TITLE
35: ENVIRONMENTAL
PROTECTION
SUBTITLE
B:
AIR
POLLUTION
CHAPTER
I:
POLLUTION
CONTROL
BOARD
SUBCHAPTER
C: EMISSIONS
STANDARDS
AND
LIMITATIONS
FOR STATIONARY
SOURCES
PART
219
ORGANIC
MATERIAL EMISSION
STANDARDS
AND
LIMITATIONS
FOR
THE
METRO
EAST
AREA
SUBPART A: GENERAL
PROVISIONS
Section
219.100
Introduction
219.101
Savings Clause
219.102
Abbreviations and
Conversion Factors
219.103
Applicability
219.104
Definitions
219.105
Test
Methods
and Procedures
219.106
Compliance
Dates
219.107
Operation
of Afterburners
219.108
Exemptions, Variations,
and Alternative
Means
of Control or Compliance
Determinations
219.109
Vapor
Pressure of Volatile
Organic
Liquids
219.110
Vapor Pressure
of Organic Material
or Solvent
219.111
Vapor
Pressure
of
Volatile
Organic Material
219.112
Incorporations
by Reference
219.113
Monitoring for
Negligibly-Reactive
Compounds
SUBPART
E:
SOLVENT
CLEANING
Section
219.18
1
Solvent Cleaning
Degreasing
Operationsin
General
219.182
Cold Cleaning
219.183
Open
Top
Vapor Degreasing
219.184
Conveyorized
Degreasing
219.185
Compliance
Schedule (Repealed)
219.186
Test Methods
219.187
Other
Industrial Solvent
Cleaning
Operations
SUBPART
F: COATING
OPERATIONS
Section
219.204
Emission
Limitations
219.205
Daily-Weighted
Average Limitations
219.206
Solids Basis Calculation
Alternative
Emission
Limitations
Exemptions
From Emission
Limitations
Exemption From
General
Rule
on Use
of Organic Material
Compliance
Schedule
Recordkeeping
and
Reporting
Cross-Line
Averaging
to
Establish
Compliance
for
Coating Lines
Recordkeeping
and Reporting
for
Cross-Line
Averaging Participating
Coating Lines
Changing
Compliance
Methods
Wood Furniture
Coating
Averaging
Approach
Wood
Furniture
Coating Add-On
Control
Use
Wood Furniture
Coating
and Flat
Wood
Paneling
Coating Work Practice
Standards
SUBPART
H:
PRINflNG
AND
PUBLISHING
Flexographic
and
Rotogravure
Printing
Applicability
Compliance
Schedule
Recordkeeping
and Reporting
Lithographic
Printing:
Applicability
T-I-
Lithographic
Printing
-C
omoliance
Schedule
for
Lithographic
Printing
On and
1996 (Repealed)
Testing for Lithographic
Printing
On and After
March 15,
1996
Monitoring
Requirements
for Lithographic
Printing
Recordkeeping
and
Reporting
for Lithographic
Printing
Letterpress
Printing
Lines:
Applicability
Emission Limitations
and
Control Requirements
for
Letterpress
Printing
Lines
Testing for Letterpress
Printing
Lines
Monitoring
Requirements
for
Letterpress
Printing
Lines
Recordkeeping
and
Reporting
for Letterpress
Printing
Lines
AUTHORITY: Implementing
Section
10 and authorized
by
Sections
27, 28
and 28.5
of
the
Environmental
Protection
Act
[415 JLCS
5/10, 27, 28
and 28.5].
SOURCE:
Adopted in R91-8
at
15 Ill.
Reg. 12491, effective
August 16,
1991;
amended
in
R91-24 at
16 Ill.
Reg.
13597, effective
August
24, 1992; amended
in R91-30
at 16 Ill.
Reg.
13883,
effective August
24,
1992; emergency
amendment
in
R93-12
at 17
Ill.
Reg.
I LI Iā.āI II (1
I
219.207
219.208
219.209
219.210
219.211
219.212
219.213
219.214
219.215
219.216
219.217
Section
219.401
2
19.402
219.403
2 19.404
219.405
1fl
Af
219.408
. I fI-IJH
?rovisiono
Applying
aiei
March
15,
1996 (Repealed)
2 19.407
Emission
Limitations
and
Control
Requirements
for Lithographic
Printing
Lines
On
and After March
15. 1996
219.409
219.410
219.411
219.412
219.413
219.415
219.416
219.417
8295,
effective May 24, 1993, for a maximum
of 150 days, amended
in R93-9 at 17 111.
Reg. 16918, effective
September 27, 1993 and October 21,
1993; amended
in R93-28 at
18 Iii. Reg. 4242, effective
March 3, 1994; amended in R94-12
at 18 Iii. Reg. 14987,
effective
September
21, 1994; amended in R94-15
at 18 Ill. Reg. 16415, effective
October 25, 1994; amended
in R94-16 at 18 Iii. Reg.
16980, effective November
15,
1994; emergency amendment
in R95-10
at
19 Iii. Reg. 3059, effective
February 28, 1995,
for
a maximum
of 150 days; amended in R94-2 1, R94-3
1 and R94-32 at 19
Iii. Reg.
6958,
effective May
9,
1995; amended in R94-33
at 19 Iii. Reg. 7385,
effective May 22,
1995; amended in R96-2 at
20
111. Reg. 3848, effective February
15, 1996; amended in
R96-13 at 20
Iii. Reg. 14462, effective October 28, 1996; amended
in R97-24 at 21111.
Reg. 7721, effective
June
9,
1997; amended in R97-31
at
22
Iii. Reg. 3517, effective
February
2, 1998; amended in R04-12/20 at 30 Iii.
Reg. 9799, effective May
15, 2006;
amended in R06-21 at 31111. Reg. 7110, effective
April 30, 2007.
SUBPART
A:
GENERAL
PROVISIONS
Section
219.106
Compliance Dates
a)
Except
as provided in
subsection
(b) or
(c)
below, compliance
with the
requirements
of this Part is required by
May 15, 1992, consistent with the
provisions of Section 2 19.103 of this
Part.
b)
As this
Part is
amended from time
to time, compliance
dates included in
the
specific
Subparts supersede the
requirements
of
this
Section except as
limited by Section 219.101(b) of this Subpart.
c)
Any
owner
or
operator of a source
subject
to the requirements
of Section
219.204(o)
of
this Part shall comply
with the requirements
in Section
219.204(o),
as well as all applicable
requirements
in Sections
2 19.205
through 219.211, 219.214, and 219.217,byMay
1,2010.
(Source: Amended at
Ill.
Reg.
effective______
SUBPART E: SOLVENT
CLEANING
Section 219.181
Solvent Cleaning
Degreasing
Operationsin Ceneral
The
requirements of Sections 219.182, 219.183, 219.184,
and 219.186
of
this
Subpart
shall apply to
all
cold cleaning, open top vapor degreasing,
and conveyorized
degreasing
operations which use volatile organic materials.
(Source:
Amended
at ā Ill.
Reg.
effective______
Section
21
9.187
Other
Industrial
Solvent
Cleaning
Operations
a)
Applicability.
On
and after
April
1, 2011:
1)
Except
as
provided
in
subsection
(a)(2)
of
this Section,
the
requirements
of
this Section
shall
apply
to all
cleaning
operations
which
use organic
materials
at
sources
that
emit
a total
of 6.8
kg/day
(15
lbs/day)
or
more
of
VOM
from cleaning
operations
at
the
source,
in the
absence
of
air
pollution
control
equipment.
For
purposes
of this
Section,
ācleaning
operationā
means
the
process
of
cleaning
products,
product
components,
tools,
equipment,
or
general
work
areas
during
production,
repair,
maintenance
or
servicing,
including
but
not
limited
to
spray
gun
cleaning,
spray
booth
cleaning,
large
and
small
manufactured
components
cleaning,
parts
cleaning,
equipment
cleaning,
line
cleaning,
floor
cleaning,
and tank
cleaning,
at sources
with emission
units;
2
Notwithstanding
subsection
(a)(1)
of
this Section:
A)
The following
cleaning
operations
shall be
exempt
from
the
requirements
of
subsections
(b),
(c),
(d),
(f),
and
(g) of
this
Section:
i)
Cleaning
operations
subject
to
the
limitations
in
Sections
219.182,
219.183,
or 219.184;
ii)
Janitorial
cleaning:
iii)
Stripping
of
cured coatings,
inks, or
adhesives,
including
screen
reclamation
activities;
iv)
Cleaning
operations
in
printing
pre-press
areas,
including
the
cleaning
of
film processors,
color
scanners,
plate
processors,
film
cleaning,
and plate
cleaning;
B)
Cleaning
operations
for
emission
units
within
the following
source
categories
shall
be exempt
from
the
requirements
of
subsections
(b),
(c),
(d),
(f),
and
(g)
of
this
Section:
i)
Aerospace
coating:
ii)
Flexible
package
printing;
iii)
Lithographic
printing;
iv)
Letterpress
printing;
v)
Flat
wood
paneling
coating;
vi)
Large
appliance
coating;
vii)
Metal furniture
coating;
viii)
Paper, film,
and
foil coating;
ix)
Wood
furniture
coating;
x)
Shipbuilding
and
repair coating:
xi)
Plastic parts
coating:
xii)
Miscellaneous
metal
parts coating;
xiii)
Fiberglass
boat
manufacturing;
xiv)
Miscellaneous
industrial
adhesives;
and
xv)
Auto
and
light-duty
truck
assembly
coating;
C)
The
following
cleaning
operations
shall
be
exempt
from the
requirements
of
subsections
(b).
(c),
(f),
and
(g)
of
this
Section:
i)
Cleaning of
solar cells,
laser
hardware,
scientific
instruments,
and
high-precision
optics;
ii)
Cleaning
conducted
as part
of
performance
laboratory
tests
on coatings,
adhesives,
or
inks;
research and
development
operations;
or
laboratory
tests
in
quality
assurance
laboratories;
iii)
Cleaning
of paper-based
gaskets
and clutch
assemblies
where rubber
is bonded to metal
by
means
of an adhesive;
iv)
Cleaning
of cotton swabs
to remove
cottonseed
oil
before
cleaning
of high-precision
optics;
v)
Cleaning
of medical
device
and
pharmaceutical
manufacturing
facilities
using no more than
1.5
gallons
per day
of solvents;
vi)
Cleaning
of adhesive application
equipment
used
for thin
metal
laminating;
vii)
Cleaning
of electronic
or electrical
cables;
viii)
Touch-up cleaning
performed
on printed circuit
boards
where
surface
mounted
devices have
already
been attached;
ix)
Cleaning
of
coating
and
adhesive
application
processes
utilized to manufacture
transdermal
drug
delivery
products using
no
more
than three gallons
per day
of
ethyl
acetate;
x)
Cleaning
of application
equipment
used
to apply
coatings
on satellites
and radiation
effect coatings;
xi)
Cleaning
of application
equipment
used
to
apply
solvent-borne
fluoropolymer
coatings;
xii)
Cleaning
of ultraviolet
or electron
beam adhesive
application;
xiii)
Cleaning
of sterilization
indicating ink application
equipment
if the facility
uses
no
more than
1.5
gallons per
day
of solvents
for such cleaning;
Cleaning
of meteriun rollers.
damoeniun
rollers. and
printing plates;
and
xiv)
xv
Cleaning of numismatic
dies.
b)
Material
and
Control
Requirements.
No
owner
or
operator
of
a source
subject
to
this
Section
shall
perform
any
cleaning
operation
subject
to
this
Section
unless
the
owner
or
operator
meets
the
requirements
in
subsection
(b)(l),
(b)(2),
or
(b)(3):
1)
The
VOM
content
of
the as-used
cleaning
solutions
does
not
exceed
the
following
emissions
limitations:
A)
Product
cleaning
during
manufacturing
process
or
surface
preparation
for
coating,
adhesive,
or
ink
application:
kg/l
lb/gal
i)
Electrical
apparatus
components
and
electronic
components
0.10
0.83
ii)
Medical
device
and
pharmaceutical
manufacturing
0.80
6.7
B)
Repair
and
maintenance
cleaning:
kg/l
lb/gal
i)
Electrical
apparatus
components
and
electronic
components
0.10
0.83
ii)
Medical
device
and
pharmaceutical
manufacturing:
tools,
equipment,
and
machinery
0.80
6.7
iii)
Medical
device
and
pharmaceutical
manufacturing:
general
work
surfaces
0.60
5.0
C)
Cleaning
of ink
application
equipment:
kg/l
lb/gal
i)
Rotogravure
printing
that
does
not
print
flexible
packaging
0.10
0.83
ii)
Screen
printing
and
digital
printing
0.50
4.2
iii)
Ultraviolet
ink
and
electron
beam
ink
application
equipment,
except
screen
printing
and
digital
printing
0.65
5.4
iv)
Fiexographic
printing
that
does
not print
flexible
packaging
0.10
0.83
D)
All other
cleaning
operations
not
kg/i
lb/gal
subject
to a
specific
limitation
in
subsections
(b)(lā)(A)
through
(b)(1)(C)
of this
Section
0.050
0.42
2)
The
composite
vapor
pressure
of each
as-used
cleaning
solution
used does
not exceed
8.0
rnmHg
measured
at
200
C
(68Ā° F);
or
3)
An afterburner
or carbon
adsorber
is installed
and
operated that
reduces VOM
emissions
from the
subject cleaning
operation
by at
least
85 percent
overall. The
owner
or operator
may use an
emissions
control system
other
than an afterburner
or
carbon
adsorber
if such
device
reduces
VOM
emissions
from the
subject
cleaning
operation
by
at least
85 percent
overall, the
owner
or
operator submits
a
plan
to the Agency
detailing
appropriate
monitoring
devices,
test methods,
recordkeeping
requirements,
and
operating
parameters
for
such
control
device, and
such
plan
is
approved
by the Agency
and
USEPA
within
federally
enforceable
permit
conditions.
c)
The
owner
or
operator
of a
subject
source
shall
demonstrate
compliance
with
this Section
by using
the applicable
test
methods
and
procedures
specified
in subsection
(g)
of this
Section
and
by
complying
with
the
recordkeeping
and reporting
requirements
specified
in
subsection
(e)
of
this Section.
d)
Operating
Requirements.
The
owner or operator
of a
source subject
to
the
requirements
of this Section
shall comply
with
the following
for each
subject
cleaning
operation:
1)
Cover
open
containers
and properly
cover
and store
applicators
used to
apply
cleaning
solvents;
2)
Minimize
air
circulation
around
the
cleaning
operation;
3)
Dispose
of
all
used cleaning
solutions.
cleaning
towels,
and
applicators
used
to apply cleaning
solvents
in
closed
containers;
4)
Utilize
equipment
practices
that
minimize
emissions.
e)
Recordkeeping
and
Reporting
Requirements.
1)
The
owner
or
operator
of
a
source
exempt
from
the
limitations of
this
Section
because
of
the
criteria
in Section
219.187(a)(1)
of
this
Subpart
shall
comply
with
the
following:
A)
By
April
1,
2011,
or
upon
initial
start-up
of
the
source,
whichever
is
later,
submit
a certification
to
the
Agency that
includes:
i)
A declaration
that
the
source
is exempt
from
the
requirements
of this
Section
because
of
the
criteria
in
Section
219.187(a)(1);
ii)
Calculations
which
demonstrate
that
combined
emissions
of
VOM
from
cleaning
operations
at the
source
never
equal
or
exceed
6.8
kg/day
(15
lbs/day),
in the
absence
of
air
pollution
control
equipment;
B)
Notify
the
Agency
of any
record
that
shows
that
the
combined
emissions
of VOM
from
cleaning
operations at
the
source
ever
equal
or
exceed
6.8
kg/day
(15
lbs/day),
in
the
absence
of air
pollution
control
equipment,
within
30
days
after
the
event
occurs.
Such
notification
shall
include
calculations
showing
the
daily
emissions
of VOM
from
cleaning
operations
at
the
source
for
the
day(s)
in which
emissions
equaled
or
exceeded
6.8
kg/day
(15
lbs/day);
2
All
sources
subject
to
the reauirements
of this
Section
shall:
A)
By
April
1,
2011,
or
upon
initial
start-up
of
the
source,
whichever
is
later,
submit
a
certification
to
the
Agency that
includes:
i)
A
declaration
that
all
subject
cleaning
operations
are
in
compliance
with
the
requirements
of
this
Section;
Identification
of
each
subject
cleaning
operation
and
each
VOM-containing
cleaning solution
used
as
of
the
date
of certification
in
such
operation;
ii)
iii)
The limitation
with which each subject cleaning
operation
will comply
(i.e.,
the emissions
control
system requirement,
VOM content limitation, or
vapor
pressure
limitation),
and if complying with
the emissions control
system requirement,
what type
of
emissions
control
system will be used;
iv)
Initial documentation that
each
subject
cleaning
operation will
comply
with the applicable
limitation,
including copies
of manufacturerās
specifications, test results
(if
any), formulation data,
and
calculations:
v)
Identification of the
method(s)
that will be used to
demonstrate continuing compliance with the
applicable limitations;
vi)
A description of the practices and procedures that
the source will follow to ensure compliance with the
limitations in Section
219.187(d):
and
vii)
A description
of
each cleaning operation
exempt
pursuant to Section 219.1
87(a)(2),
if any, and a
listing of the emission unit(s)
on
which
the exempt
cleaning
operation is performed;
B)
At least 30 calendar days before changing the method of
compliance between
subsections
(b)(1), (b)(2),
and
(b)(3)
of this Section, notify the Agency
in writing of such
change. Such notification shall include a demonstration
of
compliance with the newly applicable subsection;
3)
All sources
complying
with
this Section pursuant to the
requirements
of
subsection
(b)(1)
of this Section shall collect and
record the following information
for each
cleaning
solution used:
A)
For each cleaning solution which
is
prepared at
the source
with automatic equipment:
i)
The name and identification of each cleaning
solution;
ii)
The
VOM content
of
each
cleaning
solvent
in the
cleaning
solution;
iii)
Each
change
to the
setting
of the
automatic
equipment,
with
date,
time, description
of
changes
in
the
cleaning
solution
constituents
(e.g.,
cleaning
solvents),
and a
description
of changes
to the
proportion
of
cleaning
solvent
and
water
(or other
non-VOM);
iv)
The proportion
of each cleaning
solvent
and
water
(or
other non-VOM)
used to
prepare
the as-used
cleaning
solution:
v)
The
VOM
content
of
the as-used
cleaning
solution,
with supporting
calculations;
and
A
calibration
log for the
automatic
equipment,
detailing
periodic
checks;
B)
For
each
batch
of cleaning
solution
which
is not prepared
at
the source
with
automatic
equipment:
i)
The
name and
identification
of
each
cleaning
solution;
Date,
time of preparation.
and each
subseauent
modification
of the
batch:
iii)
The
VOM
content
of each
cleaning
solvent
in the
cleaning solution;
iv)
The total
amount
of
each cleaning
solvent
and water
(or
other
non-VOM)
used
to prepare
the as-used
cleaning
solution;
and
The
VOM content
of the
as-used
n1ninc
n1iitnn
with supporting
calculations.
For
cleaning
solutions
that
are not prepared
at
the
site
but
are used
as
purchased,
the manufacturerās
specifications
for
VOM content
may
be
used
if such
manufacturerās
specifications
are
based
on results
of
tests
of
the
VOM content
conducted
in
accordance
with
vi)
ii)
v)
methods
specified
in Section
219.105(a)
of this
4)
All sources
complying
with
this
Section pursuant
to
the
requirements
of
subsection
(b)(2)
of
this
Section
shall collect
and
record
the following
information
for
each
cleaning
solution
used:
A)
The name
and identification
of each
cleaning solution;
B)
Date,
time
of
preparation,
and each
subsequent
modification
of the
batch;
C)
The molecular
weight,
density,
and
VOM composite
partial
vapor
pressure
of
each
cleaning
solvent,
as determined
in
accordance
with
the applicable
methods
and
procedures
specified
in
Section 219.110
of this Part;
D)
The total
amount of
each cleaning
solvent
used
to prepare
the
as-used cleaning
solution;
and
E)
The VOM
composite
partial
vapor
pressure
of each
as-used
cleaning
solution,
as
determined
in accordance
with the
applicable
methods
and
procedures
specified in
Section
219.110
of this
Part;
5)
All
sources
complying
with
this Section
pursuant
to the
requirements
of
subsection
(b)(3)
of this
Section
shall
comply
with
the following:
A)
By
April
1, 2011,
or
upon initial
start-up
of the source,
whichever
is
later,
and
upon
initial
start-up
of a new
emissions
control
system,
include
in
the
certification
required
by
subsection
(e)(3)
of this
Section
a declaration
that
the
monitoring
equipment
required
under Section
219.187(f)
of this
Subpart
has
been
properly
installed
and
calibrated
according
to manufacturerās
specifications;
B)
If testing
of
an
emissions
control
system
is conducted
pursuant to
Section
2
19.187(g)
of this
Subpart, the
owner
or operator
shall,
within 90
days
after
conducting
such
testing,
submit
a
copy
of all test
results
to the Agency
and
shall
submit
a certification
to the
Agency that
includes
the
following:
i)
A declaration
that
all
tests and calculations
necessary
to
demonstrate
compliance
with Section
219.187(b)(3)
of
this Subpart
have been
properly
performed;
ii)
A
statement
whether
the subject
cleaning
operation
is or
is
not in
compliance
with
Section
219.187(b)(3ā)
of
this Subpart;
and
iii)
The
operating parameters
of the
emissions
control
system during
testing,
as monitored
in
accordance
with
Section
219.187(f)
of this
Subpart;
Cā)
Collect
and record
daily
the
following
information
for each
cleaning
operation
subject
to
the
requirements
of Section
219.187(b)(3)
of
this
Subpart:
i)
Emissions
control
system
monitoring
data
in
accordance
with
Section
219.187(f)
of this Subpart,
as applicable;
ii)
A log
of
operating
time for
the emissions
control
system, monitoring
equipment,
and
the
associated
cleaning
equipment;
iii)
A maintenance
log for
the
emissions
control
system
and
monitoring
equipment
detailing
all
routine
and
non-routine
maintenance
performed,
including
dates
and duration
of any outages;
D)
Maintain
records
documenting
the use of
good operating
practices
consistent
with
the equipment
manufacturerās
specifications
for
the
cleaning
equipment
being used
and
the
emissions
control system
equipment.
At
a minimum,
these records
shall
include:
i)
Records
for
periodic
inspection
of
the
cleaning
equipment
and
emissions
control
system
equipment
with date
of
inspection,
individual
performing
the
inspection,
and nature
of
inspection;
ii)
Records for repair of malfunctions
and breakdowns
with identification and description
of
incident, date
identified, date repaired, nature
of repair, and the
amount
of VOM
released
into the atmosphere as a
result of the incident;
6)
All sources subject to the requirements
of subsections
(b)
and
(ci)
of this
Section
shall notify the Agency of any violation
of
subsections
(b) or (d) by providing a description
of the
violation
and copies
of records documenting such violation to the Agency
within
30 days following the occurrence of the violation;
7)
All records required
by
this subsection
(e)
shall be retained by the
source for at least three years and shall be made
available to the
Agency upon request.
f)
Monitoring Requirements.
1)
If an afterburner or carbon adsorber is used to
demonstrate
compliance, the owner or operator of a source
subject to Section
219.187(b)(3)
of this Subpart shall:
A)
Install, calibrate,
operate,
and
maintain temperature
monitoring
device(s)
with an accuracy
of 3Ā°
C
or 5Ā° F on
the emissions control
system
in accordance
with Section
219.105(d)(2)
of this Part and in accordance
with the
manufacturerās
specifications. Monitoring
shall be
performed
at all times when the
emissions control system is
operating; and
B)
Install, calibrate, operate and maintain, in accordance with
manufacturerās specifications,
a continuous recorder on the
temperature monitoring device(s),
such as a strip chart,
recorder or computer, with at least the
same accuracy as
the
temperature monitor;
2)
If
an
emissions control system other than an afterburner
or carbon
adsorber
is used to demonstrate compliance, the owner
or
operator
of
a source subject to
Section
219.187(b)(3)
of this Subpart shall
install, maintain, calibrate,
and operate such monitoring equipment
as set forth in the owner
or operatorās plan approved by the Agency
and USEPA pursuant to Section 219.187(b)(3).
g)
Testing Requirements.
1)
Testing
to
demonstrate
compliance
with
the
requirements
of
this
Section
shall
be
conducted
by
the
owner
or
operator
within
90
days
after
a request
by
the
Agency.
Such
testing
shall
be
conducted
at
the
expense
of
the
owner
or
operator
and
the
owner
or
operator
shall
notify
the
Agency
in
writing
30
days
in
advance
of
conducting
such
testing
to
allow
the
Agency
to
be
present
during
such
testing;
2)
Testing
to
demonstrate
compliance
with
the
VOM content
limitations
in
Section
219.187(b)(l)
of
this
Subpart,
and
to
determine
the
VOM
content
of
cleaning
solvents
and
cleaning
solutions,
shall
be
conducted
upon
request
of
the
Agency,
as
follows:
A)
The
applicable
test
methods
and
procedures
specified
in
Section
219.105(a)
of
this
Part
shall
be
used,
provided,
however, Method
24,
incorporated
by
reference
in
Section
219.112
of
this
Part,
shall
be
used
to
demonstrate
compliance;
or
B)
The
manufacturerās
specifications
for
VOM content
for
cleaning
solvents
may
be
used
if
such
manufacturerās
specifications
are
based
on
results
of
tests
of
the
VOM
content
conducted
in
accordance
with
methods
specified
in
Section
219.105(a)
of
this
Part, provided,
however,
Method
24
shall
be
used
to
determine
compliance;
3)
Testing
to
determine
the
VOM
composite
partial
vapor
pressure
of
cleaning
solvents,
cleaning
solvent
concentrates,
and
as-used
cleaning
solutions
shall
be
conducted
in
accordance
with
the
applicable
methods
and
procedures
specified
in
Section
219.110
of
this
Part;
4)
For afterburners
and
carbon
adsorbers,
the
methods
and
procedures
of
Section
219.105(d)
through
(f)
shall
be
used
for
testing
to
demonstrate
compliance
with
the
requirements
of
Section
219.187(b)(3)
of
this
Subpart,
as
follows:
A)
To
select
the
sampling
sites, Method
1
or
1A,
as
appropriate,
40
CFR
60,
Appendix
A,
incorporated
by
reference
in
Section
219.112
of
this
Part;
B)
To determine
the
volumetric
flow
rate
of
the
exhaust
stream, Method
2,
2A,
2C,
or 2D,
as
appropriate,
40
CFR
60.
Appendix
A,
incorporated
by reference
in Section
219.112
of this
Part;
C)
To
determine
the VOM
concentration
of
the exhaust
stream
entering
and
exiting the
emissions
control
system,
Method
25 or
25A, as appropriate,
40
CFR
60,
Appendix
A,
incorporated
by
reference
in
Section 219.112
of this
Part.
For
thermal and
catalytic
afterburners,
Method
25 must
be
used
except
under
the following
circumstances,
in which
case
Method
25A must
be used:
i)
The
allowable
outlet concentration
of VOM
from
the emissions
control
system
is less
than
50 ppmv,
as
carbon;
ii)
The VOM
concentration
at
the inlet of
the
emissions
control
system
and
the required
level of
control
result in exhaust
concentrations
of VOM
of
50 ppmv, or
less, as
carbon:
and
Due
to the
high efficiency
of the emissions
control
system,
the anticipated
VOM concentration
at the
emissions
control
system
exhaust
is
50
ppmv
or
less, as
carbon,
regardless
of
inlet concentration.
If
the source
elects to
use Method
25A
under this
option,
the exhaust
VOM
concentration
must
be 50
ppmv
or
less,
as carbon,
and the required
destruction
efficiency
must
be
met for
the
source
to
have
demonstrated
compliance.
If
the
Method
25A
test
results show
that
the required
destruction
efficiency
apparently
has
been
met,
but the exhaust
concentration
is above
50 ppmv,
as carbon,
a retest
is required.
The
retest
shall be conducted
using
either Method
25 or
Method
25A. If
the retest is
conducted
using
Method
25A
and the test
results
again
show
that the
required
destruction
efficiency
apparently
has been met,
but
the
exhaust
concentration
is
above 50
ppmv,
as
carbon,
the
source
must retest
using
Method
25;
iii)
D)
During
testing,
the
cleaning
equipment
shall
be
operated
at
representative
operating
conditions
and
flow
rates;
5)
An
owner
or
operator
using
an
emissions
control
system
other
than
an
afterburner
or
carbon
adsorber
shall
conduct
testing
to
demonstrate
compliance
with
the requirements
of
Section
219.187(b)(3)
of
this
Subpart
as set
forth
in
the
owner
or
operatorās
plan
approved
by
the
Agency
and
USEPA
as federally
enforceable
permit
conditions
pursuant
to Section
219.187(b)(3)
of
this
Subpart.
(Source:
Added
at
_Ill.
Reg.
effective______
SUBPART
F:
COATING
OPERATIONS
Section
219.204
Emission
Limitations
Except
as provided
in Sections
219.205,
219.207,
219.208,
219.212,
219.215
and
219.216
of
this Subpart,
no
owner
or
operator
of a
coating
line
shall
apply
at any
time
any
coating
in which
the
VOM
content
exceeds
the
following
emission
limitations
for
the
specified
coating.
Except
as
provided
in
Section
219.204(1)
and 219.204(o),
compliance
with
the
emission
limitations
marked
with
an asterisk
in this
Section
is
required
on
and
after
March
15, 1996,
and
compliance
with
emission
limitations
not
marked
with
an
asterisk
is
required
until
March
15,
1996.
The
following
emission
limitations
are
expressed
in units
of VOM
per volume
of coating
(minus
water
and
any compounds
which
are
specifically
exempted
from
the
definition
of
VOM)
as
applied
at
each coating
applicator,
except
where
noted.
Compounds
which
are
specifically
exempted
from
the
definition
of
VOM
should
be
treated
as
water
for
the
purpose
of
calculating
the
āless
water
part
of
the
coating
composition.
Compliance
with
this Subpart
must
be
demonstrated through
the applicable
coating
analysis
test
methods
and
procedures
specified
in Section
2 19.105(a)
of
this Part
and
the
recordkeeping
and
reporting
requirements
specified
inSection 219.211(c)
of
this Subpart
except
where
noted.
(Note:
The
equation
presented
in Section
219.206
of
this
Part
shall
be
used
to
calculate
emission
limitations
for
determining
compliance
by
add-on
controls,
credits
for
transfer
efficiency,
emissions
trades
and
cross-line
averaging.)
The
emission
limitations
are as
follows:
a)
Automobile
or Light-Duty
Truck
Coating
kg/i
lb/gal
1)
Prime
coat
0.14
(1.2)
0.14*
(1.2)*
2)
Primer
surface
coat
1.81
(15.1)
1.81*
(15.1)*
(Note:
The primer surface coat limitation is
in units of kg (ibs) of
VOM per 1 (gal)
of coating solids deposited. Compliance with the
limitation
shall be based on the daily-weighted average
from an
entire
primer surface operation. Compliance
shall be demonstrated
in accordance with
the topcoat protocol referenced in Section
2 19.105(b)
and the recordkeeping and reporting requirements
specified
in Section 219.211(f). Testing
to
demonstrate
compliance shall be performed in accordance
with the topcoat
protocol and a detailed testing proposal
approved by the Agency
and USEPA specifying the method of demonstrating
compliance
with
the protocol. Section 2 19.205 does not apply
to the primer
surface
limitation.)
kg/l
lb/gal
3)
Topcoat
1.81
(15.1)
1.81*
(15.l)*
(Note:
The topcoat limitation is in units of kg (ibs)
of VOM per 1
(gal)
of coating solids deposited. Compliance with
the limitation
shall be based on the daily-weighted average
from an
entire
topcoat
operation. Compliance shall be demonstrated in accordance
with
the
topcoat
protocol referenced in Section 219.105(b)
of this Part
and the recordkeeping and reporting requirements
specified in
Section
219.211(f). Testing to demonstrate compliance
shall be
performed
in
accordance
with
the
topcoat protocol and a detailed
testing proposal approved
by
the
Agency
and USEPA specifying
the method of demonstrating compliance with
the protocol.
Section 2 19.205 of this Part does not apply to the topcoat
limitation.)
kg/l
lb/gal
4)
Final repair coat
0.58
(4.8)
0.58*
(4.8)*
b)
Can Coating
kg/l
lb/gal
1)
Sheet basecoat and overvamish
A)
Sheet basecoat
0.34
(2.8)
0.26*
(2.2)*
B)
Overvarnish
0.34
(2.8)
0.34
(2.8)*
2)
Exterior
basecoat
and overvamish
0.34
(2.8)
0.25*
(2.1)*
3)
Interior body
spray coat
A)
Two piece
0.51
(4.2)
0.44*
(3.7)*
B)
Three
piece
0.51
(4.2)
0.51*
(4.2)*
4)
Exterior end
coat
0.51
(4.2)
0.51*
(4.2)*
5)
Side
seam spray
coat
0.66
(5.5)
0.66*
(5.5)*
6)
End
sealing
compound
coat
0.44
(3.7)
0.44*
(3.7)*
kg/l
lb/gal
c)
Paper
Coating
0.35
(2.9)
0.28*
(2.3)*
(Note:
The
paper coating
limitation
shall
not apply
to any owner
or
operator
of any
paper coating
line on
which
flexographic
ef-rotogravure
lithographic,
or letterpress
printing
is performed
if the paper
coating line
complies
with
the applicable
emissions
limitations
in
Subpart HSection
219.401
of
this Part.
In addition,
screen
printing
on paper
is
not
regulated
as
paper
coating,
but
is
regulated
under
Subpart
TT
of this
Part.)
kg!l
lb/gal
d)
Coil
Coating
0.31
(2.6)
0.20*
(l.7)*
e)
Fabric
Coating
0.35
(2.9)
0.28*
(2.3)*
f)
Vinyl
Coating
0.45
(3.8)
0.28*
(2.3)*
g)
Metal
Furniture
Coating
1)
Air
dried
0.36
(3.0)
0.34*
(2.8)*
2)
Baked
0.36
(3.0)
0.28*
(2.3)*
h)
Large
Appliance
Coating
1)
Air
dried
0.34
(2.8)
0.34*
(2.8)*
2)
Baked
0.34
(2.8)
0.28*
(2.3)*
(Note:
The limitation
shall
not
apply
to
the
use of
quick-drying
lacquers
for
repair of
scratches
and
nicks
that
occur
during
assembly,
provided
that
the volume
of
coating
does
not
exceed
0.95
1(1 quart)
in
any one
rolling
eight-hour
period.)
kg/i
lb/gal
i)
Magnet
Wire
Coating
0.20
(1.7)
0.20*
(1.7)*
j)
Miscellaneous
Metal
Parts
and Products
Coating
1)
Clear
coating
0.52
(4.3)
0.52*
(4.3)*
2)
Extreme
performance
coating
A)
Air
dried
0.42
(3.5)
0.42*
(3.5)*
B)
Baked
0.42
(3.5)
0.40*
(3.3)*
3)
Steelpail
and
drum
interior
0.52
(4.3)
coating
0.52*
(4.3)*
4)
All other
coatings
A)
Air Dried
0.42
(3.5)
0.40*
(3.3)*
B)
Baked
0.36
(3.0)
0.34*
(2.8)*
5)
Metallic
Coating
A)
Air
Dried
0.42
(3.5)
0.42*
(3.5)*
B)
Baked
0.36
(3.0)
0.36
(3.0)*
6)
For
purposes
of
subsection
219.204(j)(5)
of
this
Section,
āmetallic
coatingā
means
a coating
which
contains
more
than
1/4
lb/gal
of
metal
particles,
as applied.
k)
Heavy
Off-Highway
Vehicle
Products
kg/i
lb/gal
Coating
1)
Extreme
perfonnance
prime
coat
0.42
(3.5)
0.42*
(3.5)*
2)
Extreme
performance
topcoat
(air
0.42
(3.5)
dried)
0.42*
(3.5)*
3)
Final
repair
coat
(air
dried)
0.42
(3.5)
0.42*
(3.5)*
4)
All
other
coatings
are
subject
to
the emission
limitations
for
miscellaneous
metal
parts
and
products
coatings
in
subsection
(j)
above.
1)
Wood
Furniture
Coating
1)
Limitations
before
March
15,
kg/i
lb/gal
1998:
A)
Clear
topcoat
0.67
(5.6)
B)
Opaque
stain
0.56
(4.7)
C)
Pigmented
coat
0.60
(5.0)
D)
Repair
coat
0.67
(5.6)
E)
Sealer
0.67
(5.6)
F)
Semi-transparent stain
0.79
(6.6)
G)
Wash coat
0.73
(6.1)
(Note: Prior to March
15, 1998, an owner or operator of a
wood
furniture
coating operation
subject to this Section
shall
apply all coatings, with
the exception of no more than
37.8
1(10 gal) of coating per day
used for touch-up and
repair
operations,
using one or
more of
the
following
application
systems: airless spray
application system,
air-assisted
airless
spray application
system, electrostatic
spray
application system, electrostatic
bell or disc spray
application system, heated airless
spray application system,
roller coating, brush or wipe
coating application system, dip
coating application system
or high volume low pressure
(HVLP) application system.)
2)
On and
after March 15, 1998, wood
furniture sealers and topcoats
must
comply with one of the limitations
specified in subsections
(l)(2)(A)
through (B), below:
kg VOM/kg
lb
VOM/lb
solids
solids
A)
Topcoat
0.8
(0.8)
B)
Sealers and topcoats with
the following limits:
i)
Sealer other than
1.9
(1.9)
acid-cured alkyd
amino vinyl sealer
ii)
Topcoat other than
1.8
(1.8)
acid-cured
alkyd
amino conversion
varnish topcoat
iii)
Acid-cured
alkyd
2.3
(2.3)
amino
vinyl
sealer
iv)
Acid-cured
alkyd
2.0
(2.0)
amino
conversion
varnish
topcoat
C)
Meet
the
provisions
of
Section
219.215
of
this
Subpart
for
use
of an averaging
approach;
D)
Achieve
a
reduction
in
emissions
equivalent
to
the
requirements
of
Section
219.204(l)(2)(A)
or (B) of
this
Subpart,
as calculated
using
Section
219.216
of this
Subpart;
or
E)
Use
a combination
of
the
methods
specified
in
Section
219.204(l)(2)(A)
through
(D) of
this Subpart.
3)
Other
wood
furniture
coating
limitations
on and
after
March
15,
1998:
kg/l
lb/gal
A)
Opaque
stain
0.56
(4.7)
B)
Non-topcoat
pigmented
0.60
(5.0)
coat
C)
Repair
coat
0.67
(5.6)
D)
Semi-transparent stain
0.79
(6.6)
E)
Wash coat
0.73
(6.1)
4)
Other
wood
furniture
coating
requirements
on
and
after March
15,
1998:
A)
No
source
subj
ect to
the
limitations
of subsection
(l)(2) or
(3)
of this
Section
and utilizing
one
or
more wood
furniture
coating
spray
booths
shall use
strippable
spray
booth
coatings
containing
more
than
0.8
kg
VOM/kg
solids
(0.8
lb
VOM/ib
solids),
as
applied.
B)
Any
source
subject
to the limitations
of
subsection
(l)(2) or
(3) of
this Section
shall
comply
with the
requirements
of
Section
219.217
of this
Subpart.
C)
Any source
subject
to the
limitations
of
subsection
(l)(2)(A)
or
(B)
of this Section
and utilizing
one
or
more continuous
coaters,
shall for
each
continuous
coater,
use
an initial
coating
which
complies
with
the limitations
of
subsection
(l)(2)(A)
or
(B)
of this Section.
The viscosity
of
the
coating
in
each reservoir
shall
always be
greater
than
or
equal to the
viscosity
of the
initial
coating
in the
reservoir.
The
owner
or operator
shall:
i)
Monitor
the viscosity
of the coating
in the reservoir
with
a
viscosity meter
or
by testing
the
viscosity of
the initial
coating
and
retesting
the
coating
in
the
reservoir
each time
solvent
is
added;
ii)
Collect
and record
the reservoir
viscosity
and
the
amount
and weight
of
VOM
per
weight
of solids of
coating
and
solvent
each time
coating
or solvent
is
added;
and
iii)
Maintain
these
records
at the source
for
a period
of
three
years.
m)
Plastic
Parts
Coating:
kg/l
lb/gal
Automotive/Transportation
1)
Interiors
A)
Baked
i)
Color
coat
0.49*
(4.l)*
ii)
Primer
0.46*
(3.8)*
B)
Air Dried
i)
Color
coat
0.38*
(3.2)*
ii)
Primer
0.42*
(35)*
2)
Exteriors
(flexible
and
non
flexible)
A)
Baked
i)
Primer
0.60*
(5.0)*
ii)
Primer
non-flexible
0.54*
(45)*
iii)
Clear
coat
0.52*
(43)*
iv)
Color coat
0.55*
(4.6)*
B)
Air Dried
i)
Primer
0.66*
(55)*
ii)
Clear coat
0.54*
(45)*
iii)
Color coat
(red
&
0.67*
(5.6)*
black)
iv)
Color
coat (others)
0.61*
(5.l)*
3)
Specialty
A)
Vacuum
metallizing
0.66*
(5.5)*
basecoats,
texture
basecoats
B)
Black coatings,
reflective
0.71*
(5.9)*
argent coatings,
air
bag
cover coatings,
and
soft
coatings
C)
Gloss reducers,
vacuum
0.77*
(6.4)*
metallizing
topcoats,
and
texture topcoats
D)
Stencil coatings,
adhesion
0.82*
(6.8)*
primers,
ink pad coatings,
electrostatic
prep
coatings,
and resist
coatings
E)
Head lamp
lens
coatings
0.89*
(7.4)*
n)
Plastic Parts
Coating:
Business
Machine
kg/i
lb/gal
1)
Primer
0.14*
(1.2)*
2)
Color coat
(non-texture
coat)
0.28*
(2.3)*
3)
Color coat
(texture coat)
0.28*
(2.3)*
4)
Electromagnetic
interference/radio
0.48*
(4.0)*
frequency interference
(EMI!RFI)
shielding
coatings
5)
Specialty
Coatings
A)
Soft coat
0.52*
(43)*
B)
Plating
resist
0.7
1*
(5.9)*
C)
Plating
sensitizer
0.85*
(7.1)*
o)
Fiat Wood Paneling
Coatings.
On and after
May
1, 2010,
flat wood
paneling
coatings shall
comply with
one of the following
limitations:
1)
0.25
kg VOM/l
of coatings
(2.1
lb
VOM/gal
coatings):
or
2)
0.35 kg
VOM/i solids
(2.9
lb VOM/gal
solids).
(Source: Amended at
ā Iii. Reg.
effective______
Section
219.205
Daily-Weighted
Average
Limitations
No
owner
or
operator
of a coating
line subject to
the
limitations
of
Section
219.204
of
this Subpart
and complying
by means
of this Section
shall operate the
subject coating
line
unless the owner
or operator
has
demonstrated
compliance
with
subsection
(a),
(b),
(c),
(d),
(e), (f),
(g),
or
(h)
of this
Section (depending
upon
the category
of coating)
through
the
applicable
coating
analysis
test methods
and procedures
specified in Section
219.105(a) of this Part
and the
recordkeeping
and
reporting
requirements
specified in
Section 219.211(d)
of this Subpart:
a)
No
owner
or
operator
of
a coating
line
subject to
only
one of the
limitations
from among
Section
219.204(a)(1),
(a)(4), (c),
(d),
(e),
(f),
Of-
(i), or
(o)
of
this Subpart
shall
apply coatings
on
any
such coating
line,
during
any
day,
whose
daily-weighted
average
VOM
content
exceeds
the
emission
limitation
to
which
the
coatings
are
subject.
b)
No
owner
or
operator
of a miscellaneous
metal parts
and products
coating
line
subject
to the
limitations
of Section
219.204(j)
of this
Subpart
shall
apply
coatings
to
miscellaneous
metal
parts
or
products
on the
subject
coating
line unless
the
requirements
in
subsection
(b)(l)
or (b)(2)
of
this
Section
are
met.
1)
For
each
coating
line
which
applies
multiple
coatings,
all of
which
are subject
to the
same
numerical
emission
limitation
within
Section
219.204(j)
of this
Subpart
during
the
same
day
(e.g.,
all
coatings
used
on the
line are
subject
to 0.42
kg/i
(3.5 lbs/gal),
the
daily-weighted
average
VOM
content
shall
not
exceed
the coating
VOM
content
limit
corresponding
to
the
category
of coating
used,
or
2)
For
each
coating
line which
applies
coatings
subject
to
more
than
one numerical
emission
limitation
in Section
219.204(j)
of this
Subpart,
during
the same
day,
the
owner
or
operator
shall have
a
site-specific
proposal
approved
by the
Agency
and
approved
by
the
USEPA
as
a
SIP
revision.
To receive
approval,
the
requirements
of USEPAās
Emissions
Trading
Policy
Statement
(and
related
policy)
51
Fed.
Reg.
43814
(December
4, 1986),
must
be
satisfied.
c)
No
owner
or
operator
of
a can
coating
line subject
to
the
limitations
of
Section
219.204(b)
of
this
Subpart
shall
operate
the
subject
coating
line
using
a
coating
with
a VOM
content
in
excess
of the
limitations
specified
in
Section
219.204(b)
of this
Subpart
unless
all
of the
following
requirements
are
met:
1)
An
alternative
daily
emission
limitation
for
the can
coating
operation,
i.e. for
all
of
the
can
coating
lines
at
the source,
shall
be
determined
according
to subsection
(c)(2)
of
this
Section.
Actual
daily
emissions
shall
never
exceed
the
alternative
daily
emission
limitation
and
shall
be calculated
by
use
of the
following
equation.
Eb
where:
Ed
=
Actual
VOM
emissions
for
the day
in
units
of
kg/day
(lbs/day);
i =
Subscript
denoting
a
specific
coating
applied;
n =
Total
number
of
coatings
applied
in the
can
coating
operation,
i.e.
all
can
coating
lines
at the source;
V =
Volume
of
each coating
applied
for
the day
in units
of
1/day
(gal/day)
of coating
(minus
water
and
any compounds
which
are
specifically
exempted
from the
definition
of
VOM);
C
1
=
The VOM
content
of
each coating
as
applied
in
units of
kg
VOM/1
(lbs
VOM/gal)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM).
2)
The alternative
daily
emission
limitation
(Ad)
shall
be
determined
for
the
can
coating
operation,
i.e.
for
all of the
can
coating
lines at
the source,
on
a daily
basis
as
follows:
Ad
where:
Ad
=
The VOM
emissions
allowed
for the
day
in
units
of
kg/day
(lbs/day);
i =
Subscript
denoting
a
specific
coating
applied;
n
Total
number
of
surface
coatings
applied
in the
can
coating
operation;
C
1 =
The
VOM
content
of
each surface
coating
as applied
in
units
of kg
VOM/1
(lbs VOM/gal)
of
coating
(minus
water
and
any
compounds
which
are specifically
exempted
from
the
definition
of
VOM);
D =
The density
of
VOM
in
each
coating
applied.
For
the
purposes
of
calculating
Ad,
the
density
is
0.882 kg
VOM!l VOM
(7.36
lbs
VOMJgal
VOM);
V
=
Volume of
each
surface
coating
applied
for
the
day
in units
of
1 (gal) of coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from the
definition
of
VOM);
L
=
The
VOM emission
limitation
for each surface
coating
applied
as specified
in
Section 2 19.204(b)
of
this Subpart
in
units
of
kg
VOM!l
(lbs
VOM/gal)
of coating
(minus
water
and
any compounds
which are
specifically
exempted
from
the definition
of
VOM).
d)
No
owner
or operator
of a
heavy
off-highway
vehicle
products
coating
line
subject
to the
limitations
of Section
2 19.204(k)
of
this Subpart
shall apply
coatings
to heavy
off-highway
vehicle
products
on the
subject
coating
line
unless
the requirements
of
subsection
(d)(1)
or
(d)(2) of this
Section
are
met.
1)
For
each coating
line which
applies
multiple
coatings,
all of
which
are subject
to the
same
numerical
emission
limitation
within
Section 2
19.204(k)
of this Subpart,
during the
same day
(e.g., all
coatings
used
on the
line are subject
to
0.42
kg/l
(3.5
lbs/gal),
the
daily-weighted
average VOM
content
shall
not
exceed
the coating
VOM content
limit
corresponding
to
the category
of coating
used,
or
2)
For each coating
line
which applies
coatings
subject
to more
than
one
numerical
emission limitation
in Section
2
19.204(k)
of this
Subpart,
during
the
same day,
the
owner
or operator
shall
have a
site
specific
proposal approved
by the Agency
and
approved
by
the
USEPA
as
a
SIP
revision. To
receive
approval,
the requirements
of
USEPAās
Emissions
Trading
Policy
Statement
(and related
policy) 51
Fed.
Reg. 43814
(December
4, 1986),
must
be satisfied.
e)
No
owner
or
operator
of a
wood
furniture
coating
line subject
to the
limitations
of
Section
219.204(l)(l)
or
(l)(3)
of this Subpart
shall
apply
coatings
to wood
furniture on
the subject
coating
line
unless
the
requirements
of subsection
(e)(1)
or
(e)(2)
of this
Section,
in
addition
to
the
requirements
specified
in the note
to Section
219.204(l)(1)
of this
Subpart,
are met.
1)
For
each
coating
line
which applies
multiple
coatings,
all
of which
are subject
to
the same
numerical
emission
limitation
within
Section
219.204(l)(1)
or (1)(3)
of this
Subpart,
during
the
same
day
(e.g.,
all
coatings
used
on the line
are
subject
to 0.67
kg/l
(5.6
lbs/gal),
the daily-weighted
average
VOM
content
shall
not
exceed
the coating
VOM content
limit corresponding
to the
category
of
coating
used,
or
2)
For each
coating
line which
applies
coatings
subject
to more
than
one
numerical
emission
limitation
in Section
219.204(l)(1)
or
(l)(3)
of
this
Subpart,
during
the
same
day, the
owner
or operator
shall
have
a site
specific
proposal
approved
by
the Agency
and
approved
by
the
USEPA
as
a SIP
revision.
To
receive
approval,
the
requirements
of USEPAās
Emissions
Trading
Policy
Statement
(and
related
policy)
51
Fed. Reg.
43814
(December
4, 1986),
must
be satisfied.
f)
No
owner
or operator
of
a plastic
parts
coating
line
subject
to the
limitations
of
Section
2 19.204(m)
or
(n) of
this
Subpart
shall
apply
coatings
to business
machine
or
automotive/transportation
plastic
parts
on
the subject
coating
line unless
the
requirements
of
subsection
(f)(1)
or
(f)(2)
of
this Section
are
met.
1)
For each
coating
line
which
applies
multiple
coatings,
all of which
are
subject
to the
same
numerical
emission
limitation
within
Section
2 19.204(m)
or (n)
of
this
Subpart,
during
the
same
day
(e.g., all
coatings
used
on the
line are
subject
to 0.42
kg/i
(3.5
lbs/gal),
the
daily-weighted
average
VOM
content
shall
not
exceed
the
coating
VOM
content
limit
corresponding
to
the
category
of
coating
used,
or
2)
For
each coating
line which
applies
coatings
subject
to more
than
one
numerical
emission
limitation
in Section
2
19.204(m)
or
(n)
of
this
Subpart,
during
the
same
day,
the
owner
or operator
shall
have
a site specific
proposal
approved
by the Agency
and USEPA
as
a
SIP
revision.
To receive
approval,
the requirements
of USEPAās
Emissions
Trading
Policy
Statement
(and
related
policy)
must
be
satisfied.
g)
No
owner
or
operator
of a metal
furniture
coating
line
subject
to
the
limitations
of Section
2 19.204(g)
of
this
Subpart
shall
apply
coatings
on
the
subject
coating
line
unless
the
requirements
of
subsection
(g)(
1)
or
(g)(2)
of this
Section
are met:
1)
For each
coating
line
which
applies multiple
coatings,
all of
which
are
subject
to the same
numerical
emission
limitation
within
Section
2
19.204(g)
of this Subpart,
during
the
same
day (e.g., all
coatings
used
on
the
line
are
subject
to 0.34
kg/i (2.8
lbs/gal)),
the
daily-weighted
average
VOM content
shall
not
exceed the
coating
VOM
content
limit
corresponding
to the category
of coating
used,
or
2)
For
each coating
line
which
applies
coatings
subject to
more than
one numerical
emission limitation
in
Section
2
19.204(g)
of
this
Subpart,
during the
same
day,
the owner
or
operator
shall have
a
site
specific proposal
approved
by
the
Agency
and
USEPA
as a SIP
revision.
To receive
approval,
the requirements
of
USEPAās
Emissions
Trading
Policy
Statement
(and
related
policy)
must be
satisfied.
h)
No owner
or operator
of a
large
appliance
coating
line
subject to
the
limitations
of
Section 219.204(h)
of this Subpart
shall
apply coatings
on
the
subject
coating
line unless
the
requirements
of subsection
(h)( 1)
or
(h)(2) of
this
Section
are met.
1)
For each
coating
line
which
applies multiple
coatings,
all of
which
are
subject to
the same
numerical
emission
limitation
within
Section
2 19.204(h)
of this
Subpart,
during the
same day
(e.g., all
coatings
used on
the line are
subject to
0.34
kg/i
(2.8
lbs/gal)),
the
daily-weighted
average
VOM content
shall
not
exceed
the coating
VOM
content limit
colTesponding
to
the
category
of coating
used,
or
2)
For each coating
line
which
applies coatings
subject
to more
than
one
numerical
emission
limitation
in Section
2 19.204(h)
of this
Subpart,
during
the
same day,
the owner
or operator
shall
have a
site
specific
proposal
approved
by the Agency
and
USEPA
as
a SIP
revision.
To receive
approval,
the
requirements
of USEPAās
Emissions
Trading
Policy
Statement
(and
related
policy)
must
be
satisfied.
(Source:
Amended
at ā
Ill. Reg.
effective______
Section
219.207
Alternative
Emission Limitations
a)
Any
owner
or operator
of a coating
line subject
to
Section
219.204
of this
Subpart may
comply
with this
Section,
rather than
with Section
219.204
of
this Subpart,
if a
capture
system
and control
device
are
operated at
all
times the
coating line
is in
operation and
the
owner or operator
demonstrates
compliance
with
subsection
(c), (d),
(e), (f),
(g),
(h),
(i), Of
(j),
or (k) of this
Section
(depending
upon
the
source
category) through
the
applicable
coating
analysis
and
capture
system
and
control
device
efficiency
test
methods
and
procedures
specified
in Section
219.105
of this
Part
and the
recordkeeping
and
reporting
requirements
specified
in
Section
219.211(e)
of this
Subpart;
and the
control
device
is
equipped
with the
applicable
monitoring
equipment
specified
in
Section 219.105(d)
of this
Part
and the
monitoring
equipment
is installed,
calibrated,
operated
and
maintained
according
to
vendor specifications
at all times
the
control
device
is in
use.
A
capture
system
and control
device, which
does
not
demonstrate
compliance
with subsection
(c),
(d), (e),
(f),
(g),
(h),
(i),
(j),
or
(k)
of
this
Section
may be used
as
an
alternative
to
compliance
with
Section
2
19.204
of this
Subpart
only
if the
alternative
is
approved
by
the
Agency
and approved
by
the USEPA
as
a SIP
revision.
b)
Alternative
Add-On
Control
Methodologies
1)
The coating
line
is
equipped
with a
capture
system
and control
device
that
provides
81 percent
reduction
in the
overall
emissions
of VOM
from
the coating
line and
the
control
device
has
a
90
percent
efficiency,
or
2)
The system
used
to control
VOM from
the
coating
line is
demonstrated
to have
an
overall
efficiency
sufficient
to limit
VOM
emissions
to no more
than
what is
allowed
under
Section
2 19.204
of this Subpart.
Use of
any control
system
other
than an
afterburner,
carbon
adsorption,
condensation,
or
absorption
scrubber
system can
be
allowed
only
if
approved
by
the Agency
and
approved
by the USEPA
as a
SIP revision.
The use
of transfer
efficiency
credits
can
be
allowed
only
if approved
by the Agency
and
approved
by
the USEPA
as a
SIP revision.
Baseline
transfer
efficiencies
and
transfer
efficiency
test
methods
must
be
approved
by the
Agency
and the
USEPA.
Such overall
efficiency
is to
be
determined
as follows:
A)
Obtain
the
emission
limitation
from the
appropriate
subsection
in Section
2
19.204 of
this Subpart;
B)
Calculate
ā5ā
according
to
the
equation
in
Section
219.206
of this
Subpart;
C)
Calculate
the overall
efficiency
required
according
to
Section 219.105(e)
of this
Part. For the
purposes of
calculating this
value,
according
to the equation
in Section
219.105(e)(2)
of this Part,
VOM
1is
equal
to the
value
of
as determined
above in subsection
(b)(2)(B)
of this
Section.
c)
No owner
or operator of a coating
line subject
to only
one
of the emission
limitations
from among Section
219.204(a)(i),
(a)(4), (c), (d), (e),
(f)
or (i)
of
this
Subpart
and
equipped with a capture
system and
control device
shall operate
the subject coating
line unless
the requirements
in
subsection
(b)(i) or (b)(2)
of this Section
are met. No owner
or operator
of a coating
line
subject
to Section 219.204(a)(2)
or (a)(3) of this Part
and
equipped
with
a capture
system and control
device
shall
operate the coating
line
unless the owner or
operator demonstrates
compliance
with
such limitation
in accordance
with the topcoat
protocol
referenced
in Section
219.105(b)
of this Part.
d)
No
owner or operator of
a miscellaneous
metal parts and products
coating
line which
applies one or more
coatings
during
the same
day,
all of which
are subject to the same
numerical
emission limitation
within
Section
219.204(j)
of this Subpart
(e.g., all coatings
used on the
line are subject to
0.42
kg/i
[3.5 lbs/gal], and
which is equipped
with a capture system
and
control device
shall operate the subject
coating line
unless the
requirements
in subsection
(b)( 1) or
(b)(2) of this Section
are
met.
e)
No owner or operator
of a heavy off-highway
vehicle
products coating
line
which
applies one or more coatings
during
the same day, all
of which are
subject to the
same numerical
emission
limitation within
Section
2
19.204(k) of this Subpart
(e.g., all coatings
used
on the line
are subject
to
0.42
kg/i
[3.5 lbs/gal]),
and
which
is equipped with a
capture system
and
control
device shall operate
the subject coating
line
unless
the
requirements
in
subsection
(b)(i) or (b)(2)
of
this
Section
are met.
f)
No
owner
or
operator of a wood
furniture coating
line which
applies
one
or
more coatings
during
the
same
day, all
of
which are subject to the
same
numerical emission
limitation
within Section
2
19.204(1)
of this Subpart
(e.g.,
all coatings used on the
line are subject
to 0.67 kg/l
[5.6 lbs/gal]),
and which is equipped
with a capture
system and
control device
shall
operate
the subject coating
line unless the
requirements in
subsection
(b)(1) or (b)(2)
of this Section are
met.
If compliance
is achieved
by
meeting the requirements
in subsection
(b)(2) of this
Section,
then
the
provisions
in
the
note
to Section 219.204(1)
of
this
Subpart
must
also
be
met.
g)
No
owner
or
operator
of a
can
coating
line
and
equipped
with a
capture
system
and
control
device
shall
operate
the
subject
coating
line
unless
the
requirements
in
subsection
(g)(1)
or
(g)(2)
of
this
Section
are
met.
1)
An
alternative
daily
emission
limitation
for the
can
coating
operation,
i.e.
for
all
of the
can
coating
lines
at
the source,
shall
be
determined
according
to Section
219.205(c)(2)
of
this Subpart.
Actual
daily
emissions
shall
never
exceed
the
alternative
daily
emission
limitation
and
shall
be
calculated
by
use
of the
following
equation:
n
Ed=
V
1
C
1
(l-F)
izzrl
where:
Ed=
Actual
VOM
emissions
for
the day
in
units
of
kg/day
(lbs/day);
i
Subscript
denoting
the
specific
coating
applied;
n
Total
number
of
surface
coatings
as applied
in
the
can
coating
operation;
V1
=
Volume
of each
coating
as
applied
for the
day
in
units
of 1/day
(gal/day)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM);
C=
The VOM
content
of
each
coating
as
applied
in
units
of
kg VOM]l
(lbs
VOM/gal)
of coating
(minus
water
and any
compounds
which
are
specifically
exempted
from
the
definition
of VOM)
and
F
Fraction,
by
weight,
of
VOM
emissions
from
the
surface
coating,
reduced
or
prevented
from
being
emitted
to the
ambient
air.
This is
the
overall
efficiency
of
the
capture
system
and
control
device.
2)
The
coating
line is equipped
with a
capture
system
and
control
device
that
provide
75
percent
reduction
in the
overall
emissions
of
VOM
from
the
coating
line
and
the
control
device
has
a
90
percent
efficiency.
h)
No owner
or
operator
of a
plastic
parts coating
line
which
applies
one
or
more
coatings
during
the same
day,
all of
which
are
subject
to
the same
numerical
emission
limitation
within
Section
2 19.204(m)
or
(n)
of this
Subpart
(e.g.,
all
coatings
used
on
the
line
are
subject
to 0.42
kg/i
[3.5
lbs/gal]),
and
which
is
equipped
with
a capture
system
and
control
device
shall
operate
the subject
coating
line
unless
the
requirements
in
subsection
(b)(1) or
(b)(2)
of
this
Section
are
met.
i)
No owner
or
operator
of
a metal
furniture
coating
line
which
applies
one
or
more
coatings
during
the
same day,
all
of which
are subject
to the
same
numerical
emission
limitation
within
Section
2 19.204(g)
of this
Subpart
(e.g.,
all
coatings
used
on
the
line
are
subject
to 0.34
kg/l
[2.8
lbs/gal]),
and which
is equipped
with
a
capture
system
and
control
device
shall
operate
the
subject
coating
line
unless
the requirements
in
subsection
(b)(1)
or (b)(2)
of
this Section
are
met.
j)
No
owner
or operator
of
a large
appliance
coating
line which
applies
one
or
more
coatings
during
the
same
day,
all of
which are
subject
to
the
same
numerical
emission
limitation
within
Section
2 19.204(h)
of this
Subpart
(e.g.,
all coatings
used on
the
line
are
subject
to
0.34
kg/l
[2.8
lbs/gal]),
and which
is
equipped
with
a
capture
system
and
control
device
shall
operate
the
subject
coating
line
unless
the
requirements
in
subsection
(b)(l)
or (b)(2)
of
this
Section
are
met.
k)
No
owner
or
operator
of
a flat wood
paneling
coating
line
which
is
equipped
with
a capture
system
and
control
device
shall
operate
the
subject
coating
line unless
either:
1)
The capture
system
and
control
device
provide
at least
90
percent
reduction
in the overall
emissions
of
VOM
from the
coating
line;
or
2)
The
owner
or operator
of the flat
wood
paneling
coating
line
complies
with
all requirements
set
forth
in
subsection
(b)(2)
of
this
Section.
(Source:
Amended
at ā Ill. Reg.
effective______
Section
219.210
Compliance
Schedule
Every owner
or operator
of a
coating line
(of a type
included within
Section
2 19.204
of
this
Subpart)
shall
comply
with the
requirements
of Section
219.204,
219.205,
219.207
or
219.208
and
Section
219.211
or
Sections
219.212
and 219.213
of
this Subpart
in
accordance
with
the appropriate
compliance
schedule
as specified
in subsection
(a),
(b),
(c), (d), (e)
er-(f),
or
(g) below:
a)
No
owner or operator
of
a coating
line
which is
exempt from
the
limitations
of Section
219.204
of
this Subpart
because
of
the
criteria
in
Section
2 19.208(a)
or
(b) of this
Subpart
shall
operate said
coating
line
on
or
after a
date
consistent
with
Section
219.106
of
this Part,
unless
the
owner
or
operator
has
complied
with,
and continues
to comply
with,
Section
219.211(b)
of
this Subpart.
b)
No
owner
or operator
of
a coating
line
complying
by
means
of Section
219.204
of
this Subpart
shall
operate
said
coating
line
on
or
after
a date
consistent
with
Section 219.106
of this
Part, unless
the
owner
or operator
has
complied
with, and
continues
to comply
with,
Sections
219.204
and
219.211(c)
of this
Subpart.
c)
No
owner
or operator
of a
coating
line
complying
by
means of Section
219.205 of
this Subpart
shall
operate
said coating
line
on
or
after a date
consistent
with
Section
219.106
of this
Part, unless
the owner
or operator
has
complied
with, and
continues
to comply
with, Sections
2 19.205
and
219.211(d)
of this
Subpart.
d)
No
owner or
operator
of
a coating
line
complying
by
means
of
Section
219.207
of
this Subpart
shall
operate
said coating
line
on
or after a
date
consistent
with
Section 219.106
of this
Part, unless
the
owner
or operator
has
complied
with, and
continues
to
comply
with, Sections
219.207
and
219.211(e)
of
this Subpart.
e)
No
owner
or operator
of a
coating line
subject to
one
or
more
of the
emission
limitations
contained
in Section
2 19.204
of
this Subpart
on
or
after
March 15,
1996, choosing
to comply
by means
of
Section
219.204,
219.205
or 219.207
of this Subpart,
shall
operate said
coating
line on or
after
March
15, 1996,
unless the owner
or operator
complies
with
and
continues
to comply
with,
respectively,
the applicable
requirements
in
Section
2
19.204, or
the
alternative
control
options in
Sections 219.205
or
2
19.207
and the
requirements
of
Section
219.211.
f)
No
owner or
operator
of a coating
line
subject to
one or
more of
the
emission
limitations
contained
in Section
219.204 of
this
Subpart
on or
after
March
15,
1996, choosing
to comply
by
means
of Section
2 19.212
of
this
Subpart, shall
operate
said coating
line on
or
after
March
15, 1996,
unless
the
owner or
operator
complies
with and
continues
to comply
with
the
requirements
of
Sections
219.212
and
219.213
of this
Subpart.
g)
No
owner
or operator
of a coating
line
subject
to the
emission
limitations
contained
in Section
219.204(o)
of
this
Subpart
shall
operate said
coating
line on
or
after
a date
consistent
with
Section
219.106(c)
of this
Part,
unless
the
owner
or operator
has
complied
with,
and
continues
to
comply
with,
Section
2 19.204(o)
or the
alternative
control
options
in
Section
219.205
or 219.207,
and
the
requirements
of
Sections 219.211
and
219.217 of
this
Subpart, as
applicable.
(Source:
Amended
at ā Ill.
Reg.
effective______
Section
219.211
Recordkeeping
and
Reporting
a)
The VOM
content
of each
coating and
the efficiency
of each
capture
system
and
control device
shall
be determined
by
the
applicable
test
methods
and procedures
specified in
Section 219.105
of
this Part to
establish
the records
required
under this
Section.
b)
Any
owner
or
operator
of
a
coating line
which
is
exempted
from
the
limitations
of Section
219.204
of this
Subpart because
of
Section
2
19.208(a)
or
(b)
of this
Subpart shall
comply
with the
following:
1)
For
sources exempt
from
Section 219.208(a)
of
this Subpart,
by
a
date consistent
with
Section
2
19.106 of this
Part,
the
owner or
operator
of a
coating
line
or
group
of coating
lines referenced
in
subsection
(b) of
this Section
shall certifā
to the Agency
that
the
coating line
or group
of
coating
lines is exempt
under
the
provisions
of Section
219.208(a)
of
this Subpart.
Such
certification
shall
include:
A)
A declaration
that
the
coating line
is
exempt
from the
limitations
of
Section 219.204
of
this
Subpart
because
of
Section
2 19.208(a)
of this Subpart;
and
B)
Calculations
which
demonstrate
that
the
combined
VOM
emissions
from
the
coating
line
and
all other
coating
lines
in
the same
category
never
exceed
6.8 kg
(15
ibs) per
day
before
the application
of
capture systems
and
control
devices.
The
following
equation
shall
be
used to
calculate
total
VOM
emissions:
i
=(AB).
j=1
j1
where:
Te
=
Total
VOM emissions
from
coating
lines
each day
before the
application
of capture
systems
and
control
devices in
units
of kg/day
(lbs/day);
m
=
Number
of coating
lines at
the source
that otherwise
would
be
subject to
the same subsection
of
Section
219.104
of this
Part (because
they
belong
to the
same category,
e.g.,
can coating);
Subscript
denoting
an individual
coating
line;
n
Number
of different
coatings
as
applied
each
day on
each coating
line;
i
Subscript
denoting
an individual
coating;
A,
=
Weight
of
VOM
per
volume
of each
coating (minus
water and
any
compounds
which
are
specifically
exempted
from
the definition
of
VOM)
as
applied
each day
on
each coating
line
in units of kg
VOM/l
(lbs
VOM/gal);
B
=
Volume
of each
coating
(minus
water
and
any
compoimds
which are
specifically
exempted
from
the
definition
of
VOM)
as applied
each day
on
each
coating
line
in units
of llday
(gal/day).
The
instrument
or method
by
which the
owner
or
operator
accurately
measured
or calculated
the
volume
of each
coating
as applied
on each
coating
line
each
day shall
be described
in
the certification
to
the Agency.
2)
For sources
exempt
under Section
2 19.208(b)
of
this Subpart,
by
March 15,
1998,
or upon initial
start-up,
the owner
or
operator
of
a
coating
line
or
a
group
of coating
lines
referenced
in subsection
(b)
of this
Section
shall
certify to
the Agency
that the
source
is exempt
under
the provisions
of
Section 2
19.208(b)
of this
Subpart.
Such
certification
shall
include:
A)
A
declaration
that the
source
is exempt
from
the limitations
of
Section 219.204(1)
of
this Subpart
because
of Section
219.208(b)
of this
Subpart;
and
B)
Calculations
which
demonstrate
that the source
meets
the
criteria
of
exemption
because
of Section
219.208(b)
of
this
Subpart.
3)
For
sources
exempt
under Section
2 19.208(a)
of
this Subpart,
on
and
after a
date consistent
with
Section
219.106
of
this Part,
the
owner
or operator
of a
coating line
or
group
of
lines referenced
in
this subsection
shall collect
and record
all of
the
following
information
each day
for
each
coating
line and maintain
the
information
at
the source
for
a
period of three
years:
A)
The name
and identification
number
of
each
coating
as
applied
on each
coating
line; and
B)
The
weight
of
VOM per
volume
and the
volume
of
each
coating
(minus
water
and
any compounds
which
are
specifically
exempted
from
the definition
of VOM)
as
applied
each
day
on each
coating
line.
4)
For
sources
exempt
under Section
219.208(b)
of
this
Subpart,
on
and
after March
15, 1998,
the owner
or operator
of
a coating
line
or
group
of coating
lines referenced
in
this subsection
(b) shall
collect
and
record
all of the following
information
for each
coating
line
and
maintain the
information
at the
source
for a
period
of three
years:
A)
The name
and identification
number
of
each coating
as
applied
on each
coating line;
and
B)
The
weight
of
VOM per
volume
and the
volume
of each
coating(minus
water
and
any compounds
which
are
specifically
exempted
from
the definition
of VOM)
as
applied
on each
coating line
on
a monthly
basis.
5)
On and
after
a
date
consistent
with Section
2
19.106
of this Part,
the
owner
or operator
of a
coating
line
or
group of
coating
lines
exempted
from
the
limitations
of
Section
2 19.204
of this
Subpart
because
of Section
2
19.208(a)
of this
Subpart
shall
notify
the
Agency
of
any record
showing
that
total
VOM
emissions
from
the
coating
line
or
group
of coating
lines exceed
6.8
kg (15
ibs)
in
any
day
before
the
application
of
capture
systems
and
control
devices
by
sending
a copy
of such
record
to the
Agency
within
30
days
after
the exceedance
occurs.
6)
On and
after
March
15, 1998,
any
owner
or operator
of
a source
exempt
from
the
limitations
of
Section
2 19.204(1)
of this
Subpart
because
of
Section
219.208(b)
of
this
Subpart
shall notify
the
Agency
if
the sourceās
VOM
emissions
exceed
the
limitations
of
Section
2 19.208(b)
of
this
Subpart
bysending a
copy
of
calculations
showing
such
an
exceedance
within
30 days
after
the
change
occurs.
c)
Any
owner
or
operator
of
a coating
line
subject
to the limitations
of
Section
2
19.204
of this
Subpart
other than
Section
219.204(a)(2)
and
(a)(3)
of this
Subpart
and
complying
by
means
of Section
2 19.204
of
this
Subpart
shall
comply
with the
following:
1)
By a
date consistent
with
Section
219.106
of this
Part,
or upon
initial
start-up
of a new
coating
line,
or upon
changing
the
method
of compliance
from
an existing
subject
coating
line from
Section
219.205,
Section
219.207,
Section
219.215,
or Section
219.216
of
this
Subpart
to Section
2 19.204
of
this
Subpart;
the owner
or
operator
of
a subject
coating
line
shall
certify
to the
Agency
that
the
coating
line
will
be in
compliance
with
Section
2 19.204
of
this
Subpart
on
and
after a date
consistent
with
Section
219.106
of this
Part,
or
on
and
after
the
initial
start-up
date.
Such certification
shall include:
A)
The name
and
identification
number
of
each
coating
as
applied
on
each
coating
line;
B)
The weight
of
VOM
per
volume
of
each coating
(minus
water
and any
compounds
which
are specifically
exempted
from
the
definition
of
VOM)
as applied
each
day
on each
coating
line;
a4
C)
On
and
after
March
15,
1998,
for
coating
lines
subject
to
the limitations
of
Section
219.204(l)(2)(A)
or (B) of
this
Subpart,
the
weight
of VOM
per
weight
of
solids in
each
coating
as applied
each
day
on each
coating
line;
and
D)
For
coating
lines
subject
to
the limitations
of Section
2
19.204(o)
of this
Subpart,
the
weight
of
VOM per
volume
of
coatings
or solids,
as applicable,
as
applied
each day
on
each
coating
line.
2)
On and
after
a date consistent
with
Section
219.106
of this
Part,
or
on
and
after
the
initial
start-up
date,
the
owner
or
operator
of
a
subject
coating
line
shall
collect
and
record
all
of the
following
information
each
day
for each
coating
line and
maintain
the
information
at the
source
for
a period
of
three
years:
A)
The
name
and
identification
number
of
each coating
as
applied
on
each
coating
line;
B)
The
weight
of VOM
per volume
of
each
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the definition
of
VOM)
as applied
each
day on
each
coating
line;
C)
On
and
after
March
15,
1998,
for coating
lines
subject
to
the
limitations
of Section
219.204(1)(2)(A)
or
(B) of
this
Subpart,
the
weight
of
VOM
per
weight
of
solids
in each
coating
as
applied
each day
on
each coating
line
and
certified
product
data
sheets
for each
coating;
an4
D)
On
and
after
March
15,
1998,
for
wood
furniture
coating
spray
booths
subject
to
the limitation
of Section
219.204(l)(4)(A)
of
this
Subpart,
the weight
of
VOM
per
weight
of
solids
in
each
strippable
spray booth
coating
as
applied
each
day
on
each
spray
booth
and certified
product
data sheets
for each
coating;
and
E)
For
coating
lines
subject
to the
limitations
of
Section
2
19.204(o)
of
this Subpart,
the weight
of
VOM
per
volume
of
coatings
or solids,
as
applicable,
as
applied
each
day
on
each
coating
line.
3)
On and
after
a
date
consistent
with
Section
219.106
of
this
Part,
the
owner or operator
of a subject coating line shall notify the Agency
in the following
instances:
A)
Any
record showing violation
of Section
219.204 of this
Subpart shall
be
reported
by sending a copy of such
record
to the
Agency within 30 days following the occurrence of
the
violation.
B)
At least 30 calendar
days before changing the method of
compliance from Section 219.204
to Section
219.205 or
Section 219.207
of
this Subpart,
the
owner or
operator shall
comply
with
all requirements
of subsection (d)( 1)
or (e)( 1)
below,
respectively. Upon changing the method of
compliance
from Section 219.204 to Section 219.205 or
Section 219.207
of this Subpart, the owner or operator shall
comply with
all requirements of subsection (d) or (e) of this
Section,
respectively.
d)
Any owner or
operator
of a coating line subject to the limitations of
Section 219.204
of this Subpart and complying
by
means of Section
219.205 of this
Subpart
shall comply with the following:
1)
By a date
consistent with Section 219.106 of this Part, or upon
initial start-up
of a new coating line, or upon changing
the
method
of compliance
for an existing subject coating line from Section
219.204 or Section
219.207 to Section 219.205 of this Subpart; the
owner or operator
of
the
subject coating line shall certify to the
Agency that the coating line will be in compliance
with Section
219.205
on and after a date consistent with Section 219.106
of this
Part,
or
on
and
after the initial start-up date. Such certification
shall include:
A)
The name and identification number
of
each
coating line
which will comply by means of Section 219.205
of this
Subpart.
B)
The
name
and
identification
number of each coating as
applied
on
each
coating line.
C)
The weight
of VOM
per volume
and the volume of each
coating (minus water and any
compounds which are
specifically exempted from the definition
of VOM) as
applied each day on each coating line.
D)
On and
after
March
15,
1998, for coating
lines subject to
the limitations
of
Section
219.204(l)(2)(A)
or (B) of this
Subpart,
the
weight
of VOM
per weight of solids
in each
coating
as applied
each day
on each coating line.
E)
For coating
lines subject
to the limitations
of
Section
2
19.204(o)
of this
Subpart,
the weight of VOM
per volume
of coatings
or
solids,
as
applicable,
as applied each day
on
each coating
line.
PB)
The instrument
or
method
by
which
the owner
or
operator
will accurately
measure
or calculate the volume
of each
coating
as applied
each
day on
each coating line.
F)
The
method by
which
the
owner or operator
will create and
maintain records
each day as required
in subsection
(d)(2)
of this Section.
HG)
An example
of the
format in which
the records
required in
subsection
(d)(2)
of this Section will
be kept.
2)
On and
after
a date
consistent
with
Section 2 19.106 of
this
Part, or
on and after the
initial start-up
date, the owner
or operator
of aā¢
subject
coating
line
shall collect
and record all of the
following
information
each
day for
each
coating
line and maintain
the
information at
the source for a
period of three
years:
A)
The name
and
identification
number
of each coating
as
applied
on
each
coating line.
B)
The weight
of VOM per volume
and the
volume of each
coating
(minus
water and any compounds
which
are
specifically
exempted
from the definition
of VOM) as
applied each
day on each coating
line.
C)
On and after
March 15, 1998,
for coating
lines subject
to
the limitations
of Section 219.204(l)(2)(A)
or (B) of this
Subpart,
the weight of
VOM per weight
of
solids
in each
coating
as
applied each
day on each coating
line.
D)
For coating
lines
subject tO
the limitations
of Section
2 19.204(o)
of
this Subpart,
the weight of VOM
per volume
of coatings
or
solids,
as
applicable,
as applied
each
day
on
each coating
line.
ED)
The
daily-weighted
average
VOM
content
of all
coatings
as
applied
on
each
coating
line as
defined
in
Section
219.104
of this
Part.
3)
On
and
after
a
date
consistent
with
Section 219.106
of
this Part,
the
owner
or
operator of a
subject
coating
line
shall
notify
the
Agency
in
the
following
instances:
A)
Any
record
showing
violation
of
Section
2 19.205
of this
Subpart
shall
be
reported
by sending
a copy
of
such
record
to the
Agency
within
30
days
following
the
occurrence
of
the
violation.
B)
At
least
30 calendar
days
before
changing
the
method
of
compliance
with
this
Subpart
from
Section
219.205
to
Section
219.204
or Section
219.207
of
this
Subpart,
the
owner
or
operator
shall
comply
with
all
requirements
of
subsection
(c)(1)
or (e)(1)
of this
Section,
respectively.
Upon
changing
the
method
of
compliance
with
this
Subpart
from
Section
2
19.205
to
Section
2 19.204
or
Section
2 19.207
of
this Subpart,
the
owner
or
operator
shall
comply
with
all
requirements
of
subsection
(c) or
(e) of
this
Section,
respectively.
e)
Any
owner
or
operator
of
a
coating
line
subject
to
the
limitations
of
Section
219.207
and
complying
by
means
of
Section
219.207(c),
(d),
(e),
(f),
(g)
ef-(h),
or
(k
of
this
Subpart
shall
comply
with the
following:
1)
By a
date
consistent
with
Section
219.106
of
this
Part,
or
upon
initial
start-up
of a
new
coating
line,
or
upon
changing
the
method
of
compliance
for
an existing
coating
line
from
Section
2 19.204
or
Section
219.205
to
Section
219.207
of this
Subpart,
the
owner
or
operator
of
the subject
coating
line
shall
perform
all tests
and
submit
to the
Agency
the
results
of
all tests
and
calculations
necessary
to demonstrate
that
the
subject
coating
line
will
be in
compliance
with
Section
219.207
of this
Subpart
on
and
after
a
date
consistent
with
Section
2
19.106
of this
Part,
or
on
and
after
the
initial
start-up
date.
2)
On
and
after
a date
consistent
with
Section
219.106
of
this
Part,
or
on
and
after
the initial
start-up
date,
the owner
or operator
of a
subject
coating
line
shall
collect
and
record
all of the
following
information
each
day for
each coating
line
and
maintain
the
information
at the source
for
a
period
of
three
years:
A)
The
weight
of
VOM
per
volume
of
coating
solids
as
applied
each day
on
each
coating
line,
if complying
pursuant
to
Section
21 9.207(b)(2)
of
this Subpart.
B)
Control
device
monitoring
data.
C)
A log
of
operating
time
for
the capture
system,
control
device,
monitoring
equipment
and
the
associated
coating
line.
D)
A
maintenance
log
for
the
capture
system,
control
device
and monitoring
equipment
detailing
all
routine
and
non-routine
maintenance
performed
including
dates
and
duration
of
any outages.
3)
On and
after a
date consistent
with
Section
219.106
of
this Part,
the
owner
or
operator
of a subject
coating
line
shall notify
the
Agency
in the
following
instances:
A)
Any
record
showing
violation
of
Section
219.207
of this
Subpart
shall
be
reported
by
sending
a
copy
of such
record
to
the Agency
within
30
days
following
the
occurrence
of
the
violation.
B)
At
least
30
calendar
days
before
changing
the
method
of
compliance
with
this
Subpart
from
Section
2 19.207
to
Section
219.204
or
Section
219.205
of
this
Subpart,
the
owner
or operator
shall
comply
with all
requirements
of
subsection
(c)(1)
or
(d)(1)
of
this Section,
respectively.
Upon
changing
the
method
of
compliance
with
this
Subpart
Part from
Section
2
19.207
to Section
219.204
or
Section
2 19.205
of
this Subpart,
the
owner
or
operator
shall
comply
with
all requirements
of
subsection
(c)
or (d)
of this
Section,
respectively.
f)
Any
owner
or
operator
of a
primer
surfacer
operation
or
topcoat
operation
subject
to the
limitations
of
Section
219.204(a)(2)
or (a)(3)
of
this Subpart
shall
comply
with the
following:
1)
By
a date
consistent
with
Section 219.106
of this
Part, or
upon
initial
start-up of
a new coating
operation,
the
owner
or operator
of
a subject coating
operation
shall
certifi
to the Agency
that the
operation will
be in compliance
with Section
2
19.204
of this
Subpart
on and
after
a
date
consistent
with
Section
219.106
of
this
Part,
or on and
after
the
initial
start-up
date. Such
certification
shall include:
A)
The
name
and identification
number
of
each
coating
operation
which
will
comply
by
means
of
Section
219.204(a)(2)
and
(a)(3) of this
Subpart
and the name
and
identification
number
of
each coating
line in
each coating
operation.
B)
The name
and
identification
number
of
each coating
as
applied
on each
coating
line
in
the coating
operation.
C)
The weight
of
VOM
per
volume
of each
coating
(minus
water and
any
compounds
which
are specifically
exempted
from
the
definition
of VOM)
as applied
each day
on each
coating
line.
D)
The
transfer
efficiency
and
control efficiency
measured
for
each
coating
line.
E)
Test
reports,
including
raw
data
and
calculations
documenting
the
testing performed
to
measure transfer
efficiency
and control
efficiency.
F)
The instrument
or method
by
which the
owner
or operator
will accurately
measure
or
calculate
the
volume
of
each
coating as
applied each
day on
each coating
line.
G)
The method
by
which
the owner
or operator
will create
and
maintain
records
each
day as required
in subsection
(f)(2)
below.
H)
An
example
format
for presenting
the
records
required in
subsection
(f)(2)
below.
2)
On and
after a date
consistent
with Section
219.106
of this Part,
or
on and after
the initial
start-up date,
the owner
or
operator
of a
subject
coating
operation
shall
collect
and
record
all
of
the
following
information
each
day
for
each
topcoat
or
primer
surfacer
coating
operation
and
maintain
the
information
at the
source
for
a
period
of
three
years:
A)
All
information
necessary
to
calculate the
daily-weighted
average
VOM
emissions
from
the
coating
operations
in
kg
(lbs)
per
1
(gal)
of
coating
solids
deposited
in
accordance
with
the
proposal
submitted,
and
approved pursuant
to
Section
219.204(a)(2)
or
(a)(3)
of
this
Subpart
including:
i)
The
name
and
identification
number
of
each
coating
as
applied
on
each
coating
operation.
ii)
The
weight
of
VOM
per
volume
of
each
coating
(minus
water
and
any compounds
which
are
specifically
exempted
from
the
definition
of VOM)
as applied
each
day
on each
coating
operation.
B)
If
a
control
device(s)
is
used
to
control
VOM
emissions,
control
device
monitoring
data;
a log
of operating
time
for
the
capture
system,
control
device,
monitoring
equipment
and
the
associated
coating
operation;
and
a
maintenance
log
for
the
capture
system,
control
device
and
monitoring
equipment, detailing
all routine
and
non-routine
maintenance
performed
including
dates
and
duration
of
any
outages.
3)
On
and
after
a
date
consistent
with
Section
219.106
of
this
Part
or
on
and
after
the
initial
start-up
date,
the
owner
or
operator
of a
subject
coating
operation
shall
determine
and
record
the daily
VOM
emissions
in
kg
(lbs)
per
1 (gal)
of
coating
solids
deposited
in accordance
with
the
proposal
submitted
and
approved
pursuant
to
Section
219.204(a)(2)
or
(a)(3)
of
this
Subpart
within
10
days
from
the
end
of the
month
and
maintain
this
information
at the
source
for
a
period
of
three
years.
4)
On
and
after
a date
consistent
with
Section 2
19.106 of this
Part,
the
owner
or
operator
of a
subject
coating
operation
shall
notify
the
Agency
in
the
following
instances:
A)
Any
record
showing
a violation
of Section
21
9.204(a)(2)
or
(a)(3)
of
this
Subpart
shall
be
reported
by
sending
a
copy
of
such record
to the
Agency
within 15 days from
the
end of
the
month in
which the violation
occurred.
B)
The
owner or
operator
shall notify the Agency
of any
change to
the operation at
least 30 days
before the change is
effected.
The
Agency shall
determine whether or
not
compliance testing
is required.
If
the
Agency
determines
that compliance
testing
is required,
then the
owner or
operator
shall submit a testing
proposal to the
Agency
within
30 days and
test within
30 days of the
approval
of
the proposal
by the Agency
and
USEPA.
g)
On
and
after
a date consistent
with Section
219.106(c)
of this
Part, or on
and
after the
initial start-up date,
whichever is
later, the owner or operator
of a flat
wood
paneling
coating line
subject
to the requirements
in Section
2 19.217 of this
Subpart shall
comply
with
the following:
1)
By May 1, 2010,
or
upon initial
start-up,
whichever
is later, submit
a certification
to the Agency
that
includes
a
description
of the
practices
and
procedures that
the source will follow
to ensure
compliance with the
applicable requirements
in Sections
219.217(c)
and 219.217(d)
of this Subpart;
and
2)
Notify
the Agency
of any violation of
Section 219.217 of this
Subpart by providing
a description
of the violation
and copies
of
records
documenting
such
violation
to the Agency within
30
days
following
the occurrence of the
violation.
(Source: Amended
at ā Ill. Reg.
effective______
Section 219.212
Cross-Line Averaging
to Establish
Compliance for Coating
Lines
a)
On and
after March
15, 1996, any owner
or operator of a coating
line
subject to the limitations
set
forth in Section 219.204
of this Subpart,
except
coating lines subject
to the limitations
in Section
219.204(o)
of this
Subpart, and
with coating lines in
operation
prior
to January 1, 1991
(āpre
existing
coating
linesā),
may,
for
pre-existing
coating
lines only, elect
to
comply
with the requirements
of this
Section, rather
than complying
with
the
applicable
emission
limitations set
forth
in Section
2 19.204, if an
operational
change of the
type described below
has been made
after
January 1,
1991, to one or more
pre-existing coating lines
at the source.
An operational
change
occurs when a pre-existing
coating line
is
replaced
with
a
line
using
lower
VOM
coating
for
the same
purpose
as
the
replaced
line
(āreplacement
lineā).
A source
electing
to
rely
on this
Section
to
demonstrate
compliance
with
the
requirements
of
this
Subpart
shall
operate
pursuant
to
federally
enforceable
permit
conditions
approved
by
the
Agency
and
USEPA.
b)
An
owner
or
operator
of
pre-existing
coating
lines
subject
to
a VOM
content
limitation
in Section
219.204
of this
Subpart
and
electing
to
rely
on this
Section
to demonstrate
compliance
with
this
Subpart
must
establish,
by
use
of the
equations
in
subsection
(d)
of
this
Section,
that
the
calculated
actual
daily
VOM
emissions
from
all
participating
coating
lines,
as
defined
below,
are less
than
the
calculated
daily
allowable
VOM
emissions
from
the
same
group
of coating
lines.
For
any pre-existing
coating
line to
be aggregated
for
the purposes
of
Section
219.212,
2
19.213,
or
2
19.214
of this
Subpart
(āparticipating
coating
linesā),
the source
must
establish
that:
1)
All
coatings
applied
on the
participating
coating
line
shall,
at all
times,
have
a VOM
content
less
than
or
equal
to the
applicable
VOM
content
limitation
for
such
coating
listed
in Appendix
H
of
this
Part;
and
2)
On the
date
the
source
elects
to
rely
on this
Section
to demonstrate
compliance
with this
Subpart,
all
coatings
applied
on
the
participating
coating
line
are
not already
in
compliance
with
the
VOM
content
limitation
for
such
coating
effective
on or
after
March
15,
1996;
or
the participating
coating
line
is a replacement
line,
as defined
in
subsection
(a) of
this Section
with
an
operational
change
occurring
on or
after
January
1, 1991.
c)
Notwithstanding
subsection
(a)
of
this
Section,
any
owner
or
operator
of a
coating
line
subject
to
the
limitations
set
forth
in Section
2 19.204
of
this
Subpart
and
electing
to
rely
on this
Section
to
demonstrate
compliance
with
this
Subpart,
may
also
include
as
a participating
coating
line,
until
December
31,
1999,
only,
any
replacement
line
that
satisfies
all
of the
following
conditions:
1)
The replacement
line
is
operated
as
a powder
coating
line;
2)
The
replacement
line
was
added
after
July
1,
1988;
and
3)
The
owner
or
operator
also
includes
as a
participating
coating
line
one
or more
coating lines
that
satisfy
the
criteria
of a replacement
line,
as described
in subsection
(a) of
this Section.
d)
To
demonstrate compliance
with
this
Section,
a
source
shall
establish
the
following:
1)
An
alternative
daily
emission
limitation
shall
be
determined
for
all
participating
coating
lines
at
the
source
according
to subsection
(d)(2)
of this
Section.
All
participating
coating
lines
shall
be
factored
in each
day
to demonstrate
compliance.
Provided
compliance
is
established
pursuant
to the
requirements
in
this
subsection,
nothing
in this
Section
requires
daily
operation
of each
participating
line.
Actual
daily
emissions
from
all
participating
coating
lines
(Ed)
shall
never
exceed
the
alternative
daily
emission
limitation
(Ad)
and
shall be
calculated
by
use
of
the
following
equation:
n
Ed
ViCi
i=l
where:
Ed
=
Actual
daily
VOM
emissions
from
participating
coating
lines
in
units
of kg/day
(lbs/day);
i
=
Subscript denoting
a
specific
coating
applied;
n
Total
number
of
coatings
applied
by
all
participating
coating
lines
at
the
source;
VI
=
Volume
of each
coating
applied
for
the
day in
units
of 1/day
(gaL/day)
of
coating
(minus
water
and
any
compounds
which
are specifically
exempted
from
the
definition
of
VOM);
and
C
1
=
The
VOM
content
of
each
coating
as
applied
in
units
of kg
VOM/1
(lbs
VOM/gal)
of
coating
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM).
2)
The alternative
daily
emission
limitation
(Ad)
shall
be determined
for all
participating
coating
lines at
the source
on a daily
basis as
follows:
Ad=A1
+
A
where
A
and A
are defined
in
subsections
(2)(A)
and
(2)(B)
of this
subsection.
A)
The
portion of
the alternative
daily
emissions
limitation
for coating
operations
at a source
using non-powder
coating
(A
1)
shall
be determined
for all
such
participating
non-powder
coating
lines
on a
daily
basis as
follows:
n
A
1
=
V1
L
-
C
i=l
(D
1
-L
1
)
where:
A
1
=
The
VOM emissions
allowed
for
the day in
units
of
kg/day
(lbs/day);
I
=
Subscript
denoting
a
specific
coating
applied;
n
=
Total number
of
coatings
applied
in the
participating
coating
lines;
Cl
=
The VOM
content
of each
coating
as applied
in units of
kg
VOM/l(lbs
VOM/gal)
of
coating
(minus
water and
any
compounds
which
are
specifically
exempted
from the
definition
of VOM);
=
The density
of
VOM
in each
coating
applied.
For the
purposes
of calculating
A1,
the density
is 0.882 kg
VOM/l
VOM
(7.36
lbs
VOM/gal
VOM);
V
=
Volume
of each
coating
applied
for the
day in units
of
1
(gal)
of
coating
(minus
water
and
any
compounds
which
are specifically
exempted
from
the definition
of
VOM);
and
L
=
The VOM
emission
limitation
for
each
coating applied,
as
specified
in Section
219.204
of this
Subpart,
in
units of
kg
VOMJ1
(lbs VOM/gal)
of coating
(minus
water
and any
compounds
which
are
specifically
exempted
from
the
definition
of VOM).
B)
The portion
of
the
alternative
daily
emission
limitation
for
coating
operations
at a source
using
powdered
coating
(Ar)
shall
be
determined
for
all
such
participating powder
coating
lines
at the
source
on
a daily
basis
as
follows:
m
n
=
Z
Z
Y1L_PJh
h=1
jl
(D-L)
where:
A
=
The
VOM
emissions
allowed
for the
day
in
units
of
kg/day
(lbs/day);
h
=
Subscript
denoting
a specific
powder
coating
line;
j
=
Subscript
denoting
a
specific
powder
coating
applied;
m
=
Total
number
of participating
powder
coating
lines;
n
=
Total
number
of
powder
coatings
applied
in the
participating
coating
lines;
=
The
assumed
density
of
VOM
in liquid
coating,
0.882 kg
VOM/l
VOM
(7.36
lbs VOM/gal
VOM);
Vi
Volume
of
each
powder
coating
consumed
for
the
day
in
units
of 1 (gal)
of
coating;
L
1
=
The
VOM
emission
limitation
for
each
coating
applied,
as
specified
in
Section
2 19.204
of
this
Subpart,
in
units
of
kg
VOM/l
(lbs VOM/gal)
of coating
(minus
water and
any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM);
and
K
A
constant
for each
individual
coating
line representing
the
ratio
of the
volume
of coating
solids consumed
on the
liquid
coating
system
which
has
been
replaced
to the
volume
of powder
coating
consumed
on
the replacement
line
to accomplish
the
same
coating
j
oh.
This
value
shall
be determined
by
the source
based
on
tests
conducted
and
records
maintained
pursuant
to the
requirements
of
Section
219.213
of
this Subpart
demonstrating
the amount
of
coating
solids
consumed
as
both
liquid
and
powder.
Tests
methods
and
recordkeeping
requirements shall
be
approved
by
the
Agency
and USEPA
and
contained
in the
sourceās
operating
permit
as
federally
enforceable
permit
conditions,
subject
to
the
following restrictions:
i)
K cannot
exceed
0.9
for
non-recycled
powder
coating
systems;
or
ii)
K cannot
exceed
2.0
for
recycled
powder
coating
systems.
(Source:
Amended
at
Ill.
Reg.
effective______
Section
219.217
Wood
Furniture
Coating
and
Flat
Wood
Paneling
Coating
Work
Practice
Standards
a)
Spray
booth
cleaning.
Each
owner
or
operator
of
a
source
subject
to
the
limitations
of
Section
219.204(1)
of this
Subpart
shall
not use
compounds
containing
more
than
8.0
percent,
by
weight,
of
VOM
for
cleaning
spray
booth
components
other
than conveyors,
continuous
coaters
and
their
enclosures,
and metal
filters,
unless
the
spray
booth
is
being
refurbished.
If
the spray
booth
is
being
refurbished,
that
is, the
spray
booth
coating
or
other
material
used
to
cover
the
booth
is being
replaced,
the
affected
source
shall
use
no
more
than
1.0
gallon
of organic
solvent
to
prepare
the
booth
prior
to applying
the
booth
coating.
b)
Application equipment
requirements.
No
owner
or
operator
of a
source
subject
to
the
limitations
of
Section
219.204(1) of
this
Subpart
shall
use
conventional
air
spray
guns
to
apply
coating
materials
to
wood
furniture
except
under
the
circumstances
specified
in subsections
(b)(l)
through
(4)
of this
Section:
1)
To
apply
coating
materials
that
have
a
VOM
content
no
greater
than
1.0 kg
VOMiākg
solids
(1.0
lb
VOM/lb
solids),
as applied:
2)
For
repair
coating
under
the
following
circumstances:
A)
The
coating
materials
are applied after
the
completion
of
the
coating
operation; or
B)
The
coating
materials
are applied after
the stain
and
before
any other
type
of coating
material is
applied,
and
the
coating
materials
are
applied from a container
that
has a
volume
of no
more than 2.0 gallons;
3)
If the
spray gun is aimed
and triggered
automatically,
rather
than
manually;
or
-
4)
If emissions
from the
finishing application
station
are
directed
to
a
control device
pursuant to
Section 219.216 of
this Subpart.
cb)
Cleaning
and storage
requirements.
Each
owner or
operator
of
a source
subject
to the
limitations
of Section 219.204(1)
or 219.204(o)
of this
Subpart
shall:
1)
Keep, store,
and dispose
of all
coating,
cleaning,
and washoff
materials
in closed containers;
2)
Pump
or drain all organic
solvent used
for line
cleaning
into
closed
containers;
3)
Collect
all organic solvent used
to
clean spray
guns in closed
containers;
and
4)
Control emissions from
washoff operations
by
using
closed
tanks.
d)
Additional
cleaning
and
storage requirements
for flat
wood paneling
coating lines. Every
owner or operator
of a
source
subject
to the
limitations
of Section 219.204(o)
of this
Subpart
shall:
1)
Minimize
spills
of VOM-containing
coatings,
thinners,
and
cleaning materials
and clean
up
spills
immediately;
2)
Minimize
emissions
of VOM during
the cleaning
of storage,
mixing, and conveying
equipment;
and
3)
Keep
mixing
vessels
which
contain
VOM-containing
coatings
and
other VOM-containing
materials
closed
except
when
specifically
in
use.
c)
Application
equipment
requirements.
No owner
or
operator
of a source
subject
to the
limitations
of
Section
219.204(1)
of this
Subpart
shall
use
conventional
air spray
guns
to apply
coating
materials
to
wood
fare
under
thc
ā-cumstances
-
specified
in
subsections
(c)(1)
through
(4)
of
this Section:
1)
To
apply coating
materials
that
have a
VOM
content
no
greater
than
1.0 kg
VOMākg
solids
(1.0 lb
VOW1b
solids),
as
applied;
2)
For
repair
coating
under
the following
cfrcumstances:
A)
The
coating
materials
are applied
after
the
completion
of
the
coating
operation;
or
nv
rnI;Ii-wmI
;Irā¬-
applied
ffv
Tā-
coati
th
tnn
nncl
hfnrA
any
other pe
of
coatmg
matenai
is
applied,
and
the
coating
materials
are
applied
from
a
container
that
has
a
volume
of no
more
than
2.0
gallons;
3)
If the
spray
gun
is aimed
and
triggered
automatically,
rather
than
manually;
or
Tc
1
āapplicationzt2tiDnrZ
control
device
pursuant
to Section
219.216
of this
Subpart.
(Source:
Amended
at
ā Ill.
Reg.
effective______
SUBPART
H:
PRINTING
AND
PUBLISHING
Section
219.401
Flexographic
and
Rotogravure
Printing
a)
No
owner
or
operator
of a
subject
flexographic,
packaging
rotogravure
or
publication
rotogravure
printing
line
shall
apply
at any
time any
coating
or
ink unless
the
VOM
content
does
not exceed
the
limitation
specified
in
either
subsection
(a)(1)
or (a)(2)
below,
as applicable.
Compliance
with
this Section
must
be demonstrated
through
the applicable
coating
or ink
analysis
test
methods
and
procedures
specified
in Section
219.105(a)
and
the
recordkeeping
andreporting requirements
specified
in Section
2
19.404(c)
of this
Part.
As an
alternative
to
compliance
with
this
subsection,
a
subject
printing
line
may
meet the
requirements
of
subsection
(b) or
(c)
below.
1)
Prior
to
May
1,2010,
either:
p.ā,
tā
cnt
B)
4)
.L
flll]SfluI.
-
nircrd
tn n
A)
Forty
percent
VOM
by
volume
of
the
coating
and
ink
(minus
water and
any
compounds
which
are
specifically
exempted
from
the
definition
of VOM),
or
)21
Twenty-five
percent
VOM
by
volume
of the
volatile
content
in the
coating
and
ink
and;
2)
On and
after
May
1,
2010:
A)
For
owners
or operators
of
flexographic
or rotogravure
printing
lines
that do
not
print
flexible
packaging,
either:
i)
Forty
percent
VOM
by
volume
of the
coating
and
ink
(minus
water
and any
compounds
which
are
specifically
exempted
from
the
definition
of
VOM),
or
Twenty-five
percent
VOM
by
volume
of
the
volatile
content
in the
coating
and ink;
B)
For
owners
or
operators
of
flexographic
or
rotogravure
printing
lines that
print
flexible
packaging,
or
that print
flexible
packaging
and
non-flexible
packaging
on
the
same
line,
either:
i)
0.8
kg
VOM/kg
(0.8
lbs
VOM/lb)
solids
applied,
or
ii)
0.16 kg
VOM/kg
(0.16
lbs
VOM/lb)
inks and
coatings
applied;
b)
Weighted
Averaging
Alternative.
1)
Prior
to
May
1, 2010,
noNo
owner
or operator
of a subject
flexographic,
packaging
rotogravure
or
publication
rotogravure
printing
line
shall
apply
coatings
or inks
on
the
subject
printing
line
unless
the
weighted
average,
by
volume,
VOM
content
of
all
coatings
and inks
as applied
each
day
on the
subj ect
printing
line
does
not
exceed
the
limitation
specified
in
either
subsection
(a)(1)
(as determined
by
subsection
(b)(1)f)
or subsection
(a)(12))
(as
determined
by
subsection
(b)(i2)
of
this Section).
Compliance
with
this
subsection
must
be
demonstrated
through
the
applicable
coating
or
ink analysis
test
methods
and
procedures
ii)
specified
in Section
219.105(a)
of this
Part
and
the
recordkeeping
and
reporting
requirements
specified
in Section
219.404(d)
of
this
Part.
A-i-)
The
following
equation
shall
be
used
to
determine
if
the
weighted
average
VOM
content
of
all coatings and inks
as
applied
each
day
on
the subject
printing
line
exceeds
the
limitation
specified
in
subsection
(a)(1)
of
this
Section
n
āC
L
1
(V +VvoMj)
i=1
VOM()(A)
=
II
Z
āL(V
+
VvoMj)
i=l
Where:
VOM(j)(A)
The
weighted
average
VOM
content
in
units
of
percent
VOM
by
volume
of
all
coatings
and inks
(minus
water
and
any
compounds
which
are
specifically
exempted
from
the
definition of
VOM)
used
each
day;
i
Subscript
denoting a specific
coating
or
ink
as
applied;
n
The
number
of
different
coatings
and/or
inks
as applied
each day
on
a
printing line;
C
The
VOM
content
in units
of
percent
VOM
by
volume
of each
coating
or
ink as
applied
(minus
water
and any
compounds
which
are
specifically
exempted
from
the
definition
of VOM);
L
The
liquid
volume
of each
coating
or
ink
as
applied
in units of
1 (gal);
The volume
fraction
of solids in
each
coating or
ink as applied;
VvoM
The volume
fraction
of VOM
in
each
coating
or ink as applied.
B2)
The
following
equation
shall
be used to
determine
if the
weighted
average
VOM
content of
all coatings
and
inks
as
applied each
day on
the subject
printing
line
exceeds
the
limitation
specified
in subsection
(a)(12))
of
this
Section.
n
āC1
L
VvMj
VOM()(B)
=
i=l
n
āLi
VvMj
i=1
Where:
VOM()(B)
The weighted
average
VOM
content
in
units
of percent
VOM
by
volume
of
the volatile
content
of
all
coatings and
inks
used
each day;
i
Subscript
denoting
a specific
coating
or ink as
applied;
n
The
number
of different
coatings
and/or
inks
as applied
each day
on
each
printing
line;
C
1
C
The VOM
content in
units
of
percent
VOM by volume
of the
volatile
matter in
each
coating
or
ink as
applied;
The
liquid
volume
of each
coating
or ink
as
applied
in
units of 1
(gal);
VvMI
The volume
fraction
of
volatile
matter
in
each coating
or
ink as
applied.
2)
On
and after
May
1, 2010,
no
owner
or
operator
of
a
subject
flexographic
or rotogravure
printing
line that
does
not print
flexible
packaging
shall
apply
coatings
or inks
on the
subject
printing
line
unless
the
weighted
average,
by weight,
VOM
content
of
all
coatings
and inks
as
applied
each
day
on the
subject
printing
line
does
not exceed
the
limitation
specified
in either
subsection
(a)(2)(A)(i)
(calculated
in
accordance
with
the equation
in
subsection
(b)(
1 )(A))
or subsection
(a)(2)(A)(ii)
(calculated
in
accordance
with
the
equation
in
subsection
(b)(1)(B))
of this
Section.
Compliance
with
this subsection
shall be
demonstrated
through
the
applicable
coating
or ink
analysis
test methods
and
procedures
specified
in Section
219.105(a)
of
this
Part
and the
recordkeeping
and reporting
requirements
specified
in Section
2
19.404(d)
of this
Subpart.
3)
On
and after
May 1,
2010, no
owner
or operator
of
a subject
flexographic
or
rotogravure
printing
line
that
prints
flexible
packaging,
or that
prints flexible
packaging
and
non-flexible
packaging
on the
same
line,
shall
apply
coatings
or
inks
on the
subject
printing
line
unless
the weighted
average,
by
weight,
VOM
content
of
all
coatings
and
inks as
applied
each
day on
the subject
printing
line does
not
exceed
the
limitation
specified
in
either
subsection
(a)(2)(B)(i)
(calculated
in
accordance
with
the
equation
in subsection
(b)(3)(A))
or
subsection
(a)(2)(B)(ii)
(calculated
in
accordance
with the
equation
in
subsection
(b)(3)(B))
of this
Section.
Compliance
with
this subsection
shall be
demonstrated
through
the
applicable
coating
or ink
analysis
test methods
and
procedures
specified
in Section
219.105(a)
of
this
Part
and
the
recordkeeping
and reporting
requirements
specified
in
Section
219.404(d)
of this
Subpart.
A)
The
following
equation
shall be
used
to determine
if the
weighted
average
VOM content
of all
coatings
and
inks
as
applied
each
day
on
the
subj
ect
printing
line exceeds
the
limitation
specified
in
subsection
(a)(2)(B)(i)
of this
Section.
11
VOM(A) =
i=I
Where:
n
i=
VOM
=
The weighted average VOM content in units
of kg VOM per kg
(lbs
VOM per
lb)
solids
of all coatings and inks used each day;
i =
Subscript
denoting a specific coating or ink
as applied;
n =
The number of different coatings and/or
inks
as applied each day on a printing line;
C1
=
The VOM content in units
of kg VOM per
kg
(lbs
VOM per
lb)
solids
of each coating
or ink as applied;
Weight of solids
in each coating or ink, as
applied, in
units of kg/l (lb/gal).
n
i=1
wi=
B)
The following equation shall be used
to determine if the
weighted average VOM content
of
all
coatings and inks as
applied each day on the subject printing
line
exceeds
the
limitation
specified
in subsection
(a)(2)(B)(ii)
of this
Section.
n
VOM(B)
=
1=1
Where:
VOM
The weighted average VOM content
in units
of kg
(lbs)
VOM per weight
in kg
(ibs)
of all
coatings
or inks as applied each
day;
i
=
Subscript
denoting
a
specific
coating
or
ink
as applied;
n
=
The
number
of different
coatings
and/or
inks
as
applied
each
day
on
each
printing
line;
The
VOM
content
in
units
of kg
(lbs)
VOM
per
weight
in
kg
(ibs)
of
each
coating
or
ink
as
applied;
L
=
The
weight
of
each
coating
or
ink,
as
applied,
in
units
of kg/i
(lb/gal).
c)
Capture System
and
Control
Device
Requirements.
1)
Prior
to
May
1. 2010,
noNo
owner
or
operator
of a
subject
flexographic,
packaging
rotogravure
or
publication
rotogravure
printing
line
equipped
with
a capture
system
and
control
device
shall
operate
the
subject
printing
line
unless
the
owner
or
operator
meets
the
requirements
in subsection
(c)(l), (c)(l)(B)2
or
(c)(1)(C),
as well
as and-subsections
(c)(14),
(c)(5)
and
(c)(6)
below.
Al.)
A carbon
adsorption
system
is
used
which
reduces
the
captured
VOM
emissions
by
at
least
90
percent
by
weight,
or
B2)
An
incineration
system
is
used
which
reduces
the
captured
VOM
emissions
by at
least
90
percent
by weight,
or
3)
An
alternative
VOM
emission
reduction
system
is
used
which
is
demonstrated
to
have
at least
a 90
percent
control
device
efficiency,
approved
by the
Agency and
approved
by
USEPA
as a
SIP
revision,
and
D4)
The
printing line
is
equipped
with
a
capture
system
and
control
device
that
provides
an
overall
reduction
in
VOM
emissions
of
at
least:
iA)
75
percent
where
a
publication
rotogravure
printing
line
is employed,
or
ci=
iiB)
65 percent
where
a
packaging
rotogravure
printing
line is
employed,
or
juG)
60
percent
where
a flexographic
printing
line
is
employed,
and
2)
On
and after
May
1, 2010,
no
owner
or operator
of
a
flexographic
or rotogravure
printing
line
that
does not
print
flexible
packaging
and
that
is equipped
with a
capture
system
and
control
device
shall
operate
the
subject
printing
line
unless
the owner
or
operator
meets
the
requirements
in
subsection
(c)(1)(A),
(c)(1)(B),
or
(c)(1)(C),
as
well
as
subsections
(c)(1)(D),
(c)(5),
and (c)(6)
of this
Section;
3)
On
and after
May
1, 2010,
no
owner
or operator
of
a
flexographic
or rotogravure
printing
line
that prints
flexible
packaging
and
that
is equipped
with
a capture
system
and
control
device
shall
operate
the
subject
printing
line unless
the
owner
or
operator
meets
the
requirements
in subsections
(c)(5)
and
(c)(6)
of
this
Section
and
the
capture
system
and
control
device
provides
an
overall
reduction
in
VOM
emissions
of
at least:
A)
65
percent
in cases
where
a
subject
printing
line was
first
constructed
at
the subject
source
prior to
March
14, 1995,
and
utilizes
a control
device
that was
first constructed
at
the
subject
source
prior
to
January
1, 2010;
or
B)
70
percent
where
a
subject
printing
line
was first
constructed
at
the
subject
source
prior
to March
14,
1995,
and
utilizes
a
control
device
that
was
first
constructed
at
the
subject
source
on
or
after
January
1,
2010;
or
C)
75
percent
where
a
subject
printing
line was
first
constructed
at
the
subj
ect
source
on or
after March
14,
1995, and
utilizes
a control
device
that
was
first
constructed
at
the
subject
source
prior
to January
1,
2010;
or
D)
80
percent
where
a subject
printing
line
was
first
constructed
at the
subject
source
on or
after
March
14,
1995,
and
utilizes
a control
device
that
was
first constructed
at
the
subject
source
on
or after
January
1, 2010;
4)
On and
after
May 1,
2010,
the owner
or operator
of
a
flexographic
or
rotogravure
printing
line that
prints
flexible
packaging
and
non-
flexible packaging
on the same
line
and
that is equipped
with
a
control
device
shall
be
subject
to the requirements
of either
subsection
(c)(lā)(D)
or
subsection
(c)(3ā)
of this
Section,
whichever
is
more
stringent,
as well
as subsections
(c)(5)
and
(c)(6)
of
this
Section;
5)
The
control
device
is equipped
with
the
applicable
monitoring
equipment
specified
in Section
219.105(d)(2)
of
this Part
and,
except
as
provided
in Section
219.105(d)(3)
of
this Part,
the
monitoring
equipment
is
installed,
calibrated,
operated
and
maintained
according
to
vendor
specifications
at
all times
the
control
device
is in use, and
6)
The capture
system
and
control
device are
operated
at all
times
when
the subject
printing
line
is in
operation.
The
owner or
operator
shall
demonstrate
compliance
with this
subsection
by
using
the applicable
capture
system
arid control
device
test
methods
and procedures
specified
in
Section 219.105(c)
of
this
Part
through
Section
219.105(f)
of
this
Part and
by
complying
with
the
recordkeeping
and
reporting
requirements
specified
in Section
219.404(e)
of
this Part.
The owner
or operator
of
a printing
line
subject to
the requirements
in
Section
219.401(c)(2)
or
219.401(c)(1)(D)
of this
Section
that performed
all testing
necessary
to demonstrate
compliance
with Section
2l9.401(c)(1)(D)
prior
to May
1,
2010,
is not
required
to retest
pursuant
to this
subsection
(c)(6).
The
owner
or
operator
of a
printing
line subject
to
the requirements
in Section
219.401
(c)(3)
shall
perform
testing
in
compliance
with
this
subsection
(c)(6ā),
even
if the owner
or operator
already
performed
such testing
prior
to
May
1,
2010, unless
the following
conditions
are
met. Nothing
in this
subsection
(c)(6ā),
however,
shall limit
the Agencyās
ability
to require
that the
owner or
operator perform
testing
pursuant
to
Section
201.282:
A)
On
or after
May
1, 2000,
the owner
or operator
of the
subject
printing
line performed
all testing
necessary
to
demonstrate
compliance
with Section
219.401
(c)( 1 )(D);
B)
Such testing
also
demonstrated
an overall
control efficiency
equal
to
or
greater
than
the
applicable
control
efficiency
requirements
in
Section 219.401
(c)(3);
C)
The
owner
or operator
submitted
the
results
of such
test(s)
to the Agency.
and the
test(s)
was not
rejected
by the
Agency;
D)
The
same
capture
system
and control
device
subject
to
the
tests
referenced
in subsection
(c)(6)(A)
of this
Section
is
still
being
used
by
the
subject
printing
line; and
E)
The
owner
or
operator
complies
with
all recordkeeping and
reporting
requirements
in
Section
219
.404(e)(
1
)(B);
d)
No
owner
or operator
of
subject
flexo
graphic
or rotogravure
printing
line(s)
that print
flexible
packaging
or print
flexible
packaging
and non-
flexible
packaging
on
the same
line
shall
cause
or allow
VOM
containing
cleaning
materials,
including
used
cleaning
towels,
associated
with
the
subject
flexographic
or rotogravure
printing
line(s)
to
be
kept,
stored,
or
disposed
of in any
manner
other
than
in
closed
containers,
or conveyed
from
one location
to
another
in any
manner
other
than
in closed
containers
or
pipes,
except
when
specifically
in
use.
(Source:
Amended
at ā Ill.
Reg.
effective______
Section
21 9.402
Applicability
a)
Except
as
otherwise
provided
in
Section
219.401,
theThe
limitations
of
Section
2 19.401
of
this
SubpartP-ai4
apply
to all flexographic
and
rotogravure
printing
lines
at a
subject
source.
All
sources
with
flexographic
andlor
rotogravure
printing
lines
are subject
sources
unless:
1)
Total
maximum
theoretical
emissions
of VOM
from
all
flexographic
and
rotogravure
printing
line(s)
(including
solvents
used
for
cleanup
operations
associated
with
flexographic
and
rotogravure
printing
line(s)),
at
the source
never
exceed
90.7
Mg
100
tons)
per
calendar
year
before
the application
of capture
systems
and
control
devices,
or
2)
A federally
enforceable
permit
or SIP
revision
for
all flexographic
and
rotogravure
printing
line(s)
at a source
requires
the
owner
or
operator
to
limit
production
or
capacity
of
these
printing
line(s)
to
reduce
total
VOM
emissions
from
all
flexographic
and
rotogravure
printing
line(s)
to 90.7
Mg
(100 tons)
or
less
per calendar
year
before
the
application
of
capture
systems
and
control
devices.
b)
The
limitations
of Section
219.401(d)
shall
apply
to all
owners
or
operators
of
flexographic
or rotogravure
printing
line(s)
that
print
flexible
packaging,
or that
print flexible packaging
and non-flexible
packaging
on
the same line,
at a source
where the combined
emissions
of VOM from
all
flexographic
and
rotogravure
printing lines
total 6.8 kg/day
(15
lbs/day)
or
more (including
solvents
used for cleanup operations
associated
with
flexographic
and
rotogravure printing
line(s)),
in the absence of air
pollution
control
equipment.
cb)
Upon achieving
compliance
with
this Subpart, the
flexographic
and
rotogravure
printing
lines are not required
to meet
Subpart
G
(Sections
219.301 or
219.302
of this
Part). Flexographic
and rotogravure
printing
lines exempt from
this Subpart are
subject to
Subpart
G
(Sections 219.301
or 2 19.302
of this
Part).
Rotogravure or
flexographic
equipment used for
both roll printing
and paper
coating is subject
to this Subpart.
e)
Once subject
to the limitations
of
Section
219.401 of this Part,
a
flexographic
or rotogravure
printing line is always
subject
to the
limitations of Section
219.401
of
this Part.
ed)
Any owner
or operator of any
flexographic
or rotogravure
printing
line that
is
exempt
from
any
of
the limitations
of Section 219.401
of this
Part
because
of the criteria
in this Section
is subject to
the recordkeeping and
reporting requirements
specified in Section
2 19.404(b) and
(f)
of
this Part
as applicable.
(Source:
Amended at ā Ill.
Reg.
effective______
Section
21 9.403
Compliance
Schedule
Every owner
or operator of a flexographic
and/or rotogravure
printing
line shall
comply
with the applicable
requirements
of
Section
219.401
and
Section
219.404 of this Part in
accordance
with the applicable
compliance
schedulef specified
in subsection
(a), (b),
(c) ef-(d),
(e), (f),
or
(g)
below:
a)
No owner or operator
of a flexographic
or rotogravure
printing
line
which
is
exempt
from
the limitations of Section
219.401
of this
Part
because
of
the
criteria
in Section 219.402f
of this
Part shall
operate said printing
line on
or
after
a date consistent
with
Section
219.106
of this
Part,
unless
the
owner
or
operator
has complied with,
and continues
to comply
with,
Section
2
19.404(b) of this Part.
b)
No owner
or operator
of a
flexographic
or
rotogravure
printing
line
complying
by means
of Section
2
19.
4
01(a)W
of
this Part shall
operate
said
printing
line on
or after
a
date
consistent
with
Section
2
19.106 of
this
Part,
unless the
owner
or
operator has
complied
with,
and continues
to
comply
with,
Section
219.401(a)rn
of this Part
and Section
219.404(c)
of
this
Part.
c)
No
owner
or
operator
of a
flexographic
or rotogravure
printing
line
complying
by means
of Section
219.401(b)W
of
this Part shall
operate
said
printing
line on
or after a
date
consistent
with Section
2 19.106
of this
Part,
unless
the
owner or
operator has
complied
with,
and
continues
to
comply
with,
Section
219.401(b)W
and
Section 219.404(d)
of
this Part.
d)
No
owner
or operator
of a
flexographic
or rotogravure
printing
line
complying
by
means
of
Section
219.401
(c)(1
)(D) of this
Part
shall
operate
said printing
line on
or
after
a
date consistent
with
Section
219.106
of
this
Part,
unless
the owner
or operator
has complied
with,
and
continues
to
comply
with, the
applicable
provisions
in
Sections
2 19.401(c)
and
Section
2 19.404(e)
of this Part.
e)
No
owner
or
operator
of
a
flexographic
or rotogravure
printing
line
complying
by means
of Section
219.401(a)(2),
(b)(2),
or
(b)(3)
or
complying
by
means
of
Section
219.401(c)(2).
(c)(3),
or
(c)(4),
shall
operate said
printing
line on
or
after
May
1, 2010,
unless the
owner or
operator
has complied
with, and
continues
to comply
with, Section
219.401(a)(2),
(b)(2)
or
(b)(3āj,
and Section
2
19.401(c),
as
applicable,
and
all
applicable
provisions
in
Section
2 19.404
of this
Part.
f)
No
owner or
operator
of a
flexographic
or
rotogravure
printing line
that
prints
flexible
packaging,
or
that prints
flexible
packaging
and non-flexible
packaging
on
the same
line,
shall
operate said
printing
line on
or after May
1,
2010,
unless the
owner or
operator
has complied
with,
and
continues
to
comply
with,
Section
219.401(d)
and Section
219.404(g)
of this
Part.
g)
No
owner or
operator
of a
flexographic
or
rotoaravure
printing
line that
prints
flexible packaging,
or
that prints
flexible
packaging
and non-flexible
packaging
on the same
line, and
which
is exempt
from the limitations
of
Section
219.401(d)
because
of
the criteria
in Section
219.402(b)
of this
Part
shall
operate
said printing
line on or
after
May
1, 2010,
unless the
owner
or operator
has
complied
with,
and continues
to comply
with,
Section
2
19.402(b)
and Section
219.404(f)
of
this Part.
(Source:
Amended
at
ā Ill. Reg.
effective______
Section
219.404
Recordkeeping
and
Reporting
a)
The
VOM
content
of each
coating
and
ink and
the
efficiency
of each
capture
system
and
control
device
shall
be
determined
by
the applicable
test methods
and
procedures
specified
in
Section
219.105
of
this Part
to
establish
the
records
required
under
this Section.
b)
Any
owner
or
operator
of
a printing
line
which
is
exempted
from any
of
the limitations
of Section
219.401
of this
Part
because
of
the criteria
in
Section
219.402f)
of this
Part
shall
comply
with
the
following:
1)
By a date
consistent
with
Section
219.106
of
this
Part, or,
for
flexographic
or
rotogravure
printing
lines
that
print
flexible
packaging
or that
print
flexible
packaging
and
non-flexible
packaging
on
the
same
line,
by
May
1, 2010,
the
owner
or
operator
of
a flexographic
ora4 rotogravure
printing
line
to
which
this
subsection
is
applicable
shall
certify
to
the Agency
that
the
flexographic
and
rotogravure
printing
line
is
exempt
under
the
provisions
of Section
219.402
of
this Part.
Such
certification
shall
include:
A)
A
declaration
that the
flexographic
and rotogravure
printing
line
is
exempt
from
the
limitations
of
the
criteria
in Section
219.401
because
of
Section
219.402(
of
this Part,
and
B)
Calculations
which
demonstrate
that
total
maximum
theoretical
emissions
of VOM
from
all
flexographic
and
rotogravure
printing
lines
at the
source
never
exceed
90.7
Mg
(100
tons)
per
calendar
year before
the
application
of
capture
systems
and control
devices.
Total maximum
theoretical
emissions
of
VOM
for
a
flexographic
or
rotogravure
printing
source
is
the sum
of maximum
theoretical
emissions
of
VOM from
each
flexographic
and
rotogravure
printing
line
at
the source.
The
following
equation
shall
be
used
to
calculate
total
maximum
theoretical
emissions
of
VOM
per
calendar
year
before
the
application
of
capture
systems
and control
devices
for
each
flexographic
and
rotogravure
printing
line at the
source:
E=AxB+
1095 (CXDXF)
where:
E
Total
maximum
theoretical
emissions
VOM
from
one
flexographic
or
rotogravure
printing
line in
units
of
kg/year
(lbs/year);
A
=
Weight
of VOM
per
volume
of solids
of
the
coating
or ink
with the
highest
VOM
content
as
applied
each
year on
the printing
line in
units
of kg VOMJ1
(lbs
VOM/gal)
of
coating
or ink solids;
B
=
Total
volume
of solids
for
all coatings
and
inks
that
can
potentially
be
applied
each
year
on
the
printing
line
in units
of 1/year
(gal/year).
The instrument
and/or
method
by
which
the
owner
or
operator
accurately
measured
or
calculated the volume
of
each
coating
and ink
as
applied
and the
amount
that can
potentially
be
applied
each year
on
the
printing
line
shall be
described
in
the
certification
to the
Agency;
C
=
Weight
of
VOM
per
volume
of material
for
the
cleanup
material
or
solvent
with
the
highest
VOM
content
as
used each
year
on
the
printing
line
in
units
ofƧgKg/l
(lbs
VOM/gal)
of
such material;
D
=
The
greatest
volume
of
cleanup
material
or
solvent
used in
any
8-hour
period;
and
F
The highest
fraction
of cleanup
material
or
solvent
which is
not
recycled
or
recovered
for
offsite
disposal
during
any
8-hour
period.
2)
On and
after
a date
consistent
with
Section
219.106
of this
Part,
the
owner
or
operator
of a
facility
referenced
in
this
subsection
shall
collect
and
record
all
of the
following
infonnation
each year
for
each
printing
line
and maintain
the information
at the
source
for
a
period
of
three
years:
A)
The
name
and
identification
number
of each
coating
and
ink
as
applied
on
each
printing
line.
B)
The VOM
content
and
the
volume
of
each
coating
and
ink
as
applied
each
year
on each
printing
line.
3)
On and
after
a date
consistent
with
Section
2
19.106
of this
Part,
the
owner
or
operator
of
a facility
exempted
from
the
limitations
of
Section
219.401
of this
Part
because
of the
criteria
in Section
2l9.402
of this
Part
shall notify
the
Agency
of any
record
showing
that
total
maximum
theoretical
emissions
of
VOM from
all
printing
lines
exceed
90.7
Mg (100
tons)
in
any
calendar
year
before
the
application
of
capture
systems
and
control
devices
by
sending
a copy
of such
record
to
the Agency
within
30
days after
the
exceedance
occurs.
c)
Any
owner
or
operator
of a
printing
line subject
to the
limitations
of
Section
219.401
of
this
Part
and
complying
by means
of
Section
2
19.401(a)
of this
Part
shall
comply
with
the
following:
1)
By a date
consistent
with
Section
219.106
of
this Part,
or
Section
219.403(e),
as applicable,
or
upon
initial
start-up
of
a
new printing
line,
or upon
changing
the
method
of compliance
from
an existing
subject
printing
line
from Section
219.401(b)
or
Section
219.401(c)
to
Section
219.401(a)
of this
Part,
the owner
or
operator
of a
subject
printing
line shall
certify
to the
Agency
that
the
printing
line
will
be in
compliance
with
Section
219.401(a)
of
this
Part
on and
after
a date consistent
with
Section
219.106
of this
Part,
or
Section
2
19.403(e),
as
applicable,
or on and
after
the initial
start-up
date.
The
owner
or
operator
of a
printing
line
subject
to
the requirements
in
Section
219.401(a)(2)(B)
shall
certify
in
accordance
with this
subsection
(c)(1)
even
if
the
owner
or
operator
of
such
line
submitted
a certification
prior to
January
1.
2010.
Such
certification
shall
include:
A)
The
name
and
identification
number
of
each
coating
and
ink as
applied
on each
printing
line.
B)
The VOM
content
of
each
coating
and
ink
as applied
each
day
on each
printing
line.
2)
On and
after a
date consistent
with Section
219.106
of
this Part,
or
Section
2 19.403(e),
as
applicable,
or on
and after
the
initial start-up
date,
the owner or operator
of a printing
line
subject
to
the
limitations
of Section
219.401 of
this Part and complying
by means
of Section
219.401(a)
of this Part shall collect
and record
all
of the
following information
each day
for each coating
line and maintain
the
information
at the source
for a period of three years:
A)
The
name and identification
number
of each coating
and
ink
as
applied on each
printing line.
B)
The VOM content of
each
coating
and ink as applied each
day
on each
printing line.
3)
On and after
a date consistent with
Section 219.106
of this Part,
or
Section
219.403(e),
as applicable, the
owner
or operator
of a
subject
printing
line shall notify
the Agency
in the following
instances:
A)
Any
record showing violation
of Section
2 19.401(a) of this
Part shall be
reported by sending
a copy of such
record to
the
Agency within 30
days
following
the occurrence of the
violation.
B)
At least
30 calendar days
before changing
the method
of
compliance with
Section 219.401
of this Part from
Section
219.401(a) to Section
219.401(b)
or
(c) of this Part,
the
owner or
operator shall comply
with all requirements
of
subsection
(d)(1)
or (e)(1) of this Section,
respectively.
Upon changing
the method
of compliance
with
Section
219.401 of this Part from
Section 219.401(a)
to Section
219.401(b)
or (c) of this Part,
the
owner or
operator
shall
comply
with all requirements
of
subsection (d) or (e)
of this
Section, respectively.
d)
Any owner
or operator
of a printing line subject
to the limitations
of
Section 219.401
of this Part and
complying
by
means of Section
219.401(b)
of this Part
shall comply with
the
following:
1)
By a
date
consistent with Section
219.106
of this Part, or Section
219.403(e),
as
applicable,
or upon initial
start-up
of
a new
printing
line, or upon
changing the
method
of compliance
for an existing
subject
printing
line from
Section
2 19.401(a)
or
(c) to Section
219.401(b)
of this Part, the owner
or operator
of the subject
printing
line shall
certify to the Agency
that the
printing line will
be
in compliance
with
Section
219.401(b)
of
this Part
on and after
a
date consistent
with
Section
219.106
of this
Part,
or
Section
219.403(e),
as
applicable,
or -on
and
after
the initial
start-up
date._
The
owner
or
operator of
a printing
line subject
to the requirements
in Section
219.401(b)(3)
shall certify
in
accordance
with this
subsection
(d)(l)
even if the
owner
or operator
of such
line
submitted
a certification
prior
to January
1, 2010.
Such
certification
shall include:
A)
The
name
and
identification
number
of each printing
line
which
will
comply
by
means of
Section
219.401(b)
of this
Part.
B)
The name
and
identification
number
of each
coating
and
ink
available
for
use
on each
printing
line.
C)
The VOM
content
of each
coating
and
ink
as
applied
each
day on each
printing
line.
D)
The
instrument
or method
by
which
the owner
or operator
will accurately
measure
or calculate
the volume,
or
weight
of
solids, as
applicable,
of each
coating
and
ink
as applied
each
day
on
each
printing
line.
E)
The
method
by
which
the owner
or operator
will
create and
maintain
records
each
day
as
required
in subsection
(d)(2)
of
this
Section.
F)
An
example
of
the format
in which
the records
required
in
subsection
(d)(2)
of this
Section
will be
kept.
2)
On and
after a date
consistent
with
Section
2 19.106 of
this Part,
or
Section
2
19.403(e),
as
applicable,
or
on and after
the initial
start-up
date, the
owner or
operator
of
a printing
line
subject
to the
limitations
of Section
219.401
and complying
by means
of Section
219.401(b)
of this
Part
shall
collect
and record
all
of the following
information
each day
for
each
printing
line
and maintain
the
information
at the source
for
a
period
of three years:
A)
The
name
and identification
number of
each coating
and
ink
as applied
on each
printing
line.
B)
The
VOM
content and
the
volume,
or
weight of solids,
as
applicable,
of each coating
and ink as
applied
each
day on
each
printing
line.
C)
The daily-weighted
average
VOM content
of all
coatings
and inks
as
applied
on each printing
line.
3)
On
and after
a date consistent
with
Section
219.106
of this Part,
or
Section
219.403(e),
as applicable,
the owner or
operator
of a
subject printing
line
shall
notifi
the
Agency
in the
following
instances:
A)
Any record
showing
violation
of Section
219.401(b)
of
this
Part shall
be reported
by sending
a copy
of
such record
to
the
Agency within
30 days
following
the
occurrence
of
the
violation.
B)
At least
30 calendar
days before
changing
the method
of
compliance
with Section
219.401
of this
Part
from
Section
219.401(b)
to
Section 219.401(a)
or
219.401(c)
of this
Part,
the owner
or
operator
shall
comply
with all
requirements
of
subsection
(c)(1)
or
(e)(1)
of
this Section,
respectively.
Upon
changing
the method
of compliance
with
Section
2 19.401
of this
Part
from
Section
219.401(b)
to Section
2 19.401(a)
or
(c)
of this
Part,
the
owner or
operator shall
comply
with all
requirements
of subsection
(c)
or (e) of this
Section,
respectively.
e)
Any
owner
or
operator of
a
printing
line
subject
to the limitations
of
Section
219.401
of
this Part and
complying
by means
of Section
2
19.401(c)
of this
Part
shall
comply with
the
following:
1)
By a
date
consistent
with
Section
219.106
of
this
Part, or Section
219.403(e),
as
applicable,
or upon
initial start-up
of a
new printing
line, or upon
changing
the method
of
compliance
for an existing
printing
line
from
Section
219.401(a)
or
(b) to Section
219.401(c)
of this
Part, the owner
or
operator
of the subject
printing
line shall
either:
A)
Pperform
all
tests and
submit
to the Agency
the
results
of
all tests
and calculations
necessary
to
demonstrate
that
the
subject printing
line
will be in
compliance
with Section
2
19.401(c)
of
this
Part
on
and after
a date consistent
with
Section
219.106
of this
Part,
or Section
219.403(e),
as
applicable,
or on and after
the
initial
start-up
datei
B)
If not
required
to
perform
such
testing
pursuant
to Section
219.401(c)(6),
submit
a
certification
to the Agency
that
includes:
i)
A declaration
that
the owner
or
operator
is not
required
to
perform
testing pursuant
to
Section
21
9.40 1
(c)(6);
ii)
The
date(s)
that testing
demonstrating
compliance
with
Section
219.401(c)(3)
was
performed;
and
iii)
The date(s)
that the
results of
such
testing
were
submitted
to the
Agency;
2)
On and
after a date
consistent
with
Section
2
19.106 of this
Part, or
Section 2
19.403(e),
as applicable,
or on and after
the initial start-up
date,
the owner
or operator
of a
printing
line subject
to the
limitations
of Section
219.401
of
this Part and
complying
by means
of Section
219.401(c)
of
this
Part shall
collect
and
record all
of the
following
information
each
day
for each
printing
line
and maintain
the information
at the
facility
for a
period
of three
years:
A)
Control
device
monitoring
data.
B)
A log
of operating
time
for
the
capture
system,
control
device,
monitoring
equipment
and
the
associated
printing
line.
C)
A
maintenance
log
for the capture
system,
control
device
and monitoring
equipment
detailing
all routine
and
non-
routine maintenance
performed
including
dates and
duration
of
any
outages.
3)
On and after
a date
consistent
with Section
219.106
of this
Part,
or
Section
2
19.403(e),
as applicable,
the
owner
or
operator
of
a
subject
printing
line shall
notifj the
Agency
in the following
instances:
A)
Any record
showing
violation
of Section
2 19.401(c)
of this
Party
shall be
reported
by sending
a copy
of
such
record
to
the
Agency
within
30 days
following
the occurrence
of the
violation.
B)
At
least
30
calendar
days
before
changing
the
method
of
compliance
with
Section
2 19.401
of
this
Part from
Section
219.401(c)
to Section
219.401(a)
or
(b)
of
this Part,
the
owner
or operator
shall
comply
with
all
requirements
of
subsection
(c)(1)
or
(d)(1)
of
this Section, respectively.
Upon
changing
the
method
of compliance
with
Section
219.401
of
this
Part
from
Section
219.401(c)
to Section
219.401(a)
or
(b) of
this
Part,
the owner
or
operator
shall
comply
with
all requirements
of
subsection
(c) or
(d)
of
this
Section,
respectively.
4)
By
May
1,
2010,
or upon
initial
start-up
of
a new
printing
line,
whichever
is
later,
the owner
or
operator
of a
printing
line
subject
to the
requirements
in Section
219.401
(c)(3)
or
(c)(4)
shall
submit
to
the
Agency
records
documenting
the
date
the printing
line
was
constructed
at
the subject
source
and
the
date
the control
device
for
such
printing
line
was
constructed
at
the subject
source.
f)
Any owner
or operator
of
a
flexographic
or
rotogravure
printing
line
that
prints
flexible
packaging,
or that
prints
flexible
packaging
and
non-flexible
packaging
on the
same
line,
and
which
is exempt
from
the
limitations
of
Section
219.401(d)
because
of the
criteria
in
Section
219.402(b)
shall:
1)
By
May
1, 2010,
or
upon
initial
start-up
of
a new
printing
line,
whichever
is later,
and
upon
modification
of
a
printing
line,
submit
a certification
to
the Agency
that
includes:
A)
A
declaration
that
the source
is exempt
from
the
requirements
in
Section
219.401(d)
because
of
the
criteria
in
Section
2
19.402(b);
Calculations which
that
combined
emissiorc
of VOM
from
all flexographic
and rotogravure
printing
lines
(including
inks
and
solvents
used
for cleanup
operations
associated
with
such
printing
lines)
at
the
source
never
equal
or exceed
6.8 kg/day
(15 lbs/day), in
the
absence
of
air
pollution
control
equipment;
and
2)
Notify
the
Agency
in
writing
if
the
combined
emissions
of
VOM
from
all
flexographic
and
rotogravure
printing
lines
(including
inks
B)
and
solvents
used for cleanup
operations
associated with
the
flexographic
and
rotogravure
lines)
at the source ever
equal or
exceed
6.8 kg/day
(15
lbs/day),
in the absence of air pollution
control
equipment,
within
30
days
after the
event occurs.
Such
notification
shall include calculations
showing the daily emissions
of VOM
from all flexographic and
rotogravure
printing
lines at the
source
for the
day(s)
in
which
emissions equaled or exceeded
6.8
kg/day
(15 lbs/day).
g)
Any
owner or
operator of a printing line
subject
to the limitations of
Section 2 19.401(d)
shall:
1)
By
May 1, 2010, or upon initial
start-up of a new printing
line,
whichever
is later, submit a certification
to the Agency describing
the
practices and procedures
that the owner or operator will
follow
to ensure
compliance
with
the limitations of Section 219.401(d)
and
2)
Notify
the Agency of any violation
of Section
219.401(d) by
sending a description
of
the
violation and copies of records
documenting such violations
to the Agency within
30 days
following the
occurrence
of the violation.
h)
All
records
required
by
subsections
(f)
and (g) of this Section shall be
retained
for at least three years and shall
be made available to the
Agency
upon
request.
(Source:
Amended at ā Ill. Reg.
effective______
Section
2 19.405
Lithographic Printing: Applicability
a)
Until March
15, 1996, the limitations of
Section 219.406 of this Subpart
apply
to
all
heatset
web offset lithographic
printing lines (including
solvents
used
for cleanup operations associated
with
the heatset web offset
lithographic
printing
line(s))
at a source subject
to the requirements
of
this
Subpart. All sources with heatset web
offset lithographic printing lines are
sources
uhiect
to the
rennirement.q
of
this
Snhmnrt
unless:
1)
Total maximum theoretical
emissions
of VOM
from
all
heatset
web
offset lithographic printing
lines (including solvents
used for
cleanup operations associated
with the heatset web
offset
lithographic printing line(s)) at
the source never exceed
90.7 Mg
(100 tons)
per
calendar
year in
the absence
of
air pollution
control
equipment;
or
2)
A federally
enforceable
permit
or
S revision
for all heatset
web
offset
lithographic
printing
line(s)
at a source
requires
the
owner
or
operator
to
limit
production
or
capacity
of
these
printing
line(s)
to
reduce
total
VOM
emissions
from
all
heatset
web
offset
lithographic
printing
line(s)
to 90.7
Mg (100
tons)
per calendar
year or
less in
the absence
of
air
pollution
control
equipment.
b)
Any
owner
or
operator
of any
heatset
web
offset
lithographic
printing
line
that is
exempt
from
the
limitations
in
Section
2 19.406
of this
Subpart
because
of the
criteria
in subsection (a) of this
Section
shall
be
subject
to
the
recordkeeping
and reporting
requirements
in Section
219
.406b)(1)
of
this Subpart.
a)
On
and
after
March
15, 1996,
Everyevery
owner
or
operator
of
lithographic
printing
line(s)
is
subject
to the
recordkeeping
and
reporting
requirements
in
Section
219.411
of
this
Subpart.
b4)
On and
after March
15, 1996,
Prior
to May
1, 2010,
Sections
219.407
through
219.410
of this
Subpart
shall
apply to:
1)
All owners
or operators
of
heatset
web offset
lithographic
printing
line(s) unless:
A)
Total
maximum
theoretical
emissions
of
VOM
from
all
heatset
web
offset
lithographic
printing
lines
(including
solvents
used
for cleanup
operations
associated
with
heatset
web
offset
lithographic
printing
lines)
at the source
never
exceed
90.7
Mg (100
tons)
per calendar
year
before
the
application
of capture
systems
and
control
devices.
To
determine
a sourceās
total
maximum
theoretical
emissions
of
VOM for
the
purposes
of this
subsection,
the
owner
or
operator
shall
use the
calculations
set forth
in Section
219.411
(a)(1)(C)406(b)(1
)(A)(ii)
of this
Subpart;
or
B)
Federally
enforceable
pennit
conditions
or
SIP revision
for
all
heatset
web
offset
lithographic
printing
line(s)
at the
source
requires
the
owner
or
operator
to limit
production
or
capacity
of
these printing
line(s)
to total
VOM
emissions
of
90.7
Mg/yr
(100
TPY)
or less,
before
the application
of
capture
systems
and
control
devices;
2)
All
owners
or
operators
of heatset
web offset,
non
heatset
web
offset,
or
sheet
fed
offset
lithographic
printing
line(s),
unless
the
combined
emissions
of VOM
from
all
lithographic
printing
line(s)
at the
source
(including
solvents
used
for
cleanup
operations
associated
with
the lithographic
printing
line(s))
never
exceed
45.5
kg/day
(100
lbs/day),
as determined
in accordance
with
Section
219.41
1(a)(1)(B),
before
the application
of
capture
systems
and
control
devices.
c)
On
and
after
May
1,
2010:
1)
The
requirements
in Sections
219.407(a)(1)(B)
through
(a)(1)(E)
and
219.407(b)
and
all applicable
provisions
in
Sections
2
19.408
through
219.411
of
this Subpart
shall
apply
to
all
owners
or
operators
of heatset
web
offset
lithographic
printing
line(s),
if
the
combined
emissions
of
VOM
from
all
lithographic
printing
line(s)
at the source
(including
solvents
used
for
cleanup
operations
associated
with the
lithographic
printing
line(s))
ever
exceed
45.5
kg/day
(100
lbs/day),
calculated
in accordance
with
Section
219.41
1(b)(2)(B),
before
the
application
of
capture
systems
and
control
devices;
2)
The
requirements
in
Sections
219.407(a)(1)(A)
and
219.407(a)(2)
through
(a)(5)
and all
applicable
provisions
in
Sections
2 19.408
through
219.411
of this
Subpart
shall apply
to
all owners
or
operators
of
lithographic
printing
line(s)
if the
combined
emissions
of
VOM
from
all lithographic
printing
line(s)
at the
source
(including
solvents
used
for
cleanup
operations
associated
with
the
lithographic
printing
line(s))
ever
equal
or exceed
6.8 kg/day
(15
lbs/day),
calculated
in
accordance
with
Section
219.41
l(b)(1)(Bā),
before
the
application
of
capture
systems
and control
devices;
3)
Notwithstanding
subsection
(cā)(2)
of this
Section,
at sources
where
the
combined
emissions
of
VOM
from
all lithographic
printing
line(s)
at the
source
(including
solvents
used for
cleanup
operations
associated
with
the lithographic
printing
line(s))
equal
or
exceed
6.8
kg/day
(15
lbs/day)
but do
not exceed
45.5
kg/day
(100
lbs/day),
calculated
in accordance
with
Section
219.41
1(b)(1)(Bā),
before
the application
of capture
systems
and
control
devices,
the
following
exclusions
shall
apply
unless
the
owner
or operator
of
the source
certifies
pursuant
to Section
219.41
l(g)(1)(B)
that
the
source
will
not make
use
of any
such
exclusions:
A)
The requirements
of
Sections
219
.407(a)(
1
219.407(a)(2),
and 219.407(a)(3)
of this Subpart
shall
not
apply to lithographic
printing
line(s)
with a total fountain
solution
reservoir of less than
3.8 liters
(1
gallon);
B)
The requirements of Section
219.407(a)(3)
of this Subpart
shall
not apply to
sheet-fed offset lithographic printing
line(s) with
maximum sheet size
of lix17
inches or
smaller;
C)
The
requirements
of
Section
219.407(a)(4)
of
this
Subpart
shall not apply to up
to a
total of 416.3 liters
(110
gallons)
per year of cleaning materials
used on all lithographic
printing lines at the source;
D)
The requirements of Section
21
9.407(a)(4)(A)(i)
shall not
apply to lithographic
printing lines at the source. Instead,
the
requirements of Section
21
9.407(a)(4)(A)(ii)
shall apply
to such lines.
de)
If a
lithographic printing line at a
source is or becomes subject to one or
more
of the limitations in Sections 219.406
or
219.407 of this Subpart, the
lithographic printing line(s) at the
source are
always subject to the
applicable provisions of this Subpart.
(Source:
Amended at ā Ill. Reg.
effective______
Cā!__ ā1(ā¢\ Alf
Provisions Applng to Heatset
Web Offset Lith
PrnrtnMnrr1, ic 1QQ6
Printing
1 T
ā
nrnnnrn+nr n n k
00
+a+
web offset printing
line at a
source that meets or exceeds the applicability
levels
in Section 219.405(a of this
Subpart may cause or allow the
operation of such heatset web offset
printing line(s) unless the owner or
operator meets the requirements in subsections
(a(1) or (a)(2) of this
Section and the requirements in subsections
(aX)
and (a)(4) of this
Section.
The owner or operator shall demonstrate
compliance with this
Section by using the applicable test methods and
procedures specified in
Section 219.105(a, (d), and
(
of this Part and
by complying
with
the
recordkeeping and reporting requirements specified
in subsection (b) of
this
Section.
Illā
I
ā¢
Hā¢
ā¢[
L:
I
1)
No
owner
or operator
of
a heatset
web
offset
lithographic
printing
line
which
is exempt
from
the
limitations
of
subsection
(a) of this
Section
because
of the
criteria in
Section 219.405(a)
of
this
Subpart
shall operate
said
printing
line on or
after
a date consistent
with Section
219.106
of
this
Part, unless
the
owner
or
operator
has
complied
with, and
continues
to comply
with, Sections
219.405
(a)
and
219.406(b)(1)
of
this Subpart.
2)
No owner
or
operator of
a
heatset web
offset
lithographic
printing
line complying
by
means of
subsection
(a)(1) of
this Section
shall
operate
said
printing line
on or after
a date
consistent
with
Section
219.106
of this
Part,
unless
the owner
or operator
has
complied
with,
and
continues
to comply
with, subsections
(a)(l), (a)(3),
(a)(4)
and (b)(2)
of this
Section.
(Source:
Repealed
at ā
Ill. Reg.
effective______
Section
219.407
Emission
Limitations
and Control
Requirements
for Lithographic
Printing
Lines
On and After
March
15, 1996
a)
On
and
after
March
15, 1996,
noNo owner
or operator
of
lithographic
printing
line(s)
subject
to the
requirements
of
this
Subpart
shall:
1)
Cause
or allow
the
operation
of
any
heatset web
offset
lithographic
printing
line unless:
A)
The
total
VOM
content
in
the as-applied
fountain
solution
meets
one of
the
following
conditions:
i)
1.6
percent
or
less, by
weightvolume;
ii)
3 percent or
less, by
weightvolume,
and the
temperature
of
the fountain
solution
is maintained
below
15.6Ā°C (60Ā°F),
measured
at
the reservoir
or
the fountain
tray; or
3)
-Nc
nix
Fri pr
ne
flnprntnr
heatset
web offset
lithb
hic
priuiti
line
complying
by
means
of subsection
(a)(2)
of
this Section
shall
operate
said printing
line
on or after
a date
consistent
with Section
219.106
of this Part,
unless the
over or
operator
has complied
with,
and continues
to comply
with
subsections
(a)(2),
(a)(3),
(a)(4)
and
(b)(3) of
this
Section.
iii)
5 percent
or
less,
by
weightehime,
and
the as-
applied
fountain
solution
contains
no alcohol;
B)
The
air
pressure
in
the
dryer
is
maintained
lower
than the
air
pressure
of
the press
room,
such
that
air flow
through
all
openings
in the
dryer, other
than
the
exhaust,
is
into
the
dryer
at all
times when
the
printing
line
is operating;
C)
An
afterburner
is
installed
and operated
so that
VOM
emissions
(excluding
methane
and
ethane)
from
the
press
dryer
exhaust(s)
are reduced
as
follows:
i)
Prior to
May 1,
2010,
by 90
percent,
by
weight,
or
to
a
maximum
afterburner
exhaust
outlet
concentration
of
20
ppmv (as
carbon);
and
ii)
On
and after
May
1,
2010,
by
at least
90
percent,
by
weight,
for
afterburners
first
constructed
at
the
source
prior
to
January
1,
2010;
by
at least
95
percent,
by weight,
for
afterburners
first
constructed
at
the source
on
or after
January
1, 2010;
or
to
a
maximum
afterburner
exhaust
outlet
concentration
of 20 ppmv
(as carbon);
D)
The
afterburner complies
with
all
monitoring
provisions
specified
in Section
219.410(c)
of
this Subpartis
equipped
with
the
applicable
monitoring equipment
specified
in
Section
219.105(d)(2)
of
this Part
and
the
monitoring
equipment
is
installed,
calibrated,
operated,
and
maintained
according
to
manufacture?s
specifications
at all
times when
the
afterburner
is
in use;
and
E)
The
afterburner
is
operated
at all
times
when
the
printing
line
is in
operation,
except
the afterburner
may
be
shut
down
between
November
1 and
April
1
as provided
in
Section
219.107
of
this Part;
2)
Cause
or
allow the
operation
of
any non-heatset
web
offset
lithographic printing
line
unless
the
VOM
content
of the
as-applied
fountain
solution
is
5 percent
or less,
by
weightvolume,
and
the
as
applied
fountain
solution
contains
no alcohol;
3)
Cause
or allow
the operation
of
any sheet-fed
offset
lithographic
printing
line
unless:
A)
The VOM
content
of
the
as-applied
fountain solution
is 5
percent
or less, by
weightvolume;
or
B)
The VOM
content
of the
as-applied
fountain
solution
is 8.5
percent
or less,
by weightvolume,
and the
temperature
of
the fountain
solution
is maintained
below
15.6Ā°C
(60Ā°F),
measured
at the
reservoir
or
the
fountain
tray;
4)
Cause
or allow
the
use
of a
cleaning
solution
on any
lithographic
printing line
unless:
A)
The
VOM
content
of the
as-used
cleaning
solution
is less
than
or equal
to:
i)
30
percent, by
weight;
or
ii)
On and
after
May
1, 2010,
for
owners
or operators
of
sources
that
meet
the applicability
criteria
in
Section
219.405(c)(3)
and do not
certify pursuant
to
Section
219.41 l(g)(1)(B)
that
the
source
will
not
make
use
of
any
of
the exclusions
in Section
219.405(c)(3),
70 percent,
by
weight;
or
B)
The
VOM
composite
partial
vapor pressure
of the
as-used
cleaning
solution
is less
than 10
nimHg
at
20Ā°C
(68Ā°F);
5)
Cause or
allow
VOM
containing
cleaning
materials,
including
used
cleaning
towels,
associated
with
any lithographic
printing
line
to
be
kept, stored
or disposed
of in
any
manner
other than
in closed
containers,
except when
specifically
in
use.
b)
An
owner
or operator
of a
heatset web
offset
lithographic
printing
line
subject to
the requirements
of Section
219.407(a)(1)(C)
of
this Subpart
may
use a control
device
other than
an
afterbumer,
if:
1)
The
control device
reduces
VOM
emissions
from
the
press dryer
exhaust(s)
as
follows:
A)
Prior
to May
1, 2010,
by at least 90 percent, by weight, or
to a maximum control
device exhaust outlet concentration
of
20 ppmv
(as carbon);
and
B)
On and after
May 1, 2010:
i)
By at least
90 percent, by weight, for control
devices first
constructed at the
source prior to
January
1,
2010;
ii)
By
at
least 95 percent,
by
weight,
for control
devices
first constructed at the
source on or after
January
1, 2010;
or
iii)
To a maximum
control device exhaust outlet
concentration
of 20 ppmv
(as carbon);
2)
The owner or operator
submits a plan to the Agency detailing
appropriate monitoring
devices, test methods, recordkeeping
requirements,
and operating parameters
for
the control
device; and
3)
The use of the control device with testing,
monitoring, and
recordkeeping
in accordance with this
plan is approved by the
Agency
and USEPA as federally enforceable
permit conditions.
(Source: Amended at ā Ill.
Reg.
effective______
Section 219.408
ompliance Schedule for Lithographic
Printing On and After
March
15, 1996
a)
Every owner or
operator of a lithoaphic printing line
subject to one or
more of the control requirements
of Section 219.407 of this Subpart
shall
comply with the applicable requirements
of Sections 219.407 tlough
219.411 of this Subpart on and after March
15, 1996, or upon initial start
up,
āwhichever
is later.
b)
ā¢āāāāā¢ ā
U11
Iā.1
I
I
-No
rDrator
printin;
I ii ,ā
āā
II I
ā
tX
::empt from
the limitations
of Section 2 19.407 of this Subpart because
of the criteria in
Section 2 19.405(d
of this Subpart, shall operate said
printing line on or
after March 15,
1996, unless the owner or operator has
complied with, and
continues to comply
with, Sections 219.405(d)
and
219.411(a)
of this
Subpart.
(Source:
Repealed
at
Ill.
Reg.
effective______
Section
219.409
Testing
for
Lithographic
Printing
On
and
After
March
15,
1996
a)
Testing
to demonstrate
compliance
with
the
requirements
of
Section
2
19.407
of
this
Subpart
shall
be
conducted
by
the owner
or
operator
within
90 days
after
a
request
by
the
Agency.
Such
testing
shall
be
conducted
at
the
expense
of the
owner
or
operator
and
the
owner
or
operator
shall
notif,ā
the
Agency
in
writing
30
days
in advance
of
conducting
such
testing
to
allow
the
Agency
to
be
present
during
such
testing.
b)
The
methods
and
procedures
of Section
219.105(d)
and
(f) shall
be used
for testing
to
demonstrate
compliance
with
the
requirements
of
Section
219.407(a)(1)(C)
or (b)(1)
of this
Subpart,
as
follows:
1)
To
select
the sampling
sites,
Method
1
or lA,
as
appropriate,
40
CFR
60, Appendix
A,
incorporated
by
reference
at
Section
219.112
of this
Part.
The
sampling
sites
for determining
efficiency
in
reducing
VOM
from
the
dryer
exhaust
shall
be
located
between
the
dryer
exhaust
and
the
control
device
inlet,
and between
the
outlet
of
the
control
device
and
the
exhaust
to the
atmosphere;
2)
To
determine
the
volumetric
flow
rate
of
the exhaust
stream,
Method
2,
2A, 2C,
or 2D,
as
appropriate,
40
CFR
60,
Appendix
A,
incorporated
by
reference
at Section
219.112
of this
Part;
3)
To
determine
the
VOM
concentration
of
the
exhaust
stream
entering
and
exiting
the
control
device,
Method
25 or
25A,
as
appropriate,
40
CFR
60,
Appendix
A,
incorporated
by
reference
at
Section
219.112
of this
Part.
For
thermal and catalytic
afterburners,
Method
25
must
be
used except
under
the
following
circumstances,
in
which
case Method
25A
must
be
used:
A)
The
allowable
outlet
concentration
of VOM
from
the
control
device
is
less
than
50
ppmv,
as carbon;
B)
The
VOM
concentration
at
the
inlet
of
the
control
device
and
the
required
level
of
control
result
in exhaust
concentrations
of VOM
of
50
ppmv,
or less,
as
carbon;
and
C)
Due
to the
high
efficiency
of
the control
device,
the
anticipated
VOM
concentration
at the
control
device
exhaust
is 50
ppmv
or less,
as carbon,
regardless
of inlet
concentration.
If the
source
elects to
use
Method
25A
under
this
option,
the
exhaust
VOM
concentration
must be
50
ppmv or
less, as carbon,
and
the required
destruction
efficiency
must
be met
for the source
to
have
demonstrated
compliance.
If
the
Method
25A
test
results show
that the
required
destruction
efficiency
apparently
has been
met, but
the
exhaust concentration
is above
50
ppmv,
as carbon,
a
retest is
required.
The
retest
shall
be
conducted
using
either
Method
25
or
Method
25A.
If
the
retest
is
conducted
using
Method
25A
and
the test
results
again
show
that the
required destruction
efficiency
apparently
has been
met,
but
the
exhaust concentration
is above
50 ppmv,
as carbon,
the
source
must
retest
using
Method
25;
4)
Notwithstanding
the
criteria
or requirements
in
Method
25 which
specifies
a
minimum
probe
temperature
of
129Ā°C (265Ā°F),
the
probe
must
be heated
to at least
the
gas
stream temperature
of the
dryer
exhaust,
typically
close
to
176.7Ā°C
(350Ā°F);
5)
During
testing,
the printing
line(s)
shall
be operated
at
representative
operating
conditions
and flow
rates; and
6)
During
testing,
an air flow
direction
indicating
device,
such as
a
smoke
stick, shall
be used to
demonstrate
100
percent emissions
capture
efficiency
for
the
dryer in
accordance
with
Section
219.407(a)(1)(B)
of this
Subpart.
c)
Testing
to demonstrate
compliance
with
the
VOM content
limitations
in
Section
219.407(a)(1)(A),
(a)(2),
(a)(3)
and
(a)(4)(A)
of this
Subpart,
and
to
determine
the
VOM
content
of
fountain
solutions,
fountain
solution
additives,
cleaning solvents,
cleaning
solutions,
and inks
(pursuant
to the
requirements
of Section
219.41 1(a)(1)(B)
of this Subpart),
shall
be
conducted
upon request
of the
Agency,
as
follows:
1)
The
applicable
test
methods
and
procedures
specified
in Section
219.105(a)
of
this Part shall
be used;
provided,
however,
Method
24,
incorporated
by reference
at Section
219.112
of this
Part,
shall
be used
to
demonstrate
compliance;
or
2)
The
manufacturerās
specifications
for
VOM
content
for fountain
solution
additives,
cleaning
solvents,
and
inks may
be used
if such
manufacturerās
specifications
are
based
on results
of tests of
the
VOM content
conducted
in
accordance
with
methods
specified
in
Section
219.105(a)
of
this Part;
provided,
however,
Method
24
shall
be
used to determine
compliance.
d)
Testing to
demonstrate
compliance
with the
requirements
of
Section
219.407(b)
of
this
Subpart
shall
be
conducted
as set
forth in the
owner
or
operatorās
plan
approved
by the Agency
and
USEPA
as
federally
enforceable
permit
conditions
pursuant
to Section
2 19.407(b)
of this
Subpart.
e)
Testing
to
determine
the
VOM
composite
partial
vapor
pressure
of
cleaning
solvents, cleaning
solvent
concentrates,
and
as-used
cleaning
solutions
shall
be conducted
in
accordance
with the
applicable
methods
and
procedures
specified
in Section
219.110
of
this Part.
(Source:
Amended
at ā Ill. Reg.
effective______
Section
219.411
Recordkeeping
and Reporting
for
Lithographic
Printing
a)
Exempt
units prior
to
May
1,
2010. An
owner
or operator
of lithographic
printing
line(s)
exempt
from
the
limitations
of Section
219.407
of this
Subpart
prior
to May 1,
2010, because
of the
criteria
in
Section
219.405(hd)
of
this Subpart
shall comply
with the
following:
1)
By March
15, 1996,
Uponupon
initial
start-up
of a new
lithographic
printing
line, and
upon modification
of a lithographic
printing
line, submit
a
certification
to the Agency
that
includes:
A)
A declaration
that
the source
is exempt
from
the control
requirements
in
Section
219.407
of this
Part
because
of the
criteria
in Section
219.405(hd)
of this
Subpart;
B)
Calculations
which demonstrate
that
combined
emissions
of VOM
from all
lithographic
printing
lines
(including
inks,
fountain
solutions,
and
solvents
used
for
cleanup
operations
associated
with
the
lithographic
printing
lines)
at the
source
never exceed
45.5
kg/day
(100 lbs/day)
before
the use of
capture
systems
and control
devices, as
follows:
i)
To
calculate
daily
emissions
of
VOM, the
owner
or
operator
shall determine
the monthly
emissions
of
VOM from
all lithographic
printing lines
at
the
source
(including
solvents
used
for cleanup
operations
associated
with
the lithographic
printing
lines)
and divide
this
amount by
the number
of
days
during
that
calendar
month
that lithographic
printing
lines at the
source were
in
operation;
ii)
To
determine
the VOM
content
of
the inks,
fountain
solution
additives
and
cleaning
solvents,
the
tests
methods and
procedures
set
forth in Section
2 19.409(c)
of this
Subpart
shall be
used;
iii)
To
determine
VOM
emissions
from
inks
used
on
lithographic
printing
line(s)
at the source,
an ink
emission adjustment
factor of
0.05
shall
be
used in
calculating
emissions
from all
non-heatset
inks
except
when
using
an impervious
substrate,
and
a
factor
of
0.80
shall be used
in calculating
emissions
from
all
heatset
inks
to account
for
VOM
retention
in the substrate
except
when
using
an impervious
substrate.
For
impervious
substrates
such
as
metal
or plastic,
no emission
adjustment
factor
is used.
The
VOM
content
of
the
ink, as
used, shall
be
multiplied
by this
factor
to determine
the amount
of
VOM emissions
from
the
use
of ink on
the printing
line(s);
and
iv)
To
determine
VOM emissions
from fountain
solutions
and
cleaning
solvents
used on
lithographic
printing
line(s)
at
the
source,
no
retention factor
is
used;
C)
Either
a declaration
that
the
source,
through
federally
enforceable
permit
conditions,
has
limited
its maximum
theoretical
emissions
of
VOM from
all heatset
web
offset
lithographic
printing
lines
(including
solvents used
for
cleanup
operations
associated
with
heatset
web offset
printing
lines) at
the
source to
no more
than 90.7
Mg
(100
tons)
per
calendar
year
before the
application
of capture
systems
and
control
devices
or
calculations
which
demonstrate
that
the
source
T
s
total
maximum
theoretical
emissions
of VOM
do not
exceed
90.7 Mg/yr
(100 TPY).
To
determine
the sourceās
total
maximum
theoretical
emiions
for the
puose
of thiG
GubGection,
the
owner
or
operator shall
use the
calculations
set
forth in Section
219
.406(b)(
1
)(A)(ii)
of this Subpart;
andTotal
maximum
theoretical
emissions
of
VOM
for a heatset
web offset
lithographic
printing
source
is
the sum of
maximum
theoretical
emissions
of
VOM from
each heatset
web offset
lithographic
printing
line at
the
source.
The
following
equation
shall
be
used
to
calculate
total
maximum
theoretical
emissions
of VOM
per calendar
year
in the
absence
of air
pollution control
equipment
for each heatset
web offset
lithographic
printing
line
at
the
source:
E=(RxAxB)+(CxD)+1O95(FxGxH)
Where:
=
Total
maximum
theoretical
emissions of
VOM from
one
heatset
web
offset
printing line
in units
of kg/yr
(lblyr);
A
=
Weight
of VOM
per volume
of
solids
of
ink with
the highest
VOM
content
as applied
each year
on
the printing
line in
units of kg/I
(lb/gal)
of solids;
B =
Total volume
of
solids for
all inks
that
can
potentially
be applied
each
year on
the
printing
line
in
units
of
1/yr
(gal/yr).
The
instrument
or
method
by which
the owner
or operator
accurately
measured
or
calculated
the volume
of
each ink
as
applied and
the
amount that
can
potentially
be
applied each
year
on the
printing
line
shall
be
described
in
the
certification
to
the Agency;
C
=
Weight
of VOM
per volume
of
fountain
solution
with
the
highest
VOM content
as
applied
each
year
on
the printing
line
in units
of kg/l
(lb/gal);
D
=
The total
volume
of fountain
solution that
can
potentially
be used each
year
on the printing
line in
units
of 1/yr (gal/yr).
The instrument
and/or
method
by which
the owner
or operator
accurately
measured
or
calculated
the
volume
of each
fountain
solution
used and
the amount
that
can potentially
be used
each year on
the
printing line
shall be described
in
the certification
to the
Agency;
F =
Weight of
VOM per
volume
of
material for
the
cleanup
material
or
solvent with
the
highest
VOM
content
as
used
each year
on
the printing
line
in
units
of
kg/i (lb/gal)
of such
material;
G
The
greatest
volume of
cleanup material
or
solvent
used
in
any
8-hour
period;
and
H
=
The
highest fraction
of cleanup
material
or
solvent
which
is
not
recycled
or
recovered
for offsite
disposal during
any
8-hour period.
R=
The
multiplier
representing
the
amount of
VOM
not
retained
in
the
substrate
being used.
For paper,
R =
0.8. For
metal,
plastic,
or other
impervious
substrates,
R = 1.0;
D)
A description
and
the results
of all
tests
used to determine
the VOM
content
of
inks, fountain
solution
additives,
and
cleaning
solvents,
and
a declaration
that all
such
tests have
been
properly
conducted
in accordance
with
Section
219.409(c)(1)
of
this Subpart;
2)
Notify
the Agency
in
writing
if the combined
emissions
of
VOM
from all lithographic
printing
lines
(including
inks,
fountain
solutions,
and solvents
used
for cleanup
operations
associated
with
the
lithographic
printing
lines)
at the source
ever exceed
45.5
kg/day
(100
lbs/day),
before
the
use
of capture
systems and
control
devices, within
30
days
after the
event
occurs. Such
notification
shall
include a
copy
of
all
records of
such event.
b)
Exempt
units
on and
after May
1,
2010.
1)
Lithographic
printing
lines
exempt
pursuant
to Section
21
9.405(c)(2).
By May
1,
2010,
or
upon
initial
start-up
of
a
new
lithographic
printing
line,
whichever
is later,
and upon
modification
of a
lithographic
printing
line, an
owner
or
operator
of lithographic
printing
line(s)
exempt
from the
limitations
in
Section
219.407
of this Subpart
because
of the criteria
in
Section
219.405(c)(2)
of this
Subpart
shall submit
a
certification
to
the
Agency
that
includes
the
information
specified
in
either
subsections
(b)(1)(A),
(b)(l)(B),
and
(b)(1)(D)
of
this Section,
or
subsections
(b)(l)(A)
and
(b)(1)(C)
of this
Section,
as
applicable.
An
owner
or
operator
complying with
subsection (b)(l)(B)
shall
also
comply
with
the requirements
in
subsection
(b)(1)(E)
of this
Section.
An
owner
or
operator
complying
with
subsection
(b)(l)(C)
shall
also
comply
with
the
requirements
in
subsection
(b)(l)(F)
of
this
Section:
A)
A declaration
that
the
source
is
exempt
from
the
requirements in
Section
2
19.407
of
this
Part
because
of
the
criteria
in Section
219.405(c)(2) of
this
Subpart;
Calculations which
cfrt
that combined emissions
of
VOM
from
all lithographic
printing
line(s)
(including
inks,
fountain
solutions,
and
solvents
used
for
cleanup
operations
associated
with
the
lithographic
printing line(s))
at the
source
do
not
equal
or
exceed
6.8 kg/day
(15
lbs/day),
before
the
use
of capture
systems
and control
devices,
as
follows:
i)
To
calculate
daily
emissions
of VOM,
the
owner
or
operator
shall
determine
the
monthly
emissions
of
VOM
from
all lithographic printing
lines
at the
source
(including
solvents
used
for
cleanup
operations
associated
with
the
lithographic
printing
lines)
and divide
this
amount
by
the
number
of days
during
that
calendar
month
that
lithographic
printing
lines
at
the source
were
in
operation;
ii)
To
determine
the
VOM
content
of the
inks,
fountain
solution
additives
and
cleaning
solvents, the test
methods
and
procedures
set forth
in
Section
219.409(c)
of
this
Subpart
shall
be used;
iii)
To
determine
VOM
emissions
from
inks
used
on
lithographic
printing
line(s)
at the
source,
an
ink
emission
adjustment
factor
of
0.05
shall
be
used
in
calculating
emissions
from
all non-heatset inks
except
when
using
an impervious
substrate,
and a
factor
of
0.80
shall
be used
in
calculating
emissions
from
all heatset
inks to
account
for VOM
retention
in
the substrate
except
when
using
an impervious
substrate.
For impervious
substrates
such
as metal
or
plastic,
no
emission
adjustment
factor
is used.
B)
The
VOM content of the ink, as used, shall be
multiplied
by
this
factor to determine the amount
of
VOM
emissions
from
the use
of ink on the printing
line(s)
and
iv)
To determine
VOM emissions from cleaning
solutions used on lithographic printing
line(s)
at the
source, an emission adjustment factor
of
0.50
shall
be used in calculating emissions from used
shop
towels if the
VOM
composite vapor pressure
of
each associated cleaning solution is less than
10
mmHg measured at 20Ā°C
(68Ā°F)
and the shop
towels
are kept in closed containers. For cleaning
solutions
with VOM composite vapor pressures
of
equal to
or greater than 10 mmHg measured at 20Ā°C
(68Ā°F)
and for shop towels that are not kept in
closed
containers, no emission
adjustment
factor
is
used;
C)
As an
alternative to the calculations in subsection
(b)(1)(B),
above,
a statement that the source uses less than
the amount
of material specified in subsections (b)(1)(C)(i)
or
(ii).
below,
as applicable, during each calendar month.
A
source
may determine that it emits below
6.8 kg/day
(15
lbs/day)
of VOM based upon compliance with
such
material
use limitations. If the source exceeds
this amount
of material
use in
a given
calendar month, the owner
or
operator must, within 15
days
of
the
end of that month,
complete the emissions calculations of
subsection
(b)(l)(B)
to determine
daily emissions for applicability
purposes.
If
the source ever
exceeds
this amount of material
use for six
consecutive calendar
months, it is no longer eligible
to use
this
subsection as an alternative
to the calculations
in
subsection
(b)(1)(B).
If a source has both
heatset web offset
and
either
nonheatset web offset or sheetfed
lithographic
printing
operations, or has all three types
of printing
operations,
the owner or operator may
not make use of this
alternative
and must use the calculations
in subsection
(b)(l)(B).
i)
The
sum
of all sheetfed and nonheatset
web offset
lithographic printing
operations at the
source:
132.5
liters
(35
gallons) of cleaning solvent and fountain
solution additives,
combined
or
ii)
The sum
of
all
heatset web offset lithographic
printing operations at
the source: 113.4 kg
(250 ibs)
of
ink, cleaning
solvent, and fountain solution
additives, combined.
D)
A
description and
the results of all tests used to determine
the VOM content of inks, fountain solution additives,
and
cleaning solvents, and a declaration
that all such tests have
been properly conducted in accordance
with
Section
219.409(c)(1)
of this Subpart:
E)
For sources complying with
subsection
(b)(1)(B)
of this
Section, notify the Agency
in writing if the combined
emissions
of VOM from all lithographic printing lines
(including inks, fountain solutions, and solvents used
for
cleanup operations associated with
the lithographic printing
lines)
at the source ever
equal or exceed 6.8 kg/day
(15
lbs/day),
before the
use of capture systems and control
devices, within 30 days after the event occurs. Such
notification shall include calculations pursuant to Section
219.41
1(b)(1)(B)
showing
the daily emissions
of VOM
from all lithographic printing
lines at
the
source for the
month in which emissions equaled
or
exceeded 6.8 kg/day
(15 lbs/day).
If such emissions
of VOM at the source equal
or
exceed 6.8 kg/day
(15
lbs/day)
but do not exceed
45.5
kg/day
(100 lbs/day),
the source shall comply
with
the
requirements in subsection
(b)(2)
of
this Section.
F)
For sources complying with subsection
(b)(1)(C)
of this
Section, comply with the following:
i)
Maintain material use records showing that the
source uses less than the amount
of
material
specified in subsections
(b)(l)(C)(i)
and
(b)(
1
)(C)(ii)
during
each calendar month, or, if the
source exceeds
the material use limitations, records
showing that the
source exceeded the limitations but
did
not emit
6.8 kg/day
(15 lbs/day)
or
more of
VOM:
ii)
Notify the
Agency
in writing
if
the
source
exceeds
the
material
use
limitations
for six consecutive
calendar
months, or
if the source
changes
its method
of compliance
from
subsection
(b)(l)(C)
to
subsection
(b)(
1
)(B)
of this
Section,
within 30
days
after
the
event occurs;
2)
Heatset
web offset
lithographic
printing
lines
exempt
pursuant
to
Section 219.405(c)(1)
but not
exempt
pursuant
to Section
219.405(c)(2).
By May
1, 2010, or
upon initial
start-up
of
a new
heatset
web offset
lithographic
printing
line, whichever
is later,
and
upon
modification
of a
heatset
web
offset
lithographic
printing
line, an
owner
or
operator
of
heatset
web offset
litho
graphic
printing
line(s) that
are
exempt from
the
limitations
in Section
2 19.407
of this
Subpart
pursuant
to the
criteria
in
Section
219.405(c)(1)
of
this Subpart,
but
that are not
exempt
pursuant
to
ā¢
the criteria
in Section
219.405(c)(2)
of
this Subpart,
shall submit
a
certification
to
the
Agency
that
includes the
information
specified
in
subsections
(b)(2)(A)
through (b)(2)(C)
of this
Section.
Such
owner
or operator
shall
also
comply
with the
requirements
in
subsection
(b)(2)(D)
of
this Section:
Aā)
A declaration
that
the source
is exempt from
the
control
requirements
in Section
2
19.407 of
this Part
because
of
the
criteria
in Section
219.405(c)(1)
of this
Subpart,
but is not
exempt
pursuant
to the criteria
in Section
219.405(c)(2)
of
this
Subpart;
Calculations
which
mnnctrtA
that combined
emissions
of VOM from
all
lithographic
printing
lines
(including
inks,
fountain
solutions,
and solvents
used
for
cleanup
operations
associated
with
the lithographic
printing
lines)
at the source
never
exceed 45.5
kg/day
(100
lbs/day)
before the
use of
capture
systems
and
control
devices, as
follows
(the
following
methodology
shall
also be used
to calculate
whether
a source
exceeds
45.5
kg/day
(100
lbs/day)
for
purposes
of
determining
eligibility
for
the
exclusions
set
forth
in
Section
219.405
(c)(3),
in
accordance
with
Section
219.41 1(g)(2)(A)(i)):
i)
To calculate
daily
emissions
of VOM,
the
owner
or
operator
shall determine
the
monthly
emissions
of
VOM
from all
lithographic
printing
lines
at the
B)
source
(including
solvents
used
for cleanup
operations
associated
with
the
lithographic
printing
lines)
and
divide
this
amount
by the
number
of
days
during
that
calendar
month
that
lithographic
printing
lines
at
the
source
were
in
operation;
ii)
To
detennine
the
VOM
content
of the
inks,
fountain
solution
additives
and
cleaning solvents,
the
tests
methods
and
procedures
set
forth
in
Section
219.409(c)
of this
Subpart
shall
be
used;
iii)
To
detennine
VOM
emissions
from
inks
used
on
lithographic
printing
line(s)
at
the
source,
an
ink
emission
adjustment
factor
of
0.05
shall
be
used
in
calculating
emissions
from
all
non-heatset
inks
except
when
using
an
impervious
substrate,
and
a
factor
of
0.80
shall
be
used
in
calculating emissions
from
all heatset
inks
to
account
for
VOM
retention
in
the
substrate
except
when
using
an
impervious
substrate.
For
impervious
substrates such
as
metal
or
plastic,
no
emission
adjustment
factor
is
used.
The
VOM
content
of the
ink,
as
used,
shall
be
multiplied
by
this
factor
to
determine
the
amount
of
VOM
emissions
from
the
use
of ink
on
the printing
line(s).
iv)
To
determine
VOM
emissions
from
cleaning
solvents
used
on
lithographic
printing
line(s)
at
the
source,
an
emission
adjustment
factor
of
0.50
shall
be
used
in
calculating
emissions
from
cleaning
solution
in shop
towels
if
the
VOM
composite
vapor
pressure
of
such
cleaning
solution
is less
than
10 nimHg
measured
at
20Ā°C
(68Ā°F)
and
the
shop
towels
are
kept
in
closed
containers.
For
cleaning
solutions
with
VOM
composite
vapor
pressures of
equal
to
or greater
than
10
mmHg
measured
at
20Ā°C
(68Ā°F)
and
for
shop
towels
that
are
not
kept
in
closed
containers,
no
emission adjustment
factor
is
used;
C)
A
description
and
the results
of
all tests
used
to
determine
the
VOM
content
of
inks,
fountain
solution additives,
and
cleaning
solvents,
and
a
declaration
that
all
such
tests
have
been
properly
conducted
in
accordance
with
Section
219.409(c)(1)
of this
Subpart;
D)
Notify
the
Agency
in
writing
if the combined
emissions
of
VOM
from
all lithographic
printing
lines
(including
inks,
fountain
solutions,
and
solvents
used
for cleanup
operations
associated
with
the
lithographic
printing
lines)
at
the
source
ever
exceed
45.5 kg/day
(100
lbs/day),
before
the use
of
capture
systems
and
control
devices,
within
30
days after
the
event
occurs.
Such
notification
shall include
calculations
pursuant
to
Section
219.41
1(b)(2)(B)
showing
the
daily
emissions
of
VOM
from
all lithographic
printing
lines
at the
source
for
the
month
in which
emissions
exceeded
45.5
kg/day
(100
lbs/day).
c2)
Unless
complying
with
subsections
(b)(1)(C)
and
(b)(l)(F)
of
this Section,
an
owner
or operator
of
lithographic
printing
line(s)
subject
to the
requirements
of
subsection
(a)
or
(b)
of this
Section
shall On
and after
March
15, 1996,
collect
and
record
either
the
information
specified
in
subsection
(c)(1)
or
(c)(2)(a)(2)(A)
or
(a)(2)(B)
of this
Section
for
all
lithographic
printing
lines
at the
source:
IA)
Standard
recordkeeping,
including
the
following:
Ai)
The
name
and
identification
of each
fountain
solution
additive,
lithographic
ink,
and cleaning
solvent
used
on
any
lithographic
printing
line,
recorded
each
month;
Bi4)
A daily
record
which
shows
whether
a
lithographic
printing
line
at
the
source
was in
operation
on
that
day;
Cii+)
The
VOM content
and the
volume
of
each
fountain
solution
additive,
lithographic
ink,
and cleaning
solvent
used on
any
lithographic
printing
line,
recorded
each
month;
Div)
The
total
VOM
emissions
at the
source
each
month,
determined
as the
sum of
the product
of
usage and
VOM
content
for each
fountain
solution
additive,
cleaning
solvent,
and
lithographic
ink (with
the
applicable
ink
VOM
emission
adjustment)
used
at the source,
calculated
each
month;
a4
E)
The
VOM emissions
in
lbs/day
for the month, calculated
in
accordance
with
Section
219.41
1(a)(1)(B)
219.411(b)(fl(B),
or
219.411(b)(2)(B)
of
this
Subpart
applicable;
2B)
Purchase
and inventory
recordkeeping,
including the following:
Ai)
The
name,
identification,
and
VOM
content
of each
fountain solution
additive,
lithographic ink,
and
cleaning
solvent
used
on any
lithographic
printing line, recorded
each month;
Bii)
Inventory
records
from the beginning
and
end
of
each
month indicating
the total
volume
of each fountain solution
additive,
lithographic
ink, and
cleaning solvent to
be used
on
any
lithographic
printing line at
the source;
Ciii)
Monthly purchase
records
for each fountain solution
additive,
lithographic
ink,
and cleaning
solvent
used
on any
lithographic
printing
line
at the source;
Div) A daily
record
which
shows
whether
a lithographic
printing
line at the
source was in
operation
on that
day;
E)
The total
VOM emissions
at the source
each month,
determined
as the sum
of the product
of usage and VOM
content
for each fountain
solution
additive,
cleaning
solvent,
and lithographic
ink
(with the
applicable
ink
VOM
emission
adjustment)
used
at the source, calculated
each
month based
on the monthly
inventory
and purchase
records
required
to be maintained
pursuant
to subsections
(c)(2)(A),
(c)(2)(B),
and
(c)(2)(C)(a)(2)(B)(i),
(a)(2)(B)(ii)
and (a)(2)(B)(iii)
of this Section;
a4
F4)
The
VOM emissions
in lbs/day
for
the month, calculated
in
accordance
with Section
219.41 1(a)(1)(B)
219.41
1(b)(1)(B),
or
219.41
1(b)(2)(B)
of this
Subpart
applicable;
3)
On and
after March 15,
1996, notify the
Agency
in writing
if the
combined
emiicions
of
VOM
from all lithographic
printing
lines
(including
inks, fountain
solutions, and
solvents used
for cleanup
operations
associated
with the
lithographic
printing
lines) at
the
source
ever
exceed
45.5
kgāday (100
lbs/day),
before
the
use of
capture
systems and
control
devices, within
30
days
after the
event
occurs. Such
notification
shall
include
a copy of
all records
of
such
event.
)
An
owner
or operator
of
a
heatset
web offset
lithographic
printing
line(s)
subject
to
the control
requirements
of
Section 219.407(a)(1)(C)
or (b)(1)
of this Subpart
shall
comply with
the following:
1)
By May 1.
2010,March
15,
1996, upon
initial
start-up
ofanew
printing
line, and
upon
initial
start-up
of a new
control device
for
a
heatset web
offset
printing
line,
submit
a
certification
to the
Agency
that
includes
the
following:
A)
An identification
of
each heatset
web offset
lithographic
printing
line at
the
source;
B)
A
declaration
that each
heatset web
offset lithographic
printing
line
is
in
compliance
with the
requirements
of
Section 219.407
(a)(1)(B),
(a)(1)(C),
(a)(1)(D)
and
(a)(1)(E)
or
(b)
of this Subpart,
as appropriate;
C)
The
type
of
afterburner
or other approved
control
device
used
to
comply
with the
requirements
of
Section
219.407(a)(1)(C)
or
(b)(1) of this
Subpart
and the
date that
such
device was
first constructed
at
the source;
D)
The
control
requirements
in Section
219.407(a)(1)(C)
or
(b)(1)
of this Subpart
with
which the
lithographic
printing
line
is complying;
E)
The
results
of all tests
and calculations
necessary
to
demonstrate
compliance
with
the control
requirements
of
Section
219.407(a)(1)(C)
or
(b)(1)
of this
Subpart, as
applicable;
and
F)
A
declaration
that
the monitoring
equipment
required
under
Section
219.407(a)(1)(D)
or
(b)
of this Subpart,
as
applicable,
has
been properly
installed
and
calibrated
according
to manufacturerās
specifications;
2)
If
testing of the
afterburner
or
other approved
control device
is
conducted
pursuant
to Section
2
19.409(b)
of this
Subpart, the
owner
or
operator shall,
within
90 days
after
conducting
such
testing,
submit
a copy
of
all test results
to
the
Agency
and
shall
submit
a certification
to
the Agency
that
includes the
following:
A)
A declaration
that
all
tests
and calculations
necessary
to
demonstrate
whether
the
lithographic
printing
line(s)
is in
compliance
with
Section
219.407(a)(l)(C)
or (b)(l) of
this
Subpart,
as applicable,
have
been
properly
performed;
B)
A
statement
whether
the
lithographic
printing
line(s)
is or is
not in
compliance
with Section
2l9.407(a)(1)(C)
or (b)(1)
of this Subpart,
as applicable;
and
C)
The operating
parameters
of
the afterburner
or
other
approved
control
device
during
testing,
as
monitored
in
accordance
with
Section
219.410(c)
or (d)
of
this Subpart,
as applicable;
3)
On and after
March
15,
1996, Except
as
provided
in subsection
(d)(3)(D)(ii)
of
this Section,
collect
and record
daily the
following
information
for
each
heatset
web offset
lithographic
printing
line
subject to
the
requirements
of
Section
219.407(a)(l)(C)
or
(b)(1) of
this
Subpart:
A)
Afterburner
or
other approved
control device
monitoring
data in
accordance
with
Section 219.410(c)
or
(d) of this
Subpart,
as
applicable;
B)
A log of operating
time
for
the afterburner
or other
approved
control
device,
monitoring
equipment,
and
the
associated
printing
line;
C)
A maintenance
log for the
afterburner
or other
approved
control
device
and
monitoring
equipment
detailing
all
routine
and non-routine
maintenance
performed,
including
dates and
duration
of any
outages; and
D)
A log
detailing
checks
on the air
flow
direction
or air
pressure of
the dryer
and
press
room
to
ensureinsure
compliance
with
the
requirements
of
Section
219.407(a)(l)(B)
of
this
Subpart
as
follows:
i)
Prior to May
1, 2010,
at least
once
per 24-hour
period
while
the line
is operating;
ii)
On
and
after May
1,
2010, at
least
once
per
calendar
month
while
the
line
is operating;
4)
On and after
March
15,
1996,
Njfynetify
the
Agency
in
writing
of any
violation
of
Section
21
9.407(a)(l)(C)
or (b)(l)
of this
Subpart
within
30 days
after
the occurrence
of
such violation.
Such notification
shall
include
a copy of
all records
of such
violation;
5)
If
changing its
method
of
compliance
between
subsections
(a)(1)(C)
and
(b) of
Section
219.407
of this
Subpart,
certify
compliance
for
the
new
method
of compliance
in
accordance
with
subsection
(b)( 1) of this
Section
at least
30
days
before making
such change,
and perfonn
all tests
and calculations
necessary
to
demonstrate
that such
printing
line(s)
will
be in compliance
with
the
requirements
of Section
21
9.407(a)(1
)(B),
(a)(l )(C),
(a)(1 )(D)
and
(a)(1)(E)
of this
Subpart,
or Section
219.407(b)
of this Subpart,
as applicable.
ee)
An
owner
or
operator
of a
lithographic
printing
line
subject
to Section
219.407(a)(1)(A),
(a)(2),
or
(a)(3)
of
this Subpart,
shall:
1)
By May 1,
2010,March
15,
1996,
and upon
initial start-up
of a new
lithographic
printing
line, certify
to the
Agency
that fountain
solutions
used
on each
lithographic
printing
line
will be
in
compliance
with
the applicable
VOM content
limitation.
Such
certification
shall
include:
A)
Identification
of
each lithographic
printing
line
at the
source,
by
type, e.g.,
heatset web
offset,
non-heatset
web
offset,
or
sheet-fed
offset;
B)
Identification
of
each
centralized
fountain
solution
reservoir
and each
lithographic
printing
line that
it serves;
C)
A statement
that
the
fountain
solution
will
comply
with the
VOM content
limitations
in Section
219.407(a(1)(A),
(a)(2),
or
(a)(3),
as applicable:The
VOM content
limitation
with
which
each fountain
Golution
will
comply;
D)
Initial documentation
that
each
type
of
fountain solution
will
comply
with
the
applicable
VOM
content limitation),
including
copies
of
manufacturerās
specifications,
test
results,
if any,
fonnulation
data
and
calculations;
E)
Identification
of the
method
that
will
be
used
to
demonstrate
continuing
compliance
with
the applicable
limitation,
e.g.,
a refractometer,
hydrometer,
conductivity
meter,
or recordkeeping
procedures
with detailed
description
of
the compliance
methodology;
and
F)
A
sample
of the
records that
will
be kept
pursuant
to
Section
219.41 l(Ƨe)(2
)
of
this Subpart.
2)
On and
after
March 15,
1996,
Collectcollect
and
record
the
following
information
for each
fountain
solution:
A)
The name
and
identification
of
each batch
of fountain
solution
prepared
for use
on one or
more
lithographic
printing
lines,
the lithographic
printing line(s)
or
centralized
reservoir
using
such batch
of fountain
solution,
and the applicable
VOM content
limitation
for the
batch;
B)
If an
owner or
operator uses
a
hydrometer,
refractometer,
or
conductivity
meter,
pursuant
to Section
219.41
O(b)( 1 )(B),
to
demonstrate
compliance
with
the
applicable
VOM
content
limit in
Section 219.407(a)(1)(A),
(a)(2),
or (a)(3)
of this Subpart:
i)
The date
and
time
of
preparation,
and each
subsequent
modification,
of the
batch;
ii)
The
results of
each measurement
taken
in
accordance
with
Section
219.410(b)
of
this
Subpart;
iii)
Documentation
of the
periodic
calibration
of
the
meter in
accordance
with
the
manufacturerās
specifications,
including
date
and time of
calibration,
personnel
conducting,
identity of
standard solution,
and resultant
reading;
and
iv)
Documentation
of
the
periodic
temperature
adjustment
of
the meter,
including
date and
time
of
adjustment,
personnel conducting
and
results;
C)
If the
VOM
content
of
the
fountain
solution
is
determined
pursuant
to Section
219.410(b)(l)(A)
of this
Subpart,
for
each batch
of as-applied
fountain
solution:
i)
Date
and
time
of
preparation and each
subsequent
modification
of
the
batch;
ii)
Volume
or
weight,
as
applicable,
and
VOM
content
of
each
component
used
in,
or subsequently added
to,
the fountain
solution
batch;
iii)
Calculated
VOM
content
of
the
as-applied fountain
solution;
and
iv)
Any
other
information
necessary
to
demonstrate
compliance
with
the
applicable
VOM
content
limits
in
Section
219.407(a)(l)(A),
(a)(2)
and
(a)(3)
of this
Subpart,
as specified
in
the
sourceās
operating
permit;
D)
If the
VOM
content
of
the fountain
solution
is
determined
pursuant
to
Section
219.410(b)(2)
of
this
Subpart,
for
each
setting:
i)
VOM
content
limit
corresponding
to
each
setting;
ii)
Date
and
time
of
initial
setting
and each
subsequent
setting;
iii)
Documentation of
the
periodic
calibration
of
the
automatic
feed
equipment
in
accordance
with
the
manufacturerās
specifications;
and
iii)
Any
other
information
necessary
to demonstrate
compliance
with
the
applicable
VOM
content
limits
in
Sections
219.407(a)(l)(A),
(a)(2)
and (a)(3)
of
this
Subpart,
as
specified
in
the sourceās
operating
permit.
E)
If the owner
or operator relies
on the temperature
of the
fountain
solution
to comply
with
the requirements
in
Section
219.407(a)(l)(A)(ii)
or
(a)(3)(B)
of
this Subpart:
i)
The temperature
of the fountain
solution at each
printing line, as monitored
in accordance
with
Section
219.410(a);
and
ii)
A maintenance
log
for
the
temperature
monitoring
devices
and automatic,
continuous temperature
recorders
detailing
all routine
and
non-routine
maintenance
performed, including
dates and
duration
of
any
outages;
3)
Notify
the
Agency
in writing
of any violation
of Section 219.407
of
this
Subpart within
30 days after the occurrence
of
such violation.
Such notification
shall include
a copy
of all records of such
violation.; and
u I 1W rhn
iic
thi-
rneuiuu
ui uemonstrating
compliance
uāitl,
iountain
solutions
pursuant
to
Section 2
19.409
of this Subpart,
certify compliance
for such
new
method(s)
in accordance
with
subsection
(c)(1)
of this Section
within
30
days after making
such change,
and perform
all tests
and
calculations
necessary
to
demonstrate
that
such printing line(s)
will
be
in comoliance with
the
applicable
requirements
of Section
219.407
of
this Subpart.
f4)
For
lithographic
printing line cleaning
operations,
an
owner or
operator of
a lithographic
printing line
subject to the
requirements
of Section 2 19.407
of this Subpart
shall:
1)
ByMay
1. 20l0,March
15, 1996,
and upon
initial
start-up ofanew
lithographic
printing line, certify
to the Agency
that all
cleaning
solutions, other
than those excluded
pursuant
to Section
2l9.405(c)(3)(C,
and the
handling of
all
cleaning
materials,
will
be in compliance
with the
requirements
of Section
219.407(a)(4)(A)
or
(a)(4)(B)
and
(a)(5)
of this
Subpart, and
such
certification
shall also
include:
4)
If
changing
its
method
of
demonstrating
compliance with
the
applicable VOM
content limitations
in
Section
219.407 of this
u
p,
+b ā1CVNK ,-.,+,-..,+
A)
Identification of each
VOM containing cleaning solution
used
on
each
lithographic
printing line;
AR)
A statement that the
cleaning solution will comply with the
limitations in Section 21
9.4O7(a(4)
;The
limitation with
which each VOM containing
cleaning solution will
comply, i.e., the VOM
content or vapor pressure;
nn,,t#,
a
including copiecDf
results, if any, formulation data and calculations;
BD)
Identification of the method
that will be used to
demonstrate continuing
compliance with the applicable
limitations;
CE)
A
sample
of the records
that will be kept pursuant to
Section 219.411(f4)(2) of this Subpart; and
A description of the practices that ensureassure
that VOM
containing cleaning materials are kept
in closed containers;
2)
On and after March 15, 1996, Collectcollect and record
the
following information for each cleaning solution used
on each
lithographic printing line:
A)
For each cleaning solution
for which the owner or operator
relies on the VOM content to demonstrate
compliance with
Section 219.407(a)(4)(A)
of this Subpart and which
is
prepared at the
source with automatic equipment:
i)
The name and identification
of each cleaning
solution;
ii)
The
VOM
content
of each cleaning
solvent
in the
cleaning
solution, as determined
in accordance with
Section 219.409(c)
of this
Subpart;
iii)
Each change
to the setting
of
the automatic
equipment,
with date, time, description
of changes
in the cleaning
solution constituents (e.g.,
cleaning
solvents), and a description
of changes to the
C)
Initial du
.tion that each VOM
cleaninb
āinlutinu āi11
rnmn1v
with
the applicable limitation,
ā¢
manufacturerās specifications.
proportion
of
cleaning
solvent
and water (or other
non-VOM);
iv)
The proportion
of each
cleaning
solvent
and water
(or
other
non-VOM)
used
to prepare the as-used
cleaning
solution;
v)
The VOM
content
of the as-used cleaning
solution,
with supporting
calculations;
and
vi)
A calibration
log for the
automatic
equipment,
detailing
periodic
checks;
B)
For each batch
of cleaning solution
for which the
owner or
operator
relies
on the
VOM content
to demonstrate
compliance
with Section 219.407(a)(4)(A)
of
this
Subpart,
and
which is not
prepared
at the
source with automatic
equipment:
i)
The name
and identification
of each cleaning
solution;
ii)
Date
and time of preparation,
and each
subsequent
modification,
of the
batch;
iii)
The VOM
content
of each cleaning solvent
in the
cleaning solution,
as determined
in accordance with
Section
219.409(c)
of this Subpart;
iv)
The
total amount
of each
cleaning
solvent and water
(or
other
non-VOM) used
to prepare the
as-used
cleaning
solution;
and
v)
The
VOM
content
of
the
as-used cleaning solution,
with
supporting
calculations;
C)
For
each
batch of cleaning
solution
for which the owner
or
operator
relies
on the vapor
pressure of the
cleaning
solution to demonstrate
compliance
with Section
219.407(a)(4)(B)
of this Subpart:
i)
The name
and identification
of each cleaning
solution;
ii)
Date
and time
of preparation, and each
subsequent
modification,
of the batch;
iii)
The molecular
weight, density,
and
VOM composite
partial
vapor
pressure
of
each
cleaning
solvent, as
determined
in accordance
with Section 219.409(e)
of this Subpart;
iv)
The total
amount
of each
cleaning solvent
used to
prepare the as-used
cleaning solution;
and
v)
The VOM composite
partial
vapor pressure of each
as-used
cleaning
solution, as determined
in
accordance
with Section
2 19.409(e) of this Subpart;
D)
The date, time
and duration
of scheduled inspections
performed to confirm
the
proper use
of closed containers
to
control VOM
emissions,
and any instances
of improper use
of closed containers,
with descriptions
of actual practice
and
corrective action
taken,
if any;
3)
On and
after March 15,
1996, jfynetify
the Agency
in writing
of any violation
of Section
219.407
of this Subpart
within
30 days
after
the
occurrence of such
violation.
Such notification shall
include a copy
of all records
of such violation.;
and
4)
If changing its
method of
requirements
of Section
219.407(a)(4)
of this Subpart,
or changing
between automatic
and manual
methods of preparing
cleaning
solutions, certiā compliance
for
ouch new method in accordance
with subsection
(d)(1) of this
Section,
within
30 days after making
such
change,
and
perform
all tests and
calculations
necessa to
demonstrate
that ouch
printing
line(s) will be in
compliance
with
the applicable requirements
of Section
219 .407(a(4)
of this
Subpart.
g)
The
owner
or operator of lithographic
printing
line(s)
subject
to one or
more
of
the exclusions
set forth in
Section
219.405(c)(3)
shall:
1)
By May 1,2010,
or upon initial
start-up ofanew
lithographic
printing
line that
is subject to one
or more of the exclusions
set
forth
in
Section
219.405(c)(3),
whichever
is
later,
submit
a
certification
to
the Agency
that
includes
either:
A)
A declaration
that
the
source
is
subject
to one
or
more
of
the
exclusions
set
forth
in
Section
219.405(c)(3) and
a
statement
indicating
which
such
exclusions
apply
to the
source:
or
B)
A declaration
that
the
source
will
not
make
use of
any
of
the
exclusions
set
forth
in
Section 219.405(c)(3);
2)
Unless
the
source
has
certified
in
accordance
with
subsection
(g)(1)(B)
of this
Section
that it
will
not
make
use
of
any
of the
exclusions
set
forth
in
Section
219.405(c)(3):
A)
Collect
and record
the
following
information
for
all
lithographic
printing
lines
at the
source:
i)
Calculations which
demonstrate
that
combined
emissions
of
VOM
from
all
lithographic
printing
lines
(including
inks,
fountain
solutions,
and
solvents
used
for
cleanup
operations
associated
with
the
lithographic
printing
lines)
at
the
source
never
exceed
45.5 kg/day
(100
lbs/day)
before
the
use
of
capture
systems
and
control
devices,
determined
in
accordance
with
the
calculations
in
Section
219.411(b)(2)(B)
of
this
Subpart:
ii)
The
amount
of
cleaning
materials
used
on
lithographic
printing
lines
at
the
source
that
do not
comply
with
the
cleaning
material
limitations
in
Section
219.407(a)(4)
of
this Subpart.
B)
Notify
the
Agency
in
writing
if
the combined emissions
of
VOM
from
all
lithographic
printing
lines
(including
inks.
fountain
solutions,
arid
solvents
used
for
cleanup
operations
associated
with
the
lithographic
printing
lines)
at
the source
ever
exceed
45.5
kg/day
(100
lbs/day),
before
the use
of
capture
systems
and
control
devices, within
30
days
after
the
event
occurs.
Such
notification
shall
include
calculations
pursuant
to
Section
219.41
l(b)(2)(B)
showing
the
daily
emissions
of
VOM
from
all
lithographic
printing
lines at
the source
for
the month
in
which
emissions
exceeded
45.5
kg/day
(100
lbs/day).
3)
If changing
from
utilization
of the
exclusions
set
forth in
Section
21
9.405(c)(3)
to opting
out
of such
exclusions
pursuant
to
subsection
(g)(1ā)(B)
of this
Section,
or
if there
is
a
change
at
the
source
such
that
the
exclusions
no
longer
apply,
certify
compliance
in accordance
with
subsection
(g)(1)(B)
of this
Section
within
30
days after
making
such
change,
and
perform
all
tests and
calculations
necessary
to
demonstrate
that
such
printing
line(s) will
be in
compliance
with
the applicable requirements
of
Section
219.407
of
this
Subpart.
4)
If changing
from
opting
out
of the
exclusions
set
forth
in Section
219.405(c)(3)
pursuant
to
subsection
(g)(l)(B)
of
this
Section
to
utilization
of such
exclusions,
certify
compliance
in
accordance
with
subsection
(g)(1)(A)
of
this
Section
within
30 days
after
making
such
change.
he)
The
owner
or operator
shall
maintain
all records
required
by this
Section
at
the source
for
a minimum
period
of
three
years
and
shall
make
all records
available
to the
Agency
upon request.
i)
Provisions
for
calculation
of
emissions
from
heatset
web
offset
lithographic
printing
operations.
To
calculate
VOM
emissions
from
heatset
web offset
lithographic
printing
operations
for
purposes
other
than
the
applicability
thresholds
specified
in Section
2
19.405
of this
Subpart,
sources
may
use
the following
emission
adjustment
factors
(for
Annual
Emissions
Reports
or permit
limits,
for
example):
1)
A
factor
of
0.80
maybe
used
in calculating
emissions
from
all
heatset
inks
to
account
for
VOM
retention
in
the substrate
except
when using
an impervious
substrate.
For
impervious
substrates
such
as
metal
or plastic,
no
emission
adjustment
factor is
used.
The
VOM
content
of the
ink,
as used,
shall be
multiplied
by
this
factor
to
determine
the amount
of
VOM
emissions
from
the
use
of
ink
on
the
printing
line(s);
2)
To determine
VOM
emissions
from
fountain
solutions
that
contain
no
alcohol,
an emission
adjustment
factor
may
be used
to account
for carryover
into the
dryer,
except
when
using
an impervious
substrate.
The
VOM
emitted
from
the
fountain
solution
shall
be
calculated
using
the
following
equation:
VOM
=
0.30
x VOM
+
(0.70
x
VOM)
x
(1-DE)
Where:
VOM
=
Total
VOM
in
the
fountain
solution;
VOM
=
VOM
emitted
from
the
fountain
solution;
DE
Destruction
efficiency
of
the
control
device
on
the
associated
dryer,
in
decimal
form
(i.e.,
95%
control
is
represented
as
0.95).
If
no
control
device
is
present,
DE
=
0;
For
fountain
solutions
that
contain
alcohol,
impervious
substrates
such
as
metal
or
plastic,
or non-heatset
lithographic
presses, no
emission adjustment
factor
is
used;
3)
To
determine
VOM
emissions
from
cleaning
solutions
used
on
heatset
web
offset
lithographic
printing
line(s)
at
the
source,
an
emission adjustment
factor
of
0.50
may
be used
in
calculating
emissions
from
used
shop
towels
if
the
VOM
composite
vapor
pressure
of
each
associated
cleaning
solution
is less
than
10
rnmHg
measured
at 20Ā°C
(68Ā°F)
and
the
shop
towels
are
kept in closed
containers.
To
determine
VOM
emissions
from
automatic blanket
wash
solution
with
a
VOM
composite
vapor
pressure
of
less
than
10
rnmHg
measured
at 20Ā°C
(68Ā°F),
an emission
adjustment
factor
may
be
used
to
account
for
carryover
into
the
dryer,
except
when
using
an
impervious
substrate.
The
VOM
emitted
from
the
automatic
blanket
wash
solution
shall
be
calculated
using
the
following
equation.
VOM
=
0.60
x
VOM
+
(0.40
x
VOM)
x
(1-DE)
Where:
VOM=
Total
VOM
in the
blanket
wash;
VOM VOM
emitted
from
the
blanket
wash;
DE
Destruction
efficiency
of
the
control
device
on
the
associated
dryer,
in
decimal
form
(i.e.,
95%
control
is
represented
as
0.95).
If
no
control
device is present,
DE
=
0;
For cleaning
solutions
with
VOM
composite
vapor
pressures
of
equal
to or greater
than 10 mmHg
measured
at 20Ā°C
(68Ā°F),
for
shop towels
that
are
not
kept in closed
containers,
and
for
impervious
substrates
such
as metal
or plastic,
no
emission
adjustment
factor
is
used.
(Source:
Amended
at
ā Ill. Reg.
effective______
Section
219.412
Letterpress
Printing Lines:
Applicability
a)
Except
as provided
in
subsection
(b) of this
Section,
on
and
after May
1,
2010,
the
limitations
in Sections
219.413
through
219.416 of
this Subpart
shall apply
to:
1)
All
heatset
web
letterpress
printing
line(s) at
a
source
if
all
heatset
web letterpress
printing
line(s)
(including
solvents
used
for
cleanup
operations
associated
with
heatset
web letterpress
printing
line(s))
at
the source
have
a total
potential
to emit 22.7
Mg
(25 tons)
or
more
of
VOM per
year;
and
2)
All
letterpress
printing
line(s)
at a source
where
the combined
emissions
of VOM
from all letterpress
printing
line(s)
at the source
(including
solvents
used
for cleanup
operations
associated
with the
letterpress
printing
line(s))
ever
equal or
exceed 6.8
kg/day
(15
lbs/day),
in
the absence
of air pollution
control
equipment,
calculated
in accordance
with
Section
219.4
17(b)(l)(B).
b)
Notwithstanding
subsection
(a)
of this
Section,
the
requirements
of
Section
219.413(a)(2)
of
this
Subpart
shall
not
apply to up
to
416.3 liters
(110
gallons)
per year
of cleaning
materials
used
on
letterpress
printing
lines
at a subject
source;
c)
On
and
after
May
1, 2010,
the
recordkeeping
and
reporting
requirements
in Section
2
19.417
of
this Subpart
shall
apply
to
all
owners
or operators
of
letterpress
printing
line(s).
d)
If a
letterpress
printing line
at a source
is or becomes
subject
to one
or
more of
the limitations
in Section
219.413
of this
Subpart,
the
letterpress
printing
line(s)
at the source
are
always
subject
to
the
applicable
provisions
of this
Subpart.
(Source:
Added at
Ill.
Re.
. effective
Section
219.413
Emission
Limitations
and
Control
Reguirements
for
Letterpress
Printing
Lines
a)
No owner
or
operator
of
letterpress
printing
line(s)
subject
to
the
requirements
of this
Subpart
shall:
1)
Cause
or
allow the
operation
of any
heatset
web
letterpress
printing
line
that meets
the
applicability
requirements
of Section
219.412(a)(1)
unless:
A)
The
air pressure
in
the
dryer
is maintained
lower than
the
air
pressure
of the
press
room, such
that
air flow
through
all
openings
in
the
dryer,
other
than the
exhaust,
is into
the
dryer
at all
times
when
the printing
line
is operating:
B)
An
afterburner
is
installed
and
operated
so
that VOM
emissions
(excluding
methane
and
ethane)
from
the press
dryer
exhaust(s)
are
reduced
as
follows:
i)
By
90 percent,
by
weight,
for
afterburners
first
constructed
at
the
source
prior
to
January
1,
2010;
ii)
By
95
percent,
by weight,
for
afterburners
first
constructed
at the
source
on
or
after
January
1,
2010:
or
iii)
To a
maximum
afterburner
exhaust
outlet
concentration
of 20
ppmv
(as
carbon):
C)
The
afterburner
complies
with
all
monitoring
provisions
specified
in Section
219.416(a)
of this
Subpart:
and
D)
The
afterburner
is
operated
at
all times
when
the
printing
line
is
in operation,
except
the afterburner
may
be shut
down
between
November
1
and
April
1 as
provided
in
Section
219.107
of this
Part;
2)
Cause or
allow
the use
of a cleaning
solution
on any
letterpress
printing
line
unless:
A)
The
VOM
content
of
the
as-used
cleaning
solution
is less
than
or equal
to
70
percent,
by
weight:
or
B)
The
VOM
composite
partial vapor pressure
of
the as-used
cleaning solution
is less
than 10 mmHg
at 20Ā°C
(68Ā°F);
3)
Cause
or
allow
VOM-containing
cleaning
materials,
including
used
cleaning
towels,
associated
with any letterpress
printing
line to
be
kept,
stored,
or disposed
of
in
any mariner other than
in closed
containers,
except when
specifically
in use.
b)
An owner
or operator
of a heatset web
letterpress printing
line subject to
the
requirements
of subsection
(a)(l)(B)
of this Section may use
a control
device
other than an afterburner,
if:
1)
The control
device reduces
VOM
emissions
from the press
dryer
exhaust(s)
as follows:
A)
By 90 percent,
by
weight,
for
control devices
first
constructed
at the source prior
to January
1,
2010;
B)
By 95 percent,
by weight,
for
control
devices
first
constructed
at
the source
on
or after January 1, 2010;
or
C)
To
a
maximum
control
device exhaust outlet
concentration
of
20
ppmv
(as
carbon);
2)
The owner
or operator
submits
a plan
to the Agency detailing
appropriate
monitoring devices,
test methods,
recordkeeping
requirements,
and
operating parameters
for the control
device;
and
3)
The
use of the control
device
in accordance
with this
plan is
approved
by the Agency
and USEPA as federally
enforceable
permit
conditions.
(Source:
Added
at
Ill.
Reg.
, effective
Section 219.415
Testing
for Letterpress
Printing
Lines
a)
Testing
to
demonstrate
compliance
with the requirements
of Section
219.413
of this Subpart shall
be conducted
by the owner
or operator within
90
days
after
a
request by the Agency.
Such testing
shall
be conducted
at
the expense
of
the
owner
or operator,
and the owner or operator
shall
notify
the
Agency
in writing 30 days
in
advance
of conducting
such testing
to allow
the Agency
to be present during
such
testing.
b)
The
methods and
procedures of Section
219.105(d)
and
(f)
shall be used
for
testing to demonstrate compliance with the requirements of
Section
219.413(a)(1)(B)
or
(b)(l)
of this Subpart, as follows:
1)
To select the sampling sites, Method 1 or 1A, as
appropriate, 40
CFR 60,
Appendix A, incorporated
by
reference in Section
219.112
of
this Part. The sampling sites for determining
efficiency
in reducing
VOM from
the
dryer
exhaust shall be located between
the
dryer exhaust and the control device inlet, and
between the
outlet of the control device and the exhaust to the
atmosphere;
2)
To determine the volumetric flow rate of the
exhaust
stream,
Method 2, 2A, 2C, or 2D, as appropriate, 40 CFR 60, Appendix A,
incorporated
by
reference in Section 219.112 of this Part;
3)
To
determine the
VOM
concentration of the exhaust stream
entering and exiting the control
device, Method 25 or 25A, as
appropriate, 40 CFR 60, Appendix A, incorporated
by
reference in
Section 219.112 of this Part. For thermal and catalytic
afterburners,
Method 25 must
be
used except under the following
circumstances, in which case Method 25A must
be used:
A)
The allowable outlet concentration of VOM from the
control
device
is less than 50 ppmv, as
carbon;
The VOM
c.nnrpritrnti flu
at
the
inlet of
the control device
and the
required level of control result in exhaust
concentrations of VOM of 50 ppmv,
or
less, as carbon; and
C)
Due to
the high efficiency of the control device, the
anticipated VOM concentration at the control device
exhaust is 50 ppmv or less, as carbon, regardless of inlet
concentration. If the source elects to use Method 25A
under
this option, the exhaust
VOM
concentration
must be
50
ppmv or less, as carbon, and the
required
destruction
efficiency
must
be met for the source
to
have demonstrated
compliance. If the Method 25A test results show that the
required
destruction efficiency
apparently has
been met, but
the
exhaust concentration is above 50 ppmv, as carbon, a
retest is
required.
The retest shall be conducted using either
Method 25 or
Method
25A. If the retest is conducted using
Method 25A and the test results again show that the
required destruction efficiency apparently has been met,
but
B)
the
exhaust
concentration
is above
50
ppmv,
as
carbon,
the
source
must
retest
using
Method
25;
4)
Notwithstanding
the
criteria
or
requirements
in
Method
25
which
specifies
a
minimum
probe
temperature
of 129Ā°
C
(265Ā°
F),
the
probe must
be
heated
to
at
least
the
gas stream
temperature
of
the
dryer
exhaust,
typically
close
to
176.7Ā°C
(350Ā°
F);
5)
During
testing,
the
printing
line(s)
shall be
operated
at
representative
operating
conditions
and
flow
rates; and
6)
During
testing,
an
air
flow
direction
indicating
device,
such as
a
smoke
stick,
shall
be used
to
demonstrate
100
percent
emissions
capture
efficiency
for the
dryer
in
accordance
with
Section
219.413(a)(1)(A)
of
this
Subpart.
c)
Testing
to
demonstrate
compliance
with
the
VOM
content
limitations
in
Section
219.413(a)(2)(A)
of this
Subpart,
and to
determine
the
VOM
content
of
cleaning
solvents,
cleaning
solutions,
and
inks
(pursuant
to
the
requirements
of
Section
219.417(b)(1)(B)
of
this Subpart),
shall
be
conducted
upon
request
of
the Agency,
as
follows:
1)
The
applicable
test
methods
and
procedures
specified
in Section
219.105(a)
of
this Part
shall
be used;
provided,
however,
Method
24.
incorporated
by reference
in
Section
219.112
of this Part,
shall
be used
to demonstrate
compliance;
or
2)
The manufacturerās
specifications
for VOM
content
for
cleaning
solvents
and
inks
may be
used
if such
manufacturerās
specifications
are based
on
results
of tests
of the
VOM
content
conducted
in
accordance
with
methods
specified
in
Section
219.105(a)
of
this
Part;
provided,
however,
Method
24 shall
be
used
to
determine
compliance.
d)
Testing
to demonstrate
compliance
with
the
requirements
of Section
219.413(b)
of this
Subpart
shall
be conducted
as
set
forth in
the
owner
or
operatorās
plan
approved
by
the Agency
and
USEPA
as
federally
enforceable
permit
conditions
pursuant
to
Section
219.413(b) of this
Subpart.
e)
Testing
to
determine
the
VOM composite
partial
vapor
pressure
of
cleaning
solvents,
cleaning
solvent
concentrates,
and
as-used
cleaning
solutions shall be conducted in accordance
with the applicable
methods
and
procedures
specified
in
Section
219.110
of this
Part.
(Source: Added at
Ill. Reg.
, effective
Section 219.416
Monitoring
Reguirements
for
Letterpress
Printing
Lines
a)
Afterburners For
Heatset
Web Letterpress
Printing Line(s). If
an
afterburner is used to demonstrate compliance,
the
owner or
operator of a
heatset
web
letterpress
printing line subject
to Section
219.413(a)(1)(B)
of
this
Subpart
shall:
1)
Install,
calibrate, maintain,
and operate temperature monitoring
device(s)
with
an accuracy
of 3Ā°
C
or 5Ā°
F on
the afterburner in
accordance with
Section
219.105(d)(2)
of this
Part and in
accordance with
the
manufacturerās
specifications.
Monitoring
shall be performed at all times
when
the afterburner is
operating;
and
2)
Install, calibrate, operate, and maintain,
in accordance
with
manufacturerās specifications,
a continuous recorder on
the
temperature monitoring
device(s),
such
as a strip chart,
recorder
or
computer, with at least the same accuracy
as
the temperature
monitor.
b)
Other
Control Devices for Heatset Web
Letterpress Printing
Line(s).
If a
control
device
other than an afterburner is
used to
demonstrate
compliance, the owner or operator
of
a heatset
web letterpress
printing line
subject to this Subpart shall install, maintain, calibrate,
and
operate
such
monitoring equipment as set forth in the owner
or
operatorās plan approved
by
the Agency and USEPA pursuant to Section 219.4
13(b)
of this Subpart.
c)
Cleaning
Solution.
1)
The owner or operator of any letterpress
printing
line relying on the
VOM content of the cleaning solution
to comply
with Section
219.413(a)(2)(A)
of this Subpart
must:
A)
For
cleaning
solutions
that are prepared at the source with
equipment that automatically
mixes
cleaning solvent and
water
(or other
non-VOM):
i)
Install,
operate,
maintain,
and
calibrate
the
automatic
feed
equipment
in
accordance
with
manufacture?s
specifications to
regulate
the
volume
of
each
of the
cleaning
solvent
and
water
(or
other
non-VOMā), as mixed;
and
ii)
Pre-set
the
automatic
feed
equipment
so
that
the
consumption
rates
of
the
cleaning
solvent
and
water
f
other
non-VOM),
as
applied,
comply
with
Section
219.413(a)(2)(A)
of
this
Subpart;
B)
For
cleaning
solutions
that are
not
prepared
at the
source
with
automatic
feed
equipment,
keep
records
of
the usage
of cleaning
solvent
and
water
(or
other
non-VOM)
as set
forth
in
Section
219.417(c)(2)
of
this
Subpart.
2)
The
owner
or
operator
of
any letterpress
printing
line
relying
on
the
vapor
pressure
of
the
cleaning
solution
to
comply
with
Section
219.413(a)(2)(B)
of
this
Subpart
must
keep
records
for
such
cleaning
solutions
used
on
any such
line(s)
as set
forth
in
Section
219.417(e)(2)(C)
of this
Subpart.
(Source:
Added
at
Ill.
Reg.
,
effective
Section
219.417
Recordkeenin and
Reporting for
Letternress
Printing
Lines
a)
By
May
1,
2010,
or upon
initial
start-up
of
a new
heatset
web
letterpress
printing
line,
whichever
is later,
and
upon
modification
of
a heatset
web
letterpress
printing
line,
an
owner
or
operator
of
a
heatset
web
letterpress
printing
line
exempt
from
any
of the
limitations
of
Section
219.413
of this
Subpart
because
of
the
criteria
in
Section
2l9.412(a)(l)
shall
submit
a
certification
to
the
Agency
that
includes:
1)
A declaration
that
the
source
is
exempt
from
the
requirements
in
Section
219.413
of
this
Subpart
because
of the
criteria
in
Section
219.412(a)(1)
of
this
Subpart;
2)
Calculations
which
demonstrate
that
the
sourceās
total
potential
to
emit
VOM
does
not
equal
or exceed
22.7
Mg
(25
tons)
per
year:
b)
An owner
or
operator
of a
letterpress
printing
line
exempt
from
any
of
the
limitations
of
Section
219.413
of
this
Subpart
because
of
the
criteria
in
Section
219.412(a)(2)
shall:
1)
By May
1, 2010,
or upon
initial
start-up of
a
new
letterpress
printing
line, whichever
is
later, and
upon
modification
of a
letterpress
printing
line, submit
a certification
to
the
Agency
that
includes
the
infonnation
specified
in either
subsections
(b)(
1
)(A)
through
(b)(l)(C)
of this
Section,
or subsections
(b)(1)(A)
and
(b)(1)(D)
of
this
Section,
as applicable:
A)
A
declaration
that
the
source
is exempt
from
the
control
requirements
in Section
219.413
of this
Part
because of
the
criteria
in Section
219.412(a)(2)
of
this Subpart;
B)
Calculations
which
demonstrate
that
combined
emissions
of VOM
from
all
letterpress
printing
lines
(including
inks
and
solvents
used
for cleanup
operations
associated
with
the letterpress
printing
lines) at the
source
never
equal
or
exceed
6.8 kg/day
(15 lbs/day),
in the
absence of
air
pollution
control equipment,
as
follows:
i)
To
calculate
daily
emissions
of VOM,
the
owner
or
operator shall
determine
the monthly
emissions
of
VOM
from all
letterpress
printing
lines
at the source
(including
solvents
used for
cleanup
operations
associated
with
the
letterpress
printing
lines)
and
divide
this
amount
by the
number
of days during
that
calendar
month
that letterpress
printing
lines
at
the
source
were
in
operation:
ii)
To
determine
the
VOM
content
of
the
inks
and
cleaning
solvents,
the tests
methods
and
procedures
set forth
in
Section
219.415(c)
of
this Subpart
shall
be used;
iii)
To
determine
VOM
emissions
from
inks
used on
letterpress
printing
line(s)
at the
source,
an ink
emission
adjustment
factor
of 0.05
shall
be used in
calculating
emissions
from all
non-heatset
inks
except
when using
an impervious
substrate,
and
a
factor
of
0.80 shall
be used
in
calculating
emissions
from
all heatset
inks to
account
for
VOM retention
in the
substrate
except
when
using
an impervious
substrate.
For impervious
substrates
such
as metal
or plastic,
no emission
adjustment
factor
is used.
The VOM
content
of
the ink, as
used, shall
be
multiplied
by this
factor
to
detennine
the amount
of
VOM emissions
from the
use of ink
on
the
printing
line(s);
and
iv)
To
determine
VOM emissions
from
cleaning
solutions
used
on
letterpress
printing
line(s)
at the
source,
an
emission adjustment
factor
of 0.50
shall
be used
in
calculating
emissions
from
used shop
towels
if
the VOM
composite
vapor
pressure
of
each
associated
cleaning
solution
is
less than
10
mmHg
measured
at 20Ā°C
(68Ā°F)
and the
shop
towels are
kept in closed
containers.
Otherwise,
no
retention
factor
is
used:
C)
A description
and the
results of
all tests used
to determine
the
VOM
content
of inks
and cleaning
solvents,
and a
declaration
that
all
such tests
have been
properly conducted
in
accordance
with
Section
219.415(c)(l)
of
this Subpart;
D)
As an alternative
to
the calculations
in
subsection
(b)(1)(B),
above,
a statement
that the
source uses
less
than
the
amount
of material
specified
in
subsections
(b)(l)(D)(i)
or
(b)(1)(D)(ii),
below, as
applicable,
during
each
calendar
month.
A source
may determine
that
it
emits
below 6.8
kg/day
(15 lbs/day)
of
VOM based
upon
compliance
with
such
material
use
limitations.
If the
source
exceeds
this
amount
of
material
use
in a given
calendar
month,
the
owner
or operator
must, within
15
days of
the
end of that
month, complete
the
emissions
calculations
of subsection
(b)(1)(B)
to determine
daily
emissions
for
applicability
purposes.
If the
source
ever
exceeds
this
amount
of material
use
for six
consecutive
calendar
months,
it is
no longer
eligible to
use this subsection
as an alternative
to
the
calculations
in
subsection
(b)(1)(B).
If a source
has both
heatset
web and either
nonheatset
web
or
sheetfed
letterpress
printing
operations,
or has all
three
types
of
printing
operations,
the
owner
or
operator may
not make
use of this
alternative
and must
use the
calculations
in
subsection
(b)(
1
)(B).
i)
The
sum
of
all sheetfed
and
nonheatset
web
letterpress
printing
operations
at
the
source:
132.5
liters
(35 gallons)
of cleaning
so1vent
or
ii)
The sum
of
all heatset
web
letterpress
printing
operations
at
the source:
113.4
kg
(250
lbs)
of
ink
and
cleaning
solvent.
2)
For
sources
complying
with
subsection
(b)(1)(B)
of
this
Section,
notify the
Agency
in writing
if the combined
emissions
of VOM
from
all
letterpress
printing
lines
(including
inks and
solvents
used
for cleanup
operations
associated
with
the
letterpress
printing
lines)
at
the
source
ever
equal
or
exceed
6.8 kg/day
(15
lbs/day),
in
the
absence
of
air
pollution
control
equipment,
within
30
days
after
the
event occurs.
Such notification
shall
include
calculations pursuant
to
Section
219.417(b)(1)(B)
showing
the daily
emissions
of VOM
from
all
letterpress
printing
lines
at the
source
for the
month
in
which
emissions
equaled
or
exceeded
6.8
kg/day
(15
lbs/day).
3)
For
sources
complying
with
subsection
(b)(1)(D)
of
this Section,
comply
with
the
following:
i)
Maintain
material
use
records
showing
that
the source
uses
less
than
the
amount
of
material
specified
in subsections
(b)(1āKD)(i)
and
(b)(1)(D)(ii)
during
each
calendar
month,
or,
if
the
source
exceeds
the material
use limitations,
records
showing
that
the
source exceeded
the limitations
but
did not
emit
6.8 kg/day
(15
lbs/day)
or
more of
VOM
ii)
Notify
the
Agency
in
writing
if the
source
exceeds
the
material
use
limitations
for six
consecutive
calendar
months,
or if
the
source
changes
its method
of
compliance
from
subsection
(b)(l)(D)
to
subsection
(b)(1ā)(B)
of this
Section,
within
30
days
after
the
event
occurs;
c)
Unless
complying
with
subsection
(b)(l)(D)
and
(b)(3)
of this
Section,
on
and
after
May
1,
2010,
an
owner
or operator
of
a
letterpress
printing
line
subject
to the
requirements
in
subsections
(a)
or
(b) of
this
Section
shall
collect
and
record
either
the information
specified
in subsection
(c)(1)
or
(c)(2)
of this
Section
for
all
letterpress
printing
lines at
the source:
1ā)
Standard
recordkeeping,
including
the
following:
A)
The
name
and
identification
of each
letterpress
ink
and
cleaning
solvent
used
on
any
letterpress
printing
line,
recorded
each
month;
B)
A
daily
record
which
shows
whether
a letterpress
printing
line
at
the
source
was in
operation
on that
day;
source;
C)
The VOM
content
and
the volume
of
each
letterpress
ink
and
cleaning
solvent
used
on
any
letterpress
printing
line,
recorded
each
month;
D)
The
total
VOM
emissions
at
the
source
each
month,
determined
as the
sum
of the
product
of
usage
and
VOM
content
for each
cleaning
solvent
and
letterpress
ink
(with
the applicable
ink
VOM
emission
adjustment)
used
at
the
source,
calculated
each
month:
and
B)
The VOM
emissions
in
lbs/day
for
the
month,
calculated
in
accordance
with
Section
219.417(b)(l)(B)
of
this
Subpart;
2)
Purchase
and
inventory
recordkeeping,
including
the
following:
A)
The
name,
identification,
and VOM
content
of
each
letterpress
ink and
cleaning
solvent
used
on
any
letterpress
printing
line,
recorded
each
month;
B)
Inventory records
from
the
beginning
and
end
of
each
month
indicating
the
total
volume
of
each
letterpress
ink,
and
cleaning
solvent
to
be used
on
any
letterpress
printing
line
at the
source;
C)
Monthly
purchase
records
for
each
letterpress
ink
and
cleaning
solvent
used
on
any
letterpress
printing
line
at
the
D)
A daily
record
which
shows
whether
a letterpress
printing
line at
the source
was
in
operation
on
that day;
E)
The
total
VOM
emissions
at the
source
each
month,
determined
as the
sum
of the
product
of
usage
and
VOM
content
for
each
cleaning
solvent
and
letterpress
ink
(with
the applicable
ink
VOM
emission
adjustment
factor)
used
at
the
source,
calculated
each
month
based
on
the monthly
inventory
and
purchase
records
required
to
be
maintained
pursuant
to
subsections
(c)(2)(A),
(c)(2)(B),
and
(c)(2)(C)
of this
Section;
and
F)
The
VOM
emissions
in lbs/day
for
the
month,
calculated
in
accordance
with
Section
21.417(b)(l)(B)
of
this
Subpart;
d)
An
owner
or
operator
of a
heatset
web
letterpress
printing
line(s)
subject
to
the
control
requirements
of Section
219.413(a)(1)(B)
or
(b)(1)
of this
Subpart shall
comply
with
the
following:
1)
By
May
1,
2010,
or
upon
initial
start-up
of
a new
printing
line,
whichever
is later,
and
upon
initial
start-up
of a
new
control
device
for
a heatset
web
printing
line,
submit
a
certification to
the Agency
that
includes
the
following:
A)
An
identification
of each
heatset
web
letterpress
printing
line
at
the
source;
Bā)
A
declaration
that
each
heatset
web
letterpress
printing
line
is in
compliance
with
the
requirements
of Section
219.413
(a)(1)
or
(b)
of
this
Subpart,
as
appropriate;
C)
The
type
of
afterburner
or
other
approved control
device
used
to comply
with
the
requirements
of
Section
219.413(a)(1)(B)
or
(b)(1)
of
this
Subpart,
and
the
date
that
such
device
was
first
constructed
at
the
subject
source;
D)
The
control
requirements
in Section 219.413(a)(1)(B)
or
(b)(1)
of this
Subpart
with which
the
letterpress
printing
line
is complying;
E)
The
results
of all
tests
and
calculations
necessary
to
demonstrate
compliance
with
the
control
requirements
of
Section
219.413(a)(1)(B)
or
(b)(1)
of
this
Subpart,
as
applicable;
and
A
declaration
that
the
monitoring
equipment
required
under
Section
219.413(a)(1)(C)
or
(b)
of
this
Subpart, as
applicable,
has
been
properly
installed
and
calibrated
according
to manufacturer
t
s
specifications;
F)
2)
If
testing
of the
afterburner
or other approved
control
device
is
conducted
pursuant
to Section
219.415(b)
of this
Subpart,
the
owner
or
operator
shall,
within
90
days after
conducting
such
testing,
submit
a copy
of
all test
results to
the
Agency and
shall
submit
a certification
to
the Agency
that includes
the following:
A)
A declaration
that all tests
and
calculations
necessary
to
demonstrate
whether
the
letterpress
printing
line(s)
is in
compliance
with
Section
219.4
13(a)(1)(B)
or
(b)(1)
of this
Subpart,
as
applicable,
have been
properly performed;
B)
A statement
whether
the heatset
web
letterpress
printing
line(s)
is or is
not
in
compliance
with
Section
219.413(a)(1)(B)
or
(b)(1)
of
this Subpart,
as
applicable;
and
C)
The
operating
parameters
of the
afterburner
or
other
approved
control
device
during
testing,
as
monitored
in
accordance
with
Section
2
19.416(a)
or
(b)
of
this Subpart,
as
applicable;
3)
Except
as provided
in
subsection
(d)(3)(D)
of this
Section,
collect
and record
daily
the following
information
for each heatset
web
letterpress
printing
line
subject
to the
requirements
of Section
219.413(a)(1)(B)
or
(b)(1) of this
Subpart:
A)
Afterburner
or
other
approved control
device
monitoring
data
in
accordance
with Section
2
19.416(a)
or
(b)
of this
Subpart,
as
applicable;
B)
A log of
operating
time
for the
afterburner
or other
approved
control
device,
monitoring
equipment,
and the
associated
printing
line;
C)
A maintenance
log
for
the afterburner
or
other
approved
control
device
and monitoring
equipment
detailing
all
routine
and
non-routine
maintenance
performed,
including
dates
and duration
of
any
outages;
and
D)
A
log detailing
checks
on
the air
flow direction
or air
pressure
of
the
dryer and
press
room
to ensure
compliance
with the
requirements
of Section
219.41
3(a)(
1 )(A)
of this
Subpart at
least
once
per
calendar
month
while the
line
is
operating:
4)
Notify
the
Agency in
writing
of
any violation
of Section
219.413(a)(1)(B)
or
(b)(1)
of
this
Subpart
within
30 days after
the
occurrence
of
such violation.
Such
notification
shall
include a
copy
of all
records
of
such violation:
5)
If
changing the
method
of compliance
between
Sections
219.413
(a)(l)(B)
and
219.413(b)
of
this
Subpart,
certify
compliance
for
the
new
method
of
compliance
in
accordance
with
Section
219.413(b)
at least
30
days before
making
such
change,
and
perform
all
tests
and
calculations
necessary
to
demonstrate
that
such printing
line(s)
will
be in
compliance
with
the
requirements
of
Section
219.4l3(a)(1)
of this Subpart,
or Section
219.413(b)
of this
Subpart,
as applicable.
e)
For
letterpress
printing
line
cleaning
operations,
an owner
or
operator
of a
letterpress
printing
line
subject
to
the requirements
of Section
2 19.413 of
this Subpart
shall:
1)
By
May 1,
2010,
or upon
initial
start-up
of a
new letterpress
printing
line, whichever
is later,
certify
to the
Agency that
all
cleaning solutions,
other
than those
excluded
pursuant
to Section
219.412(b),
and
the handling
of
all cleaning
materials
will be
in
compliance
with the
requirements
of
Section 219.413(a)(2)(A)
or
(a)(2)(B)
and
(a)(3)
of
this
Subpart.
Such
certification
shall
include:
A)
A statement
that
the
cleaning
solution
will
comply
with
the
limitations
in
Section
219.413
(a)(2);
B)
Identification
of
the
method(s)
that will
be
used
to
demonstrate
continuing
compliance
with the
applicable
limitations:
C)
A
sample
of
the
records
that will
be kept
pursuant
to
Section 219.41
7(e)(2)
of this
Subpart:
and
D)
A
description
of
the practices
that
ensure
that VOM
containing
cleaning
materials
are
kept in
closed
containers:
2)
Collect
and record
the following
information
for each
cleaning
solution
used
on each
letterpress
printing
line:
A)
For
each
cleaning
solution
for which
the owner
or operator
relies
on the VOM
content
to demonstrate
compliance
with
Section
219.413(a)(2)(A)
of this Subpart
and which
is
prepared
at the
source
with automatic
equipment:
i)
The name
and identification
of each
cleaning
solution;
ii)
The VOM
content of
each
cleaning
solvent
in the
cleaning
solution,
as determined
in
accordance
with
Section
219.415(c)
of this
Subpart;
iii)
Each
change
to
the
setting of
the automatic
equipment,
with
date,
time, description
of changes
in the
cleaning
solution constituents
(e.g.,
cleaning
solvents),
and
a description
of
changes to
the
proportion
of
cleaning solvent
and
water
(or
other
non-VOM);
iv)
The
proportion
of
each
cleaning
solvent and
water
(or
other
non-VOM)
used
to prepare
the as-used
cleaning
solution;
v)
The VOM
content
of the as-used
cleaning
solution,
with
supporting
calculations;
and
vi)
A calibration
log
for
the
automatic
equipment,
detailing periodic
checks;
B)
For each
batch of
cleaning
solution
for which
the owner
or
operator
relies
on
the
VOM content
to
demonstrate
compliance
with
Section
219.413(a)(2)(A)
of this Subpart.
and
which
is not
prepared
at the
source with
automatic
equipment:
i)
The
name
and
identification
of
each cleaning
solution;
ii)
Date
and
time
of
preparation.
and
each
subsequent
modification,
of the
batch;
iii)
The
VOM content
of each cleaning solvent in the
cleaning
solution,
as determined in
accordance
with
Section
219.415(c)
of this Subpart;
iv)
The total amount
of each cleaning solvent and water
(or
other
non-VOM)
used to prepare the as-used
cleaning
solution;
and
The
VQM content
of the
as-used
cleaning solution.
with
supporting
calculations;
C)
For each
batch of cleaning
solution for which the owner or
operator
relies on the vapor
pressure
of the cleaning
solution
to demonstrate
compliance with Section
219.413(a)(2)(B)
of this Subpart:
i)
The name and identification
of each cleaning
solution;
ii)
Date
and time of preparation,
and each subsequent
modification,
of the batch;
iii)
The
molecular weight, density, and
VOM composite
partial
vapor pressure of each cleaning
solvent, as
determined
in accordance with
Section 2
19.415(e)
of
this Subpart;
iv)
The total
amount
of each cleaning solvent
used to
prepare
the as-used cleaning solution;
and
v)
The VOM
composite
partial vapor pressure
of each
as-used
cleaning solution, as determined
in
accordance
with
Section 219.415(e)
of this Subpart:
D)
The
date, time, and duration of scheduled
inspections
performed
to confirm the proper
use of closed containers
to
control
VOM emissions,
and any instances of improper
use
of closed containers,
with descriptions
of actual
practice
and corrective action
taken, if any;
B)
The amount
of cleaning materials used on letterpress
printing lines at the
source that do not comply
with
the
v)
cleaning
material
limitations
set forth
in
Section
219.413(a)(2)
of
this
Subpart;
3ā)
Notify
the Agency
in
writing
of any
violation
of Section
219.413 of
this Subpart
within
30
days
after
the
occurrence
of
such
violation.
Such
notification
shall
include
a copy of
all records
of such
violation.
f)
The
owner
or operator
shall
maintain
all
records
required
by this Section
at
the
source
for a minimum
period
of three
years and
shall make
all records
available
to the
Agency
upon
request.
(Source:
Added
at
Ill.
Reg.
effective