ILLINOIS POLLUTION CONTROL BOARD

July 22,

1993

IN THE MATTER OF:

REASONABLY AVAILABLE CONTROL

TECHNOLOGY FOR MAJOR SOURCES

)

EMITTING VOLATILE ORGANIC

)

R93-14

MATERIALS IN THE CHICAGO

)

(Rulemaking)

OZONE NONATTAINNENT AREA:

25 TONS

)

(AMENDMENTS TO 35

ILL.ADM.CODE

PARTS 211

AND

218)

)

Proposed Rule.

First Notice.

OPINION

AND

ORDER OF THE

BOARD

(by J. Theodore Meyer):

On July 22,

1993, the Illinois Environmental Protection

Agency

(Agency)

filed this proposal for rulemaking.

The proposal

represents one part of Illinois’ submittal of a complete state

implementation plan

(SIP).

Pursuant to Section 182(a)

of the

Clean Air Act,

as amended in 1990,

Illinois was to adopt and

submit its plan

by

November 15,

1992.

The proposal would expand

the existing requirement that major sources of volatile organic

material

(VOl.1)

utilize reasonably available control technology

(RACT)

to all sources

in the Chicago ozone nonattainrnent area

which emit or have a potential to emit 25 tons per year VOM.

The

proposal seeks to amend 35 I1l.Adm.Code 211 and 218.

This proposal was filed pursuant to Section 28.5 of the

Environmental Protection Act (Act).

(415 ILCS 5/28.5

(1992).)

That section requires the Board to proceed with rulemaking under

set time-frames.

The Board has no discretion to adjust these

time frames under any circumstances.

Today the Board acts to

send this proposal to first notice under the Illinois

Administrative Procedure Act, but without commenting on the

merits of the proposal.

The following schedule

indicates the deadlines by which the

Board must act,

as provided in Section 28.5

first notice

on or before July 26,

1993

first hearing

on or before September

6,

1993

second hearing

on or before October

6,

1993

third hearing

on or before October 20,

1993

second notice

(if

third hearing cancelled)

on or before November 19,

1993

(if third hearing held)

on or before December

9,

1993

final adoption and filing

21 days after receipt of JCAR

certificate of no objection

The Board notes that the above dates are the deadlines as

established by Section 28.5 and do not represent actual hearing

---

2

dates or filing dates.

While the schedule includes second and

third hearings, these hearings may be cancelled if unnecessary.

The Board will proceed in this matter as prescribed in Section

28.5 and discussed in the Board’s resolution.

~

Clean Air Act~

Rulemaking Procedures Pursuant to Section 28.5

of the

Environmental Protection Act,

as Added By P.A.

87-1213,

(October

29,

1992 and December 3,

1992), RES 92—2.)

The Agency has filed a motion for waiver of requirements

with the proposal.

The Agency requests waiver of the following

requirements:

that the Agency submit the original and nine

copies of the entire regulatory proposal; that the Agency submit

a copy of the proposal to the Attorney General and the Department

of Energyand Natural Resources (ENR); and that the Agency submit

copies of all documents upon which it relied.

The Agency asks

that it be permitted to file an original plus five complete

copies of the proposal and four partial copies.

A partial copy

includes the pleadings and the proposed rules,

but does not

include the supporting exhibits.

The Attorney General and ENR

have agreed with the Agency that a copy of the proposal need not

be

served upon them.

The Agency had provided the Board with one

copy of the majority of the documents on which

it relied, and

notes that the other documents are readily accessible or already

in the Board’s possession.

The Board grants the Agency’s motion.

The Board has slightly modified the caption of this

rulemaking to reflect that it applies to sources which have the

potential to emit 25 tons per year VON.

The only changes made to

the proposal itself,

as submitted by the Agency, were corrections

to the tables of contents for Parts 211 and 218.

ORDER

The Board directs the Clerk to cause publication of the

following amendments in the Illinois Register for first notice:

TITLE

35:

ENVIRONMENTAL PROTECTION

SUBTITLE B:

AIR POLLUTION

CHAPTER

I:

POLLUTION CONTROL BOARD

SUBCHAPTER

c:

EMISSIONS STANDARDS AND LIMITATIONS

FOR STATIONARY SOURCES

PART 211

DEFINITIONS

AND

GENERAL PROVISIONS

SUBPART A:

GENERAL PROVISIONS

Section

211.101

Incorporations by Reference

211.102

Abbreviations and Units

SUBPART

B:

DEFINITIONS

---

3

Section

211.121

211.122

211.270

211.1070

211.2030

211.2610

211.3950

211.4830

211.4850

211. 4970

211.5390

211.5530

211. 6110

211.6170

211.6250

211.6630

211.6650

211. 6710

211.6830

211.7050

Other Definitions

Definitions

(Repealed)

Aerosol Can Filling Line

Cleaning Materials

Enhanced Under-the

Cup Fill

Gel Coat

Monomer

Polyester Resin Materials

Polyester Resin Products Manufacturing Process

Potential to Emit

Reclamation System

Repair

Solvent Recovery System

Specialty Leather

Stain Coating

Through-the—Valve Fill

Tooling Resin

Touch-Up

Under-the-Cup Fill

Vapor Suppressed Polyester Resin

Section 211.AppcndIXPPENDIX A

Rule into Section Table

Section 2l1.AppcndixPPENDIX B

Section into Rule Table

AUTHORITY:

Implementing Sections

9 and

10 and authorized by

Section

27 and 28.5

of the Environmental Protection Act

(Ill.

Rev.

Stat.

1991,

ch.

111½,

pars.

1009,

1010 and 1027),

(P.A.

87—

1213,

effective September

26,

1992)

415

ILCS 5/9,

10,

27 and

28.5.

SOURCE:

Adopted as Chapter

2:

Air Pollution,

Rule 201:

Definitions, R71—23,

4 PCB 191,

filed and effective April

14,

1972; amended

in R?4-2 and

R75—5,

32 PCB 295,

at

3

Ill.

Reg.

5,

p.

777,

effective February

3,

1979;

amended

in R78—3 and

4,

35

PCB 75 and 243,

at

3

Ill.

Reg.

30,

p.

124, effective July 28,

1979; amended

in R80-5, at

7 Ill. Reg.

1244, effective January

21,

1983; codified at

7

Ill. Reg.

13590; amended in R82—1

(Docket

A)

at

10 Ill.

Reg.

12624,

effective July

7,

1986; amended

in

R85—2l(A)

at

11 Ill.

Reg.

11747, effective June 29,

1987; amended

in R86—34 at

11 Ill.

Reg.

12267, effective July 10,

1987; amended

in R86—39 at

11 Ill.

Reg.

20804, effective December

14,

1987;

amended

in R82-14 and R86-37 at

12

Ill.

Reg.

787, effective

December 24,

1987;

amended

in R86—18 at

12 Ill.

Reg.

7284,

effective April

8,

1988;

amended

in R86—10 at

12 Ill Reg.

7621,

effective April

11,

1988; amended

in R88—23 at 13

Ill.

Reg.

10862,

effective June

27,

1989; amended

in R89—8

at 13

Ill. Reg.

17457, effective January

1,

1990; amended in R89—l6(A)

at

14

Ill.

Reg.

9141,

effective May 23,

1990;

amended in R88—30(B)

at

15

Ill. Reg.

5223,

effective March 28,

1991; amended

in R88—14

at 15

---

4

Ill.

Reg.

7903.,

effective May 14,

1991; amended in R91—1O at 15

Ill. Reg.

15564, effective October

11,

1991;

amended in R91—6 at

15 Ill.

Reg.

15673, effective October 14,

1991; amended

in R9l—22

at 16 Iii.

Reg.

7656, effective May

1,

1992; amended in R91—24

at

16 Ill.

Reg.

13526, effective August 24,

1992; amended in R93—9

at 17 Ill. Reg.

______,

effective

__________;

amended in R93-14

at 17

Ill. Reg.

______,

effective___________

SUBPART B:

DEFINITIONS

Section 211.270

Aerosol Can Filling Line

“Aerosol can filling line” means

an operation where a series of

process

steps are used to fill and seal aerosol cans.

(Source: Added at

Ill. Reg.

______,

effective

__________

Section 211.1070

Cleaning Materials

“Cleaning materials” mean any materials used for cleaning an

emission unit;

cleaning tools, equipment or other

items used with

the emission unit;

cleaning the walls

or area

in which the

emission unit

is located;

or cleaning personnel;

or materials

used for other cleaning activity associated with an emission

unit.

(Source: Added at

______

Ill.

Reg.

______,

effective

__________)

Section 211.2030

Enhanced Under-the—Cup Fill

“Enhanced under-the-cup fill” means an improved under-the-cup

technique.

This improved method forces most propellant which

would otherwise remain

in the heads~aceof the fill machine

fitting into the aerosol can by using either

a compressed non-VON

gas such as nitrogen or vaporization of the propellant itself.

Enhanced under—the-cup fill may require adiustinent of the fill

machine to reduce the hold-down pressure on the cup during the

period in the filling cycle when remaining propellant

in the

fitting

is forced into the can.

(Source: Added at

______

Ill.

Reg.

______,

effective

__________

Section 211.2610

Gel Coat

“Gel coat” means

a polyester resin coating~either colored or

clear, that provides

a cosmetic enhancement and improves

resistance to degradation from exposure to the elements.

(Source: Added

at

______

Ill.

Reg.

______

,

effective

__________)

Section 211.3950

Monomer

---

5

“Monomer” means

a relatively low-molecular—weight organic

compound that may combine with itself or other similar compounds

by a cross-linking reaction to become a ~olvmer.

(Source: Added at

______

Ill.

Reg.

______,

effective

__________)

Section 211.4830

Polyester Resin Materials

“Polyester resin materials” mean unsaturated ~olvester resin.

such as jsophthalic.

orthophthalic, halogenated, bjsphenol A,

vinyl

ester,

or furan resins; cross-linking agents; catalysts~

gel coats;

inhibitors;

accelerators; promoters; and any other

material containing VOM used in ~olvester resin operations.

(Source: Added at

Ill.

Reg.

______,

effective

__________)

Section 211.4850

Polyester Resin Products Manufacturing

Process

“Polyester resin products manufacturing process” means

a

manufacturing process that fabricates or reworks products for

commercial,

military or industrial use by hand laying—up.

impregnating,

iniecting,

pultruding.

forming, winding.

spraying,

and/or curing by using unsaturated polyester resin materials with

fiberglass.

fillers,

or any other reinforcement materials.

(Source: Added at

Ill.

Reg.

______

,

effective

__________)

Section 211.4970

Potential to Emit

“Potential to emit

(PTE)” means the maximum capacity of

a

stationary source to emit any air pollutant under its physical

and operational design.

Any physical or operational limitation

on the capacity

of

a source to emit an air pollutant,

including

air pollution control equipment and restriction on hours of

operation or

on the type or amount

of material combusted,

stored.

or processed,

shall be treated as part of its design

if the

limitation

is enforceable by USEPA.

(Source: Added at

______

Ill. Reg.

______,

effective

__________)

Section 211.5390

Reclamation System

“Reclamation system” means equipment which reclaims spent

solvents,

surplus ~ropellants, waste materials and other

materials generated by an emission unit to produce solvent.

propellant or other materials which may be reused

in the emission

unit.

(Source: Added at

Ill. Reg.

______

,

effective

__________)

Section

211.5530

Repair

---

6

“Repair” means,

with respect to ~olvester resin product

manufacturing processes,

a portion of the fabrication process

that requires the addition of polyester resin materials to

portions of

a previously fabricated product in order to mend

damage

im.rnediately following normal fabrication operations.

(Source: Added at

______

Ill. Reg.

______,

effective

_________)

Section 211.6110

Solvent Recovery System

“Solvent recovery system” means equipment which processes spent

solvents, surplus propellants and other VOM containing waste

materials generated by an emission unit to recover VOM which can

be productively used,

either

in the original unit or for another

purpose, reducing the amount of such material which must be

disposed of as waste.

(Source: Added at

______

Ill.

Reg.

______,

effective

_________)

Section 211.6170

Specialty Leather

“Specialty leather” means leather

in one of the following

categories:

~j

“Specialty shoe leather,” such as “CHROMEXCEL”

‘~‘

leather,

that is:

2J

A select grade of chrome tanned, bark retanned

leather

21

Retarined to over 25

by weight qrease~, wax and oils by

direct contact with such materials in liquefied form

at elevated temperature without the presence of water

~j

Finished with coating materials which adhere to the

leather surface to provide color and

a rich visual

luster while allowing a surface that feels

oily; and

j)

Used primarily for manufacture of shoes.

~j

“Speciality football leather,” such as “TANNED IN TACK”

leather that

is:

fl

Toi~grade,

chrome tanned, bark retanned, and fat

jiquored leather

21

Finished with coating materials which impregnate

into

the leather to produce

a permanent non-slip “tacky”

exterior surface on the leather.

This “tacky”

characteristic continues to exist with wear;

and

fl

Used primarily for the manufacture

of footballs.

---

7

(Source: Added at

Ill.

Reg.

______,

effective

_________)

Section 211.6250

Stain Coating

“Stain coating” means

a non-protective coating containing dye or

piament which

is applied to a substrate to impart color without

obscuring the grain of the substrate.

i.e., the appearance and

texture of the surface of the substrate due to its physical

structure, or for a transparent substrate, without blocking the

passa~eof light throu~hthe substrate.

(Source: Added at

______

Ill. Reg.

______,

effective

__________)

Section 211.6630

Through-the-Valve Fill

“Through-the-valve fill” means, with resPect to filling of

aerosol cans with propellant,

a method of filling cans by

iniecting propellant into the can through and around the outlet

tube of the can and aerosol valve.

Through—the-valve fill

is

a

different method of fill than under-the-cup fill.

(Source: Added at

______

Ill. Reg.

,

effective

__________)

Section 211.6650

Tooling Resin

“Tooling resin” means resins used to fabricate molds and fixtures

used in manufacturing of fiberglass products.

(Source: Added at

Ill.

Reg.

______

,

effective

__________)

Section 211.6710

Touch-Up

“Touch-up”

means, with respect to polyester resin product

manufacturing processes,

a portion of the fabrication process

that is necessary to cover minor imperfections.

(Source: Added at

______

Ill.

Reg.

,

effective

__________)

Section 211.6830

Under-the—Cup Fill

“Under-the-cur fill” means, with respect to filling of aerosol

cans with propellant,

a method of filling cans whereby the

propellant

is introduced through the lunction between the annu~

toP of the can and the metal cup which holds the outlet tube and

aerosol valve.

Under-the—cup fill

is

a different method

of fj~j~

than through-the-valve fill.

(Source: Added at

Ill. Reg.

,

effective

__________)

Section 211.7050

Vapor Suppressed Polyester Resin

“Vapor suppressed polyester resin” means

a polyester resin

---

8

material which contains catalysts or additives designed to reduce

monomer evaporation loss during application and curing.

(Source: Added at

______

Ill. Reg.

______,

effective

__________)

TITLE

35:

ENVIRONMENTAL PROTECTION

SUBTITLE B:

AIR POLLUTION

CHAPTER

I:

POLLUTION CONTROL BOARD

SUBCHAPTER

C:

EMISSIONS STANDARDS

AND

LIMITATIONS

FOR STATIONARY SOURCES

PART 218

ORGANIC MATERIAL EMISSION STANDARDS

AND

LIMITATIONS FOR THE

CHICAGO AREA

SUBPART A:

GENERAL PROVISIONS

Section

218.100

218.101

218.102

218.103

218.104

218. 105

218.106

218.107

218.108

218.109

218. 110

218.111

218.112

218.113

Introduction

Clean-up and Disposal Operations

Abbreviations and Conversion Factors

Applicability

Definitions

Test Methods and Procedures

Compliance Dates

Afterburners

Exemptions, Variations,

and Alternative Means of

Control

or Compliance Determinations

Vapor Pressure of Volatile Organic Liquids

Vapor Pressure

of Organic Material or Solvents

Vapor Pressure

of Volatile Organic Material

Iricorporations by Reference

Compliance with Permit Conditions

SUBPART

B:

ORGANIC EMISSIONS FROM STORAGE AND

LOADING OPERATIONS

Section

218.121

218.122

218.123

218.124

218.125

218. 126

Storage Containers

Loading Operations

Petroleum Liquid Storage Tanks

External Floating Roofs

Compliance Dates

Compliance Plan

Section

218.141

218.142

218.143

218. 144

Separation Operations

Pumps and Compressors

Vapor Blowdown

Safety Relief Valves

SUBPART C:

ORGANIC EMISSIONS FROM MISCELLANEOUS EQUIPMENT

---

9

SUBPART

E:

SOLVENT CLEANING

Section

218.181

218.182

218.183

218. 184

218.185

218.186

Section

218.204

218.205

218.206

218.207

218.208

218.209

218.210

218.211

Section

218.301

218.302

218.303

218.304

Section

218.401

218.402

218.403

218.404

218.405

SUB

PART

Solvent Cleaning in General

Cold Cleaning

Open Top Vapor Degreasing

Conveyorized Degreasing

Compliance Schedule

Test Methods

SUBPART

F:

COATING

OPERATIONS

Emission

Limitations

for

Manufacturing

Plants

Daily-Weighted Average Limitations

Solids Basis Calculation

Alternative Emission Limitations

Exemptions

from

Emission

Limitations

Exemption from General Rule on Use of Organic Material

Compliance Schedule

Recordkeeping and Reporting

SUBPART

G:

USE OF ORGANIC MATERIAL

Use

of Organic Material

Alternative Standard

Fuel Combustion Emission Sources

Operations with Compliance Program

SUBPART

H:

PRINTING

AND

PUBLISHING

Flexographic

and

Rotogravure

Printing

Applicability

Compliance Schedule

Recordkeeping and Reporting

Heatset Web Offset Lithographic Printing

Q:

LEAKS F~ONSYNTHETIC ORGANIC CHEMICAL AND POLYMER

MANUFACTURING EQUIPMENT

General Requirements

Inspection Program Plan for Leaks

Inspection Program for Leaks

Repairing Leaks

Recordkeeping

for

Leaks

Report for Leaks

Alternative Program for Leaks

Open-ended Valves

Standards for Control Devices

Section

218.421

218.422

218.423

218.424

218.425

218.426

218.427

218.428

218.429

---

10

218.430

Compliance Date

SUBPART

R:

PETROLEUM REFINING AND RELATED INDUSTRIES;

ASPHALT MATERIALS

Section

218.441

218.442

218.443

218.444

218.445

218.446

218.447

218.448

218.449

218.450

218.451

218.452

218.453

Petroleum Refinery Waste Gas Disposal

Vacuum Producing Systems

Wastewater

(OilfWater)

Separator

Process Unit Turnarounds

Leaks:

General Requirements

Monitoring Program Plan for Leaks

Monitoring Program for Leaks

Recordkeeping for Leaks

Reporting for Leaks

Alternative Program for Leaks

Sealing Device Requirements

Compliance Schedule for Leaks

Compliance Dates

SUBPART S:

RUBBER

AND

MISCELLANEOUS PLASTIC PRODUCTS

Section

218.461

218.462

218.463

218.464

218,465

218.466

Manufacture of Pneumatic Rubber Tires

Green Tire Spraying

Operations

Alternative Emission Reduction Systems

Emission Testing

Compliance Dates

Compliance Plan

SUBPART

T:

PHARMACEUTICAL MANUFACTURING

Applicability

of Subpart T

Control of Reactors, Distillation Units,

Crystallizers, Centrifuges and Vacuum Dryers

Control

of Air Dryers, Production Equipment Exhaust

Systems and Filters

Material Storage and Transfer

In-Process Tanks

Leaks

Other Emission Sources

Testing

Monitoring and Recordkeeping for Air Pollution Control

Equipment

218.489

Recordkeepirig for Air Pollution Control Equipment

Section

218.521

218.525

SUBPART V:

AIR OXIDATION PROCESSES

Section

218.480

218.481

218.482

218.483

218.484

218.485

218.486

218.487

218.488

Definitions

Emission Limitations for Air Oxidation Processes

---

11

Section

218.581

218.582

218.583

218.584

218.585

218.586

Section

218.601

218.602

218.603

218.604

218.605

218.606

218.607

218.608

218.609

218.610

218.611

218.612

218.613

SUBPART W:

AGRICULTURE

Architectural Coatings

Paving Operations

Cutback Asphalt

Applicability

Exemption for Waterbase Material and Heatset Offset

Ink

Testing and Monitoring

Compliance Date

218.526

218.527

Section

218.541

Section

218 .561

218.562

218.563

Pesticide Exception

SUBPART

X:

CONSTRUCTION

SUBPART 1:

GASOLINE DISTRIBUTION

Bulk Gasoline Plants

Bulk Gasoline Terminals

Gasoline Dispensing Facilities

—

Storage Tank Filling

Operations

Gasoline Delivery Vessels

Gasoline Volatility Standards

Gasoline Dispensing Sources

—

Motor Vehicle Fueling

Operations

SUBPART

Z:

DRY CLEANERS

Perchloroethylene Dry Cleaners

Excrnptions Applicability

Leaks

Compliance Dates

Compliance Plan

Exception to Compliance Plan

Standards for Petroleum Solvent Dry Cleaners

Operating Practices for Petroleum Solvent Dry Cleaners

Program for Inspection and Repair of Leaks

Testing and Monitoring

ExcmptionApplicability for Petroleum Solvent Dry

Cleaners

Compliance Dates

Compliance Plan

SUBPART AA:

PAINT

AND

INK MANUFACTURING

Section

218.620

218.621

218.623

Permit Conditions(Repealed~

---

12

218.624

218.625

218.626

218 .628

218.630

218.636

218 .637

Section

218.875

218.877

218.879

218. 881

218.883

218.886

Open-top Mills, Tanks,

Vats or Vessels

Grinding Mills

Storage Tanks

Leaks

Clean Up

Compliance Schedule

Recordkeeping and Reporting

SUBPART

BB:

POLYSTYRENE

PLANTS

Applicability of Subpart BB

Emissions Limitation at Polystyrene Plants

Compliance Date

Compliance Plan

Special Requirements for Compliance Plan

Emissions Testing

SUBPART CC:

POLYESTER RESIN PRODUCT MANUFACTURING PROCESS

218.660

218.666

218.667

218.668

218.670

218.672

Applicability

Control Requirements

Compliance Schedule

Testing

Recordkeepjng and Reporting for Exempt Emission Units

Recordkeeping and Reporting for Subiect Emission Units

SUBPART

DD.: AEROSOL CAN FILLING

218.680

218.686

218.688

218.690

218.692

Applicability

Control Requirements

T~e

st in g

Recordkeeping and Reporting for Exempt Emission Units

Recordkeeping and Reporting for Subject Emission Units

SUBPART PP:

MISCELLANEOUS FABRICATED PRODUCT MANUFACTURING

PROCESSES

Section

218.920

218.923

218.926

218.927

218.928

Applicability

Permit Conditions

(Repealed)

Control Requirements

Compliance Schedule

Testing

Appl icabi 1

ity

Permit Conditions

(Repealed)

Section

218.940

218.943

SUBPART

QQ:

MISCELLANEOUS FORMULATION MANUFACTURING PROCESSES

---

13

Control Requirements

Compliance Schedule

Testing

Section

218.960

218.963

218.966

218.967

218.968

Applicability

Permit Conditions

(Repealed)

Control Requirements

Compliance Schedule

Testing

SUBPART

TT:

OTHER EMISSION COURCEC UNITS

Exempt Emission Sources

Subject Emission &ourcc~Units

Section 218~

_______

Section 2l8.AppcndixPPENDIX

B:

Section 21B.AppcndixPPENDIX

C:

Section 218.AppcndixPPENDIX

D:

AUTHORITY:

Implementing Sections 9.1 and

10 and authorized by

Section

28.5

of the Environmental Protection Act

(Ill.

Rev. Stat.

1991,

ch.

111½,

par.

1009.1,

1010,

and 1028.5)

(P.A.

87—1213,

effective September 26,

1992)

(415 ILCS 5/9.1,

10 and 28.5J.

SOURCE:

Adopted

at R91-7

at 15

Ill. Reg.

12231,

effective August

16,

1991; amended

in R91—24 at

16

Ill.

Reg.

13564,

effective

August

24,

1992;

amended

in R91—28 and R91—30 at 16 Ill.~Reg.

13864,

effective August

24,

1992;

amended in R93—9

at

17 Ill.

Reg.

_________

,

effective

_______________

;

amended

in R93—14 at

17

Iii.

Reg.

218.946

218.947

218.948

SUBPART

RR:

MISCELLANEOUS ORGANIC CHEMICAL MANUFACTURING

PROCESSES

Section

218.980

Applicability

218.983

Permit Conditions

(Repealed)

218.986

Control Requirements

218.987

Compliance Schedule

218.988

Testing

SUBPART UU:

RECORDKEEPING AND REPORTING FOR NON

Section

218.990

218.991

AppCndixPPENDIX

A:

List of Chemicals Defining

Synthetic Organic Chemical and

Polymer Manufacturing

_______

VON Measurement Techniques for

Capture Efficiency

_______

Reference Methods and Procedures

_______

Coefficients for the Total

Resource Effectiveness Index

(TRE)

Equation

effective

SL~BPA~TA:

GENERAL

PROVISIONS

---

14

Section 218.106

Compliance Dates

a)

Except

as provided in Section 218.106

(C)

below or as

otherwise provided in

a specific Subpart of this Part,

£~ompliancewith the requirements of all rules is required

by July

.i~

1991,

or September

1,

1991,

for all sources

located in Cook, DuPage,

Kane,

Lake, McHenry or Will

Counties, consistent with the appropriate provisions of

Section 218.103

of this Part.

b)

Except as provided

in Section 218.106

(c)

below or as

otherwise provided

in a specific Subpart of this Part~,

G.~ompliancewith the requirements of this Part is required

by November

15,

1993,

for all sources located in Aux Sable

Township or Goose Lake Township in Grundy County or

in

Oswego Township

in Kendall County.

gj.

All emission units which meet the applicability

requirements

of 218.402(a) (2),

218.611(b),

218.620(b).

218.660(a)

,

218.680(a),

218.920(b),

218.940(b).

218.960(b)

or 218.980(b)

of this Part,

including emission units at

sources which are excluded from the applicability criteria

of Section 218.402(a) (1).

218.611(a),

218.620(a),

218.920(a),

218.940(a),

218.960(a),

or 218.980(a)

of this

Part by virtue of permit conditions or other enforceable

means, must comply with the requirements

of Subpart

H,

Z,

AA,

CC,

DD,

PP.

00.

RR or TT

of this Part,

respectively,

by March

15,

1995.

Any owner or operator of an emission

unit which has already met the applicability requirements

of Sections 218.402(a) (1)

,

218.611(a),

218.620(a)

218.920(a),

2l8.940(al,

218.960(a),

218.980(a)

of this

Part on or

by

the effective date

of this subsection

is

required to comply with all compliance dates or schedules

found

in Section 218.106(a)

or 218.106(b)

above,

as

applicable.

(Source:

Amended at

Ill.

Reg.

,

effective

__________)

Section 218.108

Exemptions,

Variations, and Alternative Means

01 Control or Compliance Determinations

Notwithstanding the provisions of any other Sections of this

PartTj

~j

eAny exemptionsrfrom variations or alternatives to the

control reguirements~~

emission limitations-~ortest

mcthods set forth

in this Part shall be effective only

when approved by thc Agency ~nd 3pproved by the UCEPA as a

SIP revision.

~

Any

equivalent variations to control plans

or equivalent

variations

or alterations to test methods set forth in

---

15

this Part shall be effective when approved

by the Agency

and

USEPA

in

a federally enforceable permit or as

a SIP

revision.

(Source:

Amended at

Ill. Reg.

_______,

effective

__________)

Section 218.112

Incorporations by Reference

The following materials are incorporated by reference and do not

contain any subsequent additions or amendments:

a)

American Society for Testing and Materials,

1916 Race

Street, Philadelphia, PA 19103:

1)

ASTM D2879—86

2)

ASTN D323—82

3)

ASTM D86-82

4)

ASTN D—369—69

(1971)

5)

ASTM D—396—69

6)

ASTM D2880—71

7)

ASTM D—975—68

8)

ASTM D3925—81

(1985)

9)

ASTM E300—86

10)

ASTM D1475—85

11)

ASTM D2369—87

12)

ASTN D3792—86

13)

ASTM D4017—8l

(1987)

14)

ASTM D4457—85

15)

ASTM D2697—86

16)

ASTM D3980—87

17)

ASTM E180—85

18)

ASTM D2372—85

19)

ASTM D97—66

20) ASTM E—168—67

(1977)

21)

ASTM

E—169~i

22) ASTh E—260.~~

23) ASTM D2504—83

24) ASTM D2382—83

Z~1

ASTM D323-82

(approved

1982)

b)

Standard Industrial Classification Manual,

published by

Executive Office of the President,

Office of Management

and Budget,

Washington,

D.C.,

1987.

c)

American Petroleum

Institute Bulletin 2517,

“Evaporation

Loss From Floating Roof Tanks”, Second

ed.,

February,

1980.

d)

40 CFR Part

60

(July

1, 19901991)

and 40 CFR 60, Appendix

A,

Method

24

(57 FR 30654,

July 10.

1992).

e)

40 CFR

Part

61

(July

1,

19901991).

---

16

f)

40 CFR Part 50

(July

1,

19891991).

g)

40 CFR Part 51

(July

1, 1~9&9l99?)

h)

40 CFR Part 52

(July

1,

19S~1991).

fl

40 CFR Part 80

(July

1.

1991).

“A Guide for Surface Coating Calculation”. United

States Environmental Protection Agency, Washington,

D.C.,

EPA—340/l—86—016.

“Procedures for Certifyin~Quantity of Volatile

Organic Compounds Emitted by Paint,

Ink and Other

Coating”,

(revised June 1986), United States

Environmental Protection Agency, Washington D.C.,

EPA—450/3—84—019.

~)fl

“A Guide for Graphic Arts Calculations”. August

1988,

United States Environmental Protection Agency,

Washington D.C.,

EPA—340/1—88—003.

“Protocol for Determining the Daily Volatile Organic

Compound Emission Rate of Automobile and Light-Duty

Truck Topcoat Operations”.

December 1988, United

States Environmental Protection Agency, Washington

D.C.,

EPA—450/3—88—018.

“Control

of Volatile Organic Emissions from

Manufacturing of Synthesized Pharmaceutical Products”,

United States Environmental Protection Agency,

Washington,

D.C.,

EPA—450/2—78—029.

“Control of Volatile Organic Compound Leaks from

Gasoline Tank Trucks and Vapor Collection Systems”,

Appendix

B,

United States Environmental Protection

Agency,

Washington,

D.C.,

EPA—450/2—78—051.

“Control

of Volatile Organic Compound Emissions from

Large Petroleum Dry Cleaners”,

United States

Environmental Protection Agency, Washington,

D.C.,

EPA—450/3-.82—009.

g~j

“APTI Course S1417 Controlling Volatile Organic Compound

Emissions from Leaking Process Equipment”,

United States

Environmental Protection Agency, Washington,

D.C.,

EPA—450/2—82—015.

~J

“Portable Instrument User’s Manual for Monitoring VOC

Sources”,

United States Environmental Protection Agency,

Washington,

D.C.,

EPA—340/1—86—015.

---

17

.gj

“Protocols for Generating Unit—Specific Emission Estimates

for Equipment Leaks

of VOC and VHAP”, United States

Environmental Protection Agency,

Washington,

D.C.,

EPA—450/3—88—010.

~j

“Petroleum Refinery Enforcement Manual”,

United States

Environmental Protection Agency,

Washington,

D.C.,

EPA—340/1—80—008.

~j

“Inspection Manual

for Control of Volatile Organic

Emissions from Gasoline Marketing Operations:

Appendix

D”. United States Environmental Protection Agency,

Washington.

D.C.,

EPA—340/1—80—012.

~j

“Control of Hydrocarbons from Tank Truck Gasoline Loading

Terminals:

Appendix A”, United States Environmental

Protection Agency, Washington,

D.C.,

EPA—450/2—77—026.

~

“Technical Guidance-Stage II Vapor Recovery Systems for

Control of Vehicle Refueling Emissions at Gasoline

Dispensing Facilities”,

United States Environmental

Protection Agency,

Washington.

D.C.,

EPA-450/3—91-022b.

~j

California Air Resources Board,

Compliance Division.

Compliance Assistance Program:

Gasoline Marketing and

Distribution:

Gasoline Facilities Phase

I

& II

(October

1988,

rev. March

1991)

(CARB Manual).

y~ South Coast Air quality Management District

(SCAQMD),

Applied Science

& Technology Division, Laboratory Services

Branch,

SCAOMD Method 309-91, Determination of Static

Volatile Emissions.

~

South

Coast Air quality Management District

(SCAOMD),

Applied Science

& Technolo~vDivision, Laboratory Services

Branch,

SCAOMD Method 312-91, Determination of Percent

Monomer

in Polyester Resins.

(Source:

Amended at

Ill. Reg

effective

_______

Section 218.113

Compliance with Permit Conditions

No person shall violate any terms or conditions of a permit

reflecting the requirements of this Part,

operate any source

except

in compliance with its permit,

or violate any other

applicable requirements.

(Source:

Added at

—

Ill.

Reg.

______

,

effective

SUBPART H:

PRINTING AND PUBLISHING

Section 218.402

Applicability

---

18

a)

The limitations of Section 218.401 of this Part apply to

all flexographic and rotogravure printing lines at a

subject facilitysource.

M-~faci1itic~Sourceswith

flexographic and/or rotogravure printing lines are subject

facilitie~sourcesun1c3~,j~:

1)

2)

b)

Upon achieving compliance with this Subpart, the emio~io~n

o-ourcc i~flexc,qraphic and rotogravure printing lines are

not required to meet Subpart G

(Section 218.301 or

~4~2l8.3~02 of

this Part).

Emisoion sources Flexo~raphic

and rotogravure printing lines exempt from this Subpart

are subject to Subpart G

(Section 218.301

or ~452j~.02

p~.this Part).

Rotogravure or flexographic equipment used

for both roll printing and paper coating is subject to

this Subpart.

c)

Once subject to the limitations of Section 218.401,

a

flexographic or rotogravure printing line is always

subject to the limitations

of Section 218.401 of this

Part.

Total maximum theoretical emissions of VON from all

flexographic and rotogravure printing line(s)

(including solvents used for cleanup operations

associated with flexographic and rotogravure printing

line(sfl

at the facilitysource ncvcrever exceed

90.7 Mg

(100 tons)

per calendar year before the

application of-capture oy3tc!n3 and control devioe~3, or

and the flexographic and rotogravure printing line(s)

(including solvents used for c1eanu~operations

associated with flexographic and rotogravure printing

line(s))

at the source are not limited to less than

90.7 Mg (100 tons)

of VON emissions per calendar year

in the absence of air pollution control equipment

through production or capacity limitations contained

in a federally enforceable permit or a SIP revision;

or

A federally enforceable conotruction permit or CIP

revision for all flexographic and rotogravure printing

linc(~)~t a facility reguirec the owner or operator

to

limit production or capacity of thc~cprinting

linc(~)to rcducc total VON cmi~ion~from all

flexographic and rotogravure printing linc(c)

to

~0.7

Mg

(100 tonr~

-or

lcoc pcr calendar ycar before

the application of capture ~y~tcrn~and control

dcviccc. The flexographic and rotogravure printing

line(s)

(including solvents used for cleanup

operations associated with flexographic and

rotogravure printing line(s))

at the source have

a

potential to emit 22.7 Mg

(25 tons)

or more of VON per

year.

---

19

d)

Any owner or operator of any flexographic or rotogravure

printing line that is exempt from the limitations of

Section 218.401 of this Part because of the criteria in

this Section is subject to the recordkeeping and reporting

requirements specified in Section 218.404(b)

of this Part.

(Source:

Amended at

—

Ill. Reg.

______,

effective

___________)

SUBPART Z:

DRY CLEANERS

Section 218 .602

ExcmptionzA~~licability

The provisions of Section 218.601 of this Part are not applicable

to perchloroethylene dry cleaning operations which are

coin-operated or to dry cleaning faciliticooperation consuming

less than 30 gal per month

(360 gal per year)

of

perchloroethylene.

(Source:

Amended at

Ill. Reg.

______,

effective

__________

Section 218.611

ExcmptionApplicabilitv for Petroleum Solvent

Dry Cleaners

The provisions of

Sections 218.607 through 218.610 of this Part

shall not apply to petroleum solvent dry cleaning facilitico

sources that: who~ccmi~sion~

of VON do not exceed 91 m~n~ramo

~100 tono)

per year

in the abocnoe of pollution control

or whooc cmi~ion~of VON, ao limited by the operating permit,

will not cxcccd 91 mcgagram~ (100 tons)

per year in the ab~encc

of npllution control

~r~uirm~~nt.

Have maximum theoretical emissions of

90.7 Mg

(100 tons)

or more per calendar year of VOM, and are not limited to

less than 90.7 Mg

(100 tons)

of VOM emissions per calendar

year in the absence

of air pollution control equipment

through production or capacity limitations contained in

a

federally enforceable permit or

a SIP revision:

or

kI

Have a potential to emit 22.7

Mg

(25 tons)

or more of VOM

per year.

(Source:

Amended at

—

Ill. Reg.

______,

effective

___________)

SUBPART AA:

PAINT

AND

INK MANUFACTURING

Section 218.620

Applicability

a)

This ~subpart shall apply to all paint and ink

manufacturing plant~sourceswhich:

1)

Include process emission sourcc~unitsnot subject to

Subpart

B,

E,

F

(excluding Section 218.204(1)

of this

---

20

Part), H ~excludirigSection 218.405 of this Part),

Q,

R,

5, T (excluding Section 218.486

of this Part),

V,

X,

Y,

Z or BB

of this Part; and which as a group both:

A)

ll~avemaximum theoretical emissions of 91 Mg (100

tons)

or more per calendar year of VON, and

B)

Aare not limited to less than 91 Mg

(100 tons)

of

VON emissions per calendar year in the absence of

air pollution control equipment, through

production or capacity limitations contained in a

federally enforceable conDtruction permit or a SIP

revision,

or

2)

Produce more than 7,570,820

1

(2,000,000 gal) per

calendar year of paint.or ink formulations, which

contain less than 10 percent

(by weight)

water,

and

ink formulations not containing as the primary

solvents water, Magie oil or glycol.

~j.

This Subpart shall also apply to all paint and ink

manufacturing sources which:

fl

Have the potential to emit 22.7 Mg

(25 tons)

or more

of VOM per year,

in aggregate,

from process emission

units that:

~

Are

not regulated by Subpart

B,

E,

F,

H,

0,

R,

5,

T (excluding Section 218.486)

,

V,

X,

Y,

Z,

or EB

of this Part,

or

~

Are not included in any of the following

categories:

synthetic organic chemical

manufacturing industry

(SOCMI)

distillation, SOCMI

reactors, wood furniture,

plastic Parts coating

(business machines)

,

plastic parts coating

(other), offset lithography,

industrial

wastewater,

autobodv refinishing,

SOCMI batch

processing,

volatile organic liquid storage tanks

and clean-up solvents operations,

or

21

Produce more than 1,892,705

1

(500,000 gal) per

calendar year of paint or ink formulations which

contain less than 10 percent

(by weight)

water,

and

ink formulations not containing

as the primary

solvents water, Magie oil or glycol.

~)

For the purposes of this Subpart, uncontrolled VON

emissions in the absence of air pollution control

equipment are the emissions of VON which would result

if

no air pollution control equipment were used.

---

21

(Source:

Amended at

—

Ill. Reg.

______,

effective

Section 218.623

Permit Conditions

(Re~ea1ed)

No person 3hall violate any condition

in a permit when the

condition reoults in exeluoion of the nThnt or an cmieoion

troin tnis

~~irnn~t.

(Source:

Repealed at

—

Ill. Reg.

______,

effective

__________)

SUBPART CC: POLYESTER RESIN PRODUCT MANUFACTURING PROCESS

Section 218.660

Applicability

~j

Potential to emit:

A source is subject to this Subpart

if it

is not

subject to the requirements of Subparts PP.

00. RB and

TT and has the potential to emit 22.7 Mg

(25 tons)

or

more of VON per year,

in aggregate,

from emission

units that are:

~

Not regulated by Subpart

B,

E,

F.

H,

0,

R,

5,

T

(excluding Section 218.486)

,

V.

X,

Y,

Z or BB

of

this Subpart or

~j

Not included in any

of the following categories:

synthetic organic chemical manufacturing industry

(SOCMI)

distillation,

SOCMI reactors

.

wood

furniture,

plastic parts coating

(business

machines)

,

plastic parts coating

(other), offset

lithography,

industrial wastewater,

autobody

refinishing,

SOCMI batch processing,

volatile

organic liquid storage tanks and clean—up solvent

operations.

21

If

a

source

is subject to this Subpart as provided

above, the requirements

of this Subpart shall a~~lvto

a source’s polyester resin products manufacturing

process emission units which are not regulated by

Subpart

B,

E,

F,

H,

Q,

R,

5,

T,

V.

X,

1,

Z,

AA,

SB,

or

DD of this Subpart.

~j

If

a source ceases to fulfill the criteria of subsection

(a) above,

the requirements of this Subpart shall continue

to apply to a polyester resin products manufacturing

process emissions unit which was ever subject to the

control requirements of Section 218.666 of this Part.

~j

For the Purposes of this Subpart,

an emission unit shall

be considered regulated by a Subpart if

it is subiect to

the limits

of that Subpart.

An emission unit is

---

22

considered not regulated by a Subpart if it

is not subiect

to the limits of that Subpart,

e.g..

the emission unit

i~

covered by

an exemption

in the Subpart or the

applicability criteria of the Subpart are not met.

(Source:

Added at

____

Ill.

Reg.

_____,

effective

_________

Section 218.666

Control Requirements

~j

Every owner or operator of

a polyester resin products

manufacturing process subject to this Subpart shall com~1y

with the operating requirements below:

~j. Any of the following:

~J-

Use polyester resin material with

a monomer

content of no more than 35

by weight as applied

determined

on

a daily basis

~j

Use a closed—mold system or pultrusion system

which will result in less than

4 percent weight

loss of polyester resin materials

.Q~

Use vapor suppressed polyester resin approved by

the

Agency

in

the source’s permit such that weight

loss from VON emissions does not exceed 60 grams

per square meter

of exposed surface area during

resin polymerization;

or

~j

Use any materials or processes that are

demonstrated to the satisfaction

of the Agency to

achieve VON emission levels equivalent to any of

the above. This alternative must be approved by

the Agency and the USEPA

in

a federally

enforceable permit or as

a SIP revision.

21

For spraying operations,

in addition to the

requirements specified in Section 218.666(a) (1)

above,

use only high-volume low pressure

(HVLP),

airless,

air-assisted airless,

or electrostatic spray

~qj~ipment,except for touch u~and repair using a

hand-held,

air—atomized spray gun which has a

container for polyester resin material as tart of the

~i

n.

~j

Any owner or operator of

a polyester resin products

manufacturing

process shall use closed containers for all

polyester resin materials,

cleaning materials which

contain

VOM

including

waste

cleaning materials,

and other

materials

that

contain

VON

including

waste

resin

materials

---

23

in such

a manner as to effectively control VON emissions

to the atmosphere and

in accordance with the practices

described

in the cerrtification pursuant to Section

218.670(b) (2) (A)

~j

Any owner or operator of polyester resin products

manufacturing processes which as

a group use more than

4

aallons per day

of cleaning materials which contain more

than 200 prams of VOM per liter

(1.7 pound per aallon)

shall use

a solvent recovery system for such materials.

Solvent recovery may be done at the source or by using an

off-site commercial solvent recovery service. The waste

residue from

a solvent recovery sYstem located at the

source shall not contain more than 20

VON by weight.

Subsection

(a)

above shall not apply to:

~j

The use of gel coat: and

2.1

The use of tooling resin,

provided that the total VON

emissions from all tooling resin used at the source do

not exceed 2.0 tons per year in any 12—month period.

(Source:

Added at

—

Ill. Reg.

______

,

effective

___________

Section 218.667

Compliance Schedule

Every owner or operator

of an emission unit subject to the

control requirements

of this Subpart shall comply with the

requirements thereof

on and after the date consistent with

Section 218.106

of this Part.

(Source:

Added

at

Ill.

Reg.

______

,

effective

__________

Section 218.668

Testing

~j

jj

The VON content of fresh cleaning materials in a

solvent recovery system shall

be determined from

supplier data or by sampling and analysis using EPA

Reference Method

24, incorporated by reference in

Section 218.112

of this Part.

21

The VON content of waste residue from a solvent

recovery system shall be determined by sampling and

analysis using EPA Reference Method

24,,

incorporated

by reference

in Section 218.112

of this Part.

~J

The monomer content of polyester resin materials shall

be determined:

~j. From supplier data and operating data

---

24

~j

By sampling and analysis by the methods set forth

in SCAOMD Method

33.2—91,

incorporated by reference

in Section 218.112 of this Part;

or

~j

By site-specific sampling and analysis methods

approved by the Agency and USEPA in

a federally

enforceable permit.

il

The weight loss from polyester resin material

in

a

closed-mold system or pultrusion system during

polymerization shall be determined:

~j

From supplier data and operating data

~j

By testing of VOM emissions by the methods set

forth in Section 218.105; or

ç~j By site-specific sampling and analysis methods

approved by the Agency and USEPA in a federally

enforceable permit.

~

The weight loss from

a vapor suppressed polyester

resin material during polymerization shall be

determined:

~j..From supplier data and operating data:

~

By

sampling and analysis

by the methods set forth

in SCAOMD Method 309-91, incorporated by reference

in Section 218.112;

or

cj~

By site—specific sampling and analysis methods

approved

by

the Agency and USEPA

in

a federally

enforceable permit.

~

In the event of

a difference between data obtained by

sampling and analysis and other data,

the data from

sampling and analysis shall govern.

~j

When

in the p~nionof the Agency

it

is necessary to

conduct sampling and analysis to demonstrate compliance

with Section 218.668 of this Part1

the owner or operator

of_a_polyester resin products manufacturing process

subject to the requirements of this Subpart shall,

at his

own expense,

conduct such sampling and analysis in

accordance with the applicable test methods and procedures

specified

in subsection

(a)

above.

~j

Nothing

in this Section shall limit the authority of

tJSEPA

pursuant to the Clean Air Act,

as amended,

to require

sampling and analysis.

---

25

(Source:

Added at

—

Ill. Reg.

_____,

effective

_______

Section 218.670

Recordkeeping and Reporting for Exempt

Emissions Units

Upon request by the Agency. the owner

or oPerator of a ~o1vester

resin manufacturing process which

is exemPt from the requirements

of Subpart CC of this Part shall submit to the Aaencv records

that document that the polyester resin product manufacturing

process

is exempt from those requirements. These records shall be

submitted within

30 calendar days from the date of the request.

Source:

Added at

—

Ill. Reg.

_____,

effective

_______)

Section 218.672

Recordkeeping and Reporting for Subject

Emission Units

.~j

Any owner or operator of

a polyester resin ~rodücts

manufacturing process which

is subject to the requirements

of Subpart CC of this Part shall com~lvwith the

following:

fl

BY

a date consistent with Section 218.106 of this

Part,

or upon initial start—up of

p process subject to

Subpart CC of this Part, the owner or operator of the

subject process shall certify to the A~encvthat the

process will be in compliance with Section 218.666(a)

of this Part on and after

a date consistent with

Section 218.106

of this Part,

or on and after the

initial

start-un date.

Such certification shall

include:

~.j The name and identification number of each

polyester resin products manufacturing process at

the source

~J.

The name and identification number of each

Polyester resin material used in these processes

and the means by which

it may be a~~lied

çj

The particular operating requirement with which

each polyester resin material will comply, the

actual monomer content of the material (~ercent~y

weight)

and other relevant data to show compliance

with the operating requirement including:

jj..

For each polyester resin material which

is

applied

in

a closed—mold or pultrusion system

so as to comply with Section 218.666(a) (1) (B)

of this Part,

the weight loss from the

polyester resin material (percent by weight)

during molding

---

26

Li!

For each polyester resin material which is

vapor suppressed so as to comply with Section

218.666(a) (1) (C)

of this Part,

the type and

content

(percent by weight)

of catalyst in

the material, the maximum process temperature

for resin application, the maximum ~e1 time

and the weight loss

(grams per square meter

exposed surface) during resin po1~erization

and

iii)

For each polyester resin material

which

is a~~rovedby the Agency

and the USEPA in a federally

enforceable permit or as a SIP

revision so as to comely with

Section 218.666(a) (1) (D)

of this

Part,

information showing the VON

emissions level which

is achieved

and the VON emissions which would

result from compliance with

Section 218.666(a)(1)(A),

(B)

or

(C).

~

The monomer content and usage of tooling resins

and the VON emissions from tooling resins if

tooling resins are used at the source and will not

comply with operating requirements of Section

218.666(a)

of this Part pursuant to Section

218.666(d) (2)

of this Part

~

The means

by which the monomer content of

polyester resin materials and the information in

subsections

(a) (1~)(C) (i)

(ii) and

(iii)

and

(a) (1) (D)

above were determined,

including data,

calculations,

and descriptions and results of the

sampling and analysis that the owner or operator

has relied upon to show compliance with Sections

218.666(a) (1)

and

(d)(2)

of this Part:

fi

For spraying operations, the equipment for

spraying polyester resin materials and the

equipment for touch up and repairj

~j..The method by which the owner or operator will

create and maintain records required in

subsections

(b) (2)

and

(b) (3)

below; and

~

An example of the format

in which the records

required

in subsections

(b) (2)

and

(b) (3) below

will

be kept.

21

On and after

a

date consistent with Section 218.106 of

---

27

this Part or on and after initial start—up date.

th~

owner or operator of a subject process shall collect

and record the following information to maintain

a

complete record of all polyester resin materials which

gre used by such ~o1yester resin products

manufacturing process. This information shall be

maintained

at the source for

a period of three years.

~j

The name and identification number of each

polyester resin material used in the process

~J.

The particular operating requirement with which

each ~o1yester resin material will comply, the

actual monomer content of the material

(percent by

weight)

and other relevant data to show compliance

with the operating requirement including:

Li

For each polyester resin material which

is

applied

in

a closed-mold or pultrusion system

so as to comply with Section 218.666 (a) (1)L~J~

of this Part, the weight loss from the

polyester resin material

(percent by weigh~i

during molding:

Li!

For each polyester

resin material which

is

vapor suppressed so as to comply with Section

218.666(a) (1) (C)

of this Part,

the type and

content

(percent by weight)

of catalyst in

the material, the maximum process temperature

for

resin

application,

the

maximum

gel

time

and

the

weight

loss

(grams

per

square

meter

exposed surface) during resin polymerization

and

iii)

For each polyester resin material

which

is approved by the Agency

and the USEPA in

a federally

enforceable permit or as a SIP

revision so as to comply with

Section 218.666(a) (1) (D)

of this

Part,

information showing the VON

emission level which is achieved

and the VON emissions which would

result from compliance with

Section 218.666(a) (1) (A),

(B)

,

or

IC).

~

The means by which the monomer content of

polyester

resin

materials

and

the

information

in

subsections

(a)(1)(C)(i),

(ii)

and

(iii)

and

(a) Cl) (D)

above were determined,

including data,

calculations,

and

descriptions

and

results

of

the

---

28

sampling and analysis that the owner or operator

has relied upon to show compliance with Section

218.666(a) (1)

of this Part:

~j

The processes and applications for which each

polyester resin material may be used in compliance

with applicable operating requirements jncludinq~

Li

For each ~olvester resin material

which is applied in a closed—mold

or pultrusion system so as to

com~lvwith Section

218.666(a) (1) (5)

of this Part~

the required process temperature

and minimum mold cycle time or

maximum pultrusion speed

Li!

For each polyester resin material

which

is vapor suppressed so as

to comply with Section

218.666(a) (1) (C)

of this Part,

the required thickness of the

manufactured product, the type

and amount

of catalyst

in the

resin,

and the maximum process

temperature and maximum gel time

and

iii)

For each polyester resin material

which is approved by the Agency

and approved by the USEPA as a

SIP revision so as to comply with

Section 218.666(a) (1) (D)

of this

Part,

the required process

operating conditions or product

specifications

~J

For each polyester resin material which is applied

in

a spraying operation,

the type of spray

equipment with which the material will be applied

so as to com~1vwith Section 218.666(a) (2)

of this

Part.

~

On and after the date consistent with Section 218.106

of this Part, or on and after the initial start—up

date, the owner or operator of a subject process shall

collect and record all of the following information

each day for each process and maintain the information

at the source

for a period of three years:

~j

The name,

identification number and amount of each

polyester resin material applied on each Process~

---

29

and

~

The specific data identified Pursuant to Section

218.672(a) (2) (D)

of this Part to confirm that the

polyester resin material was applied

in such

a

manner that it complied with the applicable

operating requirement

j)..

On and after

a date consistent with Section 218.106 of

this Part,

the owner or operator of

a subject process

shall notify the Agency

in the following instances:

~j

Any record showing violation of the requirements

of Subpart CC of this Part shall be reported by

sending

a copy of such record to the Agency within

30 days following the occurrence of the violation:

and

.~J

At

least

30 calendar days before changing the

method of compliance with Subpart CC of this Part

from one operating requirement among Section

218.666(a) (1) (A).

(B),

(C),

or

(D) to another

operating requirement, the owner

or operator shall

comply with all requirements of subsection

(a) (1)

above.

Upon changing the method of compliance with

Subpart CC of this Part from one operating

requirement to another,

the owner

or operator

shall comply with all applicable requirements of

subsection

(a)

above.

~j

Any owner

or operator of

a polyester resin product

manufacturing process subject to the requirements of

Subpart CC of this Part shall comply with the following:

fl

On

a date consistent with Section 218.106

of this Part

or upon initial start-up of

a new source,

the owner or

operator of the source shall certify to the Agency

that the source will be in compliance with Section

218.666(b)

and

(c)

of this Part on and after

a date

consistent with Section 218.106 of this Part,

or on or

after the initial start-up date.

Such certification

shall

include:

~

A description of the handling practices for

polyester resin material, cleaning materials which

contain

VON

and waste materials which contain VON

including the use

of closed containers and

a

statement that these practices effectively control

VOM emissions to the atmosphere:

and

~

The

usage

on

a

daily

basis

of

each

cleanup

rater-ia.)

which

contains VON,

the

VON

content per

---

30

liter

of each such material and whether

a

reclamation syster

is required

by

Section

218.666(c~ of this Part for such material

or will

be

used.

A description of the solvent recovery

practices

if recovery is reguired or will be used,

and

a statement that where

a solvent recovery

system

is required and will be at the source.

that

the waste residue contains 20

or

less VON by

weight.

2!

On and after

a date consistent with Section 218.3.06 of

this Part,

or on and after the initial start—up date,

the owner or operator

of the process shall collect and

record all the following information and maintain the

information at the source for a period

of three years:

~J

The

date,

time and duration of scheduled

inspections performed to confirm the proper use of

closed containers to control VON emissions,

and

any

instances of improper use of closed

containers,

with descriptions of actual practice

and corrective action taken.

if any

~J-

Information on

a daily basis confirming the proper

use

of

a recovery system

if one

is required or is

used,

including

operation

of

a

recovery

system at

the source to produce

a waste residue that

is 20

or less VON by weight and information identifying

any

observation of noncompliance; and

~Q1

Information

on

a

daily

basis

on the use

of

cleaning materials which contain more than 200

crams of VON per liter

(1.7 pound per gallon)

if

a

recovery system

is not required or

is not used.

This information shall include the name,

identification

number.,

amount

used

and

VON

content

of

each such cleaning material.

~J

On and after

a date consistent with Section 218.106,

the owner ~r operator

of

a subject process shall

nctify

the Agency

in the following instances:

~j

Any record showing

a violation of the requirements

of

Subpart CC with respect to handling practices

and solvent recovery for cleaning materials shall

~

reported

by sending

a copy of all such records

to the Agency within

30 days following the

calendar quarter in which such violation occuri~~

or

~J.

Within

30

calendar

days

of

changing

the

handl~2

practaceE

for

polyester

resin

materials,

cleaning

---

31

materials and waste materials or changing source

practice with respect to

a solvent recovery system

for cleaning materials,

the owner or operator of a

source shall notify the Agency, describing the

change.

(Source:

Added at

—

Ill.

Reg.

,

effective

_______)

SUBPART

DD: AEROSOL CAN FILLING

Section 218.680

A~~licabi1ity

~j

Potential to emit:

A source

is subject to this Subpart jf

it is not

subject

to the requirements of Subparts PP.

00,

p.R and

TT

and

has

the potential to emit 22.7 Na

(25 tons) ~o~r

more of VOM per year,

in aggregate,

from emission

units that are:

~

Not regulated by Subpart

B,

E,

F

(excluding

Section 218.204(1)), H

(excluding Section

218.405),

0.

R,

5,

T

(excluding Section 218.486),

V.

X,

Y,

Z

or

BE

of

this

Subpart

or

~j

Not included

in any of the following categories:

synthetic organic chemical manufacturing industry

(SOCNI)

distillation,

SOCMI reactors, wood

furniture, plastic parts coating

(business

machines),

plastic parts coating

(other), offset

lithography,

industrial wastewater,

autobody

refinishing,

SOCMI batch processing,

volatile

organic liquid storage tanks and clean up solvent

operations.

2!

If

a source

is subject to this Subpart as provided

above,

the requirements of this Subpart shall apply to

a source’s aerosol can filling lines and propellant

booster pumps,

which are not regulated by or addressed

by Subpart.~B,

E,

F,

H,

0,

R,

5,

T,

V.

X,

Y.

Z.

AA,

SB,

CC of this Subpart.

~j

If

a source ceases to meet the criteria of subsection

(a)

the requirements

of this Subpart shall continue to apply

to an aerosol can filling line and propellant booster pur~p

which was ever subject to the control requirements of

Section 218.686

of this Part.

~J

For the purposes of this Subpart,

an emission unit shall

be considered regulated by

a Subpart

if

it is subject to

the limits

of that Subpart.

An emission unit is

considered not regulated by

a Subpart if

it

is not subject

---

32

to the limits of that Subpart.

e.g., the emission unit.J,~

covered by an exemption j~the Subpart or the

applicability criteria

of the Subpart are not met.

(Source:

Added at

—

Ill.

Reg.

_____,

effective

________)

Section 218.686

Control Requirements

~j

Every owner or operator of an aerosol can filling 1i~1~

that

is filling cans with a ~ro~e1lant which contains

propane, butane or other VON subiect to this $ubpart shaU

com~1vwith the following requirements:

fl..

Emission capture and control techniques which achieve

an overall reduction in uncontrolled VON emission of

at

least 81 percent from the pro~el1antfillina area~

also known as the oas house,

on each line: or

2!

As an alternative to compliance with subsection

(a) (11

above,

the owner or operator

of an aerosol can filling

line,

shall comply with the following requirements:

~j. Fill all cans,

other than trial runs of cans to

verify product quality, using through—the-valve

fill or enhanced under—the-cup fill to minimize

loss of VON propellant:

or use

a reclamation

system to recover surplus VON propellant;

or use

another system approved

in

a federally enforceable

permit which achieves at least 75

reduction of

the emissions of under-the—cup fill:

~j

Fill on

a monthly basis at least 90

of cans

filled on such aerosol can filling lines that are

capable of being filled by the through-the-valve

method with through-the—valve fill. All cans shall

be considered capable of being filled by the

through-the-valve method unless,

as demonstrated

by the records required by Section 218.6921b) (2)

of this Part,

the valve assembly is not adaptable

to th~through-the—valve fill; through-the-valve

fill cannot be accomplished with at least 85

of

the under-the-cup operating rate in cans ~er

minute of filling; and performance, that is the.

discharge of the can’s contents to accomplish its

intended function,

is negatively affected by

through-the—valve fill considering factors such as

propellant solubility

in the can’s contents and

the amount of turbulence which the contents may

experience during propellant filling; and

Verify proper filling of cans with

a VON

monitoring

system

in

the

gas

house.

This system

---

33

may monitor VON concentration as a Percentaae of

the lower explosive limit.

~

Every owner or operator of

a

propellant booster PumP

associated with an aerosol can filling line subiect to

this SubPart

shall comPly with one of the following

requirements:

fl

Emission

caPture and control techniques which achieve

an overall reduction

in uncontrolled VON emission of

at least 81 Percent from each Pump.

If the pumps are

located in the gas house of a filling line, compliance

with this reduction may be achieved by the combination

of the pumps located

in the aas house and the

~ro~ellant filling area; or

21

Work practices to prevent leaks from

p rump, meanina

a

loss of VON from the pump above backaround levels.

Work practices shall include changing seals every four

(4)

weeks and ~lunaers every sixteen

(16) weeks unless

a pump

monitorina

Procedure a~~rovedin

a federally

enforceable permit establishes otherwise.

(Source:

Added

at

Ill. Reg.

_____

,

effective

________)

Section 218.688 Testing

~j

When in the opinion of the AgencY

it

is necessary to

conduct testing to demonstrate compliance or verify

effectiveness with Section 218.686

of this Part, the owner

or operator of

a

VON

emission unit sublect to the

requirements of this Subpart shall,

at its own expense,

conduct such tests in accordance with the applicable test

methods and Procedures specified

in Section 218.105 of

this Part.

~j

Nothing in this Section shall

limit the authority of the

USEPA pursuant to the Clean Air Act,

as amended,

to

require testing.

(Source:

Added at

—

Ill.

Reg.

_____,

effective

________)

Section 218.690

Recordkeeping and Reportina for Exempt

Emission Units

UPon request by the Agency,

the owner or oPerator of an aero~~

can filling line or ProPellant booster pump which is exempt ~

the requirements of Subpart DD of this Part shall submit to t1i~

A~encvrecords documenting that the aerosol can filling 1ine~

~ro~ellant booster pump is exemPt from those requirements. These

records shall

be submitted within

30 calendar days from the

date

of the request.

---

35

from the use of capture systems and

control

devices to methods of filling cans,

including us~

of

a reclamation system or pump work practice, the

owner or operator shall comply with the

requirements of subsection

(b) (1) or

Cc) (1)

beloJ,L~

respectively. Upon changing the method of

compliance with Subpart DD of this Part from the

use_of capture systems and control devices to

compliance with the methods of filling cans or

work practices,

the owner or operator shall complY

with_all requirements of subsection

(b)

or

(ci

below, respectively.

~j

Any owner or operator of an aerosol can filling line which

js subject to the requirements of Subpart DD of this Part

and complying by means

of the methods of filling cans

including use of

a reclamation

sYstem shall comply with

the following:

fl

By a date consistent with Section 218.106 of this

Part,

or upon initial start—up of

a line subject to

Subpart DD of this Part,

the owner or operator of the

subject line shall certify to the Agency that the line

will be

in compliance on and after

a date consistent

with Section 218.106 of this Part,

or on and after the

initial start—up date.

Such certification ~shal1

include:

~j

The name and identification number of each line

which will comply by means of the methods of

filling cans

~

The name and manufacturer’s description of the can

filling system

ci..

Calculations and other data to demonstrate the

propellant

losses with these systems, including a

description and results of any test the owner or

operator has performed

~

Technical and production data,

along with

c~jculationsto demonstrate that the required

percentage

of cans amenable to through-the-valve

fill will be filled using through-the-valve fill

~

For

a reclamation system, the parameters which

will be monitored to demonstrate proper system

~peration, with justification

fl

For

a system approved in

a federally enforceable

permit,

identification of such permit; and

---

34

(Source:

Added

at

Ill. Reg.

_____

,

effective

________)

Section 218.692

Recordkeeping and Reporting for Subject

Emission Units

~

Any owner or operator of an aerosol can filling line 01

propellant booster pump which

is subject to the

requirements

of Subpart DD of this Part and compivina bi

means of the use

of emission capture and control equipment

shall coin~lvwith the following:

fl•

~y a date consistent with Section 218.106 of this

Part,

or upon initial start—up of an aerosol can

filling line or ~ro~ellant booster pum~~the owner or

operator

of the subject line or pump shall demonstrate

to the Agency that the subject line or pump will be in

compliance

on and after a date consistent with Section

218.106 of this Part, or on and after the initial

start-up date by submitting to the Agency all

calculations and other supporting data,

including

descriptions and results of any tests the owner or

operator may have performed.

21

On and after

a date consistent with Section 218.106 of

this Part,

or on and after the initial start—up date,

the owner or operator

of

a subject line or pump shall

collect and record all of the following information

each day and maintain the information at the source

for

a period

of three years:

~

Control device monitoring data

~j

A

log

of operating time for the capture system,

control device, monitoring equipment and the

associated lines and pumps:

and

Qj

A maintenance log for the capture system,

control

device and monitoring equipment detailing all

routine and non-routine maintenance performed

including dates and duration of any outages.

~J.

On and after

a date consistent with Section 218.106 of

this Part,

the owner

or operator of

a sublect line~

pump shall notify the Agency:

~j. Of

a violation of the requirements of Subpart~

of this Part by sending

a copy

of any records

showing the violation to the Agency within 30 d~y~

following the occurrence of the violation; and

~J..

At least

30 calendar days before changing the

method

of compliance with Subpart DD of this Pa~

---

36

Qj~ An example of the records which will be kent

pursuant to subsections

(b) (2)

and

(b) (3) bel~o~.

21

On and after

a date consistent with Section 218,106_Of

this Part or on and after the initial start-up date~

the owner or operator of a subiect line shall collect

and record the following information for each tv~eo.f

product that is not filled by through-the-valve

method. InformatIon need be provided pursuant on1v~tO

subsections

(B),

(C).

(D)

and

(E) below to the extent

that the information is relied upon by the owner or

operator to demonstrate that

a product is not ca~ab1~

pf

being filled by the through-the-valve method.

F~or

this purpose, each formulation in a particular type of

can with a particular type of valve assembly sha1l~be

addressed separately as a unique product considering

the range of models of cans and valve assemblies,

e.g.,

suppliers,

sizes and weights

of the type used

for such product:

~j. Identifying information for the product type,

including identification and description of the

cans’

contents, tv~eand model

of cans1 type and

models of valve assembly, and type of propellant

and nominal propellant charge

~J.

Whether the valve assembly is able to be through-

the-valve filled

~j

Under-the-cup operating rate and projected

through-the-valve fill operating rate

~j

Information addressing the impact of through-the-

valve

fill on performance

~j

Other supporting data;

and

fl

Whether the product is deemed capable of being

filled by the through-the-valve method.

~j

On and after

a date consistent with Section 218,106 of

this Part or on and after the initial start—up date,

the owner or operator of a subject line shall collect

~

record all of the following information each d~y

ior each line and maintain the information at the

source

for

a period of three years:

~j

Operating data for the line and fill systems

~J

For

a reclamation system, system monitoring data

and

---

37

ci

Number of cans filled which are capable of beij~

filled by the through-the-valve method, determine~d

in accordance with the records kept pursuant to

subsection

(b) (2) above and percentage of such

cans actually filled usina through—the—valve

method.

ii.

On and after the date consistent with Section 218.106

of this Part,

the owner or operator of a subject line

shall notify the Agency:

~j

Of

a violation of the requirements of ~ub~artDfl

of this Part by sending a copy of any record

showing the violation to the Agency within 30 dave

following the calendar quarter

in which the

violation occurred

~j. At least 30 calendar days before changing the

method of compliance with Subpart DD of this Part~

from the methods of filling cans to the use of

capture systems and control devices1 the owner or

operator shall comply with all requirements of

subsection

(a) (1) above.

Upon changing the method

of compliance,

the owner or operator shall comply

with all requirements of subsection

(a)

above.

~

Any owner or operator of

a propellant booster pump which

is subject to the requirements of

Subpart DD of this Part

and complying by means of work practices,

shall

comply

with the following:

fl~.

By

a date consistent with Section 218.106 of this

Part,

or upon initial start—up of

a rump subject to

Subpart DO of this Part, the owner or operator

of the

subject pump shall certify to the Agency that the pump

will be

in compliance on and after

a date consistent

with Section 218.106

of this part,

or on and after the

initial start—up date. Such certification shall

include:

~.

The name and identification number of each rump

which will comply by means of work practices

~j..The work practices which will be followed for the

pump,

including the means which will be used to

determine whether the pump is leaking, that is,

experiencing loss of VON compared to background

‘evels

çj

For work practices approved

in

a federally

enforceable permit,

idenfication of such permit~

and

---

38

~j

An example of the records which will be ke~~t

pursuant to subsection

(c)(2)

below.

~j

On and after the date consistent with Section 218.1Q~

of this Part,

or on and after the initial start~i.~P

date,

the owner or operator of a subject pump shall

collect and record all of the following information

each day for each pump and maintain the information_at

the source for a period of three years:

~J

Operating data for each Pump,

includina date and

time

a leak in

a pump is

detected

date and time_a

leaking pump is removed from service and action

taken to repair

a pump;

and

~j

A maintenance ba

for the rump, detailing all

routine and non—routine maintenance performed

including dates and duration of any outages.

~

On and after

a

date consistent with Section 218.106 of

this Part,

the owner or oPerator of a subject pump

shall notify the Agency:

~

Of a violation of the requirements of Subpart PD

of this Part by sending

a copy of any record

showing the violation to the Agency within

30 days

following the occurrence

of the violation

~j. At least

30 calendar days before changing the

method

of compliance with Subpart PD of this Part

from work practices to use of emission capture and

control equipment, the owner or operator shall

submit

a revised certification pursuant to

subsection

(a) (1)

above.

Upon changing the method

of compliance with Subpart PD of this Part the

owner or operator shall comply with all a~~licable

requirements

of subsection

(a)

above.

(Source:

Added at

—

Ill.

Reg.

______

,

effective

______

SUBPART PP:

MISCELLANEOUS FABRICATED

PRODUCT MANUFACTURING PROCESSES

Section 218.920

Applicability

~he ~eguircmonts of this Subpart shall apply to a plantLe

~iscel1ancouo fobricated product rnanufaeturing procoss

emisoion sources which arc not included

within any of the

source catogoriec opocified in Subparts

~,

E,

F,

H,

Q,

fl,

6,

T,

V,

X,

Y or Z

if the plant is subject to this

Subpart.

A plant

ic oubject to thie Cubpart if

it

containo procco~emission sources,

not regulated by

---

39

£ubpartc

B,

E,

F

(excluding

t~cuLiur’ ~

I-

-(excluding Ecetion 218.405),

Q,

11,

6,

~,

X,

‘~

or

2

of

th-i

Part; which

ao

a group both~

4-)-

Have maximum tncorcticai cm1oo~on3

OL

91 Mg

(100

ton~,

or more pcr calendar year of VOM

if

no air pollution

control equipment were uced,

and

Arc not limited to lose than ~?1Hg (100 tone)

of

VOM

emissions per calendar year in the absence of air

pollution control equipment,

through production

or

eapacity limitations contained in a federally

enforceable construction permit or a dr revision.

~j- Maximum theoretical emissions:

A source

is subject to this Subpart if

it contains

process emission units not regulated by Subpart

B,

E,

F

(excluding Section 218.204(1)). H

(excluding Section

218.405),

0,

R,

S.

T,

(excluding Section 218.486)

V,

X,

Y,

Z or

BB of this Part, which as

a group both:

j~J

Have maximum theoretical emissions

of 90.7 Mg

(100

tons)

or more per calendar year of VOM, and

~J.

Are not limited to less than 90.7 Mg

(100 tons)

of

VOM emissions per calendar year in the absence of

air pollution control equipment, through

production or capacity limitations contained

in

a

federally enforceable permit or

a SIP revision.

21

If

a source is subject to this Subpart as provided

above, the requirements of this Subpart shall apply to

a source’s miscellaneous fabricated product

manufacturing process emission units which are not

included within any of the categories specified

in

Subpart

B,

E,

F,

H,

0,

P.

S,

T,

V.

X,

Y,

Z,

AA,

BB,

OQ~ or PR.

~j

Potential to emit:

A source

is subject to this Subpart

if

it has the

potential to emit 22.7 Mg

(25 tons)

or more of VON per

year,

in aggregate,

from emission units that are:

~J.

Not regulated

by

Subpart

B,

E,

F,

H,

0.

R,

5, T

~excluding Section 218.486),

V.

X,

Y,.

2,

or

BBof

this Part,

or

~J.

Not

included

in

any

of the following categories:

synthetic organic cherical manufacturing indus~1

(S0C~

) distillation, SOCM

reactors, wood

---

40

furniture, plastic parts coating (business

machines)

,

plastic Parts coating

(other)

,

offset

lithography,

industrial wastewater, autobody

refinishing,

SOCMI batch processing, volatii~

organic liquid storage tanks and clean-up solvents

operations.

21

If

a source

is subject to this Subpart as provided

above,

the requirements of this Subpart shall apply to

a_source’s miscellaneous fabricated product

manufacturing process emission units, which are:

~j

Not regulated by Subpart

B.,

E,

F,

H.

0.

R,

S.

T,

V.

X,

Y,

2.

AA,

BB,

CC,

DD,

00,

or RR of this

Part,

or

~J

Not included in any of the following categories:

synthetic organic chemical manufacturing industry

(SOCMI)

distillation,

SOCMI reactors, wood

furniture,

plastic parts coating (business

machines),

plastic parts coating

(other)

,

offset

lithography, industrial wastewater,

autobody

refinishing,

SOCMI batchprocessing, volatile

organic liquid storage tanks and clean-up solvents

operations.

~g)

If

a plantsource ceases to fulfill the criteria of

subsection

(a)

and

(b)

above,

the requirements of this

Subpart shall continue to apply to

a miscellaneous

fabricated products manufacturing process emission

~ourccunit which was ever subject to the control

requirements of Section 218.926

of this Part.

e~)

No

limits under this Subpart shall apply to emission

sourcesunits with emissions of VON to the atmosphere less

than or equal

to 0.91 Mg

(1.0 ton)

per calendar year if

the total.erissions from such s~urccsemission units not

complying with Section 218.926 does not exceed 4.5 Mg (5.0

tons) per calendar year of this Part.

~)

For the purposes

of this Subpart, an emission Gource~nit

shall be considered regulated by

a Subpart if

it

is

subject to the limits of that Subpart.

An emission

oourc-c~.mit is not considered regulated by a Subpart if ~

is not subject to the limits of that Subpart,

e.g.,

the

emission unit

is covered by an exemption in the Subpart or

the applicability criteria of the Subpart are not met.

its emio~ionsare below the applicability cutoff

level -e~

if the source

is

covered

by an c~omption.

ef)

For the purposes

of this Subpart,

uncontrolled VON

emissions

in

the

absence

of air pollution controi

---

41

equipment are the emissions of VON which would result

if

no air pollution control equipment were used.

(Source:

Amended at

—

Ill. Reg.

______,

effective

__________

Section 218.923

Permit Conditions

(Repealed)

~u

~rgon

shall violate any

~i~on

in

a

norrnit whcn tho

een~’~enresults in ewlusien ef the plant

or

an

emi~en

source

from this Subpart.

(Source:

Repealed at

—

Ill. Reg.

______,

effective

__________)

Section 218.926

Control Requirements

Every owner or operator of an omission sourooiniscellaneous

fabricated product manufacturing process emission unit subject to

this Subpart shall comply with the requirements of subsection

(a)

,

(b)

or

(c)

of this Section:

a)

Emission capture and control techniques which achieve an

overall reduction in uncontrolled VON emissions of at

least

81 percent from each emission

UflltTi. or

(Board Note:

For the purpose of this provision,

an

emission unit

is any part or activity at a source of

a

type that by itself

is subject to control requirements

in

other Subparts of this Part or 40 CFR 60,

incorporated by

reference in Section 218,112,

e.a.,

a coating line,

a

printing line,

a process unit,

a wastewater system,

or

other equipment,

or

is otherwise any part or activity at

a

source.)

b)

For coating lines7~

~j. ~he

daily-weighted average VON content shall not

exceed

0.42 kg VON/i

(3.5 lbs VON/gal)

of coating as

applied

(minus water and any compounds which are

specifically exempted from the definition of VON)

during any day.

Owners and operators complying with

this 6-ec-tign limitation are not required to comply

with Section 218.301 of this PartT.L or

21

For leather coating lines at

a source where the

criteria

of Section 218.920(a)

are not met:

hi

Either

jj

The VON contained in stain coatings, other

than stain coatings applied to specialty

leather,

as applied at the source in any

consecutive 12—month period shall not exceed

---

42

10 tons;. or

j,jj~. The daily—weighted average VON content shall

not exceed 0.42 kg VON/i

(3.5 lbs VOM/gal) ~

coating as applied

(minus water and any

compounds which are specifically exeinpte~

from the definition of VON) during any daYi

~

The total VON content of all

coat,jrigs,

incluciiiiq

stains,

as ap~1iedto a category of specialty

leather, shall not

exceed

38 lbs per

3.000 sqUare

feet of such specialty leather produced,

determined on

a monthly basis, or

c)

An equivalent alternative control plan which has been

approved by the Agency and USEPA as a SIP revision.

(Source:

Amended at

—

Ill. Reg.

______,

effective

__________)

SUBPART QQ:

MISCELLANEOUS FORMULATION MANUFACTURING PROCESSES

Section 218.940

Applicability

group both:

4-)-

Have

maximum

—

—~—

~

~

•~

.c

.,a.,

2

C

of 91 Hg

(100

tons)-

~-

Arc not limited to

1

than

91

Hg

(100 tons)

-of

VOM

per

edJondar year in the

~v~cnae

ui

u~i.r

pollution control equipment, through production er

ea-pacity

enforoecible construction permit

or a -SIP rovieio~.

,~j

Maximum theoretical emissions:

A source

is subject to this Subpart

if it contains

process emission units not regulated by Subpart

B,

E,

Flexcluding Section 218.204(1)).

H

(excluding Section

218.405),

0,

R,

S.

T

(excluding Section 2l8.486).y~

X,

Y,

2

or BE of this Part,

which as a group both:

,~

The requirements

of this Cubpart shall apply

to

a plant’s

miscellaneous formulation manufacturing process emission

co-urcee, which arc not included with-in any

of the aourcc

categories specified

in

Cubparts B,

E,

F,

H,

Q,

P..,

C,

V,

X,

Y or

Z of this Part if the plant

is subject to this

~ubpcirt. A plant

is subject to this Cubpart

if

it

~ontains

~

~ot regulated by

6ubp~rtsB,E,F(cxcluding Ccction2l&.204(1)),

H

I

1

~

C

st

2

---

43

~j

Have maximum theoretical emissions of 90.7 Ma (lQ~

tons)

or

more per

calendar year of VON, and

~

Are not limited to less than 90.7 Mg

(3.00

tons)

of

VON emissions per calendar year in the

absence~O1

air pollution control e~ui~ment

through producti~ri

or capacity limitations contained in

a federall~L

enforceable permit or

a SIP or

P’IP revision.

21

~a

source

is subject to this Subpart as provided

above, the requirements of this Subpart shall ppplytO

a source’s miscellaneous formulation manufacturing

process emission units which are not included within

any of the categories specified j~Subpart B.

E.

F. IL

0,

R.

5,

T,

V.

X,

‘1,

Z.

A.A, BB,

PP.

or RR of this

Part.

~J..

Potential to emit:

A source

is subject to this Subpart

if

it has the

potential to emit

22.7 Mg

(25 tons)

or more of VON per

year,

in aggregate,

from emission units that are:

~

Not regulated by Subpart

B,

E,

F,

H,

0,

R,

S. T

(excluding Section 218.486),

V, X~ Y,

Z,

or BE of

this Part,

or

~.j Not included in any of the following categories:

synthetic organic chemical manufacturing industry

(SOCNI)

distillation,

SOCMI reactors, wood

furniture,

plastic parts coating (business

machines)

,

plastic parts coating

(other),

offset

lithography,

industrial wastewater.

autobody

refinishing,

SOCMI batch ~rocessina, volatile

crganic liquid storage tanks

and clean—up solvents

operations.

21

If

a source

is subject to this Subpart asprovided

above,

the requirements

of this Subpart shall a~~lvto

a source’s miscellaneous formulation manufacturing

process emission units which are:

hi

Npt regulated by Subpart

B,

E.

F,

H,

0,

R.

S,

T.

V,

X,

Y,

2,

AA, BB.

CC,

DD.

PP,

or RR of this

Part,

or

~j. Not included in any of the following categories:

synthetic organic chemical manufacturing industry

LSOCMI)

distillation,

SOCMI reactors, wood

furniture,

plastic parts coating (business

machines)

,

plastic parts coating

(other)

offset

lithography,

industrial wastewater,

autobody

---

44

refinishing,

SOCNI batch processing, vo1atil~

organic liguid storage tanks

and clean-up solvents

operations.

~)

If

a plantsource ceases to fulfill the criteria of

subsection~ (a)

and

(b)

above,

the requirements of this

Subpart shall continue to apply to a miscellaneous

formulation manufacturing process emission oouroe~j~t

which was ever subject to the control requirements of

Section 218.946 of this Part.

e~)

No limits under this Subpart shall apply to emission

oourccounits with emissions of VON to the atmosphere less

than or equal to 2.3 Mg

(2.5 tons) per calendar year if

the total emissions from such emission units sourocs not

complying with this Section does not exceed 4.5 Mg (5.0

tons)

per calendar year.

~)

For the purposes of this Subpart,

an emission oourccunit

shall

be considered regulated by a Subpart if it is

subject to the limits of that Subpart.

An

emission

sourceunit is ~e4 considered

n~

regulated by a Subpart if

it

is

riot

subject to the limits of that Subpart,

e.g.,

the

emission unit is covered by an

exemption in the Subpart or

the applicability criteria of the Subpart are not met. 4#s

emissions arc below the applicability cutoff lcvcl

or

if

LUC

source

is covered by an

cxemp~on.

e~) For the purposes of this Subpart, uncontrollcd VON

emissions

in

the absence

of air pollution control

equipment are the emissions of VON which

would result

if

no air pollution control equipment were used.

(Source:

Amended

at

Ill.

Reg.

______,

effective

___________

Section 218.943

Permit Conditions

(Repealed)

r~person shall violate any condition in a ~ormit when the

epridition results

in

exclusion

oi

tne

~-~nt

or

an

emission

from this Subpart.

(Source:

Repealed at

—

Ill.

Reg.

______

,

effective

__________)

Section 218.946

Control Requirements

Every owner or operator of a~miscellaneous formulation

manufacturing process emission courc-cunit subject to this Subpart

shall comply with the requirements of subsection

(a) or

(b)

below.

a)

Emission capture

arid control techniques which achieve an

overall reduction in uncontrolled VON emissions of at

---

45

least 81 percent from each emission unit,

or

IBoard Note:

For the purpose of this provision,

an

emission unit is any Part or activity

at

a source of a

tv~ethat by itself

is subject to control reauirementsJ.fl

ether Subparts of this Part or 40 CFR 60. incprporated~

reference in Section 218.112.

e.a..

a coating line,

a

printing line,

a Process unit,

a wastewater system. or

other equipment,

or

is otherwise any Part or activity at~a

source.)

b)

An equivalent alternative control plan which has been

revision.

(Source:

Amended at

—

Ill. Reg.

,

effective

___________

SUBPART RR:

MISCELLANEOUS

ORGANIC CHEMICAL MANUFACTURING

PROCESSES

Section 218.960

Applicability

nave maximum ~ncoret~cai.emissions of

91 Hg

(100 tonsj~

or more per calendar year of VOH if no air pollution

control equipment were used,

and

i-)-

Arc not limitcd to less than

91 Hg

(100 tons)

of VO?-~

emissions per calendar year

in the absence of air

pollution control equipment,

through production or

capacity limitations contained in a federally

enforceable construction rcrmit or

a CIP revision.

~

Maximum theoretical emissions:

jj

A source

is subiect to this SubPart

if

it contains

process emission units not re~u1atedby Subpart

B.

E,

F

(excluding Section 218.204(1)),

H

(excluding Section

218.405),

0,

R,

S.

T.

(excluding Section 218.486) V.

X,

Y,

2 or BE

of this

Part, which as a group both:

The requirements of this Subpart chaul apply to a plant’s

miscellaneous organic chemical manufacturing process

emission sources which arc not included within any of the

source categories specified

in Subpart B,

E,

F,

H,

Q,

fl,

6,

V1

X,

Y or

2 of this Part,

if the plant is subject to

this Subpart.

A plant is subject to this Subpart

if it

contains process

omission

sources,

not regulated by

6ubparts

B,

E,

F

(excluding Section 218.204(1)),

H

.~-exc1uding

Section

218.40~),Q,

fl,

C,

T,

V1

X,

Y or

Z

this Part; which as

a group both:

of

hi

Have maximur~itheoretical emissions of 90.7 Mg (1~Q

---

46

tons)

or more per calendar year of VON,

and

.~J.

Are not limited to less than 90.7 Mg

(100 tons)

of

VOM emissions per calendar year in the absence~i

air pollution control equipment through p~oductiofl

or capacity limitations contained in

a federally

enforceable permit or

a SIP revision.

21

If

a source is subiect to this Subpart as provided

above,

the requirements of this Subpart shall apply to

a source’s miscellaneous organic chemical

panufacturina process emission units which are not

~cluded

within any of the categories specified in

Subpart

B,

E,

F,

H.

0,

R,

S.

T,

V.

X,

V.

Z,

AA, BB~

PP.

or 00

of this Part.

~J

Potential to emit:

A source

is subject to this Subpart if

it has the

potential to emit 22.7 Mg

(25 tons)

or more of VON per

year,

in aggregate,

from emission units other than VON

leaks from components that are:

hi

Not regulated by Subpart

B,

E,

F,

H,

p.

R,

S.

T

(excluding Section 218.486),

V.

X,

V.

Z,

or BB of

this Part,

or

.~J

Not included

in one of the following categories:

synthetic organic chemical manufacturing industry

(SOCMI)

distillation,

SOCMI reactors, wood

furniture,

plastic parts coating (business

machines), plastic parts coating

(other), offset

lithography,

industrial wastewater,

autobody

refinishing,

SOOMI

batch processing,

volatile

organic liquid storage tanks and clean—up solvents

operations.

~J

If

a source

is subject to this Subpart as provided

above,

the requirements of this Subpart shall apply to

a source’s miscellaneous organic chemical

manufacturing process emission units which are:

~j. Not regulated by Subpart

B,

E,

F,

H,

0.

R.

S.

T,

V.

X,

Y,

Z,

A.A,

BE,

CC,

DD,

PP.

or QQ

of this

Part,

or

~J

Not included

in any of the following categories:

synthetic organic chemical manufacturing industry

(SOCNI)

distillation,

SOCMI reactors, wood

furniture,

plastic parts coating

(business

r-achine~),

plastic parts coating

(other),

offset

j~fl.~raph,

industrjaa wastewater,

autobody

---

47

refinishing,

SOCMI batch Processing, volatile

organic liquid storaae tanks and clean—up solventi

operations.

~ç)

If

a plantsource ceases to fulfill the criteria of

6~ubsection~(a)

and

(b) above, the requirements of this

Subpart shall continue to apply to a miscellaneous organic

chemical manufacturing process emission Bourocunit which

was ever subject to the control requirements of Section

218.966 of this Part.

e~) No limits under this Subpart shall apply to emission

souroocunits with emissions of VOM to the atmosphere less

than or equal to 0.91 Mg

(1.0 ton) per calendar year if

the total emissions from such emission units

oourccs not

complying with Section 218.966 of this Part does not

exceed 4.5 Mg

(5.0 tons)

per calendar year.

t~) For the purposes of this Subpart, an emission oourcc unit

shall be considered regulated by a Subpart

if

it is

subject to the limits of that Subpart.

An emission

o-ourccunit

is ~

considered

ii~regulated by a Subpart if

it

is not subject to the limits of that Subpart, e.g.,

the

emission

unit

is covered by an exemption in the Subpart or

the applicability criteria of the Subpart are not met. 4#s

emissions are below the applicability cutoff level

or

if

the source

is covered by an ~xcmption.

e~) For the

purposes of this Subpart, uncontrolled VON

emissions in the absence

of air pollution control

equipment are the emissions of VON which would result if

no air pollution control equipment were used.

(Source:

Amended at

—

Ill. Reg.

______

,

effective

___________)

Section 218.963

Permit Conditions

(RePealed)

r~operson

shall violate

~nv

conaiLion in

a

~rmit

when

the

condition results

in exciusion of the plant

or an

i

Gourc-e

‘~‘.‘

~riio c~u~part.

(Source:

Repealed at

—

Ill. Reg.

______

,

effective

__________)

Section 218.966

Control Requirements

Every owner or operator of an cmi-csion souroca miscellaneous

organic chemical manufacturing process emission unit subject to

this Subpart shall comply with the requirements of subsection

(a)

or

(b)

below.

a)

Emission capture and control techniques which achieve an

overall reduction in uncontrolled VON emissions

of at

---

48

least

81 percent from each emission unit, or

(Board Note:

For the purpose of this provision,

an

emission unit is any part or activity at

a source of

a

type that by itself is subject to control requirements~.th

other Subparts of this Part or 40 CFR 60. incorporate&k~

reference in Section

218.3.3.2,

e.g..

a coating line,

a

printin~line,

a process unit.

a wastewater system,

or

other equipment. or is otherwise any part or activity at~

source.)

b)

An eauivai.ent alternative control plan which has been

approved by the Agency and approved by the USEPA as a SIP

revision.

~j- AnY leaks from components subject to the control

requirements of this Subpart shall be subject to the

following control measures:

fl

Repair any component from which

a leak of VOL can be

observed. The repair shall be completed as soon as

practicable but no later than 15 days after the leak

is found,

unless the leaking component cannot be

repaired until the process unit is shut down,

in which

case the leaking component must be repaired before the

unit

is restarted.

ii

For any leak which cannot be readily repaired within

one hour after detection,

the following records,

as

set forth in this subsection,

shall

be kept.

These

records shall

be maintained by the owner or operator

for

a minimum of two years after the date on which

they are made.

Copies of the records shall be made

available to the Agency or USEPA upon verbal or

written request.

hi

The name and identification of the leaking

component

~j

The dace and time the leak is detected.

~j

The action taken to repair the leak: and

~j

The date and time the leak

is re~aired.

(Source:

Amended at

—

Ill.

Reg.

,

effective

__________

SUBPART TT:

OTHER EMISSION COUflCEC UNITS

Section 218.980

Applicability

~

The requirements

of this Cubpart shall apply to ~ plant-I-s

---

49

r

—

—

—

—

—

—

—“

r

—

.

..,,x.O..

a a

~,

ineluded within any -of the source categories speeified~f~

Subparts B,

E,

F,

H,

Q,

R,

£~,

V1

X,

1,

Z,

~

N’, QQ,

-e~

flfl of this Part,

or arc not o~cmptcdfrom permitting

~equiremcnt-spursuant to

3S

Ill. Adm.

Code ~

if the

plant

is subject to thie Subpart.

A plant is cnibjeot te

this Subpart

if

it contains process omission souroos, net

regulated

by Subparts

B,

E,

F (excluding Section

Q18.~04(l)), H (e~o1uáingSection ~l8.40S), Q,

R,

5, V,-*r

V

~r

7

nf this Part.

~hi~h ~

~

~rnnn

hnthi

Have maximum theoretical emissiens ef 91 Hg (100 tens)

er more par -calendar year of VOH

if

no air pollution

eentrol equipment wore used, and

Arc not limited to 1e35 than

9.

Hg (100 tons)

of

VOH

emissions per

calendar

year

in the absence of air

pollution control cguipmcnt, through production or

c~pacitylimitations contained in a

federally

enforceable construction or operating permit or a

Cl-P

revision.

~j. Maximum theoretical emissions:

.31

A source

is subject to this Subpart if it contains

process emission units not regulated by Subpart

B.

E,

F

(excluding Section 218.204(1),

H

(excluding Section

218.405)

0.

R,

S. T (excluding Section 218.486)

,

V.,

X,

V.

Z or BE of this Part, which as

a group both:

hi

Have maximum theoretical emissions of 90.7 Mg

(100

tons)

or more per calendar year of VON, and

~

Are not limited to less than 90.7 Mg (100 tons)

of

VON emissions per calendar year in the absence of

air pollution control equipment through production

or capacity limitations contained in

a federally

enforceable permit or a SIP revision.

21

If

a soures is subiect to this Subpart as provided

above,

the requirements of this Subpart shall a~~ly

to

a source’s VOM emission units which are not included

within any of the categories specified in Subpart

B,

t,

F,

H,

p.

R,

5,

T,

V.

X,

Y,

Z,

AA,

BE,

PP,

00,

or RR

of this Part or which are not exempted from Permitting

requirements pursuant to 35

Ill. Adm.

Code 201.146.

~j

Potential to emit:

.3J..

A

source

is subject to this Sub~partif it has the

potential to emit 22.7 Mg

(25 tons)

or more of VON ~er

year,

in aggrecate,

from emission units other than

---

50

furnaces at glass container manufacturing sources an~

VON leaks from components that are:

hi

Not re~ulatedby Subpart

B,

E.

F,

H.

p.

R.

S. ~

(excluding Section 218.486).

V.

X,

Y,

Z,

or BB

Of

this Part, or

~j

Not included in any of the following cateaoriesL

synthetic organic chemical manufacturina industr~

(SOCMI)

distillation,

SOCNI

reactors, wood

furniture,

~lastjc carts coating (business

machines), plastic carts coating (other). offset

lithogra~hv, industrial wastewater,

autobody

-

refinishing. SOCMI

batch processing, volatile

organic liquid storage tanks and clean-up solvents

operations.

21

If

a source is subject to this ~Subpartp~provided

above,

the requirements of this Subpart shall apply to

a source’s VON emission units,

which are:

hi

Not regulated by Subpart

B.

E,

F,

H,

0.

R,

S.

T.

V.

X,

V.

Z.

AA,

BE,

CC,

DD,

PP. 00 or RR of this

Part,

or which are not exempted from permitting

requirements pursuant to 35

Ill.

Adm. Code 201.146

(excluding Section 201.146(o)

and

(PH.,

or

~j.

Not

included

in any of the following categories:

synthetic organic chemical manufacturing industry

(SOCMI) distillation,

SOCMI reactors, wood

furniture,

plastic parts coating

(business

machines),

plastic parts coating

(other),

offset

lithography, industrial wastewater,

autobody

refinishing,

SOCNI batch processing,

volatile

organic liquid storage tanks and clean-up solvents

operations.

~)

If

a pl-ontsource ceases to fulfill the criteria of

subsection~~(a) and

Ib)

above,

the requirements of this

Subpart shall continue to apply to an emission sourceunit

which was ever subject to the control requirements of

Section 218.986 of this Part.

e~)No limits under this Subpart shall apply to emission

eouro-e-sunjts with emissions of VON to the atmosphere less

than or equal to 2.3 Mg (2.5 tons) per calendar year if

the total emissions from such emission units oo~irccsnot

complying with Section 218.986 of this Part does not

exceed

4.5 Mg

(5.0 tons)

per calendar year.

4~) For the purposes of this Subpart,

an

emission 3oUrC-e unit

shall be considered regulated by

a Subpart if

it is

---

51

subject to the limits of that Subpart.

An emission

a-ourccunit

is ~et considered ~

regulated by a Subpart if

it

is not subject to the limits of that Subpart. e.a.. th~

emission unit

is covered by an exemption in the $ubpartO~

the applicability criteria of the SUb~artare not met. 4~t8

e~isoionsarc

below

the applicability cutoff level or

the cource is covered by an exemption.

efl The control requirements in Subparts ~

QQ,

RB,

CC and TT

shall not apply to sewage treatment plants7~vegetable o~1

extraction

and processing plants,

coke ovens (including

by—product recovery

plants),

fuel combustion sources-ri.

-

bakeries-r.L barge loading facilities,L jet engine test

cells~-.Lpharmaceutical manufacturing production of

polystyrene foam insulation board -fincluding storage and

extrusion of scrap where blowing agent is added to the

polystyrene resin at the plant source)-. but not including

blending and preliminary expansjonof resin ~rior to

molding where blowing agent is incorporated into the

polystyrene resin bY the producer of the resin.L

production of polystyrene foam packaging *not including

blending and preliminary expansion

of resin prior to

molding where blowing agent is

incorporated into the

polystyrene resin by the producer

of the resin:

and

storage and extrusion of scrap where blowing agent is

added to the polystyrene resin at the plantsource3—~ei’~d

iron and steel

production-;-:

arid furnaces at glass

container manufacturing sources.

(Source:

Amended at

—

Ill.

Reg.

______

,

effective

___________

Section 218.983

Permit Conditions

(Repealed)

?Jo person Dh3l~violate any condiLiurl -~n

a permit when the

condition rc~.u~tsin e~cius~,.

~

or

an emission source

from this Cubpart.

(Source:

Repealed

at

—

Ill.

Reg.

______

,

effective

__________)

Section 218.986

Control Requirements

Every owner or operator of an emission oourccunit subject to this

Subpart shall comply with the requirements of subsection

(a),

(b)

or

(c)

below.

a)

Emission capture and control equipment which achieve an

overall reduction

in uncontrolled VON emissions of at

least 81 percent from each emission unit,

or

(Board Note:

For the purpose of this provision,

an

emission unit is any part or activity at

a source of

a

type that by itself

is subject to control requirements in

---

52

other Subparts of this Part or 40 CFR 60. incorpprated~kM

reference in Section 218.112,

e.g.,

a coating line.

a

printing line,

a process unit,

a wastewater system, o~

other equipment, or

is otherwise any part or activity at~

source.)

b)

For coating lines, the daily-weighted average VON content

shall not exceed 0.42 kg VON/I

(3.5 lbs VON/gal)

of

coating

(minus water and any compounds which are

specifically exempted from the definition of VON)

as

applied during any day.

Owners

and operators complying

with this Section are not required to comply with Section

218.301 of this Part, or

C)

An equivalent alternative control plan which has been

approved by the Agency and approved by the USEPA as a SIP

revision.

~

Non-contact process water cooling towers which are subject

to the control requirements of this Subpart shall comply

with the following control measures no later than August

15,

1994 or upon initial startup:

3j

The owner or operator of

a non-contact process water

cooling tower shall perform the following actions to

control emissions of volatile organic material

(VON)

from such

a tower:

hi

Inspect and monitor such tower to identify leaks

of

VON

into the water,

as further specified in

subsection

(d)(3) below

~J

When

a leak

is identified,

initiate and carry out

steps to identify the specific leaking component

or components as soon as practicable.

as further

sDecified in subsection

(d) (4)

below.

~j

When

a

leaking component is identified which:

jj

Ca~ibe removed from service without

disrupting production,

remove the component

from service:

~jj~Cannot be removed from service without

disrupting production,

undertake repair of

the component at the next reasonable

oPportunity to do so including any period

when_the component is out of service for

scheduled maintenance,

as further specified

in subsection

(d) (4)

below:

QI

Maintain records of inspection and monitoring

---

53

activities,

identification of leaks and leakifl~

components. elimination and repair of leaks.

~TL~

operation of equipment as related to these

activities,

as further specified in subsection

Cd) (5) below.

A VON leak shall be considered to exist in a non~

contact process water cooling water system if the VON

~missions or VOM content exceed backaround levels_*-~

determined by monitoring conducted in accordance

with

subsection

(d) (3) (A)

below.

~

The owner or operator of an non-contact orocess water

cooling tower shall carry out an inspection and

monitoring program to identify VOM leaks in the

cooling water system.

hi

The owner

or ooerator of

a non-contact Drocess

water cooling tower shall submit to the

Aaencv a

proposed monitoring program. accompanied by

technical justification for the program,

including

justification for the sampling location(s).

parameter(s) selected for measurement, monitoring

and inspection frequency,

and the criteria used

relative to the monitored parameters to determine

whether

a leak exists as specified

in subsection

(d)(2)

above.

~I

This inspection and monitoring ~ro~ram for non-

contact process water cooling towers shall

include,

but shall not be limited to:

~J

Monitoring

of each such tower with

a water

flow_rate

of 25,000 aallons per minute or

more

at a_petroleum refinery at least weekly

and monitorini~of other towers

at least

monthly

j~j~

jnspection

of each such tower at least

weekly

if monitoring

is not performed at least

weekly

-

~

This inspection

ai-id monitoring ~roaram shall be

~arried out in accordance with written Procedures

which the A~encvshall specify

as a condition

iria

federally enforceable operating permit. These

procedures shall include the VOM background leve~

for the cooling tower as established by the owner

or oPerator through monitoring; describe the

locations at which samples ~.:il1be taken: identify

the parameter(s) to be measured, the frequericyof

measurements, an~the procedures for monitori~

---

54

each such tower, that

is, taking of samples

aria

other

subseauent handling and analyzing of

samples; provide

the criteria used to deterTTtifl~

that

a leak exists as specified in subsection

(d3 (2)

above:

arid

describe the records which

Viii

be maintained.

~j

A non-contact ~rocess water coolina tower is

exemPt from the requirements of subsections

(d)(3)(B)

arid (dU3)(C)

above if all

eguiPinelit

where leaks of VON into cooling water may occurJ.~

operated at a minimum Pressure in the cooling

water of at least 35 kPa greater than the maxiTnW~

pressure

in the orocess fluid.

~J.

The repair of

a leak in a non-contact process water

cooling tower

shall be considered to be completed i.ri

an acceptable manner as follows:

hi

Efforts to identify and locate the leaking

components are initiated as soon as practicab1e~

but

in no event later than three dave after

detection of the leak

in the cooling water tower~

~J

Leaking components shall

be repaired or removed

from service as soon as possible but no later than

30 days after the leak in the cooling water tower

is

detected, unless the leaking components cannot

be repaired until the next scheduled shutdown for

maintenance.

~j

The owner or operator of

a non-contact process water

cooling tower shall keep records as set forth below

in

this subsection.

These records shall

be retained at a

readily accessible location at the source and shall be

available for inspection and copying by the Agency for

at

least

3 years:

~

Records

of jns~ectjonand monitoring activity

~

Records of each leak identified in such tower,

with date. time and nature of observation or

measured level of ~arameter

Q~

Records of activity to identify leaking

components, with date

initiated.., summary pf

components inspected with dates,

arid

method of

inspection and observations:

QI

Records of activity to remove

a leaking comPonent

from service or repair

a leaking component, with

date initiated

arid com~1eted,description of

---

actions

taken and the basis for determining thg

leak in such tower has been eliminated.

if.thg

leaking component is not identified, repaired_2~

eliminated within 30 dave of initial

identification of

a leak in such tower, this

report shall include specific reasons why the

le~X

could not be eliminated sooner including all other

intervening ~eriods when the process unit was out

of service.

actions taken to minimize VON losses

~r...ior

to elimination of the leak and any actiofl~

taken to trevent the recurrence of a leak of

this

type.

~j

The owner or operator of

a non-contact orocess water

cooling tower shall submit

an annual retort to

the

A~encvwhich ~provides:

hi

The number of leaks identified

in each coolin~

tower;

A ceneral description of activity to repair or

eliminate leaks which were identified

~j. Identification of each leak which was not repaired

in 30 days

from the date of identification of

a

leak

in such

a tower, with description of the

leaks,

explanation why the leak was not repaired

in 30 days

Qj~ Identification of any periods when required

inspection and monitoring activities were not

carried

out.

~

Any leaks from comPonents subject to the control

requirements

of this SubPart shall be subject to the

following control measures:

fl

Repair any comPonent from which

a leak of VOL can be

observed. The repair shall be completed as soon as

practicable but no later than

15 days after the leak

is found, unless

the leaking component cannot be

rePaired until the process unit

is shut down.

in which

case the leaking component must be repaired before the

unit is restarted.

Li.

For anY leak

which cannot be readily repaired withiri

one

hour after detection.

the following records,

as

set forth below in

this subsection, shall be kept.

These records shall be maintained by

the owner or

oPerator for

a minimum of two

years after the date on

which they are made. Copies

of the records shall be

made available to the A~encvor USEPA upon verbal or

---

56

written request.

hi

The name and identification of the leaking

component;

~

The

date and time the leak is detected:

~j..The action taken to repair the leak; and

QI

The date and time the leak is repaired.

(Source:

Amended at

—

Ill. Reg.

______,

effective

_)

SUBPART

UU:

RECORDKEEPING

AND

REPORTING FOR NOfl-CTC

£OtJUOE6

Section

218.991

Subject Emission SourccoUnits

a)

Any

owner

or

operator

of

a

VON

emission

aourccunit which

is

subject

to

the

requirements

of

Subpart

PP,

QQ,

RR

or

TT

and complying by the

use

of

emission

capture

and

control

equipment shall

comply with the following:

1)

By

a date consistent with Section 218.106 of

this

Part,

or upon initial start-up of

a new emission

courccunit, the owner or operator of the subject VON

emission courccunit shall demonstrate to the Agency

that the subject emission sourceunit will be in

compliance on and after a date consistent with Section

218.106

of this Part,

or on and after the initial

start-up date by submitting to the Agency all

calculations and other supporting data,

including

descriptions and results of any tests the owner or

operator may have performed.

2)

On

arid after a date consistent with Section 218.106 ~

this Part,

or on and after the initial start—up date,

the owner or operator of

a subject VON cmi3zion source

shall collect and record all

of the following

informatior each day and maintain the information at

the I3cilitysource for

a period

of three years:

A)

Control device monitoring data-a

B)

A log of operating time for the capture system,

control device, monitoring equipment and

the

associated emission source~-.L

C)

A maintenance log for the capture system, control

device and monitoring equipment detailing all

routine

arid non-routine maintenance performed

including dates

arid duration of any outages.

---

57

3)

On and after a date consistent with Section 218.106

~1

this Part,

the owner or operator of a subject VON

emission source shall notify the Agency~in thc

tolloi-i

n~

in3t~ncc3

A)

Any rcoord

chewing

Q.t

a violation of the

requirements of Subpart PP, QQ,

R.R or TT ehall~

rcportcd by sending a copy of ouch ~

record

showing a violation to the Agency within 30 days

following the occurrence of the violation-rj.

B)

At least 30 calendar days before changing the

method of compliance with Subpart PP or TT from

the use of capture systems and control devices to

the use of complying coatings, the owner or

operator shall comply with all requirements of

subsection

(b) (1)

above.

Upon changing the method

of compliance with Subpart PP or TT from the use

of capture systems and control devices to the use

of complying coatings, the owner or operator shall

comply with all requirements of subsection

(b)

above.

4)

A)

When,

in the opinion of the Agency

it

is necessary

to conduct testing to demonstrate compliance with

this Subpart, the owner or operator of a VOM

emission source subject to the requirements of

this Subpart shall,

at his own expense, conduct

such tests

in accordance with the applicable test

methods and procedures specified in Section

218.105

of this Part.

B)

Nothing

in this Section shall limit the authority

of the USEPA pursuant to the Clean Air Act,

as

amended,

to require testing.

b)

Any owner or operator of a coating line which

is subject

to the requirements of Subpart PP or TT and complying by

means of the daily—weighted average VON content limitation

shall comply w~.ththe following:

1)

By a date consistent with Section 218.106 of this

Part,

or upon initial start—up of a coating

•line

subject

to

Subpart PP or TT,

the owner or operator of

the subject coating line shall certify to the Agency

that the coating line will be

in compliance on and

after

a date consistent with Section 218.106 of

thj~

Part,

or on and after the initial start—up date.

Such

certification shall include:

A)

The name and identification number of each coating

line which will comply by means

of the

---

58

daily-weighted average VON content

liinitation-r.L

B)

The name and identification number of each coating

as applied on each coating

line.;-j~.

C)

The weight of VON per volume and the volume of

each coating

(minus water and any compounds

which

are specifically exempted from the definition of

VOM)

as

applied each day on each coating

line.;-i.

D)

The instrument or method by which the owner or

volume of each coating as applied each day on each

coating

line.;-~j..

E)

The method

by which the owner or operator will

create and maintain

records each day as required

in subsection

(b) (2)

above.;-;

arid

F)

An example of

the

format

in which the records

required in

subsection

(b) (2)

above will be kept.

2)

On and after

a date consistent with Section 218.106

Q~f

this Part,

or on and after the initial start-update,

the owner or operator of a subject coating line shall

collect and record all of the following information

each day for each coating line and maintain the

information at the f~ci1itysourcefor a period of

three years:

A)

The maine and identification number of each coating

as applied on each coating line-~

B)

The weight of VON per volume and the volume of

each coating

(minus water and any compounds which

are specifically exempted from the definition of

VOM)

as applied each day on each coating 1iner,~

and

C)

The daily-weighted average VON content of all

coatings as applied on each coating line as

defined in Section 22.8.104 of this Part.

3)

On and after a date consistent with Section 218.106 ~

this Part, the owner or operator of a subject coating

line shall notify the Agency in thc following

kn~t3nccc:

A)

A-ny rccord ohowing Of a violation of the

requirements of Subpart PP or TT shall

be

ropor~-e4

by sending

a copy of c-uch

~j~yrecord showing

a

violation to the Agency and thc UCE~1~

within 30

---

59

days following the occurrence of the

violation-i.

B)

At least 30 calendar days before changing the

method of compliance with Subpart Pp or TT

from

the use of complying coatings to the use capture

systems and control devices, the owner or operator

shall comply with all requirements of subsection

(a) (1) above,

Upon changing the method of

compliance with Subpart PP or TT from

the use

of

complying coatings to the use capture

systems ~nd

control devices, the owner or operator

shall

comply with all requirements of subsection

(a)

above.

C)

Any

owner or

operator of

a VON

*~-ienion

source which is

subject to the requirements of Subpart ~P, QQ, RB or

TT

and complying by means of an alternative control plan

which has been approved by the Agency and approved by the

USEPA as

a

SIP revision shall comply with the

recordkeeping

and reporting requirements specified in the

alternative control plan.

(Source:

Amended at

—

Ill. Reg.

—,

effective

—

IT IS

SO ORDERED.

I, Dorothy N.

Gui-in,

Clerk of the Illinois Pollution Control

Board,

hereby certify that the ab~yeopinion and order was

adopted on the

~

day of

~

1993, by

a vote

of

7~C

.

~

Dorothy N. ~1nn, Clerk

Illinois Porlution Control Board