1. Allowable
      2. 150.00 44.40
      3. 200.00 51.60
      4. 250.00 58.20
      5. 300.00 63.60
      6. 350.00 69.60
      7. 400.00 74.40
      8. 450.00 79.20
      9. Greater than 500 84.00
      10. extrapolated (up to process weight
      11. per hour) values of the data shall
      12. Process Weight Rate
      13. Pounds Per flour
      14. 300.000
      15. 400.000
      16. 500.000
      17. 600.000
      18. 700.000
      19. 800.000
      20. 900.000
      21. 1.000,000
      22. qreater than 1,000,000
      23. Interpolated and
      24. rate of 500 tons
      25. be accomplished by using the equation;
      26. B a 2.54 (~) 0.534 x 1.2
      27. indicates that the main windbox stack cannot be controlled by
      28. said device to the standards herein specified, Granite city
      29. Steel company may elect to cease its sinter operation until
      30. sane is controlled to the standards herein specified, and such
      31. cessation, evidenced by notification by Granite City Stocl Con’—
      32. pany to the Environmental Protection Agency within the 19-1/2 month
      33. period, shall discharge the obligation of the bond, provided
      34. that Granite city Steel company is in compliance with the sche-
      35. Granite city Steel Company agrees not to operate its sinter
      36. operation until same is controlled to the standards herein
      37. specified. The obligation of this bond is not and shall not
      38. be construed to be conditioned in whole or in part upon the
      39. installation and operation of said Main Windbox Venturi Scrub-
      40. ber System so as to comply with any appi icable Ringelnnnn or
      41. opacity standard.
      42. on or before 60 days from the latter of the
      43. following dates$
      44. 1) the date of the entry of an Order of the Pollu-
      45. tion Control Board approving this Stipulation and
      46. Exhibits; or
      47. 2) the date the sinter process is next operated by
      48. Granite City Steel following entry of such an Order
      49. of the Pollution Control Board approving this Stipu-
      50. lation and Exhibits.
      51. broakor proce3s to within the following process weight rate
      52. values$
      53. Allowable
      54. 100 0.05 0.55
      55. 200 0.10 0.77
      56. 400 0.20 1.10
      57. 600 0.30 1.35
      58. 800 0.40 1.58
      59. 1.000 0.50 1.75
      60. 1,500 0.75 2.40
      61. 2.000 1.00 2.60
      62. 4.000 2.00 3.70
      63. 6,000 3.00 4.60
      64. 8,000 4.00 5.35
      65. 10,000 5.00 6.00
      66. 20,000 10.00 8.70
      67. 30,000 15.00 10.80
      68. 40,000 20.00 12.50
      69. 50,000 25.00 14.00
      70. 60,000 30.00 15.60
      71. 70,000 35.00 17.00
      72. 80,000 40.00 18.20
      73. Pounce £‘ur BOUt Tons Per flour Pc’t.nds Per flour
      74. 90,000 45.00 19.2”
      75. 100,000 50.00 20.50
      76. 200,000 100.00 29.50
      77. 300,000 150.00 37.00
      78. 400,000 200.00 43.00
      79. 500,000 250.00 48.50
      80. 600,000 300.00 53.00
      81. 700,000 350.00 58.00
      82. 800,000 400.00 62.00
      83. 900,000 450.00 66.00
      84. 1,000,000 500.00 70.00
      85. Interpolated and extrapolated (up to procoss weight
      86. rates of 500 tons per hour) values of the data in
      87. tons per hour.
      88. In the alternative, if installation and preliminary opera-
      89. ti.in of the Sintor Breaker Process Baghouse Cleaner indicates
      90. th4tt thr~breaker stack cannot be controlled by said dcvice to
      91. shall be .submittcd to the Environmental Protection Agency. Granite
      92. City Steel Conptny sh~l1give the Environmental Protection Agency
      93. 72 hours’ notice of its intent to conduct any tests pursuant to
      94. this Paragraph.
      95. 5) Granite City Steel Company will operate the AISI Coke Oven
      96. Air Quality Control System at the best attkinable effectiveness using
      97. the best available technology and methods to attain same with the
      98. AISI Coke Oven Air Quality Control System within its basic design
      99. the basic design drawings to reduce particulate emissions during the
      100. charging of fresh coal to the coke ovens on or• before the end of 30
      101. months from the date of an Order of the Pollution Control Board ap-
      102. proving this Stipulation. To determine whether Granite City Steel
      103. tem, the Environmental Protection Agency may institute a proceeding
      104. before the Pollution Control Board. Granite City Steel Company shall
      105. then have the burden of proving that it is so operating the System
      106. within its basic design capability as fabricated and originally in-
      107. stalled in accordance with the basic design drawings. If the
      108. Pollution Control Board shall determine that Granite City Steel
      109. Company has not operated the System as set forth in this Paragraph,
      110. thest the Pollution Control Board may determine whether or not a
      111. 6) At the end of twelve and twenty-four months from the date of
      112. an Order of the Pollution Control Board approving this Stipulation,
      113. the Environmental Protection Agency shall, In consultation with
      114. Granite City Steel Company, evaluate Cl) the effectiveness of the
      115. Water Fogging System, and (2) the state of technology of control of
      116. native method of control, if any, based on the state of technology,
      117. economic reasonableness, and the emissions to be controlled.
      118. If at the end of either twelve month period, the Environmental
      119. Protection Agency shall determine that the Fdgging System is not as
      120. effective a control of pushing the coke from coke ovens as an alter-
      121. native system or systems, based on the state of technology, economic
      122. reasonablonces, and the emissions to be controlled, then the Environ-
      123. mental Protection Agency shall inform Granite City Steel Company and
      124. shall report to the Pollution Control Board the system or alternative
      125. able time schedule for installation. Determinations and evaluations
      126. tion Control Board by either party for review and appropriate orders
      127. at the end of twelve or twenty fcur months.
      128. Duriw caid twelve month periods, the Environmental Protection
      129. c~xchangcof information related to said improvements in the state of
      130. technology.
      131. 7) The Environmental Protection Agency shall have authority to
      132. enter the property of Granite City Steel Company at all reasonable
      133. times for the purpose of inspecting and investigating to ascertain
      134. possib3e violations of tbn Environmental Protection Act or regula-
      135. addition, the Environmental Protection Agency may enter the property
      136. of Granite City Steel at all reasonable times to inspect pollution
      137. control equipment installed under the program attached hereto as Ex-
      138. hibit A, an’! to examine the papers and documents of Granite City
      139. tion macic by the £nvsronmental Protection Agency pursuant to this
      140. Paragraph. In the event of dispute, the Pollution Control Board may
      141. entet ~.:;2Yt!pr1ntQ.-orders permitting or denying inspection of the
      142. property and examination of papers and documents of Granite City
      143. Steel Company by the Environmental Protection Agency.
      144. the field, and program the installation of improved control equipment
      145. to attain higher emission standards as required by law. The individ-
      146. ual responsible for this program will be identified to the Environ-
      147. mental Protection Agency not later than 30 days from the entry of an
      148. Order of the Pollution Control Board approving this Stipulation.
      149. Participation in joint research and study programs with other indus-
      150. trial firms and associations shall be considered as participation in
      151. a continuous research and development program, with respect to inves-
      152. that details of proprietary information or details of trade secrets
      153. are not involved, as determined according to the law of Illinois, a
      154. summary of this research and dcvclopment will be included in cyarterly
      155. the life.of this program.
      156. 9) During the time specified in Exhibit A for completion of the
      157. therein, no enforcement action pursuant to Sectioi~3l(a) and Cc) of
      158. the Environmental Protection Act shall be brought for particulate air
      159. contaminant emissions beyond the limitations of the Environmental
      160. b) Quenching operation, six rtnths;
      161. 1971;
      162. d) Sinter breaker process stack. 60 days from the
      163. date of Order or date next operated after Order, which-
      164. ever is later.
      165. Granite City Steel Company shall be granted variances for installa-
      166. tion and operation of equipment specified in subparagraphs e) and f),
      167. below, and outlined further in Exhibit ~ for a jeriod of one year from
      168. the date of the Pollution Control Board Order ~~rovinq this Stipulation
      169. and so long as all provisions set forth in this Paragraph are complied
      170. with:
      171. is considered a part for purposes of regulation, to be
      172. completed within 30 months from the date of the Order
      173. approving this Stipulation;
      174. 1) Sinter process main win~cx ant pu; pill, to
      175. tor may it be considered a petition for variance cn the part of
      176. Granite City Steel Company.
      177. 12) Failure of Granite City Steel Company to comply with
      178. any term of this Stipulation or of Exhibit A hereto shall not
      179. or the public enemy, accidental fire or explosion, flood, war,
      180. riot, sabotage, accident, government priority or other action by
      181. any state or federal governmental authority or local goveinmental
      182. authority other than relating to pollution control, strike, slow-
      183. whatsoever, failure of supply of materials, parts or equipment,
      184. or failure, delay, or refusal of any designer, fabricator, or
      185. supplior to dasign, fabricate, dei~ver,or install as agreed any
      186. equipment specified herein, provided such failure, delay or re-
      187. fusal is not due to the fault of Granite City Steel Company, or
      188. if occasioned by any other circumstance, wherther of like char-
      189. actor or different character from those enumerated above, which
      190. circumstance is beyond the reasonable control of the Company.
      191. 13) The time during which the Environmental Protection
      192. Agency is reviewing permit applications in excess of 45 days
      193. protection Agency, or the time during which the Pollution Control
      194. Board as reviewing denial of any permit by the Environmental Pro—
      195. in this Stipulation or Exhibits A and 1-6 attached hereto.
      196. 14) The time for Granite City Steel Company ‘to complete its
      197. the date of entry of an Order of the Pollution Control Board ap-
      198. shown on Exhibits 1 through 6 attached. This Stipulation shall be
      199. operative for 24 months thereafter; except that the provisions of
      200. this Stipulation and the bond as applied to the flfl Air Quality
      201. Control Charging System shall be operative for 30 months and ex-
      202. cept that each obligation of Granite City Steel Company under this
      203. Stipulation, Exhibit A, or the bonds, Exhibits 1 through 6, shall
      204. be discharged contemporaneously with any earlier completion date
      205. achieved by Granite City Steel Company.
      206. If the variance for either the AISI Air Quality Control
      207. Charging System or the Sinter Plant Main Windbox Venturi Scrubber
      208. contemplated in paragraph 9 of this Stipulation for these installa-
      209. tions is not extended by the Pollution Control Board for any
      210. reason or reasons other than or in addition to the sole reason
      211. progress as defined in paragraph 9, to allow Granite City Steel
      212. Company time to complete the program set forth in Exhibit A, then
      213. authority prohibits the lawful continuation or comfrletion of
      214. the installation of or use of the AISI Air Quality Control
      215. Charging System or the Sinter Plant Main Windbox Venturi Scrubber
      216. the obligations of Granite City Steel Company with regard to the
      217. AISI Air Quality Control Charging System or the Sinter Plant Main
      218. charged.
      219. 15) For purposes of assisting Respondent in secuzing re-
      220. ductions and releases of the obligations of the bonds in Ex-
      221. hibits 1-6, the Environmental Protection Agency shall promptly
      222. inspect or review portions of the Program reported by Respondent
      223. by cort±fiedletter directed to the Director of the Environmental
      224. Protection Agency, or his duly designated representatIve within
      225. the Environmental Protection Agency, to have been completed, and
      226. the Environmental Protection Agency shall within 30 days of re-
      227. ceipt of said certified letter directed to the Agency report by
      228. certified letter signed by the Director of the Environmental Pro-
      229. Disputes under this Stipulation or Exhibit A hereto and pro-
      230. tested hearings. Either party shall have the right to appeal
      231. from such decisions of the Pollution Control Board in which
      232. case the provisions of the Environmental Protection Act re-
      233. lating to appeals shall govern.
      234. 17) Upon execution of this Stipulation en behalf of
      235. Granite City Steel Company and by the Director of the Environ-
      236. mental Protection Agency, the agreement shall be submitted by
      237. National Steel Corporation. The effectiveness of this agree-
      238. mitted to the Pollution Control Board before the following
      239. a) Granite City Steel Coapany has evidenced
      240. the corporate authority of its executive
      241. officers to enter into this Stipulation for
      242. the corporation.
      243. b) The Executive Comaittee of National
      244. Steel Corporation shall have acknowledged
      245. naco, boo:aizqj mill, and hot strip mill.
      246. sponsibility for rroparation of an upset and brctkdown report (if
      247. any upset or breakdown occurs) together with full izaplemc.ntation
      248. and compliance with the operating and iaafi~tonnncework rule proce-
      249. Each month the upset and breakdown reports will be analyzed
      250. in a staff meeting for the purpose of determining if the estab-
      251. lished o~eratingand maintenance procedures are being complied
      252. firmative steps will be taken to implement cotrective action in-
      253. dicated to be necessary as a result of this analysis.
      254. The Company will submit quarterly and annual progress~reports to
      255. the Environnontczl Protection Agency concerning (a) the status of this
      256. of inforcaation suhaittcd on form reports required by statutes or regu-
      257. lations.
      258. maintain a continuous pollution control rcoce.rch and ttovolopnent pro-
      259. methods, investivate and develop new technology zznl proce5!C(~ in t.hc
      260. APE’~fl~A
      261. 6e, )03
      262. Delaware, having its principal place of business at 20th and State
      263. unto the Environnontal Protection Agency of the State~ofIllinois,
      264. DOLLMtS ($2,150,000.00) to be paid to the said Enviionmental Pro—
      265. tectiors Agency, or its s~ccc-spors, for which payment well and truly
      266. by these presents.
      267. gran Lor instuliation and operattlon of facilities and granting said
      268. for contested hearings and the provisions of the Environmental
      269. Protection Act relating to hearing and appeals shafl govern such
      270. proceedings.
      271. Notice to the Agency shall be to:
      272. Environutental Protection Agency2200 churchill Road
      273. Springfield. Illinois
      274. Attention: ________________________
      275. Notice to the Principal shall be to:
      276. Granite City Steel Cotpany
      277. 20th and State StreetsGranite City, Illinois
      278. Attention: Mr. Donald F. Cairns
      279. VIce President
      280. company, a Corporation organized under the laws of the State of
      281. Streets, Granite City, Illinois, heroin called the Principal, and
      282. ouruelves, our successors and assigns, firmly by these presents.
      283. PCI) 70-34, by the Illinois Polluticn Control Board approving a stip-
      284. grant&nc said Princ:ipal a variance to emit particulate air contami-
      285. nantt: beyond the limitations proscribed in the Illinois Rnvirnnntcntal
      286. Protection Act and applicable rules and regulations front a coke oven
      287. plant and quench car owned by said Principal and located in nameoki
      288. Township, Madison County, Illinois, which Order is by reference incor-
      289. panted herein; and
      290. of SIXTY TgOUSW!, AND NO/300 DOLLARS ($60,000.00) which amount shall
      291. the event that the said
      292. System, an specified in salt’ Order, to lie accomiplishcd by no later
      293. tlfM, if said PrincJpnl, its successors and assigns, shall install
      294. ~aidcoke oven plant quench car and prepare and put into, effect writ-
      295. ader, on or before then this obligation shall be
      296. ~er an ‘Order to the effect that Granite City Steel is released trom
      297. :bligation shall be null end void.
      298. PROVIDED FUW,fUER, that failure of the Principal to comply with
      299. my to/rn of this bond phall not retult in any forfeiture if occasioned
      300. ;ar, riot, sabotage, accident, government priority or other action by
      301. my state or federal governmental authority or local governmental an-
      302. :hority other than relating to pollution control, strike, slowdown,
      303. ockout, or work stoppage or labor trouble of any kind whatsoever.
      304. :ailure, delay, or refusal of any designer, fabricator, or supplier
      305. :o design, fabricate, doli~er,or install as agreed any equipnnnt
      306. .pecified herein, provided such failure, delay, or refusal is not duo
      307. :e fault of the Principal, or if occasioned by any other circumstance,
      308. thethcr of I ike character or different chz~rnctcr from those cnun.urated
      309. bove, which circu~uaanco is beyond the reasonable control of tl’,
      310. ‘ri nd p::l.
      311. certification by the Envixonncntcl Protection Ag6rscy to the
      312. the events. necessary to discharge. this obligItion have in fact oc-
      313. curred.
      314. Proceedings to declare forfeitures under this bond shall be
      315. Surety by certified mail to~the ad4resses listed besow; otherwise
      316. this obligation shall be void. The Procedural Rules of the Pollu-
      317. the Environmental Protect4 en Act relating to hearings and appeals
      318. shall govern such proceed~ngs.
      319. Notice to the Agency shall be to:
      320. Environmental Protection Agency2200 Churchill Road
      321. Springfield, Illinois
      322. Granite City Steel Company
      323. Vice President
      324. ketiào to tho Surety shall be to:
      325. said quenching station on or betore so as to
      326. operate as designed to remove particulate air contaminants emitted
      327. void, othcr~.tse it shall remain in Lull force and effect.
      328. PROVIDED that failure of the Principal to comply with any term
      329. ty other than rolatit; to p?3lution control, strike, s3nwdown, locknut,
      330. or install as agreed any equipment specified herein, provided such
      331. different character. from those enumerated above~which circumstance
      332. is beyond the reasonable control of the Principal.
      333. Control Board shall constitute sufficient proof to the ‘Surety that:
      334. the events nccns~aryto dincharue this obligation have in fact oc-
      335. curred.
      336. Company, a Corporation organIzed under the laws of the State of
      337. Delaware, having its principal place of business at 20th & State
      338. in the penal sun of Sixty—Five Thousand and no/l00 Dollars ($65,000.00)
      339. to be paid to the said Environmental Protection Agency, or its
      340. successors, for which payment wcll and truly to be made we do bind
      341. ourselves, our successors and assigns, tinily by these presents
      342. limitations prescribed in the Illinois Environtental Protection ?.ct
      343. owned by saId Principal and located In Na-neoki Township, Madison Coun-
      344. the posting by said Principal of a surety bonz~in the amount of
      345. (60) days from the later of the following dates:
      346. operated by said Principal after the date of the
      347. entry of said Order;
      348. for the sinter breaker process on or before the later of the foll ow-
      349. ing dates:
      350. (1) or
      351. (2) 60 days fro:a the data said sinter breaker process
      352. of the entry of the Order of the Pollution Control
      353. dards specified In the Order of the rollution Control Board, or if.
      354. the Principal shall cease its sinter plant operation within the above
      355. otherwise it shall rc~:.tczin 3.n full force c~ndeffect.
      356. suc)’ failure, delay, or refusal Is not due to fault of, the Principal,
      357. or if occasioned by any other circuajstance, whether or like character
      358. or di ffc!rant character from those enu;aorated above, which circu:.~—
      359. certifIcation by the Environnontal Protection Agency to the
      360. Control Board, shall constitute sufficient proof to the Surety that
      361. the events necessary to discharge this obligation have in fact oc-
      362. currcd.
      363. Proceedings to declare ferfeitureq under this bond shal•l be in-
      364. stitutc:d before the Pollution Control floard within 30 days after
      365. Surety by certifiad nail tc the a&irerves listed belo’e; otherwinn
      366. this obligation shr.ll be void. The Procedural Rules ol the Pollu-
      367. tion Centrol Board for contested hearings and the provisions of the
      368. Environ;~cmtalProtection Act relating to hearings ar appeals shall
      369. govern such proceedings.
      370. Notice to the Agency shall be to:
      371. Springlield, Illi:.ois
      372. Notice to the Principal shall be to:
      373. Granite City Stcel Company
      374. 33401? ALL ?4~NBY THESE P3~ESE1~TS,That we, Granite City Steel
      375. Company, a Corporatlen organized tinder the lws of the State of
      376. Delaware, having its principcil place of buniness at 20th & State
      377. Streets, Granite City, Illinois, herein called the Principal, and
      378. unto the Envircnental Protection Agency of the State of Illinois,
      379. in the penal sum of ONE MILLION TWO 11UIWPJ~D THOUS~~DAND NO/100
      380. DOLLARS ($1,200,000.00) to be paid to the said Environmental Pro-
      381. tection 2gency, or its successors, for which payment well and truly
      382. to be macla we do bind ourselves, our successors and assigns, firmly
      383. by these presents.
      384. The conditio~of this obligation is such that:
      385. PCD 70-34, by the Illinois Pollution Control Board approving a Pro-
      386. gram for instailatien and operation of facilities ana granting said
      387. Principal a variance to emit particulate air contamLnants beyond
      388. the li:ai tations prescribcd in ±1wfllinoj.s Environmental Protection
      389. Madison County, Illinois, which Order is by reference incorporated
      390. herein; and
      391. Order, all to be accomplished by no later than 19 1/2 months
      392. from the date of the entry of said Order;
      393. said PrincIpal, its successors and assigns, shall In-
      394. stall and have in operation the sald’Slnter Process Main Wlndbox
      395. Venturi Scrubber System on saId s~nterplant on or before
      396. so as to bring said stack to wIthIn standards specified in the Order
      397. of the Pollution Control Board, or if the Principal shall cease its
      398. sinter plant operation wIthin the above time limitation in accordance
      399. either event this obflgation snail be void; otaerwise it shall re-
      400. PROVIDED that the standards referred to above shall not include
      401. R~nge1mann or opacity regu.ctl?ns.
      402. from the date of the Order of the PollutIon Control Board rcducc the
      403. face amount of this obligation by increments in the followIng manner:
      404. OCCURRESCE 0? EVENTS AXOUNT OF 3G~Drr:C?:3:
      405. DelIvery of VenturI Scrubber System
      406. ErectIon of VenturI Scrtbbe: System
      407. a variance set forth in the Order referred to above has terminated
      408. for any reason or reasons other than or in addition to the sole
      409. factory progress as defined in paragraph 9 of the Stipulation
      410. and the Order of the Pollution Control Board or such variance has
      411. not been extended for any such other or additional reason or reasons,
      412. then this obligation shall be immediately void; if any action
      413. whatsoever, beyond the exclusive control of Granite City Steel
      414. lawful continuation or completion of the installation of or use
      415. of the Sinter Plant Main Windbox Venturi Scrubber, this obligation
      416. shall be void at the election of Granite City Steel Company.
      417. may toni’ of thIs; bond shall not result in any forfeiture’ if occa—
      418. sion, flood, war, riot, sabotage, accident, government priority or
      419. other actic.n by auy state or federal governl4ental authority or lo-
      420. cal governmental authority other than relating to pollution control,
      421. strike, slowdown, lockout, or work stoppage or labor trouble of any
      422. kind whatsoever, failure of supply of materials, parts, or equip-
      423. ment, or failuru, delay, or refusal of any designer, fabricator, or
      424. supplier to design, fabricate, deliver, or install as agrced any
      425. of the Principal, or if occasioned by
      426. actor from those enumerated above, which circumstance is beyond the
      427. reasonable contrel~of the Principal.
      428. said Principal, in the form required by the Board’s Order, shall
      429. constitute sdfficient proof to the Surety that the eventn’ nocestary
      430. to reduce certain portions of this obligation or to discharcje this
      431. obligation have in fact occurred.
      432. Proceedings to declare forfeitures under this bomi shall be in-
      433. stituted b~fore the Pollution Control hoard within 30 days after
      434. upon prior written ‘notice to Principal
      435. wise this obligation shall be void,. The Procedural Rules of the
      436. Pollution Control Board for contested hearings and the provisions
      437. p’,a)p e:)m 1 çovurn such procrc’cli:zgz;.

BEFORt T!11
t’CLLUTION CO~ThC’LBOARD
OF ‘i~ir
STATi~
or
ILLI:~OlS
ENVIRONMENTAL PROTECTION AGENCY,
)
)
Complainant,
)
v.
)
PCB 7O-~34
)
GRANITE CITY STEEL COMPANY,
)
)
Respondent.,
STIPULATi 0N
Complainant,
ENVIRONMENTAL
PROTECTION AGENCY, and Respondent,
GRANITE CITY STEEL
COMPANY,
a wholly~-owned subsidiary of National
Steel Corporation, stipulate to the following:
1) It is
in the best interests of the
parties
to obtain a
speedy determination of the ob.li~ations of G~anitc City
Steel
Company and immediate implementation of an effective air poilu~
tion control program.
Granite City Steel Company therefore shall
undertake the ?~ir Pollution Control Program attached hereto as
Exhibit
A, as aniplified by this Stipulation and the
provisions
of the
Surety
Bonds attached hereto as Exhibits
l~6,
which Bonds
shall he posted to assure compliance with the
terms
of this Stipu~
lation.
2) Granite City Steel Company agrees to establish
a scho~
larship
fund for
studies related to
environmental quality throngh
undergraduate and graduate cc~llege
leve)
disci~linos,
which scho~
larship
tund
is
to ho paid to
the U iversily o~Illinois for
the
4
348

ILLINOIS POLLUTION CONTROL BOARD
April 25, 1972
ENVIRONMENTAL PROTECTION AGENCY,
Complainant
#70—34
V.
GRANITE CITY STEEL COMPANY,
Respondent
ORDER
On November
9, 1970, the
Environmental Protection Agency filed
a complaint against Granite
City
Steel Company, alleging that for several
years Granite City Steel has caused or allowed emissions from its inte-
grated steel facilities located near Granite City, Illinois to violate
certain provisions of the Air Pollution Control Act, the Environmental
Protection Act and the Rules and Regulations Governing the Control of
Air Pollution. After extensive pre-trial discovery, Motions, Briefs and
arguments, and following some thirty days of hearings during which time
the Agency presented a portion of its case, the Agency and Granite
City Steel Company entered into a Stipulation by which they propose to
settle this case. The Stipulation was presented to the Board pursuant
to Rule 333 of the Board’s Procedural Rules.
After consideration of the Stipulation and Proposed Order pre-
sented by the parties, and after considering the evidence presented
at the hearings held so far, the Board adopts as its Order the agree-
ment and program stipulated to by the parties, including Exhibits A
and 1-6, which is as follows:

establishment of the Envircnmcntel Studio:; Scholorshie
Fund t.o he
administered by the President of the University of
Illinois or
his
designee
as follows:
a)
within seven days after
the date of entry of an
order
of the Pollution Control Board approving
this Stipulation, the sum of $50,000;
b) on or before January 2, 1973,
the
sum ~f $50,000!
c) on or before July 1, 1973, the sum of $50,000.
3) Granite City Steel Company will, within thirty days of the
entry of an Order
of the Pollution Control Board approving this Stip-
vtR~n, post six surety hoads guaranteeing faithful performance
of
tn~
er~).ings
set forth in
its proposed air pollution control pro—
as follows:
a) Installation
and opsration of an AISI Coke Oven
Charging
Air
Quality Control System on or before 30 months
from the
date
of an Order of the Pollution Control Board
approving this. Stipulation in
the bond
amount of $2,150,000,
subject
to reductions on specified occurrences,
and further
‘.\ct.
to partial subst:Ltution of Granite City Steel s per~
sonal bond in the amount of $450, COO when reductions to
$950,000 on the outstanding bond amount have occurred, at
which time $500,000 shall be guaranteed by the thon—rcmain-~
ing balance of the surety bond, and $4~O,000 shall be quar~-
anteed by the personal bond of Cr:~nLtc Ciiy Stool Con’pany~
4
349

b) Installation and operation of a Quench Car
Water
Foging
System and preparation
and oporznticn of ~•:ritten
operating and maintenance work rules and procedures re—
.~..ctcing to the said quench car water fogging system, as set
forth in Exhibit A, on or before six months from the date
of the entry of an Order of the Pollution Control Board ap-
proving this Stipulation, in the bond amount of $60,000.
c) Installation and operation of a Quenching Station
Baffle System on or before six months from the date of the
entry of an Order of the Pollution Control Board approving
this
Stipulation, in the bond amount of $130,000.
d) Installation and operation of a smokeless Excess Blast
Furnace Cas Bleeder Burner Stack on or before December 31, 1971,
in the bond amount of
$35,000.
e) Installation and operation of a SInter Process Main
Windhox Venturi Scrubber System on or before 19—1/2 months from
the date of the entry of an Order of the Pollution Control
Board approving this Stipulation so as to bring said stack
to within applicable particulate regulations of the Pollu-
tion Control Board in the bond amount of $1,200,000, sub-
ject to reduction on specified occurrences, provided that
the device shall not
be
required to
meet
particulate regu-
lations
more stringent
than the
following process weight
rate values
4 —

Process
~oight Rate
Pounds Per
Hour
100
200
400
600
800
1,000
1,500
2,000
4.000
6,000
B,000
10.000
20,000
30,000
40,000
50,000
60, 000
70,000
80,000
90,000
100,000
200,000
Process
Weight
Rate
Tons Per
Hour
0.05
0.10
0.20
0.30
0.40
0.50
0.75
1.00
2.00
3.00
4.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
100,00
Allowable
Emission Hate
Pounds Per
Hour
.66
.92
1.32
1.62
1.89
2.10
2.88
3.12
4.44
5.52
6.42
7.20
10.44
12.96
15.00
16.80
18.72
20.40
21.84
23.04
24.60
35.40
4—351

Allowable
Process Weight Rate
Emission flate
Tons Per flour
Pounds Per
flour
150.00
44.40
200.00
51.60
250.00
58.20
300.00
63.60
350.00
69.60
400.00
74.40
450.00
79.20
500.00
84.00
Greater than 500
84.00
extrapolated (up to process weight
per hour) values of the data shall
Process Weight Rate
Pounds Per flour
300.000
400.000
500.000
600.000
700.000
800.000
900.000
1.000,000
qreater
than 1,000,000
Interpolated and
rate of 500 tons
be accomplished by
using the equation;
B
a
2.54 (~) 0.534 x 1.2
B
a
allowable
emission rate in
pounds
per hour;
wherein
$
and P
=
process weight rate in tons
per
hour.
In the alternative, if installation
and preliminary opera-
tion of the Sinter Process
Z’lain
Windbox Venturi Scrubber System
indicates that the main windbox stack cannot be controlled by
said device to the standards herein specified, Granite city
Steel company may elect to cease its sinter operation until
sane is controlled to the standards herein specified, and such
4—
352

cessation, evidenced by notification by Granite City Stocl Con’—
pany to the Environmental Protection Agency within the 19-1/2 month
period, shall discharge the obligation of the bond, provided
that Granite city Steel company is in compliance with the sche-
dule for installation of equipment as
specified on
Exhibit A
at the time of the election.
Upon
making such election,
Granite city Steel Company agrees not to operate its sinter
operation until same is controlled to the standards herein
specified.
The obligation of this bond is not and shall not
be construed to be conditioned in whole or in part upon the
installation and operation of said Main Windbox Venturi Scrub-
ber System so as to comply with any appi icable Ringelnnnn or
opacity standard.
f) Installation
and
operation of a Sinter Breaker Process
Baghouse Cleaner
on or before 60 days from the latter of the
following dates$
1) the date of the entry of an Order of the Pollu-
tion Control Board approving this Stipulation and
Exhibits; or
2) the date the sinter process is next operated by
Granite City Steel following entry of such an Order
of the Pollution Control Board approving this Stipu-
lation and Exhibits.
4— 353

in
the
bond waa~ntof $G5,0C0, to c: to bring the said sinter
broakor proce3s to within the following process weight rate
values$
Allowable
Process
Weight Rate
Process Weight Rate
Emission Rate
Pounds Per Hour
Tons Per flour
Pounds
Per flour
100
0.05
0.55
200
0.10
0.77
400
0.20
1.10
600
0.30
1.35
800
0.40
1.58
1.000
0.50
1.75
1,500
0.75
2.40
2.000
1.00
2.60
4.000
2.00
3.70
6,000
3.00
4.60
8,000
4.00
5.35
10,000
5.00
6.00
20,000
10.00
8.70
30,000
15.00
10.80
40,000
20.00
12.50
50,000
25.00
14.00
60,000
30.00
15.60
70,000
35.00
17.00
80,000
40.00
18.20
4—354

Process Weight Rate
Process Wcight Rate
Emission
Z~1
Iowan
Izatci~’
Pounce £‘ur
BOUt
Tons Per flour
Pc’t.nds Per flour
90,000
45.00
19.2”
100,000
50.00
20.50
200,000
100.00
29.50
300,000
150.00
37.00
400,000
200.00
43.00
500,000
250.00
48.50
600,000
300.00
53.00
700,000
350.00
58.00
800,000
400.00
62.00
900,000
450.00
66.00
1,000,000
500.00
70.00
3reater
than
1,000,000
Greater than 500
70.00
Interpolated and extrapolated (up to procoss weight
rates of 500 tons per hour) values of the data in
Table 2.1
shall be determined by using the equation:
E
=
2.54(P)
0.534
where:
B
=
allowable emission rate in
pounds per hour;
and
P
=
process weight rate in
tons per hour.
In the alternative, if installation and preliminary opera-
ti.in of
the Sintor Breaker Process Baghouse Cleaner indicates
th4tt thr~breaker stack cannot be controlled by said dcvice to
I,
—355

tiie
~tiu~Jarc1herein spccified,
Gr~nitc City Steel Company may
elect
toccase its sinter operation until same is controlled to the stand-
ards herein specified, and such cessation, evidenced by hotification
by Granite City Steel Comoany to the Environmental Protection Agency
within the 60 day period shall discharge the
obligation of the bond,
provided that Granite City Steel Company is in compliance with the
schedule for installation of equiPment shown on
Exhibit
A at the
time •of the election. Upon making such election, Granite City
Steel Company agrees not to operate its sinter operation until
same is controlled to the standards herein specified.
g) The form
of the bonds shall be as set forth
in Exhibits 1—
6, which are attached hereto and incorporated herein by reference.
The
tcn~s of
Exhibits 1—6 express more particu~any the agreement of
the
parties
w~th
resuect to the above bonds.
No fcr~e~ture other
than as set forth therein shall be declared1 with respect to the
matters therein comprehended.
The Environmental
Protection
Agency
and
the Pollution Control Board may recover forfeitures only from
the security accomplished by the posting of the aforesaid bonds.
4) For purposes
of determining whether applicable particulate
regulations of
the
Pollution Control
Board have been complied with,
as to installations
referred to in Paragraphs 3(e) and 3(f)
,
above,
particula o emissions shall be d~termincdby
the procedures described
in ~
Power Test Code 27-~l957, as
revised~ and these results

shall be .submittcd to the Environmental Protection Agency. Granite
City Steel Conptny sh~l1give the Environmental Protection Agency
72 hours’ notice of its intent to conduct any tests pursuant to
this Paragraph.
5) Granite City Steel Company will operate the AISI Coke Oven
Air Quality Control System at the best attkinable effectiveness using
the best
available technology and methods to attain same with the
AISI Coke Oven Air Quality Control System within its basic design
capability
as fabricated
and
originally installed in accordance with
the basic
design drawings to reduce particulate emissions during the
charging of fresh coal to the coke ovens on or• before the end of 30
months from the date of
an
Order of the Pollution Control Board ap-
proving this Stipulation. To determine whether Granite City Steel
Company
has
so operated
the
AIS1 Coke Oven Air Quality Control Sys-
tem, the Environmental Protection Agency may institute a proceeding
before the Pollution Control Board. Granite City Steel Company shall
then have the burden of proving that it is so operating the System
within its basic design capability as fabricated and originally in-
stalled
in accordance with the basic design drawings. If the
Pollution Control Board shall determine that Granite City Steel
Company has not operated the System as set forth in this Paragraph,
thest the Pollution Control Board may determine whether or not a
penalty sh~11
be absessed and, if so,
the amount
thereof.
4—
357

6) At the end of twelve and twenty-four months from the date of
an Order of
the
Pollution Control Board approving this Stipulation,
the Environmental Protection Agency shall,
In consultation with
Granite City Steel Company, evaluate Cl)
the effectiveness of the
Water Fogging System, and (2)
the state of technology of control of
emissions from pushing of coke
from
coke ovens. The evaluation shall
include a specific determination of the reasonableness of
any
alter-
native method of control, if any, based on the state of technology,
economic reasonableness, and the emissions to be controlled.
If at the end of either twelve month period, the Environmental
Protection Agency shall determine that the Fdgging System is not as
effective a control of pushing the
coke from coke ovens as an alter-
native system or systems, based on the state of technology, economic
reasonablonces, and the emissions to
be controlled, then the Environ-
mental Protection Agency shall inform Granite City Steel Company and
shall report to the Pollution Control Board the system or alternative
systems which it determines should be installed
and
suggest a reason-
able time schedule for installation. Determinations and evaluations
of the Environmental Protection
Agency
may be submitted to the Pollu-
tion Control Board by either party for review and appropriate orders
at the end of twelve or twenty fcur months.
Duriw caid twelve month periods, the Environmental Protection
Agency ctncL Granita City Steal Co~rpany Anil
inform each other of im—
provomcnt.t :n the rttta of tco1~r.clngy ~tnd nay request discusstcns and
4 —
358

c~xchangcof information related to said improvements in the state of
technology.
7) The Environmental Protection Agency shall have authority to
enter the property of Granite City Steel Company at all reasonable
times for the purpose of inspecting and investigating to ascertain
possib3e violations of tbn Environmental Protection Act or regula-
t-$cu.s.
..hereunder, in
.ac~~srL:encewith constitutional limitations. In
addition, the Environmental Protection Agency may enter the property
of Granite City Steel at all reasonable times to inspect pollution
control equipment installed under the program attached hereto as Ex-
hibit A, an’! to examine the papers and documents of Granite City
sv*n.
cn~jy~
~‘•n :.. ~
ning
/dj~
the implementation of this Stipulation
•-‘qret..
...~
further described in Exhibit A. Granite City
Rt’c’t~
‘~r’nny,j~n~1ertflesto honor a31 reaconable
requests for inspec
tion macic by the £nvsronmental Protection Agency pursuant to this
Paragraph. In the event of dispute, the Pollution Control Board may
entet ~.:;2Yt!pr1ntQ.-orders permitting or denying inspection of the
property
and
examination
of papers and documents of Granite City
Steel Company by the Environmental Protection Agency.
-
(~ D~ir:~.
1:he period of this agreomcnt, Granite City Steel Com-
pany ~c1J
1
..~tnsptain a continuous’ pollution control research and devel—
opaen~
?eYjraflt
which shall have the continuing responsibility to
ovaluatn
1.:
.~
effectiveness of existing in—house pollution control
equipment pad
methods,
investigate new technology and processes in
4—
-

the field, and program the installation of improved control equipment
to attain higher emission standards as required by law. The individ-
ual responsible for this program will be identified to the Environ-
mental Protection Agency not later than 30 days from the entry of an
Order of the Pollution Control Board approving this Stipulation.
Participation in joint research and study programs with other indus-
trial firms and associations shall be considered as participation in
a continuous research and development program, with respect to inves-
tigation of new technology
and
processes in the field. To the extent
that details of proprietary information or details of trade secrets
are not involved, as determined according to the law of Illinois, a
summary of this research and dcvclopment will be included in cyarterly
and
annual reports to the Environmental Protection Agency throughout
the life.of this program.
9) During the time specified in Exhibit A for completion of the
program for each
named
facility, as set forth in Roman Numerals I—\TI
therein, no enforcement action pursuant to Sectioi~3l(a) and Cc) of
the Environmental Protection Act shall be brought for particulate air
contaminant emissions beyond the limitations of the Environmental
Protectiot Act and Pollution Control
Board
Rules
and
Regulations
4—360

thereundor as applied to
the facility. nsov~dcd that a variance of
the Pollution Control Board or extension thorcr~t for the comDietlon
of the program for each such facility or a Bond in the form shown
in Exhibits 1 through 6 attached hereto ns~uringthe completion
of
the program for each such facility is then operative. It is ex-
pressly understood that particulate air contaminant emissions
beyond the limitations
of the Act and Pollution Control Board Rules
~d
Regulations
shall be permitted for the duration of the Program
for each named facility
as set forth in Exhibit A, subject to the
terms and conditions of this paragraph 9 with respect to subpara--
graphs a) through f) below.
Nothing contained in this Stipulation shall
be construed to
exempt Granite City Steel Co:~pany from compliance with regulations
in effect or to be adopted by the Pollution Control Board for the
control of air pollution
episodes.
Variances shall be granted to Granite City Steel Company for
installation
and operation of equipment as set forth in Exhibit A,
effective on the date
of the Pollution Control Board Order approving
this
Stipulation, as follows:
a) Coke oven oper.ntion, including transnorting coke
to quench tower, 12 months,
except charging or any opera—
ti on
of which
charging
is considered a
part for purposes
of rcguJatiori, subject
to extension for an additional
period
of 12 mcnt~ia
4
361

b) Quenching operation, six rtnths;
c) Blast
Furnace, to and including DeceMber
31,
1971;
d) Sinter breaker process stack. 60 days from the
date of Order or date next operated after Order, which-
ever is later.
Granite
City Steel Company shall be granted variances for installa-
tion and operation of equipment specified in subparagraphs e) and f),
below, and outlined further in Exhibit ~ for a jeriod of one year from
the date of the Pollution Control Board Order ~~rovinq this Stipulation
and so long as all provisions set forth in this Paragraph are complied
with:
e) Charging and any operation of which
cht-rging
is considered a part for purposes of regulation, to be
completed within 30 months from the date of the Order
approving this Stipulation;
1) Sinter process main win~cx ant pu; pill, to
be completed within 19-1/2 months
frr.t the
date of tho
order approving this Stipulation.
Granite City Steel Comp;:~yshall t’.~kc’ npplioaticn
t.o ~o rn! lition
Control Board for desired extension: of vcri~ncos. If Cra~•
C
Cit.y
Steel C mpany shows catlifactory pro~roso ~c thc:
C3:v.:ontLnC~l
:‘:-•t
flon Agency as
herein defined, ex:cnssct of tne v.u :.vn~, c~•tc, tL
.~
in e)
apd
~) iLt~.ciiat..ry ~v•:,
.
::.1 L•. rc•’:c:::.;;~’;:L:~.1
mental Protection Agancy to th3 Pollution Coatro. Sc c’•’ n:i
4—362

con~.i~rt..~n
.~ho ~ciiu:ion
Control Board. For j;urroses of
e~tend:r~ var~~n~es~ satisfactory proqrcss
as used in Lhc En—
vironnental ~rotcction
Act shall
be
substantial compliance
with
Exhi~nL A with ra;;~:ect to Lhe installation
of equipment as set
forth in Sections 1 and IV B therein,
10) Upan
prorri of this Stipulation and Exhibits by
the
~Ol1Ut) CO ~_snCrcL ~oard~ tho
odiro cn±b~rccmcntComplaint in
this docket:. wi~i he dismissed with prejudice for the period Of
t imz: co~~
0:
~O Conn~aint. to the date of~ the Order of the
~ ~j.~ro’i
thi.
at~.pr1 ~ion ~-o~cLx~h1brLs
sh~s Straulation and tne proqran set
1. b~octe
c~erative and effective only upon
Ti
~.lnnis.
A draft
:.tcd by the Parties is
be ~usrcn Cor~t or Board uOes not enter
~t:.:~~r
ion :nh
urccXrzm~,
then each
:~e.:::tflVc..blJC~at1OO
chin it ~ncion
shall
he
.~
.
~
~‘:onrnns
and
C
Li: .~‘n
~er
be uscu as
atmissles:
.
~u:tb..r
:L:~n :~ion~:nau
by
Com—~
o~aO~na~
t~:e:i
..~
. ..~
C. :.:.
e:
.1’: this
dnc:et or in
any nfL or proc.
:b: s:1~.
i: ::
.i,

tor may it be considered a petition for variance cn the part of
Granite City Steel Company.
12) Failure of Granite City Steel Company to comply with
any term of this Stipulation or of Exhibit A hereto shall not
result in any forfeiture or penalty if occasioned by Act of
God
or the public enemy, accidental fire or explosion, flood, war,
riot, sabotage, accident, government priority or other action by
any state or federal governmental authority or local goveinmental
authority other than relating to pollution control, strike, slow-
down, lockout, or work stoppage or labor trouble of
any
kind
whatsoever,
failure of supply of materials, parts or equipment,
or failure, delay, or refusal of any designer, fabricator, or
supplior to dasign, fabricate, dei~ver,or install as agreed any
equipment specified herein, provided such failure, delay or re-
fusal is not due to the fault of Granite City Steel Company, or
if occasioned by any other circumstance, wherther of like char-
actor or different character from those enumerated above, which
circumstance is beyond the reasonable control of the Company.
13) The time during which the Environmental Protection
Agency is reviewing permit applications in excess of 45 days
from
the
date such application is filed with the Environmental
protection Agency, or the time during which the Pollution Control
Board as reviewing denial of any permit by the Environmental Pro—
tcctiozi
Agency
shall
extend any respodtive time period set forth
4—364

in this Stipulation or Exhibits A and 1-6 attached hereto.
14) The time for Granite City Steel Company ‘to complete its
program and
meet the conditions of this Stipulation shall
run
from
the date of entry of an Order of the Pollution Control Board ap-
proving this Stipulation
and
Exhibit A and the bonds in the form
shown on Exhibits 1 through 6 attached. This Stipulation shall be
operative for 24 months thereafter; except that the provisions of
this Stipulation and the bond as applied to the flfl Air Quality
Control Charging System shall be operative for 30 months and ex-
cept that each obligation of Granite City Steel Company under this
Stipulation, Exhibit A, or the bonds, Exhibits 1 through 6, shall
be discharged contemporaneously with any earlier completion date
achieved by Granite City Steel Company.
If the variance for either the AISI Air Quality Control
Charging System or the Sinter Plant Main Windbox Venturi Scrubber
contemplated in paragraph 9 of this Stipulation for these installa-
tions is not extended by the Pollution Control Board for any
reason or reasons other than or in addition to the sole reason
that Granite City Steel
Company
has failed to make satisfactory
progress as defined in paragraph 9, to allow Granite City Steel
Company time to complete the program set forth
in Exhibit A, then
each anc every remaining obligation of the
parties to this Stipu—
lation thail be discharged, except for those facilities for which
a variar?c’~ ban been cxtcnck~! or for t:hL :~i: thr:r.s r :tn nffective
4——

bond.
If
any action
whatsonver by any person or governatental
authority prohibits the lawful continuation or comfrletion of
the installation of or use of the AISI Air Quality Control
Charging System or the Sinter Plant Main Windbox Venturi Scrubber
the obligations of Granite City Steel Company with regard to the
AISI Air Quality Control Charging System or the Sinter Plant Main
Windbox
Venturi Scrubber under this Stipulation shall be dis-
charged.
15) For purposes of assisting Respondent in secuzing re-
ductions and releases of the obligations of the bonds in Ex-
hibits 1-6, the Environmental Protection Agency shall promptly
inspect or review portions of the Program reported by Respondent
by cort±fiedletter directed to the Director of the Environmental
Protection Agency, or his duly designated representatIve within
the Environmental Protection Agency, to have been completed, and
the Environmental Protection Agency shall within 30 days of re-
ceipt of said certified letter directed to the Agency report by
certified letter signed by the Director of the Environmental Pro-
tection Agency that completion of a portion of
the program in
compliance with bond terms bas been accomplished, or in the alter-
native that completion has not been accomplished, in which event
specific itnd detailed roacons for that conclt!sion
*hall be stated.
16) The Pollution Control Board thai retain
cont.inuiflçj
and
ex;uc~’se
origi:i.:i
j’.:i
1i:ticn c’.c all rntterf; ztririni out
4—
366

of this Stipulation and Exhibits A
and
1-6 attached hereto.
Disputes under this Stipulation or Exhibit A hereto and pro-
ceedings
to
declare forfeitures under Exhibits 1—6 shall be
governed by the provisions of
the
Environmental Protection
Act
relating to hearings and the Rules of the Board for con-
tested hearings. Either party shall have the right to appeal
from such decisions of the Pollution Control Board in which
case the provisions of the Environmental Protection Act re-
lating to
appeals shall
govern.
17) Upon execution of this Stipulation en behalf of
Granite City Steel Company and by the Director of the Environ-
mental Protection Agency, the agreement shall be submitted by
Sranite City Steel Company to
the Executive Committee of
National Steel Corporation. The effectiveness of this agree-
ment
is
contingent upon the following, and shall not ISe
sub-
mitted to the Pollution Control Board before the following
shall have
occurred:
a) Granite City Steel Coapany has evidenced
the corporate authority of its executive
officers to enter into this Stipulation for
the corporation.
b) The Executive Comaittee of National
Steel Corporation shall have acknowledged
Grnni
.c:
City
~
Cc.~
.~‘
r
z.rthcrity
to
4—367

enter into this Sti~u1ation and the Exe~
cutive Cominittee~s
concurrence in it.
ENVIRONMENTAL PROTECTION AGENCY
GRANITE CITY STEEL COMPANY
BY:________________________
BY:__________________
William Maser
Donald F.. Cairns
Director
Vice President
DATED:______________________
DATED:
4
368

~.
J’
~~
i
.
C~i~o~i’.::~
Granite
City Steel Co:~pany agrees to take
the
following stops to
control oi:dssions fro~ncoke ov-~ns:
A.
CHA~GINC
Granite City Steel
Company agrees to
modify its coke plant
and install an AISI coJ:e oven charging air quality control sys-
tem.
A contract has been placed for this system and engineering
for n~odifications and installations
on the Granite City Steel
batteries
has already begun. The Granite City Steel system will
be
designed to
contain potential
particulate emissions from
charging fresh coal to a coJ~e oven within the hy~product coke
plant system insofar an the present state
of tecivno) ~
The
prcl).mlnnry
schedule
for this work
is more particularly
detailed
in the
bar chart schedule appended hereto.
D.
SE)-SEALI~C DOO~S
‘fo improve it.s
maintenance program for its alloy steel,
knife—edge, self-sealing
coke
oven doors, Granite City Steel
Company as part of this program:
1. pill
appoint
one operating supervisor per operating
turn,
to have the
rcspensibiliLy for
the continuing door
maintenance procjram which has
been established;
2. Will
maintain a door repair station
~~:h3.c~
has
been
enLablishcc~ for pro:~pt CLid efficient repeir of co~zc
OVal:
doors and seals;
4 —
369

3
~)1~j
purci: ;c~ twelve
adiditJ.one3. spare doors, in
addition to the twelve doors previously kept as
spares,
to facilitate
prompt replacement oi. dairaged doors;
4. 7111 maintain spare a~oy steel door seals which
have been
ourchnscd
and place them in stock for re-
pair of door seals;
5. Will maintain
refractorics
for lining or relining
doors which
have
~ecn purchased and placed
in
stock
for door repairs.
C.
PUSIJNC EMISSION CO~TflOL
Granite City Steel Company will install on its quench car
a water fogging system for the reduction of pushing emissions
within six months f~i~the date of an Order of the Pollution
Control Board~~approvingthis
program.
Granite
City
3tecl ~:cervcc the rl~).Lto
ie~~c the syotom
if
it creates damage to Granite City
Steel*s equiprent or a
dan-
ger
to workmen and to
seek release frOm the Environmental Protec-
tion
Agency
and the Pollution Control Poard from the obligation
to maintain
and use the system.
t).
OPEPJTIC)~S
Granite
City Steel Company will promptly
prepare in
writing
and put
into
effect. a ccmpleLe
and
detailed se? of air pollution
control operating
and ina3
ntoncnce
work rules to establish
an
ef-
ficient air
pollution
control operation of the coke ovcns,
One operating
supervisor par shift
shall be ass~.gnec1
the
re—
sponsrb~?ity
icr prep ra~:ion of an upset and
breakdown
report C if
any upset
c:
hre~kdown occurs)
toqath er w~~h
full imp.eentnt ion
and cO:ipi) ance
~!J
th
tl:c
opera
acj
and main ~icnco
work ruJ.c pro—
4
370

CC~C1)O5 ~~Ct SUC.1 ~O~)Oi ~5
I ac
to t~O -LI ii ~O 15 flay) rc!u~
~—
tal protection A~joncy
on
a d’uarterly b~si~
,
the contc’rt of w!d ch
snail be
cjo~crncd by appl~c~ble sta~.utes and regulations.
Each
noath, the
upset and
breakdown report~s~wili be
analy:~cci
in a staLf meeting for the purpose of
determining if the
estab-
lished operating
and
maintei:ance work rules and procedures are
being complied with and whether modification
of
the said proce-
dures is necessary to achieve a diminution of upset and breakdown
occurrences,
Affirmative steps will be taken to
irnpicment
corrcc-
tive action indicated to be necessary as a result of this analysis.
II.
1EF~CHIfl~
T?~~IO~
Granite City Ste~... 2ompany
~•i1ll install a system of baffles on
its
quenching station as shown in engineering drawings appended to
a permit application
submitted by Granite
City Steel to the Environ-
mental Protection Agency on
September 9, 1971. InallaLion will be
made
within
si: months of the date of on Order of the
Pollution Con-
trol Board apuroving this
Program.
III.
BLAST FU1~.flACE
A
.
EXCJ;S ~ BLAST
~ui~ci~
cts r~LEEr~BULNEP STACK
Granite City Steel Company will ~nstall
an excess~ blast fur-
nace gas bleeder burner stack as shown on permit appl cation draw-
ings.
Granite City Steel received a permit dated July 1G, 1971,
from the Dnvironr:cntat Protection Agency for. this installation
listaulation
will be made in 1971.
B.
OPERATiONS
Grani.t c City ~tcc 1 Company will premptJ.y prepare in
~.‘r5.tinq
and put )Wto effect a co:;.p)
etc
and detailed
set of air pollution
control cp~nt~nn cad aaJn~can~cc. \:cifl rulc~ to c
tabl~,~.ha::
ficicut air noilut it’::
control opeinti en of the blast furnaces
4 —371

spo;isibii
i fly for.. pi e~’aretion of an upsc: t and Lo eWdo~n report (it
any upset or
hi:ca1~down occuts) toge
ther with ml.
mi:’
c~mentatioa
and compliance
with the
operating and mainte::a~cework
rules
pru-
cedurcs and such reports will be made to
the Illinois Bnviroi:mcn—
tal Protection Agency
on a quarterly
basis,
the content oi
wn~ch
shall be governed by applicable statutes and rec~ulation~.
Each
month, the
upset and
Drcakciown
reports ~iil1be analy2ed
in a staff meeting for the purpose of determining if the estab-
lisheci operating and maintenance work rules and procedures are
being complied
with and
whether modification of the
said
proce-
dures is necessary to achieve a diminution of upset. and breakdown
occurrences.
Affirmative steps will b~
taken
to
implement correc-
tive action indicated to be necessary as a result of this analysis.
IV.
SINTLB PLAIT
A.
SIfl~Yn
s~.;AT~kJ~TC5
A permit dated January
5, 1971, has been issued by the Envi—
ronmental Prutectica Agency for the installation
of
a
high off!—
c~ency baghounc cleaner for the minter breaker
process
which
is
currently being installed.
installation
will be completed with-
in
60 days after i:1:c date of an Order of the Pollution Control
J3oa rd anpro\m.nq
thi.s program, or GO days after startup of the
sinter ~ ant uh~cLcvcr event occurs
later.
B. SINTNP 1 ~
PAIN U1~flflOX
Granite City Steel
Company wi
11 install a high—energy, high—
efficiency venturi scrubber
system
for
cleaning cmi
~sior:e fwo:k~
the mca a wi L~La:: and the
cn’):cu:,t
fro:a the pucj
mi
11, which ~s part
of the
sin t.e pi:occrn
4—372

~‘he
estimated zinc roc~irad to complete the enganee:in~, !a_
sicrn, fabricczicn, erection, installation, and r~ovc_out of t:~is
equipmcst is 19 1/2 months from the date of an Order cf the
Pc.luzion
Control 3oard approving this program.
The preliminary schedule for this work is more particularly
~tar1ea in toe bar coart scoenulo
appaneec sereto.
C.
o?ERAT:O:zs
Granite City Steel Company
will prepare in
writing and put
into effect a complete and detailed set of air~pollution control
operating and maintenance work rules
to establish an efficient
air pollution control operation of the sister plant.
One operating supervisor per shift shall be assigned the re-
sponsibility
for preparation of an upset and breakdown repcrz. (if
any upset or orea~aows occurs) togetner
with rull ~mpler:,en~az1on
and compliance
with t:ne operating and maintenance work rules pro-
ceduras and. such reports will be made
to the .lliaois Lnvironmsn-
tal Protection
Agency on
a guortcrly basis, the content ci which
shall he governed by applicable statutes
and regulations.
Each month the upset and breakdown reports
wall be anneyzee
~n a sta~f mc.etcng for toe purpose of aetermcning
ii toe estac—
lished operating and maintenance work rules and procedures are
being complied with and whether
modification of the said prace--
dures is necessary to achieve a
ciiminution of upset and
occurrences, Affirmative steps will be takc~ to imniaccnu
tive action indicated
to be necessary as a result o~ this :.nalvsca.
v.
BASIC
o:cc:p ~uBNAc:, BTOONING PIlL, AXDNO? S’2h? PILl.
A. OPERATIONS
Granite City Steel Cempany will promptly prepare in
ane pu~~nto erfect a a..
-~
and dctailca set or atr ooL.uccon
con arc? operaacng one nasa ~.c;...ncework rules to est:~.~.i~oan cc
4
373

fic2enl. air poiiuticrn
eDntroj•
ojx’ration .ci~ urn ~a~:~c ~
naco, boo:aizqj mill, and hot strip mill.
One operating supervitor per r~hi?t shall be assigncd
the re-
sponsibility for rroparation of an upset and brctkdown report (if
any upset or
breakdown occurs) together with full izaplemc.ntation
and
compliance with the operating and iaafi~tonnncework rule proce-
dures
and
such report will
be made to the Illinois Environmental
Protection Z4gency
on
a quarterly
basis, the
content
of which
shall be
governeo
ny applicable statutes
and
regulations.
Each month the upset and breakdown reports will be analyzed
in a staff meeting for the purpose of determining if the estab-
lished o~eratingand maintenance procedures are being complied
with and whether modification of the said procedures is
necessary
to achieve a diminution of upset and breakdown occurrences
Af-
firmative steps will be taken to implement cotrective action
in-
dicated to be necessary as a result of this analysis.
VI
PROGRESS,
U~SE’tAND DREAIZDOWU Atfl flffl:/u(C1:
-
—an
I1ND
DEVELOPMENT
ItCPOR7’S
-
The Company will submit quarterly and annual progress~reports to
the Environnontczl Protection Agency concerning (a) the status of this
program, (b) upsets and breakdowns, if any, and Cc) research and
de-
~elopnient,
as delineated bclow. However, there will be no duplicat~o~
of inforcaation suhaittcd on form reports required by statutes or regu-
lations.
VII.
~
AUD DEVELOP! t::7
During
the
term of this
Prograr~,
Granite city Steel Company will
maintain a continuous pollution control
rcoce.rch and ttovolopnent pro-
gram which shall have
the
continuiny
rocpu:zsibi lity to evaluate the
eflectiven’c:t of c’xi sti n’
in—haure po)
iuHc’n centrol
equipment cmi
methods, investivate and develop new technology zznl proce5!C(~ in t.hc
4—374

field
cr,cl nro:j a~ the
i
~t lotion of
improved control ecjuipnent to
attain h:~gheremi~~on acids
as required
by
law. Th.a J.ndivi:L:-tl
responsible for
this prograr.i will be icicntIf~.ec1 1:0 thc$
Evironmertt:tJ
Protcetion
Agency within thirty clays of the entry of an Order of the
pollution Control
hoard approving this program. Participation in
joint research and
developmcnt. programs with other industrial
firms
and asoociations shall be considered as participation
in a continu-
ous
research and development program with respect to investigation
and development
of i~ew
technology and
processes
in the field.
To the extent that c1etail~ of proprietary information or details
of trade secrets
are not
involved,
as determined by the
law of Illinoi
a
st~mmary
of this research and development will be included
in the
quarterly and annual rep~orts to the
Enyironmontal Protection Agency
throughout the life of this program.
\~Iil. ~ITJ7~’iCNLRATING
r?.ciL:.T:I~s
c;raniLo City Seei Company will prompt3y prepare
in
writing on~
put into effect a complete and
detailed set of air poJ~ut:ion control
operating
and maintenance work rules to eSLOJ)llSh an elf cient
air
pollution
control oporot:!on of the stcmu generot:ing facilities
of
the Company
One operating supervisor per
shift: shall be
assigned the runponni
-
bi
lity for prc~xu:ationof an upset and
hreo)zdoun report: (:1 1 any nj::
or brc
do~:1i
occurs)
together with full iplenent a tion Ondi eo: ~ ann:
with the operating and maintenance work ml 05 1)rotCcure,
~Id1
~
pui:t wi). be
made
to
the Illinois hrivi. ronnent.a. Pir’tecti on ayncy on
a quarterly
basis, the coi cetL of wh.i ci she) I. be
o\’t~r;ie~i )~
~
Ii
j~~c
;atut~er anc~
hach nouth thu upact
and
rce~:clean
yu~t :-:i 1
he an:~P
&tnff meeting for the lnl’:;: of
dot ‘ne~ni
sq
if the o~t~b1 i
~l
4 —
375

ting and n~:dntenanc~proc i~e~esare haS ~m,co~:~li
Cdi \~it~ ;wcl whet 1w: r
I fica Lions of the
said
P~ocec~ures
is
necessary t:o ~ eve a dii
nuti
on
of
upset: and breakdown ccc rrcnces Affirmative steps wi 1.
ba ta):cn to implement cor.x~ctivc
action
indica~cd to bc
cessary as
a result of this analysis.
4 —
376

APE’~fl~A
tti:t •PI i.l!.
‘‘
.
~‘:
~
?O~L C”!’?
z.’or’~
E~~?”7C~i
¶j3
D~c:.
• bet
v•.’.;t
!.‘
‘Cu
:.•-•
re..—
ii..
—‘
.1.
Z~LS~
Cc~U
Cha~cp.nç:
Lystom
ti
‘sen
a’e
Y.~
S.JV~Wi.e
$100,COG
—at.
g.t
.~‘
.1
~..gS’v,
e’
tr
‘.r
‘iju
St
—~
‘I.
V
.,‘...
at i_a.
~
-.
.•.
1,_b
-
s.t,J
~: s~,
9C~0OO
60,
‘bGt
6e, )03
‘30.000
Coko Gva~C~ors,
etc.
,.‘t&t~n:
.:ss:.c’i
Co~:r;L’
‘t t.
~:fl
~tat..r.
~.fl?t
&3c
~
$ec:’ :t
30 GC.3
t-c ,~cc.
C!/
r
0.
ti..
S• •,•
I.

LO?r~NTAND ENGINEERING
6nonths
PASE MATERIALS & FABRICATION
:rIoN
tMIO~
I_
.1-1_months
1
!
I
1
I
I
I
1
~
I
I
I
I
I
I
II
I
I
II
I
I
I1
I
1
I
Iii
i
I
0
.3 4.5 6 7.5 9
12
MONTHS
15.5
17.5
19.5
SCHEDULE FOR SINTEP. PLANT
XAIN WINDBOX

0
3
6
9
4.2
15
IS
21
24
MONTHS
hEV~LOPNBNT & ENGINEERING
10 month~1
PURC?.ASE NATERIALS &
FA3RICATION
ERECTION
~
~
OPEi~ATiCN
r—
-
L.~___~
o ~
I
I
!T9 months
.
I
;
I
I
I
I
I
II
1I
II
II
1I
II
I
6 mcn~~.
SCHEDULE
FOR AiSI AIR QUALiTl.~
CONTROL
CHARGING SYSTEM

AISI
cox’: Ovv’. CC
AIR
ç~jjiy co::ti:~~..syz~ic~
KNOW ALL X4EN BY THESE PRSEHTS,
Tlutt we, Granite City Steel
Conpany, a Corporation or~ar,J
zeci
under
the
laws of the -State of
Delaware, having its principal place of business at 20th and State
Streets,
Granite City, Illinois, herein called
the Principal)
and
,
herein called the Surety, are hereby hold and firmly bound
unto the Environnontal Protection Agency of the State~ofIllinois,
in the penal sum of
TWO NILLIOX ONE
HUNDRED nm ThOUSAflD no
z~z~Iioo
DOLLMtS ($2,150,000.00) to be paid to the said Enviionmental Pro—
tectiors Agency, or its s~ccc-spors, for which payment well and truly
to be nacle we
do bind ourselves, our succcssors and assigns, firmly
by these presents.
The condition of tass otlagation is such
that:
WIZItLS, aa C;:&x ~
nc~rcLoZQrc i~ecenentered in the ~
~
tjt)eO
flwirorrmtc). Protection
?~iet~cvv. Granite CIt1
Steel ~
I’CS 70—34,
by
the Illinois Po2luticn
Control Board approv3n; a Pro
gran Lor instuliation and operattlon of facilities and granting said
Principal a
v~~dLflCC
to ctait p~.rticuUttc air contaminants beyond the
liriitaticns pro2ertht’C in the Illinois En;’5ron~enta3. Protcetior. ;~ct
and appi
cubic rules a::d rc9u~.zttions fron a co):e oven plant
ouned by
said )‘rjflc:jUj:l z~n4 located in
1~t1coki
Tow~’ship, 4eit~ito;~Cottnty, fl) ~no)
wbich
Order ~
Z
by rc~feronco inzx~rporitc:d harem; emc:
~iiERi:hS,
said O:~~:r
yz~t
ctnf~i~(::i:zi;
k:C~q ethel
“hr.’,c:
,
t3u: z~s:i.n’;
i:y
3:a~.a
I’;.Jncipv3. c.f
a
puza:ci
5U;:c~.1
bz;n~! if; thz’ ru~u1:nt
el
~
~
c:;~ ~t;:;t;~u~. Vi
!“F~:’:;c~si.~:~
rt~:D
c:o./LOcntr_i
~i:r: (~7
.
~•:3~Sc?~ c:ttttu.t
51i~~t ~x
cc:f1:c 1v3 t..j
the ~CM
•:
~ 122 ~..cd
~::~jt
(J.c: C”
r
t ~
~
.ici r~
•.•~
.i
..
..
Y.
t r_.
~
~
op::~:~~IC: t~CC
!
.~

AISI Cu:--e
Oven
C~ie:cjing ~ir QL~c1~I~’1’
Ccntr~J. C::~e:;1 c~e c:~ifl~ in
said
orders
all to be acc~’~~
~hec2.
~
~o l~ter than ‘Lhi:tv (30)
r~onth~from the date of the cntry of said Orc~er;
NC~
if
said
Principal, its successors ~nd assigr~s, shall ±:~
stall ~nd have ir~
opcr~tic~ti~c saia
;~isi .co:~c Oven
Charging
Air
Quality
Cont~oi
System OSi
s~
cole ovc~n p1a:~t
or~
or he~ore
for
re~ova1 of t1~cp~rticu1z~te
air
cont~iinants c:~itted from.
th~
process
o~
ch~ging coal
to s~d coke ovens, then this ob1L~-
tion
shall he ~‘oic
otrien;ise it
sh~i1
rcmair. in
full force anc~af-
fect
PROvIDED
ThAT
the
said
nci~1
r~ay
prier to 30
mc~
~:bs ~c~~cc
the face
amount
of
this obI ;~t~onby increments in the foiiow~ç
mannc~
)~:OU:~TCF BO:~:r)
~c~::C~
~F ?~:
Co:J~tiior~ cci ~li
cEc~~
~‘~~::r~’S
ncc~c~y~to
ü~~ri
~
~
on
c’: ~
to ti~
t~1
~
Actuzil
~
cf A~I~r~
car
and be ~c~7
to
s.tec:.L
~
c.ite ~s
~
Li.L
~
~LL~4:-~-,,
dc-—
ccc o~:o
oven
~
cc.
~~
Pr:Lci~:
I

FOUR HUNDRED FIFTY TIIOUSAIID AIcD NO/i00
DOLLARS
($450,000),
to assure
compliance with the remaining conditions~of this bond, as set forth
above, in lieu of this obligation, whereupon FOUR
HUN~REDFIFTY
T~U-
SAND
AND
NO/lOD
DOLLARS ($450,000) of
the remaining obligation under
this surety bond shall be void.
PROVIDED FURTHER, that if any time during the term of this bond
and prior to the date set forth in the condition of this bond a
variance
set
forth in the Order referred
to
above has terminated for
any reason or reasons other than or in addition to the sole reason
that Granite City Steel Company has failed to make satisfactory
progress as defined in paragraph 9 of the Stipulation and the Order
of the pollution Control Board or such variance has not been extended
for any such other or additional reason or reasons, then this obliga-
tion shall be immediately void~ if
any action whatsoever, beyond the
exclusive control of Granite City Steel Company, by any person or
governmental authority prohibits the lawful continuation or comple-
tion of the installation of or use of the AISI Air Quality Control
Systems this obligation shall be void at the election of Granite
City Steel Company.
PROVIDED
FURTHER
THAT failure of the Principal to comply with
any term of this bond shall not result in any forfeiture if occa-
sioned
by Act of
God or the public enemy, accidental fire or explo-
sion, flood, war riot, sabotage, accidentg government
priority or
other action by any state or federal ~ovcrnmenta1
authority
or local
governmental authority other than
re a
Lin~j
pollution control,
4

strike, slowdown, lockout, or work stoppage or labor trouble of any
kind
whatsoever, failure
of
supply of materials, parts or equipment
or
failure, delay or refusal of any oesigner, fabricator, or supplier
to
design, fabricate, deliver, or install as agreed any equipment
specified
herein, provided such failure, delay, or refusal is not due
in
whole or in part
to
fault
of
the
Principal, or
if occasioned by any
other circumstance, whether of like character or different character
from those enumerated above, which circumstance is beyond the reason-
able control of the Principal.
Certification by the Environmental Protection Agency to the Prin-
cipal, in the form required by the Pollution Control Board’s Order, or
affidavit of the Principal as provided above shall constitute suffi-
cient
proof to the Surety that
the events necessary to reduce certain
portions of this obligation or to discharge the obligation, as herein-
above provided, have in fact occurred.
Proceedings to declare forfeitures under this bond shall be insti-
tuted before the Pollution Control Board within 30 days after
upon prior written notice to Principal and Surety by
registered or certified mail to the addresses listed below; other-
wise
this obligation shall be void. Pollution Control Board Rules
4
383

for contested hearings and the provisions of the Environmental
Protection Act relating to hearing and appeals shafl govern such
proceedings.
Notice to the Agency shall be to:
Environutental Protection Agency
2200 churchill Road
Springfield. Illinois
Attention: ________________________
Notice to the Principal shall be to:
Granite City Steel Cotpany
20th and State Streets
Granite City, Illinois
Attention: Mr. Donald F. Cairns
VIce President
flctico to the Surety shall bc~to:
4— 384

pWWCH CAU !?eWER
ro~vxzu;
SYE;7EM
Knot?
ALL MEN DY THESP
PRESflITS, That we, Grani
to
City $tool
company, a Corporation
organized under the laws of the State of
Delawaso, having its principal place
of business at 20th
and
State
Streets, Granite City, Illinois, heroin called the Principal, and
,
herein called. the Surety, arc hereby hold and firmly
bound
unto the Environmental Protection
Agency
of the State of- Illinois,
in the penal sum of SIXTY THOUSAND AND 140/100 DOlLARS
($60,000.00),
to be paid to the said Environmental Protection Agancy, or its sue-
cr~ssort,
for which
payment
well and truly to be made we do bind
ouruelves,
our successors and assigns, firmly by these presents.
The
condition or this oDligation is such that:
WHEREAS,
an Order
lids heretofore been entered in the cause en-
titled Environncntal
?~!Pt9~42!!
?~s’ciw~
v. ‘Granite
2t~Y‘k~2sA9?RR?2Z~
PCI) 70-34, by the Illinois Polluticn Control Board approving a stip-
ulation and Program for installation aitd operation of facilities
and
grant&nc said Princ:ipal a variance to emit particulate air contami-
nantt: beyond the limitations proscribed in the Illinois Rnvirnnntcntal
Protection Act and applicable rules and regulations front a coke oven
plant and quench car owned by said Principal and located in nameoki
Township, Madison County, Illinois, which Order is by reference incor-
panted herein; and
WHEREAS,
said Order was conditioned, among.other things, upon
the posting by said Principal o2 a penal surety bond in the
amount
of SIXTY TgOUSW!, AND NO/300 DOLLARS ($60,000.00) which amount shall
be forfeited to the State of Illinois
in
the event that the said
Princijue).
shell fail to
install a ccrtai ma Qne~:cIm Car tffitcx-
rc’9g1n:,
System, an specified in salt’ Order, to lie accomiplishcd by no later
4——

•~~i~ax (tl
j•IUfl1~flS
~
~J3U U~ILUUi. L
errs3
(Is.
flht~’UaUCSJ
tlfM, if said PrincJpnl,
its successors and assigns, shall install
id havo..ip ~poration the said Quench Car Water Fogging System
on
~aidcoke oven plant quench car and prepare
and put into, effect writ-
en
pollution
control
operating
and’
mz4ntenance
work rulgss relating
:0
the said Quench Car Water Fogging Systés, $s’spedi’ticd ‘in said
ader, on or before
then this obligation shall be
;oi4 otherwise it shall remain in ftll force
and
effect.
PROVIDED, HOWEVER, that if
.
the Environmental Protection Agency
tt
any tine
hereafter shall certify. as provided in the Order of the
‘ollution Control Board, or if the Pollution Control Board shall on—
I
~er an ‘Order to the effect that Granite City Steel is released trom
.ts’ obligation to naintaist lad use the water fogging system;
this
:bligation shall be null end void.
PROVIDED FUW,fUER, that failure of the Principal to comply with
my to/rn of this bond phall not retult in any forfeiture if occasioned
“y Act of
God
or the public enemy, accidental fire or explosion, flood,
;ar, riot, sabotage, accident, government priority or other action by
my state or federal governmental authority or local governmental an-
:hority other than relating to pollution control, strike, slowdown,
ockout, or work stoppage or labor trouble of any kind whatsoever.
:ailure, delay, or refusal of any designer, fabricator, or supplier
:o design, fabricate, doli~er,or install as agreed any equipnnnt
.pecified herein, provided such failure, delay, or refusal is not duo
:e fault of the Principal, or
if occasioned by any other circumstance,
thethcr of
I ike character or different chz~rnctcr
from those cnun.urated
bove, which circu~uaanco is beyond the reasonable control of tl’,
‘ri nd p::l.
4——

certification by the Envixonncntcl Protection Ag6rscy to the
said Principal, in
the
form required by
the
Order of the Pollution
control Board, shall constitute sufficient proof to the
Surety
that
the events. necessary to discharge. this obligItion have in fact oc-
curred.
Proceedings to declare forfeitures under this bond shall be
instituted before the Pollution Control
Board
within 30 days after
upon prior written notice to Principa.l
and
Surety by certified mail to~the ad4resses listed besow; otherwise
this obligation shall be void. The Procedural Rules of the Pollu-
tion Control Board for contested hearings
and
the provisions of
the Environmental Protect4 en
Act
relating to hearings and appeals
shall govern such proceed~ngs.
Notice to the Agency shall be to:
Environmental Protection Agency
2200 Churchill Road
Springfield, Illinois
Attention:____________________________
Notice
to
the Principal shall be to:
Granite City Steel Company
20th and State Streets
Granite City, Illinois
Attention:
Hr. Donald F. Cairns
Vice President
ketiào to tho Surety shall be to:

(~CI~N~ ~r~c.’N ~
~
~
~
~LL 1~L~DY .iliiSE PI~LUTS, That ~:o,
Granite City Stool
Company, a Corporation organized under the laws of
the State of
Delawai’e, having
its
principal
place of
business
at 20th & State
Streets,
Granite City, Illinois, heroin called the Principal, and
herein called the Surety, arc hereby held and
firmly bound
unto the Environnental P.rotection Agency of the State of Illinois,
in
the penal sum of ONE 1iUND~D TUIRTY THOUSAND AND NO/lOU DOLLARS
($130,000.00) to he paid to the said Environmental Protection Agen-
cy, o?: its successors,
for which payment well and truly to he made
we do bind ourselves, our successors and assigns, firmly. by these
presents.
The condition of this obligation is such that:
1!HflEAS, an Order has heretofore b:~cn entered in the cause en-
titled ~ vir ~ental
Protec~:ion Agency v
.
(ranitc City Steel Co.~-nan~.
PCB 70—34, by t:he funds
Pollution Control J3oard approving a I~ro—
gram icr
installation and
operation of facilities and
granting said
Principal a vara~ncc to emit particulate
air contaminants beyond
the lir~itations prescribed in the Illinois Environmental Protection
Act
and applicabJ.c rules and regulations from a quenching station
owned by
said
Principal and located in Nameoki Township, ~adisc~n
County,
Iliinoi
s,
which Order Is by reference incorporated horc’i a; and
said
Order
was conditioned,
among other things
,
upon
the posting by said Principel ot a penal surety bond in
the
amount
of ONH flUND~EDTflJRTY
TUOUSAN!) ANI
No/i DO noLL?.nS (~l30,000. 00) which
amou;i
~.
shall ho ~fei Led to the ~tate of; 111 i oem in
the cvon~: thOt
tin ~oi (~ )‘rinc:.i u~lnh;i I I fail, to i n tni
1 a cortai a ~nmchi ncj ~
~
4— 388

$vstflfl of )$fleit,
as
sptctLiocl in said Ordur, to be ;accc’:;’JIshctI
by
no
later than six (6)
nonths~fron
the
date of tl:c entry of said
Order.
nat, if said
Principal, its successors and
assigns, shall install
and
have
in oporat*on the said Quonching.Station System of Baffles on
said quenching station on or betore
so as to
operate as designed to remove particulate air contaminants emitted
fran the process of quenching coke, then
this
obligation snass be
void, othcr~.tse it shall remain in Lull force and effect.
PROVIDED that failure of the Principal to comply with any term
of this
bo.id
shall not result in any forfeitvre if occasioned by Act
of God or the public enemy, accidental fire or explosion, flood, war,
riot, sabotage, accident, government pziority or other
action by any
state
or federql governmental, authority or local governmental authori-
ty other
than rolatit; to p?3lution control, strike, s3nwdown,
locknut,
or
work stoppage or labor trouble of
any kind whatsoever, failure of
supply of materials, parts, or equipment, or failure, delay, or refusal
of any designer, fabricator, or supplier to design, fabricate, deliver,
or install as agreed any equipment
specified herein, provided such
failure, delay, or refusal is not due to. fault of the Principal, or
if occasioned by
any
other circumstances whether of like character or
different character. from those enumerated above~which circumstance
is beyond the reasonable control of the Principal.
CartS Li cation by the Envixonm~mtdlProtection
Agency
to the
said PrinótpaX, in the form requIred by
the
Order of the Pollution
Control Board shall constitute sufficient proof to the ‘Surety that:
the events nccns~aryto dincharue this obligation have in fact oc-
curred.
Prococ~cttngnto deciatcj. forfeiturcu; under this
bond
nball ne
4——

jnrt.:itklt’.(’. b.~fore Lh~i’o3.~uticn Conti~o1 o~u:di:5.
Lhi n
30 d~tyr
a~ter
upon prier writt~cn
notJce
to
Principal ~nd
~~ty b~’ carLificJ i:~ai3. to the 1~e~s~jjst~ec1 below; otherwise
~
obU’;atio:~ £11011 he
void. The Procec~ura1 1~ulcs
o~ the Pollu—
tir~
Control I3ourd for contc~tcc1 ~rinçjs and the provisions of
the Enviorni~.cntal Protection 1.g~ncy ro)•äting to hearings ~nd ap—
~e~1s
shall govern such proceeclings~
Notice to
the
Agency shall be to:
Env:L~-cnri~nta1Protection ~gency
2200 Chu~chi1l
Road
Springfield,
lilinois
Attention:
_______________________
Notice to the Principal shall be to:
C:ainite City Steel
Company
29th &
Stztc
Stretts
Granite
City, Illinois
Attention:
flr. Donald F. Cairns
Vice President
~otico
to the Surety shall be to:
4—
390

L;unj.:~y
1~C~~:
______
~ ~f
~~ci:
G1~S
i~r fl~i. t~R
_______
J~NO;.r ALL 1~EN DY THESE
PRESENTS,
That we, GraniteCity
Steel.
Cor~pariy, a Corporation organized under
the laws of the State of
Dela~-?ue,having its principal place of business at 20th & State
Streets, Granite City, Illinois, herein called
the Principal, and
, herein called the Surety, are hereby held and
firmly
bound unto the Environmental Protection Agency
of the State of
Illinois,
in the penal sum of T~IIRTY-FIVE THOUSAND
AND
NO/lO0 DOL—
L~RS
($35,000)
to be
paid to tile said Environmental Protection Agency,
or
its
successors, for
which payment well
and.
truly to be made
we
do
bind ourselves, our successors and assigns,
firmly iy these
presentc
The condition of this obligation is
such
that:
W1iEP~EAS,
an
Order
has
heretofore
been entered in the cause en-
titled
~vironmental
1~otccticm Acancy v.
Granite
City
~fre~.
Cc~n~n-,’
P013 70--34; by the Illinofu Pollution Contro). board. approving a Stipu-
lation and Program for
installation and operation of facilities and
granting said Principdl a variance to emit
particulate air
contami—
nants beyond the limitations prescribed
in
the Illinois Environr:.cn—
ta. Protection Act and
applicable
rules and regulations from
two
blast furnaces
owned
by said Principal and located in Nameoki Town—
ship, l-iadison County~ Illinois, which
Order is by
reference
incor-
porated herein; and
WHEREAS, said Order was coadi. tioned., amonc; othe3: th~nqs
, upon
the
posL~ng
by said Principe~ of a pena). sure ~y nond in the amount
of TiIIRTY --FIVE T:~ouSAu:) ANT) h~/?00 No:J~RS
(~35
,000)
,
which
amount
shaJi be
forfeited (:0
thu State o~13.3 :ui~in the cv~nt. Lhat~
the said
P;:incp~3. ::hall
fail to ~noLal? and opu:at:e a ceit.a~n ~~:a--
4
391

1os~: ~c’~
1:iase
.
Fni li.~Cu
Cas
hlecdLo:
1;urrier Stack
, as
speci fled. in
eajd
Oid.er, all to be accumpi i
shed no
later th~ni
1)cccmbor 31, 1971;
NON, .f said Principal, its succas:;ors an~assigns, shall in-
stall and havc
in operation
the ~ni~d
smokeless E:ccss Blast
Furnace
Gas Bleeder
burner S~aek on
s~iciblast furnaces on or before
Decc~m—
her 31, 1973, then
this
ohJ.igation
shall be void; otherwise it
shall
remain in
full force
and effect.
PROVIDED THAT failure of the Principal to
comply with any
term
of this bond shall no~ result in any forteiture if occasioned by
Act
of God. or the
public enemy, accidental
fire or explosion, flood., war,
riot,,
sabotage,
accident, government priority
or other action by
any
state
or federal governmental au~:hority
or local
governmental authori—
ty other
than relating
to pollution
control,
strike, slowdown, lock-
out, or
work
stoppage or labor trouble of
any
kind
‘whatsoever, fail-
ure of
cuppJ v of
mit cii
rn~it. ~ , or
4.pnent
,
or failuve
,
cy
or refusal of any d.esicjner, farlc~ftor
-
or
siroolier
to
design,
faicri—
cate,provideddeliversuch orfailure,install
delay,as
agreedor
refusalany
equipmentis
not duespecifiedin
wholehereinor in1
part
to fault of
the Principal, or
if occasioned. by any
other circum-
stance, whether of
like character
or different character from
those
enumerated.
above, which circumstance is beyond
the rcasonab.c control
of the Principal.
Certification by the
Envirennenta. Protect;icn Agency to the Pun--
cipal, in
the
form rccjuired
by the
l’oard ‘s Order, 511011 constitute
sufficient proof
~—othe
Surety that:
the events
necessary
to discharge
this
ob.~q:ttj on have
in
loot
occuried
Proc-cadincjs t:o dcci are Iorfei. Lures under
tii s
bond shall he
i n~-:tnjt ut d b~-~c~e~ h: ~.J JuL
,
: c.~.
cd
i~-~::rc3vi. thin
30 days n~tc-u
upon puS or wri ttcni not
ice to Principal and SuieLy
by u~i.ste~ml
or
ccn’tl.f.i cd h:. I to
the a:
j-ccu:e:;
13 ~t’.edhelo~i; other--
4—392

- w;a,L:
~i.
~::I
;~t.ica :;~i~,
v~id~ the “i
dj’cJ
~~:-;
of
I u tion Ccii
t rd
hoard
for ~on Leo
Lcd hoar
incjs
and t:hu
ureri ai.cn
Lao
‘~i,
~‘;
a ~a.I hrot cc
Act ucla Ling to )ieui.i ago and ap--
penis shall govern such
procccdin~5;.
Notice to
the itgescy shall be
to:
Environmental Protection Agency
2200
Churchill r.~oad
Springfield,
Illinois
1~ttention:
________________________
Notice to
the
Principal shall be to:
Granite
C~ty Steel Company
20th and
State Streets
Granite City, Illinois
7~ttention: Mr. Donald F. •Cairn”
Vice President
Notice to the Surety shall be to:

OuaUes £
s.~-...’
SINTEIt
3RThXi~RPtOCTS! BA(tTOIlSE CL:.~.-.RR
KNOW
ALL :c~ aT
THESE
PRESE::TS,
that We, Granite City Steel
Company, a Corporation organIzed under the laws of the State of
Delaware, having its principal place
of business at 20th & State
Streets, Granite city, Illinois,
herein cal)ed the PrincIpal,
and
,
herein called the Surety, are hereby held
and
firmly
bound
unto the Envirnnmente.l Protection Agency of
th~ State of Illinois,
in the penal sun of Sixty—Five
Thousand and no/l00 Dollars ($65,000.00)
to
be paid to the said Environmental Protection Agency, or its
successors, for which payment wcll and truly to be made we do bind
ourselves, our successors and assigns,
tinily by these presents
The
condition of thIs oblLgation is such that:
WHEREA~,
an Order has heretofore boon entered in the cause en-
tttlecl
thw3rcnnc:ncal ?rot~:te~a,\c:ti’.c:v
v.
Grt~ City
C~tel
Caiv,
PCB 70•-34,
by the Illinois ~oliution control Board approving a ?rc-
gram for installation and
eporatio:~
oV facilitIes and granting said
Principal a variance to emit particulate air contaminants beyond the
limitations prescribed in the Illinois Environtental Protection ?.ct
and
applicable rules and regulations fróra a sinter brea1:er process
owned by saId Principal and located
In Na-neoki Township, Madison Coun-
ty, Illinois, which Ordor ~s
by reference inccr~orated herein; and
WHEREAS,
said Order w~zsconditioned, among other things, upon
the posting by said Principal of a surety bonz~in the amount of
Sixty—Five
ttouznnct
Xo/lOO Dollars ($65,030.00) which ar~ount
shall
ho
forI~tSted
to
thct State of- Illinois in the event that the
said
Principal shall fail to install and opct-ato a certain !IIgS Sf—
4— 394

,~
.ney “tgncsut.e
Ctccnc-?
for
the Si&tcr Breaker
Prececs, as
speci-
fied in
szaid
Order,
all to
be accomplished by no later than *ixty
(60)
days from the later of
the following dates:
(1) (ron the date of the entry. of
said
Order, or
(2)
from the date sitid
sinter breaker process is next
operated by said Principal after the date of the
entry of said Order;
Now,
if said Principal, it~.successorsand
assIgns, shall in-
stall
and have in operation the said
111gb Efficiency Baghouse cleaner
for the sinter breaker process on or before the later of the foll ow-
ing dates:
(1)
or
(2) 60 days fro:a the data said sinter breaker process
Is next operated
by
said Prin’cipal after the date
of the entry of the Order of the Pollution Control
Board
so as to bring the said sinter breaker process to within
the
stan-
dards specified In the Order of the rollution Control Board, or if.
the Principal shall cease its sinter plant operation within the above
time liiaitations
in
accordance .with the
said Order of the 1’ollution
Control Board and shall so
advise the Environmental Protection ,toency
of said cessation,
thcn
in either event this obligation
shall be void;
otherwise it shall rc~:.tczin 3.n full force c~ndeffect.
PROVIDE1) ThAT, failure of the Principal to cet~plywith..any tcrtt
oI
this i’ond shAll not rc’r,lt in i;ny forfeiture if
otcaSiO2lvtl ~y
,tct of
CDd or
the public em:;
, 1ieC3.CZ~~t.Z~.
Lire OX
C~Xp?CtUCfl, f)c~t?:t,
tair,
rit’t
sabotaçje, ;:cci
cl
it, JC’V ~fl..
pC flY
it y ci~c1th:’
r act. ion
1s~any
~ I ate or
icdc:;tl
ç;t’v.:~::::
.:-:tt:.l
;:uC.:_wi y u’:
ic,e~zl
tj(Vt3 i;~t~~nta autliuri y ot hsvs
t)gin
relat mc; to
pa1 hitS
un
enit, t’3
, s t.~3 ke, z;J C’t41c;t~fl
locl;out
, OF
4—35

$Uj
‘j:.ly c..!.
!a.
v:ri ~d
:j,
p~:rt::, or ocitti;.::
~nt
, t~
~
tn,
dy) .iy,
or
rr
Sisal of a~y d~cigsicr, faIricL,ter, or sur.pli c~rto denign;
fabricate,
d1eliver
or Sa;st:Jl
it~ agreed
a:~’csjuip.~c:iL
sj.
cificci, herein, providoct
suc)’ failure, delay, or refusal Is not due to fault of, the Principal,
or if occasioned by any other circuajstance, whether or like character
or di ffc!rant character from those enu;aorated above, which
circu:.~—
stance
is
beyond
the reasonable control of the principdl.
certifIcation by the Environnontal Protection Agency to the
said Principal,
in
tha form required by
the Order of the Pollution
Control Board, shall constitute sufficient proof to the Surety that
the events necessary to discharge this obligation have in fact oc-
currcd.
Proceedings
to
declare ferfeitureq under this bond shal•l be in-
stitutc:d before the Pollution
Control floard within 30 days after
upon
rr~orwritten notice ~to Princ5p:!l arc?
Surety by certifiad
nail tc the a&irerves listed belo’e; otherwinn
this obligation shr.ll be void. The Procedural Rules ol the Pollu-
tion Centrol Board for contested hearings and the provisions of the
Environ;~cmtalProtection Act relating to hearings ar appeals shall
govern such proceedings.
Notice to the
Agency shall be to:
Environn:2ntal l’rotection Agency
2200 Churchill Roatcl
Springlield, Illi:.ois
Attention:
Notice to the Principal shall be to:
Granite City Stcel Company
20th
anti
State itreets
Granil.c:
Ctty, fliinoic
AttcentJ on :
Ib:
i!oIJ;,
‘~
3’. Cat mn
Vice
Prc~s3.chnit.
4—396

O~) CC
t(.) tliz; S~.1rC~y~.h;~1i
~o to:

i~un.;ri
1JOND
snmat l~ROC?sn~cc:W~::~1.n~:v:~nUk)
!wm;prt’it
r:15’;
12;
33401? ALL ?4~NBY THESE P3~ESE1~TS,That we, Granite City Steel
Company, a Corporatlen organized tinder the lws of the State of
Delaware, having its principcil place of buniness at 20th & State
Streets, Granite City, Illinois, herein called the Principal, and
,
herein ca) led the Surety,
are hereby held and firmly bound
unto
the Envircnental Protection Agency of the State of Illinois,
in the penal sum
of ONE MILLION TWO 11UIWPJ~D
THOUS~~DAND NO/100
DOLLARS ($1,200,000.00) to be paid to the said Environmental Pro-
tection
2gency, or its successors, for which payment well and truly
to be macla we do bind
ourselves, our successors and assigns, firmly
by these presents.
The conditio~of this obligation is such that:
WilERV~S, an Ord2r
has heroto2~re
bccn
entered in
the
cause en-
titled Env~romtcntal ?roteclicn Agency
v. Granite City Steel
Company,
PCD 70-34, by the Illinois Pollution Control Board approving a Pro-
gram for instailatien and operation of facilities ana granting said
Principal a variance to emit particulate air contamLnants beyond
the li:ai tations prescribcd in ±1wfllinoj.s Environmental Protection
Act and by
app icablo rules
aad regulations from the sinter process
main winribcax
owned by
said
Principal and located in Naiticoki Townships
Madison County, Illinois, which Order is by reference incorporated
herein; and
WI3EIU:AS, said Order was conclitionc:d, ctong ot:hcr things, upon
the
posting by raid
Principal
of r~surety tc~nd
in
the
ansount
of O!H
Mi
L.t,IcC~T;a)
n;!.tt)1)
TnoU::.—.::n flfl
::c;,’)
00
I’:.hiJt~zi; ($1 , ~‘O’l, ‘fl’fl t~) t:!i.’
aI:.otIJ3t
!;b:~J1 ic! font, itt u U’ ~::(;t.at
‘.~ ci:.
1))
iflOlS
in the cvez~~thai
the
s:’icl
)‘rincip::). sli..) 1
.fai
tt~
inct all.
and. cq’urato
a certain 5;5 nt t’r
4—398

Process’ :cain Windbox Venturi Scrubber System, as spocifiec in
sciC
Order, all to be accomplished by no later than 19 1/2 months
from the
date of the entry of said Order;
gow, if
said PrincIpal, its successors
and
assigns,
shall In-
stall and have in operation the sald’Slnter Process Main Wlndbox
Venturi Scrubber System on saId s~nterplant on or before
so as to bring
said stack to wIthIn standards specified in the Order
of the Pollution Control
Board, or if the Principal shall cease its
sinter plant operation wIthin the above time limitation in accordance
with
the
said Order of
the
PollutIon Control Board and shall so ad-
vise
the Environmental ProtectIon Agency of said cessation,
then
in
either event this obflgation snail be void; otaerwise it shall re-
main
in full force and effect.
PROVIDED that the standards referred
to above shall not include
R~nge1mann or opacity regu.ctl?ns.
PROVXD~D
Ftm?IE!R,
that said Principal may, prior to 19 1/2
t~cnth:
from the date of the Order of the PollutIon Control Board rcducc the
face amount of this obligation by increments
in the followIng manner:
OCCURRESCE 0? EVENTS
AXOUNT OF 3G~Drr:C?:3:
Canplotior. of
all detaC.ed drawIngs
necessary to begin fabrication
and
submission of scae to the Environ-
mental Protection Agency
$
200,000
DelIvery of VenturI Scrubber System
equipment to Grante C.ty Steo~.Com-
pany plar.t site as shown by affidavit
of the saId Principal
400,003
ErectIon of VenturI Scrtbbe: System
Tributary to to Sintor Plant Main
n
~s
~hown by affidavit of
S.tbm.cniot of
Stack T~tt &ta to
500,vu3
vs::.t:~t Prezc~4o~,/.~c.:.ey
sao~~ncj
~.c~..Ql1a..co
c.5
prov~ce~.
above
0.003
4—3

PROVIDED FURTHER, that if any
time
during the term of this
bond
and prior to the date set forth’ in the condition of this bond
a variance set forth
in the Order referred to above has terminated
for any reason or reasons
other than or in addition to the sole
reason that Granite City Steel Company has failed to
make
satis-
factory progress as defined in paragraph 9 of the Stipulation
and the
Order of the Pollution Control Board or such variance has
not been extended for any such other or
additional reason or reasons,
then this obligation shall be immediately void; if any action
whatsoever, beyond the
exclusive control of Granite City Steel
Company, by any
person
or governmental authority prohibits the
lawful continuation or completion of the installation of or use
of the Sinter Plant Main Windbox Venturi Scrubber, this obligation
shall be void at the election of Granite City Steel Company.
4—400

may toni’ of thIs; bond shall not result in any forfeiture’ if occa—
sionec1 by Act of
God
or the public enemy, accidental fire or explo-
sion, flood, war, riot, sabotage, accident, government priority or
other actic.n by auy state or federal governl4ental authority or lo-
cal
governmental authority other than relating to pollution control,
strike, slowdown, lockout, or work stoppage or labor trouble of any
kind whatsoever, failure of supply of materials, parts, or equip-
ment, or failuru, delay, or refusal of any designer, fabricator, or
supplier to design, fabricate, deliver, or install as
agrced any
equipment
specified herein, provided such failure,
delay,
or re—
fusid is not due to fault
of the Principal, or
if occasioned by
any
other circumstance, whether of like character or different char-
actor from those enumerated above, which circumstance
is beyond the
reasonable contrel~of the Principal.
Certification by the Enviro:ilkentjd Protection
Agency
to the
said Principal, in the form required by the Board’s Order, shall
constitute sdfficient proof to the Surety that the eventn’ nocestary
to reduce certain portions of this obligation or to discharcje this
obligation have in fact occurred.
Proceedings to
declare forfeitures under this
bomi shall be in-
stituted b~fore the Pollution Control hoard within 30 days
after
upon prior written ‘notice to Principal
and
Surety by eertii’ied mail to the addrepses liuteci below; oth’r—
wise this obligation shall be void,. The Procedural Rules of the
Pollution Control Board
for contested hearings and the provisions
of the Enviromnantal ProtcctSun Act relating
to
hc’aringz; and tap—
p’,a)p e:)m 1 çovurn such procrc’cli:zgz;.
4-401

I~otiCc
to U~ 2~~2ncy5:l~~I)~
)v~c.~~J
;~
~ci~ A~r~y
2200
C~::b±11~
sp~J.z~~jric~3
~, Ii1~.n~’i
Attei~tic;::___________________
____
Not~ce
to tbc ~ri ncip~ ~h~1i
~c to:
Gr~inite Ci
ty Stccl Co~p~ny
20th & St~iLe
SLrc~’t~
Gr~r:ii:c
City, 1115 ~ioi~
Attention:
~1r. Dz;~1~iF. Ci~irns
Vice Prc~ic~cnt
Notice to
the
~i:~c ty
~hcI 1 be
to:

IT
IS SO ORDERED,
I, Christan Moffett, Clerk
of the
Ill~riois Pollution Control
Board, certify that the above Order was entered on
this 25th Day
oi
April, l972~by a vote
of 5 to 0.

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