IL1It4OIS POLLUTION CONTROL BOARD
    September 20, 1985
    OLIN CORPORATION,
    Petitioner,
    vs.
    )
    PCB 85—86
    )
    ILLINOIS ENVIRONMENTAL
    )
    PROTECTION AGENCY,
    Respondent.
    OPINION AND ORDER OF TEIE BOARD (by R. C. Flemal)z
    This matter comes before the Board by the Petition for
    Variance and First Amended Petition for Variance filed by Olin
    Corporation (“Olin~)on June 21, 1985, and July 11, 1985,
    respectively. Olin is seeking variance for a period not to
    exceed three years from the open burning prohibition of 35 Ill.
    Adm, Code 237.102. The Illinois Environmental Protection Agency
    (‘~Agency”) filed its recommendation on August 12, 1985,
    recommending that variance be granted conditionally. The Board
    received a written objection to the granting of this petition
    from Mr. Hal Armstrong, who lives approximateiy~miie from
    Olin’s burn site, This objection necessitated a heating, which
    was held September 11, 1985.
    Olin develops ~nd manufactures various propellants,
    pyrotechnic devices, small and medium caliber ammunition, and gas
    generator propulsion devices at a former U.S. Army Ordnance Plant
    located in the Crab Orchard National Wildlife Refuge west of
    ~4arion in Williamson County, Illinois. These materials are
    produced for the U.S. Department of Defense and for export to
    foreign governments. In addition to the manufacturing facility,
    Olin operates a test range and waste thermal treatment facility
    on 290 acres of land two miles northwest of Marion, also in
    Williamson County. It is at this site that the open burning
    proposed by Olin would take place.
    Petitioner states that as part of its contracts with the
    Department of Defense, Olin is required to test the ammunition it
    manufactures by firing a certain number of rounds (generally one
    per test) into containers of fuel. These tests are intended to
    simulate the conditions that would occur when firing ammunition
    into enemy vehicle fuel tanks, The ammunition types that could
    require testing include 50 caliber MPC, and 20 MM, 25 MM, and 30
    ~4~1HEI and MPC. The fuels required to be tested are diesel fuel,
    gasoline, Jet A and Jet B, and containers holding 3 to 33 gallons
    are used during testing, the size of the container varying with
    the nature of each particular test. When a round of ammunition
    65-505

    —2—
    is successfully fired into one of the containers of fuel, the
    fuel ignites and burns, causing violation of section 237.102.
    Petitioner states it extinguishes the ignited fuel after
    approximately 5 minutes, and contends that typically 1 to 5
    gallons of fuel are burned per test. Olin anticipates that the
    Department of Defense would require no more than 300 of the
    aforementioned tests per year.
    Previously, Petitioner has received variances from the Board
    which allowed it to openly burn explosive wastes and allowed
    operation of explosive waste incinerators PCB 71—160 (1971); PCB
    71—371 (1972); PCB 71—517 (1973); PCB 79—234 (1980)j Pea 81—118
    (1982); PCB 83—102 (1983); PCB 84—69 (1984)1. The two most
    recent variances allowed activity similar to that involved in
    this petition.
    Olin and the Agency concur that the proposed testing will
    result in only insignificant environmental impact to the area
    surrounding the burn site, Olin submitted the following data
    (which the Agency considers to be correct) detailing the annual
    emissions resulting from the tests:
    Annual Emissions
    Based on the worst case, i.e. 33 gallons of fuel
    and the full amount of the explosive charge
    contained in each round of ammunition burned in
    each test, and assuming 300 tests performed in one
    year the annual emissions would be as follows:
    Pollutant
    Tons/Year
    Particulates
    0.0099
    Sulfur dioxide
    0.2805
    Carbon monoxide
    0.0265
    Nitrogen oxides
    0.1095
    Olin alleges, however, that based on past
    experience, no more than 5 gallons of fuel would
    be burned per test. Therefore, assuming 5 gallons
    of fuel and the full amount of the explosive
    charge contained in each round of ammunition
    burned in each test and 300 tests performed in one
    year, the annual emissions would be as follows:
    Pollutant
    Tons/Year
    Particulates
    0.0015
    Sulfur dioxides
    0.0420
    Carbon monoxide
    0.0055
    Nitrogen oxides
    0.0165
    65-506

    —3—
    Petitioner contends, and the Agency does not contest that
    there is no feasible method of conducting the required tests
    other than by open burning. Consequently, Olin submits no
    compliance plan in support of its petition for variance relief.
    Moreover, the Agency has stated that given the testing
    requirements, it is unable to say that compliance is even
    technologically possible (Recommendation, par. 16). Petitioner
    has attempted to achieve compliance in the past by utilizing
    filtration equipment and by researching the feasibility of a test
    facility to contain the explosions. Neither potential solution
    was found to be useful because each prevented the simulation of
    actual battle conditions, a prerequisite of the tests. Without
    variance relief the only option available to Olin would be to
    conduct the tests at an out—of—state location; Olin submits that
    the cost of doing so would be prohibitive and that failure to
    gain variance would place Petitioner at a competitive
    disadvantage on two contracts it anticipates gaining within the
    pendency of the variance. For these reasons Olin and the Agency
    agree that denial of variance relief to the Petitioner would
    constitute an unreasonable hardship.
    The Board finds that denial of variance relief in this case
    would cause Olin to suffer an arbitrary or unreasonable hardship,
    and so grants Petitioner variance from section 237.102 for a
    period of three years. It is uncontroverted that emissions
    resulting from Olin’s testing have an insignificant environmental
    impact on the surrounding area, and that it is technically and
    economically infeasible for Olin to conduct these tests without
    violating section 237.102.
    The only contested issue between the parties to this case
    relates to the duration of the variance period; Olin requests
    three years and the Agency recommends two years. Olin’s request
    for three years is predicated on its expection of bidding on two
    additional contracts, one this year and the other in 1987, which
    would entail testing similar to that required under its present
    contract. The first contract would consist of 20MM MPC and would
    run from 1986 through 1987. Olin estimates 200 tests could be
    required under this contract. The 1987 contract would involve
    200 25MM MPC tests, with testing running from July, 1987 through
    1988*. Since both these contracts call for 200 tests, the
    emissions attributable to each would be only two—thirds of the
    amount resulting from the immediate testing program, the latter
    *The Board notes that Petitioner’s request for variance “not
    to exceed three (3) years” (Amended Petition, p.1) is seemingly
    at odds with Petitioner’s apparent intent to have variance to
    allow testing which “would begin the first of July 1987 and run
    for 18 months or therefore 1987 through 1988” (Amended Petition,
    p.5), in that a three year period would not include the entirety
    of 1988. Though this is an inconsistency, the Board will not
    assume the task of redrafting Olin’s Amended Petition. If in
    fact Olin is still in need of variance relief when this variance
    expires on September 21, 1988, Petitioner will have to take the
    appropriate actions at that time to extend its variance relief.
    65-507

    *4—
    an amount which the Agency finds to be insignificant. Thus
    should Olin receive the 1987 contract, its emissions during the
    contested third year would equal approximately two—thirds of
    Petitioner’s emissions under its first—year contract. During the
    second half of 1987, when two sets of tests would be occurring if
    Olin successfully bids for both new contracts, the rate of
    emissions could be expected to be one—third higher than the
    present rate. Since denial of the requested third year of
    variance would threaten to put Olin at a competitive
    disadvantage, and since the potential testing to be done by Olin
    during the third year would not differ in character but would
    occur with lesser ~requency, the Board finds its appropriate that
    the variance run ~:crthree years.
    The concern expressed by the Agency that a two—year variance
    “would allow closer regulation of the testing activity”
    (Recommendation, par. 19) the Board finds unpersuasive. The
    conditions imposed with the granted variance provide for Agency
    oversight throughout Olin’s testing activity. The Agency also
    opined that a two—year variance period would be sufficient to
    give Olin “adequatu time to pursue a more permanent remedy”
    (Recommendation, par. 19), including a possible site—specific
    rule. The Board finds this to be an insufficient argument to
    reject the three—year term requested by Petitioner.
    As noted above, the Board received an objection to Olin’s
    petition from Mr. Hal Armstrong, whose home is approximately 1/2
    mile from the burn site, Mr. Armstrong complained of smoke and
    noise emanating from the Olin property. The Agency received a
    similar complaint from Mr. Armstrong. Subsequent Agency
    investigation “did not show that the complaints were related to
    the ammunition testing” (Recommendation, par. 5). However, the
    Agency does make several recommendations regarding conditions to
    be imposed along with granting of the requested variance which
    are intended to safeguard neighbors from possible impact of the
    ammunitions testing program; the Board finds these conditions
    reasonable and therefore adopts them in full.
    This Opinion constitutes the Board’s findings of fact and
    conclusions of law in this matter.
    ORDER
    Olin Corporation is hereby granted variance beginning
    September 21, 1985 from 35 Ill. Adm. Code 237.102 for ammunitions
    testing conducted at Olin’s Test Range and Waste Thermal
    Treatment facility in Williamson County, Illinois, subject to the
    following conditions:
    1. This variance shall expire September 21, 1988.
    2. This variance pertains exclusively to open burning
    relating to ammunitions testing pursuant to contract with the
    United States Government.
    65-508

    —5—
    3. Should Olin receive private complaints concerning its
    open burning practices, or should the Agency contact Olin
    concerning complaints it has received regarding the open burning
    which is the subject of this variance, Olin shall immediately
    discontinue testing unless and until meteorological conditions
    are such that the open burning will not constitute a possible
    violation of section 9(a) of the Act.
    4. Olin shall keep available such records of the testing as
    may enable it to develop an ammunition testing procedure which
    does not constitute open burning as defined in the Act.
    5. Olin shall ~3ubmitquart~rly reports of the testing to
    the Agency, the
    f
    ii
    such report. due thirty days from this
    date. Such reports •~hal1be sent to:
    Illinois Envirc~mental Protection Agency
    Division of Afr Pollution Control
    2009 Mall Stre~:.
    Collinsville, ::~iinois 62234
    Such reports shall include, as a minimum, time and place of
    each burning, identification of the quantity of oil burned,
    meteorological conditions in the vicinity, and complaints
    received by Olin and action taken thereon.
    6. Olin shall conduct the open burning activities only
    between the hours of 8:00 a.in. and 5:00 p.m.
    7. Olin shall provide a phone number available to receive
    complaints on a 24—hour per day basis.
    8. Olin shall assign one person the responsibility of
    responding to citizen complaints, thereby allowing the public
    access to some one person familiar with the test burning
    procedures.
    9. Within forty—five days after this date the Petitioner
    shall execute and send to:
    Mr. ~iiliam D. Ingersoll
    Enforcement Attorney
    Illinois Environmental Protection Agency
    2200 Churchill Road
    Springfield, Illinois 62706
    a certification of acceptance of this variance by which it agrees
    to be bound by its terms and conditions.
    This forty—five (45) day period shall be held in abeyance
    for any period during which this matter is appealed. The form of
    the certification shall be as foiio’~~s~
    ~5-509

    —6—
    CERTIFICATION
    The Olin Corporation, having read the Order of the Illinois
    Pollution Control Board, in PCB 85—86 dated September 20, 1985,
    understands and accepts the said Order, realizing that such
    acceptance renders all terms and conditions thereto binding and
    enforceable.
    Olin Corporation
    By:
    Authorized Aqent
    Title
    Date
    IT IS SO ORDERED.
    I, Dorothy M. Gunn, Clerk of the Illinois Pollution Control
    Board, hereby certify that the bove Order was adopted on
    the
    _______________
    day of
    ______________,
    1985, by a vote
    of
    ~7O
    ~
    Dorothy M. Gur(n, Clerk
    Illinois Pollution Control Board
    65-510

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