ILLINOIS POLLUTION CONTROL BOARD
    ~.pri1 7,
    1988
    DEPARTMENT OF THE ARMY,
    JOLIET ARMY AMMUNITION PLANT,
    Petitioner,
    v.
    )
    PCB 87—161
    ILLINOIS ENVIRONMENTAL
    ?ROTECTION AGENCY,
    Respondent.
    JOHN A. ROCK,
    ESQ.,
    APPEARED ON BEHALF OF PETITIONER;
    PETER E. ORLINSKY,
    ESQ.,
    APPEARED ON BEHALF OF RESPONDENT.
    OPINION AND ORDER OF THE BOARD
    (by R.
    C.
    Flernal):
    This
    matter comes before
    the Board upon
    a Petition
    for
    Variance filed October 19,
    1987 by
    the Department of the Army,
    Joliet Army Ammunition Plant
    (ttJ.A.A.P”).
    Amendments
    to the
    Petition for Variance were filed on November
    30, 1987 and January
    7,
    1988.
    Petitioner seeks variance from
    35 Ill.
    Adm. Code
    237.103 which regulates open burning of explosive wastes,
    so
    as
    to allow
    it to conduct
    a one—time burn of accumulated wastes.
    Petitioner originally waived hearing.
    However,
    on November
    9,
    1987 Iva Duggins,
    a citizen who resides near the Joliet Army
    Ammunition Plant,
    filed an objection.
    Hearing was accordingly
    set and held March
    11,
    1988 at the Will County Courthouse,
    Joliet.,
    Illinois.
    Mrs.
    Duggins and several other citizens
    appeared
    at the hearing; Mrs. Duggins commented on the record
    (R.
    26—27)
    On March
    9,
    1988 the Illinois Environmental Protection
    Agency
    (“Agency”)
    filed
    a recommendation
    (“Agency Rec.”)
    that
    the
    requested relief be granted, subject to conditions.
    Based
    on the record before
    it.,
    the Board
    finds
    that
    Petitioner would suffer
    an arbitrary or unreasonable hardship,
    not justified by the minimal environmental impact,
    should the
    requested relief be denied.
    The Board
    will accordingly grant
    the
    requested variance subject
    to the conditions
    recommended by the
    Agency.
    88—43

    —2—
    BACKGROUND
    Petiti9ner
    owns
    a munitions manufacturing facility which
    is
    operated under contract
    by Uniroyal Chemical Company,
    Inc.
    It
    is
    located on
    a
    24,000 acre site
    in Will County approximately
    8
    miles north
    of Wilmington,
    3 miles south of Elwood, and
    12 miles
    west of Manhattan.
    The facility
    is presently being maintained
    in
    a standby
    status and has not engaged
    in any manufacturing of munitions
    since
    1977
    (R.
    at
    20).
    Nevertheless, Petitioner has accumulated
    various explosive—contaminated debris at the facility.
    The
    contaminated material consists
    of such items as vessels,
    tanks,
    pipes, duct work,
    production equipment,
    metal
    and wood
    stairs,
    and other miscellaneous items
    (Agency Rec.
    at
    2) which have been
    removed from various explosive production areas at Petitioner’s
    facility.
    The material
    is estimated
    to be approximately 75
    wood
    and 25
    metal
    CR.
    at 12),
    and
    to contain “trace” amounts of
    explosives,
    mainly trinitrotoluene
    (TNT)
    (Agency Rec.
    at
    2).
    A
    Petitioner’s witness estimated that the waste could contain
    “pockets of anywhere
    from a couple of ounces
    to
    a pound
    of
    explosive material”
    (R.
    at
    14).
    The contaminated waste has been accumulated
    into
    a pile
    measuring approximately 175 feet
    long by 75 feet wide by
    15
    feet
    high.
    The pile
    is located on—site approximately three—quarters
    of a mile from the nearest J.A.A.P. property line and one mile
    from the nearest off—property business and/or residence
    (R.
    at
    11).
    Petitioner desires
    to decontaminate the pile by burning
    it
    in situ.
    The burning would be conducted on a one—time basis and
    would
    take approximately two hours.
    Petitioner asserts
    that destruction of the trace amount of
    explosives
    that are present requires flashing at high
    temperature;
    no other disposal method
    is presently available
    (Petition at
    1).
    After
    the burning has been completed and the
    area has cooled,
    the metals would
    be salvaged
    (Id.
    at para.
    3).
    REGULATORY FRAMEWORK
    Open burning of wastes which might create
    a hazard of
    explosion,
    fire,
    or other
    serious harm
    is prohibited pursuant
    to
    35
    Ill. Adm. Code 237.103 unless
    a variance has first been
    granted.
    Section 237.103 states in
    its entirety:
    Section 237.103
    Explosive Waste
    Open burning of wastes creating
    a hazard of explosion,
    fire
    or other serious harm,
    unless authorized by other
    provisions
    in this Part,
    shall
    be permitted only upon
    application
    for and grant of
    a variance as provided by
    88—44

    —3—
    the Environmental Protection Act
    (Act)
    (Ill.
    Rev.
    Stat.
    1981,
    ch.
    111 1/2,
    pars.
    1001 et seq.)
    and by
    the Pollution Control Board’s
    (Board) Procedural Rules
    (35
    Ill.
    Adrn.
    Code:
    Subtitle
    A, Chapter
    I).
    HARDSHIP
    Petitioner
    alleges that
    if
    it
    is not granted
    the variance
    which it
    is seeking,
    it will have no alternative means
    of
    disposing of
    the contaminated waste because, due
    to the
    contamination,
    the material may not be placed
    in
    a landfill or
    shipped off site.
    Petitioner
    also alleges
    that
    if the material
    is left
    in
    its present state,
    the material will
    be subject
    to
    spontaneous
    ignition and may become
    a refuge
    for rodents and
    insects.
    Finally, Petitioner alleges that
    it
    is
    impossible
    to
    safely salvage the wastes because
    small quantities
    of explosives
    may be absorbed into the wood or located on metals
    (Petition at
    para.
    5), which would represent
    a hazard
    to the salvagers
    CR.
    at
    13—14).
    The Agency has undertaken
    an on—site inspection of
    the
    J.A.A.P.
    facility and “finds no errors in fact as alleged in the
    Petition
    for Variance”
    (Agency
    Rec.
    at
    4).
    The Agency also
    agrees with Petitioner
    that the contaminated material
    is too
    bulky to
    be incinerated and may not be landfilled or transported
    off site due
    to contamination with explosives.
    The Agency
    further agrees that the continued presence of the material on
    site
    in its present condition could pose
    a possible health or
    safety hazard.
    Given the
    lack of alternative means of disposing
    of
    the wastes,
    the Agency
    is therefore
    of the opinion that open
    burning
    is
    the safest means of disposing of
    the material
    (R.
    at
    29) and that denial of the
    requested variance would constitute an
    abritrary or unreasonable hardship (Agency Rec.
    at
    7).
    ENVIRONMENTAL/HEALTH IMPACT
    Petitioner has calculated the amount of expected emissions
    using Table
    2.1.1 of
    the U.S.
    Environmental Protection Agency’s
    “Compilation of Air Pollutant Emission Factors”, AP—42
    (Petition
    at para
    4).
    Table
    2.1.1
    is titled “Emission Factors
    for Refuse
    Incinerators without Controls”.
    The Agency believes that the
    proper emission factors are those contained
    in Table 2.4.1
    of the
    same publication, said table titled “Emission Factors
    for Open
    Burning of Nonagricultural Material”
    (Agency
    Rec.
    at
    4).
    For
    this and other reasons, Petitioner and the Agency differ
    in their
    estimates of expected emissions:
    88—45

    —4—
    Total
    Emissions
    (tons)
    Petitioner
    Agency
    Particulates
    4.32
    4.8
    Nitrogen Oxides
    1.33
    1.8
    Sulfur Dioxide
    .03
    .3.
    Carbon Monoxide
    n.c.
    25.5
    Hydrocarbons
    n.c.
    9.0
    Petitioner asserts
    that the burning would
    be conducted only
    when favorable atmospheric conditions exist
    to minimize adverse
    effects on air quality (Petition
    at Para
    3).
    These are
    to
    include wind velocities between
    5 and and 15 miles per hour under
    clear weather and no inversions
    (R.
    at
    15).
    Petitioner also
    agrees
    to notifying surrounding communities and the Agency of the
    intended burn and
    to restrict access
    to the burn site
    (Id.).
    J.A.A.P.
    also has
    it own fire service, which would be on hand
    (Id.).
    Finally,
    Petitioner
    introduced
    into the record as Exhibit
    2 the U.S.
    Army’s safety guidelines for decontamination and
    disposal of facilities,
    equipment,
    and material;
    as an Army
    facility,
    Petitioner would
    be required
    to follow these guidelines
    (R.
    at
    19).
    The Agency notes
    that the burn site
    is located
    in
    a rural
    area and that nopersons
    live
    in the immediate vicinity of the
    site
    (Agency Rec.
    at
    6).
    An Agency inspector
    also spoke
    to Mrs.
    Iva Duggins, who has filed
    a written objection,
    and
    to two of
    Mrs.
    Duggins neighbors who are also opposed
    to
    the grant of
    variance.
    The three objectors live approximately
    4 miles
    southeast of the proposed burn site.
    The Agency concludes that
    neither Mrs. Duggins nor her neighbors live close enough
    to be
    adversely affected by the open burning
    (Id.).
    In summary,
    the Agency concludes:
    The Agency believes
    ...
    that granting of the variance
    sought by petitioner should not pose
    a health hazard
    because
    the open burning site
    is located
    in an
    isolated area,
    the open burning will only last about
    2 hours,
    and Petitioner will conduct the open burning
    operation on
    a day when atmospheric conditions will
    readily dissipate the emissions.
    (Agency Rec.
    at
    6).
    PREVIOUS/FUTURE VARIANCES
    Petitioner has sought and received several previous
    variances
    for open burning of contaminated wastes;
    the Agency
    cites PCB 78—257,
    PCB 82—105, PCB 82—106,
    and PCB 83—174
    (Agency
    Rec.
    at
    4).
    In addition
    to the wastes Petitioner desires
    to burn
    pursuant
    to the instant request,
    the Agency believes that there
    are other contaminated wastes at
    the J.A.A.P. facility which
    88—46

    —5—
    could become the subject of
    future variance requests.
    On this
    basis
    the Agency notes:
    The Agency believes that Petitioner should develop
    a
    comprehensive program to identify quantities and
    types of all contaminated wastes and
    to determine how
    the wastes are
    to be disposed.
    The Agency believes
    that such
    an approach
    is preferable
    to Petitioner’s
    current practice of using
    the variance procedure
    on a
    regular
    basis as
    a means
    of performing “house
    cleaning”.
    It would also enable the Agency to
    determine
    if there
    is sufficient quantity of waste
    material which could be incinerated
    so
    as
    to warrant
    the construction of an explosive waste
    incinerator.
    (In 1976,
    Petitioner
    entered
    into separate consent
    decrees with the U.S.
    Environmental Protection Agency
    and the State
    of Illinois which provided
    for
    the
    construction
    of
    an incineration system
    for
    contaminated and explosive wastes.
    Since
    the
    facility has ceased manufacturing,
    the consent
    decrees
    have not been enforced).
    Agency Rec. at
    5.
    The Agency recommends
    that
    the disposal program recommended
    above be made
    a condition of
    the instant variance.
    The Board
    finds merit
    in the Agency’s recommendation,
    and will condition
    the variance accordingly.
    This notwithstanding,
    the Board notes
    Petitioner’s contention
    that “under the present conditions, we
    shouldn’t
    be expecting
    to see other requests
    for variance
    for
    opening burning”
    (R.
    at 21).
    Should this conclusion of
    no
    foreseeable
    need
    for further variances hold true upon additional
    investigation by Petitioner,
    the Board assumes that
    a written
    statement
    of this conclusion will suffice
    to meet the variance
    condition.
    The Board also believes that
    the
    90 days recommended
    by the
    Agency
    for submission of the disposal program report may be
    unnecessarily restrictive,
    given
    that
    the instant variance
    alleviates
    the
    immediate problem.
    For this reason the Board will
    require
    that
    the report be submitted within
    180 days.
    CONCLUSION
    Based on
    the record before
    it,
    the Board finds
    that
    Petitioner would suffer an arbitrary or unreasonable hardship,
    not justified
    by the environmental impact,
    if denied the
    requested
    relief.
    The relief will therefore
    be granted,
    subject
    to conditions.
    88—4 7

    —6—
    ORDER
    Petitioner,
    the Department of the Army,
    is hereby granted
    variance from 35
    Ill.
    Adm.
    Code 237.103,
    for the waste pile
    located at
    its Joliet Army Ammunition Plant and as described
    in
    the attached Opinion,
    subject
    to the following conditions:
    1.
    Variance shall expire six months from the date of this
    Order.
    2.
    The open burning shall be conducted
    on
    a day when the
    atmospheric conditions
    are expected
    to be conducive
    to
    good smoke dissipation.
    3.
    The open burning
    shall not commence prior
    to 10:00
    A.M.
    and shall be completed
    no later
    than 2:00 P.M.
    4.
    Petitioner
    shall maintain an adequate staff
    of fire
    fighting personnel with appropriate equipment at the
    open burning
    site.
    5.
    Petitioner shall provide
    24 hour advance notification
    to
    the fire departments of Elwood, Manhattan,
    and
    Wilmington;
    and
    to the Agency’s Maywood office
    (312/345—
    9780).
    6.
    Petitioner
    shall close
    all access roads
    to the open
    burning site until all fires have been completely
    extinguished.
    7.
    Petitioner
    shall provide adequate security personnel
    to
    prevent unauthorized persons
    from entering the open
    burning
    site.
    8.
    Within 180 days
    of the grant of the variance herein,
    Petitioner
    shall prepare
    a written report detailing
    the
    types of quantities of all other contaminated wastes
    remaining
    at the J.A.A.P.,
    the nature
    of the
    contamination and a comprehensive program
    for waste
    disposal.
    Said report shall
    be sent
    to:
    Illinois Environmental Protection Agency
    Division of Air Pollution Control
    Field Operations Section
    Post Office Box 19276
    Springfield,
    Illinois 62794—9276
    and
    88—48

    —7--
    Illinois Environmental Protection Agency
    Division of Air Pollution Control
    Field Operations Section
    1701 South First Street
    Maywood,
    Illinois 60153
    8.
    Within
    45 days of
    the date of this Order,
    Petitioner
    shall execute and
    forward
    to Peter
    B. Orlinsky,
    Enforcement Attorney,
    Illinois Environmental Protection
    Agency,
    100 West Randolph Street,
    Suite 3—100, Chicago,
    Illinois 60601,
    a Certification of Acceptance and
    Agreement to
    be bound
    to all terms and conditions of
    this variance.
    The 45—day period shall
    be held
    in
    abeyance during any period that
    this matter
    is being
    appealed.
    Failure
    to execute and forward the
    Certificate within 45 days renders this variance void
    and of
    no force and effect as
    a shield against
    enforcement of
    rules from which variance was granted.
    The form of said Certification shall
    be as
    follows:
    CERTIFICATION
    I
    (We),
    ,
    hereby
    accept and agree
    to
    be bound by all terms
    and conditions
    of the
    Order of
    the Pollution Control
    Board
    in PCB 87—161,
    April
    7,
    1988.
    Petitioner
    Authorized Agent
    Title
    Date
    88—49

    —8—
    IT
    IS SO ORDERED.
    I,
    Dorothy M.
    Gunn,
    Clerk
    of
    the Illinois Pollution Control
    Board,
    hereby certify that the above Opinion and Order was
    adopted
    on
    the
    7~”-
    day of
    ____________________,
    1988,
    by
    a
    vote of
    7-0
    I
    ~
    Dorothy M/’Gunn, Clerk
    Illinois Pollution Control Board
    88—50

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