ILLINOIS POLLUTION CONTROL BOARD
    July 20, 1978
    COMMONWEALTH
    EDISON
    COMPANY,
    )
    )
    Petitioner,
    )
    )
    v.
    )
    PCB 77-316
    ENVIRONMENTAL PROTECTION
    )
    AGENCY,
    )
    Respondent.
    MESSRS. RICHARD E. POWELL and EUGENE H. BERNSTEIN, ISHAM, LINCOLN
    & BEALE,
    APPEARED
    ON BEHALF OF PETITIONER;
    MESSRS. STEPHEN T. GROSSMARK and PATRICK
    3.
    CHESLEY, ASSISTANT
    ATTORNEYS GENERAL, APPEARED ON BEHALF OF RESPONDENT.
    OPINION AND ORDER OF THE BOARD (by Mr. Goodman)
    On December 1, 1977
    Commonwealth Edison Company (Edison)
    filed its petition
    for variance from the emission limit for
    particulate matter applicable to the Kincaid Station until such
    time as Edison can complete construction of new control equip-
    ment. Variance is requested from Rule 203(g) (1) (B) of the
    Board’s Air Pollution Control Regulations (Regulations). Hearing
    was held in this matter on June 1, 1978; no citizens appeared at
    the hearing and the Board has received no public comment in this
    matter.
    Kincaid Station is a coal—fired power plant located in
    Christian County adjacent to Peabody Coal Company’s Mine 10,
    which is the sole supplier of the coal used at Kincaid. In
    March of 1977 a coal washer was completed at Mine 10 and there-
    after only washed coal has been supplied to the Kincaid Station.
    In addition, all flue gases from the boilers at Kincaid are ex-
    hausted through Research-Cottrell electrostatic precipitators
    into 500 foot stacks. Recent tests have indicated that precipi-
    tator efficiency has dropped from the previous 98 removal to no
    better than 92 removal efficiency. A sulfur dioxide supple-
    mental control system (SCS) at Kincaid has provided extensive
    ambient monitoring data for particulates.
    31-85

    —2—
    After exerting extensive efforts to improve the collection
    efficiency of the existing control equipment, Edison has concluded
    that the installation of new control equipment is necessary to
    meet the 0.1 lbs../NBTU limit of Rule 203(g) (1) (B). The new facili-
    ties proposed include two new electrostatic precipitators to be
    operated in tandem with the existing precipitators, and a single
    new stack through which all the Kincaid flue gases will be vented
    after treatment by the precipitators~. Edison estimates that the
    construction of the new precipitators and the new stack will cost
    in excess of $60 million. Engineering estimates indicate that
    the new precipitators should be ready for service by October,
    1981 and that the new stack should be completed in mid 1979.
    Although only washed coal has been received by Edison since
    March of 1977 an indeterminate amount of unwashed coal is in the
    storage piles and must be disposed of. Edison estimates that
    there are approximately 400,000 tons of mixed washed and unwashed
    coal in storage which they propose to burn on a 50—50 basis with
    known washed coal until all of the unwashed coal in storage has
    been utilized. The combination of washed and unwashed coal will
    yield a maximum particulate emission of 0.4 lbs./MBTU.
    The washed
    coal under existing precipitator and stack conditions will yield
    0.3 lbs./MBTU and the washed coal utilizing the new precipitator
    equipment and taller stack will result in an emission of no more
    than 0.1 lbs./MBTU. Edison therefore requests interim limits of
    0.4 lbs./MBTU until the unwashed coal is completely utilized,
    estimated by Edison to be no later than July 1, 1979. Edison
    further requests a limitation of 0.3 lbs./MBTU’s until October
    31, 1981, the target date for operation of the new equipment.
    Subsequent to November 1, 1981, Edison will be in compliance with
    the regulations.
    Edison alleges that the operation of the Kincaid Station has
    no adverse impact on total suspended particulate ambient air
    quality in the area. Consultants retained by Edison to evaluate
    the impact of particulate emission from Kincaid on ambient air
    quality reported their conclusions in Exhibits No. 6 and 7. The
    Consultants concluded that the contribution of the Kincaid
    Station to existing air quality levels of plant vicinity was very
    small and that operation of the Station should not threaten or
    prevent the attainment of the ambient total suspended particulate
    standards in the plant vicinity (Exhibit 6, p.4). Testimony
    at the hearing indicated that there would be no problem regard-
    less of the use of 50 unwashed coal (R.72).
    31-86

    —3—
    Edison alleges that denial of this variance would impose
    substantial hardships upon Edison and its customers in the form
    of increased costs or power outages. In order to make up for
    the loss or derating of the Kincaid units, Edison would have to
    reserve the right to ask for power from neighboring electric utili-
    ties at substantial cost or run the risk of being unable to supply
    the power requirements of its customers at certain times. In
    addition, Edison would be faced with replacing Kincaid’s output
    with extended use of higher cost units.
    The Agency recommends that Edison be granted variance for
    Kincaid under certain conditions. As finally constituted, the
    only condition recommended by the Agency with which Edison differs
    is that which conditions the variance upon Edison’s meeting various
    interim construction milestones. Edison proposes that it provide
    reports to the Agency with respect
    to thesemilestones and its
    overall progress toward completion of the required facilities.
    The Agency, however, recommends a formal compliance program with
    specific dates for the completion of certain intermediate steps
    in the installation procedure due to the length and nature of the
    total compliance program. In addition, the Agency recommends a
    performance bond in the amount of $5 million to assure install-
    ation of the new particulate control equipment in a timely manner.
    The Board finds that under the conditions of the proposed
    variance the emissions from Kincaid will not prevent attainment
    or maintenance of air quality standards. The Board further
    finds that denial of this variance petition would cause arbitrary
    and unreasonable hardship upon
    Edison
    and its customers. The
    Board will therefore grant Edison variance from Rule 203(g) (1) (B)
    of
    the Pollution Control Board Rules and Regulations Chapter 2:
    Air Pollution as applicable to the Kincaid Station until October
    31, 1981 subject to certain conditions. Petitioner is reminded
    that failure to achieve final compliance with the requirements
    of the State Implementation Plan or any revision thereto may
    subject Petitioner to a noncompliance penalty under Section 120
    of the Clean Air Act (42 USC Section 7420).
    This Opinion consitutes the findings of fact and conclusions
    of law of the Board in this matter.
    ORDER ~
    It is the Order of the Pollution Control Board that:
    1. Commonwealth Edison Company be granted variance
    from Rule 203(g) (1) (B) of the Board’s Air Pollu-
    tion Regulations for its Kincaid facility until
    31-87

    —4—
    October 31, 1981 subject to the following condi-
    tions:
    A. Until March 1, 1979 particulate emissions shall
    be limited to a rate of no more than 0.4 lbs./
    MBTU of actual heat input.
    B. From March
    1,
    1979 until March 1, 1981 emis-
    sions of particulate matter from Kincaid
    Unit No. 1 shall not exceed the rate of 0.3
    lbs./MBTU of actual input.
    C. From March 1, 1979 until October 15, 1981
    emissions of particulate matter from Kincaid
    Unit No. 2 shall not exceed 0.3 lbs./MBTU of
    actual heat input.
    D. Edison shall construct, install and begin
    operation of new particulate removal control
    equipment and a new chimney at its Kincaid
    Station during the term of this variance and
    shall report its progress to the Agency every
    three months starting September 1, 1978.
    E. Within 45 days of the adoption of this Order,
    the Commonwealth Edison Company shall execute
    and forward to the Illinois Environmental
    Protection Agency, 2200 Churchill Road,
    Springfield,
    Illinois 62706 a Certification
    of Acceptance and Agreement to be bound to
    all terms and conditions of this Order. The
    45 day period shall be held in abeyance
    during any period this matter is being
    appealed.
    The form of said certification
    shall be as follows:
    CERTIFICATION
    I (We),
    having read and
    fully understanding the Order of the Illinois Pollution
    Control Board in PCB 77—316 hereby accept said Order and
    agree to be bound by all of the terms and conditions
    thereof.
    SIGNED____________________________
    TITLE_____________________________
    DATE_____________________________
    31-88

    —5—
    2.
    This variance shall terminate July 1, 1979
    if its terms
    have not previously become
    part of the Illinois State Implementation
    Plan
    under the Federal Clean Air Act.
    I,Christan L. Moffett, Clerk of the Illinois Pollution
    Control Board, bereby certify the abo e Opinion and O~der
    were dopted on the ~
    day of
    ,
    1978 by a vote
    of
    . 0
    .
    Christan L. Moffe Clerk
    Illinois Pollutio ontrol Board
    31-89

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