ILLINOIS POLLUTION CONTROL BOARD
    June
    6,
    1974
    ENVIRONMENTAL PROTECTION AGENCY,
    )
    )
    Complainant,
    )
    vs.
    )
    PCB 72—285
    )
    ILLINI
    BEEF
    PACKERS
    INCORPORATED,
    )
    )
    Respondent.
    Larry R. Eaton,
    Assistant
    Attorney General for the EPA
    William R. Carney, Attorney for Respondent
    OPINION
    AND
    ORDER
    OF
    THE
    BOARD
    (by Mr. Henss):
    On December 13, 1913 this Board ordered Illini Beef Packers
    Incorporated to investigate its Joslin operation to determine
    whether methods of operation, or maintenance practices might
    be causing periodic odorous emissions,
    and to report to thc EPh
    and this Board.
    If such emissions were found Illini Beef
    w~g
    to
    propose a program to correct the problem.
    Illini Beef was
    further ordered to implement a
    program
    to
    handle
    odor
    complaints
    from nearby residents.
    Illini Beef has complied with all parts of the Decera..er
    1973 Order and the
    Agency
    has
    submitted
    its
    comments
    on
    the
    company’s proposed control program.
    With respect to the inedible rendering system, Illini Beef
    reports that its air scrubber and afterburner are installed and
    operating under Agency permit.
    Both devices are operating
    successfully.
    In addition, Illini Beef proposes to clos:D most of the doors
    which lead to the rendering process area.
    The 30,000 CE? air
    movement of the scrubber creates a negative pressure in the
    inedible rendering process portion of the building and ti~erefora,
    it
    is necessary for the west door to be partially open.
    This will
    allow the scrubber to operate at designed efficiency and keep the
    inside temperature at a reasonable level for ororator comfort.
    :dl
    other
    doors
    are
    to
    remain closed during operating hours and all
    doors including the west door will be closed during nonoperatin~
    hours.
    12—416

    —2—
    All exhaust openings which were originally designed into
    the inedible rendering process area have been sealed.
    This
    will insure that all air from the rendering area will pass
    through the scrubber prior to being released to the atmosphere.
    Daily checks are to be made on the scrubber and the afterburner.
    Routine
    maintenance
    will
    be
    performed
    during
    the
    daily
    checks.
    Necessary
    repair
    parts
    will
    be
    stocked
    in
    case
    of
    mechanical
    failure.
    Employees working in the inedible rendering area have been
    taught
    the
    proper
    operation
    of
    all
    equipment
    including
    the
    control devices.
    They have been instructed to be aware of
    seemingly minor items which could cause an odor problem.
    Illini
    Beef’s “early detection crew” consists of 24 hour security per-
    sonnel,
    24 hour shift operators, the waste treatment operator,
    all management and supervisory personnel and all persons working
    in the inedible rendering process area.
    This would appear to
    provide adequate coverage and we shall not require further action
    in this respect.
    All areas including the inedible processing areas are to be
    thoroughly cleaned on a regular basis under the scrutiny of the
    USDA.
    This includes a complete wash down of cattle holding pens
    each
    day.
    The
    Agency
    requests
    that
    the
    local,
    district
    or
    regional
    office
    of
    the
    Agency
    be
    notified
    immediately
    upon
    discovery
    of
    any
    malfunction
    in
    the
    pollution
    control
    devices
    or
    unusual
    operating
    conditions related to the processing plant or the
    wastewater treatment system.
    Illini Beef states
    that
    it
    has
    no
    objection to such a requirement and it shall be ordered.
    With respect to the waste treatment system, Illini Beef
    reports
    that
    it has a full-time waste treatment system operator
    with
    proper
    industrial
    license
    issued by the EPA.
    As part of
    his
    duties
    the
    operator
    makes
    daily
    maintenance
    checks
    of
    all
    system
    equipment,
    checks
    for
    any
    noticeable
    odors
    and
    checks
    the
    natural
    cover
    on
    two anaerobic cells.
    No
    odors
    have
    been
    noticed
    around
    the waste treatment system since the cover formed over these cells.
    Several precast concrete covers have been delivered and are
    scheduled to be placed over the concrete structures between the
    anaerobic cells and the aerated cell.
    These concrete covers
    should reduce the chance that odors might come from the lagoon
    area.
    The Agency requests that the covers be caulked into
    position and all sample ports covered.
    Illini Beef did not object
    to this request and it shall be ordered.
    The only major area of disagreement between Illini Beef and
    the Agency concerns the method by which the Company proposes to
    12—415

    —3—
    handle citizen complaints.
    On December
    23,
    1973 Illini Beef
    issued a notice to personnel as
    to the procedure to be followed
    when an odor complaint is received.
    The procedure, if followed,
    should constitute compliance with Part B of our prior Order.
    However,
    the Agency requests that the initial phase of
    the
    complaint program include a notification
    by
    direct mail to all
    residents within a five mile radius of the facility of
    the plant
    telephone number and its “intended use”.
    The Agency wants this
    direct mailing to~besupplemented by advertisements in a local
    newspaper or announcements on the radio of the existence of the
    complaint program.
    Illini Beef protests that such notification
    would place them in a position of “advertising for complaints”
    which they consider a “totally extreme position by the EPA”.
    Illini Beef points out that the designated telephone number will
    be the plant’s primary number which is listed in the area telephone
    book, easily accessible to any of the area residents.
    It is the
    Board’s opinion that Illini Beef has provided a reasonable tele-
    phone program in compliance with our Order and that the measure
    proposed by the Agency
    is above and beyond that required to
    resolve the problem.
    This Order shall he the final order of the
    current proceeding.
    This Opinion constitutes the Board’s findings of fact and
    conclusions of law.
    ORDER
    It is the Order of the Pollution Control Board that the
    proposed odor control program submitted by Illini Beef Packers
    Incorporated is hereby accepted as proposed with the following
    modifications:
    1.
    All doors
    in the inedible rendering process area
    except the “west door”
    shall be kept closed.
    The
    “west door” may be opened but only to the extent
    necessary to maintain the designed efficiency of
    the scrubber and to provide operator comfort.
    2.
    In the event Illini Beef experiences any malfunctions
    in the pollution control devices or unusual
    operating conditions which could lead to the
    emission of odors, Illini Beef shall immediately
    notify the Environmental Protection Agency’s
    Regional Office in Rockford, Illinois
    (telephone 815/987-7576),
    If
    such malfunction
    or
    unusual operating condition occurs during other
    than normal business hours,
    the regional office
    shall be notified as soon as possible on the next
    regular business day.
    12
    467

    —4—
    3.
    All concrete covers placed over the structures
    between the anaerobic cells and the aerated cells
    shall be caulked into place and all sample ports
    shall be covered.
    ::,
    Chr~stanJ~. T4of~ett,
    Clerk
    of
    the
    Illinois Pollution Control
    Board
    hereby
    certify
    the
    above
    Opinion
    and
    Order
    was
    adopted
    t~iis
    ~
    day
    of
    ~
    ,
    1974
    by
    a
    vote of
    ~/
    to
    0

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