
through
(b)(2)(C)
of this
Section.
Such
owner
or operator shall
also
comply
with the requirements in
subsection (b)(2)(D)
of
this
Section:
A)
A
declaration
that the
source
is exempt
from
the
control
requirements
in
Section 218.407
of this
Part because
of
the
criteria
in
Section
218.405(c)(1)
of this
Subpart,
but is
not
exempt
pursuant
to
the
criteria
in Section
218.405(c)(2)
of
this
Subpart;
B)
Calculations
which demonstrate
that combined
emissions
of
VOM
from
all lithographic
printing
lines
(including
inks, fountain
solutions,
and
solvents
used for cleanup
operations
associated
with
the lithographic
printing
lines)
at
the source
never
exceed
45.5
kg/day
(100
lbs/day)
before
the
use
of capture
systems
and control
devices,
as follows
(the
following
methodology
shall
also be
used
to calculate
whether
a
source
exceeds
45.5 kg/day
(100
lbs/day)
for
purposes
of
determining
eligibility
for the exclusions
set
forth in
Section
218.405(c)(3),
in accordance
with Section
218.41
1(g)(2)(A)(i)):
i)
To
calculate
daily
emissions
of VOM,
the
owner
or
operator
shall determine
the
monthly
emissions
of
VOM
from
all lithographic
printing
lines
at the
source (including
solvents
used
for cleanup
operations
associated
with
the lithographic
printing
lines)
and
divide
this amount
by
the
number
of days
during
that calendar
month
that lithographic
printing
lines
at
the source
were
in
operation;
ii)
To
determine
the
VOM content
of
the
inks,
fountain
solution
additives
and
cleaning
solvents,
the tests
methods
and
procedures
set
forth in
Section
218.409(c)
of this
Subpart shall
be
used;
iii)
To
determine
VOM
emissions
from inks
used
on
lithographic
printing
line(s) at
the
source,
an ink
emission adjustment
factor
of 0.05 shall
be
used
in
calculating
emissions
from all
non-heatset
inks
except when
using
an impervious
substrate,
and
a
factor of
0.80 shall
be used
in calculating
emissions
from all
heatset
inks
to account
for
VOM retention
in
the substrate
except
when
using an
impervious
substrate.
For impervious
substrates
such as
metal
or
plastic,
no emission
adjustment
factor
is
used.
The VOM
content
of the ink,
as used,
shall
be
multiplied
by this factor
to
determine
the amount
of
VOM emissions from the use of ink on
the printing
line(s).
iv)
To
determine
VOM
emissions from cleaning
solvents
used on
lithographic printing line(s) at the
source, an emission
adjustment
factor of
0.50 shall
be
used in calculating
emissions from cleaning
solution in shop towels if the VOM
composite
vapor pressure of
such cleaning solution is less than
10 mrnHg measured at 20°C (68°F) and
the shop
towels are
kept
in closed containers. For cleaning
solutions with VOM
composite vapor
pressures of
equal to or greater than 10 mmHg
measured at 20°C
(6
8°F)
and for shop towels that are not kept in
closed containers, no
emission adjustment factor is
used;
C)
A description and the results of all tests
used
to
determine
the VOM content of inks, fountain solution additives, and
cleaning solvents, and a
declaration that
all
such tests have
been
properly conducted in accordance with Section
218.409(c)(1)
of this Subpart;
D)
Notify the Agency in writing if
the combined emissions of
VOM from all lithographic printing lines (including inks,
fountain solutions, and solvents used for
cleanup
operations
associated
with
the lithographic
printing lines)
at the source
ever exceed 45.5 kg/day
(100 lbs/day),
before the use of
capture systems and control devices, within 30 days after
the event occurs. Such notification shall include
calculations
pursuant to Section 218.41
1(b)(2)(B)
showing
the daily emissions of VOM from all lithographic printing
lines at the source for the month in which emissions
exceeded
45.5 kg/day
(100
lbs/day).
c2)
Unless complying with subsections
(b)(1)(C)
and
(b)(1)(F)
of this Section,
an
owner or operator of lithographic
printing
line(s) subject to the
requirements of subsection
(a)
or
(b)
of this Section shall On and after
March 15, 1996, collect and record either the information specified
in
subsection
(c)(1)
or (c)(2)
(a)(2)(A)
or (a)(2)(B) of this Section for all
lithographic printing lines at the source:
LA)
Standard recordkeeping,
including
the following:
Ai)
The name and
identification
of each fountain solution
additive,
lithographic
ink, and cleaning solvent used
on
any
lithographic
printing
line, recorded
each
month;
Bi4)
A daily
record which
shows whether a lithographic printing
line at the
source was
in operation on that day;
Cii4)
The VOM content
and
the volume
of
each fountain solution
additive,
lithographic
ink, and cleaning solvent used on any
lithographic
printing line,
recorded each month;
Div)
The
total VOM
emissions at
the source each
month,
determined
as the sum
of the product of usage and VOM
content for each
fountain solution
additive,
cleaning
solvent,
and lithographic
ink (with the applicable ink VOM
emission adjustment)
used
at
the source,
calculated
each
month; a4
)
The VOM emissions
in lbs/day for the month, calculated in
accordance
with Section
218.41 1(a)(1)(B)
218.41 1(b)(1)(B),
or 218.411(b)(2)(B)
of this
Subpart
applicable;
2B)
Purchase and inventory
recordkeeping, including the following:
Pd)
The name, identification,
and VOM content
of
each
fountain solution additive,
lithographic ink, and cleaning
solvent
used
on any lithographic printing line, recorded
each month;
Bii)
Inventory records
from the beginning and end of each
month
indicating the total volume
of each fountain solution
additive, lithographic
ink, and cleaning solvent to be used
on
any lithographic
printing line at the source;
Ci44)
Monthly
purchase records for each fountain solution
additive, lithographic
ink, and cleaning solvent used
on any
lithographic
printing line
at
the
source;
i) A daily record which shows
whether a lithographic printing
line at the
source
was in operation
on
that day;
E)
The total
VOM emissions at the source each month,
determined
as the sum
of the product of usage and VOM
content for each
fountain solution additive, cleaning
solvent,
and lithographic
ink (with the applicable ink VOM
emission
adjustment)
used at the source, calculated
each
morith
based
on the
monthly inventory
and purchase
records required
to be maintained pursuant
to
subsections
(c)(2)(A),
(c)(2)(B),
and (c)(2)(C)(a)(2)(B)(i), (a)(2)(B)(ii)
and (a)(2)(B)(iii)
of this
Section; aftd
F4)
The VOM
emissions
in
lbs/day for the month,
calculated in
accordance with
Section
218.41 l(a)(l)(B)
218.411 (b)(fl(B),
or 218.411
(b)(2)(B)
of this Subpart
applicable;
3)
On and after March
15, 1996, notify the Agency in writing if the
combined emissions
of VOM
from all
lithographic
printing
lines
(including inks, fountain
solutions, and solvents used for cleanup
operations associated
with the lithographic printing lines) at the
source ever
exceed 45.5 kg/day
(100 lbs/day), before the use of
capture systems and
control devices, within 30 days after the event
occurs. Such
notification
shall include
a copy of all records
nf’
such event.
1?)
An owner or operator of a
heatset web offset lithographic printing line(s)
subject to the control
requirements
of Section 218.407(a)(1)(C) or (b)(1)
of this Subpart shall comply with
the following:
1)
By
May
1,
2OlOMarch
15,
1996, upon initial start-up of a new
printing line, and upon
initial start-up of a new control device for a
heatset web offset
printing line, submit a certification to the
Agency that includes
the
following:
A)
An identification
of each heatset web offset lithographic
printing line
at the source;
B)
A
declaration
that each heatset web
offset lithographic
printing line
is in compliance with the requirements
of
Section 218.407
(a)-( 1 )-(B), (a)-(
1 )-(C),
(a)-(
1 )-(D) and
(a)(l)-(E) or
(b) of this Subpart, as appropriate;
C)
The type of afterburner
or other approved control device
used
to comply
with the requirements of Section
218.407(a)(l)(C) or
(b)(1) of this Subpart and the date that
such device was
first constructed at the source;
D)
The
control
requirements.in
Section
218.407(a)(1)(C)
or
(b)(1) of this
Subpart
with
which the
lithographic
printing
line is complying;
E)
The
results
of all
tests
and calculations
necessary
to
demonstrate
compliance
with
the
control requirements
of
Section 218.407(a)(1)(C)
or
(b)(1) of
this
Subpart,
as
applicable;
and
F)
A
declaration
that
the monitoring
equipment
required
under
Section
218.407(a)(1)(D)
or
(b) of this
Subpart,
as
applicable,
has
been
properly
installed and
calibrated
according
to
manufacturer’s
specifications;
2)
If testing
of the afterburner
or
other
approved
control
device
is
conducted
pursuant
to Section
218.409(b)
of this
Subpart,
the
owner
or operator
shall,
within
90
days after
conducting
such
testing,
submit
a copy of all
test results
to the
Agency
and
shall
submit
a certification
to
the
Agency
that includes
the following:
A)
A declaration
that
all tests
and calculations
necessary
to
demonstrate
whether
the
lithographic
printing
line(s)
is
in
compliance
with
Section 218.407(a)(1)(C)
or (b)(1)
of this
Subpart,
as
applicable,
have
been
properly
performed;
B)
A statement
whether
the
lithographic
printing
line(s) is or
is
not in
compliance
with Section
218.407(a)(1)(C)
or
(b)(1)
of this
Subpart,
as
applicable;
and
C)
The operating
parameters
of
the afterburner
or other
approved
control
device
during
testing,
as
monitored
in
accordance
with
Section
218.410(c)
or
(d)
of this Subpart,
as
applicable;
3)
On and
after March
15,
1996,
Except
as
provided
in subsection
(d)(3)(D)(ii)
of
this Section,
collect
and record
daily
the following
information
for each
heatset
web offset
lithographic
printing
line
subject
to the requirements
of Section
218.407(a)(1)(C)
or
(b)(1) of
this
Subpart:
A)
Afterburner
or other
approved
control
device monitoring
data in
accordance
with Section
218.410(c)
or (d)
of
this
Subpart,
as
applicable;
B)
A log
of operating
time for the afterburner
or
other
approved
control
device,
monitoring equipment,
and the
associated
printing
line;
C)
A maintenance
log for the
afterburner or other approved
control
device
and
monitoring
equipment
detailing all
routine
and non-routine maintenance
performed,
including
dates
and
duration
of
any outages; and
D)
A
log detailing
checks
on the air flow
direction
or air
pressure
of the dryer and press
room to ensureinsure
compliance
with the requirements
of Section
218.407(a)(1)(B)
of this Subpart
as
follows:
i)
Prior
to May 1, 2010, at least
once
per 24-hour
period while
the
line is
operating;
and
ii)
On and after
May
1,
2010, at least
once per calendar
month
while the line is operating
4)
On and
after March
15, 1996,
jetify
the Agency in writing
of any violation
of Section
218.407(a)(1)(C)
or (b)(1) of
this
Subpart
within
30 days
after the occurrence
of such violation.
Such notification
shall include
a copy of all records
of such
violation;
5)
If
changing
its method of compliance
between
subsections
(a)(1)(C)
and
(b) of
Section 218.407
of this Subpart,
certify
compliance
for the
new
method
of compliance in accordance
with
subsection
(b)(1)
of this Section at
least 30 days before
making
such
change,
and
perform all tests and
calculations
necessary to
demonstrate
that such
printing line(s) will
be in compliance
with
the
requirements of Section
218
.407(a)(
1 )(B), (a)( 1
)(C),
(a)(
1
)(D)
and
(a)(1)(E)
of this
Subpart,
or Section 218.407(b)
of
this
Subpart,
as applicable.
ee)
An owner or operator
of a lithographic
printing line subject
to Section
218.407(a)(1)(A),
(a)(2), or (a)(3) of
this Subpart,
shall:
1)
By May
1, 2010,March 15, 1996,
and upon
initial start-up of
a
new
lithographic
printing line,
certify to the Agency
that
fountain
solutions
used on
each
lithographic
printing
line will be in
compliance
with the applicable VOM
content
limitation. Such
certification shall
include:
A)
Identification
of
each
lithographic
printing
line
at the
source,
by
type,
e.g., heatset
web
offset,
non-heatset
web
offset,
or sheet-fed
offset;
B)
Identification
of each
centralized
fountain
solution
reservoir
and each
lithographic
printing
line that it
serves;
C)
A statement
that the
fountain
solution
will comply
with the
VOM
content
limitations
in
Section
218.407(a)(1)(A),
(a)(2),
or
(a)(3), as
applicable;The
VOM
content
limitation
with
which each
fountain
solution
will
comply;
D)
Initial documentation
that each
type
of
fountain
solution
will comply
with the
applicable
VOM
content
limitation),
including
copies
of manufacturer’s
specifications,
test
results,
if any, formulation
data and
calculations;
E)
Identification
of
the
method(
that
will be used
to
demonstrate
continuing
compliance
with
the applicable
limitation,
e.g.,
a refractometer,
hydrometer,
conductivity
meter,
or
recordkeeping
procedures
with detailed
description
of
the compliance
methodology;
and
F)
A sample
of the
records
that will
be kept
pursuant
to
Section
218.411
(e)(2)
of this
Subpart.
2)
On
and after
March
15,
1996,
Collectcollect
and
record
the
following
information
for each fountain
solution:
A)
The
name and
identification
of each
batch of fountain
solution
prepared
for use
on one or
more
lithographic
printing
lines,
the
lithographic
printing
line(s)
or
centralized
reservoir
using
such
batch
of
fountain
solution,
and the
applicable
VOM
content limitation
for the
batch;
B)
If
an owner
or
operator
uses
a hydrometer,
refractometer,
or conductivity
meter, pursuant
to
Section
218.410(b)(1)(B),
to demonstrate
compliance
with
the
applicable
VOM
content
limit
in
Section
218.407(a)(l)(A),
(a)(2),
or (a)(3)
of this Subpart:
i)
The date
and
time
of preparation,
and each
subsequent
modification,
of the
batch;
ii)
The results of each
measurement taken in
accordance with
Section 218.410(b)
of this
Subpart;
iii)
Documentation
of the periodic
calibration
of the
meter in accordance
with
the manufacturer’s
specifications,
including
date
and time of
calibration,
personnel
conducting,
identity of
standard
solution,
and resultant
reading; and
iv)
Documentation
of the periodic
temperature
adjustment
of the meter, including
date and time
of
adjustment, personnel
conducting
and
results;
C)
If the VOM content of
the fountain solution
is
determined
pursuant
to Section 218.410(b)(1)(A)
of
this Subpart,
for
each batch of as-applied
fountain solution:
i)
Date and time
of preparation and each
subsequent
modification of the
batch;
ii)
Volume or weight,
as applicable, and VOM
content
of each
component
used in, or
subsequently
added
to, the fountain solution
batch;
iii)
Calculated VOM content
of the as-applied
fountain
solution;
and
iv)
Any
other information
necessary
to
demonstrate
compliance
with the applicable
VOM content limits
in Section
218.407(a)(1)(A),
(a)(2)
and
(a)(3) of this
Subpart, as specified
in the
source’s
operating
permit;
D)
If the
VOM content of the
fountain solution is determined
pursuant
to
Section
218.410(b)(2)
of this
Subpart,
for
each
setting:
i)
VOM content limit
corresponding to each
setting;
ii)
Date and time of initial
setting and each
subsequent
setting;
iii)
Documentation
of the
periodic calibration of
the
automatic
feed
equipment
in accordance
with
the
manufacturer’s
specifications;
and
iv)
Any
other
infonnation
necessary
to demonstrate
compliance
with
the
applicable
VOM
content
limits
in
Sections
218.407(a)(l)(A),
(a)(2)
and (a)(3)
of
this
Subpart,
as
specified
in the
source’s
operating
permit.
E)
If
the owner
or operator
relies
on
the
temperature
of the
fountain
solution
to
comply
with
the requirements
in
Section
218.407(a)(1)(A)(ii)
or (a)(3)(B)
of this Subpart:
i)
The
temperature
of
the fountain
solution
at each
printing
line,
as
monitored
in accordance
with
Section
218.410(a);
and
ii)
A
maintenance
log
for the
temperature
monitoring
devices
and
automatic,
continuous
temperature
recorders
detailing
all routine
and
non-routine
maintenance
performed,
including
dates
and
duration
of
any outages;
3)
Notify
the Agency
in
writing
of
any violation
of Section
218.407
of this
Subpart
within
30 days
after
the
occurrence
of
such
violation.
Such
notification
shall
include
a
copy
of all
records
of
such
violation.;
and
4)
If
changing
its
method
of
demonstrating
compliance
with the
applicable
VOM
content
limitations
in
Section
218.407
of
this
Subpart,
or
changing
the
method
of demonstrating
compliance
with
the
VOM
content
limitations
for fountain
solutions
pursuant
to Section
218.409
of
this Subp,
certify
compliance
for such
new
method(s)
in
accordance
with
subsection
(c)(1)
of
this Section
within
30 days
4r
,,- ‘flcI,
-eh,-an4perfo1
all tests
and
calculations
necessary
to demonstrate
that
such printing
line(s)
will
be in compliance
with
the
applicable
requirements
of Section
218.407
of
this
Subpart.
fd)
For lithographic
printing
line
cleaning
operations,
an
owner
or operator
of
a
lithographic
printing
line
subject
to the
requirements
of Section
218.407
of
this
Subpart
shall:
1)
By May 1, 2OlOMarch
15, 1996, and upon initial
start-up ofanew
lithographic
printing line, certify to the Agency that all
cleaning
solutions, other than
those excluded pursuant to
Section
218.405(c)(3)(C),
and
the handling of iJ cleaning
materials,
will
be
in
compliance
with the requirements
of
Section
218.407(a)(4)(A)
or (a)(4)(B) and (a)(5) of this Subpart,
and such
certification shall also include:
A)
Identification
of each VOM containing
cleaning
solution
used
on each lithographic printing line;
AR)
A statement
that the cleaning solution
will comply
with
the
limitations
in
Section 21
8.407(a)(4);The
limitation with
which each VOM containing cleaning solution
will
comply,
i.e., the VOM content or
vapor pressure;
C)
Initial documentation
that
each
VOM
containing
cleaning
solution
will comply with the applicable
limitation,
including copies
of
manufacturer’s specifications,
test
results,
if any, formulation data and
calculations;
B)
Identification
of the method that
will
be
used to
demonstrate continuing compliance with the
applicable
limitations;
CE)
A sample
of
the records that will be kept pursuant to
Section
218.411(fd)(2) of this
Subpart;
and
DF)
A description of the practices that ensureassure
that
VOM
containing cleaning materials are kept in closed containers;
2)
On
and
after March 15, 1996, Collectcollect
and record the
following
information for each cleaning solution used
on each
lithographic printing line:
A)
For each cleaning solution for which the owner or
operator
relies
on the
VOM content to demonstrate compliance with
Section 218.407(a)(4)(A) of this Subpart
and which is
prepared at the source with automatic equipment:
i)
The name and identification of each cleaning
solution;
ii)
The
VOM
content
of
each
cleaning
solvent
in
the
cleaning
solution,
as
determined
in
accordance
with
Section
218.409(c)
of
this
Subpart;
iii)
Each
change
to
the
setting
of
the
automatic
equipment,
with
date,
time,
description
of changes
in
the
cleaning
solution
constituents
(e.g.,
cleaning
solvents),
and
a description
of
changes
to
the
proportion
of
cleaning solvent
and
water
(or
other
non-VOM);
iv)
The
proportion
of
each
cleaning
solvent
and
water
(or
other
non-VOM)
used
to
prepare
the
as-used
cleaning
solution;
v)
The
VOM content
of
the
as-used
cleaning
solution,
with
supporting
calculations;
and
vi)
A
calibration
log
for
the
automatic
equipment,
detailing
periodic checks;
B)
For
each
batch
of
cleaning
solution
for
which the
owner
or
operator
relies
on the
VOM
content
to
demonstrate
compliance
with
Section
218.407(a)(4)(A)
of
this
Subpart,
and
which
is
not
prepared at
the
source
with
automatic
equipment:
i)
The
name
and
identification
of
each
cleaning
solution;
ii)
Date
and
time
of
preparation,
and
each
subsequent
modification,
of
the
batch;
iii)
The
VOM
content
of
each
cleaning
solvent
in
the
cleaning
solution,
as
determined
in
accordance
with
Section
2 18.409(c) of
this
Subpart;
iv)
The
total
amount
of
each
cleaning
solvent
and
water
(or
other
non-VOM)
used
to prepare
the
as-used
cleaning
solution;
and
v)
The
VOM
content
of the
as-used
cleaning
solution,
with
supporting
calculations;
C)
For
each
batch of cleaning solution
for which the owner or
operator
relies
on the vapor pressure
of the cleaning
solution to
demonstrate compliance with
Section
218.407(a)(4)(B)
of this Subpart:
i)
The name and identification
of each cleaning
solution;
ii)
Date
and time of preparation, and
each subsequent
modification,
of the batch;
iii)
The molecular weight, density,
and
VOM
composite
partial vapor pressure of each cleaning
solvent,
as determined in accordance with
Section
218.409(e) of this Subpart;
iv)
The total amount of each cleaning
solvent
used to
prepare the
as-used cleaning solution; and
v)
The VOM
composite partial vapor pressure of each
as-used
cleaning solution, as determined
in
accordance
with Section 218.409(e) of this Subpart;
D)
The date, times and
duration of scheduled inspections
performed
to confirm the proper use of closed containers to
control VOM emissions, and any instances
of improper use
of closed containers,
with descriptions of actual practice
and
corrective action taken, if any;
3)
On and after March 15, 1996,
3tiy the Agency in writing
of any violation of Section 218.407
of this Subpart within 30 days
after the occurrence
of such violation. Such notification shall
include a copy
of all records of such violation.; and
4)
If changing its method
of demonstrating compliance with the
requirementG
of Section 218 .407(a)(4) of this
Subpart,
or changing
between automatic and manual methods
of preparing cleaning
solutions, certify
compliance for such new method
in accordance
with subsection
(d)(1) of
this
Section,
within 30 days after making
such change, and
perform all tests and calculations
necessary to
demonstrate
that
such printing line(s) will
be in compliance with
the applicable requirements
of Section 218 .407(a(4)
of this
Subpart.
g)
The
owner
or
operator
of lithographic
printing
line(s)
subject
to
one
or
more
of
the
exclusions
set
forth
in
Section
218.405(c)(3)
shall:
1)
By
May
1,
2010,
or
upon
initial
start-up of
a
new
lithographic
printing
line
that
is
subject
to
one
or
more
of
the
exclusions
set
forth
in
Section
218.405(c)(’3),
whichever
is
later,
submit
a
certification
to
the
Agency
that
includes
either:
A)
A declaration
that
the
source
is
subject
to
one
or
more
of
the
exclusions
set
forth
in Section
218.405(c)(3)
and
a
statement
indicating
which
such
exclusions
apply
to
the
source;
or
A
1wctinn
that
the
source
will
not
make
use
of
any
of
the
exclusions
set
forth
in
Section
218.405(c)(3);
2)
Unless
the
source
has
certified
in
accordance
with
subsection
(g)(l)(B)
of
this
Section
that
it
will
not
make
use
of
any
of
the
exclusions
set
forth
in
Section
218.405(c)(3):
A)
Collect
and
record
the
following
information
for
all
lithographic
printing
lines
at
the
source:
i)
Calculations
which
demonstrate
that
combined
emissions
of
VOM
from
all
lithographic
printing
lines
(including
inks,
fountain solutions,
and
solvents
used
for
cleanup operations
associated
with
the
lithographic
printing
lines)
at
the
source
never
exceed
45.5
kg/day
(100
lbs/day)
before
the
use
of
capture
systems
and
control devices,
determined
in
accordance
with
the
calculations
in
Section
218.411(b)(2)(B)
of
this
Subpart;
ii)
The
amount
of
cleaning
materials
used
on
lithographic
printing
lines
at
the
source
that
do
not
comply
with
the
cleaning
material limitations
in
Section
218.407(a)(4)
of
this
Subpart.
B)
Notify
the
Agency in
writing
if
the
combined emissions
of
VOM
from
all
lithographic
printing
lines
(including
inks,
fountain
solutions,
and
solvents
used
for
cleanup operations
associated
with
the
lithographic
printing
lines)
at
the
source
ever
exceed
45.5
kg/day
(100
lbs/day),
before
the
use
of
capture
systems
and
control
devices, within
30
days
after
B)
the event
occurs.
Such notification
shall include
calculations
pursuant to Section
218.411
(b)(2)(B’)
showing
the daily
emissions of VOM from
all
lithographic printing
lines at the source
for the
month in which
emissions
exceeded 45.5 kg/day
(100
lbs/day).
3)
If changing from utilization
of the
exclusions
set
forth in Section
218.405(c)(3)
to opting out of such exclusions
pursuant
to
subsection (g)(1)(B)
of this Section, or if
there is a
change at the
source
such that the exclusions no longer apply,
certify
compliance
in
accordance with subsection
(g)(l)(B)
of this
Section within 30
days after
making such change, and
perform all tests and
calculations
necessary
to demonstrate that
such printing
line(s)
will
be in compliance with the applicable
requirements of Section
2 18.407
of
this
Subpart.
4)
If changing from opting out of the exclusions set
forth in Section
218.405(c)(3)
pursuant to subsection
(g)(1)(B) of this
Section to
utilization of such exclusions, certify
compliance in accordance
with
subsection (g)(1)(A) of this
Section within 30 days
after
making such change.
he)
The owner or operator shall maintain all records
required
by
this Section
at the
source
for a minimum period of
three years and
shall make all
records available to the Agency upon request.
i)
Provisions
for calculation of emissions from
heatset web offset
lithographic printing operations. To calculate
VOM emissions from
heatset web offset lithographic printing operations for
purposes other than
the applicability thresholds specified in Section 2
18.405 of this Subpart,
sources
may use the
following emission adjustment factors
(for
Annual
Emissions Reports or permit
limits,
for
example):
1)
A factor of 0.80 may be used in calculating
emissions from all
heatset inks to account for
VOM retention in the substrate
except
when using an impervious substrate. For
impervious substrates
such as metal
or
plastic, no emission
adjustment
factor is used.
The VOM content of the ink, as
used, shall be multiplied by this
factor to determine the amount of VOM emissions from
the use
of
ink on the printing
line(s);
2)
To determine
VOM
emissions from fountain solutions that contain
no
alcohol,
an emission
adjustment factor may be used to account
for
carryover
into the dryer, except
when
using an impervious
substrate.
The
VOM
emitted
from
the
fountain
solution
shall
be
calculated
using
the
following
equation:
VOM
= 0.30
x
VOM
+
(0.70
x
VOM)
x
(1-DE)
Where:
VOM
=
Total
VOM
in
the fountain
solution;
VOMf
VOM
emitted
from
the
fountain
solution;
DE
= Destruction efficiency
of
the control
device
on
the
associated
dryer,
in
decimal
form
(i.e.,
95%
control
is
represented
as
0.95).
If
no
control
device
is
present,
DE
0;
For
fountain
solutions
that
contain
alcohol,
impervious
substrates
such
as metal
or
plastic,
or non-heatset
lithographic presses,
no
emission
adjustment
factor
is used;
3)
To
determine
VOM
emissions
from
cleaning
solutions
used
on
heatset
web offset
lithographic
printing
line(s)
at the
source,
an
emission
adjustment
factor
of
0.50
may
be used
in
calculating
emissions
from
used
shop
towels
if
the
VOM
composite
vapor
pressure
of each
associated
cleaning
solution
is less
than
10 nmi}{g
measured
at
20°C
(68°F)
and
the
shop
towels
are
kept
in
closed
containers.
To
determine
VOM
emissions
from
automatic
blanket
wash
solution
with
a VOM
composite
vapor
pressure
of
less
than
10
mmHg
measured
at
20°C
(68°F),
an
emission
adjustment
factor
may
be
used
to account
for carryover
into
the
dryer,
except
when
using
an
impervious
substrate.
The
VOM
emitted
from
the
automatic
blanket
wash
solution
shall
be
calculated
using
the
following
equation.
VOM = 0.60
x VOM
± (0.40
x
VOM)
x
(1-DE)
Where:
VOM
=
Total
VOM
in
the
blanket
wash;
VOMb
= VOM
emitted
from
the
blanket
wash;
DE
= Destruction efficiency
of the
control
device
on the
associated
dryer,
in
decimal
form
(i.e.,
95%
control
is
represented
as
0.95).
If
no
control
device
is
present,
DE =
0;
For cleaning solutions with
VOM
composite
vapor pressures of
equal to or greater than 10 mmHg measured at 20°C (68°F), for
shop
towels that are not kept in closed containers, and for
impervious
substrates such as metal or
plastic,
no emission
adjustment
factor
is
used.
(Source: Amended
at — Ill. Reg.
effective______
Section 218.412
Letterpress Printing Lines:
Applicability
a)
Except
as provided in subsection
(b)
of this Section,
on
and after May 1,
2010, the limitations in Sections 218.413 through
218.416 of this Subpart
shall apply to:
1)
All heatset web letterpress
printing
line(s)
at a source if all heatset
web letterpress printing
line(s) (including
solvents used for cleanup
operations associated with heatset
web letterpress printing
line(s))
at the source
have a
total
potential to emit 22.7 Mg
(25 tons)
or
more of VOM per year; and
2)
All letterpress printing
line(s)
at a source
where the combined
emissions
of VOM from all letterpress printing
line(s)
at the source
(including solvents used for cleanup operations associated with the
letterpress printing
line(s))
ever
equal or exceed 6.8 kg/day (15
lbs/day), in the absence of air pollution control equipment,
calculated in accordance with Section 218.41
7(b)(
1
)(B).
b)
Notwithstanding subsection
(a)
of this Section, the requirements of
Section
218.413(a)(2)
of this Subpart shall not apply to
up to
416.3 liters
(110
gallons) per year of cleaning materials used
on letterpress printing
lines at a subject source;
c)
On and after May 1, 2010, the recordkeeping and reporting requirements
in Section 218.417 of this Subpart shall
apply to all owners or operators of
letterpress printing line(s).
d)
If a letterpress printing line at a
source is or becomes subject to one or
more of the
limitations
in Section 218.413 of this Subpart, the
letterpress
printing
line(s)
at the source are always
subject to the applicable
provisions of
this
Subpart.
(Source: Added at
Ill. Req.
. effective
Section
218.413
Emission
Limitations
and
Control
Requirements
for
Letterpress
Printing
Lines
a)
No
owner
or operator
of
letterpress
printing
line(s)
subject
to the
requirements
of
this Subpart
shall:
1)
Cause
or
allow
the
operation
of any
heatset
web
letterpress
printing
line that
meets
the
applicability
requirements
of Section
218.412(a)(1)
unless:
A)
The air
pressure
in
the
dryer
is
maintained
lower
than
the
air
pressure
of the
press room,
such
that
air flow
through
all
openings
in the
dryer,
other
than
the exhaust,
is into
the
dryer at
all
times when
the
printing
line
is operating;
B)
An
afterburner
is installed
and
operated
so that
VOM
emissions
(excluding
methane
and
ethane)
from the
press
dryer
exhaust(s)
are
reduced
as
follows:
j)
By
90
percent,
by weight,
for
afterburners
first
constructed
at
the
source
prior
to January
1,
2010;
ii)
By
95
percent,
by
weight,
for
afterburners
first
constructed
at the
source
on
or
after
January
1,
2010;
or
iii)
To
a maximum
afterburner
exhaust
outlet
concentration
of
20
ppmv
(as
carbon);
C)
The
afterburner
complies
with
all
monitoring
provisions
specified
in Section
218.416(a)
of this
Subpart;
and
D)
The
afterburner
is
operated
at all
times
when
the
printing
line
is
in operation,
except
the
afterburner
may
be
shut
down
between
November
1 and
April
1 as provided
in
Section
2 18.107
of
this Part;
2)
Cause
or
allow
the
use
of a
cleaning
solution
on any
letterpress
printing
line
unless:
A)
The
VOM
content
of
the
as-used
cleaning
solution
is less
than
or equal
to
70 percent,
by
weight;
or
B)
The
VOM
composite
partial vapor
pressure
of the as-used
cleaning
solution is
less than
10
inmEg
at
20°C
(68°F);
3)
Cause
or allow
VOM-containing
cleaning materials,
including
used
cleaning
towels,
associated
with
any
letterpress
printing
line
to be
kept,
stored,
or
disposed of
in any
manner
other
than in
closed
containers,
except
when
specifically
in use.
b)
An owner
or operator
of a
heatset
web letterpress
printing line
subject
to
the
requirements
of
subsection
(a)(1)(B)
of this
Section
may use
a control
device
other
than an
afterburner,
if:
1)
The control
device
reduces
VOM
emissions
from
the press
dryer
exhaust(s)
as follows:
A)
By 90 percent,
by
weight, for
control devices
first
constructed
at
the source
prior
to January
1,
2010;
B)
By
95
percent,
by
weight,
for control
devices
first
constructed
at the
source
on or
after
January
1, 2010;
or
C)
To a maximum
control
device
exhaust outlet
concentration
of 20 ppmv
(as
carbon);
2)
The owner
or
operator
submits
a
plan
to the
Agency
detailing
appropriate
monitoring
devices,
test
methods, recordkeeping
requirements,
and
operating
parameters
for the
control
device;
and
3)
The use of
the
control
device in
accordance
with
this plan is
approved
by the Agency
and
USEPA
as
federally
enforceable
permit
conditions.
(Source:
Added
at
_Ill. Reg.
, effective
Section
218.415
Testing
for
Letterpress
Printing
Lines
a)
Testing
to demonstrate
compliance
with
the
requirements
of Section
2
18.413
of this
Subpart
shall be conducted
by
the
owner
or
operator
within
90 days
after a request
by
the
Agency.
Such testing
shall
be
conducted
at the
expense
of the
owner
or operator,
and
the owner
or
operator
shall notify
the
Agency
in
writing
30 days in
advance
of
conducting
such
testing to
allow the Agency
to be present
during
such
testing.
b)
The
methods
and
procedures
of Section
218.105(d)
and
(f)
shall be
used
for
testing
to demonstrate
compliance
with
the
requirements
of Section
218.413(a)(1)(B)
or
(b)(l)
of this
Subpart,
as
follows:
1)
To select
the
sampling
sites, Method
1 or 1A,
as appropriate,
40
CFR
60, Appendix
A,
incorporated
by
reference
in
Section
218.112
of
this
Part.
The
sampling
sites for
determining
efficiency
in reducing
VOM
from
the dryer
exhaust
shall
be located
between
the
dryer
exhaust
and
the
control
device
inlet,
and between
the
outlet
of
the
control
device
and
the exhaust
to the atmosphere;
2)
To
determine
the
volumetric
flow rate
of the
exhaust
stream,
Method
2,
2A, 2C,
or 2D,
as
appropriate,
40 CFR
60,
Appendix
A,
incorporated
by
reference
in
Section
218.112
of this
Part;
3)
To
determine
the
VOM
concentration
of the
exhaust
stream
entering
and
exiting
the
control
device,
Method
25
or 25A,
as
appropriate,
40
CFR 60,
Appendix
A,
incorporated
by reference
in
Section
218.112
of this
Part.
For thermal
and catalytic
afterburners,
Method
25 must
be
used except
under
the
following
circumstances,
in which
case
Method
25A
must be
used:
A)
The allowable
outlet
concentration
of
VOM
from
the
control
device
is less
than
50 ppmv,
as carbon;
B)
The
VOM
concentration
at the inlet
of the
control
device
and the
required
level
of control
result
in
exhaust
concentrations
of VOM
of
50 ppmv,
or
less, as
carbon;
and
C)
Due to
the high
efficiency
of the
control
device,
the
anticipated
VOM
concentration
at
the control
device
exhaust
is 50 ppmv
or
less, as
carbon,
regardless
of
inlet
concentration.
If the
source
elects
to
use
Method
25A
under
this
option,
the
exhaust
VOM
concentration
must
be
50
ppmv
or less,
as
carbon,
and the
required
destruction
efficiency
must
be met
for the
source
to have
demonstrated
compliance.
If the
Method
25A test
results
show
that the
required
destruction
efficiency
apparently
has been
met,
but
the
exhaust
concentration
is
above
50 ppmv,
as carbon,
a
retest is
required.
The
retest
shall
be conducted
using
either
Method
25 or
Method
25A.
If
the
retest
is
conducted
using
Method
25A and
the test
results
again
show
that
the
required
destruction
efficiency
apparently
has been
met,
but
the exhaust
concentration
is
above
50 ppmv,
as carbon, the
source
must retest
using
Method
25:
4)
Notwithstanding
the
criteria
or
requirements
in
Method 25 which
specifies
a minimum
probe temperature
of 129°
C
(265°
F),
the
probe
must be heated
to at least the
gas stream temperature
of the
dryer
exhaust,
typically
close
to 176.7°C
(350° F);
5)
During
testing,
the
printing line(s)
shall be operated
at
representative
operating conditions
and flow
rates:
and
6)
During
testing, an air
flow direction
indicating device,
such as a
smoke
stick, shall
be used to demonstrate
100 percent emissions
capture
efficiency
for
the dryer in accordance
with
Section
218.413(a)(1)(A)
of this Subpart.
c)
Testing to demonstrate
compliance
with the VOM
content limitations
in
Section 218.413(a)(2)(A)
of
this Subpart, and to determine
the
VOM
content of cleaning
solvents, cleaning
solutions, and inks
(pursuant
to the
requirements of
Section
218.417(b)(1)(B)
of this
Subpart),
shall
be
conducted upon
request of the Agency,
as follows:
1)
The applicable
test methods
and procedures
specified
in Section
218.105(a)
of
this Part
shall be used; provided,
however, Method
24, incorporated
by
reference
in Section 218.112
of this Part,
shall
be used
to demonstrate
compliance:
or
2)
The
manufacturer’s
specifications
for VOM content
for cleaning
solvents
and
inks may be used if
such manufacturer’s
specifications
are based on results
of tests of
the VOM
content conducted
in
accordance with
methods specified
in Section
218.105(a)
of this
Part:
provided,
however,
Method 24 shall
be used
to determine
compliance.
d)
Testing to demonstrate
compliance
with the requirements
of Section
218.413(b)
of this Subpart shall
be conducted as
set forth in the owner
or
operator’s plan
approved
by
the Agency and USEPA
as federally
enforceable
permit
conditions pursuant
to Section 218.413(b)
of this
Subpart.
e)
Testing to determine
the
VOM composite
partial
vapor pressure
of
cleaning solvents, cleaning
solvent
concentrates, and as-used
cleaning
solutions
shall
be conducted in accordance
with the
applicable methods
and
procedures
specified
in Section 218.110
of this Part.
(Source:
Added
at
_Ill.
Reg.
, effective
Section
21 8.416
Monitoring
Requirements
for Letterpress
Printing
Lines
a)
Afterburners
For
Heatset
Web
Letterpress
Printing
Line(s).
If an
afterburner
is
used to
demonstrate
compliance,
the
owner
or
operator
of a
heatset
web letterpress
printing
line
subject
to Section
218.413(a)(1)(B)
of
this
Subpart
shall:
1)
Install,
calibrate, maintain,
and
operate
temperature
monitoring
device(s)
with
an
accuracy
of 3°
C or
5°
F on
the
afterburner
in
accordance
with
Section
218.105(d)(2) of
this
Part
and in
accordance
with
the manufacturer’s
specifications.
Monitoring
shall
be
performed
at all
times
when
the afterburner
is operating;
and
2)
Install,
calibrate,
operate,
and
maintain,
in
accordance
with
manufacturer’s
specifications,
a
continuous
recorder
on the
temperature
monitoring
device(s),
such
as a
strip
chart,
recorder
or
computer,
with
at
least
the
same
accuracy
as
the
temperature
monitor.
b)
Other
Control
Devices
for
Heatset
Web
Letterpress
Printing
Line(s).
If a
control
device
other
than
an
afterburner
is
used
to
demonstrate
compliance,
the
owner
or
operator
of
a heatset
web
letterpress
printing
line
subject
to
this Subpart shall
install,
maintain,
calibrate,
and
operate
such
monitoring
equipment
as set
forth
in
the
owner
or operator’s
plan
approved
by the
Agency
and
USEPA pursuant
to Section
218.413(b) of
this
Subpart.
c)
Cleaning
Solution.
1)
The
owner
or operator
of any
letterpress
printing
line
relying
on
the
VOM
content
of the
cleaning
solution
to
comply
with
Section
218.413(a)(2)(A)
of
this Subpart
must:
A)
For
cleaning
solutions
that
are
prepared
at the
source
with
equipment
that
automatically
mixes
cleaning
solvent
and
water
(or
other
non-VOM):
i)
Install,
operate,
maintain,
and
calibrate
the
automatic
feed
equipment
in
accordance
with
manufacturer’s
specifications
to
regulate
the
volume
of each of
the
cleaning solvent
and water
(or
other
non-VOM),
as
mixed; and
ii)
Pre-set the automatic feed equipment
so
that the
consumption
rates of the cleaning solvent and water
(or
other
non-VOM),
as applied,
comply with
Section
218.413(a)(2)(A)
of this Subpart;
B)
For
cleaning solutions that are not prepared at the source
with automatic feed equipment,
keep
records of the
usage
of
cleaning solvent and water
(or
other
non-VOM)
as set
forth in Section
218.417(c)(2)
of this Subpart.
2)
The owner
or
operator
of any
letterpress
printing line relying on
the
vapor
pressure
of the cleaning solution to comply with Section
218.413(a)(2)(B)
of this Subpart must
keep
records for such
cleaning
solutions used on any such line(s) as set forth in Section
218.417(e)(2)(C) of this Subpart.
(Source:
Added at
_Ill. Reg.
, effective
Section 21 8.417
Recordkeeping and Reporting for Letterpress Printing Lines
a)
By May
1.
2010,
or upon initial start-up of a new heatset web letterpress
printing line, whichever is later, and upon modification
of a heatset web
letterpress
printing
line, an owner or operator of a heatset web letterpress
printing line exempt from any of the limitations of Section 218.413
of
this
Subpart because of the criteria in Section
218.412(a)(1)
shall submit a
certification to the Agency that includes:
1)
A
declaration
that the source is exempt from the requirements in
Section 218.413 of this
Subpart
because of the criteria
in Section
218.412(a)(1)
of this Subpart;
2)
Calculations which demonstrate that the source’s total potential to
emit VOM does not equal or exceed 22.7
Mg
(25 tons)
per year;
b)
An owner or operator of a letterpress printing line exempt
from any of the
limitations of Section 218.413
of this Subpart because of the criteria in
Section
218.412(a)(2)
shall:
1)
By May 1,
2010, or upon initial start-up of a new
letterpress
printing line, whichever is later, and upon modification
of a
letterpress printing line, submit a certification
to the Agency that
includes
the
infonnation
specified
in either
subsections
(b)(l
)(A)
through
(b)(l)(C)
of
this Section,
or
subsections
(b)(l)(A)
and
(b)(l)(D)
of
this
Section,
as applicable:
A)
A
declaration
that
the
source
is exempt
from
the control
requirements
in Section
218.413
of this
Part
because
of
the
criteria
in
Section
218.412(a)(2)
of this
Subpart;
B)
Calculations
which
demonstrate
that
combined
emissions
of
VOM
from
all
letterpress
printing
lines
(including
inks
and
solvents
used
for
cleanup
operations
associated
with
the
letterpress
printing
lines)
at
the source
never
equal
or
exceed
6.8
kg/day
(15
lbs/day),
in the
absence
of
air
pollution
control
equipment,
as
follows:
j)
To
calculate
daily
emissions
of
VOM,
the owner
or
operator
shall
determine
the
monthly
emissions
of
VOM
from
all
letterpress
printing
lines
at the
source
(including
solvents
used
for
cleanup
operations
associated
with the
letterpress
printing
lines)
and
divide
this
amount
by
the number
of
days during
that
calendar
month
that
letterpress
printing
lines
at
the
source
were
in operation;
ii)
To
determine
the
VOM
content
of the
inks and
cleaning
solvents,
the
tests
methods
and
procedures
set
forth
in
Section
218.415(c)
of this
Subpart
shall
be used;
iii)
To determine
VOM emissions from inks
used
on
letterpress
printing
line(s)
at
the
source,
an ink
emission
adjustment
factor
of
0.05
shall
be used
in
calculating
emissions
from
all
non-heatset
inks
except
when
using
an
impervious
substrate,
and
a
factor
of
0.80 shall
be
used in
calculating
emissions
from
all heatset
inks
to
account
for VOM
retention
in
the substrate
except
when using
an impervious
substrate.
For
impervious
substrates
such
as metal
or
plastic,
no
emission
adjustment
factor
is used.
The VOM
content
of
the ink,
as
used,
shall
be
multiplied
by
this
factor
to determine
the amount
of
VOM
emissions
from
the use
of
ink on
the
printing
line(s);
and
iv)
To determine
VOM
emissions from cleaning
solutions
used
on letterpress printing
line(s) at the
source, an
emission adjustment
factor of 0.50 shall
be used in
calculating emissions
from used shop
towels
if the
VOM composite
vapor
pressure
of
each
associated cleaning solution
is less than 10
mrnHg measured
at 20°C
(68°F) and the shop
towels
are kept in closed containers.
Otherwise,
no
retention factor
is used;
C)
A description
and
the
results of
all tests used to determine
the
VOM content
of inks and cleaning
solvents, and a
declaration
that all
such tests have been
properly conducted
in accordance
with
Section
218.415(c)(1)
of this Subpart;
D)
As an alternative
to the
calculations
in
subsection
(b’)(1)(B),
above, a
statement
that the source uses
less than the amount
of material
specified in
subsections
(b)(1)(D)(i)
or
(b)(1)(D)(ii),
below, as
applicable, during
each calendar
month. A
source may
determine that it emits
below
6.8
kg/day
(15
lbs/day)
of VOM based upon
compliance with
such material
use limitations.
If the source
exceeds
this
amount
of material
use
in a given calendar
month, the
owner or
operator
must,
within 15
days
of
the
end
of that
month,
complete the emissions
calculations
of subsection
(b)(1)(B)
to determine
daily emissions for applicability
purposes.
If the source ever
exceeds this amount
of material
use
for six
consecutive calendar
months, it
is no longer
eligible
to use
this
subsection
as an alternative to
the
calculations in subsection
(b)(1)(B).
If a source
has
both
heatset web and
either nonheatset web
or sheetfed
letterpress
printing
operations,
or has all three types
of
pthiting
operations, the
owner
or operator
may not make
use
of this alternative
and must use the
calculations
in
subsection
(b)(l)(B).
i)
The
sum of all
sheetfed and nonheatset
web
letterpress
printing operations at
the source:
132.5
liters
(35
gallons)
of cleaning solvent;
or
ii)
The
sum
of all
heatset web
letterpress
printing
operations
at the source:
113.4
kg
(250
lbs)
of
ink
and
cleaning solvent.
2)
For
sources
complying
with subsection
(b)(1)(B)
of
this
Section,
notify
the
Agency
in writing
if the combined
emissions
of VOM
from
all
letterpress
printing
lines (including
inks
and solvents
used
for
cleanup
operations
associated
with the
letterpress
printing
lines)
at
the
source
ever
equal or
exceed
6.8
kg/day
(15
lbs/day),
in
the absence
of air
pollution
control
equipment,
within
30
days
after
the
event occurs.
Such
notification
shall include
calculations
pursuant
to Section
218.417(b)(1)(B)
showing
the daily
emissions
of
VOM from
all
letterpress
printing
lines at
the source
for the
month
in
which
emissions
equaled
or exceeded
6.8
kg/day
(15
lbs/day).
3)
For
sources
complying
with
subsection
(b)(1)(D)
of
this Section,
comply
with
the
following:
i)
Maintain
material
use
records
showing
that
the source
uses
less
than
the amount
of material
specified
in
subsections
(b)(1)(D)(i)
and
(b)(1’)(D)(ii)
during
each
calendar
month,
or, if the
source
exceeds
the
material
use limitations,
records
showing
that
the source
exceeded
the limitations
but
did
not
emit 6.8
kg/day
(15 lbs/day)
or more
of VOM;
ii)
Notify
the
Agency
in writing
if the
source
exceeds
the
material
use
limitations
for six
consecutive
calendar
months,
or
if the source
changes
its method
of
compliance
from
subsection
(b)(1)(D)
to
subsection
(b)(1)(B)
of
this
Section,
within
30
days after
the
event occurs;
c)
Unless
complying
with
subsection
(b)(1)(D)
and
(b)(3)
of this
Section,
on
and after
May
1,
2010,
an owner
or
operator
of
a
letterpress
printing
line
subject
to
the
requirements
in
subsections
(a)
or
(b)
of this
Section
shall
collect
and
record
either
the
information
specified
in
subsection
(c)(
1)
or
(c)(2) of
this Section
for all letterpress
printing
lines
at the
source:
1)
Standard
recordkeeping,
includingjhe
followipg.
A)
The
name
and
identification
of each
letterpress
ink and
cleaning
solvent
used
on any
letterpress
printing
line,
recorded
each
month;
A
daily
record
which
shows
whether
a
letterpress
printing
line
at
the source
was
in operation
on
that
day;
B)
C)
The
VOM
content
and the
volume
of
each letterpress
ink
and
cleaning solvent
used
on any letterpress
printing
line.
recorded
each
month;
D)
The total
VOM
emissions
at the
source
each
month,
determined
as
the sum
of the product
of
usage
and VOM
content
for each cleaning
solvent
and letterpress
ink
(with
the
applicable
ink
VOM
emission
adjustment)
used at
the
source,
calculated
each month;
and
E)
The VOM
emissions
in
lbs/day
for
the
month,
calculated
in
accordance
with
Section
218.41
7(b)(l )(B)
of this Subpart;
2)
Purchase
and inventory
recordkeeping,
including
the following:
A)
The name,
identification,
and VOM
content
of
each
letterpress
imk
and
cleaning
solvent
used on
any
letterpress
printing line,
recorded each
month;
B)
Inventory
records
from the
beginning
and
end
of each
month
indicating
the total
volume
of each
letterpress
ink,
and cleaning
solvent
to be
used on
any
letterpress
printing
line
at
the source;
C)
Monthly
purchase
records
for each
letterpress
ink
and
cleaning
solvent
used on
any letterpress
printing
line at the
source;
D)
A daily
record which
shows
whether
a letterpress
printing
line at the
source was
in operation
on
that
day;
B)
The total
VOM
emissions
at
the source
each
month,
determined
as
the sum
of the product
of
usage
and VOM
content
for
each cleaning
solvent
and letterpress
ink
(with
the
applicable
ink
VOM
emission adjustment
factor)
used
at
the source,
calculated
each month
based on
the monthly
inventory
and
purchase records
required
to
be
maintained
pursuant
to
subsections
(c)(2)(A),
(c)(2)(B),
and
(c)(2)(C)
of
this Section;
and
F)
The
VOM emissions
in
lbs/day
for
the month,
calculated
in
accordance
with
Section 2l8.417(b)(l)(B)
of
this Subpart;
d)
An owner
or
operator
of a
heatset
web
letterpress
printing
line(s)
subject
to the
control
requirements
of
Section
218.413(a)(1)(B)
or
(b)(1)
of this
Subpart
shall comply
with
the
following:
1)
By May
1, 2010,
or
upon
initial
start-up
of
a
new
printing
line,
whichever
is
later,
aiid
upon
initial
start-up
of
a new
control
device
for
a
heatset
web
printing
line,
submit
a certification
to the
Agency
that
includes
the
following:
A)
An
identification
of each
heatset
web
letterpress
printing
line
at the
source;
B)
A
declaration
that
each
heatset
web
letterpress
printing
line
is
in
compliance
with the
requirements
of Section
218.413
(a)(1)
or
(b)
of
this Subpart,
as appropriate;
C’)
The
type
of afterburner
or other
approved
control
device
used
to comply
with the
requirements
of
Section
218.413(a)(1)(B)
or
(b)(1)
of
this Subpart,
and the
date that
such
device
was
first
constructed
at
the subject
source;
D)
The
control
requirements
in
Section
218.413(a)(1)(B)
or
(b)(1)
of
this
Subpart
with
which
the letterpress
printing
line
is complying;
E)
The
results
of
all tests
and
calculations
necessary
to
demonstrate
compliance
with
the
control
requirements
of
Section
218.413(a)(1)(B)
or
(b)(1)
of
this
Subpart,
as
applicable;
and
F)
A declaration
that
the
monitoring
equipment
required
under
Section
218.413(a)(1)(C)
or
(b)
of
this Subpart,
as
applicable,
has
been
properly
installed
and
calibrated
according
to manufacturer’s
specifications;
2)
If
testing
of the
afterburner
or
other
approved
control
device
is
conducted
pursuant
to
Section
218.415(b)
of
this Subpart,
the
owner
or
operator
shall,
within
90
days after
conducting
such
testing,
submit
a copy
of
all
test results
to
the
Agency
and
shall
submit
a
certification
to the
Agency
that includes
the
following:
A)
A
declaration
that
all
tests
and calculations
necessary
to
demonstrate
whether
the letterpress
printing
line(s)
is
in
compliance with Section
218.413(a)(1)(B)
or
(b)(1’)
of this
Subpart, as applicable, have been properly
performed:
B)
A
statement whether the heatset web
letterpress printing
line(s)
is or is not in compliance with
Section
218.413(a)(l)(B)
or (b)(l)
of
this
Subpart,
as
applicable:
and
C)
The operating parameters of the afterburner or
other
approved control
device during testing, as
monitored in
accordance
with Section 2
18.416(a)
or
(b)
of this Subpart,
a applicable:
3)
Except as provided in subsection (d)(3)(D) of
this Section,
collect
and
record daily the following information for each
heatset web
letterpress
printing
line
subject to the requirements of Section
218.4l3(a)(1)(B)
or
(b)(1)
of this Subpart:
A)
Afterburner or other approved control
device monitoring
data in accordance with Section
218.416(a)
or
(b)
of
this
Subpart, as applicable;
B)
A log of operating time for the
afterburner or other
approved control device, monitoring equipment,
and the
associated printing
line:
A m ,ttncrnr
log
for the afterburner or other
approved
control device
and monitoring
equipment detailing all
routine and non-routine maintenance
performed, including
dates and duration of any outages: and
D)
A log detailing checks on the
air
flow direction or air
pressure of the dryer and press room
to ensure compliance
with the requirements of Section
218.413(a)(l)(A) of this
Subpart at least once
per calendar month while the line is
operating:
4)
Notify the Agency in writing of any
violation of Section
218.413(a)(1)(B)
or (b)(l) of
this Subpart within 30 days
after the
occurrence of such violation. Such
notification shall include a
copy of all records
of
such
violation:
5)
If changing the method of compliance
between Sections 218.413
(a)(1)(B)
and
218.413(b) of this Subpart, certify
compliance
for the
C)
new
method
of
compliance
in
accordance
with
Section
218.413(b)
at
least
30
days
before
making
such
change,
and
perform
all tests
and
calculations
necessary
to demonstrate
that
such
printing
line(s)
will
be
in
compliance
with
the
requirements
of
Section
218.413(a)(1)
of
this
Subpart,
or
Section
218.413(b)
of
this
Subpart,
as
applicable.
e)
For
letterpress
printing
line
cleaning
operations,
an
owner
or
operator
of a
letterpress
printing
line
subject
to the
requirements
of
Section 218.413
of
this
Subpart
shall:
1)
By
May
1, 2010,
or
upon
initial
start-up
of
a
new
letterpress
printing
line,
whichever
is
later,
certify
to
the
Agency
that
all
cleaning
solutions,
other
than
those
excluded
pursuant
to Section
218.412(b),
and
the
handling
of
all
cleaning
materials
will
be
in
compliance
with
the
requirements
of Section 218.41
3(a)(2)(A)
or
(a)(2)(B)
and
(a)(3)
of
this
Subpart.
Such
certification
shall
include:
A)
A
statement
that
the
cleaning
solution
will
comply
with
the
limitations
in
Section
218.41
3(a)(2);
B)
Identification
of the
method(s)
that
will
be
used
to
demonstrate
continuing
compliance
with
the
applicable
limitations;
C)
A
sample
of
the
records
that
will
be
kept
pursuant
to
Section
2l8.417(e)(2)
of
this
Subpart;
and
D)
A
description
of the
practices
that
ensure
that
VOM
containing
cleaning materials
are
kept
in
closed
containers;
2)
Collect
and
record
the
following
information
for
each
cleaning
solution
used
on
each
letterpress
printing line:
A)
For
each
cleaning
solution
for
which
the owner
or
operator
relies
on
the VOM content
to
demonstrate
compliance
with
Section
2l8.4l3(a)(2)(A)
of
this
Subpart
and
which
is
prepared
at the
source
with
automatic
equipment:
i)
The
name
and
identification
of
each
cleaning
solution;
ii)
The VOM
content of
each
cleaning
solvent in the
cleaning
solution,
as
determined
in
accordance with
Section
218.415(c)
of this
Subpart;
iii)
Each
change to the
setting of the automatic
equipment,
with
date,
time,
description
of
changes
in
the cleaning solution
constituents
(e.g., cleaning
solvents),
and
a description of changes
to the
proportion
of
cleaning
solvent and water
(or
other
non.-VOM);
iv)
The
proportion
of
each
cleaning solvent and
water
(or
other
non-VOM)
used to prepare the
as-used
cleaning
solution;
The
VOM content of the
as-used
cleaning solution.
with
supporting calculations;
and
vi)
A calibration
log for the automatic
equipment,
detailing
periodic
checks;
B)
For each batch
of
cleaning
solution
for which the owner
or
operator
relies
on the VOM content
to demonstrate
compliance with
Section 218.413(a)(2)(A)
of this Subpart,
and which
is
not prepared at the source
with
automatic
equipment:
i)
The name
and identification of
each cleaning
solution;
ii)
Date
and time
of
preparation,
and each
subsequent
modification,
of the
batch;
iii)
The VOM
content of each
cleaning
solvent
in the
cleaning solution,
as determined
in accordance
with
Section
2 18.415(c) of this
Subpart;
iv)
The total
amount of each cleaning
solvent
and water
(or
other
non-VOM)
used to
prepare the as-used
cleaning
solution; and
The
VOM
content
of
the
as-used
cleaning
solution,
with
supporting
calculations:
v)
v)
C)
For each
batch of cleaning
solution for which
the owner
or
operator
relies on the vapor
pressure of
the cleaning
solution
to
demonstrate
compliance
with Section
218.413(a)(2)(B)
of this
Subpart:
i)
The
name and identification
of each
cleaning
solution;
ii)
Date
and
time of
preparation, and
each
subsequent
modification,
of the batch;
iii)
The
molecular
weight, density,
and VOM
composite
partial vapor
pressure
of each cleaning
solvent,
as
determined
in accordance
with
Section
218.415(e)
of this
Subpart;
iv)
The
total amount
of each cleaning
solvent used
to
prepare
the as-used
cleaning
solution; and
v)
The
VOM composite
partial
vapor pressure
of
each
as-used
cleaning
solution,
as determined in
accordance with
Section 2
18.415(e)
of this
Subpart;
D)
The date, time,
and duration of scheduled
inspections
performed
to confirm
the
proper
use of closed containers
to
control VOM
emissions, and any
instances of improper
use
of
closed
containers,
with
descriptions
of actual practice
and corrective
action taken, if any;
E)
The
amount of cleaning
materials
used
on letterpress
printing
lines
at the
source that
do not comply with
the
cleaning
material limitations
set forth
in Section
218.413(a)(2)
of
this Subpart;
3)
Notify the Agency
in writing
of any violation
of Section
218.413
of this Subpart within
30 days
after
the occurrence
of such
violation. Such
notification
shall include a copy
of
all
records
of
such violation.
f)
The owner or operator
shall maintain
all records required
by
this
Section
at the
source for a minimum
period
of three
years
and shall make all
records available
to the Agency
upon request.
(Source: Added
at
Ill. Rea.
effective