ILLINOIS POLLUTION CONTROL BOARD
    July 19, 1985
    VILLAGE OF ADDISON,
    )
    Complainant,
    v.
    )
    PCB 84—160
    TEDIO PRINTING COMPANY,
    )
    Respondent.
    LOFTUS, DUFF
    & GARRITY,
    LTD.
    (MR. HUBERT
    J.
    LOFTUS AND PATRICK
    M.
    ~OFTUS,
    OF COUNSEL) APPEARED ON BEHALF OF THE COMPLAINANT.
    ERBACCI, SYRACUSE
    & CERONE,
    LTD.
    (MR. ANTHONY
    G.
    ERBACCI, OF
    COUNSEL) APPEARED ON BEHALF OF THE RESPONDENT.
    OPINION AND ORDER OF THE BOARD
    (by J.D. Dumelle):
    This matter comes before
    the Board on
    art
    October
    31,
    1984
    Complaint filed by the Village of Addison
    (Village)
    which alleged
    that Tedio Printing Company (Company)
    operated its two heatset
    web offset presses
    so as
    to cause
    air pollution in violation of
    Section 9(a)
    of the Illinois Environmental Protection Act
    (Act)
    and noise pollution
    in violation of Section
    24
    of
    the Act.
    The
    Village alleges that air pollution was caused by smoke and odor
    coming from the ink and enamel coated paper as
    it ran through
    Tedio’s drying
    ovens, while noise pollution came from the cutting
    blades
    on each press sheeter.
    The Village requests
    the Board
    to
    direct Tedio
    to “cease and desist” from the alleged violations of
    the Act.
    A hearing was held on April
    1, 1985 at which members
    of
    the public were present.
    The Village filed a memorandum
    in
    support of
    its position on May 28,
    1985, and Tedio
    filed
    its
    post—hearing brief on June
    3, 1985.
    On July 12, 1985,
    the Village filed a motion to amend the
    record
    to include
    a permit denial letter sent to Tedio
    by the
    Agency on June 11, 1985,
    regarding the construction and operation
    of
    the afterburner/stack heater
    for Tedio’s two Web Offset
    Presses.
    Tedio responded to that motion on July 5,
    1985
    (problems with the mail apparently explain the unusual timing
    of
    the
    filing of these documents).
    Upon review of that document the
    Board has concluded that it contains insufficient material
    evidence
    to justify
    its admission at such late date.
    Therefore,
    the motion
    to amend
    is hereby denied.
    Tedio Printing Company is located
    in
    a leased building
    at
    930 National Avenue
    in Addison,
    Illinois.
    (R. 189).
    The plant
    is located
    in an industrially zoned area known as the Addison
    Industrial Park and
    its rear yard abuts
    a residential
    neighborhood known
    as the Heritage Subdivision that
    is zoned
    for
    65-87

    —2—
    single-family and duplex dwellings.
    Various
    industrial
    properties
    in the Addison Industrial Park are located directly to
    the east and west of Tedio’s lot.
    The lot also lies directly
    south of the backyards of some houses on Heritage Drive, which
    were built
    long before Tedio began
    its printing operations
    in
    1982.
    (See Village’s Exhibit #6).
    There
    is
    a ten—foot high
    fence covered with
    a plastic—type material which
    is set
    approximately 30 feet
    inside Tedio’s property line separating
    its
    printing plant from the residences and serving as
    a buffer
    between the industrial
    and residential areas.
    The fence
    potentially cuts down noises
    to some minor
    extent
    and helps
    to
    shield
    the residential dwellers from the possible aesthetic
    unsightliness of
    the
    industrial
    space.
    (R.
    190—195).
    In addition
    to
    its main printing plant, Tedio also has a
    warehouse located about
    30
    feet west of the main plant which
    is
    used to store paper prior
    to printing.
    Because of the nature
    of
    Tedio’s printing business,
    it
    is sometimes necessary to bring
    paper from the storage warehouse
    to the main plant
    in the middle
    o~a shift
    to begin a new printing job.
    Forklift trucks are used
    to bring
    the needed paper from the warehouse
    to the plant.
    This
    retrieval process sometimes occurs during
    the night and
    necessitates the opening of the plant doors.
    Tedio has
    indicated
    that most of the paper
    is moved from the warehouse
    to
    the main
    plant during daylight hours and that schedules are designed
    to
    minimize any nighttime movements between buildings.
    (R.
    206—208)
    The plant presently includes two American Type Foundry (ATF)
    heatset web offset lithography presses and one non—heatset Color
    King web offset press
    (Press *3) which was recently installed.
    (R.
    163).
    The first heatset web offset press
    (Press #1) was
    installed about three years ago when the plant opened
    in April,
    1982.
    The second heatset web offset press
    (Press *2) was
    installed
    in July, 1984,
    at which time complaints from
    neighboring residents pertaining to excessive smoke and odor
    first began.
    (R.
    163;
    R.
    189—190).
    Printing is customarily done
    until
    all jobs are finished, even
    if this means operating the
    presses up
    to
    24 hours a day,
    7 days a week during peak seasons
    (See Village Group Exhibit #10; Tedio’s Exhibit #1).
    The printing process
    of lithography involves printing from a
    plain surface (such as a metal plate) on which the image to be
    printed
    is ink—receptive and the blank area
    is ink—repellant.
    Heatset lithography involves the application of heat to the
    printing paper
    in order
    to drive the solvents out of
    the
    ink.
    The paper
    is then “passed over a set of chill
    rollers which
    actually sets the ink for drying”.
    (R. 163).
    In this process
    there are visible smoke emissions when the inJ~dryer brings
    the
    temperature of the liquid
    ink solvent “above its gas point,
    where
    it changes from a liquid
    to a gas”.
    (R.
    164).
    However,
    there
    are no emissions whatsoever from Press
    #3 because non—heatset
    lithography does not require the application
    of heat to the
    printing substrate
    (i.e.,
    paper)
    since
    the
    ink dries
    by the
    65-88

    —3—
    process of oxidation.
    (R. 163—164).
    Before Tedio installed Press #2
    in the latter part of July,
    1984,
    the complaints by neighboring residents generally related
    to loud, constant noises emanating from the operations of Press
    ~1 which
    resulted in sleep loss, annoyance, physical discomfort,
    and the
    inability to enjoy the use of property especially during
    warmer weather when
    the doors and windows
    of Tedio’s facility
    were open.
    Neighbors also were disturbed at night when paper
    from the warehouse was moved by forklift trucks to the main
    printing plant.
    After Press #2 was installed, additional
    complaints related
    to smoke and odor which also interfered with
    enjoyment of homes and property.
    (R. 19—22;
    108—111;
    116;
    126;
    128—133)
    Shortly after Press #2 was installed,
    the fence serving as
    a
    partial noise barrier separating
    the residents wh~live adjacent
    to the printing plant on Heritage Drive was blown down during
    a
    severe windstorm,
    (R. 190),
    Some residents of the Heritage
    Subdivision contacted Tedio and complained about excessive noise
    from Tedio’s facility and subsequently complained
    to various
    local, state,
    and
    federal officials about excessive noise, smoke,
    and odor from the printing plant.
    As a result of these
    complaints,
    a meeting of the Village of Addison’s land use
    committee was held on August
    7,
    1984 with Tedio’s representatives
    in attendance.
    (R. 134;
    190;
    219—220).
    An agreement was reached
    between the parties
    in which Tedio agreed
    to re—erect as quickly
    as possible the fence
    in the rear yard and
    to lower
    the overhead
    doors of Tedio’s facility halfway during nighttime hours to
    control the noise
    in exchange for a promise from the residents
    to
    cease
    their numerous telephone calls and complaints
    to Tedio,
    the
    Village, and the Illinois Environmental Protection Agency
    (Agency).
    (R. 190—191).
    This agreement was short—lived,
    Tedio stated
    that, although
    measures
    to ensure that its doors were kept halfway closed began
    the day after
    the August
    7, 1984 meeting, some communication
    problems between shifts led
    to some noncompliance wheTt employees
    opened
    the doors
    to obtain ventilation while they were working
    in
    the hot weather,
    (R. 192),
    Further,
    the Village indIcated that
    even with the doors half—closed,
    there were no noticeable
    reductions
    in noise
    levels.
    (R. 144;
    229).
    On the other hand
    Tedio believes that the residents jumped
    the gun and prematurely
    began complaining.
    (R. 192—195),
    However, Tedio did take over
    two months
    to get the fence replaced due
    to negotiations with the
    insurance company and haggling with contractors.
    Subsequently on November 14,
    1984, Tedio’s representatives
    attended a pre—enforcement compliance conference held at the
    Maywood offices
    of the Agency pursuant
    to Section 31(d)
    of the
    Illinois Environmental Protection Act (Act),
    At this conference,
    Tedio agreed to install
    an afterburner; forego some heavy
    ink
    coverage jobs even after the air pollution control equipment was
    installed; and schedule certain
    jobs when they would not
    65-89

    —4—
    interfere with
    the activities of
    local
    residents.
    (R.
    48—51).
    Noise Pollution
    The Village alleges that Tedio violated Section 24 of
    the
    Act which prohibits any person from emitting “beyond the
    boundaries of his property any noise that unreasonably interferes
    with
    the enjoyment of life
    ,..,
    so as
    to violate
    any regulation
    or standard adopted by the Board.
    In support of the alleged
    noise pollution violations,
    the Village produced and entered into
    evidence three noise survey tests which were conducted on the
    perimeter
    of Tedio’s property.
    The Village further presented
    testimony by several witnesses who live in the vicinity of
    Tedio’s plant~
    The first noise
    test, which was made at the south property
    line of the residences on Heritage Drive on September 10, 1984,
    was conducted by Alexis Risk Management Services.
    (Village’s
    Exhibit #3).
    This test shows that Tedio exceeded both the
    applicable daytime and nighttime noise
    standards.
    Daytime
    exceedances are 5—10 db and nighttime exceedances
    are 10—15 db
    in
    the 1000—8000 Hertz
    range.
    The second noise test was conducted on August 20,
    1984 by
    Mr. Donald Rudny,
    a mechanical engineer.
    This test was made at
    865 Heritage Drive,
    the residence of Mr. Rudny’s sister
    and
    mother.
    (R. 74—75).
    Mr. Rudny’s sister
    asked him to perform
    these tests because “some preliminary EPA measurements made prior
    to that date indicated that the noise level was marginally in
    violation of the Village ordinance and she felt that the noise
    was very significant and that it should have been much more
    in
    violation than the EPA measurements indicated”.
    (R.
    75—76).
    Mr.
    Rudny, who had prior
    experience with International Harvester
    Company involving
    noise testing work on construction equipment
    and diesel engines, conducted noise
    tests with rented equipment
    and
    found that the noise emitted from Tedio’s facility
    significantly exceeded the requisite nighttime standards and
    marginally exceeded
    the applicable daytime standards.
    Daytime
    measurements showed exceedances of the state standards of
    approximately 5 db at 1000, 2000 and 4000 Hertz.
    Nighttime
    measurements showed exceedances of approximately 15 db in those
    same ranges.
    (R. 76—85; Village’s Exhibit #5.)
    Thus,
    the noise
    test results
    of Mr. Rudny’s noise survey were similar
    to the
    conclusions reached
    in the noise
    test conducted by Alexis Risk
    Management Services
    in that it showed Tedio to have exceeded both
    the permissible daytime and nighttime noise
    levels.
    (See:
    Village’s Exhibit #5).
    The third noise test was conducted on March 19, 1985 by Mr.
    Mark Tuckers
    an in—house inspector in the Village’s building
    department.
    The Village leased
    a precision sound
    level meter,
    octave filter
    set, and other appropriate noise measurement
    equipment from the Agency
    An experienced Agency employee
    ,a
    neighborhood resident, and the Village building and housing
    65-90

    —5—
    administrator accompanied Mr. Tucker during
    the testing.
    (R.
    146—151).
    The results indicate that Tedio was
    in violation of
    the nighttime noise standards even with the plant’s overhead
    doors
    fully
    closed,
    but did not reveal any daytime violations
    of
    applicable standards.
    (R.
    150—151; and Village’s Exhibit #2).
    Instead, during the daytime hours,
    some decibel readings were
    “exactly on”
    the appropriate
    limits.
    (R.
    153).
    On
    cross—examination, Mr. Tucker admitted that his noise readings
    did not show the same degree of noise violations
    that were
    demonstrated by Mr. Rudny’s tests and indicated that Tedio’s
    nighttime violations were less
    than the other tests had shown.
    (R.
    152—156).
    At the hearing, various residents of the Heritage
    Subdivision testified that their
    lives had been disrupted by
    excessive noise
    from Tedio’s facility.
    Mrs. Betty Burrows
    testified that she had often been awakened by late night noises
    from Tedio’s printing plant.
    (R.
    110—111;
    and Village’s Exhibit
    #8.)
    Mr. James Burrows testified that he complained about
    the
    excessive noise
    from Tedio at Village Board meetings and
    complained
    to the Agency and the Governor.
    (R.
    117—122).
    Another neighbor,
    Mr. Hugo Liepins, testified that he was
    bothered by loud noises from Tedio’s operations during the summer
    months when
    the plant’s doors were open.
    (R.
    126-127).
    Mrs.
    Pat
    Rataj testified that when Tedio’s doors and windows are open,
    she
    is disturbed by noises from the presses and cutters and also
    is
    disturbed by the nighttime movements of
    forklift trucks
    bring
    paper
    from the warehouse into the main building.
    (R.
    129—133;
    and village’s Exhibit #3).
    She stated
    that, during
    the summer,
    the overhead doors are open after midnight “on many occasions”.
    (R.
    134—135).
    The noises,
    according
    to Mrs.
    Rataj, are
    “irritating
    all tLe year around, not only in summer”.
    (R.
    141).
    Mr. Anthorr~LaRocca,
    the acting Village Manager,
    testified
    that he had received many complaints from neighborhood residents
    pertaining
    to Tedio’s operations and stated
    that, during the
    summer
    of 1984,
    he had personally heard noises from “machinery
    operating”
    at Tedio’s site while he was
    in the Rataj’s
    backyard.
    (R.
    157—161).
    Tedio has acknowledged that a noise problem exists
    at its
    plant and has attempted
    to develop
    a noise abatement program to
    eliminate the problems.
    Mr. Ben Williams, the President and
    part-owner
    of Tedio,
    testified that Industrial Noise Control,
    Inc. was asked
    to provide noise abatement equipment that will
    bring Tedio into compliance with applicable nighttime noise
    standards.
    (R.
    209—211; and Tedio’s Exhibit #4).
    Mr. Williams
    stated that he forwarded a purchase order
    to buy
    a flexible
    curtain absorber
    to surround various parts of
    the printing press
    and
    to
    cover
    a
    wall
    adjacent
    to
    the
    press,
    and
    a
    portable
    sound
    absorption
    curtain
    screen
    which
    will
    be
    installed
    to
    the
    rear
    of
    the
    printing
    presses
    in front of the doors near
    the entrance to
    the
    plant.
    (R.
    209—214;
    R.
    223;
    and
    Tedio’s
    Exhibit #4—4A).
    Although
    these
    sound
    absorption
    devices
    were scheduled to be
    delivered
    to
    Tedio
    within
    four
    to
    six
    weeks
    from
    the
    date
    of
    the
    65-91

    —6—
    order,
    they had not yet arrived at the time of the April
    1, 1985
    hearing.
    (R.
    211;
    221—223).
    The Board concludes that Tedio has violated Section 24
    of
    the Act.
    All three noise surveys show violations of 35
    Ill. Adm.
    Code 901.102(b)
    which establishes nightime noise limitations and
    two of the three surveys show violations of 35
    Ill. Adm. Code
    901.102(a) which establishes daytime noise limitations.
    Tedio
    points out that Mr. Rudny used rented equipment, was asked by his
    sister
    to perform the tests,
    and that he
    is not
    a qualified
    environmental expert.
    However, his testimony shows knowledge of
    the equipment,
    he calibrated
    the meter
    to insure
    its accuracy,
    and his results are quite similar
    to those of Alexis Risk
    Management.
    While
    there
    are differences with the Village’s tests
    which show no daytime violations;
    the record contains no evidence
    to show that both surveys could not be accurate.
    Several factors
    such as wind speed and direction, placement of the meters,
    and
    Tedio’s operating conditions
    at the time of the tests could
    explain
    the discrepancies.
    For these reasons, the Board
    finds
    that Mr. Rudny’s noise survey has probative value.
    These
    results, as well as the substantial citizen testimony as
    to
    interference with the enjoyment of
    their lives and property of
    residents in the vicinity of Tedio are largely unrebutted and
    show violations of Section
    24
    of the Act.
    Further,
    the factors
    which the Board must consider
    under Section 33(c)
    of the Act
    bearing
    on
    the reasonableness of the emissions (discussed under
    the penalty section below), demonstrate that Tedio has caused an
    unreasonable interference with the area residents’
    enjoyment
    of
    life and property.
    AIR POLLUTION
    The Village also alleges
    a violation of Section 9(a) of
    the
    Act which proscribes air pollution, which
    in turn is defined
    in
    Section 3(b)
    of
    t’he Act,
    in relevant part,
    as “the presence
    in
    the atmosphere of one or more contaminants in sufficient
    quantites and
    of such characteristics and duration as
    to
    unreasonably interfere with the enjoyment of
    life or property.”
    The Village alleges that such unreasonable interferenäe resulted
    from smoke
    and odor emissions from Tedio’s property.
    There
    are visible smoke and odor emissions during the
    heatset process which occur
    in Press #1 and Press #2 due
    to the
    volatilization of the liquid
    ink solvent.
    (R.
    164).
    To control
    smoke and odor emissions, Tedio installed an emission control
    device on the print line dryer
    exhausts in January,
    1985,
    pursuant
    to its informal agreement at the pre—enforcement
    conference.
    On
    March
    11,
    1985,
    the
    Village
    of
    Addison
    retained
    Dr.
    Sander
    Sundberg,
    as
    its
    environmental
    consultant
    to
    conduct
    tests
    relating
    to
    alleged
    smoke
    and
    odor
    emissions
    from
    Tedio’s
    printing
    plant.
    (R.
    33—34).
    Dr.
    Sundberg
    visited
    the
    vicinity
    of
    Tedio
    on
    six
    occasions
    on
    four
    different
    days.
    (R.
    34
    and
    65-92

    —7--
    39).
    On
    two
    of
    these
    days (March 19 and
    March
    20,
    1985),
    his
    visits
    were
    unannounced.
    On
    three
    of
    these
    visits
    he
    was
    accompanied
    by
    Mr.
    Mark
    Tucker
    of
    the
    Village.
    Ms.
    Jean
    Damlos
    of
    the
    Agency
    once
    went
    with
    Dr.
    Sundberg
    during
    his
    smoke
    arid
    odor
    testing.
    (R.
    34—40).
    On
    March
    26,
    1985,
    Dr.
    Sundberg
    performed
    a
    stack
    test
    on
    Tedio’s
    emission
    control
    device
    in
    order
    to
    ascertain
    if
    it
    was
    functioning
    properly.
    Dr.
    Sundberg
    subsequently
    testified
    at
    the
    hearing
    that
    he
    believed
    the
    device
    that
    was
    installed
    on
    Tedio’s
    equipment
    was
    a
    ‘~stack heater”
    rather
    than
    a
    “catalytic
    afterburner”
    and
    indicated
    that
    he
    believed
    that
    a
    catalytic
    afterburner
    is
    a
    more
    effective
    apparatus.
    (R.
    39;
    R.
    44).
    Dr.
    Sundberg
    testified
    that,
    under
    normal
    operating
    conditions,
    an
    afterburner
    should
    heat
    up
    the
    contaminant
    gas
    stream
    at
    1100
    to
    1400
    degrees
    Fahrenheit
    or
    higher
    and
    maintain the temperature
    for
    a
    period
    of
    0.3
    to
    0.5
    seconds,
    (R.
    36).
    Dr.
    Sundberg
    stated
    that,
    while
    the
    temperature
    in
    the
    middle
    of
    the
    flame
    in
    the burner was
    1400
    degrees
    Fahrenheit,
    the temperature
    at
    the
    top of the stack approximately six feet down from the flame
    averaged about
    400 degrees Fahrenheit,
    (R,
    37—39).
    This sharp
    drop off
    in temperature
    indicates that the gas stream might not
    be
    heated
    the
    requisite
    0.3
    to
    0.5
    seconds
    and,
    therefore,
    is
    “relatively
    ineffective
    in
    removing
    (combusting)
    odorous
    material.”
    (Village’s Exhibit #1,
    page 13).
    However,
    his
    off—site observations of ambient odor and his odor survey did
    riot
    indicate any untoward odors,
    Thus,
    Dr. Sundberg’s environmental
    evaluation
    indicated
    that
    Tedio’s
    emission
    control
    device
    is
    less
    than
    completely
    effective
    in
    controlling smoke and odor, but that
    it
    “will
    reduce
    the visual opacity by increasing the exhaust
    temperature
    and
    reducing
    condensation
    of
    solvent,
    and
    it
    will
    also
    facilitate
    the
    dispersion
    of
    odorous
    material
    by
    increasing
    the
    effective
    stack
    height.”
    (Village’s
    Exhibit
    #1,
    page
    13.)
    Ms.
    Jean
    Damlos,
    an
    environmental
    specialist
    on
    air
    pollution
    who
    is
    employed
    by
    the
    Agency,
    testified that Tedio
    promised,
    inter
    alia,
    to
    install
    a
    catalytic afterburner
    to
    control
    emissions
    and
    smoke,
    (R.
    151).
    However,
    after
    the
    installation
    of
    the afterburner,
    Ms.
    Damlos’ March 26,
    1985
    inspection
    found
    that
    it was not
    a catalytic or thermal
    afterburner
    as
    she
    had
    seen
    on
    similar printing presses at other
    facilities,
    Instead,
    the
    equipment
    was
    a
    “stack
    heater”
    which
    “warmed
    the
    gases
    up
    to
    a
    higher
    temperature
    than
    they
    would
    have
    been
    without
    the
    heater”
    and
    was,
    in
    her
    opinion,
    less
    efficient.
    (R.
    54;
    R.
    60).
    She
    also
    stated
    that Tedio had not
    yet
    received
    an
    Agency
    permit
    for
    its
    afterburner.
    (R.
    52—53).
    On
    the
    other
    hand,
    Mr.
    Ben Williams testified that Tedio had
    placed
    an
    order
    for
    an
    afterburner
    before
    he
    was
    told
    that
    such
    equipment
    was
    required and stated that the word “catalytic”
    was
    brought
    up
    at
    the pre—enforcement conference
    and
    he
    “didn’t
    know
    what
    the
    word
    meant,”
    (R.
    226—227),
    He
    indicated
    that
    he
    was
    trying
    in
    good
    faith
    to
    comply with applicable
    regulations
    and
    to
    eliminate
    any
    problems
    at
    the plant.
    (R,
    227—233).
    Mr.
    Williams
    testified
    that
    he
    didn’t
    file
    any application
    for
    a permit prior
    65~93

    —8—
    to
    the
    installation
    of
    the
    afterburner
    because
    he
    was
    unaware
    that
    a
    permit
    was
    required until Ms.
    Damlos visited the plant and
    told
    him
    that
    a
    permit was necessary.
    (R.
    199).
    After
    Ms.
    Damlos mailed him the forms,
    Tedio “expedited
    it
    as
    quickly
    as
    possible”
    and
    had Tn—Heating Company prepare the documents.
    (R.
    199—200; and Company Exhibit
    #1).
    After
    the application form was
    filled out,
    he “hand carried them to
    the
    Maywood
    office
    of
    the
    EPA
    for them to review,
    and it was filed.”
    (R.
    200).
    Tedio
    subsequently
    received
    a
    Certificate
    of
    Incompleteness
    from
    the
    Agency which notified Tedio that additional
    information was
    required.
    (R.
    200—201;
    see: Company Exhibit #2).
    Tedio has
    prepared
    the additional requested information, but had not yet
    transmitted
    it
    to
    the Agency as of the date of
    the hearing.
    (R.
    200—203).
    On
    March
    27~ 1985,
    the
    Tn—Heating
    Company
    inspected
    the
    afterburner.
    Their
    service report
    indicates that the afterburner
    is
    operating
    efficiently
    and
    that the digital temperature
    read—out indicated that a temperature of 1408 degrees was reached
    during operations.
    (R.
    203—204;
    and Tedio’s Exhibit
    #3).
    Mr.
    Fred Valentine,
    a partner of Tn—Heating,
    Inc.,
    testified that
    the
    incinerator
    afterburner
    that
    was
    installed has a chamber on
    top
    of
    the roof where
    a flame
    at
    1400
    degrees
    covers
    the
    entire
    opening
    and
    all
    the
    emissions
    have
    to
    pass
    through
    this
    flame
    before
    they are exhausted,
    thereby eliminating the smoke and the
    odor.
    (R.
    166—167).
    Mr. Valentine
    stated that “the thermal
    coupler
    (sic)
    is located just above the flame, approximately
    6
    to
    12 inches above the flame, and the read—out
    is located downstairs
    by the presses”
    so that the temperature
    is taken at the thermal
    coupler location
    and
    then
    is
    transmitted
    to
    the
    digital
    read—out
    device
    (sic)
    in the plant.
    (R.
    167—168).
    Although the
    incinerator afterburner
    is designed
    to burn the gases off at
    the
    flame,
    the temperature varies
    in the flue or the stack at various
    distances away from the actual
    flame.
    (R.
    170—171).
    The system
    is
    designed
    so
    that
    the
    flame
    sometimes
    becomes
    visible
    through
    the top of the flue depending on the amount of ink that is used
    in
    the
    printing
    and
    if
    alcohol
    is
    being
    run
    in
    the
    fountain
    solution.
    (R.
    170).
    Although
    Mr.
    Valentine
    stated
    that
    his
    firm’s “experience”
    in installing these afterburners indicated
    the
    afterburner,s
    effectiveness,
    on
    cross—examination
    he
    admitted
    that he had not done any actual air quality tests
    to see
    if
    Tedio’s afterburner was effective
    in removing odorous materials
    from the contaminant air stream,
    (R.
    184—188).
    At
    the hearing, some of the residents of
    the Heritage
    Subdivision testified that their lives had been disrupted and
    adversely affected by excessive smoke, odors,
    and fumes from
    Tedio’s printing plant.
    Mrs. Barbara Maziarz testified that
    she
    has
    lived
    at
    851
    Heritage
    Drive
    for
    13
    years
    (R.
    19).
    She first detected odors from Tedio
    in
    the summer of 1984 which
    were “very strong,
    burning, burning
    in a way that
    it burns your
    skin,
    it burns your eyes,
    and
    it burns your throat when you smell
    it.
    (R. l9-20)~
    She has detected the same odors
    since January,
    1985, but they are somewhat less than the odors
    in the summer.
    65-94

    —9—
    (R.
    20—21).
    She
    further
    testified
    that
    the
    smoke
    makes
    it
    “impossible” to be outside “for any period of time”
    (R.
    21)
    and
    tnat she can distinguish
    the odors coming from Tedio Printing
    from the odors from L
    & S Company by observing the “chimney on
    Tedio
    and
    ventilators
    on
    L
    &
    S.”
    (R.
    21—22).
    Mrs.
    Betty
    Burrows,
    who
    lives
    at
    859
    Heritage
    Drive,
    testified
    that
    her
    family was disturbed by “really heavy odor”
    which
    smelled
    like
    printing
    oil burning which came right
    into
    their
    apartment
    and
    family
    room
    from
    Tedio
    and
    indicated
    that
    at
    night
    the
    odors
    are
    “real heavy,” while during
    the day
    it
    is
    riot
    so
    bad.
    (R.
    108.109;
    see: Village’s Exhibit *8).
    Her
    husband
    testified
    that
    he
    kept
    a
    log
    which
    accurately
    indicated
    emissions
    of
    smoke
    and
    odor
    from
    Tedio’s
    printing
    plant.
    (R.
    114).
    He
    indicated
    that
    the
    smoke
    is
    not always
    the
    same
    color
    and
    is
    sometimes
    “dark
    blue”
    or
    “a
    brownish
    color”
    (R.
    116)
    and
    that
    sometimes
    there
    is
    an
    odor
    connected
    with
    the
    smoke,
    but
    not
    all
    the
    time
    and
    that
    it
    depends
    on
    the
    direction
    of
    the wind
    (R.
    116).
    He
    described
    the
    periodic
    odor
    as
    smelling like “rotten
    eggs
    or
    burning
    sulfur”.
    (R.
    116).
    Mr.
    Burrows
    stated
    that
    the
    “odor
    is
    the
    same,”
    but
    that
    Tedio
    does not emit as much smoke
    now because flames come from the chimney
    (R.
    117).
    Mr. Burrows
    said
    it
    was
    easy to distinguish
    the emissions from Tedio Printing
    and L
    &
    S Company, because
    “there is
    a different smell
    in the
    smoke.”
    (R.
    119).
    Two other local residents also complained
    about the odors
    coming from Tedio,
    Mr. Hugo Liepins, who has lived at 870
    Heritage Drive
    for the last 12 years, testified that he was
    bothered by “noxious”
    odors which smelled like “burning oil” last
    summer when
    he went outside.
    (H.
    126).
    In the colder weather,
    when his house windows were normally closed, he did not detect
    the
    odors.
    He
    also complained about
    a decline
    in property values
    and
    stated
    that
    if
    he
    wanted
    to
    sell
    his
    house,
    a
    buyer
    would
    be
    unavailable,
    “with
    such
    filth
    coming
    in”
    from
    Tedio.
    (R.
    127).
    Mrs.
    Pat Rataj,
    who
    has
    lived
    at
    865
    Heritage
    Drive
    for
    over
    13
    years,
    testified that the odors started
    in July or August of 1984
    arid that there
    is a “strange” gassy smell that “burns your eyes”
    (R.
    129)
    and that she sometimes has to close all the doors and
    windows
    to avoid the smells,
    (R.
    129—130).
    She can’t
    use their
    swimming pool or have guests
    over,
    thereby affecting
    the use and
    enjoyment of her home.
    (R. 130, and see Village’s Exhibit #9).
    The
    Board
    concludes
    that
    Tedio
    has
    violated
    Section
    9(a)
    of
    the
    Act
    by
    emitting
    odors
    which
    unreasonably
    interfered
    with
    the
    enjoyment of life and property of residents in the surrounding
    area.
    However, this violation has not been as well established
    as
    the noise violation,
    The non—resident testimony appears
    to
    contradict that of the residents,
    In
    this regard, however,
    the
    Board
    notes that the
    residents
    are
    at the site all
    of the
    time,
    day after
    day., during the day and at night.
    The non—residents,
    however,
    have been at the site
    on
    a
    handful
    of
    days
    during
    normal
    working
    hours,~
    This
    could
    explain
    some
    of
    the
    inconsistencies.
    There
    is
    also
    a
    question
    as
    to
    whether
    the
    residents
    could
    65-95

    —10--
    determine
    specifically the origin of the odors.
    The record
    discloses that there
    are other facilities
    in
    the
    vicinity
    which
    cause
    odors.
    Finally,
    monitoring
    and
    modeling
    done
    by
    Dr.
    Sundberg
    indicates
    that
    an
    unreasonable
    interference with life
    and property appears unlikely.
    In attempting
    to reconcile this evidence,
    the Board
    first
    finds that for
    the period
    of time up to Tedio’s installation of
    its
    stack
    heater, Tedio emitted odors which unreasonably
    interfered with the enjoyment of
    the life and property of
    surrounding
    residents.
    Testimony regarding that period of time
    is nearly unrebutted,
    Residents testified at length regarding
    such interference and testitied that they could determine that
    Tedio
    was
    the source of the odors,
    The installation of
    the
    stack
    heater,
    however,
    may
    in
    large
    part have cured
    the problem.
    Certainly, Dr. Sundberg’s study
    indicates that to be the case.
    On the other hand,
    the residents
    indicate
    that unreasonable odors continued,
    though to a somewhat
    lesser
    degree.
    In reviewing Mr.
    Burrows’
    log (Village Exhibit
    8),
    which
    is the most complete record
    emissions
    from
    Tedio’s
    facility, most of the entries after
    the installation of
    the
    stack
    heater relate
    to flames and smoke
    rather than odors, whereas the
    bulk of the citizens’ complaints
    rests on odors.
    Tedio
    points
    out
    that
    while
    residents
    maintained
    that
    a
    sulfur—smelling,
    bluish—gray
    smoke
    was
    emanating
    from
    Tedio’s
    plant,
    none
    of
    the
    three
    environmental
    specialists
    employed
    by
    the Village and the Agency who made unannounced inspections
    of
    the plant and surrounding areas detected any such emissions or
    odors,
    Ms. Damlos testified that when
    she
    visited
    the
    Tedio
    plant
    in August and September, 1984,
    she detected a faint odor
    and
    smoke on only one occasion,
    (R.
    57—58)
    She also testified
    that
    in
    her
    inspections
    in
    February
    and
    March,
    1985,
    she
    could
    detect
    no
    visible
    emissions
    and
    only
    a
    faint
    odor
    near
    the
    Tedio
    warehouse;
    she
    could
    not
    detect
    any odor
    in the residential
    area.
    (R.
    62),
    Dr.
    Sundberg
    also
    testified
    that
    on
    his
    visits
    he
    detected
    no
    significant
    odors
    (H.
    40).
    In
    light
    of this
    conflicting
    testimony,
    Tedio
    submits
    that
    the
    testimony of
    the
    environmental
    specialists
    must
    be
    given
    greater
    weight
    than
    that
    of
    the
    residents
    and
    that
    their
    inspections
    make
    it
    clear
    that
    if the residents have had
    a
    problem
    with
    smoke
    and
    odor
    since
    January,
    1985,
    Tedio’s
    operations
    are
    not responsible for them,
    Tedio submits that Dr.
    Sundberg’s
    March
    1985
    report
    must
    be
    dispositive of the question
    of
    whether
    or not Tedio
    is responsible
    for the odors,
    and cites
    the
    following
    Section:
    Under
    the
    conditions that the Tedio plant was
    operating at on March 26,
    1985,
    dispersion
    modeling
    indicates
    that there
    is minimal impact on the
    ambient environment,
    Under conditions projected
    for
    the operations of two print
    lines
    65-96

    —11—
    simultaneously at normal and heavy
    loadings,
    it
    is
    possible that extremely sensitive observers may
    perceive an odor.
    (Village
    Exhibit No.
    1,
    p.
    13).
    However,
    this conclusion
    is
    specifically
    limited
    to
    March
    26,
    1985,
    and certainly does not stand
    for the proposition that
    Tedio
    has not, and
    is not, causing
    air pollution.
    What
    it does
    show is
    that under some operating
    conditions,
    the
    stack
    heater
    operates effectively.
    On the other
    hand,
    the
    citizen
    testimony
    indicates that it does not always operate
    effectively.
    The
    Board
    concludes that the preponderance of the evidence supports the
    finding
    of
    a violation of Section 9(a)
    of the Act both before
    and
    after
    Tedio’s installation of its stack
    heater,
    although
    the
    extent of violation has diminished
    since
    its
    installation.
    PENALTY
    Under Section
    33(c)
    of the Act the Board is required
    to take
    into
    consideration factors relating
    to the reasonableness of the
    emissions.
    First,
    the Board
    is to consider
    the
    character
    and
    degree
    of
    injury.
    As
    the testimony
    shows,
    the
    noise
    and
    odor
    emanating
    from Tedio has caused
    significant
    interference
    with
    the
    general
    welfare of area residents,
    The
    interference,
    however,
    has
    apparently
    lessened
    to some
    extent,
    especially
    as
    regards
    odors,
    but
    some remains.
    Second,
    Tedio
    does
    have
    social
    and
    economic
    value~
    However,
    Tedio’s
    method
    of
    operation
    is
    such
    that
    its
    social
    value is
    reduced
    by
    the
    pollution
    it
    causes.
    Third,
    while
    the suitability
    of
    the
    site
    location
    is
    indicated
    by
    the
    fact
    that Tedio’s property is zoned for its current use,
    there
    is no question that the
    residents
    of
    the
    Heritage
    Subdivision
    have clear priority
    of
    location,
    as
    almost all of
    the
    complaining
    residents have lived
    in
    the
    area
    for
    many years while
    Tedio
    has
    only been
    in
    business
    since
    April,
    1982.
    One
    of
    the
    inherent
    problems
    involved
    here
    is
    that
    there
    exists
    a
    proximity
    between
    the
    industrial
    and
    residential
    zones
    which
    exacerbates
    any noise, odor~, or smoke problems that occur.
    Fourth, there
    is
    no question that it is technically practicable and economically
    reasonable
    to reduce emissions
    to meet Board standards.
    Although Tedio has claimed
    a
    willingness
    to
    correct
    the
    noise
    and
    air
    pollution problems
    and
    has
    taken
    various
    steps
    to
    rectify
    the
    situation,
    the fact remains
    that
    the
    problems
    have
    persisted
    since at least
    the latter part of July,
    1984 when Tedio
    installed
    Press
    *2 and did not
    expeditiously
    replace the fence
    which
    was
    blown down
    in a severe
    windstorm.
    Tedio
    has
    asserted
    that
    it
    has made good
    faith efforts
    to
    come
    into
    compliance
    and
    cites
    its replacement of
    the
    fence;
    its
    installation
    of
    an
    afterburner;
    its purchase of various sound
    absorption
    barriers;
    and
    its efforts
    to meet the concerns of
    area
    residents.
    On
    the
    other
    hand,
    the complaining neighbors have basically argued that
    Tedio
    has
    done “too little,
    too late”
    and
    that
    Tedio’s
    efforts,
    even
    if well—intentioned have not resulted
    in
    a
    resolution of the
    65-97

    —12—
    problems
    o1~ noise
    and
    air
    pollution.
    Expert
    testimony,
    while
    differing
    fri
    its interpretation of the effects of Tedio’s control
    measures,
    has
    indicated
    that
    a problem does,
    in
    fact, exist.
    in
    evaluating
    all
    the
    facts and circumstances of the instant case,
    and
    analyzing
    all
    testimony
    and
    exhibits presented
    at the
    hearing,
    the
    Board
    finds
    that
    a
    $1,000
    penalty is appropriate.
    The
    Board
    will
    order
    Tedio
    to:
    (1)
    cease
    and
    desist from
    all
    further
    violations;
    (2)
    retain a professional engineer or
    other
    qualified
    environmental
    consultant
    in
    consultation
    with
    the
    Agency
    to
    conduct
    all
    necessary
    tests
    on
    the
    afterburner
    to
    see
    that
    all
    ira~i;:oper
    smoke,
    odors,
    and
    emissions
    are
    eliminated
    and
    insure
    tha~: ~:~dio
    is
    in
    compliance
    with
    all
    applicable
    air
    pollution
    dards~
    including
    appropriate
    permits;
    (3)
    if
    necessary,
    ~~editious1y
    install
    a
    catalytic
    afterburner
    or
    other
    similar
    de~:~~
    which
    wil:L1
    in
    fact,
    eliminate
    the
    smoke,
    odor,
    and
    other
    er~ssioriviolations;
    (4)
    retain
    a
    professional
    engineer
    or
    other
    qu~)Lified
    environmental
    consultant
    in consultation
    with
    the
    Agency
    conduct.
    all
    necessary
    tests
    on
    the
    sound
    barriers
    installed
    to
    tnsure
    that
    the
    applicable
    nighttime
    and
    daytime
    noise
    standa.
    ~s
    are
    met;
    (5)
    if
    necessary,
    additional
    appropriate
    noise
    absorp~
    ~on barriers shall
    be
    expeditiously installed to
    bring
    Tedio~.
    operation
    into
    full
    compliance
    with
    all
    applicable
    noise
    starida~ s;
    and
    (6)
    pay
    a
    penalty
    of
    $1,000
    to
    aid
    in
    the
    enforcement
    .::l
    the
    Act,
    This
    0p~..:~ioriconstitutes
    the Board’s findings of fact
    and
    conclusions
    o.~ law
    in
    this
    matter.
    ORDER
    It
    is
    tho
    Order
    of
    the
    Illinois
    Pollution
    Control
    Board
    that:
    1.
    Ted:Lo
    Printing
    Ccmpany,
    has
    violated Sections 9(a)
    and
    24
    of
    the
    i:liirzois
    Environmental
    Protection
    Act.
    2.
    Tedio
    shall
    cease
    and
    desist
    from further violations.
    3,
    Within
    30 days
    of
    the
    date
    of
    this
    Order,
    Tedio
    shall,
    by
    certified
    check
    or
    money
    order
    payable
    to
    the
    State
    of
    Illinois,
    pay
    a
    penalty
    of
    $1,000
    which
    is
    to
    be
    sent
    to:
    Illinois
    Environmental
    Protection
    Agency
    Fiscal
    Services
    Division
    2200
    Churchil.l
    Road
    Springfield,
    IL
    62706
    4,
    Within
    4~ days
    of
    the
    date
    of
    this
    Order,
    Tedio
    shall
    retain
    a
    professional
    engineer or other qualified consultant
    in
    consulta~
    ~th
    the
    Agency
    to
    conduct
    all
    necessary
    tests
    on
    the
    afterb!u~rto see
    that
    all
    improper
    smoke,
    odors,
    and
    emissions
    i:niriat~,d an~l
    to
    insure
    that
    Tedio
    is
    in
    85-98

    —13—
    compliance with all applicable
    air pollution standards.
    If
    necessary, Tedio shall expeditiously install
    a catalytic
    afterburner
    or other similar device which will,
    in fact,
    eliminate
    the smoke, odor,
    and other emission violations
    to bring
    Tedio’s operations
    nto full compliance with all applicable
    air
    pollution standards.
    Appropriate permits
    for any pollution
    control equipment shall
    be obtained from
    the Illinois
    Environmental Protection Agency.
    5.
    ~1ithin45 days
    of the date of this Order, Tedio shall
    retain a professional engineer
    or other qualified consultant
    in
    consultation with
    the Agency to conduct all necessary tests
    on
    the sound barriers installed
    to insure that the applicable
    nighttime and daytime noise standards are met.
    If necessary,
    additional appropriate noise absorption barriers shall
    be
    expeditiously installed
    to bring Tedio’s operations
    into full
    compliance with all applicable noise standards.
    IT
    IS SO ORDERED.
    I,
    Dorothy M. Gunn,
    Clerk of the Illinois Pollution Control
    Board,
    hereby certify that the abov
    Opinion and Order was
    adopted on
    the
    /~_
    day of
    _____
    ____,
    1985 by
    a
    vote of
    ~7-~)
    .
    ~i,
    /
    ___
    ___~.
    orothy
    M. GInn, Clerk
    Illinois Pollution Control Board
    65-99

    Back to top